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Manual-DR6300-LM

1. Button Description Function 1 EX Right Create a quick link D re EE Enter i Ed Down ng E Up Screen displays information in English Lad a Esc Escape Go back to the operator mode D Make a selection from the Advanced Setup menu list Push this button for 3 seconds How to save settings 73 e When you have changed parameters in all the necessary menu items push to accept the new parameter Push gt and 4 at the same time to go back to the Save settings screen The device will ask you to save or cancel your settings Select Save to accept the new settings or Cancel to reject them The display goes back to operator mode 44 www drexelbrook com DR6300 LM 3 14 123 Issue 2 DICEN OPERATION amp 6 3 5 Function description A Quick setup Menu Step Function Function description Selection list Default No A 1 Setup Mode A 1 1 Complete This follows the steps given in the Installation Empty Spectrum Conversion and Outputs setup modes A 1 2 Installation Follow this procedure to describe the silo and the product 1 Installation Type The silo material Metal concrete silo Plastic Metal silo silo Free Air Application 2 Tank Height Tank Height is the distance min max 20m Measuring Range from the silo connecting flange 0 20 80 m 0 66 262 ft face thread stop to the silo bottom Measuring Range
2. Figure 7 2 Removal of the complete electronic module 72 www drexelbrook com DR6300 LM 3 14 123 Issue 2 LIMEN SERVICE Equipment needed not supplied e 3mm Allen wrench for steps 1 and 4 73 How to remove the back end and microwave unit D Loosen the screw on the display Open the display Q Disconnect the power supply connector from the electronics block 9 Disconnect the display ribbon cable from the back end electronics block Loosen the 2 screws shown in the illustration gt Do not loosen the other screws You will disassemble the electronics block into 2 pieces It is then difficult to remove these pieces from the housing 5 Remove the back end and microwave unit from the housing Send the electronics block to an authorized agent for maintenance 5 How to attach the back end and microwave unit Open the display Putthe electronics block into the housing Make sure that the wave guide engages in the mating part Tighten the 2 screws to attach the electronics block to the bottom of the housing Connect the display ribbon cable to the back end electronics block Connect power supply connector to the back end electronics block Close the display Tighten the screw on the display DR6300 LM 3 14 123 Issue 2 www drexelbrook com 73 SERVICE DR6300 7 4 4 Replacement of the terminal module Figure 7 3 Removal of the terminal module 74 www drexelbrook com DR6300 LM 3
3. Distance piece for process temperature 150 200 C 300 390 F Accessories Weather protection Antenna extensions of 105 mm 4 1 length max length for Drop antenna versions 525 mm 20 7 2 slanted PP flange for all antennas Max measuring range 80 m 260 ft Depends on the antenna option dielectric constant of the product and installation type Refer also to Antenna selection Min tank height 0 2m 8 Dead zone Antenna extension length antenna length 0 3 m 12 Beam angle of antenna Horn Sheet metal horn DN80 3 10 Horn Sheet metal horn DN100 4 8 Sheet metal horn DN150 6 8 Sheet metal horn DN200 8 8 Drop DN80 3 8 Drop DN150 6 4 Display and user interface Display LCD display 9 lines 160 x 160 pixels in 8 step grayscale with 4 button keypad Interface languages English German French Italian Spanish Portuguese Japanese Simplified Chinese and Russian 80 www drexelbrook com DR6300 LM 3 14 123 Issue 2 TECHNICAL DATA A Measurement accuracy Resolution 1 mm 0 04 Repeatability 1 mm 0 04 Accuracy 3 mm 0 12 when distance lt 10 m 33 ft 0 03 of measured distance when distance gt 10 m 33 ft Reference conditions acc to EN 60770 Temperature 20 C 5 C 70 F 10 F Pressure 1013 m
4. INFORMATION Drop antenna Antenna extensions can only be attached below flanges without the PP PTFE flange plate option CAUTION Drop antenna Make sure that there are not more than 5 antenna extensions attached to a device with a Drop antenna If there are more than 5 antenna extensions the device will not measure correctly Make sure that you put an o ring into the groove at the top of each antenna extension Ee Equipment needed not supplied Torque wrench 200 Nm for the H30 head of the Drop antenna sub assembly e 3mm Allen wrench 73 e Remove the o rings from the plastic sachet supplied with the device Put an o ring into the groove at the top of each antenna extension Attach the antenna extensions D below the flange Attach the antenna Tighten the antenna with a torque wrench to a torque of 200 Nm 10 Nm Make sure the antenna extensions are fully engaged Use a 3 mm Allen wrench to tighten the locking screws 3 If you attach more or less extensions than were initially ordered change the antenna extension value in Supervisor mode Go to Supervisor Advanced setup Installation Antenna Extension DR6300 LM 3 14 123 Issue 2 www drexelbrook com 25 INSTALLATION gt Usethe display screen or HART communication PACTware Antenna extension antenna extension length x number of extensions f you changed the antenna extension value in Supervisor mode also change the blocking distanc
5. p psig TIF 5 Threaded connection G ISO 228 1 Flange connection PN40 Flange connection PN16 86 www drexelbrook com DR6300 LM 3 14 123 Issue 2 DR6300 i TECHNICAL DATA El INFORMATION CRN certification There is a CRN certification option for devices with process connections that agree with ASME standards This certification is necessary for all devices that are installed on a pressure vessel and used in Canada 40 30 20 10 50 0 50 100 150 200 Q 60 0 100 120 210 300 320 380 400 Figure 8 7 Pressure temperature de rating ASME B16 5 flange and threaded connections in F and psig D p bargl Q TPC p psig TIF Threaded connection NPT ASME B1 20 1 Flange connection Class 300 D Flange connection Class 150 DR6300 LM 3 14 123 Issue 2 www drexelbrook com 87 E TECHNICAL DATA DR6300 8 5 Dimensions and weights Housing Figure 8 8 Housing dimensions D Housing front view Housing side view Dimensions and weights in mm and kg Dimensions mm Weights kg a b c d e f g Housing 180 122 158 5 182 167 277 155 3 8 D If fitted with standard cable glands Dimensions and weights in inches and lb Dimensions inches Weights lb a b c d e f g Housing Tell 4 8
6. ES DR6300 Radar Level Meter for 2 wire control systems solids for distance level volume and mass measurement of solids AMETEK AMETEK Drexelbrook DR6300 LM 3 14 123 Issue 2 D REXELB ROOK BIMPRINT TS All rights reserved It is prohibited to reproduce this documentation or any part thereof without the prior written authorisation of AMETEK Drexelbrook Subject to change without notice Copyright 2014 by AMETEK Drexelbrook www drexelbrook co 04 2014 DR6300 LM 3 14 123 Issue 2 CONTENTS E 1 Safety instructions 6 PEST LESEN 6 1 2 dntended Use isopen ann n ibunt ueteri EE 6 1 3 er nuiecunmee 6 1 4 Electromagnetic compatibility ssssssseseeeeeeneeeeeeeeene ener nennen nnn 7 1 5 Radio approvals se t eseitegstu ee seeded eue ede esee dece e ee zt bu iade Duden eure t aed vetula 7 1 5 1 European Union EU ii iet tette e tre etcetera cen 7 15 2 US A and Canada CERE Rs e er ee pee en ERE EI da ge 8 1 6 Safety instructions from the manufacturer sssssssssssssseeeeeen eene 9 1 5 1 Copyrighittand data protection ten tec tee cete Y ecee ees 9 26 2 WIS CLAIM Ie Um 9 1 6 3 Product liabilityand warranty e trai deeds tee hs eh aed RS 10 1 6 4 Information concerning the documentation sssssssssssseseeeemeeee rennen 10 1 6 9 Warnings and syrbols used eme ederet neice so ebbe eS R Og eee 11 1 7 Safety instructions for the operator enne 11 2 D
7. to confirm D Units and range depend on the output function length unit and volume unit selected See also the table of data dependencies for the 4 mA settings in this section Units and range depend on the output function length unit and volume unit selected See also the table of data dependencies for the 20 mA settings in this section Data dependencies for the 4 mA settings of outputs 1 and 2 Output function Minimum value Maximum value Default Level 0m 20 mA Setting for Level 0m Volume 0 00 m 20 mA Setting for Volume 0m Mass 0 00 kg 20 mA Setting for Mass 0 kg Distance 0m 20 mA Setting for Distance 0m Ullage Volume 0 00 m 20 mA Setting for Ullage Volume 0m Ullage Mass 0 00 kg 20 mA Setting for Ullage Mass 0 kg 54 www drexelbrook com DR6300 LM 3 14 123 Issue 2 Ds OPERATION Data dependencies for the 20 mA settings of outputs 1 and 2 Output function Minimum value Maximum value Default Level gt 4 mA Setting for Level Tank Height TBO RO D Tank height TBO BD Volume gt 4 mA Setting for Volume Max value in the volume table Max value in the volume table Mass gt 4 mA Setting for Mass Max value in the mass table Max value in the mass table Distance gt 4 mA Setting for Distance Tank Height TBO RO D Tank height RO Ullage Volume gt 4 mA Setting for Ullage Volume Max value in the volume table Max value
8. DR6300 LM 3 14 123 Issue 2 www drexelbrook com 53 B OPERATION Menu Function Function description Selection list Default No 0 5 1 4 Length Unit The length unit displayed in operator m cm mm inch ft ft inch m mode 1 16inch ft inch 1 32inch Free Unit Coka Volume Unit The volume unit displayed in operator m3 L US gal GB gal ft3 bbl m3 mode 5 1 6 Mass Unit The mass unit displayed in operator Tons Kg US Tons GB Tons Kg mode 0 51 7 Custom A non standard length unit for the LEN FREE Length Unit conversion table This is defined by the supervisor C 5 1 8 Custom The conversion factor between the min max 1 99999 1 Length Ratio length unit selected in C 5 1 4 Length Unit and C 5 1 7 Custom Length Unit This ratio is a multiple of 1 mm C 5 1 9 Custom Conv Anon standard conversion unit for the CO FR UN Unit conversion table This is defined by the supervisor C 5 2 Passwords To change user passwords refer to these menu items 5 2 2 Supervisor This changes the supervisor password gt e v Push the keypad buttons up to 6 times a gt e in any order This will be the new password To confirm the change enter the new password a second time C 6 Reset C 6 2 Clear Error Erase the error record in menu item Record B 2 6 Push to confirm C 6 3 Restart If the device is not functioning properly this menu item will restart the device Push
9. If the device then finds larger reflections in the silo it will only monitor the largest signal in a small search zone around the first reflection found and ignore all other reflections The interference signal must not be near to the level signal Distance The distance from the face of flange to the level 1 product or the surface of the top product 2 or more products See the diagrams at the end of this section Drop antenna A new generation of antenna made of PP or PTFE It has an ellipsoidal shape for a more precise emission of radar signals DTM Device Type Manager A driver for use in the PACTware program All data and functions of the device are included in it E Electromagnetic compatibility Defines how much a device influences or is influenced by other devices that generate electromagnetic fields during operation Refer to European standard EN 61326 1 for further details F FMCW Frequency modulated continuous wave radar technology The signal is continuously present but the frequency is modulated usually in successive linear ramps over time frequency sweeps H Hazardous area An area with a potentially explosive atmosphere Trained personnel can install and use a device in this area The device must be ordered with the appropriate options The device requires approvals ATEX IECEx FM CSA NEPSI etc related to site specifications You can find more data about hazardous areas in the Ex Manuals and Ex Certificates
10. level current output and device status 3 Information for device identification Configuration summary 5 5 Remote communication with the AMS Device Manager The AMS Device Manager is an industrial Plant Asset Management PAM software tool Its role is to Store configuration information for each device Support HART devices Store and read process data Store and read diagnostic status information Help plan preventive maintenance to reduce a plant s downtime to a minimum The DD file is given on the DVD ROM supplied with the device You can also download it from our website www drexelbrook com DR6300 LM 3 14 123 Issue 2 D OPERATION amp 6 1 User modes Operator Supervisor 6 2 Operator mode This mode displays measurement data For more data refer to Operator mode on page 37 Use this mode to view parameters commission the device create tables for volume or mass measurement change critical values to measure in difficult process conditions To get access to the supervisor menu refer to Protection of the device settings on page 59 For more data on menu items refer to Function description on page 45 The operator can choose what information to display This section shows you What each button does in operator mode What special function each button has if it is pressed for more than 1 second e How to move from one screen of information to another Some data volume ma
11. set in menu item C 1 2 0 This value is positive when the reference location is below the silo bottom and negative if above For more data refer to Level measurement on page 57 min max tank height tank height 3000 m 9843 ft 0 m 0 ft C 1 12 Time Constant Using this function the device processes several measurement readings to filter out disturbances Increasing the time constant will smoothen the integrated readings decreasing will roughen the readings min max 1 100 sec seconds 3 sec C 1 13 Measuring Mode This menu item is set by default to Direct Measuring to measure the level of most tank contents The device uses the largest radar signal to monitor level If it is possible there will be an interference signal in the measurement zone that is larger than the level signal select Direct Plus mode If you select Direct Plus mode the device locks on the level signal and monitors changes in level If the device then finds larger reflections in the silo it will only monitor the largest signal in a small search zone around the first reflection found and ignore all other reflections The interference signal must not be near to the level signal Direct Measuring Direct Plus Direct Measuring DR6300 LM 3 14 123 Issue 2 www drexelbrook com 51 B OPERATION Menu Fu
12. 0 T6 CL Il Zone 0 Ex ia IIC T6 CL I Zone 2 Ex nA IIC T6 CEC Section 18 and Annex J Division ratings XP IS CL I Div 2 Gr ABCD CL II Div 2 Gr FG Cl Ill Div 2 T6 IS CL I Div 1 Gr ABCD CL Il Gr FG CL III T6 Other standards and approvals EMC Electromagnetic Compatibility Directive 2004 108 EC in conjunction with EN 61326 1 2013 R amp TTE Radio Equipment and Telecommunications Terminal Equipment Directive 1999 5 EC in conjunction with ESTI EN 302 372 1 2011 and EN 302 372 2 2011 FCC Rules Part 15 Industry Canada RSS 210 LVD Low Voltage Directive 2006 95 EC in conjunction with EN 61010 1 2001 CRN This certification is for all Canadian provinces and territories For more data refer to the website NAMUR NAMUR NE 21 Electromagnetic Compatibility EMC of Industrial Process and Laboratory Control Equipment NAMUR NE 43 Standardization of the Signal Level for the Failure Information of Digital Transmitters This option is not available for FM approved devices Kalrez is a registered trademark of DuPont Performance Elastomers L L C MetaglasQ is a registered trademark of Herberts Industrieglas GMBH amp Co KG HART is a registered trademark of the HART Communication Foundation 84 www drexelbrook com DR6300 LM 3 14 123 Issue 2 TECHNICAL DATA El 8 3 Antenna selection This graph shows which antenna to
13. 190 6 1 Flange DN80 3 182 167 201 262 483 620 221 75 9 2 connection DN100 4 182 167 201 262 552 62 290Q 95 9 5 DN150 6 182 D 167 20 262 709 62 458 144 14 4 DN200 8 182 D 167 200 2620 8789 62 616Q 190 15 0 D If fitted with standard cable glands Additional antenna extensions of 039 x length 105 mm are available With distance piece option add 71 mm to this dimension Dimensions and weights in inches and lb Dimensions inches Weights lb a b C d e f h gi Thread DN80 7 7 2 6 5 7 9 9 8 19 6 19 98 3 0 10 8 EN DN100 4 720 6 5 7 9 9 8 22 4 1 9 12 5 a7 11 1 DN150 6 7 2 6 5 7 9 9 8 29 0 19 19 1 5 7 1212 DN200 8 7 2 6 5 7 9 9 8 35 2 19 254 7 5 13 4 Flange DN80 7 7 2 6 5 79 103 19090 24 870 3 0 20 2 connection N1004 72 O 6 5 7 9 10 358 a70 206 S 3 7 20 8 DN150 6 7 2 b 6 5 79 103 9 283 0 24 9 18 0 5 7 31 6 DN200 8 7 2 b 6 5 79 103 9 346 24 24 3 7 5 32 9 D If fitted with standard cable glands Additional antenna extensions of 01 5 x length 4 1 are available With distance piece option add 2 8 to this dimension DR6300 LM 3 14 123 Issue 2 www drexelbrook com 93 E TECHNICAL DATA DN80 3 Drop antenna versions Figure 8 13 DN80 3 Drop antenna ve
14. 2 www drexelbrook com 13 A DEVICE DESCRIPTION 2 3 Visual Check WARNING N f the display screen glass is broken do not touch INFORMATION d Inspect the packaging carefully for damages or signs of rough handling Report damage to the carrier and to the local office of the manufacturer EE L X000000000 XXXXXXXXX XXXX X XO0000000000000000000000000000 nn UEOUNI Protection ccc Y XXXX WWW XXXXXXX COM gt Hi B 0123 nm C 4567 Figure 2 3 Visual check D Device nameplate for more data refer to Non Ex nameplate on page 15 Process connection data size and pressure rating material reference and heat number Gasket material data refer to the illustration that follows m Q of e e LJ e e e e e 9 99 Figure 2 4 Symbols for the supplied gasket material on the side of the process connection D EPDM Q Kalrez 6375 If the device is supplied with an FKM FPM gasket there is no symbol on the side of the process connection INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate INFORMATION Compare the material references on the side of the process connection with the order zu 14 www drexelbrook com DR6300 LM 3 14 123 Issue 2 DR6300 2 4 Nameplates i INFORMATION Look at the device nameplate to ens
15. 6 5 7 9 G2 We le 915 b 16 3 Q Flange connection 7 2 6 5 7 9 9 7 18 1 1 8 8 4 5 7 17 6 60 2 Q Flange connection with 1 22 6 5 UM Wal Ms 1 8 8 4 Bai 0 4 ae 17 59 59 145 slanted flange option D Flange connection with flange 7 2 6 5 49 9 7 18 1 1 8 8 4 5 7 1 5 plate protection option D If fitted with standard cable glands Additional antenna extensions of 01 5 x length 4 1 are available Do not attach more than 5 antenna extensions DR6300 LM 3 14 123 Issue 2 www drexelbrook com 95 EJ DESCRIPTION OF HART INTERFACE 9 1 General description The HART Protocol is an open digital communication protocol for industry It is free to use by anyone It is included in the software embedded in signal converters of HART compatible devices There are 2 classes of devices which support the HART Protocol operating devices and field devices There are 2 classes of operating devices Master PC supported workstations Primary Master and manual control units Secondary Master These can be used in control centres and other locations HART field devices include sensors converters and actuators Field devices include 2 wire and 4 wire devices and also intrinsically safe versions for use in hazardous areas There are 2 primary operation modes for HART compatible devices point to point mode and multi drop mode If the device is used in point to point mode the HART Protocol uses the Bell 202 Frequency Shift Keyi
16. 72 Peripheral Failure Hardware peripheral devices on the DSP board failed If the problem continues contact the supplier or replace the electronics block For more data refer to Replacement of the complete electronic module on page 72 66 www drexelbrook com DR6300 LM 3 14 123 Issue 2 DICEN OPERATION amp Error Message Error Description Corrective action code Peak and spectrum Spectrum quality is bad W The quality of the spectrum is Check the device silo and the poor If this message is process Reconfigure the temporarily shown this will device and record a new not affect the performance of empty spectrum Follow the the device If this message is instructions on page 60 If continuously shown the necessary contact the measured values can be supplier incorrect The error message Measurement is old will then be displayed Possible causes are internal silo elements Empty spectrum is invalid W The Empty Spectrum stored Check the device silo and the in the device does not agree process Reconfigure the with the installation If you device and record a new change the device empty spectrum Follow the configuration application instructions on page 60 If type installation type tank necessary contact the height etc this message supplier will be displayed The recorded empty spectrum will not be used by the device while this error message is displayed Pl
17. DANGER A N Before you energize the device make sure that the supply voltage and polarity are correct DANGER A Make sure that the device and the installation agrees with the requirements of the Ex certificate of compliance 5 2 Operating concept You can read measurements and configure the device with e Adigital display screen optional e Aconnection to a system or PC with PACTware You can download the Device Type Manager DTM file from the website It is also supplied on the DVD ROM delivered with the device e Aconnection to a system or PC with AMS You can download the Device Description DD file from the website It is also supplied on the DVD ROM delivered with the device e A connection to a HART Field Communicator You can download the Device Description DD file from the website It is also supplied on the DVD ROM delivered with the device DR6300 LM 3 14 123 Issue 2 www drexelbrook com 33 El START UP 5 3 Digital display screen 5 3 1 Local display screen layout D A Installation Setup Q 9 Tank Height Application Type Stillwell Height Stillwell Diameter Antenna Extension Distance Piece Figure 5 1 Local display screen layout D Error icon Q Tag number or menu name 8 Selected menu item gray text cannot be selected 4 scroll up scroll down 5 Keypad buttons refer to the table below 5 3 2 Keypad buttons Keypadibutton Description
18. Hold is not available if 3 8 20 5 mA NAMUR is the output range Error Handling The time after which the device shows _ Read only Refer to Delay there is a measurement error This value is set in the output 1 menu function C 3 5 C 5 Device Setup C 5 1 Display Settings To display the information you need refer to these menu items C 5 1 1 Language Information can be displayed in any of the 9 languages stored in the device If it is necessary to change the display quickly to English push 4 for 3 seconds in operator mode English French German Italian Japanese Chinese simplified Portuguese Russian Spanish C 5 1 2 Display Mode The display screen status will change after the time given in C 5 1 3 time delay Disable switches off this functionality Auto Off switches off the display and Default Screen will show the selected default screen To set to the default screen push for 1 second in the operator mode Disable Auto Off Default Screen Disable C 5 1 3 Time Delay The time after which the display will Switch to the status set in C 5 1 2 Display Mode 1 3 5 10 minutes Contrast The contrast control for the display screen You can select a shade of gray between light gray level 1 and black Level 9 Level 1 Level 2 Level 3 Level 4 Level 5 Level 6 Level 7 Level 8 Level 9 Level 5
19. NTO MMM ALIGN eee eoo eite tero e er M edited e tissue end 76 7 7 2 Form for copying to accompany a returned device 77 1S PINS OO Se cee Emme 78 8 Technical data 79 8 1 Measuring principle e EE AE EEEE E EEE AEREE 79 8 2 Technical data desde A ete taa etd qua uicta de reed e dau tue deudas dd dud 80 8 3 Antenna selection ect eer peter eSEE EEE ker deeds cee vex gue E Vau dad 85 8 4 Guidelines for maximum operating pressure sssssssssssssenee een 86 8 5 Dimensions and weights ossessi eenen iae eina KAEA dE Akana Nea EEKE See E CAINEA Eai 88 9 Description of HART interface 96 9 1 General description ree n E e pe e E E E AEREE REESE 96 9 2 Software hlstoFy uisi ddenc ce an a E a dete e aa aa addu dedu e ud re a 96 9 9 Connection Varlants cni th dts nut n la ees Yeu dx a eH d ote y de vasta Poe dadas rendus 97 9 3 1 Point to Point connection analogue digital mode 97 9 3 2 Multi Drop connection 2 wire connection c ccecccsscesccseesecssececcseccaccseeseesseeaecseceaecseetseaeeas 97 9 4 HART device variables us desereret eruere arcte boencet bnt ed aduana 98 9 5 Field Communicator 375 475 FC 375 475 isscecsctistitaue tnn ntnt tne Rn kon Enn atn ae dncn 98 9 5 1 CIL E E O 98 LZ Operat ssec pere RID EN UI rds 98 9 6 Asset Management Solutions AMS iiec rete pipe terre SERE IE up rE ENTRE KL vl Pe aan 99 2 61 HiStallatiOmns S dedere eee uere ett de E 99 9 6 2 Operat
20. Thread 182 D 167 201 250 496 49 246 75 6 8 connection Flange 182 D 167 201 263 480 62 217 75 11 1 18 9 connection D If fitted with standard cable glands Additional antenna extensions of 039 x length 105 mm are available With distance piece option add 71 mm to this dimension Dimensions and weights in inches and lb Dimensions inches Weights Lb a b c d e f h gi Thread ZET 6 5 LG 9 8 1615 11 9 9 7 Q 3 15 connection Flange 7 2 D 6 5 7 9 10 4 3 18 9 2 4 85 3 24 4 41 5 connection D If fitted with standard cable glands Additional antenna extensions of 01 5 x length 4 1 are available With distance piece option add 2 8 to this dimension 90 www drexelbrook com DR6300 LM 3 14 123 Issue 2 TECHNICAL DATA A DN100 A horn antenna versions Figure 8 11 DN100 4 horn antenna versions D DN100 4 horn antenna with G 1 or 1 NPT thread connection DN100 4 horn antenna with flange connection Antenna purging system supplied with NPTF connection Dimensions and weights in mm and kg Dimensions mm Weights kg a b c d e f h i Thread 182 D 167 201 250 565 49 315 O 95 1 2 connection Flange 182 D 167 201 263 3 549 62 286 25 11 6 28 2 connection D If fitted with standard cable glands Additional antenna
21. drexelbrook com 17 INSTALLATION 3 5 How to prepare the silo before you install the device CAUTION 3 5 1 Pressure and temperature ranges To avoid measuring errors and device malfunction obey these precautions Figure 3 3 Pressure and temperature ranges Flange temperature FKM FPM gasket 40 200 C 40 390 F Kalrez 6375 gasket 20 200 C 4 390 F EPDM gasket 50 150 C 58 300 F Depends on the antenna type Refer to the table that follows Ex devices see supplementary operating instructions Ambient temperature for operation of the display 20 60 C 4 140 F If the ambient temperature is not between these limits the display screen switches off automatically 8 Ambient temperature Non Ex devices 40 80 C 40 175 F Ex devices see supplementary operating instructions amp Process pressure Depends on the antenna type Refer to the table that follows WARNING flange temperature The process connection temperature range must agree with the temperature limits of the gasket material The operating pressure range is subject to the process connection used and the Antenna type Maximum process connection Maximum operating pressure temperature C F barg psig PP Drop 100 210 16 Do PTFE Drop 150 300 40 580 Horn Sheet metal horn 200 390 40 580 www dre
22. extensions of 039 x length 105 mm are available With distance piece option add 71 mm to this dimension Dimensions and weights in inches and lb Dimensions inches Weights Lb a b c d e f h i Thread 7122 6 5 7 9 9 8 22 19 12 4 9l 15 8 connection Flange 7 2 D 6 5 7 9 10 4 3 21 6 2 4 11 3 3 7 25 6 62 2 connection D If fitted with standard cable glands Additional antenna extensions of 01 5 x length 4 1 are available With distance piece option add 2 8 to this dimension DR6300 LM 3 14 123 Issue 2 www drexelbrook com 91 E TECHNICAL DATA Sheet metal horn antenna versions Figure 8 12 DN80 3 DN100 4 DN150 6 and DN200 8 sheet metal horn antenna versions D Sheet metal horn antenna DN80 3 DN100 4 DN150 6 or DN200 8 with G 1 or 1 NPT thread connection Sheet metal horn antenna DN80 3 DN100 4 DN150 6 or DN200 8 with flange connection Antenna purging system supplied with NPTF connection DR6300 LM 3 14 123 Issue 2 www drexelbrook com 92 TECHNICAL DATA El Dimensions and weights in mm and kg Dimensions mm Weights kg a b C d e f h i Thread DN80 3 182 D 167 201 250 499 49 249 Q 75 4 9 connection DN100 4 182 167 201 250 568 49 318 95 5 1 DN150 6 182 167 201 250 736 49 486 144 5 5 DN200 8 182 D 167 201 250 894 49 644 Q
23. for an output of 22 mA at the terminal Output 2 10 30 VDC for an output of 22 mA at the terminal 4 2 2 Devices for hazardous locations DANGER AN For electrical data for device operation in hazardous locations refer to the related certificates of compliance and supplementary instructions ATEX IECEx FM CSA This documentation can be downloaded from our website 4 3 Protection category requirements per NEMA type 4X housing and type 6P antenna DANGER INFORMATION The device fulfils all requirements per protection category IP 66 67 It also fulfils all A N Make sure that the cable gland is watertight Figure 4 3 How to make the installation agree with protection category IP 67 30 www drexelbrook com DR6300 LM 3 14 123 Issue 2 ELECTRICAL CONNECTIONS Make sure that the gaskets are not damaged Make sure that the electrical cables are not damaged Make sure that the electrical cables agree with the national electrical code The cables are in a loop in front of the device so water does not go into the housing Tighten the cable feedthroughs Close unused cable feedthroughs with dummy plugs ec 4 4 Networks 4 4 1 General information The device uses the HART communication protocol This protocol agrees with the HART Communication Foundation standard The device can be connected point to point It can also operate in a multi drop network of up to 15 devices The device output i
24. i Ed Right re EU Enter ns RA Down v re Ex Up a E23 ES Esc Escape gt a For data on keypad functions refer to Operator mode on page 37 5 3 3 Help screens When you are in supervisor mode the local display helps you to configure the device If you do not touch any keys after 30 seconds a help message is displayed This will explain what the menu is and what the parameters do Push and 4 Esc at the same time to go back to the menu If you do not touch the display for another 30 seconds the message is shown again 34 www drexelbrook com DR6300 LM 3 14 123 Issue 2 START UP H 5 3 4 How to start the device A e Connect the converter to the power supply Energize the converter After 30 seconds the screen will display booting up starting up and then the default screen will appear The device will display readings gt Measurements agree with specifications given in the customer order CAUTION f the manufacturer received information about the installation the device will display readings correctly If not refer to the quick setup procedures on page 45 5 4 Remote communication with PACTware PACTware displays measurement information clearly on a computer PC and lets you configure the device from a remote location It is an Open Source open configuration software for all field devices It uses Field Device Tool FDT technology FDT is a communication stan
25. of Compliance Horn cone antenna A common antenna for most applications It is used for the controlled emission and collection of radar signals Interference signals False radar reflections 112 www drexelbrook com DR6300 LM 3 14 123 Issue 2 Level Mass 0 Operators P PACTware R Radar reflection S Signal converter Supervisor U Ullage volume V Volume W Waveguide APPENDIX ii Height from the bottom of the silo user defined to the surface of the top product Tank height distance See the diagrams at the end of this section Total mass of silo contents Users who can choose how to display measurements They cannot configure the device in supervisor mode Software that operates and configures field devices from a remote workstation It is not necessary to use fieldbus software or programs developed by the manufacturer Signal reflected from the surface of the silo contents A set of electronic components in the device that send the measurement signal through some signal filters They identify and measure the level of the silo contents Users who can configure the device in supervisor mode They cannot configure the device in service mode Unfilled volume See the diagrams at the end of this section Total volume of silo contents A PTFE component that is used to guide the emitted radar waves correctly into the horn antenna DR6300 LM 3 14 123 Issue 2 www drexe
26. output saturated nd Jj Primary variable analog output fixed P Cold start R4 Configuration changed P Field device malfunction Pd Critical Errors Spectrum Quality Bad P Spectrum Invalid P No Peak Plausible Pd Temperature Out Of Range Rd Self Test Failed P Microwave Check Failed P Peripheral Failure 4 DSPFirmwareLoadError R9 DR6300 LM 3 14 123 Issue 2 www drexelbrook com 103 EI DESCRIPTION OF HART INTERFACE Informational Warning Upper Current output has saturated 4 Upper Current output2 has saturated 4 Lower Current output has saturated Rd Lower Current output2 has saturated Rd Measurement Old Measurement Tank Overfill 84 Measurement Tank Bottom 4 Measurement Terminated Pd Process variables Level 84 Distance Pd Reflection R4 Primary Output Primary Function P Distance 11 R4 Distance Pd Secondary Output Secondary Function Pd Level 12 R9 Level Pd Calibration Management Define Test Enter Test Data Calibration Status Calibration History Methods Access Rights Supervisor Service Save Parameters Diagnostics and Test Internal Test Set Output Set Output2 Calibrate Output1 Lower Output Upper Output2 Lower Output2 Upper Tables Volum Mass Table Linearisation Table Delete Tables Empty Spectrum Recording Reset Customer Reset Factory Reset Dev
27. parts including antenna Horn Sheet metal horn antenna Stainless steel 1 4404 316L Drop antenna PTFE PP a PP or PTFE flange plate protection option is also available Process fitting Stainless steel 1 4404 316L a PP or PTFE flange plate protection option is also available for the Drop antenna Gaskets and o rings for the sealed antenna extension option PTFE Drop antenna FKM FPM 40 150 C 40 300 F Kalrez 6375 20 150 C 4 300 F EPDM 50 C 150 C 58 300 F PP Drop antenna FKM FPM 40 100 C 40 210 F Kalrez 6375 20 100 C 4 210 F EPDM 40 C 100 C 40 210 F Horn Sheet metal horn antenna FKM FPM 40 200 C 40 390 F Kalrez 6375 20 200 C 4 390 F EPDM 50 C 150 C 58 300 F Feedthrough Standard PEI 50 200 C 58 390 F max range The feedthrough temperature limits must agree with the temperature limits of the gasket material and antenna type If the distance piece option is not attached the maximum temperature is 150 C 300 F Option Metaglas 30 200 C 22 390 F max range The feedthrough temperature limits must agree with the temperature limits of the gasket material and antenna type If the distance piece option is not attached the maximum temperature is 150 C 300 F Weather protection Option Sta
28. select for the application based on e D the measuring range and e is the dielectric constant of the product being measured 70 60 50 40 30 20 10 0 1 2 3 4 5 6 7 8 9 10 Figure 8 2 Selection of antenna for solid applications graph of distance in m against z 260 240 220 200 180 160 140 120 100 80 70 60 40 30 20 0 1 2 3 4 5 6 7 8 9 10 OG Figure 8 3 Selection of antenna for solid applications graph of distance in ft against z Distance D m Distance D ft Dielectric constant e On request DN150 horn DN200 horn and DN150 Drop antenna DN100 horn DN150 horn DN150 Drop and DN200 horn antenna DN80 horn DN80 Drop DN100 horn DN150 horn DN150 Drop and DN200 horn antenna GeooecoQ DR6300 LM 3 14 123 Issue 2 www drexelbrook com 85 E TECHNICAL DATA 8 4 Guidelines for maximum operating pressure WARNING N Make sure that the devices are used within their operating limits qp 40 30 20 10 50 0 20 150 200 50 100 Figure 8 4 Pressure temperature de rating EN 1092 1 flange and threaded connection in C and barg 60 0 68 160 210 300 380 400 Figure 8 5 Pressure temperature de rating EN 1092 1 flange and threaded connections in F and psig D p bargl Q TC
29. subtract this value when you give a level for the 4 and 20 mA current output settings CAUTION f the level for the 20 mA Is set in the blocking distance the device will not be able to use the full current output range Figure 6 5 Level measurement D Tank Bottom Offset C 1 11 Q Tank Height C 1 2 8 Blocking Distance C 1 9 Maximum effective measuring range 20 mA Setting C 3 3 or C 4 3 4 mA Setting C 3 2 or C 4 2 Non measurement zone For more data about the menu items refer to Function description on page 45 table C Advanced setup 58 www drexelbrook com DR6300 LM 3 14 123 Issue 2 D OPERATION amp 6 4 6 How to configure the device to measure volume or mass The device can be configured to measure volume or mass You can set up a strapping table in the conversion table in the device s Quick Setup menu 73 How to create a volume or mass table e Go to Supervisor gt Quick setup gt Setup mode gt Conversion Complete all the steps in the set up procedure The device creates a table of up to 50 pairs of data level volume or level mass The reference point for the table is the silo bottom as given in menu item C 1 2 Tank Height INFORMATION You can also create customized length and conversion units free units in the Conversion setup procedure INFORMATION When you create a table get more conversion data for parts of the
30. the message If the device cannot device terminals Refer also get a measurement in this to the error message time limit the displayed Spectrum quality is bad measurement is no longer correct The voltage is possibly too low If the device continues to show the message spectrum quality is bad then this message is also shown Level has reached the W The level is in the blocking Remove some of the product blocking distance overfill distance There is a risk that until the level is below the the product will overflow blocking distance and or cover the device Measurement is lost in the W The silo is possibly empty If you fill the silo the device will measure again The device got the last valid measurement near to the silo bottom but it can no longer find the signal It is possible that the device cannot find the bottom of the silo if it is installed ina silo with a dish shaped DIN 28011 or similar or conical bottom The form of the silo bottom causes a delayed radar reflection and the device will display the error message Measurement is lost in the tank bottom The device will display the silo bottom measurement Follow the instructions on page 61 Electronics failures Microwave check failed A microwave board check failed If the problem continues contact the supplier or replace the electronics block For more data refer to Replacement of the complete electronic module on page
31. to select a line and push gt to change values automatically supplied by the device Sub Conversion menu submenu Mass 1 Do you want to use Select No Yes No No free unit 2 Table Length Unit m cm mm inch ft Free m Unit 3 Please select Select Mass Mass Volume Mass 4 Do you want to use Yes No Yes the density of the product 5 Product Density min max 0 0 20000 kg m3 46 www drexelbrook com DR6300 LM 3 14 123 Issue 2 Ds OPERATION amp Menu Step Function Function description Selection list Default No 6 Tank Shape The Wizard adds this step if you select Yes in step 4 This sub procedure uses the information given here to find the volume You have to type in the tank shape height width and length 7 Conversion Unit The conversion unit is given as m3 L US gal GB gal ft3 m3 or Tons a volume if the product density bbl or Tons kg US Tons GB is given If not choose a mass Tons unit 8 Mass Table A table that converts product level to product mass If you selected Yes in step 4 make entries in the table in volume units Push a or w to select a line and push gt to change values automatically supplied by the device Sub Conversion If you cannot find the units or menu submenu silo shape in the menu you can Free Unit customize the conversion table 1 Do you want to use Select Yes Yes N
32. to your order Check for the correct supply voltage printed on the nameplate mie mie m 3 2 Storage WARNING N Do not keep the device in a vertical position This will damage the antenna and the device will not measure correctly Figure 3 1 Storage conditions D When you put the device into storage do not keep it in a vertical position Put the device on its side We recommend that you use the packaging in which it was delivered 8 Storage temperature range 40 85 C 40 185 F Store the device in a dry and dust free location e Keep the converter out of the sunlight Store the device in its original packing 16 www drexelbrook com DR6300 LM 3 14 123 Issue 2 INSTALLATION 3 3 Transport Figure 3 2 How to lift the device D Remove the converter before you lift the device with a hoist WARNING N Lift the device carefully to prevent damage to the antenna 3 4 Pre installation requirements INFORMATION E Obey the precautions that follow to make sure that the device is correctly installed Make sure that there is sufficient space on all sides e Protect the signal converter from direct sunlight If necessary install the weather protection accessory Do not subject the signal converter to heavy vibrations The devices are tested for vibration and agree with EN 50178 and IEC 60068 2 6 DR6300 LM 3 14 123 Issue 2 www
33. top of the housing support pillar Hold the weather protection in the correct position and tighten the bracket nuts DR6300 LM 3 14 123 Issue 2 www drexelbrook com 27 INSTALLATION DR6300 3 7 6 How to open the weather protection Equipment needed e Weather protection attached to the device Large slotted tip screwdriver not supplied Figure 3 16 How to open the weather protection D Weather protection in its closed position Weather protection in its open position Minimum clearance in front of the device 300 mm 12 73 Puta large slotted tip screwdriver into the keyhole at the front of the weather protection Turn the screwdriver counterclockwise Pull the top of weather protection up and forward 9 This will open the weather protection 28 www drexelbrook com DR6300 LM 3 14 123 Issue 2 DR6300 ELECTRICAL CONNECTIONS 4 1 Safety instructions A A AA AN i DANGER All work on the electrical connections may only be carried out with the power disconnected Take note of the voltage data on the nameplate DANGER Observe the national regulations for electrical installations DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation WARNING Observe without fail the local occupational health and safety regulations Any work done on the electrical components of the measuring device may only be carried out by properly
34. 00 LM 3 14 123 Issue 2 www drexelbrook com 49 B OPERATION only Menu Function Function description Selection list Default No B 2 3 Device ID This displays device order no V no Read only service no Ex approval Main CPU version Companion CPU version and DSP version B 2 4 Quick Setup A summary of the parameters entered Read only Sum in the quick setup menu B 2 5 TAG number The TAG number can be seen and TAGNO0123 updated here 4567890 Temperature Temperature of the electronics block Read only The display will automatically switch off if the temperature is below 20 C 4 F or above 60 C 140 F B 2 6 Error Records Alog of device errors Scroll down the Read only list and push to display the error details Opening a log will remove the error icon if it appeared in operator mode Measurement Status of device errors at this time A Read only Quality tick symbol next to an error in the list shows that this error is active and may have an unwanted effect on the device B 2 7 Custom Non standard length unit for the Read only Length Unit conversion table This is defined by the supervisor Go to Supervisor Advanced Setup Device Setup Display Settings Custom Length Unit or follow the procedure in the Conversion setup menu B 2 9 Custom Conv Non standard conversion unit for the Read only Unit con
35. 00E2000 Terminal module with FOUNDATION Fieldbus output 1 XF634000000003A000 non Ex Terminal module with FOUNDATION Fieldbus output 1 XF634200000003A000 ATEX Ex ia Terminal module with PROFIBUS PA output 1 XF634000000003D000 non Ex Terminal module with PROFIBUS PA output 1 XF634200000003D000 ATEX Ex ia Screws for the terminal module 2 F3177350000 D The customer must send the original electronic module to the repair centre Refer to the replacement procedure in this section This reference includes the gasket and screws 4 wire local HART DR6300 LM 3 14 123 Issue 2 www drexelbrook com 109 ER APPENDIX 10 3 List of accessories Figure 10 2 Accessories 110 www drexelbrook com DR6300 LM 3 14 123 Issue 2 APPENDIX ii Part numbers for accessories Item Description Quantity Part reference number Plastic sun cover 1 XF634000000000000A Pins for the plastic sun cover 2 F3179990000 Q Stainless steel weather protection 1 XF6340000000000001 Blind cover with a gasket and screws 1 XF634000000000000B Gasket for the blind cover 1 F3177420000 Hinge screws for the blind cover 2 F3177340000 Lock screw for the blind cover 1 F3177360000 Wiring compartment cover with a gasket 1 XF6340000000000004 Gasket for the wiring compartment cover 1 F5091150000 n a Convert
36. 14 123 Issue 2 DR6300 SERVICE Equipment needed not supplied e 2 5mm Allen wrench for Aluminium painted housings 3 mm Allen wrench for Stainless Steel housings for step 1 Small slotted tip screwdriver for step 3 e TORX 110 wrench for step 5 e 2 5mm Allen wrench for step 6 WARNING N Disconnect the power supply 73 How to remove the terminal module D Loosen the cover stop screw on the terminal compartment cover Remove the terminal compartment cover 9 Disconnect the 2 wires from the power supply Remove the plastic terminal cover B Loosen the screw for the earth terminal connection Loosen the 2 screws shown in the illustration Disconnect the wire connector from the terminal module Remove the terminal block from the housing Send it to an authorized agent for maintenance WARNING N f you do not push the wires away from the screw holes when you attach the terminal block there Is a risk of damage to the wires 73 How to attach the terminal module Connect the wire connector to the terminal module Push the wires into the slot below the connector on the terminal block Turn the terminal block one time to twist the wires Putthe terminal block into the housing Make sure that you push the wires away from the screw holes Attach the terminal block to the housing with 2 screws supplied Attach the earth terminal connection to the housing with the screw supplied Att
37. 3 74 long purging system max 200 C 392 F Sheet metal horn DN150 0140 mm 5 517 long purging system max 200 C 392 F Sheet metal horn DN200 0190 mm 7 48 long purging system max 200 C 392 F z zix ruoico mo lt x s lt la olos DR6300 LM 3 14 123 Issue 2 www drexelbrook com 105 ER APPENDIX Antenna extension Without Extension 105 mm 4 13 Extension 210 mm 8 27 Extension 315 mm 12 407 Extension 420 mm 16 54 Extension 525 mm 20 67 Extension 630 mm 24 807 Extension 735 mm 28 94 Extension 840 mm 33 07 Extension 105 mm 37 21 Extension 1050 mm 41 34 Flange plate protection Flange plate protection PP DN80 DN100 3 4 80A 100A Flange plate protection PP DN150 6 8 Flange plate protection PTFE DN80 DN100 3 4 80A 100A Flange plate protection PTFE DN150 6 8 Feedthrough Temperature Sealing UD o ojo o mnm o AD U0 Non Ex devices with a Drop antenna X Standard 40 150 C 40 302 F FKM FPM Y Standard 50 150 C 58 302 F EPDM Other devices 0 Standard 40 150 C 40 302 F FKM FPM 1 Standard 20 150 C 4 302 F Kalrez 6375 2 Metaglas 30 150 C 22 302 F FKM FPM 3
38. 6 2 V2 D 6 5 10 9 6 1 ES D If fitted with standard cable glands CAUTION Cable glands are delivered on demand with non Ex Ex i and Ex d approved devices e The diameter of the outer sheath of the cable must be 7 12 mm or 0 28 0 47 Cable glands for FM or CSA approved devices must be supplied by the customer e A weather protection cover is available on request with all devices 88 www drexelbrook com DR6300 LM 3 14 123 Issue 2 TECHNICAL DATA El Weather protection Figure 8 9 Dimensions of the weather protection option D Weather protection back view Weather protection left side view Dimensions and weights in mm and kg Dimensions mm Weights kg a b c d Weather 208 231 5 268 D 66 29 protection D Radius Dimensions and weights in inches and lb Dimensions inches Weights lb a b c d Weather 8 2 AT 10 6 D 2 6 6 4 protection D Radius DR6300 LM 3 14 123 Issue 2 www drexelbrook com 89 E TECHNICAL DATA DN80 3 horn antenna versions Figure 8 10 DN80 3 horn antenna versions D DN80 3 horn antenna with G 1 or 1 NPT thread connection DN80 3 horn antenna with flange connection Antenna purging system supplied with 4 NPTF connection Dimensions and weights in mm and kg Dimensions mm Weights kg a b c d e f h gi
39. 6 Quick Link 5 default Display Mode B Test B 1 Test B 2 Information C Advanced Setup C 1 Installation Setup C 3 Output 1 HART C 4 Output 2 Passive D C5 Device Setup C 6 Reset D Optional 40 www drexelbrook com DR6300 LM 3 14 123 Issue 2 DICEN OPERATION H 6 3 4 Keypad functions Menu navigation o CI Quick Setup Test gt Advanced setup Service Figure 6 1 Menu navigation D Menu selection bar Header bar Menu list Menu item that is not available in gray text This is what you see when you are in the list of menus in supervisor mode The functions of the buttons are given in the table that follows Function of keypad buttons in the menu lists Keypad button Description Function i Ey Right Go to the next menu level re E Enter i v Down Move the menu selection bar down the list ng ES Up Move the menu selection bar up the list EJ ZN Esc Escape Go back to the menu level you were on before DR6300 LM 3 14 123 Issue 2 www drexelbrook com 41 B OPERATION Lists of parameters in menu items Q D gt Disable 4 Auto off Default Screen Figure 6 2 Lists of parameters in menu items D Parameter selection bar Menu name Parameter used at this time This is what you see when you choose a menu item that has a list of parameters The functions of the buttons are given in the table that follows Functi
40. 7 5 How to attach the weather protection to the device ssssssssssssseee 27 3 7 6 How to open the weather protection sssssssssssssssssseeeeeeeeeeen eene rennen ener 28 4 Electrical connections 29 Bel Satebyumstb lct tons aso roe e et techs aetna a E E estan en es 29 4 2 Electrical installation outputs 1 and 2 29 4 2 1 Non Ex AD 30 4 2 2 Devices for hazardous locations sssssssssssssssssssees eene eren eene nnne tenens 30 4 3 Protection category onner ee e Der p dum IE 30 DR6300 LM 3 14 123 Issue 2 www drexelbrook com 3 E CONTENTS 44 NEtWOCKS T M 31 4 4 General AGORA O Migs uci etri bodes EEE EA EOSS 31 4 4 2 Point to point connection eene nnnnrr enhn nre nnn nn sn nennen nns 31 AA 3 M lti drop NETWORKS a eet te eter eese E a eE a uu e tenetis 32 5 Start up 33 51 Start up checklist oet etre eret aE EA ae IR Qu ER Mr R E naie 33 5 2 perating ConGept sisse ea aa a i a a du dins a edd 33 5 3 Digital display SCFeerm seem re o EEE i uem E EAEE RR a 34 5 344 Local display screen layolit ec t eee C dites eie cie ee 34 53 2 Keypad DULEOFIS ceo c tee ne ee te seat tenia ERI ERE RER USER enean e ERA UE E Ag tXR Esse se te este tue Suet epese diano 34 5 39 39 Help Screeris i herein RR e nn oie is ntm de 34 5 3 4 How to start the device ssssssessssesessseeseeeeen eene enne nnne nnns e nnne sn ren nennen senes 35 5 4 Remote comm
41. E EE JI 7 8 Disposal CAUTION Disposal must be carried out in accordance with legislation applicable in your country 78 www drexelbrook com DR6300 LM 3 14 123 Issue 2 TECHNICAL DATA El 8 1 Measuring principle A radar signal is emitted via an antenna reflected from the product surface and received after a time t The radar principle used is FMCW Frequency Modulated Continuous Wave The FMCW radar transmits a high frequency signal whose frequency increases linearly during the measurement phase called the frequency sweep The signal is emitted reflected on the measuring surface and received with a time delay t Delay time t 2d c where d is the distance to the product surface and c is the speed of light in the gas above the product For further signal processing the difference Af is calculated from the actual transmitted frequency and the received frequency The difference is directly proportional to the distance A large frequency difference corresponds to a large distance and vice versa The frequency difference Af is transformed via a Fourier transformation FFT into a frequency spectrum and then the distance is calculated from the spectrum The level results from the difference between tank height and measuring distance Figure 8 1 Measuring principle of FMCW radar D Transmitter Mixer Antenna Distance to product surface where change in frequency is proportional to distance Differential
42. FDT container uses the applicable Device Type Manager DTM 9 7 1 Installation Before you operate the device the Device Type Manager Device DTM must be installed in the Field Device Tool Container This msi file is given on the DVD ROM supplied with the device You can also download the file from our website For installation and configuration data refer to the documentation that is supplied with the Device DTM on the DVD ROM or in the Downloads section of the website 9 7 2 Operation The DTM and the device s local display use almost the same procedures to operate the signal converter For more data refer to Operation on page 37 DR6300 LM 3 14 123 Issue 2 www drexelbrook com 99 EI DESCRIPTION OF HART INTERFACE 9 8 HART menu tree for Basic DD Abbreviations of the following tables e OP Optional depending on device version and configuration e Rd Read only 9 8 1 Overview Basic DD menu tree positions in menu tree 1 Process Variables 1 Measurements 2 Input Outputs 1 Output 2 Output2 2 HART Variables 3 Access Rights 4 Test 1 Test 2 Information 1 Output 1 2 Ouput 2 OPt 3 Device ID 4 Quick Setup Summary 5 Save Device Parameters 6 Configuration Variables 1 Installation Parameters Units for Tables 2 Empty Spectrum Recording 3 Output 4 Output2 5 Reset 7 Service Variables 1 Service Parameters 2 Calibration Parameters 3 Maintena
43. Issue 2 SAFETY INSTRUCTIONS Ei 1 3 Electromagnetic compatibility The device design agrees with European Standard EN 61326 1 You can install the device on open air tanks and tanks that are not made of metal But refer to Radio approvals on page 7 This agrees with Immunity and Emissions requirements for industrial environments INFORMATION Device operation agrees with residential class class B immunity and emissions requirements if the antenna Is used in a closed silo made of metal 1 4 Radio approvals 1 4 1 European Union EU LEGAL NOTICE 8 This level transmitter is intended for installation in closed metallic tanks It meets the requirements of the R amp TTE Radio Equipment and Telecommunications Terminal Equipment Directive 1999 05 EC for use in the member countries of the EU The device operates using a frequency band 24 26 GHz that is not harmonized within the EU According to article 6 4 of the R amp TTE Directive the product is marked by the CE sign notified body number 0682 Class ll identifier alert sign Refer to EN 302372 for installation conditions XXXXXX XXXXX XXXXXXXXXXXXX XXXXXXXXX XXXX X XX900000000000000000000 S N X00000000000000000X NUNON 000 0000100 Manufacturing date DD MMM YYYY Tag No XXXXXXXXXXXXXXXXXXXX Protection class IP 66 NEMA Encl Type 4X Antenna Type 6P Input voltage 14 30 V DC FCC ID XXx FMCWxxxx C No xxxxB F MCWxxxx ae C XD 0 00 Fig
44. MS The Asset Management Solutions Device Manager AMS is a PC program from Emerson Process Management which is designed to configure and manage HART PROFIBUS and Foundation Fieldbus devices Device Descriptions DDs are used to integrate different devices into the AMS 9 6 1 Installation Please read the README TXT file in the Installation Kit If the Device Description has not been installed at this time install the Installation Kit HART AMS This EXE file is given on the DVD ROM supplied with the device You can also download the file from our website For installation data refer to the AMS Intelligent Device Manager Books Online section Basic AMS Functionality Device Configurations Installing Device Types Procedures Install device types from media 9 6 2 Operation INFORMATION EH For more data refer to HART menu tree for AMS on page 102 9 6 3 Parameter for the basic configuration Due to AMS requirements and conventions there are differences when operating the signal converter with AMS and operating using the local keyboard The service menu parameters are not supported and simulation is only possible for current outputs The online help for each parameter contains its function number as a reference to the local device display 9 7 Field Device Tool Device Type Manager FDT DTM A Field Device Tool Container FDT Container is a PC program used to configure HART devices To configure a device an
45. Metaglas 20 150 C 4 302 F Kalrez 6375 4 Standard 50 150 C 58 302 F EPDM 5 Metaglas 30 150 C 22 302 F EPDM F G H K Standard 40 200 C 40 392 F FKM FPM with distance piece included Standard 20 200 C 4 392 F Kalrez 6375 with distance piece included Metaglas 30 200 C 22 392 F FKM FPM with distance piece included Metaglas 20 200 C 4 392 F Kalrez 6375 with distance piece included Process connection EN Without G 172A ISO 228 DN80 PN4O Form B1 EN 1092 1 DN100 PN16 Form B1 EN 1092 1 DN100 PN4O Form B1 EN 1092 1 DN150 PN16 Form B1 EN 1092 1 DN150 PNA0 Form B1 EN 1092 1 DN200 PN16 Form B1 EN 1092 1 DN200 PN4O Form B1 EN 1092 1 m oco o g o c o 106 www drexelbrook com DR6300 LM 3 14 123 Issue 2 APPENDIX EJ Process connection ASME Without 1 NPT 3 150 lb RF ASME B16 5 3 300 lb RF ASME B16 5 4 150 lb RF ASME B16 5 4 300 lb RF ASME B16 5 6 150 lb RF ASME B16 5 8 150 lb RF ASME B16 5 Process connection other 0 Without 7 10K 80A RF JIS B2220 8 10K 100A RF JIS B2220 Output 0 output 4 20 mA HARTG 2 2outputs 4 20 mA HART 4 20 mA Housing Cable entry Cable gland Aluminium M20 x 1 5 without Aluminium NPT without Aluminium G without Al
46. Output 2 Output Range Error Handling Primary Output Setting 4 mA Setting Distance 4 mA Level 4 mA OP Output Loop Volume 4 mA P Ullage Volume 4 mA 9 Mass 4 mA OP Ullage Mass 4 mA 9Pt Reflection 4 mA Opt 20 mA Setting Distance 20 mA Level 20 mA 9 Volume 20 mA t Ullage Volume 20 mA OP Mass 20 mA t Ullage Mass 20 mA 9P Reflection 20 mA OP Secondary Output Setting 4 mA Setting Distance 4 mA Level 4 mA OP Output2 Passive Loop Volume 4 mA P Ullage Volume 4 mA 9 Mass 4 mA OP Ullage Mass 4 mA 9Pt Reflection 4 mA Opt 20 mA Setting Distance 20 mA Level 20 mA 9 Volume 20 mA t Ullage Volume 20 mA OP Mass 20 mA t Ullage Mass 20 mA 9Pt Reflection 20 mA Ot Service Service Parameters Minimum Peak C St Overfill threshold St Minimum Window Cust Sweep Frequency Cust Calibration Parameters Offset Converter C t Offset Flange syst C t Correction Factor Cust Maintenance Info Service Number C St Service Date C5 Operator Cust HART TAG Number Manufacturer P4 Model Pd Dev id Pd Polling Address Device Order Number P Version Number P Ex Approval P Service Number Pd Field Software Version Main CPU Version P Comp CPU Version Fd DSP Version Pd Device Diagnostics Overview General Primary variable out of limits nd f Non primary variable out of limits Rd Jj Primary variable analog
47. PERATION Menu Step Function Function description Selection list Default No 4 Output Range This sets the effective range of 3 8 20 5 mA NAMUR 4 20 mA output 1 with or without over 4 20 mA run 5 Error Handling This sets the behaviour of 3 6 mA 22 mA Hold 22 mA current output 1 if an error 4 20 mA range only occurs Hold means that the output current stays at the value where the error occurred Hold is not available if 3 8 20 5 mA NAMUR is the output range 6 Output 1 HART Any HART address greater min max 0 15 0 HART Address than 0 will activate HART multidrop mode Current output stays constant at 4 mA 7 Output Function 2 Select an output function to Level Distance Volume Level scale the current values Mass Ullage Volume output 2 This is not displayed Ullage Mass Reflection in the operator mode 8 Output 2 Passive This assigns a measurement min max 0 m 0 ft Function 4 mA value to 4 mA output 2 0 20 m 0 65 62 ft 9 Output 2 Passive This assigns a measurement min max Depends on Function 20 mA value to 20 mA output 2 0 90 m 0 295 29 ft the output function 10 OP2 Output Range This sets the effective range of 3 8 20 5 mA NAMUR 4 20 mA output 2 with or without over 4 20 mA run 11 OP2 Error This sets the behaviour of 3 6 mA 22 mA Hold 22 mA Handling cu
48. Upper current output has saturated Time 134 9 39 0 Warning Figure 6 12 Description of the error m Description of the error Time since error occurred in Days Hours Minutes Seconds 8 Type of error 64 www drexelbrook com DR6300 LM 3 14 123 Issue 2 Ds 0PERATIONH The time since the error occurred is measured in Days Hours Minutes Seconds The error is saved in the permanent memory of the device at intervals of 1 hour It only includes the time when the device is energized The counter continues when the device is switched back on The error symbol is no longer displayed after you read the error record 6 6 2 Error handling Types of error message Type of error Error code Description Error If an error message is displayed in the error record menu item B 2 6 the measured value is not correct The output current goes to the value set in menu items C 3 5 Error Handling Ouput 1 and C 4 5 Error Handling Output 2 For more data refer to C Advanced setup on page 50 Warning If a warning message continues the measured value will no longer be correct Description of errors and corrective actions Error Message Error Description Corrective action code Current output Current output saturated at W The output is at its maximum Fill the silo or remove some maximum value output value 20 or 20 5 mA of the product until the level because the me
49. a w a 41 v Ullage volume D 5 Ullage volume D 5 Ullage volume D 5 Text and image v v a w Back to the top of the Back to the top of the Reflectivity list list 41 v Signal screen gt Back to the top of the list D This data is only available if you created a volume table Refer to the conversion quick setup menu in supervisor mode This data is only available if you created a mass table Refer to the conversion quick setup menu in supervisor mode This screen shows a graph of discrete radar reflection signals against distance This graph is used to monitor reflec tions measured by the device Push to move the cursor from one signal peak to another 38 www drexelbrook com DR6300 LM 3 14 123 Issue 2 Ds OPERATION 6 3 Supervisor mode 6 3 1 General notes Configure your device in Supervisor mode You can e Use the Quick Setup menus to configure your device quickly For more data about quick setup menus refer to Function description on page 45 Table A Quick setup e Use the Advanced Setup menu to find single items for device configuration For more data about menu items refer to Function description on page 45 Table C Advanced setup Save Quick Links for items that you use regularly For more data about quicklinks menu items A 2 to A 6 refer to Function description on page 45 Table A Quick setup e Error finding and troubleshooting procedures are descr
50. about the error 73 How to check the measurement quality Enter supervisor mode Goto Test Information Measurement Quality This shows the status of device errors at this time A tick symbol next to an error in the list shows that this error is active and may have an unwanted effect on the device For solutions to the problem refer to Error handling on page 65 A Measurement Quality Measurement old Tank overfill Measmt lost Spect quality bad v Empty spect invalid 2 No plausible peak Figure 6 10 Measurement quality in supervisor mode D Type of error Error active DR6300 LM 3 14 123 Issue 2 www drexelbrook com 63 B OPERATION 73 How to find the error records Enter supervisor mode Goto Test Information Error Records e Use v and 4 to scroll the error list There are 5 error messages per page Error Records Severity Summary D Warning PEP lost Warning Overfill Warning I Max Satur Warning Level lost Warning PEP lost w Figure 6 11 Error records in supervisor mode D Type of error Short description of the error 8 Selection bar How to get more data about the error Error Records function e Select an error log and push to read the help text Typical data is given in the illustration that follows T For solutions to the problem refer to Error handling on page 65 Error Records
51. ach the plastic terminal cover Connect the 2 wires from the power supply Make sure that the polarity of the wires is correct Attach the terminal compartment cover e Tighten the cover stop screw DR6300 LM 3 14 123 Issue 2 www drexelbrook com 75 A SERVICE l 7 5 Spare parts availability The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions 7 6 Availability of services The manufacturer offers a range of services to support the customer after expiration of the warranty These include repair maintenance technical support and training INFORMATION i For more precise information please contact your local sales office 7 7 Returning the device to the manufacturer 7 7 1 General information This device has been carefully manufactured and tested If installed and operated in accordance with these operating instructions it will rarely present any problems CAUTION Should you nevertheless need to return a device for inspection or repair please pay strict attention to the following points e Dueto statutory regulations on environmental protection and safeguarding the health and safety of our personnel manufacturer may
52. act version Antenna extensions option and o ring for each antenna extension Quick Start amp CD ROM including Handbook Quick Start Technical Datasheet and related software INFORMATION d No special tools or training required 12 www drexelbrook com DR6300 LM 3 14 123 Issue 2 DEVICE DESCRIPTION A 2 2 Device description This device is a 24 GHz FMCW radar level transmitter It is a non contact technology and is 2 wire loop powered It is designed to measure the distance level mass volume and reflectivity of granulates and powders Radar level transmitters use an antenna to guide a signal to the surface of the measured product The device has many antennas available Thus it can measure most products even in difficult conditions Also refer to 7echnical data on page 79 The device has a set up wizard fully potted electronic circuit boards and online help functions You usually will not need this Handbook to install set up and operate the device If itis ordered with the applicable options it can be certified for use in hazardous areas These output options are available e 1 output 4 20 mA HART e 2outputs 4 20 mA HART 4 20 mA These accessories are available e Stainless steel weather protection e RS232 HART converter VIATOR e USB HART converter 2 PP slanted flange INFORMATION i For more data on accessories refer to List of accessories on page 110 DR6300 LM 3 14 123 Issue
53. an 1 FMCW radar level meter can be operated in a silo More than 1 FMCW radar level meter can be operated in a silo 3 6 Installation recommendations for solids CAUTION Do not install the device above objects in the silo ladder supports etc Objects in the silo can cause parasite radar signals f there are parasite radar signals the device will not measure correctly If it is not possible to install the device on another part of the silo do an empty spectrum scan INFORMATION We recommend that you configure the device when the silo is empty INFORMATION For the best device performance the antenna should be silo intrusive Refer to the illustration that follows RM 20 www drexelbrook com DR6300 LM 3 14 123 Issue 2 INSTALLATION Figure 3 7 General installation recommendations D The level transmitter can continue to measure to the bottom of the silo if you tilt the device as shown in the illustration a 2 slanted flange option is available for all antennas We recommend that you do an empty spectrum recording if there are too many obstacles in the radar beam For more data refer to How to make a filter to remove radar signal interference on page 60 Conical silo bottoms For fine adjustment of the device refer to How to measure correctly in silos with curved or conical bottoms on page 61 Beam radius DN80 horn antenna increments of 90 mm m or 1 1 ft 5 Beam radius DN100 h
54. asured value is back in the configured is now out of the range measurement range Current output saturated at W The output is at its minimum Fill the silo or remove some minimum value output value 4 or 3 8 mA of the product until the level because the measured value is back in the configured is now out of the range measurement range External influences Temperature out of range for W The ambient temperature is Switch off the device until the NAND Flash outside the given range This can cause loss or corruption of data ambient temperature is back in the given range If the problem continues contact the supplier Self test manager Self Test has failed The device s self test failed This can occur if the ambient temperature is not between 40 80 C 40 4175 F Energize the device when the ambient temperature is between 40 80 C 40 175 F If the device does not operate correctly contact the supplier One of the electronic boards is defective Replace the electronics block For more data refer to Replacement of the complete electronic module on page 72 DR6300 LM 3 14 123 Issue 2 www drexelbrook com 65 B OPERATION tank bottom The device will display the silo bottom measurement Error Message Error Description Corrective action code Measuring status Measurement is old W This is a temporary error Check the voltage at
55. ausible peak is not W The signal peak is not found Check the device silo and the available within the measuring window that filters the signals received by the antenna The measurement is not correct The device will automatically increase this window to find the correct signal process Reconfigure the device and record a new empty spectrum Follow the instructions on page 60 If necessary contact the supplier Software error Unable to load DSP firmware The DSP Firmware did not download correctly to the DSP board Restart the device If the problem continues contact the supplier or replace the electronics block For more data refer to Replacement of the complete electronic module on page 72 DR6300 LM 3 14 123 Issue 2 www drexelbrook com 67 A SERVICE l 7 1 Periodic maintenance No maintenance is necessary 7 2 How to clean the top surface of the device WARNING N Do not let more than 5 mm 0 Z of dust collect on the top surface of the device This is a possible source of ignition in a potentially explosive atmosphere DANGER A N Risk of electrostatic discharge from the blue plastic sun cover 73 Obey these instructions Keep the thread of the terminal compartment cover clean f dirt collects on the device clean it Wipe the plastic sun cover with a damp cloth 68 www drexelbrook com DR6300 LM 3 14 123 Issue 2 DR6300 SERVICE El 7 3 How to clean
56. bara 20 mbar 14 69 psia 0 29 psi Relative air humidity 60 15 Target Metal plate in an anechoic chamber Operating conditions Temperature Ambient temperature 40 80 C 40 175 F according to the temperature limits of the gasket material Refer to Materials in this table Ex see supplementary operating instructions or approval certificates Storage temperature 40 85 C 40 185 F Flange temperature Horn Sheet metal horn antenna Standard 50 150 C 58 300 F Option 50 200 C 58 390 F the process connection temperature must agree with the temperature limits of the gasket material Refer to Materials in this table Ex see supplementary operating instructions or approval certificates Drop antenna PTFE 50 150 C 58 300 F the process connection temperature must agree with the temperature limits of the gasket material Refer to Materials in this table Ex see supplementary operating instructions or approval certificates Drop antenna PP 40 100 C 40 210 F the process connection temperature must agree with the temperature limits of the gasket material Refer to Materials in this table Ex see supplementary operating instructions or approval certificates Pressure Operating pressure Drop antenna PP 1 16 barg 14 5 232 psig subject to process connection used and flange tempera
57. brook com 69 SERVICE DR6300 7 4 2 Replacement of the display cover Figure 7 1 Removal of the device display cover 70 www drexelbrook com DR6300 LM 3 14 123 Issue 2 DR6300 SERVICE Equipment needed not supplied e TORX T8 wrench e 3mm Allen wrench for steps 2 and 4 WARNING N Disconnect the power supply 73 How to remove the display D Remove the 2 small screws on the hinge ofthe blue sun cover with a TORX T8 wrench Remove the sun cover Loosen the screw on the display screen cover Open the display 9 Disconnect the ribbon cable from the back end electronics block 9 Keepthe ribbon cable connected to the display screen cover Remove the 2 screws that keep the display attached to the housing Keep the remaining assembly and put it into storage Make sure that the top of the housing has a protective cover B Send the display to an authorized agent for maintenance 73 How to attach the display Attach the display Attach the 2 housing screws Connect the ribbon cable to the back end electronics block gt Make sure the connector is correctly turned Do not use force to connect the ribbon cable Close the display Tighten the screw on the display Attach the sun cover Attach the 2 small screws that keep the sun cover attached to the housing DR6300 LM 3 14 123 Issue 2 www drexelbrook com 71 SERVICE DR6300 7 4 3 Replacement of the complete electronic module
58. dard for sending information between the system and the field device This standard agrees with IEC 62453 Field devices are easily integrated Installation is supported by a user friendly Wizard Install these software programs and equipment e Microsoft NET Framework version 1 1 or later e PACTware HART converter USB RS232 The Device Type Manager for the device The software and installation instructions are given on the DVD ROM supplied with the device You can also download the latest version of PACTware and the DTM from our internet site Refer also to the PACTware consortium site at http www pactware com DR6300 LM 3 14 123 Issue 2 www drexelbrook com 35 El START UP DS Bile Edit View Project Device Extras Window Help OS 20 Bio 2Rws X TAGNO01234567890 Online parameterization Device Options Help 3 La XXXXXXXXXK Device Configuration Summary TAGNOO01234567890 TAGNOO0123456 Ver 01 00 01 69 Level 39 800 m Current Output Setting ADDUCI Output Measurand 4mA ar 1 Level 0 000 Status Ok Warning a Online Data from device Y DTMMenu Quick Setup Test x vanced cap Installation Setup Summary oee No Paramet Value 1 Installation Type Metal Tank 2 Tank Height 40 000 m Amelia nine Tesna ne lt lt Figure 5 2 Screen from the PACTware user interface D DTM menu Basic measurement information
59. device will communicate in multidrop mode if you change the HART address of output 1 DR6300 LM 3 14 123 Issue 2 www drexelbrook com 55 B OPERATION 73 How to change from point to point to multidrop mode Enter supervisor mode Go to Advanced Setup Output 1 HART HART Address e Enter a value between 1 and 15 and push to confirm see the caution below e Push the Escape buttons a until you get the save cancel screen Select save e Push e gt Output 1 switches to multidrop mode The current output is set to 4 mA This value does not change in multidrop mode CAUTION Make sure that the address for this device is different from others in the multidrop network 73 How to change from multidrop to point to point mode Enter supervisor mode Go to Advanced Setup Output 1 HART HART Address e Enter the value 0 and then push to confirm e Push the Escape buttons a until you get the save cancel screen Select save e Push e gt Output 1 switches to point to point mode The current output changes to a range of 4 20 mA or 3 8 20 5 mA this range is specified in Advanced Setup gt Output 1 HART gt Output Range 6 4 3 Linearisation You can use the Linearisation Table menu item C 1 22 to make sure that readings are consistently accurate 5 Go to Supervisor gt Advanced Setup gt Installation Setup gt Linearisation Table e Type in t
60. e value Go to Supervisor Advanced setup Installation Blocking Distance gt Usethe display screen or HART communication PACTware Minimum blocking distance antenna length antenna extension length x number of extensions 0 3 m 12 3 7 4 How to turn or remove the signal converter INFORMATION d The converter turns 360 The converter can be removed from the process connection assembly under process conditions Figure 3 14 How to turn or remove the signal converter D Tool 5 mm Allen wrench not supplied Cover for the wave guide hole on top of the process connection assembly not supplied CAUTION f you remove the converter put a cover on the wave guide hole on top of the process connection assembly When the converter is attached to the process connection assembly tighten the lock screw 26 www drexelbrook com DR6300 LM 3 14 123 Issue 2 INSTALLATION 3 7 5 How to attach the weather protection to the device Equipment needed Device e Weather protection option e 10mm wrench not supplied The overall dimensions of the weather protection are on page 88 Figure 3 15 Installation of the weather protection Loosen the bracket nuts on the weather protection Remove the bracket Lower the weather protection onto the device Turn the weather protection so that the keyhole points forward Attach the bracket Lift the weather protection to the
61. efault No C 3 4 Output Range Sets the effective range of output 1 min max 3 8 20 5 mA 4 20 mA either with or without over run NAMUR 4 20 mA C35 Error Handling This sets the behaviour of current 3 6 mA 22 mA Hold 22 mA output 1 if an error occurs Hold means that the output current stays at the value where the error occurred Hold is not available if 3 8 20 5 mA NAMUR is the output range Error Handling The time after which the current output min max 0 900 sec 10 sec Delay changes to an error value It shows seconds that there is a measurement error C 3 6 HART Address Any HART address greater than 0 will min max 0 15 0 activate HART multidrop mode The current output stays constant at 4 mA C 4 Output 2 Passive C 4 1 Output Select an output function to scale the Level Distance Volume Level Function current values This is not displayed in Mass Ullage Volume Ullage the operator mode Mass Reflection C 4 2 4 mA Setting Give a measurement value to 4 mA min max 0 m 0 ft C 4 3 20 mA Setting Give a measurement value to 20 mA min max Depends onthe output function C 4 4 Output Range Sets the effective range of output 2 min max 3 8 20 5 mA 4 20 mA either with or without over run NAMUR 4 20 mA C 4 5 Error Handling This sets the behaviour of current 3 6 mA 22 mA Hold 22 mA output 2 if an error occurs Hold means that the output current stays at the value where the error occurred
62. er VIATOR RS232 HART 1 XF634000000000000C Converter USB HART D 1 XF634000000000000D n a 2 PP slanted flange accessory for DN80 PN40 flange 1 F3190190000 DN100 PN16 flange 1 F3190190100 DN100 PN40 flange 1 F3190190200 DN150 PN16 flange 1 F3190190300 DN150 PN40 flange 1 F3190190400 2 150LBS flange 1 F3190220000 2 300LBS flange 1 F3190220100 3 150LBS flange 1 F3190220200 3 300LBS flange 1 F3190220300 4 150LBS flange 1 F3190220400 4 300LBS flange 1 F3190220500 6 150LBS flange 1 F3190220600 6 300LBS flange 1 F3190220700 8 150LBS flange 1 F3190220800 40A 10K flange 1 F3190230000 50A 10K flange 1 F3190230100 80A 10K flange 1 F3190230200 100A 10K flange 1 F3190230300 D This accessory is for HART or PACTware communication DR6300 LM 3 14 123 Issue 2 www drexelbrook com 111 WI APPENDIX 10 4 Glossary D Dead zone Non measurement zone below the process connection Dielectric constant An electrical property of the product to be measured used in Radar measurement Also known as er DK and relative permittivity Defines the strength of the wave reflected back to the device s signal converter Direct Plus Direct Plus mode is an alternative measurement mode If it is possible there will be an interference signal in the measurement zone that is larger than the level signal select Direct Plus mode If you select Direct Plus mode the device locks on the level signal and monitors changes in level
63. ersion and configuration e Rd Read only 9 9 1 Overview AMS menu tree positions in menu tree Configure Setup Installation Parameters 1 Installation Parameters 2 Output Selection Primary Output Setting Secondary Output Setting Service HART Device Device Diagnostics Overview Critical Informational Process Variables Calibration Management Methods Access Right Diagnostics and Test Calibrate Tables Reset 9 9 2 AMS menu tree details for settings Configure Setup Installation Parameters 1 Tank Type Application Type Tank Height Measuring Range Pt Stillwell Height OP Stillwell Diameter Pt Blocking Distance Antenna Extension Distance Piece Tank Bottom Offset Measuring Mode Product Er Tracing Velocity Multiple Reflections Empty Spectrum Time Constant Reference Offset Overfill Detection Installation Parameters 2 Length Unit Volume Unit Mass Unit Table Length Unit Conversion Unit Pt Custom Length Unit Custom Length R Custom Conv Unit Product Density OP Output2 Status OP Conversion Flag Pt 102 www drexelbrook com DR6300 LM 3 14 123 Issue 2 DESCRIPTION OF HART INTERFACE EJ Output Selection Output Functions Primary Function Secondary Function Tertiary Function Fourth Function Output 1 Output Range Error Handling Error Handling Delay
64. ese instructions contain Important information for the handling of the device LEGAL NOTICE This note contains information on statutory directives and standards HANDLING This symbol designates all instructions for actions to be carried out by the operator in the specified sequence gt RESULT This symbol refers to all important consequences of the previous actions veo gt gt b gt ee Ppe 1 6 Safety instructions for the operator WARNING N n general devices from the manufacturer may only be installed commissioned operated and maintained by properly trained and authorized personnel This document is provided to help you establish operating conditions which will permit safe and efficient use of this device DR6300 LM 3 14 123 Issue 2 www drexelbrook com 11 DEVICE DESCRIPTION 2 1 Scope of delivery INFORMATION EH Do a check of the packing list to make sure that you have all the elements given in the order Scope of delivery horn antenna Figure 2 1 Scope of delivery horn antenna D Signal converter and antenna in compact version Antenna extensions option Quick Start CD ROM including Handbook Quick Start Technical Datasheet and related software Scope of delivery Drop antenna N QZ Figure 2 2 Scope of delivery Drop antenna D Signal converter and antenna in comp
65. evice description 12 2 1 Scope of dellVBEyu serere ee teret rete e deas vce dide e ends Espu e aede rur A P 12 2 2 Device description sssssssssssssssseseeeeeenene eene nennen nemen enn nn nnn rrn ne enne ner nnns 13 23 NIsuabL Checks meu MINUM EUM IE MI NE 14 24 E Twriricccm 15 2 4 1 Non Ex nameplate sieisen eienen inei netee aea aaaea aeae Ee Ea r aa Ra EE 15 3 Installation 16 3 1 General notes on installatiONierisioriienne i inepta i aein iah rN 16 3 2 SOA GC ea e a a E E E nu n utei SE 16 S TESHSDOFL S e a NM LUE IE LN E 17 3 4 Pre installation requirements ssssssssssssesseeeeeeeee eene nnne 17 3 5 How to prepare the silo before you install the device ssssssssseee 18 3 5 1 Pressure and temperature raNgeS i secina edidi ieena eene ennt nennen nnns 18 3 5 2 Recommended mounting POSition ccccccceecececceeeececeeeeeeeceeaeeeseeeaeeeseesaeeeseeeeeeeeseeeeeeats 19 3 6 Installation recommendations for solids sssssssssssssssssseneeee 20 3 7 How to install the device on the silo ssssssssssssseeeemmeeeneee eene 21 3 7 1 How to install a device with a flange connection ssssssssssseeeeeeen 21 3 7 2 How to install a device with a threaded connection 23 3 7 3 How to attach antenna extensions e ecrire ndo aetas e e edet pepe epa ie E Eaei 24 3 7 4 How to turn or remove the signal converter sssssssssssssseeeee eene eene 26 3
66. evice uses the unitname Free Unit in menu item C 5 1 9 C 1 20 Product A value greater than 0 that is used with 0 20000 kg m3 0 Density a volume conversion table to start the mass calculation This menu item is not available if you have selected a mass unit C 1 21 Volume Mass The device uses this table to display Number of entries min max No table Table Table volume and mass readings Give the 0 50 units are number of entries on the table Push Selected in Type in the level and menu items corresponding volume mass values C 1 19 1 and 1 19 2 C 1 22 Linearisation The device uses this table to increase Number of entries min max 0 Table on site accuracy Give the number of 0 50 entries plotted Fill the silo Make a reference measurement and type in the correct value next to the device reading For more data refer to Linearisation on page 56 C 3 Output 1 HART C 3 1 Output Select an output function to scale the Level Distance Volume Level Function current values This is not displayed in Mass Ullage Volume Ullage the operator mode Mass Reflection C332 4 mA Setting Give a measurement value to 4 mA min max D 0m 0 ft C 3 3 20 mA Setting Give a measurement value to 20 mA min max Depends on the output function 52 www drexelbrook com DR6300 LM 3 14 123 Issue 2 Ds OPERATION amp Menu Function Function description Selection list D
67. ext we advise you to contact your local office for assistance The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document This document is provided to help you establish operating conditions which will permit safe and efficient use of this device Special considerations and precautions are also described in the document which appear in the form of underneath icons www drexelbrook com DR6300 LM 3 14 123 Issue 2 DR6300 SAFETY INSTRUCTIONS El 1 5 5 Warnings and symbols used Safety warnings are indicated by the following symbols DANGER This warning refers to the immediate danger when working with electricity DANGER This warning refers to the immediate danger of burns caused by heat or hot surfaces DANGER This warning refers to the immediate danger when using this device in a hazardous atmosphere DANGER These warnings must be observed without fail Even partial disregard of this warning can lead to serious health problems and even death There is also the risk of seriously damaging the device or parts of the operator s plant WARNING Disregarding this safety warning even if only in part poses the risk of serious health problems There is also the risk of damaging the device or parts of the operator s plant CAUTION Disregarding these instructions can result in damage to the device or to parts of the operator s plant INFORMATION Th
68. for Free Air Application only is the maximum distance that a device must measure 3 Application Type The conditions in which the Medium slope Flat surface Medium device is used If the surface of Steep slope slope the product is flat select Flat surface If there is a slightly uneven surface select Medium slope If the surface has a steep slope select Steep slope 4 Blocking Distance Azone given by the user where min max it is not possible to measure antenna extension C 1 6 We recommend a blockin 50 mm 2 tank height distance at least 300 mmy 12 C 1 2 D below the antenna 5 Settings summary 6 Current changes Save Cancel must be saved or cancelled before proceeding A 1 3 Empty Spectrum Fixed and moving objects in the tank cause interference signals Put them through this filter to correctly measure the silo contents 1 Do you have a If the silo is full it is not Yes No Yes completely filled possible to complete this tank procedure The silo must be partially filled or empty 2 Are all moving We recommend that you switch Yes No Yes parts in the tank on moving equipment to filter e g agitators in all interference signals motion 3 Is your tank If the silo is partially filled the Partially Filled Empty Partially partially filled or device must include the silo Filled empty contents when it filters the signal DR6300 LM 3 14 123 Issue 2 www dre
69. gnal or 3 8 20 5 mA acc to NAMUR NE 43 Resolution 3 pA Temperature drift Typically 25 ppm K Error signal High 22 mA Low 3 6 mA acc to NAMUR NE 43 Approvals and certification CE This device fulfils the statutory requirements of the EC directives The manufacturer certifies successful testing of the product by applying the CE mark Explosion protection IECEx KEM 10 0081 X ATEX I 1 G 1 2 G 2 G Ex ia IIC T6 T3 A Il 1 D 1 2 D 2 D Ex iaD 20 or Ex iaD 20 21 or Ex iaD 21 IP6X T70 C T95 C I 1 2 G 2 G Ex dlia IIC T6 T3 I 1 2 D 2 D Ex tD iaD A21 20 or Ex tD iaD A21 IP6X T70 C T95 C IECEx Ga Ex ia IIC T6 T3 Ex iaD 20 IP6X T70 C T95 C Ga Gb Ex dlia IIC T6 T3 Ex tD iaD A21 20 IP6X T70 C T95 C FM Dual Seal approved NEC 500 XP IS CL I Div 1 Gr ABCD T6 T1 DIP CL II II Div 1 Gr EFG T6 T1 IS CL I Il HI Div 1 Gr ABCDEFG T6 T1 NI CL 1 Div 2 Gr ABCD T6 T1 NEC 505 CL 1 Zone 0 AEx dlia IIC T6 T1 CL 1 Zone 0 AEx ia IIC T6 T1 CL I Zone 2 AEx nAlia IIC T6 T1 Hazardous Classified Locations indoor outdoor Type 4X and 6P IP66 Dual Seal DR6300 LM 3 14 123 Issue 2 www drexelbrook com 83 EI TECHNICAL DATA CSA Dual Seal approved CEC Section 18 Zone ratings CL I Zone 1 Ex d IIC Antenna Zone
70. he flange and the antenna Each part is 105 mm 4 1 long min max 0 5000 00 mm 0 196 85 0mm 0 Distance Piece Optional distance piece between the converter and the process connection min max 0 5000 00 mm 0 196 85 0mm 0 Overfill Detection If this function is switched on the device will monitor the level even if it is in the blocking distance The displayed output stays fixed at the blocking distance but an error message will warn the user that the silo is overfilling Yes No No Blocking Distance The distance from the flange to the top limit of the measuring range a zone given by the user where it is not possible to measure We recommend a blocking distance at least 300 mm 12 below the antenna If the distance is less than the blocking distance the device continues to display the blocking distance min max antenna extension C 1 6 50 mm 2 tank height C 1 2 0 5 m 1 6 ft C 1 10 Reference Offset Offset relating to a reference location distance This value is positive when the reference location is above the device flange face and negative if below For more data refer to Distance measurement on page 56 min max tank height tank height 50m 164 05 ft Om Oft C 1 11 Tank Bottom Offset Offset relating to a reference location Level The device reference point for this parameter is the bottom of the silo
71. he number of reference points up to 50 points Push 9 This shows the linearisation table with default values Push 5 to type in new data The device reading is given on the second line Device distance Fill the silo to any given Level Make an appropriate reference measurement Type this data on the line Real distance Repeat these steps until all the cells in the linearisation table are completed Push Push gt and 4 Esc at the same time to exit to the save settings window Select Save and push gt Thedevice will go back to operator mode 6 4 4 Distance measurement The device displays distance measurements when an output is set to distance Menu items related to distance measurement are e Output Function C 3 1 or C 4 1 e Tank Height C 1 2 56 www drexelbrook com DR6300 LM 3 14 123 Issue 2 DICEN OPERATION H Blocking Distance C 1 9 Use the flange facing as the reference point for the 4 and 20 mA current output settings The 4 and 20 mA current output settings are the minimum and maximum points of the measurement scale You can change the reference point from which distance is measured Use this menu item e Reference Offset C 1 10 2 3 7 INFORMATION f you move the reference point above the flange add this value when you give a distance for the 4 and 20 mA current output settings If you move the reference point below the flange subtract this value when you give a distance fo
72. horn antennas under process conditions A If it is possible that there will be build up a purging option is available for horn antennas WARNING Purge the antenna with a dry gas that is applicable to the process CAUTION Purge the antenna at intervals to make sure that the inner surface of the antenna stays clean and the device measures accurately For more data refer to the table that follows How to use the purge Process conditions How to use the purge There is a risk of build up inthe Continuous use Use low pressure low flow dry gas to remove dust antenna from the antenna There is a build up or risk of Purge at intervals Use compressed air nitrogen or another dry gas build up in the antenna that is applicable to the process up to 6 bar 87 psi 7 4 How to replace device components 7 4 1 Service warranty Maintenance is not necessary for most applications Servicing by the customer is limited by warranty to e The removal and installation of the signal converter housing For more data refer to How to turn or remove the signal converter on page 26 e The removal and installation of the complete electronic module e The removal and installation of the terminal module e The removal and installation of the HMI cover This housing can be detached from the flange system under process conditions Use only authorized service staff to repair the device DR6300 LM 3 14 123 Issue 2 www drexel
73. ibed in the Test menu For more data refer to Function description on page 45 Table B Test 6 3 2 How to get access to the supervisor mode c Do the steps that follow Push the button for one second 9 This displays the login screen e Push the a or v buttons to select Supervisor from the list e Push the button gt The screen displays where to type in the password e Type in the password The factory set password is gt v a gt gt The device displays the message Login successful and then the main menu for supervisor mode You can change the password for the supervisor mode menu item C 5 2 2 For more data refer to Function description on page 45 Table C Advanced setup The main menu shows e Quick Setup menu Test menu e Advanced Setup menu You cannot select Service menu in supervisor mode Menus that can be selected are in black text Menus that cannot be selected are in gray text If you go back to operator mode you will have access to the supervisor mode without password security for 30 minutes DR6300 LM 3 14 123 Issue 2 www drexelbrook com 39 B OPERATION 6 3 3 Menu overview A Quick Setup A 1 Setup Mode A 2 Quick Link 1 default Error Records A 3 Quick Link 2 default Measurement Quality AA Quick Link 3 default Language A 5 Quick Link 4 default Length Unit A
74. ice Restart 104 www drexelbrook com DR6300 LM 3 14 123 Issue 2 APPENDIX EJ 10 1 Order code Make a selection from each column to get the full order code The characters of the order code highlighted in light grey describe the standard DR63 4 DR6300 24 GHz Non contact Radar FMCW level meter for 2 wire control systems liquids Approval Without ATEX Ex ia IIC T3 T6 DIP D ATEX Ex dlia IIC T3 T6 DIP D FM IS CL I II Ill DIV 1 GPS A G CL I Zone 0 AEx ia IIC T3 T6 FM XP IS DIP CL I II III DIV 1 GPS A G CL I Zone 0 AEx d ia IIC T3 T6 CSA IS CL I II II DIV 1 GPS A G CL I Zone 0 Ex ia IIC T3 T6 CSA XP IS DIP CL I II IIl DIV 2 GPS A D F G CL I Zone 0 Ex d IIC T3 T6 IECEx Ex ia lIC T2 T6 DIP D IECEx Ex d ia IIC T2 T6 DIP D Material of Process Connection Antenna type and material pressure 0 316L e Horn 316L 40 barg 580 psig Drop PTFE 40 barg 580 psig Drop PP 16 barg 232 psig Antenna type Horn DN80 075 mm 2 95 long with purging system max 200 C 392 F Horn DN100 095 mm 3 74 long with purging system max 200 C 392 F Drop PTFE DN80 075 mm 2 95 long max 150 C 302 F Drop PP DN80 075 mm 2 95 long max 100 C 212 F Drop PP DN150 0144 mm 5 67 long max 100 C 212 F Sheet metal horn DN80 075 mm 2 95 long purging system max 200 C 392 F Sheet metal horn DN100 095 mm
75. in the volume table Ullage Mass gt 4 mA Setting for Ullage Mass Max value in the mass table Max value in the mass table D RO Reference Offset C1 10 TBO Tank Bottom Offset C 1 11 BD Blocking Distance C 1 9 TBO Tank Bottom Offset C 1 11 RO Reference Offset C1 10 6 4 Further information on device configuration 6 4 1 Protection of the device settings A i The Passwords menu lets you change the supervisor password How to change the supervisor password Go to Supervisor gt Advanced setup gt Device setup gt Passwords gt Supervisor e Type in the new 6 character password push the 4 buttons in any sequence Type in the new 6 character password again If the second entry is not the same as the first the device will display the error message Password mismatch Push gt and a at the same time and type in the new 6 character password again e Push gt and 4 Esc at the same time to go back to the save settings window e Select Save and push 9 The device will go back to operator mode INFORMATION Make a note of the password and keep it in a safe place Ifyou lose the password please contact your supplier 6 4 2 Network configuration i INFORMATION For more data refer to Networks on page 3f The device uses HART communication to send information to HART compatible equipment It can operate in either point to point or multidrop mode The
76. inless steel 1 4301 304 Process connections Thread G 1 ISO 228 1 NPT ASME B1 20 1 Flange version EN 1092 1 DN80 in PN4O Form B1 DN100 200 in PN16 or PN4O Form B1 others on request ASME B16 5 37 8 in 150 lb RF 3 4 in 300 lb RF others on request JIS B2220 80 100A in 10K others on request Other Others on request 82 www drexelbrook com DR6300 LM 3 14 123 Issue 2 TECHNICAL DATA A Electrical connections Power supply Terminals output 1 Non Ex Ex i 14 30 VDC min max value for an output of 22 mA at the terminal Terminals output 1 Ex d 20 36 VDC min max value for an output of 22 mA at the terminal Terminals output 2 Non Ex Ex i Ex d 10 30 VDC min max value for an output of 22 mA at the terminal additional power supply needed output only Cable entry M20x1 5 NPT G not for FM approved devices Not for stainless steel housings M25x1 5 for stainless steel housings only Cable gland Standard none Options M20x1 5 for non Ex and Ex approved devices with M20x1 5 and M25x1 5 cable entries others are available on request Cable entry capacity terminal 0 5 1 5 mm Input and output Current output Output signal Output iy 4 20 mA HART or 3 8 20 5 mA acc to NAMUR NE 43 Output signal Output 2 optional 4 20 mA no HART si
77. ion on the housing to attach the device to the plate Tighten the connection 3 7 3 How to attach antenna extensions Horn antenna antenna extensions Figure 3 12 Horn antenna how to attach antenna extensions Equipment needed e 3 mm Allen wrench not supplied 24 www drexelbrook com DR6300 LM 3 14 123 Issue 2 INSTALLATION Attach the antenna extensions D below the flange Attach the antenna Make sure the antenna extensions are fully engaged Use a 3 mm Allen wrench to tighten the locking screws 3 If you attach more or less extensions than were initially ordered change the antenna extension value in Supervisor mode Go to Supervisor Advanced setup Installation Antenna Extension c 9 Usethe display screen or HART communication PACTware Antenna extension antenna extension Length x number of extensions f you changed the antenna extension value in Supervisor mode also change the blocking distance value Go to Supervisor Advanced setup Installation Blocking Distance gt Usethe display screen or HART communication PACTware Minimum blocking distance antenna length antenna extension length x number of extensions 0 3 m 12 Drop antenna antenna extensions Figure 3 13 Drop antenna how to attach antenna extensions
78. is way A 6 Quick Link 5 A 6 Quick Link 5 Direct link to an item in the Go to a function in the Display Advanced Setup menu Advanced Setup menu and Mode push gt for 1 second You can store up to 5 functions in this way D This range depends on other user functions This value depends on other user functions 8 This step is ignored if you use the Complete setup mode amp Optional B Test Menu Function Function description Selection list Default No B 1 Test B 1 1 Show Output 1 uar re analogue output 1 value Read only mA B 1 2 Set Output 1 This sets analogue output 1 to a test 3 6 4 6 8 10 12 14 16 18 200r 4 mA value mA selected from a list Output 22mA will change to the selected value independent of the measured value B 1 3 Show Output 2 aoe analogue output 2 value Read only mA B 1 4 Set Output 2 This sets analogue output 2 to a test 3 6 4 6 8 10 12 14 16 18 200r 4 mA value mA selected from a list Output 22mA will change to the selected value independent of the measured value B5 Internal Test This initiates the hardware test The Read only device displays the results B 2 Information B 2 1 Outputs Analogue output settings This includes Read only assigned functions 4 20 mA scale settings error handling and HART parameters B 2 2 15 Min Log A log of output values for the last 15 Read only minutes A log is taken every 10 seconds and displayed on a graph DR63
79. itations on implied warranties or the exclusion of limitation of certain damages you may if such law applies to you not be subject to some or all of the above disclaimer exclusions or limitations Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale The manufacturer reserves the right to alter the content of its documents including this disclaimer in any way at any time for any reason without prior notification and will not be liable in any way for possible consequences of such changes DR6300 LM 3 14 123 Issue 2 www drexelbrook com 9 Ei SAFETY INSTRUCTIONS 1 5 3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose The manufacturer accepts no liability for the consequences of misuse by the operator Improper installation and operation of the devices systems will cause the warranty to be void The respective Standard Terms and Conditions which form the basis for the sales contract shall also apply 1 5 4 Information concerning the documentation To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards safety requirements and accident prevention regulations If this document is not in your native language and if you have any problems understanding the t
80. lbrook com 113 ER APPENDIX DR6300 Figure 10 3 Measurement definitions distance D Distance Dead zone Flange facing Gas Air Tank height Ullage volume or mass Figure 10 4 Measurement definitions level D Level Volume or mass 114 www drexelbrook com DR6300 LM 3 14 123 Issue 2 NOTES EI DR6300 LM 3 14 123 Issue 2 www drexelbrook com 115 AMETEK Drexelbrook DR6300 LM 3 14 123 Issue 2 Subject to change without notice AMETEK Drexelbrook makes no warranty of any kind with regard to the material contained in this manual including but not limited to implied warranties or fitness for a particular purpose Drexelbrook shall not be liable for errors contained herein or for incidental or consequential damages in connection with the performance or use of material Copyright AMETEK Drexelbrook AMETEK DREXELBROOK U S and Canada 1 800 553 9092 24 Hour Service 1 800 527 6297 International 1 215 674 1234 Fax 1 215 674 2731 E mail drexelbrook service dametek com Website www drexelbrook com
81. nce Info 9 8 2 Basic DD menu tree details for settings 1 Process Variables 1 Measurements 1 Distance Pd 2 Level Pd 2 Input Outputs 1 Output1 1 PV is P 2 Distance I1 Fd 3 Distance R9 2 Output2 Pt 1 SV is 84 2 Level 12 Pd Opt 3 Level Rd Opt 2 HART variables Rd 1 Manufacturer 2 Model Pd 3 Field Software Version 1 Main CPU Version Pd 2 Comp CPU Version 84 3 DSP Version Pd 4 Dev id F 5 Polling Address 100 www drexelbrook com DR6300 LM 3 14 123 Issue 2 DESCRIPTION OF HART INTERFACE 3 Access Rights 1 Supervisor Password D 2 Service Password 4 Test 1 Test 1 Distance I1 2 Set Ouput1 3 Level I2 Pt 4 Set Output2 P 5 Internal Test 2 Information 1 Output 1 1 PV is F3 2 Distance 4 mA Pd 3 Distance 20 mA 8 4 Output Range Rd 5 Error Handling Rd 6 Polling Address P 2 Ouput 2 Pt 1 SV is 4 2 Distance 4 mA R OPt 3 Distance 20 mA F OP 4 Output Range 4 OPt 5 Error Handling R Ort 3 Device ID 1 Order Number P8 2 Version Number Pd 3 Service Number 4 Ex Approval Rd 5 Main CPU Version Rd 6 Comp CPU Version 84 7 DSP Version Pd Rd 4 Quick Setup Summary 1 Tank Type Rd 9 Application Type Rd 3 Tank Height P 4 Blocking Distance R4 5 TAG Number 6 Custom Length Unit md 7 Custom Length Ratio Re 8 Custom Conv Unit Fd 5 Save Device Pa
82. nction Function description Selection list Default No C 1 14 Product Er Not available For liquid applications n a n a only 61 15 Tracing This function sets the maximum rate of min max 0 5 m min Velocity change of level The measured value 0 001 10 000 m min 1 64 ft min cannot change faster than the tracing 0 003 32 8 ft min velocity C 1 16 Multiple Multiple reflections will cause the Yes No No Reflections device to display smaller readings Objects in the silo sharp corners installation of the device on a large nozzle or at the centre of a dome roof can cause multiple reflections A very calm surface or a silo with a small convex or flat roof can also cause multiple reflections C 1 17 Empty Spect This function starts and stops On Off Off OnOff interference signal filter Interference signals are the result of fixed and moving obstacles inside the silo If you must do a spectrum analysis record an empty spectrum first Go to the Empty Spectrum menu A 1 3 0 in the Quick Setup list C 1 19 Units For Sub menu for volume and mass Tables conversion operations C 1 19 1 Table Length The length unit used in the conversion m cm mm inch ft Free Unit m Unit table If Free Unit is selected the device uses the unit name in menu item C 5 1 7 C 1 19 2 Conversion The volume or mass unit used in the m3 L US gal GB gal ft3 bbl m3 Unit conversion table If Free Unit is Tons Kg US Tons GB Tons selected the d
83. ng FSK standard to put a digital signal on top of the 4 20 mA signal The connected device sends and receives digital signals that agree with the HART Protocol and sends analog signals at the same time Only 1 device can be connected to the signal cable If the device is used in multi drop mode the network only uses a digital signal that agrees with the HART Protocol The loop current is set to 4 mA You can connect a maximum of 15 devices to the signal cable An FSK or HART modem is included in field devices and manual control units It is necessary to have an external modem for PC supported workstations The external modem is connected to the serial interface 9 2 Software history INFORMATION i n the table below x is a placeholder for possible multi digit alphanumeric combinations depending on the available version Release date Devices HART DEOR UBER 2008 03 All revisions 1 2 96 www drexelbrook com DR6300 LM 3 14 123 Issue 2 DESCRIPTION OF HART INTERFACE HART identification codes and revision numbers Manufacturer ID 0x45 Device OxE5 Device Revision 1 DD Revision 2 HART Universal Revision 5 FC 375 475 system SW Rev 218 AMS version 27 0 PDM version FDT version 212 9 3 Connection variants The signal converter is a 2 wire device with 4 20 mA current output and HART interface Multi Drop Mode is supported In a Multi Dro
84. o No free unit 2 Custom Length A non standard length unit for LEN Unit the conversion table This is FREE defined by the supervisor 3 Custom Length The conversion factor between min max 1 99999 1 Ratio the length unit selected in C 5 1 4 length unit and C 5 1 7 customer length unit This ratio is a multiple of 1 mm 4 Custom Conv Unit Anon standard conversion unit CO FR UN for the conversion table This is defined by the supervisor 5 No of Entries The number of lines in the min max 0 50 2 conversion table 6 Volume Mass A table that converts product Table level to another physical parameter Push 4 or to select a line and push gt to change values automatically supplied by the device Current changes Save Cancel Save must be saved or cancelled before proceeding A 1 5 Outputs Follow this procedure to describe the output characteristics 1 Output 1 Output Select an output function to Level Distance Volume Level Function Scale the current values Mass Ullage Volume output 1 This is not displayed Ullage Mass Reflection in the operator mode 2 Output 1 HART This assigns a measurement min max 0m 0 ft Function 4 mA value to 4 mA output 1 0 20 m 0 65 62 ft 3 Output 1 HART This assigns a measurement min max Depends on Function 20 mA value to 20 mA output 1 0 90 m 0 295 29 ft the output function DR6300 LM 3 14 123 Issue 2 www drexelbrook com 47 B O
85. oes the empty spectrum scan Reflected signal if the device uses the data from the empty spectrum scan The device only uses the reflection on the surface of the solid to measure distance e3e6060 909 5 Get access to the Main Menu of the supervisor mode gt For more data refer to How to get access to the supervisor mode on page 39 Goto Main Menu Quick Setup Setup Mode Empty Spectrum e Is the tank completely full Select Yes or No and then push gt Ifyou select Yes the device will not do the empty spectrum scan Empty the tank and repeat the procedure e Are all the moving parts switched on Select Yes or No and then push s your tank partially filled or completely empty Select Partially filled or Empty and then push e Do you want to use the average value or the maximum value Select Average or Maximum and then push Use the maximum for tanks that have moving parts Use the average value for tanks that do not have moving parts The device will do an empty spectrum scan and then display the results on the signal screen 60 www drexelbrook com DR6300 LM 3 14 123 Issue 2 DR6300 i OPERATION H e Push Do you want to save the spectrum Select Yes or No and then push gt Ifyou select Yes the device will use the empty spectrum scan results to make a filter to remove radar signal interference INFORMATION For more data on empty spectrum scans refer to Function desc
86. ommunicator 375 475 FC 375 475 The Field Communicator is a hand terminal from Emerson Process Management that is designed to configure HART and Foundation Fieldbus devices Device Descriptions DDs are used to integrate different devices into the Field Communicator 9 5 1 Installation CAUTION The Field Communicator cannot be used to correctly configure operate or read data from the device unless the Device Description DD file is installed System and software requirements for the Field Communicator e System card that includes the Easy Upgrade Option e Field Communicator Easy Upgrade Programming Utility e HART Device Description file For more data refer to the Field Communicator User s Manual 9 5 2 Operation INFORMATION The Field Communicator will not give you access to the service menu A simulation is only possible for current outputs The Field Communicator and the device s local display use almost the same procedures to operate the signal converter The online help for each menu item refers to the function number given to each menu item on the local device display Protection of settings is the same as on the device s local display The Field Communicator always saves a complete configuration for communication with AMS 98 www drexelbrook com DR6300 LM 3 14 123 Issue 2 DESCRIPTION OF HART INTERFACE For more data refer to HAR7 menu tree for Basic DD on page 100 9 6 Asset Management Solutions A
87. on of keypad buttons in menu items that have a list of parameters Keypad button Description Function 1 Ey Right re EZ Enter Select the parameter and go back to the menu i Ed Down Move the menu selection bar down the list i E Up Move the menu selection bar up the list E3 E3 Esc Escape Go back to the menu D D This does not confirm that you selected a new parameter 42 www drexelbrook com DR6300 LM 3 14 123 Issue 2 D OPERATION H Values in menu items Output 1 HART Figure 6 3 Values in menu items Maximum value Minimum value Menu name 666099 Error message Cursor on the digit to be changed Illustration of menu item This is what you see when you choose a menu item that has a value The functions of the buttons are given in the table that follows Function of keypad buttons in menu items that have values iw EX Keypad button Description Function re gt Right Move the cursor to the next digit on the right re Ez Enter Select the parameter and go back to the menu IF Ed Down Decrease the digit value Up Increase the digit value EX ES x Esc Escape Go back to the menu D D This does not confirm that you selected a new parameter DR6300 LM 3 14 123 Issue 2 www drexelbrook com 43 B OPERATION If you push the buttons for 1 second you can use these hotkey functions Hotkey functions in supervisor mode
88. only handle test and repair returned devices that have been in contact with products without risk to personnel and environment e This means that the manufacturer can only service this device if it is accompanied by the following certificate see next section confirming that the device is safe to handle CAUTION f the device has been operated with toxic caustic flammable or water endangering products you are kinaly requested e to check and ensure if necessary by rinsing or neutralising that all cavities are free from such dangerous substances e to enclose a certificate with the device confirming that is safe to handle and stating the product used 76 www drexelbrook com DR6300 LM 3 14 123 Issue 2 En SERVICE 7 7 2 Form for copying to accompany a returned device Company Address Department Name Tel no Fax no Manufacturer s order no or serial no The device has been operated with the following medium This medium is water hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances We have flushed out and neutralized all cavities in the device contained in the device when it is returned We hereby confirm that there is no risk to persons or the environment through any residual media Date Signature Stamp DR6300 LM 3 14 123 Issue 2 www drexelbrook com y A SERV C
89. ori e e IIR Id ed reside utei ume uen sisi esr E ET 99 9 6 3 Parameter for the basic configuration sssssssssssssssseeeee ene nennen nnne 99 9 7 Field Device Tool Device Type Manager FDT DTM sssseeen 99 v SM StallStioRitc s tite IIEI IIIA MEIN MUI ME 99 9 7 2 OperatlOni eee etit er IARE HRS aE Eene Ee Dale eiai er Rec sis eee F redi ge teken eis 99 9 8 HART menu tree for Basic DD creto e ertet enean een erint 100 9 8 1 Overview Basic DD menu tree positions in menu tree 100 9 8 2 Basic DD menu tree details for settings 100 9 9 HART menu tree for AMS ict tci teens te tes ete doe ta Po SE tad 102 9 9 1 Overview AMS menu tree positions in menu tree 102 9 9 2 AMS menu tree details for settings eterne 102 10 Appendix 105 10 1 Order Code srei 105 dU AE erus 108 10 3 ISU OraCCESSOFIE i es 110 10A GLOSS o oce tette qttod ele en Mem e A TM PUE 112 11 Notes 119 DR6300 LM 3 14 123 Issue 2 www drexelbrook com 5 Ei SAFETY INSTRUCTIONS 1 1 Software history Data about software revisions is shown in the Supervisor menu Go to Test Information Device ID For more data refer to Function description on page 45 If it is not possible to refer to the device menu record the serial number of the device given on the device nameplate and speak to the supplier Release date Back end Front end DTM revision Hardware NE 53 le
90. orn antenna DN150 horn antenna DN200 horn antenna or DN80 Drop antenna increments of 70 mm m or 0 83 ft 4 Beam radius DN150 Drop antenna increments of 35 mm m or 0 42 ft 2 3 7 How to install the device on the silo 3 7 1 How to install a device with a flange connection Equipment needed Device Gasket not supplied Nuts and bolts not supplied e Wrench not supplied Requirements for flange connections Figure 3 8 Flange connection DR6300 LM 3 14 123 Issue 2 www drexelbrook com 21 INSTALLATION 73 If the antenna is smaller than the process connection Make sure the flange on the nozzle is level Make sure that you use the applicable gasket for the flange dimensions and the process Align the gasket correctly on the flange facing of the nozzle Lower the antenna carefully into the silo Tighten the flange bolts Refer to local rules and regulations for the correct torque to apply to the bolts Figure 3 9 How to attach the device if the antenna is larger than the process connection Equipment needed e 3mm Allen wrench not supplied WARNING N f you attach the antenna in a closed space make sure that there is a good airflow in the area Make sure that a person not in the silo can always hear you 73 If the antenna is larger than the process connection Make sure the flange on the nozzle is level Remove the antenna locking screw from the par
91. p communication system more than 1 device is connected to a common transmission cable Burst Mode is not supported There are two ways of using the HART communication as Point to Point connection and e as Multi Drop connection with 2 wire connection 9 3 1 Point to Point connection analogue digital mode Point to Point connection between the signal converter and the HART Master The current output of the device is passive Also refer to Po nt to point connection on page 31 9 3 2 Multi Drop connection 2 wire connection Up to 15 devices may be installed in parallel this signal converter and other HART devices For an illustration of multi drop networks refer to Multi drop networks on page 32 For data on communication in multi drop mode refer to Network configuration on page 55 DR6300 LM 3 14 123 Issue 2 www drexelbrook com 97 EJ DESCRIPTION OF HART INTERFACE 9 4 HART device variables HART device variable Code Type level 0 linear distance 1 linear level conversion 2 linear level mass 3 linear reflection 4 linear distance conversion 5 linear distance mass 6 linear The HART dynamic variables PV Primary Variable SV Secondary Variable TV Third Variable and 4V Fourth Variable can be assigned to any of the device variables The HART9 dynamic variable PV is always connected to the HART current output which is for example assigned to level measurement 9 5 Field C
92. r the 4 and 20 mA current output settings CAUTION If the distance for 4 mA Is set in the blocking distance the device will not be able to use the full current output range a n B amp Y O y Y Y Figure 6 4 Distance measurement D Tank Height C 1 2 Reference Offset C 1 10 Blocking Distance C 1 9 4 mA Setting C 3 2 or C 4 2 20 mA Setting C 3 3 or C 4 3 Maximum effective measuring range Non measurement zone For more data about the menu items refer to Function description on page 45 table C Advanced setup 6 4 5 Level measurement The device displays level measurements when an output is set to level DR6300 LM 3 14 123 Issue 2 www drexelbrook com 57 B OPERATION Menu items related to level measurement are Output Function C 3 1 or C 4 1 e Tank Height C 1 2 Blocking Distance C 1 9 Use the silo bottom as the reference point for the 4 and 20 mA current output settings The 4 and 20 mA current output settings are the minimum and maximum points of the measurement scale You can change the reference point from which level is measured Use this menu item e Tank Bottom Offset C 1 11 INFORMATION d f you move the tank bottom offset below the silo bottom add this value when you give a level for the 4 and 20 mA current output settings If you move the tank bottom offset above the silo bottom
93. rameters 6 Configuration Variables 1 Installation Parameters 1 Tank Type 2 Tank Height 3 Application Type 4 Antenna Extension 5 Distance Piece 6 Overfill Detection 7 Blocking Distance 8 Reference Offset 9 Tank Bottom Offset Time Constant Measuring Mode Product Er Tracing Velocity Multiple Reflections Empty Spectrum On Off Length Unit Custom Length Unit Custom Length Ratio Custom Conv Unit Volume Unit Mass Unit Product Density Volume Mass Table Linearisation Delete Tables Units for Tables 1 Table Length Unit 2 Conversion Unit 2 Empty Spectrum Recording 3 Output 1 Primary Function 2 Secondary Function 3 Tertiary Function 4 Fourth Function 5 Distance 4 mA 6 Distance 20 mA 7 Output Range 8 Error Handling 9 Polling Address 4 Output2 Pt 1 Distance 4 mA Pt 2 Distance 20 mA Pt 3 Output Range Pt 4 Error Handling OPt 5 Reset 1 Customer Reset 2 Device Restart DR6300 LM 3 14 123 Issue 2 www drexelbrook com 101 EJ DESCRIPTION OF HART INTERFACE 7 Service Variables 1 Service Parameters 2 Calibration Parameters 3 Maintenance Info 1 Service Number P 2 Service Date P 3 Operator Pd D If itis necessary to change the settings enter the password The default password is 123412 9 9 HART menu tree for AMS Abbreviations of the following tables e Pt Optional depending on device v
94. right Contributions from third parties are identified as such Reproduction processing dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and or the manufacturer The manufacturer tries always to observe the copyrights of others and to draw on works created in house or works in the public domain The collection of personal data such as names street addresses or e mail addresses in the manufacturer s documents is always on a voluntary basis whenever possible Whenever feasible it is always possible to make use of the offerings and services without providing any personal data We draw your attention to the fact that data transmission over the Internet e g when communicating by e mail may involve gaps in security It is not possible to protect such data completely against access by third parties We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested 1 5 2 Disclaimer The manufacturer will not be liable for any damage of any kind by using its product including but not Limited to direct indirect or incidental and consequential damages This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence In the event any applicable law does not allow such lim
95. ription on page 45 table A Quick Setup menu item A 1 3 6 4 8 How to measure correctly in silos with curved or conical bottoms A It is possible that the device cannot find the bottom of the silo if it is installed in a silo with a dish shaped or conical bottom The form of the silo bottom causes a delayed radar reflection and the device will display the error message Measurement is lost in the tank bottom You can offset the tank bottom reference point to find the delayed radar reflection Obey the instructions that follow Empty the silo Increase the tank height in menu C 1 2 Go to the signal screen in operator mode gt You will see a graph of reflections Push gt to move the cursor to the reflection with the largest amplitude given in dB Make a note of the distance of the reflection measured by the device The distance to the reflection will be the new silo height Subtract the distance to the reflection from the true silo height Goto Supervisor Advanced Setup Installation Setup Tank Bottom Offset Type in the difference you calculated as a negative value gt Anegative value will move the reference point above the silo bottom as given in menu item C 1 2 Tank height e Push e Push and 4 Esc at the same time to exit to the save settings window e Select Save and push gt The device will go back to operator mode DR6300 LM 3 14 123 Issue 2 www dre
96. rrent output 2 if an error 4 20 mA range only occurs Hold means that the output current stays at the value where the error occurred Hold is not available if 3 8 20 5 mA NAMUR is the output range 12 Settings summary Read only Current changes Save Cancel Save must be saved or cancelled before proceeding A 2 Quick Link 1 Quick Link 1 Direct link to an item in the Go to a function in the Error Advanced Setup menu Advanced Setup menu and Records push gt for 1 second You can store up to 5 functions in this way A 3 Quick Link 2 A 3 Quick Link 2 Direct link to an item in the Go to a function in the Measureme Advanced Setup menu Advanced Setup menu and nt Quality push for 1 second You can store up to 5 functions in this way 48 www drexelbrook com DR6300 LM 3 14 123 Issue 2 DINE OPERATION a Menu Step Function Function description Selection list Default No A 4 Quick Link 3 A 4 Quick Link 3 Direct link to an item in the Go to a function in the Language Advanced Setup menu Advanced Setup menu and push gt for 1 second You can store up to 5 functions in this way A 5 Quick Link 4 A 5 Quick Link 4 Direct link to an item in the Go to a function in the Length Unit Advanced Setup menu Advanced Setup menu and push gt for 1 second You can store up to 5 functions in th
97. rsions D DN80 3 Drop antenna with G 1 or 1 NPT thread connection DN80 3 Drop antenna with flange connection amp DN80 3 Drop antenna with slanted flange connection PP material option only DN80 3 Drop antenna with PP or PTFE flange plate protection option Dimensions and weights in mm and kg Dimensions mm Weights kg a b c d e f h i j k Thread connection 182 qw Ze se ga 105 74 1577 el D Q Flange connection 182 167 201 246 383 45 137 74 6 3 26 Q Flange connection with 182 167 201 246 383 Ay ey 74 10 ae 6 4 26 6 slanted flange option Q Flange connection with flange 182 167 201 246 383 45 137 74 39 6 6 26 8 plate protection option D If fitted with standard cable glands Additional antenna extensions of 039 x length 105 mm are available Do not attach more than 5 antenna extensions Dimensions and weights in inches and lb Dimensions inches Weights lb a b c d e f h i j k Thread connection 71 2 6 5 US 932 157 S 6 5 25 112245 1181 4 Q Flange connection 7 2 6 5 T9 9 7 15 1 1 8 5 4 2 9 13 9 57 3 Qo Flange connection with 1 2 6 5 DAD Wal 151 1 8 5 4 DIO 0 4 29 IS Sr slanted flange option Q Flange connection with flange ded 6 5 7 9 9 7 151 1 8 5 4 2 9 1 5 13 9 59 1 plate protection option D If fitted with
98. s factory set to communicate point to point To change the communication mode from point to point to multi drop refer to Network configuration on page 55 4 4 2 Point to point connection Figure 4 4 Point to point connection non Ex Address of the device 0 for point to point connection Q 4 20 mA HART Resistor for HART communication amp Power supply HART converter HART communication software DR6300 LM 3 14 123 Issue 2 www drexelbrook com 31 ELECTRICAL CONNECTIONS 4 4 3 Multi drop networks DR6300 Figure 4 5 Multi drop network non Ex D Address of the device n 1 for multidrop networks Address of the device 1 for multidrop networks Q 4mA HART Resistor for HART communication B Power supply HART converter D HART communication software 32 www drexelbrook com DR6300 LM 3 14 123 Issue 2 START UP H 5 1 Start up checklist Check these points before you energize the device e Are all the wetted components antenna flange and gaskets resistant to the product in the silo e Does the information on the signal converter nameplate agree with the operating data Did you correctly install the device on the silo e Do the electrical connections agree with the national electrical codes Use the applicable electrical cables with the cable glands
99. seeee 59 6 4 7 How to make a filter to remove radar signal interference sssssssssssssseese 60 6 4 8 How to measure correctly in silos with curved or conical bottoms ssuessssusss 61 6 5 Sefvic MOdE MENTRE Tm T TU 62 GG ENON Se m C n 62 6 6 General MOnato sos cac rco macie cte be seg ree Codi ee ted cea oda dee Pe aee das i innen 62 6 62 Error bandliig c iu A E E ERI REN E RE DUE 65 7 Service 68 NNI eur js cet T 68 7 2 How to clean the top surface of the device sssssssssssssssse eene 68 7 3 How to clean horn antennas under process conditions ssssssssseesee 69 7 4 How to replace device components ssssssssssseseeeeeeneneeeee eene 69 15 1 Service WaEFallby ecciesie trm amete deinet eieaa ian aE Taa Er aieiaa aretina 69 7 4 2 Replacement of the display cover eee e deste dte ties aaea A EAER aia 70 7 4 3 Replacement of the complete electronic module sssssssssssseeee 72 7 4 4 Replacement of the terminal module ssssssssssssssssse eene 74 4 www drexelbrook co DR6300 LM 3 14 123 Issue 2 CONTENTS E 7 5 Spare parts availability ende telae hasc eL din p d enda da ead 76 7 6 Availability of services ssssssssssssesssseeeeeenene ene enenenrr nene ennt nennen nnne nne 76 7 7 Returning the device to the manufacturer ssssssssssssseeeeeeeeereee ene 76 Jor WOGOENE Fal
100. silo where there are e Surfaces with curves me e e Sudden changes in the cross section This will make volume measurement more accurate Figure 6 6 A plot of points for a volume or mass table D Silo with reference points Silo model with plotted points DR6300 LM 3 14 123 Issue 2 www drexelbrook com 59 B OPERATION 6 4 7 How to make a filter to remove radar signal interference If the device measures level in a silo that contains obstructions ladder supports etc these objects can cause radar signal interference parasitic signals You can use the empty spectrum function menu item A 1 3 in the Quick Setup menu to make a filter to remove radar signal interference INFORMATION We recommend that you do an empty spectrum scan when the silo is empty and all the moving parts are in operation Figure 6 7 How to make a filter to remove radar signal interference Empty silo before the device uses the empty spectrum scan with a graph of reflections shown Partially filled silo before the device uses the empty spectrum scan with a graph of reflections shown Partially filled silo after the device uses the empty spectrum scan with a graph of reflections shown Support beam location Silo bottom signal Support beam signals interference signals before the device does the empty spectrum scan Bad quality mixed signals of the solid and the support beam before the device d
101. ss etc will only be available if the device is correctly configured by the supervisor as described below Functions of keypad buttons in operator mode EX E3 Keypad button Description Normal function Hot key function 1 EJ Right Change display style Enter program mode re ES Enter Enter signal screen editing mode ng v Down Change measurement parameter uu ei s i ES Up Change measurement parameter Enllich oo will change to Esc Escape D Value value and picture or value and bar graph Push this button for 1 second 3 Push this button after the selection of the signal screen For more data refer to Operation How to make the device follow the correct level or interface signal amp Level distance volume etc Push this button for 3 seconds Push the button again and it will go back to the original language DR6300 LM 3 14 123 Issue 2 www drexelbrook com 37 B OPERATION Screens in operator mode Text and image Go to current output Go to Text screen Go to screen screen 4 4 4 Level 5 Level gt Level gt Text and image a w a a w Distance gt Distance gt Distance gt Text and image a w a 41 v Volume D 5 Volume D 5 Volume D 5 Text and image 4 1 Iv a 41 v Mass 5 Mass 5 Mass Q 5 Text and image
102. standard cable glands Additional antenna extensions of 01 5 x length 4 1 available Do not attach more than 5 antenna extensions 94 www drexelbrook com DR6300 LM 3 14 123 Issue 2 TECHNICAL DATA El DN150 6 Drop antenna versions PP material option only Figure 8 14 DN150 6 Drop antenna versions PP material option only D DN150 6 Drop antenna with flange connection DN150 6 Drop antenna with thread connection 8 DN150 6 Drop antenna with slanted flange connection DN150 6 Drop antenna with flange plate protection option Dimensions and weights in mm and kg Dimensions mm Weights kg a b C d e f h i j k Thread connection 182 167 201 234 476 33 242 144 7 4 D Q Flange connection 182 167 201 246 460 45 214 144 8 2 3 Q Flange connection with 182 167 201 246 460 45 214 144 10 23 81 207 8 slanted flange option Q Flange connection with flange 182 167 201 246 460 45 214 144 39 plate protection option D If fitted with standard cable glands Additional antenna extensions of 039 x length 105 mm are available Do not attach more than 5 antenna extensions Dimensions and weights in inches and lb Dimensions inches Weights lb a b C d e f h i j k Thread connection VA
103. t below the flange Remove the antenna from the part below the flange Align the gasket correctly on the flange facing of the nozzle Put the device carefully on the silo flange Do not attach the device flange to the silo yet Attach the antenna to the device inside the tank Go to the top of the tank Lift the device a small distance Attach the antenna locking screw to the part below the flange Tighten the antenna locking screw Put the device carefully on the silo flange Tighten the flange bolts 22 www drexelbrook com DR 300 LM 3 14 123 Issue 2 INSTALLATION 3 7 2 How to install a device with a threaded connection Equipment needed Device Gasket for G 1 connection not supplied e 50mm 2 wrench not supplied Requirements for threaded connections Figure 3 10 Threaded connection If the antenna is smaller than the process connection u e Make sure the silo connection is level e Make sure that you use the applicable gasket for the connection dimensions and the process e Align the gasket correctly Lower the antenna carefully into the silo e Turn the threaded connection on the housing to attach the device to the process connection e Tighten the connection Refer to local rules and regulations for the correct torque to apply to the connection Figure 3 11 How to attach the device if the antenna is larger than the process connection DR6300 LM 3 14 123 Iss
104. time delay At amp Differential frequency Af D Frequency transmitted Frequency received Frequency Time DR6300 LM 3 14 123 Issue 2 www drexelbrook com 79 E TECHNICAL DATA 8 2 Technical data INFORMATION EH e The following data is provided for general applications If you require data that is more relevant to your specific application please contact us or your local sales office e Additional information certificates special tools software and complete product documentation can be downloaded free of charge from the website Measuring system Measuring principle 2 wire loop powered level transmitter K band 24 26 GHz FMCW radar Application range Level measurement of powders and granulates Primary measured value Af change in frequency between the emitted and received signal Secondary measured value Distance level volume mass and reflectivity Design Construction The measurement system consists of a measuring sensor antenna and a signal converter which is only available in a compact version Standard Antenna purging system for horn antenna supplied with a NPTF connection for horn antenna only Options Integrated LCD display with sun cover 20 60 C 4 140 F if the ambient temperature is not in these limits the display switches off 2nd current output PTFE PP flange plate protection for Drop antenna without antenna extensions only
105. trained specialists INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate 4 2 Electrical installation outputs 1 and 2 eo e amp Figure 4 1 Electrical installation D Terminal compartment cover Output 1 current output Output 1 current output Grounding terminal in the housing Output 2 current output option Output 2 current output option Grounding terminal between the process connection and the converter SPELEO Output 1 energizes the device and is used for HART communication If the device has the second current output option use a separate power supply to energize output 2 DR6300 LM 3 14 123 Issue 2 www drexelbrook com 29 ELECTRICAL CONNECTIONS 5 Procedure e Remove the housing terminal compartment cover T Connect the wires to the device Obey the national electrical codes Make sure that the polarity of the wires is correct e Attach the ground to amp or Both terminals are technically equivalent 4 2 1 Non Ex devices mA L peee mA 4d ins Pd EE 1 EMEN DERI i Qi 7 te c 7 p e Se or ee ee Se a a P Vienne cl Figure 4 2 Electrical connections for non Ex devices D Power supply Resistor for HART communication Output 1 14 30 VDC
106. ture Drop antenna PTFE 1 40 barg 14 5 580 psig subject to process connection used and flange temperature Horn Sheet metal horn antenna Standard 1 40 barg 14 5 580 psig subject to process connection used and flange temperature Other conditions Dielectric constant er 21 5 Vibration resistance IEC 60068 2 6 and EN 50178 10 57 Hz 0 075 mm 57 150 Hz 1g Protection category IP 66 67 equivalent to NEMA type 4X housing and type 6P antenna Maximum rate of change 10 m min 33 ft min DR6300 LM 3 14 123 Issue 2 www drexelbrook com 81 E TECHNICAL DATA Installation conditions Process connection size The nominal diameter DN should be equal to or larger than the antenna diameter If the nominal diameter DN is smaller than the antenna either provide the means to adapt the device to a larger process connection on the silo for example a plate with a slot or use the same process connection but remove the antenna from the device before installation and fit it from inside the silo Process connection position Make sure that there are not any obstructions directly below the process connection for the device Dimensions and weights Refer to Technical data Dimensions and weights Materials Housing Standard Polyester coated aluminium Option Stainless steel 1 4404 316L D Wetted
107. ue 2 www drexelbrook com 23 INSTALLATION Equipment needed e 3mm Allen wrench not supplied WARNING f you attach the antenna in a closed space make sure that there is a good airflow in the area Make sure that a person not in the silo can always hear you f the antenna is larger than the process connection we recommend that you use an antenna extension It is possible that there is not sufficient space to tighten the antenna locking screw If the antenna is larger than the process connection d INFORMATION Make sure the silo connection is level Remove the antenna locking screw from the antenna extension Remove the antenna from the antenna extension Align the gasket correctly Put the device carefully on the silo process connection Do not attach the threaded connection to the silo yet Attach the antenna to the antenna extension from inside the silo Go to the top of the tank Lift the device a small distance Attach the antenna locking screw to the antenna extension Tighten the antenna locking screw Attach the device to the silo process connection Tighten the connection 73 If the process connection of the device is smaller than the process connection on the i silo Make sure the silo connection is level Use a plate with a slot or a different applicable procedure to adapt the device to the tank Align the gasket correctly Lower the antenna carefully into the silo If necessary turn the threaded connect
108. uminium M20 x 1 5 plastic non Ex black Ex ia blue Aluminium M20 x 1 5 metal only for Ex d Stainless steel M25 x 1 5 without Stainless steel NPT without Stainless steel M25 x 1 5 plastic M20 non Ex black Ex ia blue Stainless steel M25 x 1 5 metal M20 only for Ex d Housing option 0 Without 2 Weather protection nimo ojoro m oug 4 o amp 80 2 o HMI display and keys Without English German French Italian Spanish Portuguese Japanese Chinese simplified DIo j ojo mj o mnm o Russian DR6300 LM 3 14 123 Issue 2 www drexelbrook com 107 ER APPENDIX is Special option Without 2 PP slanted flange Calibration certificate 0 Without Calibration certificate 2 points Tag N Without 2 Tag n on st steel plate D DIP Dust Ignition Proof This option is not available for devices with a Drop antenna 8 This option is available if the flange has a flange face Form B1 or Raised Face RF c ce 10 2 List of spare parts We supply spare parts and accessories for this device When you order a spare part or accessory please give the reference numbers that follow Fig
109. unication with PACTware euo ep esatcedtccut lace bid xxx to nei cus 3D 5 5 Remote communication with the AMS Device Manager 36 6 Operation 37 NNUS duo EROR SH S 37 6 2 Operator mode eere ere Osta vader edu sts Eua re XR eta TE EA ER OXER EEEE REEE 37 6 3 SuperVISOr mode ee eee dnte ee a a e en tu eade da etus ras e ex ATO Funus 39 63 1 General NOES iei chavs check cada Potest oen ta el opea ce Prae e ao ppu a prvE SEEK a Dc Eae Fra Ee E do ee oceano ES 39 6 3 2 How to get access to the supervisor mode sss ene 39 6 3 3 METUOVERVIOW M 40 6 3 4 KEY Da iW MCL OMS sce cer toe tors emere ume peste une teta aidea ora aurei ra ORNES eme ENERE in 41 6 3 9 lF ricti n descrIpEOorn ui EH ok seect edocs pede IS ted eee eee 45 6 4 Further information on device Configuration c cccccccceecceeceeeeeeeceeeeeseeeeeeeeeeeeeeseeeeeees 55 6 4 1 Protection of the device settings iieri e HECe etes deo eode de Hoes 55 6 4 2 Network configuration ccccccceecececeeeceeeceeeceeeceeeceeeecesaeeeeeseaeeeseesaeeeseseaeeeseasaeeeseasaeessenseees 55 G 423 LUM In Ez De T 56 6 4 4 Distance measurement eeceeeeceesececeeecesseeeseecsaeeessaeessueessaeeesaneessaeesseeseaeeeseneerseeeeseneerenees 56 6 4 5 Level measurement ecir a a eii tee E E Ee ERES E RR a SE Ee ERR EHE Ee ERR E SERE E ERE audes 57 6 4 6 How to configure the device to measure volume or mass ssssssss
110. ure 1 1 Radio approval information on the nameplate D CE sign Notified body number 0682 CETECOM Q Class Il identifier WWW XXXXXXXXXX COM According to ETSI EN 302 372 2006 04 the radiated power outside a metallic silo is less than 30 dBm Refer also to the radio approval certificate on the internet site DR6300 LM 3 14 123 Issue 2 www drexelbrook com 7 Ei SAFETY INSTRUCTIONS 1 4 2 U S A and Canada LEGAL NOTICE 8 This device complies with Part 15 of the FCC Rules and with RSS 210 of Industry Canada Operation is subject to the following two conditions 7 This device may not cause harmful interference and 2 This device must accept any interference received including interference which may cause un desired operation Changes or modifications made to this equipment not expressly approved by the manufacturer may void the FCC and IC authorizations to operate this equipment This legal information is shown on a label on the rear side of the device Refer also to the radio approval certificate on the internet site 8 www drexelbrook com DR6300 LM 3 14 123 Issue 2 SAFETY INSTRUCTIONS E 1 5 Safety instructions from the manufacturer 1 5 1 Copyright and data protection The contents of this document have been created with great care Nevertheless we provide no guarantee that the contents are correct complete or up to date The contents and works in this document are subject to copy
111. ure 10 1 Spare parts 108 www drexelbrook com DR6300 LM 3 14 123 Issue 2 APPENDIX Ei Part numbers for spare parts Item Description Quantity Part reference number Complete electronic module D 1 XF6340000000040000 Screws for the combined back end and HF modules 2 F3177360000 Q HMI cover and cable alumnium housing 1 XF6340000000050100 HMI cover and cable stainless steel housing 1 XF63400000000F0100 Terminal module with 1 output non Ex 1 XF6340000000031000 Terminal module with 1 output ATEx Ex ia 1 XF6342000000031000 Terminal module with 1 output FM IS 1 XF6346000000031000 Terminal module with 1 output CSA IS 1 XF634H000000031000 Terminal module with 1 output ATEx Ex dial 1 XF63430000000E1000 Terminal module with 1 output FM XP 1 XF63470000000E 1000 Terminal module with 1 output CSA XP 1 XF634K0000000E1000 Terminal module with 2 outputs non Ex 1 XF6340000000032000 Terminal module with 2 outputs ATEx Ex ia 1 XF6342000000032000 Terminal module with 2 outputs FM IS 1 XF6346000000032000 Terminal module with 2 outputs CSA IS 1 XF634H000000032000 Terminal module with 2 outputs ATEx Ex d ial 1 XF63430000000E2000 Terminal module with 2 outputs IECEx Ex dlia 1 XF634N0000000E2000 Terminal module with 2 outputs FM XP 1 XF63470000000E2000 Terminal module with 2 outputs CSA XP 1 XF634K00000
112. ure that the device is delivered according to your order DEVICE DESCRIPTION A Check for the correct supply voltage printed on the nameplate 2 4 1 Non Ex nameplate AO eco AMETEK pre300 DREXELBROOK Horsham PA 19044 U S A DR6300XXXXXXXXXXXXXXXXXXXX S N XXXXXXXXXXXXXXXXXXX Manufacturing date DD MMM YYYY Tag NO XXXXXXXXXXXXXXXXXXXX Protection class IP 66 NEMA Encl Type 4X Antenna Type 6P DUAL SEAL Input voltage 14 30 V DC IC No 1991D FMCW2463 a C oe2 D www drexelbrook com Figure 2 5 Non Ex nameplate Order number eeogeeeaeo Type code defined in order Model name and number Company name and address Indicator arrow to cable entry cable entry size Notified body for radio approval Nominal voltage for operation For further information refer to Non Ex devices on page 30 Degree of ingress protection according to EN 60529 IEC 60529 Customer tag number Date of manufacture DR6300 LM 3 14 123 Issue 2 www drexelbrook com 15 INSTALLATION 3 1 General notes on installation INFORMATION Inspect the packaging carefully for damages or signs of rough handling Report damage to the carrier and to the local office of the manufacturer INFORMATION Do a check of the packing list to make sure that you have all the elements given in the order INFORMATION Look at the device nameplate to ensure that the device is delivered according
113. vel back end YYYY MM DD 2010 03 01 2 0 2 00 1 0 0 28 1 0 0 35 4000659201 1 2010 05 01 2 0 2 01 1 0 0 28 1 0 0 35 4000659201 3 2012 03 05 2 0 2 02 1 0 0 28 1 0 0 36 4000659201 3 2012 03 05 2 0 2 03 1 0 0 28 1 0 0 36 4000659201 3 2013 01 22 2 0 2 04 1 0 0 28 1 0 0 37 D 4000659201 3 D If your computer uses the Windows XP operating system install DTM revision V 1 0 0 36 If your computer uses the Windows 7 operating system install DTM revision V 1 0 0 37 1 2 Intended use This radar level transmitter measures distance level mass volume and reflectivity of granulates and powders It can be installed on silos hoppers and bunkers Certification DANGER AN For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation CE In accordance with the commitment to customer service and safety the device described in this document meets the following safety requirements e Electromagnetic Compatibility EMC Directive 2004 108 EC in conjunction with EN 61326 1 2013 e Radio Equipment and Telecommunications Terminal Equipment R amp TTE Directive 1999 05 EC in conjunction with ETSI EN 302 372 2006 For more data refer to European Union EU on page 7 e Low Voltage Directive 2006 95 EC in conjunction with EN 61010 1 2001 All devices are based on the CE marking and meet the requirements of NAMUR Guideline NE 21 and NE 43 n www drexelbrook com DR6300 LM 3 14 123
114. version table This is defined by the supervisor Go to Supervisor Advanced Setup Device Setup Display Settings Custom Conv Unit or follow the procedure in the Conversion setup menu C Advanced setup Menu Function Function description Selection list Default No C 1 Installation Setup C 1 1 Installation The installation on the silo for the Metal concrete silo Plastic Metal Type device silo Free Air Application concrete silo C 1 2 Tank Height Tank height is the distance from the min max 20 m 65 61 ft Measuring silo connecting flange face thread stop 0 20 80 m 0 66 262 ft Range to the silo bottom Measuring range for Free Air Application only is the maximum distance that the device must measure C13 Application The conditions in which the device is Flat surface Medium slope Medium slope Type used If the surface of the product is Steep slope flat select Flat surface If there is a slightly uneven surface select Medium slope If the surface has a steep slope select Steep slope C 1 4 Stillwell Height Not available For liquid applications n a n a 50 www drexelbrook com DR6300 LM 3 14 123 Issue 2 D OPERATION amp Menu No Function Function description Selection list Default C 1 5 Stillwell Diameter Not available For liquid applications only n a n a Antenna Extension Optional antenna extension These are attached between t
115. xelbrook com 45 B OPERATION Menu Step Function Function description Selection list Default No 4 Distance If the silo is partially filled type min max 10m in a distance shorter than that 0 tank height 32 808 ft between the flange and the tank contents 5 Do you want to Use the average value for silos Average Maximum Average consider Average which contain fixed objects or Maximum value only Use the maximum value for recording for silos which contain many objects or moving objects 6 Empty spect recording is in progress 7 Empty spectrum graph 8 Do you want to If you save this data the device Save Cancel Save save the will use it when it measures spectrum the silo contents A 1 4 Conversion Follow this procedure to set the device up to display readings in volume mass or user defined units Sub Conversion menu submenu Volume 1 Do you want to use Select No Yes No No free unit 2 Table Length Unit m cm mm inch ft Free m Unit 3 Please select Select Volume Volume Volume Mass 4 Tank Shape This sub procedure uses the information given here to find the volume You have to type in the silo shape height width and length 5 Conversion Unit The displayed unit in operator m3 L US gal GB gal ft3 m3 mode bbl 6 Volume Table A table that converts product level to product volume Push 4 or
116. xelbrook com DR6300 LM 3 14 123 Issue 2 DR6300 INSTALLATION 3 5 2 Recommended mounting position CAUTION Follow these recommendations to make sure that the device measures correctly Figure 3 4 Recommended nozzle position for solids D Position of the process fitting from the silo wall r 2 for DN80 DN100 DN150 or DN200 horn antennas and DN80 or DN150 Drop antennas Radius of the silo r 8 The minimum measured level for a device without a 2 slanted PP flange option The minimum measured level for a device with a 2 slanted PP flange option INFORMATION f possible do not install a nozzle on the silo centerline INFORMATION If it is necessary to measure to the bottom of the silo a Z slanted PP flange option is available for all antennas For more data refer to Installation recommendations for solids on page 20 CAUTION Do not put the device near to the product inlet f the product that enters the silo touches the antenna the device will measure incorrectly If the product fills the silo directly below the antenna the device will also measure incorrectly E T DR6300 LM 3 14 123 Issue 2 www drexelbrook com 19 INSTALLATION Figure 3 5 Product inlets D The device is in the correct position The device is too near to the product inlet Figure 3 6 More th
117. xelbrook com 61 B OPERATION x Distance 1 894 m y Amplitude 70 dB Figure 6 8 Signal screen and the silo bottom reflection D Tank bottom offset menu item C 1 11 Tank height menu item C 1 2 Signal amplitude in dB True position of the silo bottom Offset position of the silo bottom Distance of the reflection from the device flange Delayed reflection of the silo bottom Signal screen on the device display INFORMATION For more data on menu items refer to Function description on page 45 table C Advanced setup 6 5 Service mode Service personnel use this mode to change advanced settings particularly for difficult applications CAUTION AN f you are not an authorized service technician do not change any values in the service mode menu This mode is locked with a password Only approved persons are permitted to have the password for the service menu Please contact your local sales office for further information 6 6 Errors 6 6 1 General information Indication of errors When the device senses an error condition it displays an error symbol in the top left corner of the display screen 62 www drexelbrook com DR6300 LM 3 14 123 Issue 2 P OPERATION amp 0 Ad EOUN Figure 6 9 Indication of errors D Error wa rning symbol Enter the supervisor mode to either e Doanerror status check or e Read the error records and get more data

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