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PACSystems RX7i Installation Manual, GFK

1. Sr e PACSystems RX7i Installation Manual April 2005 Rear I O Connectors GFK 2223D 4 To use the optional rear cover remove nine screws from the lt N Remove and NxN rear connector assembly as CSES AS STEWS indicated in the drawing to the right Install the cover over the rack gt rear connectors with the opening facing downward Fasten the cover to the rack Q using the nine screws Ei V Remove and re use screws 5 Mount the rack assembly onto the spacer screws and tighten the screws to firmly hold the rack GFK 2223D Chapter 3 Installation Instructions 3 13 Rear Mount 9 Slot Rack IC698CHS009 The rear mount rack mounts in a 10 254 mm deep enclosure The rack must be mounted in the orientation shown in the following figure 3 14 The 8 32 ground stud on the sides of the rack must be connected to earth ground as detailed in Safety and Reference Ground on page 3 8 Mounting Dimensions Series 90 70 modules extend 1 7 in 43mm beyond front of rack Side View a 9 14 gt 232 Ke 7 25 a 184 Intelligent fan
2. eccccecccceceeeeeceececeeeeeeeeecaeeeeeeeeeeceaeaeeeeeseseteecieaeeeeeetees 2 13 IC698PSA350 Specifications nip a a a a 2 14 Temperature Derating Curves for IC698PSA350 without Forced Air Cooling 2 15 IC69BPSD300 Specifications cecceccececeeeeeeeecceceeeeeeeeeceaeeeeeeeeeseeceaeeeeeeeeeseesecaeeeeeeeees 2 16 Temperature Derating Curve for IC698PSD300 without Forced Air Cooling 2 17 F n Assem es a a aa a ae a a a aa Aae Aaaa Ne a r Sa Ea a aa Paaa Aaa Aaaa naana 2 18 Modules Supported by RX e 2 19 Series 90 70 Expansion Racks ssnssnsnnnnnsennnnunnnnnnennnnunnnnnnnnnnnannnnnnnnnnnnnnnnnn nnmnnn nea 2 23 Sharing a Power Supply with a Second Expansion Rack 2 24 Installation Instructions E 3 1 Pr Installation CHECK iaaea tice eaae naaa ee ne aae aea E ae ae ap aridan aaaea iaeaea Sa 3 2 System Layout Guidelines ccccccceeeeeeeeeeeeeeeeeeeeeeeeenseceeeeaseeeeeeenseeeeeeesseneeenseseeeeensesenen 3 3 ale EE 3 4 GFK 2223D v Contents System Wining E 3 5 General Wiring Information 3 5 Color Coding EE 3 5 Wire POOU e DEE 3 6 System Grou in siina Eesen EE Ee dE due 3 7 E el let Beie Hee 3 7 E ipment Grondig EE 3 8 Safety and Reference Ground 3 8 WE Brel DEE 3 8 System Installation sirain eE eE EEE NA de EES ec 3 9 RXV RACK seis ihe ah an cette attend be has eet ee egene 3 9 Front Mount 17 Slot Rack IC698CHS117 00 eeeceeeeeeeeeeeeeteeeeeteneeeeeeeeeeetneeeee 3 9 Rear
3. Output Voltage 5 VDC 4 875 to 5 25 volts 0 to 50 amps 12 VDC 11 64 to 12 6 volts 0 to 10 amps 12 VDC 12 60 to 11 64 volts 0 to 4 amps Isolation input to all outputs 250 VAC continuous 1500 VAC for 1 minute Protective Limits Overvoltage Limit 5 VDC Output 5 7 to 6 7 volts Overcurrent Limit 5 VDC output 65 A typical 12 VDC output 15 A typical 12 VDC output 6 A typical Ride through time allowed for loss of input power without affecting DC outputs 15 milliseconds minimum Holdup Time time from ACFAIL system failure signal is activated to when any DC output drops out of specification 5 milliseconds minimum Operating Temperature 0 C to 60 C 32 F to 140 F Fan tray attachment required for full capacity For operation without forced air cooling refer to the temperature derating curve on page 2 17 PACSystems RX7i Installation Manual April 2005 Ed POWER SUPPLY 300W DC FIELD OK OUTPUT OK OVER TEMP PACSystems 59 04 SUPPLY LINE FUSES WARNING DO NOT DISCONNECT WHILE CIRCUIT IS ALIVE UNLESS AREA IS KNOWN TO BE NONHAZARDOUS o WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WRIING MODULES GFK 2223D Temperature Derating Curve for 1C698PSD300 without Forced Air Cooling Temperature Derating Load oa CH 0 20
4. Power Supply Extension Cable c Series 90 70 E R Rack 2 M SJ Legend CPU RX7i CPU BRM Bus Receiver Module BEM711 BTM Bus Transmitter Module BEM713 PS Power Supply 2 24 PACSystems RX7i Installation Manual April 2005 GFK 2223D Chapter 3 GFK 2223D Installation Instructions This chapter describes the procedures for installing an RX7i control system and preparing the system for use Included are instructions for unpacking inspecting installing the rack in a rack or panel installing modules and connecting cables Notes Pre Installation Check System Layout Guidelines Enclosures System Wiring System Grounding System Installation RX7i Rack Fan Assembly Power Supply CPU Ethernet Interface Module 1 0 Communications and Intelligent Option Modules RXZ7i racks are considered open equipment and therefore must be installed in a protective enclosure rated IP54 or greater For installations in the European Union an RX7i rack system with Series 90 70 products requires a metal enclosure and conduit Requirements for installing Series 90 70 products in an RX7i rack are described in Appendix A m RS systems that include one or more Memory Xchange modules IC698RMX016 and IC698CMX016 must be installed in a metal enclosure or equivalent to meet radiated emission standards Requirements for installing Memory Xchange modules in an RX7i
5. GFK 2223D Appendix A Product Certifications and Installation Guidelines for Conformance A 5 Shielded Cable Alternative to Conduit This section describes the installation requirements for using shielded cable as an alternative to metal conduit for meeting radiated emissions requirements EN 55022 47CFR15 etc The following practices could be used in place of conduit for systems or cables that require conduit or the equivalent Communication Cables I O Cables All communication lines should be double shielded The outside braided shield 85 coverage must be terminated at the entrance to the enclosure and not continue within the enclosure The inside shield should be left intact since it shields the communication line from noise within the enclosure and is terminated to the connector shell The RX7i communication port connector shells are directly tied to frame ground To prevent ground loop currents one cable end of the inside shield should be capacitively coupled to its shell The outside shield is classified as an RF shield and should be insulated from the inside shield An alternative to double shielded cable for Genius bus communications is Eupen CMS cable equivalent Genius cables with an RF absorptive material outer coating The shield should be terminated per standard Genius wiring guidelines Telephone 32 87 55 47 71 Europe 908 919 1100 U S A All I O lines leaving the enclosure must have at least 85 braided shield
6. IC697PCM711 Programmable Coprocessor 1 00 IC697VDD100 Digital Input 64 Point 2 0 IC697VDR151 Relay Output 64 Point 4 0 IC697VDQ120 Digital Output 64 Point 5 1 IC697VAL264 Analog Input 64 Channel 16bit Standard Performance 7 0 IC697VAL132 Analog Input Isolated 16bit 16 Channel Voltage 2 5 IC697VRD008 8 Channel RTD Strain Gauge 3 85 IC697VAL301 Analog Output 32 Channel 12bit 3 5 PACSystems RX7i Installation Manual April 2005 GFK 2223D Chapter Cabling Information J This chapter presents pin assignment information for the Ethernet and serial ports provided in the RX7i system Ethernet Ports There are two RJ 45 Ethernet ports on the Ethernet Interface Either or both of these ports may be attached to other Ethernet devices Each port automatically senses the data rate 10Mbps or 100Mbps duplex half duplex or full duplex and cabling arrangement straight through or crossover of the attached link The two ports on the Ethernet Interface must not be connected directly or indirectly to the same device The hub or switch connections in an Ethernet network must form a tree otherwise duplication of packets may result 10Base T 100Base Tx Port Pin Assignments Pin number Signal Seen Ro Reose Daa Pin 1 is at the bottom of the connector as viewed from the front of the module GFK 2223D 5 1 5 2 Serial Ports Port 1 Pin Assig
7. 2 Grasp the module firmly with your hand and insert it into the card guide Screws 3 Align the module s printed circuit board with the connector on the rack backplane and slide it towards the connector until it has started to seat Connector 4 Press the board firmly in place but do not force the board Tighten the screws on the top and bottom of the module s faceplate Card guide ee Grounding All RX7i modules have metal faceplates that must be screwed directly to the conductive top and bottom rail of the rack to ensure the faceplate is grounded to frame ground 3 28 PACSystems RX7i Installation Manual April 2005 GFK 2223D Terminal Boards Some single width I O modules have detachable field wiring terminal connectors This feature makes it easy to prewire field wiring to user supplied input and output devices and to replace modules in the field without disturbing existing field wiring The connector is supplied with integral latches To remove the connector depress both latches simultaneously while gently pulling connector from socket To install the connector align the keying rows and press the connector into place For connector pin and signal assignments and field wiring procedures refer to the documentation for the specific module User s manuals are listed in
8. 2 20 PACSystems RX7i Installation Manual April 2005 GFK 2223D Slots Type Used Description Part Number Documentation Intelligent Double High Speed Counter Module IC697HSC700 GFK 1062 Option SBS3 and version A or higher when installed in the main rack Double Programmable Coprocessor IC697PCM711 GFK 0255 SBS3 and version PCMA1 R05 or higher when installed in the main rack PCMA1 R05 or higher when installed in an expansion rack Firmware version 4 05 or higher Double Genius Bus Controller Module IC697BEM731 GFK 2017 SBS3 and version B or higher when installed in the main rack B or higher when installed in an expansion rack Firmware version 5 8 or higher Single Genius Bus Controller Module IC687BEM731_ GFK 2017 All versions Single Temperature Control Module HE697THM160 Available from Horner APG Version G or later http Awww heapg com Communications Double Communications Coprocessor Module IC697CMM711 GFK 0582 CCM Double DLAN DLAN Interface Module IC697BEM763 GFK 0729 SBS3 and version GO1R03 or higher when installed in main rack Not allowed in expansion racks Firmware version 3 00 or higher Double Ethernet Interface Module IC698ETMO01 GFK 2224 GFK 2225 Single Redundancy Memory Xchange Module IC698RMX016 GFK 2300 Single Control Memory Xchange Module IC698CMX016 GFK 2300 Bus Expansion Single Bus Transmitter Module main rack only IC687BEM713
9. GE Fanuc Automation Programmable Control Products PACSystems RX7i Installation Manual GFK 2223D April 2005 GFL 002 Warnings Cautions and Notes as Used in this Publication Warning notices are used in this publication to emphasize that hazardous voltages currents temperatures or other conditions that could cause personal injury exist in this equipment or may be associated with its use In situations where inattention could cause either personal injury or damage to equipment a Warning notice is used Caution notices are used where equipment might be damaged if care is not taken Note Notes merely call attention to information that is especially significant to understanding and operating the equipment This document is based on information available at the time of its publication While efforts have been made to be accurate the information contained herein does not purport to cover all details or variations in hardware or software nor to provide for every possible contingency in connection with installation operation or maintenance Features may be described herein which are not present in all hardware and software systems GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made GE Fanuc Automation makes no representation or warranty expressed implied or statutory with respect to and assumes no responsibility for the accuracy completeness suffi
10. Temperature C GFK 2223D Chapter 2 Hardware Description 60 Fan Assemblies 2 18 The fan assembly provides additional rack cooling for installations where heat buildup could be a problem The IC697ACC7xx assembly has three fans and fits 17 slot RX7i racks 9 slot Series 90 70 racks and 17 slot VME Integrator racks The IC697ACC6xx assembly has two fans and fits 9 slot RX7i racks and 5 slot Series 90 70 racks The fan assembly uses fans that have a low noise level and use ball bearings for extended life Fan Assembly Specifications Operating Voltage nominal 120 VAC 50 60 Hz IC697ACC721 IC697ACC621 240 VAC 50 60 Hz IC697ACC724 IC697ACC624 24 VDC IC697ACC744 IC697ACC644 Input Power each fan 15 to 20 watts at 120 VAC 16 to 20 watts at 240 VAC 6 7 watts at 24 VDC Line Amps each fan 0 18 to 0 22 amps at 120 VAC 0 09 to 0 14 amps at 240 VAC 0 28 amps at 24 VDC Locked Rotor Amps each fan 0 24 to 0 34 amps at 120 VAC 0 12 to 0 19 amps at 240 VAC 0 70 amps at 24VDC Operating Temperature 28 to 70 C 18 4 to 158 F Nominal Air Flow without filter Nominal Air Flow with filter 120 or 240 VAC 60 Hz 108 CFM each fan 120 or 240 VAC 60 Hz 71 CFM each fan Weight of Fan Assembly Three fan assembly Two fan assembly 5 94 pounds 2 69 kg 4 pounds MTBF for each fan 40 C 104 F gt 80 000 Hours manufacturers specification 60 C 140
11. The last slot on the right is a double slot if you install a single width module in this slot you will want to install a single width filler faceplate IC698ACC735 to cover the empty opening Backplane connectors are spaced on 0 8 20 3mm centers to accommodate single width RX7i and VME modules Legacy Series 90 70 modules use two slots each Note RX7i modules use faceplates fitted with an EMI gasket a metal strip along the side of the faceplate to ensure contact of the gasket with the faceplate of each adjacent module in the rack forming a continuous EMI shield for the modules in the rack RX7i power supplies have the gasket on both sides of the faceplate The EMI gasket should be facing to the right when installed as one views the front of the rack This EMI shield makes the rack less susceptible to external electrical noise and minimizes the level of electrical noise radiated by the rack If the rack is not fully populated with gasketed faceplates it must be installed into a metal enclosure to achieve similar noise improvement Gasketed filler faceplates can be ordered as needed IC698ACC735 single width C698ACC720 double width Do not insert or remove a module when power is applied to the rack This could cause the system to stop damage the module or cause personal injury to you Use care when inserting or removing a module so that the printed circuit board and or its components are not damaged Note Integration of VME
12. m Supports most existing Series 90 70 modules expansion racks and Genius networks protecting your hardware investment For a list of supported I O modules see Modules Supported in RX7i in chapter 2 m Allows conversion of Series 90 70 programs to preserve existing development effort m Conversion of VersaPro and Logicmaster applications to Machine Edition allows smooth transition to PACSystems GFK 2223D Chapter 1 Introduction 1 3 1 4 RX7i Rack System The RX7i control system hardware consists of an RX7i rack and up to seven Series 90 70 expansion racks The RX7i rack can be used for all RX7i CPU and I O configurations most Series 90 70 I O and non GE Fanuc VME modules Backplane connectors are spaced on 0 8 20 3mm centers to accommodate single width RX7i modules and non GE Fanuc VME modules Series 90 70 modules use two slots each The RX7i rack accepts an RX7i power supply in slot 0 and an RX7i CPU with Ethernet daughterboard in slots 1 and 2 The remaining slots can be used for a combination of double width and single width modules Programmer P B RX7i s P T B d Rack 0 Genius UO Bus 7500 feet 2285 meters maximum one mete
13. All LEDs are off when power is first applied b The ENA enable LED is turned on c The Run LED is turned on The ENA LED remains on d The ENALED is turned off The Run LED remains on e The Run LED is turned off and the OK LED is turned on During initialization the EOK LED blinks and then turns on when initialization is complete For details on verifying proper Ethernet interface powerup temporary IP address assignment software configuration and connecting the CPU module to an Ethernet network refer to the TCP IP Ethernet Communications for the PACSystems RX7i User s Manual GFK 2224 6 Connect the battery to either of the battery connectors on the module You can connect the battery at any step in the installation process but it will begin to drain immediately unless power is applied To maximize battery life it is recommended that you install it after power has been turned on After the program has been verified the toggle switch can be moved to the appropriate operation mode position RUN EN run with outputs enabled RUN DIS run with outputs disabled or STOP The LEDs indicate the position of the toggle switch status of serial port activity status of Ethernet interface including Ethernet OK LAN STATus activity and 10 or 100Mbps rate used For details on CPU operation refer to the PACSystems RX7i CPU Reference Manual GFK 2222 GFK 2223D Chapter 3 Installation Instructions 3 23 Replacing the CPU Battery
14. Allow sufficient horizontal clearance for access to 152 4 ground studs at each end of the rack Side View i Front View E E E A SA T A OOOO See E IE IIIS Y GFK 2223D Chapter 3 Installation Instructions 3 9 3 10 Rear Mount 17 Slot Rack IC698CHS017 The rear mount rack mounts in a 10 254 mm deep enclosure The rack must be mounted in the orientation shown in the following figure The 8 32 ground stud on the sides of the rack must be connected to earth ground as detailed in Safety and Reference Ground on page 3 8 Mounting Dimensions ee A Dimensions in inches Millimeters are in parentheses 9 14 Ba 6 00 19 00 d eoo lt gt a gt a gt i i i 152 4 483 i 232 i 045 oa 483 18 11 S 152 4 H 11 460 17 04 i 7 25 i La t gt j gt a pl lt 184 et bod 433 0 75 H 19 A Pan TY V gt i 6 75 A 172 3 00 T Ge Intelligent fan i connector Ground stud 7 Ground a stud A Si stu V i i y 4 0 25 dia f A H H 0 34 typical f Series 90 70 modules extend 1 7 in f i o gt 43mm beyond front of rack 1 4 a t i i 43mm beyond front of rae Allowance for cooling If additional cooling is required i a
15. IC697CHS790 Nine slot rear panel mount IC697CHS791 Nine slot front rack mount When used as expansion racks in an RX7i rack system these Series 90 70 racks support the same Series 90 70 modules and Genius devices that RX7i main racks support For details see the list of modules on page 2 19 RX7i main racks page 2 6 cannot be used as expansion racks Note Due to Series 90 70 hardware limitations expansion racks on an RX7i rack system do not support RX7i power supplies RX7i Ethernet modules or the following single width modules IC697VDD100 Digital Input 64 Point IC697VDR151 Relay Output 64 Point IC697VDQ120 Digital Output 64 Point IC697VAL264 Analog Input 64 Channel 16bit Standard Performance IC697VAL132 Analog Input Isolated 16bit 16 Channel Voltage IC697VRDO08 8 Channel RTD Strain Gauge IC697VAL301 Analog Output 32 Channel 12bit For expansion rack specifications refer to the Series 90 70 Programmable Controller Datasheets Manual GFK 0600 For installation instructions refer to the Series 90 70 Programmable Controller Installation Manual GFK 0262 The Bus Transmitter Module BTM allows expansion from the CPU rack to a maximum of seven Series 90 70 PLC expansion racks with up to 50 feet 15 meters total of interconnecting cable The BTM has two connectors however the RX7i only supports the one used for a daisy chained arrangement through Bus Receiver Modules to expansion racks A Bus Receiver
16. Modules Supported in RX7i in chapter 2 Removing a Module 1 Be sure the rack power is OFF 2 Loosen the screws that secure the module to the rack at the top and bottom of the faceplate 3 If the module has ejection levers at the top and bottom of the module faceplate disengage the module from the rack by pressing the levers this is not applicable for RX7i modules as there are no ejection levers only for 3 party VME 4 Slide the printed circuit board along the card guide and remove it from the rack Double Width Series 90 70 Modules GFK 2223D The following procedure is recommended when Squeeze inserting a module into its slots in a rack latch e and 1 Be sure the power to the rack into which the connector push module is to be inserted is OFF lt 2 Grasp the module firmly with your hand and insert it into the card guide 3 Align the modules printed circuit board with the connector on the rack backplane and slide it towards the connector until it has started to seat 6 Place one thumb on the left side of the top plastic flange and the other thumb on the left side of the bottom plastic flange Push the board into the connector until the top and bottom latches click onto the rack rails Visually inspect the board to be sure it has seated properly Note If a key block has already been installed on the rack insert the module without the key block Squeeze latch
17. The IC698PSA350 and IC698PSD300 power supplies are capable of operating at full capacity from 0 to 60 C with 70 CFM forced air cooling provided by a fan tray mounted below the system chassis These power supplies can operate at a limited capacity with only convection cooling For details see the temperature derating curves provided with the power supply specifications An airflow sensor is provided in the IC698PSA350 and IC698PSD300 power supplies to detect a fan failure or air blockage If the power supply senses a cessation of airflow it responds by latching off all outputs and turning on the overtemperature LED indicator A power cycle is required to recover from this latched condition You can enable or disable the airflow sensor using a jumper located on the outside of the power supply The airflow sensor option is enabled jumper on pins 1 and 2 as the default for each power supply To disable the airflow sensor place the jumper on pins 2 and 3 Location of Airflow Sensor Jumper Top View Jumper installed on pins 1 amp 2 of P3 Airflow sensor enabled l Jumper on pins 2 amp 3 disables airflow sensor Front Panel VMEbus Power Monitor Interface Timing ACFAIL The ACFAIL signal is pulled down when the power supply inputs are no longer being provided or when the ON OFF switch is OFF The ACFAIL signal is asserted at least 5ms before outputs fall below their specified limits to provide sufficient warning to the s
18. 1 through 8 are 0 8 20 3mm wide The CPU is installed in slot 1 Slot 9 is 1 6 wide If a single width module is installed in slot 9 it is recommended that a single width filler faceplate be used to close the extra width opening Slot 0 power supply slot is 2 4 61 0mm wide 20 amps 100W maximum total power allocation 2 amps 1 amp 60 amps 350W maximum total power allocation 12 amps 4 amps Height Width Depth 11 15 12 60 7 5 283mm 320mm 190mm Note that all Series 90 70 modules extend 1 7 43 mm beyond front of rack System supports VME standard 64 IC697ACC621 IC697ACCE624 IC697ACC644 See page 2 17 for details Note For environmental specifications see RX7i General Specifications in appendix A Chapter 2 Hardware Description 2 9 Power Supplies The RX7i power supplies provide 5V 12V and 12V power and logic level sequencing signals to modules on the RX7i backplane The power supply module plugs directly into the 47 pin connector provided in the leftmost slot in the RX7i rack RX7i power supplies cannot be used in Series 90 70 expansion racks The power supply output can ride through loss of up to one input line cycle without loss of output power The power supplies have the following features in common m Slide in rack mount construction m Electronic short circuit overcurrent protection m Overcurrent and overvoltage fault protection Power Factor correction for
19. 120 VAC 0 5A 32pt IC697MDL350 GFK 0600 Version E or higher GFK 0262 120 VAC 2 0A 16pt IC697MDL340 Version E or higher 120 240 VAC 2 0A Isolated 12pt IC697MDL341 Version B or higher 5 48 VDC 0 5A Neg logic 32pt IC697MDL753 Version A or higher 12 VDC 0 5A 32pt IC697MDL752 Version E or higher 24 48 VDC 0 5A 32pt IC697MDL750 Version G or higher 24 48 VDC 2 0A 16pt IC697MDL740 Version D or higher Relay output 16pt IC697MDL940 Version B or higher Single Relay Output 64 Point IC697VDR151 GFK 2063 Digital Output 64 Point IC697VDQ120 GFK 2066 Analog Input Double Analog Input IC697ALG230 GFK 0600 SBS3 and version A or higher when installed GFK 0385 in the main rack Version A or higher when installed in an expansion rack Firmware version 1 6 or higher Double Analog Current Input 16 Channel IC697ALG440 GFK 0600 Version B or higher GFK 0262 Analog Voltage Input 16 Channel IC697ALG441 Version B or higher Single Analog Input 64 Channel 16 Bit IC697VAL264 GFK 2056 Standard Performance Analog Input Isolated 16bit 16 Channel IC697VAL132 GFK 2060 Voltage 8 Channel RTD Strain Gauge IC697VRDO08 GFK 2098 Analog Output Double Analog Voltage Current Output 4Channel IC697ALG320 GFK 0600 SBS3 and version E or higher when installed GFK 0262 in the main rack Version C or higher when installed in an expansion rack Firmware version 1 4 or higher Single Analog Output 32 Channel 12 Bit IC697VAL301 GFK 2058
20. F gt 50 000 Hours manufacturers specification Filter Assembly Retainer and Guard UL94V 0 Plastic Filter Type Polyurethane Foam 30 PPI Pores Per Inch Part Numbers Description Catalog Number Rack Fan Assembly three 120 VAC fans IC697ACC721 Rack Fan Assembly two 120 VAC fans IC697ACC621 120 VAC Replacement Fans Sinwan S109AP 11 1TB Rack Fan Assembly three 240 VAC fans IC697ACC724 Rack Fan Assembly two 240 VAC fans IC697ACC624 240 VAC Replacement Fans Sinwan S109AP 24 1TB Rack Fan Assembly three 24 VDC fans IC697ACC744 Rack Fan Assembly two 24 VDC fans IC697ACC644 24VDC Replacement Fans Sinwan SD1238AP 24HBT Replacement Filter Element for all Rack Fan Assemblies Comair Rotron 554146 5 pack PACSystems RX7i Installation Manual April 2005 GFK 2223D Modules Supported by RX7i The RX7i rack accepts a power supply in slot O and a CPU with Ethernet daughterboard in slots 1 and 2 The remaining slots in a 17 slot rack can be used for one of the following UO combinations up to fifteen single width modules with no double width modules installed up to eight double width modules or a combination of double width and single width modules The remaining slots in a 9 slot rack can be used for one of the following I O combinations up to seven single width modules with no double width modules installed up to four double width modules or a combi
21. GFK 0600 B or higher Version A with assembly revision GFK 0262 R08 or higher is also allowed Double Bus Receiver Module expansion rack IC697BEM711_ GFK 0600 only GFK 0262 Version H or higher Double Bus Receiver Module expansion rack IC697BEM711 GFK 0600 only GFK 0262 Single VME Modules N A GFK 2235 and The RX7i supports all non GE Fanuc Double VME modules that the Series 90 70 system supports GFK 2223D Chapter 2 Hardware Description 2 21 SBS3 All modules installed in the RX7i main rack that use the SBS VME interface chip are required to have version 3 of the chip To determine whether your module meets this requirement look at the large square ASIC located near the top right corner of the circuit board The chip must have the following markings The most critical items are the last two lines SBS3 and 454 3 GE Fanuc started shipping modules with SBS version 3 in 1998 7 l v M F E e AMI N 5 P XXXXXXX A CIRCUIT GE FANUC BOARD SBS3 454 3 Le C W Vv E R 2 22 PACSystems RX7i Installation Manual April 2005 GFK 2223D Series 90 70 Expansion Racks The RX7i control system supports up to seven expansion racks The following Series 90 70 racks can be used as expansion racks IC697CHS750 Five slot rear panel mount IC697CHS782 VME Integrator rear panel mount IC697CHS783 VME Integrator front rack mount
22. Module BRM must be used in slot 1 of every Series 90 70 expansion rack The BRM has two connectors one for attachment to the upstream or CPU rack and the other for a daisy chained arrangement to additional expansion racks An expansion rack containing a High Speed Counter module IC697HSC700 requires Bus Receiver Module IC697BEM 7 11 version 13 or later Do not attempt to disconnect or connect an expansion rack cable while the system is under power This could cause unexpected system operation or damage to equipment GFK 2223D Chapter 2 Hardware Description 2 23 Sharing a Power Supply with a Second Expansion Rack Two expansion racks can be interconnected to share a single power supply for applications having extended I O requirements A Power Supply Extension Cable IC697CBL700 is available for such applications Dual rack operation from a single power supply can be implemented only if 5 VDC power of 5 2 amperes or less is required in the second rack Note A power supply can be shared only between racks that are expansion racks to the same RX7i main rack Do not use the power cable extension to expand power to a rack controlled by a different RX7i or Series 90 70 main rack This will cause problems because when the RX7i resets the expansion rack the reset signal is sent through the power cable to the other main rack causing it to also reset RX7i Rack 0 Series 90 70 Rack 1
23. Mount 17 Slot Rack IC698CHSO017 0 0 eeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeeeeeaees 3 10 Rear Mount 17 Slot Rack with Rear I O Access IC698CHS217 eee 3 11 Rear Mount 9 Slot Rack IC698CHSO09 0 ee eeceeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeeeeeaees 3 14 Front Mount 9 Slot Rack IC698CHS109 0 00 ee eeeeee cette eeeeenaeeeeeeeaeeeeeenateeeeeaes 3 15 Fan Gesell eege enee ege chase ei ae ees eta eee ee eee 3 16 Installing Fan Assemblies for 17 Slot Racks sssssessesirsseerresrrrrssrerrssrrrrssrrrrssne 3 16 Installing Fan Assemblies for 9 Slot RACKS ceececeeeeeeeeeeeeeeeeeeseeeeeeeseeeeeeeeeaeees 3 19 Changing the Fan FMSS 2 geed dae dhe deed ecu ee 3 20 RX i Power Supply EE 3 21 Field Wiring Connections AC Power Supplies IC698PSA100 and IC698PSA350 3 21 Field Wiring Connections DC Power Supply IC698PSD300 eee 3 22 CPU RTE 3 23 Replacing the CPU Battery Pack 3 24 Removing a CPU from the Rack seirian iea e E AEAEE IARAA iia 3 25 Ethernet Interface MOdUule cccecscceccecceteseeeceseneaeceeesacneeceecasaeeeesenteceeeaeeeeeeneeneceeenenees 3 26 UO Communications and Intelligent Option Modules nnen 3 27 VO Module Addressing EE 3 27 SINgle Width Module S oseere ne E EAE E E EARE AERE 3 28 Double Width Series 90 70 Modules 0 ec cccceeeeeeeeeeeeeeeeeeneeeeeenaeeeeeenaeeeseeneeeeeeaes 3 29 Power Supply Load Requirement SEENEN 4 1 Power Supply Load Capacity ccccccceseesseenceec
24. Pack A three cell lithium battery pack IC698ACC701 is installed yes in the battery compartment on the front of the CPU The E SC battery maintains program and data memory and operates 8 baat e th lock when power is removed lee Three cell e calendar cloc powe S Me T To avoid loss of RAM memory contents routine maintenance procedures should include scheduled replacement of the CPU s IC698ACC701 lithium battery pack For information on gt estimating battery life refer to the PACSystems CPU Reference Manual GFK 2222 1 To replace the battery pack Es Note The battery can be replaced with power applied to the Sa rack and the CPU in RUN or STOP mode 1 Open the battery compartment door and remove the battery from the compartment without disconnecting the battery from its terminals 2 Place the replacement battery in the compartment and connect it to the battery terminals that are not being used Disconnect the old battery from its terminal and discard the old battery 5 Close the battery compartment door Do not re charge disassemble heat or incinerate lithium batteries Do not make substitutions for the battery Be sure to use the authorized part number to replace the battery Disposal of lithium batteries must be done in accordance with federal state and local regulations Be sure to consult with the appropriate regulatory agencies before disposing of batteries For d
25. RX7i Power Supplies Catalog Number Maximum Total Output Watts Output Voltage Volts Current Amps IC698PSA350 350 5 60 12 12 12 4 IC698PSA100 100 5 20 12 2 12 IC698PSD300 300 5 50 12 10 12 4 Series 90 70 Power Supplies Catalog Number Maximum Total Output Watts Output Voltage Volts Current Amps IC697PWR710 712 55 5 11 IC697PWR711 713 55 5 20 12 2 12 1 IC697PWR721 722 90 5 16 5 12 1 5 12 1 IC697PWR724 90 5 18 12 1 5 12 1 IC697PWR731 732 60 5 12 12 1 5 12 1 IC697PWR748 90 5 18 12 1 5 12 1 GFK 2223D 4 1 Module Load Requirements 4 2 The following table lists the DC load in Amps required by each module The total load of all modules in a rack must not exceed the maximum capacity of the power supply in the rack in which the modules are installed For power supply load capacities see page 4 1 Module Load Requirements in Amps Catalog Number Module 5 VDC 12 VDC 12 VDC IC698CPE010 300Mhz CPU 3 2 0 042 0 008 IC698CPE020 CRE020 700Mhz CPU 4 5 0 042 0 008 IC698ETMO01 Rack based Ethernet module 1 5 IC698CHS017 Rear mount rack 0 7 IC698CHS117 Front mount rack 0 7 IC698CMX016 Communications Memory Xchange 1 8 IC698
26. coverage terminated at the entrance to the enclosure This 85 RF shield should not continue into the enclosure Eighty five percent braided shield is a standard cable available with various wire sizes and quantities from many cable manufacturers Analog High Speed Cables A 6 Analog or high speed lines which require shielded cable for immunity should be double shielded The outside braided shield should be terminated at the entrance to the enclosure and not continue within the enclosure The inside shield should be terminated per standard installation instructions The outside shield is classified as an RF shield and should be insulated from the inside shield PACSystems RX7i Installation Manual April 2005 GFK 2223D Power Input to Enclosure for Series 90 70 Power Supplies An alternative to shielded input cables is to use RF filters to minimize the noise coupled back onto the power supply inputs If RF filters are used at the point of enclosure entry unshielded wires may be used inside and outside the enclosure AC Power Input RF Filter Requirements Type Common mode Differential mode line filter m Effective range between 30 300 megahertz m Leakage current lt 0 8 milliampere m Insertion loss gt 30 decibels 30 megahertz gt 20 decibels 100 megahertz gt 15 decibels 300 megahertz DC Power Input RF Filter Requirements m Type Feed through z type EMI ceramic filter m Capacitance 1500 picofarads minimum
27. fasten leads down PACSystems RX7i Installation Manual April 2005 GFK 2223D GFK 2223D Mounting the Fan Assembly on a Rack The following illustration shows the position of the fan assembly when it is mounted on a rack Note that it is mounted on the bottom of the rack with airflow from the bottom toward the top of the rack Gi o ae a Sis tae aa pe aaral l et o a 1 ai Les Leon dE Et Er EE 2 4 0 O O E O ei A 2 DA H Deg d d f ch TT asf a ee l M L Il sg d N i Typical Fan Assembly Mounting AC Type Fan Assembly Shown To install the fan assembly use the following instructions The only tool you need to attach the fan assembly to the rack is a 2 Phillips screwdriver Fan Assembly Dimensions for Mounting Chapter 3 Installation Instructions 3 17 1 Position the fan assembly on the bottom of the rack and slide the flange on the rear of the fan assembly flange without slots under the lip of the rear rail on the rack 2 While doing this align the two holes in each end of the fan assembly with the holes in the rack side plates 3 Install two screws in each end and secure the fan assembly by tightening the screws to 10 12 in lbs 4 There are two additional screws that must be installe
28. milliseconds minimum 5 milliseconds minimum Operating Temperature 0 C to 60 C 32 F to 140 F GFK 2223D Chapter 2 Hardware Description FELDOK OUTPUTOK PACSysfems RX7i SUPPLY LiKe FUSES 4 HA ZA RDI UE FOR E IR WNB AAD IW ES E 2 13 2 14 IC698PSA350 Specifications For environmental specifications see RX7i General Specifications in appendix A Nominal Input Rated Voltage 120 240 VAC 125 VDC Input Voltage Range 85 to 264 VAC 47 to 63 Hz 100 150 VDC Input Power 437 watts typical 500 watts maximum Input Requirements Inrush current cold start 120VAC Inrush current cold start 230VAC Inrush current duration 30 amps maximum 60 amps maximum 100ms Power Factor 0 99 minimum only valid between 90VAC and 260VAC Output Requirements Output Power Output Voltages Overvoltage Limit Overcurrent Limit 350 watts maximum total for all 3 outputs 5 VDC 4 875 to 5 25 volts 0 to 60 amps 12 VDC 11 64 to 12 6 volts 0 to 12 amps 12 VDC 12 6 to 11 64 volts 0 to 4 amps 5 VDC Output 5 7 to 6 7 volts 5 VDC output 66A typical 12 VDC output 15A typical 12 VDC output 4 6A typical Isolation input to all outputs 250 VAC continuous 1500 VAC for 1 minute Protective Limits Ride through time allowed for loss of AC input without affecting DC outputs Holdup Time time from system failure s
29. modules must be in accordance with the guidelines described in the PACSystems RX7i User s Guide to Integration of VME Modules GFK 2235 I O Module Addressing Module addressing is determined by the position slot number in the rack in which it is installed There are no jumpers or DIP switch settings required for addressing of modules Reference addresses for each module are assigned using the hardware configuration portion of the programming software The hardware configuration function allows you to assign reference addresses to the I O modules on a slot by slot basis GFK 2223D Chapter 3 Installation Instructions 3 27 E E Ei Ei Ei E Ze S U Oo o eg CC O00000 EZ EE 0000000000000000000 O000000000000000000 00000000 oocoooooooocoocoooocooo 000000000 0000000000000000000 J X OO O0000000000000000000 lo00090000000000000000 jlOd00 O O lt gt e e e e Power Supply Series 90 70 Modules VME Modules RX7i Rack with VME and Double Width Series 90 70 Modules Installed Card guide Single Width Modules 1 Be sure the power to the rack into which the module is to be inserted is OFF Connector
30. port Configurable Advanced User Parameters Yes GFK 2223D Chapter 2 Hardware Description 2 5 2 6 RX7i Racks IC698CHS017 Rear wall mount 17 slots IC698CHS217 Rear wall mount 17 slots with rear I O access IC698CHS117 Front mount 17 slots IC698CHS009 Rear wall mount 9 slots IC698CHS109 Front mount 9 slots The RX7i rack can be used for all RX7i CPU and I O configurations including Series 90 70 I O and VME modules The RX7i rack accommodates two module types m RX 7iand Series 90 70 modules which use a detachable field wiring terminal board Each UO module accepts up to forty AWG 14 2 10 mm2 wires The wire bundle is routed out the bottom of the terminal board cavity where a cleat is provided for a tie wrap to secure the bundle to the terminal board housing With the IC698CHS217 the VME64 J2 connector user defined I O pins are accessible through a rear 96 pin DIN connector I O wiring may be connected to these rear access connectors If the optional rear cover is used UO wiring is routed out the bottom of the cover m VME modules which have varying methods of connecting to field devices Backplane connectors are spaced on 0 8 20 3mm centers to accommodate single width and double width RX7i and non GE Fanuc VME modules The RX7i rack m Accepts RX7i modules VME modules and some Series 90 70 modules For a list of supported modules refer to page 2 19 m Provides slot sensing for Series 90 70 rack t
31. rack fan assembly can be mounted on the rack 6 00 Allow sufficient horizontal clearance for access to i 152 4 ground studs at each end of the rack l Side View H Front View GE y PACSystems RX7i Installation Manual April 2005 GFK 2223D Rear Mount 17 Slot Rack with Rear I O Access IC698CHS217 This rack mounts in a 10 254 mm deep enclosure The rack must be mounted in the orientation shown in the following figure Overall rack dimensions are 11 15 H x 19 W x 8 875 D 283 x 483 x 225mm Rack dimensions with the optional rear cover installed are 11 15 H x 19 W x 8 97 D 283 x 483 x 228mm To mount the rack with the rack spacers you will need eight M6 machine screws The 8 32 ground stud on the sides of the rack must be connected to earth ground as detailed in Safety and Reference Ground on page 3 8 To meet U S Canadian Australian and European regulations for Class A digital devices and maintain CE Mark compliance RX7i installations that include the following products must be installed in a metal enclosure with external wiring routed in metal conduit as described in Appendix A Mounting Dimensions A Dimensions in inches Millimeters are in parentheses 9 14 6 00 19 00 6 00 gt a gt 2
32. removed Only the correct module type can be inserted into that slot Installing Insulating Strips for Series 90 70 Modules An insulator strip is required on certain Series 90 70 modules that are installed to the immediate right of an RX7i module The insulator strip prevents module from short circuiting to the metal faceplates of an adjacent VME module Note Current versions of these modules are shipped with the insulators installed The strip is visible on the back of the printed wiring assembly High Voltage Series 90 70 Modules Insulating strips should be installed on the following modules Versions earlier than IC697MDL240 D IC697MDL241 IC697MDL250 IC697MDL251 IC697MDL640 IC697MDL340 IC697MDL341 IC697MDL350 mm om mm oO The RX7i rack is shipped with an Insulator Kit that includes enough parts to update three Series 90 70 I O modules The plastic insulating strip is installed on the back of the printed wiring assembly along the edge of the I O connector to prevent the possibility of high voltage I O cards short circuiting to the metal faceplates of VME cards Follow the installation instructions included with the kit Use part number 44A752213 G01 to order additional kits as needed PACSystems RX7i Installation Manual April 2005 GFK 2223D Bus Controller and Bus Expansion Modules Insulating strips should be installed on the following modules to prevent the possibility of the module short circuiting to the metal f
33. transformer Power supply to the RX7i control system must be controlled not to exceed overvoltage category Il per EN60204 1 IEC204 Do not exceed the input specifications of the power supply Otherwise functional failures or dangerous conditions can occur in the electronic modules equipment Emergency shutoff devices in accordance with EN60204 IEC204 must be effective in all operating modes of the automation equipment Resetting the emergency off device must not result in any uncontrolled or undefined restart of the equipment Automation equipment and its operating elements must be installed in such a manner as to prevent unintentional operation Suitable measurements must be taken to ensure that operating sequences interrupted by a voltage dip or power supply failure resume proper operation when the power supply is restored Care must be taken to ensure that dangerous operating conditions do not occur even momentarily If necessary the equipment must be forced into the emergency off state Negative Logic Input and Output Modules cannot be used Exception With safety agency approval such as TUV on GMR Systems these devices may be used in safety system H configurations Cable shielding and grounding are the responsibility of the machine builder GE Fanuc s installation instructions and guidelines must be followed Install the power supply and signal cables in such a manner as to prevent inductive and capacitive int
34. with the programmer and or HMI devices via the embedded Ethernet ports or via the serial ports 1 and 2 using GE Fanuc SNP X Serial I O or Modbus RTU slave protocols IC698CPE010 300MHz CPU microprocessor IC698CPE020 700MHz CPU microprocessor IC698CRE020 700MHz CPU microprocessor with redundancy This section provides information on CPU port pinouts and other physical features For additional details on CPU features and operation refer to the PACSystems RX7i CPU Reference Manual GFK 2222 The CPU has three independent on board serial ports accessed by connectors on the front of the module Two of these ports are used for firmware upgrades and as serial interface to external devices The third on board serial port is used for station management of the Ethernet interface All serial ports are isolated For pinout information refer to chapter 5 Port 1 is RS 232 compatible and optocoupler isolated It has a 9 pin female D sub connector with a standard pin out This is a DCE data communications equipment port that allows a simple straight through cable to connect with a standard AT style RS 232 port The Port 1 indicator provides the status of serial port activity Port 2 is RS 485 compatible and optocoupler isolated It has a 15 pin female D sub connector This port does not support the RS 485 to RS 232 adapter IC690ACC901 This is a DCE port This port requires a shielded cable The Port 2 indicator provides the status of s
35. 020 IC698PSA350 or any see page 2 17 for details of the single width IC697Vxx modules Note appendix A PACSystems RX7i Installation Manual April 2005 Rear mount IC698CHS217 rear I O access Slots 1 through 17 are 0 8 20 3mm wide The CPU is installed in slot 1 Slot 0 power supply slot is 2 4 61 0mm wide 20 amps 100W maximum total power allocation 2 amps 1 amp 60 amps 350W maximum total power allocation 12 amps 4 amps Width 19 00 483mm Depth 8 875 225mm Width 19 00 483mm Depth 8 97 228mm System supports VME standard 64 IC697ACC721 IC697ACC724 IC697ACC744 For environmental specifications see RX7i General Specifications in GFK 2223D Specifications 9 Slot Racks GFK 2223D o00o0000000000000000000000000000000000000000000000000000000 m Tair Le Im Te Al il ot Cz Part numbers Maximum current from RX7i power supplies 100 watt supply 350 watt supply Dimensions 5V 12V 12V 5V 12V 12V Fan kits optional required for IC698CPE020 CRE020 IC698PSA350 or any of the single width IC697Vxx modules Rear mount IC698CHSO009 Front mount IC698CHS109 Slots
36. 20 f 232 0 45 A 320 11 94 S 152 4 f i 11 303 10 64 l 7 25 La W gt La gt La ei pd 184 a i i 270 i H d f 1 48 ea 4 is 2 25 57 7 50 3 00 191 76 S GE Intelligent fan connector 2 25 57 A 4 Ground 1 48 stud FE wee 8 i y 4 i i 4 Ground stud 0 265 x 0 437 A ed 0 33 typical Series 90 70 modules extend 1 7 in H i S 43mm beyond front of rack og 8 38 Mmm Beyond front of rack Allowance for cooling If additional cooling is required a rack fan assembly can be mounted on the rack i 6 00 Allow sufficient horizontal clearance for access to 152 4 ground studs at each end of the rack f Side View EN Front View E EAA PEA A EE ere Ret Ee Y GFK 2223D Chapter 3 Installation Instructions 3 15 Fan Assembly Note Itis recommended that the fans be wired to the same source of power as the CPU This ensures that the fans are running when the CPU is active Note You will need to install the fan assembly on the rack before installing the rack into an enclosure or equipment rack A minimum of 23cm 9 inches between racks is required to remove and replace an individual fan from the fan assembly The following fan kits are available For 9 Slot Racks Rack Fan Assembly 120 VAC IC697ACC621 Rack Fan Assembly 240 VAC IC697ACC624 Rack Fan Assembly 24 VDC IC697ACC644 Rack Fan Assembly 120 VAC IC697ACC721 For 17 Slot Racks Rack Fan Assem
37. 32 sw 152 4 483 SEAN 152 4 11 i 460 g 17 04 7 25 Ke gt 433 gt ar a 184 433 I Ll V 0 75 7 A A O ei qd 6 75 H 172 3 00 R per Intelligent fan H i 76 connector i i f T S 15 Ground 38 stud Y 38 Ground H O stud 2 24 x W k 4 f 57 t J D y A 4 0 25 dia A a i 0 34 typical Series 90 70 modules extend 1 7 in i H m 8 64 29mm beyond front ofirack Allowance for cooling If additional cooling is required arack fan assembly can be mounted on the rack 6 00 Allow sufficient horizontal clearance for access to 152 4 ground studs at each end of the rack Side View po Front View GFK 2223D Chapter 3 Installation Instructions 3 11 3 12 Installation Procedure for Rear I O Access Rack Fasten two rack spacers on the equipment panel one for each side of the rack using four M6 screws Insert four M6 screws in either the top or bottom sets of holes on the spacers Because these will be used for mounting the rack do not tighten them all the way down Leave enough space between the screws and the spacer to install the rack Install any rack rear I O wiring required for the application Refer to the PACSystems RX7i Installation Manual GFK 2223 for recommendations related to wiring ES SE 18 11 460mm el Ei KA R Obs K
38. AC operation Overview Catalog Load Nominal Input Forced Air Cooling Required Number Capacity for full Capacity IC698PSA100 100 Watts 120 240 VAC No or 125 VDC IC698PSA350 350 Watts 120 240 VAC Yes For operation at limited capacity with only or 125 VDC convection cooling refer to the thermal derating curve on page 2 15 IC698PSD300 300 Watts 24 VDC Yes For operation at limited capacity with only convection cooling refer to the thermal derating curve on page 2 17 Power Supply Operation On Off Switch The two position On Off switch located on the front faceplate is a logic level switch that enables or disables the output channels only This switch does not interrupt the line input Lethal voltages are present inside the power supply module whenever input power is supplied to the rack PACSystems RX7i Installation Manual April 2005 GFK 2223D Indicators The following LED indicators are provided on the power supply front panel LED Name Color Function FIELD OK green Turns ON when AC power is applied within its specification range OUTPUT OK green Turns ON when all three DC outputs channels are operating within their specifications Turns OFF if any of the three DC output channels has failed OVER TEMP IC698PSA350 red Turns On if the critical power supply temperature is and IC698PSD300 only exceeded or if the airflow sensor detects cessation of air flow Overvol
39. DA DGDGDGDGDOODIDONGDNGDGDGDOD00DGDGDGDG0G0000000000 Part numbers Rear mount IC698CHS017 Front mount IC698CHS117 Slots 1 through 17 are 0 8 20 3mm wide The CPU is installed in slot 1 Slot 0 power supply slot is 2 4 61 0mm wide Maximum current from RX7i power supplies 100 watt supply 5V 20 amps 100W maximum total power allocation 12V 2 amps 12V 1 amp 350 watt supply 5V 60 amps 350W maximum total power allocation 12V 12 amps 12V 4 amps Dimensions Height Width Depth 11 15 19 00 7 5 283mm 483mm 190mm Note that all Series 90 70 modules extend 1 7 43 mm beyond front of rack System supports VME standard 64 Fan kits optional required for IC697ACC721 IC697ACC724 IC697ACC744 IC698CPE020 CRE020 IC698PSA350 or See page 2 17 for details any of the single width IC697Vxx modules Note For environmental specifications see RX7i General Specifications in appendix A GFK 2223D Chapter 2 Hardware Description 2 7 Specifications 17 Slot Rack with Rear I O Access Na KO SEN ae Roe ws SX Part numbers Maximum current from RX7i power supplies 100 watt supply 5V 12V 12V 5V 12V 12V Dimensions IC698CHS217 Without rear cover 350 watt supply With rear cover Fan kits optional required for IC698CPE020 CRE
40. Grounding and push Some Series 90 70 I O modules have a ground clip that contacts the conductive bottom rail on the rack when the module is fully inserted Shield connections in the user connectors are routed to this ground clip through conductors on the module Chapter 3 Installation Instructions 3 29 3 30 Universal Terminal Boards Series 90 70 I O modules have detachable field wiring terminal boards This convenient feature makes it easy to prewire field wiring to the user supplied input and output devices and to replace modules in the field without disturbing existing field wiring The I O connector terminals accept up to one AWG 14 2 1 mm wire or two AWG 16 1 3 mm wires Wires are routed out of the bottom of the terminal board cavity A terminal board strap attached to the bottom front of each I O terminal board is used to securely fasten the terminal board to the rack For field wiring procedures refer to GFK 0262 Mechanical Keying Some double width Series 90 70 I O modules are mechanically interlocked by means of a key block to prevent the accidental interchange of one module type for another For example a DC Output module cannot be inserted into a slot where the terminal board has been wired for an AC Input module A unique key is provided with each module When a module is initially installed in a rack the key block automatically latches onto the center rail on the backplane where it remains when a module is
41. PACSystems RX7i Installation Manual April 2005 GFK 2223D Installation Guidelines for Conformance to Standards To meet U S Canadian Australian and European regulations for Class A digital devices and maintain CE Mark compliance RX7i installations that include the following products must be installed in a metal enclosure with external wiring routed in metal conduit as described in this appendix a Al Series 90 70 modules For a list of supported Series 90 70 modules see Modules Supported in RX7i in chapter 2 m Al Series 90 70 expansion racks m RX7i Memory Xchange modules IC698RMX016 IC698CMX016 RX7i Rear Mount Rack with Rear I O Access IC698CHS217 Requirements for Installation in a Metal Enclosure Racks must be mounted in a metal enclosure with a metal on metal connection around the door or the equivalent All surfaces of the enclosure must be adequately grounded to adjacent surfaces to provide electrical conductivity m Wiring external to the enclosure must be routed in metal conduit or the equivalent Using shielded cables and power line filtering as detailed in Shielded Cable Alternative to Conduit is equivalent to using metal conduit m The conduit must be mounted to the enclosure using standard procedures and hardware to ensure electrical conductivity between the enclosure and conduit The termination for the shielded cable alternative to conduit is detailed in Shielded Cable Alternative to Conduit
42. RMX016 Redundancy Memory Xchange 1 8 IC697BEM713 Bus Transmitter 1 4 IC697BEM711 Bus Receiver 0 8 IC697BEM731 Genius Bus Controller double width 1 3 IC687BEM731 Genius Bus Controller single width 1 3 IC697BEM763 DLAN DLAN Interface Module 1 0 IC697CMM711 Communications Coprocessor 0 7 IC697HSC700 High Speed Counter 1 0 Listed current 10mA x number of ON outputs 1 6 x encoder current IC697MDL240 120 VAC Isolated Input 16 points 0 25 IC697MDL241 240 VAC Isolated Input 16 points 0 25 IC697MDL250 120 VAC Input 32 points 0 35 IC697MDL251 120 VAC Input 16 points 0 35 IC697MDL252 12 VAC Input 32 points 0 3 IC697MDL253 24 VAC Input 32 points 0 3 IC697MDL254 48 VAC Input 32 points 0 3 IC697MDL340 120 VAC Output 16 point 0 25 IC697MDL341 120 240 VAC Isolated 2A Output 16 points 0 25 IC697MDL350 120 VAC Output 32 point 0 5 IC697MDL640 125 VDC Pos Neg Logic Input 16 points 0 3 IC697MDL651 Negative Logic TTL Input 32 points 0 53 IC697MDL652 12 VDC Pos Neg Logic Input 32 points 0 3 IC697MDL653 24 VDC Pos Neg Logic Input 32 points 0 3 IC697MDL654 48 VDC Pos Neg Logic Input 32 points 0 3 IC697MDL671 Interrupt Input Module 16 points 14 Interrupt 0 3 IC697MDL740 24 48 VDC Output 16 point 0 25 IC697MDL940 16 Point Output Relay 0 75
43. WVDC 100 volts Current rating As needed for application m Insertion Loss gt 50 decibels at 100 megahertz Shield Termination Termination of RF shields is extremely important in the reduction of RF emissions The RF shields should be terminated at the entrance to the enclosure with a 360 degree contact between the shield and the enclosure wall Compression Connectors Compression connectors are standard hardware available for the termination of conduit The diameter of the connectors is not of significant importance other than to make sure the wires can actually fit through them The compression connector provides a metal ring for shield termination and compression The following figure shows an unshielded I O cable with a single shield side view Nut Unshielded I O Enclosure ea Shield Metal Ring PVC Jacket Unshielded I O Cable with a Single Shield GFK 2223D Appendix A Product Certifications and Installation Guidelines for Conformance A 7 A 8 The following figure shows multiple communication high speed cables that share a single RF shield side view Nut Metal Ring DEE Faber preter er eter peee neneke RF Shield Enclosure A Connector Shielded Cables Communication Cables Sharing an RF Shield Specialty Shielded Cable Vendors Eupen specializes in RF absorptive material outer coating cables CMS cables Ask for equivalent Genius cables Glenair Inc specializes in c
44. aceplate of the adjacent VME board IC697BEM731 Genius Bus Controller IC697BEM713 Bus Transmitter Module IC697BEM711 Bus Receiver Module The plastic insulating strip is installed on the backside of the printed wiring assembly along the edge of the I O connector To order insulating strip kits for C697BEMxxx modules that do not have them use part number 44A751635 G01 Follow the installation instructions included with the kit Removing a Double Width Series 90 70 Module 1 Ensure that the rack is powered down 2 Grasp the module firmly at the top and bottom of the board cover with your thumbs on the front of the cover and your fingers on the plastic clips on the back of the cover 3 Squeeze the rack clips on the back of the cover with your fingers to disengage the clips from the rack rail and pull the board firmly to remove it from the backplane connector 4 Slide the printed circuit board along the card guide and remove it from the rack GFK 2223D Chapter 3 Installation Instructions 3 31 Chapter Power Supply Load Requirements 4 Power Supply Load Capacity The total load of all modules in a rack must not exceed the maximum load capacity of the power supply Refer to Module Load Requirements on page 4 2 for a listing of DC load required by the modules supported in an RX7i system The maximum capacities for the power supplies are listed in the following tables
45. any other branch This method is shown in the figure below m Ground conductors should be as short and as large in size as possible Conductors must always be large enough to carry the maximum short circuit current of the path being considered RX7i Control Motor Drives Machinery System Cabinet and other Electrical Equipment Programming Device O O Earth ma Central Ground Ground Point Note Signal and power connections not shown Recommended System Grounding GFK 2223D Chapter 3 Installation Instructions 3 7 Equipment Grounding Equipment grounding recommendations and procedures are listed below These grounding procedures must be properly followed for safe operation of your RX7i control system Safety and Reference Ground Shield Ground 3 8 m The ground stud on the side of the rack must be connected to earth ground using minimum AWG 12 3 3 mm wire with the shortest possible length and a ring terminal Use of a nut and star washer for each wire on the GND stud is recommended to ensure adequate grounding Refer to applicable electrical safety codes If the ground stud on the rack is not connected the rack is not grounded The rack must be grounded to minimize electrical shock hazard which may result in severe personal injury or fatality and to maintain certification to standards m To assure adequate module to rack grounding all RX7i modules must have their faceplate screws tightened to en
46. ated documents Genius 1 2 RX7i 1 1 Series 90 70 1 2 Removable terminal boards 3 29 3 30 RFI standards A 4 RX7i control system overview 1 3 document set 1 1 general specifications A 3 modules supported 2 19 racks installing 3 9 RX7i Memory Xchange modules installation guidelines for conformance A 5 GFK 2223D GFK 2223D S Safety and reference ground requirements 3 8 Serial ports 5 2 Series 90 70 installation guidelines for conformance A 5 Shared power supply 2 24 Shielding serial cable 5 3 Single width modules installing 3 28 supported 2 19 Specialty shielded cable vendors A 8 Specifications fan assemblies 2 18 Support technical 3 2 System grounding 3 7 T Technical support 3 2 Terminal boards detachable 3 29 3 30 I O 3 29 3 30 V VME modules 2 21 W Wiring Color coding 3 5 Routing wires 3 6 Index Index Index 3
47. ation Maximum cable lengths the total number of feet from the CPU to the last device attached to the serial cable are Port 1 RS 232 15 meters 50 ft shielded cable optional Port 2 RS 485 1200 meters 4000 ft shielded cable required Port 3 RS 232 15 meters 50 ft shielded cable optional Chapter 5 Cabling Information 5 3 Appendix Conformance A Product Certifications and Installation Guidelines for This appendix describes the compliance markings and standards to which the RX7i products have been certified It also provides installation requirements for conformance to standards and additional safety guidelines for installing in the European Union RX7i Agency Approvals Description Agency Comments Standard or Marking N A Safety for Industrial Control Equipment lan Certification by Underwriter s Laboratories UL Jus uergen to UL508 standard and equivalent CSA C22 2 No 142 M1987standard N A Safety for Hazardous Locations flan Certification by Underwriter s Laboratories Class I Div 2 Groups A B C D HL Jus eren to UL1604 standard and equivalent CSA C22 2 No 213 M1987 standard Low Voltage Directive European Safety for Industrial Control Equipment LE Self Declaration in accordance with European Directives Refer to Declaration of Conformity found under Product Certification at www gefanuc com for a list of approved products Electromagnetic Compatibility Di
48. bed in this manual Customer Care Toll free 800 GE FANUC 800 433 2682 International direct dial 780 420 2197 Internet http www gefanuc com Email support gefanuc com PACSystems RX7i Installation Manual April 2005 GFK 2223D System Layout Guidelines A good layout helps minimize the chance of electrical shock to personnel working on the system It lets maintenance technicians easily access the unit to make measurements load software check indicator lights remove and replace modules etc It also makes it easier to trace wiring and locate components while troubleshooting In addition proper system layout promotes good heat dissipation and helps eliminate electrical noise from the system Excess heat and noise are two major causes of electronic component failure Locate RX7i equipment away from other components that generate a lot of heat such as transformers power supplies or power resistors Locate RX7i equipment away from components that generate electrical noise such as relays and contacts Locate RX7i equipment away from high voltage components and wiring such as circuit breakers and fusible disconnects transformers motor wiring etc Locate equipment at a convenient level that allows technicians reasonable access for maintaining the system Route sensitive input wires away from electrically noisy wires such as discrete output and AC wiring Grouping I O modules to separate output modules from sensitive inpu
49. bly 240 VAC IC697ACC724 Rack Fan Assembly 24 VDC IC697ACC744 Replacement Fans and Filter Elements 120 VAC Replacement Fans Sinwan S109AP 11 1TB 240 VAC Replacement Fans Sinwan S109AP 22 1TB 24 VDC Replacement Fans Sinwan SD1238AP 24HBT Replacement Filter Element for all Rack Fan Assemblies Comair Rotron 554146 5 pack Installing Fan Assemblies for 17 Slot Racks AC Rack Fan Assemblies IC697ACC721 724 The fans are wired in parallel using a cable assembly supplied with the fan assembly that plugs into the three fan wiring connectors When the cable assembly is installed the fan on the left looking at front of rack will have a 3 foot lead with stripped ends for connecting to the 120 or 240VAC power source eal Seeche alll DES d ee te Gee Connector 3 AC Rack Fan Assemblies IC697ACC721 724 24 VDC Rack Fan Assembly IC697ACC744 For Revision B Rack Fan Assemblies and later the power cable wiring is the same as for the AC Rack Fan Assembles IC697ACC721 724 For earlier versions the fans each have a pair of 12 310 mm 24 AWG leads Connect these leads in parallel with all red leads connected to 24 VDC and all black leads connected to 24 VDC Common Use wire ties to
50. bottom right of the connector as viewed from the front of the module Termination resistance for the RD A signal should be connected on units at the end of the line To make this termination connect a jumper between pins 9 and 10 inside the 15 pin D shell PACSystems RX7i Installation Manual April 2005 GFK 2223D Station Manager Port Pin Assignments The Station Manager ports on both the CPU and Ethernet modules are RS 232 compatible and isolated The Station Manager port has a 9 pin female D connector This is a DCE port that allows a simple straight through cable to connect with a standard AT style RS 232 port This port contains full use of the standard RS 232 signals for future use with point to point protocol PPP Station Manager RS 232 Signals Pin Number Signal Name Description 1 DCD Data Carrier Detect 2 TXD Transmit Data 3 RXD Receive Data 4 DSR Data Set Ready 5 OV Signal Ground 6 DTR Data Terminal Ready 7 CTS Clear To Send 8 RTS Request to Send 9 RI Ring Indicator Pin 1 is at the bottom right of the connector as viewed from the front of the module Serial Cable Lengths and Shielding GFK 2223D The connection from a CPU serial port to the serial port on a computer or other serial device requires a serial cable This connection can be made with the IC200CBLO001 cable kit or you may build cables to fit the needs of your particular applic
51. ciency or usefulness of the information contained herein No warranties of merchantability or fitness for purpose shall apply The following are trademarks of GE Fanuc Automation North America Inc Alarm Master Genius PROMACRO Series Three CIMPLICITY Helpmate PowerMotion VersaMax CIMPLICITY 90 ADS Logicmaster PowerTRAC VersaPoint CIMSTAR Modelmaster Series 90 VersaPro Field Control Motion Mate Series Five VuMaster FrameworX PACSystems Series One Workmaster GEnet ProLoop Series Six Copyright 2003 2005 GE Fanuc Automation North America Inc All Rights Reserved GFK 2223D Preface The following statements are required to appear for Class Div 2 Hazardous Locations 1 2 3 EQUIPMENT LABELED WITH REFERENCE TO CLASS GROUPS A B C and D DIV 2 HAZARDOUS LOCATIONS IS SUITABLE FOR USE IN CLASS I DIVISION 2 GROUPS A B C DOR NON HAZARDOUS LOCATIONS ONLY WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS iii Contents tree e 1 1 Getting Started c ciciceccatcccceesetcaeceslicteeesetccaeessteceeevsbeteeessebetaeestbnceeessbanaeestbseeeder aseeesrenneeed 1 1 Guide to the RX7i Document Get 1 1 The PACSystems RX7i Control SyStem cccccceseeeeseseeeeeeeeeeeeeeseeeeeseseeeeeseseseenseeeeseenens 1 3 Hardware D
52. connector H PACSystems RX7i Installation Manual April 2005 EE EE EE EE EE A i Dimensions in inches Millimeters are in parentheses S E X 12 60 6 00 i 152 4 ous di e DI oun Co 152 4 11 297 ae ww gt a 270 gt La gt fund aoe y A 0 75 19 pet eel RER VE Ww 6 75 gt 5 11 15 172 3 00 172 a wl 283 15 CI Ground 38 stud 38 H Ground iy 2 24 e E d 67 K L UI Y f y A 0 25 dia i A 0 34 typical P 8 64 i Allowance for cooling If additional cooling is required i a rack fan assembly can be mounted on the rack 6 00 Allow sufficient horizontal clearance for access to 152 4 ground studs at each end of the rack Front View ids Atta eaaa ae ae an E H GFK 2223D Front Mount 9 Slot Rack IC698CHS109 The rack must be mounted in the orientation shown in the following figure The 8 32 ground stud on the sides of the rack must be connected to earth ground as detailed in Safety and Reference Ground on page 3 8 Mounting Dimensions EECH A Dimensions in inches Millimeters are in parentheses 9 14 oe 6 00 12 60 l La e e j i H 152 4 3
53. culation is made for these six inputs Using the formula of Average Power Dissipation Input Voltage x Input Current in Amps x Percent expressed as a decimal of on time 120 x 0 010 x 0 20 0 24 Watts per input Then multiply this result by 6 0 24 Watts x 6 inputs 1 44 Watts total for the 6 inputs Finally adding up the individual calculations 9 6 0 0 1 44 11 04 Watts for the module s total input calculation Total Heat Dissipation Once the individual power dissipations have been calculated add them all to obtain total heat dissipation Note that the rack analog input modules and analog output modules have been ignored in this procedure because their power dissipation values are negligible when compared with the total Also since each rack has its own power supply each rack should be calculated on an individual basis GFK 2223D Appendix B Calculating Heat Dissipation B 5 GFK 2223D A Agency approvals A 1 Analog high speed cables installation guidelines conformance to standards A 6 B Battery auxiliary 3 24 replacing 3 24 Boolean execution times HX 2 4 Bus controller expansion modules insulating strips 3 31 Bus Receiver Module 2 21 2 23 Bus Transmitter Module 2 21 2 23 C Cables analog high speed A 6 communication A 6 ground 3 7 UO A 6 RS 485 shielding 5 3 serial length 5 3 Cabling 5 1 Class Div 2 harzardous locations A 2 Class Zone 2 hazardous locations A 2 Color c
54. d for selecting Output modules during the design process in order to ensure that the modules maximum ratings are not exceeded B 1 Heat Dissipation Calculations Module Heat Dissipation For each module except power supplies discussed separately use the following procedure Assume that all input power to these modules is dissipated as heat 1 Look up the module in the Module Load Requirements table chapter 4 and obtain the current values for each of the three power supply voltages listed All modules use the 5VDC supply and a relatively few modules also use one or both of the two 24VDC supplies 2 For each voltage used by the module calculate the power dissipation by multiplying the current value in Amps times the voltage Power in Watts Current in Amps x Voltage in Volts 3 For modules using more than one voltage add the calculated power values to arrive at the total for the module Example 1 The Module Load Requirements table shows that the IC698CPE020 module draws 4 5 Amps from the 5VDC supply 22 5 Watts 0 042 Amps from the 12VDC supply 0 504 Watts 0 008 Amps from the 12VDC supply 0 096 Watts Total 23 1 Watts Example 2 The Module Load Requirements table shows that the IC698ETMO001 module draws 1 5 Amps from the 5VDC supply 7 5 Watts Power Supply Heat Dissipation B 2 In general power supplies are 66 efficient The power supply dissipates approximately 1 Watt of power in the form of heat for ev
55. d in the front rail Install these screws and tighten to 10 12 in lbs Mounting Details for Fan Assembly AC Type Shown PACSystems RX7i Installation Manual April 2005 GFK 2223D Installing Fan Assemblies for 9 Slot Racks AC Rack Fan Assemblies IC697ACC621 624 The two fans are wired in parallel using a cable assembly supplied with the fan assembly that plugs into the fan wiring connectors located on the back of the fan assembly When the cable assembly is installed the fan on the right looking at front of rack will have a 3 foot lead with stripped ends for connecting to the 120 or 240VAC power source 24 VDC Rack Fan Assembly IC697ACC644 The two fans are wired in parallel using a cable assembly supplied with the fan assembly that plugs into the fan wiring connectors located on the back of the fan assembly When the cable assembly is installed the fan on the right looking at front of rack will have a 3 foot lead with stripped ends for connecting to the 24 VDC power source The red lead connects to 24 VDC and the black lead connects to 24 VDC Common Use wire ties to fasten leads down Mounting the Fan Assembly on a Rack The following illustration shows the position of the fan assembly when it is mounted on a rack Note that it is mounted on the bottom of the rack with airflow from the bottom toward the top of the
56. eeeceseeeseaeeeseeeeeeseesseaeeeseseseeseeeeeeeeeesees 4 1 Module Load Requirements cccccceseesseeeeeeeeeeeeeeesseaeeeeeeesneseesseaneeseseseseesseeaneeeesees 4 2 Cabling Informations aaa aaa haaa eaaa AKENE 5 1 Ethernet Ports i cccceccccccettiecstteetteeettecceescutcee cette deeestel edewsteretesenteiteeustil eteastaveceessertieestireteense 5 1 Serial POMS A E E E E E E E A E E 5 2 Port T Pin gelengt cenia a a e er 5 2 Port Een LN ET 5 2 Station Manager Port Pin Assionments cece eeeeeeeeeeeeeeeeeeaeeeeeeaeeeseenaeeeeeenaes 5 3 Serial Cable Lengths and Shielding AA 5 3 vi PACSystems RX7i Installation Manual April 2005 GFK 2223D Contents Product Certifications and Installation Guidelines for Conformance 006 A 1 RX7i Agency Approval Sirnaan ec cst E REA AAA Eh aa AERAN EEA E EEEREN RENERE ARAA A 1 UL Class 1 Division 2 Hazardous Location Requirements ccccccessesseeeeereeeees A 2 ATEX Class 1 Zone 2 Hazardous Location Requirements 0 cccsccesseeeeeeeeeeeeeeeees A 2 Standards e EEN A 3 Environmental Specifications cececcccecceceeeeeeeceneeeceeeeeeesecaeceeeeeeesecseaeceeeeeeesessacneeeees A 3 Additional RX7i Specifications ecccccccceeeeeeeeeee cece eeeeeeeeeeaeceeeeeeeseceeeaeeeeeeeeeeecsicaeeeeeeees A 3 Government Regulations e uesesk gege ENER SES EEN NEE AE A 4 Installation Guidelines for Conformance to Standards cccccceseesseese
57. ereeeeeeeees A 5 Shielded Cable Alternative to COmduit ccccccceceeeeeseeeneeeeeeeeeeeeeneeeeeeeeeeeseeseeneeeees A 6 Bel Dulli ee le A 6 lege A 6 Analog High Speed Mell A 6 Power Input to Enclosure for Series 90 70 Power Supplies A 7 AC Power Input RF Filter Requirements sssssssnnennseeseennrtnnseestrnnrnnsrrsrtrnnnnnsereetent A 7 DC Power Input RF Filter Reouirements nnn A 7 Shield Termination cccccccccscceceeeeeeeeeeeaeceeeeeeesecaaeaeceeeeesaeeesaeeeceeeessaseaaeeeeeeeeeeeesenaeess A 7 Specialty Shielded Cable Vendors AA A 8 Safety Related Guidelines for Installation in the European Union cssssseeees A 9 Calculating Heat Dissipation ccccccceceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees B 1 Information Repguired 5 EERNEEENEEEEEENEEN aaar a ae aratata rae ea Aaaa aae AANE aaa aeaa anaE EEEa B 1 Heat Dissipation Calculations ccccccceceesseeeeeceeeeeeeeeeeeneeceeeeeeseseeesneeeeseeeeeeseesseaneeeees B 2 Module Heat Dissipation ita Si e a er a e a a a a a aa B 2 Power Supply Heat Dissipation ccccecccceeeeeeeeeeeeceeeeeeesececaeceeeeeeeseceaeaeeeeeeeeesessnaeees B 2 Heat Dissipation for Discrete Output Modules nenne B 3 Heat Dissipation for Discrete Input Modules ssssssnsnsssssenrrenseesrtnrrnnssrrttnnnnnserrtnrnn nenne B 4 Total Heat DISSIPATION eici fees dees a lied e ee AE dE Ee ee ee B 5 GFK 2223D Contents
58. erference voltages from affecting automation functions When interfacing the inputs and outputs of the automation equipment measures must be taken to prevent an undefined state from being assumed in the case of a wire break in the signal lines PACSystems RX7i Installation Manual April 2005 GFK 2223D Appendix B Calculating Heat Dissipation This appendix explains how to find the total heat dissipation of PACSystems RX7i equipment PACSystems RX7i equipment must be mounted in a protective enclosure The enclosure must be able to properly dissipate the heat produced by all the devices mounted inside This includes the modules discrete output devices and discrete input devices Each device manufacturer publishes these values If an exact value is not available for a device you can make a close estimate by obtaining the value for a similar device Information Required GFK 2223D In addition to the information in this manual you will need the Series 90 70 Data Sheet Manual GFK 0600 or individual module data sheets You will need operating current values for the discrete output devices connected to the PLC s discrete output modules These include control relays motor starters solenoids pilot lights etc Each device manufacturer publishes these values If an exact value is not available for a device you can make a close estimate by obtaining the value for a similar device from a catalog These values are also neede
59. erial port activity without having a terminal connected The Ethernet Station Manager port is RS 232 compatible and isolated Port 3 has a 9 pin female D connector This is a DCE port that allows a simple straight through cable to connect with a standard AT style RS 232 port This port contains full use of the standard RS 232 signals for future use with point to point protocol PPP PACSystems RX7i Installation Manual April 2005 GFK 2223D Ethernet Ports There are two shielded RJ 45 Ethernet ports on the embedded Ethernet Interface Either or both of these ports may be attached to other Ethernet devices Each port automatically senses the data rate 10 Mbps or 100 Mbps duplex half duplex or full duplex and cabling arrangement straight through or crossover of the attached link The use of shielded Ethernet cables is optional The two ports on the Ethernet Interface must not be connected directly or indirectly to the same device The hub or switch connections in an Ethernet network must form a tree otherwise duplication of packets may result MAC Address The MAC Address label indicates the globally unique Media Access Control MAC address used by the CPU Ethernet interface The MAC Address label is located on the rear inside wall of the battery compartment LEDs The CPU has five LEDs and the embedded Ethernet interface has seven LEDs that indicate the status of various functions For details of CPU LED operation refer
60. ery 2 Watts of power it delivers to the PLC After finding the total power requirement for all of the modules in the rack served by a power supply above divide the total by 2 to find the power supply dissipation value Do not use the rating of the power supply such as 350 Watts for this calculation because the application may not use the full capacity of the power supply Since each rack has its own power supply each rack should be calculated on an individual basis PACSystems RX7i Installation Manual April 2005 GFK 2223D Heat Dissipation for Discrete Output Modules GFK 2223D In addition to the module power calculations discrete solid state output modules require a calculation for their output circuits which are powered from another supply This calculation is not required for Relay Output modules To calculate output circuit power dissipation 1 Inthe Series 90 70 Data Sheet Manual GFK 0600 or individual module data sheet find the value for the Output Voltage Drop for your particular module listed in the module Specifications table 2 Using the manufacturer s documentation or other reference information find the required current value for each device such as a relay pilot light solenoid etc connected to an output point on the module Estimate the device s percent of on time based on its intended use in the application 3 Multiply the Output Voltage Drop times the current value times the estimated percent o
61. es conformance to standards application planning and installation A 9 communication cables A 6 European Union A 9 general A 9 power input to enclosure A 7 Proper usage A 9 Qualified personnel A 9 RX7i Memory Xchange modules A 5 shield termination A 7 Insulating strips high voltage Series 90 70 modules 3 30 Series 90 70 bus controller expansion modules 3 31 K Keying Series 90 70 I O modules 3 30 L Layout PLC system guidelines 3 3 Load requirements modules 4 2 MAC address embedded Ethernet Interface 2 3 3 23 ETMO001 3 26 Metal enclosure 3 1 A 5 Modules double width removing 3 31 replacement 3 31 load requirements 4 2 single width removing 3 29 replacement 3 29 VME 2 21 Modules supported in RX7i 2 19 Mounting dimensions front mount rack 3 9 PACSystems RX7i Installation Manual April 2005 rear mount rack 3 10 3 11 N Noise protection 3 27 p Part numbers lithium battery pack for CPU 2 4 standard fan assemblies 2 18 station manager cable 2 4 Pin assignments 5 1 Ports Ethernet 5 1 CPU 2 3 serial 5 2 CPU 2 2 Power supplies features 2 10 installing 3 21 sharing 2 24 Power supply load capacity RX7i 4 1 Series 90 70 4 1 Pre installation check 3 2 R Racks RX7i features 2 6 installing 3 9 Racks Series 90 70 features 2 23 installing 3 1 Rear mount rack mounting dimensions 3 10 3 11 Recommended system grounding 3 7 Regulations A 4 Rel
62. escriptio fee a a aaa Daa aa aaa aa a a Aa a E AE 2 1 RAT CPUS naiean Ze aE R E EN ERE AENA AN ee E RN 2 2 Serial POMS att heie erer e eiaa edie a abled Aaaa bs aaa a a a a aiden een 2 2 PUA EE EA E Aca SE E A EENE AE cea Aa tac 2 2 Se a eer a Ronn me ere eer eerie 2 2 Station Mgr Fortes ee EE eases 2 2 Ethemmet Romns ict sees ee a gt Reet Aa E iene Ee 2 3 MAG AGCReSS ic cgcvte ee E oan eee eats teach wa ites Pe 2 3 RRE 2 3 CPU Performance Specifications IC698CPE010 IC698CPE020 IC698CRE020 2 4 RX RACKS ei oc E T snseeducsecnstusananedesiensexndanaceztdsearrsussvagenetigeccesbavensntaits 2 6 Specifications Standard 17 Slot RACKS ccececeeeeeceeeeeeeeeeeeeaeceeeeeesecaeaeeeeeeeeeeeenaees 2 7 Specifications 17 Slot Rack with Rear I O Access 2 8 Specifications 9 Slot Racks tn nsntttttnnnn nsen nEn nennen te nEn 2 9 Power S pplieS 00cciniiiinn rnin nunnad nen cit de ene stein te Ee EE 2 10 ENGEN eege Ee ee geg 2 10 Power Supply Operation ccccccceceeccecceceeeeeeeseeaeeeeeeeeesececaeceeeeeeesecseceeeeeeeeeeeeseaeees 2 10 EH aa a E eae eden ee eege ee san eegen 2 10 elle tee 2 11 Overvoltage Protection erena era a e a a Eea Ta RNE 2 11 Overcurrent Short Circuit Protecton nenne 2 11 Over Temperature Protection ccccceeeeeeeeeeeceeeeeeeeeceecaeceeeeesesecsaaeeeeeeeseteeesnnaees 2 11 Air Flow Protection ET 2 12 VMEbus Power Monitor Interface Timing 2 12 IC698PSA100 Specifications
63. etails refer to the Material Safety Data Sheet provided with the battery Note An external Auxiliary Battery Module IC693ACC302 can be used to provide long term battery backup for any PACSystems CPU For details refer to the datasheet for the Auxiliary Battery Module GFK 2124 3 24 PACSystems RX7i Installation Manual April 2005 GFK 2223D Removing a CPU from the Rack The instructions listed below should be followed when removing a CPU from its slot ina rack Do not insert or remove a module when power is applied to the rack This could cause the system to stop damage the module or cause personal injury to you Use care when inserting or removing a module so that the printed circuit board and or its components are not damaged 1 Be sure the RX7i rack power is OFF 2 Unscrew the top and bottom mounting screws to release the board from the chassis The screws should stay mounted in the faceplate but allow the faceplate to be separated from the chassis rails 3 Grasp the board firmly at the top and bottom of the faceplate with your thumbs on the front of the cover and your fingers on the back of the cover 4 Pull the board firmly to remove it from the backplane connector Slide the board along the card guide and remove it from the rack GFK 2223D Chapter 3 Installation Instructions 3 25 Ethernet Interface Module For details on features and operation refer to the TCP IP Communications for the PACSystems RX7i Use
64. f on time to arrive at average power dissipation for that output 4 Repeat these steps for all outputs on the module and then for all discrete output modules in the rack Example The Data Sheet for the IC697MDL340 16 Point Discrete 120 VAC Output Module lists the following information Output Voltage Drop 3 Volts maximum Use that value for all of the calculations for this module In this example two of the Output module s output points drive solenoids that control the advance and retract travel of a hydraulic cylinder The solenoid manufacturer s data sheet shows that each solenoid draws 1 0 Amp The cylinder advances and retracts once every 60 seconds that the machine is cycling It takes 6 seconds to advance and 6 seconds to retract Since the cylinder takes equal time to advance and retract both solenoids are on for equal lengths of time 6 seconds out of every 60 seconds which is 10 of the time Since both solenoids have equal current draws and on times a single calculation can be applied to both outputs Use the formula Average Power Dissipation Voltage Drop x Current Draw in Amps x Percent expressed as a decimal of on time 3 0 x 1 0 x 0 10 0 3 Watts per solenoid Then multiply this result by 2 since there are two identical solenoids 0 3 Watts x 2 Solenoids 0 60 Watts total for the two solenoids Also in this example the other 14 output points on this 16 point module operate pilot lights on an operator s pane
65. g requirements front or rear mount must be determined according to the application Mounting flanges are an integral part of rack side panels Front Mount 17 Slot Rack IC698CHS117 The front mount RX7i rack mounts in a standard 19 483 mm rack The RX7i rack must be mounted in the orientation shown in the following figure The 8 32 ground stud on the sides of the rack must be connected to earth ground as detailed in Safety and Reference Ground on page 3 8 Mounting Dimensions A Dimensions in inches Millimeters are in parentheses 9 14 pee 6 00 19 00 Sau lt gt a gt a gt i li i 152 4 483 i 232 045 J a 483 18 34 z 152 4 11 466 izak 7 25 1 Le sp gt Le gt a k G 184 wi e 433 Y ae y 1 48 l Dei 4 i Le 2 25 57 d D 7 50 3 00 191 76 Gg E Intelligent fan connector a CH 2 25 57 H A 4 Ground 1 48 V stud i 38 i j GE d r 4 Ground stud 0 265 x 0 437 E y 0 33 typical 1 Series 90 70 modules extend 1 7 in E ee 8 38 43mm beyond front of rack e i ER i Allowance for cooling If additional cooling is required i a rack fan assembly can be mounted on the rack 6 00
66. g with approved transmissions or with the operation of other equipment through the AC power source The PACSystems RX7i family of products has been tested and found to meet or exceed the requirements of U S 47 CFR 15 Canadian ICES 003 Australian AS NZS 3548 and European EN55022 regulations for Class A digital devices when installed in accordance with the guidelines noted in this manual These various regulations share commonality in content and test levels with that of CISPR 22 and based on this commonality testing to the each individual standard was deemed inappropriate The FCC requires the following note to be published according to FCC guidelines Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case user will be required to correct the interference at his own expense Industry Canada requires the following note to be published Note This Class A digital apparatus complies with Canadian ICES 003
67. iffer from codes that apply to your area or your type of equipment follow your applicable codes instead Besides satisfying code requirements wire color coding makes testing and troubleshooting safer faster and easier m Green or green with stripe Ground m Back Primary AC m Red Secondary AC m Blue DC m White Common or neutral m Yellow Secondary power source not controlled by the main disconnect Alerts maintenance personnel that there may be power present from an external source even if the equipment is disconnected from its main power source GFK 2223D Chapter 3 Installation Instructions 3 5 3 6 Wire Routing To reduce noise coupling among PLC wires electrically noisy wiring such as AC power wiring and discrete output module wiring should be separated from low level signal wiring such as DC and analog input module wiring or communications cables Where practical group separately the following types of wiring m AC power wiring This includes the AC input to the PLC power supply as well as other AC devices in the control cabinet m Analog Input or Output Module wiring This should be shielded to further reduce noise coupling m Discrete Output Module wiring These often switch inductive loads that produce noise spikes when switched off DC Input Module wiring Although suppressed internally these low level inputs should be further protected against noise coupling by observing these wiring practices Comm
68. ignal activated to when any DC output drops out of specification 15 milliseconds minimum 5 milliseconds minimum Operating Temperature 0 C to 60 C 32 F to 140 F Fan tray attachment required for full capacity For operation without forced air cooling refer to the temperature derating curve on page 2 15 PACSystems RX7i Installation Manual April 2005 e POWER SUPPLY 350WAC FIELD OK OUTPUT OK OVER TEMP PACSystems RX7i WARNING DO NOTDISCONNECT WHILE CIRCUITIS ALNE UNLESS AREA IS KNOWN TO BE NONHAZARDOUS SUPPLY LINE FUSES oe 120 240 VAC 125VDC 7 L2 N E CH o RNIN EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WRIING MODULES GFK 2223D Temperature Derating Curves for IC698PSA350 without Forced Air Cooling Load Temperature C 85VC Prsrrrssseer 120Vac a 1220Vac 240Vac 300Vac Temperature C 100Vdc 125Vdc nena 150Vdc GFK 2223D Chapter 2 Hardware Description 2 15 2 16 IC698PSD300 Specifications For environmental specifications see RX7i General Specifications in appendix A Nominal Rated Input Voltage 24 VDC Input Voltage Range 18 to 30 VDC Input Power 430 watts typical 550 watts maximum Inrush current cold start 24 VDC 100 amps maximum Output Requirements Output Power 300 watts maximum total for all 3 outputs
69. ims m 80Mhz to 1000Mhz 80 AM 1kHz sine wave ENV 50140 ENV 50204 10V ms m 900 5Mhz 100 PM 200Hz square wave Fast Transient Burst EN 61000 4 4 AC DC Input Power 2kV direct Signal 1kV cap coupled Voltage Surge EN 61000 4 5 AC Input Power 2KV 12Q CM 1kV 2Q DM DC Input Power 0 5KV 12Q CM 0 5kV 2Q DM Shielded Signal 1kV 2Q CM Unshielded Communication Signal 1KV 250Q max CM Unshielded UO Signal 1kV 42Q CM 0 5KV 42Q DM ANSI IEEE C37 90a 1Mhz 400Hz rep rate Damped Oscillatory Wave 4 12 S y ENG1000 4 12 AC DC Input Power 2 5KV CM amp DM 200Q Signal 2 5KV CM 2009 Conducted RF EN 61000 4 6 AC DC Input Power Signal 10V ms 0 15 to 80Mhz 80 AM Voltage Dips amp Interrupts EN 61000 4 11 AC Input Power 30 Nominal 0 5 period 60 Nominal 5 50 periods gt 95 Nominal 250 periods Voltage Variation EN 61000 4 11 AC Input Power 10 50 000 periods Voltage Flicker EN61000 3 3 AC Input Power dmax lt 4 i EN61000 4 x series of tests are technically equivalent to the IEC61000 4 x series Not applicable to ports limited to cable lengths of 10m or less 2 Not applicable to RS232 ports and those ports limited to 30m 98ft or less GFK 2223D Appendix A Product Certifications and Installation Guidelines for Conformance A 3 Government Regulations A 4 U S Canadian Australian and European regulations are intended to prevent equipment from interferin
70. ith EN292 1 and EN292 2 Safety of Machinery as well as EN60204 IEC204 Electrical Equipment of Industrial Machines must be observed during the design phase E Opening the housing or the protective cover exposes certain parts of this equipment system that could have a dangerously high voltage level GFK 2223D Appendix A Product Certifications and Installation Guidelines for Conformance A 9 Only qualified personnel should be allowed access to this equipment system These persons must be knowledgeable of potential sources of danger and maintenance measures as described in the product manuals Personnel must strictly adhere to applicable safety and accident prevention rules and regulations A suitable isolating switch or fuses must be provided in the building wiring system The equipment must be connected to a protective ground PE conductor For equipment or systems with a fixed connecting cable but no isolating switch that disconnects all poles a power socket with the grounding pin must be installed Before switching on the equipment make sure that the voltage range setting on the equipment corresponds to the local power system voltage In the case of equipment operating on 24 VDC make sure that proper electrical isolation is provided between the main supply and the 24 VDC supply Use only power supplies that meet EN60204 IEC204 requirements The RX7i control system AC power supply must be supplied through an IEC rated isolation
71. ks Memory For a detailed listing of memory areas refer to the CPU Reference Manual GFK 2222C 0 195ms per 1000 Boolean contacts coils 0 14ms per 1000 Boolean contacts coils Maximum drift of 9 seconds per day 0 01 maximum RS 232 RS 485 Ethernet interface Modbus RTU Slave SNP Serial UO To determine availability for a given firmware version please refer to the Important Product Information document provided with the CPU Embedded auto sensing 10 100 Mbps half full duplex Ethernet interface IC200CBL001 System designed to support the VME64 standard ANSI VITA 1 Up to 512 program blocks Maximum size for a block is 128KB l and Q 32Kbits for discrete AI and AQ configurable up to 32Kwords W configurable up to the maximum available user RAM Symbolic configurable up to 10 Mbytes Error Checking and Correction CRE020 only Ethernet Interface Specifications Web based data monitoring Ethernet data rate Physical interface WinLoader support Number of EGD configuration based pages Time synchronization Selective consumption of EGD PACSystems RX7i Installation Manual April 2005 Up to 16 web server and FTP connections combined 10Mb sec and 100Mb sec 10BaseT RJ45 Yes 255 SNTP Yes GFK 2223D IC698CPE010 IC698CPE020 and IC698CRE020 Load EGD configuration from PLC to Yes programmer Remote Station Manager over UDP Yes Local Station Manager RS 232 Dedicated RS 232
72. l Each pilot light requires 0 05 Amps of current Seven of the pilot lights are on 100 of the time and seven are on an estimated 40 Appendix B Calculating Heat Dissipation B 3 For the seven lights that are on 100 of the time 3 0 x 05 x 1 00 0 15 Watts per light Then multiply this value by 7 0 15 Watts x 7 lights 1 05 Watts total dissipation for the first 7 lights For the seven lights that are on 40 of the time 3 0 x 05 x 0 40 0 06 Watts per light Then multiply this value by 7 0 06 Watts x 7 lights 0 42 Watts total dissipation for the other 7 lights Adding up the individual calculations 0 60 1 05 0 42 2 07 Watts for the module s total output calculation Heat Dissipation for Discrete Input Modules B 4 In addition to the module power calculations described above a discrete input module requires another calculation for its input circuits because the power dissipated by the input circuits comes from a separate power source This calculation assumes that all input circuit power delivered to these modules is dissipated as heat The procedure is Inthe Series 90 70 Data Sheet Manual GFK 0600 or individual module data sheet find the value for the Input Current for your particular module listed in the module Specifications table Multiply the input voltage times the current value times the estimated percent of on time to arrive at average power dissipation for that input Repeat these steps for all i
73. ling options such as fans and air conditioning A minimum space of at least 152 4smm 6 inches is required on all sides of the RX7i rack for cooling Additional space may be required depending on the amount of heat generated by the equipment during operation Appendix B explains how to calculate heat dissipation for RX7i modules and field devices in an enclosure PACSystems RX7i Installation Manual April 2005 GFK 2223D System Wiring General Wiring Information To avoid possible misrouting of wiring to UO modules the following is recommended e Label all wires to and from I O devices Record circuit identification numbers or other pertinent data on the inserts that go in the module s faceplate door e Wires should be dressed so that each field I O connector is fixed relative to its respective module In addition to the information provided here always follow all wiring and safety codes that apply to your area or your type of equipment For example in the United States most areas have adopted the National Electrical Code standard and specify that all wiring conform to its requirements In other countries different codes will apply For maximum safety to personnel and property you must follow these codes Failure to do so can lead to personal injury or death property damage or destruction or both Color Coding Wires These color codes are commonly used in industrial equipment manufactured in the United States Where they d
74. nation of double width and single width modules The power supply capacity may limit the number of modules in a rack Integration of VME modules must be in accordance with the guidelines described in the RX7i User s Guide to Integration of VME Modules GFK 2235 The following modules are available for use with the RX7i control system Slots Type Used Description Part Number Documentation Discrete Input Double 12 VAC 32pt IC697MDL252 GFK 0600 Version A or higher GFK 0262 24 VAC 32pt IC697MDL253 Version A or higher 48 VAC 32pt IC697MDL254 Version A or higher 120 VAC 32pt IC697MDL250 Version E or higher 120 VAC Isolated 16 pt IC697MDL240 Version A or higher 120 VAC 16 pt IC697MDL251 Version A or higher 240 VAC Isolated 16 pt IC697MDL241 Version A or higher 24 VDC Pos Neg logic 32 pt IC697MDL653 Version B or higher 12 VDC Pos Neg logic 32 pt IC697MDL652 Version C or higher 48 VDC Pos Neg logic 32 pt IC697MDL654 Version C or higher 125 VDC Pos Neg logic 16 pt IC697MDL640 Version A or higher TTL Neg logic 32pt IC697MDL651 Version E or higher 24 VDC Pos Neg logic 14 pt Interrupt 1C697MDL671 Version A or higher Single Digital Input 64 Point IC697VDD100 GFK 2062 GFK 2223D Chapter 2 Hardware Description 2 19 Slots Type Used Description Part Number Documentation Discrete Output Double
75. ne 2 Hazardous Location Requirements In order to maintain compliance with the ATEX Directive an RX7i system located in a Class 1 Zone 2 area Category 3 must be installed within a protective enclosure meeting the criteria detailed below e IP54 or greater e Mechanical strength to withstand an impact energy of 3 5 Joules PACSystems RX7i Installation Manual April 2005 GFK 2223D Standards Overview Environmental Specifications Vibration IEC60068 2 6 JISC0911 10 57 Hz 0 012 displacement peak peak 57 500 Hz 1 0g acceleration Shock IEC60068 2 27 JISC0912 15g 11ms sinusoidal Operating Temperature IC698CPE 010 0 C to 50 C 32 to 122 F without fan tray O c1 IC698CPE020 CRE020 0 C to 60 C 32 to 140 F with fan tray CPE010 and PSA350 Storage Temperature 40 C to 85 C 40 to 185 F Humidity 5 to 95 non condensing l The IC968CPE010 requires a fan tray assembly to meet the 60 C limit IC698CPE020 IC698CRE020 IC698PSA350 and IC698PSD300 require a fan tray at all operating temperatures Additional RX7i Specifications EMC Emissions Radiated Conducted CISPR 11 EN 55011 Industrial Scientific amp Medical Equipment Group 1 Class A EES Information Technology Equipment Class A 47 CFR 15 Referred to as FCC part 15 Radio Devices Class A EMC Immunity Electrostatic Discharge EN 61000 4 2 8KV Air 4KV Contact RF Susceptibility EN 61000 4 3 10V
76. ner with the filter assembly and snap the retainer back in place Details of the filter assembly are shown in the following figure alt L 7 Guard Za gt Filter Ze i Retainer 3 20 PACSystems RX7i Installation Manual April 2005 GFK 2223D RX7i Power Supply Even if the power supply is switched off hazardous voltages from user field wiring may still be present on the I O terminal boards as well as on the power supply terminal board Care should be taken when handling the power supply and UO modules as well as any wiring connected to them in order to prevent personal injury Replace power supply with same type and rating When in hazardous locations turn off power before replacing or wiring modules The power supply module is installed in the leftmost slot of any standard RX7i rack Note For power supply load capacities and module power requirements refer to chapter 4 Field Wiring Connections AC Power Supplies IC698PSA100 and IC698PSA350 The AC input terminals are located on the front faceplate of the power supply The top two terminals L1 and L2 N are for 120 240 VAC input Power input connections should be made with copper AWG 16 1 3 mm wire rated for 75 C 167 F Each terminal can accept two solid or stranded wires but the wires into any given terminal should be the same type and size The wires should be stripped to a length of 0 25
77. nments CPU Port 1 is RS 232 compatible and optocoupler isolated It has a 9 pin female D sub connector with a standard pin out This is a DCE data communications equipment port that allows a simple straight through cable to connect to a standard AT style RS 232 port Port 1 RS 232 Signals Pin Number Signal Name Description 1 NC No Connection 2 TXD Transmit Data 3 RXD Receive Data 4 DSR Data Set Ready 5 OV Signal Ground 6 DTR Data Terminal Ready 7 CTS Clear To Send 8 RTS Request to Send 9 NC No Connection Pin 1 is at the bottom right of the connector as viewed from the front of the module Port 2 Pin Assignments CPU Port 2 is RS 485 compatible and optocoupler isolated Port 2 has a 15 pin female D sub connector This port does not support the RS 485 to RS 232 adapter IC690ACC901 This is a DCE port Port 2 RS 485 Signals Pin No Signal Name Description 1 Shield Cable Shield 2 NC No Connection 3 NC No Connection 4 NC No Connection 5 NC No Connection 6 RTS A Differential Request to Send 7 OV Signal Ground 8 CTS B Differential Clear To Send 9 RT Resistor Termination 10 RD A Differential Receive Data 11 RD B Differential Receive Data 12 SD A Differential Send Data 13 SD B Differential Send Data 14 RTS B Differential Request To Send 15 CTS A Differential Clear To Send Pin 1 is at the
78. nputs on the module and then for all discrete input modules in the rack Example The Specifications table for the C697MDL240 16 Point Discrete 120 VAC Input Module in the module s Data Sheet gives the following information Input Current 10 mA typical at rated voltage Use this value for all of the input calculations for this module In this example eight of the Input Module s points are used for switches that for normal operation stay on closed 100 of the time These include the Emergency Stop Over Temperature Lube Pressure OK and similar switches Use the formula Average Power Dissipation Input Voltage x Input Current in Amps x Percent expressed as a decimal of on time 120 x 010 x 1 0 1 2 Watts per input Then multiply this result by 8 1 2 Watts x 8 inputs 9 6 Watts total for the 8 inputs Also in this example two input points on this 16 point module are for the Control On and Pump Start pushbuttons Under normal conditions these pushbuttons are only pressed once per day for about one second just long enough to start up the control PACSystems RX7i Installation Manual April 2005 GFK 2223D and pump Therefore their effect on the power calculation is negligible and you can assume a power dissipation of zero for them 0 0 Watts total for 2 inputs For the remaining six inputs of this sixteen point module it is estimated that they will be on for an average of 20 of the time So the following cal
79. oding Wires 3 5 CPUs description 2 2 features Ethernet ports 2 3 LEDs 2 3 serial ports 2 2 installing 3 23 Customer care 3 2 D Document set Genius 1 2 RX7i 1 1 Series 90 70 1 2 Double width Series 90 70 modules installing 3 29 supported 2 19 Index E EMI gasket 3 27 Enclosure A 5 B 1 Equipment grounding 3 8 Ethernet Interface module installing 3 26 Ethernet ports 5 1 European Union guidelines A 9 Expansion racks features 2 23 3 1 installing 3 1 F Fan assemblies features 2 18 installing 3 16 specifications 2 18 Fan filters changing 3 20 FCC notice A 4 Field wiring connections AC power supplies 3 21 DC power supply 3 22 Front mount rack mounting dimensions 3 9 G General specifications A 3 Genius Bus Controller 2 21 Getting started 1 1 Government regulations A 4 Ground conductors 3 7 Grounding equipment 3 8 RX7i modules 3 28 safety and reference requirements 3 8 Series 90 70 modules 3 29 system 3 7 H Hazardous location requirements ATEX A 2 UL A 2 Heat dissipation calculations information required B 1 input circuits B 4 power supplies B 2 High Speed Counter 2 21 High voltage Series 90 70 modules insulating strips 3 30 Index 1 Index Index 2 I O cables A 6 UO modules addressing 3 27 installing 3 27 Series 90 70 keying 3 30 supported 2 19 terminal boards 3 29 universal terminal boards 3 30 Installation guidelin
80. onvoluted tubing Series 72 amp 74 and in flexible metal core conduit Series 75 They also carry various kinds of shield termination connectors Zippertubing Co specializes in after installation zip on shielding where different types of shielding can be selected Recommended types of shielding are SHN 3 SH1 and SH3 to provide 85 coverage PACSystems RX7i Installation Manual April 2005 GFK 2223D Safety Related Guidelines for Installation in the European Union This section provides safety related guidelines specifically for control system products to be installed in the European Union It is assumed that personnel who install operate and maintain automation systems that include GE Fanuc products are trained and qualified to perform those functions 1 General GE Fanuc product manuals provide information required for the intended use of GE Fanuc products The product manuals are written for technically qualified personnel such as engineers programmers or maintenance specialists who have been specifically trained and are experienced in the field of automation control Such personnel must possess the knowledge to correctly interpret and apply the safety guidelines provided in GE Fanuc product manuals Should you require further information or face special problems that are not covered in sufficient detail in the product manuals please contact your local GE Fanuc sales or service office or GE Fanuc authorized distributor 2 Q
81. or 7mm Torque GFK 2223D setting should be 12 in lb 1 3 N m It is recommended that the GND ground terminal on the power supply be connected to the GND stud on the rack and to the input power s earth ground reference using copper AWG 16 1 3 mm wire rated for 75 C 167 F to ensure adequate grounding Use of a nut and star washer on the ground stud is recommended Earth Ground 12 3 3 mm Ground Wire TK a H l R 7 CT e Input Power Rack Grounding Stud 8 32 WARNING DO NOT DISCONNECT WHILE CIRCUIT IS ALIVE UNLESS AREA IIS KNOWN TO BE NONHAZARDOUS Terminal Board Connections for IC698PSA100 350 Chapter 3 Installation Instructions Bed Replace with same type and rating INPUT Reen E 120 240VAC 125VDC Lut J Torque 12 in Ib 1 3 N m 75 C Copper Conductors 3 21 Field Wiring Connections DC Power Supply IC698PSD300 3 22 The DC input terminals are located on the front faceplate of the power supply Power input connections should be made with copper AWG 16 1 3 mm2 wire rated for 75 C 167 F Each terminal can accept two solid or stranded wires but the wires into any given terminal should be the same type and size The terminal can accept a single wire connection up to AWG 12 All wire lengths should be stripped to 0 25 7mm Longer stripping lengths will result in exposed power
82. r l 1 d e Pm Series 90 70 S p Rack1 P w ca Beat ess Genius UO Blocks SE Note Total length of all interconnecting cables from BTM to last BRM is 50 feet A B G 15 meters maximum All racks must Series 90 70 e R D B e be at same ground potential Rack 6 Cc 8 racks maximum Genius I O bus 7500 feet 2285 meters maximum one meter 1 1 fal Series 90 70 p lB Rack 7 e S R e M T T r UO Terminator last rack Legend CPU RX7i CPU BRM Bus Receiver Module BEM711 BTM Bus Transmitter Module BEM713 GBC NBC Bus Controller BEM731 PS Power Supply Sample Control System Configuration PACSystems RX7i Installation Manual April 2005 GFK 2223D Chapter Hardware Description 2 The RX7i control system hardware consists of an RX7i rack and up to seven Series 90 70 expansion racks This chapter provides details on the following components of an RX7i control system m RX7i CPUs m RX7i Racks Power Supplies m Fan Assemblies Modules Supported in RX7i m Series 90 70 Expansion Racks GFK 2223D 2 1 2 2 RX7i CPUs Serial Ports Port 1 Port 2 Station Mgr Port The RX7i CPUs are programmed and configured by the programming software to perform real time control of machines processes and material handling systems The CPU communicates with I O and smart option modules over a rack mounted backplane using the VME64 Standard format It communicates
83. r s Manual GFK 2224 and the Station Manager for the PACSystems RX7i user s manual GFK 2225 3 26 1 6 Read and record the 12 digit hexadecimal MAC Address from the printed label on the side of the Ethernet Interface module You will need the MAC address to set the initial IP address of the Ethernet Interface so you can store a hardware configuration to the PLC Be sure the RX7i rack power is OFF Slide the Ethernet Interface into the slot for which it was configured in the system This is normally the first available slot to the right of the CPU Press the board firmly in place but do not force the board Tighten the screws on the top and bottom of the module s faceplate Connect one or both of the network ports on the Ethernet Interface to the Ethernet network Power up the RX7i rack For details on verifying proper powerup assigning a temporary IP address configuring the Ethernet Interface hardware parameters and connecting the interface module to an Ethernet network refer to the TCP IP Communications for the PACSystems RX7i User s Manual GFK 2224 MAC Address Label _ Side View of Ethernet Interface Module PACSystems RX7i Installation Manual April 2005 GFK 2223D MO Communications and Intelligent Option Modules I O communications and intelligent option modules can be installed in slots 3 and higher of the RX7i rack
84. rack dr A S d D ll H GE OF The only tool you need to attach the fan assembly to the rack is a 2 Phillips screwdriver Note A minimum of 23cm 9 inches between racks is required to remove and replace an individual fan 1 Remove the three screws from the front bottom panel of the rack 2 Position the fan assembly on the bottom of the rack and slide the flange on the rear of the fan assembly flange without slots under the lip of the rear rail on the rack GFK 2223D Chapter 3 Installation Instructions 3 19 3 Align the two holes in each end of the fan assembly with the holes in the rack side plates 4 Install the three screws removed in step 1 in the front of the fan assembly securing the fan bracket to the rack Tighten the screws to 10 12 in lbs 5 Install two screws in each end Secure the fan assembly by tightening the screws to 10 12 in Ibs Changing the Fan Filters Each fan has a polyurethane filter that can be removed and cleaned or replaced as needed To remove the filter first remove the plastic retainer by lifting the tabs located on all four sides of the retainer Remove the filter and either clean it or replace it with a new filter To replace a retainer align the retai
85. rack are described in Appendix A For expansion rack installation instructions refer to the Series 90 70 Programmable Controller Installation Manual GFK 0262 Do not attempt to disconnect or connect an expansion rack cable while the system is under power This could cause unexpected system operation or damage to equipment 3 1 Pre Installation Check 3 2 Upon receiving your RX7i system carefully inspect all shipping containers for damage during shipping If any part of the system is damaged notify the carrier immediately The damaged shipping container should be saved as evidence for inspection by the carrier As the consignee it is your responsibility to register a claim with the carrier for damage incurred during shipment However GE Fanuc will fully cooperate with you should such action be necessary After unpacking the RX7i rack and other equipment record all serial numbers Serial numbers are required if you should need to contact Customer Care during the warranty period of the equipment All shipping containers and all packing material should be saved should it be necessary to transport or ship any part of the system Verify that all components of the system have been received and that they agree with your order If the system received does not agree with your order contact customer service If you need technical help technical support can be reached as follows Technical support for control system components descri
86. rective European EMC for Industrial Control Equipment LE Certification by Competent Body in accordance with European Directives Refer to Declaration of Conformity found under Product Certification at www gefanuc com for a list of approved products Explosive Atmospheres Directive European Safety for Hazardous Locations Equipment Group II Category 3 Certification in accordance with European Directives and Independent 3rd Party Assessment Certificate Refer to Declaration of Conformity found under Product Certification at www gefanuc com for a list of approved products Note The agency approvals listed above and on the Declaration of Conformities are believed to be accurate however a product s agency approvals should be verified by the marking on the unit itself GFK 2223D A 1 A 2 UL Class I Division 2 Hazardous Location Requirements The following statements are required to appear for Class Div 2 Hazardous Locations 1 EQUIPMENT LABELED WITH REFERENCE TO CLASS I GROUPS A B C and D DIV 2 HAZARDOUS LOCATIONS IS SUITABLE FOR USE IN CLASS DIVISION 2 GROUPS A B C DOR NON HAZARDOUS LOCATIONS ONLY 2 WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 3 WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS ATEX Class I Zo
87. rol system integrates advanced technology compatible with GE Fanuc s existing systems The result is seamless migration that protects your investment in I O and application development PACSystems is driven by Machine Edition software which provides a universal engineering development environment for programming configuration and diagnostics of PACSystems RX7i Performance The PACSystems controllers use the powerful CPUs the Intel Celeron 300MHz and Pentium III 700mHz for fast execution larger memory capacity and upgradeability to track future technology growth The VME64 backplane provides up to four times the bandwidth of existing VME based systems including current Series 90 70 systems for faster I O throughput The VME64 base supports standard VME modules including Series 90 70 RX7i and non GE Fanuc VME modules Communications features include m A built in 10 100mb Ethernet port on the CPU that has dual RJ 45 ports connected through an auto sensing switch for upload download and online monitoring This eliminates the need for rack to rack switches or hubs The CPU Ethernet Interface provides basic remote control system monitoring from a web browser m Three isolated serial ports one RS 232 one RS 485 and an RS 232 Ethernet station manager serial port Migration The PACSystems RX7i control system provides cost effective expansion of existing systems You can upgrade on your timetable without disturbing panel wiring
88. sure a good electrical connection to the rack m All racks that are grouped together in an RX7i control system must have a common ground connection This is especially important for racks that are not mounted in the same control cabinet The top and bottom rails of the rack are used for module shield grounding RX7i modules must have their faceplate screws tightened to ensure shield grounding The CPU and Ethernet Interface modules serial port shields are tied directly to the rack ground To prevent DC loop currents caused by different ground potentials the shield may require external capacitive coupling between the cable shield and the rack ground at one end of the cable The RX7i Ethernet network ports are tied directly to rack or frame ground When using shielded Ethernet cables one end of the cable needs to be capacitively coupled to its shield or local ground to prevent DC ground current loops from running through the cable shield between grounds at different potentials Some Series 90 70 modules have a ground clip that contacts the conductive bottom rail when the module is fully inserted Shield connections in the user connector are routed to this ground clip through conductors on the module PACSystems RX7i Installation Manual April 2005 GFK 2223D System Installation RX7i Rack RX7i racks are considered open equipment and therefore must be installed in a protective enclosure with a rating of IP54 or greater Mountin
89. t modules can facilitate this Allow a 6 minimum clearance on all four sides of each RX7i rack for ventilation cooling If your installation includes a fan assembly a minimum clearance of 23cm 9 inches between RX7i racks is recommended so that an individual fan can be removed and replaced Use shielded cable connections with the shield grounded at one end at source for all analog modules including RTD and Thermocouple modules GFK 2223D Chapter 3 Installation Instructions 3 3 3 4 Enclosures The RX7i system and its components are considered open equipment having live electrical parts that may be accessible to users and must be installed in a protective enclosure or incorporated into other assemblies manufactured to provide safety As a minimum the enclosure or assemblies shall provide a degree of protection against solid objects 12mm and larger e g fingers This equates to a NEMA UL Type 1 enclosure or an IP20 rating IEC60529 When an RX7i system is installed in an area designated as Class 1 Zone 2 in Europe compliance with the ATEX Directive requires an enclosure with a higher degree of protection Refer to ATEX Class 1 Zone 2 Hazardous Location Requirements located in Appendix A for specifications The enclosure must be able to adequately dissipate the heat generated by all of the components mounted inside so that no components overheat Heat dissipation is also a factor in determining the need for enclosure coo
90. tage Protection Any output channel that exceeds the nominal output voltage by 15 or more will cause all outputs to latch off The ON OFF control switch or the user input power must be recycled to reset the power supply AC power supplies have replaceable fuses the hot and neutral AC inputs DC power supplies have replaceable fuses on the positive and negative DC inputs Make sure that power to the rack is turned off before replacing fuses Overcurrent Short Circuit Protection All outputs are protected against overcurrent and short circuit with automatic recovery upon removal of fault An electronic current limit is provided on each of the three outputs An overload on any output will cause the voltage to collapse and may cause the other output voltages to collapse Normal operation will resume after removal of the overload Some component cooling time may be required before normal operation resumes Over Temperature Protection GFK 2223D All RX7i power supplies have internal temperature sensing that shuts down the output channels if overheated Recovery is automatic when the internal temperature returns to the specified operating range The IC698PSA350 and IC698PSD300 power supplies have an OVER TEMP indicator that comes on when the output channels become overheated Chapter 2 Hardware Description 2 11 Air Flow Protection The IC698PSA100 power supply can operate at full capacity from 0 to 60 C with only convection cooling
91. tion Set Reference Manual GFK 0265 Series 90 70 Programmable Controller Datasheets Manual GFK 0600 Series 90 PLC Serial Communications Driver User s Manual GFK 0582 TCP IP Ethernet Communications for the Series 90 PLC GFK 1541 Series 90 70 PLC User s Guide to Integration of 3rd Party VME Modules GFK 0448 MMS Ethernet Communications for the Series 90 70 PLC User s Manual GFK 0686 Digital Input C697VDD100 Module User s Guide GFK 2062 Relay Output 64 Point C697VDR151 Module User s Guide GFK 2063 Digital Output 64 Point IC697VDQ120 Module User s Guide GFK 2066 Analog Input 64 Channel 16bit IC697VAL264 Module User s Guide GFK 2056 Analog Input Isolated 16bit 16 Channel IC697VAL132 Module User s Guide GFK 2060 Eight Channel RTD Strain Gauge IC697VRDO008 Module User s Guide GFK 2098 Analog Output 32 Channel 12bit C697VAL301 Module User s Guide GFK 2058 Series 90 70 Genius I O System User s Manual GEK 90486 1 Series 90 70 Genius I O Analog and Discrete Blocks User s Manual GEK 90486 2 Series 90 70 DLAN DLAN Interface Module GFK 0729 Programmable Coprocessor Module and Support Software GFK 0255 Installation Requirements for Conformance to Standards GFK 1179 PACSystems RX7i Installation Manual April 2005 GFK 2223D The PACSystems RX7i Control System The RX7i is part of the PACSystems controller environment that combines performance productivity openness and flexibility The PACSystems cont
92. to the PACSystems RX7i CPU Reference Manual GFK 2222 For details of Ethernet LED operation refer to the TCP IP Ethernet Communications for the PACSystems RX7i User s Manual GFK 2224 GFK 2223D Chapter 2 Hardware Description 2 3 CPU Performance Specifications IC698CPE010 IC698CPE020 IC698CRE020 2 4 Note For environmental specifications see RX7i General Specifications in appendix A IC698CPE010 IC698CPE020 and IC698CRE020 Battery Memory retention Lithium Battery pack Program storage Power requirements CPE010 CPE020 CRE020 Operating temperature Floating point For estimated battery life under various conditions refer to Battery Life Estimates in the PACSystems CPU Reference Manual GFK 2222 IC698ACC701 Up to 10 Mbytes of battery backed RAM 10 Mbytes of non volatile flash user memory 5 VDC 3 2 Amps nominal 12 VDC 0 042 Amps nominal 12 VDC 0 008 Amps nominal 5 VDC 4 5 Amps nominal 12 VDC 0 042 Amps nominal 12 VDC 0 008 Amps nominal CPE010 0 to 50 C 32 F to 122 F 0 to 60 C 32 F to 140 F with fan tray CPE020 CRE020 0 to 60 C 32 F to 140 F fan tray required Yes CPE010 CPE020 Boolean execution speed typical Time of Day Clock accuracy Elapsed Time Clock internal timing accuracy Embedded communications Serial Protocols supported Ethernet Ports Optional Station Manager cable for Ethernet Interface VME Compatibility Program bloc
93. ualified Personnel Only qualified personnel should be allowed to specify apply install operate maintain or perform any other function related to the products described in the product manuals Examples of such qualified persons are defined as follows E System application and design engineers who are familiar with the safety concepts of automation equipment E Installation startup and service personnel who are trained to install and maintain such automation equipment E Operating personnel trained to operate automation equipment and trained on the specific safety issues and requirements of the particular equipment 3 Proper Usage The equipment system or the system components may be used only as described in the product manuals GE Fanuc control system products have been developed manufactured tested and the documentation compiled in keeping with the relevant safety standards Handling instructions and safety guidelines described for planning installation proper operation and maintenance must be followed to ensure safe application and use of the products 4 Guidelines for the Application Planning and Installation of the Product RX7i control system products generally form part of larger systems or installations These guidelines are intended to help integrate GE Fanuc RX7i control system products into systems and installations without constituting a source of danger The following precautions must be followed E Compliance w
94. unications Cables Wiring such as Genius bus or serial cables should be kept away from noise producing wiring Where AC or output wiring bundles must pass near noise sensitive signal wiring bundles avoid running them beside each other If they have to cross route them a right angle to minimize coupling between them Grouping Modules to Keep Wires Segregated If practical grouping similar modules together in the racks can help keep wiring segregated For example one rack could contain only AC modules and another only DC modules with further grouping by input and output types PACSystems RX7i Installation Manual April 2005 GFK 2223D System Grounding All components of a control system and the devices it is controlling must be properly grounded This is particularly important for the reasons listed below A low resistance path from all parts of a system to earth minimizes exposure to shock in the event of short circuits or equipment malfunction A low inductance path from all parts of a system to earth minimizes emissions and increases immunity to electrical interferences A braided ground strap with a maximum 10 1 length to width ratio is recommended for these purposes m The RX7i system requires proper grounding for correct operation Ground Conductors m Ground conductors should be connected in a tree fashion with branches routed to a central earth ground point This ensures that no ground conductor carries current from
95. vii Chapter Introduction Getting Started Read this chapter first to learn about the basics of the PACSystems RX7i control system hardware To locate detailed information check the Guide to the RX7i Document Set below Guide to the RX7i Document Set GFK 2223D Chapter 2 provides descriptions and general specifications of the RX7i hardware Chapter 3 provides installation instructions for RX7i racks and modules Chapter 4 provides power supply load requirements Chapter 5 provides cabling information Appendix A contains installation instructions and specifications related to product certification RX7i Manuals PACSystems RX7i CPU Reference Manual GFK 2222 PACSystems RX7i Installation Manual GFK 2223 TCP IP Ethernet Communications for the PACSystems RX7i GFK 2224 Station Manager for the PACSystems RX7i GFK 2225 PACSystems RX7i User s Guide to Integration of VME Modules GFK 2235 C Toolkit for PACSystems GFK 2259 Genius Bus Controller User s Manual GFK 2017 PACSystems RX7i Memory Xchange Modules User s Manual GFK 2300 PACSystems Hot Standby Redundancy Manual GFK 2308 Proficy Machine Edition Logic Developer PLC Getting Started GFK 1918 Serial Communications for Series 90 User s Manual GFK 0582 Programmable Coprocessor Module and Support Software GFK 0255 1 1 1 2 Series 90 70 and Genius Manuals Series 90 70 Programmable Controller Installation Manual GFK 0262 Series 90 70 CPU Instruc
96. wires which is a potential shock hazard It is recommended that the GND ground terminal on the power supply be connected to the GND terminal on the rack and to earth using copper AWG 12 3 3 mm wire rated for 75 C 167 F to ensure adequate grounding Use of a nut and star washer for each wire on the ground terminal is recommended Rack Grounding Stud 8 32 Earth Ground 12 33 mm Ground Wire Positive Power loi Source GEN el ei 3 ie Ground Terminal Board Connections for IC698PSD300 PACSystems RX7i Installation Manual April 2005 GFK 2223D CPU 1 Record the 12 digit hexadecimal Medium Access Control Aes MAC address from the printed label on the rear wall of aa baie the CPU battery compartment You will need the MAC EE Compartment address to set the initial IP address of the Ethernet ai Three cell Interface so you can store a hardware configuration to the LE Battery Pack RX7i Make sure that the RX7i rack power is off e pe GEES Olt battery compartment Install the CPU module in slot 1 of rack 0 Press the lu module firmly in place but do not force the module Tighten the screws on the top and bottom of the CPU s faceplate 4 Connect one or both of the Ethernet network ports to the Ethernet network Turn on power As the CPU powers up the LEDs turn on and off in the following sequence which corresponds to the CPU initialization process a
97. ype I O modules No jumpers or DIP switches on the I O modules are required for addressing of these modules m Provides J2 backplane connectors to allow high speed VME transfers of up to 64 data bits per cycle Accepts plug in RX7i AC power supplies Supports an optional cooling fan assembly required for IC698CPE020 CRE020 IC698PSA350 or any of the single width IC697Vxx modules m Provides a 6 pin RJ 11 connector for connecting an I2C serial cable m The IC698CHS217 rack provides rear access to the VME64 J2 backplane connectors The rack accepts a power supply in slot 0 and a CPU with Ethernet daughterboard in slots 1 and 2 The remaining slots can be used for one of the following I O combinations 17 slot racks Fifteen single width modules with no double width modules IC698CHS017 IC698CHS217 installed and IC698CHS117 Seven double width modules A combination of double width and single width modules 9 slot racks Seven single width modules with no double width modules IC698CHS009 and installed IC698CHS109 Four double width modules A combination of double width and single width modules The power supply capacity may limit the number of modules in a rack Power requirement information is provided in chapter 4 PACSystems RX7i Installation Manual April 2005 GFK 2223D Specifications Standard 17 Slot Racks D Jo Jo ai H p l q D q D RRE aL OFDGOOCDDDDADGODGDODODDODADGODGDD DODD O
98. ystem of power failure SYSRESET The RX7i power supplies does not drive the SYSRESET signal on the VME backplane The RX7i CPU module controls the SYSRESET signal PACSystems RX7i Installation Manual April 2005 GFK 2223D IC698PSA100 Specifications For environmental specifications see RX7i General Specifications in appendix A Nominal Input Rated 120 240 VAC 125 VDC Voltage Input Voltage Range 85 to 264 VAC 47 to 63 Hz 100 150 VDC Input Power 125 watts typical 142 watts maximum Input Requirements Inrush current cold start 120VAC Inrush current cold start 230VAC Inrush current duration 15 amps maximum 30 amps maximum 100ms Power Factor 0 99 minimum only valid between 9OVAC and 260VAC Output Requirements Output Power Output Voltages Overvoltage Limit Overcurrent Limit 100 watts maximum total for all 3 outputs 5 VDC 4 875 to 5 25 volts 0 20 amps 12 VDC 11 64 to 12 6 volts O 2 amps 12 VDC 12 60 to 11 64 volts O 1 amps 5 VDC output 5 7 to 6 7 volts 5 VDC output 21A typical 12 VDC output 3 5A typical 12 VDC output 1 6A typical Isolation input to all outputs 250 VAC continuous 1500 VAC for 1 minute Protective Limits Ride through time allowed for loss of AC input without affecting DC outputs Holdup Time time from system failure signal activated to when any DC output drops out of specification 15

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