USER MANUAL TABLE OF CONTENTS
Contents
1. USER MANUAL TABLE OF CONTENTS 1 Proguetocual INNO erene e pactar ae cacaos 1 A ari q o AAA AER 2 On WAC ING OMI e o R E E AE E ER 2 AC oso Bages HOG AAA e o A 2 e e E EE E E E T R 3 MOE OEE ET N E E ee ee 5 Ene AA UE o E TE 6 8 repare Delore WV OPIS atada eurena rar En EENE 16 O Pale eM e C ONEC 1010 CORRA REO E E E E EEEN EE TN 20 1O DIV PEO PO ECO Om E ee ee 21 1 Macano tartas 22 eoa y N E Ces E rs E E E ee te eee ea 23 cs tale Ao ne eee a ene ee ee 37 de DUD A a o E E E E anaes eaueenateeeseans 39 1 PRODUCT SERIAL NUMBER Write your machine model number product serial number on the line provided below If needed give these numbers to your dealer when you need parts or information for your machine Make a record of the numbers keep the record in a safe place If the machine is stolen report the number to your local law enforcement Engine Serial Number 2 INTENDED USE The Scrub Master is a wheel style mini skid steer loader designed for compact construction work The Scrub Master has a quick attach mount plate which makes it easy for an operator to connect different attachments The loader is designed for operation in temperatures typically experienced in earth moving and construction work environments Provisions may be required to operate in extreme temperatures Contact your Mcloughlin dealer Use in any other way is considered contrary to the intended use The Scrub Master should be operated serviced2. If you suspect an electric line has been damaged and you are on tractor DO NOT MOVE Remain on tractor and take the following actions The order and degree of action will depend upon the situation lt Warn people nearby that an electric strike has occurred Instruct them to leave the area and contact utility lt Raise attachments and drive from immediate area lt Contact utility company to shut off power O Donot return to job site or allow anyone into area until given permission by utility company 1 If you suspect an electric line has been damaged and you are off machine DO NOT TOUCH machine Take the following actions The order and degree of action will depend upon the situation lt LEAVE AREA The ground surface may be electrified so take small steps with feet close together to reduce the hazard of being shocked from one foot to the other For more information contact your Ditch Witch dealer lt Contact utility company to shut off power lt Do not return to job site or allow anyone into area until given permission by utility company If a Gas Line is damaged If you suspect a gas line has been damaged take the following actions The order and degree of action will depend on the situation Immediately shut off engine s 1f this can be done safely and quickly Remove any ignition source s if this can be done safely and quickly Warn others that a gas line has been cut and that they should leave the area L
3. More info on engine lubrication and maintenance see engine manufacturer manual 10 Hours Check Engine Oil Level Check engine oil level at dipstick opening every 10 hours Oil level should be at top of marking if low add 10W30 Check with unit on level surface and at least 15 minutes after stopping engine IMPORTANT Use oil specified in Engine Oil Temperature Chart Check Hydraulic Fluid Level Farge on Oil tank cap Check hydraulic fluid level every 10 hours After engine is off and fluid is cool keep fluid level between mark 1 and 2 If the level is low add to the level of mark 1 but do not exceed mark 1 Use 46 Hydraulic oil Check Hydraulic Hoses d gt So t090m012c 6ps Warning Fluid or air pressure could pierce skin and cause injury or death Stay away Notice 1 Escaping pressurized fluid can cause injury or pierce skin and poison 2 Before disconnecting a hydraulic line turn engine off and operate all controls to relieve pressure Lower block or support any raised component with a hoist Cover connection with heavy cloth and loosen connector nut slightly to relieve residual pressure Catch all fluid in a container 3 Before using system check that all connections are tight and all lines are undamaged 4 Fluid leaks can be hard to detect Use a piece of cardboard or wood rather than hands to search for leaks 5 Wear protective clothing including gloves and eye protection
4. See the above picture make the right handle rightward the work arm drop down 26 Tool Box Optional N A 27 Travel Switch Optional Travel Switch Foot Pedal Picture 1 Picture 2 When the Foot Pedal is as picture 2 the Engine and machine will stop work 28 Brake Optional When the machine stop on the slope Please make the brake control handle forward then the machine will not move When the control handle is on the nature position the machine can move normally 8 PREPARE BEFORE WORKING Gather Information A successful job begins before you start working The first step in planning is reviewing information already available about the job and jobsite All Job Review Job Plan Review blueprints or other plans Check for information about existing or planned structures elevations or proposed work that may be taking place at the same time Arrange For Traffic Control If working near a road or other traffic area contact local authorities about safety procedures and regulations Plan for Emergency Services Have the telephone numbers for local emergency and medical facilities on hand Check that you will have access to a telephone Ground Penetrating Jobs Notify Dial Before You Dig Services Call area Dial Before You Dig or similar services and have existing lines located and marked Call any utilities in your area that do not subscribe to Dial Before You Dig Above Ground Jobs Locate Overh
5. utility facilities without overhead lines gas or water meters junction boxes drop boxes light poles manhole covers O ON OTF WN gt sunken ground e Follow goverment regulations on excavating and trenching and other similar regulations lt Contact Dial Before You Dig 1100 lt Have an experienced locating equipment operator sweep area within 20 6 m to each side of work path Verify previously marked line and cable locations lt Mark location of all buried utilities and obstructions e Classify job site Select a Classification Job sites are classified according to underground hazards present If working then classify job site as within 10 3 m of a buried electric line electric within 10 3 m of a natural gas line natural gas in sand granite or concrete which is capable of crystalline silica quartz dust producing crystalline silica quartz dust within 10 3 m of any other hazard other NOTICE If you have any doubt about jobsite classification or if jobsite might contain unmarked hazards take steps outlined previously to identify hazards and classify jobsite before working Apply Precautions Once classified precautions appropriate for job site must be taken Electric Job site Precautions Use one or both of these methods Expose line by careful hand digging or soft excavation Have service shut down while work is in progress Have electric comp
6. 6 If you are injured seek immediate medical attention form a doctor familiar with this type of injury 50 Hour Check oil filter Clean oil cooler Change hydraulic oil filter Check Battery S 4 rc sven TI Sa E t170m016h eps Normal Battery can be used for 1O0days 15days in Winter and Sdays 6days in Summer then you should check the electrolyte the method as below disconnect the line on the battery loose the ventilation plug check the electrolyte in each unit if the liquid level is below the lowest limited please add the distilled water Maintenance free Battery check the battery every 50 hours keep battery and terminals clean and free of corrosion Check the hydrometer of hole shaped liquid regularly 1ts color will be changed with the specific weight of the electrolyte it can indicated the battery power status and the electrolyte level When the hydrometer display green color indicated the battery 1s normal with full power when it display little green color or the color 1s black indicated the battery need to recharge when it display light yellow color indicated there is something wrong with the battery and need to be repaired or replacement Battery Storage Storage the battery in the cool amp well ventilated place do not put the battery directly on the sun exposure avoid moisture Do not struck it with metal tool when installing and do not put the metal tools on the battery Battery Install and Remove Sto
7. ON position amp 8 amp 8 If the Engine can not be started turn the key anticlockwise to OFF position wait a little moment about 10 15 seconds then re start 3 Engine Choke Connect with the choke switch the function is the same 4 Hand throttle Move the hand forward Turtle to lower the engine speed i move the hand backward Rabbit to speed up Start Switch wy rere d ELY L T j o El dib STOP Turn the key to this position to extinguish the engine STOP Turn the key clockwise to this position press the ignition button to start the engine fan indicator shine o Turn the key clockwise to this position to activate the radiator fan the radiator WARNING Do not activate the radiator fan until the hydraulic oil temperature up to 80 otherwise the fan will waste out the battery power 6 Electric Source Indicator Turn the start switch to A the indicator shine hour meter begin to record the total working time 7 Radiator Fan Indicator Turn on the radiator fan the indicator shine it shows the radiator fan is working 8 Right Handle Forward Move the handle forward the right side tires will move forward the machine will turn left Backward Move the handle backward the right side tires will move backward the machine will turn right Right Moving the handle toward the right side of the machine will lower the lift arm lt Left Move the handle toward the
8. and repaired only by persons familiar with its particular characteristics and acquainted with the relevant safety procedures 3 MACHINE COMPONENTS 1 Operator platform 2 Machine body 3 Tyre 4 Operator station 9 Engine 6 Side Cover 7 Lift arms 8 Upper cover 9 Mount plate 4 OPERATOR ORIENTATION 1 Machine front 2 Machine right 3 Machine rear 4 Machine left 5 SAFETY RULES WARNING This safety alert symbol indicates important safety messages in this manual When you see this symbol carefully read the message that follows and be alert to the possibility of death or serious injury Safety operation is operator s duty Most accidents are caused by the operator un according to the safety rules If you realize the dangerous and are of full careful before accidents you can avoid the accidents Please reading the safety rules carefully when you maintenance operate and fill the oil Please see the basic preventive measures and operation in dangerous conditions as below ZN This means be careful when operating the mini skid steer loader please take care of your safety ZN Warning Operator must understand the below operation guide S Its your duty to understand the maintenance guide and comply Ni lt E with the relation rules i e All the warnings are for your safety When operating the mini skid steer loader the wrong operation method for filling oils may cause some dang
9. injury or equipment damage could occur Follow directions carefully NOTICE 1 Sparks can cause battery to explode 2 Electronic components can be easily damaged Lubricants de Proper lubrication and maintenance protects equipment from damage and failure Service intervals listed are for minimum requirements In extreme conditions service machine more frequently Use only recommended lubricants NOTICE Use only genuine Mcloughlin parts filters and approved lubricants to maintain warranty Use the Service Record to record all required service to your machine Position for Lubrication Before working please lubrication the position as the above pictures To avoid dirty before lubrication please clean the dirty on the connections If the parts damaged or lost please change 1t on time To avoid uncontrolled lubrication please try to reduce the dirty Chain Lubrication Add lubrication oil to the chain from the inside and outside of the chain regularly 1f the work condition is too poor to use the lubrication oil can use grease lubrication instead Briggs amp Stratton Engine Oil Temperature Chart SAE30 10W 30 Synthetic 5W 30 5W 30 Kohler Engine Oil Temperature Chart SAE VISCOSITY GRADES Kohler Command 40 60 80 100 10 0 10 20 30 Ag AMBIENT TEMPERATURE t170m010h eps Temperature range anticipated before next oil change
10. left side of the machine will raise the lift arm A When lift the arm the load capacity can not over the rated load capacity 9 Start Button N A If the Engine can not be started turn the key anticlockwise to OFF position wait a little moment about 10 15 seconds then re start 10 Attachment Handle Forward Push the handle forward to operate attachment Open forward lock in for auger trencher etc l Backward Pull the handle backward to operate attachment close backwards lock in for auger trencher etc Middle Attachment handle is on idle position hydraulic pressure is relieved Warning Do not attach or remove the hydraulic attachments unless the attachment handle is on middle position and the hydraulic pressure is relieved otherwise the high temperature hydraulic oil will cause serious injury 11 Attachment Left Handle n a 12 Horn Switch Original Position Press the button Loose the Butto Press the horn button to turn on the horn release the button to stop the horn 13 Left handle Forward Move the handle forward the left side tyres will move forward the machine will turn right Backward Move the handle backward the left side tyres will move backward the machine will turn left Right Moving the handle toward the right side of the machine will curls the bucket backward the operator lt L
11. 6P TL With Chevron Engine Tyres 18 6 5 8 With Solid Tyres 4 33R 8 Wheel Rim With Narrow Tyres 3 50D With Turf Tyres 18 9 5 8 14 SUPPORT 1 Notify your dealer immediately of any malfunction or failure of Mcloughlin equipment 2 Always give model serial number and approximate date of your equipment purchase This information should be recorded and placed on file by the owner at the time of purchase 3 Return damaged parts to dealer for inspection and warranty consideration if in watranty time frame 4 Order genuine Mcloughlin replacement for or repair parts from your authorized Mcloughlin dealer Use of another manufacturer s parts may void warranty 5 Contact your Mcloughlin dealer for publications and videos covering safety operation service and repair of your equipment 6 For information about on site individualized training contact your Mcloughlin dealer 7 Mcloughlin Mini Loader reserve the right to change our design without notice
12. Safety Warning Symbol means CAUTION WARNING SAFETY it indicates many important safety information of the machine When you seeing these symbols you should attention to the possibility serious injure or death Please do comply with the follow safety instructions 6 OPERATION GUIDE To new loaders Loaders need running in for 100 hours which will exert fully their capability New loaders should be used performing these three steps which are in the following list Hours Load A he Within 10hours About 60 Using machine excessively will Within 100 hours About 80 make the machine be worsening and After 100hours 100 reduce its life You should use it carefully before the first 100 hours Before start loaders Please read this manual before using machines Keep the step clean and exchange it in time when it is injured Before starting engine all controlled accessories should be in their primary places A WARNING In order to avoid accidents and deadly injure operator must read and study the manual carefully before operating when operate the loader keep your foot on the step Daily checks To keep the machine in good work condition should do daily check as below Engine cooling system Tyres Loosing or damage parts Safety Symbols Control Panel Liquid height of Engine Oil Hydraulic Oil and Fuel check if there is any leaking Check and add the Lubricating Oil regularly Check the Instruments and Ligh
13. Use only Mcloughlin approved attachments Attachments can change the stability and operating characteristics of the unit Attachment IMPORTANT Before connecting attachment to unit ensure that mount and receiver plates are free of dirt and debris 1 Ensure that lock pin handles shown on mount plate are turned away from center of attachment 2 Start engine 3 Tilt mount forward 4 Position mounts plate in the upper lip of the receiver plate on attachment 5 Raise lift arms while tilting back mount plate IMPORTANT Attachment should be raised enough to clear the ground Mount plate should be tilted back fully 6 Ensure that all controls are in neutral position 7 Turn ignition switch off and remove key 8 Rotate lock pin handles toward center of mount plate to secure attachment to lift plate NOTICE To ensure proper connection verify that bottoms of qi E 1 lock pins are visible under attachment receiver plate 0 0 HYDRAULIC HOSES If attachment requires hydraulic power for working please connect hydraulic hose PA Fluid or air pressure could pierce skin and cause serious injury or death Stay away NOTICE 1 Escaping pressurized fluid can cause injury or pierce skin and poison 2 Before disconnecting a hydraulic line turn engine off and operate all controls to relieve pressure Lower block or support any raised component with a hoist Cover connection with heav
14. any test lines before returning them to service Natural Gas Job site Precautions In addition to positioning equipment upwind from gas lines use one or both of these methods lt Expose lines by careful hand digging or soft excavation lt Have gas shut off while work is in progress Have gas company test lines before returning them to service Crystalline Silica Quartz Dust Precautions Follow OSHA or other guidelines for exposure to crystalline silica when trenching sawing or drilling through material that might produce dust containing crystalline silica quartz Other Job site Precautions You may need to use different methods to safely avoid other underground hazards Talk with those knowledgeable about hazards present at each site to determine which precautions should be taken or if job should be attempted Check Supplies and Prepare Equipment Supplies Fuel Key Lubricants Personal protective equipment such as hard hat and safety glasses Fluid Levels Fuel Hydraulic fluid Battery charge Engine oil Condition and Function Air filter oil filter hydraulic oil filter Tyre Pump and motor Hoses and valve Signs Warning and shields Accessories If required mount a fire extinguisher near the power unit but away from possible points of ignition The fire extinguisher should always be classified for both oil and electric fires It should meet legal and regulatory requirements 9 CONNECTING ATTACHMENTS IMPORTANT
15. ath or serious injury could result Avoid moving vehicles wear high visibility l clothing post appropriate warning signs Flying objects may cause injury Wear hard hat and safety glasses Ga a 44 CAUTION Hot parts may cause burns Do not touch until cool Jl Exposure to high noise levels may cause hearing loss Wear hearing protection e Fall possible Slips or trips may result in injury Keep area clean 44 CAUTION Battery acid may cause burns Avoid contact Improper handling or use of chemicals may result in illness injury or equipment damage Follow instructions on labels and in material safety data sheets MSDS Emergency Procedures Before operating any equipment review emergency procedures and check that all safety precautions have been taken EMERGENCY SHUTDOWN Press the urgent switch to STOP Electric Strike Description When working near electric cables remember the following Electricity follows all paths to ground not just path of least resistance lt Pipes hoses and cables will conduct electricity back to all equipment Low voltage current can injure or kill Almost one third of work related electrocutions result from contact with less than 440 volts Most electric strikes are not noticeable but indications of a strike include power outage smoke explosion popping noises ri a arcing electricity If an Electric Line is damaged
16. ation of lines and stay away S Electric shock Contacting electric lines will cause death or Deadly gases Lack of oxygen or presence of gas will cause sickness or death provide ventilation Job site hazards could cause death or serious injury Use correct equipment and work methods Use and maintain proper safety equipment Crushing weight could cause death or serious injury Use proper procedures and equipment or stay away Moving parts could PUED cut off hand or foot Stay away a E a y Explosion possible Serious injury or equipment damage could occur Follow directions carefully damage Learn to use equipment correctly MA Incorrect procedures could result in death injury or property Improper control function could cause death or serious injury If n machine and have it serviced control does not work as described in instructions stop damage Do not look into ends of fiber optic or unidentified cable gt Looking into fiber optic cable could result in permanent vision a Fluid or air pressure could pierce skin and cause WARNING _ af injury or death Stay away Za a Runaway possible Machine could run over you or others Learn how to use all controls Start and operate only from operator s position No smoking no flame no spark SO Fire or explosion possible Fumes could ignite and cause burns Moving traffic hazardous situation De
17. e is warm EMERGENCY SHUTDOWN Turn ignition switch to STOP Drive General Operation 1 Pull lift arm control to raise mount plate and attachment off ground 2 Move both wheel drive controls to forward or reverse 3 Adjust throttle as needed Slope Operation Guidelines NOTICE Keep attachment load low when operating on a slope Drive slowly and cautiously at all times Operate up and down slopes with heavy end of unit uphill Weight distribution changes based on attachments and load For example and empty bucket makes the rear of the unit the heavy end while a full bucket makes the front of the unit the heavy end Avoid starting stopping or turning on slopes If you must turn keep the heavy end of the unit uphill Do not park unit on slope without lowering attachment to the ground returning all controls to neutral position turning ignition switch to STOP and applying parking brake Shut Down 1 Lower lift arms to ground 2 Move all controls to neutral position 3 Run engine at low idle for three minutes to cool 4 Turn ignition switch to STOP 5 Remove key NOTICE Unit should not be parking on a slope unless parking brake is engaged Move all controls to neutral position when stopped AN warning When on slope the angle of the fuel tank can not exceed 12 otherwise the oil will spill out 11 MACHINE STORAGE Rinse Equipment Spray water onto equipment to remove dirt and mud especially at undercarria
18. ead Lines Note location and height of all overhead lines in jobsite and ensure that fully lifted attachment and or load will not touch lines Inspect Site Inspect job site before transporting equipment Check for the following lt Changes in elevation such as hills or other open trenches e Obstacles such as buildings railroad crossings or streams e Signs of utilities See Inspect Job site on page 26 a E Traffic lt e Access ee e Soil type and condition Identify Hazards Identify safety hazards and classify job site 1f attachment will penetrate ground See Classify Job site on page 26 Job site hazards LN correct equiprr could cause death y equipment or serious injury Use correct equipment and work methods Use and maintain proper safety NOTICE lt Wear personal protective equipment including hard hat safety eye wear and hearing protection lt Do not wear jewelry or loose clothing Notify One Call and companies which do not subscribe to One Call Comply with all utility notification regulations before digging or drilling Verify location of previously marked underground hazards T TT Mark job site clearly and keep spectators away Remember job site is classified by hazards in place not by line being installed Classify Job site Inspect Job site e Inspect job site and perimeter for evidence of underground hazards such as buried utility notices
19. eave job site as quickly as possible Immediately call your local emergency phone number and utility company If jobsite is along street stop traffic from driving near job site Cae oP ar a ar Do not return to job site until given permission by emergency personnel and utility company If a Fiber Optic Cable is damaged Do not look into cut ends of fiber optic or unidentified cable Vision damage can occur If Machine Catches on Fire Perform emergency shutdown procedure and then take the following actions The order and degree of action will depend on the situation lt Immediately move battery disconnect switch if equipped to disconnect position lt If fire is small and fire extinguisher is available attempt to extinguish fire lt If fire cannot be extinguished leave area as quickly as possible and contact emergency personnel 13 SPECIFICATION IL O Main Size Scrub Master Design Data Sera Master Design Data System System System System System System System System awaa a oe oe fe fe we De e Bucket dump angle 30 f 30 30 30 3o o fo 30 30 DC ef oe e e Main Data Item Noise Db d Hydraulic System Max lifting force p With Solid 940 Kg 2072 Lb arameter Tyres With 886 Kg 1953 Lb Operating Weight NAO Tyres With Turf 850 Kg 1874 Lb Tyres With Solid Tyres 16x6 8 Tvre Model With Narrow Tyres 5 00 8 ese ne With Turf Tyres KT 302 18 9 5 8
20. eft Moving the handle toward the left side of the machine will dump the bucket 14 Head Light Switch Nature Pull Press Open Pull the switch to turn on the head light OFF Press the switch to turn off the head light 15 Choke Switch If you can not start the engine in the cold condition pull the choke switch as above picture then press the start button to start the engine press down the switch to close the choke after starting 16 Emergency Push Button N A 17 Safety Belt Optional Before starting the engine ensures safety belt is securely fastened it can help insure your safety 18 Engine Throttle Check the hand throttle the function is the same as the throttle on the control panel 19 Electric Source Switch Install the Switch Rotate to connect power Uninstall the Switch Close the Power Cut the Power Uninstall the Switch Attention When the machine stops work please cut the Power and remember to make the cover as the above picture to avoid dirty Connect the Power Install the Switch Attention Please do remember install the Switch and rotate to connect the power before starting the machine JN 20 Left handhold When control the left handle please put your left hand on the left handhold Warning When walking do put your left hand on the left handhold Leftward Bucket float Optional Rightward Left handle forward See the above picture push the left handle forward slowl
21. er or serious deadly injure AN This symbol indicates dangerous when you see this symbol on the mini skid steer loader you must be careful otherwise it will cause danger or deadly injure to operator and or bystander Both the operation panel and the operation manual are with this symbol Before delivering to the user each loader was tested and examined thoroughly You should operate carefully in the first 100 hours to keep all parts in good condition Roughly operation will shortened the useful life or reduce the efficiency For new equipment you should pay attention to the following e Running the machine 5 minutes in idle after started e Avoid operate the loader with full speed e Avoid rapid start rapid accelerate unnecessary urgent stop or turning e Clean the dust and scraping when you change the filter element 4 e Please check all the potential dangerous if working in a poor environment e Please check the working time of the hour meter Z DANGER ZA WARNING ZA IMPORTANT These symbols have closely relation with the The warning on the machine is for your safety contrary to the warning will cause loss of life operator s safety The danger symbol indicates there is dangerous of operator or the equipment Contrary to the Danger Instruction will cause serious deadly injure MN IMPORTANT This symbol indicates that operator must comply with the step to avoid damage the machine Safety Warning Symbol
22. ge NOTICE Do not spray water onto operator s console Electrical components could be damaged Wipe down instead Open hood and remove debris from inside of unit Remove mud from track or tyres Disconnect Attachment 1 Lower attachment to the ground 2 Ensure that all controls are in neutral 3 Turn off engine 4 Disengage lock pins by turning handles away from center of attachment 5 Cycle attachment drive control and disconnect hydraulic hoses if used 6 Move the brake to nature position 7 Start engine 8 Tilt mount plate forward and back unit away from attachment Stow Tools Make sure all tools and accessories are loaded on trailer 12 SERVICE Service Precautions Warning Incorrect procedures could result in death injury or property damage Learn to use equipment correctly NOTICES Unless otherwise instructed all service should be performed with engine off Stop engine and apply parking brake before opening hood for inspection or service Allow engine should be cool before performing any service Refer to engine manufacturer s manual for engine maintenance instructions Before servicing equipment lower the attachments to ground Working Under Raised Lift Arms r Crushing weight could cause de E proper procedures and equipment or stay away NOTICE Support both lift arms before working under raised lift arms Or keep away from the raised lift arms Warning Explosion possible Serious
23. ied attachments 4 Turn off all electrical loads 5 Turn off engine and remove key from ignition 6 Block wheels or tracks dk WARNING Explosion Follow directions carefully Warning Explosion possible Serious injury or equipment damage could occur Be careful operation Notices 1 Lead acid batteries vent explosive hydrogen gas when charging Do not smoke create sparks or use flames around batteries Never lean over battery when making connections Do not allow vehicles to touch when jump starting Wear eye protection and remove metal jewelry and watches SE E eS Do not attempt to jump start a battery that is leaking bulging heavily corroded frozen or otherwise damaged 7 Never short circuit battery terminals for any reason 8 Never hammer on battery posts or cable terminals Before You Start Electronic components can be easily damaged by electrical surges Jump starting can damage electronics and electrical systems and is not recommended except in extreme circumstances Use quality large diameter jumper cables capable of carrying high currents 400 amps or more Cheap cables may not allow enough current flow to start a dead discharged battery Read all steps thoroughly and review illustration before performing procedure DECALS my Moving digging teeth will kill you or cut off arm or leg Stay away Turning shaft will kill you or crush arm or leg Stay away ANS serious injury Know loc
24. p the Engine pull out the key Firstly remove the negative cable and then remove the positive cable Loosen the mounting bolts remove the battery Confirm the electrodes on battery When installing the battery the method is opposite as remove Note Make sure do not reverse the positive and negative Operation Notice When operation according to your working condition ware the safety equipment such as glasses and rubber gloves Be careful operation because there is battery acid If the acid touch your skin or cloths please clean it immediately otherwise it will cause serious injure or death Make the battery away from fire and heat The battery can only be used for starting the engine otherwise it may cause damage to battery or fire Notice when use the battery in Winter In winter because of the lower temperature the electrolyte will loose it will low down the battery power supply so it will much more difficult to start than in Summer Notice the leakage of the battery Once you start the Engine but failed do not re start it immediately wait about one minute and let the battery storage voltage again and then re start Notice Please pay special attention to check the battery and circuit in Winter dh WARNING Explosion possible Serious injury or equipment damage could occur Follow directions carefully NOTICE Battery gas can explode Keep sparks and flames away from battery Always remove negative bat
25. tery cable first and replace it last Battery electrolyte is sulfuric acid and poisonous Will burn skin and cause blindness if splashed into eyes Wash hands after working around battery Never disconnect battery terminals with engine running Voltage spike may occur and ruin electronic control modules or other components Check Drive Belt Check drive belt every 20 hours See the picture right side use mark 1 to adjust belt tension if necessary Replace if cracked stretched or badly worn Check Air Filter Check air filter for wear or holes every 10 hours If necessary change it Clean Oil Cooler Clean oil cooler every 20 hours Clean more frequently if operating in dusty conditions Clean with compressed air or low pressure water Notice Be careful not to damage cooler fins Change Hydraulic Oil Change hydraulic oil at 50 hours for the beginning using then change every 250 hours 46 erade hydraulic oil 100 Hour Change Engine Oil Change engine oil every 100 hours Drain oil at drain plug 1 and add GEO 10W30 at filler 2 until oil level is seen at marking IMPORTANT Use oil specified in Engine Oil Temperature Chart 200 Hour Check spark plugs and gap Notes See engine operator s manual for instructions Change Oil Filter Change oil filter every 200 hours 250 Hour Change hydraulic fluid filter i l Traction Unit Change air filter check inner element SS Change H
26. ts Check if the machine can work normally Add grease to Lubricating Oil Points daily Tighten the Screws Safety Driving Attention Try your best to keep the machine in low loading to assure the stability When operating the arms with loading the loader s Weight Core will be changed So do not turn quickly or drive on a slope When driving and turning quickly always keep the arms down b Keep Loading and Turning at the level earth When driving down the arms and make the bucket some distance from the ground to avoid the obstruction ZN pancer When upper the arm please do not Start or Turning quickly otherwise it will make the machine turn over and cause serious deadly injure Please operate carefully with slow speed 7 CONTROLLING SYSTEM 26 inti eee o A N IE al OP a AS ree mfe ene sta swien s engine Croke tan monte 5 SaaSwicw 6 Elsie Somes Indicar 7 leon inca 6 Riem tane o St Bon Electric Source Switch Left Handhole PE 12v 12v Socket marere Gauge Right Handhold 26 Tool Box Optional Travel Switch Optional apa e e 1 INEA 1 Electric System Protector ON PUSH Working OFF Not working 2 Engine Start Switch Ignition Switch for Engine The function is as same as 5 Start Switch 9 Start Button OFF Fire off Stop ON Connect the Electric Power START When start the Engine turn the key clockwise after starting make the key at the
27. y the machine left side will move backward Left handle backward See the above picture pull the left handle backward slowly the machine left side will move forward Left handle leftward See the above picture make the left handle leftward slowly the bucket will dump Left handle rightward See the above picture make the left handle rightward slowly the bucket will backward to operator 22 Cigarette Lighter Outlet 22 Fuel Gauge It indicates amount of fuel in fuel tank 1 denotes full 0 denotes empty you should add fuel before finger gets to 0 23 Hydraulic Oil Temperature Gauge It shows the hydraulic oil temperature when the temperature up to 800 the hydraulic oil cooler fan will start 24 Hour Meter It is used to record the engine working time 25 Right handhold When control the left handle please put your left hand on the left handhold A N Warning When walking do put your left hand on the left handhold B Nature Backward Leftward Rightward Work Arm Float Optional Right handle forwardt See the above picture push the right handle forward slowly the machine right side will move forward Right handle backward See the above picture pull the right handle backward slowly the machine right side will move backward Right handle leftward lt See the above picture make the right handle leftward the work arm lift Right handle rightward
28. y cloth and loosen connector nut slightly to relieve residual pressure Catch all fluid in a container 3 Before using system check that all connections are tight and all lines are undamaged 4 Fluid leaks is hard to detect Use a piece of cardboard or wood rather than hands to search for leaks 5 Wear protective clothing including gloves and eye protection 6 If you are injured seek immediate medical attention from a doctor familiar with this type of injury 4h CAUTION Hot parts may cause burns Do not touch until cool Notice Hydraulic couplers hoses and fluid may be hot Wear gloves when connecting and disconnecting hydraulic hoses and wait until unit has cooled before touching hydraulic components an Cycle attachment drive control to relieve residual pressure at hydraulic couplers Ensure that all controls are in neutral position Remove dirt and debris from hydraulic couplers Connect male coupler on attachment to female coupler on unit Connect coupler on attachment to male coupler on unit O 01 FP WN Connect female coupler on case drain hose to case drain coupler on unit f attachment requires it 7 Ensure that connections are secure by pulling on hoses 10 DRIVE Start Engine 1 Ensure all controls are in neutral 2 If necessary choke cold engine 3 Move throttle to half open 4 Turn ignition switch to start position and release when engine starts 5 Push in choke after engin
29. ydraulic Oil Filter Change Hydraulic oil filter see right picture 1 every 250 hours Change Hydraulic oil return filter see left picture 1 every 250 hours 500 Hour Change Hydraulic Oil Change hydraulic fluid every 500 hours Drain fluid at drain port 2 and add hydraulic oil from port 1 until fluid level is between the mark 1 and 2 on the oil gauge Change Drive Belt As Needed Change drive belts Traction Change drive belt as needed when worn or damaged Caution Hot parts may cause burns Do not touch until cool Notice Waiting engine to cool before touching parts or performing any service 1 Stop engine and waiting to cool before attempting service 2 Remove key from ignition switch 3 Adjust belt tension AX Warning Runaway possible Machine could run over you or others Learn how Warning Moving parts could cut off hand or foot Stay away Notice Do open hood for inspection or service with engine running to use all controls Start and operate only from operator s position Notice Do not leave operator station with engine running 1 Start engine and check operation 2 Stop engine open hood and re check belt alignment 3 Close hood Jump Start Unit Warning Incorrect procedures could result in death injury or property damage Use equipment correctly Notices 1 Park on level area 2 Put all drive controls in neutral 3 Lower all empt
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