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M-11330-002-A Preliminary O&M Manual

1. 8 7 6 5 4 3 2 1 1 Y from 138 2 1 2 9 756 A16 amm 5A 0 17569161 ats ve d TON ve 9 120VAC 16 PT DIGITAL INPUTS 120VAC 16 PT DIGITAL INPUTS PLC107 PLC108 SS202 55221 202 2020 2020 2021 S Us 2022 ef Hs OXD PV
2. 8 7 5 4 3 2 1 75616 2 756 16 EI is 6 16 OUTPUT 402 256109 CR402 TE D a PLC110 TT 8421 402 921 Q6 0 e m A OXD PV 201 421 4211 2 06 0 e 4210 Y 4 SPARE m o 0S ouro 0402 REMOTE CLOSE 5A 2 4 OUT 0 AN7 A2 No 421 O NC NC R403 CR422 CR403 CR422 4030 FA OXD PV 201 4220 ON SPARE F 116 03 48ST our 1 AN SAZ No403 REMOTE OPEN ore 2 See our 1 AN ZA NO 422 9 NC NC CR404 CR423 CR404 CR423 4 4040 OXD PV 202 4230 FN 4 404 sD oars mim TN REMOTE CLOSE 423 f 062 our 2 2 NO 423 _ _ NC NC CR405 CRA24 CR405 CR424 405 06 3 O i AUG IE REN 424 1 C 4 9 amp 3 e ala O 4 822 5 OUT 3 AIN A2 NO405 REMOTE OPEN g 003 AINA R2 NO
3. NOTES WIRING SPEC CONTROL WIRING 14AWG STRANDED MIW OR EQUAL 600V 90 C UNLESS OTHERWISE NOTED POWER WIRING 12AWG STRANDED MTW OR EQUAL 600V 90 C MINIMUM SIZED FOR CIRCUIT CURRENT WIRE COLOR CODES BLACK POWER WIRING MULTI PHASE 230VAC OR GREATER 120VAC UNSWITCHED CONTROL WIRING RED 120VAC SWITCHED CONTROL WIRING WHITE 120VAC NEUTRAL WIRING GREEN GROUNDED CONDUCTORS BLUE UNGROUNDED DC CONTROL WIRING WHITE W BLUE STRIPE GROUNDED DC CONTROL WIRING LIGHT BLUE INTRINSICALLY SAFE WIRING YELLOW EXTERNALLY POWERED CIRCUITS CUSTOMER CONTACTS CUSTOMER CIRCUITS DRY CONTACTS ARE RATED FOR 10 AMPERES G 120VAC SUITABLE PROTECTION AND DISCONNECT MEANS ARE TO BE PROVIDED BY CUSTOMER ALL HOLES TO BE SEALED AND GASKETED TO MAINTAIN ENCLOSURE INTEGRITY 60 1918 rig
4. L1 _GND 12 CUSTOMER SUPPLIED POWER 1 2 F 120VAC 1 PHASE 60Hz y 101 Li GND L2 5 5 FLA 2000 AIC 120 2000 AMPS RMS SYMETRICAL 120VAC DV101 IVSS CB102 1 LIA 102 15A 1 121 RECPT103 CB103 103 1 ou 1030 11 4 OUTLET FOR PLC 122 5A Ve PROGRAMMING ONLY l ENCLOSURE LIGHT Lad 11104 1040 104 o oo 123 5 105 124 106 125 107 126 108 127 109 128 PLC101 Q 9 E CONTROL LOGIX 110 129 ETHERNET MODULE CB130 111 130 x 1300 PWR130 T MIN MC N 1 POWER SUPPLY So09 AB 112 1756 75 131 24 24 24C Rack 0 T Slot 0 POWER SUPPLY CB113 PLC13 113 i En 1130 S 132 5A L1 114 S 133 L2 N 115 134 GND ee ETHERNET SWITCH V 116 135 A 1350 m O AY 1 2 3 GI 117 136 1 2 118 137 119 138 1 24 24C 2 NOTES WIRING SPEC CONTROL WIRING 14AWG STRANDED MTW OR EQUAL 600V 90 C UNLESS OTHERWISE NOTED COMPANY CONFIDENTIAL DESIGNER mE SMART BNR CONTROL SYSTEM POWER WIRING 12AWG STRANDED MTW OR EQUAL 600V 90 C MINIMUM SIZED FOR CIRCUIT CURRENT THIS DOCUMENT AND ALL INFORMATION CONTAINED Add 12 04 12 ELECTRICAL SCHEMATICS WIRE COLOR CODES HEREIN ARE THE PROPERTY OF SIEMENS AND OR ITS CHECKER DATE BLACK POWER WIRING
5. 8 7 5 4 3 2 1 WIRE INTERCONNECT LIST DIGITAL INPUTS AND OUTPUTS SH REF TERMINAL WIRENO 1 WIRE NO 2 TERMINAL DESCRIPTION SH REF RELAY WIRE 1 DESCRIPTION 2 02 2020 2020 2021 2021 OXD PV 201 4 402 CR402 4020 OXD PV 201 2 03 2020 2030 2031 2031 OXD PV 201 4 403 CR403 4030 OXD PV 201 2 04 2020 2040 2041 2041 OXD PV 201 4 404 CR404 4040 OXD PV 202 2 05 2050 2050 2051 2051 OXD PV 202 4 405 CR405 4050 OXD PV 202 2 06 2050 2060 2061 2061 OXD PV 202 4 406 CR406 4060 OXD PV 211 2 07 2050 2070 2071 2071 OXD PV 202 4 407 CR407 4070 OXD PV 211 2 08 2080 2080 2081 2081 OXD PV 211 4 408 CR408 4080 OXD PV 212 2 09 2080 2090 2091 2091 OXD PV 211 4 409 CR409 4090 OXD PV 212 2 10 2080 2100 2101 2101 OXD PV 211 4 411 CR411 4110 OXD PV 221 2 11 2110 2110 2111 2111 OXD PV 212 4 412 CR412 4120 OXD PV 221 2 12 2110 2120 2121 2121 OXD PV 212 4 413 cr413 4130 OXD PV 222 2 13 2110 2130 2131 2131 OXD PV 212 4 414 CR414 4140 OXD PV 222 2 14 2140 2140 2141 2141 UPS POW FAIL 4 415 CR415 4150 OXD PV 231 2 15 2150 2150 2151 2151 UPS LOW BATT 4 416 CR416 4160 OXD PV 231 2 16 2160 2161 SPARE 4 417 CR417 4170 OXD PV 232 2 17 2170 2171 SPARE 4 418 CR418 4180 OXD PV 232 2 21 2210 2210 2211 2211 OXD PV 221 4 421 CR421 4210 SPARE 2 22 2210 2220 2221 2221 OXD PV 221 4 422 CR422 4220 SPARE 2 23 2210 2230 2231 2231
6. zoe p EC d m WI WW D AN UL Sanitary mount PVC Insertion mount Union mount Stainless steel insertion mount Flow through mount Immersion mount Hanging stainless steel sensor with the bale Immersion mount ball float Section4 User Interface and Navigation 4 1 Using the sc100 Controller The front of the controller is shown in Figure 13 The keypad consists of the eight keys described in Table 5 Figure 13 Front of the Controller sc100 1 Instrument display 5 IrDA window 2 BACK key 6 HOME key 3 MENU key 7 ENTER key 4 RIGHT LEFT UP and DOWN keys Table 5 Controller Key Functions Features Number Key Function 2 Moves back one level in the menu structure 3 Moves to the main menu from other menus This key is not active in menus where a selection or other input must be made 4 Navigates through the menus changes settings and increments and decrements digits 5 Moves to the Main Measurement screen from any other screen This key is not active in menus where a selection or other input must be made 6 Accepts an input value updates or accepts displaye
7. eene enne rennen 39 8 1 Replacement Items Accessories and Reagent and Standards sse 39 Section J How to u Dama ka Dernier meas 41 Section 10 Repair ServicCe iiec pecie e e anaq ERR aude cd n dene Fe ERA Exe ke De ansia pua een 42 Section 11 Limited Warrantyluu Q u L uu s Sh ua Qua itu SESA amu a Sus 43 Section 12 Compliance Information n r 45 AL pHi Measurement Theory y y ee i eene eco ret tre awa ea 47 As PID GontroliepiBasSieemm u mu a E 48 Section 1 Specification Category Specifications Specifications are subject to change without notice Table 1 Differential pH and ORP Sensor Specifications pH Sensors Stainless Steel pH Sensor ORP Sensors2 Wetted Materials PEEK 3 or Ryton 4 PVDF body salt bridge of matching material with Kynar 5 junction glass process electrode titanium ground electrode and Viton 6 O ring seals pH sensor with optional HF resistant glass process electrode has 316 stainless steel ground electrode and perfluoroelastomer wetted O rings for other wetted O ring materials consult the manufacturer Immersion mounting only 316 SS Stainless Steel body with Ryton9 PVDF ends and salt bridge PEEK or Ryton PVDF body salt bridge of matching material with Kynar junction glass and platinum or glass and gold process electrode titanium ground elec
8. m lt 0 25 in 4 90 in 3 9mm 0 15 in 144 1 mm 5 67 in 144 27 mm 5 68 in 126 5 mm 4 98 in gt 101 6 mm 4 00 in Note If using the bracket optional for panel mounting push the controller through the hole in the panel and then slide the bracket over the controller on the back side of the panel Use the four 15 mm pan head screws supplied to attach the bracket to the controller and secure the controller to the panel 10 English Figure 5 Pipe mounting vertical pipe English 11 Figure 6 Top and bottom views 143 1 mm 5 63 in o 199 158 9 mm 6 26 in 34 8 mm 34 8 mm 1 37 aa ael 1 37 in ex 21 4 mm n 0 84 in 7 12 in 52 5 mm 2 06 in 0 75 in 2 5in High voltage barrier High voltage wiring for the controller is located behind the high voltage barrier in the controller enclosure The barrier must remain in place except when installing modules or when a qualified installation technician is wiring for power alarms outputs or relays Do not remove the barrier while power is applied to the controller Electrostatic discharge ESD considerations Potential Instrument Damage Delicate internal electronic components can be damaged by static electricity resulting in degraded performance or eventual failure Refer to the steps i
9. Analog output connections Potential Electrocution Hazard Always disconnect power to the instrument when making electrical connections to the instrument Potential electrocution hazard In order to maintain the NEMA IP environmental ratings of the enclosure use only conduit fittings and cable glands rated for at least NEMA 4X IP66 to route cables in Two isolated analog outputs 1 and 2 are provided Figure 8 Such outputs are commonly used for analog signaling or to control other external devices Make wiring connections to the controller as shown in Figure 8 and Table 3 Note Figure 8 shows the back of the controller cover and not the inside of the main controller compartment Table 3 Output connections Recorder wires Circuit board position Output 2 4 Output 2 3 Output 1 2 Output 1 1 1 Open the controller cover 2 Feed the wires through the strain relief 3 Adjust the wire as necessary and tighten the strain relief 18 English 4 Make connections with twisted pair shielded wire and connect the shield at the controlled component end or at the control loop end Do not connect the shield at both ends of the cable Use of non shielded cable may result in radio frequency emission or susceptibility levels higher than allowed Maximum loop resistance is 500 ohm 5 Close the controller cover and tighten the cover screws 6 Configur
10. 143 ioci Tn 143 Additional Resources 144 Chapter 10 Elements ofa Control Application 145 ASKS sca Nct erexit e ntu eae iced 146 Task Priority sas sap MINCE IRE 149 orco P 149 Scheduled and Unscheduled Programs 151 Routineszv scher Res eM UU EU CEST Be 152 JT ABS bu ucc Lum tad ect DA Rat mtem tatus RN UA 153 Extended Properties 154 Access Extended Properties in Logic 154 Programming Languages i cassis sere ure Madmen Re ad ee dee RE NE 156 Add On Instructions 157 Monitoring Controller Status 158 Monitoring I O Connections c e Up Ue 993 159 Determine if I O Communication has Timed Out 160 Determine if I O Communication to Specific I O Module has Timed Out 160 Interrupt the Execution of Logic and Execute the Fault Handler 161 System Overhead Time Slice 162 Configure the System Overhead Time Slice 163 Sample Controller Projects 164 Rockwell Automation Publication 1756 UM001N EN P November 2012 Table of Contents Chapter 11 Using the PhaseManager Tool PhaseManager Overview
11. 165 Minimum System Requirements 167 State Model Overview 167 How Equipment Changes States 168 Manually Change States 169 PhaseManager Tool versus Other State Models 170 Equipment Phase Instructions 170 12 Redundant Systems ControlLogix Redundancy Overview 171 System esa bates aac don etta 173 System Considerations 174 Enhanced versus Standard Redundancy 175 Build Redundant System 175 ControlNet Considerations in Redundant Systems 176 EtherNet IP Considerations in Redundant Systems 176 IP Address amp CHE RSS 176 Redundancy and Scan Time 177 Chapter 13 SIL2 Certification Introduction to STber deus u ms ka rat S Hd 179 Programming and Debugging Tool 179 Typical SIL2 Configurations eed te teda RR T E E 180 Pail sate Configuration XR ANS 181 High availability Configuration 182 Fault tolerant Configuration 183 Appendix A Status Indicators 1756 L7x Controller Status
12. Communication with Serial Devices DE Master Prot eolis yy uyana ea Vinee de hous e eh DF1 Point to Point Protocol DF1 Radio Modem Prortocol DF1 Radio Modem Advantages DF1 Radio Modem Limitations DF1 Radio Modem Protocol Parameters DET Slave Protocol ie dose ach S quede s eg Protocolo ecu gt ec edocet beta ated a ela d edd Configure the 1756 L6x Controller for Serial Communication Broadcast Messages over a Serial Port Configure Controller Serial Port Properties Program the Message Instruction Modbus Supports i e esce EM Pi Vee eee Chapter 7 Connection Overview Produce and Consume interlock Data Connection Requirements of a Produced or Consumed Tag Send and Receive Messages RH REIHE HG Determine Whether to Cache Message Connections Calculate Connection Use Local Connections Remote Connections Connections Example Rockwell Automation Publication 1756 UM001N EN P November 2012
13. Precautionary labels Read all labels and tags attached to the instrument Personal injury or damage to the instrument could occur if not observed A symbol on the instrument is referenced in the manual with a precautionary statement This is the safety alert symbol Obey all safety messages that follow this symbol to avoid potential injury If on the instrument refer to the instruction manual for operation or safety information This symbol indicates the presence of a light source that may have the potential to cause minor eye injury Obey all messages that follow this symbol to avoid potential eye injury This symbol indicates the presence of devices sensitive to Electro static Discharge ESD and indicated that care must be taken to prevent damage with the equipment Electrical equipment marked with this symbol may not be disposed of in European public disposal systems after 12 August of 2005 In conformity with European local and national regulations EU Directive 2002 98 EC European electrical equipment users must now return old or end of life equipment to the Producer for disposal at no charge to the user Note For return for recycling please contact the equipment producer or supplier for instructions on how to return end of life equipment producer supplied electrical accessories and all auxillary items for proper disposal a pz P P Product overview ADANGER Chemical or biological hazards
14. 3 3 2 Mounting the Digital Gateway Figure 10 Figure 11 The digital gateway is supplied with a mounting clip for mounting to a wall or other flat surface See Figure 10 for dimensions Use an appropriate fastener to secure it to the wall see Figure 11 After the sensor is wired to the digital gateway and the two halves are threaded together place the mounting clip over the center of the digital gateway and squeeze the clip together to secure t N lt Digital Gateway Dimensions Ein B 34 29 mm 1 35 NS 2 21 inches Mounting the Digital Gateway Ei 40 6 mm 1 60 inches 184 15 mm 7 25 E HE _ inches 21 1 mm 0 83 inches 1 Mounting Clip 3 Hex Nut 14 28 2 Screw pan head 14 28 x 1 25 in 4 Mount clip insert digital gateway squeeze clip closed 17 Installation 3 4 Installing the Sensor in the Sample Stream e Install the sensor so the sample contacts is representative of the entire process e Mount the sensor at least 508 mm 20 in from the aeration basin wall and immerse it at least 508 mm 20 in into the process e Install the sensor using the instructions supplied with the installation apparatus See Figure 12 for suggested mounting configurations Figure 12 Sensor Installation Examples
15. Table 5 DIAG TEST menu Option Description SENSOR INFO SOFTWARE VERS Shows the installed software version BOOT VERSION Shows the installed boot version DRIVER VERS Shows the installed software driver version LOT CODE Shows the sensor cap manufacturing lot SERIAL NUMBER Sensor serial number DAYS TO CLEAN GAIN CORR Adjust the calibration gain value Range 0 50 to 2 00 OFFSET CORR Adjust the calibration offset value mg L or ppm Range 3 00 to 3 00 PHASE DIAG Shows the phase for total red and blue wavelengths Updates once per second AMPL DIAG Shows the amplitude for red and blue wavelengths Updates once per second Shows the number of days until the next scheduled manual cleaning SENSOR LIFE Shows the number of days until the next scheduled sensor cap replacement Error list If an error occurs the reading on the measurement screen flashes Output behavior is determined by controller settings Refer to the controller manual for details To show the current sensor errors go to MENU gt DIAGNOSTICS gt Select Sensor gt ERROR LIST Refer to Table 6 Table 6 Error list for the LDO sensor Error Possible cause Resolution OR RED AMPL LOW Value is below 0 01 The sensor cap is not installed Remove the sensor cap and install it BLUE AMPL LOW Value is below 0 01 The light path is blocked in the Inspect the inside of the sensor cap or
16. Specification Details Wetted materials probe body IP classification CPVC sensor end and cable end Polyurethane over molding on cable end and cable jacket 316 stainless steel body and screws Viton O ring Noryl nut on the cable end IP68 Wetted materials sensor cap Acrylic Measurement range dissolved oxygen 0 to 20 ppm 0 to 20 mg L 0 to 200 saturation Measurement accuracy dissolved oxygen Below 5 ppm 0 1 ppm Above 5 ppm 0 2 ppm Repeatability dissolved oxygen 0 1 ppm mg L Response time dissolved oxygen lt 40 seconds Tg5 lt 60 seconds Resolution sensor dissolved oxygen 0 01 ppm mg L 0 1 saturation Measurement range temperature 0 to 50 C 32 to 122 F Measurement accuracy temperature Interferences 0 2 C 0 36 F No interferences from the following H2S pH K Na Mg Ca NH AIS Pb Cd Zn Cr total Fe Fe3 Mn Cu Ni Co2 CN NO SO 2 S PO 3 CF Anion Active Tensides Crude Oils Clo lt 4 ppm Storage temperature 20 to 70 C 4 to 158 F Maximum ambient temperature 60 C 140 F Suitable for use in water up to 50 C 122 F Hazardous location classification 5790001 sensor only Certifications 5790001 sensor only Class Division 2 Groups A D T4 Class I Zone 2 Group 2C T4 Note This pro
17. WE ruo mcr THE TORE BOSSIER CITY LA BLUE UNGROUNDED DC CONTROL WIRING REPRODUCED LOANED OR USED IN ANY OTHER I WHITE W BLUE STRIPE GROUNDED DC CONTROL WIRING WIRED IN SHEP PRIOR gy RELEASED S 13 13 AJJ MANNER SATHOUT THE EXPRESS WRITTEN CONSENT DATE LIGHT BLUE INTRINSICALLY SAFE WIRING REMOVED ITEM 515 ADDED ITEM 452 UE MANNER DETRMENTAL TO THE INTEREST OF SIEMENS ndustry cus ee c ERNAL POWERED CIRCUITS CUSTOMER CONTACTS FIELD VIRING UNLESS P ADDED SS AT LINP OG 3 27 13 AJJ OF SIEMENS THIS DOCUMENT ALONG MMI ALL COPES Waukesha WI DRY CONTACTS ARE RATED FOR 10 AMPERES 120VAC SUITABLE PROTECTION AND DISCONNECT MEANS ARE TO BE PROVIDED BY CUSTOMER USE 14AWG MINIMUM OTHERWISE NOTED REMOVED UPS CHANGED PLC COMPONENTS SWITCH 577743 AJJ ANALYSES MUST BE RETURNED TO SIEMENS OR MADE 262 547 0141 ALL HOLES TO BE SEALED AND GASKETED TO MAINTAIN ENCLOSURE INTEGRITY DI SS AND INDICATING LIGHT OF THE DELIVERY OF THIS DOCUMENT CONSITUTES SCALE PROJECT CODE DRAWING SHEET REV STD 1 0200 24X36D1 INTL_REF LL BAR 1 AT PLOT SCALE REV DESCRIPTION DATE DWN CHKD APVO ECN AGREEMENT TO THESE TERMS AND CONDITIONS 2033 000140 4034 44792 893 06 1 1
18. next to a menu command indicates there is a submenu Touch the to view the submenu An i next to a menu command indicates it is information only If a menu item is editable highlight the item and touch the far left part of the menu item until it is highlighted and press ENTER or double tap the highlighted item A keypad will be displayed to change an entry Figure 18 on page 23 or a list box will be displayed Figure 19 on page 24 Messages are displayed in the message window Figure 20 on page 24 If an entry is incorrect repeat the entry with the correct values If the entry is outside the working range a correction to the entry is made automatically User Interface and Navigation Figure 17 Changing a Menu Item 0 9 gt a DATE TIME FORMAT MM DD YYYY A DATE 2004 11 27 TIME 08 49 39 w i 1 Display Area 5 HOME changes to the display of measured values 2 BACK 6 UP scrolls up 3 FORWARD 7 DOWN scrolls down 4 ENTER confirms the entry or selection Figure 18 Keypad Enters numbers or the character as shown on the button 2 Moves the cursor one position to the left or to the right Increase Decrease a number or letter at the cursor position Keep the button pressed to change the numbers characters continuously Deletes the cha
19. 1 1 2 x 1 ALUM W A N 9 MER ALUM CLOSE NIPPLE REDUCING BUSHING Ls a DO PROBE 1 1 4 URP PROBE lt 1 NPT MALE THREADS NPT FEMALE THREADS s MUERE MOUNTING TU HANDRAIL POST MOUNTING TO CONCRETE WALKWAY PREFERRED METHOD a NOTE PROBES ARE PROVIDED SEPARATE FROM MOUNTING KITS DETAIL C CLOWER MOUNTING BRACKET OPTIONS OTES WIRING SPEC CONTROL WIRING 14AWG STRANDED MTW OR EQUAL 600V 90 C UNLESS OTHERWISE NOTED COMPANY CONFIDENTIAL DESIGNER ORE me SMART BNR CONTROL SYSTEM POWER WIRING 12AWG STRANDED MTW OR EQUAL 600V 90 C MINIMUM SIZED FOR CIRCUIT CURRENT THIS DOCUMENT AND ALL INFORMATION CONTAINED AJ 12 04 12 INSTRUMENT MOUNTING DIAGRAM WIRE COLOR CODES IE THE PROPERTY OF SIEMENS AND OR 5 CHECKER DATE BLACK POWER WIRING MULTI PHASE UNE OR GREATER 120VAC UNSWITCHED CONTROL WIRING Nanc HEREIN ARE T SIEMENS RED 120VAC SWITCHED CONTROL WIRIN AND ARE SUBMITTED IN CONFIDENCE THEY ARE CUST MAX FOO CONSTRUCTION CO WHITE 120 NEUTRAL WIRING 1 as 80 TS 9 18 13 AJJ TAE PURPOSE FOR WHICH THE DOCUMENT IS ENGINEER DATE 156 BOSSIER CITY LA tram p cme RELEASED EDA Santo o USED IN AY OTEK pe WHITE W BLUE STRIPE GROUNDED DC CONTROL WIRING WIRED IN SHOP PRIOR 0 5 13 13 AJJ OF SIEMENS IN NO EVENT SHALL THEY BE USED IN ANY MANAGER DATE LIGHT BLUE INTRINSICALLY SAFE WIRING TO SHIPMENT REMOVED ITEM 515 ADDED ITEM 452 MANNER DETRIMENTAL TO
20. 100 100 101 101 101 102 103 103 104 104 105 107 107 109 110 111 111 113 114 114 116 116 117 117 118 119 Table of Contents 1 0 Modules Develop Motion Applications Develop Applications Chapter 8 Selecting ControlLogix I O Modules 121 Local I O Modules 122 Add Local I O to the I O Configuration 123 Remote I O Modules 124 Add Remote I O to the I O Configuration 125 Distributed Me opns S TUS M uu ld t dum 128 Add Distributed I O to the I O Configuration 129 Reconfigure an I O Module 131 Reconfigure an I O Module via the Module Properties 131 Reconfigure an I O Module via a Message Instruction 132 Add to the I O Configuration While Online 132 Modules and Devices that be Added While Online 133 Online Additions ControlNet Considerations 135 Online Additions EtherNet IP Considerations 138 Determine When Data Is Updated 139 Chapter 9 Motion Control Options 141 Motion Ub e RU eat hota quay Sa bua wah 142 Obtain Axis Information 142 Program Motion 1
21. 120VAC NEUTRAL WIRING AS BUILTS 9 18 13 aJJ AGE TRONS TAP MUST USED AT TOS ONE ioc i 1 loc BOSSIER CITY LA BLUE UNGROUNDED DC CONTROL WIRING RELEASED RORGUctO SLOAN TD ON USES IN ANY OER ae WHITE W BLUE STRIPE GROUNDED DC CONTROL WIRING WIRED IN SHOP PRIOR 5 13 13 AJJ OF SIEMENS IN NO EVENT SHALL THEY BE USED IN ANY MANAGER DATE LIGHT BLUE INTRINSICALLY SAFE WIRING TO SHIPMENT REMOVED ITEM SIS ADDED ITEM 452 MANNER DETRIMENTAL TO THE INTEREST OF SIEMENS Industry ost ee POWERED CIRCUITS CUSTOMER CONTACTS FIELD WIRING UNLESS ADDED SS AT LINEiO2 i 3 27 13 AJJ OF SIEMENS THS DOCUMENT ALONG WH AL COMES ME SI E M E N S Waukesha WI DRY CONTACTS ARE RATED FOR 10 AMPERES 120VAC SUITABLE PROTECTION AND DISCONNECT MEANS ARE TO BE PROVIDED BY CUSTOMER USE 14AWG MINIMUM 2 5 OTHERWISE NOTED REMOVED UPS CHANGED PLC COMPONENTS SWITCH ANALYSES MUST BE RETURNED TO SIEMENS OR FROM 262 547 0141 ALL HOLES TO BE SEALED AND GASKETED TO MAINTAIN ENCLOSURE INTEGRITY DI SS AND INDICATING LIGHT 2 7 13 AJJ DESTROYED AS INSTRUCTED BY SIEMENS ACCEPTANCE PROJECT CODE DRAWING SHEET REV STD 1 0200 24X36D1 INTL REF L BAR 1 AT PLOT SCALE REV DESCRIPTION DATE DWN CHKD APVO ECN AGREEMENT TO THESE TERMS AND CONDITIONS SCALE 2033 000140 4034 44792 893 03 1 1
22. 201 221 2210 2210 2211 6 2212 5 0 16 OXD PV 221 9 210191720 VAVE IN REMOTE 9 2 9 T1579 VALVE IN REMOTE S 3 4 3 4 2020 2030 2031 5 6 2032 OXD PV 201 2210 2220 2221 5 2222 OXD PV 221 205 F 4F x wa SLL VALVE 100 CLOSED 222 Ss niger 100 CLOSED SS205 2020 2040 2041 SS204 2042 OXD PV 201 55224 2210 2230 2231 55223 2232 OXD PV 221 204 e ir 4F 9 2 21210122 100 OPEN 223 t oo P n 2 2 12 1912 9 100 OPEN 8 8 s 5 2050 2050 2051 5 8 2052 OXD PV 202 e 8 2240 2240 2241 5 2242 OXD PV 222 205 i 43 els VALVE IN REMOTE 224 oth N 3 5 415 12 3 IN REMOTE 55206 55225 206 0 2060 2062 eL e 202 225 a 2252 o dia o QXD PV 222 naa 284024 VAVE 100 CLOSED 9 naa LEA Jog VALVE 100 CLOSED 9 1B 9 2050 2070 2071 5 8 2072 OXD PV 202 2240 2260 226 5 6 2262 OXD PV 222 207 HERE N s 2 3 19 12 8 100 OPEN 226 ar m uS 5 2 53 9 12 5 1 VALVE 100 OPEN 2080 2080 2081 25208 2082 OXD PV 211 2270 2270 22071 93227 2272 OXD PV 231 208 F 4F 9 rer 416 a IN REMOTE 227 F 9 6 4 5 6 1 12 6 VALVE IN REMOTE 9 3 4 3 2080 2090 2091 5 8 2092 OXD PV 211 2210 2280 228 5 6 2282 OXD PV 231 209 Ee E sos 7 5 LIS 12 7 VALVED 100 CLOSED 228 E E s
23. 3 12 15 S 218 12 15 34 d 2 L2 15 34 i 219 yo 220 y to 220 238 1A 2 we SCOR TROL WIRING 14AWG STRANDED MIW OR EQUAL 600V 90 C UNLESS OTHERWISE NOTED COMPANY CONFIDENTIAL E 2 04 12 me SMART BNR CONTROL SYSTEM une TONER WIRING 12AWG STRANDED MTW OR EQUAL 600V 90 C MINIMUM SIZED FOR CIRCUIT CURRENT TS AND ALL INEORMATON E ELECTRICAL SCHEMATICS DIGITAL INPUTS BLACK POWER WIRING MULTI PHASE 230VAC OR GREATER 120VAC UNSWITCHED CONTROL WIRING CONTAINED HEREIN ARE SROPRIETARY T SIEMENS RED 120VAC SWITCHED CONTROL WIRING AND ARE SUBMITTED IN CONFIDENCE THEY ARE cust MAX FOOTE CONSTRUCTION CO E AS BUILTS CONDUCTORS i 9 18 13 AJJ CE Cay een ELT a een HER WT Loc BOSSIER CITY LA BLUE UNGROUNDED DC CONTROL WIRING REPRODUCED LOANED OR USED IN ANY OTHER WHITE W BLUE STRIPE GROUNDED DC CONTROL WIRING WIRED IN shop prior RELEASED 5 13 13 AJJ OF SIEMENS IN NO EVENT SHALL THEY BE USED IN ANY MANAGER DATE a LIGHT BLUE INTRINSICALLY SAFE WIRING TU SHIPMENT MANNER DETRIMENTAL TO THE INTEREST OF SIEMENS Industry cu OW EXTERNALLY POWERED CIRCUITS CUSTOMER CONTACTS UNLESS REMOVED AE AUDED ITEM 452 3 27 13 AJJ AE DEN RENTS ASE AE A RD SI E M E N S Waukesha WI MI CIRCUITS E DRY CONTACTS ARE RATED FOR 10 AMPERES 120VAC SUITABLE PROTECTION AND DISCONNECT MEANS ARE TO BE PROVIDED BY CUSTOMER USE 14AWG MINIMUM 7 7 OT
24. Options for Caching Connections If the message executes Then Repeatedly Cache the connection This keeps the connection open and optimizes execution time Opening a connection each time the message executes increases execution time Infrequently Do not cache the connection This closes the connection upon completion of the message which frees up that connection for other uses TIP Cached connections transfer data faster than uncached connections The controller only supports 32 cached messages Rockwell Automation Publication 1756 UM001N EN P November 2012 Manage Controller Communication Chapter 7 Calculate Connection Use The total connection requirements of a ControlLogix system include both local and remote connections Local Connections Local connections refer to connections used to communicate between modules housed in the same ControlLogix chassis that is the local modules Use this table to calculate the number of local connections based on the configuration of your local chassis Table 31 Local Chassis Connections Local Connection To Device Quantity Connections per Total Connections Device Local I 0 module always a direct connection 1 1756 M16SE 1756 M08SE or 1756 M02AE servo module 3 e 1756 CN2 1756 CN2R 1756 CN2RXT ControlNet communication module 0 e 1756 CNB 1756 CNBR ControlNet communication module e 1756 EN2F 1756 EN2T 1756 EN2TXT or 1756 EN2TR Et
25. Potential Electrocution Hazard Always disconnect power to the instrument when making electrical connections English 13 Potential Electrocution Hazard If this equipment is used outdoors or in potentially wet locations a Ground Fault Interrupt device must be used for connecting the equipment to its mains power source P ADANGER A Electrocution Hazard Do not connect AC power to a 24 VDC powered model 100 240 VAC and 24 VDC wiring applications Failure to connect a good PE ground connection can result in shock hazards and poor performance due to electromagnetic interferences ALWAYS connect a good PE ground to the controller terminal NOTICE Install the device in a location and position that gives easy access to the disconnect device and its operation Potential Electrocution Hazard A protective earth PE ground connection is required for both The controller can be purchased as either a 100 240 VAC powered model or a 24 VDC powered model Follow the appropriate wiring instructions for the purchased model The controller can be wired for line power by hard wiring in conduit or wiring to a power cord Regardless of the wire used the connections are made at the same terminals A local disconnect designed to meet local electrical code is required and must be identified for all types of installation In hard wired applications the power and safety ground service drops for the instrument must be 18 to
26. non dangereux avant de d brancher l quipement e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher les connecteurs Fixer tous les connecteurs externes reli s cet quipement l aide de vis loquets coulissants connecteurs filet s ou autres moyens fournis avec ce produit La substitution de composants peut rendre cet quipement inadapt une utilisation en environnement de Classe Division 2 e S assurer que l environnement est class non dangereux avant de changer les piles The following applies when the product bears the Ex Marking This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94 9 EC and has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of Category 3 equipment intended for use in Zone 2 potentially explosive atmospheres given in Annex II to this Directive Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079 15 and EN 60079 0 ATTENTION This equipment is not resistant to sunlight or other sources of UV radiation WARNING e This equipment shall be mounted in an ATEX certified enclosure with a minimum ingress protection rating of at least IP54 as defined in 1EC60529 and used in an environment of not more than Pollution Degree 2 as defined in IEC60664 1 when applied i
27. x 1 1 4 HHCS SEE DETAIL B MOUNTING NOTE MOUNTING INFORMATION SHOWN IS PREFERRED ARRANGEMENT SAFETY CHAIN INSERT IF HANDRAIL OR WALKWAY VARIES FROM AS SHOWN ADJUST MOUNTING ARRANGEMENT 2 7 a U BOLT THRU END LOU AS REQUIRED KEEP LOWER MOUNTING BRACKET AS LOW AS POSSIBLE TO AVOID 4 UPPER BRACKET UNLY gt PIPE VIBRATION IF EXTREME DEEP FREEBDARD EXISTS AN ADDITIONAL LOWER lt BRACKET MAY BE REQUIRED COMPONENTS AS SHOWN AND LISTED ARE SUPPLIED BY B Slemens Water Technologies IN A KIT FORM TO BE ASSEMBLED IN THE FIELD 1 1 2 RIGID VARIES ADDITIONAL COMPONENTS IF REQUIRED NUT SUPPLIED BY Siemens Water Technologies ACUM PR Sil CONCRETE OR BEAM TYPE WALKWAY 24 R6 36 SHOWN lex z ce a LOWER SUPPORT E J MOUNTING BRACKET A m lt MOUNT AS LOW AS POSSIBLE MERLICAE a 62 5 16 STUD ANCHORS MAX W S a NOT BY Siemens i EO cho LOWER SUPPORT ale er 3 16 U BOLT MOUNTING BRACKET 1 e 0 0 0 0 x X LENGTH MAY HAVE i a J _ oA y TO BE ADJUSTED CONCRETE OR BEAM WS VARIANCE zu lt i TYPE WALKWAY lt x CONCRETE BEAM e MIN WS 1 m TYPE WALKWAY 1 a q c 1 Diae x 45 ALUM ELBOW Dive x 45 ALUM ELBOW
28. 4 Select LEAVE and confirm The display will return to the main measurement screen and the reading for both sensors will flash The calibration for both sensors are now running in the background 5 To return to the calibration of either sensor select SENSOR SETUP from the Main Menu and confirm Select the appropriate sensor and confirm 6 The calibration in progress will be displayed Continue with the calibration 5 9 Adjusting the Temperature View or change the temperature using the steps below 1 From the Main Menu select SENSOR SETUP and confirm 2 Select the appropriate sensor if more than one is attached and confirm 3 Select CALIBRATE and confirm 4 Select TEMP ADJUST and confirm 5 Select MEASURED TEMP and confirm 6 The temperature will be displayed Edit the temperature and confirm 30 Section 6 Maintenance DANGER Only qualified personnel should conduct the tasks described in this section of the manual DANGER Seul un technicien qualifi peut effectuer les t ches d installation d crites dans cette section du manuel DANGER Explosion hazard Do not connect or disconnect equipment unless power has been switched off or the area is known to be non hazardous DANGER Risque d explosion Couper le courant ou s assurer que l emplacement est designe non dangereux avant de replacer le aucon composant DANGER Explosion hazard Substitution of components may impair suitability for Class 1 Division 2
29. 48 A pH control loop operates as follows The pH meter measures the value of the pH in the effluent and if the pH is different from the setpoint the controller actuates the reagent pump or valve that adds reagent to a mixing tank The added reagent adjusts the pH value of the process The physical layout of the loop the sizing of the pump valve type of mixing tank and location of the pH electrodes all have a major impact on the ultimate performance of the loop after the controller is tuned for optimal performance The largest single performance factor is the delay time around the loop This includes the response time of the electrode meter time required to deliver the reagent to the process water time required for the reagent to mix with and react with the process water and the time required to deliver the completely mixed water to the electrode If the delay times are too long or the mixing is not complete the control will be poor regardless of how well the controller is tuned The Process pH Meter uses a PID proportional integral reset derivative rate control control algorithm Each of the instrument settings along with their effects on the control loop are described below Mode Manual The manual output is specified in percent of full scale PID output 4 20 mA and is commonly used for testing the output device Auto Allows the process to be controlled automatically using information specified in the Phase Setpoi
30. DANGER Risque d explosion La substitution de composants peut rendre ce materiel inacceptable pour les emplacements de Classe 1 Division 2 6 1 Maintenance Schedule Maintenance Task 90 days Annually Clean the sensor x Inspect sensor for damage x Replace Salt Bridge and fill solution2 x Calibrate Sensor as required by regulatory agency Per the schedule mandated by your regulatory agency 1 Cleaning frequency is application dependent More or less frequent cleaning will be appropriate in some applications 2 Salt bridge replacement frequency is application dependent More or less frequent replacement will be appropriate in some applications 31 Maintenance 6 2 Cleaning the Sensor 32 CAUTION Before cleaning with acid determine if the chemical reaction between the acid and the sample will create a hazardous chemical reaction For example do not put a sensor that is used in a cyanide bath directly into a strong acid for cleaning because this chemical combination may produce poisonous cyanide gas 1 Clean the exterior of the sensor with a stream of water If debris remains remove loose contaminate buildup by carefully wiping the entire measuring end of the sensor process electrode concentric metal ground electrode and salt bridge with a soft clean cloth Rinse the sensor with clean warm water Prepare a mild soap solution of warm water and dish detergent or other non abrasive soap tha
31. Define DeviceNet communication RSNetWorx for DeviceNet e Configure DeviceNet devices e Define the scan list for those devices RSLinx Classic or Enterprise Configure communication devices Provide diagnostics Establish communication between devices Connections over DeviceNet Networks The ControlLogix controller requires two connections for each 1756 DNB module One connection is for module status and configuration The other connection is a rack optimized connection for the device data ControlLogix DeviceNet Module Memory The 1756 DNB module has fixed sections of memory for the input and output data of the DeviceNet devices on the network Each device on your network requires either some input or output memory of the scanner Some devices both send and receive data so they need both input and output memory The 1756 DNB module supports up to add the following e 124 DINTs of input data 123 DINTS of output data For DH network communication use a 1756 DHRIO module in the ControlLogix chassis to exchange information between these controllers e PLC and SLC controllers ControlLogix controllers and PLC or SLC controllers e ControlLogix controllers In addition to data exchange between controllers the DH network also provides the ability to regularly share data both plant wide and at a cellular level You can connect a maximum of 32 stations to a single DH link e Channel A supports 5
32. FROM Industry IEMENS 262 547 0141 DESTROYED AS INSTRUCTED BY SIEMENS ACCEPTANCE PROJECT CODE DRAWING OF THE DELIVERY OF THIS DOCUMENT CONSTITUTES AGREEMENT TO THESE TERMS AND CONDITIONS SCALE 2033 0001 40 4034 44792 893 05 8 5 4 3 2 1 LIST OF MATERIAL FOR ONE 1 W3T269315 SMART BNR CONTROL PANEL ITEM QTy CATALOG DESC MFG Jr B e 6 32 2966197 MINI RELAY TERMINAL BLOCK 120VAC COIL PHOENIX CONTACT 3 1 1 8 6 800886 END ANCHOR PHOENIX CONTACT 120V 9 12 1201099 ANGLED BRACKET PHOENIX CONTACT 120V CR AND
33. MULTI PHASE 230VAC OR GREATER 120VAC UNSWITCHED CONTROL WIRING CONTAINED HEREIN ARE SROPRIETARY T SIEMENS RED 120VAC SWITCHED CONTROL WIRING MARE cust MAX FOOTE CONSTRUCTION CO o e Ta 3 8713 Aai DE E TE See S WT ioc BOSSIER CITY LA WHITE W BLUS SIRPE GROUNDED DC CONTROL WIRING WIRED IN SHOP RELEASED 5 13 13 AJJ WOUT ME DIPRESS NRI CONSENT _ ENG DENT BUE TNS WIRING REMOVED ITEM 515 ADDED ITEM 458 ites Gee INTEREST OF SEN ingust CUSTOMER incurs NEY POWERED CIRCUNS CUSTOMER CONTACTS FIELD WIRING P ADDED SS AT LiN io2 Op Paasi MS HE ONG A AL CORES Le SI E M E N s 3625647201 DRY CONTACTS ARE RATED FOR 10 AMPERES 120VAC SUITABLE PROTECTION AND DISCONNECT MEANS ARE TO BE PROVIDED BY CUSTOMER USE 14AWG MINIMUM OTHERWISE NOTED REMOVED UPS CHANGED PLC COMPONENTS SWITCH 5 7 ANALYSES MUST BE RETURNED TO SIEMENS OR FROM 262294720147 ALL HOLES TO BE SEALED GASKETED TO MAINTAIN ENCLOSURE INTEGRITY DT SS AND INDICATING LIGHT 2 7 13 JJ DESTROYED AS INSTRUCTED BY SIEMENS ACCEPTANCE PROJECT CODE DRAWING STD 1 0200 24X36D1 INTL REF L BAR 1 AT PLOT SCALE REV DESCRIPTION DATE DWN CHKD APVO ECN AGREEMENT TO THESE TERMS AND CONDITIONS SCALE 2033 000140 4034 44792 893 01
34. SS ne cy SES Ei 0 32004 5 Close the SD card door OY 0 sss Eje as 3 y 2 9 32006 22 Rockwell Automation Publication 1756 UM001N EN P November 2012 Install the 1756 L7x Controller Chapter 1 Remove the SD Card The 1756 L7x controller ships with an SD card installed Complete these steps to remove the SD card from the 1756 L7x controller A IMPORTANT WARNING When you insert or remove the Secure Digital SD memory card while power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding Verify that the SD card status indicator is off and that the card is not in use before removing it We recommend that you do the following Leave an SD card installed Use the SD cards available from Rockwell Automation catalog number 1784 SD1 or 1784 SD2 While other SD cards may be used with the controller Rockwell Automation has not tested the use of those cards with the controller If you use an SD card other than those available from Rockwell Automation you may experience data corruption or loss Also SD cards not provided by Rockwell Automation do not have the same industrial environmental and certification ratings as those available from Rockwell Automation 1 Verify that
35. 3121 OXIDATION DITCH 2 OUTER CHANNEL ORP I OXD AE320 1 3 13 GIRM313 3130 3140 SU313 3131 3141 OXIDATION DITCH 2 MIDDLE CHANNEL ORP I OXD AE331 1 3 15 GTRM315 3150 3160 SU315 3151 3161 OXIDATION DITCH 2 MIDDLE CHANNEL DO I 0XD AE332 1 3 7 GTRM317 3170 3180 SU317 3171 3181 OXIDATION DITCH 2 INNER CHANNEL DO I OXD AE333 1 3 22 GTRM322 3220 3230 50322 3221 3231 SPARE 3 24 GTRM324 3240 3250 SU324 3241 3251 SPARE 3 26 GTRM326 3260 3270 SU326 3261 3271 SPARE 3 28 GTRM328 3280 3290 SU328 3281 3281 SPARE 3 30 GTRM330 3300 3310 SU330 3301 3311 SPARE 3 32 GTRM332 3320 3330 SU332 3321 3331 SPARE 3 34 GTRM334 3340 3350 SU334 3341 3351 SPARE 3 36 GTRM3036 3360 3370 SU336 3361 3371 SPARE NOTES WIRING SPEC CONTROL WIRING 14AWG STRANDED MTW OR EQUAL 600V 90 C UNLESS OTHERWISE NOTED COMPANY CONFIDENTIAL DESIGNER mE SMART BNR CONTROL SYSTEM POWER WIRING 12AWG STRANDED MTW OR EQUAL 600V 90 C MINIMUM SIZED FOR CIRCUIT CURRENT THIS DOCUMENT AND ALL INFORMATION AJJ 12 04 12 ANALOG 1 0 WIRE INTERCONNECT LIST WIRE COLOR CODES HEREIN ARE THE PROPERTY OF SIEMENS AND OR ITS pore BLACK POWER WIRING MULTI PHASE 230VAC OR GREATER 120VAC UNSWITCHED CONTROL WIRING CONTAINED HEREIN ARE SROPRIETARY T SIEMENS RED 120VAC SWITCHED CONTROL WIRING AND ARE SUBMITTED IN CONFIDENCE THEY ARE cus MAX FOOTE CONSTRUCTION CO GREEN GROUNDED CONDUCTORS 0 DECOY row uoo ROWEER TONE BOSSIER
36. 424 NC NC 42 R406 CR425 CR406 CR425 0 4060 CN OXD PV 211 4250 Van SPAR 406 06 4 E 425 1 06 4 10 g OUT 4 _ 2 No 406 L4 REMOTE CLOSE m g OUT 4 AIX_SAZ No 425 L o CR407 CR426 CR407 CR426 407 06 5 e 4070 O j a al 426 i 06 5 6 3200 MEZ ho 44 OUT 5 AINA R2 N REMOTE OPEN 12 14 OUT 5 AINA AZ NO 426 CR408 CR427 CR408 CR427 4080 OXD PV 212 4270 SPARE 408 Q6 6 427 06 6 14 3 OUT 6 Ai _ A2 NO 408 LL REMOTE CLOSE t 14 OUT 6 A1 _ A2 0427 O CR409 CR428 CR409 D CR428 D 409 1 067 4090 QXD pV 212 T ae 4280 jes 16 15 OUT 7 AN No 40g REMOTE OPEN 16 15 OUT 7 ANS A2 NO 428 O NC NC 410 o 429 o CRAM CR430 CR411 D CR430 D 2 i qe 4110 9 QXD PV 221 430 4 2 070 Je A900 SPARE 18 47 OUT 8 _ 2 NO dit L o REMOTE CLOSE 18 17 OUT 8 ANA NO 430 o CR412 CR431 CR412 CR431 4120 N QXD PV 221 4310 SPAR 412 Q7 1 9 E 431 Q7 1 20 9 OUT 9 AN 7 A2 No4 L ____ REMOTE OPEN t OUT 9 AI _SA2 NO 431 L__ CR413 CR432 4130 FAS QXp Pv 222 4320 T SPAR 2 OTE C 2 413 7 022 Is our 10 x x DUIS REMOTE CLOSE 452 2 242 21 OUT 10 AN ZR No 432 NC NC CRAM4 CR433 CR414 CR433 4140 N QXD PV 222 4330 y SPAR 414 T Q7 3 E 433 t 7 3 24 Q 23 OUT 11 2 No4 4 AV REMOTE OPEN 24 Q 23 OUT 11 A1 _ A2 NQ 435
37. 7 8 20 English Figure 10 Jumper settings 1234567 8 1 Input 1 configuration jumpers 4 Jumpers positioned to the left for switch inputs 2 Input 2 configuration jumpers 5 Jumpers positioned to the right for voltage inputs 3 Input 3 configuration jumpers Open the controller cover Feed the wires through the cable gland Adjust the wire as necessary and tighten the cable gland The jumpers are positioned immediately behind the connector Remove the connector for improved access to the jumpers and configure the jumper settings according to the type of input as shown in Figure 10 5 Close the controller cover and tighten the cover screws 6 Configure inputs in the controller Boma Note In switch input mode the controller supplies 12 volts to the switch and is not isolated from the controller In voltage input mode the inputs are isolated from the controller user input voltage from 0 to 30 volts Connect a digital sc sensor Note To connect an analog sensor refer to the instructions supplied in the module or sensor manual A digital sc sensor can be connected to the controller using the keyed quick connect fitting Figure 11 A digital sensor can be connected with the controller powered on or off When a sensor is connected with the controller powered on the controller does not automatically perform a device scan To make the control
38. 9 WATER TECHNOLOGIES Warning Changing the Upper and Lower limits for the instruments will change the internal PLC scaling and could effect system operation Values need to match corresponding instrument Analog Scaling Setpoints Lower Limit Upper Limit Range Actual 4 mAmp 20 mAmp Outer ORP AIT 314 2100 to 2100mV Middle ORP AIT 312 2100 to 2400mV Middle DO AIT 311 0 to 20 0 mgiL InnerDO AIT 313 0 to 20 0 Analog Alarm Setpoints Typical 100 mV 500 mV High Outer ORP Warning AIT 314 Enabled sees Low Outer ORP Warning AIT 314 Enabled sese 0 mV 400 mV High Middle ORP Warning AIT 312 Enabled Low Middle ORP Warning AIT 312 Enabled drm High Middle DO Warning AIT 311 Enabled Low Middle DO Warning 311 Enabled 3 0 mg L 0 0 mg L High Inner DO Warning AIT 313 Enabled i Low Inner DO Warning AIT 313 Enabled 0 5 mg L 4 0 mg L ue We WU HU The Instrument Settings screen allows the operator to adjust the values that trigger certain alarms and warnings The ORP and D O High and Low warning set points have an enable disable button that allows the operator to have the option to disable these warnings if they become too frequent or nuisances Proper discretion should be taken before disabling any alarms This screen is also used to scale the process instruments coming into the SmartBNR panel These values should not be adjusted after startup without pro
39. CITY LA BLUE UNGROUNDED DC CONTROL WIRING REPRODUCED LOANED OR USED IN ANY OTHER I WHITE W BLUE SIRIPE GROUNDED DC CONTROL WIRING WIRED IN SHOP PRIOR o RELEASED 5 13 13 AJJ MANNER SATHOUT THE EXPRESS WRITTEN CONSENT DATE ENG LIGHT BLUE INTRINSICALLY SAFE WIRING TU SHIPMENT REMOVED ITEM SIS ADDED ITEM 458 MANNER DETRIMENTAL TO THE INTEREST OF SIEMENS Industry Fu SKU Nee CUSTOMER CONTACTS Fir wieg ues ADDED SS LiNtioe Wa ae TE 262 547 0141 DRY CONTACTS ARE RATED FOR 10 AMPERES 120VAC SUITABLE PROTECTION AND DISCONNECT MEANS ARE TO BE PROVIDED BY CUSTOMER USE 14AWG MINIMUM OTHERWISE NOTED A REMOVED UPS CHANGED PLC COMPONENTS SWITCH 3 7 13 AJJ ANALYSES MUST BE RETURNED TO SIEMENS OR FROM ALL HOLES TO BE SEALED AND GASKETED TO MAINTAIN ENCLOSURE INTEGRITY DI SS AND INDICATING LIGHT DESTROYED AS INSTRUCTED BY SIEMENS ACCEPTANCE PROJECT CODE DRAWING SHEET REV STD 1 0200 24X36D1 INTL REF L BAR 1 AT PLOT SCALE REV DESCRIPTION DATE DWN CHKD APVO ECN AGREEMENT TO THESE TERMS AND CONDITIONS SCALE 2033 000140 4034 44792 893 08 OF 1 NETWORK CARD ELC NSW 011A NETWORK CARD ELC NSW 011B NETWORK CARD ELC NSW 012A IP ADDRESS 172 16 2 85 IP ADDRESS 172 16 2 84 IP ADDRESS 172 16 2 85 SUBNET 255 255 0 0 SUBNET 255 255 0 0 SUBNET 255 255 0 0 T ELC MCCO11 A T E
40. Configure ControlLogix projects Required Define EtherNet IP communication RSLinx Classic or RSLinx e Configure communication devices Required Enterprise Provide diagnostics Establish communication between devices BOOTP DHCP Utility Assign IP addresses to devices on an EtherNet IP network Optional RSNetWorx for EtherNet IP Configure EtherNet IP devices by IP addresses and or host names e Provide bandwidth status Connections over an EtherNet IP Network You indirectly determine the number of connections the controller uses by configuring the controller to communicate with other devices in the system Connections are allocations of resources that provide more reliable communication between devices compared to unconnected messages All EtherNet IP connections are unscheduled An unscheduled connection is triggered by the requested packet interval RPI for I O control or the program such as a MSG instruction Unscheduled messaging lets you send and receive data when needed Rockwell Automation Publication 1756 UM001N EN P November 2012 ControlNet Network Communication Communication Networks Chapter 5 Double Data Rate DDR Backplane Communication DDR communication can be achieved with the 1756 L7x controller The following communication modules support DDR when used in conjunction with the 1756 L7x controller Minimum series are indicated e 1756 EN2T C e 1756 EN2TR B e 1756 EN2TF B
41. DC CONTROL WIRING WIRED IN SHOP PRIOR 0 5 13 13 AJJ HAMNER WITHOUT THE EXPRESS WRITTEN CONSENT rare LIGHT BLUE INTRINSICALLY SAFE WIRING TU SHIPMENT REMOVED ITEM SIS ADDED ITEM 452 MANNER DETRIMENTAL THE INTEREST OF SIEMENS Industry YELLOW EXTERNALLY POWERED CIRCUITS CUSTOMER CONTACTS B j 3 27 13 AJJ LE ma ALL COP Waukesha WI L FIFLD WIRING UNLESS ADDED SS AT LINE102 OF SIEMENS THIS DOCUMENT ALONG WITH ALL COPIES SI E M E N S ii CONTACTS ARE RATED FOR 10 AMPERES 120VAC SUITABLE PROTECTION AND DISCONNECT MEANS ARE TO BE PROVIDED BY CUSTOMER USE 14AWG MINIMUM 2 5 OTHERWISE NOTED A REMUVED UPS CHANGED PLC COMPONENTS SWITCH 577 13 AJJ B RETURNED TO SIEMENS OR 262 547 0141 ALL HOLES TO BE SEALED AND GASKETED TO MAINTAIN ENCLOSURE INTEGRITY DI SS AND INDICATING LIGHT OF THE DELIVERY OF THIS DOCUMENT CONSTITUTES PROJECT CODE DRAWING SHEET REV STD 1 0200 24X36D1 INTL REF LL BAR 1 AT PLOT SCALE REV DESCRIPTION DATE DWN CHKD APVO ECN AGREEMENT TO THESE TERMS AND CONDITIONS SCALE 2033 000140 4034 44792 893 04 1 1
42. DI SS 14 1 442079 GROUND TERMINAL BLOCK PHOENIX CONTACT 2026 21 105 3044131 UNIVERSAL TERMINAL BLOCK UT 6 GRAY PHOENIX CONTACT 2028 B e 22 3047028 END BARRIER UT 6 GRAY PHOENIX CONTACT 2020 23 2 3030310 TERMINAL JUMPER 5 600V UT 6 PHOENIX CONTACT 2021 24V CAL SSD 24 16 2838186 DC SIGNAL SURGE SUPPRESSOR PHOENIX CONTACT 2031 34 4 3118135 TERMINAL JUMPER 10 600V FOR 3007204 PHOENIX CONTACT SS202 2041 72 6 1201413 END ANCHOR TYPE E UK 1 PHOENIX CONTACT 2050 SPARE 73 18 2839185 SURGE PROTECTION CONNECTOR PHOENIX CONTACT 2050 74 18 2839282 TYPE 3 SURGE PROTECTION BASE ELEMENT PHOENIX CONTACT 2050 SS204 5551 SPARE 100 3 0801733 DIN MOUNTING RAIL 2 M LENGTH PHOENIX CONTACT 2661 SPARE 101 1 2856702 TRABTECH SURGE SUPPRESSOR PHOENIX CONTACT 2671 SPARE 132 h EDS 405A EIP T 5 PORT MANAGED ETHERNET SWITCH WIDE TEMPERATURE MOXA SS205 2080 13 1 2866763 QUINT 24 VDC POWER SUPPLY 10 AMP PHOENIX CONTACT 2080 SPARE 254 1 426012WFALP 12 42 k60 x12 WALL MOUNT ENCLOSURE HOFFMAN 2080 SPARE 255 1 AGOBFP42 SUBPANEL HOFFMAN 2081 24i 372 ALFSWD FLUORESCENT LIGHT DOOR SWITCH HOFFMAN SS206 2091 373 LF120V18 FLUORESCENT LIGHT HOFFMAN 2101 24 385 LDSWITCH FLUORSCENT LIGHT DOOR SWITCH CABLE HOFFMAN 2110 24 452 1 1784 501 1GB SD MEMORY CARD FOR PROCESSOR ALLEN BRADLEY SS208 2110 500 1 1756 A17 CONTROL LOGIX 17 SLOT CHASSIS ALLEN BRADLEY 2110 24C 503 5 1756 ENBT CONTROL LOGIX ETHERNET CARD ALLEN BRADLEY a 24C 507
43. For additional information about network design for your system see the Ethernet Design Considerations Reference Manual publication ENET RM002 Rockwell Automation Publication 1756 UM001N EN P November 2012 83 Chapter5 Communication Networks EtherNet IP Network Communication CompactLogix Controller with Integrated EtherNet IP Port PowerFlex 700 AC Drive with DriveLogix Software The EtherNet IP network offers a full suite of control configuration and data collection services by layering the Common Industrial Protocol CIP over the standard Internet protocols such as TCP IP and UDP This combination of well accepted standards provides the capability required to both support information data exchange and control applications The EtherNet IP network uses commercial off the shelf Ethernet components and physical media providing you with a cost effective plant floor solution Figure 10 EtherNet IP Network Example ControlLogix Controller with 1756 EN2T Module Distributed 1 0 ea lm 1756 EN2T Module as an adapter with 1756 1 0 Modules 1794 AENT Adapter with 1794 1 0 Modules Switch Lg mm 1734 AENT Adapter with 1734 Pd 1 0 Modules Workstation For more information about using EtherNet IP modules see the EtherNet IP Modules in Logix5000 Co
44. L CR415 CR434 CR415 CR434 415 07 4 9 mE C 2 Quoad 434 074 m O SPARE 26 OUT 12 ANY A2 NO 415 REMOTE CLOSE 26 8 OUT 12 MINS RZ NO 434 L 6 NC NC CR416 CR435 CR416 CR435 4160 OXD PV 231 4350 S SPAR 416 07 5 435 e 7 9 29 9 27 OUT 13 No4i6 REMOTE OPEN TE 27 OUT 13 AN 2 45 6 CR417 CR436 CR417 CR436 4170 FN OXD PV 232 4360 a SPAR 417 Q7 6 E 436 7 6 30 9 59007 14 AN ZR REMOTE CLOSE 7e je OUT 14 AN UR L o CR418 CR437 CR418 CR437 418 l 4180 oxp py 239 m 4370 EN spare 32 3 OUT 15 AINA R2 NQ 418 REMOTE OPEN 39 3 OUT 15 ANS R2 NO 437 31 31 NC NC 419 438 1 2 2 dos CONTROL WIRING 14AWG STRANDED OR EQUAL 600V 90 C UNLESS OTHERWISE NOTED COMPANY CONFIDENTIAL T 12 04 12 tme SMART BNR CONTROL SYSTEM POWER WIRING 12AWG STRANDED MTW OR EQUAL 600V SOC MINIMUM SIZED FOR CIRCUIT CURRENT TUS DOCUMENT AND ALL INFORMATION CONTAINED ELECTRICAL SCHEMATICS DIGITAL OUTPUTS RED V2OVAC SMICHED CONTROL WIRING CATER 120VAC UNSWITCHED CONTROL WIRING MAX FOOTE CONSTRUCTION CO OC NEUTRAL 07 sus 9 18 13 av T AGUNT BE USER SLA FO mener toc z IER CITY BLUE UNGROUNDED DC CONTROL WIRING Eis tamed sl or be Bagh toc BOSSIER CITY LA WHITE W BLUE STRIPE GROUNDED
45. OXD PV 221 4 423 CR423 4230 SPARE 2 24 2240 2240 2241 2241 OXD PV 222 4 424 CR424 4240 SPARE 2 25 2240 2250 2251 2251 OXD PV 222 4 425 CR425 4250 SPARE 2 26 2240 2260 2261 2261 OXD PV 222 4 426 CR426 4260 SPARE 2 27 2270 2270 2271 2271 OXD PV 231 4 427 CR427 4270 SPARE 2 28 2270 2280 2281 2281 OXD PV 231 4 428 CR428 4280 SPARE 2 29 2270 2290 2291 2291 OXD PV 231 4 430 CR430 4300 SPARE 2 30 2300 2300 2301 2301 OXD PV 232 4 431 CR431 4310 SPARE 2 31 2300 2310 2311 2311 OXD PV 232 4 432 CR432 4320 SPARE 2 32 2300 2320 2321 2321 OXD PV 232 4 433 CR433 4330 SPARE 2 33 2330 2331 SPARE 4 434 CR434 4340 SPARE 2 34 2340 2341 SPARE 4 435 CR435 4350 SPARE 2 35 2350 2351 SPARE 4 436 CR436 4360 SPARE 2 36 2360 2361 SPARE 4 437 CR437 4370 SPARE dos CONTROL WIRING 14AWG STRANDED MIW OR EQUAL 600V 90 C UNLESS OTHERWISE NOTED COMPANY CONFIDENTIAL DESIGNER DATE SMART BNR CONTROL SYSTEM S POWER WIRING 12AWG STRANDED MTW OR EQUAL 600V 90 C MINIMUM SIZED FOR CIRCUIT CURRENT THIS AND ALL INFORMATION GONTANED AJJ 12 04 12 DIGITAL 1 0 WIRE INTERCONNECT LIST E AT ES t t o na UT wan ere een Tee LLL CONSUCTON CO Lom SECUN PUE E ME E ONT DN BOSSIER CITY LA WHITE W E SIRS DS GROUNDED DG CONTROL WIRING WIRED IN SHOP RELEASED 5 13 13 AJJ MANNER WTH UT THE EXPRESS WRIMEN CONSENT a ENG LER s a
46. Overview A Logix5000 system uses a connection to establish a communication link between two devices The types of connections include the following Controller to local I O modules or local communication modules Controller to remote I O or remote communication modules Controller to remote I O rack optimized modules Produced and consumed tags Messages Controller access via the Logix Designer application Controller access via RSLinx Classic or RSLinx Enterprise applications for HMI or other applications Rockwell Automation Publication 1756 UM001N EN P November 2012 113 Chapter7 Manage Controller Communication Produce and Consume interlock Data 114 ControlLogix controllers let you produce transmit and consume receive system shared tags Figure 21 Illustration of Produced and Consumed Tags Controller_1 Controller_2 Produced Tag p gt Consumed Tag Controller_3 L M Consumed Tag Controller 4 L jp Consumed Tag The system shared tags are explained in this table Table 26 Produced and Consumed Tag Definitions Tag Definition Produced tag Atag that a controller makes available for use by other controllers Multiple controllers can simultaneously consume receive the data A produced tag sends its data to one or more consumed tags consumers without using logic Consumedtag A tag that receives the data of a produced tag The data type of the consume
47. Sensor Operation Simple tests using the sc100 or a multimeter and a 200 mV reference solution can determine if the ORP sensor is operating properly Determine if the sensor has integral digital electronics or uses an external digital gateway If the sensor uses a digital gateway it will be hard wired to the digital gateway through terminal connections within the digital gateway enclosure If the sensor uses a digital gateway proceed with section 7 4 1 If the sensor has integral digital electronics move to section 7 4 2 on page 38 7 41 Troubleshooting the ORP Sensor without Integral Digital Electronics 1 Disconnect the red green yellow and black sensor wires from the digital gateway 2 Place the sensor in a 200 mV reference solution and allow the temperature of the sensor and reference solution to equalize to approximately 25 C 70 F 3 Verify that the sensor temperature element 300 ohm thermistor is operating by measuring the resistance between the yellow and black wires The reading should be between 250 and 350 ohms at approximately 25 C 70 F 4 Reconnect the yellow and black wires 5 Connect the multimeter lead to the red wire and lead to the green wire With the sensor in the 200 mV reference solution measure the dc millivolts The reading should be between 160 and 240 mV If the reading is outside these limits contact Technical Support 7 4 2 Troubleshooting the ORP Sensor with Integral Digital Electr
48. Tasks 69 Use ControlLogix Energy Storage Modules ESMs 69 Save the Program to On board NVS 70 Clear the Program from On board NVS Memory 71 Estimate the ESM Support of the WallClockTime 71 Maintain the Battery 1756 L6x controllers 72 Check the Battery Status 72 1756 1 1756 BAT A Battery Life 73 1756 BATM Battery Module and Battery Life 74 Estimate 1756 BA2 Battery Life 74 Estimate 1756 BA2 Battery Life after Warnings 75 Battery Storage and Disposal 76 Chapter 4 ControlLogix System doe estie eset tee oae dad vetat 77 Configuration Options c ci 77 Design a ControlLogix ARRA RE 80 ControlLogix Controller Features 81 System Communication and Programming Features 81 Mem ry a aa aa 82 Chapter 5 Networks Available 83 EtherNet IP Network Communication 84 ControlLogix EtherNet IP Module Features 84 ControlLogix EtherNet IP Communication Modules 85 Software for EtherNet IP Nercworks 86 Co
49. addition you agree to indemnify defend and hold Siemens harmless from all claims for injury and damages caused by any such modifications deletions or insertion City of Bossier City Red River WWTP Exp amp Rehab NE WWTP Upgrade amp Rehab Project Volume 1 OF 1 TABLE OF CONTENTS SMART BNR CONTROLS Cover Sheet 1 Sequence of Operation 2 Hach model sc200 Controller 3 Hach ORP Sensors Model DRS5 4 Hach Dissolved Oxygen Sensors Model LDO 5 AB Control Logix PLC 1756 L71 6 Electrical Control Schematics SVOQUA WATER TECHNOLOGIES Bossier City LA 2033 000140 44792 SmartBNR Process June 10th 2014 Sequence of Operation 1 Overview Evoqua Water Technologies SmartBNR Process and related components are controlled through one central programmable logic controller PLC and operator interface terminal OIT The OIT will be the primary interface that allows the user to interact with the various components change process set points and monitor current readings of various sensors and probes located throughout the system The Smart BNR system is designed to enhance energy efficiency of the oxygen delivery to the wastewater while achieving a high quality effluent Oxidation Reduction Potential ORP is measured in the first amp second ditch and dissolved oxygen D O is measured in all three oxidation ditches The required oxygen is delivered by automatically controlling the speed and number of aerators
50. an OPC server 1788 CN2FF Connect via low speed serial H1 connections Bridge a ControlNet network to a Foundation Fieldbus Support redundant ControlNet media Foundation Fieldbus distributes and executes control in the device The Foundation Fieldbus linking device does the following Bridges from an EtherNet IP network to an connection e Accepts either HSE or EtherNet IP messages and converts them to the H1 protocol Figure 15 Foundation Fieldbus Example ControlLogix Controller with a 1756 ENBT Module RSFieldbus Software 1757 FFLD Linking Device Field Device Field Device For more information about using the Foundation Fieldbus devices available from Rockwell Automation see these publications e Foundation Fieldbus Linking Device User Manual publication 1757 UM010 ControlNet Foundation Fieldbus Linking Device User Manual publication 1757 UM011 e RSFieldbus User Manual publication RSBUS UMO001 96 Rockwell Automation Publication 1756 UM001N EN P November 2012 Communication Networks Chapter 5 HART Communication HART Highway Addressable Remote Transducer is an open protocol designed for process control instrumentation Device Is used to 1756 analog 1 0 modules Act as HART master to allow communication with HART field devices e 1756 IF8H Interface directly with field devices through built in HART modems 1756 OF8H
51. and Program Saved on SD Card 3 16 1 0 Connection Failure 3 20 Chassis Failure 3 21 3 23 Connection Failure 4 16 Unknown Instruction 4 20 Invalid Array Subscript 4 21 Control Structure LEN or POS lt 0 4 31 Invalid JSR Parameter 4 34 Timer Failure 4 42 Invalid JMP Target 4 82 SFC Jump Back Failure 4 83 Value Out of Range 4 84 Stack Overflow 4 89 Invalid Target Step 4 90 Invalid Instruction 4 91 Invalid Context 4 92 Invalid Action 4 990 User defined 4 991 4 992 4 993 4 994 4 995 4 996 4 997 4 998 4 999 188 Rockwell Automation Publication 1756 UM001N EN P November 2012 Status Indicators Appendix A Table 51 Major Fault Status Messages continued Type Code Message 6 1 Task Watchdog Expired 7 40 Save Failure 7 41 Bad Restore Type 7 42 Bad Restore Revision 7 4 Bad Restore hecksum 8 1 Keyswitch Change Ignored 11 1 Positive Overtravel Limit Exceeded 11 2 Negative Overtravel Limit Exceeded 11 3 Position Error Tolerance Exceeded 11 4 Encoder Channel Connection Fault 11 5 Encoder Noise Event Detected 11 6 SERCOS Drive Fault 11 7 Synchronous Connection Fault 11 8 Servo Module Fault 11 9 Asynchronous Connection Fault 11 10 Motor Fault 11 11 Motor Thermal Fault 11 12 Drive Thermal Fault 11 13 SERCOS Communications Fault 11 14 Inactive Drive Enable Input Detected 11 15 Drive Phase
52. anes ones bed ERY TE SEES TT ana sera su s Q t UE SIEMENS gt CUSTOMER CIRCUITS FIELD WIRING UNLESS ADDED SS AT LINE102 OF SEMENS THIS DOCUMENT ALONG WTH AL CORES Eorum DUE dd i Fonet ARE RATED TOR TO AMERS AZOVA EROTECTON AND DISCONNECT MEANS ARE TO BE PROVIDED BY CUSTOMER USE 14AWG MINIMUM OTHERWISE NOTED A REMOVED END PLC COMPONENTS SWITCH 2 7 13 AJJ ANALYSES MUST BE RETURNED TO SIEMENS OR FROM PROJECT cook mE sur 0 OF THE DELIVERY OF THIS DOCUMENT CONSTITUTES SCALE STD 1 0200 24X36D1 INTL REF L BAR 1 AT PLOT SCALE REV DESCRIPTION DATE DWN CHKD APVO ECN AGREEMENT TO THESE TERMS AND CONDITIONS 2033 000140 4034 44792 893 07 OF 1 8 7 5 4 3 2 1 WIRE INTERCONNECT LIST ANALOG INPUTS SH REF TERMINAL WIRENO 1 WIRENO 2 TERMINAL WIRENO 3 WIRENO 4 DESCRIPTION 3 03 GTRM303 3030 3040 50303 3031 3041 OXIDATION DITCH 1 OUTER CHANNEL ORP OXD AE300 1 3 05 GTRM305 3050 3060 SU305 3051 3061 OXIDATION DITCH 1 MIDDLE CHANNEL ORP OXD AE311 1 3 07 GTRM307 3070 3080 SU307 3071 3081 OXIDATION DIICH 1 MIDDLE CHANNEL DO 0 0 12 1 3 09 GTRM309 3090 3100 SU309 3091 3101 OXIDATION DITCH 1 INNER CHANNEL DO OXD AE313 1 3 11 GTRM311 3110 3120 SU311 3111
53. code 40 major fault will be logged on powerup To verify that the ESM is fully charged check the status display to confirm that messages CHRG or ESM charging are no longer indicated TIP We recommend that you check the WallClockTime object attributes after installing an ESM to verify that time of the controller is correct The ESM contains a real time clock If the ESM is new or came from another controller your controller s WallClockTime object attributes may change Rockwell Automation Publication 1756 UM001N EN P November 2012 25 Chapter1 Install the 1756 L7x Controller Uninstall the ESM 26 energy to 40 woule or less before you transport it into or out of the application use the 1756 SP ESMNSE XT module only In this case complete these steps before you remove the ESM WARNING If your application requires the ESM to deplete its residual stored 1 Turn power off to the chassis After you turn power off to the chassis the controller s OK status indicator transitions from green to solid red to OFF 2 Wait at least 20 minutes for the residual stored energy to decrease to 40 wWoule or less before you remove the ESM There is no visual indication of when the 20 minutes has expired You must track that time period backplane power is on an electrical arc can occur This could cause an explosion in hazardous location installations WARNING When you insert or remove the energy storage module while Be sure that
54. communicating with all of the devices in its 1 0 configuration Flashing green One or more devices in the 1 0 configuration of the controller are not responding For more information go online with the Logix Designer application to check the 1 0 configuration of the controller Flashing red A chassis fault exists Troubleshoot the chassis and replace it if necessary FORCE Indicator The FORCE indicator shows if I O forces are active or enabled Table 59 FORCE Indicator State Description Off Either of the following is true tags contain 1 0 force values 1 0 forces are inactive disabled Steady amber 1 0 forces are active enabled though 1 0 force values may or may not be configured Use caution if you install add a force If you install add a force it immediately takes effect Flashing amber One or more input or output addresses have been forced to an On or Off state but the forces have not been enabled Use caution if you enable 1 0 forces If you enable 1 0 forces all existing 1 0 forces also take effect RS232 Indicator The RS232 indicator shows if the serial port is in use Table 60 RS232 Status Indicator Description There is no serial connection activity Flashing green There is serial connection activity Rockwell Automation Publication 1756 UM001N EN P November 2012 195 Appendix A 196 Status Indicators BAT Indicator The BAT indicator
55. establish communication If any attribute does not match precisely I O communication is not permitted with the module or with modules connected through it as in the case of a communication module Use Exact Match keying when you need the system to verify that the module revisions in use are exactly as specified in the project such as for use in highly regulated industries Exact Match keying is also necessary to enable Automatic 198 Rockwell Automation Publication 1756 UM001N EN P November 2012 Compatible Keying Using Electronic Keying Appendix B Firmware Update for the module via the Firmware Supervisor feature from a Logix5000 controller EXAMPLE In the following scenario Exact Match keying prevents 1 0 communication The module configuration is for a 1756 IB16D module with module revision 3 1 The physical module is a 1756 IB16D module with module revision 3 2 In this case communication is prevented because the Minor Revision of the module does not match precisely Module Configuration Vendor Allen Bradley 1756 IB16D 16 Point 10V 30V DC Diagnostic Input Di Product Digital Input Module WR ac Catalog Number 1756 IB16D Major Revision 3 Fa Darei Dai 1 Minor Revision 1 Era Electoric Keying Exact Match 2 V Open Module Properties Cancel Help Communication is prevented Physical Module Vendor Allen Bradley Product Type Digital Input Module Catalog Number 1756 I
56. is not installed correctly again sensor cap and lens The sensor is not operating Make sure that the LED is flashing correctly Contact the manufacturer Warning list When the warning icon flashes sc100 and sc200 or when the screen turns yellow sc1000 a message is shown on the bottom of the measurement screen On the sc1000 the screen turns English 15 yellow to show a warning To show the current sensor warnings go to MENU gt DIAGNOSTICS gt Select Sensor gt WARNING LIST Refer to Table 7 Table 7 Sensor warning list Warning Definition Resolution EE SETUP ERR Storage is corrupt The values have been set Contact technical support to the factory default EE RSRVD ERR TEMP lt 0C The process temperature is below 0 C Increase the process temperature or stop 32 F use until the process temperature is in the sensor specification range TEMP gt 50 C The process temperature is above 50 C Decrease the process temperature or stop 120 F use until the process temperature is in the sensor specification range RED AMPL LOW Value falls below 0 03 Refer to Table 6 on page 15 RED AMPL HIGH Value is greater than 0 35 Call technical support BLUE AMPL LOW Value is below 0 03 Refer to Table 6 on page 15 BLUE AMPL HIGH Value is greater than 0 35 Call technical support CAP CODE FAULT The sensor cap code has become corrupt Complete the sensor setup cap pro
57. mV 135 mV 0mV 160 mV 25 mV 185 mV 50 mV 210 mV Troubleshooting Span Reading in pH 10 Buffer With the sensor in pH 10 buffer the sensor span reading should be at least 160 mV less than the noted offset reading taken in step 5 Table 9 Typical Span Reading Examples pH 10 buffer mie UD Span Reading in pH 10 buffer 50 mV 210 mV 25 mV 185 mV 0mV 160 mV 25 mV 185 mV 50 mV 110 mV If the span reading is at least 160 mV more than or 160 mV less than the offset reading in pH 4 or pH 10 respectively the sensor is within factory specified limits If not contact Technical Support 7 3 2 Troubleshooting the pH Sensor with Integral Digital Electronics 1 5 6 Place the sensor in pH 7 buffer and allow the buffer and sensor to reach temperature equilibrium This can be verified by monitoring the sensor temperature value for a stable temperature measurement This value is shown on the sc100 display when it is in measurement mode From the Sensor Setup Menu on the sc100 highlight Diag Test and press ENTER Highlight Sensor Signal and press ENTER This sensor offset reading should be within factory specified limits of 50 and 50 mV If it is write down this millivolt value reading and perform step 4 If the reading is outside these limits discontinue this test and contact Technical Support Rinse the sensor and place it in pH 4 or 10 buffer and allow the buffer an
58. mechanisms to protect processes during a possible equipment malfunction Please read this entire manual before unpacking setting up or operating this equipment Pay attention to all danger and caution statements Failure to do so could result in serious injury to the operator or damage to the equipment Make sure that the protection provided by this equipment is not impaired Do not use or install this equipment in any manner other than that specified in this manual Use of hazard information Indica ADANGER es a potentially or imminently hazardous situation which if not avoided will result in death or serious injury Indica injury es a potentially or imminently hazardous situation which if not avoided could result in death or serious Indica es a potentially hazardous situation that may result in minor or moderate injury Indica emphasis NOTICE es a situation which if not avoided may cause damage to the instrument Information that requires special 4 English Precautionary labels Read all labels and tags attached to the instrument Personal injury or damage to the instrument could occur if not observed A symbol on the instrument is referenced in the manual with a precautionary statement This symbol if noted on the instrument references the instruction manual for operation and or safety information This symbol indicates that a risk of electrical shock and or elec
59. only Submersible to 107 m 350 ft 1050 kPa 150 psi Sensor Interface Modbus Modbus Modbus Probe Cable Length 6 m 20 ft 7 7 m 25 ft interconnect cable extension for analog sensor with digital gateway 10 m 31 ft for sensor with integral digital electronics 6 m 20 ft 7 7 m 25 ft interconnect cable extension for analog sensor with digital gateway 10 m 31 ft for sensor with integral digital electronics 6 m 20 ft 7 7 m 25 ft interconnect cable extension for analog sensor with digital gateway 10 m 31 ft for sensor with integral digital electronics Probe Weight 316 g 11 oz 870 g 31 oz 316 g 11 oz Probe Dimensions See Figure 2 on page 9 through Figure 3 on page 9 See Figure 4 on page 9 See Figure 2 on page 9 through Figure 3 on page 9 1 Most pH applications are in the 2 5 to 12 5 pH range The pHD Differential pH sensor with the wide range glass process electrode performs exceptionally well in this range Some industrial applications require accurate measurement and control below 2 or above 12 pH In these special cases please contact the manufacturer for further details 2 For best ORP measuring results in solutions containing zinc cyanide cadmium or nickel the manufacturer recommends using the pHD ORP sensor equipped with a gold electrode 3 PEEK is a registered trademark of ICI Americas Inc 4 Ryton is a registered tradema
60. opening in case the sensor must be removed 1 Remove the connector cap from sc100 controller Retain the connector cap to seal the connector opening in case the sensor must be removed Connect the sensor connector to the plug on the sc100 Install a connector safety lock Figure 7 Align the lock over the connector and squeeze the two halves together to lock To remove the connector safety lock by inserting a small flat bladed screwdriver into the locking groove Pivot the screwdriver away from the groove and separate the two halves Figure 7 Figure 7 Installing the Connector Safety Lock 1 50 inches 38 1 mm s 38 1 mm 1 50 inches 3 2 Connecting the Sensor to the sc1000 3 2 1 Connecting the Sensor using the Quick connect Fittings 1 2 3 Unscrew the connector cap from the controller Retain the connector cap to seal the connector opening in case the sensor must be removed Push the connector into the socket Hand tighten the union nut Note Do not use the middle connection for the sensors as this is reserved for the display module 14 Installation 3 3 Using the Digital Gateway The digital gateway is designed to provide a digital interface to the controller The non sensor end is wired to the sc100 or sc1000 controller in a non hazardous location as shown in sect
61. parts or product Travel fees associated with on site warranty repair This warranty contains the sole express warranty made by Hach Company in connection with its products All implied warranties including without limitation the warranties of merchantability and fitness for a particular purpose are expressly disclaimed Some states within the United States do not allow the disclaimer of implied warranties and if this is true in your state the above limitation may not apply to you This warranty gives you specific rights and you may also have other rights that vary from state to state This warranty constitutes the final complete and exclusive statement of warranty terms and no person is authorized to make any other warranties or representations on behalf of Hach Company Limitation of Remedies The remedies of repair replacement or refund of purchase price as stated above are the exclusive remedies for the breach of this warranty On the basis of strict liability or under any other legal theory in no event shall Hach Company be liable for any incidental or consequential damages of any kind for breach of warranty or negligence 43 Visit us at www hach com Section 12 Product Safety Immunity Emissions Compliance Information Hach Co certifies this instrument was tested thoroughly inspected and found to meet its published specifications when it was shipped from the factory The Model sc100 sc1000 Controller with Differ
62. running II Hardware a Instrumentation amp Sensors The individual sensors listed below are connected to analyzers located nearby the equipment The instrument analyzers are Hach model sc200 in NEMA 4X rated enclosures They require 120VAC single phase power and generate 4 20mA outputs to transmit back to the main control system two 2 total analyzers are provided 1 Two 2 Hach ORP sensors Model DRSS are provided One probe is located in outer orbal channel and the other is located in the middle orbal channel The ORP will be measured in a range from 2100mV to 2100mV 2 Two 2 Hach Dissolved Oxygen sensors Model LDO is provided One probe is located in the middle orbal channel and the other is located in the inner orbal channel The DO will be measured from 0 0 to 20 0mg L b Control System 1 The central control system for the SmartBNR Aeration Control is based on the Allen Bradley Control Logix platform The central processing unit CPU is located in the main PLC enclosure along with various analog and digital input and output modules that are used to control the aerator motors and various processes 2 Control of the VFD s is via Ethernet while the influent valves and instruments are connected to I O modules in the Control Logix rack 3 The operator interface for this system is built in to the Wonderware System Platform being supplied by the system integrator Detail screens for the Orbal were provided to the syst
63. s authority to operate the equipment This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their expense The following techniques can be used to reduce interference problems 1 Disconnect the equipment from its power source to verify that it is or is not the source of the interference 2 If the equipment is connected to the same outlet as the device experiencing interference connect the equipment to a different outlet 3 Move the equipment away from the device receiving the interference Reposition the receiving antenna for the device receiving the interference 5 Try combinations of the above gt English 5 Product overview The controller displays sensor measurements and other data can transmit analog and digital signals and can interact with and control other devices through outputs and relays Outputs relays sensors and sensor modules are conf
64. sealing conduit opening O ring Viton O ring EPDM O ring Perflouro ORP Standard Solution 200 mV ORP Standard Solution 600 mV ORP Standard Solution 200 mV ORP Standard Solution 600 mV Salt Bridge PEEK Body PVDF outer junction Salt Bridge Ryton Body PVDF outer junction Standard Cell Solution Strain relief Heyco each each each 500 mL 1 pint 500 mL 1 pint 500 mL 1 pint 1 gallon 1 gallon 1 gallon 500 mL 1 pint each each each each each each each each each each each 500 mL 1 pint 500 mL 1 pint 1 gallon 1 gallon each each each each 1000A3335 005 1000A3335 006 1000A3335 004 2283549 2283449 2283649 2283556 2283456 2283656 2283549 1W1100 6122400 5796000 5796100 5796200 6139900 6120218 5868700 5H1304 5H1306 5H1096 019 25M2A1001 115 25M2A1002 115 25M2A1001 123 25M2A1002 123 SB P1SV SB R1SV 25M1A1025 115 16664 39 Visit us at www hach com Section 9 to Order U S A Customers By Telephone 6 30 a m to 5 00 p m MST Monday through Friday 800 227 HACH 800 227 4224 By Fax 970 669 2932 By Mail Hach Company P O Box 389 Loveland Colorado 80539 0389 U S A Ordering information by e mail orders hach com Information Required e Hach account number if available Billing address e Your name and phone number e Shipping address e Purchase order number e Catalog number Brief description or model number e Qu
65. the impedance is within preset limits ACTIVE ELECT Shows the impedance Mohms of the active electrode if Imped Status is set to Enabled REF ELECTRODE Shows the impedance Mohms of the reference electrode if Imped Status is set to Enabled IMPED STATUS Sensor diagnostic Choose Enabled or Disabled SENSOR DAYS displays the cumulative days the sensor has been in use COUNTERS RESET SENSOR allows the sensor counter to be reset to zero ELECTRODE DAYS Cumulative days the electrode has been in use 27 Operation 5 6 pH Calibration The manufacturer offers one and two point automatic and manual calibrations for pH An automatic calibration identifies the buffer table corresponding to the chosen buffer and automatically calibrates the probe after it stabilizes A manual calibration is performed by placing the pH sensor in any buffer or sample with a known value and then entering that known value into the controller The value of the sample used in the manual calibration may be determined by laboratory analysis or comparison reading 1 2 T From the Main Menu select SENSOR SETUP and confirm Select the appropriate sensor if more than one is attached and confirm Select CALIBRATE and confirm Select 1 POINT AUTO Select the available Output Mode Active Hold or Transfer and confirm Move the clean probe to buffer and confirm to continue Confirm when stable A screen will display 1 Point Auto Complete and the
66. the minimum software versions required to use your ControlLogix controller Table 3 Required Software for Controller Use Cat No Studio 5000 Environment RSLogix 5000 Software RSLinx Classic 1756 L61 A Version 12 06 00 or later Any version 1756 L61 B Version 13 04 00 or later 1756 L62 A Version 12 06 00 or later 1756 L62 B Version 13 04 00 or later 1756 L63 A Ifnotusing a CompactFlash card version 10 07 00 or later fusing a CompactFlash card version 11 16 00 or later 1756 L63 B Version 13 04 00 or later 1756 L63XT B Version 13 04 00 or later Version 2 55 00 or later 1756 L64 B Version 16 03 00 or later Any version 1756 L65 B Version 17 01 02 or later 1756 L71 A Version 21 00 00 or later Version 20 01 02 Version 2 59 00 or later 1756 L72 A Version 21 00 00 or later Version 19 01 00 or later Version 2 57 00 or later 1756 L73 A Version 21 00 00 or later Version 19 01 00 or later 1756 L73XT A Version 21 00 00 or later Version 19 01 00 or later 1756 L74 A Version 21 00 00 or later Version 19 01 00 or later 1756 L75 A Version 21 00 00 or later Version 19 01 00 or later Rockwell Automation Publication 1756 UM001N EN P November 2012 13 Preface Additional Resources 14 These documents contain additional information concerning related products from Rockwell Automation Resource Description 1756 ControlLogix Controllers T
67. the slop of the error over time and multiplying this rate of change by the derivative gain D The derivative term slows the rate of change of the output CV and this effect is most noticeable close to the controller set point SP Derivative control is used to reduce the magnitude of the overshoot produced by the integral component and improve the combined controller process stability A longer period of time will again cause the PID output to react slower to changes in the process variable PV Deadband DB Refers to the amount of error that is acceptable prior to changing the output A larger dead band will let the process variable drift further from the set point before allowing the PID controller to increase or decrease the output Output CV Refers to the current output of the PID loop and is used to control the associated equipment A well tuned PID loop will react quickly when abrupt changes are seen on the process variable and should stabilize to a value at or near the set point within one or two oscillations Occasionally effluent flow conditions can be somewhat erratic which at times can cause the PID control to over compensate for the changes in the process variable leading to an oscillating output that can take an extended period of time to stabilize Page 7 of 9 SVOQUA WATER TECHNOLOGIES Typically the PID controller is set up to withstand a wide range of effluent conditions and react well with l
68. to implement capabilities that emulate those of the previous module However the developers cannot know future developments Because of this when a system is configured we recommend that you configure your module using the earliest that is lowest revision of the physical module that you believe will be used in the system By doing this you can avoid the case of a physical module rejecting the keying request because it is an earlier revision than the one configured in the software EXAMPLE In the following scenario Compatible Keying prevents 1 0 communication The module configuration is for a 1756 IB16D module with module revision 3 3 The physical module is 1756 IB16D module with module revision 3 2 In this case communication is prevented because the minor revision ofthe module is lower than expected and may not be compatible with 3 3 Module Configuration Vendor Allen Bradley Product Type Digital Input Module Catalog Number 1756 IB16D Major Revision 3 Minor Revision 3 17564B16D 16 Point 10V 30V DC Diagnostic Input Allen Bradley Local Diotal Input Module se Full Diagnostics Input Data 2 IV Open Module Properties Communication is prevented Physical Module Vendor Allen Bradley Product Type Digital Input Module Catalog Number 1756 IB16D Major Revision 3 Minor Revision 2 Rockwell Automation Publication 1756 UM001N EN P November 2012 Electron
69. 1001 123 200 mV ORP TEST SOLUTION 1 GALLON HACH 6 8 W2T409184 603 82091 DO ORP HANDRAIL MOUNTING KITS SIEMENS WT NOTES SEE DRAWING 44792 893 11 FOR MOUNTING BRACKET ASSEMBLY DRAWING FUR HACH DO amp ORP INSTRUMENTS ALL PROBES MUST BE MOUNTED UP STREAM FROM THE DISC AERATORS TU PROVIDE ACCURATE READINGS SEE DRAWING FOR SUGGESTED LOCATIONS IOTES WIRING SPEC CONTROL WIRING 14AWG STRANDED MIW OR EQUAL 600V 90 C UNLESS OTHERWISE NOTED COMPANY CONFIDENTIAL DESIGNER me SMART BNR CONTROL SYSTEM POWER WIRING 12AWG STRANDED MTW OR EQUAL 600V 90 C MINIMUM SIZED FOR CIRCUIT CURRENT THIS DOCUMENT AND ALL INFORMATION CONTAINED Add 12 04 12 INSTRUMENT BILL OF MATERIALS WIRE COLOR CODES HEREIN ARE THE PROPERTY OF SIEMENS AND OR ITS DATE BLACK POWER WIRING MULTI PHASE 230VAC OR GREATER 120VAC UNSWITCHED CONTROL WIRING CONTAINED HEREIN ARE SROPRIETARY T SIEMENS _ ID ARE SUBMITTED CONFIDENCE THEY ARE CA os M y AS PULTS 9 18 13 as i MMe He PL Ine a MAK TOOTE CONSTRUCTION CO GREEN GROUNDED CONDUCTORS EXPRESSLY LOANED THEY MUST NOT BE DISCLOSED tops BLUE UNGROUNDED DC CONTROL WIRING RELEASED REPRODUCED LOANED OR USED IN ANY OTHER ENG WHITE W BLUE STRIPE GROUNDED DC CONTROL WIRING WIRED IN SHOP PRIOR 0 5 13 13 AJJ MANNER MITHOUT THE EXPRESS WRITTEN CONSENT WANAGER DATE LIGHT
70. 12 AWG Notes The voltage barrier must be removed before making any electrical connections After making all connections replace the voltage barrier before closing the controller cover Asealing type strain relief and a power cord less than 3 meters 10 feet in length with three 18 gauge conductors including a safety ground wire can be used to maintain the NEMA 4X IP66 environmental rating Controllers can be ordered with AC power cords pre installed Additional power cords may also be ordered The DC power source that supplies power to the 24 VDC powered controller must maintain voltage regulation within the specified 24 VDC 15 20 voltage limits The DC power source must also provide adequate protection against surges and line transients Wiring procedure Refer to the illustrated steps that follow and Table 1 or Table 2 to wire the controller for power Insert each wire into the appropriate terminal until the insulation is seated against the connector with no bare wire exposed Tug gently after insertion to make sure that there is a secure connection Seal any unused openings in the controller box with conduit opening sealing plugs Table 1 AC power wiring information AC powered models only Terminal Description Color North America Color EU 1 Hot L1 Black Brown 2 Neutral N White Blue Protective Earth PE Ground lug Green Green with yellow stripe 14 English Table 2 DC
71. 13 AJJ MANNER WITHOUT THE EXPRESS WRITTEN CONSENT C EE ENG LIGHT BLUE INTRINSICALLY SAFE WIRING TU SHIPMENT REMOVED ITEM SIS ADDED ITEM 452 MANNER DETRIMENTAL TO THE INTEREST SIEMENS Industry YELLOW EXTERNALLY POWERED CIRCUITS CUSTOMER CONTACTS g7 CUSTOMER CIRCUITS FIELD WIRING UNLEss P ADDED SS AT LINEI02 3 27 13 AJJ SEUENG TNS DOCUMENT ALONG WIN ALL COMES ae ny DRY CONTACTS ARE RATED FOR 10 AMPERES 120VAC SUITABLE PROTECTION AND DISCONNECT MEANS ARE TO BE PROVIDED BY CUSTOMER USE 14AWG MINIMUM OTHERWISE NOTED A REMOVED UPS CHANGED PLC COMPONENTS SWITCH 3 7 13 AJJ ANALYSES MUST BE RETURNED TO SIEMENS OR FROM ALL HOLES TO BE SEALED AND GASKETED TO MAINTAIN ENCLOSURE INTEGRITY DI SS AND INDICATING LIGHT OF THE DELIVERY OF THIS DOCUMENT CONSTITUTES PROJECT CODE DRAWING SHEET REV STD 1 0200 24X36D1 INTL REF EC BAR 1 PLOT SCALE REV DESCRIPTION DATE DWN ap ECN AGREEMENT TO THESE TERMS AND CONDITIONS SCALE 2033 000140 4034 44792 893 09 OF 1 8 7 6 S 4 2 1 LIST OF MATERIALS FOR SMART BNR PROBES AND PROBE MOUNTING ITEM QTY w2T PART s CATALOG DESC MFG 1 4 W2T553647 90200 00 100 PROBE 2 4 W2T500561 1XV404 99 00552 SC200 INSTRUMENT ANALYZER HACH 3 4 W2T500592 9220600 SC200 SUN SHIELD HACH 4 4 W2T333384 DRS5 ORP PROBE HACH 5 2 W2T390376 25M2A
72. 2 1756 OW161 CONTROL LOGIX 16 POINT RELAY OUTPUT CARD ALLEN BRADLEY 509 5 1756 N2 CONTROL LOGIX SLOT FILLER ALLEN BRADLEY CR402 SS210 2131 24C 2140 510 1 1756 PA75 CONTROL LOGIX POWER SUPPLY ALLEN BRADLEY CR405 2141 SPARE 527 6 1756 TBCH CONTROL LOGIX TERMINAL BLOCK 36 PIN SCREW ALLEN BRADLEY CR404 2150 SPARE 528 6 1756 TBE CONTROL LOGIX TERMINAL BLOCK EXTENDED HOUSING ALLEN BRADLEY CR405 SS211 2151 530 2 1756 1A16l CONTROL LOGIX 16 POINT ISOLATED DIGITAL INPUT CARD ALLEN BRADLEY CRAOS 2160 SPARE 535 2 1756 1 CONTROL LOGIX 8 POINT HART ANALOG INPUT CARD ALLEN BRADLEY RAD 2161 SPARE 541 1 1756 172 CONTROL LOGIX PROCESSOR 4MB RAM ALLEN BRADLEY 56212 2170 1260 1 52BT6GBAB WHITE PILOT LIGHT PRESS TO TEST NEMA 4X 6V LED SIEMENS CR408 2171 SU303 1301 1 5SJ41107HG40 BRANCH CIRCUIT BREAKER 10 AMP SIEMENS CR409 2210 1 50305 1302 7 5SJ41117HG40 SUPPLEMENTARY CIRCUIT BREAKER 5A SIEMENS CR411 2210 SU307 1303 5 5SJ41027HG40 SUPPLEMENTARY CIRCUIT BREAKER 2A SIEMENS CR412 55214 2210 L2 SU309 1324 1 BQ1B015QLD CIRCUIT BREAKER TYPE BQ 125A FRAME 15A SIEMENS 2211 GND SSH 1500 1 DRUBGFI15 DUPLEX GFCI RECEPTACLE HUBBELL CR413 2221 SPARE SU348 1502 1 PK12GTA GROUND BUS BAR SQD 1 CR414 SS215 a SPARE 1691 1 375 M 00004 VC6 1 RUST CORROSION INHIBITOR 6FT RADIUS ZERUST CR415 1800 1 LAMICOID LEGEND PANEL SHOP 2240 SU317 CR416 7240 1801 1 W2T438450 DATA LABELS KIT PANEL SHOP 2241 1 LE 1802 1 W2T438453 SE
73. 310 22 SPARE 312 4 W208 OUTER CHANNEL 331 W224 Sl SHLD ales oul SHLD s 1 1 e SURGE SUPPRESSOR SURGE SUPPRESSOR d og L n TS ts TERMINAL BLOCK 4 4 313 ot 3131 D n 2 332 _ 3321 D T 2 d p 4 49 le ORP O4 4 3141 bd 3140 26 OXD AE33 3331 3330 26 SPARE 314 Or W210 Ji a NE 333 W226 SHLD 5 lie MIDDLE CHANNEL SHLD 5 les SC 200 mT INSTRUMENT ANALYZER ck SUERMINAL BLOCK AIT 332 333 desc d T lg ol 3151 n 3150 30 adi _ 3341 P 3340 30 2 6 6 z 2 DO o bacaan i p 32 2 3161 i 7 3160 32 I OXD AE332 1 3351 3350 SPARE 316 Q d W212 335 gt d W228 SHLD 6 MIDDLE CHANNEL SHLD 6 ie SURGE SUPPRESSOR SURGE SUPPRESSOR d DO Ls TS T TERMINAL BLOCK 317 3170 34 3361 3360 34 317 D 7 o 336 T doo bY 4 9 o DO O4 RELAY 181 1 36 OXD 71 70 136 318 e jp 28 e 3 _ plaid 337 SHARE 33 29 33 319 338 1 2 24 2 24 24C 24C dos CONTROL WIRING 14AWG STRANDED OR EQUAL 600V 90 C UNLESS OTHERWISE NOTED COMPANY CONFIDENTIAL T 12 04 12 tm SMART BNR CONTROL SYSTEM une WIRING 12AWG STRANDED MTW OR EQUAL 600V 90 C MINIMUM SIZED FOR CIRCUIT CURRENT THIS DOCUMENT AND ALL INFORMATION GONTANED pea sa ELECTRICAL SCHEMATICS ANALOG INPUTS RED V2OVAC SMICHED CONTROL WIRING CATER 120VAC UNSWITCHED CONTROL WIRING n nt MAX FOOTE CONSTRUCTION CO WHITE
74. 7 6 Kbps 115 2 Kbps and 230 4 Kbps e Channel B supports 57 6 Kbps and 115 2 Kbps Rockwell Automation Publication 1756 UM001N EN P November 2012 Communication Networks Chapter 5 Figure 13 ControlLogix DH Network Communication Example Data Collection and Recipe Workstation EtherNet IP Network B B 8X1 8 I CES T aTe Hi Controllogix pe ControlLogix s Controller i Controller B ri ri lo S e DH Network DH Network PLC 5 Controller SLC 500 Controller RSView Station PLC 5 Controller SLC 500 Controller RSView Station Communicate over a DH Network For the controller to communicate to a workstation or other device over a DH network use RSLinx Classic software to do the following e Specify a unique link ID for each ControlLogix backplane and additional network in the communication path Configure the routing table for the 1756 DHRIO module The 1756 DHRIO module can route a message through up to four communication networks and three chassis This limit applies only to the routing of a message and not to the total number of networks or chassis in a system For more information about configuring
75. 8 CH ANALOG INPUT PLC111 PLC102 302 o 3521 o SC 200 in INSTRUMENT ANALYZER k SUERMINAL BLOCK AIT 300 311 2 2 303 ct oL 3031 a T 3030 e 322 _ 3221 3220 o 2A i 0 M 0 5 E ore H o kesen g alld aks l fii cL 2 304 E 3040 4 OXD AF300 1 3231 N 3230 4 SPARE 304 49 Og a W200 323 W216 E SuLD 0 1 QUIER CHANNEL up B 8 0 1 e e SURGE SURGE d p 8 2 xs SU305 3050 6 3241 SU324 3240 6 305 r 0 TE o 324 i d orp p 249 lo ORP 1 a 3061 z 3060 OXD AE311 1 3251 3250 8 SPARE 306 9 lo 1202 MORD AE 325 W218 SHLD 1 5 ORP 1 5 SC 200 T INSTRUMENT ANALYZER TERRA BLC BLOCK 312 315 3071 3070 12 3261 3260 12 307 a 10 7 T 2r o 326 50 B DO 1 B l 2 H 14 _ 14 308 t do fo SSL SG 3080 327 3271 3270 WZZO SPARE M SHLD 2 Ji MI S SURGE SUPPRESSOR SURGE SUPPRESSOR d DO TERMINAL BLOCK ans 3091 xe 46 Sag _ 3281 T on 16 d w lo DO _ RELAY 18 18 3101 3100 I OXD AE313 1 _ _3291 3290 310 ED 3 li 1206 INNER CHANNEL 329 SHLD 3 1W222 15 15 SC 200 T INSTRUMENT ANALYZER ra SUERMINAL BLOCK AIT 320 331 A 3111 3110 20 3301 3300 20 L 4 311 Io 330 n ORP lt om af 2 3121 3120 22 OXD AE320 1 3311 fi 3
76. B16D Major Revision 3 Minor Revision 2 IMPORTANT Changing electronic keying selections online may cause the 1 0 Communication connection to the module to be disrupted and may result in a loss of data Compatible Keying indicates that the module determines whether to accept or reject communication Different module families communication adapters and module types implement the compatibility check differently based on the family capabilities and on prior knowledge of compatible products Compatible Keying is the default setting Compatible Keying allows the physical module to accept the key ofthe module configured in the software provided that the configured module is one the physical module is capable of emulating The exact level of emulation required is product and revision specific With Compatible Keying you can replace a module of a certain Major Revision with one of the same catalog number and the same or later that is higher Major Revision In some cases the selection makes it possible to use a replacement that is a different catalog number than the original For example you can replace a Rockwell Automation Publication 1756 UM001N EN P November 2012 199 Appendix B 200 Using Electronic Keying 1756 CNBR module with a 1756 CN2R module The release notes for individual modules indicate the specific compatibility details When a module is created the module developers consider the module s development history
77. BILE C INTRINSICALLY SATE WIRING aa qos REMOVED ITEM 515 ADDED ITEM 458 ENA To E TERES SS Mae YELLOW EXTERNALLY POWERED CIRCUITS CUSTOMER CONTACTS ADDED SS AT LINPi02 3 27 13 AJJ CASS Re WAUKESHA WI CUSTOMER CIRCUITS FIELD WIRING UNLESS AND EXTRACTS AND RELATED NOTES MADE 262 547 0141 DRY CONTACTS ARE RATED FOR 6 AMPERES 120VAC SUITABLE PROTECTION AND DISCONNECT MEANS ARE TO BE PROVIDED BY CUSTOMER USE 14AWG MINIMUM OTHERWISE NOTED A REMOVED UPS CHANGED PLC COMPONENTS SWITCH 577 13 ayy ANALYSES MUST BE RETURNED TO SIEMENS OR FROM ALL HOLES TO BE SEALED AND GASKETED TO MAINTAIN ENCLOSURE INTEGRITY DI SS AND INDICATING LIGHT DESTROYED AS INSTRUCTED BY SIEMENS ACCEPTANCE PROJECT CODE DRAWING SHEET STD 1 0200 24X36D1 INTL REF L BAR 1 AT PLOT SCALE REV DESCRIPTION DATE DWN CHKD APVO ECN AGREEMENT TO THESE TERMS AND CONDITIONS SCALE 2033 000140 4034 44792 893 10 1 OF 1 8 7 6 5 4 3 2 1 D ESTIMATED DRAWING NUMBER IST F CDM NENTS 703 1594 UPPER SUPPORT UPPER SUPPORT TIT
78. CCM Not Available 0311 Invalid Port 0312 Invalid Link Address 0315 Invalid Segment Type 0317 Connection Not Scheduled 0318 Invalid Link Address 0319 No Secondary Resources Available 031E No Available Resources 031F No Available Resources 0800 Network Link Offline 0801 Incompatible Multicast RPI 0814 Data Type Mismatch FD01 Bad Backplane EEPROM FD02 No Error Code FD03 Missing Required Connection FD04 No CST Master FD05 Axis or GRP Not Assigned FD06 SERCOS Transition Fault Rockwell Automation Publication 1756 UM001N EN P November 2012 191 AppendixA Status Indicators Table 52 1 0 Fault Messages continued Code Message FD07 SERCOS Init Ring Fault FD08 SERCOS Comm Fault FD09 SERCOS Init Node Fault FDOA Axis Attribute Reject FD1F Safety 1 0 FD20 No Safety Task FE01 Invalid Connection Type FE02 Invalid Update Rate FE03 Invalid Input Connection FE04 Invalid Input Data Pointer FE05 Invalid Input Data Size FE06 Invalid Input Force Pointer FE07 Invalid Output Connection FE08 Invalid Output Data Pointer FE09 Invalid Output Data Size FEOA Invalid Output Force Pointer FEOB Invalid Symbol String FEOC Invalid Scheduled P C Instance FEOD Invalid Symbol Instance FEOE Module Firmware Updating FEOF Invalid Firmware File Revision FE10 Firmware File Not Found FE11 Firmware File Inv
79. CT FREQUENCY Choose 50 or 60 Hz depending on the power line frequency for optimal noise rejection Default is 60 Hz FILTER Select 0 60 second signal averaging time TEMP ELEMENT Select type of temperature element from the displayed choices SELECT BUFFER Select the buffer type standard 4 7 10 or DIN 19267 from the displayed choices Allows the user to specify that ammonia morpholine or other user defined electrolyte is being PURE H20 COMP used in the application allowing a temperature dependent linear slope factor to be applied to the measured pH CAL DAYS Number of days since the last calibration Default notification at 60 days SENSOR DAYS Number of days the sensor has been in operation Default notification at 365 days DEFAULT SETUP Resets all user editable options to their factory defaults DIAG TEST PROBE INFO Display the sensor type entered name of the sensor Default sensor serial number the sensor serial number the software version number and the sensor driver version number CAL DATA Displays the pH slope and the date of the last calibration SENSOR SIGNAL Displays the sensor output in mV SENSOR ADC COUNTS Displays the sensor ADC counts TEMP ADC COUNTS Displays raw data for temperature ADC counts ADC counts are comparable to A D counts and are for sensor electronic diagnostic purposes only ELECTRODE STATE Identifies the state of the electrode good or bad depending on
80. CodeS Z a duree deren 35 l Integral 3 E emt eet asd 48 integral Reset uiarni nte eene 48 K Key FUNCIONS eieaa 19 L LISt 23 Maintenance Schedule 31 Menu command Marking enne ires 21 22 Menu wIndOWS nente ente tenian 21 N Normal operation 21 P Parts Replacement u u 39 PID control Proportional tere Eee 48 Proportional tuse niit eb RR 48 Proportional Band 48 S Safety Information 7 Sensor Cable Connecting inest e ere 11 11 SDOCHIGAUOS 3 x ceci 5 TOO DAI gaa u S m Sun t ade Fui 21 e Een notes T AR aen rnnt 35 Warranty iere ore tet ERR ets 43 53 Visit us at www hach com D DOC023 97 80170 LDO Sensor 07 2012 Edition 2 USER MANUAL Table of Contents Specifications on page 3 General information on page 4 Product overview on page 5 Installation on page 6 Calibration for measurements on page 11 Specifications Operation on page 9 Maintenance on page 13 Troubleshooting on page 15 Replacement parts and accessories on page 17 Specifications are subject to change without notice
81. DEVICE MANAGEMENT gt SCANNING FOR NEW DEVICES Refer to Connect the sensor in a non hazardous location on page 7 for digital sensor connection Sensor installation options The installation and accessory options available for the LDO sensor are supplied with installation instructions in the hardware kit Figure 5 shows several installation options To order installation hardware refer to Replacement parts and accessories on page 17 Figure 5 Installation options 1 Rail mount 4 Chain mount 2 Float mount 5 Union mount 3 Air blast system mount 8 English Operation User navigation Refer to the controller documentation for keypad description and navigation information Configure the sensor Use the Configure menu to enter identification information for the sensor and to change options for data handling and storage For information about sensor installation refer to Install the sensor on page 8 Make sure that all of the Configuration menu values are correct for the application 1 Go to MENU gt SENSOR SETUP gt Select Sensor gt CONFIGURE 2 Select an option ENTER The list of available options is shown in the table below Option Description EDIT NAME Changes the name that corresponds to the sensor on the top of the measure screen The name is limited to 10 characters in any combination of letters numbers spaces or punctuation SET UNITS TEMP Sets the temperature units to C defa
82. Display and Indicators 185 1756 L7x Controller Status Display 185 General Status Messages essi qe ge Na pent aate 186 Fault Messages oe gne bere cu ey a e Cen e Daher 187 Major Fault nts cni aid dti 188 IX Baule Odes y eeu Meets Lol el eh e bam ty 190 1756 L7x Controller Status Indicators 193 qe ede aue Oe ge Soe ei EE 193 FORGE Indicator Free ertet E aded teurer a ud 193 STO Indicator doles wees end 193 OK Indicator vetu ease Uo E ya 194 1756 L6x Status Indicators 194 RUN Indicator lesse GE wae CADA di 194 tcu dee bte tete 195 FORGE Indicat s ayapa 2 o tt at acra P a aa 195 RS232 IndicdtOb a a p y S WEN EPIS RENE PED 195 Rockwell Automation Publication 1756 UM001N EN P November 2012 9 Table of Contents Using Electronic Keying History of Changes Index BAT Indicato te e PC e te atte s e 196 OK Indicatofa ess Dena ta atust letit danced estet qaku uka lattes 196 Appendix B Electronic Keying xc n Oa Y vem He S V ERU HI 197 Exact e ee nee NE ee Nene Pe Pe vote 198 Compatible KeyitGierstiuncasviedinasnind 199 Disabled Keying perrie pee So EPI ins apas rM I MEE 201 Appendix C 1756 UM001M EN P February 2012 206 1756
83. ECTRICAL SCHEMATICS ITEM 1802 TO BE LABELED WITH THE FOLLOWING SERIAL NO 44792 893 05 LINE VOLTS 120 V 1 PH 60 HZ LINE AMPS 5 5 FLA CONTROL VOLTS 120 V 1 PH 60 HZ CONTROL AMPS 5 5 FLA LARGEST MOTOR FLA N A SHORT CIRCUIT CURRENT RMS SYMMETRICAL 120 V MAXIMUM DI SS AND INDICATING LIGHT 9 18 13 5 13 13 REMOVED ITEM 515 ADDED ITEM 452 3 27 13 ADDED SS AT LINEI02 REMOVED UPS CHANGED PLC COMPONENTS SWITCH 5 7 15 STD 1 0200 24X36D1 INTL REF 1 AT PLOT SCALE REV DESCRIPTION DATE COMPANY CONFIDENTIAL DESIGNER DATE TITLE u eatem aa AY AFFILIATES THE DESIGN CONCEPTS AND INFORMATION CHECKER DATE CONTAINED HEREIN ARE PROPRIETARY TO SIEMENS SMART BNR CONTROL SYSTEM PANEL LAYOUT AND ARE SUBMITTED IN CONFIDENCE THEY ARE CUST NOT TRANSFERABLE AND MUST BE USED ONLY FOR 5 THE PURPOSE FOR WHICH THE DOCUMENT IS ENGINEER DATE LOC EXPRESSLY LOANED THEY MUST NOT BE DISCLOSED REPRODUCED LOANED OR USED IN ANY OTHER MANNER WITHOUT THE EXPRESS WRITTEN CONSENT MAX FOOTE CONSTRUCTION CO BOSSIER CITY LA ENG OF SIEMENS IN NO EVENT SHALL THEY BE USED IN ANY MANAGER DATE MANNER DETRIMENTAL TO THE INTEREST OF SIEMENS ALL PATENT RIGHTS ARE RESERVED UPON THE DEMAND OF SIEMENS THIS DOCUMENT ALONG WITH ALL COPIES AND EXTRACTS AND RELATED NOTES AND MADE ANALYSES MUST BE RETURNED TO SIEMENS OR
84. Figure 14 ControlLogix Universal Remote 1 0 Communication Example Universal Remote 1 0 Network ControlLogix Controller 8i B 1771 and 0 Modules 91991996 h H 1 ri 1746 ASB and 0 Modules GA A RE RENE 8 PLC 5 Controller in Adapter Mode FHRA A E T 5 PUUBHHHEHHHEBHHEHEH EE El 3 1794 ASB and 1 0 Modules Rockwell Automation Publication 1756 UM001N EN P November 2012 Communication Networks Chapter 5 Communicate over a Universal Remote 1 0 Network For the controller to control I O over a universal remote I O network you must complete these tasks 1 Configure the remote I O adapter 2 Lay out the remote I O network cable 3 Connect the remote I O network cable Configure the scanner channel For more information about configuring a remote I O network with the 1756 RIO or 1756 DHRIO modules see these public
85. HERWISE NOTED REMOVED UPS CHANGED PLC COMPONENTS SWITCH ANALYSES MUST BE RETURNED TO SIEMENS OR PRON 262 547 0141 ALL HOLES TO BE SEALED AND GASKETED TO MAINTAIN ENCLOSURE INTEGRITY DI Ss AND INDICATING LIGHT 2 7 13 AJJ DESTROYED AS INSTRUCTED BY SIEMENS ACCEPTANCE PROJECT CODE DRAWING STD 1 0200 24X36D1 INTL_REF LC BAR 1 AT PLOT SCALE REV DESCRIPTION DATE DWN CHKD aevo EcN AGREEMENT TO THESE TERMS AND SCALE 2033 000140 4034 44792 893 02 8 7 6 5 4 3 2 1 1 2 24 AB 24C 1 2 24 AB 24C 301 1756 IF8H 320 1756 IF8H 1 2 24 BACK 2 24C 1 2 244 BACK 0 24C 8 CH ANALOG INPUT
86. If this instrument is used to monitor a treatment process and or chemical feed system for which there are regulatory limits and monitoring requirements related to public health public safety food or beverage manufacture or processing it is the responsibility of the user of this instrument to know and abide by any applicable regulation and to have sufficient and appropriate mechanisms in place for compliance with applicable regulations in the event of malfunction of the instrument This sensor is designed to work with a controller for data collection and operation The sensor can be used with several controllers Refer to the controller specific user manual for more information The primary applications for this sensor are municipal and industrial wastewater applications LDO sensor technology does not consume oxygen and can measure DO concentration in low or no flow applications Refer to Figure 1 English 5 Figure 1 LDO sensor 3 1 inch NPT 4 Connector quick connect standard 1 Sensor cap 2 Temperature sensor LDO Sensor component list Make sure that all components shown in Figure 2 have been received If any items are missing or damaged contact the manufacturer or a sales representative immediately Refer to Figure 2 Figure 2 Sensor component list 1 LDO sensor 2 Calibration bags 2x 1 Included user manual is not shown Installation Validate the sensor type ADANGER Divi
87. Information Figure 2 Insertion Style Sensor Dimensions 35 4 mm 1 36 inches 1 inch NPT 26 7 mm 1 05 inches mi 59 44 mm 2 34 inches __ 29 5 mm 1 16 inches em 39 11 mm 1 54 inches E 232 15 mm 9 14 inches ln 271 3 mm 10 68 inches Figure 3 Sanitary Style Sensor Dimensions 1 inch NPT 54 6 mm 2 15 inches Y 59 44 mm 2 34 inches 39 11 mm 1 54 inches 29 5 mm 1 16 inches 0 34 8 mm 1 37 inches 49 8 mm 1 96 inches _ 26 7 mm 1 05 inches F 232 15 mm 9 14 inches ne 271 3 mm 10 68 inches Figure 4 Stainless Steel Style Sensor DPS1 and DRS5 Dimensions 54 6 mm 2 15 inches 43 9 mm 1 73 inches 1 inch NPT 1 inch NPT N 07 xs 29 5 mm 1 16 4 5 mm 0 179 inches 57 2 mm 2 25 inches 3 YR m 35 8 mm 1 41 inches 232 8 mm 1 29 inches 59 4 mm 5 1 4 264 67 mm 10 42 inches 2 34 inches 324 0 mm 12 755 inches General Information 2 3 The Digital Gateway The digital gateway was developed to provide a means to use existing analog sensors with the new digital controllers The gateway contains all the necessary software to interface with the controller and output a digital signal Extension cables are required for co
88. LC MCC011 B T ELC MCCO012 A PLC IP ADDRESS 172 16 2 81 SUBNET 255 255 0 0 PLC13 T ELC MCCO12 B PLCOO6 PLCOO7 P 8 PLCO9 PLCO10 PLCO11 CATS ETHERNET CABLE DV117 Sess sss PERS Tus use 1 l 1 1 T OXD MCP300 1 SCADA NETWORK SWITCH IP ADDRESS 172 16 2 80 SUBNET 255 255 0 0 NETWORK CARD ELC NSW 012B IP ADDRESS 172 16 2 86 SUBNET 255 255 0 0 NOTES WIRING SPEC DESIGNER DATE CONTROL WIRING 14AWG STRANDED OR EQUAL 600V 6 90 C UNLESS OTHERWISE NOTED COMPANY CONFIDENTIAL SMART BNR CONTROL SYSTEM POWER WIRING 12AWG STRANDED MTW OR EQUAL 600V 90 C MINIMUM SIZED FOR CIRCUIT CURRENT THIS DOCUMENT AND ALL INFORMATION AJJ 12 04 12 NETWORK DIAGRAM WIRE COLOR CODES HEREIN ARE THE PROPERTY OF SIEMENS AND OR TS ER poe pone ONER WIRING CONTRO MNO OR GREATER 120VAC UNSWITCHED CONTROL WIRING CONTAINED HEREIN ARE PROPRIETARY TO SEMENS x AND ARE SUBMITTED IN CONFIDENCE THEY Af TUST WATE 120VAC NEUTRAL WIRING y SS 9 18 13 NT muon BC USED ONY FOE mane ur BO GREEN GROUNDED CONDUCTORS EXPRESSLY LOANED THEY MUST NOT BE DISCLOSED toc BOSSIER CITY LA REPRODUCED LOANED OR USED IN ANY OTHER WHITE W BLUE STRIPE GROUNDED DC CONTROL WIRING WIRED IN SHOP prior o RELEASED 5 13
89. LE GENERAL ARRANGEMENT ALL LENGTHS ARE FINAL PROJECT NUMBER lp 12 0250 MOUNTING BRACKE MOUNTING BRACKE PROBE MOUNTING SUPPORT OTHERWISE SPECIFIED 2 RUBBER STOPPER N A ANC smn QUANTITY Ta DESCRIPTION 1 HORIZONTAL MATERIAL FOR ONE DO OR ORP PROBE MOUNTING KIT W2T409184 VERTICAL HANDRAIL A 2 SUPPORT MOUNTING BRACKET 304SS HANDRAIL RAIL NOTE PIPE MAY BE POST B 2 PIPE MOUNTING BRACKET 304SS CUT TO LENGTH AT ASSEMBLY IF DESIRED 1 1 172 RIGID ALUM CONDUIT x 10 0 LG O sre mom sae mm D 6 5 16 18 30455 U BOLT FOR 2 OD SEE DETAIL B E 4 5 16 x 125 HHCS 304SS UPPER SUPPORT MOUNTING C BRACKET SEE DETAIL A 4 5 16 JAM NUT 3045 oe MOUNTING TO HANDRAIL POST T UU Bud aa ss 5 16 U BDLT PREFERRED ME THUD MOUN LING LA HBDRIZUNIBL RAIL H 4 5 16 WING NUT 30455 g er RIRE J 1 RUBBER PLUG D DETAIL A 3 1 DOUBLE LOOP CHAIN d UPPER MOUNTING BRACKET OPTIONS L 1 SPRING SNAP M 1 1 1 2 x 45 ALUM THREADED ELBOW FETY CHAIN W CLIP_ EXISTING 1 1 2 N 1 1 1 2 ALUM CLOSE NIPPLE COOP AROUND HANDRAIL PIPE HANDRAIL P 1 1 1 2 TO 1 FIPT ALUM REDUCING BUSHING PIPE MOUNTING BRACKE 3 D LOr LOWER SUPPORT MOUNTIN acum Conor N 3 187 WING nuT H BRACKET SEE DETAIL C FOR MOUNTING OPTIONS 5 16 JAM Nur 120 0000 5 16 U BOLT Q se U BOLT 5 16 LOCK WASHER 6 LENGTH ee 2 PIPE N IN J ADJUST LOCATION OF SUPPORT MOUNTING BRACKE BRACKET TO ACCOMMODATE PROPER SUBMERGENCE H _ O 5 16
90. Loss Detected 11 16 Drive Guard Fault 11 32 Motion Task Overlap Fault 11 33 CST Reference Loss Detected 18 1 CIP Motion Initialization Fault 18 2 CIP Motion Initialization Fault Mfg 18 3 CIP Motion Axis Fault 18 4 CIP Motion Axis Fault Mfg 18 5 IP Motion Fault 18 6 IP Module Fault 18 7 Motion Group Fault 18 8 IP Motion Configuration Fault 18 9 IP Motion APR Fault 18 10 IP Motion APR Fault Mfg 18 128 IP Motion Guard Fault Rockwell Automation Publication 1756 UM001N EN P November 2012 189 AppendixA Status Indicators 1 0 Fault Codes I O faults indicated by the controller are indicated on the status display in one of these formats e I O Fault Local X X XXX message I O Fault ModuleName XX XX message I O Fault ModuleParent X fX XXX message The first part of the format is used to indicate the location of the faulted module How the location is indicated depends on your I O configuration and the modules properties specified in Logix Designer application The latter part of the format 4X XXX message can be used to diagnose the type of I O fault and potential corrective actions For details about each I O fault code see the Logix5000 Major Minor and I O Fault Codes Programming Manual publication 1756 PM014 Table 52 1 0 Fault Messages Code Message 0001 Connection Failure 0002 Insufficient Resource 0003 Invalid
91. MPORTANT 1756 L7x controllers ship with an SD card installed We recommend that you leave the SD card installed Rockwell Automation Publication 1756 UM001N EN P November 2012 7 Chapter1 Install the 1756 L7x Controller Parts Available for Use with the 1756 L7x Controller In addition to parts included with the controller you may choose to use these parts specific to your application If your application requires Then use this part USB connection from a computer to the controller USB cable Nonvolatile memory 1784 SD1 1 GB or 1784 SD2 2 GB ESM without WallClockTime back up power 1756 ESMNSE This ESM does not have WallClockTime back up power Use this ESM if your application requires that the installed ESM deplete its residual stored energy to 40 wWoule or less before transporting it into or out of your application Additionally you can use this ESM with a 1756 L73 8 MB or smaller memory sized controller only ESM that secures the controller by preventing the USB 1756 ESMNRM connection and SD card use This ESM provides your application an enhanced degree of security 1 The USB port is intended for temporary local programming purposes only and not intended for permanent connection The USB cable is not to exceed 3 0 m 9 84 ft and must not contain hubs 2 Forinformation about the hold up time of the ESMs see Hold up Time in days on page 71 and stored energy depletion rate on page 26
92. Missing error message appears Perform a Device Scan from the Test Maintenance menu Power cycle the controller 28 English D Catalog Number 6120218 PHD sc Digital Differential pH ORP Sensors USER MANUAL October 2006 Edition 4 Hach Company 2004 2006 All rights reserved eac te dp Visit us at www hach com Table of Contents Section 1 Specifications ss u L edt ene pee Ug 5 Section 2 General Information 7 2 1 Safety Inforriation ie He ae teed Medel atte ed 7 2 41 Use of Hazard Infoririatlor iui et rire Innere Ee LEE HR EAR eee 7 2 1 2 Precautionary Labels sesasine etie rii aie ceci e He Ee coed Ee se Eee epe ete eee 7 2 2 General Sensor Information esee nennen nsn n nenr tennis rennen 8 2 24 Sensor Body Styles gau eni edie d hd gg e Re LV eue exe a ex eet 8 2 3 ThesDigital Gateway sei coz u uu laaa Paat haddad t anede Ae Taa Dor eerie Adee 10 2 4 iE D e n estes te e eee i aw Quy uyta eru fare 10 Section 3 Installatlon n a ieu e e eeu ein na beate i De ast n Ev baha shua s rents 11 3 1 Connecting Wiring the Sensor to the sc100 Controller nennen 11 3 1 1 Connecting th
93. NU key and select Sensor Setup Select Sensor 2 Select one of the options Confirm Reset calibration defaults Calibration settings can be reset to the factory defaults Gain and offset values are set to 1 0 and 0 0 respectively 1 Go to MENU gt SENSOR SETUP gt Select Sensor CALIBRATE RESET CAL DEFLT 2 The display will show a confirmation message Confirm to reset the sensor to the factory default calibration curve Maintenance ADANGER Multiple hazards Only qualified personnel must conduct the tasks described in this section of the document English 13 ADANGER Explosion hazard Do not connect or disconnect electrical components or circuits to the equipment unless power has been switched off or the area is known to be non hazardous ADANGER Explosion hazard Substitution of components may impair suitability for Class 1 Division 2 Do not replace any component unless power has been switched off and the area is known to be non hazardous NOTICE The hazardous location certified version of this product does not fulfill the requirements of the 94 9 EC Directive ATEX Directive Maintenance schedule The maintenance schedule shows minimum intervals for regular maintenance tasks Perform maintenance tasks more frequently for applications that cause electrode fouling Note Do not disassemble the probe for maintenance or cleaning Maintenance task Recommended minimum frequen
94. O SVOQUA MANUAL FOR APPROVAL 07 21 14 Environmental Technical Sales Inc 7731 Office Park Blvd Baton Rouge LA 70809 Phone 225 295 1200 Attention Ms Kathryn Terito RE City of Bossier City Red River WWTP Exp amp Rehab NE WWTP Upgrade amp Rehab Project Bossier City LA Siemens Order No 2033 000140 44792 BNR System Per the specification for the O amp M Manuals 1 copy of the O amp M manual in electronic format PDF is attached The manual is in PDF file format which uses ADOBE ACROBAT Reader software If your computer system does not contain ACROBAT Reader check with your Computer System Administrator for installation As the CD is an uncontrolled copy of the manual by receiving these CD copies you agree that any modifications deletions or insertions that you make to the information contained in this manual may cause your warranty with Evoqua to be null and void In addition you agree to indemnify defend and hold Evoqua harmless from all claims for injury and damages caused by any such modification deletion or insertion PLEASE ENDEAVOR TO REVIEW THESE MANUALS WITHIN THE NEXT THREE WEEKS SO THAT FINAL MANUALS MAY BE SUBMITTED Please contact your Evoqua Project Manager Robert Spuhler with your approval at the address phone numbers on this letter If your approval is conditional please be specific in your request for changes to this submittal and include reference to the appropriate section o
95. ORP PID Integral Oxidation Ditch Middle ORP PID Settings Setpoint Typical Actual 200 mV Middle ORP PID SP Middle ORP PID Gain KP Middle ORP PID Integral KI Oxidation Ditch Middle DO PID Settings Setpoint Typical Actual Middle DO PID SP 1 0 Middle DO PID Gain Middle DO PID Integral Oxidation Ditch Inner DO PID Settings Setpoint Typical Actual Inner DO PID SP Inner DO PID Gain KP Inner DO PID Integral KI Inner DO PID Derivative KD Inner DO PID Output CV Page 4 of 9 SVOQUA WATER TECHNOLOGIES The SmartBNR Settings screen is used to control the automatic SmartBNR process All of the white entry fields operate just as the manual speed set point on the SmartBNR Overview screen clicking in the white entry field will for changing the value Typical values displayed are displayed as a reference point for system startup but it may be necessary to stray from these values depending on the current influent and effluent conditions The basic idea is that each drive can be adjusted to provide 0 to 100 aeration and virtually any speed in between For motor cooling purposes typically the minimum speed will be no less than 33 of the drive capacity For example using two drives in a single oxidation ditch the total possible aeration can range from 0 to 200 as described below When more than one drive is running they will be kept at equal speeds and ramped up and
96. RIAL DATA LABEL PANEL SHOP CR417 SS221 SU324 2251 1 1803 LAMICOID LEGEND FS400 PANEL SHOP CR418 2261 1 30326 1804 24FT WIREWAY WIREWAY 2 5 X3 WHITE COVER PANEL SHOP CR421 2270 5 50528 1806 2 CAT SE CABLE 6FT CAT5 ETHERNET CABLE PANEL SHOP CR422 55223 2270 50330 1833 1 16298 MULTIPLE POWER SOURCE SETON OR EQUAL CR423 2270 2 SU332 GRADA 2271 2 50334 55224 2 Sune CR425 2291 2300 2 CR426 OJ 2300 SPARE INO CR427 C 2300 B 55225 SPARE C CR428 2301 CJ 2311 CR430 2321 3 CRM 55227 2330 NO ow CR432 2331 gt CR433 2240 mu 2341 CR434 5229 5557 es CR435 2351 NO we CR436 2360 gt C CR437 55230 287 SPARE p SPARE cC SPARE O9 SS231 SPARE CAI SPARE c SPARE SPARE SPARE SPARE SPARE SPARE NOTES WIRING SPEC CONTROL WIRING 14AWG STRANDED MIW OR EQUAL 600V 90 C UNLESS OTHERWISE NOTED COMPANY CONFIDENTIAL DESIGNER SMART BNR CONTROL SYSTEM POWER WIRING 12AWG STRANDED MTW OR EQUAL 600V 90 C MINIMUM SIZED FOR CIRCUIT CURRENT TS DOCUMENT AND INFORMATION CONTAINED AJJ 12 04 12 TERMINAL LAYOUT AND BILL OF MATERIALS WIRE COLOR CODES AEFLIATES THE DESIGN CONCEPTS AND CHECKER DATE BLACK POWER WIRING MULTI PHASE 230VAC OR GREATER 120VAC UNSWITCHED CONTROL WIRING CONTAINED HEREIN ARE PROPRIETARY TO SIEMENS RED 120VAC SWITCHED CONTROL WIRING AND ARE SUBMITTED IN CONFIDENCE THEY ARE cust MAX FOOTE CONSTRUCTION CO GREEN GROUNDED CONDUCTORS Lm
97. Shield grey wire in existing quick disconnect fitting Figure 6 Hard wiring the sensor Sr Disconnect Z Power lt From Probe 3 1 2 Connecting the sc Sensor to sc100 Controller a Hazardous Location DANGER The sc100 and certain versions of the sensor are suitable for use in Class 1 Division 2 Groups A B C D Hazardous Locations See Control Drawing 58600 78 in the sc100 Controller Manual Cat No 58600 18 for acceptable sensor versions and installation requirements DANGER Le sc100 et certaines versions du capteur peuvent tre utilis s dans des endroits dangereux de la Classe 1 Division 2 Groupes A B C D Reportez vous au sch ma de contr le 58600 78 du Manuel du contr leur sc100 R f 58600 18 pour connaitre les versions des capteurs admises et les conditions d installation DANGER Explosion hazard Do not connect or disconnect equipment unless power has been switched off or the area is known to be non hazardous DANGER Risque d explosion Couper le courant ou s assurer que l emplacement est designe non dangereux avant de replacer le aucon composant 13 Installation 3 1 2 1 Attaching a sc Sensor with a Quick connect Fitting in a Hazardous Location The sensor cable is supplied with a keyed quick connect fitting for easy attachment to the controller see Figure 5 For hazardous locations a connector safety lock Cat No 6139900 must be installed Retain the connector cap to seal the connector
98. THE INTEREST OF SIEMENS Water Technologies cues EXTERNALLY POWERED CIRCUITS CUSTOMER CONTACTS FIELD VIRING unless ADDED SS AT LINEi02 3 27 13 AJJ a e Lnd pd Sl E M E N S WAUKESHA WI DRY CONTACTS ARE RATED FOR 6 AMPERES 120VAC SUITABLE PROTECTION AND DISCONNECT MEANS ARE TO BE PROVIDED BY CUSTOMER USE 14AWG MINIMUM BTHERVISE NOTED REMOVED UPS CHANGED PLC COMPONENTS SWITCH 777 ANALYSES MUST BE RETURNED TO SIEMENS OR FROM 262 547 0141 ALL HOLES TO BE SEALED AND GASKETED TO MAINTAIN ENCLOSURE INTEGRITY DT SS AND INDICATING LIGHT 2 7 13 JJ AS INSTRUCTED by SIEMENS AGCEPTANCE PROJECT CODE DRAWING SHEET REV STD 1 0200 24X36D1 INTL REF LL BAR 1 AT PLOT SCALE REV DESCRIPTION DATE DWN CHKD ECN AGREEMENT TO THESE TERMS AND CONDITIONS SCALE 2033 000140 4034 44792 893 11 1 OF 1 1
99. U MOOTEXENCP November 2011 s das er See 206 1756 UMO01K EN P May 2011 206 1756 UM001J EN P July2010 207 1756 UMOOII EN P 2007 207 1756 UM001H EN P July2008 207 1756 UM001G EN P 2007 207 1756 UM001F EN P May2005 207 1756 0 August 2002 208 1756 UMOOID EN P I nnn 208 1756 UMO01C EN P June 2001 208 1756 UMO001 B EN P November 2000 208 Rockwell Automation Publication 1756 UM001N EN P November 2012 Studio 5000 Environment ControlLogix Controllers Overview Preface The Studio 5000 Engineering and Design Environment combines engineering and design elements into a common environment The first element in the Studio 5000 environment is the Logix Designer application The Logix Designer application is the rebranding of RSLogix 5000 software and will continue to be the product to program Logix5000 controllers for discrete process batch motion safety and drive based solutions r Rockwell Software Studio 5000 Create Open Explore New Project Existing Project Help From Import Sample Project Release Notes rom Sample Project About From Uploa
100. Value 0004 101 Syntax 0005 Destination Unknown 0006 Partial Data Transferred 0007 Connection Lost 0008 Service Unsupported 0009 Invalid Attribute Value 000A Attribute List Error 000B State Already Exists 000C Object Mode Conflict 000D Object Already Exists 000E Attribute Not Settable 000F Permission Denied 0010 Device State Conflict 0011 Reply Too Large 0012 Fragment Primitive 0013 Insufficient Command Data 0014 Attribute Not Supported 0015 Data Too Large 0100 Connection In Use 0103 Transport Not Supported 0106 Ownership Conflict 0107 Connection Not Found 190 Rockwell Automation Publication 1756 UM001N EN P November 2012 Status Indicators Table 52 1 0 Fault Messages continued Appendix A Code Message 0108 Invalid Connection Type 0109 Invalid Connection Size 0110 Module Not Configured 0111 RPI Out of Range 0113 Out of Connections 0114 Wrong Module 0115 Wrong Device Type 0116 Wrong Revision 0117 Invalid Connection Point 0118 Invalid Configuration Format 0119 Module Not Owned 011A Out of Connection Resources 0203 Connection Timeout 0204 Unconnected Message Timeout 0205 Invalid Parameter 0206 Message Too Large 0301 No Buffer Memory 0302 Bandwidth Not Available 0303 No Bridge Available 0304 ControlNet Schedule Error 0305 Signature Mismatch 0306
101. WARNING Do not use the USB port in hazardous locations ATTENTION The USB port is intended for temporary local programming purposes only and not intended for permanent connection The USB cable is not to exceed 3 0 m 9 84 ft and must not contain hubs P 1756 L7x Controller These sections explain how to install the 1756 L7x controller To install the In stall ati on 1756 L7x controller complete the tasks summarized in this table v Task Page Insert the Controller into the Chassis 19 Insert the Key 20 Remove the SD Card 21 Install the SD Card 21 Install the ESM 25 18 Rockwell Automation Publication 1756 UM001N EN P November 2012 Install the 1756 L7x Controller Chapter 1 Insert the Controller When installing a ControlLogix controller you can do the following into the Chassis e Place the controller in any slot e Use multiple controllers in the same chassis You can install or remove a ControlLogix controller while chassis power is on and the system is operating is on an electrical arc can occur This could cause an explosion in hazardous WARNING When you insert or remove the module while backplane power location installations Be sure that power is removed or the area is nonhazardous before proceeding Repeated electrical arcing causes excessive wear to contacts on both the controller and its mating connector on the chassis Worn contacts may create electrical resistance that c
102. a 373 Oo I LIKI Vn SKK RIKKI HNN 5665459302040 05040 RRR 9 9 9 9 9 9 9 9 9 9 9 9 9 PS28282 l 060004 09 SS 8 02 8105 CBIO4 811 CB201CB220 CBA02 CBA2T 323030 KASS 154 5A 5a SA 5 5 5 KO QN e ee XX XX XXX XX XXX XXX XXX OX XXX XX XXX XXX lt X X X gt O uox 905050040 656 6565050505040 9 0 9 9 9 0505050 0 09 e 60604005040 0 0 0 0 KR KPA N GMM NNN SOX 2 l PS26262 BSS 060504 065 90 090099 55 RSS 9 PR l 0000 09060 55 090090 SO RRR 06050 SSS 5 065 Kore 500 0600064 Se 06050 006 oe 0000099 KX X XX XIZ OOOO OOO UWI nm ox 9039540405056 6 6560505050405 0 0 9 9 9 5 5 0 0 0 8 e 66000050 0 0 0 0 POS HR Koa KO 929292 1600000 9090906 060505 06 5 SESS 55 0999909 1600000 Be 6090909 06 000 006 Kes Hl 065 1030 SKK 090999 0 252525 99099 OOOO 55 000 OG REE SKK KKK KKK KKK KKK ESSIRRREE RARER RRR RRR REN ISOM i efl efl 24VDC WIREWAY Eum 120VAC WIREWAY WIRED IN SHUP PRIUR FIELD WIRING UNLESS USE 14AWG MINIMUM OTHERWISE NOTED ee SMART BNR CONTROL PANEL LABEL ITEM 1801 DETAIL SIEMENS Automated Controls Siemens Industry Inc Waukesha WI 262 547 0141 or 800 524 6324 INSIDE NOTES SEE DRAWINGS 44792 893 01 THROUGH 11 FOR EL
103. a 1756 CNB module Provide twice the capacity for more demanding applications 1756 CN2R Perform the same functions as a 1756 CN2 module Support redundant ControlNet media 1756 CN2RXT Perform same functions as a 1756 CN2R module Software for ControlNet Networks e Operate in extreme environments with 25 70 C 13 158 F temperatures This table lists software that is used with the ControlNet networks and modules Table 17 Software for Use with ControlNet Networks Software Is used to Logix Designer application Configure ControlLogix projects Define ControlNet communication RSNetWorx for ControlNet Configure ControlNet devices Schedule a network RSLinx Classic or Enterprise Configure communication devices Provide diagnostics Rockwell Automation Publication 1756 UM001N EN P November 2012 Establish communication between devices Required or Optional Required 89 Chapter5 Communication Networks DeviceNet Network Communication 90 Connections over a ControlNet Network You indirectly determine the number of connections the controller uses by configuring the controller to communicate with other devices in the system Connections are allocations of resources that provide more reliable communication between devices compared to unconnected messages Table 18 ControlNet Connections Connection Definition Scheduled A scheduled
104. alid FE12 Automatic Firmware Update Failed FE13 Update Failed Active Connection FE14 Searching Firmware File FE22 Invalid Connection Type FE23 Invalid Unicast Allowed FF00 No Connection Instance FF01 Path Too Long FF04 Invalid State FF08 Invalid Path FFOB Invalid Config FFOE No Connection Allowed 192 Rockwell Automation Publication 1756 UM001N EN P November 2012 1756 L7x Controller Status Indicators Status Indicators Appendix A The status indicators are below the status display on the controller They indicate the state of the controller as described in these tables RUN Indicator To change the controller mode indicated by the RUN indicator either use the mode switch on the front of the controller or use the Controller Status menu in the Logix Designer application Table 53 RUN Indicator Description The controller is either in Program or Test mode Steady green The controller is in Run mode FORCE Indicator The Force indicator shows if I O forces are enabled on the controller Table 54 FORCE Indicator State Description Off No tags contain 1 0 force values Solid amber 1 0 forces are active enabled though 1 0 force values may or may not be configured Use caution if you install add a force If you install add a force it immediately takes effect Flashing amber One or more input or output addresses have been forced to an On or Off state but the forces have not be
105. an affect controller operation ATTENTION Prevent Electrostatic Discharge N This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines when you handle this equipment e Touch a grounded object to discharge potential static e Wear an approved grounding wriststrap e Do not touch connectors or pins on component boards not touch circuit components inside the equipment Use a static safe workstation if available Store the equipment in appropriate static safe packaging when not in use IMPORTANT The ESM begins charging when one of these actions occurs The controller and ESM are installed into a powered chassis e Power is applied to the chassis that contains a controller with the ESM installed An ESMis installed into a powered controller After power is applied the ESM charges for up to two minutes as indicated by CHRG or ESM Charging on the status display Rockwell Automation Publication 1756 UM001N EN P November 2012 19 Chapter1 Install the 1756 L7x Controller 1 Align the circuit board with the top and bottom guides in the chassis Top Circuit Board Aligned c3 Bottom Circuit Board ZTE Aligned Ves igne c H 31997 M 2 Slide the module into the chassis until it snaps into place 3 Verify that the controller is flush with the power supply or other i
106. and using a DH network via the 1756 DHRIO module see the Data Highway Plus Remote I O Communication Interface Module User Manual publication 1756 UM514 Rockwell Automation Publication 1756 UM001N EN P November 2012 93 Chapter5 Communication Networks Universal Remote 1 0 RIO Communication 94 For universal remote I O communication you have two module options for use in the ControlLogix chassis This table lists the RIO modules and capabilities Table 21 RIO Modules and Capabilities RIO Module Is used to 1756 RIO Function as an RIO scanner and adapter Support connections to 32 racks in any combination of rack size or block transfers Update data to the ControlLogix controller by using scheduled connections 1756 DHRIO Function as an RIO scanner Support either 32 logical rack connections or 16 block transfer connections per channel Establish connections between controllers and 1 0 adapters Distribute control so that each controller has its own 1 0 When a channel on the 1756 DHRIO module is configured for remote I O the module acts as a scanner for a universal remote I O network The controller communicates to the module to send and receive the I O data on the universal remote I O network The 1756 RIO module can act as a scanner or adapter on a remote I O network In addition to digital and block transfer data the 1756 RIO module transfers analog and specialty data without message instructions
107. ans cette section du manuel 3 1 Connecting Wiring the Sensor to the sc100 Controller DANGER The sc100 and certain versions of the sensor are suitable for use in Class 1 Division 2 Groups A B C D Hazardous Locations See Control Drawing 58600 78 in the sc100 Controller Manual Cat No 58600 18 for acceptable sensor versions and installation requirements DANGER Le sc100 et certaines versions du capteur peuvent tre utilis s dans des endroits dangereux de la Classe 1 Division 2 Groupes A B C D Reportez vous au sch ma de contr le 58600 78 du Manuel du contr leur sc100 R f 58600 18 pour connaitre les versions des capteurs admises et les conditions d installation 3 1 1 Connecting the sc Sensor to a sc100 Controller in a Non hazardous Location 3 1 1 1 Attaching a sc Sensor with a Quick connect Fitting Important Note The standard quick connect fitting is NOT suitable for Class 1 Division 2 Hazardous Location installations without the connector lock installed see section 3 1 2 on page 13 for more information The sensor has a keyed quick connect fitting for easy attachment to the controller Figure 5 Retain the connector cap to seal the connector opening when the sensor is removed Extension cables may be purchased to extend the sensor cable length If the total cable length exceeds 100 m 300 ft a termination box must be installed See Replacement Parts and Accessories on page 39 11 Installation Figure 5 A
108. antity International Customers Hach maintains a worldwide network of dealers and distributors To locate the representative nearest you send an e mail to intl hach com or contact Hach Company World Headquarters Loveland Colorado U S A Telephone 970 669 3050 Fax 970 669 2932 Technical and Customer Service U S A only Hach Technical and Customer Service Department personnel are eager to answer questions about our products and their use Specialists in analytical methods they are happy to put their talents to work for you Call 1 800 227 4224 or e mail techhelp hach com 41 Section 10 Repair Service Authorization must be obtained from Hach Company before sending any items for repair Please contact the Hach Service Center serving your location In the United States Hach Company Ames Service 100 Dayton Avenue Ames lowa 50010 800 227 4224 U S A only FAX 515 232 3835 In Canada Hach Sales amp Service Canada Ltd 1313 Border Street Unit 34 Winnipeg Manitoba R3H 0X4 800 665 7635 Canada only Telephone 204 632 5598 FAX 204 694 5134 E mail canada hach com In Latin America the Caribbean the Far East Indian Subcontinent Africa Europe or the Middle East Hach Company World Headquarters P O Box 389 Loveland Colorado 80539 0389 U S A Telephone 970 669 3050 FAX 970 669 2932 E mail 42 Section 11 Limited Warranty Hach Company warr
109. ants its products to the original purchaser against any defects that are due to faulty material or workmanship for a period of one year from date of shipment unless otherwise noted in the product manual In the event that a defect is discovered during the warranty period Hach Company agrees that at its option it will repair or replace the defective product or refund the purchase price excluding original shipping and handling charges Any product repaired or replaced under this warranty will be warranted only for the remainder of the original product warranty period This warranty does not apply to consumable products such as chemical reagents or consumable components of a product such as but not limited to lamps and tubing Contact Hach Company or your distributor to initiate warranty support Products may not be returned without authorization from Hach Company Limitations This warranty does not cover Damage caused by acts of God natural disaster labor unrest acts of war declared or undeclared terrorism civil strife or acts of any governmental jurisdiction Damage caused by misuse neglect accident or improper application or installation Damage caused by any repair or attempted repair not authorized by Hach Company Any product not used in accordance with the instructions furnished by Hach Company Freight charges to return merchandise to Hach Company Freight charges on expedited or express shipment of warranted
110. apacitor based ESM does not have sufficient energy to enable the controller to save the program in the event of a powerdown Replace the ESM ESM Charging The capacitor based ESM is charging 186 Do not remove power until charging is complete Rockwell Automation Publication 1756 UM001N EN P November 2012 Status Indicators Appendix A Table 49 General Status Messages continued Message Interpretation Flash in Progress A firmware upgrade initiated via ControlFLASH or AutoFlash utilities is in progress Allow the firmware upgrade to complete without interruption Firmware Installation The controller is using boot firmware that is revision 1 xxx and requires a firmware upgrade Required Upgrade controller firmware SD Card Locked An SD card that is locked is installed Fault Messages Table 50 Fault Messages Message Major Fault message If the controller is faulted these messages may be indicated on the status display Interpretation A major fault of Type XX and Code XX has been detected For example if the status display indicates Major Fault T04 C42 Invalid JMP Target then a JMP instruction is programmed to jump to an invalid LBL instruction For details about major recoverable faults see the Logix5000 Major Minor and 1 0 Fault Codes Programming Manual publication 1756 PM014 1 0 Fault Local X XXXX message An 1 0 fault has occurred on a module in the local chassis The slo
111. ation A large difference in temperature between the process and the calibration location can take up to 15 minutes to stabilize 1 Remove the sensor from the process Use a wet cloth to clean the sensor 2 Putthe entire sensor in a calibration bag with 25 50 mL of water Make sure that the sensor cap is not in contact with the water inside the calibration bag and that no water drops are on the sensor cap Figure 6 3 Use a rubber band tie or hand to create a tight seal around the sensor body English 11 Let the instrument stabilize for 15 minutes before calibration Keep the calibration bag out of direct sunlight during stablization Make sure that the current absolute air pressure or elevation is configured correctly Refer to Enter the atmospheric pressure value on page 9 Note The manufacturer recommends the use of absolute or actual air pressure as a best practice Go to MENU gt SENSOR SETUP gt Select Sensor gt CALIBRATE gt AIR CAL Select the option for the output signal during calibration Option Description Active The instrument sends the current measured output value during the calibration procedure Hold The sensor output value is held at the current measured value during the calibration procedure Transfer A preset value is sent during calibration Refer to the controller user manual to change the preset value The controller will show Move the probe to bag Allow the value to stabilize Push ENTER to accept th
112. ation about using DeviceNet modules and devices see DeviceNet Modules in Logix5000 Control Systems User Manual publication DNET UM004 ControlLogix DeviceNet Module Features The DeviceNet communication module provides these features e Supports messaging to devices not controller to controller e Shares a common application layer with ControlNet and EtherNet IP networks e Offers diagnostics for improved data collection and fault detection e Requires less wiring than standard hard wired systems ControlLogix DeviceNet Bridge Module and Linking Devices This table lists the available ControlLogix DeviceNet bridge module and linking devices that can be used with the DeviceNet network Table 19 DeviceNet Communication Modules and Capabilities Module Device Is used to 1756 DNB Control 1 0 modules Communicate with other DeviceNet devices via messages 1788 EN2DN Link an EtherNet IP network to a DeviceNet network 1788 CN2DN Link a ControlNet network to a DeviceNet network Rockwell Automation Publication 1756 UM001N EN P November 2012 91 Chapter5 Communication Networks Data Highway Plus DH Network Communication 92 Software for DeviceNet Networks This table lists software that is used with the DeviceNet networks and modules Table 20 Software for Use with DeviceNet Networks Software Is used to Required or Optional Logix Designer application Configure ControlLogix projects Required
113. ation and may not survive in the same industrial environments as the industrially rated versions available from Rockwell Automation Rockwell Automation Publication 1756 UM001N EN P November 2012 Networks Available Chapter 5 Communication Networks Topic Networks Available Page 83 EtherNet IP Network Communication 84 ControlNet Network Communication 87 DeviceNet Network Communication 90 Data Highway Plus DH Network Communication 92 Universal Remote 1 0 RIO Communication 94 Foundation Fieldbus Communication 96 HART Communication 97 Several communication networks are available for use with ControlLogix systems This table describes typical network applications used with ControlLogix systems and lists the networks available to support such applications Table 13 Applications and Supported Networks Application Type Supported Networks Integrated Motion EtherNet IP Integrated Motion on the EtherNet IP network for time EtherNet IP synchronization Control of distributed 1 0 ControlNet DeviceNet EtherNet IP Foundation Fieldbus HART Universal remote 1 0 Produce consume data between controllers ControlNet EtherNet IP Messaging to and from other devices including access to the controller via Logix Designer application ControlNet DeviceNet only to devices Data Highway Plus DH DH 485 EtherNet IP Serial
114. ation procedure Transfer A preset value is sent during calibration Refer to the controller user manual to change the preset value 5 The controller will show Press ENTER when stabilized The current dissolved oxygen measurement The current temperature measurement 6 When the measurement is stable push ENTER The display will show an entry screen Note The measurement will usually stabilize in 2 to 3 minutes If the value does not stabilize the display will show Unable to Calibrate followed by an error message Table 4 shows the error message and resolution for calibration problems Table 4 Sample cal error messages Message Description Resolution Cal fail offset high The calculated offset value is too high Repeat the calibration Cal fail offset low The calculated offset value is too low Repeat the calibration Cal fail unstable The value did not stabilize in the maximum allowed calibration time Repeat the calibration Exit the calibration procedure 1 During calibration push the BACK key Three options are shown Option Description ABORT Stop the calibration A new calibration must start from the beginning BACK TO CAL Return to the current calibration LEAVE Exit the calibration temporarily Access to other menus is allowed while the calibration continues in the background A calibration for a second sensor if present can be started To return to the calibration push the ME
115. ations Data Highway Plus Remote I O Communication Interface Module User Manual publication 1756 UM514 e ControlLogix Remote I O Communication Module User Manual publication 1756 UM534 As you design your remote I O network remember the following All devices connected to a remote I O network must communicate using the same communication rate These rates are available for remote I O 57 6 Kbps 115 2 Kbps 230 4 Kbps e You must assign unique partial and full racks to each channel used in Remote I O Scanner mode Both channels of a 1756 DHRIO module cannot scan the same partial or full rack address Both module channels can communicate to 00 37 octal or 40 77 octal but each channel can communicate only with one address at a time in whichever of these two ranges it falls Rockwell Automation Publication 1756 UM001N EN P November 2012 95 Chapter5 Communication Networks Foundation Fieldbus Foundation Fieldbus is an open interoperable fieldbus designed for process control instrumentation The fieldbus devices described in the table be Communication connected to the ControlLogix controller via another network as shown in the example below Table 22 Fieldbus Devices and Capabilities Fieldbus Device Is used to 1757 FFLD Bridge an EtherNet IP network to Foundation Fieldbus e Connect via a low speed serial H1 and high speed Ethernet HSE network connections Access devices directly via
116. ave been set to their default values and the controller is powered on In both cases the controller first displays the language date and time edit screens After the language date and time entries are accepted the controller performs a device scan Refer to Connect a digital sc sensor on page 21 for instructions about how to scan for devices when the controller is already powered on 6 English Controller enclosure The controller enclosure is NEMA 4X IP66 rated and has a corrosion resistant finish designed to withstand corrosive environmental constituents such as salt spray and hydrogen sulfide Protection against environmental damage is strongly recommended for outdoor use Note Units that have the Underwriters Laboratories UL certification are intended for indoor use only and do not have a NEMA 4X IP66 rating Controller mounting options The controller can be mounted to a panel to a wall or to a vertical or horizontal pipe A neoprene sealing gasket is included and can be used to reduce vibration The gasket can be used as a template for panel mounting before the inner gasket component is separated Installation Mounting components and dimensions Personal injury hazard Only qualified personnel should conduct the tasks described in this section of the manual The controller can be installed on a surface panel or pipe horizontal or vertical For mounting options and instructions refer to Figure 2 Figure 3 on page 9 Figur
117. bridge and standard cell solution see section 6 2 on page 32 One year has elapsed since the sensor has and section 6 2 1 on page 33 Reset the counter been installed inthe SENSOR SETUP gt CONFIGURE gt SENSOR DAYS menu If necessary replace the sensor 35 Troubleshooting 7 3 Troubleshooting the pH Sensor Clean the sensor using the procedure described in section 6 2 on page 32 If the measuring system cannot be calibrated after cleaning replace the standard cell solution and salt bridge see section 6 2 1 on page 33 and try calibrating again If the measuring system still cannot be calibrated check the sensor operation Some simple tests using the sc100 or a multimeter and two pH buffers will determine if the pH sensor is operating properly The use of pH 7 and pH 4 buffers is preferred but pH 10 can be used in place of pH 4 if it more closely covers the measurement range of interest Determine if the sensor has integral digital electronics or uses an external digital gateway If the sensor uses a digital gateway it will be hard wired to the gateway through terminal connections inside the digital gateway enclosure If the sensor uses the digital gateway and therefore does not have integral digital electronics proceed with section 7 3 1 If the sensor has integral digital electronics move to section 7 3 2 on page 37 7 3 1 Troubleshooting a pH Sensor without Integral Digital Electronics 36 1 Disconnect the r
118. cedure The code has been reset automatically to the If no setup cap is available for the sensor default cap and lot codes cap call technical support Event list The Event list keeps a log of changes to how data is recorded by the sensor To show sensor events go to MENU gt DIAGNOSTICS gt Select Sensor EVENT LIST Refer to Table 8 Table 8 Event list for the sensor Event Description ALT PRESSURE UNIT CHANGE Atmospheric pressure or altitude units have changed ALT PRESSURE CHANGE The value for altitude or atmospheric pressure has changed TEMP UNIT CHANGE The units for temperature have changed MEAS UNIT CHANGE A new unit of measurement has changed SALINITY CHANGE The value for salinity has changed SET DEFAULT Sensor settings have been reset to the default values SENSOR SETUP CHANGE The sensor setup has changed CLEAN INTERVAL TIMER CHANGE The time between sensor cleaning has changed SENSOR CAP LIFE TIMER CHANGE The time between sensor cap replacements has changed 16 English Replacement parts and accessories Replacement items Description Item no US EU LDO Probe with one sensor cap and 2 calibration bags LDO Probe for hazardous locations with one sensor cap and 2 calibration bags 9020000 LXV416 99 20001 9020300 Sensor cap replacement includes the sensor setup cap which is not rated for use in Class 1 Division 2 hazardous l
119. ceeeeeeceeeeeeeeeeeeeeeeeaeeaeeeaaaaaeaeensaaeaeaeeesaaeaaeeessaeaaeeeesnaaeeeseeeaaeeeesseeaeaeeenenaes 30 Section 6 Maintenance cupid cede vet Ege EE dea cac Poen ete Ede eet 31 6 1 Maintenance Schedule 31 6 2 Cleaning the Sensor tad eec de ogg BER a given Yd ties 32 Table of Contents 6 2 1 Replacing the Standard Cell Solution and Salt Bridge 33 Section 7 Troubleshooting ccccccecceeceneeeeenceeceeeeeeaaeeeeeeeeeeaeeeeaeeesaaaesdeaeeecaaaesseaaeesaeaeseseaeesseeeeseaaeseeneessaes 35 TA Eror God 35 Pi Na nga eet aati a E EE ET A ete ee el E 35 7 3 Troubleshooting the pH Sens0ra u s a a s us aaa 36 7 3 1 Troubleshooting a pH Sensor without Integral Digital Electronics 36 7 3 2 Troubleshooting the pH Sensor with Integral Digital Electronics 37 7 4 Checking ORP Sensor Operation 38 7 4 1 Troubleshooting the ORP Sensor without Integral Digital Electronics sees 38 7 4 2 Troubleshooting the ORP Sensor with Integral Digital Electronics a 38 Section 8 Replacement Parts and Accessories
120. condary measurement temperature and output information 103 TEMP 23 5 C 103 uS cm OUTPUT1 13 00mA uS cm 103 OUTPUT2 11 25 mA uS cm e When in Menu mode an arrow may appear on the right side of the display to indicate that more menus are available Press the UP or DOWN key corresponding to the arrow direction to display additional menus EUNTEM P SENSOR DIAG gt SENSOR SETUP gt SYSTEM SETUP P TEST MAINT SYSTEM SETUP P OUTPUT SETUP P RELAY SETUP gt NETWORK SETUP gt DISPLAY SETUP Y SYSTEM SETUP P DISPLAY SETUP SECURITY SETUP m P SECURITY SETUP PLOG SETUP b LOG SETUP gt CALCULATION gt CALCULATION V p ERROR HOLD MODE User Interface and Navigation 4 2 Using the sc1000 Controller The sc1000 is a touch screen application Use your finger to touch keys and menu commands In normal operation the touch screen displays the measured values for the sensors selected 4 2 1 Display Features 4 2 1 1 Using the Pop up Toolbar The pop up toolbar provides access to the controller and sensor settings The toolbar is normally hidden from view To view the toolbar touch the bottom left of the screen Figure 15 Pop up Toolbar Functions SB 000m MENU displays the Main Menu Structure UP Arrow scrolls up to the previous displayed value Displays one valu
121. connection is unique to ControlNet communication A scheduled connection lets you unique to a send and receive data repeatedly at a predetermined interval which is the requested packet ControlNet interval RPI For example a connection to an 1 0 module is a scheduled connection because you network repeatedly receive data from the module at a specified interval Other scheduled connections include connections to the following Communication devices Produced consumed tags On a ControlNet network you must use RSNetWorx for ControlNet software to enable all scheduled connections and establish a network update time NUT Scheduling a connection reserves network bandwidth specifically to handle the connection Unscheduled An unscheduled connection is a message transfer between devices that is triggered by the requested packet interval RPI or the program such as a MSG instruction Unscheduled messaging lets you send and receive data when you need to Unscheduled connections use the remainder of network bandwidth after scheduled connections are allocated ControlNet Module Connections The 1756 CNB and 1756 CNBR communication modules support 64 CIP connections over a ControlNet network However for optimal performance configure a maximum of 48 connections for each module The 1756 CN2 1756 CN2R and 1756 CN2RXT communication modules support 128 connections over a ControlNet network all of which can be configured without risk
122. ct current output Verify current output configuration Test current output signal using the Test Maintenance submenu Input a current value and verify the output signal at the controller connections If the output is incorrect perform an output calibration No relay activation Make sure relay connections are secure If using an external power source make sure the relay wiring is correct Make sure the relay configuration is correct Test the relay activation through the Test Maintenance menu The relay should energize and de energize as selected Make sure the controller is not in calibration mode and that the relay is not being held Reset the Overfeed Timer to make sure the timer has not expired Secure Digital Memory SD card not recognized by the controller Make sure the SD card is properly oriented The copper traces should face toward the controller display Make sure the SD card is fully seated in the slot and the spring lock is engaged Make sure the SD card is properly formatted with a Fat 32 format The MMC format is not supported Follow the instructions of the card manufacturer to format the SD card ona PC Make sure the card is not larger than 32 GB Make sure an SD card is being used Other types of cards such as xSD micro SD mini SD will not work properly Information not saving or not saving properly to the SD card Make sure the SD card is properly f
123. cy Clean the sensor 90 days Inspect the sensor for damage 90 days Calibrate the sensor As recommended by regulatory agencies Clean the sensor Clean the exterior of the sensor with a soft wet cloth Note If the sensor cap must be removed for cleaning do not expose the interior of the cap to direct sunlight for extended periods of time Set or change the clean interval Application conditions may need shorter or longer durations between manual sensor cleanings The default clean interval is 0 days To change the interval refer to the steps in this procedure 1 Go to MENU gt SENSOR SETUP gt Select Sensor gt CONFIGURE gt CLEAN INTRVL 2 Change the shown value as needed Confirm the change To turn off the clean interval set the value to 0 Change the sensor cap Potential explosion hazard The sensor setup cap is not rated for hazardous location use Replacement sensor caps and setup caps are shipped with installation instructions Refer to the included instructions to change the cap For best performance and accuracy replace the sensor cap Every two years When routine inspection shows significant erosion of the sensor cap 14 English Troubleshooting Diagnostic and test menu The diagnostic and test menu shows current and historical information about the LDO sensor To access the diagnostic and test menu go to MENU gt SENSOR SETUP gt Select Sensor gt DIAG TEST Refer to Table 5
124. d Recent Projects d sept Test Integrated Motion Co August 2012 The Studio 5000 environment is the foundation for the future of Rockwell Automation engineering design tools and capabilities It is the one place for design engineers to develop all the elements of their control system There are three types of ControlLogix controllers available These types include the following e Standard ControlLogix controllers e Extreme environment ControlLogix controller Safety GuardLogix controllers This manual explains how to use standard and extreme environment ControlLogix controllers For more information about using safety GuardLogix controllers see the GuardLogix Controller Systems Safety Reference Manual publication 1756 RM093 or the GuardLogix Controllers User Manual publication 1756 UM020 Rockwell Automation Publication 1756 UM001N EN P November 2012 11 Preface 12 Standard ControlLogix Controllers Two lines of standard ControlLogix controllers are now available These controllers are identified as 1756 L6x controllers and 1756 L7x controllers according to abbreviations of their full catalog numbers Table 1 ControlLogix Catalog Numbers Abbreviated Cat No 1756 L6x 1756 L61 1756 L62 1756 L63 1756 L64 1756 L65 1756 L7x 1756 L71 1756 L72 1756 L73 1756 L74 1756 L75 The standard ControlLogix controllers share many similar features but also have some differences Table 2 prov
125. d menu options 19 User Interface and Navigation 4 1 1 Controller Display Features Figure 14 When a sensor is connected and the controller is in measurement mode the controller display will show the current conductivity reading plus the sample temperature The display will flash on startup when a sensor error has occurred when the hold outputs function has been activated and when a sensor is being calibrated An active system warning will cause the warning icon a triangle with an exclamation point inside to be displayed on the right side of the display Display Status bar Indicates the sensor name and status of relays The relay letter is displayed when the relay is energized 4 1 2 Important Key Presses 3 Secondary measurement Press the HOME key then the RIGHT or LEFT key to display two readings when two sensors are connected Continue to press the RIGHT or LEFT key to toggle through the available display options as shown below RTC MM DD YY 24 00 00 OUTPUT1 13 00 mA SENSOR NAME 1 103 TEMP 23 5 C SENSOR NAME 2 700 TEMP 25 0 C SENSOR NAME 1 103 uS cm SENSOR NAME 2 7 00 SENSOR NAME 1 ND 103 yS cm TEMP 23 5 C SENSOR NAME 2 pH 7 00 pH TEMP 25 0 C 20 e Press the UP and DOWN keys to toggle the status bar at the bottom of the measurement display to display the se
126. d sensor to reach temperature equilibrium This can be verified by monitoring the sensor temperature value for a stable temperature measurement This value is located on the Sc100 display when it is in measurement mode From the Sensor Setup Menu on the sc100 highlight Diag Test and press ENTER Highlight Sensor Signal and press ENTER Then measure the sensor span value Span Reading in pH 4 Buffer With the sensor in pH 4 buffer the sensor span reading should be at least 160 mV more than the offset reading as shown in Table 10 and Table 11 Table 10 Typical Span Reading Examples pH 4 buffer Offset Reading in pH 7 buffer Span Reading in pH 4 buffer 50 mV 110 mV 25 mV 135 mV 0 mV 160 mV 25 mV 185 mV 50 mV 210 mV 37 Troubleshooting Span Reading in pH 10 Buffer With the sensor in pH 10 buffer the sensor span reading should be at least 160 mV less than the noted offset reading taken in step 6 Examples of typical readings Table 11 Typical Span Reading Examples pH 10 buffer Offset Reading in pH 7 buffer Span Reading in pH 10 buffer 50 mV 210 mV 25 mV 185 mV 0 mV 160 mV 25 mV 1385 mV 50 mV 110 mV Ifthe span reading is at least 160 mV more than or 160 mV less than the offset reading in pH 4 or pH 10 respectively the sensor is within factory specified limits If not contact Technical Support 7 4 Checking ORP
127. d tag must match the data type including any array dimensions of the produced tag The RPI of the consumed tag determines the period at which the data updates For two controllers to share produced or consumed tags both must be attached to the same network You cannot bridge produced and consumed tags over two networks Produced and consumed tags use connections of both the controller and the communication modules being used For a ControlNet network produced and consumed tags use scheduled connections Connection Requirements of a Produced or Consumed Tag Produced and consumed tags each require connections As you increase the number of controllers that can consume a produced tag you also reduce the number of connections the controller has available for other operations like communication and I O IMPORTANT _ Ifaconsumed tag connection fails all of the other tags being consumed from that remote controller stop receiving new data Rockwell Automation Publication 1756 UM001N EN P November 2012 Manage Controller Communication Chapter 7 Each produced or consumed tag uses the number of connections listed in this table Adding status information to a produced consumed tag does not impact the number of connections used Table 27 Produced and Consumed Tag Connections This Type of Tag Uses This Many Connections Of This Module Produced tag number_of_configuredconsumers 1 Controller Consumed tag 1 Produced or consumed
128. down as required by the PID output Basin mixing requirements will typically call for at least one drive running at 30 speed or two drives running at a minimum 60 speed so the range of D O ORP control may not go as low as described here Decreasing D O or ORP Situation e Assuming that only one drive is running at its minimum speed as the D O or ORP decreases the PID algorithm will ramp up the one that is currently running at its minimum speed Once that VED has reached its maximum speed 100 or 60Hz and more aeration is still required a second VFD will turn on The first drive will then slow to either its minimum speed set point or 50 whichever is higher and the second drive will speed up to its minimum speed or 50 whichever is higher As the D O ORP continues decreasing or remaining below the set point both drives will ramp up to 100 e Ifthe D O ORP continues to decrease or remain below the set point a third drive will start and all three drives will reduce to their minimum speeds They will ramp up in unison until all three drives are at 100 This process continues until all 6 drives are running at 100 or a total of 600 aeration Increasing D O or ORP Situation e Assuming that all 6 drives are running and the D O ORP begins to increase the PID algorithm will begin to ramp all of the drives down in unison and assuming the D O ORP continues increasing or stays above the set point the drives will slow dow
129. duct does not fulfill the requirements of the 94 9 EC Directive ATEX Directive ETL listed to ANSI ISA CSA and FM standards for use in hazardous location Note This product does not fulfill the requirements of the 94 9 EC Directive ATEX Directive Minimum flow rate Not required English 3 Specification Details Calibration verification Air calibration One point 100 water saturated air Sample calibration Comparison with standard instrument Probe immersion depth and pressure limits Pressure Limits at 34 m 112 ft 345 kPa 50 psi maximum accuracy may not be maintained at this depth Sensor cable 10 m 30 ft integral cable with quick disconnect plug all sensor types Up to 100 m possible with extension cables non Class Division 2 sensor types only Up to 1000 m with junction box non Class Division 2 sensor types only Probe weight 1 0 kg 2 Ib oz Probe dimensions Diameter x length 49 3 x 255 7 mm 1 9 x 10 1 in Power requirements 12 VDC 0 25 A 3 W Warranty Probe 3 years against manufacturing defects Sensor cap 2 years against manufacturing defects General information In no event will the manufacturer be liable for direct indirect special incidental or consequential damages resulting from any defect or omission in this manual The manufacturer reserves the right to make changes in this manual and the products it describes at any tim
130. e Displays two values at the same time Displays four values at the same time LiST displays the list of connected devices and sensors TEREE Y DOWN Arrow scrolls down to the next displayed value 4 2 1 2 Using the Menu Windows If the Menu button from the pop up toolbar is selected the Main Menu screen is opened The Main Menu screen allows the user to view the sensor status configure the sensor setup system setup and perform diagnostics The menu structure may vary depending on the configuration of the system 21 User Interface and Navigation Figure 16 Main Menu te SENSOR STATUS censor SETUP SYSTEM SETUP TESTIMAINT Display Area BACK FORWARD m gt gt s N gt ENTER confirms the entry or selection HOME changes to the display of measured values The pop up toolbar cannot open from the menu window To view the Main Menu from this display touch the Home button and then the bottom of the screen UP scrolls up DOWN scrolls down 4 2 1 3 Navigating the Menu Windows 22 To view a menu item touch the menu item or use the UP and DOWN keys to highlight the item The menu item remains highlighted for approximately 4 seconds after it is selected To view the highlighted command select the area to the left of the menu item or select the ENTER button A
131. e without notice or obligation Revised editions are found on the manufacturer s website Safety information The manufacturer is not responsible for any damages due to misapplication or misuse of this product including without limitation direct incidental and consequential damages and disclaims such damages to the full extent permitted under applicable law The user is solely responsible to identify critical application risks and install appropriate mechanisms to protect processes during a possible equipment malfunction Please read this entire manual before unpacking setting up or operating this equipment Pay attention to all danger and caution statements Failure to do so could result in serious injury to the operator or damage to the equipment Make sure that the protection provided by this equipment is not impaired Do not use or install this equipment in any manner other than that specified in this manual Use of hazard information ADANGER Indicates a potentially or imminently hazardous situation which if not avoided will result in death or serious injury Indicates a potentially or imminently hazardous situation which if not avoided could result in death or serious injury Indicates a potentially hazardous situation that may result in minor or moderate injury 4 English Indicates a situation which if not avoided may cause damage to the instrument Information that requires special emphasis
132. e 1756 EN2TXT C e 1756 EN3TR A e 1756 RM B DDR communication is achieved most efficiently when all modules in the communication path are DDR modules or in other words as a single conversation connection only between DDR modules DDR communication is achievable in a chassis with a mix of DDR and non DDR modules The DDR communication occurs between the modules that support it Ifnon DDR modules are also in the chassis communication between those modules will be at the non DDR rate For example you could have a chassis with two 1756 L7x controllers in slots 0 and 1 communicating with each other using DDR and two 1756 L6x controllers in slots 2 and 3 communicating using non DDR When multicast communication is used within a chassis to multiple modules the transmission rate is limited to the slowest module or at the non DDR rate For example if a 1756 L7x controller is producing tag to a 1756 L7x controller and a 1756 L6x controller on the same multicast connection it must use the non DDR rate The ControlNet network is a real time control network that provides high speed transport of both time critical I O and interlocking data and messaging data This includes uploading and downloading of program and configuration data on a single physical media link The ControlNet networks highly efficient data transfer capability significantly enhances I O performance and peer to peer communication in any system or application The Contr
133. e 4 on page 10 Figure 5 on page 11 and Figure 6 on page 12 For horizontal pipe mounts the mounting feet Figure 2 must be attached to the mounting bracket in a vertical position For both horizontal and vertical pipe mounts attach the mounting bracket to the controller as shown in Figure 5 on page 11 English 7 Figure 2 Mounting components Mounting foot 2x Flat washer inch ID 4x Sealing gasket for panel mount Neoprene Lock washer inch ID 4x 5 x 0 8 Keps hexnut 4 co o o 1 2 3 Bracket for wall and pipe mounting 4 Vibration isolation gasket for pipe mount Pan head screws M5 x 0 8 x 100mm 4x Used for variable diameter pipe mount installations 5 Vibration isolation washer for pipe mount 4x 10 Pan head screws M5 x 0 8 x 15 mm 4x Note A bracket for panel mounting is available as an optional accessory 8 English Controller mounting Figure 3 Surface mounting dimensions 40 2 mm 1 58 in 80 3 mm 3 16 in 80 3 mm 3 16 in 3 16 in 139 7 mm 5 50 in 4X 4 2 mm 0 17 in Y 12 mm 0 47 in M5X0 8 6H 40 2 mm 1 58 in Z LLLI ERE w Y 10 mm 0 39 in 4X 7 87 mm 0 31 in 11013 71 mm 0 54 in Y 6 3 mm 0 25 in 80 3 mm 3 16 in English 9 Figure 4 Panel mounting dimensions 11 4 mm 4X 0 45 in 123 5 mm 4 86 in
134. e outputs in the controller Figure 8 Analog output connections Discrete input wiring connections connections Potential electrocution hazard In order to maintain the NEMA IP environmental ratings of the A Potential Electrocution Hazard Always disconnect power to the instrument when making electrical enclosure use only conduit fittings and cable glands rated for at least NEMA 4X IP66 to route cables in to the instrument Three discrete inputs are provided for switch closure inputs or logic level voltage inputs Make wiring connections and configure jumper settings to the controller as shown in Figure 9 Table 4 and Figure 10 Note Figure 9 shows the back of the controller cover and not the inside of the main controller compartment English 19 Figure 9 Discrete input wiring connections Table 4 Input connections Discrete inputs Connector position Switch input Connector position Voltage input Input 1 3 2 Input 1 2 3 Input 2 6 5 Input 2 5 6 Input 3 8 7 Input 3
135. e power wall plug are all properly plugged in Contact Technical Support Network or sensor module not recognized Make sure the module is properly installed Make sure the module selector switch is set to the proper number Remove sensor module and install the module into the second analog slot Apply power to the controller and allow the controller to perform a device scan Contact Technical Support Sensor not recognized Note Example of possible display message dank If the sensor is an analog sensor and a corresponding module is installed in the controller refer to the instructions supplied with the Network or Sensor Module Make sure the digital connector wiring harness is seated on the inside of the door assembly and that the wiring harness is not damaged If the digital sensor is connected to the controller with a digital termination box user supplied junction box digital extension cables or a user supplied extension cable connect the sensor directly to the controller and perform a device scan If the controller recognizes the sensor check that all the wiring in the junction boxes or extension cables is correct Make sure that only two sensors are installed in the controller Although two analog module ports are available if a digital sensor and two analog modules are installed only two of the three devices will be seen by the controller Contact Technical Support Device
136. e sc Sensor to a sc100 Controller a Non hazardous Location 11 3 1 1 1 Attaching a sc Sensor with a Quick connect Fitting 11 3 1 1 2 Hard wiring a sc Sensor to the Controller 12 3 1 2 Connecting the sc Sensor to a sc100 Controller in a Hazardous Location 13 3 1 2 1 Attaching a sc Sensor with a Quick connect Fitting in a Hazardous Location 14 3 2 Connecting the Sensor to the sc1000 n 14 3 2 1 Connecting the Sensor using the Quick connect Fittings 14 3 3 Using the Digital Gateway e trt ie o eve ede e EU et eet c necu eias 15 3 3 1 Wiring the Digital Gateway sinn nne rennes 15 3 3 2 Mounting the Digital Gateway nnne nns 17 3 4 Installing the Sensor in the Sample Stream a 18 Section 4 User Interface and Navigation ana 19 4 Using thie sct00 Gontroller 2 ee e due ve DEE Fuse seu er dare ge cena 19 4 1 1 Controller Display Features a 20 4 1 2 Important Key Presses L u ee aee e e Fete ee e e E e e ces 20 4 2 Using the sc1000 Gontrollerz i tee
137. e stable value Alternately let the calibration continue until the display shows Complete When the sensor is calibrated put the sensor into the process Push ENTER Figure 6 Air calibration procedure ray 2885 If the value does not stabilize the display will show Unable to Calibrate followed by an error message Table 3 shows the error message and resolution for calibration problems Table 3 Air calibration error messages Message Description Resolution Cal fail gain high The calculated gain value is too high Repeat the calibration Cal fail gain low The calculated gain value is too low Repeat the calibration Cal fail unstable The value did not stabilize in the maximum allowed calibration time Repeat the calibration Sample CAL calibration by comparison This calibration method uses an alternate sensor attached to a hand held meter 1 2 3 Put the alternate sensor into the process Put the second sensor as close as possible to the first sensor Wait for the DO value to stabilize On the controller for the first sensor go to MENU gt SENSOR SETUP gt Select Sensor gt CALIBRATE gt SAMPLE CAL 12 English 4 Select the option for the output signal during calibration Option Description Active The instrument sends the current measured output value during the calibration procedure Hold The sensor output value is held at the current measured value during the calibr
138. e the Serial Driver btt exp b loas 48 Upgrade Controller wave ieee 50 Determine Required Controller Firmware 50 Obtain Controller Firmware 51 Use ControlFLASH Utility to Upgrade Firmware 51 Rockwell Automation Publication 1756 UM001N EN P November 2012 5 Table of Contents ControlLogix System and Controllers Communication Networks Use AutoFlash to Upgrade Firmware 54 Set the Communication Path 56 Go Online with the Controller 57 Download to the Controller 58 Use the Who Active Dialog Box to Download 58 Use the Controller Status Menu to Download 59 Upload from the Controller 59 Use the Who Active Dialog Box to Upload 59 Use the Controller Status Menu to Upload 60 Choose the Controller Operation Mode 61 Use the Mode Switch to Change the Operation Mode 61 Use Logix Designer to Change the Operation Mode 63 Load or Store to the Memory Card 64 Store to the Memory Card 64 Load from the Memory Card 67 Other Memory Card
139. echnical Data publication 1756 TD001 Provides specifications for ControlLogix controllers 1756 ControlLogix 1 0 Modules Technical Data publication 1756 TD002 Provides specifications for ControlLogix 1 0 modules ControlLogix Peer 1 0 Control Application Technique publication 1756 AT016 Describes typical peer control applications and provides details about how to configure 1 0 modules for peer control operation Integrated Architecture and CIP Sync Configuration Application Technique publication IA AT003 Describes how to configure CIP Sync with Integrated Architecture products and applications ControlLogix Chassis and Power Supplies Installation Instructions publication 1756 IN005 Describes how to install and troubleshoot standard and ControlLogix XT versions of the 1756 chassis and power supplies including redundant power supplies Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http ab com Provides declarations of conformity certificates and other certification details You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publica
140. ed green yellow and black sensor wires from the digital gateway 2 Place the sensor in a pH 7 buffer Before continuing allow the temperatures of the sensor and buffer to equalize to approximately 25 C 70 F 3 Verify that the sensor temperature element 300 ohm thermistor is operating properly by measuring the resistance between the yellow and black wires The reading should be between 250 and 350 ohms at approximately 25 C 70 F 4 Reconnect the yellow and black wires 5 Connect the multimeter lead to the red wire and lead to the green wire With the sensor in the pH 7 buffer measure the dc millivolts The sensor offset reading should be within the factory specified limits of 50 and 50 mV If it is record the millivolt value reading and continue with step 6 If the reading is outside these limits discontinue this test and contact Technical Support 6 With the multimeter still connected rinse the sensor with water and place it in either pH 4 or pH 10 buffer Allow the temperatures of the sensor and buffer to equalize to approximately 25 C 70 F then measure the sensor span reading as shown in Table 8 and Table 9 on page 37 Span Reading in pH 4 Buffer With the sensor in pH 4 buffer the sensor span reading should be at least 160 mV more than the offset reading taken in step 5 Table 8 Typical Span Reading Examples pH 4 buffer OH vue Span Reading in pH 4 buffer 50 mV 110 mV 25
141. ed that a single drive must run at to maintain mixing within the channel Mixing must be maintained at all times so that settling of solids does not occur in the aeration channels Inner Outer Min Drives On The default would require at least one VFD controlled aerator to be run in the system However there may be cases where the plant may require a minimum of 2 or 3 drives running even if oxygen demand is exceeded Inner Outer Min Speed Set Point 0 100 Allows the operator to set the minimum speed the aerators will be allowed to ramp down to Inner Outer Alternate Time If all aerators are not in use this is the time required between alternating between running aerators This is to maintain an even runtime between aerators in each channel and to not overwork a single drive Inner Outer Drives Min On Off Time This is the minimum amount of time that a drive must be either on or off before cycling on or off again It is used to make sure that drives do not cycle on and off too often which can damage the motor Page 6 of 9 SVOQUA WATER TECHNOLOGIES c PID Set Points The proportional integral derivative PID settings are used to control the logic behind the PID control loops and how they will react to changes in the process variable PV These settings should typically only be adjusted with guidance from Evoqua Water Technologies A PID controller is a generic control loop feedback mechanism A PID controlle
142. eference electrode The glass electrode acts as a transducer converting chemical energy the hydrogen ion activity into an electrical energy measured in millivolts The reaction is balanced and the electrical circuit is completed by the flow of ions from the reference solution to the solution under test The electrode and reference solution together develop a voltage emf whose magnitude depends on the type of reference electrode the internal construction of the glass electrode the pH of the solution and the temperature of the solution This voltage is expressed by the Nernst Equation E Es 2 3 RT F x log A H E Es slope log A H where E the emf of the cell E the zero potential isopotential of the system It depends on the internal construction of the glass and reference electrodes R gas constant T temperature in Kelvin A H activity of the hydrogen ion assumed to be equivalent to the concentration of hydrogen ions F Faraday constant For every unit change in pH or decade change in ion concentration the emf of the electrode pair changes by 59 16 mV at 25 C This value is known as the Nernstian Slope of the electrode The pH electrode pair is calibrated using solutions of known and constant hydrogen ion concentration called buffer solutions The buffer solutions are used to calibrate both the electrode isopotential and slope 47 General pH Information A 2 PID Controller Basics
143. eliminating need for external hardware and additional wiring Provide access to more field device data including voltage and current measurements Directly connect asset management software to HART devices Support differential wiring for environments where improved noise immunity is needed input modules ProSoft interface Acquire data or control application with slow update requirements such as a MVI56 HART tank farm Does not require external hardware to access HART signal Does not provide a direct connection to asset management software The HART protocol combines digital signals with analog signals to ready the digital signal for the Process Variable PV The HART protocol also provides diagnostic data from the transmitter Figure 16 HART Protocol Example ControlLogix Controller with 1756 IF8H 1756 OF8H Modules HART Field Devices For more information about using the HART I O modules see the ControlLogix HART Analog I O Modules User Manual publication 1756 0 533 For more information about the ProSoft HART interface see the ProSoft Technologies website at http www prosoft technology com Rockwell Automation Publication 1756 UM001N EN P November 2012 97 Chapter 7 Manage Controller Communication Topic Page Connection Overview 113 Produce and Consume interlock Data 114 Send and Receive Messages 116 Calculate Connection Use 117 Connection
144. em integrator for incorporation into the Wonderware system Evoqua Water Technologies 2607 N Grandview Blvd Tel 262 547 0141 Suite 130 Fax 262 547 4120 Waukesha WI 53188 www evoqua com Page 1 of 9 SVOQUA WATER TECHNOLOGIES III Operation The primary operation of all of the equipment included in the SmartBNR processes will require that all equipment be placed into AUTO or REMOTE modes at the MCC or at the individual piece of equipment This will ensure that the PLC amp control system will operate properly and allow the logic to determine the proper state of each piece of equipment If a piece of equipment needs to be taken out of service for any reason it should be placed in the OFF position on the SCADA system to prevent any nuisance alarms a Overview OXD M 304 OXD M 303 m mV qudd mY R R OXD M 301 OXD M 302 The main SmartBNR Overview screen gives the operator a quick overview of nearly all of the equipment controlled by the SmartBNR Process control system Page 2 of 9 SVOQUA WATER TECHNOLOGIES Current readings from each sensor are updated continuously and displayed near the associated instrument Status of each motor is displayed similar to other equipment on the SCADA by coloring the related equipment Green equipment is considered to be currently in operation such as Running or Open Red equipment is currently Off or Closed Flashing yellow indicates the device is cu
145. en enabled Use caution if you enable 1 0 forces If you enable 1 0 forces all existing 1 0 forces also take effect SD Indicator The SD indicator shows if the Secure Digital SD card is in use Table 55 SD Indicator State Description Off No activity is occurring with the SD card Flashing green The controller is reading from or writing to the SD card Con Do not remove the SD card while the controller is reading or writing Solid green Flashing red The SD card does not have a valid file system Solid red The SD card is not recognized by the controller Rockwell Automation Publication 1756 UM001N EN P November 2012 193 AppendixA Status Indicators OK Indicator The OK indicator shows the state of the controller Table 56 OK Indicator State Description Off No power is applied to the controller Flashing red Either of the following is true Itis a new controller just out of the box and it requires a firmware upgrade If a firmware upgrade is required the status display indicates Firmware Installation Required To upgrade firmware see Upgrade Controller Firmware on page 50 Itis a previously used or in use controller and a major fault has occurred For details about major recoverable and nonrecoverable faults see the Logix5000 Major Minor and 1 0 Fault Codes Programming Manual publication 1756 PM014 Solid red One of the following is true The controller is completing p
146. ential pH ORP sensor has been tested and is certified as indicated to the following instrumentation standards UL 61010A 1 ETL Listing 65454 CSA C22 2 No 1010 1 ETLc Certification 65454 Certified by Hach Co to EN 61010 1 Amds 1 amp 2 IEC1010 1 per 73 23 EEC supporting test records by Intertek Testing Services This equipment was tested for industrial level EMC per EN 61326 EMC Requirements for Electrical Equipment for Measurement Control and Laboratory Use per 89 336 EEC EMC Supporting test records by Hach Company certified compliance by Hach Company Standards include IEC 1000 4 2 1995 EN 61000 4 2 1995 Electrostatic Discharge Immunity Criteria B IEC 1000 4 3 1995 EN 61000 4 3 1996 Radiated RF Electromagnetic Field Immunity Criteria A IEC 1000 4 4 1995 EN 61000 4 4 1995 Electrical Fast Transients Burst Criteria B IEC 1000 4 5 1995 EN 61000 4 5 1995 Surge Criteria B IEC 1000 4 6 1996 EN 61000 4 6 1996 Conducted Disturbances Induced by RF Fields Criteria A IEC 1000 4 11 1994 EN 61000 4 11 1994 Voltage Dip Short Interruptions Criteria B Additional Immunity Standard s include ENV 50204 1996 Radiated Electromagnetic Field from Digital Telephones Criteria A This equipment was tested for Radio Frequency Emissions as follows Per 89 336 EEC EMC EN 61326 1998 Electrical Equipment for measurement control and laboratory use EMC requirements Class A emission limits Supporting t
147. ergy to 40 uJoule or less before transporting it into or out of your application Once it is installed you cannot remove the 1756 ESMNRM or 1756 ESMNRMXT module from a 1756 L7x or 1756 L7xXT controller Complete these steps to remove an ESM module from the controller 1 Remove the key from the mode switch IMPORTANT The next step depends on which of the following conditions applies to your application Ifyou are removing the ESM from a powered 1756 L7x controller go to step 2 e Ifyou are removing the ESM from a 1756 L7x controller that is not powered either because the chassis power is turned off or the controller has been removed from a powered chassis do not remove the ESM immediately Wait until the controller s OK status indicator transitions from Green to Solid Red to OFF before you remove the ESM After the OK status indicator transitions to Off go to step 2 2 Use your thumb to press down on the black release and pull the ESM away from the controller Crore 2 E gt 4 y 0 Rockwell Automation Publication 1756 UM001N EN P November 2012 27 ControlLogix System Chapter 4 ControlLogix System and Controllers Topic Page ControlLogix System 77 Design ControlLogix System 80 ControlLogix Controller Features 81 The ControlLogix system is chassis based and provides t
148. ertified version of this product does not fulfill the requirements of the 94 9 EC Directive ATEX Directive For more information refer to Validate the sensor type on page 6 1 Remove the connector cap from the controller Keep the connector cap to seal the connector opening when the sensor is removed 2 Connect the sensor to the controller Refer to the controller manual for more information Close the safety lock over the connector 4 To remove the connector safety lock use a small flat screwdriver Refer to Figure 3 Figure 3 Connector safety lock Connect the sensor in a non hazardous location Refer to Figure 4 to connect an LDO sensor to an sc controller Refer to the specific sc controller manual for hard wiring instructions Figure 4 Connect the LDO sensor non hazardous location sensor shown Omme English 7 After the sensor is attached scan for the sensor Refer to Install the sensor on page 8 Install the sensor There are two options to install the sensor Connect the sensor while power to the controller is off The controller will look for and install new sensors when it is turned on Connect the sensor while power to the controller is on Use the Scan Devices command to install the new sensor Option Description sc200 controller Go to MENU gt TEST MAINT gt SCAN DEVICE sc100 controller Go to MENU gt TEST MAINT gt SCAN SENSORS sc1000 controller Go to MENU gt SYSTEM SETUP gt
149. es Message No message is indicated Interpretation The controller is Off Check the OK indicator to determine if the controller is powered and determine the state of the controller TEST Power up tests are being conducted by the controller PASS Power up tests have been successfully completed SAVE A project is being saved to the SD card You can also view the SD Indicator see page 193 for additional status information Allow the save to complete before e removing the SD card disconnecting power LOAD A project is being loaded from the SD card at controller powerup You can also view the SD Indicator see page 193 for additional status information Allow the load to complete before doing the following Removing the SD card Disconnecting power Removing the ESM module UPDT A firmware upgrade is being conducted from the SD card upon powerup You can also view the SD Indicator see page 193 for additional status information If you do not want the firmware to update upon powerup change the controller s Load Image property CHRG The capacitor based ESM is being charged 1756 L7x X The controller catalog number and series Rev XX xxx The major and minor revision of the controller s firmware No Project No project is loaded on the controller To load a project do one of the following e Use Logix Designer application to download the project to the controller e Use a SD card to load a pr
150. est records by Hewlett Packard Fort Collins Colorado Hardware Test Center A2LA 0905 01 and certified compliance by Hach Company Standards include EN 61000 3 2 Harmonic Disturbances Caused by Electrical Equipment EN 61000 3 3 Voltage Fluctuation Flicker Disturbances Caused by Electrical Equipment Additional Emissions Standard s include EN 55011 CISPR 11 Class A emission limits 45 Compliance Information Canadian Interference causing Equipment Regulation IECS 003 Class A Supporting test records by Hewlett Packard Fort Collins Colorado Hardware Test Center A2LA 0905 01 and certified compliance by Hach Company This Class A digital apparatus meets all requirements of the Canadian Interference causing Equipment Regulations Cet appareil num rique de la classe A respecte toutes les exigences du R glement sur le matEriel brouilleur du Canada FCC PART 15 Class A Limits 46 Supporting test records by Hewlett Packard Fort Collins Colorado Hardware Test Center A2LA 0905 01 and certified compliance by Hach Company This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Changes or modifications to this unit not expressly approved by the party responsible for compliance could vo
151. eys to highlight a field then push the UP and DOWN arrow keys to update the value in the field Update the other fields as necessary 4 Push the ENTER key The changes are saved and the controller performs a start up scan for devices If connected devices are found the controller displays the main measurement screen for the device in the number one position If the controller fails to find connected devices refer to Troubleshooting on page 26 Controller configuration information General information about configuration options is listed in the table 1 To navigate to the menu options from the Settings Menu select sc200 Setup Option Description Security setup Sets the passcode preferences Output setup Configures the controller analog outputs Relay setup Configures the controller relays English 25 Option Description Display setup Configures the controller display Set Date Time Sets the controller time and date Datalog setup Configures data logging options Available only if Calculation has been setup Manage Data Select the device from the list of installed components to view the data or event log Error Hold Mode Hold Outputs Holds outputs at last known value when controller loses communication with the sensor Transfer Outputs Switches to transfer mode when controller loses communication with the sensor Outputs transfer to a pre defined value Calculation Configures the controller math function sc200 Informati
152. f data to or from another module over the backplane or a network The size of the instruction depends on the data types and message command programmed by the user Messages use connection resources to send or receive data Messages can leave the connection open cache or closed when the message is done transmitting Each message uses one connection out of the controller regardless of how many devices are in the message path To conserve connections configure one message to read from or write to multiple devices Table 29 Message Types Message Type Communication Connected Message Message Can Be Method Cached CIP data table read or write N A Configurable Yes PLC 2 PLC 3 PLC 5 or SLC CIP No No all types CIP with Source ID No No DH Yes Yes CIP generic N A Optional m Yes 2 Block transfer read or write N A Yes Yes 1 You can connect CIP generic messages However for most applications we recommend you leave CIP generic messages unconnected 2 Consider caching only if the target module requires a connection For more information about using messages see these publications e Logix5000 Controllers Messages publication 1756 PM012 e Logix5000 Controllers General Instructions publication 1756 RM003 Determine Whether to Cache Message Connections When you configure a MSG instruction you can choose whether to cache the connection Use this table to determine if you should cache connections Table 30
153. f the specification where these requirements are outlined CC File Project Manager Robert Spuhler 2607 N Grandview Blvd Suite 130 Tel 1 262 547 0141 Waukesha WI 53188 Fax 1 262 547 4120 www evoqua com SIEMENS Siemens Industry Inc Water Technologies Business Unit 2607 N Grandview Blvd Suite 130 Telephone 262 547 0141 Service Manuals Waukesha WI 53188 Facsimile 262 547 4120 Order No 2033 000140 44792 Customer P O Installation Mailing Address City of Bossier City Environmental Technical Sales Inc Red River WWTP Exp amp Rehab 7731 Office Park Blvd NE WWTP Upgrade amp Rehab Project Baton Rouge LA 70809 Bossier City LA Phone 225 295 1200 Attention Ms Kathryn Terito Contractor Max Foote Construction Company 225 Antibes West Mandeville LA 70448 Phone 985 624 8569 Fax 985 624 8580 Quantity One 1 Electronic Copy for Approval Equipment Mailed P 02 Smart BNR System 07 21 14 For Service and or Parts Please Contact The Siemens Sales Rep Below Ms Kathryn Terito Environmental Technical Sales Inc 7731 Office Park Blvd Baton Rouge LA 70809 Phone 225 295 1200 File Project Manager Robert Spuhler Field Service This is an uncontrolled copy of the manual By receiving this copy of the manual you agree that any modifications deletions or insertions that you make to the information contained in it may cause your warranty with Siemens to be null and void In
154. formation about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures PPP P IMPORTANT Identifies information that is critical for successful application and understanding of the product Allen Bradley CompactLogix ControlLogix DriveLogix FLEX Kinetix MessageView MicroLogix POINT I O PhaseManager PowerFlex RSFieldbus RSLinx RSLogix RSNetWorx Rockwell Software Rockwell Automation Compact I O RediSTATION Series 9000 FlexLogix PanelView FactoryTalk ArmorPOINT Stratix 8000 SLC ControlFLASH DH Data Highway Plus Integrated Architecture Logix5000 ControlLogix XT GuardLogix RSView Encompass 1336 FORCE 1336 PLUS 1336 IMPACT SMC RSBizWare FLEX Ex ArmorBlock ArmorBlock MaXum Guard PLC and TechConnect are trademarks of Rockwell Trademarks not belonging to Rockwell Automation are prope
155. gateway and thread the two halves together Hand tighten 4 Tighten the strain relief to secure the sensor cable 5 Connect the digital gateway to the controller 5 100 Non Hazardous Location Instructions section 3 1 1 on page 11 e 5 100 Hazardous Location Instructions section 3 1 2 on page 13g e 5 1000 Connection Instructions Refer to section 3 2 on page 14 Figure 8 Proper Wire Preparation and Insertion 1 2 3 1 Strip inch of insulation 2 Seatinsulation against connector with no bare wire exposed 15 Installation Figure 9 Wiring and Assembling the Digital Gateway i 7 Digital gateway front Cord grip 2 O ring 8 From sensor 3 Sensor wire connector 9 Insert wires into connector according to Table 4 Use the included 2 mm screwdriver Cat No 6134300 to secure connections Digital gateway back 10 Screw back of digital gateway onto front 5 Cable bushing 11 Push cable bushing and anti rotation washer into back 6 Anti rotation washer 12 Fasten cord grip securely Assembly is complete 16 Table 4 Wiring the Digital Gateway Cat Installation No 6120500 Sensor wire color Sensor Signal Digital Gateway J1 Green Ref J1 1 Yellow Temp J1 2 Black Temp J1 3 White VI J1 4 Red Active J1 5 Clear Shield J1 6 Clear w shrink wrap Shield J1 6
156. h termination box Sensor Cable integral Digital PUR polyurethane 4 conductor with one shield rated to 105 C 221 F 10 m 33 ft standard length Analog Five conductor plus two isolated shields cable with XLPE cross linked polyethylene jacket rated to 150 C 302 F 6 m 20 ft standard length Digital PUR polyurethane 4 conductor with one shield rated to 105 C 221 F 10m 33 ft standard length Digital PUR polyurethane 4 conductor with one shield rated to 105 C 221 F 10 m 33 ft standard length Analog Five conductor plus two isolated shields cable with XLPE cross linked polyethylene jacket rated to 150 C 302 F 6 m 20 ft standard length Components Corrosion resistant materials fully immersible probe with 10 m 30 ft cable Corrosion resistant materials fully immersible probe with 10 m 30 ft cable Corrosion resistant materials fully immersible probe with 10 m 30 ft cable Measuring Range 2 0 to 14 0 pH or 2 00 to 14 00 pH 2 0 to 14 0 pH or 2 00 to 14 00 pH 1500 to 1500 mV Probe Storage Temperature 4 to 70 C 40 to 158 F 0 to 95 relative humidity non condensing 4 to 70 C 40 to 158 F 0 to 95 relative humidity non condensing 4 to 70 C 40 to 158 F 0 to 95 relative humidity non condensing Specifications Table 1 Differential pH and ORP Sensor Specifications con
157. he following configurations e into a standard 1 inch NPT pipe tee e into a pipe adapter for union mounting with a standard 1 1 2 inch pipe tee e onto the end of a pipe for immersion into a vessel Note The convertible style sensor can also be retrofitted into existing installations for 1 2 inch LCP Ryton and epoxy sensors Insertion Body Style similar to the convertible sensor except that its 1 inch NPT threads are only on the cable end for mounting into a flow cell or the pipe adapter of a ball valve hardware assembly This hardware enables the sensor to be inserted into or retracted from the process without stopping the process flow e Sanitary Body Style features a built in 2 inch flange for mounting into a 2 inch sanitary tee Included with the sanitary style sensor is a special cap and EDPM compound gasket for use with the sanitary hardware In addition all probes are available with or without integral digital electronics For applications with extreme temperatures the sensor without integral digital electronics can be combined with the digital gateway 1 inch D 35 4 mm 1 36 inches Figure 1 Convertible Style Sensor Dimensions 1 inch NPT j 59 44 mm 2 34 inches 29 5 mm 1 16 inches k 26 7 mm 1 05 inches 39 11 mm 1 54 inches 49 8 1 96 232 15 mm 9 14 inches se 271 3 mm 10 68 inches General
158. he option to configure a control system that uses sequential process motion and drive control in addition to communication and I O capabilities Configuration Options This section describes some of the many system configuration options that are available with ControlLogix controllers Standalone Controller and 1 0 One of the simplest ControlLogix configurations is a standalone controller with I O assembled in one chassis Figure 7 Standalone Controller and 1 0 sio 32044 MC Rockwell Automation Publication 1756 UM001N EN P November 2012 77 Chapter4 ControlLogix System and Controllers Multiple Controllers in One Chassis For some applications multiple controllers may be used in one ControlLogix chassis For example for better performance multiple controllers can be used in motion applications Figure 8 Multiple Controllers in One Chassis AB Allen Bradley FactoryTalk Server Ethernet away Stratix 8000 Switch I Kinetix 6500 Drive Kinetix 6500 Drive mk ww E 1 ine 32045 MC L 1h Kinetix 6500 Drive 78 Rockwell Automation Publication 1756 UM001N EN P November 2012 ControlLogix System and Controllers Chapter 4 Multiple Devices Connected via Multiple Networks For some applications a variety of devices may be connected to the ControlLogix chassis via
159. herNet IP communication module 0 e 1756 ENBT EtherNet IP communication module 1756 EWEB EtherNet IP web server module 0 1756 DNB DeviceNet communication module 2 1756 RIO remote 1 0 communication module Connection count depends on module configuration 1 and could be as many as 10 per module 1756 DHRIO DH universal remote 0 communication module 1 Each adapter associated with the module 1 1756 DH485 DH 485 communication module 1 Total Rockwell Automation Publication 1756 UM001N EN P November 2012 117 Chapter7 Manage Controller Communication Remote Connections Use remote connections when the communication module is in a chassis that is remote from the controller The number of connections a communication module supports determines how many remote connections the controller can access through that module Table 32 Remote Connections Remote Connection Type Device Quantity Connections per Total Connections Device Remote ControlNet communication module 1 0 configured as direct connection none 0 1 0 configured as rack optimized connection 1 Remote 1 0 module over a ControlNet network direct connection 1 Remote EtherNet IP communication module 1 0 configured as direct connection none 0 1 0 configured as rack optimized connection 1 Remote 1 0 module over a EtherNet IP network direct connection 1 Remote device over a DeviceNet network accounted for in rack optimized connection for loca
160. iated aeration basin The first automated drive called to run is the drive that has been off the longest The next automated drive to run will be the drive of the remaining drives not running If both drives are running the first drive to stop will be the drive that has been running the longest When a second drive is called to run the first drive will ramp down to the starting speed of the second drive and they will ramp up together Both drives will ramp up and down together Page 3 of 9 eGVOQUA WATER TECHNOLOGIES b SmartBNR Settings a Oxidation Ditch 1 Oxidation Ditch Process Setpoints Setpoint Typical Actual Outer Channel ORP SP 300 mV Middle Channel ORP 200 mV Middle Channel DO SP 1 0 mg L Inner Channel DO SP 2 0 mg L Outer Aerators 1 4 Control Variable Outer ORP Middle ORP Middle DO Inner DO Setpoint Typical Outer Aerators Min Mixer Speed Outer Aerators Min Drives Running Outer Aerators Alternate Time Inner Aerators 1 4 Control Variable Inner ORP Middle ORP Middle DO Inner DO Setpoint Typical Inner Aerators Min Mixer Speed Inner Aerators Min Drives Running Inner Aerators Alternate Time Oxidation Ditch Common Setpoints Setpoint Typical Aerator Min Speed Aerator Min On Time SP 5 min Aerator Off Time SP Analog Scaling and Alarm Setpoints Oxidation Ditch Outer ORP PID Settings Setpoint Typical Actual Outer ORP PID SP Outer ORP PID Gain KP Outer
161. ic Keying Compatible Keying gt Cancel Help Using Electronic Keying Appendix B EXAMPLE In the following scenario Compatible Keying allows 1 0 communication The module configuration is for a 1756 IB16D module with module revision 2 1 The physical module is a 1756 IB16D module with module revision 3 2 In this case communication is allowed because the major revision of the physical module is higher than expected and the module determines that it is compatible with the prior major revision Module Configuration Vendor Allen Bradley 175618160 16 Point 10V 30V DC Diagnostic Input Allen Bradley Product Type Digital Input Module cae EE iiare Mode st l Catalog Number 1756 18160 Major Revision 2 rp Daa zi Minor Revision 1 Fi a Elctorickeyng Compa Keka V Open Module Properties Cancel Help Communication is allowed Physical Module Vendor Allen Bradley Product Type Digital Input Module Catalog Number 1756 18160 Major Revision 3 Minor Revision 2 IMPORTANT Changing electronic keying selections online may cause the 1 0 communication connection to the module to be disrupted and may result in loss of data Disabled Keying Disabled Keying indicates the keying attributes are not considered when attempting to communicate with a module Other attributes such as data size and format are considered and must be acceptab
162. id the user s authority to operate the equipment This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated ina commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense The following techniques of reducing the interference problems are applied easily 1 Disconnect the Controller from its power source to verify that it is or is not the source of the interference 2 If the Controller is connected into the same outlet as the device with which it is interfering try another outlet 3 Move the Controller away from the device receiving the interference 4 Reposition the receiving antenna for the device receiving the interference 5 Try combinations of the above Appendix A General pH Information A 1 pH Measurement Theory pH is the negative logarithm of the hydrogen ion activity and a measure of the acidity or alkalinity of a solution pH log A H pH is normally measured using a glass electrode and a r
163. ides a brief overview the differences between the controllers For further details about these features and differences see the appropriate chapters of this manual Table 2 Differences Between 1756 L7x and 1756 L6x Controllers Feature 1756 L7x 1756 L6x Clock support and backup used for Energy Storage Module ESM Battery memory retention at powerdown Communication ports built in USB Serial Connections controller 500 250 Memory nonvolatile Secure Digital SD card CompactFlash card Status display and status indicators Scrolling status display and four Six status indicators status indicators Unconnected buffer defaults 20 40 max 10 40 max Redundant ControlLogix Controllers Certain ControlLogix controllers are also supported for use in redundant systems For more information about controllers and redundant systems see Chapter 12 Extreme Environment ControlLogix Controllers The extreme environment ControlLogix controllers catalog numbers 1756 L73XT and 1756 L63XT provide the same functionality as the 1756 L73 and 1756 L63 controllers but are designed to withstand temperatures 25 70 C 13 158 F Rockwell Automation Publication 1756 UM001N EN P November 2012 Before You Begin Preface Before you begin using your ControlLogix controller verify that you have the applications required to configure and program the controller Required Software Use this table to identify
164. iguration SensorLoglnterval 40054 Integer 1 R W Sensor data log interval Configuration TempLoglnterval 40055 Integer 1 R W Temperature data log interval Diagnostics pHmV 40056 Float 2 R Diagnostics ProdDate 40058 Date 2 R W Production date Diagnostics StdElectrode 40060 Float 2 R Standard electrode impedance Diagnostics RefElectrode 40062 Float 2 R Reference electrode impedance Diagnostics LastCalDate 40064 Date 2 R Last calibration date Diagnostics SensorDays 40066 Integer 1 R Sensor running days Diagnostics ElectrodeDays 40067 Integer 1 R Electrode running days Diagnostics ElectrodeStatus 40068 Integer 1 R Electrode status Diagnostics SensorType 40069 Integer 1 R Sensor type Configuration RejectFrequency 40070 Integer 1 R W Reject frequency Diagnostics DeviceDriver 40071 String 5 R Device driver Configuration CalWarningDays 40076 Integer 1 R W Calibration warning days Configuration SensorWarningDays 40077 Integer 1 R W Sensor warning days 51 Visit us at www hach com Index B Buttons LISt BOX ee 23 ua 21 C Compliance Information 45 Components 14 Derivative qa asa 48 Derivative Rate Control 48 DiSplay 4 asan u tau au dete eed 20 E Entries hiGOrrect 22 Error
165. igured and calibrated through the user interface on the front of the controller Figure 1 shows the product components Components may vary according to controller configuration Contact the manufacturer if parts are damaged or missing Figure 1 System components 1 Controller 4 Network module optional 2 Strain relief assembly optional depending on 5 High voltage barrier controller version 3 Digital connection fitting optional depending on 6 Sensor modules optional controller version Sensors and sensor modules The controller accepts up to a maximum of two sensor modules or two digital sensors depending on the controller configuration along with one communication module A single digital sensor and a single sensor module can be installed in combination A variety of sensors can be wired to the sensor modules Sensor wiring information is given in the specific sensor manuals and in the user instructions for specific modules Relays outputs and signals The controller has four configurable relay switches and two analog outputs An optional analog output module can increase the number of analog outputs to five Device scans With two exceptions the controller automatically scans for connected devices without user input when it is powered on The first exception is when the controller is powered on for the first time before initial use The second exception is after the controller configuration settings h
166. in x 10 105 34 03 PM 28 05 2013 OUT1 0 05mA OUT2 12mA EI Ee Flo gt 1 Home screen icon 7 Warning status bar 2 Sensorname 8 Date 3 SD Memory card icon 9 Analog output values 4 Relay status indicator 10 Time 5 Measurement value 11 Progress bar 6 Measurement unit 12 Measurement parameter Table 5 Icon descriptions Icon Description Home screen The icon may vary depending on the screen or menu being displayed For example if an SD card is installed an SD card icon appears here when the user is in the SD Card Setup menu SD memory This icon appears only if an SD card is in the reader slot When a user is in the SD Card Setup card menu this icon appears in the upper left corner Warning A warning icon consists of an exclamation point within a triangle Warning icons appear on the right of the main display below the measurement value Push the ENTER key then select the device to view any problems associated with that device The warning icon will no longer be displayed once all problems have been corrected or acknowledged Error An error icon consists of an exclamation point within a circle When an error occurs the error icon and the measurement screen flash alternately in the main display To view errors push the MENU key and select Diagnostics Then select the device to view any problems associated with that device Additional display formats From the Main Measuremen
167. ion 3 1 1 on page 11 The non sensor end is wired to the sc100 controller in a hazardous location as shown in section 3 1 2 on page 13 3 3 1 Wiring the Digital Gateway DANGER The sc100 and certain versions of the sensor are suitable for use in Class 1 Division 2 Groups A B C D Hazardous Locations See Control Drawing 58600 78 in the sc100 Controller Manual Cat No 58600 18 for acceptable sensor versions and installation requirements DANGER Le sc100 et certaines versions du capteur peuvent tre utilis s dans des endroits dangereux de la Classe 1 Division 2 Groupes A B C D Reportez vous au sch ma de contr le 58600 78 du Manuel du contr leur sc100 R f 58600 18 pour connaitre les versions des capteurs admises et les conditions d installation DANGER Explosion hazard Do not connect or disconnect equipment unless power has been switched off or the area is known to be non hazardous DANGER Risque d explosion Couper le courant ou s assurer que l emplacement est designe non dangereux avant de replacer le aucon composant 1 Route the cable from the sensor through the strain relief in the digital gateway then properly terminate the wire ends see Figure 8 Note Do not tighten the strain relief until the digital gateway is wired and the two halves are threaded securely together 2 Insert the wires as shown in Table 4 and Figure 9 3 Make sure the O ring is properly installed between the two halves of the digital
168. ion for the controller Option Description sc200 LINEAR sc100 LINEAR CONTROL Default value sc1000 LINEAR CONTROL Default value Modbus registers A list of Modbus registers is available for network communication Refer to www hach com or www hach lange com for more information Calibration for measurements The sensor is calibrated to specification at the factory The manufacturer does not recommend calibration unless periodically required by regulatory agencies If calibration is required let the sensor come to equilibrium with the process before calibration Do not calibrate the sensor at setup Table 2 shows options for calibration Table 2 Calibration options Option Description AIR CAL Recommended calibration method This calibration modifies the slope SAMPLE CAL Calibration by comparison with a hand held DO meter This calibration modifies the offset RESET DFLT CAL Resets the calibration gain slope and offset to the factory default default gain 1 0 default offset 0 0 Calibration with air User notes Make sure that calibration bag has water inside Make sure that the seal between the calibration bag and the sensor body is tight Make sure that the sensor is dry when it is calibrated Make sure the air pressure elevation setting is accurate for the calibration location Allow enough time for the sensor temperature to stabilize to the temperature of the calibration bag loc
169. ith 7 W sensor network module load 100 VA with 28 W sensor network module load optional Modbus RS232 RS485 Profibus DPV1 or HART network connection 24 VDC powered controller 24 VDC 15 20 Power 15 W with 7 W sensor network module load 40 W with 28 W sensor network module load optional Modbus RS232 RS485 Profibus DPV1 or HART network connection Altitude requirements Standard 2000 m 6562 ft ASL Above Sea Level Pollution Polution Degree 2 Installation Category 11 degree Installation category Outputs Two analog 0 20 mA or 4 20 mA outputs Each analog output can be assigned to represent a measured parameter such as pH temperature flow or calculated values Optional module supplies three additional analog outputs 5 total Relays Four SPDT user configured contacts rated 250 VAC 5 Amp resistive maximum for the AC powered controller and 24 VDC 5A resistive maximum for the DC powered controller Relays are designed for connection to AC Mains circuits i e whenever the controller is operated with 115 240 VAC power or DC circuits i e whenever the controller is operated with 24 VDC power Dimensions 7 DIN 144 x 144 x 180 9 mm 5 7 x 5 7 x 7 12 in Weight 1 7 kg 3 75 Ib Compliance information CE approved with all sensor types Listed for use in general locations to UL and CSA safety standards by ETL with all sensor types Certain AC mains powered models are listed for u
170. its standard cell solution and salt bridge as shown in Figure 21 If calibration is still not possible refer to Section 7 on page 35 Figure 21 1 To remove the salt bridge hold the sensor upright electrode at top and use pliers or a similar tool to turn it counterclockwise Take care not to damage the protruding process electrode Properly discard the old salt bridge Replace the standard cell solution in the sensor reservoir a Pour out the aged solution and thoroughly flush the reservoir with distilled water b Fill the reservoir to the bottom of the salt bridge threads with fresh standard cell solution Cat No 25M1A1025 115 Install a new o ring then carefully thread the new salt bridge clockwise until it is finger tight and the bottom surface of the salt bridge is in full contact with the top surface of the sensor body Do not over tighten Replacing Standard Cell Solution and Salt Bridge 1 Salt Bridge 2 Sensor 33 Visit us at www hach com Section 7 Troubleshooting 7 1 Error Codes When a sensor is experiencing an error condition the sensor reading on the measurement screen will flash and all relays and analog outputs associated with the sensor will be held The following conditions will cause the sensor reading to flash e Sensor calibration e Relay timer washing cycle e Loss of communication Highlight the Sensor Diag menu and press ENTER Highlight Errors and press ENTER to dete
171. ittle to no oscillation Should oscillations begin to occur it may be necessary to re tune the PID loop to meet those current conditions Caution should be taken when adjusting the PID settings as incorrect adjustments can lead to very poor performance These are some good rules of thumb to go by when adjusting the PID settings Adjust only one parameter at a time and monitor the outcome over a reasonable length of time at least one full cycle Changing more than one parameter and changing them frequently will not give an accurate idea of how the changes are actually affecting the process If large swings occur where the process variable passes the set point by a large amount either in the positive or the negative direction of the set point try reducing the gain Reducing the gain can also assist in settling out oscillation e Ifthe output is rapidly increasing and decreasing when changes occur in the process variable often times causing oscillation try increasing the reset time integral This will make the system less sensitive to small changes in error but should not be increased so much that the system fails to react quickly to large changes in error Ifthe output seems to take an extended period of time to settle down and stabilize try decreasing the rate time derivative This should make the system seek out the set point quicker but too low of a rate time may cause oscillation d Instrument Settings Page 8 of
172. ity can be calculated with the relationship in section 2520 B of Standard Methods for the Examination of Water and Wastewater Go to MENU gt SENSOR SETUP gt Select Sensor gt CONFIGURE gt SALINITY Enter the salinity correction factor and confirm Table 1 Salinity saturation per conductivity value mS cm mS cm mS cm mS cm mS cm 5 3 16 10 27 18 38 27 6 4 17 11 28 19 39 28 7 4 18 12 29 20 40 29 8 5 19 13 30 21 42 30 9 6 20 13 31 22 44 32 10 6 21 14 32 22 46 33 11 7 22 15 33 23 48 35 12 8 23 15 34 24 50 37 13 8 24 17 35 25 52 38 14 9 25 17 36 25 54 40 15 10 26 18 37 26 Standard Methods for the Examiniation of Water and Wastewater 20th Edition Editors Lenore S Clesceri Arnold E Greenberg and Andrew D Eaton p 2 48 2 29 1998 The relationship between Chlorinity and Oxygen Solubitity is provided in the same reference 4500 O 1 p 4 131 10 English Configure linear output on the controller Linear outputs send probe data back to the facility PLC SCADA or other data collection system 1 Go to the controller output setup menu Option Description sc200 to MENU gt SETTINGS gt sc200 SETUP gt OUTPUT SETUP Select Output gt SET FUNCTION sc100 Goto MENU gt SYSTEM SETUP gt OUTPUT SETUP gt Select Output gt SET FUNCTION sc1000 to MENU gt SYSTEM SETUP gt OUTPUT SETUP gt Select Output gt SET FUNCTION 2 Set the funct
173. jection Default is 60 Hz FILTER TEMP ELEMENT Select 0 60 second signal averaging time Select type of temperature element from the displayed choices SELECT BUFFER Select the buffer type standard 4 7 10 or DIN 19267 from the displayed choices PURE H20 COMP Allows the user to specify that ammonia morpholine or other user defined electrolyte is being used in the application allowing a temperature dependent linear slope factor to be applied to the measured pH CAL DAYS Number of days since the last calibration Default notification at 60 days SENSOR DAYS Number of days the sensor has been in operation Default notification at 365 days IMPED LIMITS Set min max electrode sensor impedance limits DEFAULT SETUP Resets all user editable options to their factory defaults DIAG TEST Display the sensor type entered name of the sensor Default sensor serial number the sensor PROBE INFO serial number the software version number the sensor driver version number CAL DATA Displays the pH slope and the date of the last calibration SENSOR SIGNAL displays the sensor output in mV SENSOR ADC COUNTS displays the sensor ADC counts TEMP ADC COUNTS shows raw data for temperature ADC counts ADC counts are comparable to A D counts and are for sensor electronic diagnostic purposes only ELECTRODE STATE Identifies the state of the electrode good or bad depending on whether SIGNAL
174. l 1756 DNB 0 DeviceNet module in a remote chassis 2 Other remote communication adapter 1 Produced tag 1 Each consumer 1 Consumed tag 1 Message see Table 29 for message types Connected 1 Unconnected 0 Block transfer message 1 Total 118 Rockwell Automation Publication 1756 UM001N EN P November 2012 Manage Controller Communication Chapter7 Connections Example In this example system the 1756 ControlLogix controller does the following Controls local digital I O modules in the same chassis e Controls remote I O devices on a DeviceNet network Sends and receives messages to and from a CompactLogix controller on an EtherNet IP network Produces one tag that the 1794 FlexLogix controller consumes Is programmed via the Logix Designer application RediSTATION 1769 ADN Adapter with Compact 1 0 Modules Operator Interface job Series 9000 Photoeye DeviceNet Network ControlLogix Controller with 1756 ENBT and 1756 DNB Modules 1769 L35E CompactLogix with 1769 SDN Module EtherNet IP Network 5 numnnnum WN FlexLogix Controller with 1788 DNBO Daughtercard Workstation The ControlLogix controller in this example uses these connections Table 33 Connections Example Calculation Connection Type Device Quantity Connections per Total Connections Device Controller t
175. latile memory If using a CompactFlash card leave the card in the controller until the OK status indicator turns solid green Rockwell Automation Publication 1756 UM001N EN P November 2012 Electronic Keying Using Electronic Keying Topic Page Electronic Keying 197 Exact Match 198 Compatible Keying 199 Disabled Keying 201 Appendix B The electronic keying feature automatically compares the expected module as shown in the RSLogix 5000 I O Configuration tree to the physical module before I O communication begins You can use electronic keying to help prevent communication to a module that does not match the type and revision expected For each module in the I O Configuration tree the user selected keying option determines if and how an electronic keying check is performed Typically three keying option are available e Exact Match e Compatible Keying e Disable Keying You must carefully consider the benefits and implications of each keying option when selecting between them For some specific module types fewer options are available Rockwell Automation Publication 1756 UM001N EN P November 2012 197 AppendixB Using Electronic Keying Electronic keying is based on a set of attributes unique to each product revision When a Logix5000 controller begins communicating with a module this set of keying attributes is considered Table 63 Keying Attributes Attribute Description Vendor The
176. le before I O communication is established With Disabled Keying I O communication may occur with a module other than the type specified in the I O Configuration tree with unpredictable results We generally do not recommend using Disabled Keying incorrectly this option can lead to personal injury or death property ATTENTION Be extremely cautious when using Disabled Keying if used damage or economic loss Rockwell Automation Publication 1756 UM001N EN P November 2012 201 AppendixB Using Electronic Keying If you use Disabled Keying you must take full responsibility for understanding whether the module being used can fulfill the functional requirements of the application EXAMPLE In the following scenario Disable Keying prevents 1 0 communication The module configuration is for a 1756 1A16 digital input module The physical module is a 1756 IF16 analog input module In this case communication is prevented because the analog module rejects the data formats that the digital module configuration requests Module Configuration Vendor Allen Bradley 1756141616 Point 78V 132V AC Input Allen Bradley Product Digital Input Module Digtal Input Module 0 Catalog Number 1756 1 16 Major Revision 3 Minor Revision 1 pecudis usi Sasis NOE Open Module Properties Communication is prevented Physical Module Vendor Allen Bradley Product Type Analog Inpu
177. ler perform a device scan navigate to the Test Maintenance menu and select Scan Devices If a new device is found the controller performs the installation process without further user action When a sensor is connected with the controller powered off the controller will perform a device scan when it is powered on again If a new device is found the controller performs the installation process without further user action Retain the connector cap to seal the connector opening in case the sensor must be removed English 21 Figure 11 Digital sensor quick connect 1 Connect the optional digital communication output The manufacturer supports Modbus RS485 Modbus RS232 Profibus DPV1 and HART communication protocols The optional digital output module is installed in the location indicated by item 4 in Figure 7 on page 13 Refer to the instructions supplied with the network module for more details For information about Modbus registers go to http www hach lange com or http www hach com and search Modbus registers or go to any sc200 product page Install a Secure Digital SD memory card For instructions on how to install an SD card in the controller refer to Figure 12 Information on how to use the SD memory card can be found in the expanded version of this manual To remove an SD card push down on the edge of the card and release then pull the card up and out of the slot After the card is removed close the slot cover a
178. lers Memory Options The ControlLogix controller is available in different combinations of user memory Use this table to determine which controller meets your memory requirements Table 12 ControlLogix Controller Memory Options Controller Memory for Data and Logic 1 0 Back up Memory 1756 L61 2MB 478 KB CompactFlash card 1756 L62 4MB 1756 L63 1756 L63XT 8MB 1756 L64 16 MB 1756 L65 32 1756 1 71 2 0 98 1006 SD card 1756 L72 4MB 1756 L73 1756 L73XT 8MB 1756 L74 16 MB 1756 L75 32 MB 1 These nonvolatile memory cards are optional and do not come with the controller IMPORTANT IMPORTANT The 1756 L7x controllers ship with an SD card installed We recommend that you leave the SD card installed so if a fault occurs diagnostic data is automatically written to the card and can be used by Rockwell Automation to troubleshoot the anomaly We recommend that you use the SD cards available from Rockwell Automation catalog numbers 1784 SD1 or 1784 SD2 While other SD cards may be used with the controller Rockwell Automation has not tested the use of those cards with the controller If you use an SD card other than those available from Rockwell Automation you may experience data corruption or loss Also SD cards not provided by Rockwell Automation may not have the same industrial environmental and certification ratings as those available from Rockwell Autom
179. lic The interior of the enclosure must be accessible only by the use of a tool Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications In addition to this publication see the following e Industrial Automation Wiring and Grounding Guidelines Rockwell Automation publication 1770 4 1 for additional installation requirements e NEMA Standard 250 IEC 60529 as applicable for explanations of the degrees of protection provided by enclosure Rockwell Automation Publication 1756 UM001N EN P November 2012 15 Chapter1 Install the 1756 L7x Controller North American Hazardous Location Approval The following information applies when operating this equipment in hazardous locations Products marked CL I DIV 2 GP A B C D are suitable for use in Class Division 2 Groups A B C D Hazardous Locations and nonhazardous locations only Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code When combining products within a system the most adverse temperature code lowest T number may be used to help determine the overall temperature code of the system Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation Informations sur l utilisation de cet quipement en e
180. manufacturer of the module for example Rockwell Automation Allen Bradley Product Type i general type of the module for example communication adapter AC drive or digital Product Code The specific type of module generally represented by its catalog number for example 1756 IB161 Major Revision A number that represents the functional capabilities and data exchange formats of the module Typically although not always a later that is higher Major Revision supports at least all ofthe data formats supported by an earlier that is lower Major Revision ofthe same catalog number and possibly additional ones Minor Revision A number that indicates the module specific firmware revision Minor Revisions typically do not impact data compatibility but may indicate performance or behavior improvement You can find revision information on the General tab of a module s Properties dialog box Figure 51 General Tab Revision fiz 1 Electronic Keying Compatible Keying Compatible Keying Disable Keying h Exact Match IMPORTANT Changing electronic keying selections online may cause the 1 0 communication connection to the module to be disrupted and may result in a loss of data Exact Match Exact Match keying requires all keying attributes that is Vendor Product Type Product Code catalog number Major Revision and Minor Revision of the physical module and the module created in the software to match precisely to
181. multiple communication networks For example a system might be connected to the following e Distributed I O via an Ethernet network e A PowerFlex drive connected via a DeviceNet network e Flowmeters connected via a HART connection Figure 9 Multiple Devices Connected via Multiple Networks B eum m e o y gt lt 3 LI 1 Lj L JL i HART Endress Hauser Flowmeters DeviceNet 3 s S PowerFlex Drive z et m FLEX 1 0 FactoryTalk Server Ethernet Device level Ring Network d 7 ii iis POINT 1 0 32046 MC Rockwell Automation Publication 1756 UM001N EN P November 2012 79 Chapter4 ControlLogix System and Controllers Design a ControlLogix System When you design a ControlLogix system there are several system components to consider for your application Some of these components include the following e I O devices e Motion control and drive requirements e Communication modules e Controllers e Chassis e Power supplies e Studio 5000 environment For more information about designing and selecting components for your ControlLogix system see the ControlLogix Selection Guide publication 1756 56001 In addition if you are designing your ControlLogix System for any of the specific applications listed in this table see the appropriate resources f
182. n Zone 2 environments The enclosure must utilize a tool removable cover or door e This equipment shall be used within its specified ratings defined by Rockwell Automation e This equipment must be used only with ATEX certified Rockwell Automation backplanes e Secure any external connections that mate to this equipment by using screws sliding latches threaded connectors or other means provided with this product e Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous 16 Rockwell Automation Publication 1756 UM001N EN P November 2012 Before You Begin 1756 L7x Controller Parts Install the 1756 L7x Controller Chapter 1 Complete these tasks using the appropriate resources listed as references before you install your controller and power supply Task Resources Install a ControlLogix Chassis and Power Supply Refer to ControlLogix Chasis and Power Supplies publication 1756 IN005 These sections describe parts that are included with the L7x controllers as well as available accessory parts Parts Included with the 1756 L7x Controller These parts are included with the controller e 1756 ESMCAP capacitor based energy storage module ESM 1784 SD1 Secure Digital SD card 1 GB e 1747 KY controller key Figure 1 Parts with the 1756 L7x Controller 1756 L7x Controller SD Card installed 1756 ESMCAP installed 1747 KY Key 34016M I
183. n dei cett deseen Tuy Ta iguania 21 4 2 1 Display Features o dep e D en coepto LL ast epe dy teg andere a ete 21 4 21 Using the Pop p Toolbar iin eet ettet Pre ei renean 21 4 2 1 2 Using the Menu gt enne a a 21 4 2 1 3 Navigating the Menu Windows U 22 Section 5 Operation J u L edi pedi edd irr gare pr uide E re a ayusqa ass 25 SLU ts ser ee ates rer ETE 25 5 2 Sensor Data Logging nines hien a ed eie dit eee tees 25 5 3 Sensor Diagnostics Menu for pH and ORP Menu na a 25 5 4 pH Sensor Setup MENU uuu etr oreet tii ec aaa aan a Aa aa alabaq steak eve Et del laeva 25 5 5 ORP Sensor Setup Menu enne enn tesr a a sitne senis innen 27 5 6 pH Galibration cece ine tents Deere es 28 5 6 1 Two Point Automatic Calibration a n a 28 5 6 2 One Point Manual Calibration n 28 5 6 3 Two Point Manual Calibration nanas 29 5 7 ORP Calibration 5 u eats acti Se a huu Medi tee gh ed Mua Meet ened 29 5 8 Concurrent Calibration of Two Sensors for pH and ORP I 30 5 9 Adjusting the Temperature ccccececccc
184. n this procedure to prevent ESD damage to the instrument Touch an earth grounded metal surface such as the chassis of an instrument a metal conduit or pipe to discharge static electricity from the body 12 English Avoid excessive movement Transport static sensitive components in anti static containers or packages Wear a wrist strap connected by a wire to earth ground Work in a static safe area with anti static floor pads and work bench pads Wiring overview Figure 7 shows an overview of the wiring connections inside the controller with the high voltage barrier removed The left side of the figure shows the back side of the controller cover Note Remove connector caps from the connectors before module installation Figure 7 Wiring connections overview Service cable connection 5 AC and DC power connector 9 Discrete input wiring connector 4 20 mA output 6 Ground terminals Sensor module connector 7 Relay connections o N Communication module connector e g Modbus Profibus HART optional 4 20 mA module etc 8 Digital sensor connector 10 Digital sensor connector 1 Terminals can be removed for improved access Wiring for power
185. n to their minimum speed e If the D O ORP still remains high or continues increasing on aerator will shut off and the remaining aerators will ramp back up to maintain a smooth transition The remaining aerators will again ramp down assuming the D O ORP continues to increase or remain above the set point This process is repeated until a single aerator is running at minimum speed or until oxygen demand increases once again Set Points Page 5 of 9 SVOQUA WATER TECHNOLOGIES Outer Middle ORP Set Point mV Allows the operator to enter the desired ORP level to be maintained in the outer or middle oxidation basin The aerators will be turned on and off and ramped up and down based on the current ORP reading to maintain the desired ORP set point Middle Inner D O Set Point mg L Allows the operator to enter the desired DO level to be maintained in the middle or inner oxidation ditch The aerators will be turned on and off and ramped up and down based on the current DO reading to maintain the desired DO set point Inner Outer Drives Control Instrument The outer and inner aerators can be set up to control oxidation based on the DO in the middle or inner channel or ORP in the middle or outer channel The default control probe for the outer aerators is the ORP probe in the outer channel The inner aerators are set up by default to use the DO probe in the inner channel Inner Outer Drives Minimum Mix Speed This is the minimum spe
186. nd tighten the cover screws Figure 12 SD card installation User interface and navigation User interface The keypad has four menu keys and four directional keys as shown in Figure 13 22 English Figure 13 Keypad and front panel overview 1 Instrument display 5 BACK key Moves back one level the menu structure 2 Cover for secure digital memory card slot 6 MENU key Moves to the Settings Menu from other Screens and submenus 3 HOME key Moves to the Main Measurement 7 Directional keys Used to navigate through the Screen from other screens and submenus menus change settings and increment or 4 ENTER key Accepts input values updates or decrement digits displayed menu options Inputs and outputs are set up and configured through the front panel using the keypad and display screen This user interface is used to set up and configure inputs and outputs create log information and calculated values and calibrate sensors The SD interface can be used to save logs and update software Display Figure 14 shows an example of the main measurement screen with a DO sensor connected to the controller The front panel display screen shows sensor measurement data calibration and configuration settings errors warnings and other information English 23 Figure 14 Example of Main Measurement screen 000901410038 m a3 r _ 4 05 1 READING 14 7 m
187. ng compartment is not designed for voltage connections in excess of 250 VAC 24 VDC powered controllers Potential electrocution hazard AC mains powered controllers 115 V 230 V are designed for relay connections to AC mains circuits i e voltages greater than 16 V RMS 22 6 V PEAK or 35 VDC Potential electrocution hazard 24 V powered controllers are designed for relay connections to low voltage circuits i e voltages less than 16 V RMS 22 6 V PEAK or 35 VDC The 24 VDC controller relays are designed for the connection to low voltage circuits i e voltages less than 30 V RMS 42 2 V PEAK or 60 VDC The wiring compartment is not designed for voltage connections above these levels The relay connector accepts 18 12 AWG wire as determined by load application Wire gauge less than 18 AWG is not recommended The Normally Open NO and Common COM relay contacts will be connected when an alarm or other condition is active The Normally Closed NC and Common relay contacts will be connected when an alarm or other condition is inactive unless the Fail Safe is set to Yes or when power is removed from the controller Most relay connections use either the NO and COM terminals or the NC and COM terminals The numbered installation steps show connection to the NO and COM terminals 6 4 mm 0 25 in FE p d daas s English 17
188. nnection from the digital gateway to the digital controller See Replacement Parts and Accessories on page 39 2 4 Operating Precaution CAUTION If the pH process electrode breaks handle the sensor very carefully to prevent injury Before placing the pH or ORP sensor into operation remove the protective cap to expose the process electrode and salt bridge Save the protective cap for future use For short term storage when sensor is out of the process for more than one hour fill the protective cap with pH 4 buffer or DI water and place the cap back on the sensor Keeping the process electrode and salt bridge moist will avoid slow response when the sensor is placed back in operation For extended storage repeat the short term storage procedure every 2 to 4 weeks depending on the surrounding environmental conditions See Specifications on page 5 for temperature storage limits The process electrode at the tip of the pH sensor has a glass bulb which can be broken Do not subject it to abrupt impact or other mechanical abuse The gold or platinum process electrode at the ORP sensor tip has a glass shank hidden by the salt bridge which can break Do not subject this electrode to impact or other mechanical abuse 10 Section 3 Installation DANGER Only qualified personnel should conduct the tasks described in this section of the manual DANGER Seul un technicien qualifi peut effectuer les t ches d installation d crites d
189. nnections over an EtherNet IP Network 86 Double Data Rate DDR Backplane Communication 87 ControlNet Network Communication 87 ControlLogix ControlNet Module Features 89 6 Rockwell Automation Publication 1756 UM001N EN P November 2012 Serial Communication on 1756 L6x Controllers Manage Controller Communication Table of Contents ControlLogix ControlNet Modules Software for ControlNet Networks Connections over a ControlNet Network DeviceNet Network Communication ControlLogix DeviceNet Module Features ControlLogix DeviceNet Bridge Module and Linking Devices Software for DeviceNet Networks Connections over DeviceNet Networks ControlLogix DeviceNet Module Data Highway Plus DH Network Communication Communicate over a DH Network Universal Remote I O RIO Communication Communicate over a Universal Remote I O Network Foundation Fieldbus Communication HART Communication Chapter 6 1756 L6x Controller Serial Port ControlLogix Chassis Serial Communication Options
190. nstalled modules After you have inserted the controller into the chassis reference the Status Indicators on page 185 for information about interpreting the status indicators After the controller is installed insert the key Insert the Key 20 Rockwell Automation Publication 1756 UM001N EN P November 2012 Install the 1756 L7x Controller Chapter 1 Install the SD Card Complete these steps to install the SD card in the 1756 L7x controllers card while power is on an electrical arc can occur This could cause an WARNING When you insert or remove the Secure Digital SD memory explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding 1 Verify that the SD card is locked or unlocked according to your preference Unlocked Locked 32005 M For more information about the lock unlock memory settings see the Load or Store to the Memory Card on page 64 2 Open the door for the SD card Bae A V SE a C Power es H SSS SEA 32002 3 Insert the SD card into the SD card slot Rockwell Automation Publication 1756 UM001N EN P November 2012 21 Chapter1 Install the 1756 L7x Controller 4 Gently press the card until it clicks into place ON Z 2 Oy BE A amr oq a 7 7 oy ose 0 2889
191. nt Personal injury or damage to the instrument could occur if not observed This symbol if noted on the instrument references the instruction manual for operation and or safety information This symbol when noted on a product enclosure or barrier indicates that a risk of electrical shock and or electrocution exists This symbol if noted on the product indicates the need for protective eye wear This symbol when noted on the product identifies the location of the connection for Protective Earth ground oe P P gt This symbol when noted on the product identifies the location of a fuse or current limiting device General Information 2 2 General Sensor Information Optional equipment such as mounting hardware for the probe is supplied with instructions for all user installation tasks Several mounting options are available allowing the probe to be adapted for use in many different applications The electronics of the sensor are encapsulated in a PEEK or Ryton body The pH sensor has an integral NTC 300 ohm thermistor to automatically compensate pH readings for temperature changes ORP sensors have a fixed temperature value of 25 C 300 ohm the ORP measurement is not temperature dependent 2 2 1 Sensor Body Styles pHD Differential pH and ORP sensors are available in three body styles Convertible Body Style has 1 inch NPT threads at both ends of the body for mounting in any of t
192. nt Proportional Band Integral and Derivative menus as follows Phase Direct The control output action will cause the process value to increase Reverse The control output action will cause the process value to decrease Setpoint The setpoint is defined as the desired process value in pH Proportional Band The proportional band is the range in pH from the setpoint value where the controller provides proportional control For example the desired setpoint for the process is pH 7 0 and the process requires that a reagent must be added to the process water to bring it up to pH 7 0 If the proportional band is set to pH 1 0 the controller will provide proportional output control over the range of pH 6 0 to 8 0 When the process is at pH 6 0 the controller will provide a 100 control output level assuming that Phase is set to Direct When the process is at pH 7 0 the proportional control will provide a 0 control output level When the process is at pH 6 5 the proportional control will provide a 50 output The output action is equal to the difference between the setpoint and the process value divided by the proportional band value Integral The integral value is used to reduce the steady state error between the process value and the setpoint to zero For example assume a process can be manually controlled at a level of pH 8 0 by sending a 35 control output level to a reagent pump Now say that the system is set up for the controller
193. ntrol Systems User Manual publication ENET UMO001 ControlLogix EtherNet IP Module Features The ControlLogix EtherNet IP communication modules provide these features Support for messaging produced consumed tags HMI and distributed I O The ability to encapsulate messages within the standard TCP UDP IP protocol application layer with ControlNet and DeviceNet networks e Network connections via an RJ45 cable e Support half full duplex 10 MB 100 MB operation e Support standard switches 84 Rockwell Automation Publication 1756 UM001N EN P November 2012 Communication Networks Chapter 5 ControlLogix EtherNet IP Communication Modules For EtherNet IP network communication in a ControlLogix system you have several modules to choose from This table lists modules and their primary features Table 14 EtherNet IP Communication Modules and Capabilities Module 1756 ENBT Is used to Connect controllers to 1 0 modules requires an adapter for distributed 1 0 Communicate with other EtherNet IP devices messages Serve as a pathway for data sharing between Logix5000 controllers produce consume Bridge EtherNet IP nodes to route messages to devices on other networks 1756 EN2T Perform the same functions as a 1756 ENBT module with twice the capacity for more demanding applications Provide a temporary configuration connection via the USB port Configure IP addresses quickly by using
194. nvironnements dangereux Les produits marqu s CL I DIV 2 GP A B C D ne conviennent qu une utilisation en environnements de Classe Division 2 Groupes A B C D dangereux et non dangereux Chaque produit est livr avec des marquages sur sa plaque d identification qui indiquent le code de temp rature pour les environnements dangereux Lorsque plusieurs produits sont combin s dans un syst me le code de temp rature le plus d favorable code de temp rature le plus faible peut tre utilis pour d terminer le code de temp rature global du syst me Les combinaisons d quipements dans le syst amp me sont sujettes inspection par les autorit s locales qualifi es au moment de l installation WARNING EXPLOSION HAZARD AN not disconnect equipment unless power has been removed or the area is known to be nonhazardous disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous Secure any external connections that mate to this equipment by using screws sliding latches threaded connectors or other means provided with this product e Substitution of components may impair suitability for Class Division 2 Ifthis product contains batteries they must only be changed in an area known to be nonhazardous European Hazardous Location Approval WARNING RISQUE D EXPLOSION e Couper le courant ou s assurer que l environnement est class
195. o local 1 0 modules 4 1 4 Controller to 1756 ENBT module 1 0 0 Controller to 1756 DNB module 1 2 2 Controller to Logix Designer application 1 1 1 Message to CompactLogix controller 2 1 2 Produced tag 1 1 1 Consumed by FlexLogix controller 1 1 1 Total 11 Rockwell Automation Publication 1756 UM001N EN P November 2012 119 1756 L7x Controller Status Display and Indicators 1756 L7x Controller Status Display Appendix A Status Indicators Tp 1756 L7x Controller Status Display and Indicators 185 1756 L7x Controller Status Display 185 1756 L7x Controller Status Indicators 193 1756 L6x Status Indicators 194 The 1756 L7x controllers have four status indicators and one four character scrolling status display Figure 50 1756 L7x Status Display and Indicators Logix557x Scrolling Status Display see page 186 Status Indicators see page 193 RUN FORCE SD OK 32009 MC The 1756 L7x controller status display scrolls messages that provide information about the controller s firmware revision ESM status project status and major faults Rockwell Automation Publication 1756 UM001N EN P November 2012 185 Appendix A Status Indicators General Status Messages The messages described in this table are typically indicated upon powerup powerdown and while the controller is running to show the status of the controller and the ESM Table 49 General Status Messag
196. o the type of fault indicated For details about each 1 0 fault code see the Logix5000 Major Minor and 1 0 Fault Codes Programming Manual publication 1756 PM014 X1 0 Faults 1 0 faults are present and X the number of I 0 faults present In the event of multiple 1 0 faults the controller indicates the first fault reported As each 1 0 fault is resolved the number of faults indicated decreases and the next fault reported is indicated by the 1 0 Fault message Take corrective action specific to the type of fault indicated For details about each 1 0 fault code see the Logix5000 Major Minor and 1 0 Fault Codes Programming Manual publication 1756 PM014 Rockwell Automation Publication 1756 UM001N EN P November 2012 187 AppendixA Status Indicators Major Fault Messages Major faults are indicated by Major Fault LX X CXX message on the controller status display This table lists specific fault types codes and the associated messages as they are shown on the status display For detailed descriptions and suggested recovery methods for major faults see the Logix5000 Major Minor and I O Fault Codes Programming Manual publication 1756 PM014 Table 51 Major Fault Status Messages Type Code Message 1 1 Run Mode Powerup 1 60 Non recoverable 1 61 Non recoverable Diagnostics Saved on CF Card 1 62 Non recoverable Diagnostics
197. ocations 9021100 9021150 Accessories Description Item no US EU Sensor cable lock for hazardous locations High output air blast cleaning system 115 V not rated for use in hazardous locations 6139900 6860000 6860003 99 0001 High output air blast cleaning system 230 V not ATEX rated for use in hazardous locations 6860100 6860103 99 0001 Calibration bag 1x 5796600 5796600 Cable sensor extension non hazardous location 7 7 m 25 ft US 5796000 7 7 m 25 ft EU LZX849 10 m 33 ft Hardware kit for pipe mount PVC 9253000 LZY714 99 21810 Hardware kit for float mount PVC 9253100 LZX914 99 42200 Hardware kit for air blast mount Hardware kit for chain mount stainless steel 9253500 LZY812 LZX914 99 11200 Hardware kit for union mount 9257000 9257000 HQd meter with LDO rugged probe not rated for use in hazardous locations 8505200 HQ40D 99 310 000 1 15 m 49 ft and 30 m 98 ft also available English 17 User Manual Allen Bradley ControlLogix System User Manual Catalog Numbers 1756 L61 1756 L62 1756 L63 1756 L63XT 1756 L64 1756 L65 1756 L71 1756 L72 1756 L73 1756 L73XT 1756 L74 1756 L75 Allen Bradley Rockwell Software Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equi
198. of performance degradation The DeviceNet network uses the Common Industrial Protocol CIP to provide the control configuration and data collection capabilities for industrial devices The DeviceNet network uses the proven Controller Area Network CAN technology which lowers installation costs and decreases installation time and costly downtime A DeviceNet network provides access to the intelligence present in your devices by letting you connect devices directly to plant floor controllers without having to hard wire each device into an I O module With a ControlLogix system DeviceNet communication requires the use ofa 1756 DNB DeviceNet communication module Rockwell Automation Publication 1756 UM001N EN P November 2012 Communication Networks Chapter 5 ControlLogix Controller with 1756 ENBT Module EtherNet IP Network CompactLogix Controller 1788 EN2DN FLEX 1 0 Adapter and Modules Personal Computer n 0000 0000 Motor J Pushbutton luster Starter PN _ Input output Devices a Bar Code B Indicator Scanner PowerFlex AC Lights Drive In this example the ControlLogix controller is connected to the DeviceNet network and devices via the 1788 EN2DN linking device For more inform
199. oject to the controller Project Name The name of the project that is currently loaded on the controller BUSY The 1 0 modules associated with the controller are not yet fully powered Allow time for powerup and 1 0 module self testing Corrupt Certificate The security certificate associated with the firmware is corrupted Received Go to http www rockwellautomation com support and download the firmware revision you are trying to upgrade to Replace the firmware revision you have previously installed with that posted on the Technical Support website Corrupt Image Received The firmware file is corrupted Go to http www rockwellautomation com support and download the firmware revision you are trying to upgrade to Replace the firmware revision you have previously installed with that posted on the Technical Support website ESM Not Present An ESM is not present and the controller cannot save the application at powerdown Insert a compatible ESM and if using a capacitor based ESM do not remove power until the ESM is charged ESM Incompatible The ESM is incompatible with the memory size of the controller Replace the incompatible ESM with a compatible ESM ESM Hardware Failure A failure with the ESM has occurred and the controller is incapable of saving of the program in the event of a powerdown Replace the ESM before removing power to the controller so the controller program is saved ESM Energy Low The c
200. olNet network is highly deterministic and repeatable and is unaffected when devices are connected or disconnected from the network This quality results in dependable synchronized and coordinated real time performance Rockwell Automation Publication 1756 UM001N EN P November 2012 87 Chapter5 Communication Networks The ControlNet network often functions as the following Asubstitute replacement for the remote I O RIO network because the ControlNet network adeptly handles large numbers of I O points A backbone for multiple distributed DeviceNet networks e A peer interlocking network Figure 11 ControlNet Network Overview Workstation Distributed 1 0 CompactLogix Controller i PowerFlex 700 AC Drive with DriveLogix Software Cj sU i as an adapter with 1756 1 0 Modules ontrolNet Network a a zp FlexLogix Module 1794 ACN15 Adapter I with 1794 1 0 Modules i gt PLC 5 40C15 Controller In this example these actions occur via the ControlNet network The controllers produce and consume tags The controllers initiate MSG instructions that do the following Send and receive data C
201. on S W VER Displays the current version of controller software Bootloader VER Displays the current Bootloader version The Bootloader is a file that loads the main operating system for the controller S N Displays the controller serial number Version Displays the current version of controller hardware Discrete Input Setup Configures three discrete input channels Language Assigns the language used in the controller 2 Select an option and push ENTER to activate the menu item Maintenance document D Multiple hazards Only qualified personnel must conduct the tasks described in this section of the Cleaning the controller ADANGER A Always remove power from the controller before performing maintenance activities Note Never use flammable or corrosive solvents to clean any part of the controller Use of these solvents may degrade the environmental protection of the unit and may void the warranty 1 Make sure the controller cover is securely closed 2 Wipe the controller exterior with a cloth dampened with water or with a mixture of water and mild detergent Troubleshooting Problem Resolution Verify current output configuration Test current output signal using the Test Maintenance submenu No current output Input a current value and verify the output signal at the controller connections Contact Technical Support 26 English Problem Resolution Incorre
202. on changes alarms warning conditions etc The data log and the event log can be read out in a CSV format For downloading the logs please refer to the controller user manual 5 3 Sensor Diagnostics Menu for pH and ORP Menu SELECT SENSOR if more than one sensor is attached STATUS ERROR LIST See section 7 1 on page 35 WARNING LIST See section 7 2 on page 35 5 4 pH Sensor Setup Menu SELECT SENSOR if more than one sensor is attached CALIBRATE 1 POINT AUTO Calibration with a single buffer normally pH 7 2 POINT AUTO Calibration with two buffers normally pH 7 and pH 4 or 10 1 POINT MANUAL Calibration against a single known sample 2 POINT MANUAL Calibration against two samples both with a known pH TEMP ADJUST DEFAULT SETUP Adjust the displayed temperature by up to 15 C Restores the system to the original factory calibration 25 Operation 5 4 pH Sensor Setup Menu continued CONFIGURE EDIT NAME Enter a 10 digit name in any combination of symbols and alpha or numeric characters SELECT MEASURE Select the appropriate measurement units to display DISPLAY FORMAT Select the measurement resolution xx xx pH or xx x pH TEMP UNITS Choose from the displayed options C or F Choose SENSOR INTERVAL to set the sensor log interval or select TEMP INTERVAL to set the LOG SETUP temperature log interval REJE
203. onfigure devices The workstation is used to do the following Configure both the ControlNet devices and the ControlNet network Download and upload projects from the controllers For more information about using ControlNet modules see ControlNet Modules in Logix5000 Control Systems User Manual publication CNET UM001 88 Rockwell Automation Publication 1756 UM001N EN P November 2012 Communication Networks Chapter 5 ControlLogix ControlNet Module Features The ControlNet communication modules provide these features Support for messaging produced consumed tags and distributed I O e Usea common application layer with DeviceNet and EtherNet IP networks e Requires no routing tables Support the use of coax and fiber repeaters for isolation and increased distance e Support redundant media 1756 CNBR 1756 CN2R and 1756 CN2RXT modules only ControlLogix ControlNet Modules This table lists the available ControlLogix ControlNet modules and their primary features Table 16 ControlNet Modules and Capabilities Module Is used to 1756 CNB Control 1 0 modules Communicate with other ControlNet devices messages Share data with other Logix5000 controllers produce consume Bridge ControlNet links to route messages to devices on other networks 1756 CNBR e Perform the same functions as a 1756 CNB module Support redundant ControlNet media 1756 CN2 e Perform the same functions as
204. onics 38 1 Place the sensor in 200 mV reference solution and allow the buffer and sensor to reach temperature equilibrium This can be verified by monitoring the sensor temperature value for a stable temperature measurement This value is located on the Sc100 display when it is in measurement mode 2 From the Sensor Setup Menu on the sc100 highlight Diag Test and press ENTER Highlight Sensor Signal and press ENTER The reading should be between 160 and 240 mV If the reading is outside these limits contact Customer Service Section 8 Replacement Parts and Accessories 8 1 Replacement Items Accessories and Reagent and Standards Item Description QTY Catalog Number Air blast cleaning system 115 V includes Kynar PVDF washer head with 7 6 m 25 ft tubing and quick connect fitting and a compressor in a NEMA 4X enclosure Air blast cleaning system 230 V includes Kynar PVDF washer head with 7 6 m 25 ft tubing and quick connect fitting and a compressor in a NEMA 4X enclosure Air Water blast cleaning head Buffer pH 7 Buffer pH 4 Buffer pH 10 Buffer pH 7 Buffer pH 4 Buffer pH 10 Buffer pH 7 Cable interconnect unterminated ends specify length in whole feet Cable sensor extension 1 m 3 ft Cable sensor extension 7 7 m 25 ft Cable sensor extension 15 m 50 ft Cable sensor extension 31 m 100 ft Connector Cable Instruction manual Differential pH System English Plug
205. oos 7 5 LIS 12 7 100 CLOSED 55211 3080 2100 200 35210 2102 OXD PV 211 55230 22702290 2291 55229 2292 OXD PV 231 210 9 F 4r 9 9 3 8 VALVE 100 OPEN 229 F 9 N 8 272110 2 2 8 VALVE 100 OPEN 8 3 8 6 5 2110 2110 2111 5 6 2112 OXD PV 212 6 5 23002300 2301 5 6 2302 OXD PV 232 211 t s 9 E E ow N o 4 5 2 S 12 9 7 IN REMOTE 230 t s 9 16 50 12 9 7 IN R M0TE 2100 2120 2121 55212 2122 IUe OXD PV 212 23002310 2311 5251 2312 OXD PV 232 212 Fore 5 IN 10 or 245 L210 VALVE 100 CLOSED 231 W 10 919 2 9 15 191 100 CLOSED E 2100 2130 2131 5 6 2132 OXD PV 212 2300 2320 2321 5 6 2322 OXD PV 232 213 nap E s IN 11 HEREIN 2 111 100 OPEN 232 r MES 1 See 2 11 VALVE 100 OPEN 55215 55214 2140 2140 2141 2142 UPS 2330 23312331 SPARE e nd 4l e ei 4 1 e 214 9 ET 12 2414010272 POWER FAILURE 233 N 12 255 178 2 121 s s 2150 2150 2151 5 8 2152 UPS 2340 23412341 SPARE dr 41 e 41 4 1 215 13 945 137 0 2 13 LOW BATTERY COMMON ALARM 234 N 13 255 872 2 13 2160 2161 2350 2351 4 2161 e amp 116 o t SPARE 235 02551 118 14 29 30 12 14 N 14 59 30 2 14 2170 2171 2360 2361 217 217 ommo 4 SPARE 236 2 2361 eiTe SPARE N 15 3 32 12 15 N 15 31
206. or more information For this type of application See this publication Motion with Integrated Motion on the Integrated Motion on the EtherNet IP Network Configuration and EtherNet IP network Startup User Manual publication MOTION UM003 Motion with the use of a coordinate system Motion Coordinated Systems User Manual publication MOTION UM002 Motion with Sercos or analog motion SERCOS Motion Configuration and Startup User Manual publication MOTION UMO01 Enhanced redundancy ControlLogix Enhanced Redundancy System User Manual publication 1756 UM535 Standard redundancy ControlLogix Redundancy System User Manual publication 1756 UM523 SIL2 Using ControlLogix in SIL2 Applications Safety Reference Manual publication 1756 RM001 SIL2 fault tolerant 1 0 with RSLogix 5000 ControlLogix SIL2 System Configuration Using RSLogix 5000 subroutines Subroutines Application Technique publication 1756 AT010 SIL2 fault tolerant 1 0 with RSLogix 5000 ControlLogix SIL2 System Configuration Using SIL2 Add On Instructions Add On Instructions Application Technique publication 1756 AT012 80 Rockwell Automation Publication 1756 UM001N EN P November 2012 ControlLogix Controller Features ControlLogix System and Controllers Chapter 4 The ControlLogix controllers are part of the Logix5000 family of controllers offered by Rockwell Automation The sections that follow describe the differentiating features of the ControlLogix cont
207. ormatted with the FAT 32 format The MMC format is not supported Follow the instructions of the card manufacturer to format the SD card ona PC If the SD card has previously been in use format the card with the Fat 32 format install the card in the controller and try downloading files Try a different SD card SD card full Read the SD card with a PC or other card reader device Save important files and then delete some or all of the files on the SD card Controller cannot find software updates on the SD card Make sure an appropriate folder is created by installing the SD card in the controller An update folder will automatically be created Install the SD card on a PC and make sure the software files are located in the appropriate update folder If the same SD card is used with multiple controllers each controller will have a separate folder on the system Make sure the software updates are in the folder dedicated to the controller in use English 27 Problem Resolution Display is lit but shows no characters or characters are faint or blurry Adjust the display contrast Make sure protective film has been removed from display Clean the outside of the controller including the display screen Controller will not power up or powers up intermittently Make sure the AC power connections are properly terminated in the controller Make sure the power strip lin
208. ower up diagnostics The charge of the capacitor in the ESM is being discharged upon powerdown The controller is powered but is inoperable The controller is loading a project to nonvolatile memory Solid green The controller is operating normally 1756 L6x Status Indicators The 1756 L6x controllers have status indicators on the front of the controller at show the state of the controller RUN 1 CA vo 232 Status Indicators BTC CA OK RUN REM PROG RUN Indicator To change the controller mode indicated by the RUN indicator either use the mode switch on the front of the controller or use the Controller Status menu in the Logix Designer application Table 57 RUN Indicator Description The controller is either in Program or Test mode Steady green The controller is in Run mode 194 Rockwell Automation Publication 1756 UM001N EN P November 2012 Status Indicators Appendix A 1 0 Indicator The I O indicator shows the status of I O modules in the controller s project Table 58 1 0 Indicator State Off Description Either of the following is true There are no devices are in the 1 0 configuration of the controller If needed add the required devices to the 1 0 configuration of the controller controller does not contain a project controller memory is empty If prepared download the project to the controller Solid green The controller is
209. passing the setpoint Derivative control action would be used in cases where the process value can rapidly ramp up and overshoot the setpoint The derivative setting is in minutes The output action of the derivative control is equal to the rate of change of the process in pH units per minute times the derivative time divided by the proportional band times negative one For example if the process pH is changing at a rate of pH 0 20 per minute the derivative time is set to 3 0 minutes the proportional band is set to pH 0 80 and the action is direct the derivative control output action will be approximately equal to 0 20 pH minute X 3 0 minute 0 80 pH 75 During calibration the analog outputs can remain active be held or be transferred to a preset mA value 49 Visit us at www hach com Appendix B Modbus Register Information Table 12 Sensor Modbus Registers Group Name Tag Name Register Data Type Length R W Description Tags SensorMeas Tag 40001 Integer 1 R Sensor measurement tag Measurements pHMeas 40002 Float 2 R pH ORP measurement Tags TempMeasTag 40004 Integer 1 R Temperature measurement tag Measurements TempDegCMeas 40005 Float 2 R Temperature measurement Configuration SensorName 40007 String 6 R W Sensor name Tags FuncCode 40013 Integer 1 R W Function code
210. per instruction from a trained process engineer Adjusting these values could effect system operation and cause the system to react erratically Typically these values will only be adjusted when a new instrument is installed For additional information on operation of screens see the system integration manual Page 9 of 9 D DOC023 97 80040 sc200 Controller 08 2013 Edition 6 Basic User Manual sg Ta Table of contents Specifications on page 3 General information on page 4 Installation on page 7 System startup on page 25 Maintenance on page 26 Troubleshooting on page 26 User interface and navigation on page 22 Additional information Additional information is available on the manufacturer s website Specifications Specifications are subject to change without notice Specification Details Component description Microprocessor controlled and menu driven controller that operates the sensor and displays measured values Operating temperature 20 to 60 C 4 to 140 F 95 relative humidity non condensing with sensor load lt 7 W 20 to 50 C 4 to 104 F with sensor load lt 28 W Storage temperature 20 to 70 C 4 to 158 F 95 relative humidity non condensing Enclosure NEMA 4X IP66 metal enclosure with a corrosion resistant finish Power requirements AC powered controller 100 240 VAC 10 50 60 Hz Power 50 VA w
211. pment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies in
212. power is removed or the area is nonhazardous before proceeding Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector IMPORTANT Before you remove an ESM make necessary adjustments to your program to account for potential changes to the WallClockTime attribute Consider these points before removing the ESM The following ESM modules may be currently installed in your 1756 L7x or 1756 L7xXT controller 1756 ESMCAP 1756 ESMNSE 1756 ESMCAPXT 1756 ESMNSEXT The 1756 L7x controllers come with the 1756 ESMCAP module already installed The 1756 L7xXT extreme temperature controller ships with a 1756 ESMCAPXT module already installed For more information on how to use a 1756 ESMNSE 1756 ESMNRM 1756 ESMNSEXT or 1756 ESMNRMXT module see page 25 After the 1756 L7x or 1756 L7xX T controllers lose power either because the chassis power is turned off or the controller has been removed from a powered chassis do not remove the ESM immediately Wait until the controller s OK status indicator transitions from Green to Solid Red to OFF before you remove the ESM You can use the 1756 ESMNSE module with a 1756 L73 8MB or smaller memory sized controller only Rockwell Automation Publication 1756 UM001N EN P November 2012 Install the 1756 L7x Controller Chapter 1 e Use the 1756 ESMNSE module if your application requires that the installed ESM deplete its residual stored en
213. power wiring information DC powered models only Terminal Description Color North America Color EU 1 24 VDC Red Red 2 24 VDC return Black Black Protective Earth PE Ground lug Green Green with yellow stripe English 15 Alarms and relays The controller is equipped with four unpowered single pole relays rated 100 250 VAC 50 60 Hz 5 amp resistive maximum Contacts are rated 250 VAC 5 amp resistive maximum for the AC powered controller and 24 VDC 5A resistive maximum for the DC powered controller The relays are not rated for inductive loads Wiring relays Potential Electrocution Hazard Always disconnect power to the instrument when making electrical connections Potential fire hazard The relay contacts are rated 5A and are not fused External loads connected to the relays must have current limiting devices provided to limit current to lt 5 A Potential fire hazard Do not daisy chain the common relay connections or jumper wire from the mains power connection inside the instrument Potential electrocution hazard In order to maintain the NEMA IP environmental ratings of the enclosure use only conduit fittings and cable glands rated for at least NEMA 4X IP66 to route cables in to the instrument gt gt gt gt AC line 100 250 V powered controllers 16 English The wiri
214. r calculates an error value as the difference between a measured process variable PV and the desired set point SP The controller attempts to minimize the error by adjusting the output control variable CV For best performance the PID parameters used in the calculation must be tuned according to the nature of the system to be controlled Set Point SP Refers to the current set point of the PID loop The PID loop monitors the Process Variable and Adjusts the Output CV to achieve the desired Set Point Process Var PV The current value of the Process Variable PV Gain P Determines the reaction to the current error The gain makes a change to the output that is proportional to the current error value The proportional response can be adjusted by multiplying the error by a constant P called the proportional gain A higher proportional gain results in a large change in the output CV for a given change in error Integral D Is proportional to both the magnitude of the error and the duration of the error Summing the instantaneous error over time integrating the error gives an accumulated offset that should have been corrected previously The accumulated error is then multiplied by the integral gain D and added to the output CV A longer period of time will cause the PID output to react slower to changes in the process variable PV Derivative D The rate of change of the process error is calculated by determining
215. racter to the left of the cursor CANCEL cancels the entry 6 ENTER confirms the entry or selection 23 User Interface and Navigation Figure 19 List Box 1 g l ppm mE m 1 FNU Scrolls up or down 2 CANCEL cancels and entry 3 ENTER confirms a selection Figure 20 Message window 2 Q 1 Scrolls or down 2 Displays the messages or warnings 3 Displays details on the selected entry 4 This button changes back to the previous display 5 ENTER confirms an entry 6 CANCEL cancels an entry 24 Section 5 Operation 5 1 Sensor Setup When a sensor is initially installed the serial number of the sensor will be displayed as the sensor name To change the sensor name refer to the following instructions 1 Select Main Menu 2 From the Main Menu select SENSOR SETUP and confirm 3 Highlight the appropriate sensor if more than one sensor is attached and confirm 4 Select CONFIGURE and confirm 5 Select EDIT NAME and edit the name Confirm or cancel to return to the Sensor Setup menu 5 2 Sensor Data Logging The sc controller provides one data log and one event log for each sensor The data log stores the measurement data at selected intervals The event log stores a variety of events that occur on the devices such as configurati
216. rk of Phillips 66 Co 5 Kynar is a registered trademark of Pennwalt Corp 6 Viton is a registered trademark of DuPont de Nemours Co Weight Table 2 Digital Gateway Specifications 145 g 5 oz Dimensions 17 5 x 3 4 cm 7 x 13 8 in Operating Temperature 20 to 60 C 4 to 140 F Section 2 General Information 2 1 Safety Information Please read this entire manual before unpacking setting up or operating this equipment Pay attention to all danger and caution statements Failure to do so could result in serious injury to the operator or damage to the equipment To ensure that the protection provided by this equipment is not impaired do not use or install this equipment in any manner other than that specified in this manual This product is acceptable for use in a Hazardous Location when used with an sc100 Controller and installed per Control Drawing 58600 78 as described in the sc100 Controller Manual Cat No 5860018 2 1 1 Use of Hazard Information DANGER Indicates a potentially or imminently hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation that may result in minor or moderate injury Important Note Information that requires special emphasis Note Information that supplements points in the main text 2 1 2 Precautionary Labels Read all labels and tags attached to the instrume
217. rmine the cause of the error Errors are defined in Table 6 Table 6 Error Codes Displayed Error Definition Resolution ADC FAILURE System measurement fails Contact Technical Consulting Services 7 2 Warnings A sensor warning will leave all menus relays and outputs functioning normally but will cause a warning icon to flash on the right side of the display Highlight the Sensor Diag menu and press ENTER to determine the cause of the warning A warning may be used to trigger a relay and users can set warning levels to define the severity of the warning Errors are defined in Table 7 Table 7 Warning Codes Displayed Warning Definition Resolution PROBE OUT RANGE TEMP OUT RANGE Measured pH ORP exceeds the expected Contact Technical Consulting Services value range Measured temperature exceeds the Contact Technical Consulting Services expected value range FLASH FAILURE System flash memory write has failed Contact Technical Consulting Services ACTIVE ELEC Standard electrode is not performing within T A Contact Technical Consulting Services the required specifications REF ELECTRODE Reference electrode is not performing within the required specifications Contact Technical Consulting Services CAL REQUIRED 60 days has elapsed since the last Perform a calibration calibration REPLACE SENSOR Clean the sensor and replace the salt
218. roller 17 Parts Available for Use with the 1756 L7x Controller 18 1756 L7x Controller Installation 18 Insert the Controller into the Chassis 19 Insert the Key Sess cinq e pachi 20 Iastalbthe SD atleta t aee Sectores beh ete eos wed ara 21 Remove the SD Card 23 Tstall lie ES M oto 25 Uninstall the SINE seo eae pk pate states cases S RU TA eq da 26 Chapter 2 Before You Begins yi WEE CI eU UE 31 1756 L6x Controller Parts 31 Parts Not Included with the 1756 L6x Controller 31 1756 L6x Controller Installation 32 CompactFlash Card Installation and 32 Battery Connection and Replacement 36 Insert the Controller into the Chassis 39 Remove the Controller from the Chassis 41 Chapter3 Make Connections n2 saqalla aap bea bbe Ras 43 1756 L7x Connection Options 43 1756 L6x Connection Options 44 Connect to the 1756 L7x Controller 44 Set Up the USB DUNG saa ee s eoa tetto aaa 45 Connect to the 1756 L6x Controller 47 Configur
219. rollers System Communication and Programming Features This table lists the system communication and programming features available with ControlLogix controllers Table 11 ControlLogix Controller Features Feature 1756 L61 1756 L62 1756 L63 1756 L71 1756 L72 1756 L73 1756 L64 1756 L65 1756 L74 1756 L75 Controller tasks e 32 tasks 100 programs task Event tasks all event triggers Communication ports 1 port RS 232 serial 1 port USB 2 0 full speed Type EtherNet IP ControlNet DeviceNet Data Highway Plus Remote 1 0 SynchLink Third party process and device networks ASCII N A DF1 full half duplex DF1 radio modem DH 485 Modbus via logic Communication options Serial port communication Controller connections supported max 250 500 Network connections per network 100 ControlNet 1756 CN2 A module 40 ControlNet 1756 CNB 256 EtherNet IP 128 TCP 1756 EN2x 128 EtherNet IP 64 TCP 1756 ENBT Controller redundancy Full support except for motion applications Integrated motion Integrated Motion on the EtherNet IP network SERCOS interface Analog options Encoder input LDT input SSlinput Relay ladder Structured text Function block Sequential Function Chart SFC Programming languages Rockwell Automation Publication 1756 UM001N EN P November 2012 81 Chapter 4 82 ControlLogix System and Control
220. rotary switches 1756 EN2F Perform the same functions as a 1756 EN2T module Connect fiber media by an LC fiber connector on the module 1756 EN2TR Perform the same functions as a 1756 EN2T module Support communication on a ring topology for a Device Level Ring DLR single fault tolerant ring network 1756 EN3TR Perform the same functions as the 1756 EN2TR module Extended Integrated Motion on EtherNet IP network Support of up to 128 motion axes 1756 EN2TXT Perform the same functions as a 1756 EN2T module Operate in extreme environments with 25 70 C 13 158 F temperatures 1756 EWEB Provide customizable web pages for external access to controller information Provide remote access via an Internet browser to tags in a local ControlLogix controller Communicate with other EtherNet IP devices messages Bridge EtherNet IP nodes to route messages to devices on other networks Support Ethernet devices that are not EtherNet IP based with a socket interface This module does not provide support for 1 0 or produced consumed tags Rockwell Automation Publication 1756 UM001N EN P November 2012 85 Chapter 5 86 Communication Networks Software for EtherNet IP Networks This table lists software that is used with the EtherNet IP networks and modules Table 15 Software for Use with EtherNet IP Networks Software Is used to Required or Optional Logix Designer application
221. rrently failed The orbal overview screen is embedded with pop ups for each Aerator Blower Valve and instrument Controls are provided in a familiar ON OFF AUTO fashion mimicking a physical three position selector switch The control of this switch is typical of others found on the SCADA system Consult the system integration or SCADA manual for additional information related to screen navigation and control Each motor also has a run time meter RTM located These run time meters are stored on the PLC so they may not match the R TMs found on the MCCs due to running the motors prior to starting up the PLC The VFD controls can be accessed by pressing on the associated aerator as with other motors on the SCADA screen Each VFD has an entry field for a Manual Speed Set point Pressing the corresponding entry field the white box will bring up a numeric keypad as shown below The Aerator speeds can be entered in any whole number value from 0 to 100 To accept the value change the user must press the enter return key similar to one found on a physical keyboard This manual speed is used when the motor is placed in the ON position When the drive is in AUTO mode this speed will be determined by the SmartBNR process logic The current ORP and DO levels are displayed on the screen these values are used in determining the speed and number of aerators to run The aerators are turned ON and OFF based on the ORP or DO reading in the assoc
222. rty of their respective companies Summary of Changes This manual contains new and updated information Changes throughout this revision are marked by change bars as shown to the right of this paragraph New and Updated This table contains the changes made to this revision Information Topic Page Studio 5000 Logix Designer application is the rebranding of RSLogix 5000 software 11 Added an Attention statement to the section about installing the ESM 25 Added Integrated Motion to motion control options 141 Added section about extended properties 154 Rockwell Automation Publication 1756 UMO01N EN P November 2012 3 Preface Install the 1756 L7x Controller Install the 1756 L6x Controller Start Using the Controller Table of Contents Studio 5000 Environment 11 ControlLogix Controllers Overview 11 Standard ControlLogix Controllers 12 Redundant ControlLogix Controllers 12 Extreme Environment ControlLogix Controllers 12 Before You Begin o uae Masa creat IGITAR dep err d 13 Rie aired SO LEW ALC wheels au ia Loses eus Oct 13 Additional Resources 14 Chapter 1 Before You DECI Ur ette poe deaa ni eens R dations 17 1756 1 7x Controller Parts 17 Parts Included with the 1756 L7x Cont
223. se in general safety locations to UL and CSA safety standards by Underwriters Laboratories with all sensor types Digital communication Optional Modbus RS232 RS485 Profibus DPV1 or HART network connection for data transmission English 3 Specification Details Data logging Secure Digital Card 32 GB maximum or special RS232 cable connector for data logging and performing software updates The controller will keep approximately 20 000 data points per sensor Warranty 2 years 1 Units that have the Underwriters Laboratories UL certification are intended for indoor use only and do not have a NEMA 4X IP66 rating 2 DC powered units are not listed by UL General information In no event will the manufacturer be liable for direct indirect special incidental or consequential damages resulting from any defect or omission in this manual The manufacturer reserves the right to make changes in this manual and the products it describes at any time without notice or obligation Revised editions are found on the manufacturer s website Safety information The manufacturer is not responsible for any damages due to misapplication or misuse of this product including without limitation direct incidental and consequential damages and disclaims such damages to the full extent permitted under applicable law The user is solely responsible to identify critical application risks and install appropriate
224. sfer and confirm Move the clean probe to Solution 1 and confirm Confirm when stable Edit the solution value and confirm Move probe to solution 1 and confirm Confirm when stable Edit the solution value and confirm A screen will display 2 Point Manual Cal Complete and the slope XX X mV pH 10 Return the probe to process 5 7 ORP Calibration The manufacturer offers a one point manual calibration for ORP The value of the sample used in the manual calibration may be determined by laboratory analysis or comparison reading 1 From the Main Menu select SENSOR SETUP and confirm 2 Select the appropriate sensor if more than one is attached and confirm 3 Select CALIBRATE and confirm 4 Select 1 POINT MANUAL CAL Select the available Output Mode Active Hold or Transfer and confirm 5 Move the clean probe to Solution and confirm 6 Confirm when stable Edit the solution value and confirm 7 Ascreen will display 1 Point Manual Complete and the slope XX X mV 8 Return the probe to process 29 Operation 5 8 Concurrent Calibration of Two Sensors for pH and ORP 1 Begin a calibration on the first sensor and continue until Wait to Stabilize is displayed 2 Select LEAVE and confirm The display will return to the main measurement screen The reading for the sensor currently being calibrated will flash 3 Begin the calibration for the second sensor and continue until Wait to Stabilize is displayed
225. shows the charge of the battery and if the program is being saved Table 61 BAT Indicator State Controller Description Series 0ff N A The controller is able to support memory Solid green A The series A controllers do not use this state B The series B controller is conducting a save of the program to internal nonvolatile memory during a controller power down Solid red N A Either of the following is true battery is not installed The battery is 95 discharged and should be replaced Note that if the indicator is solid red before a power down the indicator remains red while the controller is completing a program save to internal nonvolatile memory OK Indicator The OK indicator shows the state of the controller Table 62 OK Indicator State Description Off No power is applied to the controller Flashing red Either of the following is true Itis a new controller just out of the box and it requires a firmware upgrade Itis a previously used or in use controller and a major fault has occurred The controller is experiencing a non recoverable major fault Steady red Anonrecoverable major fault occurred and the program was cleared from memory The controller is completely powered up in diagnostics mode The controller is powered but inoperable Steady green The controller is operating normally Flashing green The controller is storing or loading a project to or from nonvo
226. sion 2 Hazardous Locations A Explosion hazard Connect only peripheral components that are clearly marked as certified for Class 1 NOTICE The hazardous location certified version of this product does not fulfill the requirements of the 94 9 EC Directive ATEX Directive 1 Go to the connector end of the cable 2 Read the label on the connector end of the cable For hazardous location certified sensors the label will show Rated Class 1 Division 2 6 English 3 Examine the connector Hazardous location certified sensors have a safety lock connector Refer to Figure 3 on page 7 Sensors that are not certified for hazardous locations have a quick connect connector without a safety lock Connect the sensor in a hazardous location ADANGER Groups A B C D Hazardous Locations with specified sensors and options when installed per the Hazardous Location Installation Control Drawing Always refer to the Control Drawing and applicable Explosion hazard This equipment is suitable for use in non hazardous locations or Class 1 Division 2 electrical code regulations for proper installation instructions ADANGER Explosion hazard Do not connect or disconnect electrical components or circuits to the equipment unless power has been removed or the area is known to be non hazardous NOTICE Use only a hazardous location certified sensor and cable lock in hazardous locations The hazardous location c
227. slope XX X mV pH Return the probe to process 5 6 1 Two Point Automatic Calibration 9 From the Main Menu select SENSOR SETUP and confirm Select the appropriate sensor if more than one is attached and confirm Select CALIBRATE and confirm Select 2 POINT AUTO Select the available Output Mode Active Hold or Transfer and confirm Move the clean probe to Buffer 1 and confirm Confirm when stable Move the clean probe to Buffer 2 and confirm Confirm when stable A screen will display 2 Point Calibration Complete and the slope XX X mV pH Return the probe to process 5 6 2 One Point Manual Calibration 1 2 3 28 From the Main Menu select SENSOR SETUP and confirm Select the appropriate sensor if more than one is attached and confirm Select CALIBRATE and confirm 8 Operation Select 1 POINT MANUAL Select the available Output Mode Active Hold or Transfer and confirm Move the clean probe to solution and confirm to continue Confirm when stable Edit the solution value and confirm Confirm when stable A screen will display 1 Point Manual Complete and the slope XX X mV pH Return the probe to process 5 6 3 Two Point Manual Calibration 8 9 From the Main Menu select SENSOR SETUP and confirm Select the appropriate sensor if more than one is attached and confirm Select CALIBRATE and confirm Select 2 POINT MANUAL CAL Select the available Output Mode Active Hold or Tran
228. stallation process before displaying a main measurement screen If the scan finds previously installed devices without configuration changes the main measurement screen of the device in the number one position appears immediately after the scan is complete If a device has been removed from the controller or is not found during the next power cycled or menu driven scan the controller displays a Device missing message and prompts to delete the missing device If no sensor is connected to an installed analog module the controller will indicate an error If devices are connected but not found by the controller refer to Troubleshooting on page 26 Set the language date and time for the first time The controller displays the language date and time edit screens when the controller is powered on for the first time and when it is powered on after the configuration settings have been set to their default values After the language date and time options are set for the first time update the options as necessary through the sc200 setup menu 1 In the Language screen highlight a language in the options list and push the ENTER key English is the default language for the controller The selected language is saved The Date Format screen appears 2 In the Date Format screen highlight a format and push the ENTER key The date and time format is saved Next the Date Time screen appears 3 In the Date Time screen push the RIGHT or LEFT arrow k
229. t Module Catalog Number 1756 IF16 Major Revision 3 Minor Revision 2 202 Rockwell Automation Publication 1756 UM001N EN P November 2012 Using Electronic Keying Appendix B EXAMPLE In the following scenario Disable Keying allows 1 0 communication The module configuration is for a 1756 1 16 digital input module The physical module is a 1756 1816 digital input module In this case communication is allowed because the two digital modules share common data formats Module Configuration Vendor Allen Bradley Product Type Digital Input Module Catalog Number 1756 1A16 Major Revision 2 Minor Revision 1 17584A16 16 Point 79V 132V AC Input Allen Bradley Local Digital Input Module sep 3l Electionic Keying Disable Keying Open Module Properties OK Cancel Hep Communication is allowed Physical Module Vendor Allen Bradley Product Type Digital Input Module Catalog Number 1756 1816 Major Revision 3 Minor Revision 2 IMPORTANT Changing electronic keying selections online may cause the 1 0 communication connection to the module to be disrupted and may result in loss of data Rockwell Automation Publication 1756 UM001N EN P November 2012 203
230. t does not contain lanolin such as laboratory glass cleaner Note Lanolin will coat the glass process electrode and can adversely affect sensor performance 3 4 Soak the sensor for 2 to 3 minutes in the soap solution Use a small soft bristle brush such as a toothbrush and scrub the entire measuring end of the sensor thoroughly cleaning the electrode and salt bridge surfaces If surface deposits cannot be removed by detergent solution cleaning use muriatic acid or other dilute acid to dissolve them The acid should be as dilute as possible Experience will determine which acid to use and the appropriate dilution ratio Some stubborn coatings may require a different cleaning agent For assistance contact Technical and Customer Service U S A only on page 41 DANGER Acids are hazardous Always wear appropriate eye protection and clothing in accordance with material safety data sheet recommendations 5 Soak the entire measuring end of the sensor in dilute acid for no more than 5 minutes Rinse the sensor with clean warm water then place the sensor back into the mild soap solution for 2 to 3 minutes to neutralize any remaining acid Remove the sensor from the soap solution and rinse the sensor again in clean warm water After cleaning always calibrate the measurement system Maintenance 6 2 1 Replacing the Standard Cell Solution and Salt Bridge If calibration cannot be attained rejuvenate the sensor by replacing
231. t number and fault code are indicated along with a brief description For example 1 0 Fault Local 3 0107 Connection Not Found indicates that a connection to the local 1 0 module in slot three is not open Take corrective action specific to the type of fault indicated For details about each 1 0 fault code see the Logix5000 Major Minor and 1 0 Fault Codes Programming Manual publication 1756 PM014 1 0 Fault ModuleName XXXX message An 1 0 fault has occurred on a module in a remote chassis The name of the faulted module is indicated with the fault code and brief description of the fault For example 1 0 Fault My Module 0107 Connection Not Found indicates that a connection to the module named My Module is not open Take corrective action specific to the type of fault indicated For details about each 1 0 fault code see the Logix5000 Major Minor and 1 0 Fault Codes Programming Manual publication 1756 PM014 1 0 Fault ModuleParent X XXXX message 1 0 fault has occurred on a module in a remote chassis The module s parent name is indicated because no module name is configured in the 1 0 Configuration tree of Logix Designer application In addition the fault code is indicated with a brief description of the fault For example 1 0 Fault My_CNet 3 0107 Connection Not Found indicates that a connection to a module in slot 3 of the chassis with the communication module named My Net is not open Take corrective action specific t
232. t screen push the UP and DOWN arrow keys to switch between measurement parameters From the Main Measurement screen push the RIGHT arrow key to switch to a split display of up to 4 measurement parameters Push the RIGHT arrow key to include additional measurements Push the LEFT arrow key as needed to return to the Main Measurement screen From the Main Measurement screen push the LEFT arrow key to switch to the graphical display see Graphical display on page 24 to define the parameters Push the UP and DOWN arrow keys to switch measurement graphs Graphical display The graph shows concentration and temperature measurements for each channel in use The graph supplies easy monitoring of trends and shows changes in the process 24 English 1 From the graphical display screen use the up and down arrow keys to select a graph and push the HOME key 2 Select an option Option Description MEASUREMENT VALUE Set the measurement value for the selected channel Select between Auto Scale and Manually Scale For manual scaling enter the minimum and maximum measurement values DATE amp TIME RANGE Select the date and time range from the available options System startup When initially powered up the Language Date Format and Date Time screens appear in order After these options are set the controller performs a device scan and displays the message Scanning for devices Please wait If a new device is found the controller performs an in
233. tag Tags NextState 40014 Integer 1 R W Next state tag Configuration MeasType 40015 Integer 1 R W Measurement type pH or ORP Configuration TempUnits 40016 Integer 1 R W Temperature units C or F Configuration pHFormat 40017 Integer 1 R W pH display format Configuration TaggedPhFormat 40018 Long 2 R pH display tagged format Configuration Filter 40020 Integer 1 R W Sensor filter Configuration TempElementType 40021 Integer 1 R W Temperature element type Tags TempUserValueTag 40022 Integer 1 R Temperature user value tag Configuration TempUserDegCValue 40023 Float 2 R W Temperature user value Configuration pHBuffer 40025 Integer 1 R W pH buffer type Configuration PureWaterCompType 40026 Integer 1 R W Pure compensation type Configuration PureWaterCompUser 40027 Float 2 R W Pure compensation user val Calibration OutputMode 40029 Integer 1 R W Output mode Calibration CalLeave 40030 Integer 1 R W Cal leave mode Calibration CalAbort 40031 Integer 1 R W Cal abort mode Tags CalEditValueTag 40032 Integer 1 R Cal edit value tag Calibration CalEditPh Value 40033 Float 2 R W Cal edit value Diagnostics pHSlope 40035 Float 2 R pH slope Diagnostics SoftwareVersion 40037 String 6 R Software version Diagnostics SerialNumber 40043 String 6 R Serial number Diagnostics pHOffset 40049 Float 2 R pH offset Diagnostics OrpOffset 40051 Float 2 R Orp offset Calibration CalCode 40053 Integer 1 R Cal code Conf
234. tag 1 Communication EXAMPLE Calculations of connections for produced or consumed tags A ControlLogix controller producing 4 tags for 1 controller uses 8 connections Each tag uses 2 connections 1 consumer 1 2 2 connections per tag x 4 tags 8 connections Consuming 4 tags from a controller uses 4 connections 1 connection per tag x 4 tags 4 connections The number of available connections limits the number of tags that can be produced or consumed If the controller uses all of its connections for I O and communication devices no connections are left for produced and consumed tags Table 28 ControlLogix Modules and Available Connections Module Type Cat No Available Connections Controller 1756 L7x 500 1756 L6x 250 EtherNet IP 1756 EN2F 256 1756 EN2T 1756 EN2TXT 1756 EN2TR 1756 ENBT 128 1756 EWEB ControlNet e 1756 CN2 128 1756 CN2R 1756 CN2RXT 1756 CNB 64 1756 CNBR For more information about produced consumed tags see the Logix5000 Controllers Produced and Consumed Tags Programming Manual publication 1756 011 Rockwell Automation Publication 1756 UM001N EN P November 2012 115 Chapter7 Manage Controller Communication Send and Receive Messages 116 Messages transfer data to other devices such as other controllers or operator interfaces The MSG instruction is a ladder logic output instruction that asynchronously reads or writes a block o
235. th air on page 11 Use only absolute pressure not adjusted If the absolute air pressure is not known use the correct elevation for the location 1 Go to MENU gt SENSOR SETUP Select Sensor gt CONFIGURE gt SET UNITS gt AIR PRESS ALT UNITS 2 Select one of the unit options listed Option Description ft Feet unit of measure for elevation m Meters metric unit of measure for elevation English 9 3 4 Option Description mmHg Millimeters of mercury metric unit of measure for absolute air pressure torr Unit of measure for absolute air pressure Confirm the selection The value entry screen will show the selected units Enter the value then confirm Enter a salinity correction value Dissolved oxygen measurements in saline samples can show an apparent DO value that is very different from the actual DO value To correct for the influence of dissolved salts in a sample enter a salinity correction factor Note If the presence or amount of salinity in the process is unknown consult with the treatment facility engineering staff 1 2 Use a conductivity meter to measure the conductivity of the sample in mS cm at a reference temperature of 20 C 68 F Use Table 1 to estimate the salinity correction factor in parts per thousand o saturation Note The chloride ion concentration in g kg is equal to the chlorinity of the sample Salinity is calculated with the formula Salinity 1 80655 x chlorinity Salin
236. the SD card is not in use by checking to be sure the SD indicator is Off TIP You may also put the controller into Hard Run mode to keep the controller from writing to the SD card while it is removed 2 Open the door to access the SD card 32015 M Rockwell Automation Publication 1756 UM001N EN P November 2012 23 Chapter1 Install the 1756 L7x Controller 3 Press and release the SD card to eject it 32004 M 4 Remove the SD card and close the door 24 Rockwell Automation Publication 1756 UM001N EN P November 2012 Install the ESM Install the 1756 L7x Controller Chapter 1 To install an ESM in the 1756 L7x controller complete these steps ESM align it in the track and slide forward with minimal force until the ESM ATTENTION To avoid potential damage to the product when inserting the snaps into place 1 Align the tongue and groove slots of the ESM and controller 2 Slide the ESM back until it snaps into place The ESM begins charging after installation Charging status is indicated by one of these status messages e ESM Charging After you install the ESM may take up to 15 seconds for the charging status messages to display IMPORTANT Allow the ESM to finish charging before removing power from the controller Failure to do so can result in the loss of the application program A type 1
237. tinued Specification Category pH Sensors Stainless Steel pH Sensor ORP Sensors2 Automatic from 10 to 105 C Automatic from 10 to 105 C 14 0 to 221 F with selection 14 0 to 221 F with selection for NTC 300 ohm thermistor Pt for NTC 300 ohm thermistor Pt 1000 ohm RTD or Pt 100 ohm 1000 ohm RTD or Pt 100 ohm RTD temperature element or RTD temperature element or manually fixed at a user entered manually fixed at a user entered Temperature temperature additional temperature additional N A Compensation selectable temperature selectable temperature correction factors ammonia correction factors ammonia morpholine or user defined morpholine or user defined pH C linear slope available for pH C linear slope available for pure water automatic pure water automatic compensation from 0 0 to 50 C compensation from 0 0 to 50 C 82 to 122 F 82 to 122 F Measurement 0 02 pH 0 02 pH 5 mV Accuracy Temperature Accuracy 0 5 C 0 9 F 0 5 C 0 9 F 0 5 C 0 9 F Repeatability 0 05 pH 0 05 pH 2mV Sensitivity 0 01 pH 0 01 pH 0 5 mV Calibration Methods Two point automatic one point automatic two point manual one point manual Two point automatic one point automatic two point manual one point manual one point manual Maximum Probe Immersion Depth Pressure Submersible to 107 m 350 ft 1050 kPa 150 psi Immersion
238. tion 1756 UM001N EN P November 2012 A A Chapter 1 Install the 1756 L7x Controller Topic Page Before You Begin 17 1756 L7x Controller Parts 17 1756 L7x Controller Installation 18 Insert the Controller into the Chassis 19 Insert the Key 20 Install the SD Card 21 Remove the SD Card 23 Install the ESM 25 Uninstall the ESM 26 ATTENTION Personnel responsible for the application of safety related programmable electronic systems PES shall be aware of the safety requirements in the application of the system and shall be trained in using the system ATTENTION Environment and Enclosure This equipment is intended for use in a Pollution Degree 2 industrial environment in overvoltage Category Il applications as defined in IEC 60664 1 at altitudes up to 2000 m 6562 ft without derating This equipment is not intended for use in residential environments and may not provide adequate protection to radio communication services in such environments This equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts The enclosure must have suitable flame retardant properties to prevent or minimize the spread of flame complying with a flame spread rating of 5VA or be approved for the application if nonmetal
239. to provide proportional only control with the controller setpoint set to pH 8 0 and the proportional band set to pH 1 0 Note that the nearer the process gets to the pH 8 0 setpoint the lower the control output level is In fact when the process is at pH 8 0 the output level will be 0 Since the process requires that the pump be operated at 35 for the process to reach pH 8 0 its apparent that proportional only General pH Information control will never quite reach the desired setpoint of pH 8 0 This is where the integral control comes in Integral control can be thought of as adding up the output action from the proportional control over time For example the proportional control output reaches a steady state level of 5 If the integral time is set to five minutes the integral action of the controller will add an additional 5 to the controller output level over a 5 minute interval The integral action is additive so for every 5 minute interval an additional 5 is added to the controller s output level This will allow the controller to bring the process to the desired setpoint level Note that the longer the integral time setting the longer it takes for the integral action to affect the process The integral control action is disabled by setting it to zero Note that the integral time is in minutes Derivative Derivative control is used to adjust the control output level based upon the rate at which the process value is approaching or
240. trocution exists This symbol indicates the presence of devices sensitive to Electro static Discharge ESD and indicates that care must be taken to prevent damage with the equipment Electrical equipment marked with this symbol may not be disposed of in European public disposal systems after 12 August of 2005 In conformity with European local and national regulations EU Directive 2002 96 EC European electrical equipment users must now return old or end of life equipment to the Producer for disposal at no charge to the user P P Certification Canadian Radio Interference Causing Equipment Regulation IECS 003 Class A Supporting test records reside with the manufacturer This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations Cet appareil num rique de classe A r pond toutes les exigences de la r glementation canadienne sur les quipements provoquant des interf rences FCC Part 15 Class A Limits Supporting test records reside with the manufacturer The device complies with Part 15 of the FCC Rules Operation is subject to the following conditions 1 The equipment may not cause harmful interference 2 The equipment must accept any interference received including interference that may cause undesired operation Changes or modifications to this equipment not expressly approved by the party responsible for compliance could void the user
241. trode and Viton O ring seals Operating Temperature Range 5 to 70 C 23 to 158 F for sensor with integral digital electronics 5 to 105 C 23 to 221 F for analog sensor with digital gateway 0 to 50 C 32 to 122 F for sensor with integral digital electronics 5 to 70 C 23 to 158 F for sensor with integral digital electronics 5 to 105 C 23 to 221 F for analog sensor with digital gateway Pressure Temperature Limits without mounting hardware Maximum Flow Rate 6 9 bar at 105 C 100 psi at 221 F for analog with gateway 6 9 bar at 70 C 100 psi at 158 F 3 m 10 ft per second N A immersion only 3 m 10 ft per second 6 9 bar at 70 C 100 psi at 158 F 6 9 bar at 105 C 100 psi at 221 F for analog with gateway 3 m 10 ft per second Built in Temperature Element NTC 300 ohm thermistor for automatic temperature compensation and analyzer temperature readout NTC 300 ohm thermistor for automatic temperature compensation and analyzer temperature readout NTC 300 ohm thermistor for analyzer temperature readout only not for automatic temperature compensation Stability 0 03 pH per 24 hours non cumulative 0 03 pH per 24 hours non cumulative 2 mV per 24 hours non cumulative Maximum Transmission Distance 1000 m 3280 ft with termination box 1000 m 3280 ft with termination box 1000 m 3280 ft wit
242. ttaching the Sensor using the Quick connect Fitting 3 1 1 2 Hard wiring a sc Sensor to the Controller Important Note Hard wiring the sensor to the sc100 is not an approved method for Class I Division 2 Hazardous Locations 1 Disconnect power to the controller if powered 2 Open the controller cover 3 Disconnect and remove the existing wires between the quick connect and terminal strip J5 see Figure 5 on page 12 4 Remove the quick connect fitting and wires and install the threaded plug on the opening to maintain the environmental rating 5 Cut the connector from the sensor cable 6 Strip the insulation on the cable back 1 inch Strip 14 inch of each individual wire end 7 Passthe cable through conduit and a conduit hub or a strain relief fitting Cat No 16664 and an available access hole in the controller enclosure Tighten the fitting Note Use of strain relief fitting other than Cat No 16664 may result in a hazard Use only the recommended strain relief fitting 8 Reinstall the plug on the sensor access opening to maintain the environmental rating 9 Wire as shown in Table 3 and Figure 6 10 Close and secure the cover 12 Installation Table 3 Wiring the Sensor at Terminal Block J5 Terminal Number Terminal Designation Wire Color 1 Data Blue 2 Data White 3 Service Request No Connection 4 12 V dc Brown 5 Circuit Common Black 6 Shield
243. ult or F MEASURE Set the measurement units in mg L ppm or ALT PRESS Set the altitude in m or ft or set the atmospheric pressure units in mmHg or torr Default value 0 ft ALT PRESS Enter the value of the altitude or atmospheric pressure This value must be accurate to complete saturation measurements and calibration in air Default 0 ft SALINITY Enter the salinity value Salinity range 0 00 to 250 00 parts per thousand Refer to Enter a salinity correction value on page 10 for more information Default value 0 SIGNAL AVERAGE Set the time interval to average signal in seconds CLEAN INTRVL Set the time interval for manual sensor cleaning in days Default value 0 days A value of 0 days disables the clean interval RESET CLN INTRVL Set the time interval to the last saved clean interval LOG SETUP Sets the time interval for data storage in the data log 0 5 1 2 5 10 15 default 30 60 minutes SET DEFAULTS Restores the configurable default values for the sensor Does not change the setting for slope or offset Enter the atmospheric pressure value The factory setting for atmospheric air pressure is 0 ft or sea level To change the default value use the steps in this procedure The adjustment for air pressure is entered as either elevation or as pressure units preferred Note Accurate air pressure is critical for saturated air calibration Calibration wi
244. whether SIGNAL the impedance is within preset limits ACTIVE ELECT Displays the impedance Mohms of the active electrode if Imped Status is set to Enabled REF ELECTRODE Displays the impedance Mohms of the reference electrode if Imped Status is set to Enabled IMPED STATUS Sensor diagnostic Choose Enabled or Disabled SENSOR DAYS displays the cumulative days the sensor has been in use COUNTERS RESET SENSOR Allows the sensor counter to be reset to zero ELECTRODE DAYS Cumulative days the electrode has been in use 26 Operation 5 5 ORP Sensor Setup Menu SELECT SENSOR if more than one sensor is attached CALIBRATE 1 POINT MANUAL Calibration against a single known sample TEMP ADJUST Adjust the displayed temperature by up to 15 C DEFAULT SETUP Restores the system to the original factory calibration CONFIGURE Enter up to a 10 digit name in any combination of symbols and alpha or numeric characters EDIT NAME Press ENTER when the entry is complete The name will be displayed on the status line with the measurement value SELECT SENSOR Choose from the displayed sensor type pH or ORP TEMP UNITS Choose from the displayed options C or F LOG SETUP Choose SENSOR INTERVAL to set the sensor log interval or select TEMP INTERVAL to set the temperature log interval AC FREQUENCY Choose 50 or 60 Hz depending on the power line frequency for optimal noise re

M-11330-002-A Preliminary O&M Manual

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M-11330-002-A Preliminary O&amp;M Manual

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M-11330-002-A Preliminary O&M Manual