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Operation Manual

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1. ro h 1 AT AZA5 Ad analog input value I I I I I L 97 b Operation for displaying H Function Block The displayed values can be modified 98 Main Menu Screen LCD displays 4 lines Main Menu selection 1 When iSmart is under STOP mode the main selection displays gt FBD PARAMETER RUN CLEAR PROG WRITE READ SET Similar to RTC SET gt Ladder Edit Mode ANALOG SET PASSWORD LANGUAGE INITIAL 99 2 When iSmart is under RUN mode the main selection displays gt FBD PARAMETER STOP WRITE RTC SET gt WRITE Example Procedure 1 1 Original Screen Procedure 1 3 Press T twice 10r Procedure 1 5 Press J for 6 times Press T V to modify to 9 Procedure 1 6 Press OK Confirm coil M09 The cursor auto move to input terminal Enter BO1 Screen 102 2 Nr Input terminal Screen sois da gt O Input teminal 3 NOP Next output Coll Now Press 1 Move the cursor amp lt lt lt next output screen 240 id is Bxx Press lt to enter Bxx Screen 1 Back to Main Menu Example Following step 1 7 103 Enter B02 screen 3 Edit Screen for Bn input terminal 4 Block Code Auto distribute 7 Di i OA am s the first icis En qad 5 unused code Parameter setting 5 Next Output Terminal Now pre
2. Bod de Iuz mode 4 Cur Values 0 Pre Value 1000 138 iSmart Operation Manual Second Edition Lor Maa IX Smar Am IMO Precision Controls IMO Jeambrun Automation SAS IMO Italia 1000 North Circular Road Avenue du Mistral Viale A Staples Corner ZI Athelia IV Volta 127 a London NW2 7JP 13705 La Ciotat Cedex 50131 Firenze United Kingdom France Itaia T 44 0 20 84526444 T 04 42 83 82 00 T 800 783281 F 44 0 20 8450 2274 F 04 42 83 82 75 F 800 783282 www imopc com www imopc fr www imopc it 139
3. nani 05 50 06 7 CONNECTOR a E ki l To uninstall repeat the process in reverse First loosen the expansion screw then press expansion button to disconnect the module and the master Finally loosen the master screw to uninstall the master 4 3 DIN Rail Installation Z x be A JI alin Installing on DIN Rail To install Press the slots on the back of the iSmart and expansion module plug connector onto the rail until the plastic clamps hold the rails in place Then connect the expansion module and connector with the Master press the PRESS BUTTON simultaneously 3 LM MEW TOR Dc 246 pul 2x DOR JAR O 10i To uninstall Press the expansion button and pull off the clamp pull the iSmart upward till the unit free from the rail It is recommended to apply clamp to hold the iSmart in place do 06500000 0086 zs Bounting Clamp Din Rail ee ye ler 14 Chapter 5 Wiring 5 1 Precaution for Wiring e The I O signal wire should not be routed with the power wire or placed in the same tray e Use 0 75 3 5mm cable as the external wire e Apply 4 6kgf cm torques to tighten the lock screws 5 2 10 12 points Variant Power Supply and Input Terminal AC 100 240V AC DC 24V DC 6 5 3 20 points Variant Power Supply and Input Terminal AC 100 240V AC DC 24V DC Cwith An
4. Operation Manual Second Edition IMO Precision Controls Ltd Safety Precaution Precautions for Installation A gt gt Never install the product in the environment beyond the one specified in the brochure and user manual such as high temperature humidity dust erosive gas vibration impact condition resulting in the risk of inductive electricity fire and error operation Please comply with the installation instruction in the user manual to avoid damage or operation error Pay close attention to avoid cable or conductor parts falling into the Smart to prevent fire or electrical fault Precautions for Wiring P P P Connect Class 3 grounding in accordance with the local Electricity Engineering Regulations Apply the rated power supply and specified cables Incorrect power supply could result in damage to the unit The wiring shall be carried out by the certified electrician pursuant to the provisions set forth in the local Electricity Engineering Regulations Precautions for Operation P P P P When the power is on never contact the terminal to avoid short circuit It is recommended to add safety protection such as an emergency stop and external protection to prevent the Smart from electrical damage Run the iSmart after safety confirmation Error operation will result in mechanical damage Please pay attention to the power linkage procedure Wrong process flow would lead to mechanical damage
5. Step 2 22C Press T Move the cursor to 2 to repeat the above step Select T1 TF C1 CF A1 A4 Step 2 22D eE i column Press OK Save the present data Procedure 2 23 o 1213 1415 161748 Column Press 1 Line 1 r 7 2 BA Move the cursor to position 4 to 3 3 3 3 3 FTI L Procedure 1 161718 Column Press SEL Simultaneously Q Last Function Block Procedure 14 5 16 718 Column Press SEL V Simultaneously Delete Function Block Procedure Press SEL DEL Simultaneously ESC Cancel OK Execute Te Back to Main Menu 1415 161718 i Column Press ESC CLEAR PROG Change Function Block Category Step 1 Press SEL 3 RUN or STOP 1 RUN Mode 2 STOP Mode STOP PROG BYES NO Execute the instruction then back to main menu Tr 4 Other Menu Items 1 CLEAR PROGRAM Clear RAM EEPROM and Password at the same time 2 WRITE save the program RAM to the SMT PM04 program spare cartridge WRITE YES SNO 3 READ read the program from the SMT PM04 program spare cartridge to Smart RAM READ YES SNO I 3 Now Press Execute the instruction then back to main menu Back to main menu 4 SET svstem setting ID setting 00 99 Remote 1 0 Mode N none M Master SiS lave Back light mode 4 always light x light for 5s after pressed M non Volatile Volatile x
6. 0 99 99S a ODG Counter on target value 000000 999999 Counter off target value 000000 999999 Code of Counter C1 CF Total 15Group 24 OFF ON OFF Note As show in the diagram the output will be delayed for one interval Timer Timer Mode 1 7 ae Timer Unit 1 0 00 99 99s 2 0 0 999 9s 3 0 9999s 4 0 9999m O Use I 1 gF to reset the timer value ON timer value is reset to Zero and O OFF timer continues to timing Timer present value Code of timer T1 TF total 15Group Note e The setting value of the timer can be a constant the present value of a timer counter odi or analog input A1 A4 e For I 1 gF input terminal Il IC Il 112 Output terminal Q1 Q8 Expansion Input terminal X1 XC X1 X12 Expansion output terminal Y1I YF Y1 Y12 Counter C1 CF C1 C15 e Timer T1 TF T1 T15 e RTC Comparator R1 RF R1 R15 6 Analog Comparator G1 GF G1 G15 Auxiliary terminal MI MF Ml MI5 e The upper case I1 is Contact a while the lower 11 case is Contact b 1 Timer Mode I ON Delay A mode 3 Enable Reset Relay 4 E x et Pd Present Value 0 Timer Starts Operating resent value Timing enable Relay OFF ON DEF 6 G Time up TI TF OFF ON OFF OutputTerminal Timer Target Value Example 6 Input under Ladder Program uc dM CE M CE When Il OH the fi
7. 240V Input power ensure that it complies DC 10V 26 4V with specification Check the output voltage Below 250VAC Output power to ensure that it complies Below 30VDC with specification The iSMART is firmly Installation No loose bolts fixed Check for loose screws on No loose screws the terminal lock 12 2 Trouble Shooting When there is no display but the operation is normal a possible LCD failure has occurred Consult IMO for help If there is no display and no action after confirmation of Power Supply consult the IMO for help 115 Chapter 13 Technical Specification 13 1 General Specification Environment Operation humidity 20 90 RH no frost Environmental gas No corrosive gas exists HEN IEC60068 2 6 standard Vibration resistance 0 075mm amplitude 1 0g acceleration IEC60068 2 27 standard Impact resistance 15g peak 11ms duration Contact 44KV air discharge 8KV cro msn class B Installation Mail Structure Fixing method Direct or Din rail 35mm installation Size Sizeofoable cable AWG 12 3 5mm 116 13 2 I O System Specification Power Supply Module DC 12V AC 100 240V DC 12V DC 24V AC 100 240V DC 24V Optional Devices PM05 Spare Program Cartridge Computer Edition Software 13 3 Dimension Diagram 10 12 points s Dire HAUTE LET E I 116 00 Crus ET S 3 9 wj 20 points 117 ni
8. 247 000 0 M1 005 u i4 is qi T1 134 i3 Mz M3 28 08 OR al al D 1 FBD al Tol 104 Eli 107 EOS mode Cur Valusl Pre Valwel IDZ Tos Elz 135 5 Counting Control for Packing Machine 5 Requirement for packaging machine 1 The packing cycle begins counting the finished products in the assembly line when the count value reaches 12 it continues the packing operation which takes 5 seconds After completion it begins a new cycle 2 It simultaneous counts the finished packs of product 3 In case of power failure the count remains unchanged Analysis 1 A sensor is used to produce the pulse signal when the sensor detects the arrival of a product A counter generates an output when the count value reaches 12 a timer is used having a delay of five seconds 2 The counter will be operated in mode 3 or mode 4 in an effort to keep the accurate counting even in case of power failure Devices Applied Il counting sensor S 1 reset the counting value to zero MCI packing 136 Wiring Diagram and Program using iSmart applied for Packing Machine AC N 137 Ladder 11 ci 001 51 cl M1 002 141 TI 003 de TI ol 004 Li 005 E FUNCTION 3 4 4 M34 0000 M34 0000 24 000 0 00i cl 0100 C2 005 0 FTI M1 I2 I3 FBD MCI qul BOL HOL mode 4 Cur UValuel 0 0 BOI Pre Valuel 5 0 Pre Value 12
9. A 1 Confirm the data and automatically save the cursor moves to next input position 2 When the cursor is on Column 8 Press the button to automatically enter the function block and set the parameters such as T C meti Operation Example 56 Enter LADDER Edition Procedure 2 Press SEL When cursor located at character or digital press the button to show Il Procedure 3 Press T twice Press SEL TY and the digital cursor located will Press SEL start end modifying parameter 14 5 61718 Column LADDER FUN BLOCK RUN CLEAR PR OG Column E Column E ZEN Column E 1213 14 5 161718 Column I L Ld 57 2 Press SEL gt the cursor located in digital Procedure 6 Press T for 3 times Press SEL L the digital the cursor located will Press SEL lt gt to move the cursor to the position Required revision Procedure 7 Press OK Move the cursor to character in column 3 move the cursor to the link location in column 2 58 idi 5 161748 16 7 8 i Column i Column Repeat the step1 7 and input M1 I3 Instruction to column 3 5 Procedure 8 1213 14 15 161718 i Column Press OK in Column 5 Lineljq 4 M I I 3 move the cursor to the character in column 8 Procedure 9 Press SEL when the cursor
10. Non Volatile Expansion I O Points 0 3 Siren setting when is not available to Expansion I O Points G Yes x No L I 74 Now Press Press SEL and Move the cursor for ID SET item Press SEL 1 ID SET 00 99 I O NUMBER 0 3 and T 2 REMOTE O NOMSSSN 3 BACK LIGHT C KEEP x gt V 4 M KEEP I O ALARM Wexx 1 Cancel the setting when pressed SEL 2 Back to Main Menu Note DWhen DATALINK is selected ID setting range is 1 8 which should be continuous ID 1 default as Master ID 2 8 default as Slave 2 When REMOTE I O is selected the distribution of the remote I O is as follows Remote Input X1 X12 Remote Output YI Y gt 5 RTC Setting MO HH MM Now Press SEL Begin to input parameters Press SEL Move the Cursor gt 1 YY 00 99 NN 01 12 DD 01 31 2 MO0STUSWESTHOSFRSSASSUSMO 3 HH 00 23 or MM 00 59 Save the Input Data 1 Cancel the Input Data when press SEL 2 Back to Main Menu SEL then T d us 6 ANALOG SETTING AI GAIN 010 OFFSET 00 A2 GAIN 010 OFFSET 00 Now Press fl 1 Move downward the Cursor 2 Switch the setting screen from Al A2 to A3 A4 SEL Begin to input parameters Press SEL Move the Cursor DEL 1 GAIN 000 999 TY 2 OFFSET 50 50 1 Cancel the Input Data when press SEL 2 Back to Main Menu 7 SETTING PASSWORD PASSWORD PASSWO
11. present value Timer starts operating present value Timing enable relay Time up Output terminal TI TF enable reset relay t target value set in timer 7 Timer Mode 7 FLASH C Mode Note This Mode will series connect two timers t1 and t2 In addition add PTn where n 1 Doi E but Tn 1 Timer can not be used for other functions sample I1 PTI t1 TI Target value t2 T2 Target value enable reset relay Cadenza present value p starts operating Jd present value timing enable relay tli t Timer up output terminal TI IF tl target value set m the first timer tz target value set in the second timer 29 RTC Instruction Weekly Mode 1 m 2 Description et RTC Hour OFF et RTC Minute OFF Code of RTC RI RF Total 15Group Description for Week Code Monday Sunday MO TU WE TH FR SA SU Year Month Day Mode 30 O YO O Display RTC Present time Year Month Day 6 6 Setting RTC Day OFF RIC Code R1 RE total 15 group 1 RTC Mode 1 Example 1 Week Monday Tuesday Wednesday a Friday Saturday Sunday Time 8 00 17 00 8 00 17 00 8 00 17 00 8 00 17 00 ENABLE Rn Output Ria Note If ENABLE fails output is OFF Week Monday Tuesday Wednesday ta Friday Saturday Sunday Time 8 00 17 00 8 00 17 00 8 00 17 00 8 00 17 00 ENABLE Rn Output Example 2 Week Mond
12. content after press SEL 2 Back to edit screen 1 for coil 7 SHIFT setting screen 2 setting Type 3 More Humber 107 Now press SEL then modify the output type QEY Q modify the move coil number 1 8 save the modified content after press SEL 1 Cancel the modified content after press SEL 2 Back to edit screen 1 for coil 2 PARAMETER of Main Menu 1 Auto Display the first Function Block 2 Display Type of Function Block Present Value displayed when Running display the previous next Function Block Parameter move the cursor l move the cursor from to 2 move the cursor from to SEL then modify the setting value T wi modify the time unit 0 01s lt 0 1s lt gt 1s lt 1 min Save the modified data after press SEL 1 Cancel the modified data after press SEL 2 Back to Main Menu 108 Chapter 9 System Design 9 1 Procedure for system design System Design Operation Flow Planning Relay distribution Confirmation of Program Design Individual Device Operation Connecting I O Input Program System with SMT Modify Program Detecting Error Final Operation 4109 9 2 Consideration for System Design The iSmart differs fundamentally from the traditional Relay in control circuit iSmart is periodical loop controlled circuit series controlled circuit while Relay is parallel controlled circuit Consequently if failure
13. il 118 Appendix Application Illustration 1 Lighting Control for Staircase 1 1 Requirement for Staircase Lighting e When someone goes up or down stairs the lighting system shall be energized to provide sufficient luminance e After the person passes the staircase the lighting system shall be turned off in five minutes either automatically or manually 1 2 Traditional Lighting Control There are two traditional controls available e Apply pulse relay e Apply automatic timer to control the lighting system on the staircase Conventional Ditnbuton Box Distribution Box ul LF Switch B ZF Switch O AF Switch Components Applied Switches Auto lighting system or pulse relay for staircase Applying the pulse relay as controller for staircase lighting system e The lighting is on as long as any switch 1s turned on e Press any switch again to turn off the lighting system Shortcoming It is a frequent action for the person to forget to turnoff the light at most cases 119 Auto lighting control system for the staircase e The light is on whenever the switch is turned on e Lighting system shall be turned off in a few minutes automatically or manually Shortcoming The user has no way to reset the turn off time 1 3 Apply iSmart in Lighting System Devices Applied e OI Lamp HI e No terminal Switch BI e I2 Noterminal Infrared sensor for climbing Wiring Diagram for Lighting Syst
14. 0 1 Shift code 2 Shift type 3 Shift number Example 2 2 Shift ouput range Q1 05 Cw l 1 2 J 4 5 8 7 shift input HH UU UELUT Note When an enable input is used Q1 ON Q2 Q4 will be OFF until the first shift input raise edge Q2 ON QI and Q3 Q5 OFF The next output coil will be on when meeting each rising edge and others are OFF 81 8 2 Edit Block 2 Logic Type 3 Logie Block Code e cU x 4 ND I i P m Call Cal 7 Input Ternimal N O P 1 A a L ki i i r et B EB 05 Connect with Hext Function Block FBD LADDER 101 And 102 And 103 Note The input terminal is NOP which is equivalent to H1 82 2 AND EDGE Logic Diagram FBD LADDER 101 102 103 AREA 1014 AND I 0 24 NL ba y y I 0 3 t 101 And I02 And I03 And D Note The input terminal is NOP which is equivalent to Hi 3 NAND Logic Diagram FBD LADDER 101 IO1 J4NAND Br Pr 102 1024 FB y y H I 0 3 lt 103 NM Not 101 And 02 And 103 Note The input terminal is NOP which is equivalent to H1 83 4 NAND EDGE Logic Diagram FBD IO01HNAND 1024 I031 UL En y y l Not 101 And 102 And 103 And d Note The input terminal is NOP which 1s equivalent to Lo 5 OR Logic Diagram FBD 101 or 102 or 103 Note The input terminal is NOP
15. 11 1 Pre Trial run Confirmation 11 2 Trail Run Procedure Chapter 12 Maintenance and Inspection 12 1 Periodic maintenance 12 2 Trouble Shooting Chapter 13 Specification 13 1 General Specification 13 2 Input and output Specification 13 3 Profile Dimension Appendix Application Example Chapter 1 General The Smart is a tiny smart PLC having upto 44 I O points and using either a ladder graphical or FBD program and applicable to the small scale automated systems iSmart can have upto 3 expansion modules of 4 inputs amp 4 outputs The power and flexibility of the Smart allows the user to automate smaller processes saving time and cost The special features of the iSmart are presented below Complete product range 1 Main Module Dimensions a 10 12 point variant 72 x 90 x 57 3 mm b 20 point variant 126 x 90 x57 3 mm 2 Expansion Module Dimensions a Max 3 units 38x90x57 3 mm 3 Real Time Clock 4 Analog inputs DC supply models 5 Models with or without Display and Keypad Selective input and output 1 Input a 85 264Vac b 21 6 26 4Vdc 24Vdc supply c 10 4 14 4Vdc 12Vdc supply 5 2 Output Relay or Transistor Easy to program and to operate 1 Built in 12 x 4 LCD display and 8 keys for inputting ladder program 2 PC configuration software compatible with Windows 95 98 ME NT 2000 XP 3 PDA configuration software HP iPAC 4 Seven languages English French Spani
16. 5 B B gt iweBek i i TimerModel 6 1 1 Po o C meme 1 2 DO comemos TIT rr bar op o doro Mode 1 3 ui on ar opo odo pore Mode 1 5 sample for calculate the memory in using When the FBD program contains 2 AND 1 OR Logic Block 2 Timers Mode 1 1 Counter Mode 7 RTC comparator Mode 1 Function Block the total Diagram Blocks used are 2 1 2 1 1 7 and the remained 1s 99 7 92 The timer used 1s 2 2 4 and the remained is 15 4 11 The counter used is 1 and the remained is 15 1 14 The RTC comparator used is 1 and the remained is 15 1 14 The analog comparator is unused so the usable are 15 8 5 FBD Edit Method the origin screen when the power is on QN RTC WE Wednesday 00 24 009 24 Now Press ESC Back to Main Menu x Display the state of the other relays Expansion X YOM amp NSA e Original Screen ane Press for 3s H function content will be displayed except the Mode 2 is selected in HMI Sample a operation for displaying the state of other relay joe 2 ua FUR a IL TUER MU T QD E m P PR Tt ate EN RR ETE DER ep ER ET VO Oa Expansion Input State Expansion Output State IM ox T ALA B C Expansion Module State Year Month Day Bre 03 10 04 NotLinked 2003 10 04 96 M Display State Relay Code Code 2 3 4 5 6 7 8 9 4 UT FM Relay N Display State Analog input
17. 7 2 Function of Basic Instruction Function D d Instruction l I1 D QI OFF ON OFF OFF ON OFF One complete scan period OFF ON OFF Q1 e 3 mA il d x OFF ON OFF pd ON OFF ON 1 OFF ON OFF One complete scan period l OFF ON O NORMAL output Il Q1 SET A output l A QI x OFF ON OFF OFF ON RESET y output Il QI Il OFF ON OFF Q ON OFF _ 19 P output il PQ1 ee E OFF OFF lonlorr loNlorr I I is adverse to I1 in phase i L LI LP Lr 7 3 Application Instruction General Counter eo Counting Mode 1 6 Use Il gF to set counting up or counting down 5 O OFF counting up 0 1 2 3 4 ON counting down 3 2 1 0 Use Il gF to RESET the counting value ON the counter reset to zero and OFF OFF the counter continues to count Present Counting Value range 0 999999 Target Setting Value range 0 999999 Note Code of the counter C1 CF total 15 groups e The setting value of the counter can be a constant present value of a timer counter or analog input Al A4 e For I1 gF Input terminal Il IC 11 112 e Output terminal Q1 Q8 e Expansion Input Terminal X1 XC X1 X12 e Expansion Output Terminal Y1 YF Y 1 Y 12 e Counter C1 CF C1 C15 Timer T1 TF T1 T15 e RIC Comparator RI RF R1 R15 e Analog Comparator G1 GF G1 G15 e Auxiliary Te
18. E 1 19 29 20 20 21 21 201 201 19 191 181 181191191201 01010101 Input Count Pulse CL l ibid ii ii ii ii UFF ON UFF ON OFF ON UFF ON UFF ON UFF Note 199 In this Mode the counter present value can be greater than 20 unlike the Mode 1 in which the value is locked at 20 If a reset is available the present value will reset to 0 regardless of the counting direction 6 Counter Mode 6 is similar to counter Mode 5 except that Mode 5 can store the recorded value after the power 1s cut off and continue counting when the power is restored 20 EE S A eee N L Sa A A SE E GR EON SSW AT NS DA EN SS ER Hode18285 01 11 11 21 21 3 i T 2 2 3 SA T TT T T T T T T P T 6E Lob T T T TT T T 1 AA 4111919161 el The DC power supply variant has two 1 KHz High speed input terminals I1 and I2 Two modes of high speed counting function are available 1 Counter Mode 7 o P 9 Lg Counting mode 7 high speed counting High speed counting input terminal only I1 I2 O available Use Il gF to reset counting value ON counter is reset to zero and OFF O OFF counter continues to count Counter present value 0 999999 Counter target value 0 999999 Code of Counter C1 CF Total 15Groups i935 2 Counter mode 8 D Symbol Description Counting Mode 8 Frequency Comparison o High speed counting input terminal only Il 6 I2 available Counting interval time
19. FLASH A Mode Bx x Enable Input gt En 4 JUL ras Timing Parameter P a r 6 Timer mode 6 FLASH B Mode 7 Timer mode 7 FLASH C Mode Bx x m je Enable Input gt En 4 ILU L Ma y y Timing Parameter gt P a r 12 RTC Comparator Function Block 1 RTC Mode 1 Daily Enable Input gt JEn D JUL bass RTC Parameter gt lPar L DD 91 2 RTC Mode Continuous Enable Input gt E n ik FBy RTC Parameter gt IP ar WW 4 3 RTC Mode 3 Year Month Day Enable Input gt E n 5 FBy RTC Parameter gt IP a r MD Analog comparator Function Bloc 1 Analog Comparison Mode I Enable Input Analog Input Analog Input Ay o4fSAx By Reference Re fLAy R 2 Analog Comparison Mode 2 Enable Input Analog Input Analog Input Reference 92 3 Analog Comparison Mode 3 Enable Input Analog Input Analog Input Reference 4 Analog Comparison Mode 4 Enable Input gt En Analog Input gt Ax 4Ref 2Ax FByy Reference gt IR e f L d 5 Analog Comparison Mode 5 Enable Input gt IF n T Analog Input gt Ax Ref sAx FByy Reference gt R e f d 93 8 4 FBD Block Resource Under FBD edition mode the logic block and function block shared the system memory The total memory and shared memory is showed below Block Comparator Comparator O amemo 9 i 1
20. I the H Function will not be displayed Example a Display other relay operation 48 SEL SEL T SEL EL SEL un 49 D Expansion display State 50 77777 I Expansion output State B ox Ui ee 2 A B C El Expansion Module State Year Month day B linked 03 10 04 Not Linked 2003 10 04 2 M Display Status code of Relay a rem a a ee To 1 2 3 4 5 6 TT D Ce mmm Ea gt gt mmm m ka i O E MEE ee Ja I LI Relay State mE OFF 5 3 T Display State 4 C Display State 4567 89 A B C PET e 25 bos B R Display State 12 3 4 5 6 7 6 9 A BEC ENT 4 i G M 7 Analog Input Value b Operation to Display H Function 252 Press SEL for 3s If the target value is displayed it can be modified _ 53 Main Menu LCD displays 4 line Main Menu 1 The Main Menu as iSmart under STOP Mode gt LADDER FUN BLOCK RUN CLEAR PROG gt i Clear the user program and the password WRITE gt i Save user program to PM04 READ gt Read user Program from PM04 ET 1 RTC SET ANALOG SET PASSWORD LANGUAGE gt Select the language DET gt initially set Edit method _ 54 2 The Main Menu as iSmart under RUN Mode gt LADDER FUN BLOCK STOP WRITE RTC SE
21. RD V 0008 Now Press 1 Begin to input numeral 2 When the password is ON it will not display 0000 but Press SEL Move the cursor gt Press SEL 15 Xp OK o Save the input data not 0000 as the PASSWORD Is ON 1 Cancel the Input Data when press SEL 2 Back to Main Menu 76 8 LANGUAGE Selection ENGLISH FRANCAIS ESPANOL ITALIANO DEUTSCH PORTVGVES SIMPLIFIED CHINESE v V V V V v v 3 Now Press Vertically move the Cursor Select the language the cursor located ESC Back to Main Menu Example gt ENGLISH Vv FRANCAIS ESPANOL ITALIANO ENGLISH vV FRANCAIS ESPA OL ITALIANO ENGLISH FRANCAIS y ESPA OL ITALIANO TT 8 INITIAL INITIAL B LADDER FBD Now Press Vertically move the Cursor Select the language the cursor located Back to Main Menu IS Chapter 8 FBD Block Description 8 Coil Block Diagram 10110003 Output X01 X0C 12 0090 Q01 Q08 8 Y01 YOC 12 M01 MOF 15 NO1 NOF 15 CG H01 HOF 15 mic S01 1 KUN L01 L08 8 BO B01 B99 99 79 2 PWM Function Block Description Enable input 11 22 33 LI 3 SHIFT Function Block Description Input terminal description Enable input Shift input gt Setting parameter description SHIFT code Total 1 group Setting output type Q Y Setting output shift number 1 8 D REN p NEN 8
22. T WRITE PASSWORD LANGUAGE Press the Button Move the Cursor to select Main Menu Confirm the selected Function ESC Skip to Initial Screen e iSmart can be modified edited cleared and read user program only when it is under STOP Mode e As the program is modified iSmart will automatically backup it to EEPROM not PM04 55 1 Main Menu LADDER o 213 415 16 7 8 Column E Character Position Digital Position Press the Button SEL Ix gt ix gt 3 space gt Ix only for digital and character position of 1 3 5 column 2 Qx 7 space gt Qx only for digital and character position of 8 column 3 7 gt space gt T all available but the 2 4 6 column of the first line L L x Digital 1 F SEL T 1 1 F When the cursor locates the digital position the range of digital is restricted by the relay type 21S XoQoYoMobDboTocoRoGoel When the cursor located at 1 3 5 Column 3 QSYSMSTSCSRSGSHSLSPS Q When the cursor located at 8 Column 4 SA O V SPs When the cursor located at 7 Column and the 8 Column is set as Q Y M 5 lt P e When the cursor located at 7 Column and the 8 Column is set as T SEL Confirm the input data and move the cursor T y Vertically move the cursor gt Horizontally move the cursor DEL Delete an instruction T1 Un C Cancel the Instruction or action under Edition 2 Back to Main Menu after query the program O
23. TF C1 CF O step 2 5A 1415 16 7 8 column press OK Save the present data D Procedure 2 7 Press T Procedure 2 8 Press SEL begin to edit data 2 Procedure 2 9 111213 14 5 161718 1 Column 7 LII 67 Press Procedure 2 14 Press OK save input data Procedure 2 15 Press J for 3 times this step leads to editing the action relay Procedure 2 16 Press SEL Begin to modify Procedure 2 17 Press T for 4 times Press SEL Py to change I to M Procedure 2 18 Press gt Press SEL gt to move the cursor to digital location 69 161718 161718 Column i Column Q Procedure 2 19 Press T for 3 times Press SEL T P to change 6 1 9 to 4 2 Procedure 2 20 Press OK save the input data D Procedure 2 21 Press T Move the cursor to preset action value area to repeat the step 2 1 Procedure 2 22 Press T Move the cursor to position 2 to repeat the 2 8 step 2 22A Press T Move the cursor to 2 or repeat the next step Select Al A4 70 445 1415 16 7 8 161718 161718 61718 Column Column Column i Column column Step 2 22B il ES 4 5 16 7 8 column Press SEL Move the cursor to 2 to repeat the above step Select A2 T1 C1 A1
24. Time 8 00 17 00 8 00 17 00 8 00 17 00 8 00 17 00 8 00 17 00 ENABLE Rn Output Example 4 Week Monday Tuesday Friday Saturday Sunday Time 8 00 17 00 8 00 17 00 8 00 17 00 8 00 17 00 8 00 17 00 ENABLE Rn Output 2364 Example 5 Week Monday Tuesday dae cde Friday Saturday sunday Time 8 00 17 00 8 00 17 00 8 00 17 00 8 00 17 00 8 00 17 00 ENABLE Rn Output Example 6 Week Monday Tuesday m Friday Saturday Sunday Time 8 00 17 00 8 00 17 00 8 00 17 00 8 00 17 00 8 00 17 00 maus O E 31 1 3 Rn Output 3 RIC Mode 3 Example 1 09 3 _ zi lt 03 05 23 D 0 04 12 22 Vear Month 2000 01 01 da 2003 05 23 du num 2004 12 22 de 2099 1230 Day Time 0 00 0 00 0 00 0 00 ENABLE Rn Output Note If ENABLE is fails the output 1s OFF Year Month Day 2000 01 01 CS 2003 05 23 i dii 2004 12 22 A 2099 1230 Time 0 00 0 00 0 00 0 00 ENABLE Rn Output Example 2 oa 3 E Q 0 Year Month Day 2000 01 01 p 2003 05 23 TET 2004 12 22 T 2099 12 30 Time 0 00 0 00 0 00 0 00 ENABLE Rn Output Example 3 BR o 3 03 05 23 Q 03 05 23 Year Month Day 2000 01 01 2003 05 23 s 2004 12 22 bes 2099 12 30 Time 0 00 0 00 0 00 0 00 ENABLE Rn Output Analog Comparator a Symbol Description Analog Comparison Mode 1 5 Ax a
25. alog Voltage Input Data Link or Remote I O Link la 39 3 1806 0000 506 1914 IBIC A 3 OQOOOCOOOOO 19 J 1810 A 3 OO 000 15 It is imperative to provide an external surge absorber and fuse to protect the power supply and output circuit 1 2 3 4 5 6 7 Surge absorber 400V AC Fuse 2A Surge absorber 36V DC Fuse 2A AC output Fuse or short circuit Protective Device DC output Fuse Common terminal for analog voltage input should be connected with the same groundterminal of DC power supply The power supply and the input shall share the same power source In accordance to EIA RS 485 standard Data Link can connect a Maximum of 8 modules ID 1 8 REMOTE I O can only connect 2 modules MASTER amp SLAVE 5 4 Relay Life Life Expectancy Operation x 10 Contact Current 41 Note 1 The values illustrated in the above graph are standard The service life of the relay will be adversely affected by high ambient temperature Note 2 When the current is kept less than 2A the service life of the relay is about 100 000 operations 16 Chapter 6 Operation Flow 6 1 After Power Supply Connection 1 Initialisation of Data Memory After the power supply is connected initial data will appear in the data memory Before the completion of the first scan cycle the input relay will update the execution data in accordance wi
26. ay Tuesday Wednesday Friday Saturday Sunday Time 8 00 17 00 8 00 17 00 8 00 17 00 8 00 ENABLE Rn Output Example 3 Week Monday Tuesday Friday Saturday Sunday Time 8 00 17 00 8 00 17 00 8 00 17 00 8 00 17 00 8 00 17 00 ENABLE Example 4 Week Monday Tuesday e se Friday Saturday Sunday Time 8 00 17 00 8 00 17 00 8 00 17 00 8 00 17 00 8 00 17 00 ENABLE Rn Output Example 5 9 17 00 Week Monday Tuesday ib das Friday Saturday Sunday Time 8 00 17 00 8 00 17 00 8 00 17 00 8 00 17 00 8 00 17 00 ENABLE Rn Output Example 6 Week Monday Tuesday TS Friday Saturday Sunday Time 8 00 17 00 8 00 17 00 8 00 17 00 8 00 17 00 d 17 00 ENABLE Rn Output 2 RTC Mode 2 Example 1 23245 Sunday Saturday Friday Tuesday Monday Week 17 00 8 00 17 00 8 00 17 00 8 00 8 00 17 00 8 00 17 00 Time ENABLE Rn Output Note When ENABLE is unavailable the output is OFF Sunday Saturday Friday Monday Tuesday Week 17 00 8 00 17 00 8 00 17 00 8 00 8 00 17 00 17 00 8 00 Time ENABLE Rn Output Example 2 Sunday Saturday Friday Tuesday Monday Week 17 00 8 00 17 00 8 00 17 00 8 00 8 00 17 00 8 00 17 00 Time ENABLE Rn Output Example 3 235 Week Monday Tuesday m Friday Saturday Sunday
27. body is susceptible to generate static electricity Never touch the iSmart with hands to avoid static damage to the unit qa 5 Cleanness Use the clean and dry cloth to wipe the surface of the iSmart Never clean the iSmart with water or volatile solvents to prevent structure deformation and discoloration 6 Storage The time memory of iSmart RTC applies super capacity which is susceptible to high temperature and humidity The Smart RTC should be kept away from such conditions 7 Over current Protection The iSmart does not incorporate a protective fuse at the output terminals To avoid the short circuit on the load side use of a fuse between each output terminals and load is recomended Chapter 3 System Configuration 3 1 Basic System Configuration BE T TELE iSmart 10 points Expansion variant Blind variant iSmart expand 8points SMT EA R10 SMT BA R10 SMT MA R8 SMT ED R12 SMT BD R12 SMT MD R8 SMT ED T12 SMT BD T12 SMT MD T8 iSmart 20 points Blind variant High Speed variant SMT BA R20 SMT CD R20 e e ER dd uS Ge ic Gpl SMT BD R20 SMT CD T20 SMT BD T20 Expansion variant SMT EA R20 SMT ED R20 SMT ED T20 SMT PC03 Cable L Client software 10 3 2 Configuration for computer Connection and Spare Program Cartridge 1 Link the computer and iSmart with SMT PC03 Through the SMT CONFIURATOR software the computer is ready to read and write the p
28. controlled by the state of memory list position W17 W21 which is irrelative to the actual state of input terminal M 1 5 B I3 I7 D W117 W21 Memory List Position W17 Wis WII Wo0 Wel Corrsponding Eecernng y and Sending Terminal 3 I4 I5 IB ri 7 4 Operation Method The Original Screen as Power 1s ON 1 Language Setting Screen gt ENGLISH FRANCAIS ENGLISH FRANCAIS ESPANOL 1 ESPANOL 7 ITALIANO 4 Line Displav Screen ITALIANO DEUTSCH PORTVGVES SIMPLIFIED CHINESE Language Selecting Menu Press the buttons Enter the selected language and displav the screen for time setting 46 2 Present Time Setting Screen Year Month Day Week Hour Minute Press the button Begin to input the value SEL lt gt SEL T 1 Year 00 99 Month 01 12 Day 01 31 2 Week STUSWESTHOFRSSASSUSMO 3 Hour 00 23 or Minute 00 59 Save the RTC Time Finish the original screen setting then Display power Start Screen Original Screen as the power is on Input State 3 Lx Output State I Lu dis i RTE WE Wednesday A UA A n324 0924 COR oo ME A Mode Display RUN Mode STOP Mode Press the button ESC Back to Main Menu Under LADDER Edit Mode display the state of other relays expansion X amp Y MSTSCSRS GOA e Original Screen H Function will be displayed as the button is pressed for 3 seconds I Mode 2 is selected for HM
29. em AC N AC L Oupul x Relmy HA mmi OG OD OG OG 120 Illustrated program using 1Smart in lighting system Ladder ol H1 Ti FUNCTION 1 44 0000 0005 Pri FBD a Boe Bod EOS o mode 1 Cur WValusl n Pre Valuel 5 121 2 Auto Door Control Automatic doors are very popular installed at the entrance of supermarkets banks and hospitals 2 1 Requirement for Auto Door Control e t automatically opens whenever a person is approaching e The door remains open for a certain period and closes if no person is present Action Sensor Main Switch LI Action Sensor DODGE EL Close Limit 5 jal ERA ERA OOOO 32 Open Limit 1 Rz Qi Action Sensor Man Switch Inside 2 2 Traditional solution Eeference Circuit L 52 BI C2 MES HOS S Sf BI MLE ML I BE N MU BULL SZDp 4 Open the Door Open Close Waiting Time Whenever BI or B 2 senses the approach of a visitor the door is actuated to open After an elapsed time Bl or B2 senses no presence of a visitor MC 4 will close the door 122 AC L Li w zm n Pu n ER l Ladder Il 001 I 202 mi 003 il 004 mi 005 mi 006 m1 007 FUNCTION tl ia Mz Id I3 1 34 ULULI 0010 i4 qa qi T1 124 OR OR OR OR 2 pa pa P FBD Operation Flow Bl BOG 1 IO Bz IO 21 mode 1 103 C
30. er Mode 3 Counting Input Up Down Counting Reset LI Counting Parameter 4 Counter Mode 4 Counting Input Up Down Counting Reset LI Counting Parameter 5 Counter Mode 5 Counting Input Up Down Counting Reset LI Vi Counting Parameter 88 6 Counter Mode 6 Counting Input C n t y Maa Tp Up Down Counting Reset Res PB y y P ar C PD LI y Counting Parameter High Speed Counter Function Block 1 Counter Mode 7 High counting input Cnt Enable Input En 4 TT Reset Re s PB y y Counter Parameter Par 1 HzZ Note High speed input terminal 11 12 2 Counter Mode 8 High counting input gt Enable Input Reset Counter Parameter gt Par 2 Hz Note High speed input terminal 11 12 89 Timer Function Block 1 Timer mode I ON Delay A Mode Bx x D J Enable Input gt En H FByy Timing Parameter gt P a r l 2 Timer mode 2 ON Delay B Mode Bx x anco TT Enable Input gt En 4 Reset gt Res PB y y Timing Parameter gt P a r gt 3 Timer mode 3 OFF Delay A Mode Bx x D J Enable Input gt En 4 Reset gt Re s PB y y Timing Parameter gt P a r t J 4 Timer mode 4 OFF Delay B Mode Bx x D 1 Enable Input gt En 4 Reset gt Re sy PB y y Timing Parameter gt P a r gt t 90 5 Timer mode 5
31. fth Timer starts d d operating S OEIL PE Be Input under Function Program E Helse sne renne ease pa E nea Cm i Timingumt Ole E Timer Mode 1 idee irl a L ll IE I I E L x dA l ni ii a y r y x PE s a an 17 ai EE m A m ADEM A m m m I s Timer target value Timer present Value 2 Timer mode 2 ON Delay B mode Timing enable relay OFF ON Ul UN UN OF OFF Time up TI TE Cutout terminal 3 Enable reset realy OFF ON OFF t target value set in the timer 227 3 Timer Mode 3 OFF Delay A Mode 4 Enable reset e 4 ag Enable reset relay present value des Timer starts operating present value Timing enable relay OFF ON ON OFF tl Tit t tl 2 Time up TI TF 5 ON OFF Output Terminal 3 enable reset relay OFF ON OFF target value set in timer 4 Timer Mode 4 OFF Delay B Mode enable reset relay pit Timer aara operating ppad Enable reset 2 present value present value Timing enable relay OFF ON OFF Time up TI TF OFF ON OFF output terminal lt d enable reset relay UFF t target value set in timer 5 Timer Mode 5 FLASH A Mode 28 Enable reset rely E id Timer starts operating Enable reset relay er Present value Timing enable relay Time up output terminal TI TF t target value set in timer 6 Timer Mode 6 FLASH B Mode enable reset relay enable reset relay
32. gram to the iSmart 112 Chapter 11 Test Run 11 1 Confirmation before Test Run Confirmation before installation Confirmation of power cable I O cable and Signal cable Power Supply Confirmation End of Test Run The control panel is installed properly Each module is fixed in place Properly wired Terminal Block is correctly held by screw Cable complies with specified requirement Power cable is insulated Check if the I O cable is routed parallel or close to high voltage and current cable Check the output cable is protected by fuse Signal cable is shielded twisted wires The voltage of power supply is as specified 11 2 Procedure of Test Run Turn on Power Confirm the LCD 1s ON Confirm I O Cable Write Program or Download from SMT PM04 Test Run Modify Program f the program i1s incorrect make modifications Save program save on PM04 cartridge Configurator End of Test Run 114 Chapter 12 Inspection and Maintenance 12 1 Periodic Inspection General Items They shall be limited to the SS specification the temperature Gas inside the control panel shall No corrosive gas exists Master Check the terminal voltage Power voltage to ensure that it complies AC 100 240V SMT AC model with specification Check the terminal voltage DC 24V to ensure that it complies DC 24V 10 SMT DC model with specification Check the input voltage to AC 100
33. located at character and digital press SEL to show QI Procedure 10 i 1213 1415 161718 Column Press OK Save the input program data the position of the cursor will not move Procedure 11 i 1213 14 5 161718 Column Press twice Line l q 4 M 1 I 3 Q I move the cursor to column 1 and Line 2 59 Procedure 12 415 61718 Column Press twice move the cursor to column 2 Note never press SEL before hand Procedure 13 Press SEL A vertical line emerges Procedure 14 Press OK Move the cursor to character in column 3 Repeat the step 1 7 and key in r 3 at Line 2 and column 3 6 Procedure 15 14 5 6 7 8 Column Press OK in column 5 move the cursor to the character in Column 8 60 Procedure 16 415 1617418 Column Press SEL When the cursor located in digital or character press SEL QI will emerges 99 Procedure 17 11 12 13 4 5 6 7 8 Column Press T for 4 times Linellq 4 TM 1 I 3 Q 1 L t 3 CI Press SEL TV The character Q the cursor locating will change to C 1213 1415 161718 Column Eme llq 4 TM 1 I 3 Q1 E oq See Cd 161718 Column Procedure 19 i 4 5 Press T for 7 times Press SEL T The digital 1 the cursor locating will change to 7 Auto Enter F
34. m on 6 Setstge6 Con on ON ON 8 sms Note X indicated ON OFF input terminal is idle 23 DATALINK Function SMT C variant only 2 3 D Mode setting 1 2 1 sending 2 receiving Set the send receive points 1 8 6 Set the send receive points Send receive memory list location Data link output terminal L1 L8 Note 1 Only one send mode can be set at L1 L8 others are for receiving mode 2 Selecting input points Il IC 11 112 output points Q1 Q8 expansion input points X1 XC X1 X12 expansion output points Y I YF Y 1 Y 12 auxiliary points MI MF M1 M15 8 Receiving mode is determined by the controller ID which can not be changed as the 44 left list shows The receiving mode can be selected W1 W9 W17 W25 W33 W41 W49 and W57 Memory List ID Location 6 W49 W56 Example 1 DATALINK Mode 1 Set D 1 Q 5 set O as start from 13 the state of actual sending terminal I3 I7 is sent to memory list the controller ID 3 the state of corresponding memory list position W17 W24 and relationship of sending terminal is as below D 1 5 B 77 1D 3 0 WI7 W24 Memory List Poston WI WIG WIS W20 W21 W22 Waj WA AA 4 A 4 4 orrespondmg receiving and sending termainal LD 4 D B F 0 0 JU Example 2 DATALINK mode 2 45 Set D 1 2 5 set O as start from I3 set 4 as start from W17 when enabling the Datalink the state ON OFF of 13 17 is
35. n System AC L Sl So 2 S3 A A AC N i d TA di MCi MC2 H Hl 128 Ladder Il D iz 001 A si 30 Mi 002 13 003 32 I4 004 33 mi Ti 005 3 006 H2 007 008 FUNCTION 1 34 0000 0010 Ti 129 FBD Operation Flow al 101 Boe MCI qul S INZ BOL MCE E 4 oz az Iun Hz Bos qus BOE BOT HI qua 103 mode 1 Cur Valyel 0 0 Pre Valuel 10 0 130 4 Plant Gate Control 4 Requirements for Plant Gate Control The main purpose of the plant gate 1s to control the access of vehicals which is manually operated by the gate guard Audible Alarm mM Pressure Switch e The door guard controls and oversees the opening closing of the plant door gate e The stop switch can be activated at any time regardless of whether the gate is fully open or in a closed condition e The alarm light will be activated for 5 seconds in advance before the gate begins an operation e Adamper is fitted on the gate In the closing operation the gate will stop if the damper makes contact with an object or gate post 131 4 2 Traditional Control Circuit for Gate System Wiring Diagram and Program with iSmart applied in Plant Gate AC L 51 S SU SI 54 O e LODGE LE AT Taffur rain Ar Ai AC N H I EE H mu QUIC n um n nu MC1 MC2 H1 133 Ladder O08 FUNCTION Il IA MZ M3 Q3 T
36. nalog input A1 A4 or the present value of the timer counter Ay analog input A1 A4 or the present value of the timer counter Ax analog input value 0 00 9 99 Oo 2 Ay analog input value 0 00 9 99 Set reference comparative value can be a constant present value of a timer counter or analog input Output terminal G1 GF 39 The ON or Off of analog output terminals G1 GF is determined by the comparison of the analog inputs of Ax and Ay When the relay of an analog comparator 1s ON one of 5 modes have been set 1 Analog Comparator mode 1 Ay GOS lt Ax lt Ay 0 gt MON 2 Analog Comparator mode 2 Ax lt Ay MON 3 Analog Comparator mode 3 Ax gt Ay gt MON 4 Analog Comparator mode 4 2Ax MON 5 Analog Comparator mode 5 Ax MON HMI Function This function block can display the information as word information present and target values of counters timers RTC and Analog comparators In run mode modification of timer counter or analog comparator presets via the HMI 1s achievable The HMI can display the status of input and output terminals as well as Auxiliary relays MOM Display mode 1 2 HMI character output terminal H1 H8 ti 1 The Display mode can be changed via the function keys 8 First page displayed 1 First page not displayed 2 40 The displayed information can only be set via the SMT CONFIGURATOR In run mode modification of the
37. or other hazards Table of Contents Chapter 1 General Chapter 2 Operation Precautions Chapter 3 System Configuration 3 1 Basic System Configuration 3 2 Configuration Computer Connection and Program Cartridge Chapter4 Installation 4 1 Installation environment 4 2 Direct Installation 4 3 DIN Rail Installation Chapter 5 Wiring 5 1 Precautions for Wiring 5 2 10 12 points variant 5 3 20 points variant Chapter 6 Operation Flow 6 1 After Power Supply Connection 6 2 Program transfer 6 3 Scan time 6 4 Response time diagram Chapter 7 Ladder Instruction 7 1 Basic Instruction 7 2 Basic Instruction Function e D d Instruction Function e NORMAL output e SET A output e RESET y output e Poutput 7 3 Application Instruction e General Counter e High speed Counter only avalible in DC Power Supply types e Timer e RTC e Analog Comparator e HMI Text Function e PWM Output Function only avalible in Transistor output types e DATALINK Function only avalible in SMT C types 7 4 Operation Method e Language setting e Time setting Chapter 8 FBD Description 8 1 Coil Block 8 2 Logic Block 8 2 Function Block 8 4 FBD Block Resource 8 5 FBD Edition Method Chapter 9 System Design 9 1 Procedure 9 2 Consideration for Designing 9 3 Allocation of Relay Code Chapter 10 Spare Program 10 1 Spare Program Cartridge SMT PM04 10 2 Computer Written Software SMT CONFIGURATOR Chapter 11 Trial Run
38. rminal M1 MF M1 M15 e The upper case II is Contact a while the lower 11 case is Contact b 290 1 Counter Mode 1 D 1 EE EE EE SEE EEE EEE 20 DE ae Tr d 1010101212121212142101 1191191 201 201201 0 1201201 20 cene Edd O LI LI LI OFF ON OFF ON ON OFF ON OFF ON OFF ON OFF Example 2 Counter Mode 2 0 72 br ad LOL RL ei a LI IL i 20 EP 101191191201 201211211 201 201191 191181181 0 0 1191191201 0 1207 OFF QN OFF ON 6 we ON Mm on OFF on OFF e lm swr w YVER uA To 7 AL ho C3 ON under Ladder mode at the same time mm SS S S X X c I I reset the value Note 2 In this Mode the counter present value can be greater than 20 unlike the Mode 1 in which the value is locked at 20 3 Counter Mode 3 is similar to the counter Mode 1 except that Mode I will store the recorded value after the power 1s cut off and continue counting when the power is restored 4 Counter Mode 4 is similar to the counter Mode 2 except that Mode 2 will store the recorded value after the power is cut off and continue counting when the power is restored 5 Counter Mode 5 5 ENE 20 EET et T AAA AA T U T T
39. rograms contained within the iSmart and monitor on line operation of the iSmart See the figure below PM04 program spare cartridge Conputer software oo 56555085 r mpu 35 09427 0 07 R 2520 A El CSS CN client cable Figure 3 2 1 2 Plug SMT PM04 into the iSmart which following the menu instructions is able to load and recover the programs from the SMT PM04 See the figure below CEE 77 mm TT Figure 3 2 2 11 Chapter 4 Installation 4 1 Installation Environment The iSmart is not recommended to be installed under the following environments e Ifthe ambient temperature is beyond 0 55Deg C e Ifthe relative humidity exceeds 90 e The environment has high concentrations of dust salt or iron powder e In direct sunlight e Ifthe environment is subject to frequent vibration and impact e Ifthe envirnment contains corrosive or flammable gases e Ifthe environment contains volatile oil gas solvent ammonia or electrolytic gas e Poor ventilation or close to heating source 4 2 Direct Installation Use M4x15mm screw to directly install the iSmart on the tray as shown below t Fes To ES 3000650 EN Did iMPLTB3DE I 1 47 H I y 2 If the expansion module is to be installed plug the module into the Master after the Master 1s fixed Install with M4x 15mm Screw PRES gt BUT TON S oO 00000000
40. sh Italian German Portuguese and Chinese Easy installation and maintenance 1 Screw mounting 2 DIN rail mounting 3 Spare program cartridge SMT PM04 optional 4 LCD display shows input and output status 1 Two digital output types a Relay Max 8A point with resistive load b Transistor output 0 5A Point 2 Directly drive 1 3 HP motor 3 Large program memory a Max 200 step instructions Ladder b Max 99 Function blocks FBD 4 Built in Application Functions a Timer b Counter c Time comparison d Analog comparison e Upper and lower differentiation f PWM Function DATALINK Function REMOTE I O Function HMI Function p 4 Ee 5 Global certification a CE b cUL UL Chapter 2 Operation Precaution 1 Installation Environment IMO recommend that you do not install Smart in the following conditions a In direct sunshine or when the ambient temperature is beyond 55 C b Therelative humidity exceeds 9095 c The environment is subject to rapid temperature change or condensation d The area contains flammable or corrosive gases 2 Installation a Firmly fasten the cable with lock screws to ensure proper contact Installation drawing 3 Wiring The I O signal cables should not be routed parallel to the power cable high current cable or in the same high current cable trays to avoid the signal interference 4 Static Electricity In extremely dry areas a persons
41. ss TI Move the cursor lt lt Output coil Function block screen l enter the parameter setting screen of the function block ESC 1 Back to Main Menu 104 Example Following the procedure 2 3 Procedure 3 1 Press twice Procedure 3 2 Press OK Enter Parameter setting screen Refer to 2 Parameter of Main Menu 4 HMI Setting Screen DISPLAY 105 Now press SEL Edit the mode SEL T Modifythe mode 1 2 Save the modified mode after press SEL ESC 1 Cancel the modified content after press SEL Note HMI text content setting should use SMT CONFIGURATOR only 5 DATALINK setting screen 1 HUT Code Tpsio l ana 1 a 3 Terminal Point diga da i 01o5W01 SLO 1 W 0 1 7 4 Send Receive terminals Now press Modify the mode 1 2 modify the terminals point 1 8 3 modify the send receive terminals 101 I10C X01 X0C Q01 Q08 Y01 Y0C M0OI MOE NOI NOF Save the modified content after press SEL ESC 1 Cancel the modified content after press SEL 2 Back to edit screen 1 for coil 106 6 PWM Setting screen pen code 2 setting stage Code Move the cursor gt lt move the cursor Begin to edit modify the setting stage 1 8 modify the pulse width 00000 32768 modify the period 00001 32768 Save the modified content after press SEL ESC 1 Cancel the modified
42. target value of a timer counter RTC or analog comparator is available via the HMI of the controlled equipment For HMI configuration please refer to SMT CONFIGURATOR HELP file The following example shows how to modify the preset value of C1 in run mode To set the preset value of the counter as the present value of T2 via the HMI Step1 In the HMI screen press SEL the cursor blinks in the following location Step2 Press DOWN and the cursor skips to C1 preset value position Step4 Press UP PWM Output Function transistor output variant only The transistor output variant has a PWM output terminal QI which can output 8 stage PWM waveforms 6 6 Note RE Set display stages 1 8 E the present stage as operation 0 8 Input Selected Stage 1 11 gF Ce PWM output terminal P1 e For I1 gF input terminal I1 IC I1 112 AE e Output terminal Q1 Q8 e Expansion input terminal X1 XC X1 X12 e Expansion output terminal Y l YF Y 1 Y 12 e Counter Cl CF C1 C15 e Timer T1 TF T1 T15 e RIC Comparator RI RF RI R15 e Analog Comparator G1 GF G1 G15 e Auxiliary terminal MI MF Ml M15 The upper case I1 is Contact a while the lower 11 case 1s Contact b The output waveform of output terminal P1 8 is determined by the preset waveform of input terminal 1 2 4 3 G and PWM Enable Lore x x x lol om ON O Ton on o
43. th ON OFF conditions the output relay and the input relay will carry out the operations of the program 2 Transfer Programs from ROM gt RAM After power is applied the stored program in EEPROM will be transferred to RAM 3 Scan Time The scan time refers to the time for processing input and output data and the process time of the program applied until the final result is obtained The scan time is related to the capacity of the Instruction e Ladder mode 5 20mS e FBD 2 10mS 4 Overall Response Time for iSmart ta Input OFF gt ON response time tb one scan time tc Output OFF gt ON response time scan Period External Contact Input Logic Internal Data La Internal Data Logic Output Relay Output d T tattbtte wwn Chapter 7 Description for LADDER Instruction 7 Basic Instruction ETT REMIS warma Dime IC CIC M mM mn Puce fe Rene mer Come fe c areas wenn T ft rese ansiogCompaingameion G G lt cor ater Deren CU wm rammen CA nm pm 10 T I os WI Upper differential Lower differential Other Instruction Symbol Dini meo D gt sere 4 Reserimmei v Pia TTT Connecting left and right Components Connecting left right and upper Components Connecting left right upper and lower Components mr Connecting left right and lower Components 18
44. umn Procedure Press OK Enter FUNCTION BLOCK edition 64 1415 164748 Never press to move to the digital position If T2 1s required to be changed Press T and SEL to execute Step 2 modify preset target value preset the action relay D Preset the target value D Procedure 2 1 Press lt move the cursor to the preset action area D Procedure 2 2 i017 i Press SEL begin input the target value D Procedure 2 3 415 161718 Press T for 3 times Press SEL and followed by TV The digital 0 is changed to 3 D Procedure 2 4 Press OK Save the input data D Procedure 2 5 i Column i Column Column D Procedure 2 6 As the preset value of the timer counter and analog comparator is set as the present value of them next to the step 2 2 to execute the following operation D Step2 3A 1 23 14 5 6 7 8 column Press SEL D step 2 3B column press SEL D step 2 3C column Press SEL Next to step 2 3A then e the following screen will be shown 66 D step 2 4A 14 5 6 7 8 column Press T Repeat step 2 4A press J is also available the preset value of A1 A4 will be periodically changed And so on The other function blocks time counter present value is set as preset value to repeat the step to select T1
45. unction Block Edition cl 2 13 44455 161718 Col L 61 Press OK Auto shift to FUNCTION BLOCK and the counter input parameter Procedure 21 11 12 13 1415 161718 Column Press ESC back to Linellq 4 T M1 1 3 QI LADDER edition screen Lai di C Delete the Program Element SO ARS 1 70r Y 7 1 U U UE TT iL 1213 1415 161718 Column mm O mm mm mm mm mm mm ee mm O E O O O O e ee e Procedure Press DEL to delete the element C7 the cursor locating CL Display the present Line the cursor locating and operation state of SG2 62 Procedure 23 1455 161718 Column Press SEL ESC simultaneously Lg3 C The Line 4 displays where the cursor locating and operation state o LINEO 0 2 iSmart Delete the whole Line i i 32 O 1 Procedure 14 5 16 17 18 Column Press SEL DEL Simultaneously I 13 QI 3 C 7 R Lon 002 ESC Cancel OK Execute OK 2 Insert a whole line 1415 161718 column 1 13 Q1 Step 1415 6 7 8 column Press SEL OK at the same time i 1 I 3 Q1 ET 63 Turnpage move upward downward 4 lines program 11 1213 4 5 16 17 18 column 47M1 I13 Q1 tr 3 C7 step Press SEL T Cat the same 47M1 I13 Q1 time tyr 3 C7 2 FUNCTION BLOCK program input 718 Col
46. ur Valuel O Pre Valuel 10 125 3 Ventilation Control 3 1 Ventilation System Requirement The main function of the ventilation system is to blow in the fresh air and extract the waste air as shown in the below drawing g Exhausted sas Blower ff Fresh Aw Blower Flow Ioni E ow Monitor 4 Flow Monitor e The room is provided with exhausted gas blower and fresh air blower e The flow sensor controls the air input and extract operation e Over pressure is not permitted e The fresh air blower will run only if the flow monitor senses that the exhausted gas blower is working properly e If any irregularity takes place in fresh air blower or extract blower the warning lamp will light 126 The control circuit for the traditional ventilation system 1s shown below Reference Circuit L1 Li P E ACI HCPA HCd Eh MES Gr TJ TTA CAM HIM CA Hz xa Exhausted Gas Fresh Air Operation Error The airflow monitor controls the ventilation system If there is no airflow in the room after a designated duration of time the system will activate the warning system so the user can shut off the system Devices Applied MCI main contactor MC2 main contactor SO NC contact stop switch SINO contact start switch S2 NO contact air flow monitor S3 NO contact air flow monitor Hloperation indicator H2 alarm light 127 Wiring Diagram and Program with iSmart applied in Ventilatio
47. were to take place it 1s only single relay that would be affected whereas the whole system 1s affected with a device such as smart Therefore 1t is recommended the external protection devices are installed OD Emergency Stop Circuit 2 Protection Circuit Operation Circuit for High Voltage Components 9 3 Code Distribution for Relay 1 10 Point O Input Code I 21 6 Output Code Q l 4 2 20 Point O Input Code 1 C 12 2 Output Code Q l 8 3 Expansion Point O Input Code X 1 C 12 Output Code X l C 12 Chapter 10 Spare Program 10 1 Spare Program Cartridge SMT PM04 The installation method for PM04 optional is as follows Step 1 Remove the cover of SG2 with the screwdriver as follows Step 3 In the operation function list click WRITE to enter the confirmation interface and click YES to download the spare program Note If it is desired to recover the spare program click READ on the operation function list to confirm the choice then click YES to upload the spare program 111 10 2 Computer Write Software SMT CONFIGURATOR Step 1 Remove the port cover of iSmart with a screwdriver or similar device as follows Step 2 Insert SMT PC03 Cable to the slot as follows The other terminal of the cable is connected with the RS 232 communication port on computer Step3 With SMT CONFIGURATOR software the computer is ready to read a program from or write a pro
48. which 1s equivalent to Lo 84 LADDER 101 Eye 102 A T 103 d LADDER 101 JH 102 JH 103 JE 6 NOR Logic Diagram FBD LADDER dedo Not I01 or I02 or I03 Note The input terminal is NOP which 1s equivalent to Lo 7 XOR Logic Diagram FBD LADDER 101 102 gt H E 101 102 4 4 101 Xor 102 Note The input terminal is NOP which 1s equivalent to Lo 85 8 SR Logic Diagram FBD LADDER 101 XX gt HE 0 I02 XX papar Note The Input terminal is NOP which is equivalent to Lo 9 NOT Logic Diagram FBD LADDER Not 101 Note The input terminal is NOP which is equivalent to H1 86 10 Pulse Logic Diagram FBD LADDER Note The input terminal is NOP which 1s equivalent to Lo 8 3 Function Block 3 Function Type The code ot the BLOCK is auto distributed the first unused code Connect with 3 Hext Function Bolck The function blocks are classified into 4 sorts Time Counter RTC Comparator R and Analog Comparator G The Operation Fundamental is similar to Ladder Function Block s Common Counter Function Block 1 Counter Mode 1 Counting Input C n t T gt Up Down Counting h JV d Bam gt gt Reset Res rer Part Counting Parameter 87 2 Counter Mode 2 Counting Input Up Down Counting Reset LI Counting Parameter 3 Count

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