MODEL B3X SERIES HYDRAULIC BOLLARD
Contents
1. Table of Contents INTRODUGTIQN A RR RR AH ii MH TR ii How to Contact Bre iii 1 ORIENTATION fa sn m TERN 5 1 1 Ua 5 1 1 1 Hydrauhlc Cylind r eee eter y gn FY Gyd einen 7 1 1 2 Cylinder Weldment 7 LIS TubeGCover FT E Fn Fyn 7 1 1 4 Proximity Switch Bracket iecit emet Iit FL DRIL er ns 7 11 5 HousngWeldment trie ck 8 1 1 6 Collision Pins LET Cover Plate eee ete ere qute eure ese eee eee e eere tee Y e ied 1 1 8 Guide Strip si ae ERR BERE AERE YU 1 1 9 Up Line Hose 1 1 10 Item 14 Proximity Cable ernennen 8 1 1 11 It m 22 Proximity Switch ier ette ceret Se deu ee eed eese Un p 8 1 1 12 OPTIONS NE 8 2 INSTALLATION nn e Eee nee ue hen A 9 2 I Introductions as an Ran de ted UR eg dd dep 9 2 2 Environmental Conditions slut etr exa ete este iu le dg 9 2 3 Site Preparation x gie e eee e er e e RE ERREUR s 10 2 4 11 2 5 Rebar and Conduit Installation 12 2 6 GONCT etes de te e Re ETHER HIE HE 13 2 7 Hydraulic Connections Automatic Bollards Only eese tenentes 13 2 8 Typical Hydraulic Flow Diagram esee eene nre rennen 14 2 9 Proximity Switch Connection e esee2. a a Failure MTBF XPROX FCM2 1204 Proximity Switch Electrical XCABLE R FA4TZ Proximity Switch Cable Electrical B30 3129 Guide Strip Delrin 200 000 B30 2006 Hydraulic Cylinder 200 000 4 3 Monthly Inspections We recommend you perform the following visual inspections monthly on the barrier system An eguipment maintenance log is supplied in the appendix to assist in the logging Verify and inspect the drains to make sure they are clear of obstructions Inspect the guide rails for signs of uneven wear or contamination Check all hydraulic fittings to make sure they are not leaking and are at the proper torgue CAUTION The hydraulic system when in operation is under extreme pressure Verify pressure on the barrier is completely relieved prior to removal of any hydraulic fittings Lubricate acetyl plastic bearing areas with a dry graphite powder Inspect the condition of the finish If rust is present wire brush and sand the area then paint with a primer and a matching color Vacuum and clean the pumping unit area Check oil for level pressure and condition in the HPU The level should be 1 1 5 inches below the top of the tank when bollards are in the lowered position Recommended vegetable based oil Mobil EAL 224 If oil is contaminated investigate source of contamination and replace immediately Recommended oil Mobil EAL 224 Check barrier for operation through normal cycles Adjust barrier spee
3. E2 21 Installation and Operations Manual Model B3X Series APPENDIX 22 7 APPENDIX 7 1 Eguipment Maintenance Log Form DS Product Type B amp B ARMR 800 367 0387 Location techsupport bb armr com A R M R B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2
4. before the barrier starts to rise deploy Red amber traffic lights Infrared safety beams to detect pedestrian traffic or as an additional vehicle sensing device 2 INSTALLATION 2 1 Introduction This section of the manual describes the procedure to set up and configures the B3X Bollard barrier for first time operation The product ships from the factory tested and ready for deployment following these steps Normally bollard arrays or lanes consist of groupings of 3 bollards that operate in unison Normal spacing is 48 inches center to center DANGER High voltage electrical components are located in the Hydraulic Pumping Unit HPU cabinet Service by qualified technicians only CAUTION Heavy components and pinch points are present in this product Use extreme care when servicing this unit NOTE The hydraulic hoses are constructed with JIC fittings to allow removal and installation without sealant Care should be used when disconnecting the pressure side of the hose to insure the pressure has been released prior to disconnecting the fitting The pressure can be relieved by activating the down control button and visually watching the cylinder shaft retract into the cylinder and the attack plate is in the completely lowered position 2 2 Environmental Conditions The B3X bollard is engineered to work in many different applications globally As with any movable barrier there are environmental conditions that should be met
5. not get dimensionally changed during the install process B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series Additional wood support may be desired internal to the lost casing to keep from twisting or bowing and changing the dimensions during concrete pour TIMBER m ase EXCAVATION Figure 3 Lost Casing Installation 2 5 Rebar and Conduit Installation 1 Install drain conduits to enable positive flow away from barrier Drain conduit holes are provided at the bottom of the lost casing The drain conduit hole is 2 375 diameter 2 Install hydraulic hose conduits utilizing clearance holes in the lost casing Seal all unused conduit holes to ensure concrete does not enter casing volume The clearance hole in the lost casing for the hydraulic conduits is 3 0 diameter 3 A 1 0 conduit hole is provided to incorporate a conduit to run the proximity switch and or heater wire terminations HYDRAULIC CONDUITS DRAIN Figure 4 Lost Casing B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series 13 4 Set 4 rebar in 12 center cross patterns in excavation area Slide rebar around lost casing to ensure frame is rigidly attached to concrete pad There is no need to weld the
6. rebar to the frame 5 If optional heater kit has been purchased install heater core cable per kit instructions at this time 2 6 Concrete 1 Concrete shall be rated at 3000psi or higher Assure concrete does not flow into casing area 3 Finish concrete level to less than 125 of top surface of casing The bollard after install will be slightly higher 4 Vibrate concrete to assure all air bubbles and voids are removed under and around barrier 2 7 Hydraulic Connections Automatic Bollards Only Connect hydraulic lines through conduit to cylinder connection using JIC fittings The fittings are tapered so the connections should not be over tightened As a reference use environmentally safe oil Mobil EAL 224 or equivalent when adding hydraulic oil to the HPU CAUTION The hydraulic system when in operation is under extreme pressure Verify pressure on the barrier is completely relieved prior to removal of any hydraulic fittings Prior to full operation the hydraulic lines and hydraulic cylinder must have its entrapped air bled out of the hydraulic cylinder B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series 14 Remove the top cover of the bollard tube Item 3 Crack the plug fitting at the top of the hydraulic cylinder Item 17 Be careful to secure any loose tools are components to avoid dropping them to the bottom of the bo
7. should require no further adjustment To connect the proximity switch use the included proximity switch connector and screw onto back end of proximity switch Route wires clear of cylinder travel and pinch points B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series 15 Once power is applied the proximity switch will show a red LED light on when switch is closed and no LED light when switch is open Proximity switches may be wired in series for bollard arrays up to guantity 3 Proximity switch wire connections are shown in the following figure Connector face view Female plug end view 1 notused 4 3 3 4 2 not used Wu een WW 3 blue 1 2 1 Figure 5 Proximity Switch Connections 2 10 Optional Pad Heater or Heater Strip If so eguipped connect optional pad heater per heater kit instructions 2 11 Final Pre operation Checklist Before operating the B3X Bollard System go through the checklist below and verify that each of these steps has been completed CAUTION For your safety complete each of these steps before operating the barrier Verify unit has hydraulic fluid to recommended level Verify control unit is plugged in and cable is routed clear of barrier operation Verify area is clear of personnel and other obstructions Ensure supplied power to HPU matches product reguirements Verify electrical hookups are completed p
8. the barrier is completely relieved prior to removal of any hydraulic fittings Measure the resistance in any traffic loops and log the measurements When the inspection is complete turn the power on and test cycle the barrier to verify operation and control Check the PLC for normal operation of all logic and functions 4 5 Annual Maintenance Inspections We recommend you perform the following inspections annually Perform all quarterly maintenance steps Replace the hydraulic filter amp fluid 5 TROUBLESHOOTING The table below provides a general guidance on identifying and correcting any problems with your B3X bollard system If you encounter problems that you cannot fix contact your local value added reseller or B amp B ARMR and we will gladly work with you to correct them B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series 19 5 1 B3X Troubleshooting Guide The table below provides guidance on identifying and correcting any problems with your B3X Bollard system Please refer to the HPU O amp M manual for more detailed troubleshooting guides referring to the pumping unit If you encounter problems that you cannot fix contact B amp B ARMR and we will gladly work with you to correct them Symptom Actions 1 Check power 2 Check overload protector 3 Check pressure gauge 4 Manually raise the bollard by depr
9. these specifications other than for repair or replacement as described above for faulty product material or workmanship Equipment malfunction or equipment failure of any kind caused for any reason including but not limited to unauthorized repairs improper installation installation not performed by BBRSS authorized personnel incoming supply power is outside the tolerance for the product failure to perform manufacturer s suggested preventative maintenance modifications misuse accident catastrophe neglect natural disaster are not under warranty The exclusive remedy for breach of any warranty by BBRSS shall be the repair or replacement at BBRSS s option of any defects in the equipment IN NO EVENT SHALL BBRSS BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OR ANY KIND OF PERSONAL DAMAGES Except as provided herein BBRSS makes no warranties or representations to consumer or to anyone else and consumer hereby waives all liability against BBRSS as well as any other person for the design manufacture sale installation and or servicing of the Products THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE NO OTHER WARRANTIES EXIST Any modification or alteration by anyone other than BBRSS will render the warranty herein as null and void B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision
10. 1 14 XCABLE 4 FS4TZ R F SATZ V072 PROXIMITY CABLE 1 13 XBOLT 928654716 MCMASTER HEX BOLT GRADE 5 1 2 13X 1 5 LG 5 XBOLT 1215 344 10 X 1 5 LNG FSH 34 10 X 1 5 LONG FLATHEAD SOCKET DRIVE 1 XBOLT 0815 1 2 13 X 1 5 LNG FSH 12 13X 1 5 LONG FLATHEAD SOCKET DRIVE 4 XBOLT DB07 3 8 16 X 7 5 LNG SST 38 16 X 75 LONG FLAT SOCKET DRIVE SST 9 8202008 UP LINE HOSE EBD BOLLARD 2 8 830 3129 GUIDE STRIP DELRIN BO BOLLARD 1 E30 3126 COVER PLATE AUTOMATIC EBU BOLLARD 1 6 8802147 COLLISON PIN ASSEMBL Y E30 BOLLARD 1 E30 2141 HOUSING WELDMENT AUTOMATIC BU BOLLARD 1 E30 2120 PROXIMITY SWITCH HOLDER ASSEMBLY EBOBOLLARD 1 E30 2110 TUBE COVER PLATE ASSEMBLY B30 BOLLARD 1 E30 2106 CYLINDER WELDMENT ASSEMBLY EBU BOLLAR D 1 E30 2006 HYDRAULIC C YLINDER 80 BOLLARD PART OR IDENTIFYING NUMBER NOMENCLATURE OR DESCRIPTION NOTES 1 1 1 Hydraulic Cylinder On the automatic system the hydraulic cylinder provides the force when pressurized to raise or lower the bollard by a hydraulic pumping unit On the semi automatic product this is a pre pressurized gas cylinder to allow the bollard to be manually lifted and lowered 1 1 2 Cylinder Weldment Assembly The main structural element of the B3X Bollard is the cylinder This 10 inch schedule 80 steel cylinder raises and lowers to provide the obstruction during impact When raised the tube protrudes 30 36 inches of grade depending on the model CAUTION This barrier is made
11. E FIRMR INSTALLATION AND OPERATIONS MANUAL MODEL B3X SERIES HYDRAULIC BOLLARD B amp B ARMR Corporate Office amp Tech Support 2009 Chenault Drive Carrollton TX 75006 Suite 114 Phone 972 385 7899 Toll Free 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com www bb armr com MADE IN THE USA Installation and Operations Manual Model B3X Series Your safety is extremely important to us If you have any guestions or are in doubt about any aspect of the eguipment please contact us INTRODUCTION Welcome Congratulations on your purchase of a B amp B ARMR vehicle barrier In addition to providing detailed operating instructions this manual describes how to install maintain and troubleshoot your vehicle barrier If you require additional assistance with any aspect of your vehicle barrier s installation or operation please contact us With years of experience in all aspects of perimeter security and related disciplines our products are used throughout the world to control access and to protect people eguipment and facilities We offer a broad range of vehicle barrier and related security Services Turnkey installations Routine barrier preventative maintenance or emergency repairs including work on non B amp B ARMR products Spare or replacement parts Custom designs or special installations Eguipment upgrades modernize your old eguipment with state of the art h
12. al times and pressures will vary in field level tests Pressure required to raise the bollard 250 psi Does not include hose loss Actual Actual Required Required Flow per Flow per Bollard Bollard gal min 4 MAINTENANCE Do not attempt repairs unless you are trained and qualified This vehicle barrier can cause equipment damage and severe injury if it is operated or maintained improperly 4 1 Introduction The B3X Bollards are designed to be largely maintenance free As with any complex electromechanical device they must be regularly inspected to ensure they are operating B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series 17 correctly A monthly visual inspection and a more thorough biannual inspection as described below are recommended Please contact B amp B ARMR Technical Service Support for assistance with inspections maintenance or repairs if needed Component damage is likely if a vehicle strikes the barrier If this occurs contact B amp B ARMR We can help you assess the damage to make sure there is no hidden damage that will compromise safety or effectiveness and help you determine which components should be replaced 4 2 Spare Parts There are few failure and wear items in the B3X design The following table shows several suggested spare parts based on wear and environmental lightening failure modes
13. d to ensure proper operation UD DD B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series 18 During the opening and closing cycles verify the barrier operates smoothly and does not bind Also verify that the barrier does not hit with excessive force when it contacts its full open or full closed positions If necessary adjust the barrier s speed Check the hydraulic pumping unit for leaks at all points Visually inspect the operation and electrical contacts Tighten electrical contacts if required Check adjust and tighten all sensors limit switches proximity switches If applicable check traffic lights and replace any burned bulbs or LEDs Check safety devices loop IR etc for proper operation and report any anomalies if applicable Lubricate all pivot points and the clevis pin Inspect the cylinder Check hoses for wear Check the operation of the control panel s Check the control panel s buttons and lights for proper operation and replace if necessary Update the operation and maintenance log OOOO0 000000 4 4 Six Month Inspections We recommend you perform the following inspections every six months Repeat the visual inspections in the monthly inspection list Inspect the hydraulic system for signs of oil leaks CAUTION The hydraulic system when in operation is under extreme pressure Verify pressure on
14. eese seen eene enne 14 2 10 Optional Pad Heater or Heater Stripe e reei ea keea tepi e nennen een eerte 15 2 11 Final Pre operation Checklist d ee ot e tede t dee Pete hal 15 3 OPERATION p 15 3 1 IntTOdWClOW sca uiu eq Ep Ee RI HP 15 3 2 Control ee GG YG 16 3 3 Operating Times EE 16 4 MAINTENANCE erento tette tette tete IL IL IAL 16 4 1 Introduction ID 16 B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series 4 2 Spare Pals ase pe e RR E e e URP PEOR IR E EE 17 4 3 Monthly Inspections s c di ee t ce e Re o Teste NYTH E ee 17 4 4 Six Month Inspections sive ui i ee d eai ded e tae Re ha rt nen 18 4 5 Annual Maintenance Inspections sees eese esee eese nee 18 5 TROUBLESHOOTING MEUS READ DD ENS MUS 18 5 1 B3X Troubleshooting Guide 5 e e to i ete a re PHP Vie een 19 WARRANTY co deve n ONE RA ARDEN URN NNI VENERANT RN RV ARS EAR VA VR 21 VE dri o 015 quU ERE 22 7 1 Equipment Maintenance Log Form eese eene tenete nene enneen tenete entere enn ene 22 1 ORIENTATION 1 1 Overview The model B3X Hydraulic Bollard system is designed to act as a vehicular deterrent for perimeter security and traffic control purposes Engineered for simple ins
15. er electrical wiring diagram matching particular product It is recommended the system be cycled 4 complete cycles prior to any vehicle or pedestrian traffic 3 OPERATION 3 1 Introduction On the automatic version of the B3X the bollards are moved to the up or protective position with a single center mounted hydraulic cylinder When the bollards are in the raised position the cylinder is maintained at the system pressure The speed of operation is determined by the amount of pressurized hydraulic fluid able to pass to the bollards in D DDDDD B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series 16 a given amount of time This can be controlled by the flow control valves which are located in the hydraulic pumping unit 3 2 Control The automatic B3X Bollard System is controlled by the flow of hydraulic fluid under pressure from the HPU to the cylinder All control components are connected to the HPU 3 3 Operating Time The operating time for the bollard system is field adjustable at the HPU by varying the hydraulic fluid flow from the HPU as required Normal operation cycles range from 6 10 seconds for both up and down Emergency fast Operation EFO is approximately 1 5 2 seconds The following table illustrates the estimated required flow rates required to operate These values are to use only for pump sizing and initial set up Actu
16. essing the directional control valve to see if problem is mechanical or electrical Q If mechanical Bollard does not raise 5 Check for binding between moving plate and frame Check connection of linkage between frame and plate Check for foreign debris Q If not 6 Check PLC input 7 Check that safeties are clear 8 Check PLC output 9 Check push button operation 1 Check power 2 Check overload protector 3 Check pressure gauge 4 Manually close the bollard by depressing the directional control valve to see if problem is mechanical or electrical Q If mechanical 5 Check for binding between moving plate and frame Check connection of linkage between frame and plate Check for foreign debris under bollard cylinder If not Check PLC input Q 6 7 Check that safeties are clear 8 9 1 Bollard does not close Check PLC output Check push button operation HPU pump will not build up pressure but is Check power B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series 20 Symptom Actions running Close pressure relief valve Motor is running backwards counter clockwise Motor should be running clockwise HPU pump will not turn on Check incoming power amp power to motor Check motor overload press start Check motor starter Check low level switch Check pre
17. is manual B amp B encourages customers to follow the safety standards of the Occupational Safety and Health Administration OSHA as well as other applicable federal state and local safety regulations and industry standards and procedures For installation outside the United States follow applicable international regional and local safety standards Engage only trained and experienced staff to install operate and maintain the equipment and ensure that all repairs are performed correctly using properly trained technicians and the correct tools and equipment Additional safety devices may be included with this barrier system o Vehicle loop detector s Safety loop o Traffic arms and lights o IR beams and Safety edges How to Contact Us B amp B ARMR works with an extensive list of value added resellers to best support our customers Our resellers offer not only our superior products but provide excellent support If you should need advanced assistance with your vehicle barrier or would like further information on any physical security applications please contact us at Corporate Tech Support B amp B ARMR 2009 Chenault Drive Suite 114 Carrollton TX 75006 USA Telephone 972 385 7899 Toll Free 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series
18. llard tube 3 Close the flow control valves located beneath the directional control valve This is done to better control the flow of fluid to the bollard 4 Pressurize the HPU system to a maximum pressure of 200 psi by using the manual hand pump 5 Manually or electrically apply an UP command to shift the valve and allow fluid pressurize the manifold 6 Slightly loosen the flow control valve until you hear a slight amount of fluid traveling through the hose Turn off HPU when visible signs of hydraulic fluid are shown at the cracked fitting Retighten the cylinder plug Ne CAUTION Heavy components and pinch points are present in this product Use extreme care due to the Bollard raising when pressure is applied and air has escaped 2 8 Typical Hydraulic Flow Diagram EFO MANIFOLD EFO FLOW L CONTROL PRESSURE VALVE SWITCH PRESSURE GAGE _____ il re f yf x yd ES B MH gt LL LE gt T J bd FLOW lt TK N CONTROL MOTOR PUMP N on A LC VALVES en ee MA SIM A Z OO i JN CAPPED T ACCUMULATOR Ea FLOW VALVE CONTROL CYLINDER TENE lt b DIRECTIONAL CONTROL VALVE y RESERVOIR 2 9 Proximity Switch Connection The proximity switch is adjusted in the factory and
19. m requirement 3 Install barrier in area that has adequate drainage Barrier s operational performance is affected when there is inadequate drainage 4 The barrier operates best when installed on a level surface Level site side to side and front to back prior to barrier installation 5 Excavate install site to accommodate a minimum concrete pad dimension shown to match the number of barriers you have purchased If site excavation can not be completed per these minimum dimensions please contact B amp B ARMR Technical Support for a custom solution to meet the site requirements 6 Installation of the lost casing is typically done prior to the installation of the bollard assembly B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series 11 OPTIONAL HEATER CABLE 4INCHES DEEP DRAIN CONDUITS Figure 2 Barrier Concrete Pad Dimensions 2 4 Positioning 1 Position the lost casings to ensure top surfaces are level with finished site grade A common technigue to ensure casings are installed correctly includes using a wooden frame or timber to suspend the casings as the concrete is added It is critical to the installation of the barrier that the lost casing is not twisted and does
20. of heavy steel components Ensure all personnel are cleared of area during operation 1 1 3 Tube Cover Plate The cover plate seals the top of the cylinder to provide a functional and aesthetic bollard This cover plate is used to access the hydraulic cylinder and other maintenance items 1 1 4 Proximity Switch Bracket This bracket positions the proximity switch in the correct location to provide a feedback signal when the bollard is in the lowered position The optional raised proximity switch is on the outside of the tube next to the fittings B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series 1 1 5 Housing Weldment The housing provides the necessary structure to hold the bollard cylinder and position it when raising and lowering 1 1 6 Collision Pins The collision pins are used as the elements to hold the bollard cylinder into the housing during impact These pins are easily removed to allow the entire bollard cylinder to be removed for maintenance and inspection 1 1 7 Cover Plate The access cover allows maintenance access to the system without physically removing the structure Access to hydraulic cylinder fittings hoses and collision pins can be made by removal of this cover CAUTION Hydraulic cylinder and hoses are under extreme pressure Use caution when working on barrier with access cover removed 1 1 8 Guide S
21. ssure switch Bollard makes noise during operation Er pA cops pe etes Check delrin guides and properly lubricated dry graphite spray Check hydraulic cylinder clevis pins for lubrication multi grade grease Hydraulic unit is excessively hot Check that the pressure relief valve is closed fully clockwise Check that the pressure switch is adjusted to shut the motor off before 1900 PSI Check for correct voltages Bollard moves too slowly Check for mechanical binds Check flow control valve Extremes cold temperatures Traffic indicator light does not change pos NA ceti Da Oa Check proper limit switch operation Check bulbs Check PLC outputs B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series APPENDIX 6 WARRANTY BBRSS warranties for a period of one 1 year FOB manufacturing facility unless otherwise specified by BBRSS in writing from defects due to faulty material or workmanship Damage due to handling during shipment and installation are not covered under warranty BBRSS assumes no responsibility for service at customer site BBRSS is in no event responsible for any labor costs under the warranty Subject to the above limitation all service parts and replacements necessary to maintain the eguipment as warranted shall be furnished by others BBRSS shall not have any liability under
22. tallation fast service and easy relocation the Model B3X is constructed of high strength steel cylindrical units guided by an offset flange assembly with precision machined anti friction surfaces The Model B3X is offered in a variety of drive solutions Automatic HPU Driven Semi automatic Manual and fixed are the standard drive options available The bollard system has been tested to Department of State specifications STD 02 01 The bollard system is designed to stop a 15 000 pound vehicle traveling at 40 mph B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series 6 Figure 1 Model B3X Bollard Frame Automatic Product Shown B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series 2 23 XWASH 98022 033 MC MASTER WASHER 1 2 1 082 X 532 X 122 1 22 XPROX FCM2 1204 1204 54 PROXIMITY SWITCH 1 21 XNUT 95615210 MC MASTER HEX NUT NYLON 12 13 1 20 XFTI G C5 OX S 90 ELBOW 8 SAE TO JIC 1 19 XFIT 8_WTX S BULKHEAD UNION 37 FLARES FLARE 1 2 1 18 XFIT 8 FNTXS CAP FEMALE 1 2 JIC 1 17 XFIT 6 P50N PARKER HANNIFIN amp P50N PLUG MALE 3 8 SAE 1 16 XCLEVIS NUT MC MASTER 948464540 HEX NUT 3 4 16UNC 1 15 XCLEVIS 14347 CLEMS MOUNT AUTO
23. to keep the bollard system working optimally Do not use the bollard if The bollard is flooded or underwater B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series 10 The temperature is below 32 F unless the bollards were installed with concrete heaters and the HPU is equipped with an optional hydraulic fluid heater The bollard is covered by excessive snow sand or dirt 2 3 Site Preparation The Bollard s performance can be influenced by the surrounding soil conditions and grade It is expected that the minimum soil compression force is 1600 PSF in and around the installation area Please consult with B amp B ARMR Technical Support if there are questions in regards to the installation site conditions The following lists some recommendations related to site choice and preparation 1 The B3X barrier is powered by hydraulic pressure from a remotely located Hydraulic Pumping Unit HPU It is critical that the HPU and the B3X barrier be within proximity to ensure any pressure drop in the hydraulic lines is minimal Consult B amp B ARMR Technical Support if HPU location is further than 30 feet from barrier 2 Soil compressive strength under barrier shall be a minimum of 1600 PSF Compact and add gravel where necessary to ensure solid soil base Consult B amp B ARMR Technical Support if soil compressive strength does not meet this minimu
24. trip The acetyl Delrin guide strips ensure the bollard cylinder can move freely with minimum maintenance required 1 1 9 Up Line Hose This hydraulic hose allows hydraulic fluid to be pressurized in the cylinder to raise or lower the bollard cylinder 1 1 10 Item 14 Proximity Cable The proximity cable connects the proximity switch to the electrical system 1 1 11 Item 22 Proximity Switch The proximity switch is used to provide an electrical signal back to the HPU to signify the bollard is in the lowered position An optional proximity switched for the fully raised position is available 1 1 12 Options The B3X Bollard System is available with a broad array of options and field installed kits Consult your ordering documentation to determine whether your system has the optional equipment Concrete Heater Kit This optional kit includes the necessary components to add field installed heat trace cables around the support frame prior to installation This is highly recommended for areas where ice or snow may inhibit the performance of the barrier B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series A traffic control gate arm to warn the vehicle operator This gate arm is positioned on the attack side of the barrier and does not open to allow traffic until the barrier is fully lowered stowed and the gate lowers to block traffic
25. ydraulics and control systems Ancillary security eguipment such as security guard enclosures card readers security lighting and many other security related products Technical support via telephone and possible on site support with advanced scheduling D O OOO DD Safety CAUTION RISK OF ELECTRIC SHOCK DO NOT OPEN CAUTION TO REDUCE THE RISK OF ELECTRIC SHOCK DO NOT REMOVE COVER OR BACK NO USER SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED SERVICE PERSONNEL B amp B ARMR A Division of B amp B Roadway and Security Solutions 0B30 9001 Revision E2 Installation and Operations Manual Model B3X Series SYMBOL MEANING The lightning flash with arrowhead symbol within an eguilateral triangle is intended to alert the user to the presence of non insulated dangerous voltage within the product s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance servicing instruction in the literature accompanying the product B amp B ARMR does not assume responsibility for injury to persons or property during installation operation or maintenance As the user you are responsible for correct and safe installation operation and maintenance of this equipment Users must follow the specific instructions and safety precautions located in th
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