Manual - Northern Tool + Equipment
Contents
1. WARNING THROUGH THE POSTS MAKE THROUGH THe HOSE CLIPS WELDED IK EACH POST MAKE SURE THAT THE M Hose tough A DANGER FLOOR BEFORE PROCEEDING 2 With Cartas looked 20 of the Nor route the Equalizer Cables up to the Top Trough 3 Route me cables rough the sheave brackets and pe sheaves Fo 112 Note The sheaves shou have been removed Step 4 Insert tad end ol he cable through the hole topo he Place MIB washer and M18 Nock rua on threaded cable end Tight cable nuts uni tau hacking mat both cates have equal enon Gee 113 STEP 12 quay relig Ovetead CAUTION CAUTION 1 Instal the overhead Mkroswtch as shown below Be Sea Sire esp wire caro moving Seo Fi0 121 Fg 112 mens AE a L3 De 2 Roue Micoswich wie though the hole Power Side post win rubber grommet Loose postion Power Side Stay cover run other and ol trough hole wih grommet n Power Sio sat cover pue m2 stay cover Route wire up through post and across Overhead Assembly trough hola In Overhead Assembly ino tho rasch box See Fig 123 erent STEP 13 wer Unit hose assembly ier Side salely cover A WARNING2. ONVNZLNIVW NOLLOZASNI ONINSVM Y CAUTION CAUTION WARNING WARNING WARNING CAUTION tte ton Aa Safe Lift Operation Automotive and ck s are cis to me operation and prollablly ol your business Te sae use of thls and other tin you shop cal n preventing employee Injures and damage customers vehicles By operatig Ins sae you can aur that your shap e potable reduce and sa Sale operato ot automate requires Fat oniy employees shou alowed to the IR TRAINING SHOULD INCLUDE BUT NOT LIMITED TO Praper poallioning of he vehicle on ne tam See manufacturers minimize wheel base requirements Uns the operating controis Understanding Be iit capaciy Proper use ot jack standa or other oad supporting decns Praper use understanding and visual niit o safety lock and their operation Reviewing he safety nules Prope housekeeping procedures iit area shout be tree ot greene ol equipment rash and other deb A inspecton ot the IR shouid bo completed prior to hs use Salty devices operating cont Ht ams and ital parts shouid ba nspacte prior to using the M Al maintenance and repairs ot he I should be competed by folowing the manufacturer s requirments Lit repair ans should meet
3. Sturdy al eee work shoes end ol resistat sls should ba ied by servos personnel 10 prevent dung pcs salon and operation cts Eye protection essential during instala on and operation acts Salety glass Wah side shies goggles or Taca Sil are scapabe Back prode Suppor dung Mg scivies and are iso proving worker precio Coneideraton shoud aiso given 1 he use ot hearing protection see l prfamed n an enciend Sea or eva are high THESYHBGLPONTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH F NOT FOLLOWED AND CAN CAUSE PERSONAL INJURY OR DEATH READ AND FOLLOW ALL INSTRUCTIONS IN COULD ENDANGER THE PERSONAL SAFETY ANDIOR PROPERTY OR YOURSELF AND OTHERS THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE INTRODUCTION Carly remove erating and packing mara CAUTION Be care whan cute steel banding materai tems may become loose and tal causing personal ham or iy 2 Check he voltage phase and proper amperage aquremants for he moto shown cn Ue motor piate Elia work shouid be pedormed by ced ecran IMPORTANT SAFETY INSTRUCTIONS Feed soley instructions Do not to instal you have never been trained on base sutomotve If nstaiaton procedures Never amp to components without pope Ing tol such form cranes Stay clear of any moving pat that m
4. READ FIRST LIFT OPERATION SAFETY DAILY inspect your IR Never operate ct ithas broken or damaged ars Use quad it Servos personnal and gering BendPak par o make pare THOROUGHLY ran employees in use and care ot it veing manufacturer and VR and Saey Tp supped wa he i8 NEVER alow unauthorized or untrained persons poston vehicle or operare MIT unseren om gnp DO NOT permit anyone on rns vehicle when itie ter being raised or lowered ALWAYS area around I of tools debi grease and ol NEVER overload I of It is shown on ue to he DO NOT stand in tont the vence whats postoned n I bay DO NOT Mt or run overt arms or adaptere Tis could mage tt or vehicle Before veng vel bay Bein ame a adapta pev nao LIFT OPERATION SAFETY CONT D ALWAYS lad vehicle on Marta Poen th L per contac at he vehicle manulacturer commande t pts Rais I urti adapters cont Vii Check adapters secure contact wh vn Falo ta to desd working height See Fig 19 1 DANGER Never exceed adapter elt by E combinason ot epi to can serous damage personal injury or deat SI DO NOT open or sl closing IR conis boy are designed 1o ratum to he OT or Now postion NOT remove or disable arm restraints ALWA
5. vehic a secure and loci pins are look ice use vehi to deste height Lower vehicle onto nearest sale Aways ensue salts engaged bere any amp made work on o near vil TO LOWER THE LIFT Fist raise it in order disengage te sets Release safates by pushing on 1e tae hand sure too rays stands or personnel cleared tom under he vehic Lower vice by acvatng lowering hand on power unt foe removing vence m i positon i ara and supports to provide an unobstructed ext EVER drive over if ame REQUIRED MONTHLY MAINTENANCE Oreck al am adjusting locke for proper operation cables connections bol and pins to insure proper mount and oue Visual safes or proper operation eat posts wh grass al anchors bt and retighten necessa Che poete for squareness and pro pivot ama pne making hey are property secure Check equates cable tran and dust itis equipped win over has miroswch check o proper operation AWARNING WARNING cement anchor bolts are ose any componant of he IR ound to bo detective DO NOT USE THE LIFT Never operate he IR wih any person or equpment below vehicle Never exceed rated capacity Always enaure me saltos engaged betore any atm is made to work on or near he vehicle Never lavo t In elevate postion ues the satetes are engaged De no permit lei motor t
6. Untorm Bang Code UBC rae Intemational Cade BC wit assume Mt forthe concrete toor a einen Werl now or ale where the above equipment model be stated Faure to flow Danger Warning and ietuctone may lead seres personal o death to perat or Bystander ar damage to propery understand that BendPak t designed to be instal n indoor locaton cn ale flow In inetuctens may lend serous personal or deem 1 par ortae a damage o pen ACAUTION DANGER Fale to Danger Warming and Caton instruc ons may lead o serious personal jury o dea to operator or bystander or damage to pope A WARNING Please the entre manual prr t Instalan Do operat this machine un you have red and have understood al ol ha Danger Warning and Caton are h Te manual For addtional cones or furer tomaten contact BendPak inc 1545 Lemonwood Dr Santa 29060 www bendpak com INSTALLER OPERATOR PROTECTIVE EQUIPMENT Personal protective equipment helps makes instalation Eng operation saler however doas not pace f operating pactess Aways wear durable work doing ding any metalation andor sevice acy Shap aprons or shop coats may aiso be wom however Isti clothing should be aided Tig ftng lar genes are recommended protect technician s hands when handing
7. pressing he DOWN lever power unt Wal ve minutes and repeat bleeding process atonal OPTIONAL EQUIPMENT INSTALLATION Utility Air Electric Workstation Unity Station may be mounted on the vertical column the it or on a Wall IMPORTANT Check State or Local codes for any height requirements for the electrical outlets before mounting To mount the Station a Lift Column use the Box as a tomplate mark and dril 11 32 diameter holes Use 5 16 ameter bots and lock nuts to Secure to he ide of he If IMPORTANT The hole locations Interference with tho carriage re critical to avoid blocks For Wall mounting mount in he sama tashion use lt narawara for einer comerte IMPORTANT Al electrical wiring shall comply with all State and Local Codes Connect electrical wiring to single phase 60Hz 118 vot supply using suitable conduit nct supplied The duplex receptacie must be connected through the GFCI with the input in to the box Connected to a circut breaker or ime delay use rated at 20 amps Both receptacles must be grounded to the box Connect main ar supply to 14 bali valve inlet on ee Unity Station Run 318 Ine compressor main ar system fo Ullty Staton 1 Install Quick Couplers to the 1 4 male ttting on the box Tho alr supply between fiter and the lubricator Wi bo non ubicated used for tr
8. Fasz Tap anchor bolts into each hole with a hammer uni The washer reste against the baseplate 5 I curing la required insert shims as necessary dor e bas so tat when the ander bons SE toned poss vata punt Ses Fi 33 T i Er St 15 NOTE TO EASE INSTALLATION KEEP THE ANCHOR OF THE POSTS UNTIL THE 1 Mb he guarda shims and anchor bats p pac generates FER EJ STEP 6 Installing the OFF SIDE post 1 Peshon the OFF SIDE post at he designated chalk catre and sacre post te along e same proce ires oed in STEP S Parera Fe 1 Remove al oqualze cable sheaves n prepara thn or me nalen ol he Overeed STEP 8 Mounting the Hydraulic Power Unit 1 Atach he power unt tothe POWER SIDE post instat the brain dampener batvoen to power unt and the power un moth piste on he Power Side post using four Ma head bal and nuts supplied See Pi 8 1 Fai ration Dampener Wide Configuration 2 Overhead Assembly wish to mach ether f Now or Wide contraten anos q 3 Using a Ing dove rape the Overhead Aesemby poston on 0 of e posts Bot Overhead Aesembiy o the usng provided MIO hex head nus sm Posten Overhead Ms Io nas Overhead Assenbiyy Assembly miero 1
9. Compare wiring ot motor to elecial diagram on pon 8 0 seai damaged or cocked Replace around pure shalt 3 See etalon Manual Contact BandPak Customer Suppor 10 Replace win new part Replace win new pan 11 etm unter repair etum una tor repal 12 Check pumpmouming bots Bots should be 1510184 be 13 niet sereen clogged Chan nt soreen or replace 14 Chock wal outet votages and wing sure unit and wal tae weed propery MOTOR WILL NOT RUN POSSIBLE CAUSE 1 Fuse blown 62134 2 Lit own tuned ad 1234 bumed at 1234 4 Motor bumed ot 12348 Voltage o mor conos 2 1 8 REMEDY Insrauenon T Check conect voltage Compare supply voltage with votag on motor amo tag Check hat he wre sized corect NE tle 310 12 requros AWG 10 for 25 Ampa Compare wang of molor t decies diagram on Check motor la wed a Dont use extension conie According to NEC The size of the conducto 3 Shou such at ha vlage drop would not to me farthest outst lor power Do not run motor 15 damage tthe metor wl out Replace wih new part Replace wih now par 8 Reset crout Reset cut reune atu unt tor repar etum un tor repal 7 Ses Instalaton Manual See instalation Marca Chock wal out vonage and iig wa and wal cute wired papery Motor LIFT LOWERS SLOWLY OR NOT AT ALL POSSIBLE CAUSE T Cyleders un
10. 6 3 Cjinders kakimamaly 7 Lowering ve 45176 Lelong ings REMEDY 1 oll level 2 Ol seal damaged and cocked Bleed onder lt Push release vale S Replace wth new valo 6 Ratum unit tor rear 7 Ses netalalon Manual Check complete system tor ah 47 Insraucrion he level should be up to the bleed screw in the wn a e way down Replace o seal around pump shalt Peter to Manual release handle down and start unit lowing t o int 15 seconde Replace wn new valve Contact BendPak Customer Support Tien tings and specs al hoses MAINTENANCE RECORDS E ES ze n age ee sued re sae ten Sn sane at meca nea racecar w De arter snr sy E orem sido ae De ond min Wi e Paten as cakes Property Shine Statie strain a Components Chanter te od Macte an Sec Doa For Overend esse Power Susi Cortes pm C caties Craine Artes Proper DAI See Bote ard Pire Seared C sutet Losta Funetening Pret Ama and it Clean in Appearance yore Lesa D Proper pesto Mamnarc ard stay Erie Coses lopusten a Say Mart La instalado ar
11. DO NOT aves seta corte CLEAR AREA I vets cn danger TAY ALERT wach what you are daing Use common sanse aware CHECK FOR DAMAGED PARTS Check alg mant of moving parta breakage cf parts or any conden that may ts operation Do rot use IR I any components broken or damaged NEVER remove saley rats components trom he I Do not use t safety related components damaged or missing Wen he IP baing lowered make sure everyone standing at last sic taet away Be sure here se no jacks tools equpment at under lowering Always lower he vehicle down and LIFT WILL NOT RAISE POSSIBLE CAUSE Aral 12239 2 Ojinder Brig 9 Gye aks 8 22 Motor run under pressure 11 Lowering valve lake 34 50 11 Mot run backwards 7 1411 7 Pump damaged 1041 amp Pump won t prime 34312101 570 T Check tor proper oll evel Theol level should be up to the bied screw In esate thet al way down Bed nde See taten Manual Fush release valve to pet td ot Hold release handle down and start ang posible conaminaton seconde Dayal Replace with clean Deon AF 5 Thon all fasteners Ten tasteners to recommended toques 8 Check tor Iree movement of release hand does not move rly replace bracket or handie ase 7 Check motor is wired cone
12. ary ea 7 adjacent T Power Side post Se hal ee ote Power Ont ean e a at connect power unt auc hose assembly tis 3 The standard power un tor your it ls 220 vo 6H rr Sogl prase A wing must be by certis oriy SEE WIRING INSTRUCTIONS AFFIXED TO MOTOR FOR PROPER WIRING INSTRUCTIONS DANGER Era 4 MUST POSITION THE SWITCH ENCLOSURE ADJACENT T POWER SIDE POST See 72 5 Toten the Overhead Assembly bots A WARNING WARNING DANGER SEEN DISCONNECTED AT THE SOURCE OR PANEL ANDIOR RETALATION IF THE ANCHOR BOLTS WERE LOOSENED TO AID ON THE INSTALLATION OF THE TOP TROUGH A WARNING WARNING OT RUN POWER UNIT WITHOUT OIL DAMAGE TO POWER UNIT PUMP CAN OCCUR THE POWER UNIT MUST BE KEPT DRY DAMAGE TO POWER UNIT CAUSED BY WATER OR OTHER LIQUIDS SUCH AS DETERGENTS ACID ETG IS NOT COVERED UNDER WARRANTY OPERATE LIFT ONLY BETWEEN TEMPERATURES OF 41 100 MOTOR CAN NOT RUN ON S0HZ WITH YSICAL CHANGE IN MOTOR USE A SEPARATE CIRCUIT BREAKER POWER STEPS installing the Safeties and Safety Cable 1 nal stay on to each respective post EH Saey 1 ta t s E Pn role 5 Route te catie he sama way on pe Power Se soy Wein Song down Pe os 8 Route the cable over the top pin on the safety handie W WG
13. pare Weekly Lubricate sheave and raters win general Purpose of Week Check al catie connections bts and pins to insure proper mountng Monti Check equaliz r tension Adjust perit etalon Monti Lubricate locking shat Push latch handle several Ines for ao penetrate pt poss Every Months Check anchor bolt true Anchors hod be torqued 90 bs Semt Annual Check ld level of it power unit and requred per t tation Replace warming or safety related decals on he Iti nati lo vead of missing Reorder ala om Benda Peter io ANSUALI ALOM booidet tor periodie echt and maintenance og sheet A WARNING Mak sure vehicle neier tont nor rear heavy and select me proper configuration tor ha vehi 1o be had ommeteesymmat as show below Center of balange shuld be midway between adapte Symmetric Vehicle Loading Asymmetric Vehicle Loading Basen TO RAISE LIFT Read operating and manuals betore using Aways vehicle according 1o e manufacturers recommended ing points Poston between posts Adjust sng ama o ale veil poslined wth te center ol gray midway between pads Use tuck adapters as needed Never exceed ci Pad aig NEVER use I pad assembles uber p over P lace Rise he vehicle by depressing buron unt te vede of e ground Re cheek to make
14. probleme hat might cause vehicle alip Le heavy carpo undercatng Pay ann when waking under a vehe that is up hydraulic Wt 42 DANGER DO NOT leave the cons wh e ln maton DO NOT stand ret in tront ot the vehicle o bay when veil being loaded or diven into poston DO NOT go near vehicle or temor to work on o vehicle when being raised or lowered REMAN CLEAR ott when raking or verb vicio DO NOT rok he vehicle while on the i or remove any heavy component rom vehicle hat may cause excessive DO NOT lower the vehicle unt peopl marl and tos ae clear ALWAYS ENSURE that te salte ara engaged and lowered he sites betore any atampt la made to on or near vehioe Some vehicle maintenance and repair acis may cause the vehicle to shit Follow the manutacures guidelines wen paroming these operations The use o jack stande or alamata points be required when completing some repairs READ AND UNDERSTAND al sat waring procedures belore operating It KEEP HANDS AND FEET CLEAR Remove hande and test tom any moving parts Kee feet clear novato Avai pinch paris ONLY TRAINED OPERATORS shouid perte nora personnal should bo kapt away tom werk area Naver et nan rained personnel crt or operate IR USE LIFT CORRECTLY Use n he pope manner Never use ng adapters ather han what s approved by he maraca
15. tore dy cean and ree fom Grease and oL Check tor damaged para Crack almeno mov ing para tcakaga t prs or any condi hat may aec aparaton of Do not use M any componen bran or po 24 NEVER remove stay related components ton he I Do not use Y conpenents are meang or pom 25 STAY ALERT Us common sense snd waich what you rs dung Remenbe SAFETY FIRST SAVE THESE INSTRUCTIONS TOOLS REQUIRED Rotary Hammar Oo Similar f Mosony Bit Hammer Open End Wrench Set SAE Matic Socket And achat Sat Hexckey Alen Wrench Set Large Crescent Wench Large Pipe Wrench Crow Bar Chak Une Medum Flat Scenes Tape Measure 25 Foot Minimum Neede Nose Piers IMPORTANT NOTICE THESE INSTRUC LUFT FAILURE TO COMPLY WITH THES WARRANTY MANUFACTURER WIL NONS MUST BE FOLLOWED TO INSURE STRUCTIONS CAN RESULT IN SERIOUS PER INSTALLATION AND OPERATION OF Y J DAMAGE OF ANY KIND PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION STEP 1 Selecting Site Batore sting your now IR check he folowing 1 LOCATION Aways architects plans when salable Check layout dimension against oor plan making sure ha adequate space stab 2 OVERHEAD OBSTRUCTIONS The are where vita ested shoul be e overhead costs such hesters bling suppor lei Ines 3 DEFECTIVE FLOOR Viaualy inspect he ste where The be instale
16. 70 000 LBS A XPR I0A Narrow 3354 mm 132 10 000 LBS XPR I0A Wide 3684 mm 1457 36000185 FLOOR PLAN mm FOR XPR 10 CONFIGURATIONS USE E BASE PLATE EDGES TO ALIGN POSTS CHALK LINE FOR XPR 10A CONFIGURATIONS USE NOTCHES TO ALIGN POSTS STEP 4 site Layout 1 Determine which side of et wil be the approach side 2 Now datemine where the power wa be located The POWER SIDE cou has power unit mening attached 1o Pe ie Use te chat on page 131 determine wich wan layout you woud o to use 4 a locaton detained use a carpenters chalk lbs to layout an armen tor pe post ators Keep sh mencion wen tip ma or ma nchonin t at can coo See FO 4 1 5 After he post locaton ar property marked use chak ar crayon to make an csi he pots an 1e for post ung post baso pato as pae 8 CHECK ALL DIMENSIONS TWICE and make sure hat layout pofecty square STEPS installing the POWER SIDE post THE AME 1 Belo proceed double the check measurements ha make Sota that he baso piate of sach post wah he chalk tne 14 EXE eats s iW mij Lg poten he POE SO p or E DELI SE EIS UID MCI Load BOC AEOUREMENTS ag cra pots remain led he Shak fne P Serie Genes tanh teal ar et eposet Seng SA
17. COMPLETED 1 Mako sure the power unit reservoir wih tour galons of WT hydraulic ol or Deon automatic 2 ght rose to he ned ot the posts where boos ge Test the power unt by pressing the he motor sounds Ike is operating propery motor ges or sounds stop check at 4 proceeding dubiecheck v male sue at Cables propady postnod win the games of ALL sheaves Make cable sheave pins ador secu 8 Chacko make sure tat satety ocha are cleared and 8 Continue to press the buton rls I unti the cables get taut and Po if starta o move 7 KEEP HANDS AND FEET CLEAR Remove hands and feet fom any moving pata Keep fest cart when Avoid pinch prs 8 Check MAIN SAFETY LOCKS to make sure they move ray and spring back o he lock poston when released Libres a SAFETY PIVOT ponts with ight 8 I up and down a tew mes to enaure that he saley locks are engaging unto and that salty release mechanisms are POST INSTALLATION CHECK OFF Post property shinmad and stable Anchor bot toned Pot sheave pins propery attached stop bote toued o 23 f Electi power supply comes Cables adjusted property locks tunctoning property Check tor hydra leaks Ol eval Eaton rca
18. andlor swabbing HOW OFTEN TO INSPECT Lig cables should ba visualy inspected at least onos each day when in use as sugested by American Petroleum etta AP PSA guidelines Any bog cables that have met the tea for removal must be immediately replaced WHEN TO REPLACE LIFTING CABLES DUE TO BROKEN WIRES fing cables shoul be removed fom service when you randomly datibuled broken wires within any one lay Teng thes broken wires stand within one ay eng The ree canoer ofa esle OTHER REASONS TO REPLACE LIFTING CABLES Corrosion that pas the wre andlor connectors Evidence of ing crusting ir cagg or a popped core Wear that exceeds 10 of ires eral amete Evienoe of heat damage HOW TO FIND BROKEN WIRES Tre tat step is to relax your rope to a story positon and move pup pot the sheaves Clean the of he ope wth a wire brush I neosssary so you can any rela Flex re rope to expose any broken ires hidden In 1e valeye between stands Visaty check tor any broken wires One way to check for crown break so run a cioth along the rape to check or Dose sage Wh an aw probe between and strands and any wees that agp ose Evidence nem broken wires may require a moe extensive examination I SNOILONYLSNI SNOILONYLSNI SNOILONYLSNI EET Suoponnsu on
19. cient nth rede pin saley cabo Prog hob located t Te AG he DE B ti kunt 7 Pull me slack out saley and keep tension Ruta cable under me she arm townie ene ate e s ar Dong nod Tn jum Ba Overmand acento Fg 4 qui on eter dde ol cta the cable can 4 Rude the calle Brough te Overhead Assembys See Fo 7 stay sheaves and aros the See Fs 05 95 7 DANGER Fass IT HPA TOR Models NOTE Tp aca meny ray STEP 10 Installing Hydraulic Lines 1 sal the buktead tee bog into Power Side pis ne trom he on th back was ot 1e Power Side post Prost Power Fo to STEP 11 Routing th Eoualzer Cables WARNING ven BOTTOM our CONNECTOR AND THERE Is STILL CABLES THE GABLES HAVE STRETCHED BEYOND Refer to lluspatons on Page 12 1 Rabe and lock each Carlage approximate 25 above a ground See Pig 11 1 2 Connect the Power Side onder hos to te tt ng sure to rut the hose tough the retainer Inside Pe post 3 Route the ON Side finder hose Crossover Hose p tough the post and across the Overhead Asean down me and connect l to Te buliad toe Ming See Fig 10 1 A WARNING ZI
20. components Check for overhead obstructions Li amme level A screws bota and pins secured Surcundng area clean Operation malrtenanos and safety manuals onse STEP 17 Lubrication 1 Atar instalation and sar has been complete components as described baw Lubrication Points Lubricate Safety Ada Ph Ard Cobie sheaves Wh Comers Of Posts Wih Ale Grease 2 Lig Spray ct Fara NOTE EEX AFTER FIRST USE THEN EVERY THREE MONTHS THEREAFTER DEPENDING ON STEP 18 Bleeding the Cylinders dh DANGER NE DOWN WHEN BLEEDING JIPMENT PERSONNEL HANDS MAKE SURE ALL Ec AND FEET ARE CLEAR BEFORE BLEEDING 1 Aner lectica power connected and ol reservoir 15 tt proe buon o al M 2 Continue aang unti tt cyinders fly extend to tul DO NOT continue proc ng boton ater it reach echt Damage motor ocu continued Lower he If only HALE WAY by pressing the SAFETY RELEASE handle Inward then pressing In he DOWN lever on Bo power unit 4 Win he It at hal height swt kosen BLEED SCREWS located he tp each cylinder 1o bleed rapped ar DO NOT compie remove bled screws Re en atr tapped ar has escaped See Fig 182 Donor compis Sere One ul tur shoul pura E apped a 5 Lower me IIt completely by pressing he SAFETY RELEASE handle inward
21. or specications Repairs shoud oniy be completed by quali t technician Tre vehicle manufacturer s recommendatons should be used for sponing and iting the vl LIFT OPERATION SAFETY tis important hat you know the load Amit carefu that you do not overload te tt i you are unsure what he load lmt i check he data plate found on one Pe Mt columns or contact mandatur The centar ot should be folowed closely to what the manufacture recommends Awaye make sure you have proper overhead clearance Altana check that attachments vehicle signs antennas etc are not n Pe way aure nat prior to the vehicle being raised he doors Funk and hood are closed secure Prior o being make sure there no standing closer than sx teet irom the itt Ater posi oning vehicle it runways set he emergency brake make sure sg the doors are ose overhead cstucons are cleared and me trnemisson in neutral Double check that the automati chock devices are n postion and then when e It raised observe the hacks Put pads or adapters in th positon under te contact points that have been recommended ms in should be raised just unti e vehicle s wheels are about one foot off ground I contact wth the is uneven or appears mat he vehi not ng secure carey lower the IR and ru M Awaya consider
22. posts can sido cause uy Plor removing bot make the post are held securey by fo or some other heavy sng dec PARTS INVENTORY sure to take a complete inventory o par prior to beginning instalan Pars Bag Packaged i Pan Bo Frau Power Un ater Front and Rear in STEP 3 Post Preparation COMPLETE THE FOLLOWING PRIOR TO RAISING THE POSTS NOTE I BEFORE RAISING PC LAYOUT CHARTS ON PAGES 13 14 1 Prior to rain posts sido cach cargo upwards idin sheave removal and equatzer cable rouina Fest 2 Remove the cable sheaves located at the bo o each post lt Route heeded eno cable upward trough the bot mci a Leave ose resing on pt rage u er staps 08 NOTE SYMMETFUCAL MODELS BOTH CABLES ARE SAME 2 THis SOE Short cable on lock piate THIS SIDE For Asymmetric Models Only 5 Instat the older tings in oder ports Pay hen han tanga eng o secus Pat each ft Eng pois towards Po cin post al ha hos reanor cls ale on See 3 0 to correct catie button on the ond ot each equabzor cable Par corresponds your deste I con Surat Route buton around Ye bottom sheave ecu at he lak piate located ni sach carte xa For narrow To threaded For wide
23. vehicle until a thorough operation check has been completed All wiring must be performed by a certified electrician only Single Phase Three Phase hs e SEE WIRING INSTRUCTIONS AFFIXED TO MOTOR FOR PROPER WIRING INSTRUCTIONS 7 STEP 15 Power Unit Connection 1 Have certted schien run the power supply 1o aer tothe data found onthe motor or proper power supply and wire DANGER RISK OF EXPLOSION The equipment has meral arcing or pa Bat may park and shoud not be exposed arable vapors Motor Should pot be located n a recessed area or below for level NEVER expose motor ra ar ther damp DAMAGE TO MOTOR CAUSED BY WATER IS NOT COVERED UNDER WARRANTY NOTE JOLTAGE LESS THAN 208V MOTOR DAMAGE RUN APPROPRIATE POWER SUPPLY TO W E WIRE FOR 25 AMP CIRCUIT SEE OPERATING DATA TABLE USE SEPARATE FOR EACH POWER UNIT PROTECT EACH CIRCUIT WITH TIME DELAY FUSE OR CIRCUITBREAKER FOR SINGLE PHASE 208 200 USE 25 AMP FUSE THREE PHASE 208 240V USE 25 AMP FUSE FOR THREE PHASE 400V AND ABOVE FUSE AL WIRING MUST COMPLY WITH NE Power unit Meist STEP 16 Lift Start Up Final Adjustments ACAUTION CAUTION DURING THE START UP PROCEDURE OBSERVE ALL OPERATING COMPONENTS AND CHECK FOR PROPER INSTALLATION AND ADJUSTMENT DO NOT ATTEMPT TO RAISE VEHICLE UNTIL A
24. A 93060 USA al Free 1 200 256 2383 Tet 1005 20 0070 Fax Lats 499 9160 10 000 POUND CAPACITY SURFACE MOUNTED TWO POST LIFTS Tischen manuel has been prepared speclicaly for you Your new the product of over 40 years of ring reach eng development L s mos advanced on Pe man day READ THIS ENTIRE MANUAL BEFORE INSTALLATION amp OPERATION BEGINS RECORD THE LIFT AND POWER UNIT INFORMATION HERE YOU MAY FIND THIS INFORMATION LOCATED ON THE SERIAL NUMBER DATA PLATE AND POWER UNIT DATA PLATE Ths ntomaton wat be required when for parts or waranty issues replace parts wih BendPak approved PRODUCT WARRANTY Senda tw poe Its are covered under warranty for ve years on equipment structure to be frae of defects In material and wormanshe Power unts hydraulic cyAnders and a componente auch chaina valves thes ec are warrantied fr one year against detecta i materiai or workmanship under normal use BendPak In ha epa or replace at tz scr win te warranty prod ose read othe factory reg prepaid wich Prove upon inspection lo ba defective Benak Inc wll pay labor costs or Pe frst 12 month oy on parta relumed revousy desc The warranty does not extend eec caused by ordnar weer tus misuse negligence shipping damage improper neto or ok of required mantenance damages resulting p
25. GAGED IF ONE 1 Remove al tos or other abjecte ton he I area 2 Raise it ott locke Make sure you raise the it by atleast o ches 1o alow adequate clearance tot he 3 Push sft lock release handle fly and hold 4 Push LOWERING vae hende to wer Note Boh SAFETY LOCK release and LOWERING vive han mast be held dom simultaneously to lower IR Do not setos I conto 5 Pemain clear ot it when towering vence Observe inch pont warning decas 8 Remove adapters trom under vehicle and sing arme 15 tieni postion betore vei 2 tis not operating propery DO NOT use uri Sunt part ae quid i aon personai MAINTENANCE INSTRUCTIONS CAUTION CAUTION ACT THE MANUFACTURER FOR INSTRU JD PERSONAL INJURY PERMIT ONLY Aways keep bla Check parc Alaye koe M components lan ways t ol ledkage observed cal local service represents OPERATION SAFETY CONT D Aways cat local serves representaties electrical riens develop Aways ALL FAULTY PARTS betara I put back Into operation Dalle Make visual inspection ot ALL MOVING PARTS and check tor excess signs of wear Dally Check sasay locks ensure hey are In good operating conn Daly Check cables and sheaves tor wear Replace worn parts requeed win genuine Day adapters or damage or excessive Replace required wih genuine bendPak
26. IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION BY PROCEEDING WITH LIFT INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL FORWARD THIS MANUAL TO ALL OPERATORS FAILURE TO OPER ATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH WARNING INSTALLATION AND OPERATION MANI 10 000 POUND CAPACITY SURFACE MOUNTED TWO POST LIFTS READ FIRST MODELS XPR 10 XPR 10A XPR 10 168 XPR 10A 168 RECEWNG BE SAFE The Shipment should be thoroughly inspected as soon as a The signed 0 ot Lading acnowedgement by shipping camer as recepto he product itd in your invoice as bang n good condition ot shipment If any ol nese goode ita on ts ot Lading are missing or damaged do not accept good pe shiping camer makes clon on he il of he missing or dm ged good Do fr your own protesto BendPak Your new IR was designed bult with safety mind However your overa salty can be creased proper wag and out operation on e lt operater DO NOT operata or repal is equipment without ending is manual and t portant say show sie Keep ths operaton manual near at sur that ALL USERS read and understand th 1645 Lamento Dr Santa Paula C
27. ING WARNING THESE ANSUALIALCTV 2006 MANDATED SAFETY LABELS ARE P OVIDED FOR THIS PRODUCT FOR THE ERATOR AND ANY PERSON S WORKING NEAR THE LIFT THE SAFETY STICKERS NE WHO JUPMENT UNDERSTANDS ALL THE INFORMATION CAUTION NGER LABELS K THEY ARE LEGIBLE THIS APPLIES WARNING AND DANGER LABELS IT IS THE OWNERS RESPONSIBLITY TO PROVIDE INFORMATION TO ALL 0 BELOW WHEN INSTALLING ANDIOR REPLACING LABELS BE JRFACE CLEAN AND DRY PEEL THE BACKING OFF THE LABEL AND APPLY TO THE POST AS IN BELOW BE SURE TO WIPE WITH A CLEAN CLOTH TO RUB CUT ALL AIR BUBBLE e Orange Stay TEM Li 3 H tal EN p 29 DANGER DANGER IMPORTANT POWER UNIT INSTALLATION NOTES pump can DONO run power unt without ol Damage The power unt must be kept dy Damage to power un caused by water or oihar quid such as detergents act not covered under waman Improper electical connection can damage motor wit not be covered under warrant Motor can not un SOHZ without a physical change in moto Usa a separato breaker for each power urit Proc each cil wth tmo delay fuso or breaker For 209230 vol single phase use a 25 amp fuse For 208 220 vol hoo phase use 20 amp fuse 1 For 380 440 vol tree phase use a 15 amp fuse Installation and adjustment DO NOT attempt to raise
28. WARNING installing 1 Wan Power Side safety cover loosely positoned route Power un hydraulic hose through cipe in Power Side oover See Fig 131 Tou power ha iui hose tough ris n Power Sae sey 2 90 ting Into the power port at he power unt Use ton tape on the pipe mings ONLY Connect power nf hos assem 1o Pe 20 fing power unt Seo 132 Power unit 132 Connect other end ot power unt hydraulic hose assembly othe tng See F 133 rS Hoss 53 Power Hose Afer satetes have bean adjusted ond checked or oper aparatin tien Power Side ver and Of Sids satety cover mounting bots and 135 Porra 4 hose ase s STEP 14 installing the Lift Arms 1 Place he appropriate arm assembiy nthe it heads See Fa 147 48 2 Instali the it head pha irto haad and tough anios n he arm abet See Fi 14 1 Ut ra ee m 4777 gt Sep ing LS 3 Insta the snap fing ito the groove n the IR head pln under side ot iR had See P0 142 AR Pn DANGER lt Each arm restraint gear canbe oriented in a Lett rig
29. YS tn ron ALWAYS use stande when removing or insg components DO NOT go under raised oc if salely locke ae not engaged A DANGER DANGER Salety Locks aro engaged AVOID excessive rocking ot vehicle whl on IR ALWAYS CLEAR AREA I vehicle is n danger ot taling WARNING WARNING THAT ALL PERSONNEL AND OBJECTS ARE KEPT CLEAR ALWAYS KEEP A VISUAL UNE OF SITE ON THE LIFT AT ALL TIMES ALWAYS MAKE SURE THAT ALL LOCKS ARE DISENGAGED IF ONE OF THE LOCKS INADVERTENTLY LOCKS UPON ALWAYS REMOVE tal vaya standa et betore lowering ALWAYS RELEASE locks bre tempting 1o ALWAYS POSITION the It arms and adapters to poi nn mat betore enc om TO RAISE THE LIFT A WARNING WARNING OPERATE LIFT AFTER REVIEWING THESE INSTRUC TIONS PRACTICE USING LIFT CONTROLS BY RUNNING THE LIFT THROUGHA FEW UNLOADED ONE SIDE OF VEHICLE 1 Bete Loading Lin must be lowered and saris claro a personnel pelore 1e veces rca on In ni sing arme Beta dieto pation 2 Loading Seng ame under vehicle and positon lager a venie manufacture recommended it Use height extenders or apkanal pane cre adapter when necessa t ensure good contact See Fg 92 165 3 Some vile may have marutacturers Serce Garage tit Point ocatons by ange shape ha undecant
30. age ANSISAE 10184 1902 Ate here maybe a aba located on e igh ont oor Jam area showing spec velie t points LIFT OPERATION SAFETY CONTO piri UnizsiBosy Sub Fame Pup Truck Perimeter Frame A DANGER TO Never ceed ott daar hl by any H ot adapters to compl ean serious damage personal nun or oath WARNING WARNING pe RAISED ONA TWO POST FRAME ENGAGING CONTACT VEHICLE MANUFACTURER FOR RABINO 4 Postion vehicle o proper weg run arms Under vehicle alow adapter o contact tthe recommended piek up paints 5 H me specie vehicle it points are not orit he vencio hae a dtenal or uniquely postioned payload havea Que person calculate vice center ot vty or have vehicle determined at vena scale Load vice with e enter ol graviy iei between adaptar TYPICAL LIFTING POINTS Um Points FRONT Pickup Truck Van Um Points FRONT Perimeter Frame if Points FRONT Stub Frame Unitized Body 8 Push the RAISE buton or rotate the control swich on he power unit 2 Sep beore making contact vehicle Check arm apne er engagement Neue slg mae am restraint oar and paw to most DO NOT hammer arm resrant p down ashe wil damage the g
31. and check for cracked or delectve concrete 4 Ula designed for INDOOR INSTALLATION ONLY STEP 2 Floor Requirements A WARNING eit must be staid on a sold level concrete oor ino more tan Sdegres of slope Flur o do Could cause personal or deal A level tor e suggested for proper use and staaten leveling V Toor is of questonable consider arvo ote sone possil anew DANGER DO NOT or use this it any asphalt surlace omer han concra DO NOT tal une het on expansion seams DO NOT or use this it on a second vated ior rt constr a bung ares DONOT instal or use this tt outdoors CONCRETE SPECIFICATIONS MODEL CONCRETE REQUIREMENTS Xen ln Thickness 3000 PSI Kran Tes 3000 PSI PR40368 Mm Ticinese 2000 PSI 4 Min 2000 PSI DANGER IMPORTANT NOTE Ms are suppled wih instalaton and concrete fasteners mee he cera prescribed by t can Standard Automate Uts Salty Requirements Constucton Testing and Validar UR responsa o any specia regional structural andor selamie anchoring requirements pec by any cihe agencias andlor code suc as the Uno Bulg Code UBC andor inmatonai Bulking Cade BC 2 DANGER Wen removing the trom shiping anges pay los stanton as ha
32. ay tal and case Injury When using your garage equipment ase say precatione shou always b nang owing 1 Read and understand acetone arde saley wan 13 ALWAYS WEAR SAFETY GLASSES Everyday eye Ing lr org 27 Care must be taken bums can ocu tom touching 3 DO nat operate equipment wth a damaged cord or the equipment has been dropped or damages urti tus been ramos by a quae serves peon Do notit a coni hang over Pe ee ofthe table bach aos oniy have mpaci resistant ees arre o Ta Consider wok envionment Keep wok clean hatred werk areas mts ure Keep wol 15 Guard stock Ts IR mus be grounded hl une operator om esci shock Nevar eat green pomet e wre m a we Th der rd Oniy tad tou operate fie I A nore aie personnel should be away om Pe work Never let noa tane personnel come n contact wan et p DO NOT overide sat conn It conis 18 Clear area vice n danger can 19 ALWAYS male sur na sees ate engaged bere atangeng o wat enor naa a 21 WARRING RISK OF EXPLOSION Te cuantas aring te which shou ot be to am vapor Thie machine shoud ret be oie I a recessed area or below oor p 22 MAINTAIN WITH CARE Keep I clean tor bener and paromrane Folow manual o proper besten rates mars Kee handles andor but
33. ce with IR menace burton rANSTALJALOM 2000 American Natonal Standard tor Automotive Lis Safty Requirements tor Operan Maintenance and The Employer shal hau al inspectors are quals and fat hey are equal n te of he IA Sal establish procedure to perodicaly mantan itin accordance wi the IR manufacturers tractors tr ANSVALI ALONA 2000 American Natonal Standard for Automat Ls Safety Requirements or Operation Inspection and Maintenance and The Employer shall hau mat ia maintenance personel relied and adequaaly waned n manienance ol lhe Bat hey D Span maintain periode inspecton and maintenance recommended ty he manuacturer or ANSVAL 2000 American Naben Standard Tor Automotive Operator apena Shall display MR manufacturers operating instructors ALISM 2 1 ALI Ung 1 Rion stay manus AL STSO AL Salty Toe Car ANSUALIAL 2000 Amen Natal Standard for Automate Lins Salty Requzements tr Operation Inspection and Maintenance to caso of ame engaging Ma ALV LP GUIDE Vet Liting Reference Guide or Frame Engaging Ute a locaton in the rara convenient oma operator Shat provide necessary lockouitagout means for energy nose por ANSI 2244 1902 OR Salty Peque mants tor he Lockout Tagout ol Energy Source bee any I reper Shali not modty the In any manner without he prior
34. contratos NOTE FOR XPR 10 MODELS FOR NARROW CONFIGURATION USE THE 10 re snd Over Pead Assema 1o ponte carage Nana ease on somatic modais Threaded end ot ate ruled up rough end senti Power Side Post depicted Fass NOTE FOR XPR 10 168 MODELS 1412 Spring Lock Washer M12 Hex Head Bolt IER CAUTION Fou boh rosos ehe peeta PRIOR iig posts to ar veri postion When routing the yr hoses trough the post make sure to route CAUTION the hose cipe welded inside each post Mates RO eae MANTAS sure tat he hoses am clar of any movng pans n AS may be necessary te hoses clear o by uang nylon sap or wire Refer to Stap 10 tor urher EQUALIZER CABLE RO UTING THREADED END END on ED XPB I0 wide congo shown NOTE XPR 10A models have one short and one Overhead Assembly sheaves ARE XPR 10 models both Equalizer Cables aro the same length Overhead Assembly sheaves ARE NOT staggered long Equalizer Cable staggered 12 FLOOR PLAN XPR 10 Narrow 3353 mm 1327 10 000 LBS IPRA Wide 3683 mm 1457
35. d 0 csgged S423 Release Pressure teng to tng 6 22 REMEDY Insraucnon See Installation Manual Contac BandPak Customer Suppor 2 Replace wih new part Replace wih now part eum for rep 4 checkol aan 1097 ete or Devan aer Nanamieso fud oniy ATF contaminated replace Win clean ATF dean entre S Cean release vate Wash release valve in solvent and blow out wih air S Replace tng win shor tread lead Replace ing wah shart road lad WILL NOT RAISE LOADED LIFT o Vatage to matar Insane 10 125 REMEDY Insraucnon T Check ol level Theo level should bo up to he bleed screw in the reser wins e I al Te way down 2 Check Tihte iiet bes Replace it hose assomby Ot seai damaged or cocked Replace ot sal and nett lt Bleed finer See instalation Manual 5 Sas Intlaton Manus Contact BendPak Customer Support 8 Check vehicle weht Compare weight ot vehic toweght ina f 7 Fush release va Hois release handle down and stan unt allowing to fun for 18 seconde Replace wth new pan Replace wan new par 3 tum uni tor Patum urit tor rapar 10 Check motoris wired oormecty Compare wang ot molor t electrical diagram on power unn drawing nt sereen clogged Clean inlet soreen or replace Check wat voltage and wing Make sure unit and wal ouet is wired prope LIFT WILL NOT STAY UP POSSIBLE CAUSE 1 Arin al 123 2 Cheek valvo leds
36. d person Manos rd ANSUAL AL M Bala Fiera Open momar an i fey ay wa eee ah ares eu rs Sama ers cesen ese a lance mann 1 naar Senora oes nears reper ure rar Faring ka ed mama Damn ar For Parts Or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Toll Free 1 800 253 2363 Fax 1 805 933 9160 www bendpak com www rangerproducts com BendPak R er NS SERVICE SOLITON PROD
37. e infation or blowing To alr cuit on the lo ido wil be for air too use Regulator Instructions Aogulato pressure by racing the knob on tuming clockwise lo and counterciockuiso 10 de Push knob down to lock sot Adel ol mis using the scrowdriver located On lop cf ho lubricator To M the lubricator fest depressurize the alr system Temove te crow plug nthe body Replace tha screw before roproasurlzing s OPTIONAL FOOT GUARD INSTALLATION 1 Instali pe Foot Guard to the outside ofthe 4L Am sans Tighten the Hex Haad Bans See Pg 2 OPTIONAL CRADLE AND SCREW PAD ADAPTERS SCREW PAD ADAPTER FRAME CRADLE PAD ADAPTER Equipment avaible through your Authorized BendPak Dealer STEP 19 Operation Instructions OWNERIEMPLOYER RESPONSIBILITIES The Owner Employ Sha that operator are quad and that hay valne n th use and operation of We using the manutactuers opera stuctons ALUSMOL ALI Fight sky manual 5 ALI Stay Tos card ANSUAL ALOIML2000 American Natonal Standard formats Lis Sly Requirements tor Operan Inspection and Maintenance ALI Sate AL Unio Warring Late Decais Pacate and n case ot rane engaging its ALILP GUIDE ting Potato eternos Guide Frame Engaging Uns Sra establish procedures opere Inspect he itin accordan
38. get wet Motor damage caused by dampness not covered under waranty NEVER LIFT ANY VEHICLE IN ANY MANNER WITH LESS THAN ALL FOUR 4 ARMS RATED CAPACITY OF EACH LIFT ARM IS NO GREATER THAN ONE FOURTH 1 4 OF THE OVERALL LIFT CAPACITY A WARNING WIRE ROPE INSPECTION AND MAINTENANCE Lining cables should be replaced eve heo fue years or when Vall signs of damage are apparent DO NOT USE LIFT WITH DEFECTIVE WORN CABLES Ling catis sould be mann in a wet ubrcated on at nas Wie rope only y protected hen vested bot tamal and extemal Ense wear shonen of he wre rope The Suggested rope mat penetrates to he core d ropa provides long tarm icon between each Iria strand gear ol or ALMASOU Wire Rope Lian n order t mah sue mat he Inner layers f he rope remain wel vised baton sould b card out a Intervals not exceeding ree mone during parton sheaves and quide ror in contact wih the moving rope should be gen regular sul checks for surface wear pd htc to make sure mat hey un ely Thie operation shoud be cared ot at appoprate eras generaly not exceeding three monta dung operan For al sheave axles factory recommends standard wheel beng grease For al sheaves andar guide soler te recommends 9 7 gear oor similar heavy apled by any metod including pump spray depensing brush hand
39. ht constan onthe ams Each am nd arm restart gear must be n ha proper locaton n nead See Fi 143 144 en l sr 5 Loosen am restraint bots and dust he sim sent gears bo Pat ne ted on he gear ing mmeh moc w h ba eet on he gear f Ye am estat pin See Fig 145 8 Ensure that he arma do not move when a feres o Er EEE 8 he goa nng on he arm as necessary o aur smoot operan and sold engagement o al eur ferant po artis wn am eta gear dh DANGER 6 Toten he gear ring bl 2 Very he operaton of he am reae by puling DANGER Low Poa Wele Fu di TIT mus T mea f ad u AWARNING IMPORTANT LEVELING INSTRUCTIONS Before operating your lift check to make sure that both A and measurements are EQUAL The lift arms must be level before operati I your lift arms are not level shim the columns as required IMPORTANT NOTE equalzar cables shouldbe checked for equal tension Faure his wil cause uneven ing The cables shoud always be adjusted so hat hey are equal tension when resting on the safety locks A WARNING TWO POST LIFT POWER SIDE POST SAFETY LABEL PLACEMENT GUIDELINES A WARN
40. ly Power Side Safety Cover Step 14 Instala the Ln Ame Cartago Stop Bo Warming Label Pacement Guidelines Stop 15 yi Power Unt Hookup Sep 16 L Start Up Final Adjustments Post instalation Step 17 Libicaton Siep 18 Bleeding he Oyinders Optonal Equipment nta Sep 19 Operation Maintenance Troubleshooting Guide Maintenance Records instalation Par Number es cen kesendun INSTALLER OPERATOR PLEASE READ AND FULLY UNDERSTAND BY PROCEEDING YOU AGREE TO THE FOLLOWING i have way inspected the sto where the tis Be end verted Pe concrete a good cand on and ree cracks or other deft understand nat sting on cracked or delectve concio coud are personai I understand tat a leve foor is required for proper at and level iting 1 understand that am responsie my oor of uestonale spe and pat wi be responsbia Ior args related pouring new level concrete slab i exire and any charge understand that BendPak Ms are supped with Correo fasteners meeting the cera he Ametcan Nana Standard Atom Us Salt Requirements tor Constuction Testoo and Validator ANSUALI ALCTV 2008 and that wi o responso tor al charges relato spec regional seucura andor seme requirements speciled by any other agencies such
41. oat wen 8 Base vehicle unt tres clear ns oor 9 Stop and check adapters tor secure contact at vehicle mancher recommended it paimta LIFT OPERATION SAFETY CONT D 10 Continue to rise to decked height ony Y ven T DONOT go near ar under a raised vehicle a our adapters are not secure contact wan at vehicle manufacturers recommended M ponts Repeat evre loading and raising procedures DANGER LOCKS ARE ENGAGED BEFORE ENTERING WORK PRIMARY SAFETY LOCKS ARE FULLY ENGAGED TAND THE LIFT IS LOWERED ONTO THE SAFETY LOCKS REFER TO INSTALLATION OPERATION DO NOT anter work area or go undar vehicle att loc are not engaged CLEAR AREA sin danger wal and the IL DO NOT postion youset between din you maybe some ine et pug eke rte ruck vaio me eng go suppor te Weide vida weight dos not exceed dager cont wth tame at ride manuocurerseconmended pant Wohi sal ont and 1a cerner of gray i NOT ot bares en Tre crema auch bar wa contact he highest anton vee WHILE USING LIFT Avoid rocking ot vehicle while on IR Amaye use stay stands a needed or when removing or instalo heavy components TO LOWER THE LIFT A WARNING KEPT CLEAR ALWAYS KEEP A VISUAL LINE OF SITE ON THE LIFT AT ALL TIMES ALWAYS MARE JRE THAT ALL LOCKS ARE DISEN
42. t the camer o mate an inspecto f o carer do so prepare a signed semen 1 eat mat you have ted Caer on aspect date al h carmar has tal o campy win your eques RECEIPT Support clam copies of Blo Lan rein bl mole and photographs f avalable inanes helping you process your lam does make BendPak reponse tor clecton of came or epacement c lost or damaged mata CLEARANCES XPR 10 NOTE NEAREST WALL AND pp 1 1 LIFT HEIGHT CLEARNACE NOTE There must ba T MIN distance from top of Ht to nearest obstruction 4 TABLE OF CONTENTS contents Page No Waranty Seal Number hiormaton Delnlions ot Hazard Levels Owner s gt Batre You Begin Clearances Instasa Operator Agreement Protective Equipment Safty Waring Inseucsons Tools Required Sep 1 Selecting Ste Stop 2 oor Requirements Concrete Spectcatons Assembly View Dascrpton ot Parts Step 3 Post Preparation Equalzer Cabo Routng Step 4 She Layout Fior Plan Step 5 Power Side Post Stop natanng Of Side Post Sep 7 Mourning The Overhead Assembly Step 8 Mounting The Hydraulic Power Unt Slo 9 instalo the Salts and Salety Cable Sep 10 nstaig Hydraule Lines Step 11 Routing the Equalizer Cables Stop 12 nstaig Overhead Step 13 Instaling Power Unit Hose Assemb
43. th the alioi detis and sgnal words DANGER DANGER Watch ortho symbol as means Immediate hazarde which wal rasul i severe personal or dea WARNING WARNING Watch tor tus symbol as means Hazarde or una oada o pd inuy or deam CAUTION CAUTION Wele tor ts symbol as t means Hazards or unsafe braces which may rent n mina personal ay product or property damage OWNER S RESPONSIBILITY To mantan the I and user stay to reeponelbllty of he owner is read and falow teas neuen Folow ali netaaton and operation instructors Nie sure station corso al Local Suma and Federal Codes Rulee and Regalen Suon and Federal OSHA and Godes Carey cho tho tt tor correct ntl uncon Read and low te Keep hem avaiable tor machine operators 4 Make conan operatore proper know ovo satay and corety operae Pe un open How ua operaton only wih al parts pace and pera sf Cares inspect unit on regular basis and paran sl maintenance as required Servos and mall un win authorized or approved replacement pas Keep alinstustens permanent wih the unit end decas on te lean and vita BEFORE YOU BEGIN NOTIFY THE CARRIER AT ONCE f any hidden loss or damage discovered and reques
44. urchasers neglect rare to perte products n accordance wah instructions rood owners manuals andar other accompanying hetuctene Supp wear or sendos normaly equted 0 mantan he produ al operating condton component damaged h shipment ther tame noite but may be considered general wear parts mage caused by ran excessive humlly caress or other contaminants THESE WARRANTIES DO NOT EXTEND TO ANY COSMETIC DEFECT NOT INTERFERING WITH EQUIPMENT FUNCTIONALITY OR ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF A BENDPAK INC PRODUCT OR THE BREACH OR DELAY IN PERFORMANCE OF THE WARRANTY WARRANTY IS NOT VALID UNLESS WARRANTY CARD IS RETURNED IMPORTANT NOTICE not ato instali ths t f you have never been and on base automotive IIt malen procedures Never o IR componer tout proper ng ool such a afr or cranes Say clear o any mo log parts hal can tal end cause jun These Instruc ns must be flowed to insure proper instalen and partion ol our Ht Faure o comely win Pese nane ons can resul i serous body ham and void product arant Manutacturer serum no lay c las or damage af any expressed or imple resulting rom improper atlaton or use ctus product PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION DEFINITIONS OF HAZARD LEVELS Het the hazard levels used ln this manual w
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