191 P/SP N KFC
Contents
1. 25 3 10 3 CLEANING THE TANK ZONE 25 3 10 4 DISASSEMBLY AND CLEANING THE OIL DRIP 25 3 10 5 SANITIZATION OF THE LID AREA cecccsssssssessssssssssssessssssssseseesssssssseeeeees 25 3 10 6 CLEANING AND SANITISATION OF THE OIL 25 3 10 7 EXTERNAL CLEANING OF THE MACHINE 25 3 11 ON THE DISPLAY u ncccssecsccossssssccsssccccscssssseccssseseccsssssesscsnsesecssnssseceesnsesesensssseseensees 26 3 12 PROGRAMMING FOR USER 26 SECT 4 SAFETY DEVICES AMA A 27 OTT 28 SECT 5 CLEANOUT DISASSEMBLING AND REASSEMBLING OF PARTS IN CONTACT WITH THE PRODUCT 51 DAILY CLEANING cesscscssscsscnssscnsnsensnssnsscssessssssssssesscsessesessssessssessssessesessees 30 52 PROGRAMMED CLEANING TIME ccccscssssssssscsssessssessscessssessesessesesneseenees 30 53 DRAINING AND CLEANING ssssssssisissessssisssssssssossscossssossrsssnsesisssissosssnissisoorss ssss 30 54 DISASSEMBLING OF THE TANK MIXER 31 5 5 DISASSEMBLING MIX PUMP cssssscssssssssssscssssscsssesssssssssessesessesessesessesessees 31 5 6 DISASSEMBLING OF THE DISPENSING 32 57 DISASSEMBLING OF THE BEATER 32 58 WASHING AND SANITIZING OF COMPONENT PARTS 33 5 9 REASSEMBLING OF THE HOPPER MIXER 33 5 10 REASSEMBLING MIX PUMP ccccsssssssssssscsssscs2. aeie raer arret 10 124 MACHINE SETS LOCATION socorros r isie e o 11 13 INTENDED tSS VeA ECANENEN ASKORN vAR SENESE raS 11 14 151 o E A 1 1 5 STORING A MACHINE csssssssssssscsssssssssssscsesscsssssnsesssssssnsesssesscsessesessesersesess 11 1 6 DISPOSAL OF PACKING STUBFES cssscscsscscsssssssssessssssssssessssessesessesersesess 11 17 WEEE ssssssssssssossssessssessnsosscsessosensosnsossnsosensosonsoconsosenensencossscsss sense seesssesssseescveenes 11 SECT 2 INSTALLATION 21 ROOM NECESSARY TO THE MACHINE 13 2 2 MACHINE WITH AIRCOOLED CONDENSER cscsccsssssssessesssesscssssserees 13 221 AUR TEE EEE 13 23 MACHINE WITH WATERCOOLED CONDENSER scsccscssesssssscsssesereee 14 2 3 1 WATER VALVE 5 14 2 4 ELECTRIC CONNECTION cscscsssssscessssesersesscssssecssssssssssscssnsesessesosesseneeses 14 241 REPLACEMENT OF POWER SUPPLY 14 2 5 REFILLING esscsssneecssesccncessncscsscsescnsessnsescesescssesesessesessesesssssseesesesssssessseens 15 2 6 MACHINE TESTING cscccscsssscsccrcessscsssscssssssssssssssessssesessessssesssessssessssseseseens 15 SECT 3 DIRECTION FOR USE 3 1 MACHINE CONFIGURATION esse sessssessss seves eeeeeee ereer reeeeeeee
3. READY Do Not Serve In case of ALARM this will be displayed on the Overload Beater second row Hopper 14c While in Prod mode we can go to the next page of Cylinder 13c the display by pushing PROD key Temperatures are indicated Set 090 Hot 085 Pushing PROD again we move to the next page showing actual consistence and the SET to be reached Cones today Pushing PROD again we move to the next page 1543 showing the daily cone counter Total Cones Pushing PROD again we move to the next page 123456789 showing the TOTAL cones counter TEV 10 TGV 22 Pushing PROD again we move to the next page show TEC 13 1 12 ing the temperature in the hopper in the cylinder TET 60 Pushing PROD again we move to the next page showing the actual Topping temperature Pushing PROD again we move to the next page that is the first page AGITATION button By pressing this button from STOP the led turns on The beater and the mix pump motor get ON until you press STOP or after 3 minutes The display indicates DISPLAY HOT 058 TEC 13 Pushing one time this button the beater motor and the mix pump motor will turn ON HOT 058 13 Pushing a second time this button the Beater motor Beater Motor OFF will STOP whereas the mix pump remains ON HOT 058 TEC 13 Pushing a third time this button the Pump motor will Pump Motor OFF STOP whereas the beater motor is reactivated HOT 058 TEC 13 Pushing this button for the fourth ti
4. mix used Performances featured by a room temperature of 25 C and a water temperature of 20 C 191 SP N KFC_EN 2012 11 Ed 01 10 CARPIGIANI 1 2 4 Machine sets location Caption Control panel Freezing cylinder front lid Drip tray shelf Mix tank cover Oil drip drawer Ln Z WN Z A 1 3 INTENDED USE The machines must be used solely for the purpose described in chapter 1 2 1 General informa tion within the functional limits decribed below Voltage 10 Min air temperature C 10 C Max air temperature C 43 C Min water temperature 10 C Max water temperature 30 C Min water pressure 0 1 MPa 1 bar Max water pressure 0 8 MPa 8 bar Max relative humidity 85 The machine has been designed for its use in places which are not subject to explosion proof standards its use is thus bound to conforming places and normal atmospher 1 4 NOISE The steady acoustic pressure level weighed A in a working place alike by watercooled and by aircooled machines is less than 70 dB A 1 5 STORING A MACHINE The machine must be stored in a dry and dump free place Before storing the machine wrap it in a cloth in order to protect it against dust and else 1 6 DISPOSAL OF PACKING STUFFS When opening the packing crate divide packing stuffs per type and get rid of them according to laws in force in machine installation country 1 7 WEEE Waste Electrical and Electronic Equipment In conform
5. close the draw handle Fig 16 Connect the mix pressure pipe e When mix stops bubbling from the bottom of the hopper take the mix pressure pipe from the sanitizing solution and insert it in its position in the bottom of the hopper Make sure your hands are clean and sanitized e Rotate the compression tube in a clockwise direction towards the pump and connect it to the pump and rotate the connection tube pos 207 to block it The level of the mixture in the vat must never reach the pump see figure It is also necessary to add mixture when the level has dropped to approximately 2 cms from the bottom e Reposition the vat cover e Select the production function 3 7 PRODUCTION Dispense icecream without exceeding the machine production rate as shown in the table on page 13 If you do not exceed it and provide to refill the machine with fresh mix you can be sure you will never have to stop selling even during peak hours While your store is closed set the machine to STORAGE by pushing SELECTION push button You will save significantly on energy consumption as the compressor runs only for the time strictly necessary in order to keep product at its correct temperature When you reopen the store assure that the heat treatment has been correctly completed and no malfunction has occurred set the machine to STOP and then to PRODUCTION Within a few minutes icecream will be bac
6. 191 SPN KFC 19 191 SP N KFC_EN 2012 11 Ed 01 191 SPN KFC 3 4 PUMP R pump allows by changing position of regulator pos 271 to vary proportions between air and mix conveyed to the freezing cylinder so within certain limits it allows overrun regulation depending on mix used R pump regulator should be set to the middle position If after dispensing a significant number of cones ice cream is too heavy and wet you may move the R pump regulator a notch at a time towards the right If ice cream comes out of spigot mixed with air bubles then turn R pump regulator a notch at a time towards the left 3 5 PRELIMINARY OPERATIONS WASHING AND SANITIZATION Before starting the machine for the first time it is necessary to thoroughly clean its parts and sanitize all parts coming into contact with the mix WARNING The machine is equipped with an automatic system wich calls for washing of the parts in contact with the mix Cleanout and sanitization must be carried out at the programmed date indicated on the display for example every 14 days as a habit and with utmost care in order to secure quality of production in the observance of healthy rules WARNING Never use solvents alcohol or detergents that could damage the machine parts or pollute the parts that serve for production 3 5 1 Cleaning Lift tank cover and from its inside take out bag containing accessories instruction booklet and warranty sheet Remo
7. KFC 5 6 DISASSEMBLING OF THE DISPENSING DOOR CAUTION Before disassembling the dispensing head make sure that the hopper and the cylinder are completely drained off the two front panel studs 2 Pull the dispensing handle pos 5 so the piston pos 30 raises in its housing 3 Remove the pivot pin o ring pos 1285 and the pivot pin pos 6 out releasing the dispensing handle pos 5 4 Using the dispensing handle lever pull the piston pos 30 out completely 5 Using the o ring extractor remove the two piston o rings pos 1153 and the large dispensing door o ring pos 1188 1 Remove two retaining knobs pos 8 and pull door assembly towards you sliding it 1153 00 lt 0 5 9 DISASSEMBLING OF THE BEATER 1 Remove the beater from its seat in the cylinder being careful to not knock the walls of the cylinder 2 Slide the beater seal pos 28 out of the beater shaft 3 Lift the counter beater pos 24 from the shaft and remove it WARNING Like all moving parts the complete beater is also subject to wear and tear For this reason we recommend checking the amount of wear to parts in direct contact with one another beater beater idler and beater cylinder walls on a regular basis during scheduled cleaning operations and in any case every six months of machine operation In particular make sure that the wear on the bushing on the beater idler is
8. Pasteurization cycle has been completed correctly This button is used to increase the value in the manager menu STORAGE button DECREASE button RESET ALARM MESSAGE The machine preserves the mix at 2 C 35 F in the hopper and in the cylinder this button is used to decrease the value in the manager menu this button is also used to RESET the ALARM MESSAGES on the display MIX LEVEL SIGNAL In the hopper we have 2 level sensors MEDIUM level and LOW level When the MIX LEVEL LED flashes it means that the mix level in the hopper is lower than the medium mix level sensor When the MIX LEVEL LED is on it means that the mix level in the hopper is lower than the minimum mix level sensor The display indicates ADD MIX or MIX OUT When the LCD back light is blinking that means an alarm has tripped When it becomes solid the alarm which has previously tripped has automatically reset and the indication on the display must be reset by pressing RESET button 3 3 SPIGOT HANDLE In order to dispense the product place a cup or a cone under the spout and slowly pull down the disepnsing handle pos 5 As son as the product comes out twist the cup or the cone to form a cone shaped serv ing When the portion has reached the desired size close the dispensing handle and quickly pull the cone or the cup down in order to sharpen the tip It is important to keep the sensor pos 920 clean CARPIGIANI WARNING Fig 7
9. WARNING Never use solvents alcohol or detergents that can damage the machine parts or pollute production functional parts Never use powder or abrasive cleaning products scourers or pointed tools when cleaning by hand there is a risk of leaving the surfaces opaque or of removing or weakening the protective film on the surface scratching it Never use metal or synthetic scouring pads under any circumstances to prevent any abrasion or removal of ferrous parts leading to problems of surface oxidation or weakening Do not use detergents containing chlorine or chlorine compounds using these detergents which include bleach ammonia hydrochloric acid and scale removers can attack the steel compound used causing it to stain or oxidize permanently At the end of washing and before refitting any parts always dry them with a clean soft cloth that is suitable for use with foods this is necessary even after a drying cycle in the dishwasher since any type of moisture with a high mineral or chlorine content can attack metal surfaces and leave opaque traces 191 SPN KFC CARPIGIANI 29 191 SP N KFC_EN 2012 11 Ed 01 191 SPN KFC 5 1 DAILY CLEANING Refer to the opening procedures par 3 9 and closing procedures par 3 10 5 2 PROGRAMMED CLEANING TIME The machine is equipped with an automatic system wich calls for washing of the parts in contact with the product for example every 14 days This system identified as WASH disab
10. hole and the drive hub of the mix pump 10 Place an empty pail under spout Open the spigot piston and let the water drain out 11 Rinse with warm water until the solution runs clear 12 Select CLENOUT function and let the beater run for 10 seconds 13 Turn the machine off by pushing the button and let the water flow out Lh E LA LA Fig 19 99 191 SP N KFC 2012 11 Ed 01 30 CARPIGIANI 191 SPN KFC 5 4 DISASSEMBLING OF THE TANK MIXER Remove the hopper agitator pos 162 by pulling it upwards 5 5 DISASSEMBLING MIX PUMP 1 Keeping the feeding tube pos 271 upward turn it counterclockwise and pull it out 2 Pull the spring pos 206 and the back flow valve pos 245 out Using the o ring extractor remove the o ring 1126 3 Unscrew the 2 knobs pos 8 and separate the cover pos 202 from the pump body pos 39 4 Tapping the pump body against the palm of your hand remove the pump gears pos 38 and 38A Using the o ring extractor remove the large o ring pos 1178 Remove the pump body seal pos 243 6 Pull the connection tube pos 207 from the pressure pipe Remove the o rings pos 1117 1126 and 1131 1117 207 1126 O Fig 21 CARPIGIANI 31 191 SP N 2012 11 Ed 01 191 SPN
11. idler pos 24 slightly to the front of the beater until the groove in the shaft of the idler lines up with the slot on the beater frame Pull the idler out 024 Fig 15 CARPIGIANI 21 191 SP N KFC_EN 2012 11 Ed 01 191 SPN KFC Fill a sink with a detergent solution Wash the components with the detergent solution Fill the sink with sanitising solution Immerse the disassembled components in the sanitising solution and let the solution act on the components 5 Place the parts on a clean surface and leave them to dry 6 Dip one of the brushes provided in the solution and clean the walls of the cylinder 7 Dip one of the brushes provided in the solution and clean the holes where the pump pressure pipe are housed inside the tank 8 Spray the sanitizing solution on the back of the cylinder and the walls of the tank Repeat steps 6 7 and 8 several times Replace the hopper agitator pos 162 back in its seat Reassemble and place the compression tube see section 5 of this manual into the tank and con nect to the pump only when cleaning operations are complete Reassemble the pump see section 5 of this manual making sure to use food grade lubricant on all o ring and insert it in the hopper Reassemsble the beater see section 5 of this manual insert it completly into the freezing cylinder by grasping it with both hands WARNING Insert the beater minding not to hit it against the cylinder wal
12. no more than 2 mm as indicated by the marking on the bushing itself If there is more than 2 mm wear it is necessary to replace the beater idler 191 SP N KFC_EN 2012 11 Ed 01 32 CARPIGIANI 191 SPN KFC 5 8 WASHING AND SANITIZING OF COMPONENT PARTS Manually remove the bulk of the residue Remove the rest of the residue with a jet of water h Wash the parts in the detergent solution Rinse the parts with care utilising abundant drinking water Fill a container with sanitizing solution and immerse the parts Let the solution act for 10 15 minutes following the instructions of the sanitizing liquid manufacturer Place the components on a clean tray and let them dry naturally 8 Immerse a brush in the sanitizing solution and clean the cylinder 9 Immerse the brush in the sanitizing solution and clean the pump housing hole and the com pression tube 10 Spray the sanitizing solution on the rear of the cylinder and on the walls of the tank Repeat operations 8 9 and 10 several times D E 4 3 Sanitize y 5 9 REASSEMBLING OF THE HOPPER MIXER Replace the hopper agitator pos 162 back in its seat pay attention to angage it onto its shaft correctly h CARPIGIANI 33 191 SP N KFC_EN 2012 11 Ed 01 191 SPN KFC L 5 10 REASSEMBLING MIX PUMP Lubricate and replace the o ring pos 1117 on the connection tube pos 207 Lubricate and replace the o rings pos 1126 and 1131 on the
13. order to read the events the machine should be in STOP then push until READ EVENTS is displayed 02 00 00 06 APR START PROD The first event will appear on the display Push INCREASE or DECREASE in order to scroll UP or DOWN the events list Push STOP to exit the events reading and go to STOP 3 12 PROGRAMMING FOR USER 1 access the Manager Menu push simultaneously both keys and then release immediately h On the display you will read the first step of the Manager Menu Step 001 Hour 10 The first row indicates the step number and the second row indicates the description and value 2 Push INCREASE or DECREASE in order to increase or decrease the value 3 Push STOP to move to the next step 4 To exit the Manager Menu push AGITATION key The following table illustrates all the steps of the manager menu first row secondo row 00 Start Prod Time Start Past Stor Time Lev Beep Enable 191 SP N KFC_EN 2012 11 Ed 01 26 CARPIGIANI 4 SAFETY DEVICES 4 1 ALARMS The machine is provided with a self diagnosis function which indicates any failure during operation The display blinks when an alarm is active and becomes on solid if an alarm was detected and then reset Push RESET button in order to refresh the display when the alarm has been reset Use the following table to determine whether a service call is required critical alarm If a service call is required write down the
14. 1117 Gasket OR 475 Accessories 1126 Gasket OR 772 Swab D 8x250 1131 Gasket OR 772A Swab D 15x350 1153 Gasket OR 772C Swab D 20x450 1178 Gasket OR 712D Swab D 30x640 1188 Gasket OR 830 Food grade lubrificant tube 1266 Gasket OR CARPIGIANI 39 191 SP N KFC_EN 2012 11 Ed 01 191 SPN KFC 191 SP N KFC_EN 2012 11 Ed 01 40 CARPIGIANI 1915 N 7 TROUBLESHOOT GUIDE IRREGULARITY CAUSE PROCEDURE TO FOLLOW Compressor starts and 1 If machine is watercooled 1 Open water inlet cock and check that pipe is then stops after a few water is not circulating not squashed nor bent seconds 2 If machine is aircooled air is not 2 Check that machine clearance is at least 80 circulating mm from wall 2 Call for service if necessary Mix or ice cream come out 1 Piston without OR or OR is worn 1 Stop the machine and insert or replace it with above or below piston though out a new one if worn out it is closed Mix coming out of drip 1 Stuffing box missing or worn out 1 Stop the machine and install it if missing If drawer worn out replace it with a new one Piston hard to operate 1 Dry sugar on piston 1 Stop the machine and wash thoroughly and grease piston and OR with edible fat Ice cream comes out from 1 OR missing or not properly fit 1 Stop the machine and check and put remedy front lid 2 Front lid knobs not tightened 2 Stop machine loosen and tighten them again evenly pump no
15. CARPIGIANI APPLICARE TARGA CARATTERISTICHE INSTRUCTIONS HANDBOOK 191 P SP N KFC 191 SPN KFC We wish to thank you for the preference granted to us by purchasing one of CARPIGIANI machines To the best guarantee since 1993 has submitted its own Quality System to the certification according to the international Standard ISO 9001 nowadays its production has got UNI EN ISO 9001 2008 Certified Quality System Moreover Carpigiani machines comply with following European Directives Machinery Directive 2006 42 EC Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC PED Directive 97 23 EC Regulation 2004 1935 EC relating to Materials and articles in contact with foodstuffs CARPIGIANI Via Emilia 45 40011 Anzola dell Emilia Bologna Italy Tel 39 051 6505111 Fax 39 051 732178 This manual contains a TRANSLATION OF THE ORIGINAL INSTRUCTIONS and may not be reproduced transmitted transcribed filed in a data retrieval system or translated into other languages without the prior written permission of CARPIGIANI The purchaser has the wright to reprint it for his own office use CARPIGIANI policy pursues a steady reasearch and development thus it reserves the right to make changes and revisions whenever deemed necessary and without being bound to previous statements to the purchaser Issue 1 Date 2012 01 Changes Issued by AM Check
16. FORMATION ABOUT THE MACHINE 1 2 1 General data Counter top machine to immediately produce and distribute soft express ice cream in one flavor available with grabity feeder or pump to ensure a grater increase of volume CARPIGIANI recommends to always use high quality mix for ice cream production in order to satisfy your customers even the most hard to please ones Any saving made to the prejudice of quality will surely turn into a loss much bigger than the saving itself CARPIGIANI 9 191 SP N 2012 11 Ed 01 191 SPN KFC Bearing in mind the above statements please take heed of the following suggestions Make your mixes yourselves from high quality natural ingredients or buy them from reliable companies Follow closely instructions given by your mix supplier for the preparation of the mixes Do not alter your mix supplier s recipies by adding for instance water or sugar Taste ice cream before serving it and start selling it only if entirely satisfactory Make sure your staff always keeps the machine clean Have your machine serviced always by companies authorized by CARPIGIANI 1 2 2 Machine layout AHAHA 710 mm 28 in 1 2 3 Technical features Hourl H MODEL p 7 Flavors weight 120 ml 0 03 gal Ko lb portions liters gal Volt Phase Cycle kW Hp 2 191 P SPN 250 12 1 400 3 50 21 143 Hour output may vary depending
17. alarm message and inform the service company The machine can dispense product in case a non critical alarm is active ALARM DESCRIPTION Add Mix Mix level is lower than the medium level sensor Mix Out Mix level is lower than the low level sensor Overload beater RTA Thermal relay of beater motor has tripped Pressure Switch PR Pressure switch for high gas pressure has tripped Overload Compres RTC Thermal relay of compressor motor has tripped Al Hopper probe TEV Hopper temperature sensor is out of order Al Cylind Probe TEC Cylinder temperature sensor is out of order Al IceHop Probe TGV Hopper evaporator sensor is out of order Spigot Opened IMS Faceplate is open or disassembled Al Evapor Probe TE Temperature probe on cylinder out of order Power on A black out has occurred Ice Cylinder ICE Bad heat exchange in the cylinder Timeout Prd Cooling problem the product is not getting hard while cooling Belt Alarm The hopper agitator is not turning It indicates the days remaining for next cleaning when wash today Wash In n days appears the machine must be disassembled cleaned and sanitized Press RESET button to reset the message on the display Do Not Serve Product under process CARPIGIANI 191 SPN KFC KI 27 191 SP N KFC_EN 2012 11 Ed 01 191 SPN KFC 4 1 1 Black out In the event of a b
18. anel studs and fasten it with the two knobs pos 8A hand tight Lubricate and slide the 2 piston o ring pos 1153 into their seats 30 1285 6 CARPIGIANI 35 191 SP N KFC_EN 2012 11 Ed 01 191 SPN KFC 5 13 SANITIZING THE WHOLE MACHINE Fill the hopper to the maximum level with sanitizing solution prepared in worm water 45 60 The machine must be sanitized before mix is poured in Procede as follows 1 2 OS l N C and allow to drain into cylinder Using the brush clean the mix level probes the entire surface of the mix hopper the surface of the mix pump and the outside of the hopper agitator Select CLENOUT function and let the beater run for about 10 seconds Press the STOP button The cylinder and the pump are now filled with the sanitizing solution Return to the machine with a small amount of sanitizing solution in a pail Dip the door spout brush in the pail of sanitizing solution and brush clean the dispensing spout Repeat the operation 2 times Wiper the exterior of machine with clean sanitized towel Repeat the operation 2 times Wait for at least 5 minutes before proceeding with the next instructions Place an empty pail under the draw spout and pull the handle Allow all of the sanitizier to drain If the sanitizing solution does not flow out completely keep the spigot open and select CLENOUT function keep the beater runnig for 5 seconds so tha
19. beater wear out quickly 10 Rinse the machine by filling the cylinder with drinking water 11 Drain out the water from the cylinder by lowering the distribution lever 3 5 3 Hygiene Mildew and bacteria grow rapidly in the ice cream fat contents To eliminate them it is necessary to thoroughly wash and clean all parts in contact with mix and ice cream as described above Staineless steel and plastic materials as well as rubber used in the construction and also their particular shapes make cleanout easy but cannot prevent proliferation of mildew and bacteria if not properly cleaned 191 SP N KFC_EN 2012 11 Ed 01 22 CARPIGIANI 3 6 STARTING THE MACHINE After installing the machine according to the instructions contained in the chapter INSTALLA TION and after carefully cleaning and sanitizing the machine proceed as follows Remove the compression pipe from bottom of the tank and place it in the sanitizing solution Prime Hopper e Retrieve 1 bag of mix from the walk in refrigerator NB Mix to be poured at a temperature of 4 5 C e With the draw handle open pour one bag of mix into the hopper and allow the mix to pass also into the freezing cylinder The mix level in the tank must never reach the pump see photo and more mix must be added when the level goes below approximately 2 cms from the tank bottom When only a full strength mix is flowing from the draw spout bringing with it eventual residues of sanitizer
20. by filling the tank with cold mix 4 C and starting the automatic production cycle until the ideal ice cream consistency set by CARPIGIANI is reached Thanks to the pump or to the feeding needle the mix enters the freezing cylinder already mixed with air ice cream is produced only when it needs to be served The spigot head allows a single portion of soft ice cream to be distributed At the same time the same amount of mix moves from the hopper into the freezing cylinder Fig 5 3 2 ELECTRONIC CONTROL KEYBOARD AND BUTTON FUNCTIONS Details of the panel are shown in the picture below Fig 6 CARPIGIANI 17 191 SP N KFC_EN 2012 11 Ed 01 191 SPN KFC STOP button By pressing this push button during operation the machine stops LED on DISPLAY 10 33 21 Fri When the machine is in STOP the display shows Time and Date 10 33 21 Fri In case we have an ALARM activated the backlight of Overload Beater the LCD display will flash and the display indicates the kind of ALARM PRODUCTION button Press PROD button to start the production mode LED on The motor and compres sor are automatically controlled by HARD O TRONIC system By pressing this button from STOP the display indicates pra Do Not Serve When the sundae is not ready the display shows DO Wash in 14 days NOT SERVE Sundae Ready When the sundae has reached the desired consistency Wash in 14 days the display shows
21. c MAINTENANCE ENGINEER He she is a skilled engineer for the operation of the machine under normal conditions he she is able to carry out interventions on mechanical parts and all adjustments as well as maintenance and repairs He she is qualified for interventions on electrical and refrigeration components CARPIGIANI ENGINEER He she is a skilled engineer the manufacturer assigned to field interventions for complex jobs under particular conditions or in accordance with agreements made with the machine s owner 191 SP N KFC_EN 2012 11 Ed 01 6 CARPIGIANI SAFETY When using industrial equipment and plants one must be aware of the fact that drive mechanisms rotary motion high voltage components as well as parts subject to high temperatures may cause serious damage to persons and things Who is in charge of plant safety must be on the look out that incorrect use or handling shall be avoided e safety devices must neither be removed nor tampered with e the machine shall be regularly serviced e only original spare parts are to be used especially as far as those components with safety func tions are concerned ex protection microswitches thermostats e suitable personal protective equipment is worn To achieve the above the following is necessary e at the working place an instruction manual relevant to the machine should be available e such documentation must be carefully read and requirements must conse q
22. can still be used after washing it 1 when at room tem perature it has again its original shape To replace the stuffing box proceed as follows Remove the beater unit Remove the stuffing box from its slot Lubricate the replacement stuffing box Mount the new stuffing box Clean and lubricate the replaced stuffing box and store it to allow it to regain flexibility WARNING If you continue to work after noting traces of product in the drawer you further 5 accentuate leakage of stuffing box this can lead to a malfunction of the machine serious enough to halt production 028 drip drawer Fig 34 CARPIGIANI 37 191 SP N KFC_EN 2012 11 Ed 01 191 SPN KFC WARNING Like all moving parts the complete beater is also subject to wear and tear For this reason we recommend checking the amount of wear to parts in direct contact with one another beater beater idler and beater cylinder walls on a regular basis during scheduled cleaning operations and in any case every six months of machine operation In particular make sure that the wear on the bushing on the beater idler is no more than 2 mm as indicated by the marking on the bushing itself If there is more than 2 mm wear it is necessary to replace the beater idler Cleanout of beater assembly cleanout of pump or feeding needle cleanout and sanitiza tion of the all machine According to procedures described in section 5 of this manual Clea
23. de the relative LED must be alight 3 10 1 Pre arrange the machine for a pasteurisation cycle overnight h 3 10 2 Disassembly and cleaning of the tank cover Disassemble the tank cover and wash rinse and sanitise it 3 10 3 Cleaning the tank zone Using a clean and sanitised cloth accurately clean the external zone of the tank Ensure that no debris drops into the tank Reposition the sanitised tank cover on the tank 3 10 4 Disassembly and cleaning the oil drip drawers Remove the two oil drip drawers from the side of the machine Wash rinse sanitise and reassemble them 3 10 5 Sanitization of the lid area e Fill a bucket with sanitising solution Immerse the brush into the sanitising solution and accurately clean the dispenser zone the dispenser spout the handle and the area surrounding the piston e Spray sanitizing solution over the tap zone handle dispenser spout and inside the lid hole ATTENTION Do not spray sanitising solution directly onto the photocell underneath the door 3 10 6 Cleaning and sanitisation of the oil drip tray After sanitising the door area remove the oil drip tray and wash rinse and sanitise it Replace it on the machine 3 10 7 External cleaning of the machine Using a clean and sanitised cloth clean the door area the front panel and any other areas that come into contact with the product CARPIGIANI 25 191 SP N KFC_EN 2012 11 Ed 01 191 SPN KFC 3 11 ON THE DISPLAY In
24. ed by RF Approved by RV 191 SP N KFC_EN 2012 11 Ed 01 2 CARPIGIANI 191 SPN KFC INDEX FOREWORD sotesssssestscscencdacssiedsscsscasceadsedescsaccesavsoasdonsbseasaesdsdsonsaadbescssesacaabebasucsecssenseasaanesoess 5 INSTRUCTION 2 5 PURPOSE tales 5 HANDBOOK STRUCTURE i cisus ssesessascasavesscscspseenntesbnesdasespusessntesoubensesespascnanseascsce gt 5 ADDITIONAL DOCUMENTATION ae grote 5 CONVENTIONAL SYMBOLS 5 sc ccsesctesstas ssepscedstisdhessaseioussszanessasedenssssesbenuseincedes 6 SYMBOLOGY QUALIFICATION OF THE 6 ssssescsasenicsatysoonaesvaceschssssesbzsessansslasussastessbsiouncsnpsopesthoubedoassdpesephseadeseabestacesaes 7 WARNING AE tees EE EE E T SECT 1 GENERAL 11 GENERAL INFORMATION 9 1 11 MANUFACTURER S IDENTIFICATION DATA see eee 9 1 1 2 INFORMATION ABOUT SERVICE cccscdesncsstvepecceetssvencevteeteetstastenictoes 9 1 13 INFORMATION TO THE USERS 3s scsse sccoscsssaessnysteepcasansd sapedessossasesnustineedes 9 12 INFORMATION ABOUT THE MACHINE es sss sssssss seves ss 9 121 GENERAL rA EEE SUETENA 9 122 MACHINE teen acid ices 10 12 3 TECHNICAL FEATURES
25. en select the production function within a few minutes ice cream will reach its right consistency to be served In the event of extended power failure it is utmost necessary that before dispensing ice cream again the temperature of the mix inside the tank is checked so as to pasteurize the mix in case it is beyond 6 C If the power failure lasts several hours it is then necessary to clean the machine and refill with fresh mix 3 9 OPENING PROCEDURES ATTENTION Ensure that your hands are thoroughly clean and sanitized before proceeding with the following operations has appeared on the display This message indicates that the pasteurisation process has been completed correctly without interruptions and the machine is ready for production Press the Stop key and put the machine into production Li e Check that the Pasteurisation cycle has been totally completed and that the message END ATTENTION If the Pasteurisation cycle has not been completed the machine is blocked and access cannot be gained to production The mix has not been correctly pasteurized Check why the pasteurization has not been carried out by reading the alarm messages on the display If necessary contact Technical Assistance Press the Stop key and the arrow key to select the pasteurization function and carry out a manual pasteurization cycle If the pasteurization cycle is completed successfully the blockage automatically resets and the machine is ready to s
26. enero reer 17 32 ELECTRONIC CONTROL KEYBOARD AND BUTTON FUNCTION 17 3 3 SPIGOT HANDLE anastasia 19 3 4 RY SNES raea rars 19 3 5 PRELIMINARY OPERATION WASHING AND 20 3 91 20 3 3 2 SANITIZING 22 353 E N E sopevedvensvaees 22 3 6 STARTING THE MACHINE ssesessseesieesisovesssesssesnscavssovasesessecanseevssasessseosessneseese 23 3 7 PRODUCTION sssssssssssssssorcsssssssssessescsescnsescsssssesssssessesevscsssesssssesssnssssseseseees 3 8 PASTEURIZATION 0 0 ccsssscsssscrcsccscessscesescnsesssescssescseesesessssssessssssessssseseseseees 3 9 OPENING PROCEDURES 391 SANTTIZATION OF THE LID AREA jc iss csccssisscssscsss sosassapustboasveaesenbesssaces 24 3 9 2 DISASSEMBLY AND CLEANING OF 24 3 9 3 REASSEMBLY OF COMPONENTS sees sese ereenn 24 3 9 4 EXTERNAL CLEANING OF THE 25 CARPIGIANI 3 191 SP N KFC_EN 2012 11 Ed 01 191 SPN KFC 3 10 CLOSING PROCEDURES 25 3 10 1 PRE ARRANGE THE MACHINE FOR PASTEURISATION CYCLE OVERNIOHT 25 3 10 2 DISASSEMBLY AND CLEANING OF THE TANK
27. ficient air circulation affects operation and output capacity of the machine w 49 4 w 0 M Q 3 MUL 3 2 2 MACHINE WITH AIRCOOLED CONDENSER Machines with aircooled condenser must be installed no closer than 8 cm to any wall in order to allow free air circulation around the condenser NOTE An insufficient air circulation affects operation and output capacity of the machine 2 2 1 Air flow The machine is provided with an internal fan motor which takes fresh air from the right panel of the machine and exhausts the heated air through the left and rear panels of the machine IMPORTANT Do not place topping containers syrup containers or other products in front of the left panel of the machine because the hot air flow increases the temperature of the products or may melt them NO topping OK topping OUT IN Fig 4 191 SPN KFC L g CARPIGIANI 13 191 SP N KFC_EN 2012 11 Ed 01 191 SPN KFC gt faz 2 3 MACHINES WITH WATERCOOLED CONDENSER To make the machine run a watercooled machine must be connected to running water supply or to a cooling tower Water must have a pressure of Bar at least and a delivery at least equal to the estimated hourly consumption Connect inlet pipe marked by plate Water Inlet to water supply installing a shut off va
28. ity with the European Directives 2006 66 EC on batteries and accumulators and waste batteries and accumulators and 2002 96 also known as WEEE the presence of the symbol on the side of the product or packaging means that the product must not be disposed of with normal urban waste Instead it is the user s responsibility to dispose of this product by returning it to a collection point designated for the recycling treat ment of electrical and electronic equipment waste Differentiated collection of this waste material helps to optimize the recovery and recycling of any reclaimable materials and also reduces the impact on human health and the environment For more information concerning the correct disposal of this product please contact your local authority or the retailer where this product was purchased 191 SPN KFC L U CARPIGIANI 11 191 SP N KFC_EN 2012 11 Ed 01 191 SPN KFC 191 SP N KFC_EN 2012 11 Ed 01 12 CARPIGIANI 2 INSTALLATION 2 1 ROOM NECESSARY TO THE MACHINE USE The machine must be installed in such a way that air can freely circulate allaround Rooms for the approach to the machine must be left free in order to enable the operator to act without constraint and also to immediately leave working area if need be ATTENTION Machines with aircooled condenser must be installed no closer than 8 cm to any wall in order to allow free air circulation around the condenser NOTE An insuf
29. k at the correct consistency for sale It is essential that you carry out CLEANING and SANITIZATION of the machine every few days depending on bacteriological quality of your mix as well as on health regulations in force in your country If the machine has been stopped a long time due to a power failure it is necessary that you check product temperature before starting the sale again if the temperature is over 6 C the machine must be emptied cleaned and sanitized and filled up with new fresh mix at 4 C 191 SPN KFC L L CARPIGIANI 23 191 SP N KFC_EN 2012 11 Ed 01 191 SPN KFC 3 8 PASTEURIZATION When you stop production mix in tank and in cylinder must be pasteurized to do that press STOPand then SELECTION till the led relevant to PASTEURIZATION function switches on The machine can also be programmed to carry out pasteurisation automatically whilst the premises are closed and on a time scale set in the programme of the machine by the technician It is anyway necessary that the mix inside the tank is over the half of tank capacity mean level should be thus covered The machine automatically executed heating and cooling programs and then stores the product at 4 In the event of a black out during the pasteurization cycle the machine will automatically carry out the program On reopening your shop assure that the heat treatment has been correctly com pleted and no malfunction has occurred press STOP and th
30. l since you might scratch it and so jeopardize the correct machine operation Reassemble the front lid see section 5 of this manual and install it back Place the cover back 3 5 2 Sanitizing Before it can be used the machine must first be sanitized Proceed as follows 1 Fill the tank up to the maximum level with sanitizing solution prepared in water 45 60 C and allow the solution to flow into the cylinder 2 Using the cleaning brushes provided clean the mix level sensor the walls of the tank the pump or the tank beater 3 Select the cleaning function and operate the machine for 10 seconds Press the STOP button The cylinder and pump will now be full of sanitizing solution Fill a bucket with sanitizing solution Dip a brush into the solution and clean the door Repeat this operation twice Clean the outside of the machine with a cloth soaked in sanitizing solution Repeat the operation twice Wait 5 minutes before proceeding with the following operations Place a bucket under the door and lower the distribution lever Wait for the solution to flow out if it does not do so completely leave the distribution lever down and select the CLEANING function Operate the machine for 5 seconds to bleed out the solution completely and then press STOP 90 SON Gu CAUTION Do not keep the beater running for more than the time strictly needed to complete washing and sanitization Without the lubrification of mix butterfatu the
31. lack out with the machine in e AGITATION e HEAT TREATMENT HEATING or PAUSE stage the machine will resume operating in the same function where it was when the power went off If the machine was in one of the following functions e STORAGE e PRODUCTION e HEAT TREATMENT COOLING stage upon the return of power the temperature at the time of failure and the duration of the black out will be automatically checked and the machine will resume operating in the same function or it will start a new HEAT TREATMENT cycle in accordance with the applicable safety standards CAUTION If a blackout exceeds four hours it is always necessary to avoid health hazards in the dispensed product to disassemble to wash to rinse and to sanitize the parts as indicated in Section 5 of this manual 191 SP N KFC_EN 2012 11 Ed 01 28 CARPIGIANI 5 CLEANOUT DISASSEMBLING AND REASSEMBLING OF PARTS IN CONTACT WITH THE PRODUCT IMPORTANT Cleanout and sanitation must be carried out at the end of every working day as a habit and with utmost care in order to guarantee the production quality in the observance of necessary healthy rules If dirt is left enough time to dry out this increases the risk of stains marks and damage to sur faces Removing dirt is much easier if done immediately after use and since there is also a risk that some elements containing acid or saline substances can damage the surfaces prolonged soaking is not recommended
32. les the dispensing func tion at the end of the fourteenh day after the latest cleaning On the display the message Z SH appears Every time the product is dispensed or the beater motor is activated the display shows the number of days to the next cleaning date as follows DAY MESSAGE 3 days before 2 days before 2 1 day before i 1 Disabling day WARNING Cleanout and sanitization must be carried out at the programmed date indicated on the display for example every 14 days as a habit and with utmost care in order to secure quality of production in the observance of healthy rules 5 3 DRAINING AND CLEANING Place a empty pail under the spout Press the STOP button Pull the dispensing lever and drain the ice cream Select CLENOUT function When the product coming out becomes liquid push STOP button and leave the spout open Remove the hopper cover 7 In hopper disconnect pressure pipe from mix pump turn it sideways remove it pull ing it up from its seat and let the product flow completely out Grasp the pump an turn it ina clockwise direction of 45 then pull it out towards you Remove the hopper agitator by pulling it upwards 9 Close the spout handle pour 10 litres of cool and clean water into the mix hopper Use the white hopper brush to scrub the mix hopper mix level sensor and the outside the agitator shaft Use the small brush to clean the mix inlet
33. lso necessary to add mixture when the level has dropped to approximately 2 cms from the bottom e Reposition the vat cover e Select the production function 191 SP N KFC_EN 2012 11 Ed 01 36 CARPIGIANI 191 SPN KFC 6 MAINTENANCE 6 1 SERVICING TYPOLOGY ATTENTION Any servicing operation requiring the opening of machine panels must be carried out with machine set to stop and disconnected from main switch Cleaning and lubricatingmoving parts is forbidden Repairs to the wiring mechanical air supply or cooling systems or to parts of same h must be carried out by qualified personnel with permission to do so and if necessary according to the routine and extraordinary maintenance schedules as envisaged by the customer with reference to specific intervention methods according to the use for which the machine is destined Operations necessary to proper machine running are such that most of servicing is completed during production cycle Herebelow you can find a list of routine servicing operations Cleanout and replacement of stuffing box If the prodduct drips from the side drip drawer it means that the stuffing box pos 28 has no tightness When dismantling the beater check the status of the stuffing box based on how long the machine has been used replace it if necessary alternating it with the second stuffing box provided with the accessories packet included in the packing If the stuffing box has no defects it
34. lve and outlet pipe marked by plate Water Outlet to a drain pipe installing a shut off valve 2 3 1 Water valve adjustment WARNING If water valve must be retarded this operation will have to be carried out by skilled personnel only Valve adjustment must be carried out in such a way that no water flows when machine is off and lukewarm water flows when machine is on NOTE Water consumption increases if temperature of entering water is above 20 C ATTENTION Do not leave the machine in a room with temperature below 0 C without first draining water from the condenser 2 4 ELECTRIC CONNECTION Before connecting the machine to the mains check that machine voltage indicated in data plate corresponds with the mains see sec 1 1 1 point C Insert a differential magnetothermal protection switch adequately sized to absorption capacity required see sec 1 1 1 point D and with contact opening of 3 mm at least WARNING Yellow green ground wire must be connected to a good ground outlet Rotation direction by three phased machines The beater rotates anticlockwise By gravity feed machines it is necessary to remove the plate and check the direction of rotation whereas by machines with pump you shall check whether the mix comes out from delivery hole when removing the compression pipe Reversing rotation direction To reverse the direction rotation when wrong it is necessay to interchange two of the three leads coming from the ci
35. me the beater mo Beater Heating tor remains ON and the heating is activated as well to help the product to melt 191 SP N KFC_EN 2012 11 Ed 01 16 CARPIGIANI RESET J N LOCK button To clean the keyboard panel with a clean towel it is recommended to block the keys of the keyboard as follows Push for 3 seconds LOCK button the respective led will flash indicating that the keyboard is blocked At this stage you can clean the keyboard without any risk To reactivate the keyboard push for 3 seconds LOCK button the led will get off PASTORIZATION button INCREASE button This program cannot be started if the hopper is less than half full of mix The mix both in the hopper and the cylinder is heated to 65 C and kept at this tem perature for 30 minutes fixed It is then cooled until it reaches storage temperature At the end of the program the display shows Pasto End along with the time and day of the week meaning that Pasteurization has been completed successfully Pasteurization occurs every day at 2 00am if the time is programmed at step Start Pasto Time Normally the machine is in Production mode When the scheduled Pasteurization time arrives the machine automatically shifts from Production to Pasteurization To run Manual Pasteurization press and hold the Pasteurization button for five seconds If Pasteurization does not conclude successfully the machine cannot access Produc tion mode until a
36. ng connections is placed in the machine Before using the machine read carefully the instruction handbook Pay attention to the safety instructions 191 SPN KFC CARPIGIANI 5 191 SP N KFC_EN 2012 11 Ed 01 191 SPN KFC CONVENTIONAL SYMBOLS CAUTION ELECTRIC SHOCK DANGER The staff involved is warned that the non obsevance of safety rules in carrying out the operation described may cause an electric shock CAUTION GENERAL HAZARD The staff involved is warned that the operation described may cause injury if not performed fol lowing safety rules NOTE It points out significant information for the staff involved WARNINGS The staff involved is warned that the non observance of warning may cause loss of data and damage to the machine PROTECTIONS This symbol on the side means that the operator must use personal protection against an implicit risk of accident SYMBOLOGY QUALIFICATION OF THE STAFF The staff allowed to operate the machine can be differentiated by the level of preparation and respon sibility in MACHINE OPERATOR Identify unqualified personnel those without any specific technical abilities who are capable of carrying out simple jobs such as operating the machine using the commands available on the keypad the loading and unloading of products used during production the loading of any consumable materials basic maintenance operations cleaning simple blockages controls of the instrumentation et
37. nout of panels To be carried out daily with neutral soap seeing to it that cleansing solution never reaches beater assembly at its inside WARNING Never use abrasive sponges to clean machine and its parts as it might scratch their surfaces 6 2 WATERCOOLING By machines with watercooled condenser water must be drained from condenser at the end of selling season in order to avoid troubles in the event that the machine is stored in rooms where temperature may fall under 0 C After closing water inlet pipe withdraw drain pipe from its seat and let water flow out from circuit 6 3 AIRCOOLING Clean the condenser monthly to remove dust paper and whatever may prevent air from circulat ing Proceed as follows Remove the air filter from the rear of the machine as shown in the figure Wash the filter in a sink and carefully rinse Note Make the water flow through the filter in the opposite direction of the normal air flow Shake the filter to eliminate any drops of water Clean the filter with a clean and sanitised cloth Replace the filter in its seat 191 SP N KFC_EN 2012 11 Ed 01 38 CARPIGIANI 191 SPN KFC 6 4 TABLE OF SPARE PARTS EQUIPMENT 475 1126 1131 gt 1153 1266 Fig 37 Pos Description Pos Description 28 Beater stuffing box 840 Cleaning spatula 72 Oring extractor
38. on 3 Insert the beater assembly into the cylinder Push i while turning it clockwise until it engages in its rear hub otherwise the dispensing head cannot be fastened properly mix can flow out and serious damage may occur 1 Lubricate the sides of the beater seal pos 28 and slide it onto the beater shaft Fig 31 WARNING Like all moving parts the complete beater is also subject to wear and tear For this reason we recommend checking the amount of wear to parts in direct contact with one another beater beater idler and beater cylinder walls on a regular basis during scheduled cleaning operations and in any case every six months of machine operation In particular make sure that the wear on the bushing on the beater idler is no more than 2 mm as indicated by the marking on the bushing itself If there is more than 2 mm wear it is necessary to replace the beater idler 5 12 REASSEMBLING OF THE DISPENSING DOOR 2 Insert the piston pos 30 pointed end down in dispensing head pos 7 making sure that the piston square notch lines up with the rectangular opening on the spigot front 3 Position the dispensing handle pos 5 on the door pos 7 and insert the pivot pin pos 6 in its housing through the handle lever hole Lubricate and insert the pivot pin o ring pos 1285 Lubricate and slide into its seat the large dispensing door o ring pos 1188 4 Insert the dispensing door assembly onto the two front p
39. onditions necessary to the machine use and to the necessary procedure during cleanout as well as routine and special maintenance Nevertheless this handbook cannot meet all demands in details In case of doubts or missing information please apply to CARPIGIANI Via Emilia 45 40011 Anzola dell Emilia Bologna Italy Tel 39 051 6505111 Fax 39 051 732178 HANDBOOK STRUCTURE This handbook is divided in sections chapters and subchapters in order to be consulted more easily Section A section is the part of the handbook identifying a specific topic related to a machine part Chapter A chapter is that part of a section describing an assembly or concept relevant to a machine part Subchapter It is that part of a chapter detailing the specific component of a machine part It is necessary that each person involved in the machine operation reads and clearly understands those parts of the handbook of his her own concern and particularly e The Operator must read the chapters concerning the machine star up and the operation of machine components A skilled technician involved in the installation maintenance repair etc of the machine must read all parts of this handbook ADDITIONAL DOCUMENTATION Along with an instruction manual each machine is supplied also with additional documenta tion e Part list A list of spare parts which is delivered together with the machine for its mainte nance e Wiring diagram A diagram of wiri
40. pressure pipe pos 32 Insert the connection tube assembly in the pressure pipe pos 32 Lubricate and replace the punp body o ring pos 1178 and the pump body seal pos 243 Lubricate the sides as well as the center of the pump gears pos 38 and 38A with a thin film of lubrificante insert them into the pump body pos 39 Do not lubricate the teeth of the pump gears 6 Lubricate and replace the o ring pos 1412 on the feeding tube pos 271 Hold the pump cover pos 202 upside down and insert the back flow valve pos 245 and spring pos 206 in their pump cover housing 8 Insert the feeding tube pos 271 in the pump cover push and turn it clockwise 9 Assemble the pump cover pos 202 with the feeding tube downwards onto the pump body and turn the two knobs pos 8 tightly install the mix pump in the hopper with the blocking pin hook on the right pushing and turning the pump in a clockwise direction and then in an anticlockwise direction until it locks onto the hopper blocking pin ee WS 39 207 1126 1131 Fig 29 191 SP N KFC_EN 2012 11 Ed 01 34 CARPIGIANI 191 SPN KFC 5 11 REASSEMBLING OF THE BEATER 2 Insert the end of the idler shaft pos 24 in the rear housing and align the idler shaft groove with the frame front slot Push the idler into positi
41. rcuit breaker 2 4 1 Replacement of power supply cord If the machine main cable is damaged it must be replaced through a cable with similar fea tures Replacement will have to be carried out by skilled technicians only 191 SP N KFC_EN 2012 11 Ed 01 14 CARPIGIANI 191 SPN KFC 2 5 REFILLING Motor installed in the machine is of the type with lubrication for life no action of checking re placing or topping up is necessary Gas filling necessary to the freezing system is carried out at CARPIGIANI works during machine j G CARPIGIANI postproduction testing If a gas addition happens to be made this must be carried out by skilled technicans only who can also find out trouble origin 2 6 MACHINE TESTING A postproduction test of the machine is carried out at Carpigiani premises Operation and output functionality of the machine are thoroughly tested Machine test at end user s must be carried out by skilled technicians or by one of CARPIGIANI engineers After the machine positioning cfa CARPIGIANI and correct connections also carry out all operations necessary to functional check and test of the machine CARPIGIANI 15 191 SP N 2012 11 Ed 01 191 SPN KFC 191 SP N KFC_EN 2012 11 Ed 01 16 CARPIGIANI 191 SPN KFC 3 DIRECTION FOR USE 3 1 MACHINE CONFIGURATION The machine has a motor to drive the beater and a cooling system with water or air condenser Soft ice cream is prepared
42. s units if this warning has not been fully complied with 191 SPN KFC E RY CARPIGIANI 7 191 SP N 2012 11 Ed 01 191 SPN KFC 191 SP N KFC_EN 2012 11 Ed 01 8 CARPIGIANI 191 SPN KFC 1 GENERAL INFORMATION 1 1 GENERAL INFORMATION 1 1 1 Manufacturer s identification data The machine has a data plate carrying manufacturer data machine type and serial number as signed when it is manufactured Copy of machine data plate to be found on first page of this handbook LEGEND CARP IGIANI A Serial number ANZOLA EMILIA BOLOGNA ITALY B Machine type C Voltage D Main switch amperometric value E Gas type and weight F Machine code G Condensation H Frequency I Power input 1 1 2 Information about service All operations of routine maintenance are here described in section Maintenance any additional operation requiring technical intervention on the machine must be cleared with the manufacturer who will also examine the possibility of a factory technician field intervention 1 1 3 Information to the user The manufacturer of the machine 15 at user s disposal for any explanation and information about the machine operation CARPIGIANI e Incase of need please call the local distributor or the manufacturer if no distributor is avail able e Manufacturer s service department is available for any information about operation and re quests of spare parts and service 12 IN
43. ssscsscessssessssessesessesessesesseseseees 34 5 11 REASSEMBLING OF THE BEATER ccsccsssssssssssessssessssessssessssessesessesessees 35 5 12 REASSEMBLING OF THE DISPENSING 35 5 13 SANITIZING THE WHOLE 36 5 14 MIX PRIMING ssereozeearesreertoroesorsaer rover negara 36 6 MAINTENANCE 61 SERVICING TYPOLOGY ccsssscsssscrcssssssscsssssssseesssessesessssessssessesessesesseseenees 37 6 2 WATERCOOLING ccscsssssssssssencsscnsescssnsesssscsssssssssesssessesessssessssesessessesessesessees 38 6 3 ATRCOOLING cc escsssressssesscnsessnssscnsnsencnsenssescsecscseesesessesessssesssessssessesesseseseees 38 64 TABLE OF SPARE PARTS 39 SECT 7 TROUBLESHOOT GUIDE 71 TROUBLESHOOT GUIDE cscsssccsccsscsssssessssssssessssessssessssessesessesessesessees 41 191 SP N KFC_EN 2012 11 Ed 01 4 CARPIGIANI FOREWORD INSTRUCTION HANDBOOK Editing this handbook it was taken into due account European Community directions on safety standards as well as on free circulation of industrial products within PURPOSE This handbook was conceived taking machine users needs into due account Topics relevant to a correct use of the machine have been analyzed in order to keep unchanged in the long run quality features charachterizing CARPIGIANI machines all over the world A significant part of this handbook refers to the c
44. t properly adjusted 1 Change regulator Pos 271 CARPIGIANI 41 191 SP N_EN 08 06 Ed 07
45. t the last solution residues flow out then push STOP CAUTION Do not keep the beater running for more than the time strictly needed to complete washing and sanitization Without the lubrification of mix butterfatu the beater wear out quickly 10 Rinse by filling the cylinder with drinking water 11 Drain the water from the cylinder by lowering the distribution lever 5 14 MIX PRIMING Prime Hopper e Take a bag of mixture from the refrigerator Insert the mixture at a temperature of 4 orc e Lower the distribution level and start to pour the mixture into the vat permitting the mix to pass also into the cylinder The level of the mixture in the vat must never reach the pump or the height of the feed needle furthermore it will be necessary to add mixture when the level has dropped to approximately 2 cms from the bottom e Wait until a small quantity of mixture discharges from the opening bringing with it any sanitising residues and place the distribution level back in its original position thereby closing the opening Connect the mix pressure pipe e Continue to pour in mixture and wait until the filling of the cylinder has finished during the filling process bubbles in the vat are visible With clean and hygienic hands take the feed needle from the sanitised solution and insert it into the bottom of the vat e The level of the mixture in the vat must never exceed the height of the feed needle see figure furthermore it is a
46. tart production No product can be dispensed during the pasteurization cycle 3 9 1 Sanitization of the lid area e Filla bucket with sanitising solution Immerse the brush into the sanitising h solution and accurately clean the dispenser zone the dispenser spout the handle and the area surrounding the piston e Spray sanitizing solution over the tap zone handle dispenser spout and inside the lid hole ATTENTION Do not spray sanitising solution directly onto the photocell underneath the door 3 9 2 Disassembly and cleaning of components Remove the oil drip tray the oil drip drawers and the tank cover Wash rinse and sanitise them Reassemble the components after sanitisation 3 9 3 Reassembly of components Reassemble the oil drip tray the oil drip drawers and the tank cover after sani tization 191 SP N KFC 2012 11 Ed 01 24 CARPIGIANI 191 SPN KFC 3 9 4 External cleaning of the machine Using a clean and sanitised cloth clean the door area the front panel and any other areas that come into contact with the product 3 10 CLOSING PROCEDURES ATTENTION Ensure that your hands are thoroughly clean and sanitized before proceeding with the following operations Open the lid and check the level of mix in the tank Add mix if necessary The LED of the tank level indicator must be off The level of the mix in the tank must never reach the pump Ensure that the machine is in Distribution mo
47. uently be met e only adequately skilled personnel should be assigned to electrical equipment IMPORTANT One must be on the look out that the staff does not carry out any operation outside its own sphere of knowledge and responsibility refer to Symbology qualification of the staff NOTE According to the standard at present in force a SKILLED ENGINEER is who thanks to training experience and education knowledge of rules prescriptions and interventions on accident prevention knowledge of machine operating conditions 15 able to realize and avoid any danger and has also been allowed by the person in charge of plant safety to carry out all kinds of interventions WARNING When installing the machine insert a differential magnetothermal protection switch on all poles of the line adequately sized to the absorption power shown on machine data plate and with contact opening of 3 mm at least Never put your hand into the machine alike during production and cleaning operations Before carrying out any maintenance operation make sure that the machine is in STOP position and main switch has been cut out Itis forbidden to wash the machine by means of a bolt of water under pressure It is forbidden to remove panels in order to reach the machine inside before having discon nected the machine e CARPIGIANT is not responsible for any accident that might happen during operation clean ing and or servicing of it
48. ve the tank cover Remove the hopper agitator pos 162 by pulling it upwards gt Fig 10 191 SP N KFC_EN 2012 11 Ed 01 20 CARPIGIANI 191 SPN KFC Removing pump Disconnect the connection pipe pos 207 by turning it to match with the Ps BT hole and free it from the pin found on mw a the pump cover Sey S Pull the connection pipe backwards and remove the feeding pipe pos 32 by turning it 90 then pulling upwards Removing the pump by turning it clockwise of 45 then pull backwards Disassemble the pump see section 5 of this manual 1117 207 1126 Removing the door see section 5 Remove the two retaining knobs pos 8A and pull the door assembly towards you sliding it off the two front panel studs Pull the dispensing handle pos 5 so 1188 the piston pos 30 raises in its housing Remove the pivot pin O ring pos 1285 and pull the pivot pin pos 6 out releas ing the dispensing handle pos 5 Using the dispensing handle lever pull the piston pos 30 out completely Using the o ring extractor remove the two piston o rings pos 1153 and the large dispensing door o ring pos 1188 Removing the beater see section 5 Pull the beater out of the cylinder Slide the beater seal pos 28 out of the beater shaft Pull the
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