Home

modular controller series strain gage module

1. 4 5 6 4 5 6 rr r3 T T De 4 lt lt sE UB 8 8 8 Za A A 312121 5 2 848484 SBr87287 7 8 9 10 1112 7 8 9 10 1112 j 2 3 1 2 3 L1 Fd ry Fd t UE 5 5 _5 DO 9S5 S35 8d SBr87287 123456 123456 E dd aa ie lt lt aa gt gt Error States Solid Red Module not controlling and not communicating Module is controlling properly but has lost communication with the Master Green Pulsing Red ALM ALARM LED The Alarm LED indicates the presence of an input fault condition When one or more Input Fault Alarm bits is high the LED turns on The alarms may be disabled for unused inputs CONFIGURATION Programming is done via Crimson a Windows compatible configuration interface Please see the Crimson manual for more information Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com ORDERING INFORMATION MODEL NO DESCRIPTION PART NUMBER Modular Controller Master Multi Comms ports and Ethernet CSMSTRV2 Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to QVGA 320 x 240 size CSMSTRSX Master Module CSMSTR and expansion slot Modular Controller Master with multiple protocol converter data logger web server wi
2. Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information DH485 COMMUNICATIONS The Master s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LEDS USER COMMUNICATION PORTS TX RX LEDS STS STATUS LED The green Status LED provides information regarding the state of the Master GREEN Transmitting as well as the rest of the system This includes indication of the various stages Sta rtup Routine Note LEDs are not available on the Programming Port RS232 PG INDICATION Master is currently running the boot loader and or being flash upgraded by Crimson steady Master is operating properly Rapidly Flashing Error States INDICATION One or more slave modules are missing from the 1 blink pause repeat system Master and installed modules will perform normally in this state Missing configuration or configuration being 2 blinks pause repeat updated by Crimson Quantity of module bases does not match 3 blinks pause repe
3. PID MODULE BASE Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com 4 PID MODULE BASE WIRING acus WIRING CONNECTIONS All conductors should meet voltage and current ratings for each terminal Also cabling should conform to appropriate standards of good installation local codes and regulations When wiring the module use the numbers on the label to identify the position number with the proper function Strip the wire leaving approximately 1 4 6 mm of bare wire exposed Insert the wire into the terminal and tighten Terminals 13 to 18 Terminals 7 to 12 Terminals 1 to 6 CSPID1 INPUT CONNECTIONS
4. Figure 3 Figure 4 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com POWER SUPPLY REQUIREMENTS NEW AND EXISTING INSTALLATIONS The XCCN option card draws all of its power from the main board of the Modular Controller Master or Data Station Plus The specifications of the Modular Controller Master or Data Station Plus account for the power needs of an option card COMMUNICATING WITH THE XCCN OPTION CARD CONFIGURING A XCCN OPTION CARD The XCCN is configured using Crimson software Crimson is available as a free download from www redlion net or it can be ordered on CD Updates to Crimson for new features and drivers are posted on the website as they become available By configuring the XCCN using the latest version of Crimson you are assured that your unit has the most up to date feature set Crimson software can configure the XCCN through the RS232 PGM port USB port Ethernet port or CompactFlash socket on your Modular Controller Master or Data Station Plus Additional information can be found in your Modular Controller Master or Data Station Plus hardware bulletin and the Crimson user manual CANopen PORT PROTOCOLS The XCCN option card has one CANopen port This port may be configured for various CANopen protocols Check w
5. directions PORT 1 ISOLATED ISOLATED ISOLATED ISOLATED PROGRAMMING OP1 RELAY Te OP1 RELAY 0 INPUTS e oP2 RELAY 0 vin INPUTS op2 reLay 0 20 RELAY E RELAY E 47 se PORT 2 eus OUTPUTS acu OUTPUTS E op3 RELAY COMMUNICATIONS OPSTRELAY Fane AL L OoPa4 RELAY N67 m V POWER POWER POWER 4M 25062 SUPPLY SUPPLY SUPPLY ISOLATED ISOLATED ISOLATED ISOLATED ISOL ATED I OP1 SSR1 oP1 TRIACI PORT 3 SSR OP1 SSR LINEAR 0 10V SSR oP2 ssR2 TRIAC OP2 TRIAC2 ETHERNET OUTPUTS OP2 SSR2 OUTPUT 0 20mA OUTPUTS OP3 SSR3 OUTPUTS OP3 TRIAC3 OP4 SSR4 OP4 TRIAC4 NE V V7 Nd CSMSTR MASTER CSPID1 PID MODULE CSPID2 PID MODULE 3 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troubles
6. PORT 1 ISOLATED _ ISOLATED ISOLATED ISOLATED PROGRAMMING 1 1 1 1 I COM 1 2 T I COM 1 2 A d 7 INPUTS NEET 3 INPUTS OUTPUTS 4 E 2 PORT 2 I COM 3 4 3 COMMUNICATIONS 8 B 5 RELAY T 6 OUTPUTS COM 3 4 7 COM 5 6 ISOLATED pino nuc 4 zi PORT 3 07 JE ETHERNET I 5 6 uU 6 2 POWER POWER POWER V SUPPLY SUPPLY SUPPLY p CSMSTR MASTER CSDIO14S CSDIO14R 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 A unit should be mounted in a metal enclosure which is properly connected to protective earth a The mounting clip that connects to
7. Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LEDS STS STATUS LED The Status LED is a dual color LED that provides information regarding the state of the module This includes indication of the various stages of the start up routine power up as well as any errors that may occur Startup Routine Module is currently running the boot loader and or being flash upgraded by Crimson This occurs for four seconds during a power up Rapidly Flashing Red Steady Red Green Module performing normally Error States Module switching to configuration Solid Red Module not controlling and not communicating Module is controlling properly but has lost Green Rulsing Red communication with the Master ORDERING INFORMATION ALM ALARM LED The Alarm LED indicates the presence of a fault condition FIRMWARE UPGRADE The module s firmware is stored in flash memory so that software hardware conflicts are avoided and so that software features may be added in the future During a download Crimson compares its own library of firmware files with those stored in the Master module If they do not match Crimson will download the necessary files The Master then checks to make sure that the I O modules contain the same firmware If they contain a different revision the
8. SENSE H INPUT COM VDC INPUT COM SENSE TC RTD TC RTD RTD EXE JUMPER N C gt N C a 0 10 V VDC 0 10 4 20 4 20 x Heater Circuit COM o 0 2 RTD Voltage 3 0P2 COM AH Hem C S INPUT COM mA DC INPUT COM M n TC RTD N TC RTD EXE M Ev Heater Current Monitor 0 10 V a 0 10 V 4 20 mA mA DC a 4 20 mA Thermocouple and Millivolt Current CSPID2 INPUT CONNECTIONS SENSE 1 INPUT COM 7 VDC H INPUT SENSE TC RTD n TC RTD4 EXC JUMPER CT u PROC RTD VDC PROC RTD EXC SENSE a INPUT COM VDC a INPUT COM SENSE TC RTD TC RTD EXC JUMPER o PROC RTD EXC VDC PRoc RTD Exc Heater Circuit a 0 4 g 0 4 COM RTD Voltage D n HT a HCM SAME P H Hem HCM 1 z od lt TE INPUT COM mA DC INPUT COM n TC RTD mE TC RTD PROC RTD Exc 1 mA DC PROC RTD EXC Heater Current Monitor TH INPUT COM mA DC INPUT com X TC RTD4 TC RTD id PROC RTD EXC mA DC PROC RTD EXC Thermocouple and Millivolt Current 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco C
9. L OR V i 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com Use appropriate communications cable See Ordering Information for descriptions of the available cables WARNING Do NOT use a standard DH 485 cable to connect this port to Allen Bradley equipment PORT 3 ETHERNET CONNECTION do GREEN AMBER LED YELLOW LED Standard Ethernet cable eg PERPE RCE It so DATA STATION PORT PIN OUTS 1 COMMON 2 24VDC 10 a a 5 22 n POWER 5Z68Ph CONNECTOR e RS232 PG PORT Ln 2 RS232 PG ss TROUBLESHOOTING i P If for any reason you have trouble operating USB PG connecting or simply have questions concerning your USB PG PM 2 P ees new Data Sta
10. RX 3 RxA Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information DH485 COMMUNICATIONS The Data Station s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LEDS USER COMMUNICATION PORTS TX RX LEDS STS STATUS LED The green Status LED provides information regarding the state of the Data GREEN Transmitting Station This includes indication of the various stages of the start up routine Note LEDs are not available on the Programming Port RS232 PG power up and any errors that may occur Startup Routine INDICATION Data Station is currently running the boot loader and or ETHERNET LEDS Rapidly Flashing being flash upgraded by Crimson LED INDICATION Steady Data Station is operating properly YELLOW Solid Link Established YELLOW Flashing Network Activity CF COMPACTFLASH LED GREEN 10 BASE T Communications INDICATION AMBER 100 BASE TX Communications Off No CompactFlash Card is present Ste
11. RS485 PORT RS232 PIN 1 RTS PIN 6 cts Rx COMM COMM red Wn ETHERNET B ETHERNET NIC COMMUNICATING WITH THE MASTER CONFIGURING A MASTER The Master is configured using Crimson 2 0 software Crimson 2 0 is available as a free download from Red Lion s website or it can be ordered on CD Updates to Crimson 2 0 for new features and drivers are posted on the website as they become available By configuring the Master using the latest version of Crimson 2 0 you are assured that your unit has the most up to date feature set Crimson 2 0 software can configure the Master through the RS232 PG port USB PG port or Ethernet port The USB PG port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson 2 0 The RS232 PG port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If making your own cable refer to the Master Port Pin Outs for wiring information CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the Master Port Pin Outs for wiring information No
12. TUTTI T 11010100 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SPECIFICATIONS 1 POWER Derived from system backplane 250 mA max load on power input of MASTER Module may be hot swapped replaced while powered up Modules per Master A single Master can support up to 11 CSSG1 modules combined with any 5 other module types For applications that require more than 11 CSSGI modules please contact technical support 2 LEDs STS Status LED shows module condition OPI OP2 OP3 Indicate status of outputs 1 2 and 3 ALM Alarm LED is lit during an internal alarm condition Default configuration 3 MEMORY Non volatile memory retains all programmable parameters The MASTER also stores the parameters in order to reprogram any modules that are replaced 4 INPUTS SOFTWARE SELECTABLE INPUT RANGE 20 000 mVDC ACCURACY 18 TO 28 C 10 TO 75 RH 0 02 of reading 3 pV ACCURACY 0 TO 50 C 0 TO 85 RH 0 07 of reading 4 uV 33 000 mVDC 0 02 of reading 5 pV 0 07 of reading 7 uV 200 00 mVDC 0 02 of reading 30 pV 0 07 of reading 40 uV After 20 minute warm up Accuracy over the 0 to 50 C range includes the temperature coefficient Connection Type 4 wire bridge
13. V La C 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com Use appropriate communications cable See Ordering Information for descriptions of the available cables WARNING Do NOT use a standard DH 485 cable to connect this port to Allen Bradley equipment PORT 3 ETHERNET CONNECTION do GREEN AMBER LED YELLOW LED Standard Ethernet cable eg PERPE RCE It so DATA STATION PORT PIN OUTS 1 COMMON 2 24VDC 10 a a 5 22 n POWER 5Z68Ph CONNECTOR e RS232 PG PORT Ln 2 RS232 PG ss TROUBLESHOOTING i P If for any reason you have trouble operating USB PG connecting or simply have questions concerning your USB PG PM 2 P ees new Data St
14. 5 TxEN 0 V Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information For examples of RS422 485 communications refer to your Modular Controller Master or Data Station Plus literature DH485 COMMUNICATIONS The XCRS option card s RS422 485 port can also be used for Allen Bradley DH485 communications When this port is configured to communicate DH485 the RS232 port can not be used because the ports share the same hardware and the XCRS option card multiplexes the ports to communicate via two protocols WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment doing so may cause irreparable damage to the equipment connected A cable and wiring diagram are available from Red Lion Modular Controller Master or Data Station Plus to AB SLC 500 CBLABO003 Connections RJ45 RLC COMM TxEN SHIELD COMM 24V SOFTWARE UNIT OPERATIONS XCRS PORT PIN OUTS e Za g E G 2 Zz 3394523 2x55x2 r r aooc or Oondcoorc a P e e es LEDS The transmit LED TX will flash when information is transmitted from the XCRS card The receive LED RX will flash when information is received CRIMSON SOFTWARE Crimson 2 0 software is available as a free download from www redlion net or it can be purchased on a CD see
15. HEATER CURRENT INPUT OPTIONAL ENSURES DETECTION OF HEATER CIRCUIT FAILURE e WINDOWS CONFIGURATION SOFTWARE C ALARMS Each loop within the modules has seven internal soft alarms which can be assigned to trigger any output This includes four process alarms two heater current and one input fault alarm ANALOG OUTPUT OPTION CSPID1 ONLY The optional DC Analog Output 10 V or 20 mA can be independently configured and scaled for control or re transmission purposes HEATER CURRENT MONITOR OPTION The optional Heater Current Monitor input is useful for early warning of heater degradation or heater circuit failure The input connects to a current transformer with an output of 100 mA AC to ensure that proper heater current is present when the control output is on and that little or no current is present when the output is off This option provides immediate warning of a circuit short or open instead of waiting for a high or low temperature shutdown alarm N CAUTION Risk of Danger CAUTION Risk of electric shock Read complete instructions prior to installation and operation of the unit DIMENSIONS In inches mm 1 24 31 5 4 17 105 9 UTD BARRA Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SAFETY
16. SFCRM SFCRK RSRSTPOO CSBASE00 CSTERMOO Communications Cables Crimson Programming Software Crimson Programming Software Manual and Download Cable Rail Stops Qty 2 Replacement Base Replacement Termination Plug Free at www redlion net 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com This page intentionally left blank 6 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com This page intentionally left blank 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com Red Lion Controls 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited
17. The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls 20 Willow Springs Circle York PA 17406 Tel 1 717 76
18. The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls BV Printerweg 10 NL 3821 AD Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls AP 31 Kaki Bukit Road 3 06 04 05 TechLink Singapore 417818 Tel 65 6744 6613 Fax 65 6743 3360 red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No CSDIO E Drawing No LP0558 Released 11 06 MODEL CSDIO MODULAR CONTROLLER STS IN 142 0 2 INS OP3 14 OP4 INS 0 5 146 OP6 IN7 IN8 red itn C US LISTED IND CONT EQ 34AD GENERAL DESCRIPTION The M
19. Both the Modular Controller Master enhanced models and Data Station Plus contain a proprietary expansion port which provides a high speed parallel architecture that extends the functionality and flexibility of the platform This approach allows these products to evolve concurrently with the latest advances in communications and standards without sacrificing performance This high bandwidth channel has significantly greater throughput when compared to the traditional external serial gateway approach The XCRS option card adds an additional RS232 and RS422 485 port to the series This isolated card protects user equipment from potentially harmful ground loops while providing high speed RS232 RS422 RS485 and DH485 communication options to the end user The XCRS communication card is easily installed by removing the blank expansion port cover of your Modular Controller or Data Station Plus and plugging the XCRS card into the expansion port Configuration is simple using Red Lion s free Crimson 2 0 software SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the literature or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other a
20. Crossover Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com COMMUNICATION PORTS RS232 PG 3 PROCO Ecc a V LX Use appropriate communications cable See Ordering Information for descriptions of the available cables WARNING Do NOT use a standard DH 485 cable to connect this port to Allen Bradley equipment LO PORT 3 ETHERNET CONNECTION GREEN AMBER LED ti 1 YELLOW LED Standard Ethernet cable antt T em ex Ss 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com MASTER PORT PIN OUTS 1 COMMON 2 24V 420 3 N C zz RTS PIN 6 POWER CONNECTOR Rx RS232 RS232 PG PORT cts PIN 1 USB PG RS232 PG fl 3T i TxA PIN 20
21. Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 3 Power supplied from backplane via Master Module 14 CONSTRUCTION Case body is burgundy high impact plastic Installation Category I Pollution Degree 2 15 CONNECTIONS Removable wire clamp screw terminal blocks Wire Gage 28 16 AWG terminal gage wire Torque 1 96 2 23 inch lbs 0 22 0 25 N m 16 MOUNTING Snaps on to standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 17 WEIGHT 7 oz 198 4 g 2 BLOCK DIAGRAM PORT 1 ISOLATED ISOLATED PROGRAMMING EXC 4SIG OPI RELAY wW RELAY COM 7 E OP2 RELAY EXC PORT 2 NNI L COMMUNICATIONS INPUT2 OP3 RELAY SIG COM X V V V POWER POWER 24VDC SUPPLY SUPPLY vy ISOLATED ISOLATED ISOLATED PORT 5 SSR OP1 SSR1 LINEAR 0 10V ETHERNET OUTPUTS OP2 SSR2 OUTPUT L 0 20mA Y Y V CSMSTR MASTER 5561 STRAIN GAGE MODULE EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of 5 In extremely high EMI environments the use of external EMI suppression immunity to Electromagnetic Interferenc
22. PROFIBUS data block MAPPING TAGS TO PROFIBUS PROFIBUS data blocks have no concept or knowledge of data type or structure they are described by a size in bytes Crimson s tag based approach to data allows for data of mixed type bytes 16 bit words 32 bit words and 32 bit floating point numbers to be mapped into a single data block To map a data tag to a PROFIBUS data block click in the left hand pane of the Data Tags window highlight the required Data Tag icon In the right hand pane click the Data Mapping button and select the PROFIBUS device to show the Select Address for PROFIBUS DP dialog The Block Type defines whether the tag will be read from Output Block or written to Input Block the PROFIBUS network The Data Offset is the byte address of the Data Tag within the Data Block The Data Type is the actual size in bytes of the data that will be mapped into the Data Block CONFIGURING DATA ACCESS IN CRIMSON 2 0 As described Data Tags are mapped to either an Input Block and are Write only or an Output Block and are Read Only The Access must be selected to reflect this AN 3 SOFTWARE UNIT OPERATION LEDS The card has 3 LEDs visible on the front of the option card that provide status information described in Table 1 WD Gres DP Rea SLOW ALTERNATING FLASH ON FAST FLASH SLOW FLASH OFF SLOW FLASH FAST FLASH ON O Waiting for Configuration Telegram Data Exchange CRIMSON SOFTWARE Crims
23. RJ45 jack is wired as a NIC Network Interface Card 3 LEDs STS Status LED indicates condition of Data Station TX RX Transmit Receive LEDs show serial activity Ethernet Link and activity LEDs CF CompactFlash LED indicates card status and read write activity 4 MEMORY On board User Memory 4 Mbytes of non volatile Flash memory On board SDRAM 2 Mbytes Memory Card CompactFlash Type II slot for Type I and Type II cards Used for optional database storage only REAL TIME CLOCK Typical accuracy is less than one minute per month drift Battery Lithium Coin Cell Typical lifetime of 10 years at 25 C A Battery Low system variable is available so that the programmer can choose specific action s to occur when the battery voltage drops below its nominal voltage ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 30 to 70 C Operating and Storage Humidity 80 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 Operational 5 to 150 Hz in X Y Z direction for 1 5 hours 2 g s Shock According to IEC 68 2 27 Operational 30 g 11 msec in 3 directions Altitude Up to 2000 meters 7 CONSTRUCTION Case body is burgundy high impact plastic and Un 9 stainless steel Installation Category I Pollution Degree 2 8 POWER CONNECTION Removable wire clamp screw terminal block Wire Gage Capacity 24 AWG to 12 AWG Torque 4 45 to 5 3
24. VDC FSIG EXC LE aS SEN EXC VDC SIG SIG SIG SIC SIG SIG 516 COM SEN EXC COM COM EXC SIG SIG 2 Wire Single Ended Input 4 Wire Bridge Input 6 Wire Bridge Input BRIDGE COMPLETION RESISTORS For single strain gage applications bridge completion resistors must be employed externally to the module Only use metal film resistors with a low temperature coefficient of resistance Load cells and pressure transducers are normally implemented as full resistance bridges and do not require bridge completion resistors OUTPUT CONNECTIONS Load Load Power TY OP1 COM Power 2 7 z 0 Bon T an 4 7 2 COM 4 N C Power a e d T i e 2 z N C 5162 OPT ANALOG EXC2 OPT ANALOG Outputs 1 and 2 Relay Version Output 3 Load U OP1 COM id 4 o OP1 4 ee ee u OP2 COM 5 N C Power a N C persos Recorder 5162 OPT Controller u 2 OPT Valve etc 5 ANALOG Outputs 1 and 2 Solid State Version Analog Output 5 Courtesy
25. graphical interface that provides a means of communication configuration as well as commissioning and calibration of new systems SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the module to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the module CAUTION Risk of electric shock A CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SPECIFICATIONS 1 POWER Derived from system backplane CSOUT draws 180 mA max load on power input of MASTER Modules may be hot swapped replaced while powered up 2 LEDs STS Status LED shows module condition ALM Alarm LED is lit when an internal alarm condition exists 3 MEMORY Non volatile memory retains all programmable parameters MASTER also stores the parameters in order to reprogram modules that are replaced
26. user manual Note The USB port is for system set up and diagnostics and is not intended for permanent connection ETHERNET COMMUNICATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The Data Station s RJA5 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Crimson 2 0 manual contains additional information on Ethernet communications 6 RS232 PORTS The Data Station has two RS232 ports There is the RS232 PG port and the COMM S port Although only one of these ports can be used for programming both ports can be used for communications with a PLC The RS232 PG port can be used for either master or slave protocols RS422 485 PORT The Data Station has one RS422 485 port This port can be configured to act as either RS422 or RS485 RS422 485 4 WIRE CONNECTIONS RS485 2 WIRE CONNECTIONS 5V TxB TxB TxA TxA TxEN 0C TxEN 0C GND RX 3 RxA Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information DH485 COMMUNICATIONS The Data Station s RS422 485 COMMS port can also be used for Allen Bradley
27. zero crossing detection Rating 120 VAC Min 20 VAC Max Load Current 1 0 A across Operating Temperature Range Min Load Current 5 mA Offstate Leakage Current 1 mA Max Operating Frequency 20 to 400 Hz Protection Internal Transient Suppression Fused Triac CSPID2TO and CSPID2TM only Type Optically isolated zero crossing detection Rating 120 VAC Min 20 VAC Max Load Current 0 5A 25 C 0 4A 50 C Min Load Current 5 mA Offstate Leakage Current 1 mA Max Operating Frequency 20 to 500 Hz Protection Internal Transient Suppression Fused 10 CONTROL MODES Control On Off P PI or PID Output Time proportioning or linear CSPID1 only Cycle Time Programmable from 0 0 to 60 0 sec Auto Tune When selected sets proportional band integral time derivative time values and output dampening time Probe Break Action Programmable response Sensor Fail Response Upscale Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com 11 ALARMS Modes Manual Absolute High Acting Absolute Low Acting Deviation High Acting Deviation Low Acting Inside Band Acting Outside Band Acting Reset Action Programmable automatic or latched Standby Mode Programmable enable or disable Hysteresis Programmable Sensor Fail Response Upscale 12 ANALOG DC OUTPUT optional CSPIDI only Selectable programmable for 0 10 VDC
28. 0 20 mA or 4 20 mA Resolution Voltage 500 uV Current 1 pA Accuracy 0 1 of full scale 18 to 28 C 0 2 of full scale 0 to 50 C Update Time 0 0 to 60 0 sec Compliance for current output only 500 O max Minimum load voltage output only 10 KO min Outputs are independently jumper selectable for either 10 V or 20 mA The output range may be field calibrated to yield approximate 1096 overrange and a small underrange negative signal 13 HEATER CURRENT MONITOR INPUT optional Type Single phase full wave monitoring of load currents Input 100 mA max input for use with external current transformers Input Resistance 5 Q Accuracy 3 0 full scale 5 to 100 of range Frequency 50 to 400 Hz Minimum output on time for break alarm 350 msec 14 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 40 to 85 C Operating and Storage Humidity 85 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 10 to 150 Hz 0 075 mm amplitude in X Y Z direction 1 g Shock According to IEC 68 2 27 Operational 25 g 10g relay 11 msec in 3 Altitude Up to 2000 meters 15 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File E302106 UL508 CSA C22 2 No 14 M05 LISTED by Und Lab Inc to U S and Canadian safety standards IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROM
29. 258 9200 www stevenengineering com INSTALLING THE XCCN OPTION CARD Remove power from the unit 2 Insert a flat bladed screwdriver into the slot at the top of the expansion port cover Gently apply pressure on the screwdriver in an upward direction until the expansion port cover disengages from the unit as shown in Figure 1 3 Verify that the option card knobs are in the unlocked position as shown in Figure 2 4 Carefully insert the option card into the expansion port opening while Caution The expansion and main circuit boards contain static sensitive components Before handling the cards discharge static charges from your body by touching a grounded bare metal object Ideally handle the cards at a static controlled clean workstation Also handle the cards by the edges only Dirt oil or other contaminants that may contact the cards can adversely affect circuit operation aligning the card edge connector on the option card with the main board s header as shown in Figure 3 Once aligned gently press on the front of Warning Risk of Danger Be sure to remove all power before card until it is flush with the front of the case removing the expansion port cover 5 Turn the option card knobs to the locked position as shown in Figure 4 Den XCCN O RUN ERR i S Figure 2 Figure 1 Soo g Of can SHLD Off CAN Off v S red
30. 4 COMMUNICATIONS Provided by the CS Master 5 OUTPUTS Channels 4 independent outputs Response Time 25 msec max to within 99 of final value Output Range software selectable ACCURACY 18 to 28 C 10 to 75 RH ACCURACY 0 to 50 C 0 to 85 RH OUTPUT RANGE COMPLIANCE RESOLUTION 0to 5 VDC 0 2 of span 0 4 of span 10K Q min 1 30 000 0 to 10 VDC 1 60 000 0 1 of span 0 2 of span 10 to 10 VDC 0 1 of span 0 2 of span 1 60 000 0 to 20 mA 0 1 of span 0 2 of span 500 O max 1 60 000 4 to 20 mA 0 1 of span 0 2 of span 500 O max 1 48 000 The accuracy is specified after 20 minutes warmup in a non condensing environment and includes linearity errors 6 ISOLATION LEVEL The outputs are isolated from each other and are isolated from the power supply 500 V 50 60 Hz for 1 minute between any of the outputs and the CS Master power supply input 7 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 40 to 85 C Operating and Storage Humidity 85 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 10 to 150 Hz 0 075 mm amplitude in X Y Z direction 1 g Shock According to IEC 68 2 27 Operational 25 g 11 msec in 3 directions Altitude Up to 2000 meters oo CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File E302106 UL508 CSA C222 No 14 M05 LISTED by Und Lab I
31. A 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 2 kV signal Surge EN 61000 4 5 Criterion A 1kV L L 2 kV L amp N E power RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 2 This device was designed for installation in an enclosure To avoid electrostatic discharge to the unit in environments with static levels above 4 kV precautions should be taken when the device is mounted outside an enclosure When working in an enclosure ex making adjustments setting jumpers etc typical anti static precautions should be observed before touching the unit 11 WEIGHT 15 1 oz 456 4 g Visit www redlion net for a complete list of PID modules data acquisition modules communications drivers and cables Use this part number to purchase Crimson on CD with a printed Modular Controller Manual USB cable and RS 232 cable Otherwise download free of charge from www redlion net Industrial grade two million write cycles 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com HARDWARE INSTALLATION DIN rail should be mounted horizontally so that the unit s ventilation holes are vertical in relation to cabinet orientation A minimum clearance of 1 inch 25 4 mm should be maintained a
32. Agency Approvals section of Red Lion s website for agency certifications ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Reference Modular Controller Master or Data Station Plus unit for EMC specifications 4 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 20 to 80 C Operating and Storage Humidity 80 maximum relative humidity non condensing from 0 to 50 C Altitude Up to 2000 meters CONSTRUCTION Installation Category I Pollution Degree 2 INSTALLATION REQUIREMENTS See Installing the XCPB Option card for more details Ww ON tA 1 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com INSTALLING THE XCPB OPTION CARD Caution The expansion and main circuit boards contain static sensitive components Before handling the cards discharge static charges from your body by touching a grounded bare metal object Ideally handle the cards at a static controlled clean workstation Also handle the cards by the edges only Dirt oil or other contaminants that may contact the cards can adversely affect circuit operation Warning Risk of Danger Be sure to remove all power before removing the expansion port cover 1 Remove power from the unit 2 Insert a flat bladed
33. CompactFlash card while power is applied Information stored on a CompactFlash card can be read by a card reader attached to a PC This information is stored in Windows PC compatible FAT16 file format NOTE For reliable operation in all of our products Red Lion recommends the use of SanDisk and SimpleTech brands of CompactFlash cards Industrial grade versions that provide up to two million write erase cycles minimum are available from Red Lion EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 To reduce the chance of noise spikes entering the unit via the power lines connections should be made to a clean source Connecting to circuits that also power loads such as contactors relays motors solenoids etc should be avoided 2 The unit should be mounted in a metal enclosure which is properly connected to protective earth 3 Use shielded screened cables for all Signal and Co
34. DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LEDS USER COMMUNICATION PORTS TX RX LEDS STS STATUS LED The green Status LED provides information regarding the state of the Data GREEN Transmitting Station This includes indication of the various stages of the start up routine Note LEDs are not available on the Programming Port RS232 PG power up and any errors that may occur Startup Routine INDICATION Data Station is currently running the boot loader and or ETHERNET LEDS Rapidly Flashing being flash upgraded by Crimson LED INDICATION Steady Data Station is operating properly YELLOW Solid Link Established YELLOW Flashing Network Activity CF COMPACTFLASH LED GREEN 10 BASE T Communications INDICATION AMBER 100 BASE TX Communications Off No CompactFlash Card is present Steady Valid CompactFlash card is present Flashing Rapidly CompactFlash card is being checked Unit is writing to the CompactFlash either because Flickering it is storing data or because the PC connected via the USB port has locked the drive Flashing Slowly Incorrectly formatted
35. DIRECTLY TO CSV FILES VIRTUAL HMI OFFERS BUILT IN PC BASED SCADA FUNCTIONALITY WEBSERVER PROVIDES WORLDWIDE ACCESS TO DATA LOGS AND VIRTUAL HMI EXTENSIVE BUILT IN DRIVER LIST ALLOWS EASY DATA MAPPING TO PLCs PCs AND SCADA SYSTEMS ALARM NOTIFICATIONS CAN BE SENT VIA EMAIL OR TEXT MESSAGES 10 BASE T 100 BASE TX ETHERNET CONNECTION CAN CONNECT TO AN UNLIMITED NUMBER OF DEVICES VIA FOUR PROTOCOLS SIMULTANEOUSLY C SOFTWARE The Data Station is programmed with Crimson 2 0 software for Windows 2000 or later platforms The software is an easy to use graphical interface which can be purchased as part of a kit that includes a manual and cables or downloaded free of charge from www redlion net SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller An independent and redundant temperature limit indicator with alarm outputs is strongly recommended CAUTION Risk of Danger Read complete instructions prio
36. Master will automatically copy those files into the module s flash memory During this process the module LEDs will flash rapidly starting with the top row and progressing through the remaining rows until the process is complete CONFIGURATION E E 3 amp F Programming is done via Crimson a Windows compatible configuration interface Please see the Crimson manual for more information MODEL NO DESCRIPTION PART NUMBER Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to QVGA 320 x 240 size and expansion slot Master Module CSMSTRSX Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size CSMSTRGT and expansion slot with increased SDRAM Analog Output Module CSOUT 4 Channel Analog Output Module CSOUT400 10 feet Modular Controller Master Multi Comms ports and Ethernet CSMSTRV2 CSMSTR Commullcaam Caples Programming Cable for CS G3 amp Paradigm Series CBLPROGO Replacement Termination Plug Communications Cables CBLXxxxx Crimson Programming Software SFCRM Crimson Programming Software Manual and Download Cable SFCRK Rail Stops Qty 2 RSRSTPOO Accessories Replacement Base CSBASE00 CSTERMOO Visit www redlion net for a complete list of PID modules data acquisition modules communications drivers and cables Free at www redlion net LIMITED WARRANTY
37. RANGE 200 to 400 C 328 to 752 F 200 to 730 C 328 to 1346 F 200 to 760 C 328 to 1400 F 200 to 1250 C 328 to 2282 F 0 to 1768 C 32 to 3214 F 0 to 1768 C 32 to 3214 F 149 to 1820 C 300 to 3308 F 200 to 1300 C 328 to 2372 F 0 to 2315 C 32 to 4199 F Yellow Red No Standard No Standard No Standard No Standard Orange Red Orange Blue No Standard No Standard 13 TEMPERATURE INDICATION ACCURACY 0 3 of span 1 C Includes NIST conformity cold junction effect A D conversion errors temperature coefficient and linearization conformity at 23 C after 20 minute warm up 14 PROBE BREAK RESPONSE Upscale drive Input Fault Alarm bit set high ALM LED illuminates Lead Resistance 15 O Max Resolution 0 1 Slope amp Offset Provides sensor error correction INPUT TYPE RANGE 100 Q platinum Alpha 00385 200 to 600 C 328 to 1100 F 100 Q platinum Alpha 003919 200 to 600 C 328 to 1100 F 120 Q nickel Alpha 00672 80 to 215 C 112 to 419 F 16 TEMPERATURE INDICATION ACCURACY to 28 C environment Linear resistance 0 Q to 300 Q 0 196 of span over 18 0 2 of span over 0 to 50 C environment Includes NIST conformity A D conversion errors temperature coefficient and linearization conformity at 23 C after 20 minute warm
38. RX Transmit Receive LEDs show serial activity Ethernet Link and activity LEDs CF CompactFlash LED indicates card status and read write activity 4 MEMORY On board User Memory 4 Mbytes of non volatile Flash memory On board SDRAM DSPSX 2 Mbytes DSPGT 8 Mbytes Memory Card CompactFlash Type II slot for Type I and Type II cards 5 REAL TIME CLOCK Typical accuracy is less than one minute per month drift Crimson 2 0 s SNTP facility allows synchronization with external servers Battery Lithium Coin Cell Typical lifetime of 10 years at 25 C A Battery Low system variable is available so that the programmer can choose specific action s to occur when the battery voltage drops below its nominal voltage 6 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 30 to 70 C Operating and Storage Humidity 80 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 Operational 5 to 150 Hz in X Y Z direction for 1 5 hours 2 g s Shock According to IEC 68 2 27 Operational 30 g 11 msec in 3 directions Altitude Up to 2000 meters 7 CONSTRUCTION Case body is burgundy high impact plastic and stainless steel Installation Category I Pollution Degree 2 8 POWER CONNECTION Removable wire clamp screw terminal block Wire Gage Capacity 24 AWG to 12 AWG Torque 4 45 to 5 34 in Ib 0 5 to 0 6 N m 9 MOUNTING Snaps onto standard DIN style top
39. State Version Load Load lt 0 1 oet ower 4 OP1 COM Power M OP1 COM OP2 E Power Sawant o 2 _ z 2 com ower FT oP2 com Power O71 power HEL COM E H lt 9 com 0 H la 074 ap a 0 4 COM Rewer U OP4 COM m HCM Hom 3 Hem J 3 o Ta Outputs 1 4 Relay Version Outputs 1 4 Solid State Version OP OP1 COM 2 OP2 COM OP3 OP3 COM AC zanore Z 4 OP4 COM HCM HCM HCM 4 HCM AC 81 ZL 9L GL vL Outputs 1 4 Triac Version 6 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LEDS Error States STS STATUS LED Solid Red Module not controlling and not communicating The Status LED is a dual color LED that provides information regarding the m UNA G Pulsina Red Module is controlling properly but has lost state of the module This includes indication of the various stages of the start up reen Fulsing Ke communication with the Master
40. as possible The EMI and increasing relay contact life connection point for the shield depends somewhat upon the application b If a DC inductive load such as a DC relay coil is controlled by a transistor Listed below are the recommended methods of connecting the shield in switch care must be taken not to exceed the breakdown voltage of the order of their effectiveness transistor when the load is switched One of the most effective ways is to a Connect the shield to earth ground protective earth at one end where the place a diode across the inductive load Most RLC products with solid unit is mounted state outputs have internal zener diode protection However external diode b Connect the shield to earth ground at both ends of the cable usually when protection at the load is always a good design practice to limit EMI the noise source frequency is over 1 MHz Although the use of a snubber or varistor could be used c Connect the shield to common of the module and leave the other end of the RLC part numbers Snubber SNUB0000 shield unconnected and insulated from earth ground Varistor ILS11500 or ILS23000 3 Never run Signal or Control cables in the same conduit or raceway with AC Note Reference manufacturer s instructions when installing any EMI power lines conductors feeding motors solenoids SCR controls and suppression device heaters etc The cables should be run through metal conduit that is properly 7 Also care should be taken when connec
41. conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls BV Printerweg 10 NL 3821 AD Amersfoort Tel 431 0 334 723 225 Fax 4 31 0 334 893 793 Red Lion Controls AP 31 Kaki Bukit Road 3 06 04 05 TechLink Singapore 417818 Tel 65 6744 6613 Fax 465 6743 3360 red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net
42. cycles 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained he
43. differential 2 wire single ended Sample Time 67 msec 15 readings per second Common Mode Range with respect to input common 0 to 5 VDC Common Mode Rejection gt 100 dB DC to 120 Hz Temperature Coefficient ratio metric 20 ppm C max Step Response Time 200 msec max to within 99 of final process value Input Impedance 100 MQ Max Continuous Overload 30 V PV Range 30 000 to 30 000 Effective Resolution 16 bit 5 BRIDGE EXCITATIONS Software selectable 5 VDC 2 65 mA max 10 VDC 2 125 mA max combined excitation plus excitation 2 Temperature coefficient ratio metric 20 ppm C max Max four 350Q bridges per module 6 ISOLATION LEVEL 500 Vrms 50 60 Hz for 1 minute between the following OPI OP2 OP3 Linear Output Signal Inputs the 2 input channels are not isolated from each other CS Master Power Supply Input Outputs and OP2 of SSR model are not isolated from each other 7 COMMUNICATIONS Provided by the CS Master 8 DISCRETE OUTPUTS Outputs and 2 are available as Solid State NFET or Form A relay Output 3 is a Form C relay Solid State Output Type Switched DC N Channel open drain MOSFET Current Rating 1 A max VDS 0 3 1 VDS 30 VDC Offstate Leakage Current 0 5 mA max Form A Relay Output Type N O Current Rating 3 Amps 125 VAC 1 10 HP 125 VAC Life Expectancy 200 000 cycles at maximum load rating Decreasing load increasing cycle time and use of su
44. error that has rendered it incapable of communicating on the network duplicate MAC ID or bus activity RED CRIMSON SOFTWARE Crimson 2 0 software is available as a free download from www redlion net or it can be purchased on a CD see Ordering Information for part number The latest version of the software is always available from the web site and updating your copy is free TROUBLESHOOTING YOUR XCDN OPTION CARD If for any reason you have trouble operating connecting or simply have questions concerning your new XCDN option card contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com Red Lion Controls 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper
45. independently jumper selectable for either 10 V or 20 mA The output range may be field calibrated to yield approximate 10 overrange and a small underrange negative signal 12 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 40 to 85 C Operating and Storage Humidity 85 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 10 to 150 Hz 0 075 mm amplitude in X Y Z direction 1 g Shock According to IEC 68 2 27 Operational 25 g 10g relay 11 msec in 3 directions Altitude Up to 2000 meters 13 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File E302106 UL508 CSA C22 2 No 14 M05 LISTED by Und Lab Inc to U S and Canadian safety standards IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion A 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion B 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 1 kV signal Surge EN 61000 4 5 Criterion B 1 kV L L 2 kV L amp N E power RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A
46. is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred Visit www redlion net for a complete list of our PSDR Series of Class 2 power supplies 4 Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible In extremely high EMI environments the use of external EMI suppression devices is effective The following EMI suppression devices or equivalent are recommended Ferrite Suppression Cores for signal and control cables Fair Rite part number 0443167251 RLC part number FCOR0000 TDK part number ZCAT3035 1330A Steward part number 28B2029 0A0 Line Filters for input pow
47. observed before touching the unit 11 WEIGHT 15 1 oz 456 4 g WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR AREA IS KNOWN TO BE NON HAZARDOUS HARDWARE INSTALLATION DIN rail should be mounted horizontally so that the unit s ventilation holes are vertical in relation to cabinet orientation A minimum clearance of 1 inch 25 4 mm should be maintained above and below the unit in order to ensure proper thermal regulation Figure 1 Attach Data Station To DIN Rail TOP 1 00 min clearance i iji Ea 3 1 00 min clearance BOTTOM Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com COMPACTFLASH CARD CompactFlash socket is a Type II socket that can accept either Type I or II cards Use cards with a minimum of 4 Mbytes and a maximum of 2 Gbytes with the Data Station s CompactFlash socket Cards are available at most computer and office supply retailers CompactFlash can be used for configuration transfers data logging and trending CompactFlash Insert Top Side Towards Left Note Do not remove or insert the CompactFlash card while power is applied Information stored o
48. of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LEDS OP1 OP2 OP3 OUTPUT STATUS LED The OP2 andOP3 LEDs are factory configured to indicate the status of STS STATUS LED the outputs The LEDs turn on when the output is active The Status LED is a dual color LED that provides information regarding the These LEDs may be remapped to various other module properties state of the module This includes indication of the various stages of the start up routine power up as well as any errors that may occur ALM ALARM LED Startup Routine The Alarm LED is factory configured to indicate the presence of an alarm Whenever one of the seven alarms is active the LED turns on Module is currently running the boot loader and or This LED may be remapped to various other module properties Rapidly Flashing Red being flash upgraded by Crimson This occurs for four seconds during a power up FIRMWARE UPGRADE Steady Red Module switching to configuration The module s firmware is stored in flash memory to prevent software hardware conflicts and so that software features may be added in the future During a download Crimson compares its own library of firmware files with those stored in the Master module If they do not match Crimson will download Green Module performing normally Error States the necessary fi
49. or signal common and connections to earth ground please see the Connecting to Earth Ground in the section Installing and Powering the CSMSTRSX Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card 3 LEDs STS Status LED indicates condition of master TX RX Transmit Receive LEDs show serial activity Ethernet Link and activity LEDs 4 MEMORY On board User Memory 4 Mbytes of non volatile Flash memory On board SDRAM 2 Mbytes ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 30 to 70 C Operating and Storage Humidity 80 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 5 to 150 Hz in X Y Z direction for 1 5 hours 2 g s Shock According to IEC 68 2 27 Operational 25 g 11 msec in 3 directions Altitude Up to 2000 meters CONSTRUCTION Case body is burgundy high impact plastic and stainless steel Installation Category I Pollution Degree 2 Un nN 7 POWER CONNECTION Removable wire clamp screw terminal block Wire Gage Capacity 24 AWG to 12 AWG Torque 4 45 to 5 34 in Ib 0 5 to 0 6 N m MOUNTING Snaps onto standard DIN style top hat T profile mounting rails according to EN50022 35 7 5 and 35 x 15 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File E302106 UL508 CSA 22 2 No 14 M05 LISTED by Und Lab Inc to U S and Canadian safety standards IEC 61
50. profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls BV Basicweg 11b NL 3821 BR Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls AP 31 Kaki Bukit Road 3 06 04 05 TechLink Singapore 417818 Tel 65 6744 6613 Fax 65 6743 3360 red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No CSOUT A Drawing No LP0663 Released 4 07 MODEL CSOUT MODULAR CONTROLLER SERIES 4 CHANNEL ANALOG OUTPUT MODULE C UL US LISTED IND CONT EQ 34AD GENERAL DESCRIPTION The model CSOUT is an analog output module designed for use with the Modular Controller Series The module provides four isolated outputs that are independently programmable for output ranges of 0 5V 0 10V 10V 0 20mA or 4 20mA Internal scaling is provided to accommodate virtually any application The modules connect and communicate via a backplane co
51. respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls BV Printerweg 10 NL 3821 AD Amersfoort Tel 431 0 334 723 225 Fax 4 31 0 334 893 793 Red Lion Controls AP 31 Kaki Bukit Road 3 06 04 05 TechLink Singapore 417818 Tel 65 6744 6613 Fax 465 6743 3360 red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No XCDN X Drawing No LP0668 Effective 7 07 MODEL XCDN DeviceNet OPTION CARD FOR DATA STATION PLUS AND GENERAL DESCRIPTION Both the Modular Controller Master enhanced models and Data Station Plus contain a proprietary expan
52. the DIN rail should have the DIN rail connected to protective earth 2 Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect the shield to common of the module and leave the other end of the shield unconnected and insulated from earth ground Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 4 Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible gt HARDWARE I
53. type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 A unit should be mounted in a metal enclosure which is properly connected to protective earth a The mounting clip that connects to the DIN rail should have the DIN rail connected to protective earth 2 Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect the shield to common of the module and leave the other end of the shield unconnected and insulated from earth ground Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especial
54. use with the Modular Controller Series The CSPIDI is a single loop controller while the CSPID2 is a dual loop controller The design of the system provides a true modular PID control platform for multi zone control applications The modules can accept a wide range of thermocouple RTD 0 10 V 0 4 20 mA signals With multiple discrete outputs plus an optional analog output CSPIDI only the CSPID modules can perform virtually any combination of time proportioning or linear control for heat cool or heat cool applications The discrete outputs may also be assigned to one of seven internal soft alarms The CSPID1 s optional linear output can be assigned to transmit virtually any internal variable The CSPID modules connect and communicate via a backplane connection to the CSMSTR Modular Controller Series Master The CSMSTR equipped with serial ports as well as an Ethernet port allows the system to share data with PCs PLCs and SCADA systems The Master supports any combination of up to 16 CS Series modules The CSPID modules are available with various discrete output combinations including relays open drain MOSFETs and triac outputs For applications requiring large loads to be controlled several DIN rail mount relays are available The modules can operate in On Off P PI or PID control mode and use an on demand Auto Tune that establishes the tuning constants The PID constants may be fine tuned through the serial or Ethernet interface T
55. warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls BV Basicweg 11b NL 3821 BR Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls AP 31 Kaki Bukit Road 3 06 04 05 TechLink Singapore 417818 Tel 65 6744 6613 Fax 65 6743 3360 red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No CSMSTRV2 A Drawing No LP0641 Released
56. 0 www stevenengineering com HARDWARE INSTALLATION DIN rail should be mounted horizontally so that the unit s ventilation holes are vertical in relation to cabinet orientation A minimum clearance of 1 inch 25 4 mm should be maintained above and below the unit in order to ensure TOP proper thermal regulation Z LL DEPRESS 1 00 min clearance 4 DIN RAIL O m 1 00 min clearance gt 7 BOTTOM Figure 1 Attach CSMSTR Master To DIN Rail Figure 2 Attach Slave Bases To DIN Rail DIN RAIL DIN RAIL Figure 3 Attach Termination Plug Figure 4 Installation Complete Supplied with CSMSTR Master Module POWER SUPPLY REQUIREMENTS It is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the master Ideally the shortest length possible should be used The wire used to connect the master s power supply should be at least 22 gage wire If a longer cable run is used
57. 010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion A 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion A 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 2 kV signal Surge EN 61000 4 5 Criterion A 1 L L 2 L amp N E power RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 2 This device was designed for installation in an enclosure To avoid electrostatic discharge to the unit in environments with static levels above 4 kV precautions should be taken when the device is mounted outside an enclosure When working in an enclosure ex making adjustments setting jumpers etc typical anti static precautions should be observed before touching the unit 10 WEIGHT 12 90z 365 7g ORDERING INFORMATION TYPE MODEL NO DESCRIPTION PART NUMBER Modular Controller Master Comms Ethernet CSMSTRV2 Modular Controller with multiple protocol converter data logger web server with Virtual HMI up to QVGA 320 x 240 size and CSMSTRSX Master Module CSMSTR expansion slo
58. 11 06 MODEL CSMSTRV2 MODULAR CONTROLLER SERIES MASTER RS232 PG 1 11g Bd rj UsB PG Sy c UL US LISTED IND CONT EQ 34AD GENERAL DESCRIPTION The Model CSMSTRV2 is a communications and control platform designed for use with Modular Controller Series slave modules The CSMSTRV2 uses a proprietary high speed serial protocol to communicate via backplane connection with up to 16 slave modules Through the same connection the Master also provides power to the modules When powered up the CSMSTRV2 automatically identifies and addresses connected slave modules By storing the configuration information of all of the modules the CSMSTRV2 is able to automatically configure modules if they are replaced The Master provides high speed RS232 422 485 communication ports and an Ethernet port for connection to PCs PLCs and SCADA systems An extensive list of master and slave protocol drivers are available to allow the CSMSTRV2 to share and exchange variable data with external devices The 10 Base T 100 Base TX Ethernet port can also be used to connect and share data with other devices at high speeds The CSMSTRV2 was designed as a direct replacement for the original CSMSTRSE This new model provides benefits such as support via Crimson 2 0 software which allows configuration files to be uploaded To save programming time files originally created in Crimson 1 0 cdb files may be imported into Crimson 2 0 The desi
59. 35 1330A Steward part number 28B2029 0A0 Line Filters for input power cables Schaffner part number FN610 1 07 RLC part number LFIL0000 Schaffner part number FN670 1 8 07 Corcom part number 1 VR3 Un Visit RLC s web site at www redlion net for more information EMI guidelines Safety and CE issues as they relate to Red Lion Controls products Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com WIRING POWER CONNECTION EN f WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS ALIVE UNLESS AREA IS KNOW TO BE NON HAZARDOUS 60000600 60000600 60000600 60000600 60000600 INPUT AND OUTPUT I O WIRING MUST BE IN ACCORDANCE WITH CLASS I DIV 2 WIRING METHODS AND IN ACCORDANCE WITH THE AUTHORITY HAVING COMMON EI cow JURISDICTION 24 VDC 424 T L JU 7 PROGRAMMING PORTS RS232 PG Eg meni ETHERNET thernet Crossover GREEN AMBER LED YELLOW LED COMMUNICATION PORTS RS232 PG
60. 4 in Ib 0 5 to 0 6 N m 9 MOUNTING Snaps onto standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 10 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File E302106 UL508 CSA 22 2 No 14 M05 LISTED by Und Lab Inc to U S and Canadian safety standards UL Listed File E317425 12 12 01 2007 CSA 22 2 No 213 M1987 LISTED by Und Lab Inc to U S and Canadian safety standards IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion A 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion A 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 2 kV signal Surge EN 61000 4 5 Criterion A IkV L L 2 kV L amp N E power RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 2 This device was designed for installation in an enclosure To avoid electrostatic discharge to the unit in environments with static levels above 4 kV precautions should be taken when the device is mounted outside an enclosure When working in an enclosure ex making ad
61. 7 6511 Fax 1 717 764 0839 Red Lion Controls BV Printerweg 10 NL 3821 AD Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls AP 31 Kaki Bukit Road 3 06 04 05 TechLink Singapore 417818 Tel 65 6744 6613 Fax 65 6743 3360 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No CSMSTRSX D Drawing No LP0610 Released 7 07 MODELS CSMSTRSX AND CSMSTRGT ENHANCED MODULAR C UL US LISTED IND CONT EQ 34AD GENERAL DESCRIPTION The Model CSMSTR is a communications and control platform designed for use with Modular Controller Series slave modules The CSMSTR uses a proprietary high speed serial protocol to communicate via backplane comnection with up to 16 slave modules Through the same connection the Master also provides power to the modules When powered up the CSMSTR automatically identifies and addresses connected slave modules By storing the configuration information of all of the modules the CSMSTR is able to automatically configure modules if they are replaced The Master provides high speed RS232 422 485 communication ports and an Ethernet port for connection to PCs PLCs and SCADA systems An extensive list of master and slave protocol drivers are available to allow the CSM
62. 9 Effective 1 05 SWITCHO8 DIN RAIL MOUNTED 8 PORT ETHERNET SWITCH DESCRI PTI ON The SWITCHOS is an eight port Ethernet switch designed to simplify network expansion while improving the network s efficiency Eight 10 100 Base T ports with auto negotiation of half or full duplex connections requires no setup reducing installation time The SWITCHOS also offers an auto crossing feature which allows connections to be made with any combination of standard or crossover Ethernet cables The SWITCHOS8 may be powered with two DC sources allowing for redundancy in critical applications A relay output provides a warning signal if the backup supply fails ensuring continued operation when needed DIMENSIONS inches mm 5 275 90999999 x rye OOWZOW RZ NC WW EJ 1 UNMANAGED SWITCH REQUIRES NO CONFIGURATION e SUPPORTS 10 100 MDPS NETWORK AUTO HALF FULL DUPLEX NEGOTIATION AUTO CROSSING DETECTION SUPPORTS STANDARD AND CROSSOVER ETHERNET CABLES UL Recognized Component File E244362 n C US SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the literature or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the ma
63. 9 10 11 12 7 8 9 10 11 12 N t N z aoe Nw Nw mM Se reeds 6554655 855855 oooo oo00 56035386 7 8 9101112 7 8 9101112 23456 23456 i mI d H Load Load 14 Power Sinking Input Sourcing Input Relay Version Solid State NFET Version 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LEDS STS STATUS LED The Status LED is a dual color LED that provides information regarding the state of the module This includes indication of the various stages of the start up routine power up as well as any errors that may occur Startup Routine Module is currently running the boot loader and or being flash upgraded by Crimson This occurs for four seconds during a power up Rapidly Flashing Red ALM ALARM LED The Alarm LED indicates the presence of a fault condition FIRMWARE UPGRADE The module s firmware is stored in flash memory so that software hardware conflicts are avoided and so that software features may be added in the future During a download Crimson compares its own library of firmware files with those stored in the Master module If they do not match Crimson will download the necessary files The Master then checks to make sure that the I O modules contain the same firmware If they contain a different revision the Master will automatically copy thos
64. A 16 bit TEMPERATURE INDICATION ACCURACY 0 3 of span 1 Includes NIST conformity cold junction effect A D conversion errors temperature coefficient and linearization conformity at 23 C after 20 minute warm up ISOLATION LEVEL 500 Vrms 50 60 Hz for 1 minute between the following OPI OP2 OP3 OP4 Linear Output CSPIDI only Signal Inputs and HCM CS Master Power Supply Input COMMUNICATIONS Provided by the CS Master A D CONVERTER 16 bit resolution DISCRETE OUTPUTS CSPIDI Outputs 1 and 2 available as Solid State NFET Form A relay or Triac Output 3 is a Form C relay CSPID2 Outputs 1 through 4 available as Form A relay Solid State NFET or Triac Solid State Output Type Switched DC N Channel open drain MOSFET Current Rating 1 A max VDS 0 3 1 VDS MAX 30 VDC Offstate Leakage Current 0 5 mA max Form A Relay Output Type N O Current Rating 3 Amps 125 VAC 1 10 HP 125 VAC Life Expectancy 200 000 cycles at maximum load rating Decreasing load increasing cycle time and use of surge suppression such as RC snubbers increases life expectancy Form C Relay Output Type SPDT Current Rating 5 Amps 125 VAC or 28 VDC resistive load 1 8 HP 125 VAC Life Expectancy 100 000 cycles at maximum load rating Decreasing load increasing cycle time and use of surge suppression such as RC snubbers increases life expectancy Triac CSPIDITA only Type Optically isolated
65. A 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com CSPID1 OUTPUT CONNECTIONS Load lt S om lt 0 Power u COM T g COM lt 2 a N C Fower z 0 2 T N C A OPT E ANALOG OPT S HCM Valve etc ANALOG Analog Output Outputs 1 and 2 Relay Version 9 p Fai a y vc Power as Q n lt u OP1 COM aie Ps gt a _ OP2 ls Re amp 0 2 com SINS RN o ANALOG a ANALOG OPT S Outputs 1 and 2 Triac Version Output 3 Load Power 1 OP1 l p U o 1 OP2 ower L u S op2 HCM OPT HCM OPT Outputs 1 and 2 Solid
66. ABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from www redlion net New cables and drivers are added on a regular basis If making your own cable refer to the XCRS Port Pin Outs for wiring information RS232 PORTS The XCRS option card has one RS232 port The port can be used for either master or slave protocols with any Modular Controller Master or Data Station Plus configuration The RS232 port and RS422 485 port on the XCRS option card are multiplexed because they share the same hardware Both ports can be used with master protocols However when the RS232 port is used with a slave protocol the RS422 485 port is not available For examples of RS232 communications refer to your Modular Controller Master or Data Station Plus literature RS422 485 COMMS PORT The XCRS option card has one RS422 485 port This port can be configured to act as either RS422 or RS485 The RS422 485 port and RS232 port are multiplexed because they share the same hardware Both ports can be used with master protocols However when the RS422 485 port is used with a slave protocol the RS232 port is not available RS422 485 4 WIRE RS485 2 WIRE CONNECTIONS CONNECTIONS 5v 5V 15 130K I 1 TX RX 5 TxEN 0
67. AC inductive load is very effective at reducing EMI and increasing relay contact life b If a DC inductive load such as a DC relay coil is controlled by a transistor switch care must be taken not to exceed the breakdown voltage of the transistor when the load is switched One of the most effective ways is to place a diode across the inductive load Most RLC products with solid state outputs have internal zener diode protection However external diode protection at the load is always a good design practice to limit EMI Although the use of a snubber or varistor could be used part numbers Snubber SNUB0000 Varistor ILS11500 or ILS23000 Note Reference manufacturer s instructions when installing any EMI suppression device 7 Also care should be taken when connecting input and output devices to the instrument When a separate input and output common is provided they should not be mixed Therefore a sensor common should NOT be connected to an output common This would cause EMI on the sensitive input common which could effect the instrument s operation Visit RLC s web site at www redlion net for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com HARDWARE INSTALLATION SEPARATE BASE A
68. AGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion A Criterion B 4 kV contact discharge 8 kV air discharge Criterion B 10 V m Criterion A 2 kV power 1 kV signal Criterion A 1 kV L L 2 kV L amp N E power Criterion B Electromagnetic RF fields EN 61000 4 3 Fast transients burst EN 61000 4 4 Surge EN 61000 4 5 RF conducted interference EN 61000 4 6 3 V rms Emissions Emissions EN 55011 Class A Measurement Control and Laboratory use Notes 1 Criterion A Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 3 Power supplied from backplane via Master Module 4 CSPID2 16 CONSTRUCTION Case body is burgundy high impact plastic Installation Category I Pollution Degree 2 17 CONNECTIONS Removable wire clamp screw terminal blocks Wire Gage 28 16 AWG terminal gage wire Torque 1 96 2 23 inch Ibs 0 22 0 25 N m 18 MOUNTING Snaps on to standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 19 WEIGHT CSPIDI 7 oz 198 4 g CSPID2 7 oz 198 4 g
69. Bulletin No XCCN X Drawing No LP0667 Effective 5 07 MODEL XCCN CANopen OPTION CARD FOR DATA STATION PLUS AND RUN ERR CAN COMMUNICATION CARD GENERAL DESCRIPTION Both the Modular Controller Master enhanced models and Data Station Plus contain a proprietary expansion port which provides a high speed parallel architecture that extends the functionality and flexibility of the platform This approach allows these products to evolve concurrently with the latest advances in communications and standards without sacrificing performance This high bandwidth channel has significantly greater throughput when compared to the traditional external serial gateway approach The XCCN option card adds a CANopen communication port to the series This isolated card protects user equipment from potentially harmful ground loops while providing the ability to communicate to any high speed CANopen device The XCCN option card has a termination resistor built in which is selectable via a jumper setting Additionally the XCCN connector is pluggable for easy removal of the Modular Controller Master or Data Station Plus from the CANopen bus without disturbing communications with other devices on the bus The XCCN communication card is easily installed by removing the blank expansion port cover of your Modular Controller or Data Station Plus and plugging the XCCN card into the expansion port Configuration is simple using Red Lion s free Crimson 2 0 soft
70. C 60068 2 6 Operation Storage 5g 150 Hz Criterion 3 Fall IEC 60068 2 32 3 281 ft 1 m 9 WEIGHT 0 61 Ibs 0 27 Kg MOUNTI NG Mount the SWITCHOS to a grounded standard DIN rail The switch will be grounded once it is snapped onto the rail Additionally the noise immunity can be improved in environments with high electromagnetic smog by a low impedance connection to the functional earth through terminal 7 NOTE The SWITCHO8 module was designed for use with SELV in accordance with IEC 950 EN 60950 VDE 0805 TROUBLESHOOTI NG For further technical assistance contact technical support at the appropriate company numbers listed Red Lion Controls AP 31 Kaki Bukit Road 3 06 04 05 TechLink Singapore 417818 Tel 65 6744 6613 Fax 65 6743 3360 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No XCPB X Drawing No LP0657 Effective 8 06 MODEL XCPB PROFIBUS OPTION CARD FOR DATA STATION PLUS AND red ry GENERAL DESCRIPTION Both the Modular Controller Master enhanced models and Data Station Plus contain a proprietary expansion port which provides a high speed parallel architecture that extends the functionality and flexibility of the platform This approach allows these products to evolve c
71. CompactFlash card present 1 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 0 User Manual ORDERING INFORMATION Data Station with multiple protocol converter Comms Ethernet and DSPLE000 expansion slot Data Station with multiple protocol converter data logger web DSPSX000 Data Station Plus server with Virtual HMI up to QVGA 320 x 240 and expansion slot Data Station with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size and expansion DSPGT000 slot with increased SDRAM RS 232 Programming Cable CBLPROGO Communications Cables 10 feet USB Cable CBLUSBOO Communications Cables 1 CBLxxxxx DIN Rail Mountable Adapter Products Software SFCRM2 Crimson 2 0 2 Manual and Download Cable SFCRM200 Visit www redlion net for a list of communication drivers and cables Use this part number to purchase the Crimson software on CD with a printed manual USB cable and RS 232 cable Otherwise download free of charge from www redlion net 3 Red Lion offers RJ modular jack adapters Refer to the DR literature for complete details Industrial grade two million write
72. Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls BV Basicweg 11b NL 3821 BR Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls AP 31 Kaki Bukit Road 3 06 04 05 TechLink Singapore 417818 Tel 65 6744 6613 Fax 65 6743 3360 red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No XCRS X Drawing No LP0669 Effective 5 07 MODEL XCRS RS232 485 OPTION CARD FOR DATA STATION PLUS AND GENERAL DESCRIPTION
73. Crimson 2 0 is available as a free download from Red Lion s website or it can be ordered on CD Updates to Crimson 2 0 for new features and drivers are posted on the website as they become available By configuring the Master using the latest version of Crimson 2 0 you are assured that your unit has the most up to date feature set Crimson 2 0 software can configure the Master through the RS232 PG port USB PG port Ethernet or CompactFlash The USB PG port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson 2 0 The RS232 PG port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If making your own cable refer to the Master Port Pin Outs for wiring information The CompactFlash can be used to program a Master by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target Master and powered Refer to the Crimson 2 0 literature for more information on the proper names and locations of the files CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the Master Port Pin Outs for wiring information USB DATA TRANSFERS FROM
74. H THE MODULE BASE ATTACH MODULE TO BASE FROM MODULE TO THE DIN RAIL LN aj O m 8888808 SG MODULE BASE SG MODULE BASE WIRING WIRING CONNECTIONS All conductors should meet voltage and current ratings for each terminal Also cabling should conform to appropriate standards of good installation local codes and regulations When wiring the module use the numbers on the label to identify the position number with the proper function Strip the wire leaving approximately 1 4 6 mm of bare wire exposed Insert the wire into the terminal and tighten SSS So 2 2 1 2 2 amp 13 14 15 16 17 18 ooooog OPT me red ias erminals 13 to 18 c dp C se 655553 bis Ir as 7 8 910 1112 BERRI erminals 7 to 12 feel 1 2 a Terminals 1 to 6 Tr 1 EEEEHI Ol rt Ftol 345 6 ooog B Em EY Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com INPUT CONNECTIONS
75. INSTALLATIONS The XCDN option card draws all of its power from the main board of the Modular Controller Master or Data Station Plus The specifications of the Modular Controller Master or Data Station Plus account for the power needs of an option card COMMUNICATING WITH THE XCDN OPTION CARD CONFIGURING A XCDN OPTION CARD The XCDN is configured using Crimson software Crimson is available as a free download from www redlion net or it can be ordered on CD Updates to Crimson for new features and drivers are posted on the website as they become available By configuring the XCDN using the latest version of Crimson you are assured that your unit has the most up to date feature set Crimson software can configure the XCDN through the RS232 PGM port USB port Ethernet port or CompactFlash socket on your Modular Controller Master or Data Station Plus Additional information can be found in your Modular Controller Master or Data Station Plus hardware bulletin and the Crimson user manual DeviceNet PORT PROTOCOLS The XCDN option card has one DeviceNet port This port may be configured for various DeviceNet protocols Check www redlion net for currently supported protocols XCDN PORT PIN OUTS amp 1 2 4 2 x cr lt gt A O gt a aA H OH IT V Position 1 of the pluggable connector provides a CAN ground connection This terminal is isolated from the Modular Controller Master an
76. L 0 5V L 0 5V VF VF oiov CHANNEL 1 v 7 10 CHANNEL 2 10V OUTPUT OUTPUT PORT 2 I 0 20mA I 0 20mA COMMUNICATIONS I 4 20mA I 4 20mA y 9 V sape POWER POWER ISOLATED ISOLATED SUPPLY SUPPLY Ves cau vE Oot ov CHANNEL 3 7 10 CHANNEL 4 OUTPUT OUTPUT ISOLATED 1 0 20mA I 0 20mA PORT 3 I 4 20mA I 4 20mA ETHERNET VV V V CSMSTR MASTER CSOUT400 ANALOG OUTPUT MODULE 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 A unit should be mounted in metal enclosure which is properly connected to protective earth a The mounting clip that connects to the DIN rail should have the DIN rail
77. Lxxxxxx CBLxxxxxx Use appropriate communications cable See Ordering Information for descriptions of the available cables WARNING Do NOT use a standard DH 485 cable to connect this port to Allen Bradley equipment PORT 3 ETHERNET CONNECTION GREEN AMBER LED E Jemig YELLOW LED Standard Ethernet cable A H C fu 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com MASTER PORT PIN OUTS 1 COMMON 2 24VDC 10 3 N C POWER CONNECTOR RS232 PG PORT AI iu RS232 PG c sis CT c i i USB PG U EH USB PG EXPANSION PIN 1 COMM COMM RTS PIN 6 ects Rx Tx PIN 1 TxA PIN 8 TxA RxA RxB TxEN COMM A red ign CIS PIN 1 8 Comm amp comm Sl tx RIS PIN 6 L Ts TIT A u ETHERNET NIC COMMUNICATING WITH THE MASTER CONFIGURING A MASTER The Master is configured using Crimson 2 0 software
78. NPUT SWITCHES Each input is independently configurable for sinking or sourcing signals A filter capacitor is also selectable for avoiding contact bounce FILTER L i SRC SNK Mm ON SRC Connects an internal 10KQ pull down a dde resistor to common e misi 7 OFF SNK Connects an internal 20KQ pull up O FILTER resistor to 5V sE SRC SNK m Z FILTER m 5 L SRC SNK m FILTER E p BEER m ON Connects a capacitor to the input thereby E m um reducing the input response to 50 Hz m 2 Ni OFF Provides maximum input response of 300 Hz r FILTER m SRC SNK m ON 3 5 In extremely high EMI environments the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effective The following EMI suppression devices or equivalent are recommended Fair Rite part number 0443167251 RLC part number FCOR0000 TDK part number ZCAT3035 1330A Steward part number 28B2029 0A0 6 To protect relay contacts that control inductive loads and to minimize radiated and conducted noise EMI some type of contact protection network is normally installed across the load the contacts or both The most effective location is across the load a Using a snubber which is a resistor capacitor RC network or metal oxide varistor MOV across an
79. Ordering Information for part number The latest version of the software is always available from the web site and updating your copy is free TROUBLESHOOTING YOUR XCRS OPTION CARD If for any reason you have trouble operating connecting or simply have questions concerning your new XCRS option card contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com Red Lion Controls 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with
80. STR to share and exchange variable data with external devices The 10 Base T 100 Base TX Ethernet port can also be used to connect and share data with other devices at high speeds The virtual HMI feature allows you to create and control an HMI from any networked PC An onboard CompactFlash slot provides storage for the Master s built in data logger DIMENSIONS In inches mm lI 3 09 78 5 I 445 105 4 eee m 134 7 1 CONTROLLER SERIES MASTER PROVIDES ENHANCED FEATURES FOR DATA ACQUISITION OR MULTI ZONE PID CONTROL APPLICATIONS WEBSERVER PROVIDES WORLDWIDE ACCESS TO DATA LOGS AND VIRTUAL HMI VIRTUAL HMI OFFERS BUILT IN PC BASED SCADA FUNCTIONALITY PERFORMS HIERARCHICAL CONTROL OF OTHER MODULES IN THE MODULAR CONTROLLER SERIES STORES MODULE CONFIGURATION INFORMATION AND AUTOMATICALLY REPROGRAMS REPLACED MODULES EXTENSIVE BUILT IN DRIVER LIST ALLOWS EASY DATA MAPPING TO PLCs PCs AND SCADA SYSTEMS INDEPENDENT SERIAL PORTS PROVIDE VIRTUALLY UNLIMITED INTEGRATION METHODS 10 BASE T 100 BASE TX ETHERNET CONNECTION PROVIDES NETWORKING CAPABILITY SUPPORTS UP TO 16 MODULAR CONTROLLER SERIES MODULES COMPACTFLASH SLOT ALLOWS PROCESS DATA TO BE LOGGED DIRECTLY TO CSV FILES The design of the Modular Controller Series high density pa
81. SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller An independent and redundant temperature limit indicator with alarm outputs is strongly recommended S PECIFICATIONS POWER Derived from system backplane CSPID1 draws 150 mA max load on power input of MASTER CSPID2 draws 125 mA max Modules may be hot swapped Replaced while powered up LEDs STS Status LED shows module condition OP1 OP2 OP3 OP4 Indicate status of outputs 1 2 3 and 4 ALM or ALI and AL2 Alarm LEDs are lit during any internal alarm condition Default configuration MEMORY Non volatile memory retains all programmable parameters MASTER also stores the parameters in order to reprogram modules that are replaced INPUT GENERAL Sample Time 67 msec 15 Hz Common Mode Rejection 2110 dB 50 60 Hz Normal Mode Rejection gt 40 dB 50 60 Hz Temperature Coefficient 0 01 C Step Response Time 200 msec typ 250 msec
82. Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud and are isolated to help prevent ground loops The RS422 485 and DH485 port via RJ45 and the RS232 port via RJ12 share the same hardware The XCRS option card multiplexes the ports to communicate via two protocols These ports may be used to configure different master protocols but only one port may be used if configuring a slave protocol or AB DH485 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 VDC Isolation from XCRS Communication ports to the Modular Controller Master or Data Station Plus 1000 VDC for 1 minute CERTIFICATIONS AND COMPLIANCES Refer to main unit manual or Agency Approvals section of Red Lion s website for agency certifications ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Reference Modular Controller Master or Data Station Plus unit for EMC specifications w Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com 4 ENVIRONMENTAL CONDITIONS Un Operating Temperature Range 0 to 50 C Storage Temperature Range 20 to 80 C Operating and Storage Humidity 8096 maximum relative humidity non condensing from 0 to 50 C Altitude Up to 2000 meters CONSTRUCTION Installation Cat
83. THE COMPACTFLASH CARD In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson 2 0 and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson 2 0 is installed This may have already been accomplished if your Master was configured using the USB port Once the driver is installed connect the Master to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 0 user manual Note that using the USB port for frequent data transfers is not recommended For frequent data transfers it is recommended that the Ethernet connection be used Through the Ethernet connection a web page can be set up to view logged data Refer to the Crimson 2 0 manual for details Note The USB port is for system set up and diagnostics and is not intended for permanent connection ETHERNET COMMUNICATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The Master s RJ45 jack is wired as a NIC Network Interface Card TROUBLESHOOTING If for any reason you have trouble operating connecting or simply have questions concerning your new Master contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net For example when wirin
84. THE DIN RAIL ATTACH THE MODULE BASE AAAAAA MODULE BASE WIRING WIRING CONNECTIONS All conductors should meet voltage and current ratings for each terminal Also cabling should conform to appropriate standards of good installation local codes and regulations When wiring the module use the numbers on the label to identify the position number with the proper function Strip the wire leaving approximately 1 4 6 mm of bare wire exposed Insert the wire into the terminal and tighten 5 In extremely high EMI environments the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effective The following EMI suppression devices or equivalent are recommended Fair Rite part number 0443167251 RLC part number FCOR0000 TDK part number ZCAT3035 1330A Steward part number 28B2029 0A0 6 To protect relay contacts that control inductive loads and to minimize radiated and conducted noise EMI some type of contact protection network is normally installed across the load the contacts or both The most effective location is across the load a Using a snubber which is a resistor capacitor RC network or metal oxide varistor MOV across an AC inductive load is very effective at reducing EMI and increasing relay contact life b If a DC inductive load such as a DC r
85. TOM Figure 2 Attach Slave Bases To DIN Rail fo fy Eja DIN RAIL A Figure 4 Installation Complete POWER SUPPLY REQUIREMENTS It is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the master Ideally the shortest length possible should be used The wire used to connect the master s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred Visit ww
86. TTACH THE MODULE BASE ATTACH MODULE TO BASE FROM MODULE TO THE DIN RAIL WV UTE 8882888 MODULE BASE AARARA MODULE BASE WIRING Ay WIRING CONNECTIONS All conductors should meet voltage and current ratings for each terminal Also cabling should conform to appropriate standards of good installation local codes and regulations When wiring the module use the numbers on the label to identify the position number with the proper function Strip the wire leaving approximately 1 4 6 mm of bare wire exposed Insert the wire into the terminal and tighten Terminals 13 to 18 Terminals 7 to 12 Terminals 1 to 6 INPUT CONNECTIONS OUTPUT CONNECTIONS rn 0 Tox wo 00 SER 833 13 14 15 16 17 18 13 14 15 16 17 18 7 8
87. This terminal is isolated from the Modular Controller Master and Data Station Plus V OPTIONAL 24 VDC Position 5 of the pluggable connector is provided for optional 24 VDC connections This position is available only to tie 24 VDC wires together The XCCN card neither provides 24 VDC power nor uses 24 VDC power through this connection The V position is not connected to any circuitry internal to the XCCN option card or Modular Controller Master and Data Station Plus 3 LED The LED will illuminate green when the XCCN option card establishes communication with other CANopen devices RUN The LED will illuminate red if no communications have been established with other CANopen devices ERROR CRIMSON SOFTWARE Crimson 2 0 software is available as a free download from www redlion net or it can be purchased on a CD see Ordering Information for part number The latest version of the software is always available from the web site and updating your copy is free TROUBLESHOOTING YOUR XCCN OPTION CARD If for any reason you have trouble operating connecting or simply have questions concerning your new XCCN option card contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Loc
88. ULAR CONTROLLER SERIES ANALOG INPUT MODULES DEDICATED HIGH DENSITY INPUT MODULES FOR THE MODULAR CONTROLLER SERIES MODELS AVAILABLE TO ACCEPT 10 V 0 4 20 mA THERMOCOUPLE AND RTD INPUTS 10 V AND 0 4 20 mA INPUT VERSIONS FULLY SCALABLE 10 VAND 0 4 20 mA INPUT VERSIONS AVAILABLE WITH 100 POINT LINEARIZATION UNUSED INPUTS CAN BE DISABLED TO INCREASE OVERALL READING RATE IDEAL FOR DATA ACQUISITION APPLICATIONS AUTO ADDRESSING MINIMIZES CONFIGURATION TIME CAN BE USED IN CONJUNCTION WITH ANY CS C US LISTED SERIES MODULES C IND CONT EQ 34AD GENERAL DESCRIPTION CONFIGURATION The Model CSTC CSRTD CSINI and CSINV are 16 bit analog input The Modular Controller Series is configured with Windows compatible modules designed for use with the Modular Controller Series These modules Crimson software The software is an easy to use graphical interface which provide a means of high density signal measurement for data acquisition provides a means of configuration and commissioning of new systems as well applications The CSTC module accepts a wide range of thermocouple types as routine module re calibration while the CSRTD accepts various RTD inputs The CSINI and CSINV accept 0 4 20 mA and 10 V process signals respectively The modules connect and communicate via a backplane connection to the SAFETY SUMMARY CSMSTR Modular Controller Series Master The CSMSTR equipped with serial All safet
89. V power supplies How it is wired depends on whether or not a backup power supply is desired for failsafe operation For example if the relay isn t used a single power supply may be connected to V1 only A NOTE MUST USE SELV POWER SUPPLIES Example 1 OUT 24 wcj amp 24 voc amp Wa eooQ e V1 GND V2 GND R1 R2 A NC V1 GND V2 GND RI R2 A NC Example 2 OUT RELAY OUTPUT The N C relay output remains closed as long as the proper voltage is present at both V1 and V2 terminals In the event of a voltage failure at one of the terminals the contact is opened This may be used to signal other systems that one of the power supplies has failed Red Lion Controls 20 Willow Springs Circle York PA 17402 Tel 1 717 767 6511 Fax 1 717 764 0839 Red Lion Controls BV Basicweg 11b NL 3821 BR Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 8 CERTIFICATIONS AND COMPLIANCES Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion B Electromagnetic RF fields EN 61000 4 3 Criterion A Fast transients burst EN 61000 4 4 Criterion A Surge EN 61000 4 5 Criterion B RF conducted interference EN 61000 4 6 Criterion A Magnetic interference EN 61000 4 8 Criterion A Emissions EN 55022 Class A Mechanical Shock IEC 60068 2 27 Operation 25g 11 msec period half sine shock pulse Storage 50g 11 msec period half sine shock pulse Vibration IE
90. a fault to the controller CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit ORDERING INFORMATION MODEL NO DESCRIPTION PROFIBUS option card for Modular Controller or Data Station Plus PART NUMBER SFCRM200 SFCRM2MC SFCRM2 2 0 with G3 Data Station Manual SFCRM2 Crimson 2 0 with Modular Controller Manual 1 Use these part numbers to purchase Crimson 2 0 on CD with a printed manual USB cable and RS 232 cable Otherwise download free of charge from www redlion net MODULAR CONTROLLER ADDS PROFIBUS DP CONNECTIVITY TO THE DATA STATION PLUS AND MODULAR CONTROLLER SERIES PROFIBUS DP SLAVE PROTOCOL EASY INSTALLATION CONTENTS OF PACKAGE XCPB option card This hardware bulletin GSD FILE The GSD file and associated bitmap are part of the Crimson 2 0 installation After installing Crimson 2 0 both files can be found on your PC s hard drive at C Program Files Red Lion Controls Crimson 2 0 Firmware or on our website at http www redlion net SPECIFICATIONS 1 POWER REQUIREMENTS Power is supplied to the option card from the main board of the Modular Controller Master or Data Station Plus 2 COMMUNICATIONS PROFIBUS Port FIELDBUS Type PROFIBUS DP EN 50 170 I The PROFIBUS port has autobaud detect up to 12M baud and is digitally isolated CERTIFICATIONS AND COMPLIANCES Refer to main unit manual or
91. a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred Visit www redlion net for a complete list of our PSDR Series of Class 2 power supplies 3 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome install
92. ady Valid CompactFlash card is present Flashing Rapidly CompactFlash card is being checked Unit is writing to the CompactFlash either because Flickering it is storing data or because the PC connected via the USB port has locked the drive Flashing Slowly Incorrectly formatted CompactFlash card present 1 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 0 User Manual ORDERING INFORMATION Data Station with multiple protocol converter data logger web server DSPSX000 with Virtual HMI up to QVGA 320 x 240 and expansion slot Data Station Plus Data Station with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size and expansion slot with DSPGT000 increased SDRAM RS 232 Programming Cable CBLPROGO Communications Cables 10 feet USB Cable CBLUSBOO Communications Cables 1 CBLXxxxx Power Supply PSDR DIN Rail Power Supply PSDRxxxx CANopen option card for Modular Controller or Data Station Plus XCCNO000 Software SFCRM2 Crimson 2 0 2 Manual and Download Cable SFCRM200 DeviceNet option card for Modular Controller or Data Station Plus XCDNO0000 PROFIBUS option card for Modular Co
93. al Area 800 258 9200 www stevenengineering com Red Lion Controls 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effec
94. ard for Modular Controller or Data Station Plus XCPBDPO00 XCRS RS232 485 option card for Modular Controller or Data Station Plus XCRS0000 64 MB CompactFlash G3CF064M Accessories G3CF 256 MB CompactFlash Card G3CF256M 512 MB CompactFlash Card G3CF512M Rail Stops Qty 2 RSRSTPO00 Replacement Base CSBASE00 Replacement Termination Plug CSTERMOO 9 Shock According to IEC 68 2 27 Operational 25 g 11 msec in 3 directions Altitude Up to 2000 meters CONSTRUCTION Case body is burgundy high impact plastic and stainless steel Installation Category I Pollution Degree 2 POWER CONNECTION Removable wire clamp screw terminal block Wire Gage Capacity 24 AWG to 12 AWG Torque 4 45 to 5 34 in Ib 0 5 to 0 6 N m MOUNTING Snaps onto standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 10 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File E302106 UL508 CSA 22 2 No 14 M05 LISTED by Und Lab Inc to U S and Canadian safety standards IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion A 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion
95. at configuration file Master will not communicate with the modules until the error is corrected Termination plug not installed or one or more bases are malfunctioning Master will not communicate with the modules until the plug is reinstalled and power is cycled 4 blinks pause repeat ETHERNET LEDS LED INDICATION YELLOW Solid Link Established YELLOW Flashing Network Activity GREEN 10 BASE T Communications AMBER 100 BASE TX Communications 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com Red Lion Controls 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the
96. ation Listed are some EMI guidelines for a successful installation in an industrial environment 1 To reduce the chance of noise spikes entering the unit via the power lines connections should be made to a clean source Connecting to circuits that also power loads such as contactors relays motors solenoids etc should be avoided 2 The unit should be mounted in a metal enclosure which is properly connected to protective earth 3 Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect the shield to common of the master and leave the other end of the shield unconnected and insulated from earth ground WIRING POWER CONNECTION L OOO Ooo COMMON 24 V mal COMM 24 4 Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cabl
97. ation contact Red Lion s technical support z z 2 For contact information refer to the back page of this c EXPANSION bulletin for phone and fax numbers SECOS I7 5485 EMAIL techsupport redlion net lt Web Site http www redlion net m RS232 r ni z E red jn zz Oo 4535 2 LJ QUO OF ETHERNET n za es ot ETHERNET NIC 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com COMMUNICATING WITH THE DATA STATION CONFIGURING A DATA STATION The Data Station is configured using Crimson 2 0 software Crimson 2 0 is available as a free download from Red Lion s website or it can be ordered on CD Updates to the software for new features and drivers are posted on the website as they become available By configuring the Data Station using the latest version of the software you are assured that your unit has the most up to date feature set Crimson 2 0 software can configure the Data Station through the RS232 PG port USB PG port Ethernet or CompactFlash The USB PG port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson 2 0 The RS232 PG port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If making your own cable refer to the Data Station Port Pi
98. aves time and panel space The backplane connection provides power and communication to the module and snaps easily onto standard top hat T profile DIN rail DIMENSIONS In inches mm 1 24 315 4 17 105 9 0011001 1 SERIES DIGITAL MODULE ADDS REMOTE I O CAPABILITY TO THE MODULAR CONTROLLER SERIES EIGHT INPUT SIX OUTPUT DIGITAL MODULE INPUTS ISOLATED FROM OUTPUTS INPUTS INDEPENDENTLY SWITCH SELECTABLE FOR SINK OR SOURCE SIGNALS INPUTS INDEPENDENTLY CONFIGURABLE FOR HIGH OR LOW ACTIVE STATE INPUTS INDEPENDENTLY SWITCH SELECTABLE FOR HIGH OR LOW FREQUENCY SIGNALS RELAY OR NFET OUTPUT MODELS AVAILABLE CONFIGURATION The Modular Controller Series is configured with Windows compatible Crimson software The software is an easy to use graphical interface that provides a means of communication configuration as well as commissioning and calibration of new systems SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the module to directly command motors valves or other actuators not e
99. bove and below the unit in order to ensure proper thermal regulation Ex DIN RAIL U Figure 3 Attach Termination Plug Supplied with CSMSTR Master Module COMPACTFLASH CARD CompactFlash socket is a Type II socket that can accept either Type I or II cards Use cards with a minimum of 4 Mbytes and a maximum of 2 Gbytes with the Master s CompactFlash socket Cards are available at most computer and office supply retailers CompactFlash can be used for configuration transfers data logging and trending CompactFlash Insert Top Side Towards Left Note Do not remove or insert the CompactFlash card while power is applied Information stored on a CompactFlash card can be read by a card reader attached to a PC This information is stored in IBM Windows PC compatible FAT 16 file format Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com DEPRESS 1 00 min clearance Jj Dogg DU ga D D lt du fs u a a p ns al 4 lj Phy ata 1 00 min clearance a a BOT
100. ck Read complete instructions prior to installation and operation of the unit E 4 17 105 9 i GENERAL SPECIFICATIONS TAU pe 1 POWER Derived from system backplane 75 mA load on power input of MASTER Module may be hot swapped replaced while powered up 2 LEDs STS Status LED shows module condition ALM Alarm LED is lit during any internal alarm condition 3 MEMORY Non volatile memory retains all programmable parameters MASTER also stores the parameters in order to reprogram modules that are replaced 4 ISOLATION LEVEL 500 Vrms 50 60 Hz for 1 minute between the Signal Inputs and the CS Master Power Supply Input 5 COMMUNICATIONS Provided by the CS Master AAAAAN 1 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com GENERAL SPECIFICATIONS CONT D 6 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File E302106 01 508 CSA C22 2 No 14 M05 LISTED by Und Lab Inc to U S and Canadian safety standards IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Notes 1 Criterion A Normal
101. ckaging and DIN rail mounting saves time and panel space The controller snaps easily onto standard top hat T profile DIN rail SOFTWARE The CSMSTR is programmed with Crimson 2 0 software for Windows 2000 or later platforms The software is an easy to use graphical interface which provides a means of communication configuration as well as commissioning and calibration of new systems CONTENTS OF PACKAGE CS Master Termination Plug Terminal Block for connecting power SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller An independent and redundant temperature limit indicator with alarm outputs is strongly recommended CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit AN CompactFlash is a registered trademark of CompactFlash Association Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outs
102. cols Isolation from XCDN Communication ports Modular Controller Master or Data Station Plus 1000 VDC for 1 minute CERTIFICATIONS AND COMPLIANCES Refer to main unit manual or Agency Approvals section of Red Lion s website for agency certifications ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Reference Modular Controller Master or Data Station Plus unit for EMC specifications 4 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 20 to 80 C Operating and Storage Humidity 80 maximum relative humidity non condensing from 0 to 50 C Altitude Up to 2000 meters CONSTRUCTION Installation Category I Pollution Degree 2 INSTALLATION REQUIREMENTS See Installing the XCDN Option card for more details Ww ON tA BLOCK DIAGRAM 4 CAN H 2 CAN L ISOLATING DC 1 V y Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com INSTALLING THE XCDN OPTION CARD 1 Remove power from the unit 2 Insert a flat bladed screwdriver into the slot at the top of the expansion port cover Gently apply pressure on the screwdriver in an upward direction until the expansion port cover disengages from the unit as shown in Fi
103. connected to protective earth 2 Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect the shield to common of the module and leave the other end of the shield unconnected and insulated from earth ground 3 Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 4 Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible HARDWARE INSTALLATION SEPARATE BASE FROM MODULE TO
104. ctuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit CONTENTS OF PACKAGE XCRS option card This hardware bulletin MODULAR CONTROLLER CONFIGURED USING CRIMSON SOFTWARE VERSION 2 0 OR LATER ISOLATED RS232 AND RS485 MULTIPLEXED PORTS CAPABLE OF COMMUNICATING WITH RS232 RS422 RS485 AND DH485 DEVICES AT UP TO 115 200 BAUD EASY INSTALLATION ORDERING INFORMATION MODEL NO DESCRIPTION RS232 485 option card for Modular Controller or Data Station Plus PART NUMBER XCRS XCRS0000 CBL Communication Cables CBLxxxxx DR DIN Rail Mountable Adapter Products 2 SFCRM2 2 0 with G3 Data Station Manual 3 SFCRM2 DRxxxxxx SFCRM200 SFCRM2MC Crimson 2 0 with Modular Controller Manual Contact your Red Lion distributor or visit www redlion net for complete selection Red Lion offers RJ modular jack adapters Refer to DR literature for complete details Use these part numbers to purchase Crimson 2 0 on CD with a printed manual USB cable and RS 232 cable Otherwise download free of charge from www redlion net SPECIFICATIONS POWER REQUIREMENTS Power is supplied to the option card from the main board of the Modular Controller Master or Data Station Plus 2 COMMUNICATIONS
105. d click on the left hand pane of the Communications window in Crimson 2 0 and highlight the icon that represents the master or Data Station Plus In the right pane click the Option Card Selection s Edit button to show the selection dialog and choose the PROFIBUS option card from the list The PROFIBUS option card will then appear in the left hand pane installed in the tree of available ports Additional information can be found in your Modular Controller or Data Station Plus hardware bulletin and the Crimson 2 0 user manual CONFIGURING THE DRIVER To select a driver click on the left hand pane of the Communications window and highlight the PROFIBUS Interface icon In the right hand pane click the Driver Selection Edit button to show the Driver Selection dialog and select the PROFIBUS DP driver from the list The Station Address of the PROFIBUS node is the only property that needs to be configured This should be a unique address on the PROFIBUS Network in the range 0 126 CONFIGURING THE DATA TAGS A PROFIBUS master exchanges data with slaves as separate input and output blocks Data transfer direction is described with respect to the PROFIBUS Network such that input data is transferred to the network or written by the Modular Controller Data Station Plus and output data is transferred from the network or read by the Modular Controller Data Station Plus This is important when it comes to configuring the data access for each tag mapped to a
106. d Data Station Plus CAN L Position 2 of the pluggable connector provides the CAN L bus line active low This terminal is isolated from the Modular Controller Master and Data Station Plus DRAIN OPTIONAL Position 3 of the pluggable connector is provided for optional drain connections This position is available only to tie drain wires together or to earth ground There is no internal connection to earth ground The DRAIN position is not connected to any circuitry internal to the XCDN option card or Modular Controller Master and Data Station Plus CAN H Position 4 of the pluggable connector provides the CAN H bus line active high This terminal is isolated from the Modular Controller Master and Data Station Plus V OPTIONAL 24 VDC Position 5 of the pluggable connector is provided for optional 24 VDC connections This position is available only to tie 24 VDC wires together The XCDN card neither provides 24 VDC power nor uses 24 VDC power through this connection The V position is not connected to any circuitry internal to the XCDN option card or Modular Controller Master and Data Station Plus 3 SOFTWARE UNIT OPERATIONS LED LED STATE XCDN CARD INDICATION FLASHING GREEN The device is online and is waiting on communications from other devices GREEN The device is online and has established communications with another device FLASHING RED One or more established communications have timed out The device has detected an
107. d indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls AP Red Lion Controls Red Lion Controls BV Unit 101 XinAn Plaza 20 Willow Springs Circle Printerweg 10 Building 13 No 99 Tianzhou Road York PA 17406 NL 3821 AD Amersfoort ShangHai P R China 200223 Tel 1 717 767 6511 Tel 31 0 334 723 225 Tel 86 21 6113 3688 Fax 1 717 764 0839 Fax 31 0 334 893 793 Fax 86 21 6113 3683 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No SWITCHO8 X Drawing No LP059
108. e EMI proper installation and wiring devices such as Ferrite Suppression Cores for signal and control cables is methods must be followed to ensure compatibility in each application The type effective The following EMI suppression devices or equivalent are of the electrical noise source or coupling method into a unit may be different recommended for various installations Cable length routing and shield termination are very Fair Rite part number 0443167251 RLC part number FCOR0000 important and can mean the difference between a successful or troublesome TDK part number ZCAT3035 1330A installation Listed are some EMI guidelines for a successful installation in an Steward part number 28B2029 0A0 industrial environment 6 To protect relay contacts that control inductive loads and to minimize radiated 1 unit should be mounted in a metal enclosure which is properly connected and conducted noise EMI some type of contact protection network is to protective earth normally installed across the load the contacts or both The most effective a The mounting clip that connects to the DIN rail should have the DIN rail location is across the load connected to protective earth a Using a snubber which is a resistor capacitor RC network or metal oxide 2 Use shielded screened cables for all Signal and Control inputs The shield varistor MOV across an AC inductive load is very effective at reducing screen pigtail connection should be made as short
109. e files into the module s flash memory During this process the module LEDs will flash rapidly starting with the top row and Steady Red progressing through the remaining rows until the process is complete Green Module performing normally Error States Module switching to configuration CONFIGURATION t B Programming is done via Crimson a Windows compatible configuration Solid Red Module not controlling and not communicating interface Please see the Crimson manual for more information Module is controlling properly but has lost Green Pulsing Red communication with the Master ORDERING INFORMATION Modular Controller Master Multi Comms ports and Ethernet Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to QVGA 320 x 240 size Master Module CSMSTR and expansion slot Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size and expansion slot with increased SDRAM 3 Eight Inputs Six Relay Outputs Digital Modules CSDIO14 Eight Inputs Six Solid State Outputs Communication a Programming Cable for CS G3 amp Paradigm Series Cables 10 feet T EN Visit www redlion net for a complete list of PID modules data acquisition modules communications drivers and cables PART NUMBER CSMSTRV2 CSMSTRSX CSMSTRGT CSDIO14R CSDIO14S CBLPROGO
110. e levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred Visit www redlion net for a complete list of our PSDR Series of Class 2 power supplies 4 Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible In extremely high EMI environments the use of external EMI suppression devices is effective The following EMI suppression devices or equivalent are recommended Ferrite Suppression Cores for signal and control cables Fair Rite part number 0443167251 RLC part number FCOR0000 TDK part number ZCAT30
111. e repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls BV Printerweg 10 NL 3821 AD Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls AP 31 Kaki Bukit Road 3 06 04 05 TechLink Singapore 417818 Tel 65 6744 6613 Fax 65 6743 3360 Bulletin No CS8 F Drawing No LP0556 Released 5 07 Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net MODELS CSTC CSRTD CSINI CSINV MOD
112. ease see the Crimson manual for more information progressing through the remaining rows until the process is complete These LEDs may be remapped to various other module properties ORDERING INFORMATION MODEL NO DESCRIPTION PART NUMBER Modular Controller Master Multi Comms ports and Ethernet CSMSTRV2 Modular Controller Master with multiple protocol converter Ethernet and expansion slot CSMSTREE Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to QVGA 320 x 240 size CSMSTRSX and expansion slot Master Module CSMSTR Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size CSMSTRGT and expansion slot with increased SDRAM Single Loop Module Relay Outputs CSPID1RO Single Loop Module Relay Outputs Analog Output CSPID1RA Single Loop Module Relay Outputs Heater Current Input CSPID1RM CSPID1 Single Loop Module Solid State Outputs CSPID1SO Single Loop Module Solid State Outputs Analog Output CSPID1SA Single Loop Module Solid State Outputs Heater Current Input CSPID1SM PID Control Modules Single Loop Module Triac Outputs Analog Output CSPID1TA Dual Loop Module Relay Outputs CSPID2RO Dual Loop Module Relay Outputs Heater Current Input CSPID2RM Dual Loop Module Solid State Outputs CSPID2S0 Dual Loop Module Solid State Outputs Heater Current Input CSPID2SM Dual Loop Module Tr
113. eering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com This page intentionally left blank 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com Red Lion Controls 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost
114. egory I Pollution Degree 2 6 INSTALLATION REQUIREMENTS See Installing the XCRS Option 1 2 card for more details NSTALLING THE XCRS OPTION CARD Remove power from the unit Insert a flat bladed screwdriver into the slot at the top of the expansion port cover Gently apply pressure on the screwdriver in an upward direction until the expansion port cover disengages from the unit as shown in Figure 1 Verify that the option card knobs are in the unlocked position as shown in Figure 2 4 Carefully insert the option card into the expansion port opening while aligning the card edge connector on the option card with the main board s header as shown in Figure 3 Once aligned gently press on the front of the card until it is flush with the front of the case Turn the option card knobs to the locked position as shown in Figure 4 Figure 1 Figure 3 2 DC DC RS232 BLOCK DIAGRAM RS485 RS422 PORT ISOLATING e B e PORT V Caution The expansion and main circuit boards contain static sensitive components Before handling the cards discharge static charges from your body by touching a grounded bare metal object Ideally handle the cards at a static controlled clean workstation Also handle the cards by the edges only Dirt oil or oth
115. elay coil is controlled by a transistor switch care must be taken not to exceed the breakdown voltage of the transistor when the load is switched One of the most effective ways is to place a diode across the inductive load Most RLC products with solid state outputs have internal zener diode protection However external diode protection at the load is always a good design practice to limit EMI Although the use of a snubber or varistor could be used RLC part numbers Snubber SNUB0000 Varistor ILS11500 or ILS23000 Note Reference manufacturer s instructions when installing any EMI suppression device 7 Also care should be taken when connecting input and output devices to the instrument When a separate input and output common is provided they should not be mixed Therefore a sensor common should NOT be connected to an output common This would cause EMI on the sensitive input common which could effect the instrument s operation Visit RLC s web site at www redlion net for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products ATTACH MODULE TO BASE m 8880808 MODULE BASE 4 loo gp o gt gt 2 2 BN Op Dg ni oo 2 3 Terminals 13 to 18 Tun D e Terminals 7 to 12 J OC Terminals 1 to 6 OOOO y ON V Im E oaj 5 1
116. er contaminants that may contact the cards can adversely affect circuit operation Warning Risk of Danger Be sure to remove all power before removing the expansion port cover Figure 2 Figure 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com POWER SUPPLY REQUIREMENTS NEW AND EXISTING INSTALLATIONS The XCRS option card draws all of its power from the main board of the Modular Controller Master or Data Station Plus The specifications of the Modular Controller Master or Data Station Plus account for the power needs of an option card COMMUNICATING WITH THE XCRS OPTION CARD CONFIGURING A XCRS OPTION CARD The XCRS is configured using Crimson software Crimson is available as a free download from www redlion net or it can be ordered on CD Updates to Crimson for new features and drivers are posted on the website as they become available By configuring the XCRS using the latest version of Crimson you are assured that your unit has the most up to date feature set Crimson software can configure the XCRS through the RS232 PGM port USB port Ethernet port or CompactFlash socket on your Modular Controller Master or Data Station Plus Additional information can be found in your Modular Controller Master or Data Station Plus hardware bulletin and the Crimson user manual C
117. er cables Schaffner part number FN610 1 07 RLC part number LFIL0000 Schaffner part number FN670 1 8 07 Corcom part number 1 VR3 Un Visit RLC s web site at www redlion net for more information EMI guidelines Safety and CE issues as they relate to Red Lion Controls products Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com WIRING POWER CONNECTION h He WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS ALIVE UNLESS AREA IS KNOW TO BE NON HAZARDOUS OO000000 OOOOOOO OOOOOOO OOOOOOO INPUT AND OUTPUT I O WIRING MUST BE IN ACCORDANCE WITH CLASS DIV 2 WIRING METHODS AND IN ACCORDANCE WITH THE AUTHORITY HAVING JURISDICTION COMMON ILL COMM 24 VDC ae tee T LA 7 PROGRAMMING PORTS RS232 PG CBLPROGO p t 1 qon N ce i CBLUSBOO O R gt j f ETHERNET thernet Crossover GREEN AMBER LED YELLOW LED COMMUNICATION PORTS __ RS232 PG
118. es should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 5 Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible 6 In extremely high EMI environments the use of external EMI suppression devices is effective The following EMI suppression devices or equivalent are recommended Ferrite Suppression Cores for signal and control cables Fair Rite part number 0443167251 part number FCOR0000 TDK part number ZCAT3035 1330A Steward part number 28B2029 0A0 Line Filters for input power cables Schaffner part number FN610 1 07 part number LFIL0000 Schaffner part number FN670 1 8 07 Corcom part number 1 VR3 Visit RLC s web site at www redlion net for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products PROGRAMMING PORTS RS232 PG E CBLPROGO ED m OR USB PG gt ICE mem CBLUSB OO ETHERNET m 4 thernet
119. evices is effective The following EMI suppression devices or equivalent are recommended Ferrite Suppression Cores for signal and control cables Fair Rite part number 0443167251 part number FCOR0000 TDK part number ZCAT3035 1330A Steward part number 28B2029 0A0 Line Filters for input power cables Schaffner part number FN610 1 07 part number LFIL0000 Schaffner part number FN670 1 8 07 Corcom part number 1 VR3 Visit RLC s web site at www redlion net for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products PROGRAMMING PORTS RS232 PG CBLPROGO p EON E OR o gt m CBLUSBOO ETHERNET Ethernet Crossover GREEN AMBER LED YELLOW LED 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com COMMUNICATION PORTS RS232 PG CTS TEN COMM COMM CBLPROGO RTS pM m 1 OR V e I CB
120. g to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Crimson 2 0 manual contains additional information on Ethernet communications RS232 PORTS The Master has two RS232 ports There is the RS232 PG port and the COMMS port Although only one of these ports can be used for programming both ports can be used for communications with a PLC The RS232 PG port can be used for either master or slave protocols RS422 485 PORT The Master has one RS422 485 port This port can be configured to act as either RS422 or RS485 RS422 485 4 WIRE RS485 2 WIRE CONNECTIONS CONNECTIONS 5V 130K 7 TxB TxB 1 Hs TxA TxA 130K 2 5 TxEN OC 5 TxEN OC muc ES GND RX 3 RxA Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information DH485 COMMUNICATIONS The Master s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www s
121. gn of the Modular Controller Series high density packaging and DIN rail mounting saves time and panel space The controller snaps easily onto standard top hat T profile DIN rail DIMENSIONS In inches mm A 229 a I 445 105 4 134 7 PERFORMS HIERARCHICAL CONTROL OF OTHER MODULES IN THE MODULAR CONTROLLER SERIES PROVIDES POWER AND COMMUNICATIONS TO MODULES THROUGH BACKPLANE CONNECTOR STORES MODULE CONFIGURATION INFORMATION AND AUTOMATICALLY REPROGRAMS REPLACED MODULES EXTENSIVE BUILT IN DRIVER LIST ALLOWS EASY DATA MAPPING TO PLCs PCs AND SCADA SYSTEMS INDEPENDENT SERIAL PORTS PROVIDE VIRTUALLY UNLIMITED INTEGRATION METHODS 10 BASE T 100 BASE TX ETHERNET CONNECTION PROVIDES NETWORKING CAPABILITY SUPPORTS UP TO 16 MODULAR CONTROLLER SERIES MODULES SUPPORTED BY CRIMSON 2 0 SOFTWARE OLDER CRIMSON 1 0 FILES MAY BE IMPORTED INTO CRIMSON 2 0 SOFTWARE The CSMSTRV2 is programmed with Crimson 2 0 software for Windows 2000 or later platforms The software is an easy to use graphical interface which provides a means of communication configuration as well as commissioning and calibration of new systems CONTENTS OF PACKAGE CS Master Termination Plug Terminal Block for connecting power SAFETY SUMMARY All safety related regulations local codes and instructions tha
122. gure 1 3 Verify that the option card knobs are in the unlocked position as shown in Figure 2 4 Carefully insert the option card into the expansion port opening while Caution The expansion and main circuit boards contain static sensitive components Before handling the cards discharge static charges from your body by touching a grounded bare metal object Ideally handle the cards at a static controlled clean workstation Also handle the cards by the edges only Dirt oil or other contaminants that may contact the cards can adversely affect circuit s operation aligning the card edge connector on the option card with the main board s header as shown in Figure 3 Once aligned gently press on the front of Warning Risk of Danger Be sure to remove all power before card until it is flush with the front of the case removing the expansion port cover 5 Turn the option card knobs to the locked position as shown in Figure 4 Figure 1 Figure 2 Figure 3 Figure 4 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com POWER SUPPLY REQUIREMENTS NEW AND EXISTING
123. hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 10 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File E302106 UL508 CSA 22 2 No 14 M05 LISTED by Und Lab Inc to U S and Canadian safety standards UL Listed File E317425 ANSI ISA 12 12 01 2007 CSA 22 2 No 213 M1987 LISTED by Und Lab Inc to U S and Canadian safety standards IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion A 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion A 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 2 kV signal Surge EN 61000 4 5 Criterion A IkV L L 2 kV L amp N E power RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 2 This device was designed for installation in an enclosure To avoid electrostatic discharge to the unit in environments with static levels above 4 kV precautions should be taken when the device is mounted outside an enclosure When working in an enclosure ex making adjustments setting jumpers etc typical anti static precautions should be
124. he Crimson 2 0 user manual Note that using the USB port for frequent data transfers is not recommended For frequent data transfers it is recommended that the Ethernet connection be used Through the Ethernet connection a web page can be set up to view logged data Refer to the Crimson 2 0 manual for details Note The USB port is for system set up and diagnostics and is not intended for permanent connection ETHERNET COMMUNICATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The Data Station s RJ45 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Crimson 2 0 manual contains additional information on Ethernet communications 6 RS232 PORTS The Data Station has two RS232 ports There is the RS232 PG port and the COMMS port Although only one of these ports can be used for programming both ports can be used for communications with a PLC The RS232 PG port can be used for either master or slave protocols RS422 485 PORT The Data Station has one RS422 485 port This port can be configured to act as either RS422 or RS485 RS485 2 WIRE CONNECTIONS RS422 485 4 WIRE CONNECTIONS 5V TxB TxB TxA TxA TxEN 0C TxEN 0C GND
125. he modules employ a unique overshoot suppression feature which allows the quickest response without excessive overshoot The modules can also be operated in manual mode providing the operator with direct control of the output Internal power management circuits allow the modules to be replaced while power is applied which reduces downtime in the event of a relay failure All configuration information is stored locally within each module as well as in the Master so replacement modules do not need to be configured The Modular Controller Series high density packaging and DIN rail mounting saves time and panel space The backplane connection provides power and communication to the module and snaps easily onto standard top hat T profile DIN rail CONFIGURATION The Modular Controller Series is configured with Windows compatible Crimson software The software is an easy to use graphical interface which provides a means of communication configuration as well as commissioning and calibration of new systems 1 DEDICATED SINGLE AND DUAL PID MODULES FOR THE MODULAR CONTROLLER SERIES HOT SWAPPABLE REPLACEMENT REDUCES DOWNTIME AUTO ADDRESSING MINIMIZES CONFIGURATION TIME FULLY ISOLATED DESIGN PROVIDES RELIABLE OPERATION PID CONTROL WITH REDUCED OVERSHOOT UNIVERSAL INPUTS ACCEPT TC RTD 0 10 V and 0 4 20 mA SIGNALS ON DEMAND AUTO TUNING OF PID SETTINGS DC ANALOG OUTPUT OPTIONAL CSPID1 ONLY
126. ia the USB port has locked the drive Flashing Slowly Incorrectly formatted CompactFlash card present 1 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 0 User Manual 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com Red Lion Controls 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products
127. iac Outputs CSPID2TO Dual Loop Module Triac Outputs Heater Current Input CSPID2TM Communications Programming Cable for CS G3 amp Paradigm Series CBLPROGO Cables 10 feet Communications Cables CBL xxxxx CSPID2 Crimson Programming Software SFCRM Software Crimson Programming Software Manual and Download Cable SFCRK Rail Stops Qty 2 RSRSTPO00 Accessories Replacement Base CSBASE00 Replacement Termination Plug CSTERMOO Visit www redlion net for a complete list of PID modules data acquisition modules communications drivers and cables Free at www redlion net 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com Red Lion Controls 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to th
128. ide Local Area 800 258 9200 www stevenengineering com SPECIFICATIONS 1 POWER 24 VDC 10 400 mA min 1 module 3 5 Amps max 16 modules Expansion Card Must use Class 2 or SELV rated power supply 2 COMMUNICATIONS USB PG Port Adheres to USB specification 1 1 Device only using Type B connection Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud RS232 PG Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 V 25 mA max Note For additional information on the communications or signal common and connections to earth ground please see the Connecting to Earth Ground in the section Installing and Powering the CSMSTRSX Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card 3 LEDs STS Status LED indicates condition of master TX RX Transmit Receive LEDs show serial activity Ethernet Link and activity LEDs CF CompactFlash LED indicates card status and read write activity 4 MEMORY On board User Memory 4 Mbytes of non volatile Flash memory On board SDRAM CSMSTRSX 2 Mbytes CSMSTRGT 8 Mbytes Memory Card CompactFlash Type II slot for Type I and Type II cards 5 REAL TIME CLOCK Typical accuracy is less than one minute per month drift Crimson 2 0 s SNTP facility allows synchron
129. ization with external servers Battery Lithium Coin Cell Typical lifetime of 10 years at 25 C A Battery Low system variable is available so that the programmer can choose specific action s to occur when the battery voltage drops below its nominal voltage 6 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 30 to 70 C Operating and Storage Humidity 80 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 10 to 150 Hz 0 075 mm amplitude in X Y Z direction for 1 5 hours 1 g ORDERING INFORMATION Modular Controller Master Comms Ethernet CSMSTRV2 Modular Controller Master with multiple protocol converter data logger web CSMSTRSX Master Module CSMSTR Server with Virtual HMI up to QVGA 320 x 240 size and expansion slot Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size and expansion slot with CSMSTRGT increased SDRAM RS232 Programming Cable CBLPROGO Communications Cables 10 feet CBL USB Cable CBLUSBOO Communications Cables Software SFCRM2 Crimson 2 0 2 Modular Controller Manual and Download Cable SFCRM2MC Power Supply PSDR DIN Rail Mounted Power Supply PSDRxxxx XCCN CANopen option card for Modular Controller or Data Station Plus XCCNO0000 XCDN DeviceNet option card for Modular Controller or Data Station Plus XCDNO0000 XCPB PROFIBUS option c
130. justments setting jumpers etc typical anti static precautions should be observed before touching the unit 11 WEIGHT 15 1 oz 456 4 g WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR AREA IS KNOWN TO BE NON HAZARDOUS HARDWARE INSTALLATION DIN rail should be mounted horizontally so that the unit s ventilation holes are vertical in relation to cabinet orientation A minimum clearance of 1 inch 25 4 mm should be maintained above and below the unit in order to ensure proper thermal regulation Figure 1 Attach Data Station To DIN Rail 1 00 min clearance 1 00 min clearance BOTTOM Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com COMPACTFLASH CARD CompactFlash socket is a Type II socket that can accept either Type I or II cards Use cards with a minimum of 4 Mbytes and a maximum of 2 Gbytes with the Data Station s CompactFlash socket Cards are available at most computer and office supply retailers The CompactFlash can be used for optional database storage only CompactFlash Insert Top Side Towards Left Note Do not remove or insert the
131. ken not to exceed the breakdown voltage of the transistor when the load is switched One of the most effective ways is to place a diode across the inductive load Most RLC products with solid state outputs have internal zener diode protection However external diode protection at the load is always a good design practice to limit EMI Although the use of a snubber or varistor could be used part numbers Snubber SNUB0000 Varistor ILS11500 or ILS23000 Note Reference manufacturer 5 instructions when installing any EMI suppression device 7 Also care should be taken when connecting input and output devices to the instrument When a separate input and output common is provided they should not be mixed Therefore a sensor common should NOT be connected to an output common This would cause EMI on the sensitive input common which could effect the instruments operation Visit RLC s web site at www redlion net for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products CSPID2 ONLY INPUT JUMPERS Select the desired input type for each channel by positioning the jumper appropriately For thermocouple inputs the jumper position can be ignored r RTD 2 20mA 10V SES 20 10V INSTALLATION SEPARATE BASE ATTACH THE MODULE BASE ATTACH MODULE TO BASE FROM MODULE TO THE DIN RAIL
132. les The Master then checks to make sure that the I O modules contain the same firmware If they contain a different revision the Master will Solid Red Module not controlling and not communicating automatically copy those files into the module s flash memory During this process the module LEDs will flash rapidly starting with the top row and Module is controlling properly but has lost progressing through the remaining rows until the process is complete Green Pulsing Red communication with the Master CONFIGURATION Programming is done via Crimson a Windows compatible configuration interface Please see the Crimson manual for more information ORDERING INFORMATION Modular Controller Master Multi Comms ports and Ethernet CSMSTRV2 Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to QVGA 320 x 240 size CSMSTRSX Master Module CSMSTR and expansion slot Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size CSMSTRGT and expansion slot with increased SDRAM CSSGTORA CSSGTIRA Strain Gage Control Modules Communications Programming Cable for CS G3 amp Paradigm Series CBLPROGO Cables CBL Visit www redlion net for a complete list of PID modules data acquisition modules communications drivers and cables 10 feet Software Free at www redlion net 6 Courtesy of Steven Engin
133. ls can be converted The CompactFlash card allows data to be collected and stored for later review The files are stored in simple CSV file format allowing common applications such as Microsoft Excel and Access to view and manage the data The free Websync utility provides a means to synchronize the files with a PC s hard drive for permanent storage The CompactFlash card may also be used to load new configuration files into the Data Station The built in web server allows log files to be retrieved manually and also provides access to the unique virtual The virtual HMI is programmed just like Red Lion s G3 series of HMI Any standard web browser such as Internet Explorer or Netscape may be used to monitor or control the HMI from a PC anywhere in the world The USB port may be used for blazing fast file downloads or to mount the Data Station s CompactFlash card as an external drive to your PC The Data Station s DIN rail mounting saves time and panel space and snaps easily onto standard top hat T profile DIN rail DIMENSIONS In inches mm l 3 09 78 5 I 445 105 4 134 7 Bulletin No DSP D Drawing No LP0629 Released 5 08 PROTOCOL CONVERSION FEATURE CONVERTS NUMEROUS PROTOCOLS SIMULTANEOUSLY COMPACTFLASH SLOT ALLOWS PROCESS DATA TO BE LOGGED
134. ly useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 4 Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible gt HARDWARE INSTALLATION SEPARATE BASE FROM MODULE TO THE DIN RAIL 1 Er B4 488888 MODULE BASE WIRING WIRING CONNECTIONS All conductors should meet voltage and current ratings for each terminal Also cabling should conform to appropriate standards of good installation local codes and regulations When wiring the module use the numbers on the label to identify the position number with the proper function Strip the wire leaving approximately 1 4 6 mm of bare wire exposed Insert the wire into the terminal and tighten ATTACH THE MODULE BASE 4 5 In extremely high EMI environments the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effective The following EMI suppression devices or equivalent are recommended Fair Rite part number 0443167251 RLC pa
135. mA 19 ACCURACY 0 1 of span 20 INPUT FAULT RESPONSE Upscale Drive Input Fault Alarm bit set high ALM LED illuminates below 3 mA and above 23 mA for 0 20 mA range below 3 mA and above 23 mA for 4 20 mA signals Common Mode Rejection gt 110 dB 50 60 Hz Normal Mode Rejection gt 90 dB 50 60 Hz Step Response Time One scan time to within 99 of final value Input Impedance 10 M Q Max Continuous Overload 50 V 22 ACCURACY 0 1 of span 23 INPUT FAULT RESPONSE Upscale Drive Input Fault Alarm bit set high ALM LED illuminates below 10 4 VDC and above 10 4 VDC BLOCK DIAGRAM FOR CSTC8 CSRTD6 CSINI8 amp CSINVS8 PORT 1 PROGRAMMING PORT 2 COMMUNICATIONS ISOLATED INPUTS 24VDC SUPPLY ISOLATED PORT 3 ETHERNET i CSMSIR MASTER CSTC8 CSRTD6 CSINI8 CSINV8 POWER SUPPLY 3 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The
136. max THERMOCOUPLE INPUTS Types T E J K R S B N C Input Impedance 20 M Q Lead Resistance Effect 0 25 wV Q Cold Junction Compensation Less than 1 C typical 1 5 C max over 0 to 50 C ambient temperature Resolution 0 1 WIRE COLOR ANSI BS 1843 Blue White Red Blue Violet Brown Red Blue White Yellow Red Blue Brown Red Blue White No Standard Blue White No Standard Blue No Standard No Standard MEASUREMENT RANGE 200 to 400 C 328 to 752 F 200 to 730 C 328 to 1346 F 200 to 760 C 328 to 1400 F 200 to 1250 C 328 to 2282 F 0 to 1768 C 32 to 3214 F 0 to 1768 C 32 to 3214 F 149 to 1820 C 300 to 3308 F 200 to 1300 C 328 to 2372 F 0 to 2315 C 32 to 4199 F 5 mV to 56 mV Yellow Orange Red No Standard Orange Blue No Standard N A N A RTD INPUTS Type 2 or 3 wire Excitation 150 uA Lead Resistance 15 Q Max Resolution 1 or 0 1 INPUT TYPE 100 Q platinum Alpha 00385 RANGE 200 to 600 C 328 to 1100 F 200 to 600 C 328 to 1100 F 80 to 215 C 112 to 419 F 100 Q platinum Alpha 003919 120 Q nickel Alpha 00672 TYPE 385 Un D PROCESS INPUT ACCURACY MAX CONTINUOUS INPUT RANGE 18 TO 28 C weepANcE OVERLOAD RESOLUTION 20mA 0 1 span 10 Ohm 100 m
137. mewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect the shield to common of the master and leave the other end of the shield unconnected and insulated from earth ground WIRING POWER CONNECTION ai le OOOOOOO OOOOOOO OOOOOOO OOOOOOO OOOOOOO OOOOOOO COMMON 24 VDC COMM 24 4 Never run Signal or Control cables in the same conduit raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 5 Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible 6 In extremely high EMI environments the use of external EMI suppression d
138. module This includes indication of the various stages of the start up routine power up as well as any errors that may occur Startup Routine Module is currently running the boot loader and or being flash upgraded by Crimson This occurs for four seconds during a power up Rapidly Flashing Red Steady Red Module switching to configuration Module performing normally FIRMWARE UPGRADE The module s firmware is stored in flash memory so that software hardware conflicts are avoided and so that software features may be added in the future During a download Crimson compares its own library of firmware files with those stored in the Master module If they do not match Crimson will download the necessary files The Master then checks to make sure that the I O modules contain the same firmware If they contain a different revision the Master will automatically copy those files into the module s flash memory During this process the module LEDs will flash rapidly starting with the top row and progressing through the remaining rows until the process is complete 5 CSINI CSINV 7 8 T 8 F4 F4 i f 8 8 gt 5 6 a7 2 ZNAN LL OO OGO 27 O O 22 a gt a a 3 o F a o o
139. n which could effect the instrument s operation N Visit RLC s web site at www redlion net for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products ATTACH MODULE TO BASE m 888888 MODULE BASE A Terminals 13 to 18 Terminals 7 to 12 Terminals 1 to 6 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com INPUT CONNECTIONS CSTC CSRTD 5 6 A A pir 2 2 Reee ge 55 030 O 0 a 5 i o gt a o o 3 4 4 5 6 A Ra E 4 Zoo Zod oo0uo ou I Od tog t 7 8 9 10 11 12 7 8 9 10 11 12 1 2 1 2 3 E Ld rd 4 oO0uo oiu DROP ok og oc Ot tO 123456 123456 ae uU Zum nw EXC JUMPER gt LEDS STS STATUS LED The Status LED is a dual color LED that provides information regarding the state of the
140. n Outs for wiring information The CompactFlash can be used to program a Data Station by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target Data Station and powered Refer to the Crimson 2 0 literature for more information on the proper names and locations of the files CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the Data Station Port Pin Outs for wiring information USB DATA TRANSFERS FROM THE COMPACTFLASH CARD WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION A In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson 2 0 and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson 2 0 is installed This may have already been accomplished if your Data Station was configured using the USB port Once the driver is installed connect the Data Station to your PC with a USB cable and follow Mounting the CompactFlash instructions in t
141. n a CompactFlash card can be read by a card reader attached to a PC This information is stored in IBM Windows PC compatible FAT16 file format NOTE For reliable operation in all of our products Red Lion recommends the use of SanDisk and SimpleTech brands of CompactFlash cards Industrial grade versions that provide up to two million write erase cycles minimum are available from Red Lion EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 To reduce the chance of noise spikes entering the unit via the power lines connections should be made to a clean source Connecting to circuits that also power loads such as contactors relays motors solenoids etc should be avoided 2 The unit should be mounted in a metal enclosure which is properly connected to protective earth 3 Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made a
142. n board of the Modular Controller Master or Data Station Plus 2 COMMUNICATIONS CANopen Port The CANopen port has format and baud rates that are software programmable up to 1M baud and are digitally isolated This port may be configured for various CANopen protocols Check www redlion net for currently supported protocols Isolation from XCCN Communication ports to the Modular Controller Master or Data Station Plus 1000 VDC for 1 minute CERTIFICATIONS AND COMPLIANCES Refer to main unit manual or Agency Approvals section of Red Lion s website for agency certifications ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Reference Modular Controller Master or Data Station Plus unit for EMC specifications 4 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 20 to 80 C Operating and Storage Humidity 8096 maximum relative humidity non condensing from 0 to 50 C Altitude Up to 2000 meters CONSTRUCTION Installation Category I Pollution Degree 2 INSTALLATION REQUIREMENTS See Installing the XCCN Option card for more details Ww QN BLOCK DIAGRAM E ISOLATING ES DC DC 1 GND V CAN CAN Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800
143. nc to U S and Canadian safety standards IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity Electrostatic discharge EN 61000 4 2 Criterion B 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion A 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 1 kV signal Surge EN 61000 4 5 Criterion A 1 kV L L 2 kV L amp N E power RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 3 Power supplied from back plane via Master Module 9 CONSTRUCTION Case body is burgundy high impact plastic Installation Category I Pollution Degree 2 10 CONNECTIONS Removable wire clamp screw terminal blocks Wire Gage 28 16 AWG terminal gage wire Torque 1 96 2 23 inch lbs 0 22 0 25 N m 11 MOUNTING Snaps on to standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 12 WEIGHT 7 oz 198 4 g BLOCK DIAGRAM PORT 1 PROGRAMMING ISOLATED ISOLATED
144. nnection to the CSMSTR Modular Controller Series Master The CSMSTR equipped with serial ports as well as an Ethernet port allows the system to share data with PCs PLCs and SCADA systems The Master supports up to 16 CS Series modules refer to the Power specifications Internal power management circuits allow the modules to be replaced while power is applied which reduces downtime All configuration information is stored locally within each module as well as in the Master so replacement modules do not need to be configured The Modular Controller Series high density packaging and DIN rail mounting saves time and panel space The backplane connection provides power and communication to the module and snaps easily onto standard top hat T profile DIN rail DIMENSIONS In inches mm 1 24 31 5 4 17 105 9 0011001 1 HIGH DENSITY ANALOG OUTPUT MODULE FOR THE MODULAR CONTROLLER SERIES AVAILABLE OUTPUTS INCLUDE 0 to 5 VDC 0 to 10 VDC 10 VDC AND 0 4 20 mA DC OUTPUTS ARE ISOLATED FROM EACH OTHER AND FROM THE BACKPLANE OUTPUTS ARE SOFTWARE CONFIGURED AND FULLY SCALABLE AUTO ADDRESSING MINIMIZES CONFIGURATION TIME CAN BE USED IN CONJUNCTION WITH ANY CS SERIES MODULES CONFIGURATION The Modular Controller Series is configured with Windows compatible Crimson software The software is an easy to use
145. ntrol inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect the shield to common of the Data Station and leave the other end of the shield unconnected and insulated from earth ground 3 POWER SUPPLY REQUIREMENTS It is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the Data Station Ideally the shortest length possible should be used The wire used to connect the Data Station s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltag
146. ntroller or Data Station Plus XCPBDPO00 RS232 485 option card for Modular Controller or Data Station Plus XCRS0000 Accessories 64 MB CompactFlash Card G3CF064M 256 MB CompactFlash Card 4 G3CF256M 512 MB CompactFlash Card 4 G3CF512M DIN Rail Mountable Adapter Products 3 1 Visit www redlion net for list of communication drivers and cables Use this part number to purchase the Crimson software on CD with a printed manual USB cable and RS 232 cable Otherwise download free of charge from www redlion net 3 Red Lion offers RJ modular jack adapters Refer to the DR literature for complete details Industrial grade two million write cycles 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend an
147. nufacturer the protection provided by the equipment may be impaired CAUTION Read complete instructions prior to installation and operation of the unit AN ORDERI NG I NFORMATI ON MODEL NO DESCRIPTION PART NUMBER SWITCH 8 Port Ethernet Switch SWITCHO08 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com PEC FI CATI ONS 1 POWER 24 VDC 20 4 8 W 2 RELAY OUTPUT Single N C 24 VDC 100 mA max 3 LEDs V1 and V2 On when proper voltage is present at respective terminal Link Act On indicates link established blinking indicates network activity on the port 100 On indicates 100 Mbps connection established off indicates 10 Mbps connection 4 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 55 C Storage Temperature Range 20 to 70 C Operating and Storage Humidity 30 9596 non condensing Altitude Up to 1500 meters CONSTRUCTION Brushed aluminum housing CONNECTIONS POWER Removable wire clamp screw terminal block Wire Gage Capacity 24 AWG to 12 AWG Torque 4 45 to 5 34 0 5 to 0 6 N m ETHERNET 8 position RJ 45 female connector MOUNTING Snaps onto standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 au N POWER The SWITCHOS can be powered in various configurations with either one or two 24 VDC SEL
148. odel CSDIO series modules are digital I O modules designed for use with the Modular Controller Series The CSDIO14 offers eight inputs and six outputs that can be used to monitor contact or sensor inputs and actuate relays solenoids PLC inputs etc The inputs accept standard DC inputs or contact closures and are configured for Sink Source signals via external switches Additionally each input has a switch selectable input filter that can be used to prevent contact bounce Each input may also be software configured as a high active or low active input The modules are available with relay or NFET outputs that are capable of switching up to one amp each NFET DC only For applications requiring large loads to be controlled several DIN rail mount relays are available The CSDIO modules connect and communicate via a backplane connection to the CSMSTR Modular Controller Series Master The CSMSTR equipped with serial ports as well as an Ethernet port allows the system to share data with PCs PLCs and SCADA systems The Master supports any combination of up to 16 CS Series modules Internal power management circuits allow the modules to be replaced while power is applied which reduces downtime in the event of a relay failure All configuration information is stored locally within each module as well as in the Master so replacement modules do not need to be configured The Modular Controller Series high density packaging and DIN rail mounting s
149. ome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 unit should be mounted in metal enclosure which is properly connected to protective earth a The mounting clip that connects to the DIN rail should have the DIN rail connected to protective earth 2 Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect the shield to common of the module and leave the other end of the shield unconnected and insulated from earth ground 3 Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be ro
150. on 2 0 software is available as a free download from www redlion net or it can be purchased on a CD see Ordering Information for part number The latest version of the software is always available from the web site and updating your copy is free TROUBLESHOOTING YOUR XCPB OPTION CARD If for any reason you have trouble operating connecting or simply have questions concerning your new XCPB option card contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com Red Lion Controls 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The
151. oncurrently with the latest advances in communications and standards without sacrificing performance This high bandwidth channel has significantly greater throughput when compared to the traditional external serial gateway approach The XCPB option card adds PROFIBUS DP connectivity to the series This allows a high speed exchange of blocks of data at data rates up to 12MBaud between the hosting Modular Controller or Data Station and a Master PLC or PC on a PROFIBUS network The DP suffix refers to Decentralized Periphery which is used to describe distributed I O devices connected via a fast serial data link with a central controller The XCPB communication card is easily installed by removing the blank expansion port cover of your Modular Controller or Data Station Plus and plugging the XCPB card into the expansion port Configuration is simple using Red Lion s free Crimson 2 0 software SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the literature or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of
152. ontained herein and relies on no other warranties or affirmations Red Lion Controls BV Printerweg 10 NL 3821 AD Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls AP 31 Kaki Bukit Road 3 06 04 05 TechLink Singapore 417818 Tel 65 6744 6613 Fax 65 6743 3360 red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net MODEL DSPLE DATA STATION PLUS C US LISTED IND CONT EQ 34AD 0 LISTED FOR USE IN HAZARDOUS LOCATIONS PROGRAMMABLE Class I Division 2 Groups A B C and D CONTROLLERS GENERAL DESCRIPTION The Data Station Plus was designed to act as a nexus for industrial data collection and management With three built in serial ports and a 10 Base T 100 Base TX Ethernet port the unit performs protocol conversion allowing disparate devices to communicate seamlessly with one another The Ethernet port supports up to four protocols simultaneously so even Ethernet to Ethernet conversion may be performed The CompactFlash card allows new configuration files to be loaded into the Data Station Plus The USB port may be used for blazing fast file downloads or to mount the Data Station s CompactFlash card as an external drive to your PC The Data Station s DIN rail mounting saves time and panel space and snaps easily onto standard top hat T profile DIN rail SOFTWARE The Data Station is programmed with Crimson 2 0 software for Windows 2000 or later platfo
153. operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 3 Power supplied from backplane via Master Module 4 CSRTD600 7 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 40 to 85 C Operating and Storage Humidity 85 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 10 to 150 Hz 0 075 mm amplitude in X Y Z direction 1 g Shock According to IEC 68 2 27 Operational 25 g 11 msec in 3 directions Altitude Up to 2000 meters 8 CONSTRUCTION Case body is burgundy high impact plastic Installation Category I Pollution Degree 2 9 CONNECTIONS Removable wire clamp screw terminal blocks Wire Gage 28 16 AWG terminal gage wire Torque 1 96 2 23 inch Ibs 0 22 0 25 N m 10 MOUNTING Snaps on to standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 11 WEIGHT 6 oz 170 1 g CSTC8 SPECIFICATIONS Electrostatic discharge EN 61000 4 2 Criterion B 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion A Criterion Bt 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 1 kV signal Surge EN 61000 4 5 Criterion A Criterion B 1 kV L L 2 kV L amp N E power RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A 12 INPUTS Channels 8 single ended Effecti
154. paired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit ORDERING INFORMATION MODEL NO DESCRIPTION PART NUMBER DeviceNet option card for Modular Controller or Data Station Plus Crimson 2 0 with G3 Data Station Manual Crimson 2 0 with Modular Controller Manual XCDN XCDN0000 SFCRM2 SFCRM2 SFCRM200 SFCRM2MC Use these part numbers to purchase Crimson 2 0 on CD with a printed manual USB cable and RS 232 cable Otherwise download free of charge from www redlion net MODULAR CONTROLLER e CONFIGURED USING CRIMSON SOFTWARE VERSION 2 0 OR LATER DIGITALLY ISOLATED DeviceNet PORT CAPABLE OF COMMUNICATING WITH ANY DeviceNet MASTER EASY INSTALLATION CONTENTS OF PACKAGE XCDN option card This hardware bulletin SPECIFICATIONS 1 POWER REQUIREMENTS Power is supplied to the option card from the main board of the Modular Controller Master or Data Station Plus 2 COMMUNICATIONS DeviceNet Port The DeviceNet port has format and baud rates that are software programmable up to 500K baud and are digitally isolated This port may be configured for various DeviceNet protocols Check www redlion net for currently supported proto
155. products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls BV Basicweg 11b NL 3821 BR Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls AP 31 Kaki Bukit Road 3 06 04 05 TechLink Singapore 417818 Tel 65 6744 6613 Fax 65 6743 3360 red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No CSPID1 E Drawing No LP0542 Released 3 07 MODEL CSPID MODULAR CONTROLLER SERIES PID MODULES US LISTED IND CONT EQ 34AD Uy GENERAL DESCRIPTION The Model CSPID series modules are full featured PID controllers designed for
156. quipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the module CAUTION Risk of electric shock A CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com GENTEAL SPECIFICATIONS w Un 1 POWER Derived from system backplane CSDIO draws 170 mA max load on power input of MASTER Modules may be hot swapped replaced while powered up LEDs STS Status LED shows module condition IN1 IN8 LEDs are lit when associated input is active OP1 OP6 LEDs are lit when associated output is active ALM Alarm LED is lit when an internal alarm condition exists MEMORY Non volatile memory retains all programmable parameters MASTER also stores the parameters in order to reprogram modules that are replaced INPUTS DIP switch selectable for sink or source Maximum voltage 30 VDC reverse polarity protected Off Voltage lt 1 2 Volts On Voltage gt 3 8 Volts Input Impedance Source Mode 10K ohms Sink Mode 20K ohms Input Frequency Filter switch on 50 Hz Filter switch off 300 Hz Actual useable frequency limited by communication to external device OUTPUTS Outputs available as FORM A relay or Solid State NFET Form A Rela
157. r to installation and operation of the unit AN WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS DIVISION 2 THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I DIVISION 2 GROUPS A B C D OR NON HAZARDOUS LOCATIONS ONLY AN CompactFlash is a registered trademark of CompactFlash Association Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SPECIFICATIONS 1 POWER 24 VDC 10 200 mA min without expansion card 1 Amp maximum with expansion card fitted Must use Class 2 or SELV rated power supply 2 COMMUNICATIONS USB PG Port Adheres to USB specification 1 1 Device only using Type B connection WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud RS232 PG Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 V 25 mA max Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card 3 LEDs STS Status LED indicates condition of Data Station TX
158. re limit indicator with alarm outputs is strongly recommended CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit AN WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS DIVISION 2 THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I DIVISION 2 GROUPS A B C D OR NON HAZARDOUS LOCATIONS ONLY AN AN CompactFlash is a registered trademark of CompactFlash Association Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SPECIFICATIONS 1 POWER 24 VDC 10 200 mA min without expansion card 1 Amp maximum with expansion card fitted Must use Class 2 or SELV rated power supply 2 COMMUNICATIONS USB PG Port Adheres to USB specification 1 1 Device only using Type B connection WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud RS232 PG Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 V 25 mA max Ethernet Port 10 BASE T 100 BASE TX
159. red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No CSSG1 B Drawing No LP0626 Released 1 07 MODEL CSSG1 MODULAR CONTROLLER SERIES STRAIN GAGE MODULE Uy US LISTED IND CONT EQ 34AD GENERAL DESCRIPTION The Model CSSG is a full featured single loop PID controller designed for use with the Modular Controller Series The module accepts low level signals from a variety of bridge type transducers such as load cells pressure transducers torque transducers etc An optional second signal input is available providing math capabilities between the two input channels average differential etc Each input channel provides a software selectable 5 V or 10 V stable bridge excitation voltage capable of driving up to four 350 Q bridges combined total per module The inputs are software selectable for 20 mV 33 mV or 200 mV full scale With solid state or relay outputs plus an analog output the CSSG module can perform virtually any combination of time proportioning or linear control The discrete outputs may also be assigned to one of seven internal soft alarms and the linear output can be assigned to transmit virtually any internal variable In addition digital tare re zero batch totalizer and peak valley max min are provided The modules connect and communicate via a backplane connection to the CSMSTR Master module The Master equipped with serial ports as well as an Ethe
160. rein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls AP Red Lion Controls Red Lion Controls BV Unit 101 XinAn Plaza 20 Willow Springs Circle Printerweg 10 Building 13 No 99 Tianzhou Road York PA 17406 NL 3821 AD Amersfoort ShangHai P R China 200223 Tel 1 717 767 6511 Tel 31 0 334 723 225 Tel 86 21 6113 3688 Fax 1 717 764 0839 Fax 31 0 334 893 793 Fax 86 21 6113 3683 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net MODEL DSP DATA STATION PLUS C US LISTED IND CONT EQ 34AD USB B EXPANSION PORT crue cus LISTED FOR USE IN HAZARDOUS LOCATIONS PROGRAMMABIE Class Division 2 Groups A B and D CONTROLLERS GENERAL DESCRIPTION The Data Station Plus was designed to act as a nexus for industrial data collection and management The unit offers multiple protocol conversion data logging and remote machine access With three built in serial ports and a 10 Base T 100 Base TX Ethernet port the unit performs protocol conversion allowing disparate devices to communicate seamlessly with one another The Ethernet port supports up to four protocols simultaneously so even Ethernet to Ethernet protoco
161. rge suppression such as RC snubbers increases life expectancy Form C Relay Output Type SPDT Current Rating 5 Amps 125 VAC or 28 VDC resistive load 1 8 HP 125 VAC Life Expectancy 100 000 cycles at maximum load rating Decreasing load increasing cycle time and use of surge suppression such as RC snubbers increases life expectancy Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com 9 CONTROL MODES Control On Off P PI or PID Output Time proportioning or linear Cycle Time Programmable from 0 0 to 60 0 sec Auto Tune When selected sets proportional band integral time derivative time values and output dampening time Input Fault Response Upscale 10 ALARMS Modes Manual Absolute High Acting Absolute Low Acting Deviation High Acting Deviation Low Acting Inside Band Acting Outside Band Acting Reset Action Programmable automatic or latched Standby Mode Programmable enable or disable Hysteresis Programmable Input Fault Response Upscale 11 ANALOG DC OUTPUT Jumper Selectable programmable for 0 10 VDC 0 20 mA or 4 20 mA Resolution Voltage 500 uV Current 1 pA Accuracy 0 1 of full scale 18 to 28 C 0 2 of full scale 0 to 50 C Update Time 0 0 to 60 0 sec Compliance for current output only 500 Q max Minimum load voltage output only 10 KQ min Output is
162. rms The software is an easy to use graphical interface which can be purchased as part of a kit that includes a manual and cables or downloaded free of charge from www redlion net DIMENSIONS In inches mm l 3 09 78 5 I 445 105 4 134 7 1 Bulletin No DSPLE B Drawing No LP0671 Released 5 08 CONVERTS NUMEROUS PROTOCOLS SIMULTANEOUSLY EXTENSIVE BUILT IN DRIVER LIST ALLOWS EASY DATA MAPPING TO PLCs PCs AND SCADA SYSTEMS 10 BASE T 100BASE TX ETHERNET PORT SUPPORTS FOUR SIMULTANEOUS PROTOCOLS INDEPENDENT SERIAL PORTS PROVIDE VIRTUALLY UNLIMITED INTEGRATION METHODS SUPPORTS UP TO NINE PROTOCOLS SIMULTANEOUSLY with expansion card SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller An independent and redundant temperatu
163. rnet port allows the system to share data with PCs PLCs and SCADA systems The Master supports up to 16 CS Series modules when using CSSG modules refer to Power specifications The CSSG modules are available with relays or open drain MOSFET outputs For applications requiring large loads to be controlled several DIN rail mount relays are available The modules can operate in On Off P PI or PID control mode and use an on demand Auto Tune that establishes the tuning constants The PID constants may be fine tuned through the serial or Ethernet interface The modules employ a unique overshoot suppression feature which allows the quickest response without excessive overshoot The modules can also be operated in manual mode providing the operator with direct control of the output Internal power management circuits allow the modules to be replaced while power is applied which reduces downtime in the event of a relay failure All configuration information is stored locally within each module as well as in the Master so replacement modules do not need to be configured The Modular Controller Series high density packaging and DIN rail mounting saves time and panel space The backplane connection provides power and communication to the module and snaps easily onto standard top hat T profile DIN rail CONFIGURATION The Modular Controller Series is configured with Windows compatible Crimson software The software is an easy
164. routine power up as well as any errors that may occur Startup Routine OP1 OP2 OP3 OP4 OUTPUT STATUS LED Module is currently running the boot loader and or The OPI OP2 OP3 and OP4 LEDs are factory configured to indicate the Rapidly Flashing Red being flash upgraded by Crimson This occurs for status of the outputs The LEDs turn on when the output is active tour seconds during a power up These LEDs may be remapped to various other module properties Steady Red Module switching to configuration CSPID2 only Green Module performing normally ALM OR AL1 amp AL2 ALARM LED The Alarm LEDs are factory configured to indicate the presence of an alarm FIRMWARE UPGRADE Whenever one of the seven alarms is active the LED turns on The module s firmware is stored in flash memory to prevent software hardware conflicts and so that software features may be added in the future During a download Crimson compares its own library of firmware files with those stored in the Master module If they do not match Crimson will download the necessary files The Master then checks to make sure that the I O modules contain ae firmware If they contain a different revision the Master will CON FIGURATION automatically copy those files into the module s flash memory During this Programming is done via Crimson a Windows compatible configuration process the module LEDs will flash rapidly starting with the top row and interface Pl
165. rt number FCOR0000 TDK part number ZCAT3035 1330A Steward part number 28B2029 0A0 6 To protect relay contacts that control inductive loads and to minimize radiated and conducted noise EMI some type of contact protection network is normally installed across the load the contacts or both The most effective location is across the load a Using a snubber which is a resistor capacitor RC network or metal oxide varistor MOV across an AC inductive load is very effective at reducing EMI and increasing relay contact life b If a DC inductive load such as a DC relay coil is controlled by a transistor switch care must be taken not to exceed the breakdown voltage of the transistor when the load is switched One of the most effective ways is to place a diode across the inductive load Most RLC products with solid state outputs have internal zener diode protection However external diode protection at the load is always a good design practice to limit EMI Although the use of a snubber or varistor could be used RLC part numbers Snubber SNUB0000 Varistor ILS11500 or ILS23000 Note Reference manufacturer s instructions when installing any EMI suppression device Also care should be taken when connecting input and output devices to the instrument When a separate input and output common is provided they should not be mixed Therefore a sensor common should NOT be connected to an output common This would cause EMI on the sensitive input commo
166. s short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect the shield to common of the Data Station and leave the other end of the shield unconnected and insulated from earth ground 3 POWER SUPPLY REQUIREMENTS It is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the Data Station Ideally the shortest length possible should be used The wire used to connect the Data Station s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV
167. screwdriver into the slot at the top of the expansion port cover Gently apply pressure on the screwdriver in an upward direction until the expansion port cover disengages from the unit as shown in Figure 1 3 Verify that the option card knobs are in the unlocked position as shown in Figure 2 4 Carefully insert the option card into the expansion port opening while aligning the card edge connector on the option card with the main board s header as shown in Figure 3 Once aligned gently press on the front of the card until it is flush with the front of the case 5 Turn the option card knobs to the locked position as shown in Figure 4 Figure 1 il g T Ll i ER 6 Figure 3 Figure 4 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com POWER SUPPLY REQUIREMENTS NEW AND EXISTING INSTALLATIONS The XCPB option card draws all of its power from the main board of the Modular Controller master or Data Station Plus The specifications of the Modular Controller master or Data Station Plus account for the power needs of an option card COMMUNICATING WITH THE XCPB OPTION CARD CONFIGURING THE XCPB OPTION CARD To enable the option car
168. sion port which provides a high speed parallel architecture that extends the functionality and flexibility of the platform This approach allows these products to evolve concurrently with the latest advances in communications and standards without sacrificing performance This high bandwidth channel has significantly greater throughput when compared to the traditional external serial gateway approach The XCDN option card adds a DeviceNet slave communication port to the series This isolated card protects user equipment from potentially harmful ground loops while providing the ability to communicate to any high speed DeviceNet master Additionally the XCDN connector is pluggable for easy removal of the Modular Controller Master or Data Station Plus from the DeviceNet bus without disturbing communications with other devices on the bus The XCDN communication card is easily installed by removing the blank expansion port cover of your Modular Controller or Data Station Plus and plugging the XCDN card into the expansion port Configuration is simple using Red Lion s free Crimson 2 0 software SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the literature or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be im
169. standards IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity Electrostatic discharge EN 61000 4 2 Criterion B 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion A 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 1 kV signal Surge EN 61000 4 5 Criterion A 1 kV L L 2 kV L amp N E power RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 3 Power supplied from back plane via Master Module 11 CONSTRUCTION Case body is burgundy high impact plastic Installation Category I Pollution Degree 2 12 CONNECTIONS Removable wire clamp screw terminal blocks Wire Gage 28 16 AWG terminal gage wire Torque 1 96 2 23 inch Ibs 0 22 0 25 N m 13 MOUNTING Snaps on to standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 14 WEIGHT 6 6 oz 187 1 g DIAGRAM
170. t Modular Controller with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size and CSMSTRGT expansion slot with increased SDRAM RS232 Programming Cable CBLPROGO Communications Cables 10 feet CBL USB Cable CBLUSBOO Communications Cables CBLxxxxx Software SFCRM2 Crimson 2 0 2 Modular Controller Manual and Download Cable SFCRM2MC Power Supply PSDR DIN Rail Mounted Power Supply PSDRXXXX 64 MB CompactFlash Card G3CF064M G3CF 256 MB CompactFlash Card G3CF256M 512 MB CompactFlash Card 3 G3CF512M Accessories Rail Stops Qty 2 RSRSTPOO Replacement Base CSBASE00 Replacement Termination Plug CSTERMOO 1 Visit www redlion net for a complete list of PID modules data acquisition modules communications drivers and cables The CSMSTRV2 was designed as a direct replacement for the original CSMSTRSE This new model provides benefits such as support via Crimson 2 0 software that allows configuration files to be uploaded To save programming time files originally created in Crimson 1 0 cdb files may be imported into Crimson 2 0 Use this part number to purchase Crimson on CD with a printed Modular Controller Manual USB cable and RS 232 cable Otherwise download free of charge from www redlion net 3 Industrial grade two million write cycles 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 920
171. t appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller An independent and redundant temperature limit indicator with alarm outputs is strongly recommended CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SPECIFICATIONS 1 POWER 24 VDC 10 400 mA min 1 module 3 Amps max 16 modules Must use Class 2 or SELV rated power supply 2 COMMUNICATIONS USB PG Port Adheres to USB specification 1 1 Device only using Type B connection Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud RS232 PG Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 V 25 mA max Note For additional information on the communications
172. t or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls BV Printerweg 10 NL 3821 AD Amersfoort Tel 431 0 334 723 225 Fax 4 31 0 334 893 793 Red Lion Controls AP 31 Kaki Bukit Road 3 06 04 05 TechLink Singapore 417818 Tel 65 6744 6613 Fax 465 6743 3360
173. te The USB port is for system set up and diagnostics and is not intended for permanent connection ETHERNET COMMUNICATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The Master s RJ45 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Crimson 2 0 manual contains additional information on Ethernet communications TROUBLESHOOTING If for any reason you have trouble operating connecting or simply have questions concerning your new Master contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net RS232 PORTS The Master has two RS232 ports There is the RS232 PG port and the COMMS port Although only one of these ports can be used for programming both ports can be used for communications with a PLC The RS232 PG port can be used for either master or slave protocols RS422 485 PORT The Master has one RS422 485 port This port can be configured to act as either RS422 or RS485 RS422 485 4 WIRE CONNECTIONS RS485 2 WIRE CONNECTIONS 5V 130K 7 TxB TxA 5 0C ee RX 3 RxA 5 T EN 0C 6 GND
174. tevenengineering com LEDS USER COMMUNICATION PORTS TX RX LEDS STS STATUS LED n The green Status LED provides information regarding the state of the Master as well as the rest of the system This includes indication of the various stages Sta rtup Routine Note LEDs are not available on the Programming Port RS232 PG INDICATION j Master is currently running the boot loader and or Rapidly Flashing being flash upgraded by Crimson ETHERNET LEDS steady Master is operating properly LED INDICATION YELLOW Solid Link Established YELLOW Flashing Network Activity Error States GREEN 10 BASE T Communications AMBER 100 BASE TX Communications INDICATION One or more slave modules are missing from the 1 blink pause repeat system Master and installed modules will perform normally in this state Missing configuration or configuration being 2 blinks pause repeat updated by Crimson Quantity of module bases does not match 3 blinks pause repeat configuration file Master will not communicate with the modules until the error is corrected Termination plug not installed or one or more bases are malfunctioning Master will not communicate with the modules until the plug is reinstalled and power is cycled 4 blinks pause repeat CF LED Unit is writing to the CompactFlash either because Flickering it is storing data or because the PC connected v
175. th Virtual HMI up to VGA 640 x 480 size CSMSTRGT and expansion slot with increased SDRAM 8 Channel Thermocouple Module CSTC8000 8 Channel 0 4 20 mA Input Module CSINI800 8 Channel 0 4 20 mA Input Module 100 Point Linearizer CSINI8LO Input Modules enu 8 Channel 10 V Input Module CSINV800 8 Channel 10 V Input Module 100 Point Linearizer CSINV8LO CSRTD 6 Channel RTD Module CSRTD600 Communications Programming Cable for CS G3 amp Paradigm Series CBLPROGO Cables CBL 10 feet Communications Cables CBLXxxxx Crimson Programming Software SFCRM EE Crimson Programming Software Manual and Download Cable SFCRK Rail Stops Qty 2 RSRSTP00 Accessories Replacement Base CSBASE00 Software Replacement Termination Plug CSTERMOO Visit www redlion net for a complete list of PID modules data acquisition modules communications drivers and cables Free at www redlion net 6 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com This page intentionally left blank 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com Red Lion Controls 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Courtesy of Steven Engineering Inc 230 Ryan Way So
176. ting input and output devices to the grounded This is especially useful in applications where cable runs are long instrument When a separate input and output common is provided they and portable two way radios are used in close proximity or if the installation should not be mixed Therefore a sensor common should NOT be connected is near a commercial radio transmitter Also Signal or Control cables within to an output common This would cause EMI on the sensitive input common an enclosure should be routed as far away as possible from contactors which could effect the instruments operation control relays transformers and other noisy components 4 Long cable runs are more susceptible to EMI pickup than short cable runs Visit RLC s web site at www redlion net for more information on EMI Therefore keep cable runs as short as possible guidelines Safety and CE issues as they relate to Red Lion Controls products 3 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com HARDWARE ANALOG OUTPUT OPTION Select either Voltage or Current output by placing the output jumpers in the appropriate location The output jumpers are located on the side of the CSSG1 module Co Voltage Current INSTALLATION SEPARATE BASE ATTAC
177. tion contact Red Lion s technical support z z 2 For contact information refer to the back page of this c EXPANSION bulletin for phone and fax numbers SECOS I7 5485 EMAIL techsupport redlion net lt Web Site http www redlion net m RS232 r ni z E red jn zz Oo 4535 2 LJ QUO OF ETHERNET n za es ot ETHERNET NIC 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com COMMUNICATING WITH THE DATA STATION CONFIGURING A DATA STATION The Data Station is configured using Crimson 2 0 software Crimson 2 0 is available as a free download from Red Lion s website or it can be ordered on CD Updates the software for new features and drivers are posted on the website as they become available By configuring the Data Station using the latest version of the software you are assured that your unit has the most up to date feature set Crimson 2 0 software can configure the Data Station through the RS232 PG port USB PG port Ethernet or CompactFlash The USB PG port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson 2 0 The RS232 PG port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If making your own cable refer to the Data Station Port Pin Ou
178. to use graphical interface which provides a means of configuration and commissioning of new systems as well as routine module re calibration STRAIN GAGE MODULE FOR THE MODULAR CONTROLLER SERIES HOT SWAPPABLE REPLACEMENT REDUCES DOWNTIME AUTO ADDRESSING MINIMIZES CONFIGURATION TIME PID CONTROL WITH REDUCED OVERSHOOT LOAD CELL PRESSURE AND TORQUE BRIDGE INPUTS SOFTWARE SELECTABLE LOW LEVEL INPUTS 20 mV 33 mV or 200 mV FULL SCALE SOFTWARE SELECTABLE 5 VDC or 10 VDC BRIDGE EXCITATION DIGITAL TARE re zero BATCH TOTALIZER AND PEAK VALLEY max min RECORDING ON DEMAND AUTO TUNING OF PID SETTINGS DC ANALOG OUTPUT e WINDOWS CONFIGURATION SOFTWARE 1 SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller A CAUTION Risk of Danger CAUTION Risk of electric shock Read complete instructions prior to installationand operation of the unit DIMENSIONS In inches mm 1 24 5 4 17 105 9
179. ts for wiring information The CompactFlash can be used to program a Data Station by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target Data Station and powered Refer to the Crimson 2 0 literature for more information on the proper names and locations of the files CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the Data Station Port Pin Outs for wiring information USB DATA TRANSFERS FROM THE COMPACTFLASH CARD WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION AN In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson 2 0 and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson 2 0 is installed This may have already been accomplished if your Data Station was configured using the USB port Once the driver is installed connect the Data Station to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 0
180. up 17 PROBE BREAK RESPONSE If channel is enabled upscale drive Input Fault Alarm bit set high ALM LED illuminates Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com CSINI8 SPECIFICATIONS 18 INPUTS Channels 8 single ended Ranges 0 20 mA or 4 20 mA Effective Resolution Full 16 bit Programmable Scaling 30 000 Linearizer 100 Points CSINISLO only Sample Time 50 msec 400 msec depending on number of enabled inputs ENABLED SCAN TIME INPUTS READING RATE 1 50 msec 20 Hz 100 msec 10 Hz 150 msec 6 7 Hz 200 msec 5 Hz 250 msec 4 Hz 300 msec 3 3 Hz 350 msec 2 9 Hz 400 msec 2 5 Hz CSINV8 SPECIFICATIONS 21 INPUTS Channels 8 single ended Ranges 0 10 VDC or 10 VDC Effective Resolution Full 16 bit Programmable Scaling 30 000 Linearizer 100 Points CSINVS8LO only Sample Time 50 msec 400 msec depending on number of enabled inputs ENABLED SCAN TIME INPUTS READING RATE 1 50 msec 20 Hz 100 msec 10 Hz 150 msec 6 7 Hz 200 msec 5 Hz 250 msec 4 Hz 300 msec 3 3 Hz 350 msec 2 9 Hz 400 msec 2 5 Hz Common Mode Rejection gt 110 dB 50 60 Hz Normal Mode Rejection gt 90 dB 50 60 Hz Step Response Time One scan time to within 99 of final value Input Impedance 10 Q Max Continuous Overload 100
181. uted as far away as possible from contactors control relays transformers and other noisy components 4 Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible HARDWARE CSPID1 ONLY ANALOG OUTPUT OPTION Select either Voltage or Current output by placing the output jumpers in the appropriate location The output jumpers are located on the side of the CSPID1 module Voltage 5 In extremely high EMI environments the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effective The following EMI suppression devices or equivalent are recommended Fair Rite part number 0443167251 RLC part number FCOR0000 TDK part number ZCAT3035 1330A Steward part number 28B2029 0A0 6 To protect relay contacts that control inductive loads and to minimize radiated and conducted noise EMI some type of contact protection network is normally installed across the load the contacts or both The most effective location is across the load a Using a snubber which is a resistor capacitor RC network or metal oxide varistor MOV across an AC inductive load is very effective at reducing EMI and increasing relay contact life b If a DC inductive load such as a DC relay coil is controlled by a transistor switch care must be ta
182. uth San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations c
183. ve Resolution Full 16 bit Sample Time 50 msec 400 msec depending on number of enabled inputs ENABLED SCAN TIME INPUTS READING RATE 1 50 msec 20 Hz 100 msec 10 Hz 150 msec 6 7 Hz 200 msec 5 Hz 250 msec 4 Hz 300 msec 3 3 Hz 350 msec 2 9 Hz 400 msec 2 5 Hz Common Mode Rejection gt 110 dB 50 60 Hz Normal Mode Rejection gt 90 dB 50 60 Hz Temperature Coefficient 0 01 C Step Response Time One scan time to within 99 of final value Types T E J K R S B N C Slope amp Offset Provides sensor error correction Input Impedance 20 M Q Lead Resistance Effect 0 25 uV Q Cold Junction Compensation Less than 1 C typical 1 5 max over 0 to 50 C ambient temperature CSRTD6 SPECIFICATIONS 15 RTD INPUTS Channels 6 single ended Effective Resolution Full 16 bit Sample Time 67 msec 400 msec depending on enabled inputs INPUTS READING RATE 133 msec 7 5 Hz P6400 msec 25 Hz Common Mode Rejection gt 110 dB 50 60 Hz Normal Mode Rejection gt 90 dB 50 60 Hz Temperature Coefficient 0 01 C Step Response Time One scan time to within 99 of final value Type 2 or 3 wire Excitation 1504A 2 Resolution 0 1 WIRE COLOR ANSI BS 1843 Blue White Red Blue Violet Brown Red Blue White Yellow Red Blue Brown Blue White Blue White Blue MEASUREMENT
184. w redlion net for a complete list of our PSDR Series of Class 2 power supplies NOTE For reliable operation in all of our products Red Lion recommends the use of SanDisk and SimpleTech brands of CompactFlash cards Industrial grade versions that provide up to two million write erase cycles minimum are available from Red Lion EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 To reduce the chance of noise spikes entering the unit via the power lines connections should be made to a clean source Connecting to circuits that also power loads such as contactors relays motors solenoids etc should be avoided 2 The unit should be mounted in a metal enclosure which is properly connected to protective earth 3 Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends so
185. ware SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the literature or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit ORDERING INFORMATION CANopen option card for Modular Controller or XCCN Station Plus SFCRM200 SFCRM2 Crimson 2 0 with G3 Data Station Manual SFCRM2 Crimson 2 0 with Modular Controller Manual SFCRM2MC Use these part numbers to purchase Crimson 2 0 on CD with a printed manual USB cable and RS 232 cable Otherwise download free of charge from www redlion net MODULAR CONTROLLER CONFIGURED USING CRIMSON SOFTWARE VERSION 2 0 OR LATER DIGITALLY ISOLATED CANopen PORT CAPABLE OF COMMUNICATING WITH ANY CANopen DEVICE EASY INSTALLATION CANopen CONTENTS OF PACKAGE XCCN option card This hardware bulletin SPECIFICATIONS 1 POWER REQUIREMENTS Power is supplied to the option card from the mai
186. ww redlion net for currently supported protocols XCCN PORT PIN OUTS TERMINATION RESISTOR pO DEFAULT can b OFF SHLD bO bO SUI S act 7 zt Li TERMINATION RESISTOR An onboard termination resistor is selectable via a jumper setting The termination resistor is rated for 124Q at 1W If a different termination resistance is desired choose the jumper setting for no termination resistor and connect your own termination resistor between positions 2 and 4 of the five position connector GND Position 1 of the pluggable connector provides a CAN ground connection This terminal is isolated from the Modular Controller Master and Data Station Plus CAN Position 2 of the pluggable connector provides the CAN bus line active low This terminal is isolated from the Modular Controller Master and Data Station Plus SHLD OPTIONAL CAN SHIELD Position 3 of the pluggable connector is provided for optional shield connections This position is available only to tie shield wires together or to earth ground There is no internal connection to earth ground The SHLD position is not connected to any circuitry internal to the XCCN option card or Modular Controller Master and Data Station Plus CAN Position 4 of the pluggable connector provides the CAN bus line active high
187. y Output Type N O The following pairs of relays share the common terminal 1 amp 2 3 amp 4 5 amp 6 Current Rating by pair 3 Amps 30 VDC 125 VAC resistive 1 10 HP 125 VAC Life Expectancy 200 000 cycles at maximum load rating Decreasing load increasing cycle time and use of surge suppression such as RC snubbers increases life expectancy Solid State Output Type Switched DC N Channel open drain MOSFET Contact Rating 1 ADC max VDS lt 0 2 VDS 30 VDC Offstate Leakage Current 0 5 UA max LOGIC BOOLEAN MODE Count Frequency 200 Hz input when input is directly connected soft wired to the counter Logic Propagation Delay 400 msecs max Timer Accuracy 0 296 ISOLATION LEVEL 500 Vrms 50 60 Hz for 1 minute between the following Inputs Outputs CS Master Power Supply Input COMMUNICATIONS Provided by the CS Master BLOCK 9 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 40 to 85 C Operating and Storage Humidity 85 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 10 to 150 Hz 0 075 mm amplitude in X Y Z direction g Shock According to IEC 68 2 27 Operational 25 g 10g relay 11 msec in 3 directions Altitude Up to 2000 meters 10 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File 302106 UL508 CSA C22 2 No 14 M05 LISTED by Und Lab Inc to U S and Canadian safety
188. y related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the module to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the module An independent and redundant temperature limit indicator with alarm outputs is strongly recommended ports as well as an Ethernet port allows the system to share data with PCs PLCs and SCADA systems The Master supports any combination of up to 16 CS series modules allowing a total of 128 signals to be monitored via a single Master Internal power management circuits allow the modules to be replaced while power is applied which reduces downtime All configuration information is stored locally within the module as well as in the Master so replacement modules do not need to be configured The Modular Controller Series high density packaging and DIN rail mounting saves time and panel space The backplane connection provides power and communication to the module and snaps easily onto standard top hat T profile DIN rail DIMENSIONS In inches mm CAUTION Risk of Danger CAUTION Risk of electric sho

modular controller series strain gage module

Contents

Download Pdf Manuals

Related Search

Related Contents