1538M_SD_2009_ONWARDS Riders & Tractors
Contents
1. 6 Danger Dismemberment Make sure that children stay clear of the machine at all time when engine is running EN 6 HEE 7 Danger of cutting yourself Blades in movement Do not put hands or feet near or under the opening of the cutting plate 1 4 REGULATIONS FOR TOWING A kit for towing a small trailer is available on request This accessory is to be fitted following the instructions pro vided max 980 N 100 kg When using the towing kit do not exceed the recommended loads stated on the label and follow the safety instructions 1 2 C 6 2 IDENTIFICATION OF THE MACHINE AND COMPONENTS 2 1 IDENTIFICATION OF THE MACHINE The label located near the battery housing has the essential data of each machine 1 Acoustic power level according to directive 2000 14 CE Conformity mark according to directive 98 37 EEC Year of manufacture Engine speed in r p m if indicated Type of machine Serial number N Po Weight in kg Name and address of manufacturer Type of transmission if indicated 10 Article Code o PN omy Write your machine s serial number here 6 2 2 IDENTIFICATION OF MAIN COMPONENTS The main components of the machine have the following func tions 16 15 17 14 11 Cutting deck this is the guard housing the rotating blades 12 Blades these are what cut the grass2. 22 5 6 Transporting the machine eii cort nete ei re rcc id dx ve eaa 23 5 7 LAWNMAINTONANCE 23 a ijgzrnuc 25 All the information for maintaining the machine in peak efficiency 6 1 Safety recommendations 5o ne Feier HR EE ER ER HERE HR E HER eR Eai 25 6 2 Routine maintenance 25 6 3 Interventions on the machine mae et 6 4 Information for Service Centres ccssccscsscessrcsserscessccessstsonseesecsssessceseccesossenseasoees 29 IROUBLESHOOTING nnne i tt ntn ccetaccsiessssatewscesaasensssivecscese 31 A help in quickly solving problems ACCESSORIES ON REQUEST esee enee nnne nnne 33 A description of the accessories available for special requirements SPECIFICATIONS sis sas n orn rr o eerte bri eei eio i eine Eon eR EE Ra ineo REod 34 A summary of the main specifications of your machine Se 1 SAFETY 1 1 HOW TO READ THE MANUAL Some paragraphs in the manual containing important informa tion regarding safety and operation are emphasized in the fol lowing ways NOTE or L_IMPORTANT These give details or further information on what has already been said in the aim to prevent damage to the machine WARNING Non observance will result in the risk of injury to oneself or others DANGER Non observance will result in the risk of
3. 3 Never mow while people especially children or pets are nearby 4 Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their pro perty 5 Do not carry passengers 6 All drivers should seek and obtain professional and practi cal instruction Such instruction should emphasise the need for care and concentration when working with ride on machines you cannot use the brake to regain control of a ride on machine sliding down a slope The main reasons for loss of control are insufficient wheel grip overspeeding inadequate braking the type of machine is unsuitable for its task unawareness of the effect of ground conditions especially slopes incorrect hitching and load distribution B PREPARATION 1 While mowing always wear sturdy footwear and long trousers Do not operate the equipment barefoot or wearing open sandals 2 Thoroughly inspect the area where the equipment is to be used and remove all objects which can be ejected from the machine 3 DANGER Petrol is highly flammable store fuel in containers specifically designed for this pur pose refuel outdoors only and do not smoke while refuelling add fuel before starting the engine Never remove the cap of the fuel tank or add petrol while the engine is running or when the engine is hot EN 4 Eee if you spill petrol d
4. INTRODUCTION Dear Customer Thank you for having chosen one of our products We hope that you will get complete satisfaction from using your new machine and that it will fully meet all your expectations This manual has been written to help you become familiar with the machine and use it safely and efficiently Do not forget that it is an integral part of the machine so keep it close at hand for future reference and pass it on to the purchaser if you sell the machine This new lawn tractor has been designed and built in compli ance with current standards and is safe and reliable if used for cutting grass following the instructions given in this manual proper usage If you use the machine in any other way or ignore the instructions for safe use maintenance and repair it is considered incorrect usage In this case the warranty is automatically voided and the Manufacturer is not held respon sible for damage or injury to oneself or others Since we regular improve our products you may find slight dif ferences between your machine and the descriptions con tained in this manual Modifications can be made to the machine without notice and without the obligation to update the manual although the essential safety and function charac teristics will remain unaltered If in doubt do not hesitate to contact your dealer And now enjoy your work AFTER SALES SERVICE This manual gives all the necessary instructions for using
5. TOUR EN 10 Ss 3 4 ASSEMBLY AND CONNECTING THE BATTERY The battery 1 is housed under the seat and secured by a spring 2 First connect the red wire 3 to the positive pole and then the black wire 4 to the negative pole using the screws supplied as shown Apply silicone grease to the terminals and check that the pro tective cap for the red wire 8 is in place IMPORTANT Always fully charge the battery accord ing to the instructions in the battery s manual wr 6 2 5 IMPORTANT To prevent the safety device in the elec tronic circuit board from cutting in never start the engine until the battery is fully charged WARNING Do not use the machine without the guard 2 or with the battery incorrectly fixed in its housing 3 5 FITTING THE STONE GUARD Inside the stone guard 1 fit the spring 2 by inserting the ter minal 2a into the hole and turning it so that both the spring 2 and the terminal 2a are securely positoned in their seat ings Position the stone guard 1 in line with the cutting deck brack ets 3 Using a screwdriver turn the second terminal 2b of the spring 2 to bring it outside the stone guard 2b N2 N3 2O Fit the pin 4 in the holes on the brackets 3 and on the stone guard so that it passes thrugh the coils of the spring 2 and the drilled end comes out of the inner most bracket Fit the cotter pin 5
6. If this is not sufficient to achieve an even cut please contact your Dealer who will test and make the necessary adjustments to the alignment of the cutting deck 6 3 2 Replacing wheels Stop the machine on flat ground and put a block under a load bearing part of the frame on the side that the wheel is to be changed The wheels are held by a snap ring 1 which can be eased off with a screwdriver NOTE If you have to replace one or both rear wheels make sure that any differences in their external diameter does not exceed 8 10 mm on the contrary to pre vent an uneven cut it will be necessary to adjust the align ment of the cutting deck IMPORTANT Before remounting the wheel apply grease to the axle Put the snap ring 1 and supporting washer 2 back in place AQ 7a p EN 27 6 3 3 Replacing and repairing the tyres The tyres are Tubeless and so all punctures must be repaired by a tyre repairer following the procedures required for this kind of tyre 6 3 4 Replacing the bulbs if present The bulbs 18W have a bayonet fitting and are installed in the bulb holder which can be taken out by turning it anti clockwise with pliers 6 3 5 Replacing a fuse The machine is fitted with fuses 1 with different capacities and functions Specifically 10 A fuse protects the main and powe
7. dry place Before a long storage period more than 1 month always charge the battery and then recharge before using again wr 6 2 3 The next time the machine is used check that there are no fuel leaks from the tubes fuel stopcock or carburettor EN 22 ME 5 4 10 Board protection fuse The electronic board is fitted with a fuse which breaks the cir cuit if there is a fault or short circuit on the electrical system The intervention of the fuse causes the engine to stop before replacing the fuse 6 3 5 try to find and remove the cause of the fault to prevent it from happening again 5 5 USING THE MACHINE ON SLOPING GROUND Only mow on slopes with gradients up to the maximum already mentioned max 10 17 Lawns on a slope have to be mowed moving up and down and never across them When changing direction take great care that the wheels facing up the slope do not hit any obstacles such as stones branches roots etc that may cause the machine to slide sideways tip over or make you lose control REDUCE SPEED BEFORE ANY CHANGE OF DIRECTION ON SLOPES and always apply the parking brake before leaving the machine at a stand still and unattended DANGER Start moving forwards very carefully on sloping ground to prevent the risk of tipping over Reduce the forward speed before going on a slope par ticularly downhill DANGER Never use reverse to reduce speed going downhil
8. in the hole 4a of the pin 4 and turn the pin until the two ends 5a of the split pin can be bend using pliers so that it cannot slip out and let the pin fall out 4 Ay WARNING Check that the spring works correctly and keep the stone guard securely lowered Make sure that the pin is fitted properly to prevent it from falling out accidently 3 6 REPOSITIONING THE ANTI CHIPPING WHEELS For transport reasons the anti chipping wheels 1 are fastened on the top hole In order for them to work properly the anti chipping wheels 1 must be reposi tioned in the hole which is most suited for the type of ground 5 4 5 E EN 4 CONTROLS AND INSTRUMENTS 4 21 4 31 4 31 4 6 4 1 STEERING WHEEL Turns the front wheels 4 2 THROTTLE This regulates the engine s r p m The positions are indicated on a plate showing the following symbols C C bx M CHOKE cold starting SLOW for minimum engine speed 49 FAST for maximum engine speed The CHOKE position enriches the mixture so must only be used for the time necessary when starting from cold When moving from one area to another put the lever in a position between SLOW and FAST When cutting shift into FAST 4 3 KEY IGNITION SWITCH This key operated control has four positions OFF everything is switched off HEADLIGHTS
9. 2 3 Battery The battery must be carefully maintained to ensure long life EN 26 es The machine battery must always be charged before using the machine for the first time after purchase before leaving the machine disused for a long period before starting up the machine after a long period of disuse Carefully read and observe the battery recharging instructions in the booklet provided with the battery Failure in following the instructions or in charging the battery could permanently dam age the battery cells A flat battery must be recharged as soon as possible IMPORTANT Recharging must be done using a bat tery charger at constant voltage Other recharging systems can irreversibly damage the battery The machine comes with a connector 1 for recharging this is connected to the corresponding connector for the special CBO01 maintenance battery charger supplied if included or available on request 8 2 IMPORTANT This connector must only be used for connection to the CBO1 maintenance battery charger For its use follow the instructions in the relevant user manual follow the instructions in the battery manual 6 3 INTERVENTIONS ON THE MACHINE 6 3 1 Cutting deck alignment The cutting deck should be properly set to obtain an evenly cut lawn and reduce vibrations If the cut is uneven check the tyre pressure
10. ON if fitted ON activates all parts a START connects the starter ae motor If you release the key on START it will automatically return to ON After turning the engine on turn the lights on if fitted by turning the key to the HEADLIGHTS ON position to switch them off turn the key to ON Ss 4 4 PARKING BRAKE This brake stops the machine from moving when it has been parked oe There are two positions EX Hn Ran A Brake off d B Brake on The brake is applied by pressing the pedal right down 4 21 or 4 31 and moving the lever to position B When you take your foot off the pedal it will be blocked by the lever in the lowered position To disengage the parking brake press the pedal 4 21 or 4 31 The lever will return to position A 4 5 BLADE ENGAGEMENT AND BRAKE CONTROL i TE The mushroom switch allows you to E BiLe hos engage the blades using the electro magnetic clutch N 4 5 N i A Pressed Blades disengaged Ae IE 7 7 B Pulled Blades engaged If you engage the blades without taking the necessary safety precautions the engine shuts down and cannot be restarted 5 2 Blade disengagement Pos A simultaneously activates a brake which stops their rotation in a few seconds 4 6 CUTTING HEIGHT ADJUSTMENT LEVER There are seven positions for this lever shown as 1 to 7 o
11. The wings at the ends help convey the cut grass towards the collector channel 13 Stone guard or deflector It is a safety guard which pre vents objects drawn up by the blades from being thrown outside of the machine 14 Engine this moves the blades and drives the wheels Its specifications and regulations for use are described in a specific manual n X EN 7 15 16 17 Battery provides the energy for starting the engine Its specifications and regulations for use are described in a specific manual Driving seat this is where the machine operator sits It has a sensor connected to safety devices for detecting the presence of the operator Regulation and safety labels give reminders on the main regaulations for working safely each of which is explained in chapter 1 3 UNPACKING AND ASSEMBLY For storage and transport purposes some components of the machine are not installed in the factory and have to be assem bled after unpacking Follow the instructions below IMPORTANT The machine is supplied without engine oil or fuel Before starting the engine fill with oil and fuel fol lowing the instructions given in the engine manual 3 1 UNPACKING When unpacking the machine take care to gather all individual parts and fittings and do not damage the cutting deck when taking the machine off the pallet The packagin
12. completely fill the tank The tank s capacity is about 6 5 liters DANGER Refuelling should be carried out in an open or well ventilated area with the engine off Always remember that petrol fumes are inflammable DO NOT USE A NAKED FLAME TO LOOK INSIDE THE TANK AND DO NOT SMOKE WHEN REFUELLING IMPORTANT Do not drip petrol onto the plastic parts to avoid damaging them In the event of accidental spills or leaks rinse immediately with water The warranty does not cover for damage to plastic parts of the bodywork or the engine caused by petrol 5 3 4 Checking the protection at the exit stone guard WARNING Never use the machine without the exit guards or when the guards are damaged Always check that the inner spring of the stone guard 1 works properly whilst keeping it securely lowered 5 3 5 Checking machine safety and efficiency 1 Check that the safety devices function as described 5 2 2 Check that the brake is in perfect working order 3 Do not start mowing if the blades vibrate or if you are unsure whether they are sharp enough Always remember that A badly sharpened blade pulls at the grass and causes the lawn to turn yellow A loose blade causes unwanted vibrations and can be dangerous Ay WARNING Do not use the machine if you are unsure whether it is working safely or efficiently If in doubt contact your Dealer immediately to make the necessary checks and re
13. its edge as well as the blades EN 24 M 6 MAINTENANCE 6 1 SAFETY RECOMMENDATIONS A WARNING Before cleaning or doing mainte nance work take out the ignition key and read the rele vant instructions Wear adequate clothing and work gloves whenever your hands are at risk IN WARNING Never use the machine with worn or damaged parts Faulty or worn out parts must always be replaced and not repaired Only use original spare parts The use or non original and or incorrectly fitted parts will compromise the safety of the machine may cause accidents or personal injuries for which the Manufacturer is under no circumstance liable or respon sible IMPORTANT Never dispose of used oil fuel batteries or other pollutants in unauthorised places WARNING All operations not described in chap ters 6 2 and 6 3 of this manual must be carried out by your Dealer or a specialized Service Centre Both have the necessary knowledge and tools to ensure that the work is carried out correctly without affecting the safety of the machine 6 2 ROUTINE MAINTENANCE The table is to help you maintain your machine s safety and performance It summarises the main interventions to be made and the frequency applicable to each of them The boxes at the side are for you to mark the date or number of working hours at which the intervention was made Operation H
14. serious injury or death to oneself or others This manual describes various versions of the machine which mainly differ as follows type of transmission with either mechanical gear change or hydrostatic continuous speed adjustment The models with hydrostatic transmission are identified by the word HYDRO on the identification label 2 1 the inclusion of components or accessories which are not widely available special equipment fitted The symbol highlights all the differences in usage and is followed by the indication of the version to which it refers The symbol refers to another part of the manual where further information can be found NOTE Positions on the machine such as front back left or right hand side refer to the direction of forward travel IMPORTANT For all operations regarding the use and maintenance of the engine or the battery not described in this manual refer to the relevant manuals which form an integral part of all the doc umentation supplied with the machine 1 2 GENERAL SAFETY REGULATIONS WARNING Read carefully before using the machine A TRAINING 1 Read the instructions carefully Be familiar with the con trols and how to use the equipment properly 2 Never let children or people unfamiliar with these instruc tions use the machine Local regulations can restrict the age of the user ees EN 3
15. the machine and carrying out basic maintenance Any adjustments or maintenance operations not described in this manual must be carried out by your Dealer or a spe cialized Service Centre Both have the necessary knowl edge and equipment to ensure that the work is done cor rectly without affecting the safety of the machine If you wish you can ask your dealer to prepare a maintenance programme personalised to your needs This will help you keep your new purchase in peak performance and maintain its value over time TABLE OF CONTENTS SAFETY ee REA 3 Regulations for using the machine safely IDENTIFICATION OF THE MACHINE AND COMPONENTS ne 7 How to identify the machine and its main components UNPACKING AND ASSEMBLY eerte neret eren nnrnnnne nnns nnns 9 How to remove the packing and assemble loose parts CONTROLS AND INSTRUMENTS sees nennen nnnenen nnne nennen nnne 12 Position and functions of all the controls HOW TO USE THE MACHINE esent nenne nnse tenere nns enn 15 Instructions for working efficiently and safely 5 1 Safety recommendations ne there reni inei teanta uiis 15 5 2 Why the safety devices cut in 22515 5 3 Preliminary operations before starting work 16 5 4 Using the machine esee is 18 5 5 USING ON SIOPS
16. the pedal the speed of the machine increases Reverse is engaged by pressing the pedal with the heel towards R The pedal automatically goes into neutral N when released A WARNING Only shift into reverse when the machine has stopped moving NOTE If the drive pedal is used whether forwards or for reverse the engine stops as soon as the parking brake 4 4 is engaged 4 33 HYDROSTATIC TRANSMISSION DISENGAGEMENT LEVER This lever has two positions QO A Transmission engaged for all uses when moving and during cutting Q O B Transmission dis engaged this makes it much easier to move the machine by hand with the engine turned off IMPORTANT To avoid damage to the transmission unit this operation must be carried out only when the engine has stopped with the pedal 4 32 on position N 5 HOW TO USE THE MACHINE 5 1 SAFETY RECOMMENDATIONS DANGER The machine must only be used for the purpose for which it was designed cutting grass Do not tamper with or remove the safety devices fitted on the machine REMEMBER THAT THE USER IS ALWAYS RESPONSIBLE FOR DAMAGE AND INJURY TO OTHERS Before using the machine read the general safety regulations 1 2 paying particular attention to driving and cutting on slopes carefully read the instructions for use make sure you are familiar with the controls and know how to stop the blades and the engin
17. 0 0 crinii eren un 1 5 bar tyres 15 X 5 00 6 see 5 acude teret ire eet 1 0 bar Rear tyre pressUre concetti itt caries co aries 1 2 bar Overall weight sees from 160 to 168 kg Inside turning circle minimum diameter of uncut grass uio EE E A AE E E E E 1 4m Cutting height 5 eene from 3 to 8 5 cm Cutting Width 97 cm Mechanical transmission Forward speed approximate at 3000 min EB ELM CE 2 2 km h ELO E 3 8 km h inSrd E 5 8 km h NES CN 6 4 km h dE co MOOD ONERE PARDON 9 7 km h a iniReverse ick tee eee heeled 2 8 km h gt Hydrostatic transmission Forward speed approximate at 3000 min inForward gear eese from 0 to 8 8 km h inReverse ssseeeeetnnna from 0 to 3 8 km h EN 34 HE
18. and turn off the engine by turning the key to OFF A WARNING To avoid backfire position the throttle on SLOW for 20 seconds before stopping the engine When the engine has stopped close the fuel stopcock 1 WARNING Always take out the ignition key before leav ing the machine unattended IMPORTANT 7o keep the battery charged do not leave the in key in the ON position or HEADLIGHTS ON when the engine is not running 5 4 8 Cleaning the machine After use clean the outside of the machine Clean the plastic parts of the body with a damp sponge using water and detergent taking care not to wet the engine the electrical parts or the electronic circuit board located under the dashboard IMPORTANT Never use hose nozzles or harsh deter gents to clean the bodywork or the engine Ay WARNING Do not let debris and dry remains of grass accumulate in upper part of the cutting deck in order to keep maximum machine efficiency and safety levels After each use accurately clean the cutting deck to remove any grass remains or debris Ay WARNING Wear eye protection and keep people or animals away from the surrounding area when clean ing the cutting deck a When washing the inside of the cutting deck the machine must be on firm ground with the stone guard fitted the operator seated the cutting deck has been completely lowered the engine running the transmiss
19. can safely control do not turn sharply Use care when reversing use counterweight s or wheel weights whenever advised in the instructions manual 7 Disengage the blades before crossing surfaces other than grass 8 Never use the machine with damaged guards or with out the safety protective devices in place 9 Do not change the engine governor settings or over speed the engine Operating the engine at excessive speed can increase the risk of personal injury 10 Before leaving the driving seat disengage the blades and lower the attachments go into neutral and apply the parking brake stop the engine and remove the ignition key 11 Disengage the blades stop the engine and remove the ignition key before cleaning checking or servicing the machine after striking a foreign object Inspect the machine for dam age and make repairs before restarting and operating the machine f the machine starts to vibrate abnormally check forthe causes immediately 12 Disengage the blades for transport or whenever they are not in use 13 Stop the engine and disengage the blades before refuelling 14 Reduce the throttle during engine runzout lf the engine is provided with a shut off valve cut off the fuel when you have finished mowing D MAINTENANCE AND STORAGE 1 Keep all nuts bolts and screws tight to be sure the equip ment is in safe working condition 2 Never store the equip
20. e models move the disengagement lever to position B If problems continue after having carried out these operations contact your dealer move it to position A e 4 33 WARNING Do not take on complicated repair work if you don t have the necessary equipment or the technical knowledge The warranty is automatically voided and the manufacturer is not held responsible if repairs are done badly EN 32 HE 8 ACCESSORIES ON REQUEST 1 MULCHING KIT It finely chops the grass cut tings and leaves it on the lawn as an alternative to lat eral ejection 2 CB01 MAINTENANCE BATTERY CHARGER This keeps the battery in good working order when the machine is in storage guaranteeing an optimum level of charge and longer battery life 3 TOWING HITCH For towing a small trailer 4 FRONT BUMPER KIT This protects the front sec tion of the machine 3 CLOTH COVER Protects the machine from dust when not in use EN 33 9 SPECIFICATIONS Electrical system ou eeeceeessceeeseeeeeeseeeeseeeeneseeeeeneeeeaseeneneses 12V Battery 1 ice Di reieeceicex linke Del Gi eI Re dece aee aaas 18 Ah Front tyres se tme ee erede epe anakaa natane 13 x 5 00 6 o cats 15 x 5 00 6 Rear TYPOS cnc eene pede seruo dra EE ELI TER ET TAEE 18 x 8 50 8 Front tyre pressure tyres 13 X 5 0
21. e quickly never put your hands or feet next to or beneath the rotating parts and always keep away from the exit Do not use the machine when in a precarious state of health or under the effect of medicine or any other sub stances that can reduce your reflex actions and your ability to concentrate It is the user s responsibility to assess the potential risk of the area where work is to be carried out and to take all the necessary precautions to ensure his own safety and that of others particularly on slopes or rough slip pery and unstable ground Do not leave the machine on high grass with the engine running to avoid the risk of starting a fire WARNING This machine must not be used on slopes steeper than 10 17 5 5 IMPORTANT All the references relating to the posi tions of controls are described in chapter 4 5 2 WHY THE SAFETY DEVICES CUT IN The safety devices work in two ways hey prevent the engine from starting if all the safety require ments have not been met they stop the engine if even just one of the safety require ments is lacking a To start the engine it is necessary that the transmission is in neutral the blades are not engaged the operator is seated or the parking brake is engaged b The engine stops when the operator leaves his seat when the blades are engaged the operator leaves his seat when the transmission is not in n
22. e the position unscrew and remove the Screw 2 and reposition the wheel 1 with the spacer 3 in the hole at the desired height then tighten the screw 2 onto the nut 4 as far as possible 17 WARNING This work is to be done to both wheels WITH THE ENGINE OFF AND THE BLADES DIS ENGAGED To start cutting move the throttle to FAST raise the cutting deck as high as possible only use the blade 4 5 on grass lawns do not use the blades on stony ground or when the grass is very high start moving forwards on the grass very slowly and with utmost caution as already described regulate the cutting height and speed 4 6 considering the conditions of the lawn the height density and damp ness of the grass Ay WARNING When cutting on sloping ground reduce your speed to ensure safe conditions 1 2 5 5 Whatever the conditions always reduce the speed if you notice a drop in engine speed if you travel too fast compared EN 20 mE to the amount of grass being cut you will not be able to mow the grass well Disengage the blades and raise the cutting deck as high as possible whenever you need to get past an obstacle 5 4 6 End of mowing When you have finished mowing disengage the blades lower the engine speed and ride the machine with the cutting deck raised as high as possible 5 4 7 End of work Stop the machine move the throttle to SLOW
23. eutral the operator leaves his seat with the transmission in neu tral but without applying the parking brake the parking brake is engaged without disengaging the blades the speed change is activated 4 22 or the drive pedal amp 4 32 with the parking brake on 5 3 DIRECTIONS BEFORE STARTING WORK Before starting to mow it is necessary to carry out several checks and operations to ensure you can work efficiently and in maximum safety 5 3 1 Seat adjustment To change the seat position loosen the four fixing bolts 1 and slide it along the slots Once you have found the right position tighten the four screws 1 5 3 2 Tyre pressure Having the right tyre pressure is the main condition for ensur ing that the cutting deck is horizontal and mows evenly EN 16 Ss a BREDA 13 x 5 00 6 EKITI 15 x 5 00 6 x Que Unscrew the valve caps and connect a compressed air line with a gauge to the valves and adjust the pressure to the indi cated values 5 3 3 Filling with oil and fuel NOTE The engine manual indicates what type of oil and fuel you can use With the engine off check the oil level According to the instructions in the engine manual this must be between the D MIN and MAX marks on the dipstick T x GLIN T Refuel using a funnel but do not
24. g contains the machine the steering wheel the dashboard cover the seat the battery the stone guard an envelope containing the operator s manuals and documents steering wheel assembly parts nuts and bolts to assemble the seat and the stone guard the connection screws for the battery cables 2 starter keys 1 spare 10 A fuse NOTE To prevent damage to the cutting deck raise it to its maximum height and take utmost care when taking the machine off the pallet 2 Hydrostatic transmission To make it easier to get the machine off the pallet and to move it the drive disengage lever should be put in position e B e 4 33 3 2 FITTING THE STEERING WHEEL Put the machine on a flat surface and straighten up the front wheels Mount the hub 1 on the shaft 2 making sure that the plug 3 is correctly fitted into the hub seat Fit the dashboard cover 4 clicking the seven fasteners into place Fit the steering wheel 5 onto the hub 1 with the spokes directed towards the seat Fit the spacer 6 and fasten the steering wheel in place using the screws supplied 7 in the indicated order Fit the steering wheel cover 8 clicking the three fasteners into place 2 nie b ING Gy 3 Muro 3 3 FITTING E THE SEAT 4 3 L Mount the seat 1 on the plate 2 using 2 the screws 3 an 1
25. g the accelerator WARNING Drive must be engaged as described 4 32 to prevent sudden engagement from causing tipping up and loss of control of the vehicle particularly on slopes 5 4 3 Braking First reduce the machine s speed by reducing the engine s r p m and then press the brake pedal 4 21 or 4 31 to slow down the machine until it stops Z2 Hydrostatic transmission The machine already slows down considerably by just releasing the drive pedal 5 4 4 Reverse IMPORTANT Reverse must be engaged only when the machine has stopped moving Mechanical transmission Press the pedal until s the machine stops and then go into reverse by shifting the e lever sideways and into position R 4 22 Gradually e release the pedal to engage the clutch and then begin mov s ing in reverse Z2 Hydrostatic transmission When the machine has stopped moving start reversing by pressing the drive pedal in direction R 4 32 5 4 5 Grass cutting Adjust the position of the anti chipping wheels according to how irregular the ground is The anti chipping wheels are used to reduce the risk of tearing up sections of lawn which can occur when the edge of the cutting deck drags over irreg 4 ular ground 8 The four different heights of the wheels allows you to maintain a safe distance between the cutting deck edge and the ground To chang
26. ion in neutral the blades engaged BT A Connect a water hose to each of the pipe fittings 1 one at a time and run water through each one for a few minutes with the blades moving IMPORTANT To avoid umpairing the efficient working of the electromagnetic clutch prevent the friction from coming into contact with oil do not direct jets of high pressure water directly onto the clutch unit do not clean the clutch with petrol b To clean the upper part of the cutting deck lower the cutting deck completely position 1 blow a jet of compressed air through the right and left guard slots 5 4 9 Storage and inactivity for long periods If you intend not to use the machine for a long period more than 1 month disconnect the battery cables and follow the instructions in the engine instruction manual m X EN 21 Empty the fuel tank by disconnecting the tube 1 situated at the inlet of the fuel filter 2 and collect the fuel in a suitable container Reconnect the tube 1 making sure you position the clip prop erly 8 Ay WARNING Carefully remove any dry grass cut tings which may have collected around the engine or silencer to prevent their catching fire the next time the machine is used Put the machine away in a dry sheltered place and preferably covered with a cloth 8 3 IMPORTANT The battery must be kept in a cool and
27. ir them ALWAYS USE ORIGINAL BLADES BEARING THE SYMBOL A Make sure the blades are correctly balanced 1 Dismantling 2 Remounting 3 Tightening the screws To remove a blade hold it firmly and Check that the concave part of the cush With a torque wrench calibrated to undo the central bolt 1 in the direction ion disc 3 presses against the blade 40 45 Nm tighten the fixing screws 1 indicated by the arrow Remount the shaft hubs 4 making sure that the keys 5 are securely lodged in place C 7 TROUBLESHOOTING PROBLEM 1 With the key on START the starter motor does not run LIKELY CAUSE Turn the key to pos OFF and look for the causes conditions are not met to allow starting badly connected battery battery terminals crossed completely flat battery or eroded battery plates fuse blown 10 A malfunction on the starter relay SOLUTION check that the conditions allowing starting are met 5 2 a check connections 3 4 check connections 3 4 recharge the battery 6 2 3 replace the fuse 10 A 6 3 5 contact Your Dealer 2 With the key on START the starter motor runs but the engine does not start insufficiently charged battery faulty fuel supply faulty ignition recharge the battery 6 2 3 check the level in the tank 5 3 3 open the fuel sto
28. l this could cause you to lose control of the vehicle especially on slippery ground 2 Mechanical transmission A DANGER Never ride the machine on slopes in neutral or with the clutch out Always shift into a low gear before leaving the machine at a standstill and unattended gt Hydrostatic transmission lt Go down slopes with your foot off the drive pedal 4 32 to use the braking effect of the hydrostatic drive when the transmission is not engaged 5 6 TRANSPORTING WARNING If the machine is transported on a truck or trailer use suitable equipment for lifting and enough people for the weight involved and the type of lifting system used The machine must never be lifted by rope and tackle During transport close the fuel stop cock if fitted lower the cutting deck apply the parking brake and fasten the machine securely with ropes or chains to the hauling device 5 7 LAWN MAINTENANCE 1 To keep a lawn green soft and attractive it should be cut regularly without damaging the grass A lawn can be com posed of different types of grass If the lawn is cut fre quently grass and roots grow more vigorously forming a solid grassy bed If the lawn is cut is less frequently high er grass and weeds start growing plus daisies and clovers etc 2 It is always better to cut the grass when dry 3 The blades must be in good condition and well sharpened so that the grass i
29. m starting if safety require ments have not been met 5 2 In these cases once the situation has been corrected the key must first be turned back to OFF before the engine can be restarted 5 4 2 Starting and moving without mowing WARNING This machine has not been approved for use on public roads It has to be used as indicated by the highway code in private areas closed to traffic When moving the machine disengage the blades bring the cutting deck to the highest position position 7 put the accelerator control between the SLOW and FAST positions Mechanical transmission Push the pedal s down as far as possible 4 21 and move the gear change lever into 1st gear 4 22 Keep the pedal pressed down and release the parking brake Slowly release the pedal to shift from brake to clutch thus operating the rear wheels 4 21 A WARNING The pedal has to be released grad ually as a sudden engagement may cause the vehi cle to tip over and the driver to lose control Gradually reach the desired speed using the throttle and gear lever To change gear press the clutch halfway down 4 21 gt Hydrostatic transmission Disengage the park ing brake and release the brake pedal 4 31 Press the drive pedal 4 32 in direction F and reach the required speed by progressively increasing pressure on the pedal and movin
30. ment with petrol in the tank inside a building where fumes may reach an open flame or spark 3 Allow the engine to cool before storing in any enclosure 4 To reduce fire hazards keep the engine silencer battery compartment and petrol storage area free of grass leaves or excessive grease 5 Replace worn or damaged parts for safety purposes 6 If the fuel tank has to be drained this should be done out doors 7 On multi bladed machines remember that the rotation of one blade can cause other blades to rotate 8 When the machine is to be stored or left unattended lower the cutting deck 1 3 SAFETY LABELS Your machine must be used with care This is why labels with illustrations have been placed on the machine to remind you of the main precautions to take during use These labels are to be considered an integral part of the machine Should a label come off or become illegible contact your deal er to replace it Their meaning is explained below CIA xA Alt Warning Read the instructions before operating this machine 2 Danger Ejected objects Do not operate without the stone guard in place 3 Danger Ejected objects Keep bystand rs away 4 Warning Disconnect the ignition key and read the instructions before carrying out any repair or maintenance work 5 Danger Machine rollover Do not use this machine on slopes steeper then 10
31. n the label which correspond to y various heights between 3 and 8 cm To go from one position to another move the lever sideways and put it back in one of the stop notches Mechanical transmission 4 24 CLUTCH BRAKE PEDAL gt This pedal has two functions dur s ing the first part of its travel it acts e as a clutch engaging and disen e gaging drive to the wheels and in s the second part it acts as a brake on the rear wheels the pedal halfway between clutch engagement or disen gagement as this can cause overheating and damage the transmission belt NOTE When the machine is moving keep your foot off the pedal 4 22 SPEED CHANGE LEVER This lever has seven positions for the 5 forward speeds the n EN 13 s neutral position N and reverse e R To go from one speed to another press the pedal 4 21 halfway and shift the lever as shown on the label WARNING Only shift into reverse when the machine has stopped moving gt Hydrostatic transmission 4 31 BRAKE PEDAL e This pedal works the brake on the rear wheels 4 32 DRIVE PEDAL This pedal engages drive in the wheels and controls the machine s forward and reverse speeds To engage forward drive press it towards F with your toe cap As you increase the pressure on _ m Z 14
32. o not start the engine and move the machine away from the area of spillage Do not create any source of ignition until the petrol vapours have evaporated put back and tighten all fuel tank and container caps securely 4 Replace faulty silencers 5 Before use always inspect the machine to check that the blades blade bolts and cutter assembly are not worn or dam aged Replace worn or damaged blades and bolts in sets to preserve balance 6 On multi bladed machines remember that the rotation of one blade can cause other blades to rotate C OPERATION 1 Do not start the engine in a confined space where danger ous carbon monoxide fumes can collect 2 Mow only in daylight or good artificial light 3 Before starting the engine disengage the blades and shift into neutral 4 Do notuse on slopes of more than 10 17 5 Remember there is no such thing as a safe slope Travelling on grass slopes requires particular care To guard against overturning do not stop or start suddenly when going up or downhill engage the drive slowly and always keep the machine in gear especially when travelling downhill machine speeds should be kept low on slopes and during tight turns tay alert for humps and hollows and other hidden hazards never mow across the face of the slope 6 Use care when pulling loads or using heavy equipment use only approved drawbar hitch points limit loads to those you
33. ours Completed Date or Time 1 MACHINE Check of fastening and sharpness of blades 25 Blade replacement 100 Transmission belt check 25 Transmission belt replacement Blade belt check 25 Blade belt replacement 2 Drive adjustment and check 25 Blade brake and engagement check 25 Bolt and screw check 25 General lubrication 9 25 2 ENGINE Engine oil change es Air filter cleaning and check ua Air filter replacement un Fuel filter check um Fuel filter replacement a Spark plug contacts check and cleaning Spark plug replacement u 1 See the engine manual for the full list and frequency 2 Atthe first signs of any malfunction contact your Dealer immedia tely 3 General lubrication of all joints should also be carried out whenever the machine is to be left unused for a long period m EN 25 6 2 1 Engine IMPORTANT manual Follow all the instructions in the engine To empty the oil from the engine hold the extension tube 1 firm ly in place and unscrew the drain plug 2 When refitting the plug 2 make sure the seal 3 is positioned cor rectly and tighten it as far as possible holding the extension tube 1 firmly in place 6 2 2 Rear axle This is a sealed single unit that does not require maintenance It is permanently lubricated and its lubricant does not need changing or topping up 6
34. pairs es EN 17 5 4 USING THE MACHINE 5 4 1 Starting DANGER The engine must be started in an open or well ventilated area ALWAYS REMEMBER THAT EXHAUST GASES ARE TOXIC To start the engine open the fuel stopcock 1 shift in the gear into neutral N 4 22 or 4 32 disengage the blades 4 5 apply the parking brake on sloping ground when starting from cold move the throttle to the CHOKE position shown on the label tion the lever between SLOW and FAST put in the ignition key and turn to ON to make electrical contact then turn to START to start the engine release the key once the engine has started When the engine has started move the throttle to SLOW IMPORTANT The choke must be closed as soon as the engine is running smoothly Using it when the engine is already warm can foul the spark plugs and cause the engine to run erratically NOTE If there are engine starting problems do EN 19 mE S SS N if the engine is already warm posi T LY E not insist as you can risk running the battery flat and flooding the engine Turn the key to OFF wait for a few seconds and then repeat the operation If the malfunction persists refer to the engine manual and chapter 7 in this manual IMPORTANT Always bear in mind that the safety devices prevent the engine fro
35. pcock if present 5 4 1 check the fuel filter check that spark plug cap is securely fitted check that the electrodes are clean and have the correct gap 3 Starting is difficult or the engine runs erratically fault in carburation clean or replace the air filter empty the fuel tank and refill with fresh fuel check and replace the fuel filter if necessary 4 Poor engine performance during cutting forward speed too high compared to cutting height 5 4 5 reduce the forward speed and or raise the cutting deck PROBLEM 5 The motor shuts down whilst working LIKELY CAUSE the safety devices have cut in fuse blown 10 A SOLUTION check that the conditions allowing starting are met 5 2 b replace the fuse 10 A 6 3 5 6 The blades do not engage 7 Uneven cut problems with engagement mechanism cutting deck not parallel to the ground blade cuts badly contact Your Dealer check pressure and the external diameter of the tyres 6 3 1 or contact your Dealer contact Your Dealer 8 Unusual vibrations while working cutting deck is full of grass blades are unbalanced or loose bolts and screws are loose clean the cutting deck 5 4 8 contact Your Dealer check and tighten all the engine and frame bolts 9 With the engine running the machine does not move when the drive pedal is pressed for hydrostatic driv
36. r circuits of the electronic board When it blows the machine stops 25 A fuse protects the battery charger circuit When it blows the battery gradually runs out and the machine will have problems starting The fuse capacity is indicated on the fuse IMPORTANT A blown fuse must always be replaced by one of the same type and ampere rating and never with one of another rating If problems persist contact Your Dealer 6 4 INFORMATION FOR SERVICE CENTRES Below is a list of specifications for machine adjustments and instructions for dismantling and replacing the blades Ay WARNING These operations must be carried out by a specialized Centre only Remove the ignition key before doing any adjustments or maintenance 6 4 1 Adjustments e Position Element Position of controls Adjustment 43 5 45 5 a Brake gt Mechanical Cant transmission 45 47 gt Hydrostatic m Ts transmission Cim 156 160 b Drive gt Mechanical transmission gt Hydrostatic transmission c Blade engagement JUR se AUN 156 160 82 85 Ext po c iui EN 29 6 4 2 Dismantling replacing and remounting the blades A WARNING Always wear work gloves when handling the blades Ay WARNING Damaged or bent blades must always be replaced never try to repa
37. s cut straight without a ragged edge that leads to yellowing at the ends 4 The engine must run at full speed both to ensure a sharp cut of the grass and to get the necessary thrust to push the cuttings through the collector channel 5 The frequency of mowing should be in relation to the rate of growth of the grass The grass should not be left to grow too much between one cut and the next 6 During hot and dry periods the grass should be cut a little higher to prevent the ground from drying out N EN 23 10 The best height of the grass on a well kept lawn is approx 4 5 cm With one cut you do not need to remove more than a third of the total height If the grass is very tall it should be cut twice in a twenty four hour period the first time with the blades at maxi mum height possibly reducing the cutting width and the second cut at the desired height The appearance of the lawn will improve if you alternate cutting in both directions If the engine speed is lowered while you are cutting grass or if the cutting deck tends to get blocked you should reduce the forward speed since this may be too high for the condition of the grass If the problem persists the probable causes are either badly sharpened blades or deformed wings Be very careful when mowing near bushes or kerbs as these could distort the horizontal position of the cutting deck and damage
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