"user manual"
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1. 358 0 201 2121 e Fax 358 0 201 212205 GENERAL DATA VACON 14 7 GENERAL DATA TEC frame Height Width Depth mm Weightikg and weight 156 5 65 5 98 5 0 55 195 90 101 5 0 70 262 5 100 108 5 0 99 Supply network Motor load 1 5 x Iy max 1min 10min conditions temperature OT P20 Relative humidity 0 95 RH non condensing non corrosive no dripping water Altitude 100 load capacity no derating up to 1000m 1 derating for each 100m above 1000m max 2000m Complies with EN50082 1 2 EN61800 3 Emissions 230V Complies with EMC category C2 Vacon level H With an internal RFI filter 400V Complies with EMC category C2 Vacon level H With an internal RFI filter Both No EMC emission protection Vacon level N Without RFI filter See detailed descriptions in Vacon 10 User Manual at www vacon com support Standards For EMC EN61800 3 For safety UL508C EN61800 5 1 Certificates and manufac For safety CB CE UL cUL turer s decla For EMC CE CB c tick rations of see unit nameplate for more detailed approvals conformity Cable and fuse require Frame Fuse Mains cable Terminal cable min max mm 2 ments A Cu mm Main amp earth Control amp relay 380 500V Mi Ls 32523 on ETE E 208 240V 22 5125 With above mentioned fuses the drive can be connected to power supply the short circuit current of which is max 50kA Use cables with heat resistance of at least 70 C The f2. 10 RS 485 I O terminals o O o O O oO GND 24V GND DI1 A B RO2 RO2 Tel 358 0 201 2121 e Fax 358 0 201 212205 NAVIGATION amp STARTUP VACON 6 4 NAVIGATION amp STARTUP 4 1 The status LEDs of Vacon 10 RS 485 There are three status LED lights on the front panel of Vacon 10 RS 485 The LEDs indicate the status of the drive provide the user with information on faults and help the user to select the control place or fieldbus address Green READY Green RUN Red FAULT Figure 1 The status LEDs of Vacon 10 RS 485 The following figures present the functionality of the status LEDs in different situa tions READY LED on Vacon 10 is ready for operation Green Green RUN Red FAULT READY and RUN LEDs on Vacon 10 is running the motor Green IDA Green RUN 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 7 VACON NAVIGATION amp STARTUP Red LED on Red LED is blinking Vacon 10 is not ready there is an active fault e g supply voltage toolow See chapter 6 Green READY READY Red amp FAULT 4 2 Commissioning 4 2 1 Commissioning steps 1 Read safety instructions on page 1 2 Secure the grounding and check that cables comply with requirements 3 Check quality and quantity of cooling air 4 Check that the possible start stop switch is in STOP posi tion 5 Connect the drive to mains 7 Perform test run without motor see the User Manual at ww
3. 877 00 09 sweden Vacon AB Anderstorpsv gen 16 171 54 Solna telephone 46 0 8 293 055 fax 46 0 8 290 755 thailand Vacon South East Asia 335 32 5th 6th floor Srinakarin Road Prawet Bangkok 10250 Tel 66 0 2366 0768 ukraine Vacon Drives Ukraine Branch 42 44 Shovkovychna Str Regus City Horizon Tower Kiev 01601 Ukraine Tel 380 44 459 0579 Fax 380 44 490 1200 united arab emirates Vacon Middle East and Africa Block A Office 4A 226 P O Box 54763 ee Zone ed kingdom Vacon Drives UK Ltd 18 Maizefield Hinckley Fields Industrial Estate Hinckley LE10 1YF Leicestershire telephone 44 0 1455 611 515 fax 44 0 1455 611 517 united states Vacon Inc 3181 Black Gap Road Chambersburg PA 17202 telephone 877 822 6606 fax 1 717 267 0140 OPOOO14A1
4. Perray CDIS telephone 33 0 1 69 89 60 30 fax 33 0 1 69 89 60 40 ger many Vacon GmbH Gladbecker Strasse 425 45329 Essen telephone 49 0 201 806 700 fax 49 0 201 806 7099 Vacon OEM Business Center GmbH Industriestr 13 51709 Marienheide Germany Tel 49 02264 17 17 Fax 49 02264 17 126 india Vacon Drives amp Control Plc Plot No 352 Kapaleeshwar Nagar East Coast Road Neelangarai Chennai 600041 Tel 491 44 244 900 24 25 italy Vacon S p A Via F lli Guerra 35 42100 Reggio Emilia telephone 39 0522 276811 fax 439 0522 276890 the netherlands Vacon Benelux BV Weide 40 4206 C Gorinchem t ne 31 0 183 642 970 400107 Cluj Napoca Tel 40 364 118 981 Fax 40 364 118 981 russia ZAO Vacon Drives UI Letchika Babushkina 1 Stroenie 3 129344 Moscow telephone 7 495 363 19 85 fax 7 495 363 19 86 ZAO Vacon Drives 2ya Sovetskaya 7 office 210A 191036 St Petersburg telephone 7 812 332 1114 fax 7 812 279 9053 production Chambersburg USA 3181 Black Gap Road Chambersburg PA 17202 TB Wood s India Pvt Ltd 27 E Electronics City Hosur Road Bangalore 560 100 India Tel 91 80 30280123 Fax 91 80 30280124 slovakia Vacon s r o Branch Seberiniho 1 821 03 Bratislava Tel 421 243 330 202 Fax 421 243 634 389 spain Vacon Drives Ib rica S A Miquel Servet 2 P l Bufalvent 08243 Manresa telephone 34 93 877 45 06 fax 34 93
5. must be ensured See Chapter 7 If the frequency converter is used as a part of a machine the machine manufacturer is responsible for providing the machine with a main switch EN 60204 1 If Vacon 10 is disconnected from mains while running the motor it remains live if the motor is energized by the process In this case the motor functions as a generator feeding energy to the frequency converter After disconnecting the frequency converter from the mains wait until the fan stops and the status leds on the front panel go out Wait 5 more minutes before doing any work on Vacon 10 connections The motor can start automatically after a fault situation if autoreset function has been activated DP PDR PDD Tel 358 0 201 2121 e Fax 358 0 201 212205 INSTALLATION VACON 2 2 INSTALLATION 2 1 Mechanical installation There are two possible ways to mount Vacon 10 in the wall either screw or DIN rail mounting Figure 1 Screw mounting left and DIN rail mounting right NOTE See the mounting dimensions on the back of the drive Leave free space for cooling above 100 mm and below 50 mm Vacon 10 Attach the support AFTER installing the power cables Attach this plate BEFORE installing the power cables Figure 2 Attaching the PE plate and API cable support 24 hour support 358 0 40 837 1150 e Email vacon vacon com 3 VACON INSTALLATION 2 2 Cabling and connections 2 2 1 Power cabling N
6. 358 0 201 212205 head office and production Vaasa Vacon Plc Runsorintie 7 65380 Vaasa firstname lastname vacon com telephone 4358 0 201 2121 fax 358 0 201 212 205 production Suzhou China Vacon Suzhou Drives Co Ltd Building 11A 428 Xinglong Street SIP Suchun Industrial Square Suzhou 215126 telephone 86 512 62836630 fax 86 512 62836618 Naturno Italy Vacon S R l Via Zone Industriale 11 39025 Naturno sales companies and representative offices finland Helsinki Vacon Plc Ayritie 8 01510 Vantaa telephone 4358 0 201 212 600 fax 358 0 201 212 699 Tampere Vacon Plc Vehn myllynkatu 18 33580 Tampere telephone 358 0 201 2121 fax 4358 0 201 212 750 australia Vacon Pacific Pty Ltd 5 66 74 Micro Circuit Dandenong South VIC 3175 telephone 61 0 3 9238 9300 fax 61 0 3 92389310 austria Vacon AT Antriebssysteme GmbH Aum hlweg 21 2544 Leobersdorf telephone 43 2256 651 66 fax 43 2256 651 66 66 pelo L299 a re epnone 1 5 13 ax 1 519 508 2324 china Vacon Suzhou Drives Co Ltd Beijing Branch A528 Grand Pacific Garden Mansion 8A Guanghua Road Beijing 100026 telephone 86 10 51280006 fax 86 10 65813733 czech republic Vacon s r o Kodanska 1441 46 110 00 Prague 10 telephone 420 234 063 250 fax 420 234 063 251 france Vacon France ZAC du Fresne 1 Rue Jacquard BP72 91280 Saint Pierre du
7. DY Green Red 2 Press the STOP button to proceed to the next step 3 Keypad control place selection all LEDs are off READY RUN PRESS FAULT 4 Modbus slave address selection The slave addresses are binary coded and indicated with blinking LEDs Press the STOP button to move to the next address FAULT Address 1 2 Address 5 Address 6 Address 7 Confirm the desired address with START button D Vacon 10 will return to READY state and fieldbus is now the control place and frequency reference source of the drive Via PC tools or fieldbus the address can be selected between 1 and 255 NOTE if no button is pressed in 30 seconds the drive will always return to READY state Tel 358 0 201 2121 e Fax 358 0 201 212205 MONITORING amp PARAMETERS VACON 10 5 MONITORING amp PARAMETERS Note Complete parameter listing and descriptions are given in Vacon 10 User Manual available at www vacon com gt Support amp Downloads 5 1 Monitoring values IE E Une E MTZ Frequencyreference m BY 7 A ns Notor tordt Calculated actual nominal torque of the motor mi Motor power Calculated actual nominal power of the motor DC link voltage Measured DC link voltage Unit temperature NOSE Heat sink temperature M1 10 Motor temperature c Calculated motor temperature Digital input status M1 14 DI1 15 When DI is active PC tool indi cates 100 Re
8. VACON 10 AC DRIVES QUICK GUIDE API RS 485 VACO DRIVYEN BY DRIVES 1 VACON Code DPD00141A Released 12 11 08 SAFETY This quick guide includes the essential steps for easy installation and setup of your Vacon 10 frequency converter Before commissioning your drive download and read the complete Vacon 10 User Manual available at www vacon com gt Support amp Downloads dh SAFETY ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO CARRY OUT THE ELECTRICAL INSTALLATION gt This quick guide contains clearly marked warnings which are intended for your per sonal safety and to avoid any unintentional damage to the product or connected ap pliances Please read these warnings carefully The components of the power unit of the frequency converter are live when Vacon 10 is connected to mains potential Com ing into contact with this voltage is extremely dangerous and may cause death or severe injury The motor terminals U V W T1 T2 T3 and the possible brake resistor terminals R R are live when Vacon 10 is con nected to mains even if the motor is not running The control I O terminals are isolated from the mains poten tial However the relay output terminals may have a danger ous control voltage present even when Vacon 10 is disconnected from mains The earth leakage current of Vacon 10 frequency converters exceeds 3 5mA AC According to standard EN61800 5 1 a reinforced protective ground connection
9. lay output status M1 16 When RO1 is active PC tool indi cates 10 In percent of the maximum M1 17 Pl setpoint process reference M1 18 Pl feedback In percent of the maximum actual value error value Pl Output DE In percent of the maximum out put value Table 1 Vacon 10 API RS 485 monitoring values General purpose application 24 hour support 358 0 40 837 1150 e Email vaconfdvacon com 11 VACON MONITORING PARAMETERS 5 2 Quick setup parameters BEZ A A E LA ESTA EA IS Motor nominal speed 20000 1440 apples tora spore P1 4 Motor nominal cur 0 2x 15x A INunit 113 Check rating plate on the motor rent Inunit INunit o caen Tran mal um Nunit Nunit Nunit IL TOF CEN EE terminal 2 Keypad rt er ERA Pas Stopfuncton of 7 0 508 0 Coasting T Ramp rar wineqveney ooo Pex wa oo nf Paz Max frequency Pat 220 Re mm Im 0 Preset Speeds I O reference 1 Keypad Reference 2 Fieldbus Reference Preset speed 0 P3 2 2 5 5 00 124 Activated by digital inputs Preset speed 1 10 00 Activated by digital inputs 0 s OL C s ta pap PrOZ Auiomaterestort 0 7 0 _ 751 U Notused t Used P13 1 Parameter 1 1 115 0 All parameters visible conceal 1 Only basic parameters Table 2 Quick setup parameters General purpose application Tel 358 0 201 2121 e Fax 358 0 201 212205 MONITORING amp PARAMETERS VACON 12 5 3 Sy
10. ote Tightening torque for power cables is 0 5 0 6 Nm 3 400V 1 230V Motor out mmaa U T1 V T2 W T3 3 plastic cable coating for 360 earthing MAINS MOTOR Figure 3 Vacon 10 power connections MI1 3 400V External brake 1 230V resistor N Motor out L1L2 N L3 br R UT1 V T2 WIT3 Strip the plastic RIAIN IB NN a BRAKE MAINS RESISTOR MOTOR SER Figure 4 Vacon 10 power connections MI2 MI3 Tel 358 0 201 2121 e Fax 358 0 201 212205 INSTALLATION VACON 4 2 2 2 Control cabling s ole Oe e Figure 5 Open the cover Control cable weer tightening torque 0 4 Nm Strip the plastic es cable coating for 360 earthing A Bor Figure 6 Install the control cables See next page 24 hour support 358 0 40 837 1150 e Email vaconfdvacon com 5 VACON CONTROL I O 3 CONTROL I O AND TERMINALS Vacon 10 I O terminals for API RS 485 Terminal Signal Factory preset Description GND e O signal ground 24V output for DI 20 max load 50 mA GND I O signal ground Digital input 1 1 Startforward 9 430 VRi 12kQmin RS485 signal A FB Communication RS485 signal B FB Communication Relay out 2 ACTIVE Relay Max switching load opened FAULT P 250Vac 2A or 250Vdc 0 4A Table 1 Vacon 10 General purpose application default I O configuration and connections for API RS 485 version Vacon
11. stem menu parameters BEE Eu lee EEE SS Software information MENU PAR gt S1 ST ST E StS Application reos _ a senta Y Y i eS S RS485 information MENU PAR gt S2 Format xx yyy xx 0 64 Number of error Communication status 808 messages yyy 0 999 Number of good messages Fieldbus protocol O 1 1 809 0 FB disabled 1 Modbus aras pap emp 0 300 1 600 2 1200 Number of stop bits 1 812 0 1 1 2 52 6 Parity type 13 O None locked Po 1 out 2 52 8 Reset communication status Total counters MENU PAR gt S3 o MWhounter OT a Poweronae apps em 533 Poneronhours 3 3 0 em User settings MENU PAR gt S4 Restore factory defaults 0 1 0 831 1 Restores factory defaults Table 3 System menu parameters Not used 1 1 second 2 seconds etc 815 1 Resets par S2 1 24 hour support 358 0 40 837 1150 e Email vaconfdvacon com 13 VACON FAULT TRACING 6 FAULT TRACING In Vacon 10 RS 485 the red FAULT LED gives information on the active faults to the user The red LED blinks in certain sequences according to the fault type The se quences are presented below m short pulse mum long pulse ee ee CS ee RS MEC CO A Ca E DT Ca A RS CC O EA ture Ca E Pr CS O festa a E PA TI A II A EN a RE A a PP m ESE BIT Ei A Table 1 Fault codes See User Manual for detailed fault descriptions Tel
12. uses function also as cable overload protection 24 hour support 358 0 40 837 1150 e Email vaconfdvacon com 15 VACON GENERAL DATA These instructions apply only to cases with one motor and one cable connection from the frequency converter to the motor To fulfil standard EN61800 5 1 the protective conductor should be at least 10mm2 Cu or 16mm Al Another possibility is to use an additional protective conductor of at least the same size as the original one Vacon 10 power ratings Mains voltage 208 240 V 50 60 Hz 1 series Rated loadability Motor Nominal Mechani shaft input current cal size Frecuency converter ea BEE 100 contin 150 overload current In A current A NEON kW Vacon Tote 28 gt 72 05 35 mm Vacon TO 11 0007 2 9 14 22 8 Mm The maximum ambient operating temperature of Vacon 10 11 0009 2 is 40 C Mains voltage 380 480 V 50 60 Hz 3 series Rated loadability Motor shaft Nominal Mechani power input cur cal size Frecuency converter rent A type 100 continu 150 over ous current load current In A A Vacon TOSCO 1 29 oes 2 Mn GENE 2 28 2 A em Vacon 103 000 al ss 50 1 0 mn A ee ee Vacon 10 aL 0008 4 56 esp 22 78 MR Vacon TO 3C 0008 4 75 14 30 9 mm Vacon To aL 000 F 90 15 a0 15 mm Note The input currents are calculated values with 100 kVA line transformer supply Tel 358 0 201 2121 e Fax
13. w vacon com 8 Run no load tests without motor being connected to the process 9 Connect the motor to the process and perform test run once again 10 Vacon 10 rs 485 is now ready for use 6 This step is not valid for API RS 485 Table 1 Commissioning steps Tel 358 0 201 2121 e Fax 358 0 201 212205 NAVIGATION amp STARTUP VACON 8 4 3 Selection of control place or fieldbus address In Vacon 10 RS 485 the user can select the control place and Modbus slave address without connecting the drive to PC The procedures are described below 4 3 1 Selection of control place 1 Press the STOP button for 5 seconds in STOP state the READY and FAULT LEDs start to blink in turns Green READY Green Red c 2 Press the STOP button to proceed to the next step y 3 Keypad control place selection all LEDs are off READY RUN PRESS D FAULT The keypad is now the control place and frequency reference source of the drive and the drive is ready for operation NOTE When keypad is selected as the control place Vacon RS 485 starts forward when the START button is pressed The frequency reference can be increased for 5Hz with each press of the button 24 hour support 358 0 40 837 1150 e Email vacon vacon com 9 VACON NAVIGATION amp STARTUP 4 3 2 Selection of fieldbus address 1 Press the STOP button for 5 seconds the READY and FAULT LEDs start to blink in turns Green REA
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