English - Nanni Industries
Contents
1. Engines designed for a Keel Coo ling system are generally not fitted with raw water system components raw water cock heat exchanger etc In Keel Cooling system the coolant heat is dissipated by pas sing through tubes incorporated to the hull NOTICE lf there s any risk of frost raw water system should be drained Siphon breaker A DANGER Close the sea cock before any operation on the siphon breaker NOTICE The use of a siphon breaker is mandatory if the exhaust elbow is under the waterline at full load or at less than 200 mm above it A siphon breaker is mandatory in all Sail Boat and when there s a risk of water entry in the engine The siphon breaker prevents raw water entry into the cylinders via the raw water exhaust system To operate correctly the siphon breaker should clean twice a sea son or when leakage appears A CAUTION A faulty operation of the siphon breaker will lead to water entry in the engine Inspect it regularly and clean it fol lowing the instructions given by the manufacturer Raw water pump impel ler A CAUTION If the engine has been run wi thout supply of raw water check the raw water pump impeller Change it if needed The raw water pump impeller is an essential component of the engine It should be changed regularly along with the seal A worn impeller could crack and damage the coo ling system Always have a spare raw water pump impeller on board2. The engine overheats coolant tempera 14 15 16 18 19 20 21 22 ture too high 28 The control lever is hard to operate 12 14 15 16 17 26 No shift between ahead and astern 9 11 12 16 17 26 Battery charge warning lamp comes on 8 9 11 18 The engine operate unevenly The numbers refer to the possible causes indicated on the following page Contact a Nanni authorized workshop 1 Lack of fuel 2 Air in fuel system 3 Fuel filter fouled or clogged 4 Fuel do not meet specified standard 5 Water contaminants in fuel 6 Valve clearance is wrong 7 Low compression 8 Insufficient battery charge Defective battery 9 Faulty electrical cables contact 10 Faulty starter or starter switch 11 Tripped fuse Main switch is open 12 Transmission is damaged 13 Control lever not in neutral Stop control pulled out 14 Too much load on board 15 Fouling on underwater hull drive or propeller 16 Defective incorrect propeller 17 Faulty operation of control lever control cables 18 Loosen or damaged belt 19 Incorrect coolant Low coolant level Coolant leaks 20 Cooling system does not operate correctly 21 Faulty thermostat 22 Sea cock valve closed Raw water filter clogged 23 Lube oil burns Excessive oil consumption 24 Engine oil level too low 25 Engine oil level too high 26 Transmission oil level too low 27 Defective engine mounting 28 Insufficient air supply ii EJ TECHNICAL
3. NOTICE The service life of the raw water pump impeller vary depen ding the operating conditions To extract the impeller 1 Stop the engine remove the key from the panel and close the sea cock 2 Remove the cover of the raw water pump 3 Remove the gasket EJ 4 Mark the position of the neo prene impeller Ed inside the pump in order to install it in the correct position in case of reins tallation 5 Carefully remove the impeller using an extractor 6 Inspect the impeller Check for damaged cracked broken mis sing or flattened vanes Change the impeller if it is damaged Clean and drain the raw water system if parts of the impeller are missing 7 Inspect the cover and the gasket for corrosion or damage Change it if they are damaged 8 Lubricate the inside of the pump and the cover with water proof grease for rubber 9 Install the impeller If reinstalling the old one place it at the same location using the mark done previously Rotate the impeller in the same direction as the engine rotation Lubricate the impeller with waterproof grease for rubber 70 Install the gasket and the cover on the pump housing 11 Open the sea cock check for leaks Prime the raw water sys tem by adding water through the raw water filter if necessary 12 Start the engine and check for leaks Cleaning the raw water filter A raw water filter must be fitted between the raw water intake and the ra
4. The air filter reduces the level of noise made by the air intake and prevent particles from penetrating the intake manifold The reliability and the performances of the engine depend among other things on the quantity and the tem perature of the intake air To check the air filter 1 Remove the clamps and re move the filter 2 Clean the inside of the filter with dry compressed air 3 If the air filter is damaged change it 4 Install the filter with the clamps Make sure the clamps are tight enough while not damaging the filter RS AO plu ENDEN Fuel system A DANGER Stop the engine and let it cool down before refuelling or carrying out any operation on the fuel system A WARNING Fuel is flammable and can be dangerous Fuel spilled on hot Surface or near spark can burn Do not step on the injection pipes Always make sure they are not damaged A CAUTION Total cleanliness must be gua ranteed when working on the fuel system No impurities should enter the injection system Make sure not to spill fuel on hoses NOTICE All work on the fuel injec tion system must be carried out by a authorized Nanni technician Check regularly the condition of the components of the fuel system hoses filter clamps etc Change it if any defect appears Operation of the fuel system The fuel is drawn from the tank by the fuel feed pump and is injected into the combustion chamber by the
5. clean water 50 anti freeze 8 Start the engine and let it run at idle Add enough coolant to fill the raw water system with coolant 9 Stop the engine before the container is empty Electrical system A DANGER Stop the engine and switch off the main switches to break the current before working on the electrical system Isolate shore current to any accessories mounted on the engine A CAUTION The main switch should always be switched ON when the engine is operating Never disconnect the lead between the alternator and the battery when the engine Is operating Wires and connectors Check that electrical wires and connectors are dry and in good conditions The engine extension harness should be away from any water projection and must be correctly attached as high as possible in the hold Change it if any defect appears Tighten the cable terminals and lubricate them with appropriate grease Fuses The engine electrical system is protected from electrical overload damage by fuses If the electrical system does not work the engine does not start or the instruments panel don t ope rate a fuse may have trip Investigate the cause before reset ting the fuse Always have spare fuses on board Replace a blown fuse with one of the same rating A CAUTION If the replacement fuse blows this indicates an electrical problem Don t start the engine except in case of emergency and contact a Na
6. injection pump A fuel filter is placed between the feed pump and the injection pump The injection pump delivers a larger amount of fuel than required for combustion The fuel that is not burned is re injected into the tank through an over flow pipe A CAUTION The injection pump is an extre mely precise unit Water entry in the fuel system will cause major failure to the injection pump and to the whole fuel system A tuel prefilter with a water sepa rator should be installed between the fuel tank and the fuel filter on the engine The prefilter should be installed as close as possible to the engine fuel filter lt must never be installed on the engine as vibra tions affect the water fuel separa tion process If the fuel tank is located below the engine injection pump an additio nal electric fuel feed pump should be installed between the prefilter and the feed pump of the engine Fuel requirements Only use grade of fuels indicated in the chapter TECHNICAL DATA Other grades of fuel can increase fuel consumption and cause opera ting problems resulting in a shorter engine service life Use of fuel additives can result in poor performance or engine damage Before starting the engine make sure that the fuel level is above the lower limit If the fuel level is too low add fuel to the upper limit Do not overfill Use a strainer when filling the fuel tank Dirt and dust in the fuel will cause trouble in t
7. DATA ENGINE CHARACTERISTICS 4 strokes Diesel Max power kW hp 29 4 40 44 2 60 O D Number of cylinders Arrangement Displacement cm 1999 Bore and stroke mm 83 92 4 Idle speed clutch disengaged 800 840 rpm Rated engine speed Max power 1900 2800 rpm Max Dr at wide open throttle 2120 3020 rpm Hecommended cruising speed rpm 1710 1520 2240 2520 N Go I Weight without gearbox kg Valve clearance engine cold in take mm nies Valve clearance engine cold ex haust mm S UE Direction of rotation view from Counter clockwise flywheel ELECTRICAL SYSTEM Recommended starter battery capa 100 120 city Ah sar N Standard Alternator V A Specific fuel consumption g kWh at 2 6 wide open throttle EN 590 ASTM D975 No 2 D Fuel requirements Never use fuels that have sulfur content greater than 1 0 96 LUBRICATION SYSTEM Oil quality API CF mini Oil viscosity temperate climate SAE 15W40 Engine oil capacity no engine incli 129 nation litre Min oil pressure at rated rpm bar 35 COOLING SYSTEM Coolant capacity no engine inclina tion litres Coolant pump flow rate at rated rom 88 l min Raw water pump flow rate at rated rpm l min Note Note Note NANNI INDUSTRIES SAS 11 Avenue Mariotte Zone Industrielle 33260 La Teste France Tel 33 0 5 56 22 30 60 Fax 33 0 5 56 22 30 79 Ema
8. a Nanni workshop as soon as possible BATTERY CHARGE This warning lamp comes on when the system voltage is connected If this lamp lights up when the engine is running it indicates that the alternator of the engine is not charging The cause can be a fault in the electrical system or because the alternator belt is slack A CAUTION If this alarm comes on while operating the engine stop the engine except in extreme emer gencies and check components of the belt system Also check components of the electrical system fuses battery etc Do not operate the engine if the problem persist and contact a Nanni workshop as soon as possible gt PREHEATING WATER IN FUEL FILTER This lamp comes on when the glow This lamp lights up and the alarm plugs if fitted are activated sounds when there is too much water in the fuel filter of the engine ENGINE OIL PRESSURE not applicable on some engines If this alarm comes on stop the De engine and drain the water in the fuel filter E This warning lamp lights up and the alarm sounds when the engine oil pressure is too low A CAUTION If this alarm comes on while operating the engine stop the engine except in extreme emer gencies and check the engine oil level and the oil filter condi tion Operate the engine when the oil pressure is too low can lead to severe engine damage Do not operate the engine if the pro blem persist and conta
9. and cold 1 Remove the key from the panel 2 Close the sea cock 3 Drain the raw water system 4 Remove the set formed by a cap a seal and the anode 5 Remove the deposits from the surface of the anode using glass paper before determining the level of erosion Do not use a soft Long term storage A set of operations must be per formed to prepare and protect the engine for a long term storage Refer to the corresponding chapter in the MAINTENANCE section to perform some of these operations We recommend that you have all these operations carried out by a Nanni authorized workshop NOTICE It might be necessary to adapt these operations depending the climatic conditions Contact a Nanni authorized workshop for further informations For prolonged storage gt 12 months a specific set of measures must be performed All these ope rations should be carried out by a Nanni authorized workshop A CAUTION If the engine is likely to be subject to frost drain all coolant and water in the coolant and seawater circuits Indicate by any means that there is no coo lant in the engine Long term storage procedure Complete the nearest periodic maintenance inspections and ope rations before performing the long term storage procedure 7 Drain and change the engine and transmission oil 2 Change the engine oil filter 3 Change the fuel filter and pre filter 4 Run the engine to normal ope rat
10. carefully and familiarize yourself with the engine before starting For your own safety and longer service life of the engine follow the instructions and warnings contained in this manual and in all documentation provided with the boat Ignoring them could result in damage to the engine or personal injury to you or others Please ensure that this Manual is always kept in the boat It should always be available to anyone else using the engine i e anyone renting borrowing or buying the engine from you Throughout the document the following symbols are used to ease the reading gt Indicates that the text is conti nued on the following page B indicates the end of a section Content and updates All the informations and specifica tions in this Manual are based on the technical data applicable at the time of its publication Changes and updates may be made by Nanni without notice Illustrations are intended as a general guide and may vary from the equipment fitted in the engine in some details Some sections of the Manual do not apply to all engines If this is the case a text indicates which engines it applies to If there are any equipment details that are not shown or described in this Operator s Manual or if you have any questions about the operation of any equipment your authorized Nanni Dealer will be glad to inform you of correct care and operating procedures Ed SAFETY Read this chapter caref
11. compartment Immediately clean up any liquids spilled and keep the engine com partment clean and accessible so as to minimise the risk of fire Be careful as fuel can burn Damaged pipes can lead to fire Explosion Explosions caused by fuel vapour can cause serious injury Carefully follow the safety rules when filling the fuel Open and ventilate the storage area of the engine after filling Check that there are no fuel va pours or leaks before starting the fan if fitted Switch the fan on for 5 minutes before starting the engine All fuel vapours are flammable and explosive Be careful when handling and storing fuel Store the fuel in a ventilated area away from sources of ignition Sparks or flames and out of the reach of children Stop the engine before filling with fuel or lubricant Do not smoke near the engine and keep it away from sources of ignition flames when filling with fuel and or lubricant Wear gloves when investigating possible leaks Do not alter or damage the fuel cir cuit Close the fuel circuit whenever you work on it Ensure you always have an appropriate working fire extinguisher to hand Hazardous Voltage Electrical Shock Electrocution is possible whenever electricity is present Hazardous voltage can cause severe injury or death Operate the engine only when all guards and electrical en closures are in place Open the main circuit breakers of all power sources before serv
12. doctor Risk of battery explo sion A battery explosion can cause serious injury and even death En sure the battery storage compart ment is corrected ventilated Do not smoke near the batteries and keep them away from sources of ignition flames or sparks They produce hydrogen which could ignite or explode on contact with an electrical arc or a flame switch off all electrical appliances in the vicinity when you are working on the batteries Ventilate correctly storage batteries compartment Avoid touching the battery terminals with metal tools so that no sparks are created which could cause an explosion Remove the rings bracelets and necklaces before handing the batteries Rotating parts Rotating parts can be extremely dangerous and cause serious injury and even death Do not work on the engine when it is operational If work on the engine when running is absolutely necessary do not touch any hot or rotating parts Baggy clothing hair or objects could be pulled in and or caught and cause serious injury or subs tantial property damage Do not wear bracelets necklaces or rings when working on a engine Check that the bolts and screws are properly tightened and that the protection mechanisms are in place Do not check the tension of the alternator belt when the engine is operational Accidental starting Accidental starting can cause se rious injury and even death Disconnect the battery befo
13. the engine has been operated at high speed and load This will allow the coolant to cool down the engine 1 Start the fan in the engine compartment if fitted or open the hold 2 Turn the key in the starter switch counter clockwise the engine stops and all indicators turn off The engine stops all lamps go out For panel without key press the ON STOP button and release it The engine stops Turn the key of the maon panel counter clockwise All indicators turn off A CAUTION Even after the engine has stopped some components and fluids remain hot and pressuri sed for several minutes As far as possible limit work on the en gine immediately after stopping it when it is hot After the engine has stopped 1 Switch off the main switch 2 Close the sea cock and the fuel cock 3 Inspect the engine compart ment and check for any leaks A CAUTION If the boat is being towed Stop the engine and close the sea cock to prevent the engine from being filled with raw water On boats with twin engine if cruising with a single engine close the sea cock of the stop ped engine Do not forget to open the sea cock before restarting the en gine Anchoring When the boat is at anchor or in port for extended period vegetation may develop on the hull the keel the drive the rudder the propel ler etc It will significantly affect the behaviour of the boat and the performance of the engine if t
14. to the right All the warning lamps come on and the acoustic alarm sounds After a few seconds only the ENGINE OIL PRESSURE and BATTERY CHARGE LAMPS remain lit 4 Press the START button halfway to start preheating Hold the button for 5 to 15 seconds depending on ambient tempera ture to preheat the engine 5 Press fully to start the engine Once the engine has started re lease the button all lamps go out 6 If the engine is fit with water cooled exhaust elbow check that water flows from the exhaust outlet at the hull If the water does not flow stop the engine and check the raw water system Panel without Key 7 Switch the key of the main pa nel to ignition if equipped 2 Move the control lever to the neutral position 3 Press the ON STOP buiton All the warning lamps come on and the acoustic alarm sounds After a few seconds only the ENGINE OIL PRESSURE and BATTERY CHARGE LAMPS remain lit 4 Press the START button halfway to start preheating Hold the button for 5 to 15 seconds depending on ambient tempera ture to preheat the engine 5 Press fully to start the engine Once the engine has started re lease the button all lamps go out 6 If the engine is fit with water cooled exhaust elbow check that raw water flows from the exhaust outlet at the hull If the water does not flow stop the engine and check the raw water system During operation A CAUTION Never press the START bu
15. to the pipes length and the tank capacity To fill the coolant system NIT x lt nd L a AL D d Q 4 A 4 gt U lt Q PX 1 Turn the coolant filler cap EJ slowly to the first stop and let any pressure escape from the system then remove the cap 2 Check that the drain plugs are properly tightened 3 Add coolant through the heat exchanger filler port to the correct level A CAUTION If a boiler is connected to the en gine follow the filling procedure given by the manufacturer of the boiler If the boiler is above the engine in the boat first fill the heat exchanger the boiler and top up with coolant the recovery tank 4 Check the coolant level in the recovery tank if fitted Top up if necessary 5 Start the engine and let it operate few minutes at idle Stop the engine wait few minutes and check the coolant level in the heat exchanger and in the reco very tank Top up if necessary Raw water system A DANGER When the boat Is in the water water can flow into the boat via components located below the waterline Close the raw water cock if fitted or prevent water discharge before working on this raw water system The raw water system allows to cool the engine coolant and the exhaust gas Raw water is drawn into the heat exchanger by the raw water pump of the engine The raw water is discharged via the exhaust elbow where it is mixed with exhaust gases
16. 2 Change the fuel filters 2 Check the raw water pump impeller Change if needed 2 Check the engine flexible mountings Adjust as necessary Clean the Turbo Wastegate Clean and touch up the paintwork as necessary EVERY 400 OPERATING HOURS AT LEAST EVERY 2 YEARS Change the thermostat of the heat exchanger Change the heat exchanger filler plug gt Drain and change the coolant Clean the coolant system Check and clean the heat exchanger tube stack Change the O ring Check and clean the air cooler tube stack Change the O ring Check and clean the transmission oil cooler tube stack Check the fuel injection nozzles Change if needed Check cold valve clearance Check and clean the Turbo General inspection A CAUTION Do nat let oil fuel or grease deposits build up around the engine as they may increase the risk of fire in the engine compart ment Make a habit of visually checking the engine and its compartment each time you operate the boat before starting the engine check for fuel water or oil leaks check the tightness of the different clamps and bolts the condition of the belt hoses and electrical wirings the wear of anodes if fitted and the battery electrolyte level Control cables The engine rpm and the gearbox shift command are controlled by mechanical control cables connec ted to the control lever Adjust the tension of the cable if necessary If any de
17. ANEL instructions before operating the engine nannidiesel The instrument panel provides you with important informations about the engine NOTICE This chapter only des cribes instruments and panels that come standard on Nanni engines C4 PANEL Contact your dealer if the boat is fit ted with instruments not described in this chapter or if you are not sure about their function Depending the boat the warning lamps and the instruments can be installed separately without the panel shown here On some boats a panel without key is used as an additional instrument panel in Flying Bridge position A main panel fitted with a key switch generally located in the wheel house is used to prevent unautho rized starting from the additional panel Io start the engine using the additional panel the key of the main panel should be switched to IGNITION position Instrumentation Tachometer amp Warning lamps The analog tachometer displays the engine speed Multiply the indicated value by 100 to get the revolutions per minute of the engine The function of the warning lamps is explained in the following pages l np 77 N 74 RPM x 100 25 27 Hourmeter amp Voltmeter The display at the bottom of the dial shows the operating time of the engine in hours When the system voltage is connected the display indicates the voltage at the battery terminals Starter switch The starter switch allows to sta
18. AUTION Sailing with the engine stop ped and the lever in neutral must not exceed 6 to 7 hours in a row The propeller can drive the rota tion of the shaft and damage the transmission Run the engine for 15 minutes to lubricate the trans mission at least every 6 hours Whatever the type of propeller and transmission never sail with the engine stopped in forward gear in ahead Under sail close the seacock If the engine is fitted with a Sail if the boat is able to reach a Drive transmission MODEL SP60 speed above 8 knots Water can when cruising under sail with the force one s way through the raw engine stopped water intake and fill the exhaust system Dont forget to open the If the blades of the propeller are seacock again before restarting foldable the engine e Put the throttle lever astern in reverse The blades are closed when the boat moves forward Hydrodynamic resistance crea ted by the blades is minimized If the blades of the propeller are not foldable e Put the throttle lever astern in reverse The propeller does not rotate and create hydrodynamic resistance e Put the lever in neutral the propeller rotate and create lower hydrodynamic resistance than in astern Stopping the engine A CAUTION Never stop the engine by using the main switch This could da mage the electrical system Before stopping the engine let it run at idle in neutral for few mi nutes especially if
19. IRCUIT which cools the coolant via heat exchange with raw water Nanni engines comes as standard with an heat exchanger in which the coolant is cooled by heat exchange with raw water taken from a sea cock A Keel Cooling system can also be used to cool the coolant instead A thermostat maintains the coolant at a proper and constant opera ting temperature With thermostat control the coolant only enter the heat exchanger when the engine reach a certain temperature A CAUTION Engines with heat exchanger are not suitable for a Keel Coo ling system Operating the engine without coolant or raw water supply even for few seconds will lead to complete engine failure Operation principle of the cooling system Operation principle of an engine with heat exchanger Exhaust elbow Heat exchanger zu Recovery tank if fitted Coolant pump ic iL rn Thermostat LH Raw water pickup Engine raw water pump Raw water filter Coolant A CAUTION Always use coolant made of 50 antifreeze with anticorro sion additive and 50 of clean water The antifreeze protects the engine against internal cor rosion This mix must be used all year around even if there Is no risk of frost Never use water alone to completely fill the coolant sys tem CLEAN WATER Use clean soft water distilled water or tap water to mix with antifreeze Natural water generally contains minerals and sometimes salt wh
20. Nanni marine engine Operator s manual N4 60 N4 40HD English You can download a copy of this manual in English on nannidiesel com Francais Vous pouvez t l charger ce manuel en Francais sur notre site Web a l adresse www nannidiesel com taliano ocarica una copia del manuale in lingua Italiano sul nannidiesel com Deutsch ole k nnen eine Kopie dieses Handbuchs in Deutsch Sprache auf nanni diesel com Introduction 1 About this manual 2 Oodle Destin PPP 3 Emergency kit 3 Safety alert symbols 3 Safety ICONS ccccccceeeeeeeeeeeeeees 4 Safety precautions 9 Overview 9 About the engine 9 About the propeller 14 Behaviour of the boat 14 Engine main components 19 Instruments panel 17 Standard panel 17 Instrumentation 18 Operation een 23 Before starting 23 Starting the engine 24 During operation zus 26 Stopping the engine 28 EN CONTENTS Maintenance 30 Service schedule 31 General inspection 33 Fuel system 35 L
21. ct a Nanni workshop as soon as possible Note F3 OPERATION Before startin g 2 Start the compartment fan if fitted for at least five minutes Otherwise open the hold A WARNING 3 Check that there is sufficient Put all the protective covers back fuel before starting the engine 4 Move the control lever to the neutral position A CAUTION 5 Open fuel cock prime the sys Open the sea cock if equipped tem if necessary before starting the engine The raw water pump impeller will be 6 Check the engine and trans damaged if it runs dry even for mission oil level and fill with the few seconds and may lead to recommended oil if necessary engine overheating 7 Check the coolant level top up If necessary 8 Check the control cables Perform all of the following opera grease the connections if neces tions before starting the engine sary 1 Open sea cock if fitted Prime 9 Check there are no fuel oil the raw water system if neces coolant or water leaks sary 10 Check the alternator belt 11 Switch ON the main switches Starting the engine A DANGER The propeller can cause se rious injury when rotating Check that nobody is in the water near the propeller before starting Never use a start spray or any other equivalent product These products are highly flammable A CAUTION Always preheat the engine Never race the engine while it is cold Do not c
22. d Drain the oil if too much oil has been added Observe the recommended type of oil for the transmission NOTICE With a new or recon ditioned engine oil and oil filters must be changed after 20 hours of operation Use oil grades quality indicated in the chapter TECHNI CAL DATA Warranty claims may be rejected if unsuitable oil grade has been used The viscosity may be adapted de pending the climatic conditions Oil level Adding engine oil Check the engine and transmission oil level before starting the engine Always make sure that the level is in the safe range The oil level should be within the range indicated on the dipstick between the Mini and Max level To check the oil level 1 Remove and wipe the dipstick 2 Re insert and remove the dipstick Check that the oil level is between the Mini and Max mark If the level is too low remove the oil filler plug and add oil slowly Wait few minutes before checking the oil level to let the oil drain down to the oil pan A CAUTION Do not fill the crankcase above the maximum level indicated on the dipstick Do not operate the engine if the oil level is below the Mini mark or above the Max mark NOTICE Completely drain the pre vious oil before adding new engine oil Never mix different type of oil Draining the engine oil Changing the oil filter 1 Start the engine and let it warm Change the oil filter each time the few minutes so that oi
23. d cords etc If any defect has been found change the 4 Check the tension after few belt Check that it fits properly in hours of operation the pulley E Also check its tension The deflec tion must be of between 8 to 10 mm when pressing the belt with the hand between two pulley when the belt is warm Corrosion protection The engine and all metal item in the boat that are exposed to water or damp can be damaged by corro sion There are two main categories of corrosion which can be cumulative galvanic corrosion and electrolytic corrosion Both corrosion pro cesses are a result of electric cur rent that flow between metal items in an electrolyte such as water Galvanic corrosion Galvanic corrosion is an electroche mical reaction that create electrical current between dissimilar metals exposed to water This current will corrode the more anodic metal Several factors cumulative or not can worsen this effect e High saline and or mineral concentration in water e High water temperature gt 25 C e When cruising at high speed or when there s a strong current e Important relation difference between the cathode and anodic surfaces Anodes in magnesium or zinc are generally used to protect the boat against galvanic corrosion Due to their intrinsic nature these anodes will wear down in place of other metallic components During the first year of use check the anodes deterioration every 3 mo
24. d propeller Behaviour of the boat If this is your first boat or if you are not familiar with the boat we urge you to practice controlling the boat at slow speed as a first step Avoid violent manoeuvres or unexpected speed changes while sailing People can fall over or overboard Keep also in mind that the weight distribution passengers equip ments etc inside the boat has an impact on the behaviour of the boat when cruising Depending the position of the load the behaviour of the boat may change particularly in the case of a planning hull The condition of the hull and the propeller is also a critical factor A dirty and or damaged hull will mo dify the behaviour of the boat and therefore the engine performance It can also cause cavitation which can seriously erode the surface of the propeller the drive etc Engine main components NOTICE The engine may not be exactly as represented here Some com ponents may not be part of the engine ordered Alternator Alternator belt Starter Fuses box Air filter Fuel filter Fuel feed pump Fuel injection pump Heat exchanger Coolant filler plug Coolant pump Recovery tank Coolant drain plug Raw water pump Oil filter Oil filler port Oil gauge Water cooled exhaust elbow Transmission SAN DO AO N w IC ee ooa CON OG RO N O N4 60 N4 40HD ES INSTRUMENTS PANEL Standard panel A WARNING Read the starting and stopping A4 P
25. e engine except in extreme emergencies and contact an authorized Nanni dealer About the engine Engine identification Both the engine and the transmis sion has an identification plate that contain several informations Keep these plates accessible and in good condition Record and keep the engine and transmission serial number and designation These numbers should always be quoted when ordering service and replace ment parts The engine identification plate is as follow TYP indicates the commercial designation of the engine e NR indicates the engine serial number CODE lists various specifications of the engine Fa Overview Break in Operate the engine with care for the first 50 hours of operation Do not race the engine while it is cold Do not operate it at full load except for short periods Never run the engine at constant engine speed for long periods during the break in period Check the oil and coolant level frequently during the running in period The oil consumption can be more important during the running in period Engine installation The installation must be carried out by an authorized Nanni workshop in accordance with the installation instructions Correct installation of the engine is of the greatest importance for safe navigation and protection of the environment It also ensure maximum service life under normal conditions of use Engine damage caused by failure to f
26. en emp tied e The engine has not been started for a long time To bleed the fuel system JF IT IS NOT FITTED with an electric pump 7 Fill totally the fuel tank Open the fuel cock 2 Loose the venting screw Use rags around the venting screw 3 Pump the fuel using hte lever Ed until fuel free of air bubbles flows from the venting screw NOTICE f the lever is too hard to operate turn the crankshaft a fraction of a turn 4 Continue pumping and at the same time tighten the venting screw 5 Pump few other times to prime the system To bleed the fuel system JF IT IS FITTED WITH AN ADDITIONAL ELECTRIC FUEL FEED PUMP 1 Fill totally the fuel tank Open the fuel cock 2 Loose the venting screw Use rags around the venting screw 3 Start the engine for 5 to 10 se conds to let the electric fuel feed pump bring fuel to the injection pump 4 Pump the fuel using the lever 3 until fuel free of air bubbles flows from the venting screw 5 Continue pumping and at the same time tighten the venting screw 6 Pump few other times to prime the system A CAUTION Avoid draining all fuel in the filter Lubrication system A DANGER Carry out these operations with the engine stopped and cold Remove the key and switch off the main switch to prevent acci dental starting Hot oil and hot Surfaces can burn A CAUTION Never operate the engine if the oil crankcase has been over fille
27. entally responsible behaviour Ensure you only use the fuels and oils recommended Using ano ther type of fuel or oil could cause major malfunctions an higher fuel consumption a reduced engine service life and a greater discharge of exhaust gases When draining the oil and changing the oil or fuel filter dispose of the waste in an appropriate container These fluids cause major damage to flora and fauna if discharged into nature Use an absorption kit in the event of accidental discharge of oil or fuel into the water Warranty This manual is supplemented by a Warranty Information Booklet We recommend that you read this publication thoroughly Pay special attention to the appli cable duty cycle and to the limita tions that result Failure to comply with the warranty conditions will void the Warranty The validity of the Warranty is also dependent on proper installation and maintenance operation being carried out by an authorized Nanni representative NOTICE Late or improper mainte nance or use of spare parts other than Nanni original spare parts will invalidate Nanni s responsibility for the engine accordance with homo logation and will void the Warranty Modifications to the engine s set tings as well as any other tech nical modification accessories spare parts additional equipment etc ARE FORBIDDEN WITH OUT WRITTEN AUTHORIZATION FROM NANNI INDUSTRIES S A S Any modification will void t
28. fect appears rust crack etc the control cable must be changed Stuffing box A DANGER A stuffing box lubricated with raw water taken from the engine cooling system must never be installed on a Sail boat or when the exhaust elbow is below the waterline A separated water supply or a stuffing box lubrica ted by grease must be used on all Sail boat or when the exhaust elbow is below the waterline If the boat is equipped with a brai ded type stuffing box check the system s tightness As this system is not absolutely tight it is nor mal that a slight amount of water passes through the stuffing box Correct operation is characterized by a drop by drop water intake If too much water comes in stop the engine and contact your Nanni dealer as soon as possible In any case always make sure that the lubrication of the stuffing box is sufficient Exhaust system Inspect all exhaust system com ponents hoses clamps mixing elbow manifold etc Check for cracks leaks and corrosion Tight or change them if necessary Check for carbon or soot residue on exhaust components as it indicates an exhaust leak If any defect appears on compo nent of the exhaust system change it as there s a risk of exhaust leakage or water penetration in the engine and the boat Air intake A WARNING Carry out these operations when the engine is stopped and cold Make sure that no dust or dirt enter the intake manifold
29. he vegetation is not removed before the next time the boat is used Vegetation and fouling can also obstruct the raw water system and result in damage to the engine by overheating Inspect and clean the boat and the raw water system each time the engine is used Clean if necessary If the boat is put out of water clean the hull and spray a coat of anti fooling Never paint the anodes Furthermore when the boat is at anchor or in port for extended period water can fill the exhaust system via the exhaust outlet It is necessary to drain regularly the wa terlock when the boat is at anchor Storage If the boat is being left in the water while not in use for few weeks the engine must be controlled and run few minutes every 10 days If the boat will not be used for more than 2 months special set of operations must be performed on the engine and the transmission Refer to the chapter LONG TERM STORAGE To prevent damages due to free zing the cooling systems raw water and coolant must be drained when there s a risk a frost Refer to the corresponding chapters in the section MAINTENANCE and to the chapter LONG TERM STORAGE ALL THESE OPERATIONS SHOULD BE CARRIED OUT BY A NANNI AUTHORIZED WORKS HOP A WARNING As far as possible perform maintenance operations with the engine stopped remove the key from the panel and turn off the power supply Read this whole chapter and al
30. he War ranty Damage caused by failure to follow operation instructions or incorrect operation is also not cove red by the warranty Commissioning inspection Commissioning inspection is a condition of the validity of the Limi ted Warranty Moreover it allows the registration of the product at the factory and record important infor mations regarding the product By registering the product you will receive the best warranty coverage possible and Nanni will be able to contact you in the event of updates or service notifications Operations to be performed during commissioning inspection are spe cified in the Warranty Booklet The commissioning inspection must be signed by the seller and the owner of the engine Its the owner responsibility to control that the commissioning inspection has been fully comple ted and signed by the person who carried out the inspection The informations regarding the RPM must be taken using an elec tronic tachometer Never use the tachometer of the instrument panel for this purpose About the propeller The propeller is a critical compo nent of the propulsion system It converts the engine power in thrust To be efficient the propeller must be perfectly adapted to the boat and to its use In all cases the propeller should allow the engine to reach its rated rom with the maximum boat load A faulty operation of the engine is often due to an inadequate and or damage
31. he fuel injection system lf the boat is not used for an ex tended period fill the tank to the maximum level Fuel prefilter The fuel prefilter is an optional ex tra not in the scope of supply of the engine The model of prefilter can vary according the boat NOTICE Drain the water in the prefilter several hours after the engine has been stopped 1 Close the fuel cock on the fuel tank 2 Place a container under the fuel prefilter Drain water and remove impurities using the cock plug 3 Tighten the cock plug once the water has been drained 4 Check the filtering element change it if necessary 5 Open the fuel cock 6 If the filtering element has been changed bleed the fuel system Start the engine and check for leaks Replacing the fuel filter NOTICE Do not fill the new filter with fuel before assembly 1 Close the fuel cock Clean the filter bracket Put a plastic bag over the filter to prevent leakage on the engine 2 Remove the fuel filter ZY Use a filter wrench if needed 3 Check and clean the sealing surface of the filter bracket Apply film of fuel on the seal 4 Screw the new filter by hand until the seal touch the matting surface Screw a further half turn 5 Open the fuel cock and bleed the air in the fuel system Air bleeding Bleeding the air in the fuel system is necessary e After a maintenance operation on the fuel system e If the fuel tank has be
32. i cing the equipment Configure the installation to electrically ground the engine transfer switch and related equipment and electrical circuits to comply with applicable codes and standards Never contact electrical leads or appliances when standing in water or on wet ground because these conditions increase the risk of electrocution The voltage at these terminals can cause death Short circuits can cause bodily injury and or equipment damage Remove all jewellery before servi cing the equipment Hazardous backfeed voltage can Cause severe injury or death Connect the engine to the buil ding marina electrical system only through an approved device Work on the electrical circuit should only be carried out by qualified techni cians Operations on the shore power equipment must only be carried out by electricians authorized to work with high voltage installations Special attention must be brought on boat with metallic hull especially concerning the protection of the persons against electrical shock and the protection against galvanic and electrolytic corrosion Battery acid The acid in batteries can cause serious injury and even death When servicing the batteries wear protective gloves and goggles Bat teries contain sulphuric acid which is highly corrosive Acid can spurt from batteries when they are handled If the acid comes into contact with the skin rinse tho roughly in fresh water and consult a
33. ich can oxidize metal and accelerate corrosion process ANTI FREEZE Never use poor quality antifreeze The main components of the anti freeze can corrode metal gathering rust in the cooling system over an extended period Poor quality antifreeze has poor content of corrosion preventive The content further becomes less potent with the dilution of water Choose additive that will not have any adverse effects on the mate rials of the cooling system Never mix different additive as it may Cause chemical reactions and the refore malfunctions WATER BOILER A water boiler can be connected to the engine coolant circuit lf the boiler is located above the engine an additional recovery tank must be installed above the boiler The amount of coolant must be adapted depending the model of water boiler to completely fill the coolant system COOLANT EXPANSION When it heats the coolant expands and takes up a higher volume The heat exchanger is fitted with a system that allows to compensate this expansion Make sure not to overfill the heat exchanger when filling with coolant Coolant level A DANGER Never open the coolant filler cap or any plug of the cooling system when the engine is operating or warm Steam or hot fluid can spray out Always check the coolant level before starting the engine 1 Stop the engine and remove the key from the panel 2 Turn the coolant filler cap slowly to the first
34. il contact nannidiesel com P N 970316087 082013 IndA www nannidiesel com
35. ing temperature 5 Stop the engine and take the boat out of water 6 Drain clean and inhibit all com ponents of the seawater system 7 Remove the impeller from the seawater pump if fitted Store it in a cool and dry place Indicate by any means that the impeller has been removed 8 Check the engine coolant level and condition Top up if neces Sary 9 Drain any water and contami nants from the fuel tank 70 Fill totally the fuel tank 11 Remove the air filter Secure all air intake with clean clothes 12 Clean the engine Repair any damaged areas of paintwork with Nanni original paint A CAUTION Do not point a high pressure water jet toward seals hoses grommets etc 13 Clean the hull the hold and the drive if fitted 14 Check all control cables Use grease and rust inhibitor to pro tect the cables 15 Disconnect battery leads Ad just electrolyte level if necessary Charge the battery Store the battery in a dry place 16 Release belts tension 17 Spray the engine with water re pellent product 18 Remove the propeller for sto rage Check the overall condition of all components of the propul sion system Restarting the engine 1 Perform external cleaning of the engine and control its condition 2 Drain and change the engine and transmission oil 3 Change oil filters 4 Drain the coolant from the seawater system 5 Check the condition of the raw water
36. l safety precautions before starting any maintenance work Make sure you understand how to perform every operation This manual only describe preven tive maintenance operations to be carried out by the owner operator of the engine Carrying a set of preventive maintenance operations in accordance with the service intervals will ensure engine optimal reliability and service life During the warranty period it is essential that all work is carried out by a Nanni authorized workshop Furthermore all servicing should be registered in the Nanni after sale system However some regular checks particularly those made each time the engine is used can only be carried out by the user Few other operations are explained further on so that you can work on the engine in an emergency or if there is no repair centre nearby MAINTENANCE We recommend to have all your works checked by a Nanni autho rized workshop Independent repair and adjust ment work on the engine beyond a limited scope is forbidden for safety reasons Improper work endangers the per son working on the engine and the others Particularly operations on valve timing and injection system NOTICE The service intervals and relevant informations concerning the preventive maintenance of the transmission are indicated in the user manual provided by the manufacturer of the transmission Contact your Nanni dealer for further information regarding the maintena
37. l suction Is engine oil is drained easier 2 Stop the engine and remove the key from the panel 3 Connect a disposal hose to the drain pump and place a container under the disposal hose Q d 1 Remove the oil filter with a filter wrench Turn the filter counter clockwise Remove the gasket gt s 2 Clean the mating surface in order to prevent impurities from entering the engine 2 LM S 4 26 A N NO A 1 ez 4 3 Apply a film of oil on the new 4 Suck out all the oil using the oil gasket Screw the new filter by drain pump Remove the drain hand with the new gasket When hose and lock the pump the gasket contacts the mating surface turn the filter a half turn 4 Fill with correct amount of new oil Check for leaks and check the oil level 5 Start the engine and let it ope rate few minutes at idle Check that the oil pressure warning lamp goes out 6 Stop the engine wait for the en gine to cool down and check the oil level Top up if necessary M Cooling system Overview The cooling system cools the en gine in order to maintain a proper operating temperature and prevent overheating On some engines the cooling system also cools the fuel the oil or the intake air The cooling system is made of two circuits The COOLANT CIRCUIT which is the engine s internal cooling system It s a closed circuit in which coolant flows and cools the engine The RAW WATER C
38. litate handling or avoid property damage Sa fe y Icons gt Indicates where to check the Several stickers are fixed directly coolant level on the engine They are intended 0 to help you to quickly identify the Indicates where to check the location of certain components engine oil level and avoid possible hazards when working on the engine 63 Indicates the coolant drain Ensure these stickers are always gunge po and change them If neces 0 Indicates the oil drain orifice y LJ Refers to important infor Bi mations and instructions to follow before handling the engine IN Indicates possible electrical hazards AN This icon indicates a risk of fire A Indicates hot parts entailing substantial risks of burns TAN Indicates an area containing pressurised fluids Stipulates that no flames or sparks should be created in the vicinity Indicates hazardous rotating parts S Indicates the de aeration orifice s air bleed Safety precautions Exhaust gas Exhaust gases contain carbon monoxide This colourless and odourless gas is extremely har mful and could lead to poisoning which could result in loss of consciousness or death The first symptoms of carbon monoxide intoxication are as follows e Dizziness e Nausea e Headache e Throbbing temples e Vomiting e Fatigue and falling asleep e ense muscles If you or anyone else in the vicinity of the engine experiences any of these
39. mission lubrication circuit if fitted 6 Drain the waterlock and any other equipment connected to the raw water and exhaust system 7 Reinstall correctly all compo nents Open the sea cock and check for leaks Prime the raw water system by adding water through the raw water filter if necessary Raw water system 10 Reconnect the hose Cleaning and inhibiting 11 Drain the coolant before the The raw water system must be next time the engine is used flushed with fresh water to prevent the buildup of deposits and salt A WARNING crystals in the circuit lt must also be protected against corrosion and frost when performing long term storage Check for leaks before the next engine start 1 Stop the engine and close the A CAUTION sea COCK When preparing the engine for 2 Disconnect the hose on the long term storage if the engine outlet side of the raw water filter IS likely to be subject to frost drain all water and coolant in the 3 Place the free hose in a contal cooling systems ner filled with fresh water Ensure the tank is large enough as the raw water pump must never be run without water 4 Check that no one is in the vicinity of the engine the propel ler and the exhaust outlet Put the lever in neutral and start the engine 5 Let the engine run few minutes at idle Add fresh water in the container if necessary 6 Stop the engine 7 Fill the container with engine coolant mix 50
40. nce of the transmission The hourmeter displays the opera ting hours of the engine Service schedule NOTICE An operation requiring service every day requires service after 100 hours or every year and so on Some components may not be part of the engine ordered Operations marked with should be done in a Nanni workshop Operations to perform after 20 operating hours or 45 days after commis sioning BEFORE OPERATING THE ENGINE 2 Check the engine amp transmission oil level Top up if necessary 2 Check the coolant condition and coolant level Top up if necessary m Check the raw water filter and clean as necessary 2 Drain water from the fuel prefilter 2 Check the condition of the battery 2 Check the warning lamps of the instrument panel Control and adjust general water tightness m Check the stuffing box condition EVERY 100 OPERATING HOURS AT LEAST EVERY YEAR m Clean the air filter Change if needed 2 Change the fuel filter 2 Check the condition and the tension of the belts Change if needed m Check the anodes Change if needed 2 Check and tighten the electrical connections amp cables the clamps and screws m Remove the sediment from the fuel tank and drain the fuel tank 2 Check the control unit the condition of the cables grease the cables EVERY 200 OPERATING HOURS AT LEAST EVERY YEAR 2 Change the engine and transmission oil 2 Change the oil filters
41. ng Contact your Nanni dealer for more informations Engine homologation The engine type can be exhaust emission certified lt means that Nanni guarantees that all engines of the same type that are manufac tured are approved and certified by the authorities in accordance with different exhaust emissions stan dards However for the engine to be in ac cordance with this standards spe cial requirements for maintenance and service are to be followed e Only Nanni replacement parts must be used e Maintenance intervals must be observed e The engine must not be modified in any way except with accesso ries and service kits approved by Nanni Industries S A S France service of the fuel system must always be carried out by an au thorized Nanni workshop No modifications to the air intake and exhaust system may be undertaken Seals may only be broken by authorized personnel The operation instructions stated in the relevant manuals should be follow by the user Nanni s responsibility for the engine specification being in accordance with the certification will be invali date if one or several of this condi tions are not followed Environmental responsibility Nanni designs its engines to have minimum environmental impact This objective however can only be achieved with your full coopera tion Our operating and maintenance instructions are to help you to pro tect your engine and adopt environ m
42. nni workshop Boats with metallic hulls Engines in metallic hulls are gene rally fitted with a two pole electrical system This system allows to elec trically isolate the engine from the electrical ground of the boat Contact your Nanni dealer for more informations Battery A DANGER Never touch the battery electrolyte The diluted sulphu ric acid solution burns skin and make holes in clothing Should this occur immediately wash it off with plenty of clean water and obtain medical assistance without delay Disconnect the battery leads before carrying out any soldering work on metallic hull Always read the manufacturer recommendations before operating the battery Battery should be kept clean and dry Oxidation or the deposit of impurities on the battery and on its terminals may lead to short cir cuits voltage drops and premature discharging notably in wet weather Use a brass brush to clean battery terminals When DISCONNECTING the cables always disconnect FIRST the NEGATIVE LEAD and then the POSITIVE Always CONNECT FIRST the POSITIVE LEAD to the POSI TIVE TERMINAL of the battery and then the NEGATIVE Use distilled water to top up the electrolyte level Follow in priority the battery manufacturer instruc tions for topping up If the battery electrolyte level is not adjustable maintenance free battery type do not use or charge the battery if the fluid le
43. nths During prolonged moo ring near other boats or dock side control the wear and tear of the anodes at shorter intervals In that case the use of additional corro sion protection might be necessary during prolonged mooring Depending upon operating condi tions and water properties it might be necessary to check and or replace the anode more frequently A CAUTION The anodes must never be painted or damaged They must be changed as soon as they are corroded of more than 50 Electrolytic corrosion Electrolytic corrosion is caused by externally generated DC electrical currents that pass through a metal item to another in an electrolyte such as raw water Electrolytic corrosion is especially due to circuit leakage currents shore power sys tems or DC ground faults The consequences are the same as galvanic corrosion However the protective measures against galvanic corrosion are only partially effective against electrolytic corro sion To protect the engine against electrolytic corrosion the following recommendations should always be followed Electric cables must never be exposed to water or damp They must be clamped and free from any mechanical constraints If the boat is connected to shore power the protector ground must never be in the boat Shore power should always have a ground fault circuit beaker Shore power units must be in tended for marine usage All equipment fitted with a protec ti
44. old weather conditions Nanni engines are designed to ope rate effectively in cold weather However for effective starting and cold weather operation extra care are necessary Contact your Nanni dealer for additional infor mation and local availability of cold weather aids WINTER GRADE FUEL Winter grade fuel allows to protect the injection system when tempera tures fall below 5 C 40 F Winter grade fuel is best suited for cold weather operation thanks to its lower cloud and lower pour points However using winter grade fuel may reduce power and fuel efficien cy as winter grade fuel has a lower BTU heat content rating Check the grade of fuel being used before troubleshooting for low power com plaints in cold weather operation In all cases fuel quality and fuel sulfur content must comply with all existing emissions regulation for the area in which the engine operates Oil viscosity Use seasonal grade viscosity engine oil based on the expected air temperature range between oil changes Follow the diagram below to adapt the oil viscosity lt SAE 15W 40 SAE 15W 40 k SAE 10W 30 gt 4 saE 5w 30 50 C 40 C 30 C 20 C 10 C 10 C 20 C 30 C 40 C 122 F 104 F 86 F 68 F 50 F 32 F 14 F 4 F 22 F 40 F As an option some engines are available with an air intake hea ter to aid cold weather starti
45. ollow installation instructions is not covered by the warranty Remote Control The remote control is an optional extra not in the scope of supply of the engine The remote control installed on the boat can be diffe rent than the ones shown in this document On most boats the control lever controls both the engine rpm and the gear shift ahead astern However some boats can be equipped with a separated shift command lt can also be fitted with a neutral safety switch that prevents the engine from starting until the lever is in neutral position Consult the boat builder or your Nanni dealer if you are not sure about the operation of the remote control Power Take Off some engines can be fit with a Power Take Off system This sys tem allows to power accessories like bilge pump watermaker etc NOTICE Any mechanical power taken from the engine from a PTO reduces the power delivered to the propeller The use of a PTO should always be studied and approved by the R amp D department of Nanni Industries S A S France Contact your Nanni dealer for more informa tions Trolling valve The Trolling valve system allows to reduce the rotation speed of the propeller below its soeed when the engine is at idle The boat speed is reduced by 30 to 0 A CAUTION The Trolling valve system must never be used for manoeuvring It also must never be used at an engine speed of more than 1200 rom Operation in c
46. pump impeller Change it if needed Install the impeller 6 Remove cloth and tape from openings Install the air filter 7 Close Tighten all plugs and drain cocks 8 Check the condition of hoses and clamps 9 Check the engine coolant level and its condition Top up if neces sary 10 Connect fully charged batteries 11 Check the anodes 12 Install the propeller 13 Check the operation of the control cables and their condition 14 Check belts Adjust the tension 15 Bleed the fuel system Once the boat is in the water 16 Open the sea cock and prime the seawater system if fitted 17 Start the engine Check for leaks and correct operation ES TROUBLESHOOTING lf the engine does not function properly use the following chart to identify the cause If the cause of trouble can not be found contact a Nanni autho rized workshop NOTICE Some components may not be part of the engine ordered This list is not exhaustive and is only an assistance in case of emergencies PROBABLE CAUSES The engine fails to start d E N Me EN The engine starts but suddenly stops 1 2 3 4 5 The engine is difficult to start 1 2 3 4 5 6 8 9 The starter motor is not turning or turn slowly The starter motor turns but the engine 1234567 does not start The engine does not reach its rated 2 3 4 5 6 7 12 14 15 16 speed at wide open throttle 17 26 28 1 2 3 4 5 6 7 14 15 16 17 18 19 20 24 28
47. rank the engine conti nuously for more than 10 se conds at a time Let it cool down for 2 minutes between cranking attempts Failure to follow these guidelines may result in starter motor burnout If the engine dont start after 3 attempts remove the key and drain the water in the waterlock Failure to do so may lead to wa ter ingress in the cylinders NOTICE When starting the engine for the first time let it run at idle for several minutes and check for leaks or malfunction Starting using booster batteries A CAUTION Make sure to use batteries with the same rated voltage as the engine s system voltage 1 Connect the jumper cable to the positive pole of the flat battery then to the positive pole of the booster battery 2 Connect the jumper cable to the negative pole of the booster battery Then connect the other end of the cable to a bolt on the clutch of the engine block A DANGER On an engine with a two pole electrical system connect the other end of the jumper cable to the negative pole of the booster battery 3 Start the engine following the starting procedure 4 Let the engine run at idle for few minutes to charge the battery 5 Stop the engine and remove the cables in the exact reverse order from installation Panel with key 1 Move the control lever to the neutral position 2 Insert the key in the ONSTOP starter switch 3 Turn the key a quarter turn
48. re wor king on the engine Ensure no one is alongside the engine or working on before starting it A rotating propeller can cause serious injury or death Ensure all the protection mechanisms are in place before Starting the engine Chemical products The different fluids used to run the engine are a health hazard Ca refully read the instructions on the packaging of these products and always check that the ventilation in the hold space is adequate Follow environmental regulations concerning the disposal of oil fuel coolant filters and batteries Do not put your hands over pipes when looking for possible leaks Water ingress The engine should be protected against from water ingress by any means Water ingress leads to complete engine failure This is not cover under any warranty terms Water can enter the engine after filling the exhaust system Correct installation of the engine on your boat is of the greatest impor tance for safe navigation and pro tection of the environment The first protection against water ingress is a correct installation of the engine A correct use of the engine is also important to protect the engine against water ingress The ope rator owner is responsible for the correct operation of the engine and for the implementation of all neces sary means to protect the engine against water intrusion After a vessel capsizing or if the engine has been filled with water do not start th
49. rt and stop the engine The ON STOP switch allows to connect the system voltage and to stop the engine The START button allows to pre heat the engine and engage the starter nannidiesel ON STOP START Engine oil pressure Coolant temperature indicator indicator NOTICE This indicator does not Indicates the coolant temperature in show the engine oil level This Celsius and in Fahrenheit degrees indicator shows the oil pressure in If the coolant temperature is too high the acoustic alarm sounds If the oil pressure in the lubrication and the corresponding warning circuit is too low the acoustic alarm lamp comes on sounds and the corresponding war ning lamp comes on bar and psi 80 100 60 5 V I N 4 180 220 L N 120 105 Warning lamps COOLANT TEMPERATURE c This warning lamp comes on and the alarm sounds when the coolant temperature is too high A DANGER Never open the coolant filler cap or any plug of the cooling system when the engine is warm Steam or hot fluid can spray out A CAUTION If this alarm comes on while the engine is running stop the engine except in extreme emer gencies and check the coolant level the belt condition the raw water filter condition and that the sea cock is open k Operating the engine while the coolant temperature is too high can lead to severe engine damage Do not operate the engine if the problem persists and contact
50. stop and let any pressure escape from the system then remove the cap 3 Coolant level should lie between the filler neck lower edge and the level spur 4 Top up using clean water only 5 Reinstall the coolant filler cap 6 Check the coolant level in the recovery tank if fitted It should lle between the Min and Max mark of the recovery tank Add clean water if necessary NOTICE The Min and Max level indicated on the recovery tank if fitted does not indicate the correct level of coolant Draining the coolant circuit 1 Stop the engine and remove the key from the panel 2 Put a container under the heat exchanger drain plug l to collect coolant 3 Remove the cap E and the plug EI 4 Drain off all coolant Drain off the recovery tank and the hoses 5 Insert a hose into the heat exchanger filler port EJ Rinse with fresh water until water which flows from the drain port l is clean 6 Reinstall the drain plug Ej and fill with coolant to the correct level CA x S N Y GA A AS Coolant Filling Mix the anti freeze with water in a clean container before filling the heat exchanger The coolant must be totally free from dust Fill the exchanger slowly not to introduce air into the coolant system Refer to the chapter TECHNICAL DATA to know the coolant capacity of the heat exchanger For Keel Cooling system or when using a water boiler the coolant capacity must be adapted according
51. symptoms leave the area of operation of the engine and find fresh air If the symptoms persist consult a doctor and have the en gine checked Ensure the exhaust circuit correctly expels the gas produced by the engine Regularly check that the exhaust circuit is free of leaks and that the exhaust elbow is in good condition Burns Never touch the hot parts of the engine An operational engine gets very hot the exhaust system tur bocompressor if equipped starter oil sump oil coolant in the hoses and pipes are hot and can burn Fluids ejected under pressure can cause serious injury Release all the pressure in the circuits before removing the caps Never open the oil circuit and coolant caps when the engine is operational and or hot Never start or run the engine when the oll fill and coolant caps are not screwed on as hot oil or coolant could spray out If you come into contact with any of these fluids consult a doctor immediately If the engine gets too hot switch it off and disconnect it and wait for it to cool down before checking for failure Fire Do not smoke near the engine and keep it away from sources of igni tion flames or sparks or any other potential flammable vapour or liquid sources Do not run the engine without the air filter Do not run the engine in an area in which flammable or explosive materials are stored or where gas is present Ensure there are no flammable liquids in the engine
52. tton when the engine is running Check the instruments and warning lamps after starting and regularly when cruising Cruising speed A recommended engine speed is given in the chapter TECHNICAL DATA to help you to set your crul sing speed NOTICE Always consider sailing conditions and load of the boat to set the cruising speed Operating the engine at wide open throttle should be avoided since it is both uncomfortable and uneco nomical Note that operating the engine at a too low rpm for a long period could lead among other things to increased oil consumption Deposits may also form in the in jection system if the engine do not reach its nominal operating tempe rature regularly Run the engine at full throttle regularly in order to burn off any possible deposits in the fuel system Manoeuvring A WARNING Shifting at high speed can da mage both the engine and the transmission and be dangerous for passengers A CAUTION On a twin engine boat both engines should be started during reversing manoeuvres to reduce the risk of water ingress in the stationary engine Carry out the following operations for forward reverse manoeuvres 1 Reduce engine speed to idling and if possible let the boat lose most of Its speed 2 Move the control lever to the neutral position and wait a few seconds 3 Move the control lever into astern Increase the speed Sailing with the engine stopped A C
53. ubrication system 39 Cooling system 41 Raw water system 45 Electrical system 49 e 90 Corrosion protection 52 Long term storage 55 Troubleshooting 57 Technical data 59 PA INTRODUCTION Thank you for choosing a Nanni product Contact a Nanni authorized dealer for the servicing of your product A list of dealers can be found on our web site www nannidiesel com Nanni engines are the product of many years of experience in the deve lopment of marine engines and equipment designed for use in open seas Your engine is built with the finest materials in accordance with precise specifications and strict production methods Before operating the engine make sure that this manual is applicable to the engine Refer to the Identification plate if you are not sure about the engine model designation If you dont have the correct manual please contact your Nanni authorized Dealer Correct installation of the engine on your boat is of the greatest importance for safe navigation and protection of the environment The installation should be carried out by an authorized Nanni workshop in accordance with the installation instructions About this manual This Operator s Manual contains important information tips sugges tions and warnings We urge you to read it
54. ully as it concerns your safety Most acci dents are caused by failing to follow basic safety rules Be aware of the possible risks involved in handling the engine and make sure to take the necessary precautions to pro tect yourself those around you and the equipment Read all informations supplied with the boat before starting the engine for the first time Always ensure that the mainte nance of the boat and all equip ment has been done in accordance with the instructions stated in the relevant Manual Have all mandato ry and necessary safety equipment handy in the boat and serviceable Emergency kit You can order an emergency kit from any Nanni authorized dealer The engine emergency kit contains several components to carry out simple repair in the event of a fault Always have an complete emer gency kit onboard and necessary tools to carry out any repairs Safety alert symbols General rules of safety precautions to follow are indicated in this Ma nual They are indicated as follows A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury A WARNING Indicates a hazardous situation which if not avoided could re sult in death or serious injury A CAUTION Indicates a hazardous situation which if not avoided could re Sult in minor or moderate injury or could cause property damage NOTICE Indicates important infor mation in order to faci
55. ve ground terminal the engine along with the anodes must be connected to the common ground of the boat A DANGER For engine with a two pole electrical system the negative pole of the battery must never be connected to the common ground of the boat A CAUTION The Sail Drive model SP60 is electrically isolated from the engine Never connect the Sail Drive SP60 to the common ground or to any metal item or electrical equipment A main switch must be connec ted to the positive circuit of the battery This switch must be switched off when the boat is not in use to cut off the power to all equipment A WARNING Never switch off the power of a corrosion protection system powered by a battery Engine anode steel brush as this could leave deposits that are likely to speed In order to protect the engine and up corrosion its raw water system from corro 5 sion the engine is fitted with a zinc 6 If more than 50 of the anode anode has been used up change it along with the seal The length of a new anode is 16 mm A CAUTION screw the anode cap back on tightly and do not forget to re open the sea cock Intervals given in the service sche m dule are recommendations Depen ding upon operating conditions and raw water properties it might be necessary to check and or change the anode more frequently To remove the anode A WARNING Carry out these operations when the engine is stopped
56. vel stands below the lower limit level When adding electrolyte unscrew the vent plugs but leave them in their holes A DANGER Check that the battery compart ment is well drained and venti lated When charging battery produces hydrogen which is extremely explosive lf the battery is replaced use a battery with similar specifications to the previous one To simultaneously charge tow independent battery with a single alternator an isolator is available as an option on most engines Contact an authorized Nanni dealer BATTERY STORAGE When storing the engine adjust the battery electrolyte level and store it in a dry place Recharge the battery as often as possible to extend its service life Alternator belt To adjust the belt tension A DANGER Stop the engine and remove the key before servicing the alterna tor belt Always keep a replacement belt on board The alternator belt drives both the coolant pump and the alternator Additional belt can also be fitted 1 Stop the engine and remove the key from the panel A loosen or damaged belt can result in overheats or insufficient alternator charging A belt that is too tight can damage the bearings in the pump and the alternator 2 Loosen the alternator mounting bolt ZY and pull the alternator out until to adjust the deflection of the belt Visually check the belt for exces 3 Tighten the alternator mounting bolt sive wear fraye
57. w water pump of the engine The model of prefilter can vary according the boat as the raw water filter is an optional extra not in the scope of supply of the engine These instructions are given as an example only Check the raw water filter more regularly than indicated in the ser vice schedule if the boat is used in water with lot of dirt and or mud To clean the filter 1 Stop the engine remove the key from the panel and close the sea cock 2 Check the condition of the raw water filter If deposits have for med screw off cover and remove seal plate 3 Remove all the contaminants Rinse the filter and the housing with fresh water and check the condition of the seal 4 Reinstall all the components and open the sea cock Start the engine and check for leaks NOTICE When the boat is out of water check that the through hull is not obstructed by mud or algae Raw water system Draining A WARNING It is highly recommended to carry out these operations when the boat is laid up on land If the boat cannot be removed from the water close the sea cock and prevent water entry by any means 1 Stop the engine remove the key from the panel and close the sea cock 2 Remove the cover of the raw water pump 3 Remove the cover and the seal from the raw water filter 4 If a siphon breaker is fitted drain it following the manufacturer recommendations 5 Drain the cooling system of the trans
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