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Plastic Welding Technology

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1. and machine at clamp removable vV v CNC hydraulic controller vV vV Basic machine v v Facing tool with microswitch j y v Heating element _ PTFE coated y v Carrying case v v v v H RNER transport box for reducers ye ye ye Je Optional The HORNER WeldControl functions Automatic Data logging Data input Welding monitoring system Traceability pursuant to ISO 12176 2 4 Welding standard Data output ee 1000 Barcode reader pen scanner optio nal manual through an alphanumeric keypad transponder optional Welding pressure welding time ambient temperature memory control device tem perature heating element temperature Commission number 32 characters alphanumeric ISO compliant welder code HURNER welder code 1t additional data user determined 20 characters alphanumeric 2 additional data user determined 15 characters alohanumeric ISO data fitting code 1 and 2 pipe code pipe length weather details joint number installing company inventory number DVS WIS SEDIGAS
2. 55 HORNER SCHWEISSTECHNIK Pre and Post Welding Along with processing equipment HORNER that have report generation capabilities has offered for years Windows based software no matter whether they are electrofusion products for the creation and administration or butt welders feature USB interface of welding related information ports Via these it is also possible to trans fer the welding data directly to a personal The reason is that all of the logged welding computer on which the database manage data is quite useless when you are unable to ment software DataWork is installed get it out of the welding system Besides the Only when there is proper processing of the possibility to send the data to a USB compat data does the recording of data make sense ible printer all H RNER welding systems M RE i are nia Y rF ETEO a aoe i Baai 4 Eji ji Ail Ute abe i ni gt oo aie ars ae el is ay ee TAN Tee Table of contents Software Data transfer Database management software DataWork 58 Job report editing software EasyDesign 58 Data transfer 59 He ss 7 ay O Anea aay a e Software amp Data Transfer Software amp Data Transfer Accomplished Data Processing 56 Software HUIRNER DataWork e Downloading welding reports from all HURNER welding systems with report generation capability
3. Plastic Welding Technology HORNER S CHEW Eels 57 VEC AAK Corporate milestones 1976 Today s headquarters of HURNER Sch weisstechnik LLC is a manufacturing plant run by the HORNER LLC where they set up a Measuring Control and Regulation Division or from its German name MSR for short MSR starts up as a master con trol panel manufacturer but they pioneer in German plastic jointing technology as well developing the an cestor of today s HST 300 Line the product line that is one of the current benchmarks of heater coil electro fusion welding technology 2000 After a turbulent time in the 1990s what used to be MSR is revamped to become HUIRNER Sch weisstechnik LLC The newly founded company im mediately focuses on becoming a full range plastic jointing technology provider adding associated prod uct lines to complete the offering Development and manufacture units for engineering plastics and fluid mechanics are set up and along with electrofusion welding butt welding enters the portfolio 2002 After a successful process of emancipation from the previous corporate and group structures HORNER Schweisstechnik continues as a legally and operatively fully independent company managed by the Directors still serving today Dipl Phys Heinz Ladstatter and Dipl Ing Michael Lenz HORNER Schweisstechnik goes increasingly international and rapidly builds a reputation of reliable serial p
4. DVS WIS SEDIGAS UNI and other standards upon request Only on CNC ECO machines USB A to transfer welding data to a USB printer or USB memory stick USB Data output B to directly transfer welding data onto a PC with HURNER database system DataWork PDF format LED backlit display 4 rows x 20 Display characters 8mm font size welding diagram with progress LED s Certification Quality Ingress protection CE ISO 9001 2008 IP54 IP64 optional WEEE Reg No DE 74849106 ROHS compliant Languages DE EN FR BG CS ZH NL Fl GR IT NO RO SK TR RU others upon request Battery operation Emergency power supply during the cooling phase optional System settings Automode manual welding parameter input Manufacturer warranty 12 months HORNER SG HW ELS S 1 EC AN IK High spec and durable CNC welding machine with heating ele ment for butt welding of pipes and fittings made of PP PE and PVDF for worksite and in ditch applications rated 40 315mm with various nominal sizes The machine ships with a totally sealed CNC hydraulic control ler of rated ingress protection IP54 for operating pressures of up to 130bar Both the heating element and the facing tool are connected to the CNC hydraulic controller From the CNC hydraulic controller itself to
5. EEE es J _ Max output rod diameter 0 8kg h 3mm 1 8kg h 4mm 2 3kg h 5mm a 3 0 kg h 4mm Material PEHD PEHD PP PPI PVCIPVDF PEHD PP PEHD PP PVCIPVDF PEHD PP PEHD PP PVC PVDF PEHD PP PVCIPVOF E E E Extruder 300W 300 W O Extruder 450W 450 W Extruder 700W 700 W Extruder 700W oP Air 1500W Air 3000 Air 2300W Air 3000W a oe Sa E S S S a N E a E AA AT e E E Partnumber 248 010 041 218 010 039 218 010 042 218 010 040 with a special kind of a auger 230V 50 Hz HORNER s HST 300 WGS combines an ergo nomic and user friendly handle for your benefit with su perior heating performance 1500 W at 230 V and very light weight to enable professional effortless welding The appli ance also features a cold air mode that does not require chang ing the set heating temperature The collector carbons of the motor can be replaced several times which means that the hot air welder is ready for continuous operation The air cooled heating element tube matches a large number Technical specifications Hot Air Welder HST 300 WGS of nozzle types ZZ yp Voltage gt 230V 50H Hz Heating performance 1500W 230V 230V Temperature range E 20 7 700 C 00 C infinitely v e 1200g including 3m power Weight I supply cord Warranty 12 months Part number 218 010 037
6. 41 41 42 42 EAD 43 43 45 45 37 Technical specifications HST 300 Pricon USB Automatic data logging Welding range Data input Welding monitoring system Traceability pursuant to ISO 12176 3 4 Data output 2000 up to 1200 mm Bar code scanning pen optional scan ner Manual input of numeric fitting code or welding voltage and welding time remote start bar code Welding voltage resistance welding current established contact short circuit ambient temperature input voltage Memory management welding unit temperature maintenance interval Commission number 32 alphanumeric characters joint number related to commission number welder ID code ISO compliant and HURNER code 1 user defined additional data 20 alphanumeric characters 2 user defined additional data 15 alphanumeric characters ISO data 2 4 fitting code 1st and 2 pipe code weather conditions inventory number installing company geo data per GauB Kruger UTM with an add in system report review USB A for welding data transfer to USB compatible printer or USB stick USB B for direct welding data transfer to a PC with HURNER s database software DataWork installed PDF format For instance agru fittings All purpose welder for jointing applica Display Output voltage Output current Input voltage Input frequency Input current Approvals Quality Ingress pr
7. mat reports and battery operation during the cooling phase All components ship under HUOJFRNER s manufacturer warranty Technical specifications 160mm 200mm 250mm 315mm Operating range 40 160mm 63 200mm 63 75 250mm 90 315mm Power supply 230 V 50 Hz 1P N PE 230 V 50 Hz 1P N PE 230 V 50 Hz 1P N PE 230 V 50 Hz 1P N PE Rated power 3 24kW 3 98 kW 4 24kW 4 74 kW Overall weight of machine 81kg 92kg 126kg 180kg Working temperature 170 280 C 170 280 C 170 280 C 170 280 C Ambient temperature 5 50 C 5 50 C 5 50 C 5 50 C Overall cylinder section 2 498 cm 3 52 cm 5 105 cm 5 890 cm Operating pressure range 0 130 bar 0 130 bar 0 130 bar 0 130 bar _ Materials PE PP PVDF PE PP PVDF PE PP PVDF PE PP PVDF Reducer inserts 40 50 63 75 90 110 125 140 63 75 90 110 125 140 160 180 63 75 90 110 125 140 160 180 200 225 welding neck support jumping heating plate 90 110 125 140 160 180 200 225 250 280 welding neck support jumping heating plate
8. For instance agru fittings 42 Technical specification HST 300 Monofuse Automatic data logging Welding range Data input Welding monitoring system Traceability Data output Display Output voltage Output current Input voltage Input frequency Input current Approvals Quality Ingress protection Languages Temperature range Power cord Welding cable Adapter Weight Dimensions Manufacturer warranty P N applications with 40V fittings made of PE PP and PVDF 8V 48V for sizes up to 1200mm dedicated to specific system optional up to 1200 mm Fusamatic system for Fusion and Plasson fittings manual data input optional Welding voltage resistance welding cur rent established contact short circuit ambient temperature input frequency input voltage memory management welding unit temperature fault current maintenance interval optional optional LED lit screen 4 lines 20 alphanumeric characters each character height 5mm 8 48V max 110A 180V 280V 230V 110V 48V optional 40 Hz 70 Hz AC 16A CE ISO 9001 2008 IP54 IP64 optional DE EN FR BG CS ZH NL FI GR IT NO RO SK TR RU others upon request 20 C to 60 C 5m with EUR plug 4m with 4 7 mm connection terminals 4 0 mm in adapter bag 16kg W236 x H295 x D330mm 12 months 200 230 008 All purpose welder for jointing HST 3200 All purpose welder f
9. Replacement blades pack of 5 Heater coil electrofusion accessories HORNER Accessories for electrofusion applications on the worksite Description Pipe scraping tool O D 32 Pipe scraping tool O D 40 Pipe scraping tool O D 50 Pipe scraping tool O D 63 Replacement blades Description PE cleaning fluid AHK Marker pen Aluminum transport box P N 219 300 007 O EAEN gt EATEN Manual pipe scraper 4 edge blade iC H i d Replacement blades pack of 2 Type 4 0mm x 4 7mm Type FF pin Type 4 7mm x 4 7mm Type GF loose wires Description oe a A eee Pipe scraper size 3R operating range 355 710mm 216 100 060 216 103 060 216 100 070 216 103 070 216 100 066 216 100 101 216 100 102 216 100 074 216 100 075 216 100 076 216 100 077 216 100 079 219 300 008 219 300 009 Me Description sc asc HORNER SCHWEISSTECHNIK OOO00 OO QOQOOO Q OO Q 49 HORNER HURNER accessories CNE TEENIE Universal pipe aligner plastic pipe shears plastic pipe cutters Installation accessories eee Part numbers for internal bead remover Part numbers for universal pipe aligner Description Description P N Universal pipe aligner d 20 63mm incl storage bag 219 000 022 Universal pipe aligner d 63 160mm 219 000 023 incl wooden storage box Kit internal bead remover 90 500mm 219 000 049 Drive linkage for internal bead remo
10. Set HURNER 1200 Manual incl Reducers O D 630 1000mm Hydraulic incl CNC Control CNC ECO 400V 3600 W Hydraulic incl CNC Control CNC ECO 400V 3600W WeldControl 2000 Hydraulic 400V 2640 W Manual Hydraulic with SPG Device 400V 2640 W Manual Hydraulic 400V 2640 W Basic machine O D 1200mm CNC ECO Basic machine O D 1200mm CNC ECO Basic machine O D 1200mm WeldControl Manual SPG Facing tool 400V 4000 W Heating element 400V 16000 W Carrying case O D 630 O D 710 O D 800 O D 900 O D 1000 Reducer set O D 630 O D 1000 Special inserts for non standard dimensions Facing tool blade TE EE EEO A Welding neck support 2497 00 2494 00 2482 00 2487 00 2482 00 1053 00 1050 00 1050 00 345 00 130 00 220 00 71 00 80 00 164 00 160 00 156 00 DataWork software Reducer inserts extra wide Weight kg Welding neck support 140 00 671 00 memm OOOO O Set HURNER CNC 1200 ECO incl reducers O D 630 1000mm 200 703 120 200 700 120 200 701 120 200 704 120 200 702 120 200 600 072 200 600 071 200 617 800 200 614 800 200 615 800 200 603 120 200 602 120 200 601 120 200 612 120 200 611 120 200 613 120 P N 200 604 120 200 630 120 200 710 120 200 800 120 200 900 120 PAO OE PAE PAC 200 000 120 200 630 001 OO QOOOOOQ OOO OOO OOOO OOOOO CK Part numbers for 1400 mm model version Set HURNER CNC 1400 ECO incl reducers O D 8
11. Technical specifications HST 300 Print 315 USB Automatic 500 data logging Welding range lt 315mm Data input Bar code scanning pen optional scanner Welding monitoring system Traceability pursuant to ISO 12176 3 4 Welding voltage resistance welding cur rent established contact short circuit ambient temperature input frequency input voltage memory management welding unit temperature fault current emergency off maintenance interval Commission number 32 alphanumeric characters welder ID code ISO compli ant 1t user defined additional data 20 alphanumeric characters 2 4 user defined additional data 15 alphanumeric characters USB A for welding data transfer to Data ourput USB compatible printer or USB stick Dispi LED lit screen 4 lines 20 alphanumeric isplay characters each character height 5mm Output voltage 8 48V Output current max 110A Input voltage Input frequency Input current Approvals Quality Ingress protection Languages Temperature range 180V 280V 230V 110V 48V optional 40 Hz 70 Hz AC 16A CE ISO 9001 2008 IP54 IP64 optional DE EN FR BG CS ZH NL FI GR IT NO RO SK TR RU others upon request 20 C to 60 C Power cord 5m with EUR plug Welding cable 4m with 4 7mm connection terminals 4 0 mm in adapter bag Adapter further adapters optional see page 48 Weight 16kg Dimensions W236 x H295 x D330mm Manufacturer E ee warranty P
12. 8 2 If a third party seeks seizure of the product in particular in cases of distraint the ordering party shall indicate that title is retained and shall notify us without delay of such act Such seizure shall entitle us to rescind the agreement Insofar as the third party is unable to reimburse the cost we incur because of such act be it with or without prior court approval the ordering party shall be liable for such cost 8 3 The ordering party shall notify us without delay of any damage to or destruction of the product in whole or in part as well as of any transfer of possession of the product or relocation of the ordering party s registered address 8 4 In the event that the ordering party would break the agreement in particular in cases of de fault of payment or breach of the contractual obligations provided for by no 8 2 and no 8 3 herein we shall be entitled to rescind the agreement and to request return of the product 8 5 The ordering party shall be entitled and shall herewith be authorized to sell the product in the normal flow of its business In consideration thereof it cedes to us all receivables and or transfers to us all parts in the title to it that it acquires out of the sale or the bonding mixing or processing of the product hereinafter referred to as securities up to and including the amount in our invoice applicable to the product plus a security fee of 20 The ordering party is herewith granted the revocable a
13. UNI and other standards upon request USB A to transfer welding data to a USB printer or USB memory stick USB B to directly transfer welding data onto a PC with HURNER database system DataWork Display Certification Quality Ingress protection Languages Battery operation System settings Hydraulic Manufacturer warranty LED backlit display 4 rows x 20 charac ters 5 mm font size welding diagram with progress LED s CE ISO 9001 2008 IP54 IP64 op tional WEEE Reg No DE 74849106 _ RoHS compliant DE EN FR BG CS ZH NL Fl GR IT NO RO SK TR RU others upon request Emergency power supply during the _ cooling phase optional Automode manual welding parameter input pressure gauge function Only one power supply required Automatic heating plate temperature setting to national standards Hydraulics packaged in a sealed sheet metal case with a total weight of only 19 5kg Max pressure 130bar 12 months High spec and durable semi automated welding machine with heating element for butt welding of pipes and fittings made of PP PE and PVDF for worksite and in ditch applications rated 40 315mm with various nominal sizes The machine ships with a totally sealed WeldControl hydraulic controller of rated ingress protection IP54 for operating pres sures of up to 130bar Both the heating element and the fa cing tool are connected to the WeldControl hydraulic controller which
14. alphanumeric ISO compliant welder Manual welding parameter ape code HURNER welder code f selectable pressure sensor 100 bar or 1t additional data user determined 250 bar selectable temperature sensor Traceability 20 characters alphanumeric PT100 or PT1000 pursant to 2 4 additional data user determined re rs _ ISO 12176 2 4 15 characters alphanumeric Input Voltage 100V 260V ISO data fitting code 1 and 2 pipe Input Frequency 40 Hz 80 Hz Weight ca 5 kg Dimensions W 240 x H 200 x D250mm Protection class class _ P54 code pipe length weather details joint number installing company inventory number Set and actual values for drag pressure heating element temperature heating oe E o DataWork software Data logging pressure bead build time heat soak time SPG 5000 Basic 200 500 a change over time jointing pressure coo P N 216 080 505 ling time E SPG 2000 200 500 001 Facing tool blade P N 200 600 037 3 si m Y Z Y a L The HORNER CNC ECO functions Automatic _ data logging Data input Welding monitoring system Traceability pursuant to ISO 12176 2 4 10000 Transponder optional bar code reader pen or scanner manual through an alphanumeric keypad Welding pressure welding time ambient temperature input voltage memory control device temperature service in dicator heating element temperature carriage distance sen
15. for manual operation and CNC operation All machines ship set on a welded very sturdy and warp resistant support stand HWT 160 M HWT 125 SW BSM 450 HWT 400 C HORNER SCHWEISSTECHNIK Welding parameters are entered on CNC machines on a next generation high res olution touch screen And all CNC machine are equipped with two USB interface ports for direct welding report transfer to a USB stick a USB compatible printer or a PC with HORNER DataWork installed A tag printer delivering extremely tear proof tags is also available for fitting labeling The development focus for the machines made for plant engineers and builders was on extremely user friendly handling and top edge mobility The HWT 160 M in particular is a perfect expression of this HORNER concept at a weight of the basic machine of only 33kg 62 pe 63 64 61 HWT 160 M HWT 125 SW and BSM 450 The practical HWT 160 M is a butt welding system for jointing PE PP PVDF pipes and fittings from O D 40 160mm with the heating element process This tremendously mobile next generation welding machine for on site and in shop applications is extremely versatile and especially suited for sanitary installations drain piping and pressure pipes for water conveyance as well as roof drains and chimney re furbishing systems for O D 40 90mm SDR 41 11 for O D 110 160mm SDR 41 17 6 The machine ships with a sturdy stand an electrical facing
16. 4kg Dimensions W 165 x H200 x D80 mm Accessories User s manual HURNER bag Manufacturer Are warranty P N 400 315 101 All purpose welder 230V 50Hz 1200W for jointing applica tions on PE and PP drain pipes of the makes Geberit Akatherm EUR Coes Valsir Waviduo Aquatherm and Vulcathene Euro Micro control ler driven single hand operation welder with automatic tem perature compensa tion by welding time to joint drain pipes for non pres surized conveyance The unit audibly and visually with a display monitors the welding process With its extremely com pact dimensions its weight of only 1 5kg and its long weld ing and power supply cables the welder offers a very large operating radius to make it ideal for working those pipelines that are really hard to reach A5 46 a whole world of accessories Accessories amp Tools Accessories amp Tools perfectly matched to each other A quality joint does not only require reliable welding systems but also proper pipe prepa ration the right accessories and the right tool Our product offering includes a broad Table of contents Accessories amp tools Adapters for slectrofusion welders Piping tools Installation accessories Heating elements Heating element socket welders Hot air and extrusion HORNER SCHWEISSTECHNIK range of tools and appliances for the proper mechanical processing of the pipe and appro priate
17. Both component traceability data and welding related pipe parameters can be selected in intui Line for Easy Control Operation the in tive menus house developed WeldControl systems HURNER CNC ECO Line 6 HURNER WeldControl Line 8 HURNER Manual Line 10 Part numbers 12 HURNER CNC ECO Line 16 HURNER WeldControl Line 18 HURNER Manual Line 20 Part numbers 22 H RNER CNC ECO Line 26 H RNER WeldControl Line D28 HURNER Manual Line 30 Part numbers 32 SPG2000 Basic Report Generation Unit 25 The HORNER CNC ECO functions Automatic 10000 _ data logging 7 p _ Transponder optional bar code reader Data input pen or scanner manual through an alphanumeric keypad Welding monitoring system Welding pressure welding time ambient temperature input voltage memory control device temperature service in dicator heating element temperature carriage distance sensing Traceability pursuant to ISO 12176 2 4 Commission number 32 characters alphanumeric ISO compliant welder code HURNER welder code 1st additional data user determined 20 characters alphanumeric 2 4 additional data user determined 15 characters alohanumeric ISO data fitting code 1 and 2 4 pipe code pipe length weather details joint number installing com pany inventory number Welding standard
18. CNC Weld Control HST SPG and consolidation of reports in one application whatever their source both via a serial and a USB interface e A broad range of sorting functions by report header data welding data fitting data measured welding parameters including recursive sorting e Saving and converting data to various processing formats Excel CSV e Detailed view of error messages including traceability data and measured welding parameters e Downloading geo data for each joint and foolproof assignment of these data to the correct welding report e Improved operation reliability with automatic main tenance check for the systems from which the reports were retrieved e Online functionality for instance possibility to complete a maintenance order for a unit directly over the internet 216 080 505 Part number DataWork is a database application running under Windows 2000 XP Vista 7 for downloading and processing welding re ports from the HNSC 400 400 L unit the HST 300 Pricon and Print series SPG 2000 data logging units and CNC ECO ECO and WeldControl series butt welding machines n ie wari her EasyDesign is a software running under Windows 2000 XP Vista 7 for generating and printing job reports from a pre defined template by just a few mouse clicks and keystrokes HUIRNER EasyDesign HURNER software and data transfer Ancillaries for data tranfer One USB interface port makes things eas
19. N 200 230 016 USB interface 200 230 012 serial interface welder for All purpose jointing applications with fittings made of PE PP and PVDF 8V 48V for sizes equal or smaller than HST 200 315mm with report gen eration All purpose welder for join ting applications with fit tings made of PE PP and PVDF 8V 48V for sizes up to 1200mm Technical specifications HST 300 Junior Automatic data logging Welding range Data input Welding monitoring system Traceability Data output Display Output voltage Output current Input voltage Input frequency Input current Approvals Quality Ingress protection Languages Temperature range Power cord Welding cable Adapter Weight Dimensions Manufacturer warranty P N up to 1200 mm Bar code scanning pen optional scanner Welding voltage resistance welding cur rent established contact short circuit ambient temperature input frequency input voltage welding unit temperature fault current emergency off mainte nance interval LED lit screen 4 lines 20 alphanumeric characters each character height 5mm 8 48V max 110A 180V 280V 230V 110V 48V optional 40 Hz 70Hz AC 16A CE ISO 9001 2008 IP54 IP64 optional DE EN FR BG CS ZH NL Fl GR IT NO RO SK TR RU others upon request 20 C to 60 C 5m with EUR plug 4m with 4 7mm connection terminals 4 0mm in adapter bag furt
20. PP PVDF PE PP PVDF Reducer inserts 4 clamp removable 500 560 630 710 welding neck support 630 710 800 900 welding neck support 630 710 800 900 1000 welding neck support 800 900 1000 1200 welding neck support CNC hydraulic controller Basic machine H RNER transport box for reducers and machine F Facing tool with microswitch i Heating element PTFE coated i f Carrying case v vV vV vV 2 800 1000 1200 1400 _ gt oe od a 7 Data output USB A to transfer welding data to a USB printer or USB memory stick USB B to directly transfer welding data onto a PC with HURNER database system DataWork LED backlit display 4 rows x 20 characters 5 mm font size welding diagram with progress LED s High spec and durable semi automated welding machine with heating element for butt welding of pipes and fittings made of PP PE and PVDF for worksite and in ditch applications rated 500 1400mm with various nominal sizes The machine ships with a
21. an air extraction system it as of today complies with green lab require ments The newest developments include a protection system of modular design that identifies users and a BUS ready touchscreen system for laboratory management ensur ing optimum fluid media control Of course these systems too are TUV approved and have a TUV Type Certificate 68 69 a 70 El 67 MPS Modular Protection System A certified system solution Protect your chemical storage cabinet against unauthorized access using the Modular Protec tion System MPS This system enables you to physically control the access to resources or hazardous substances in a state of the art approach Part numbers for MPS Description 68 Transponder door locking door closing Level sensing exhaust air monitoring 500 200 011 Transponder door locking exhaust air monitoring level sensing Pst Transponder door locking Transponder door locking door closing exhaust air monitoring level sensing The identification ensures that only authorized persons are given access to the hazardous substances in question This is implemented in the form of entering programmable PINs The identification can then be paired to the locking or the unlocking of the door of the cabinet This means that the authorizations of personnel can extend to the storage cabinets as well The MPS is an important module for you to continu
22. characters welder ID code ISO com pliant and HURNER code 1s user defined additional data 20 alphanumeric characters 2d user defined additional data 15 alphanumeric characters ISO data 2 4 fitting code 1t and 2 pipe code weather conditions USB A for welding data transfer to USB compatible printer or USB stick USB B for direct welding data transfer to a PC with HURNER s database software DataWork installed PDF format For instance agru fittings Display Output voltage Output current Input voltage Input frequency Input current Approvals Quality Ingress protection Languages Temperature range Power cord Welding cable Adapter Weight Dimensions Manufacturer warranty P N HORNER SCHWEISSTECHNIK LED lit screen 4 lines 20 alphanumeric characters each character height 8mm 8 48V max 110A 180V 280V 230V 110V 48V optional 40 70 Hz AC 16A CE ISO 9001 2008 IP54 IP64 optional DE EN FR BG CS ZH NL FI GR IT NO RO SK TR RU others upon request 20 C to 60 C 5m with EUR plug 4m with 4 7mm connection terminals 4 0mm in adapter bag further adapters optional see page 48 16kg W 236 x H295 x D330mm 12 months 200 230 113 39 40 Automatic data logging Welding range Data input Weld monitoring system Traceability pursuant to ISO 12176 3 4 Data output Display Output voltage Output current Input voltage Input fre
23. combina tions for welding sleeves pipes and fittings of up to 125 mm The welder features temperature selector power supply sens ing resume heating sensor and ships with a tabletop stand with fastening clamp in a metal box that pleases the eye Socket welder set HMS 50 T d 20 32mm 230V Socket welder set HMS 50 T d 20 32mm 110V Socket welder set HMS 63 T d 20 63mm 230V Socket welder set HMS 63 T d 20 63mm 110V Socket welder HMS 125 T d 16 125mm 230V without sockets spigots storage box Socket welder HMS 125 T d 16 125mm 110V without sockets spigots storage box 200 230 023 200 230 048 200 230 022 200 230 024 200 230 025 OO OOOO 200 230 019 HORNER HURNER accessories CANECA Hot air and extrusion HORNER s handheld welding extruders and the matched accessories are here to set a new standard of quality and user friendliness All extruders feature a patented system measuring the temperature in the extrudate itself and are designed with a three section auger Two digital display screens show the actual and the theo retical temperature of both extrudate and air With the highly ergonomic and compact design HORNER ex truders are the optimum choice not only for pipe joining on the construction site but also for container manufacture Technical specifications Extruder O HSTO8DE HST 18 DE HST 23 DE HST 30 DE
24. ideal preconditions to ensure easy and safe media management which opens the door when switched on at the keypad When the command was entered and confirmed an audible signal alerts the user to the door being opened The pneumatic control system does not have any electrical or electronic component which makes it the perfect choice for explosive atmospheres which enables pairing door locking and door unlocking to user identification thereby restricting access to the fluid media to those persons authorized to use them In other words access control for personnel can extend to the access to the chemical storage cabinets 69 Easy air extraction and monitoring of chemical storage cabinets A sensor monitors the extraction airflow and triggers a visual and audible alarm when no airflow above the set threshold is detected The air extraction and monitoring unit with an integrated fan ships preassembled to be installed immediately on top of the storage cabinet The alarm thresh old for the airflow velocity is factory set but can be customized at the pressure offset meter The enclosure is made of silver pear Technical specifications exhaust air monitor with fan glimmer powder Width 250mm coated sheet steel Depth 318mm The airflow sensor the storage cabinet Both the volumetric flow and the power supply are sensed by a microcontroller unit When airflow ve locity drops below the set threshold visual and audible alarms are set o
25. joint components at spots that are hard to reach or to work with tees and other fittings The facing tool with an integrated micro safety switch is driven via a chain by a high quality drive unit The precision heating element ships with an extraordinarily robust anti stick coating All Manual butt welding machines can be upgraded easily with the SPG2000 or SPG2000 Basic unit for displaying monitoring and recording welding parameters see detailed description on page 25 All components ship under HUIRRNER s manufacturer warranty 250mm 160kg 170 280 C 230 V 50 Hz 1P N PE 3 54kW 170 280 C Ambient temperature 5 50 C 5 50 C 5 50 C 5 50 C Overall cylinder section 2 498 cm 5 105 cm 5 890 cm Operating pressure range 0 130bar 0 130bar 0 130bar 0 130bar Materials PE PP PVDF PE PP PVDF PE PP PVDF PE PP PVDF 40 50 63 75 Reducer inserts 90 110 125 140 HURNER transport box for reducers and machine 2 Optional 63 75 90 110 125 140 160 180 63 75 90 110 125 140 160 180 200 225 welding neck support jumping heating plate 90 110 125 140 160 180 200 225 250 280 welding neck support jumping heating plate 11 HORNER SG HW ELS S 1 EC AN LK 1607200 250 7315 Part numbers for 200 mm model version Set HURNER CNC 200 ECO incl reducers O D 63 180mm 151 00 200 700 200 Set HURNER CNC 200 ECO incl reducers
26. means that no additional distribution box is needed The WeldControl system combines manual butt welding auto matic heating element temperature control and ISO compliant report generation into one single unit weighing only 19 5kg Component traceability data pipe material size and wall thick ness SDR can all be selected in very intuitive user menus The HORNER SG HW ELS S 1 EC AN IK WeldControl system computes all welding pressures and wel ding times in compliance with various national standards e g DVS WIS UNI etc and monitors and displays them on the screen for the welder s attention Data transfer is possible via two USB interfaces The 4 clamp of the of the 160mm 250mm and the 315mm basic machine frame can be removed by simply loosening three bolts in order to joint components at spots that are hard to reach or to work with tees and other fittings The facing tool with an integrated micro safety switch is driven via a chain by a high quality drive unit The precision heating element ships with an extraordinarily robust anti stick coating All components ship under HORNER s manufacturer warranty 200mm Technical specifications 160mm 250mm 315mm Operating range 40 160mm 63 200mm 63 75 250 90 315mm Power supply 230 V 50 Hz 1P N PE 230V 50Hz 1P N PE 230 V 50 Hz 1P N PE 230 V 50 Hz 1P N PE Rated power 1 82 kW 3 20 kW 3 54 kW 3 64 kW Overall weight of machine 61kg 72
27. output brings USB readiness to non USB HURNER USB 1000 box HORNER SCHWEISSTECHNIK send the welding reports from your electrofusion welder butt welding system or SPG data logger r to a USB compliant printer or via a standard USB port to a PC Furthermore it enables you to turn a handy USB stick into a mobile storage media for your welding reports by saving the data to the stick on the worksite and downloading them to HUIRNER s database management application DataWork later when you are back in the office HORNER Schweisstechnik delivers you the full power of USB for we offer two systems with two interfaces USB A and USB B in order for you to be able to make full use of this functionality It is even possible to upgrade existing units easily just plug the ex ternal interface converter box USB 1000 into the combined serial parallel port of your system or have the HORNER USB Conver sion Set fitted into your system as an upgrade Article no 300 010 154 216 080 031 or KVS 75 216 030 270 216 030 250 300 010 159 units ships with a DataWork update and a USB stick O OOOO It is of course possible too to turn existing HURNER welding systems into USB ready systems by fitting this technology into the system itself as an upgrade ships with a DataWork update and a USB stick only approved service points are allowed to retrofit units with this set HURNER conversion set O e Standard compliant gener
28. product sale and service provision we disagree with any and all dissenting or comple mentary conditions 1 3 All agreements entered into with us shall be put down in writing 1 4 Reasonable technical modifications and changes of characteristics such as size shape color and or weight are reserved 2 Effectiveness of Agreement 2 1 Our offers are subject to change 2 2 If exceptionally a term for acceptance is included in an offer the offer must be accepted in writing 2 3 We consider contractual offers that by the ordering party submits binding for two weeks from the date of receipt of such offers 2 4 Any and all agreements entered into are subject to the correct and timely delivery to ourselves by our suppliers This shall only apply in cases where we are not responsible for failure to deliver in particular in cases of matching cover transactions entered into with our supplier The ordering party shall be notified of the impossibility to deliver without delay Any consideration for the performance shall be returned without delay 3 Pricing Terms of Payment 3 1 Unless prices were confirmed different in writing our pricing in force at the day of delivery shall apply All prices are exclusive of transport cost sales tax customs duties and other fees incurred from the moment of entering into the agreement to the moment of transfer of the goods as provided for in the agreement 3 2 Unless the order confirmation declares otherwis
29. signing the bill of delivery in evidence thereof shall be considered authorized to effect the receipt of the product The ordering party shall unload the product without delay 5 Place of Performance Transfer of Perils 5 1 The place of performance shall be the place where the product is picked up in case of pick up and the place where the transport begins in all other cases 5 2 The perils of transport are transferred to the ordering party at the moment the product is picked up in case of pick up and at the moment the transport begins even when the product is delivered free of freight and haulage in all other cases 6 Defects 6 1 If a product were found to be defective we shall at our discretion firstly remedy such de fect by rectifying the defect itself or delivering a replacement product If such supplemen tary performance would fail the ordering party shall in principle be entitled to request at its discretion the lowering of the consideration reduction or the unwinding of the agreement rescission However the ordering party shall not be entitled to rescind the agreement if the breach of the agreement is insubstantial in particular if a defect is minor In case of the replacement delivery of a product the ordering party shall be required to concurrently transfer title to the defective product back to us 6 2 The ordering party shall notify us in writing of obvious defects within 5 days from the receipt of the prod
30. totally sealed WeldControl hydraulic controller of rated ingress protection IP54 for operating pres sures of up to 200bar Both the heating element and the fac ing tool are connected to the WeldControl hydraulic controller which means that no additional distribution box is needed The WeldControl system combines manual butt welding auto matic heating element temperature control and ISO compliant report generation into one single unit weighing only 63 kg Technical specs Operating range 500 800mm HORNER SCHWEISSTECHNIK Component traceability data pipe material size and wall thick ness SDR can all be selected in very intuitive user menus The WeldControl system computes all welding pressures and weld ing times in compliance with various national standards e g DVS WIS UNI etc monitors and displays them on the screen to the welder s attention Data transfer is possible via two USB interfaces The facing tool with an integrated micro safety switch is driven via a chain by a high quality drive unit The precision heating element ships with an extraordinarily robust anti stick coating All components ship under HUIRRNER s manufacturer warranty 630 1000MM 1000 mm 630 1200MM 1200 mm 800 1400mm 1400mm Power ae Caen cee 50Hz 3P N PE a ca 50Hz 3P N PE a ae 50Hz 3P N PE ae ee 50Hz 3P N PE Rated power power 17 60 T6OwW 21 OOO AGW 22 64 226AW 47 6 OOO OTW Overall weight of machi
31. traceability data pipe material size and wall thick ness SDR can all be selected in very intuitive user menus The HORNER SCHWEISSTECHNIK WeldControl system computes all welding pressures and wel ding times in compliance with various national standards e g DVS WIS UNI etc monitors and displays them on the screen to the welder s attention Data transfer is possible via two USB interfaces The 4t clamp of the 500mm basic machine frame can be remo ved by simply loosening three bolts in order to joint compo nents at spots that are hard to reach or to work with tees and other fittings The facing tool with an integrated micro safety switch is driven via a chain by a high quality drive unit The precision heating element ships with an extraordinarily robust anti stick coating All components ship under HUJFRRNER s manufacturer warranty Technical specifications 355 mm 500 mm 630mm Operating range 125 355 mm 200 500 mm 315 355 630mm The HORNER WeldControl functions Power supply Automatic 1000 Rated power data logging Barcode reader pen scanner optio Overall weight of machine Data input nal manual through an alphanumeric keypad transponder optional Working temperature Welding pressure welding time ambient Welding monitorin poeg g temperature memory control device tem Ambient temperature SAS perature heating element temperature Overall cylinder section Commission number 3
32. 0 90 Reducer insert 160 110 Reducer insert 160 125 Reducer insert 160 140 Replacement blades set l Handheld heating element HSE 190 Part numbers HWT 125 SW Description and socket d Spigot and socket d 40 mm for socket welder HMS Spigot and socket d 50 mm for socket welder HMS Spigot and socket d 63mm for socket welder HMS Spigot and socket d 75 mm for socket welder HMS Spigot and socket d 90 mm for Socket Welder HMS Spigot and socket d 110mm for socket welder HMS Spigot and socket d 125mm for socket welder HMS 200 260 710 200 260 701 200 260 702 PAPA TETE 200 260 704 200 260 705 200 260 706 VAU OPAC Ey LOY PAOPAO ETAO 200 230 031 200 230 032 200 230 033 200 230 034 200 230 035 200 230 036 200 230 037 200 260 709 200 230 039 200 230 030 SCHWEISSTECHNIK OOOOOOO000 0 Q OQOOQ0O000 63 64 The HWT 400 C is anumerical ly controlled plastic welding machine for work shop applications developed in compliance with the so called machinery directive 2006 42 EC as amended that allows the making of segments tees Y pieces and crosspieces The machine is designed for the jointing of segmented bends from O D 90 to 400mm and of tees Y pieces and crosses from O D 90 to 315mm The machine is set on a welded heavy duty no warp support frame and the bear ings on which move both the horizontally traveling carriages and the heating element and facing tool assembly a
33. 00 1200 mm Set HURNER CNC 1400 ECO incl reducers O D 800 1200 mm Set HURNER 1400 WeldControl incl reducers O D 800 1200 mm Set HURNER 1400 Manual and SPG incl reducers O D 800 1200 mm Set HURNER 1400 Manual incl reducers O D 800 1200 mm Hydraulic incl CNC Control CNC ECO 400V 3600 W Hydraulic incl CNC Control CNC ECO 400V 3600 W WeldControl 2000 Hydraulic 400 V 2640 W Manual Hydraulic with SPG Device 400V 2640 W Manual Hydraulic 400V 2640 W Basic machine O D 1400mm CNC ECO Basic machine O D 1400mm CNC ECO Basic machine O D 1400 mm WeldControl Manual SPG Facing tool 400V 4000 W Heating element 400V 16000 W Carrying case O D 800 O D 900 O D 1000 O D 1200 Facing tool blade P N 200 600 048 3400 00 3400 00 3380 00 3385 00 3380 00 2360 00 2360 00 2360 00 545 00 210 00 290 00 Reducer inserts extra wide Weightkg Welding neck support 140 00 164 00 160 00 156 00 150 00 Reducer set O D 800 O D 1200 610 00 Special inserts for non standard dimensions a a Welding neck support P N 200 604 120 HORNER 200 703 140 200 700 140 200 701 140 200 704 140 200 702 140 200 600 072 200 600 071 200 617 800 200 614 800 200 615 800 200 603 140 200 602 140 200 601 140 200 612 140 200 611 140 200 613 140 P N 200 604 120 200 800 140 200 900 140 PAU UE PA E o 200 122 140 200 000 120 200 630 001 Data
34. 02 500 200 601 500 200 612 500 200 611 500 200 613 500 HORNER SCHWEISSTECHNIK Reducer inserts extra wide Weight kg P N O D 200 200 500 O D 200 225 500 200 125 355 200 140 355 O D 200 160 355 O D 200 180 355 O D 200 200 355 O D 200 225 355 O D 200 250 355 O D 200 280 355 O 200 315 355 D Reducer set O D 125 O D 315 74 30 200 000 355 Special inserts for non standard dimensions a ee 200 630 001 O D 200 250 500 O D 200 280 500 O D 200 315 500 O D 200 355 500 O D 200 400 500 O 200 450 500 D Reducer set O D 200 O D 450 284 00 200 000 500 Special inserts for non standard dimensions ooo ee 200 630 001 OO OOQOOO0O0O0OO OOO OOO OOOOOD QOOOO OM OO OOOOO0000 OOO ONO QOOQOOQOO0OO OOO00OW DataWork software Facing tool blade P N 200 600 043 P N 200 604 315 P N 216 080 505 Welding neck support DataWork software Facing tool blade EOE O ANOLE _ P N 216 080 505 Welding neck support HORNER HURNER Data Logger SPG2000 Basic ne ee ea 355 500 630 The HUORNER Data mass storage an external USB printer or directly onto a PC with Recording Systems the HURNER database software DataWork SPG2000 and SPG2000 Basic provide simple The logger systems are delivered in a stylish and functional car Part numbers for Model 630 mm ection O o Set HURNER CNC 630 ECO incl reducers O D 315 560mm _ 907 50 200 700 630 and sa
35. 2 characters alphanumeric SO compliant welder Operating pressure range i See ue CE ISO 9001 2008 IP54 IP64 op p g p g code HURNER welder code Certification Quality i a1 WEEE Reg No DE 74849106 1t additional data user determined Ingress protection RoHS compliant Materials Traceability 20 characters alphanumeric DE EN FR BG CS ZH NL FI GR IT NO RO SK TR RU others upon request 2 additional data user determined 15 characters alphanumeric ISO data fitting code 1 and 2 pipe code pipe length weather details joint number installing company inventory number DVS WIS SEDIGAS UNI and other standards upon request pursuant to Languages ISO 12176 2 4 dia Reducer inserts Emergency power supply during the Battery operation cooling phase optional h Automode manual welding parameter 4 clamp removable System settings input pressure gauge function Welding standard WeldControl hydraulics Basic machine Only one power supply required Automatic heating plate temperature setting to national standards USB A to transfer welding data to a USB printer or USB memory stick USB B to directly transfer welding data onto a PC Facing tool with microswitch Data output with HURNER database system Hydraulic Hydraulics packaged in a sealed sheet Heating element DataWork metal case with a total weight of only PTFE coated 38kg Max pressure 160 bar Carrying case LED backlit display 4
36. 200 612 250 200 611 250 200 613 250 200 600 090 P N PAOS O S401 0 200 075 250 200 090 250 200 110 250 200 125 250 200 140 250 200 160 250 200 180 250 200 200 250 200 225 250 Set HURNER 315 Manual incl reducers O D 90 280mm Hydraulic incl CNC Control CNC ECO 230V 550W Hydraulic incl CNC Control CNC ECO 230V 550W WeldControl 2000 Hydraulic 230V 370W Manual Hydraulic with SPG Device 230V 370W Manual Hydraulic 230V 370W Basic machine O D 315mm CNC ECO Basic machine O D 315mm CNC ECO Basic machine O D 315 mm WeldControl Manual SPG Facing tool 230V 740W Heating element 230V 2500 W Carrying case H RNER transport box incl storage space for reducers 299 50 100 00 99 50 99 00 Reducer inserts extra wide a Welding neck support 11 30 O D 90 200 704 315 200 600 059 200 600 056 200 617 355 200 614 315 200 615 315 200 603 315 200 602 315 200 601 315 200 612 315 200 611 315 200 613 315 200 600 091 P N 200 604 315 200 090 315 200 110 315 200 125 315 200 140 315 200 160 315 200 180 315 200 200 315 200 225 315 200 250 315 200 280 315 Reducer set O D 75 O D 225 58 00 Special inserts for non standard dimensions Pe 200 000 250 200 315 001 OO OOOOOQOOO0OOQ OOOO OOO OOOO OD OOOOO amp Reducer set O D 90 O D 280 132 00 Special inserts for non standard dimensions a eO O 200 000 315 200 315 001 OO OOQOOQOOQOOQOOQOOQOQOQOQO OOOO O
37. 7 O D 630 219 000 008 Part number for welding time control Description Stopwatch for welding time control 219 000 029 O Part number for temperature gauge ION Description E O 219 000 028 Temperature gauge 53 54 HURNER accessories Heating elements HORNER Handheld Heating Elements for welding ap plications with an ergonomically designed handle for various nominal diameters up to 250mm The elements feature temperature selector power supply sensing resume heating sensor and ship with a tabletop stand in a metal box that pleases the eye Part numbers for heating elements Description Handheld heating element HSE 120 30 230V 0 9 kW d 120mm Handheld heating element HSE 120 230V 0 9kW d 120mm Handheld heating element HSE 160 230V 0 9kW d 160mm Handheld heating element HSE 190 230V 1 2kW d 190mm Handheld heating element HSE 250 230V 1 4kW d 250mm Part numbers for heating element socket welder Description 200 230 038 200 230 047 200 230 045 200 230 039 OOOO OR 200 230 046 HORNER Socket Welder with an ergonomically designed handle for placing heating spigots and heating sockets of vari ous diameters allowing 2 or 3 concurrently installed
38. B compatible printer or USB stick USB B for direct welding data transfer to a PC with HURNER s database software DataWork installed Data output For instance agru fittings 44 Display Output voltage Output current Input voltage Input frequency Input current Approvals Quality Ingress protection Languages Temperature range Power cord Welding cable Adapter Weight Dimensions Manufacturer warranty P N All purpose welder for jointing ap plications with fittings made of PE PP and PVDF 8V 48V and 80V for sizes up to 1200mm with report generation LED lit screen 4 lines 20 alphanumeric characters each height 8mm 8 48V 80V max 110A 180V 280V 230V 110V 48V optional 40 Hz 70Hz AC 16A CE ISO 9001 2008 IP54 IP64 optional DE EN FR BG CS ZH NL Fl GR IT NO RO SK TR RU others upon request 20 C to 60 C 5m with Euro plug 4m with 4 7mm connection terminals 4 0mm and 5 7mm in adapter bag further adapters optional see page 48 17kg W 260 x H365 x D330mm 12 months 200 230 040 All purpose welder 230V 50Hz 1200W for jointing applica tions on PE and PP drain pipes of the makes Geberit Akatherm EUR Coes Valsir Waviduo Aquatherm and Vulcathene Euro Micro controller driven single hand operation welder with au tomatic temperature compensation by welding time to joint drain pipes for non pressurized conveyance The unit audi
39. ED lit screen 4 lines 20 alphanumeric characters each character height 5mm 8 48V max 130A 360V 440V 400V 3P N PE 40 Hz 70 Hz AC 16A3 CE ISO 9001 2008 IP54 IP64 optional DE EN FR BG CS ZH NL FI GR IT NO RO SK TR RU others upon request 20 C to 60 C 5m with CEE plug 5x 16 A PH 4m with 6mm connection terminals 4 0mm in adapter bag further adapters optional see page 48 33kg W260 x H365 x D330mm 12 months All purpose welder for jointing applications with fittings made of PE PP and PVDF 8V 48V including for sizes larger than 2000mm with report genera tion 43 Technical specifications HST 300 Print 8V 80 V USB Automatic data logging eee Welding Range up to 1200 mm Bar code scanning pen optional scanner Data Input manual input of numeric fitting Welding voltage resistance welding current established contact short Welding monitoring circuit ambient temperature input system frequency input voltage memory management welding unit tempera ture maintenance interval Commission number 32 alphanumeric characters welder ID code ISO com pliant and HURNER code 1st user defined additional data 20 alphanumeric characters 2d user defined additional data 15 alphanumeric characters ISO data 2 4 fitting code 1 and 2 pipe code weather conditions Traceability pursuant to ISO 12176 2 4 USB A for welding data transfer to US
40. O D 63 180mm 150 50 200 701 200 Set HURNER 200 WeldControl incl reducers O D 63 180mm 124 00 200 702 200 Set HURNER 200 Manual and SPG incl reducers O D 63 180mm 129 00 200 703 200 Part numbers for 160 mm model version Set HURNER CNC 160 ECO incl reducers O D 40 140mm j 200 700 160 Set HURNER CNC 160 ECO incl reducers O D 40 140mm 200 701 160 Set HURNER 160 WeldControl incl reducers O D 40 140mm 200 702 160 Set HURNER 160 Manual and SPG incl reducers O D 40 140mm 200 703 160 Set HURNER 160 Manual incl reducers O D 40 140mm Hydraulic incl CNC Control CNC ECO 230V 550W Hydraulic incl CNC Control CNC ECO 230V 550W WeldControl 2000 Hydraulic 230V 370W Manual Hydraulic with SPG Device 230V 370W Manual Hydraulic 230V 370W Basic machine O D 160 mm CNC ECO Basic machine O D 160 mm CNC ECO Basic machine O D 160 mm WeldControl Manual SPG Facing tool 230V 450W Heating element 230V 1000W Carrying case H RNER transport box incl storage space for reducers Reducer inserts extra wide Weightskg 200 040 160 O D 63 O D 75 O D 90 O D 110 O D 125 O D 140 200 704 160 200 600 059 200 600 056 200 617 355 200 614 315 200 615 315 200 603 160 200 602 160 200 601 160 200 612 160 200 611 160 200 613 160 200 600 088 P N 200 050 160 200 063 160 200 075 160 200 090 160 200 110 160 200 125 160 200 140 160 Set HURNER 200 Manual incl Reducer
41. OO OOOOQOO QOQQQOA HURNER transport box ANETE C ANOT RI P N 200 606 315 NOE eal C Facing tool blade H RNER transport box Jumping heating plate Welding neck support E BEAR M ee Facing tool blade Jumping heating plate Welding neck support E ji D HURNER The HORNER CNC ECO functions Automatic Data logging Data input Welding monitoring system Traceability pursuant to ISO 12176 2 4 Welding standard 10000 Transponder optional bar code reader pen or scanner manual through an alphanumeric keypad Welding pressure welding time ambient temperature input voltage memory control device temperature service in dicator heating element temperature carriage distance sensing Commission number 32 characters alphanumeric ISO compliant welder code HURNER welder code 1 additional data user determined 20 characters alphanumeric 2nd additional data user deter mined 15 characters alohanumeric ISO data fitting code 1 and 2 pipe code pipe length weather details joint number installing com pany inventory number DVS WIS SEDIGAS UNI and other standards upon request Only on CNC ECO machines 16 Data output Display Certification Quality Ingress protection Languages Battery operation System settings Manufacturer warranty USB A to transfer welding data to a USB printer or USB memory stick USB B to directly tr
42. S d continued control pursuant to DIN EN 1946 7 500 100 107 product ships ready for plug in Easy airflow monitoring of chemical storage cabinets A sensor monitors the extraction airflow and triggers a visual and audible alarm when no airflow above the set threshold is detected The air monitoring unit fan ships preassembled to be installed immediately on top of the storage cabinet The alarm threshold for the airflow velocity is factory set but can be customized at the pressure offset meter The enclosure is made of silver pearl glim mer powder coated sheet steel The airflow sensor monitors the actual extraction veloc ity and the entire extraction system of the storage cabinet Both the volumetric flow and the power supply are sensed by a microcontroller unit When airflow velocity drops below the set threshold visual and audible alarms are set off The system ships with two poten tial free dry con Technical specifications exhaust air monitor without fan tacts 24V 2A that 500 100 105 Air extraction and monitoring of chemical storage cabinets in the form of almost 100 decontamination of the extracted air by molecular adsorption filtering of harmful solvent vapours hydrocarbons The filter operation means optimum pro tection for the user As a consequence no additional air extraction outlet is needed which in turn allows the filter unit to be operated immediately next to or on top of the storage cabinet Th
43. S S 1 EC AN LK 160 200 250 315 Part numbers for 315 mm model version Set HURNER CNC 315 ECO incl reducers O D 90 280mm 327 50 200 700 315 Set HURNER CNC 315 ECO incl reducers O D 90 280mm 327 00 200 701 315 Set HURNER 315 WeldControl incl reducers O D 90 280mm 300 50 200 702 315 Set HURNER 315 Manual and SPG incl reducers O D 90 280mm 305 50 200 703 315 Part numbers for 250 mm model version memm O y O Sg Set HURNER CNC 250 ECO incl reducers O D 75 225mm 185 00 Set HURNER CNC 250 ECO incl reducers O D 75 225 mm 184 50 Set HURNER 250 WeldControl incl reducers O D 75 225mm 158 00 Set HURNER 250 Manual and SPG incl reducers O D 75 225mm 163 00 200 700 250 200 701 250 200 702 250 200 703 250 Set HURNER 250 Manual incl reducers O D 75 225mm Hydraulic incl CNC Control CNC ECO 230V 550W Hydraulic incl CNC Control CNC ECO 230V 550W WeldControl 2000 Hydraulic 230V 370W Manual Hydraulic with SPG Device 230V 370W Manual Hydraulic 230V 370W Basic machine O D 250mm CNC ECO Basic machine O D 250 mm CNC ECO Basic machine O D 250mm WeldControl Manual SPG Facing tool 230V 740W Heating element 230V 2000W Carrying case H RNER transport box incl storage space for reducers 158 00 15 00 8 00 7 00 Reducer inserts extra wide oma E 200 704 250 200 600 059 200 600 056 200 617 355 200 614 315 200 615 315 200 603 250 200 602 250 200 601 250
44. Work software P N 216 080 505 SCHWEISSTECHNIK OO OOQOQOQOO OQO 00D OQOOQOOQOOQOO OCOO00OW 36 Future easy For more than 35 years The name HST 300 Line represents a family of products accounting for more than 20 000 units sold worldwide which adds light weight and compact dimensions to highest level performance Even heater coil electro fusion fittings larger than 2000 mm are proc essed without fail with this product line Whether you look at full interoperability with HORNER s pipeline grid manage ment software easy bar code reading with a scanning pen or handheld scanner or stand ard compliant traceability including geo HST 300 Pricon USB HST 300 Print USB HST 300 Print HST 300 Print 315 USB HST 300 Junior HST 300 Junior HST 300 Manual HST 300 Monofuse HST 300 Geotherm USB HST 300 HP High Power HST 300 Print 8V 80V USB HST S 160 HST S 315 HORNER SCHWEISSTECHNIK data with the HST 300 Line you will find what you need for any welding application Of this family the Pricon model version has the most comprehensive set of features Pro fessional welding process control and weld ing parameter traceability are also enabled by the well thought out and worksite prov en Print model version And the starter ver sion the Junior model without data record ing makes a difference by its total reliability and amazing welding performance 38 39 40 40
45. age 48 16kg W236 x H295 x D330mm 12 months 200 230 001 All purpose jointing applications with fittings made of PE PP and PVDF 8V 48V in cluding forfor sizes up to 1200mm Technical specification HST 300 Manual Automatic data logging Welding range Data input Welding monitoring system Traceability Data output Display Output voltage Output current Input voltage Input frequency Input current Approvals Quality Ingress protection Languages Temperature range Power cord Welding cable Adapter Weight Dimensions Manufacturer warranty optional up to 1200 mm Manual input of numeric fitting code or welding voltage and welding time Welding voltage resistance welding cur rent established contact short circuit am bient temperature input frequency input voltage memory management welding unit temperature maintenance interval optional optional LED lit screen 4 lines 20 alphanumeric characters each character height 5mm 8 48V max 110A 180V 280V 230V 110V 48V optional 40 Hz 70 Hz AC 16A CE ISO 9001 2008 IP54 IP64 optional DE EN FR BG CS ZH NL FI GR IT NO RO SK TR RU others upon request 20 C to 60 C 5m with EUR plug 4m with 4 7mm connection terminals 4 0mm in adapter bag further adapters optional see page 48 16kg W 236 x H295 x D330mm 12 months welder for P N 200 230 004
46. ansfer welding data onto a PC with HURNER database system DataWork PDF format LED backlit display 4 rows x 20 characters 8mm font size welding diagram with progress LED s CE ISO 9001 2008 IP54 IP64 optional WEEE Reg No DE 74849106 ROHS compliant DE EN FR BG CS ZH NL Fl GR IT NO RO SK TR RU others upon request Emergency power supply during the cooling phase optional Automode manual welding parameter input 12 months High spec and durable CNC welding machine with heating ele ment for butt welding of pipes and fittings made of PP PE and PVDF for worksite and in ditch applications rated 125 630mm with various nominal sizes The machine ships with a totally sealed CNC hydraulic controller of rated ingress protection IP54 for operating pressures of up to 160bar Both the heating element and the facing tool are connected to the CNC hydraulic controller From the CNC hydraulic controller itself to the possibility to enter traceability data under the most recent ISO standard taking in a fully self monitoring welding process along the way everything in a HORNER CNC ECO machine is designed to deliver maxi mum results for optimum effort at top level user friendliness The ECO model versions of the series ship with HDC Hurner Distance Control for utmost accuracy of the welding process This carriage movement monitor reliably senses if the pipes are properly faced and their alignment is wi
47. ation of all bar codes for plastic 300 010 160 pipeline construction work provided for by ISO This is the simplest solution for transferring welding reports from a 58 e Inserting into a given job report texts job numbers and company logo relevant for the job and also up to two additional bar codes e Bar code generation engine included in the program e Possibility to save all text and graphic data to a database 216 080 507 Part number HURNER RS232 USB adapter USB Cable Serial Cable 25 pin Serial Cable round plug Centronic Cable HURNER interface cables HURNER system with a serial interface port to a PC with HURNER s data base management software DataWork via the USB interface of the PC 217 010 122 300 010 167 217 010 108 217 010 119 217 010 109 welding system to PC welding system to PC welding system to PC welding system to printer OOOO O 59 60 Workshop machines HORNER s Workshop Technology Line HWT Line for short was designed for indus trial manufacture of segmented bends tees crosspieces and Y pieces as well as for plant engineering and construction All machines for in shop application are designed according to the most up to date knowledge gathered by market surveys and reflect our many years of experience in the development of infrared machines for work shop applications Needless to add that all workshop machines for fitting manufacture are available both
48. bly and visually with a display monitors the welding process With its extremely compact dimensions its weight of only 1 4kg and its long welding and power supply cables the welder offers a very large operating radius to make it ideal for working those pipelines that are really hard to reach HORA A HST S 160 Technical specifications HST S 160 Welding range 40 160mm Output current 5 A regulated Mode A00 Input voltage 180V 280V 230V Input frequency 40 Hz 70 Hz Power 1150W Approvals Quality CE ISO 9001 2008 IP54 IP64 optional Ingress protection Temperature range 20 C bis 60 C Power cord 3m with Euro plug Welding cable 3m with 2 0mm connection terminals Weight 1 4kg Dimensions W 165 x H200 x D80mm Accessories User s manual HURNER bag Manufacturer eae warranty P N 400 160 101 HORNER SCHWEISSTECHNIK Technical specifications HST S 315 40 315 mm 40 160mm Valsir Akatherm Eurofu sion Geberit Waviduo Coes 200 315mm Valsir Akatherm Eurofusion Geberit Welding range Output current max 11A Mode A00 A01 A02 Input voltage 180V 280V 230V Input frequency 40 Hz 70 Hz Power 2490 W Approvals Quality p CE ISO 9001 2008 IP54 IP64 optional Ingress protection Temperature range 20 C to 60 C Power cord 3m with Euro plug Welding cable 3m 3 connector set yellow blue red 1 5kg including bag Weight and welding adapter cables 2
49. e our invoices are payable within 30 days without any discount or within 14 days at 2 early payment discount Payment is deemed effected when we can freely dispose of the amount paid Bills of exchange and checks shall not be accepted in performance but only instead of performance 3 3 We shall be entitled to set payments off against previous debts In this situation discounts for early payment of a current debt shall be unacceptable 3 4 Die Aufrechnung und nicht auf diesem Vertragsverhaltnis beruhende Zuruckbehaltungs rechte sind gegen ber unseren Forderungen ausgeschlossen es sei denn die Gegenforde rungen oder anspr che sind unbestritten oder rechtskr ftig festgestellt 3 5 Setting off claims and exercising liens related to transactions other than this agreement against our receivables shall not be acceptable unless such counterclaims or counter receivables are undisputed or legally recognized 3 6 In the case of delayed payment we shall be entitled to claim a flat 5 euros for every pay ment reminder interests for default of 8 points above the base rate and any additional damages we may have incurred The ordering party shall be entitled to produce evidence that no or less damage was incurred 3 7 If such circumstances come to our knowledge as would be likely to lower the financial standing of the ordering party in particular if it goes into insolvency we shall be entitled to declare all receivables due and payable even when bil
50. e decontaminated air is released into the ambient air thereby not consuming any heated or air conditioned air from the room A sensor monitors the extraction airflow and triggers a visual and audible alarm when no air flow above the set threshold is detected The enclosure is made of silver pearl glim Technical specifications filter fan and exhaust air monitor TE hi v gt mer powder coated sheet Height 210mm Sleeve 210mm Volumetric flow 215mm Speed 75mm Voltage frequency 230V 50Hz Power input 0 1A can be used to send an alarm signal to the control center An in tegrated battery cuts in in case of power supply failure and the monitoring system and the display including error messaging can run on it for 4 hours The product ships ready for plug in ATEX compliant under Dir 94 9 EC and Type Certificate issued by T V S d continued control pursuant to DIN EN 1946 7 500 100 106 Width amm steel As an air extraction system it as of today complies with Depth 440mm green lab requirements while offering you full flexibility of Height 270mm set up The multi stage filtering system offers dual safety being composed of Sleeve 75mm e activated carbon filter with twice as much Volumetric flow 0 37 m h ae activated carbon for up to 100 decontamination Speed 0 2820 1 min e additionally a DIN EN 779 compliant particulate filter Voltage frequency 230V 50Hz Power input 0 1A The filter alert appliance can b
51. e set at the pressure offset moni tor The filter elements themselves and the filter enclosure lid are Sound pressure levelL 34 56db A Approval ATEX compliant under Dir 94 9 EC and Type Certificate issued by T V S d continued control pursuant to DIN EN 1946 7 Fan complies with DIN EN 14986 monitored by ATEX compliant micro switches The three month check and replace interval of the activated carbon filter is veri fied by a check report the user has to confirm which is paired to a scheduler The product ships ready for plug in complies with requirements in TRbF 20 Appx L BGV A 1 BGR 132 and TRBS 2153 500 100 109 1 Development FUJITSU Recorded welding data is somehow useless if does not make it beyond the welding sys tem Therefore from the very beginning we at HURNER Schweisstechnik have not only improved and enhanced our welding systems but have made sure that data trans mission utilisation and analysis tools have kept up the pace We wish that our custom ers never feel lost and alone neither when it comes to reliable welding automation nor to handy helpers for pipe construction nor to welding data processing And we make a point of matching our products not only to our customers but also to each other HORNER SCHWEISSTECHNIK The fact that we ve constantly lived up to this tough challenge is closely related to our extensive research and development effort As we see it
52. e to comply with increasingly tight requirements in terms of risk assessment as related to access control In practical implementation this may mean for you that work instructions providing for the safe and controlled use of hazardous substances can allow less com plex routines as e g TRGS 526 The functional application of the MPS also includes the possibil ity to equip the chemical storage cabinet with the new single hand operation door controller ONE which features automatic door closing This can be implemented in the form of PIN entry but also of various other identification devices such as trans ponders biometrical readers etc P N 500 200 100 500 200 300 A 500 200 111 500 200 311 OO0008 HURNER Monitoring System HORNER SCHWEISSTECHNIK MMS Fluid Media Management System This fluid media management system with a programmable control terminal and numerous functional modules ensures highest levels of occupational safety One control terminal can be used to control several chemical storage cabinets and can be set up with various modules In its standard model version the system is composed of the following modules 1 Identification module Exhaust air monitoring module Dosing module Level sensing module Door opening module Door locking module which makes sure that only authorized persons are given access to the hazardous substances in ques ti
53. ermined 20 character alphanumeric 2 additional data user determined 15 characters alphanumeric IISO data fitting code 1 and 2 pipe code pipe length weather details joint number installing company inventory number System settings Automode manual welding parameter input pressure gauge function Only one power supply required Automatic heating plate temperature setting to national standards Hydraulics packaged in a sealed sheet metal case with a total weight of only 63kg Max pressure 200bar aM damp removable O WeldControl hydraulics y v Basic machine Facing tool with microswitch Heating element PTFE coated Carrying case H RNER transport box for reducers Welding standard DVS WIS SEDIGAS UNI and other standards upon request and machine O i ae a a ae warranty 30 800 1000 1200 1400 os La Lj Z i4 a T The HORNER Manual functions gedig iei oe Heating element temperature system Display 7 Segment display 10mm font size Certification Quality CE ISO 9001 2008 IP54 IP64 optional WEEE Reg No DE 74849106 Ingress protection Only one power supply required Digital heating element temperature control adjustable on the hydraulic unit Hydraulics packaged in a sealed sheet metal case with a total weight of only 63kg Max pressure 200 bar Precise maintenance free pressure display of the welding pressure Hydraulics with SPG2000 Data Log
54. fe logging of ry case with various clamps and a pressure transducer butt welds The units are specially designed Furthermore the configuration of the unit is able to be cus for HURNER butt tomised by the operator for use with other brands of welding welding technology equipment Set HURNER CNC 630 ECO incl reducers O D 315 560mm 906 50 200 701 630 Set HURNER 630 WeldControl incl reducers O D 315 560mm 891 00 200 702 630 Set HURNER 630 Manual and SPG incl reducers O D 315 560mm 896 00 200 703 630 Set HURNER 630 Manual incl reducers O D 315 560 mm 891 00 200 704 630 ee 1 T with new hydraulic sys Hodes incl CNC Control CNC ECO 400 V 1500 W 200 600 062 tems Of course both Hydraulic incl CNC Control CNC ECO 400V 1500W 200 600 057 WeldControl 2000 Hydraulic 400V 1500W 200 617 630 Manual Hydraulic with SPG Device 400V 1500W 200 614 630 Manual Hydraulic 400V 1500 W 200 615 630 Basic machine O D 630mm CNC ECO 298 00 Fi NERE Basic machine O D 630mm CNC ECO 297 50 200 602 630 _ Basic machine O D 630 mm WeldControl Manual SPG 297 00 200 601 630 Facing tool 400V 1830W 143 00 E 200 612 630 Heating element 400V 8100 W 43 00 200 611 630 Carrying case 40 00 200 613 630 units are able to be used with other brands of welding equipment Both units are packaged in a strong sheet metal case suitable for construction site use and come with a powerf
55. ff The system ships with two potential free dry contacts 24V 2A that can be used to send an alarm signal to the control center An integrated battery cuts in in case of power supply failure and the monitoring system and the dis play including error messaging can run on it for 4 hours The Height 352mm monitors the actual extraction velocity Sleeve 73mm and the entire ex Volumetric flow 0 72 m h traction system of Speed 0 2820 1 min Voltage frequency 230V 50 Hz Power input 0 3A Sound pressure levelL 34 56db A Approval Fan complies with DIN EN 14986 ATEX compliant under Dir 94 9 EC and Type Certificate issued by T V S d continued control pursuant to DIN EN 1946 7 HORNER SCHWEISSTECHNIK Easy air extraction and monitoring of chemical storage cabinets The air extraction unit with an integrated fan ships preassembled to be installed immediately on top of the stor age cabinet The enclosure is made of silver pearl glimmer powder coated sheet steel The product ships ready for plug in Technical specifications air extraction box Width 250 mm 250 mm Depth 318mm 318mm Height 352mm 352mm Sleeve 75mm 75mm Volumetric flow 0 72m h 0 60 m h Speed 2600 1 min 1200 1 min Voltage frequency 230V 50 Hz 230V 50 Hz Power input 0 1A 0 1A Sound pressure level L 56db A 37 db A Approval Fan complies with DIN EN 14986 ATEX compliant under Dir 94 9 EC and Type Certificate issued by T V
56. ger e 260 bar Pressure Sensor with the hydraulic block unit e Data logger attached with an industrial strength bracket suitable for construction site use e Pressure and temperature connections with very short cables directly from the hydraulic unit e Data logger power supplied directly from hydraulic unit power socket Manufacturer warranty High spec and durable manually operated welding machine with heating element for butt welding of pipes and fittings made of PP PE and PVDF for worksite and in ditch applica tions rated 500 1400mm with various nominal sizes The machine ships with a totally sealed hydraulic controller of rated ingress protection IP54 for operating pressures of up to 200 bar with digital heating element temperature control Both the heating element and the facing tool are connected to the hydraulic controller which means that no additional distributi HORNER SCHWEISSTECHNIK The facing tool with an integrated micro safety switch is driven via a chain by a high quality drive unit The precision heating element ships with an extraordinarily robust anti stick coating AllLHUIRNER Manual butt welding machines can be upgraded easily with the SPG2000 or SPG2000 Basic unit for displaying monitoring and recording welding parameters see detailed de scription on page 25 All components ship under HUIRRNER s manufacturer warranty on box is needed Technical specs somm 1000mm 1200mm 1400mm Operating ra
57. h provision shall be deemed agreed upon as is enforceable and can be agreed upon as being as close as possible to the economic objective said unenforceable provision sought to obtain 10 Contract Language Place of Jurisdiction Applicable law 1 Both parties have agreed that the contract language shall be the German language 2 The parties submit for all contractual and extra contractual disputes arising from the ag reement including action taken in relation to bills of exchange and checks to the local and international exclusive jurisdiction of the courts of Giessen Federal Republic of Germany Furthermore we shall have the right to bring a claim before a court at the buyer s principal place of business or before any other court being competent according to any national or international law 3 Both parties have agreed that the laws of Federal Republic of Germany shall apply The United Nations Convention on Contracts for the International Sale of Goods shall not apply HORNER SCHWEISSTECHNIK 19 You want to learn more about us Feel free to ask for a meeting on our premises Detailed information on the company and on our product range is also available on line at www huerner de
58. her adapters optional see page 48 16 kg W 236 x H295 x D330mm 12 months 200 230 000 For instance agru fittings HORNER SCHWEISSTECHNIK Technical specifications HST 300 Junior Automatic data logging Welding range Data input Welding monitoring system Traceability Data output Display Output voltage Output current Input voltage Input frequency Input current Approvals Quality Ingress protection Languages Temperature range Power cord Welding cable Adapter Weight Dimensions Manufacturer warranty P N All purpose welder for join ting applications with fit tings made of PE PP and PVDF 8V 48V for sizes up to 1200mm up to 1200 mm Bar code scanning pen optional scanner Manual input of numeric fitting code or welding voltage and welding time Welding voltage resistance welding cur rent established contact short circuit ambient temperature input frequency input voltage welding unit temperature fault current emergency off mainte nance interval LED lit screen 4 lines 20 alphanumeric characters each character height 5mm 8 48V max 110A 180V 280V 230V 110V 48V optional 40 Hz 70 Hz AC 16A CE ISO 9001 2008 IP54 IP64 optional DE EN FR BG CS ZH NL FI GR IT NO RO SK TR RU others upon request 20 C to 60 C 5m with EUR plug 4m with 4 7mm connection terminals 4 0mm in adapter bag further adapters optional see p
59. hieves an almost 100 filtering of harmful solvent vapors hydro carbons by molecular adsorption The filter operation means optimum protection for the user As a consequence no additional air extraction outlet is needed which in turn allows the filter unit to be operated immedi ately next to or on top of the storage cabi net The decontaminated air is released into 1 Ll ect G m m mh ee ace ls oe ADA A CANTANT lt ol I cr J iC IN pa US T Monitoring MPS Modular Protection System Exhaust air monitor with fan Exhaust air monitor without fan Air extraction box Monitoring system AAN cr Bt ee ima m af MNF ILIICArcC im oi f Af 7 Wray f Vi C7 A YX SUTULIOT ITS B UCI O AII 66 MMS Fluid Media Management System Filter unit with fan and exhaust air monitor HORNER SCHWEISSTECHNIK the ambient air thereby not consuming any heated or air conditioned air from the room This revolutionary innovation was nominat ed by an independent board of renowned university professors from all over Germany for the Innovations Award granted by labo ratory science journal GIT This nomination saw the HORNER filter ing and extraction unit distinguish itself from 50 competitive products in the category Lab oratory Supplies amp Facilities The filtering sys tem made an impact on the board by its inno vative technology TUV approval and ATEX compliance As
60. hine O D 355 mm CNC ECO 100 00 Basic machine O D 355mm CNC ECO 100 00 Basic machine O D 355mm WeldControl Manual SPG 100 00 Facing tool 380V 900W Heating element 380V 3750W Carrying case Reducer inserts extra wide Weight kg P N 200 700 355 200 701 355 200 702 355 200 703 355 200 704 355 200 600 062 200 600 057 200 617 630 200 614 630 200 615 630 200 603 355 200 602 355 200 601 355 200 612 355 200 611 355 200 613 355 P N Part numbers for 500 mm model version C T Set HURNER CNC 500 ECO incl reducers O D 200 450mm Set HURNER CNC 500 ECO incl reducers O D 200 450mm Set HURNER 500 WeldControl incl reducers O D 200 450mm Set HURNER 500 Manual and SPG incl reducers O D 200 450mm Set HURNER 500 Manual incl reducers O D 200 450mm Hydraulic incl CNC Control CNC ECO 400V 1500 W Hydraulic incl CNC Control CNC ECO 400V 1500W WeldControl 2000 Hydraulic 400V 1500 W Manual Hydraulic with SPG Device 400V 1500 W Manual Hydraulic 400V 1500 W Basic machine O D 500 mm CNC ECO Basic machine O D 500mm CNC ECO Basic machine O D 500 mm WeldControl Manual SPG Facing tool 380V 1830W Heating element 380V 5000 W Carrying case 669 50 668 50 653 00 658 00 653 00 198 00 197 50 197 00 P N 200 700 500 200 701 500 200 702 500 200 703 500 200 704 500 200 600 062 200 600 057 200 617 630 200 614 630 200 615 630 200 603 500 200 6
61. ier but only two of them USB A and USB B give you all the power that USB can mean to you On more and more laptop computers the only wired type of port you will find is the USB port On the personal computer mar ket in general the traditional LPT COM or PS 2 interface ports are increasingly becoming exotic add on features that will raise the price of your product when you insist on them HORNER Schweisstechnik has seen where the tide of times is driving us and has equipped all welding systems capable of report genera tion with USB interface ports re the tide of times is driving us and has equipped all welding systems capable of report genera tion with USB interface ports This gives you the possibility to This practical USB stick is the ideal welding data storage media to trans fer them from the welding system on site to the computer in the office The ISO Welder ID Code card P N 216 080 031 identifies the performing weld er The Operator Code card P N KVS 75 is needed to change system settings This pen is your tool for reading all bar codes needed for welding param eter and traceability data input This scanner is an alternative as the handy tool that enters the parameter and traceability data into the box ships with the HURNER scanner storage bag To deliver the advantages of USB to older existing welding systems the USB 1000 box is available This external interface converter with a tradi tional RS232 input and a USB
62. ik adds another area of specialization to the portfolio workshop sys tems The first in house developments are welding ma chines rated up to 400mm Another segment of the market in which the future is already at hand Butt welding Technology Electrofusion Welders Accessories amp Tools Software and Data Transfer HORNER Schweisstechnik is not only a namefor innovation performance cus tomer focus and operating safety it is also a powerful network of partners around the world with a host of qualifications HORNER products are used every where on the planet and for good reasons too they bring you state of the art tech nology along with reliable service Besides our well proven heater coil elec trofusion systems we offer innovative butt welding systems for buried pipeline applications as well as high tech solutions in infrared welding for the semiconductor and the food industries Our electrofusion systems are not afraid of even the largest pipe sizes and our CNC and manual butt welding machines fit every pipe from O D 32 to 1200 1600mm Whatever has the HORNER label on the box has auto matic data logging inside the box either HORNER SGHWEISS TECHNIK in the welding system itself or in an add on report generation unit that can be used with our own and third party systems Our comprehensive product offering for every thing pipe related is rounded off by data transfer and data management solutions for p
63. ing Technical specification Machine dimensions Machine weight Mains power supply Machine overall power Heating element power Facing tool power Hydraulic unit power Ambient temp operating Ambient temp storage Heating element opera ting temperature Operating range Automatic Data logging Data transfer Manufacturer s warranty Standards approvals quality W 1511 x H 1384 x D 1920 mm approx 1000kg 400V 50 Hz 3 phase PE no N 9000 W 5000 W 1580 W 1500W 120 bar 0 C 40 C 5 C 50 C 180 C 260 C Segments 90 400 mm Tees 90 315mm Crosses 90 315mm Ys 90 315mm 10 000 welded joints USB interfaces USB A for USB stick and tag printer 12 months Machinery Directive 2006 42 EC DVS 2207 1 WEEE Reg No DE 74849106 ISO 9001 2008 65 continue to be HORNER s strategy to enter into partner ships for development with leading players It has been and will of a given industry One of these alliances which was entered into more than 10 years ago has resulted in the development of a successful TUV certi fied product line Besides very simple positive extraction boxes and fluid mechanical monitoring systems an ATEX compliant filtered air extraction unit was developed as a first in 2009 This filter ing and extraction system which is used to positively extract the air from and monitor the state of storage cabinets for hazard ous substances ac
64. ipeline network management and the traceability of every single welded joint Furthermore we are the partner to turn to when it comes to the manufacture of air extraction and monitoring systems and en gineering plastics A medium sized business growing on the domestic and the international market we do not only rely on a dependable team of high class engineers electrotechnicians and skilled workers We also offer adoles cents qualified apprenticeships and voca tional trainings for us to continue to be a successful operation in the future 4 Workshop Technology 60 36 Exhaust Air Monitoring 66 46 R amp D s Je 56 DirectService 74 Easy control quality HORNER Butt welding Technology means perfect butt welding on work sites and in ditches From 40mm through 1400 1600mm the comprehensive prod uct lines leave nothing to be desired whatever the intended application man ual semi automated and fully automated CNC ECO machines with automatic ISO compliant data logging are available for any nominal dimension Besides the CNC machines of the ECO HORNER SG AW ETS 3 7 EO AN LE have revolutionized manual hydraulic plastic jointing They achieve reproduc ible welding joints of a quality that was forever unmatched when using tradition al welding machines The butt welding machines CNC ECO and CNC ECO produce CNC controlled PE PP and PVDF pipe joints of diameters 40mm through 1400 1600 mm
65. ipes are properly faced and their alignment is within tolerance if the bead forms correctly and if the distance the carriage travels du HORNER SCHWEISSTECHNIK ring fusion is as expected which is the key indicator of joint quality Both component traceability data and pipe material size and wall thickness as well as SDR ratios can be selected in intuitive menus or entered by reading and decoding them auto matically from a bar code Of course this is also true of welding processes with the ECO model versions using pipe codes Wel ding process are performed and monitored automatically and recorded to the internal memory by the CNC ECO Line machines Two interfaces three destinations all HUFRNER CNC ECO ma chines features two USB interfaces that enable data transfer to various destinations to a USB stick a USB compatible printer or to a PC with HOIRNER s database management software DataWork From version ECO 2 0 all CNC machines are available with the option of a transponder operator identification system PDF for mat reports and battery operation during the cooling phase All components ship under H RNER s manufacturer warranty USB A to transfer welding data to a USB printer or USB memory stick USB B to Data output directly transfer welding data onto a PC with HURNER database system DataWork PDF format LED backlit display 4 rows x 20 Display characters 8mm font size
66. kg 106kg 160kg Working temperature 170 280 C 170 280 C 170 280 C 170 280 C Ambient temperature 5 50 C 5 50 C 5 50 C 5 50 C Overall cylinder section 2 498 cm 3 52 cm 5 105 cm 5 890 cm Operating pressure range 0 130 bar 0 130 bar 0 130 bar 0 130 bar _ oO ooo g l g Materials PE PP PVDF PE PP PVDF PE PP PVDF PE PP PVDF 63 75 90 110 125 90 110 125 140 160 40 50 63 75 63 75 90 110 140 160 180 200 225 180 200 225 250 280 Reducer inserts 90 110 125 140 125 140 160 180 4th clamp removable v WeldControl hydraulics vV Basic machine v Facing tool J with microswitch Heating element J PTFE coated _ Carrying case vV H RNER transport box for reducers vy and machine 2 Optional welding neck support jumping heating plate welding neck support jumping heating plate v v v v v v rs v v v v v v v v v y2 y2 y2 10 160 200 250 315 EIRINN b i The HORNER Manual functions Welding monitoring system Certification Quality Ingress Protection Manufacturer warranty Heating element temperature 7 Segment display 10mm font size CE ISO 9001 2008 IP54 IP64 optional WEEE Reg No DE 74849106 RoHS compliant Only one power supply required Digital heating element temperature control adjustable on the hydraulic unit Hydraulics packaged in a sealed sheet metal ca
67. l CNC ECO 400V 3600 W Hydraulic incl CNC Control CNC ECO 400V 3600 W WeldControl 2000 Hydraulic 400 V 2640 W Manual Hydraulic with SPG Device 400V 2640 W Manual Hydraulic 400V 2640 W Basic machine O D 1000 mm CNC ECO Basic machine O D 1000 mm CNC ECO Basic machine O D 1000 mm WeldControl Manual SPG Facing tool 400V 4000 W Heating element 400V 15000 W Carrying case Facing tool blade 1922 00 1920 00 1907 00 1912 00 1907 00 792 00 790 00 790 00 277 00 100 00 200 00 Reducer inserts extra wide Weight kg Welding neck support 98 00 71 00 80 00 164 00 160 00 Reducer set O D 630 O D 900 475 00 Special inserts for non standard dimensions ee Welding neck support AERE O EOE O P N 216 080 505 HORNER SCHWEISSTECHNIK 200 703 100 200 700 100 200 701 100 200 704 100 200 702 100 200 600 072 200 600 071 200 617 800 200 614 800 200 615 800 200 603 100 200 602 100 200 601 100 200 612 100 200 611 100 200 613 100 P N 200 604 100 200 630 100 200 710 100 200 800 100 200 900 100 200 000 100 200 630 001 Data Work software OO OQOQOQOO OQO 00D OQOOOQOOQOO OO0O0OO0ON 33 3 800 1000 1200 1400 Part numbers for 1200 mm model version Set HURNER CNC 1200 ECO incl reducers O D 630 1000 mm Set HURNER 1200 WeldControl incl reducers O D 630 1000 mm Set HURNER 1200 Manual and SPG incl reducers O D 630 1000 mm
68. ls of exchange or checks were previously accepted and to request prepayment or the provision of security for any remaining partial deliveries 4 Packaging Delivery 4 1 Packaging shall be performed as appropriate for the product and at the ordering party s cost We shall be entitled to minor changes of quantity as compared to the ordered pro duct if so required for reasons of packaging the shipment The wrapping and packaging material shall be the ordering party s property from the moment of transfer of the goods and we shall not be required to accept return of such material Any disposal routines such material may have to be subjected to shall be carried out by the ordering party 4 2 The place of delivery shall be the place of performance as provided for under no 5 1 her einafter The delivery shall occur in the form of the transfer of the goods in case of pick up in the form of transport at the ordering party s cost and perils to the destination and the transfer of the goods at such place where delivery to destination shall be considered as delivery to the destination without unloading 4 3 A date of delivery shall be binding only when it was agreed upon in writing 4 4 We shall be entitled but shall not be required to insure the goods in transit at the ordering party s cost and to effect partial performance unless this is of no interest to the ordering party 4 5 Any person physically receiving the product for the ordering party and
69. ncl CNC Control CNC ECO 400V 3600W WeldControl 2000 Hydraulic 400V 2640 W Manual Hydraulic with SPG Device 400V 2640 W Manual Hydraulic 400V 2640 W Basic machine O D 800mm CNC ECO Basic machine O D 800mm CNC ECO Basic machine O D 800mm WeldControl Manual SPG Facing tool 400V 2940 W Heating element 400 V 12000W Carrying case Facing tool blade Welding neck support 1787 00 1787 00 1772 00 1777 00 1772 00 742 00 740 00 740 00 220 00 60 00 98 00 Reducer inserts extra wide Weight kg Welding neck support 140 00 196 00 172 00 136 00 85 00 Reducer set O D 500 O D 710 589 00 Special inserts for non standard dimensions pe DataWork software memm O y O 200 700 800 200 701 800 200 702 800 200 703 800 PAOLO ETA OT T1010 200 600 072 200 600 071 200 617 800 200 614 800 200 615 800 200 603 800 200 602 800 200 601 800 200 612 800 200 611 800 200 613 800 P N 200 604 800 200 500 800 200 560 800 200 630 800 200 710 800 200 000 800 200 630 001 OO OOO0OQ OOO OOO OOOOO OOOOOBM Part numbers for 1000 mm model version Set HURNER CNC 1000 ECO incl reducers O D 630 900mm Set HURNER CNC 1000 ECO incl reducers O D 630 900mm Set HURNER 1000 WeldControl incl reducers O D 630 900mm Set HURNER 1000 Manual and SPG incl reducers O D 630 900mm Set HURNER 1000 Manual incl reducers O D 630 900mm Hydraulic incl CNC Contro
70. ne 1203kg 1367 kg 1745kg 3480 kg Working temperature temperature 170 280 280 C 1 eee 280 C 1 170 280 C 280 C 1 170 2800 280 C Ambient T eee 50 C ae 50 C a 50 C Overall Overall cylinder section section 23 23562m 29 O 2983m 29 2983m 69 08 6908m Certification Quality Ingress protection The HORNER WeldControl functions Automatic 1000 data logging Barcode reader pen scanner optio nal manual through an alphanumeric keypad transponder optional CE ISO 9001 2008 IP54 IP64 op tional WEEE Reg No DE 74849106 RoHS compliant Operating pressure range 0 200bar 0 200 bar 0 200bar 0 200bar Materials PE PP PVDF PE PP PVDF PE PP PVDF PE PP PVDF 500 560 630 710 welding neck support Data input an DE EN FR BG CS ZH NL Fl GR IT NO Anguages RO SK TR RU others upon request Battery operation Emergency power supply during the cooling phase optional 630 710 800 900 welding neck support 630 710 800 900 1000 welding neck support 800 900 1000 1200 Reducer inserts welding neck support Welding pressure welding time ambient ing monitorin i Welding monitoring temperature memory control device tem system Traceability pursuant to ISO 12176 2 4 perature heating element temperature Commission number 32 character alphanumeric ISO compliant welder code HURNER welder code 1 additional data user det
71. nge 500 800 mm 630 1000mm 630 1200 mm 800 1400mm Power or mM 50Hz 3P N PE 400V M a 3P N PE Me 50Hz 3P N PE a ae 50Hz 3P N PE Rated power power 17 60 760W 21 64 OOO AGW 22 64 226W 47 6 OOOO ATW Overall weight of machine 1203kg 1367 kg 1745kg 3480 kg Working temperature temperature 1 170 280 280 C 1 ner 280 C 1 170 280 280 C 1 170 2800C 280 C Ambient TE a 50 C a 50 C m 50 C B 50 C Overall Overall cylinder section section 23 562 23562m 29 83 O BBm 29 83 O BBm 69 08 6908m Operating pressure range 0 200bar 0 200 bar 0 200bar 0 200bar lt Materias PE PP PVDF PE PP PVDF PE PP PVDF PE PP PVDF 500 560 630 710 welding neck support 630 710 800 900 welding neck support 630 710 800 900 1000 welding neck support 800 900 1000 1200 welding neck support peme Facing tool with microswitch Reducer inserts Heating element PTFE coated Carrying case H RNER transport box for reducers and machine a ae eee a 31 32 800 1000 1200 1400 Part numbers for 800 mm model version Set HURNER CNC 800 ECO incl reducers O D 500 710mm Set HURNER CNC 800 ECO incl reducers O D 500 710mm Set HURNER 800 WeldControl incl reducers O D 500 710mm Set HURNER 800 Manual and SPG incl reducers O D 500 710mm Set HURNER 800 Manual incl reducers O D 500 710mm Hydraulic incl CNC Control CNC ECO 400V 3600 W Hydraulic i
72. nstantly ready to help no matter if it s electrofusion or butt welding technology accessories software or consul tancy you require Feel free to get in touch with your competent contact We make sure that both in house at our headquarters and with our service part ners the world over you will always get just that little more than you were expecting 76 sF 78 19 Electrofusion Welding Exhaust Air Monitoring Ph 49 6401 9127 87 Fx 49 6401 9127 85 Ph 49 6401 9127 0 Fx 49 6401 9127 39 Training International Ph 49 6401 9127 44 Fx 49 6401 9127 85 16 Ph 49 6401 9127 43 Fx 49 6401 9127 39 Mb 49 172 670 1944 Butt Welding Ph 49 6401 9127 47 Fx 49 6401 9127 85 Ph 49 6401 9127 22 Fx 49 6401 9127 39 Service Repair Maintenance Ph 49 6401 9127 45 Fx 49 6401 9127 85 Ph 49 6401 9127 20 Fx 49 6401 9127 39 Mb 49 170 481 5683 On demand Systems Ph 49 6401 9127 46 Fx 49 6401 9127 39 Ph 49 6401 9127 29 Fx 49 6401 9127 85 Purchasing Stock Ph 49 6401 9127 86 Fx 49 6401 9127 85 Whoever wants to make it on the international market has to convince their customers around the world by first class pro ducts all the time This includes the quality of the products and also that of all the processes and procedures implemented in all parts of the company from management to back office ad ministration to service and customer care To live up to
73. ntrol Both All HURNER Manual butt welding machines can be up the heating element and the facing tool are connected to the graded easily with the SPG2000 or SPG2000 Basic unit for dis hydraulic controller which means that no additional distributi playing monitoring and recording welding parameters see de on box is needed tailed description on page 25 The 4 clamp of the 500mm basic machine frame can be remo All components ship under HORNER s manufacturer warranty HORNETS S TO ha O e oe Edmai cc a specifications Operating range range 125 355mm 355 mm 200 500mm 500mm O 815 355 630mm 355 630mm 230V 50Hz 1P N PE Power supply a e GP hice 400V 50Hz 3P N PE 400V 50Hz 3P N PE Rated power power 09W 9 09W 8 32 O 832W 11 401 OO O naWwW 352kg 561kg Working temperature 170 280 C 170 280 C 170 280 C Ambient temperature 5 50 C 5 50 C 5 50 C Overall cylinder section 14 130 cm 22 384cm 43 982 cm Overall weight of machine The HORNER Manual functions i peranna pressure range 0 160bar 0 160bar 0 160 bar Welding monitoring system Heating element temperature Display 7 Segment display 10mm font size ooo 125 140 160 180 200 200 225 250 280 315 315 355 400 Reducer inserts 225 250 280 315 355 400 450 450 500 560 CE ISO 9001 2008 IP54 IP64 optional WEEE Reg No DE 74849106 RoHS c
74. ology fea tures not only two horizontally moving and adjustable carriage consoles but also an additional supporting cylinder optional for welding sizes 355mm or larger The heating element temperature and the force are controlled in the course of the welding process in accordance with the ap plicable national standards DVS UNI WIS etc It goes without saying that all parameters that are critical for a high quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system which can hold up to 10 000 reports When the machine ships a high resolution color touch screen of the latest generation is included as a standard feature This panel enables entering and viewing both all required pipe or fitting parameters and the needed traceability data It is a premiere that the machine features user access control by RFID technology 355 upon request HORNER SCHWEISSTECHNIK 1 7 Of course the tried and tested input devices scanning pen and handheld scanner are also available Furthermore all CNC machines are equipped with a USB in terface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HOFRNER DataWork format It is also pos sible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitt
75. ompliant welding neck support welding neck support welding neck support Digital heating element temperature control adjustable on the hydraulic unit Hydraulics packaged in a sealed sheet metal case with a total weight of only 38kg Basic Basic machine Max pressure 160 bar Facing tool Hydraulics with SPG2000 Data Logger e e 160bar pressure sensor with the hydraulic block unit jae element e Data logger attached with an industrial strength bracket suitable for construction site use PTFE lage e Pressure and temperature connections with very short cables directly from the hydraulic unit e Data logger power supplied directly from hydraulic unit power socket case Certification Quality In gress protection HURNER jrancport box for reducers Manufacturer warranty and machine 20 SCHWEISSTECHNIK 21 355 500 630 Part numbers for 355 mm model version C a T Set HURNER CNC 355 ECO incl reducers O D 125 315mm 240 50 Set HURNER CNC 355 ECO incl reducers O D 125 315mm 240 00 Set HURNER 355 WeldControl incl reducers O D 125 315mm 225 00 Set HURNER 355 Manual and SPG incl reducers O D 125 315mm 230 00 Set HURNER 355 Manual incl reducers O D 125 315mm 225 00 Hydraulic incl CNC Control CNC ECO 400V 1500W Hydraulic incl CNC Control CNC ECO 400V 1500W WeldControl 2000 Hydraulic 400V 1500 W Manual Hydraulic with SPG Device 400V 1500 W Manual Hydraulic 400V 1500 W Basic mac
76. on In active storage mode the media are released only subsequent to proper identification This is implemented in the form of the input of a programmable PIN The identification can also be imple mented upon request with transponder keys or biometrical readers which monitors the air extractions and triggers alarms as appropriate The air extraction has to be always operating on cabinets that can go into active storage mode When it is it must constantly verify that there is a flow of extracted air and must alert to the problem whenever the airflow should fail The exhaust air monitoring module is a way to comply with this requirement i e when extraction airflow fails an alarm is triggered and a signal is sent e g to the control center which enables exact filling The dosing module turns the release of very small quantities of fluid media from large storage units into a process that it just as easy as it is safe The ideal add on to a COMPLEX Line drum station there is the possibility besides dosing to ensure continuous analyses of consumed and remaining quantities which alerts to the risk of overflowing storage units The level sensor drastically reduces any risk of bringing too much media into a storage unit and the safety of both the user and the environment increases accordingly The level sensing module is the part that completes the perfect solution DISPOSAL Line Combining the DISPOSAL Line and the COMPLEX Line brings you the
77. only a development that we fully understand theoretically and that stood the test of our practical application is ready to market Our team of highly skilled engineers can rely on the input resulting from projects in which we partner up with leading technical schools and universities Their know how and our practical competence are the cornerstone of the unique performance and quality of our products That s how we are able to be ahead not only of our competitors but often also ahead of our clients expectations and requirements 3 14 _ DirectService Since customer satisfaction is more for us than a catchword we re not satisfied with delivering great products we feel they have to be matched by excellent service before and after the sale Taking our Service Around the Corner principle seriously we offer our HORNER DirectService to our domestic clients and di rect you to our approved service centers in more than 40 countries all over the globe in order to ensure that your HORNER weld ing systems are maintained and serviced as quickly as possible Contacts Certification Terms and conditions HORNER SCHWEISSTECHNIK We not only recommend that you have your welding equipments serviced at regular in tervals we are also there to help and consult any time you need our input Whether sys tem service troubleshooting or customized retrofit of serial units our high performance service team is co
78. or jointing applications with fittings made of PE PP and PVDF 8V 48V for sizes equal or smaller than 75mm with report gene ration mainly for geother mal system installation Technical specifications HST 300 Geotherm USB Automatic data logging Welding range Data input Welding monitoring system Traceability pursuant to ISO 12176 3 4 Data output Display Output voltage Output current Input voltage Input frequency Input current Approvals Quality Ingress protection Languages Temperature range Power cord Welding cable Adapter Weight Dimensions Manufacturer warranty P N 1580 lt 75mm Bar code scanning pen optional scanner Welding voltage resistance welding cur rent established contact short circuit am bient temperature input frequency input voltage memory management welding unit temperature maintenance interval Commission number 32 alphanumeric characters welder ID code ISO com pliant 1 user defined additional data 20 alphanumeric characters 2d user defined additional data 15 alphanumeric characters USB A for welding data transfer to USB compatible printer or USB stick LED lit screen 4 lines 20 alphanumeric characters each character height 5mm 8 48V max 110A 180V 280V 230V 110V 48V optional 40 Hz 70Hz AC 16A CE ISO 9001 2008 IP54 IP64 optional DE EN FR BG CS ZH NL Fl GR IT NO RO SK TR RU others upon req
79. otection Languages Temperature range Power cord Welding cable Adapter Weight Dimensions Manufacturer warranty P N tions with fittings made of PE PP and PVDF 8V 48V for sizes up to 1200mm with report generation LED lit screen 4 lines 20 alphanumeric characters each character height 8mm 8 48V max 110A 180V 280V 230V 110V 48V optional 40 70 Hz AC 16A CE ISO 9001 2008 IP54 IP64 optional DE EN FR BG CS ZH NL FI GR IT NO RO SK TR RU others upon request 20 C to 60 C 5m with EUR plug 4m with 4 7mm connection terminals 4 0 mm in adapter bag further adapters optional see page 48 10kg W 236 x H295 x D330mm 12 months 200 230 017 All purpose welder for jointing applications with fittings made of PE PP and PVDF 8V 48V including ffor sizes up to 1200mm with report generation Technical specifications HST 300 Print USB Automatic data logging Welding range Data input Welding monitoring system Traceability pursuant to ISO 12176 3 4 Data output 1800 up to 1200 mm Bar code scanning pen optional scanner manual input of numeric fitting code or welding voltage and welding time Welding voltage resistance welding current established contact short circuit ambient temperature input frequency input voltage memory ma nagement welding unit temperature maintenance interval Commission number 32 alphanumeric
80. quency Input current Approvals Quality Ingress protection Languages Temperature range Power cord Welding cable Adapter Weight Dimensions Manufacturer warranty P N All purpose welder for join ting applications with fit tings made of PE PP and PVDF 8V 48V for sizes up to 1200mm with report generation 1580 up to 1200 mm Bar code scanning pen optional scanner Welding voltage resistance welding cur rent established contact short circuit ambient temperature input frequency input voltage memory management welding unit temperature fault current emergency off maintenance interval Commission number 32 alphanumeric characters welder ID code ISO compli ant and HURNER code 1t user defined additional data 20 alphanumeric characters 2 user defined additional data 15 alphanumeric characters USB A for welding data transfer to USB compatible printer or USB stick LED lit screen 4 lines 20 alphanumeric characters each character height 5mm 8 48V max 110A 180V 280V 230V 110V 48V optional 40 Hz 70 Hz AC 16A CE ISO 9001 2008 IP54 IP64 optional DE EN FR BG CS ZH NL Fl GR IT NO RO SK TR RU others upon request 20 C to 60 C 5m with EUR plug 4m with 4 7mm connection terminals 4 0mm in adapter bag further adapters optional see page 48 16 kg W 236 x H295 x D330mm 12 months 200 230 002 For instance agru fittings
81. re designed as precision engineered and heavy load bearing trapeze shaped guides with precision matched runner blocks As well the insertion and Part numbers for HWT 400 C Description Machine inclusive of CN control LH and RH clamp assemblies with reducers 90 355mm Clamp assemblies right hand and left hand side Reducer inserts for clamp assembly Clamp assembly for tees 3 pieces Reducer inserts for tee clamp assembly Clamp assembly for crosspieces 90 deg Reducer inserts for crosspiece clamp assembly Clamp assembly for Y pieces 45 60 deg Reducer inserts for Y piece clamp assembly Welding neck support Clamp assembly for fittings Reducer inserts for fitting clamp assembly Label tag printer Additional supporting cylinder for clamp assemblies Replacement blade 1 unit 355 upon request O D O D O D O D O D O D O D O D O D O D O D 400mm 90 355mm 315mm 90 280mm 315mm 90 280mm 315mm 90 280mm 90 315mm 90 400mm 90 355mm P N 200 260 400 200 260 401 200 260 402 200 260 403 200 260 404 200 260 405 200 260 406 200 260 407 200 260 408 retraction of the heating element and the facing tool as the en tire welding process are fully automated and therefore ensure utmost accuracy ergonomic working and tremendously short change over delays To improve the geometry of fittings and the quality of the joint this next generation representative of workshop techn
82. roduction and many customized solutions 2005 At this point a full fledged research and devel opment department operates at HUIRNER Schweis stechnik with several engineers and technicians and their first in house development from scratch is an in frared welding system rated O D 110mm The compa ny thereby successfully ventures into another new seg ment industrial manufacture Further developments for this market are to follow 2006 HURNER Schweisstechnik purchases the plant in which it has been headquartered approx 2000 sq meters of manufacture and back office buildings 2007 Among the many providers around the world HORNER Schweisstechnik is the first to offer weld ing and traceability data recording for manual butt welding systems What has become common usage for electrofusion welding is available for butt welding thanks to the WeldControl Line 2008 The successful strategy adopted for infrared welding showcases again in fluid mechanics high spec developments partnering up with leading players of this industry Cooperating with one of the heavyweights of occupational safety technology HUIRNER Sch weisstechnik implements the total revamping exten sion and technical updating according to ATEX require ments of a line of air extraction units for cabinets for hazardous substances from simple positive extraction to monitored controlled and filtered exhaust air re moval 2010 HURNER Schweisstechn
83. rows x 20 F Display characters 5 mm font size welding HURNER transport box diagram with progress LED s Manufacturer ee for reducers warranty and machine 230V 50Hz 1P N PE 400V 50Hz 3P N PE 10 9 kW 225 kg 170 280 C 5 50 C 14 130 cm 0 160 bar PE PP PVDF 125 140 160 180 200 225 250 280 315 welding neck support 400V 50Hz 3P N PE 8 32 kW 352kg 170 280 C 5 50 C 22 384 cm 0 160bar PE PP PVDF 200 225 250 280 315 355 400 450 welding neck support 400V 50Hz 3P N PE 11 40 kW 561kg 170 280 C 5 50 C 43 982 cm 0 160 bar PE PP PVDF 315 355 400 450 500 560 welding neck support 19 HORNER 355 500 630 High spec and durable manually operated welding machine ved by simply loosening three bolts in order to joint compo with heating element for butt welding of pipes and fittings nents at spots that are hard to reach or to work with tees and made of PP PE and PVDF for worksite and in ditch applica other fittings The facing tool with an integrated micro safety tions rated 125 630mm with various nominal sizes switch is driven via a chain by a high quality drive unit The pre cision heating element ships with an extraordinarily robust anti The machine ships with a totally sealed hydraulic controller of stick coating rated ingress protection IP54 for operating pressures of up to 160 bar with digital heating element temperature co
84. s O D 63 180mm 124 00 Hydraulic incl CNC Control CNC ECO 230V 550W Hydraulic incl CNC Control CNC ECO 230V 550W WeldControl 2000 Hydraulic 230V 370W Manual Hydraulic with SPG Device 230V 370 W Manual Hydraulic 230V 370W Basic machine O D 200mm CNC ECO Basic machine O D 200mm CNC ECO Basic machine O D 200 mm WeldControl Manual SPG Facing tool 230V 650W Heating element 230V 1000W Carrying case HURNER transport box incl storage space for reducers O D O D O D O D 110 O D 125 O D 140 O D 160 O D 180 200 704 200 200 600 059 200 600 056 200 617 355 200 614 315 200 615 315 200 603 200 200 602 200 200 601 200 200 612 200 200 611 200 200 613 200 200 600 089 P N 200 063 200 200 075 200 200 090 200 200 110 200 200 125 200 200 140 200 200 160 200 200 180 200 Reducer set O D 63 O D 180 40 00 Special inserts for non standard dimensions Oo oo ee 200 000 200 200 315 001 Reducer set O D 40 O D 140 18 50 200 000 160 Special inserts for non standard dimensions a OO OOOQOQOQN0NO OOOO OVO QOQOQOOQOO OOOV0V OO OOOQ00O0O0O9O OOO0D OOO OOOOO OOOOO 200 315 001 ie eee Facing tool blade HURNER transport box DataWork software ANEELA C ANEELA O ANAAO 00 C E i i HURNER transport box P N 200 600 033 P N 200 600 088 Om P N 216 080 505 12 13 Facing tool blade DataWork software HORNER SG HW EL
85. se with a total weight of only 19 5kg Max pressure 130bar Precise maintenance free pressure display of the welding pressure Hydraulics with SPG2000 Data Logger e 160 bar pressure sensor with the hydraulic block unit e Data logger attached with an industrial strength bracket suitable for construction site use e Pressure and temperature connections with very short cables directly from the hydraulic unit e Data logger power supplied directly from hydraulic unit power socket 12 months High spec and durable manually operated welding machine with heating element for butt welding of pipes and fittings made of PP PE and PVDF for worksite and in ditch applica tions rated 40 315mm with various nominal sizes The machine ships with a totally sealed hydraulic controller of rated ingress protection IP54 for operating pressures of up to 130bar with digital heating element temperature control Both the heating element and the facing tool are connected to the hydraulic controller which means that no additional distributi on box is needed The 4th clamp of the 140mm 250mm and the 315mm basic ma Operating range 40 160mm 63 200mm 63 75 250mm Power supply 230 V 50 Hz 1P N PE 230 V 50 Hz 1P N PE Rated power 1 82 kW Working temperature 170 280 C 3 20 kW Overall weight of machine 61kg 72kg 106kg 170 280 C HORNER SG HW ELS S 1 EC AN LR chine frame can be removed by simply loosening three bolts in order to
86. sing Commission number 32 characters alphanumeric ISO compliant welder code HURNER welder code 1st additional data user determined 20 characters alphanumeric 2 additional data user determined 15 characters alohanumeric ISO data fitting code 1 and 2 4 pipe code pipe length weather details joint number installing com pany inventory number Welding standard DVS WIS SEDIGAS UNI and other standards upon request Only on CNC ECO machines High spec and durable CNC welding machine with heating ele ment for butt welding of pipes and fittings made of PP PE and PVDF for worksite and in ditch applications rated 500 1400 mm with various nominal sizes The machine ships with a totally sealed CNC hydraulic controller of rated ingress protection IP54 for operating pressures of up to 200bar Both the heating element and the facing tool are connected to the CNC hydraulic controller From the CNC hydraulic controller itself to the possibility to enter traceability data under the most recent ISO standard taking ina fully self monitoring welding process along the way everything in a HORNER CNC ECO machine is designed to deliver maxi mum results for optimum effort at top level user friendliness The ECO model versions of the series ship with HDC Hurner Distance Control for utmost accuracy of the welding process This carriage movement monitor reliably senses if the p
87. size 3 216 101 212 C M under development 32 Installation accessories Part number for pipe tripod Description Pipe tripod O D 400 219 000 024 N OO Description Part numbers for chamfering tool Chamfering tool size 1 16 110mm Chamfering tool size 2 40 250mm 216 100 002 216 100 003 Part numbers for pipe squeezer Description m Pipe squeezer O D 20 63mm manual Pipe squeezer O D 63 180mm hydraulic 216 100 190 216 100 191 Part numbers for rounding sleeve Description O D 63 219 000 035 O D 75 219 000 036 O D 90 219 000 037 O D 110 219 000 038 O D 125 219 000 039 O D 140 219 000 040 O D 160 219 000 041 OOOOOO0O amp Installatiot HURNER accessories m Part number pipe roller HORNER SCHWEISSTECHNIK Description Pipe roller up to 630mm 216 100 198 Part numbers for rounding clamp _ Description O D 315 219 000 002 O D 355 219 000 003 O D 400 219 000 004 O D 450 219 000 005 O D 500 219 000 006 O D 560 219 000 00
88. tand Technical specifications HWT 125 SW Operating range Weight basic machine Overall dimensions incl frame W780 x H1150 x D550mm m Spigots sockets 32 40 50 63 75 90 110 125mm Other details Steel storage box for sockets and spigots user s manual tools o _ 200 260 000 P N HWT 125 SW set 230V P N HWT 125 5W set 110V HURNER for plant engineering HWT 160 M HWT 125 SW and BSM 450 This band saw for cutting plastic pipes offers a working range from O D 50 450mm The machine has a steel pipework frame with a diamond shaped pipe bed A variably adjustable clamping system allows the manual securing of the pipe in the diamond bed An angle gauge located on the side where the user stands enables any cutting angle from 0 deg through 45 deg An optional support panel can be mounted onto the diamond shaped bed to enable you to cut tees and crosspieces professionally Technical specifications BSM 450 H 1800 x W 1400 x D 1200mm 400V 50 Hz 3 phase PE N Standards quality WEEE Reg Nr DE 74849106 ISO 9001 2008 Part numbers BSM 450 Description we HURNER BSM 450 216 100 205 Support panel for tee and crosspiece O D 50 400mm for BSM 450 band saw ZUBSIOGS e O 216 101 205 Part numbers HWT 160 M HORNER C Reducer insert 160 32 Reducer insert 160 40 Reducer insert 160 50 Reducer insert 160 63 Reducer insert 160 75 Reducer insert 16
89. ted Carrying case HURNER transport box for reducers and machine 355 mm 125 355mm 230V 50Hz 1P N PE 400V 50Hz 3P N PE 500mm 200 500mm 400V 50Hz 3P N PE 630mm 315 355 630mm 400V 50Hz 3P N PE 10 9 kW 8 32 kW 11 40 kW 225 kg 352kg 561kg 170 280 C 170 280 C 170 280 C 5 50 C 5 50 C 5 50 C 14 130 cm 22 384 cm 43 982 cm 0 160bar 0 160bar 0 160 bar PE PP PVDF PE PP PVDF PE PP PVDF 125 140 160 180 200 225 250 280 315 welding neck support 200 225 250 280 315 355 400 450 welding neck support 315 355 400 450 500 560 welding neck support 2 J v v v v v v v v v v v 17 18 ij Pi mil HUIRNER High spec and durable semi automated welding machine with heating element for butt welding of pipes and fittings made of PP PE and PVDF for worksite and in ditch applications rated 125 630mm with various nominal sizes The machine ships with a totally sealed WeldContro hydraulic controller of rated ingress protection IP54 for operating pres sures of up to 160bar Both the heating element and the fa cing tool are connected to the WeldControl hydraulic controller which means that no additional distribution box is needed The WeldControl system combines manual butt welding auto matic heating element temperature control and ISO compliant report generation into one single unit weighing only 38kg Component
90. the option to enter traceability data under the most recent ISO standard taking ina fully self monitoring welding process along the way everything ina HURNER CNC ECO machine is designed to deliver maxi mum results for optimum effort at top level user friendliness The ECO model versions of the series ship with HDC Hurner Distance Control for utmost accuracy of the welding process This carriage movement monitor reliably senses if the pipes are properly faced and their alignment is within tolerance if the bead forms correctly and if the distance the carriage travels during fusion is as expected which is the key indicator of joint quality Both component traceability data and pipe material size and wall thickness as well as SDR ratios can be selected in intuitive menus or entered by reading and decoding them automatically from a bar code Of course this is also true of welding processes with the ECO model versions using pipe codes Welding proc ess are performed and monitored automatically and recorded to the internal memory by the CNC ECO Line machines Two interfaces three destinations all HUIRNER CNC ECO ma chines feature two USB interfaces that enable data transfer to various destinations to a USB stick a USB compatible printer or to a PC with HORNER s database management software DataWork From version ECO 2 0 all CNC machines are available with the option of a transponder operator identification system PDF for
91. these goals we have set for ourselves we employ a team with out CERTIFICATE The Ceruficamon Body of TL BUG Managemen Barrica Goi HORNER SCHWEISSTECHNIK standing qualifications including engineers technicians and skilled workers Since 1998 we have implemented an end to end quality management system under ISO 9001 closely linked to T V Management Service S d We thus ensure the continued convincing quality level of our products and services putting into practice our motto Quality is when the customer returns not the merchandise pei Mal Eg CEPTHAHKAT CERTIFICADO ZERTIFIRAT CERTIFICATE HORNER T ThE fenwi HOrner Schwoifitechnik GmbH Paini i h eee te L Disia Micke hak Sate gre appa a Cuetly Manageenem Site for Cenictpree le ed elit tie Of elgg i md in pipe conei Bon Hicetons am evel ae Ihe ope and end neering pirim AF dah wal Performed Paap Ads TOG Pro haa een Farr thal he Lae nie eh H 150 8001 2008 ae Wii The c a peed pred 71 89 1 Detin hepe Ae di DL Teg Cf 18 1 Object 1 1 Our General Terms and Conditions shall apply to any and all present and future commer cial transactions even when they are not explicitly referred to Our General Terms and Conditions shall apply analogously and solely to services related to the sale of products 1 2 Our General Terms and Conditions shall be the sole and exclusive conditions applicable to
92. thin tolerance if the bead forms correctly and if the distance the carriage travels during fusion is as expected HORNER SCHWEISSTECHNIK which is the key indicator of joint quality Both component traceability data and pipe material size and wall thickness as well as SDR ratios can be selected in intuitive menus or entered by reading and decoding them automatically from a bar code Of course this is also true of welding processes with the ECO model versions using pipe codes Welding proc ess are performed and monitored automatically and recorded to the internal memory by the CNC ECO Line machines Two in terfaces three destinations all HORNER CNC ECO machines features two USB interfaces that enable data transfer to various destinations to a USB stick a USB compatible printer or to a PC with HORNER s database management software DataWork From version ECO 2 0 all CNC machines are available with the option of a transponder operator identification system PDF for mat reports and battery operation during the cooling phase All components ship under HORNER s manufacturer warranty Technical specifications Operating range Power supply Rated power Overall weight of machine Working temperature Ambient temperature Overall cylinder section Operating pressure range Materials Reducer inserts 4 clamp removable CNC hydraulic controller Basic machine Facing tool with microswitch Heating element PTFE coa
93. tool heating element and all reducer inserts arrives plug and play fully installed Its clamps swivel by up to 15 degrees allowing segmented bend welding in sizes O D 40 160mm The heating element can be removed from the machine for use if needed next to it e g with HORNER s dedicated support stand Technical specifications HWT 160 M M Operating range O D 40 32 160mm i PE PP other thermoplastic materials j Input voltage 230V 50 Hz 60 Hz Power rating 1 8kW C Transverse table travel 130mm iN il P Overall dimensions basic machine W730 x H580 x D 430mm Weight basic machine 33kg Overall dimensions incl frame W730 x H 1200 x D550 mm Reducers 32 40 50 63 75 90 110 125 140 mm Steel storage box for reducers user s manual tools 200 260 600 Miscellaneous art number a The HWT 125 SW is machine is used to socket weld PP PVDF PE pipes and fittings of O D 32 125mm The machine ships pre installed on a sturdy stand The diamond shaped clamps that can be set infinitely variably will safely secure pipes of all sizes A stop at the fitting side ensures ideal fitting position and a selector makes sure that the accurate fusion depth depending on part diameter to which one part is inserted into the other will be respected The heating element can be removed from the machine for use if needed next to it e g with HORNER s dedicated support s
94. uct should this not happen it shall no longer be entitled to raise claims for such defects This term shall be met when the notification is sent within time The ordering party shall produce evidence that these preconditions of raising a claim are met 6 3 Products for which claims for defects are raised shall neither be processed nor mixed into or bonded with other items 6 4 The characteristics of the product contained in our or its manufacturer s description of it shall be considered the only characteristics agreed upon Public utterances representa tions or advertisements on the contrary shall not be considered contractual descriptions of the product characteristics 6 5 Any such descriptions of product characteristics or other such declarations in relation to it shall not be mistaken as making a warranty The ordering party shall claim as a warranty statement only such statements as were put down in writing and declared such 7 Disclaimer We cannot be held liable to minor breach of our contractual obligations This liability limi tation shall not apply to claims raised out of product liability and shall likewise not apply to claims raised out of harm to life body or health 8 Retention of Title Securities 8 1 Title to the delivered product shall be retained until full payment of all invoices made by us in the course of the commercial relationship with the ordering party The ordering party shall handle the product with due care
95. uest 20 C bis 60 C 3m with EUR with plug 4m with 4 7mm connection terminals 4 0mm in adapter bag further adapters optional see page 48 9 0kg W 236 x H270 x D250mm 12 months 200 230 112 USB interface 200 230 110 serial interface HORNER SCHWEISSTECHNIK Technical specifications HST 300 HP USB Automatic data logging Welding range Data input Welding monitoring system Traceability pursuant to ISO 12176 3 4 Data output Display Output voltage Output current Input voltage Input frequency Input current Approvals Quality Ingress protection Languages Temperature range Power cord Welding cable Adapter Weight Dimensions Manufacturer warranty P N 200 230 041 1800 even gt 2000 mm Bar code scanning pen optional scanner manual input of numeric fitting code or welding voltage and welding time Welding voltage resistance welding cur rent established contact short circuit am bient temperature input frequency input voltage memory management welding unit temperature maintenance interval Commission number 32 alphanumeric characters welder ID code ISO com pliant and HURNER code 1st user defined additional data 20 alphanumeric characters 24 user defined additional data 15 alphanumeric characters ISO data 2 fitting code 1 and 2 pipe code weather conditions USB A for welding data transfer to USB compatible printer or USB stick L
96. ul processor for the calculation monitoring and logging of welds to international standards The welding data is stored internally and can be transferred using the two USB ports to either a USB O D 315 adapter 200 315 630 315 630 O D 355 i 200 355 630 O D 400 200 400 630 O D 450 i 200 450 630 O D 500 200 500 630 0 56000 D 560 200 560 630 560 630 Reducer set O D 315 O D 560 330 00 EER 200 000 630 Special inserts for non standard dimensions 200 630 001 630 001 USB A to transfer welding data to a USB printer or USB memory stick USB B to directly transfer welding data onto a PC with H rner database system DataWork Mini printer for use on the construction site Data output The HORNER SPG2000 Basic functions po eee on characters 8mm font size welding Automatic diagram with progress LED s 1000 datalogging Barcode reader pen scanner ode reader pen scanner optio Certification Quality A HUES No DE Data input nal manual through an alphanumeric Peaches protection 74849106 ROHS compliant l keypad transponder optional SSS lt gt DE EN FR BG CS ZH NL FI GR IT NO RO SK TR RU others upon request OO QOOOOOQOQ OOO OOO OOOOO OOOO Welding pressure welding time ambient temperature memory control device tem perature heating element temperature Welding monitoring system Commission number 32 characters
97. uthorization to collect at its own cost the receiva bles ceded to us and to control our property where this authorization shall not affect our securities When the ordering party effects payments in relation to the invoices so secured we shall release the securities at the pro rata of the payment If the ordering party is in default we shall be entitled to request it to disclose our securities to third parties against which it is entitled to raise payment claims and to request it furthermore to indicate to such third parties that they are to effect payment to us up to and including the open invoice amount and to request it to provide any information needed to perform the securities 9 Privacy Final Provisions 9 1 We store personal data related to the ordering party and we declare that all our involved personnel are required to comply with privacy and secrecy provisions related to such data 9 2 The law of the Federal Republic of Germany shall be applicable solely the United Nations Convention on Contracts for the International Sale of Goods shall be excluded 9 3 The sole place of jurisdiction shall be the registered office of H rner Schweisstechnik LLC 9 4 If any provision of this agreement entered into with the ordering party including these General Terms and Conditions of Delivery and Trading should be or come to be unenfor ceable in whole or in part this shall not affect the enforceability of the remaining provi sions Rather suc
98. ver incl OO amp 6 aluminum handle extensions 2 15 m each 6 stabilisers and carrying bag 319 000 043 219 000 044 219 000 045 219 000 046 Cutting head 90 110mm for internal bead remover Cutting head 125 160mm for internal bead remover Part numbers for plastic pipe shears Cutting head 160 200mm for internal bead remover OOOOQOOQOO O Q BIN S Cutting head 225 315mm for internal bead remover 219 000 047 Cutting head 355 500mm for internal bead remover 219 000 048 Plastic pipe shear HSTCUT 35 0 35mm 216 100 213 Replacement blade HSTCUT 35 216 100 217 Plastic pipe shear HSTCUT 42 0 42mm 216 100 214 REP ACSMENE MACE rien 42 ae oo ie O Part numbers for external bead remover Plastic pipe shear HSTCUT 50 0 50mm 216 100 216 C Replacement blade HSTCUT 50 216 100 219 C P N Plastic pipe shear HSTCUT 63 0 63mm 216 100 215 C Replacement blade HSTCUT 63 EER O External bead remover 75 400mm 219 000 031 Part numbers for plastic pipe cutters A Part numbers for pipe cutter Plastic pipe cutter size 1 6 67mm 216 100 210 Replacement cutting wheel size 1 216 101 210 Description P N Plastic pipe cutter size 2 50 125 mm 216 100 211 Replacement cutting wheel size 2 216 101 211 Guillotine pipe cutter 125mm 216 100 204 Guillotine pipe cutter 225mm 216 100 194 Plastic pipe cutter size 3 110 168mm 216 100 212 C Guillotine pipe cutter 315mm 216 100 195 Replacement cutting wheel
99. welder cable adapters and containers 48 49 51 54 54 55 47 48 Hurner tools for pipe preparation Push on adapters for HURNER electrofusion welders Pipe scraper To make the electrofusion welder universally useful easily A quality joint does not only require worksite proven weld changed connection terminal adapters are a must They enable ing systems but also proper pipe preparation and the right welding electrofusion fittings of all makes as well as profes tools HORNER s Rotary Pipe Scraper ensures reliable re sional establishment of the contact in large size pipe systems moval of oxide layers on PE pipes and is easy to use with minimum effort The spring loaded blade and the automatic feed mechanism enable continuous ad justment to oval pipe shapes and tolerances which Type FF round 4 0mm in turn is the basis for a consistent cut all around the ipe The high spec peeling scraping blade made P N 216 010 080 O i Be pecan of hardened metal is the reason for the exceptional product longevity Part numbers for pipe scraper Y N 216 010 400 P N 216 010 630 1 Pipe scraper size 1 operating range 32 160mm Replacement blade size 1 Pipe scraper size 2 operating range 110 500mm es Replacement blade size 2 Type HP 6 0 Type Hong Kong 5 7mm Part numbers for manual pipe scraper O BERO Reece Manual pipe scraper single blade
100. welding Languages Battery operation diagram with progress LED s Certification Quality CE ISO 9001 2008 IP54 _ Ingress protection IP64 optional WEEE Reg No DE 74849106 ROHS compliant DE EN FR BG CS ZH NL Fl GR IT NO RO SK TR RU others upon request Emergency power supply during the cooling phase optional Automode manual welding System settings parameter input Manufacturer 12 months warranty Technical specs Operating range 800mm 500 800 mm 1000 mm 630 1000 mm 1200mm 630 1200 mm 1400 mm 800 1400mm Power supply 400 V 50Hz 3P N PE 400V 50Hz 3P N PE 400V 50Hz 3P N PE 400V 50Hz 3P N PE Rated power 18 54kW 22 60 kW 23 60 kW 47 6 kW Overall weight of machine 1203kg 1367 kg 1745kg 3480 kg Working temperature 170 280 C 170 280 C 170 280 C 170 280 C Ambient temperature 5 50 C 5 50 C 5 50 C 5 50 C Overall cylinder section 23 562 cm 29 83 cm 29 83 cm 69 08 cm Eiku ae SS _ Sa D Operating pressure range 0 200bar 0 200bar 0 200bar 0 200bar Materials PE PP PVDF PE PP PVDF PE

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