CSXi User Manual - Sigma Motion srl
Contents
1. 19 oF 5 5 L3 6 T3 A D is D 13 PAL 23 K1 a 24 E 03248 E M Motor three phase Main contactor 13 14 Main contactor output 23 24 Programmable output set to Trip CSXi User Manual 710 02408 001 ADJUSTMENTS 4 Adjustments Current Ramp Motor FLC FLC Ramp Time Soft Starter FLC Current Ramp z Dee m o 0 Current Limit EJ Motor Trip Class RRA ta EJ Motor FLC 6 Geo Soft Stop Time O O J Excess Start Time D ss Sequence s Auxiliary Relay Function or HARE S P i EOS GA EJ Phase Sequence Protection 03246 D G Current Ramp RE Select the initial start current A and ramp nan y time B D T Current ramp starting extends the time soft lt Starter takes to reach the current limit and is suitable for generator set supplies loads requiring an extended start time or applications with extreme load variation between starts The ramp time does not control the time the motor will take to reach full speed g Current Limit 350 300 od Select the current limit C S The current limit is the maximum level of a 450 current the soft starter will deliver to the 200 motor during the soft start 03383 B Motor Trip Class Select the trip class for motor overload rire protection The trip class reflects the maximum time in seconds that the motor2. The soft starter will trip again immediately if the cause of the trip still exists 710 02408 001 CSXi User Manual 11 ACCESSORIES 6 Accessories 6 1 Finger Guard Kit Finger guards may be specified for personnel safety Finger guards fit over the soft starter terminals to prevent accidental contact with live terminals Finger guards provide IP20 protection when used with cable of diameter 22 mm or greater 6 2 Remote Operator The Remote O perator can control and monitor the soft starter s performance Functionality includes O perational control Start Stop Reset Q uick Stop Starter status monitoring Ready Starting Running Stopping Tripped Performance monitoring motor current motor temperature Trip code display 4 20 mA analog output Motor Current 6 3 Communication Interfaces C SX soft starters support network communication via easy to install communications interfaces Each soft starter can support one communications interface at a time Available protocols Ethernet Profinet Modbus TCP Ethernet IP Profibus D eviceN et Modbus RTU and USB 6 4 PC Software W inMaster can be used with AuCom soft starters to provide the following functionality for networks of up to 99 soft starters O perational control Start Stop Reset Q uick Stop Starter status monitoring Ready Starting Running Stopping Tripped Performance monitoring motor current motor temperature To use W inMaster with the CSX the soft
3. can run at locked rotor current The Motor Trip Class setting assumes a locked rotor current of 600 Class 20 Class 10 Setting the motor trip class to O ff disables motor overload protection 03384 B i 5006b0 700 FLC 710 02408 001 CSXi User Manual 7 Apjusrmenrs g Motor FLC 70 80 60 90 50 100 x e R S S Soft Stop Time 8s 10S 125 6s Ms 4s 16s 3 2s 20s N lo Soft Stop Configure the soft starter to match the motor s full load current FLC Configure according to the motor s nameplate current Divide the motor s FLC by the soft starter s maximum current rating on the soft starter s nameplate label Select the soft stop ramp time D Soft stop extends the time soft starter takes to reduce voltage to zero The ramp time does not control the time the motor will take to stop completely Excess Start Time Auxiliary Relay Configure the soft starter s excess start time protection Select a time slightly longer than the motor requires for a normal healthy start The soft starter will trip if the start does not complete within the selected time E Function Select the function of the soft starter s programmable output terminals 23 24 W hen set to Run the relay will operate when the soft start is complete W hen set to Trip the relay will operate when the soft starter trips Phase Sequence Protection Configure the soft starter s phase s
4. AuComn Contents 1 Caution Statermerites sesenta a pd mbi tdem 2 2 Mechanical Installation ns 3 3 Electrical InstallatiO harnais 4 4 AJUTE a date nantes criant 7 5 TrouDIESHO OTN Ocina 9 6 ACCESSES menacent 12 7 Specificato NS cuana 13 The examples and diagrams in this manual are included solely for illustrative purposes The information contained in this manual is subject to change at any time and without prior notice In no event will responsibility or liability be accepted for direct indirect or consequential damages resulting from the use or application of this equipment Ce manuel est galement disponible en fran ais partir de www aucom com Dieses Handbuch ist auch in deutscher Sprache aus www aucom com Questo manuale disponibile anche in italiano da www aucom com Este manual tamb m est dispon vel em Portugu s no site www aucom com Este manual tambi n est disponible en espa ol a partir de www aucom com iz ft n TE El Mwww aucom com 2015 AuCom Electronics Ltd All Rights Reserved CAUTION STATEMENTS STATEMENTS l Caution Statements Caution Statements cannot cover every potential cause of equipment damage but can highlight common causes of damage It is the installer s responsibility to read and understand all instructions in this manual prior to installing operating or maintaining the equipment to follow good electrical practice including applying appropriate personal pr
5. M 1321 250 FM CSXiO45 80000 Re 170M 1321 250 FM CSXiO55 97000 A te 170M 1321 250 FM CSXi 075 168000 ME ee 170M 1322 500 FMM CSxi 090 245000 LE 170M 3022 500 FMM CSxi 110 320000 A KU ED 170M 3022 500 FMM xxx Blade Type Contact Ferraz Mersen for options 7 4 General T echnical Data Mains Supply Mains voltage L1 L2 L3 MTS anna ae nn 3 x 200 VAC 440 VAC 10 15 pM 3x 200 VAC 575 VAC 10 15 Mains frequency at start sait igo ge ed atat ee 45 Hz to 66 Hz Rated insulation voltage 2 555 apt e Xe Rp drauf uon eb ADU 600 VAC Form designation i once s n aud Bypassed semiconductor motor starter form 1 Control Voltage A1 A2 A3 C SX OO EC anesthetic S SERE 110 240 VAC 10 15 M M N TIENI A or 380 440 VAC 10 15 E SX EO D cacao an da ua aie 24 VAC VDC 20 Current consumption during run auessusesa ticis diei rid ddr rsarim trinm eter 100 mA Current consumption inrush CSA MEX D manon RARE AA REA A NARRA ANTA NATA RN 10A cero o MM H S 2A 14 CSXi User Manual 710 02408 001 seecinicarions Inputs SA terminal Odhe Sanae a EET a an N ormally open Rij Eee oe 150k 300 VAC and 56k 24 VAC VDC e itejomirz unn pipa Mlle N ormally closed kinase AR GA RM ern herrea 150k 300 VAC and 56k 24 VAC VDC O utputs Main contactor relay terminals 13 14 nnn Normally open T RR 6 A 30 VDC 6A 250 VAC res
6. d flash or similar 4 CSXi User Manual 710 02408 001 ELECTRICAL INSTALLATION INSTALLATION 3 3 Control Circuits W ARN IN G Isolate the CSX completely from the power supply before attempting any work on the CSX or motor Control terminals may be at phase voltage potential AVERTISSEMENT Isoler compl tement le CSX de l alimentation secteur avant de tenter toute intervention sur le CSX ou sur le moteur Les bornes de commande peuvent tre au potentiel de la tension de phase CAUTION For CSXi xxx xx C2 24 VAC VDC control voltage units you can connect an external 24 VDC supply into the control input terminals 01 02 Two wire control Three wire control o A3 o A3 110 240 VAC AOM F AT Ge amp A2 A2 24 VAC VDC LH 901 o 901 o 6 002 oe 002 o A3 o A3 380 440 VAC Ms Td A2 9 A2 4 901 o 901 oo 002 s TE 002 2 o Start stop To reset a trip open then close 02 Start Stop To reset a trip open then close 02 Motor Thermistor Motor thermistors can be connected directly to the CSX terminals B4 B5 If motor thermistors are not used there must be a link between B4 B5 the CSX is supplied with a link fitted o B4 B4 B4 ALEL ae x v 03247 A 710 02408 001 CSX i User Manual 5 ELECTRICAL INSTALLATION INSTALLATION 3 4 Outputs 3 5 Main Contac
7. des locaux concernant la s curit lectrique It is the responsibility of the user or person installing the CSX to provide proper grounding and branch circuit protection according to local electrical safety codes SHO RT CIRCUIT The CSX is not short circuit proof After severe overload or short circuit the operation of the CSX should be fully tested by an authorised service agent GROUNDING AND BRANCH CIRCUIT PROTECTION 2 CSXi User Manual 710 02408 001 MECHANICAL INSTALLATION HANICAL INSTALLATION 2 Mechanical Installation 2 1 Dimensions and W eights Ie a 03232 C W idth H Sum D ud W ids mm inch mm inch mm mm mm LU AG EL DE Lm i 98 82 201 188 165 55 90 5 23 2 2 i 3 85 3 22 7 91 7 40 6 49 2 16 3 6 0 9 4 85 CSX i 037 Simon alala CSXi055 570 4 88 846 7 71 7 59 44 15 8 81 CSX i 075 nen l ne talala CSXi 110 7 87 6 30 9 44 8 50 8 43 45 20 1433 2 2 Physical Installation 03235 C CSXi 007 CSXi 055 Allow 100 mm 3 9 inch between soft starters CSXi 075 CSXi 110 All
8. e set to match the motor s locked rotor time If this information is not available from the motor datasheet use the default setting Motor Trip Class 10 Using a higher setting can damage the motor NOTE E Motor overload protection does not protect the soft starter and does not protect the motor from short circuit Phase Imbalance Protection The CSX will trip on current imbalance if the highest and lowest currents on the three phases vary by an average of 3096 for more than 3 seconds Current imbalance protection is not adjustable and is only active when the average motor current is 5096 or more of the programmed motor FLC If the soft starter frequently trips on current imbalance check that there is no imbalance on the mains voltage on the input side of the soft starter insulation test the motor move all input cables over one position move L1 cable to L2 move L2 cable to L3 move L3 cable to L1 to rule out a cabling fault Supply Frequency Protection The soft starter will trip on supply frequency if the frequency rises above 72 Hz or falls below 40 Hz for more than five seconds while the soft starter is running These trip points are not adjustable In pre start starting and stopping modes the high and low frequency limits both apply with no time delay A supply frequency trip will also occur if all three input phases are lost while the soft starter is running all three input phases fall below 120 VAC at start o
9. equence protection Select the allowable phase sequences A setting of Fwd allows forward sequence positive rotation only and a setting of Any defeats the protection Motor FLC Soft starter FLC 04984 A 03386 B FWD ANY ho v soft NOTE E Auxiliary relay function and phase sequence are configured using a shared switch Set the auxiliary relay function as required then set phase sequence protection CSXi User Manual 710 02408 001 TROUBLESHOOTING 5 Troubleshooting 5 1 LEDs LOL e LED Status Ready Run X Off No control power Motor not running E On Ready Motor running at full speed n gt Flash Starter tripped Motor starting or stopping amp Ready i ww v Run 5 2 Trip Codes 5 3 The Ready LED will flash a different number of times to indicate the cause of the trip Ready LED T x5 4y Power Circuit Check mains supply L1 L2 L3 motor circuit T1 T2 T3 soft xl starter SC Rs and bypass relays 4y Excess Start Time C heck load increase Current Limit or adjust Excess Start PS x2 Time setting 4y Motor O verload Allow motor to cool reset soft starter and restart x3 The soft starter cannot be reset until the motor has cooled 25 7 Motor Thermistor Check motor ventilation and thermistor connection B4 B5 Phase imbalance Check for mains
10. istive Programmable relay terminals 23 24 rer N ormally open 6 A 30 VDC 6A 250 VAC resistive Environmental Degree of Protection CSXi 007 to CSXi 055 sascscessssscsenccssacscssauanteanvenssreaceastesctencasreeecaaenecvihanconvtas IP20 Degree of Protection CSX i 075 to C SX EXT IO 1 oisaaas diti brenda t pos IP00 O perating temperature ee man A ce tate IA AE EE a 10 C to 60 C Storage temperature nn 25 C to 60 C to 70 C for less than 24 hours mk UT aa Te ILA MR tani beant umso c hm onmi 596 to 95 Relative H umidity Poll tio COE BG annee dart Rei en an le Pollution Degree 3 Vid Fabio f Anastacia IEC 60068 Test Fc Sinusoidal eee ERRORS DERIT GOAT es Unos d 4 Hz to 132 Hz 1 mm displacement H 13 2 Hz to 200 Hz 07 g EMC Emission Equipment class EMC season Class B Conducted radio frequency emission 0 15 MHz to 0 5 MHz lt 56 46 dB uV ERAEN a dnd D Re oh qute punta S 0 5 MHz to 5 MHz lt 46 dB UV A 5 MHz to 30 MHz lt 50 dB uV Radiated radio frequency emission cesses 30 MHz to 230 MHz lt 30 dB uV m PEN AE SEE E E SED SD REESE SEES 230 MHz to 1000 MHz lt 37 dB uV m EMC Immunity Electrostatic discharge saisons toti odi tait 4 kV contact discharge 8 kV air discharge Radio frequency electromagnetic field 0 15 MHz to 1000 MHz 140 dB uV Rated impulse withstand voltage Fast transients 5 50 ns 2 kV line t
11. o earth 1 kV line to line Voltage dip and short time interruption 100 ms at 4096 nominal voltage Harmonics and distortion IEC 61000 2 4 Class 3 EN IEC 61800 3 Short Circuit Rated short circuit current CSXi 007 to CSXi 022 nn 5 kA Rated short circuit current CSX 1 030 to CSXi 110 nn 10 kA These short circuit ratings are with fuses used as given in the table under Semiconductor Fuses on page 14 Heat Dissipation BAD AS SL AME setate nga denk Rn MO AUG AS tM AN RR VINE I RARE Rd 3 watts ampere D ring UTER dL rs dn El er dn ds dd lees nn vand dne velse 10 watts typical Standards A pprovals E E ee ei ono ata ion ee E E IEC 60947 4 2 RE Un IEC 60947 4 2 CEC Ce Ir GB 14048 6 cr Me TP TC 004 2011 TP TC 020 2011 MATIN cac PA RERMATARER RAND AR RU IA REUN NAA Ge TURA Ro REE Lloyds Marine No 1 Specification UE Ko Pc na en en UL 508 710 02408 001 CSXi User Manual 15 SPECIFICATIONS O perational Life ESX EU amenant 1 000 000 operations GSO TO CDI easdem auo a bed utbs re da S aedi Dea 30 000 operations 710 02408 001 J ce ce NO K ce co ce 2 16 CSX i User Manual
12. otective equipment and to seek advice before operating this equipment in a manner other than as described in this manual Isolate the CSX completely from the power supply before attempting any work on the CSX jor motor Cables to the control inputs must be segregated from mains voltage and motor cabling Some electronic contactor coils are not suitable for direct switching with PCB mount relays Consult the contactor manufacturer supplier to confirm suitability Do not apply incorrect voltages to the control input terminals Do not connect power factor correction capacitors to the output of CSX soft starters If static power factor correction is employed it must be connected to the supply side of the soft starter W ARNING ELECTRICAL SHO CK HAZARD The CSX contains dangerous voltages when connected to mains voltage O nly a qualified electrician should carry out the electrical installation Improper installation of the motor or the CSX may cause equipment failure serious injury or death Follow this manual and local electrical safety codes AVERTISSEMENT DANGER D ELECTRO CUTIO N Le CSX contient des tensions dangereuses lorsqu il est raccord l alimentation secteur Seul un lectricien comp tent peut effectuer l installation lectrique U ne mauvaise installation du moteur ou du CSX peut d clencher une panne d quipement provoquer de graves blessures ou m me la mort Suivre les instructions de ce manuel et des co
13. ow 200 mm 7 9 inch between soft starters CSXi 007 CSXi 055 Allow 50 mm 2 0 inch between the soft starter and solid surfaces CSX1i 075 CSXi 110 Allow 200 mm 7 9 inch between the soft starter and solid surfaces Soft starters may be mounted side by side with no clearance that is if mounted without communications modules LJ The soft starter may be mounted on its side Derate the soft starter s rated current by 15 710 02408 001 CSX i User Manual 3 ELECTRICAL INSTALLATION INSTALLATION 3 Electrical Installation 3 1 Power Terminations L1 1 L2 3 L3 5 T1 2 T2 4 T3 6 Al A2 A3 01 02 mm AW G B4 B5 13 14 23 24 mm AW G C 007 030 030 037 055 075 110 007 110 IS 014 15 F t amp Km 1 02 0 33 i 26 16 6 mm 0 24 inch Torx T20 Torx T20 3Nm 4Nm 2 2 ft lb 2 9 ft lb J7 mm 7 mm n a 3 5 mm i3Nm 4Nm 0 5 Nm max 2 2 ft lb 2 9 ft lb 44 in lb max 3 2 Control Voltages CSX soft starters can be supplied in either of two control voltage configurations CSX i xxx Xx C1 110 240 VAC 10 15 or 380 440 VAC 10 15 CSX i XxX XX C 2 24 VAC VDC 20 WARNING Always apply control voltage before or with mains voltage AVERTISSEMEN T Toujours appliquer la tension de commande avant ou en m me temps que la tension secteur CAUTION W ith 24 VAC VDC use contacts rated for low voltage and low current gol
14. r while the soft starter is running the line contactor opens while running Bypass O verload Protection Bypass overload protection protects the soft starter from severe operating overloads while running The protection is not adjustable and has two components The soft starter will trip if it detects overcurrent at 60096 of the programmed motor full load current The soft starter models the temperature of the internal bypass relays and will trip if the temperature exceeds the safe operating level If the trip occurs frequently this indicates that the soft starter has not been selected correctly for the application 10 CSXi User Manual 710 02408 001 TROUBLESHOOTING 5 4 Reset Trips can be cleared by pressing the Reset button on the soft starter sending a Reset command from the serial communications network or by switching the control inputs To clear a trip via the control inputs the soft starter requires a closed to open transition on the stop input 02 In three wire control use the external stop button to momentarily open the stop input open A 1 02 In two wire control if the soft starter tripped with a start signal present remove the start signal open A1 to 01 02 In two wire control if the CSX tripped with no start signal present eg CSX motor thermistor trip apply then remove the start signal close then reopen A1 to 01 02 The Reset button is located on the front of the unit above the adjustment switches
15. starter must be fitted with a USB Module Modbus Module or a Remote O perator 12 CSX i User Manual 710 02408 001 SPECIFICATIONS je 7 Specifications 7 1 Model Code CSX i Control voltage C1 110 240 VAC amp 380 440 VAC C2 24 VACNDC Mains voltage V4 200 440 VAC V6 200 575 VAC Nominal kW rating 400 VAC lt 30 kW AC53b 4 6 354 gt 37 KW AC53b 4 6 594 Motor protection Blank W ithout motor protection i With motor protection 7 2 Current Ratings lt 1000 metres lt 1000 metres 45A 1000 meee lt 1000 meee 710 02408 001 CSXi User Manual 13 SPECIFICATIONS 7 3 Semiconductor Fuses Semiconductor fuses can be used with CSX soft starters to reduce the potential for damage to SCRs from transient overload currents and for Type 2 coordination C SX soft starters have been tested to achieve Type 2 coordination with semiconductor fuses Suitable Bussmann and Ferraz M ersen semiconductor fuses are detailed below SCR Ft Ferraz M ersen Fuse Bussmann Fuse Bussmann Fuse A2s European IEC Style Square Body British Style N orth American Style 170M BS88 CSXk007 1150 RUD ds 1704 1314 63 FE csxio15 8000 URS 1704 1317 160 FEE CSXi 018 10500 XOU RD SOOO OTRO 170 1318 160 FEE CSXi022 15000 RO TDU RD SD ed 170M 1318 180 FM CSxi 030 18000 TOURS Mis 170M 1319 180 FM cSxi 037 51200 NAM r Ms 170
16. supply or line current imbalance L1 L2 L3 Allow motor to cool Tg 4 T x1 43 Phase sequence Check for correct phase sequence Supply Frequency Check mains voltage is available and supply frequency is in range 2 N etwork Communication Failure between module and network Check FX network connections settings and configuration 4y Starter Communication Failure between starter and module Remove and refit 8 x9 accessory module x 10 Bypass O verload Starter rating may be too low for the application Protections The CSX includes the following types of protection for the motor and starter Excess Start Time Protection The CSX will trip on excess start time if the motor does not successfully start within the time selected in the Excess Start Time setting This may indicate that the load has stalled If the soft starter frequently trips on excess start time check that the Current Limit setting is high enough for the application check that the Excess Start Time setting is long enough for the application check that the load has not stalled or increased since the soft starter was installed 710 02408 001 CSX i User Manual o TROUBLESHOOTING Motor O verload Protection The CSX will trip on motor overload if it calculates that the motor has been running above its operating range for longer than the time selected in the Motor Trip Class setting Motor Trip Class should b
17. tor O utput The Main Contactor output terminals 13 14 closes as soon as the soft starter receives a start command and remains closed while the soft starter is controlling the motor until the motor starts a coast to stop or until the end of a soft stop The Main Contactor output will also open if the soft starter trips The Main Contactor output can be used to directly control a main contactor coil Programmable O utput The programmable output relay terminals 23 24 can be used to signal either trip or run status This relay is normally open Trip The relay closes when the CSX trips The relay can be used to operate the shunt trip mechanism of an upstream circuit breaker in order to isolate the motor branch circuit or to signal the trip to an automation system or externally The relay will open when the trip is reset Run The relay operates when the soft start is complete the bypass relays are closed and full voltage is being applied to the motor The relay can be used to operate a contactor for power factor correction capacitors or to signal soft starter run status to an automation System Electrical Schematics Soft starter installed with a system protection circuit Soft starter installed with a system protection breaker complete with a shunt trip device circuit breaker and main contactor bes OKI 1 L1 2 T1 T7o0 lene ele am 7
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