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User Manual Armadillo 9X Series Models

1. one COOLANT TEMPERATURE GAUGE IGNITION SWITCH THROTTLE GLOW PLUG ENGINE OIL PRESSURE BRAKE LIGHT PEDAL SWITCH vino orecnon J PEDAL Page 27 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PowerBoss MACHINE OPERATION ENGINE OIL PRESSURE The engine oil pressure gauge ranges from psi to 60 psi A reading below 7 psi indicates problems which may result in damage to the engine ENGINE COOLANT TEMPERATURE GAUGE The engine coolant temperature gauge registers the temperature of the engine coolant Temperatures above 220 F indicate an overheating engine THROTTLE GLOW PLUG The throttle adjusts the engine speed from idle to the operating speed The LP and Gasoline models have a three speed throttle switch with idle slow and fast selections The diesel model has a two speed throttle idle and fast settings and glow plug The throttle should be in the IDLE position when starting the engine and immediately before shutdown Full throttle position should be used during operation to ensure proper broom speed and dust control Page 28 DIRECTIONAL CONTROL PEDAL The directional control pedal controls the speed and direction of the machine It is also used for slowing the machine or stopping To propel the machine forward apply pressure to the front of the pedal increasing pressure to increase speed To propel
2. 56 Page 12 Maintaining Hydraulic Oil Cooler Efficiency 56 Changing The Hydraulic Fluid 56 Changing The Hydraulic Fluid Filter 57 Adjusting The Directional Control Return Spring 57 SWEEP COMPONENTS 58 Broom Door Flap Inspection 58 Broom Door Flap Replacement and Adjustment 58 Main Broom 59 Main Broom Height Adjustment 60 Main Broom Taper Adjustment 60 Main Broom 61 Side Broom Angle Adjustment 62 Side Broom Height Wear Adjustment 62 To Adjust The Side Broom Height For a 9XR or OAV 62 Adjust Side Broom Height For 9XR Europe model aus 62 Side Broom Lift Cable Adjustment 63 Side Broom Replacement 64 Filter Removal s v aus 2823448004 dew doen and 64 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 TABLE OF CONTENTS Filter 2 RR RES 65 Filter Replacement ne 65 Vacuum Gasket Mount Adjustment 66 Flap Replacement 66 Frame Seal Replacement 67 Front Frame Sea Lisa sua mistaki 67 Side Frame 67 225222222559 80522 67 Adjusting The Parking Brake Cable Length
3. 110 inch Hopper volume 22 cu ft Hopper load capacity 1500 Ibs Dust control 110 sq ft 60 inch RTR rotary trash relocation yes Page 6 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 TECHNICAL SPECIFICATIONS PowerBoss Armadillo 9X Series PB 4100033 Rev B 10 10 Page 7 PowerBoss Inc Copyright 2010 PowerBoss DECLARATION CONFORMITY DECLARATION CONFORMITY EG Konformitatserklarung entsprechend der EG Richtlinie 2006 42 EG Declaration of Conformity according to Directive 2006 42 EC F D claration de conformit pour la CEE conforme 4 la directive de la CEE 2006 42 CEE Dichiarazione CE di Conformita ai sensi della direttiva CEE 2006 42 E CEE Declaraci n de Conformidad seg n la normativa de la CEE 2006 42 PowerBoss Inc erkl ren in alleiniger Verantwortung das Produkt declare under our sole responsibility that the product d clarons sous notre seule responsabilit que le produit Dichiara sotto la propria responsabilit che il prodotto declaramos bajo responsibilidad propia que el producto Machine Armadillo 9XR LP 9XRLPGCE Armadillo 9XR Diesel 9XRDSLCE D auf das sich diese Erkl rung bezieht den einschl gigen grundlegen
4. 2 Jack the rear of the machine so that the rear tire just clears the floor Use two jack stands to support the machine DO NOT USE A JACK ALONE TO HOLD THE MACHINE 3 Locate the forward reverse adjustment bracket mounted beneath the pump on the pump mounting plate Page 57 PowerBoss PREVENTATIVE MAINTENANCE 4 Slightly loosen the bolt on the center of the SWEEP COMPONENTS bracket B D Flap 5 Loosen the locking nut on each of the adjusting bolts on the side of the bracket closest to the NOTE Perform this inspection when the machine pump mounting plate is parked on a level surface 6 From the operator s seat start the engine and run at half throttle 1 Turn the machine off and lock the parking brake 7 Turn the adjusting bolts while watching the rear 2 Inspect broom door flaps for wear and damage wheel Continue to adjust until the Flap clearance should be 3 18 mm above rear wheel does not turn in either direction the floor 8 Fully open the throttle Push the directional control pedal forward and backward to be sure the pump stays in neutral Check the 3 Worn and damaged flaps should be replaced immediately to maintain proper dust control wheel again and adjust as needed until the Broom Door Flap Replacement and Adjustment wheel remains motionless The flaps are attached to the broom doors by a 9 Retighten all the locking nuts and bolts retainer bar hex bolts and nuts To remove
5. 6 CE DECLARATION 8 FEATURES 14 AIR MOVING 5 5 15 ERGONOMICS SYSTEM 15 DEBRIS HANDLING SYSTEM 15 DRIVE TRAIN SYSTEM 15 CHASSIS 5 16 POWERBOSS INNOVATIONS 16 ENVIRONMENTAL FRIENDLY FEATURES 16 CLEANAIR Sih Berka 16 LOWER EMISSIONS ripara 16 SAFER WORK 16 255 5528 55598255 55 6 2 5 17 10 SAFETY INFORMATION 18 IMPORTANT SAFETY INSTRUCTIONS 18 FOR SAFETY DURING OPERATION 18 FOR SAFETY WHEN SERVICING OR MAINTAINING liete 19 SAFETY SYMBOLS s 2242326450622423 2262222404 4 19 SAFETY DECALS nasse etat scd 20 BASIC POWERBOSS SAFETY 22 MACHINE 26 BASIC OPERATING CONTROLS INDICATORS 220242522222 51254 q 555424442 26 IGNITION SWITCH 26 LIGHT SWITCH La quise FOTRRRPRRRYOROSTPRA S 26 HORN ten 26 FUEL LEVEL GAUGE see Rd c de ed 26 VOLTMETER AMP GAUGE caa 4230044346543484 26 HOUR METER o tiris En raodo ded 26 ENGINE OIL PRESSURE 24545 2404684434448544 28 ENG
6. a patented system that allows you to rotate the engine out of the body of the sweeper for bench like maintenance access to all parts optional on the 9XR PowerClimbTM with oversized tires and extra ground clearance you can easily negotiate rough terrain and speed bumps even climb sidewalk curbs PowerFlexTM automotive type rear wheel suspension that minimizes vibration for operator comfort and longer machine life Optional for 9XV model Page 16 ENVIRONMENTAL FRIENDLY FEATURES CLEAN AIR High performance filter system dramatically reduces the release of dust and debris back into the air dust vacuum ensures that dust is put directly into the hopper bristle pattern on main broom increases dust control LOWER EMISSIONS All gas and LP engines meet Tier 2 specifications catalyst mufflers battery operated available diesel operated available bio diesel fuel can be used in Kubota engine SAFER WORK ENVIRONMENT Orange machines are highly visible to others in the workplace simple controls reduce operator error one button scrub horn fire in hopper indicator effective braking system seat equipped with safety shut off switch also available overhead guard back up alarm warning beacon Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PowerBoss CLEAN ENERGY Bio diesel fuel can be used in Kubota engines Armadillo 9X Series PB 4100033 Rev B 10 10 Page 17 PowerBoss Inc Copyright 2
7. and isolators 4 Hook the wire harness to the filter shaker motors 5 Close the hopper cover and secure the latch 6 Tighten the set screw Page 65 PowerBoss PREVENTATIVE MAINTENANCE Vacuum Gasket Mount Adjustment With the hopper in the normal position observe contact between the back of the hopper and gasket If complete seal is not maintained raise the high dump hopper SAFETY ARM ENGAGED Page 66 Do not rely upon the hydraulic cylinders to keep the hopper raised for maintenance Always engage the safety arm before servicing the hopper 7 Loosen the mounting bolts in the gasket mount Move the assembly toward the hopper Tighten the bolts Test and repeat if necessary Flap Replacement Flaps located at the entrance lip and on the sides of the hopper must be replaced when worn or damaged The flap panels may be replaced separately 1 Park the machine on a level surface and engage the parking brake 2 Raise the hopper Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss Do not rely upon the hydraulic cylinders to keep the hopper raised for maintenance Always engage the safety arm before servicing the hopper 3 Turn off the engine 4 Remove the flap retaining angle and worn or damaged flaps 5 Install the new flaps 6 Replace the retaining angle Frame Seal Replacement Front Frame Seal The hopper frame seal b
8. 68 TRES 69 Changing Solid Tires 69 Changing Pneumatic Tires 69 MISCELLANEOUS ADJUSTMENTS 69 Anti Static Chain Adjustment 69 Latch and Hinge Maintenance 70 COGS CREE 70 TROUBLESHOOTING 71 TROUBLESHOOTING 71 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PowerBoss ne Power of Clean 13 PowerBoss FEATURES FEATU RES Shock mounted hydraulic impeller includes wet sweep bypass Power steering and tilt steering wheel Adjustable high back seat Dual panel dust Aggresive filter shakers control filters Tri phase air cleaner Exhaust air expelled out side of engine compart ment Built in baffle for dust pre filtering 4 core radiator Oversized multi level high dump hopper with RTR Industrial type liquid cooled engine in gas diesel or LPG Heavy duty retractable quick change broom Heavy duty rear bumper Spark arresting Shock mounted bumper muffler Dual speed ani sweeping Hydraulics front brakes ick i protection package mechanical parking brake also nos floating standard Page 14 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PowerBoss AIR MOVING SYSTEM Dual phase dust filtration Built in
9. BROOM HANDLE The main broom handle to the immediate left of the driver raises and lowers the main broom For normal sweeping position the handle at the LOWER position on the handle slot NOTE Extensive use of the FLOAT position reduces broom life For extremely uneven floor position the handle Page 32 atthe FLOAT position on the handle slot When not sweeping position and lock the handle to the RAISE position on the handle slot SIDE BROOM HANDLE The side broom handle to the immediate left of the driver raises and lowers the side broom When not sweeping the side broom should remain in the RAISE position To lower the side broom position the handle to the LOWER position in the handle slot DEBRIS HOPPER DUMP CONTROLS HOPPER FILTER SHAKER BUTTON This button is used to activate the filter shakers prior to dumping or as needed during sweeping operation It is located to the left hand side of the instrument panel To shake the filter 1 Bring the machine to a complete stop Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 MACHINE OPERATION PowerBoss 2 Place the broom control lever in the OFF position _ CONTROL 3 Press and hold the filter shaker button for 20 to LEVER 30 seconds 4 PI the broom control lever in the ON position nua sweeping P PoWerBoss HANDLE AD ae m Do not leave hopper in
10. Located at the Impeller Located on the shroud of the radiator Part Number 301729 Part Number 301733 vo Located on the High Dump Hopper Ive Part Number 301732 A WARNING Stay Clear Keep Hands Away From Vacuum Fan Inlet When Engine Is Running Keep Away From Engine Fan Of Hopper Lift Arms Armadillo 9X Series PB 4100033 Rev B 10 10 Page 21 PowerBoss Inc Copyright 2010 PowerBoss SAFETY INFORMATION BASIC POWERBOSS SAFETY PowerBoss sweepers should never be operated unless Before starting the engine make sure that 1 The operator is trained and authorized to You are securely seated in the operator s seat operate the equipment and The parking brake is locked 2 The equipment is free of malfunctions The directional control pedal is in neutral Malfunctioning equipment should be removed The throttle is in idle Hydraulic controls are in the OFF position from service Keep cigarettes matches and all other flame sources away from the sweeper Gasoline LP gas and diesel fuel are highly flammable Lead acid batteries are equally dangerous due to the Keep your hands and body clear of moving During operation highly explosive hydrogen gas they emit parts especially when the hopper or lift arms are partially or fully raised Make sure others in the area stay clear of the equipment and moving parts Never attempt to dump debris from a dock or mezzanine Dump from ground
11. S PowerBoss moves slowly or does not move Parking brake is on Release brake Directional control pedal jammed Clear jam or adjust linkage damaged or not adjusted properly Tires skidding from contact with oil Clean tires or drive through a solvent or grease absorbing substance Wheels jammed Low hydraulic fluid level Add hydraulic fluid Hydraulic fluid temperature too Use the proper weight oil or the high and too thin caused by operation conditions check pump excessive load climbing high environment temperatures worn pump or improper fluid Damaged or worn pump drive Replace damaged item coupling Other problems with the hydraulics See Hydraulics System Problems in system pump failure motor this section failure relief valve leaking or stuck open Armadillo 9X Series PB 4100033 Rev B 10 10 Page 73 PowerBoss Inc Copyright 2010 PowerBoss TROUBLESHOOTING TROUBLESHOOTING CHART Loss of dust control Debris in hose or impeller inlet Clean Broom skirts or seal worn Replace Skirt clearance from floor exceeds Adjust clearance 8 Dust control filters clogged Clean filters Filler seals worn or missing Poor seal with vacuum gasket Visually check and adjust if necessary Page 74 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 TROUBLESHOOTING PowerBoss Sweeper unit leaving debris Broom bristles worn Check broom for wear and adjustment Po
12. accordance with the applicable operation and instruction manuals All warranty claims must be submitted through and approved by factory authorized repair stations This warranty does not apply to normal wear or to items whose life is dependent on their use and care Parts not manufactured by PowerBoss are covered by and subject to the warranties and or guarantees of their manufacturers Please contact Minuteman International for procedures in warranty claims against these manufacturers Special warning to purchaser Use of replacement parts not manufactured by PowerBoss or its designated licensees will void all warranties expressed or implied A potential health hazard exits without original equipment replacement warranted items become the sole property of Minuteman International or PowerBoss or its original manufacturer whichever the case may be PowerBoss disclaims any implied warranty including the warranty of merchantability and the warranty of fitness for a particular purpose PowerBoss assumes no responsibility for any special incidental or consequential damages This limited warranty is applicable only in the U S A and Canada and is extended only to the original user purchaser of this product Customers outside the U S A and Canada should contact their local distributor for export warranty policies PowerBoss is not responsible for costs or repairs performed by persons other than those specifically authorized by PowerBoss Thi
13. and off The gasoline and LP units have a three position key switch To start gasoline powered machines turn the key clockwise to the Start position When the engine starts release the key To stop the engine turn the key to OFF To start diesel engines turn the ignition key clockwise to the on position Press the Glow Plug Button for 20 seconds Continue turning ignition key clockwise to the Start position When engine starts release key NOTE If the engine does not start after 10 seconds release the key wait 1 minute and repeat the procedure Page 26 LIGHT SWITCH The light switch located on the control panel turns on and off the lights HORN The horn is activated by pressing the horn button located on the right side of the operator FUEL LEVEL GAUGE The fuel gauge indicates the amount of fuel remaining in the tank VOLTMETER AMP GAUGE The Voltmeter used on gas amp LP units or Amp Gauge used on diesel units indicates the charging current which is being sent to the battery by the alternator It also indicates a drop in voltage when the alternator is not charging HOUR METER The hour meter records the number of hours the machine has been operated providing a helpful guide for performing routine maintenance tasks Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PowerBoss MACHINE OPERATION TILT STEERING FUEL LEVEL VOLTMETER LEVER GAUGE AMP GAUGE
14. increase the holding capacity of the debris hopper to make dumping the hopper necessary less frequently Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 MACHINE OPERATION PowerBoss RAISE AND LOWER DUMP AND RETURN LEVER 1 LEVER 2 HOPPER FILTER SHAKER BUTTON HOPPER UNLOCK BUTTON A b SA ei J BROOMS 1 Ges W Armadillo 9X Series PB 4100033 10 10 Page 35 PowerBoss Inc Copyright 2010 PowerBoss MACHINE OPERATION OPERATING PROCEDURES STARTING PRE OPERATION CHECKS Prior to starting the engine check the following Before starting the engine sit in the operator s seat and make sure the parking brake is locked 1 Engine oil level Engine coolant level Fuel level 1 Make sure the directional control pedal is in the neutral position 2 Make sure the throttle is in the idle position 3 LP and Gasoline powered Turn the ignition key to the start position to the right When the engine starts release the button Hydraulic fluid level Brakes steering and directional controls The floor beneath the machine for signs of fluid leaks Fluid levels should be correct Brakes steering and directional controls should be functioning properly Hoses lines and tanks should be free of damage and leaks NM Diesel powered Press the Glow plug switch for 15 to 20 seconds then turn the ignition key to the
15. level only Page 22 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 SAFETY INFORMATION PowerBoss When leaving the sweeper unattended Place the controls in the OFF position Setthe parking brake Shut off the engine When servicing or repairing the fuel system Work in a properly ventilated area do not smoke or allow an open flame near the fuel system Never bypass safety components unless you are testing them Never bypass the fuel filter lock except when testing them and always reconnect them after testing Wear gloves to disconnect the tank coupling Armadillo 9X Series 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 During cleaning and maintenance Always stop the engine and set the parking brake before servicing Never use detergents or cleansers that are flammable or combustible Never inflate a pneumatic tire without using a safety cage Do not attempt any impeller adjustment unless you have shut off the engine Never place your hands near the intake hoses or inlet when the engine is running Always engage the safety arm before servicing the hopper Do not rely on the hydraulic cylinder to keep the hopper raised Never test for hydraulic hose leaks using your hand or any other part of your body High pressure leaks can be very dangerous and should only be checked using a piece or paper Page 23 PowerBoss SAFETY INFORMATION 4 CAUTI
16. located underneath the engine Rear Drive Rotary Actuator The rear drive rotary actuator must be lubricated every 50 hours with grease There are two grease points on the actuator REAR DRIVE ROTARY ACTUATOR CN LUBRICATION POINTS 7 27 v gt gt 4 CAUTION MOUNT PIVOT Do not pressure wash actuator Pressure VE LUBRICATION i POINT washing can damage actuator Armadillo 9X Series PB 4100033 Rev B 10 10 Page 53 PowerBoss Inc Copyright 2010 PowerBoss PREVENTATIVE MAINTENANCE Latches amp Hinges The hinges and latches and all doors and covers should be lubricated with oil every 500 hours There are numerous hinges and latches make sure to lubricate all of the following Engine cover Side Door Main Broom Door SeatHinge Engine latch Hopper Lift Arm Mounts The hopper lift arm mounts must be lubricated every 500 hours with lithium grease There are two lubrication point on each mount 1 Park the machine on a level surface Do not rely upon the hydraulic cylinders to keep the hopper raised Always engage the safety arm before servicing the hopper Page 54 3 4 Raise the hopper and engage the safety arm Shut off the engine and engage the parking brake Locate and grease the hopper lift arm lubrication points SAFETY ARM amp ENGAGED L zm Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyri
17. the flaps 10 Turn the engine off and lower the machine to remove the nuts bolts and retainer bar To adjust the the floor flaps loosen the nuts and bolts slide the flap up or down as needed Retighten the nuts and bolts Page 58 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss Main Broom Adjustment NOTE Perform this adjustment on a flat smooth test surface 1 Drive the machine onto the test surface with the main broom in the RAISE position 2 Set the parking brake and position the main broom to the NORMAL position 3 Push the broom control switch to the ON position to activate the broom motor and open the throttle to full RPM 4 Allow about 45 seconds for the broom to operate then deactivate the broom motor and raise the broom Main Broom Test Pattern Armadillo 9X Series 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 NOTE Test time will vary according to the test surface used 5 Drive the machine clear of the test site 6 Examine the polished pattern made by the broom on the test area NOTE A rectangular shape the length of the main broom 2 5 08 cm wide indicates the main broom is properly adjusted A pattern smaller then 2 5 08 cm indicates need for lower adjustment A pattern wider than 2 5 08 cm indicates a need for higher adjustment If pattern is tapered from end to end instead of rectangular see Tape
18. the machine backward apply pressure to the rear of the pedal To slow or stop the machine move the foot pedal into neutral Foremergency stops move the foot pedal past neutral and into the opposite position 4 CAUTION Use for emergency stops only Constant use of this braking method may result in damage to the drive components The sweeper is equipped with a speed limiter A stop is mounted under the directional control pedal and can be raised to reduce the maximum speed Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 MACHINE OPERATION PowerBoss TILT STEERING FUEL LEVEL VOLTMETER LEVER GAUGE AMP GAUGE THROTTLE GLOW PLUG tn COOLANT TEMPERATURE GAUGE ENGINE OIL TY IGNITION PRESSURE SWITCH gt LIGHT PEDAL SWITCH N HOUR PARKING YA iai PEDAL Armadillo 9X Series PB 4100033 Rev B 10 10 Page 29 PowerBoss Inc Copyright 2010 rowerBoss The hydraulic drum brakes the two front wheels are operated by pressing on the brake pedal The parking brake is cable activated To engage the parking brake pull upward on the hand brake lever located on the left side of the front wall of the operator s compartment To release the parking brake press the brake pedal and push down on the hand brake lever TILT STEERING LEVER The steering wheel c
19. with LP fuel also check Tank valve not fully opened Open the valve slowly the following 3 Fuel tank type does not match fuel Use the correct tank type for the fuel supply supply Fuel tank and lines are covered Open shut off valve slowly to 1 4 open with frost start Defective vacuum lock off Replace or repair Armadillo 9X Series 4100033 Rev B 10 10 Page 71 PowerBoss Inc Copyright 2010 PowerBoss TROUBLESHOOTING TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSE S SOLUTION S Engine overheats Low coolant level Supply coolant Clogged radiator Flush radiator NOTE If coolant loss has not occurred check L fan belt Tighten belt for malfunction of the temperature sending unit Defective thermostat Replace thermostat PowerBoss creeps in neutral Directional control pedal return Perform the adjustment procedures spring is out of adjustment Brushes do not turn or turn very slowly Hydraulic system problem See Hydraulics System Problems in Motor this section Control valve Gear pump Relief valve Little or no vacuum in brush compartment Filters clogged Clean filters Leak or clog in hose from impeller Repair leaks clear obstructions or replace hose Impeller failure Check and repair Page 72 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 TROUBLESHOOTING PowerBoss TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSE S SOLUTION
20. 010 PowerBoss SAFETY INFORMATION SAFETY INFORMATION IMPORTANT SAFETY INSTRUCTIONS Operators must read and understand this manual before operating or maintaining this machine Do not operate this machine in flammable or explosive areas This machine is designed solely for removing dirt dust and debris in an outdoor or indoor environment PowerBoss does not recommend using this machine in any other capacity The following information below may cause a potential hazard to the operator and equipment Read this manual carefully and be aware when these conditions can exist Take necessary steps to locate all safety devices on the machine and train the personnel operating the machine Report any machine damage or faulty operation immediately Do not use machine if itis not in proper operating condition Page 18 FOR SAFETY DURING OPERATION Keep hands and feet clear of moving parts while machine is in operation Make sure all safety devices are in place and operate properly All covers doors and latches must be closed and fastened before use During operation attention should be paid to other persons in the work area and especially if small children are present Components can cause an explosion when operated near explosive materials or vapor Do not operate this machine near flammable materials such as solvents thinners fuels grain dust etc Store or park this machine on a level surface only To prevent unauthorize
21. Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss Correct Taper Pattern Incorrect Taper Pattern Main Broom Replacement NOTE Broom should be replaced if bristles worn to a length of 1 inch 2 54 cm or less 1 Turn the engine off and lock the parking brake Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 Push the main broom control lever to the LOWER position Open the left broom chamber door the door opposite the driver s seat Using 3 4 wrench remove the hex bolt on the main broom idler mount Pull the main broom idler mount straight out to remove Grasp the main broom by the plastic drive hub pull the main broom straight out and clear of the broom chamber Depending on broom condition you can either rotate the old broom end to end and re install it or you can install a new broom Slide the main broom into the broom chamber and align the broom with the metal drive hub located at the far side of the broom chamber If a worn broom is being replaced install the new broom by first adjusting the broom arms up to better match the position of the drive hub with the hub on the new broom Page 61 PowerBoss PREVENTATIVE MAINTENANCE 8 Once the broom is started onto the drive hubs rotate the broom counter clockwise while pushing lightly against the broom 9 Once the broom is fully enga
22. INE COOLANT TEMPERATURE GAUGE 28 THROTTLE GLOW PLUG 2 5 4434643424404633 RS 28 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 TABLE OF CONTENTS PowerBoss DIRECTIONAL CONTROL PEDAL 28 PARKING BRAKE ab E o ER do 30 TILT STEERING LEVER 30 SEAT ADJUSTMENT c 30 SWEEPING CONTROLS sisi vii ia 32 BROOM CONTROL LEVER 32 MAIN BROOM HANDLE 4 hm 32 SIDE BROOM HANDLE 32 DEBRIS HOPPER DUMP CONTROLS 32 HOPPER FILTER SHAKER BUTTON 32 HIGH DUMP dda en eere 34 LEVER Aprire 34 34 HOPPER UNLOCK BUTTON ua ei na 34 TO RAISE AND DUMP THE HOPPER 34 ROTARY TRASH RELOCATOR 34 OPERATING 5 36 PRE OPERATION CHECKS iier ern nen 36 STARTING ewe ii 36 SLOWING AND STOPPING 22464 garde a 37 Armadillo 9X Series 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 OPERATING ON GRADES 24 37 SWEEPING aima eae de doc dido 37 EMPTYING THE HOPPER WITH HIGH DUMP FEATURE 142p dads AO ER whee 38 USING THE ROTARY TRASH RELOCATOR Wells 39 TRANSPORTING THE 40 Using a Trailer or Transport Vehi
23. ION equipment or components until the engine is Safety Arm Must Be Engaged When Checking OFF the parking brake is LOCKED and the These Fuses wheels are CHOCKED Never operate an LP powered sweeper when any component in the fuel system is malfunctioning or leaking FUSES Page 50 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss Never bypass safety components unless you are testing them Replace any defective safety components before operation the sweeper During repair or servicing of the fuel system work in a properly ventilated area and do not smoke or allow an open flame near the fuel system When disconnecting the tank coupling always wear gloves LP fuel can freeze bare hands Armadillo 9X Series 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 Under no circumstances should the fuel filter lock be bypassed except when testing After testing always reconnect lock Bypassing the fuel filter lock after testing creates a potential fire hazard Tier compliant fuel system Refer to P S I Service Manual Page 51 PowerBoss PREVENTATIVE MAINTENANCE COOLANT SYSTEM NOTE Use a 50 50 mixture of water and anti freeze with an ethylene glycol base Blowing Out Radiator Fins NOTE Make sure radiator is cool before blowing LUBRICATION out the radiator fins with compressed air Gasoline and LP Engine
24. ON Do not operate an LP powered sweeper Travel slowly on grades CAUTION when any component in the fuel system is malfunctioning or leaking Replace any defective safety components before operating the sweeper Place a block or chock behind the wheels when parking on inclines CAUTION 4 CAUTION Do not drive with the hopper in the raised 4 CAUTION position except the few feet necessary to Observe all proper procedures for operation and position the hopper over the dumpster or receptacle Driving with the hopper raised gt maintenance of the sweeper as outlined in this manual reduces visibility and creates conditions for striking over head objects throwing the machine off balance and other hazards CAUTION Remain alert at all times to people and equipment in and around your area of operation Page 24 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PowerBoss ATTENTION Do not operate the 2 RTR lever before the 1 light illuminates ATTENTION Never push or tow a machine faster than 6 mph ATTENTION Engage tow valve before towing or pushing Armadillo 9X Series 4100033 Rev B 10 10 Page 25 PowerBoss Inc Copyright 2010 PowerBoss MACHINE OPERATION MACHINE OPERATION BASIC OPERATING CONTROLS AND INDICATORS IGNITION SWITCH The diesel powered machine has a two position key switch used to turn the machine s electric power on
25. PowerBoss The Power of Clean User Manual Armadillo 9X Series Models 9XR 9XR Europe amp 9XV Gasoline LP amp Diesel Starting Serial No 18168059 PowerBoss Inc A Member Of The Hako Group PB 4100033 Rev B 10 10 PowerBoss PREFACE Thank you for your purchase of the now industry standard for sweepers PowerBoss takes great pride in offering the most dependable reliable and best value in industrial power sweepers and sweeper scrubbers We set the standard Our Publishing Department would like to hear from you If you see any errors omissions or something that needs clarification in this User Manual please let us know We are working hard toward perfection in our corner of the process to bring you the best you can buy Please copy the form below fill out and comment on how you found our catalog Thank you Name Title Name Address Country Type of equipment or model number Page 2 Armadillo 9X Series 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PowerBoss Comments Information is optional Please return to Manager Publishing Department International PowerBoss Inc 175 Anderson Street Aberdeen North Carolina 28315 USA Phone 800 982 7141 Toll Free 910 944 2105 Local E Mail techsupport powerboss com Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 Page 3 PowerBoss This is the User Manual for the Po
26. R Check hopper filters and clean or replace as needed Check hopper clearance from floor and adjust as needed fx Inspect the hopper flaps for wear or damage and replace as needed Page 44 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss SCHEDULED MAINTENANCE CHART DAILY 50 100 200 500 BY MAINTENANCE AREA x hopper side and frame seals for wear or damage Adjust replace as needed Check for leaks I L LXI eeerpeperfume onngandadustasmeeded X Visuallyinspectforwearanddamage Repair or replace as needed T_T check pneumatic tires for proper air pressure 95 ps Check anti static drag chain on rear wall of broom chamber for damage excessive wear Replace as needed Check side broom lift cable and lift cable for wear Armadillo 9X Series PB 4100033 Rev B 10 10 Page 45 PowerBoss Inc Copyright 2010 PowerBoss PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE INSTRUCTIONS ENGINE Maintenance requirements and service instructions for your sweeper engine are outlined in the following parts of this Maintenance Section Air Intake System Electrical System Fuel System Coolant System Lubrication System All basic maintenance tasks are listed with their recommended frequencies on the Planned Maintenance Chart
27. an be adjusted to provide the most comfortable position for the operator To adjust the steering wheel pull out the lever and push up or down on the steering wheel the lever will snap back into a set positions Page 30 SEAT ADJUSTMENT The drivers seat is adjustable to provide the most comfortable position for the operator The adjustment lever is at the bottom front of the seat While sitting in the seat push the lever to the right and pull forward or push back on the seat Release the lever when the seat is in the proper location Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 Po wersoss TILT STEERING FUEL LEVEL VOLTMETER LEVER HORN GAUGE E AMP GAUGE THROTTLE GLOW PLUG von COOLANT TEMPERATURE GAUGE ENGINE OIL IGNITION PRESSURE SWITCH PEDAL PARKING BRAKE DIRECTION CONTROL HE PEDAL Armadillo 9X Series 4100033 Rev B 10 10 Page 31 PowerBoss Inc Copyright 2010 PowerBoss MACHINE OPERATION SWEEPING CONTROLS BROOM CONTROL LEVER The broom control lever activates the brooms Side Broom OFF position activates the main broom only NOTE The main broom and side broom may be lowered independently NOTE The position is achieved by placing the broom control lever in the center of the slot Both broom motors main amp side are de activated by taking this action MAIN
28. by a professional tire dealer They are to be inflated to 110 psi MISCELLANEOUS ADJUSTMENTS Anti Static Chain Adjustment Each machine is equipped with an anti static chain bolted to the back wall of the broom chamber This should remain in contact with the floor at all times Inspect the chain every 200 operating hours Replace if at least one link does not drag the surface of the floor Page 69 PowerBoss PREVENTATIVE MAINTENANCE Latch and Hinge Maintenance Latches and hinges should be inspected after every 500 hours of use Retighten and oil if necessary Cables Inspect all cables for wear every 500 hours Page 70 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 TROUBLESHOOTING PowerBoss TROUBLESHOOTING This section provides information to assist in identifying maintenance trouble and provides possible causes and actions to correct the problem Many of the solution require servicing your machine they can be found in the service manual for you unit Service must be preformed by an approved authorized repair station Engine will not start or runs roughly after start Fuel line broken or obstructed Blow fuel line out with compressed air Dirty air filter Clean or replace air filter Problems with spark plugs ignition Review engine manual for points ignition coil maintenance and troubleshooting ignition switch carburetor procedures regulator wiring harness NOTE On machines
29. cle 40 Pushing the Machine 40 PREVENTATIVE MAINTENANCE 41 INTRODUCTION 60255 500 5030064064446210 41 SCHEDULED MAINTENANCE CHART 42 PREVENTATIVE MAINTENANCE INSTRUCTIONS 46 ENGINE 3 dala dora 46 Air Intake System iiad riir scence ea boas 46 Check Air Filter Service Indicator 46 Air Filter Element Removal 47 Air Filter Cleaning ess seces 00085 s 48 Air Filler Inspection ir 48 Air Filter Installati n 48 Page 11 PowerBoss 5 ELECTRICAL SYSTEM amp ssec men 48 Battery Clea iid eoe peas 48 Battery Replacement i ass css eee 49 Circuit 49 aru 50 FUEL SYSTEM 51 COOLANT SYSTEM 52 Blowing Out Radiator 52 Reverse Flow 0 52 LUBRICATION sibilit Rd de 52 Changing Engine OM 52 LUBRICATION POINTS 2 feci 53 Rear Drive Rotary Actuator 53 Engine Mount PIVO i 53 Latches amp HINGES 0 isse see 4 es 54 Hopper Lift Arm MOUNIS 54 HYDRAULICS SYSTEM 255535554651 56 Filling The Fluid 2 56 Hydraulic Fluid Viscosity Specifications
30. d use machine should be stored or parked with the key removed This machine is designed for level operation only Do not operate on ramps or inclines greater than 2 This machine is not suitable for picking up hazardous dusts Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 SAFETY INFORMATION PowerBoss Use caution when moving this machine into areas SAFETY SYMBOLS that are below freezing temperatures Five symbols are used throughout this manual to emphasize various levels of safety information These FOR SAFETY WHEN SERVICING OR symbols and the meaning of each are listed below MAINTAINING MACHINE Stop on level surface Disconnect the power to the machine when servicing To warn of immediate hazards which will result in Avoid moving parts Do not wear loose jackets shirts severe personal injury or death or sleeves when working on machine Avoid contact with battery acid Battery acid can A WARNING cause burns When working on or around batteries To warn of hazards or unsafe practices which wear protective clothing and safety glasses Remove could result in severe personal injury or death metal jewelry Do not lay tools or metal objects on top of battery Authorized personnel must perform repairs and 4 CAUTION maintenance Use PowerBoss supplied replacement To warn of hazards or unsafe practices which parts could result in minor personal injury ATTENTION To warn o
31. den Sicherheits und Ge sundheitsanforderungen der EG Richtlinie 2006 42 EG sowie den Anforderungen 2004 108 EG entspricht Zur sachgerechten Umsetzung der in den EG Richtlinien genannten Sicherheits und Ge sundheitsanforderungen wurde n folgende Norm en und oder technische Spezifikation en herange zogen GB which this declaration relates corresponds to the relevant basic safety and health requirements of the Directive 2006 42 EC and to the requirements of the other relevant Directives 2004 108 EC For the relevant implementation of the safety and health requirements mentioned in the Directives the following standard s and or technical specification s has have been respected Armadillo 9X Series PB 4100033 Rev B 10 10 Page 8 PowerBoss Inc Copyright 2010 DECLARATION OF CONFORMITY PowerBoss F faisant l objet de la d claration est conforme aux prescriptions fondamentales en mati re de s curit et de sant stipul es dans la Directive de la CEE 2006 42 CEE ainsi qu aux prescriptions des autres Directives de la CEE tablies dans ce domaine 2004 108 CEE Pour mettre en pratique dans les r gles de l art les prescriptions en mati re de s curit et de sant stipul es dans les Directives de la CEE il a t tenu compte de la des norme s et ou de la des sp cification s technique s suivante s conforme ai requisiti essenziali di sicurezza e di tutela della salute di cui alla Direttiva 2006 42
32. e sue successive modifiche nonch ai requisiti di cui alle seguenti Direttive CEE 2004 108 Per la verifica della Conformit di cui alle Direttive sopra menzionate sono state consultate le seguen ti Norme Armonizzate EN E al cual se refiere la presente declaraci n corresponde a las exigencias b sicas de la normativa de la CEE 2006 42 CE y referentes a la seguridad y a la sanidad asi como a las exigencias de la dem s normativas de la 2004 108 Con el fin de realizar de forma adecuada las exigencias referentes a la seguridad y a la sanidad mencionadas en las normativas de la CEE fu ron consultada s la s siguiente s normativa s y especificaci n es t cnicas s EN 60335 2 72 EN 55012 EN 61000 6 2 Date 5 19 2010 Name der autorisierten Person die f r PowerBoss die technischen Unterlagen zusammenstellt Name of the person authorized for PowerBoss to compile the technical file Personne charg e du suivi du dossier technique Nome della persona autorizzata da PowerBoss a compilare il file tecnico Nombre de la persona autorizada por PowerBoss para la creaci n del fichero t cnico Jeff Pollack Armadillo 9X Series PB 4100033 Rev B 10 10 Page 9 PowerBoss Inc Copyright 2010 PowerBoss 5 TABLE OF CONTENTS PREFACE es e em CR 2 TECHNICAL SPECIFICATIONS 6 DIMENSIONS amp 6 SWEEPING 5 5
33. ely upon the hydraulic cylinders to keep the hopper raised for maintenance Always engage the safety arm before servicing in the area of the hopper 4 Raise the hopper and engage the safety arm 5 Locate the cable clevis ends for the parking brake cables 6 Disconnect the clevis ends from the bar 7 Loosen the jam nuts at the base of the clevis 8 Turn the clevis clockwise three or four complete turns Page 68 PREVENTATIVE MAINTENANCE 9 Tighten the jam nuts and re install the clevis ends onto the bar 10 Adjust the knurled handle on the parking brake lever ve BRAKE CABLE CLEVIS END JAM NUT Ss BS E Ha b Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss Changing Pneumatic Tires CAUTION Changing pneumatic tires must be performed in a safety cage and require special tools TIRES Changing Solid Tires NOTE The procedures which follow apply to SOLID TIRES ONLY 1 Remove the tire from the vehicle by removing the five inner lug nuts Remove the ten hex head bolts and nuts Press the tire from the rim Press the large rim half into the new tire Mount the small rim half and secure with hex head bolts 6 Reinstall the tire on the machine Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PowerBoss Inc recommends that you have these tires changed
34. f practices which could result in extensive equipment damage Armadillo 9X Series PB 4100033 Rev B 10 10 Page 19 PowerBoss Inc Copyright 2010 PowerBoss SAFETY INFORMATION NOTE To direct your attention to important Located in the drive compartment equipment information or special Part Number 301854 instructions for preventing damage to equipment A CAUTION Symbols at the top of the list are the strongest warnings However all symbols represent important For Your Safety And Safety Of Others information which should be observed to protect S DO NOT operate Machine Unless Operation Manual Is Read And Understood you and others from harm and injury and to prevent Unless Authorized And Trained x In Areas With Flammable Or Explosive Conditions damage to the equipment Without Adequate Ventilation SAFETY DECALS Do Not Use Flammable Cleaning Materials Decals directly attached to various parts of the Inspect Vehicle For Fuel Leakage sweeper are highly visible safety reminders which Drive Slowly On Inclines And Slippery Surfaces should be read and observed Make sure the decals Do Not Power Dump Hopper Unless Vehicle Is On are replaced if they become illegible or damaged Level Surface Before Leaving Vehicle Lock Parking Brake Stop Engine And Remove Key Page 20 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PowerBoss The Power of Clean SAFETY INFORMATION
35. g 1 Combine baking soda and water in a strong solution 2 Brush the solution over the battery top including terminals and cable clamps Make sure the solution does not enter the battery 3 Using a wire brush clean the terminal posts and cable clamps 4 Apply a thin coating of petroleum jelly to the terminals and cable clamps Armadillo 9 Series PB 4100033 10 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss The Power of Clean Battery Replacement 4 CAUTION Remove the negative battery cable before you CIRCUIT remove the positive battery cable This is done to prevent accidental electrical shorting which can result in personal injury 1 Disconnect the negative cable and then the positive cable 2 Remove the battery 3 Install the new battery 4 Connect the positive battery cable first then the negative cable Circuit Breakers If a circuit breaker trips it can be reset by pressing the reset button in the center of the breaker The circuit breakers are located on the instrument panel below the steering wheel Armadillo 9X Series PB 4100033 Rev B 10 10 Page 49 PowerBoss Inc Copyright 2010 PowerBoss PREVENTATIVE MAINTENANCE he Power Clean Fuses FUEL SYSTEM Fuses are located in the fuse panel behind the hopper on the fire wall upper right corner when facing the unit Never attempt to perform any service on the CAUT
36. ged replace the idler hub while aligning the seats in the idler hub with the broom s drive hub ears 10 Install the retaining bolt into position and tighten with the wrench 11 Close and latch the left broom door 12 Perform a main broom adjustment test and adjust as needed Side Broom Angle Adjustment The angle adjustment is controlled with a stop bolt This stop bolt is located at the top front of the side broom arm under the spring To increase the angle of the side broom loosen the jam nut and turn the stop bolt counter clockwise Be sure to retighten the jam nut back down once the adjustment is made Page 62 Side Broom Height Wear Adjustment The height of the side broom is adjusted with the use of a stop bolt located at the lower rear of the curb broom arm As the side broom wears it will be necessary to lower the arm There are two style adjustment screws The 9XR and 9XV models have an adjustment screw and locking nut The 9XR Europe model has a spring loaded screw with a knob To Adjust The Side Broom Height For a 9XR or 9 model To lower the side broom loosen the jam nut on the stop bolt Turn the stop bolt in a counter clockwise direction check the side broom for proper contact and re tighten the jam nut To Adjust The Side Broom Height For a 9XR Europe model To lower the side broom turn the knob in a counter clockwise direction check the side broom for proper contact Armadillo 9X Serie
37. ght 2010 PREVENTATIVE MAINTENANCE PowerBoss HOPPER LIFT ARM MOUNT LUBRICATION POINT HOPPER LIFT ARM MOUNT _ LUBRICATION POINT Armadillo 9X Series 4100033 Rev B 10 10 Page 55 PowerBoss Inc Copyright 2010 PowerBoss PREVENTATIVE MAINTENANCE HYDRAULICS SYSTEM Filling The Fluid Reservoir NOTE The reservoir is located inside the machine and is accessible by tilting the operator s seat forward 1 When the machine is cool and the hopper is in the lowered position remove the dipstick Fluid level should be between the high and low marks on the dipstick 4 CAUTION DO NOT OVERFILL DO NOT USE TRANSMISSION FLUID PowerBoss Inc recommends 15w 40w motor oil We Currently use EXXON XD 3 2 If the fluid level is not acceptable add hydraulic fluid Page 56 Hydraulic Fluid Viscosity Specifications SUS 100 F 510 560 SUS 210 F 78 84 Maintaining Hydraulic Oil Cooler Efficiency Your machine is equipped with a hydraulic oil cooler it is integrated with the radiator and utilizes exhausted radiator air from the engine fan to cool the hydraulic fluid To maintain its efficiency periodically blow out the radiator amp oil cooler fins with compressed air 100 p s i is maximum Changing The Hydraulic Fluid 1 Turn off the engine and engage the parking brake 2 Place a drain pan on the floor below the reservoir 3 Remove the drain plug located on the bottom rear of the reservoir and a
38. in this manual Important additional maintenance requirements and instructions are explained in the engine manual which comes with your machine Page 46 Never attempt to perform any service on the equipment or components until the engine if OFF the parking brake is LOCKED and the wheels are CHOCKED Air Intake System Check Air Filter Service Indicator The air filter service indicator shows when to change the air filter element Check the indicator on a daily basis The red indicator gradually becomes visible as the air filter elements load with dirt It is not necessary to change the air filter elements until the red indicator reaches the top of the service indicator and locks into position 1 Lift engine cover 2 Inspect air filter service indicator Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss AIR FILTER SERVICE INDICATOR AIR FILTER a d ELEMENT INNER db AIR FILTER ELEMENT OUTER DUST CAP B RETAINING CLAMPS Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 NOTE The indicator may return to the nonviable position when the engine is shut off To check reset indicator and turn on the engine if it locks in visible position again clean or change element Air Filter Element Removal 1 Turn off the engine and set the parking brake 2 Lift the engine cover 3 Locate the air filter and loosen
39. ld the unlock hopper button if equipped to the LOWER position until the hopper returns to the normal operating position Page 39 PowerBoss MACHINE OPERATION 7 Move the throttle to the RUN position and resume sweeping TRANSPORTING THE MACHINE Using a Trailer or Transport Vehicle 1 Position the machine on the transport vehicle or trailer and apply the parking brake 2 Tie the machine down using the tie down holes in the frame forward of the front wheels and in the rear center of the frame NOTE Attach the tie downs to the frame only Pushing the Machine Push the machine from the front or rear using the bumpers only Page 40 ATTENTION Do not tow or push the machine a distance of more than 5 miles 80 kilometers or faster than one mile per hour 1 61 km Exceeding these restrictions may cause damage to the hydraulic system If towing will exceed the above restrictions the rear wheel must be raised or supported by a dolly Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss PREVENTATIVE MAINTENANCE INTRODUCTION Regular maintenance on your sweeper results in better cleaning faster cleaning and a prolonged service life for the equipment and components This section contains the following information to help you give your sweeper the maintenance attention it requires e A Scheduled Maintenance Chart e Preventative Maintenance Instruc
40. llow the fluid to drain 4 Discard the fluid in an approved manner then replace and retighten the drain plug Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss 5 Remove the filler breather cap located on top of the reservoir and fill the reservoir with approved hydraulic fluid NOTE Ten 10 gallons US of fluid are required 6 Install the filler cap assembly 7 Check the drain plug for leakage Changing The Hydraulic Fluid Filter 1 Turn off the engine and engage the parking brake 2 Unscrew the oil filter cartridge from the mount and discard in an approved manner 3 Apply a thin coating of fluid to the seal of a new filter element 4 Thread onto the mount and hand tighten 5 Tighten an additional one half turn beyond hand tight NOTE Do not over tighten 6 Start the machine shut it off then check for leakage Armadillo 9X Series 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 Adjusting The Directional Control Return Spring You may encounter creeping problems from time to time Creeping means the machine moves backward or forward when the forward reverse pedal is in neutral A grinding noise when the engine is shut down is a so an indicator that the directional control return spring needs adjusting If this occurs perform the procedure which follows 1 Turn off the engine engage the parking brake and chock both wheels
41. olts to the front edge of the engine pan Install a new seal by folding it in half to align the holes Doubled edge with holes goes on the bottom Support the seal straight up while bolting the retainer bar in place The seal should fall over the retainer bar after installation Be certain that the seal edges are aligned to prevent twisting of the seal Armadillo 9X Series 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 Side Frame Seal The side frame seals should clear the floor by at least 3 18 cm If the bottom of a side seal measures 72 1 27 or more above the floor readjust it or replace it by removing the bolts on the inside of the wheel wells installing a new seal and securing it with the bolts The double edge with the holes goes toward the front PARKING BRAKE Normal adjustment of the parking brake can be accomplished from the operator compartment Locate the knurled handle on the parking brake lever Turn the handle clockwise to increase brake tension NOTE Two or three turns is usually adequate DO NOT OVERTIGHTEN If this adjustment becomes ineffective it will be necessary to adjust the cable length Page 67 vverBoss he Power of Clear Adjusting The Parking Brake Cable Length 1 Park the machine on a level surface and chock the wheels 2 Place the parking brake lever in the OFF position 3 Turn the knurled handle counter clockwise as far as possible Do not r
42. or Engine Mount Pivot 1 fitting Lubricate type grease x Hood Latches amp Hinges Lubricate type coi SOS L Ix Hopper Lift Arm Mounts 2 fittings on each mount Lubricate type lithium grease IMPELLER X x Check hydraulic reservoir gauge and fil as needed x Replace breather cap fiter element T x Replace hydraulic iuid and ie x Check functioning of directional control pedal and adjust as needed x hydraulic strainerin resevoi 000000000000 L x Inspect hydraulic cooler fins and clean as needed if so equipped Armadillo 9X Series PB 4100033 Rev B 10 10 Page 43 PowerBoss Inc Copyright 2010 PowerBoss PREVENTATIVE MAINTENANCE SCHEDULED MAINTENANCE CHART o NET ON x Blow out hydraulic cooler fins with compressed air if so equipped SWEEPING COMPONENTS X T T T sseestereems for wear and remove strings and debris from bristles and drive assembly inspect broom skits for wear and adjust or replace as PT main room enon _ _ Perform main broom adjustment test and adjust as needed x Inspect the side broom for wear and adjust as needed Replace main and side brooms as needed Main Broom needs to be replace if bristles are 1 in length or less Side Broom needs to be replaced if bristles are 3 in length HOPPE
43. or performance of broom drive Check for jam in broom chamber mechanism Broom lift arms hung up with Clear out debris debris Hopper does not raise or lower i Control valve Armadillo 9X Series PB 4100033 Rev B 10 10 Page 75 PowerBoss Inc Copyright 2010 PowerBoss TROUBLESHOOTING Hopper lift cylinder failure Bent piston rod Hopper does not rotate or rotates too slowly See Hydraulics System Control valve Problems in this section Gear pump Lift cylinder Relief valve Page 76 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 TROUBLESHOOTING PowerBoss Hydraulic gear pump failure Rebuild pump or RR Pump Oil supply low Check and fill Oil strainer clogged Replace strainer inside reservoir Incorrect oil Use recommended viscosity oil Damage due to entry of air into Maintain correct hydraulic fluid level hydraulic system in reservoir Keep suction hose fittings tight Armadillo 9X Series 4100033 Rev B 10 10 Page 77 PowerBoss Inc Copyright 2010 PowerBoss Revision F Effective November 1 2008 PowerBoss Made Simple Industrial Limited Warranty Minuteman International owner of PowerBoss warrants to the original purchaser user that the product is free from defects in workmanship and materials under normal use PowerBoss will at its option repair or replace without charge parts that fail under normal use and service when operated and maintained in
44. pre filtering amp ultra fine screen panel filters for dust control Aggressive electric filter shakers Shock mounted hydraulic impeller Engine area shielded from exhaust air Dust Control Filter 104 Sq Ft total Timed Electric Filter Shakers Clogged Filter Indicator Fire in hopper Indicator ERGONOMICS SYSTEM Roomy open cockpit with extra comfort Adjustable high back seat Power steering and tilt steering wheel Comfortable pedal controls placement Full instrumentation for all functions Armadillo 9X Series 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 DEBRIS HANDLING SYSTEM Direct throw sweeping method Oversized hopper with RTR Quick change floating 48 main broom amp retractable side brooms Dual performance sweep mode Multi Level Hopper Dumping DRIVE TRAIN SYSTEM Industrial liquid cooled engine Heavy duty radiator amp Tri phase air cleaner Hydraulics protection package PowerSwingTM engine access for ease of maintenance 4 Core Radiator PowerClimb All Terrain Access Two 23 OD Pneumatic Front Tires amp One 21 OD Pneumatic Rear Tire Page 15 vverBoss FEATURES Power of Clean CHASSIS SYSTEM Massive One Piece unitized steel frame Oversized soft ride tires PowerFlexTM automotive type suspension on rear wheel optional on some models Eliminates jolts and vibration for component protection POWERBOSS INNOVATIONS PowerSwingTM
45. r 3000 Hours 2 years Parts Labor or 2000 Hours 0 4 Years Parts 2 Years Labor 4000 3 Hours 2 years Parts Labor or 2000 Hours Ninety days Two years 2000 hrs 2000 hours 2 years Parts Labor or 2000 Hours Tank Bladders Polypropylene plastic tanks Batteries Chargers Replacement parts Two hour cap Through engine manufacturer See section 3 of warranty manual for engine warranty exceptions Based upon dealer s certification status Extended Warranty MUST be signed up within 30 days of delivery to End User Dealer has 1Year from Receiving Machine to Sign up extended Warranty Extended Warranty Cost is based on Invoice Price multiplied by the Percentage listed in the Extended Warranty Column All above labor and travel reimbursed at 65 or 75 of the published shop rate Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 Eight years no additional labor Ten years no additional labor 0 3 months full replacement 4 12 prorated credit One year replacement Ninety days Page 79 Power of Clean PowerBoss Is A Full Line Manufacturer Of Sweepers and Scrubbers For Industrial Facilities
46. r Adjustment on the next page 2 5 08 cm Page 59 PowerBoss PREVENTATIVE MAINTENANCE Main Broom Height Adjustment Main Broom Taper Adjustment 1 Turn the machine off and lock the parking brake NOTE It is not usually necessary to perform this 2 Position the main broom lever in the LOWER position NOTE The adjustment knob is located in the engine compartment on the broom control handle pivot 3 Turn the broom adjusting knob clockwise one eighth turn to free the wing nut 4 Turn the wing nut counter clockwise to allow space for adjustment 5 Make a lower or higher adjustment with the knob as required 6 Retighten the wing nut 7 Repeat the main broom adjustment test to see that the broom is properly adjusted Page 60 adjustment However if the main broom adjustment test shows a pattern that is tapered in length one end is wider than the other perform the procedures which follow Locate the adjusting screws directly beneath the hydraulic pump Loosen the jam juts on the adjusting screws and loosen the retaining bolt on the inside of the mounting bracket Use the adjusting screws to raise or lower the left end of the main broom The right end of the broom remains fixed All adjustments affect the left end of the broom After adjustment tighten the retainer bolt and adjusting screws Repeat the main broom adjustment test to see that the broom is properly adjusted
47. s Use any SF or SG rated oil meeting API specifications and suited to seasonal Reverse Flow Flushing temperatures 1 At the engine disconnect the hoses Refer to the Engine Manufacturer s Operator Manual 2 Make sure the radiator cap is on tight for these specifications 3 Using a hose clamp attach a flushing gun onto the lower hose 4 Turn on the water and fill the radiator Changing Engine Oil 1 Place a drain pan under the lowest end of the 5 keep from damaging the radiator apply air pressure slowly and carefully 6 Shut off the air pressure refill the radiator with water and reapply the air pressure You will 2 Remove the drain plug and allow the oil to drain into the pan 3 Remove the used oil filter and replace with a need to repeat these steps until water flushed Ta dl from the radiator runs out clear 4 Dispose of the oil and oil filter in an approved manner 7 Inspect and clean the radiator cap 8 Inspect and reconnect the hoses 9 Refill the radiator with coolant 5 Remove the engine oil cap add oil in the amounts listed in the engine manual then secure the cap Page 52 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss The Power of Clean LUBRICATION POINTS Engine Mount Pivot The engine mount pivot must be lubricated every 500 hours with grease There is one lubrication point on the pivot
48. s PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss Side Broom Lift Cable Adjustment This adjustment is made at the cable clevis attached to lt lt the side broom assembly It controls the height of the LIFT CABLE side broom in the RAISED position This adjustment ADJUSTMENT N e must be made with the hopper fully lowered ANGLE IS 1 Pull the side broom lever into the RAISED Da BOLT position 2 Loosen the locknut on the threaded rod at the clevis 3 Turn the threaded rod in or out to set the side broom in the maximum raised position 4 Secure the cable adjustment by tightening the locknut HEIGHT ADJUSMENT KNOB Armadillo 9X Series PB 4100033 Rev B 10 10 Page 63 PowerBoss Inc Copyright 2010 vverBoss Power of Clean PREVENTATIVE MAINTENANCE Side Broom Replacement Filter Removal NOTE Broom should be replaced if bristles worn 1 Release the latch on the hopper cover and raise to a length of 3 inches 7 62 cm or less the cover NOTE The side broom features a quick release 2 Disconnect the wire harness leading to the filter mechanism which enables the operator to shaker motor remove the brush in seconds 3 Unscrew the four screws each attached using 1 Raise the side broom and lock in the RAISE conical washer isolator securing position the filter retainer bars to the hopper Turn the side broom by hand
49. s warranty does not apply to damage from transportation alterations by unauthorized persons misuse or abuse of the equipment use of non compatible chemicals or damage to property or loss of income due to malfunctions of the product If a difficulty develops with this machine you should contact the dealer from whom it was purchased This warranty gives you specific legal rights and you may have other rights which vary from state to state Some states do not allow the exclusion or limitation of special incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions and limitations may not apply to you Page 78 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PowerBoss The Power of Clean WARRANTY Parts Battery sweepers Oneyear year sweepers 1 Ninety days hrough manufacturer Walk behinds Battery sweepers Battery scrubbers Battery scrubbers pex series sweeper Battery scrubbers Ninety days Battery scrubbers Ninety days hree 2000 hrs T sweeper scrubbers Ninety days Two years 2000 hrs Two years 3000 hrs Ninety days Four years 3000 hrs ive years 3000 hrs Ninety days One year 1000 hrs One year 1000 hrs Extended Warranty 2 years Parts Labor or 2000 Hours 2 years Parts Labor or 2000 Hours 2 3 Years Parts Labor or 3000 Hours 2 3 Years Parts Labor o
50. start position to the right When the engine starts release the button Page 36 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 MACHINE OPERATION PowerBoss SWEEPING CAUTION 1 Lower the Brooms If the engine fails to start do not continue When sweeping extremely uneven floors position the main broom handle at FLOAT on the handle slot cranking for more than ten seconds Allow the starter motor to cool between attempts Move the machine forward or backward as follows Lowerthe side broom by positioning the side Forward Apply pressure to the front of the broom handle at LOWER in the handle slot directional control pedal increasing pressure to Lower the main broom by positioning the main increase speed broom handle to LOWER on the handle slot Reverse Apply pressure to the rear of the 2 Activate the broom motors pedal increasing pressure to increase speed Activate both main and side broom motors by pushing the broom and brush control lever to the ON position Activate the main broom motor by pulling the broom and brush control lever to the SIDE OPERATING ON GRADES BROOM OFF position 1 Always travel slowly NOTE Broom control lever must be in the center OFF position SLOWING AND STOPPING Allow the directional control pedal to move into neutral The machine will slow and coast to a stop 2 Exercise extreme caution when traveling across or turning on grades 3 Drive
51. the RAISE position for an extended period of time SIDE BROOM HANDLE Armadillo 9X Series PB 4100033 Rev B 10 10 Page 33 PowerBoss Inc Copyright 2010 PowerBoss MACHINE OPERATION HIGH DUMP The two far left levers on the front of the control panel are used to raise the hopper to any height up to 60 1 52 m and dump it LEVER 1 Raises and lowers the hopper LEVER 2 Rotates dumps and returns the hopper to it original position HOPPER UNLOCK BUTTON If equipped the unlock hopper button must be pressed to rasie and lower the hopper The 9XR Europe machine is equipped with a two handed hopper operation TO RAISE AND DUMP THE HOPPER 1 Pull back Lever 1 to the RAISE position press and hold the unlock hopper button if equipped and hold until the hopper raises to the proper height for the dumpster or container Page 34 2 To empty debris pull back Lever 2 press and hold the unlock hopper button if equipped to the DUMP position to rotate the hopper forward and empty the debris 3 To rotate the hopper back push Lever 2 forward press and hold the unlock hopper button if equipped to the RETURN position until the hopper rotates and stops 4 To lower the hopper push Lever 1 forward press and hold the unlock hopper button if equipped to the LOWER position until the hopper stops ROTARY TRASH RELOCATOR RTR Rotary Trash Relocator RTR is a standard feature on high dump models Its purpose is to
52. the machine over the area to be swept Armadillo 9X Series PB 4100033 Rev B 10 10 Page 37 PowerBoss Inc Copyright 2010 PowerBoss MACHINE OPERATION EMPTYING THE HOPPER WITH HIGH DUMP FEATURE 1 Drive the machine to the dumping area 2 Use the directional control pedal to position the machine so that the space between the It is unsafe to travel an extended distance with the hopper raised Travel only the distance necessary to position the hopper MAC Ie 6 Shake the filters for 20 30 seconds Pull back adequate to raise the hopper Lever 2 to the DUMP position to rotate the 3 Reduce the engine speed hopper forward and empty the debris 4 Pull back Lever 1 press and hold the unlock 7 After the hopper empties push Lever 2 forward hopper button if equipped to the RAISE press and hold the unlock hopper button if position and hold until the bottom of the hopper equipped to the RETURN position until the is high enough to clear the top of the container hopper rotates and stops 8 Slowly back the machine away fro the dumpster approximately 5 feet Never place your hands or other body parts 9 Push Lever 1 forward press and hold the near the lift arms when the hopper is operating unlock hopper button if equipped to the LOWER position until the hopper stops 5 Use the directional control pedal to slowly and carefully move the machine forward until the hopper is properl
53. the retaining clamp NOTE The diesel engine has a screw type retaining clamp The gas and LP engines have two lever retaining clamps 4 Remove the dust cup 5 Pull the rubber plug out of the dust cup and empty the contents NOTE The Diesel engine has a wing nut holding the air filter element in place remove the wing nut first 6 Pull the air filter elements out of its housing Page 47 vverBoss Wers5055S PREVENTATIVE MAINTENANCE Air Filter Cleaning 1 Once you have removed the filter elements empty the dust cup and clean the interior of the air filter housing 2 Use an air hose to blow out the filter elements Air pressure should be 100 psi or less Air Filter Inspection 1 After you clean the air filter elements check the elements for holes by passing a light bulb inside it Air Filter Installation 1 Wipe out the air cleaner housing with a damp cloth Be sure all dirt is removed 2 Install the cleaned replacement filter elements so that the fins are at the far end of the housing Be careful not to damage the fins 3 Replace the wing nut and tighten it Diesel only 4 Replace the rubber plug in the dust cup Page 48 5 Replace dust cup being sure embossed word top on is positioned correctly up 6 Tighten the ring clamp or retaining clips 7 Check the condition of intake hoses and clamps Close engine cover ELECTRICAL SYSTEM Battery Cleanin
54. tions for Required Scheduled Maintenance Tasks Because it is extremely important to your safety you will see the following WARNING repeated throughout this section Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 Never attempt to perform any service on the equipment or components until the engine is OFF the parking brake is LOCKED and the wheels are CHOCKED Page 41 PowerBoss PREVENTATIVE MAINTENANCE SCHEDULED MAINTENANCE CHART FREQUENCY IN HOURS SERVICE DAILY 50 100 200 500 BY MAINTENANCE AREA X Pressure wash engine NOTE For additional maintenance requirements refer to the engine manual AIR INTAKE SYSTEM X rabber dust cup of air fiter element LX 1 1 _ _C T_T Cian air fiter NOTE Clean more ofen in dusty TT SSS ELECTRICAL SYSTEM x _ COOLANT SYSTEM x T cootantievel andifilas needed inspectradiator ins and ciean as T TTT 42 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss The Power of Clean SCHEDULED MAINTENANCE CHART FREQUENCY IN HOURS SERVICE DAILY 50 100 200 500 BY MAINTENANCE AREA LUBRICATION POINTS Rear Drive Rotary Actuator 2 fittings Lubricate type grease Do not Pressure wash actuat
55. until the brush 4 Remove the shaker motor assembly and filter retainer bar is accessible retainer bars 5 Lift out the panel filter Lift the bar and turn the broom clockwise about one eighth of a turn until the lock pins in the broom disengage from the drive plate 4 Install the new broom by positioning the three drive pins into the pilot holes of the drive plate 5 Lift and rotate the broom until the broom retainer bar springs into the locked position 6 Check to make sure all thee drive pins are properly engaged Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 Page 64 PREVENTATIVE MAINTENANCE PowerBoss MOTOR WIRE HARNESS LEAD SHAKER MOTOR Ls HOPPER 22 LATCH Filter Cleaning The dust control filter is a polyester type element filter It may be vacuumed blown out with compressed air tapped against the floor or washed with soap and water Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 1 If blown out with compressed air use 100 psi or less 2 If washed with soap and water use 40 psi water pressure or less NOTE Make sure the filters are thoroughly dried while standing on their side before installing in the hopper Do not install or use a wet filter Filter Replacement 1 Insert the panel filter 2 Install the shaker motor assembly 3 Install and tighten the four filter retaining screws
56. v B 10 10 PowerBoss Inc Copyright 2010 PowerBoss lt PowerBoss 175 Anderson St Example 1 0 Plate Aberdeen NC 28315 Made in USA 4352 sav Machine Weight kg kW I Year 3337349 MACHINE DATA Fill out at installation Serial Number Engine Serial Number Sales Rep Date of Install All information contained in this catalog is current at the time of printing However PowerBoss reserves the right to make changes at any time without notice 2010 PowerBoss Inc Printed in USA Armadillo 9X Series PB 4100033 Rev B 10 10 Page 5 PowerBoss Inc Copyright 2010 PowerBoss TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Model Armadillo 9X series Model No 9XRGASES 9XRLPES 9XRDSLES 9XRGASESBR 9XRLPESBR 9XRDSLESBR I 9XRDSLCE 9XRLPGCE 9XNDLXLP 9XNDLXGAS 9XKDLXDSL 9XDLXLPBR 9XDLXDSLBR 9XDLXGASBR DIMENSIONS amp WEIGHT SWEEPING SYSTEM Length oe ee 105 inch Productivity acy gig 184800 sq ft per hour Width uE 60 Sweep path 62 inch oes p See s 55 38 inch Main 48 inch Height w overhead guard 81 inch Side broom 24 inch Height w cab 81 inch Second side broom optional 72 inch path Weight 3500 Ibs Hopper type RTR high dump Minimum U turn
57. werBoss Armadillo SW 9X Series Sweeper This manual covers all Standard Armadillo 9X Series machine variations beginning May 2009 We believe this machine will provide excellent service for many years However the best results will be obtained if The machine is operated with reasonable care The machine is maintained regularly per the maintenance schedule provided in the User Manual The machine is maintained with PowerBoss Inc supplied or equivalent parts All right side and left side references to the machine except for engine are determined by facing the direction of forward travel The front of the engine or engine fan faces the rear of the machine Some hardware considered to be common or locally available has been omitted from the parts section to make this manual clear Be sure to use equivalent hardware when replacement becomes necessary The Model Serial Number of your machine is shown on the 1 0 name plate This information is needed when contacting Technical Support or when ordering parts The 1 0 plate is mounted on the console of the machine left of the operator and adjacent the main broom adjustment access door Parts may be ordered by phone fax or e mail from any PowerBoss parts and service center Before ordering parts or supplies be sure to have your machine model number and serial number handy For your convenience Fill out the data block below for future reference Page 4 Armadillo 9X Series PB 4100033 Re
58. y positioned to dump the debris into the container Page 38 Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 MACHINE OPERATION PowerBoss USING THE ROTARY TRASH RELOCATOR RTR 1 Use the directional control pedal to stop the machine on a level surface 2 Move the throttle to the IDLE position NOTE As you complete Steps three and four observe the two red lights labeled 1 and 2 in the upper left corner of the control pane Light 1 illuminates when the hopper reaches the minimum height required to use the RTR feature Light 2 illuminates when the hopper reaches the rotation stop point 3 Pull back Lever 1 press and hold the unlock hopper button if equipped to the RAISE position and hold until Light 1 illuminates then release Armadillo 9X Series PB 4100033 Rev B 10 10 PowerBoss Inc Copyright 2010 Make sure no one is in the area under or around the hopper 4 Pull back Lever 2 to the DUMP position press and hold the unlock hopper button if equipped and hold until Light 2 illuminates then release NOTE This rotates the hopper causing the debris to move from the rear entrance to the front wall of the hopper Rotating beyond this point will cause the debris to be dumped from the hopper 5 Push Lever 2 forward press and hold the unlock hopper button if equipped to the RETURN position until the hopper rotates back and stops 6 Push Lever 1 forward press and ho

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