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1. gt 5 Z gt D C n B005 voc o 2 6 X ZV x O O M lt lt NNN LO LO LO O O m e e Parts Indicated with are not removable FUJI T 70 amp T 75G SPRAY GUN ACTUAL SPRAYING TECHNIQUES The Spray Gun should be held perpendicular to the surface at all times HOLD THE GUN NO MORE THAN 8 20cm AWAY FROM THE SURFACE TO BE PAINTED CORRECT METHOD Start off the piece Pull the Trigger and move the Spray Gun in the direction you want to spray Continue off the edge of the piece on the other end before releasing the Trigger Between each successive pass overlap by about a half INCORRECT METHOD Never for any reason point the Spray Gun directly at the face or head of a person AIR CAP SET SELECTION Six additional size Setups are available as accessories Size No 3 1 3mm is standard with all Fuji T Spray Guns No 2 3 or No 4 can be used for any type of fine finishing application The larger sizes such as No 4 allow for more fluid output desirable with fast drying lac quers Push to release D Pressure Tube AIR CAP SET Part 5100 Series GRAVITY CUP ASSEMBLY If you do not intend on spraying walls amp ceilings the only addi tional Setups you need would be the No 2 and No 4 4 Sizes of Gravity Cup Available No 1 Part 5100 1 8mm 031 SUPER FINE OUTPUT SHADING STAINS No 2 Part 5100 2 1mm 039 FINE OUTPUT SHADING STAINS WATERBORNE COATINGS ue 32. O D O S a 0 Oo gt OD 0 gt Oo D O ar I V 2 5 v Some D v A T lt A Oo N LO wz Cup Lid Gasket Diaphragm Nipple 1Qt Cup 1000cc Pressure Tube Paint Strainer NAME No 3 Part 5100 3 1 3mm 051 FINE MEDIUM OUTPUT STANDARD WATER BASED LACQUERS ACRYLICS POLYURETHANE STAINS 9044 No 4 Part 5100 4 1 5mm 059 MEDIUM OUTPUT 38 2038 39 2023 40 2024 41 42 2041 43 9760 44 9852 Similar to No 3 but more coverage Best for AUTOMOTIVE ENAMELS LACQUER and LATEX Also VARNISHES PRIMERS OIL BASED PAINTS K A N fa LUI e No 5 Part 5100 5 1 8mm 070 HIGH OUTPUT Larger surfaces thick layers spotted effects SEALERS VARNISH POLYURETHANE OIL BASED PAINTS ENAMELS EPOXIES ETC No 6 Part 5100 6 2mm 078 EXTRA HIGH OUTPUT Very heavy flows fast coverage STONE FINISH PAINTS TEXTURE COATING INDUSTRIAL PRIMERS MULTI FLECK PAINTS LATEX on walls ceilings ETC CUP ASSEMBLY 2042 No 7 Part 5100 7 2 5mm 098 MAXIMUM HIGH OUTPUT Heavy flows faster coverage LATEX HOUSE PAINT on walls etc 6 15 LEAKAGE FROM THE NOZZLE This occurs when the Needle Packing Nut 5210 is too tight com pressing the Needle Packing 5209 too tightly around the Needle Half fill the cup with water Attach the Gun to the Hose and turn on the Turbine blower to pressurize the Cup Pull the Trigger and release Check the
3. 000 eee 4 Spraying Technique 5 Aircap Selection 005 6 Viscosity Guide 05 7 Latex Paint 0 000 eee 8 General Cleaning 005 9 Cleaning Fluid Passages 10 Turbine Problems 10 Finish Problems 11 Filter Replacement 11 spray Gun Problems 12 14 Needle Packing Nut 14 Parts Diagrams 0 15 18 Service Information 19 Warranty Information 20 CE Declaration Back Cover Please read these instructions carefully before using the equipment GROUNDING INSTRUCTIONS This appliance must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock This appliance is equipped with a cord having an equipment grounding conductor and grounding plug The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances WARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the appliance If it will not fit the outlet have a proper outlet installed by a qualified electrician T
4. Limited 2 Year Warranty Fuji Industrial Spray Equipment Ltd issues a 24 month limited warranty to the purchaser effective from the date of purchase against defects in materials or workmanship This warranty does not cover abuse accidental damage misuse normal wear parts motor brush replacement or spray gun maintenance and clean up Warranty is void if repairs are made or attempted by unauthorized persons At our option Fuji Spray will repair or replace defective parts without charge provided the purchaser return parts prepaid to the nearest authorized service center or to the factory Factory returns must first receive a Return Material Authorization In North America please call 800 650 0930 to obtain an authorization number In other countries please call the company where you pur chased the product This unit is designed to be used for spray painting and similar operations only Fuji will not be held liable if equipment is not used solely for the purpose it was designed Warranty will become void through im proper installation or operation Any modifications to the equipment or deviations from recommended procedures accidental damage or any related action that impairs or abuses normal wear and care of Fuji spray equipment will also void warranty and liability 20 CONTENTS Contents o 2844 ce8t oeeeeviaeesada 1 Safety Precautions 2 Getting Started 05 3 Spray Pattern 0
5. Nozzle for water spurting out Use the supplied wrench to GENTLY loosen the Nut 1 or 2 degrees only at a time This is a very sensitive adjustment Again pull the Trigger and release Wipe away the water in between adjustments Repeat until no water is seen at the Nozzle Hole LEAKAGE FROM THE NEEDLE PACKING NUT This occurs when the Needle Packing Nut is too loose Half fill the cup with water Attach the Gun to the Hose and turn on the Turbine blower to pressurize the Cup Use the supplied wrench to GENTLY tighten the Needle Packing Nut 1 or 2 degrees only This is a very sensitive adjustment Wipe away the water in between adjustments Repeat until no water is seen where the Needle passes through the Needle Packing Nut 5210 Needle Packing Nut It is a good idea to apply Light Machine Oil or Vaseline to the Needle Shaft where it passes through the Needle Packing Nut and work it in and out by pulling the Trigger back and forth This will lubricate the Needle Packing 5209 14 VISCOSITY GUIDE A Viscosity Cup is included with your Fuji System To test the viscosity of the paint material fill the Viscosity Cup to the brim and time how long it takes for the liquid to empty out through the hole We recommend you experiment to find the ideal viscosity for your application and record the information for the next time Always check with the manufacturer of the coating for assistance in thinning for spraying If their product is only de
6. TERN One of the holes in the Air Cap may be blocked Or the paint could be dirty and is partially blocking the Fluid Nozzle Remove the Air Cap and clean by soaking in solvent and using the soft Bristle Brush ora rag NEVER use metal objects to clean holes in the Air Cap LEAKAGE If paint material comes out of the Fluid Nozzle without pulling the Trigger e The Needle is not seating in the Fluid Nozzle properly e The Needle Packing may be too tight preventing the Needle from moving See Page 13 Packing Adjustment e Foreign matter trapped between Needle and Fluid Nozzle e The Needle or Fluid Nozzle could be damaged or worn e Loose Fluid Nozzle e Wrong Fluid Nozzle size installed CUP LEAKS e Oil above and below the Lever to smooth the Lever action e Change Gasket Diaphragm e Leak around Nipple use Loctite to seal e Leak around Side Pins use Loctite to seal e Leak through Lid remove Nut under Lid use Loctite 12 GENERAL CLEANING To clean the Gun after each use empty all paint from the Cup Use a solvent soaked rag to clean the residue in the Cup Then spray some clean solvent through the Gun into a clean rag to avoid filling the room with unnecessary spray or a bucket Repeat until the inside of the fluid passages in the Gun Metal Fluid Tube etc are clean Use the wet rag to wipe off the Air Cap and tip of the Fluid Nozzle The Air Cap can be soaked in thinner If this type of cleaning is done while t
7. To clean flush solvent through the Spray Gun while the paint is still wet inside the Gun If this type of quick cleaning is performed frequently the Spray Gun will function well for many years 99 of problems with a Spray Gun stem from clogs in the fluid passages and perhaps more important the Pressure Tube air passages Please see Page 12 No Paint or very little paint CLEANING BEHIND THE FLUID NOZZLE Remove the Collar 5201 and Aircap 5202 Using the supplied Wrench remove the Fluid Nozzle 5203 Once the Fluid Nozzle is removed please be careful that the Air Diffuser 5204 does not fall out of the Gun Use the Cleaning Brush and appropriate Solvent to clean behind the Fluid Nozzle The Air Cap Fluid Nozzle Needle may be soaked in solvent To remove the Needle remove the Fluid Knob 5221 Spring 5220 from the rear of the gun The Needle can then be soaked and later wiped clean When reinstalling the Air Diffuser note that there is a Locating Pin on the back side This pin must be located into the matching hole in the Air Divider 5207 PLEASE DO NOT SOAK THE WHOLE GUN IN ANY LIQUID THISIS NEVER NECESSARY OR ADVISABLE CLOGGED GUN THE FLUID COUPLER lf the Fluid Coupler 5208 T 70 or 5211 T 75G is clogged with dried paint it must be cleaned while in place in the Gun The Fluid Coupler should not be removed Remove the Cup Assembly by loosening the Nut Use the supplied Cleaning Brush to unclog the inside of the Fluid C
8. e Cup Lid is not tight air is escaping e The clear Plastic Pressure Tube is leaking air Replace e The Pressure Tube and or Nipple is clogged Clear or replace EXCESSIVE OVERSPRAY e The spray pattern size is too large for the item being sprayed e The Gun is being held too far away should be 8 max 20cm e Trigger on and off as you pass over the edges of the item e The paint is too thin try thinning less e Reduce the air by turning the Air Control Valve to the point where overspray is minimized but the finish still looks good e For ideal and comfortable spraying conditions you should install an extraction fan If you are spraying a flammable combustible product such as nitrocellulose lacquer you must install an explosion proof fan and explosion proof lighting and switches Please check with the local jurisdiction on this matter 13 SPRAYGUN PROBLEMS NO PAINT OR VERY LITTLE PAINT The air passing through the Pressure Tube 2024 to pressurize the Cup is blocked This means that either the Tube itself the Check Valve or one of the two Nipples are blocked A pipe cleaner can be used for cleaning the hole in the Nipple e Pressurizing Tube and or Nipples are blocked COMMON e The Cup is not tightened down sufficiently or the Cup Lid Gasket is worn and leaking air e The Cup is empty e The metal Fluid Tube is blocked with paint RARE e The Fluid Coupler is blocked with paint RARE UNEVEN SPRAY PAT
9. he paint is still wet in the Gun it should be all that is necessary to keep the Gun clean enough for next time Do not leave liquids in the Cup overnight or for long periods Do not restrict the Fluid Nozzle when cleaning by putting your finger over the Nozzle Orifice this will drive thinned paint up the pressure tube and into the spraygun which is undesirable PLEASE DO NOT USE A WIRE BRUSH OR ANYTHING METAL TO CLEAN THE GUN OR CUPAS THIS WILL CAUSE DAMAGE DO NOT disassemble the Cup Assembly Threads in your cup have been sealed at the factory to prevent leakage under pressure The standard 1 quart 1000cc Cup can be used with most coatings including water based Also available as an accessory Is our 2041T Teflon coated Cup Four sizes of Gravity Cups are also available CAUTION Never soak the complete Spray Gun in solvent as this removes the grease from the parts and distributes thinned paints throughout the air passages It could also damage internal parts such as the Spindle Valve or Valve Seals It may sometimes be necessary to soak the Air Cap 5202 and Nozzle 5203 You may soak only the metal parts in solvent and clean with the soft bristle Cleaning Brush 9045 To reassemble first oil or grease all moving and threaded parts CAUTION Do not store the Gun with the Cup clamped down hard as this will cause the Gasket to flatten out Do not lay the Gun down on its side with liquid material in it CLEANING FLUID PASSAGES
10. his appliance is for use on a nominal 120 volt circuit and has a grounding attachment plug that looks like the plug illustrated Make sure that the appliance is connected to an outlet having the same configuration as the plug No adapter should be used with this appliance Please Note For UK Australia Asia etc your voltage will be 220 240v Check the label on the base of the turbine to ensure your unit is at the correct voltage for your location THE TURBINE MUST NOT BE USED IN AN AREA CONTAMINATED BY VOLATILE OR FLAMMABLE MATERIALS SINCE SPARKING CAN BE EXPECTED IN THE NORMAL OPERATION OF THE MOTOR THIS COULD IGNITE THE CONTAMINANTS CAUSING A DANGEROUS EXPLOSION KEEP THE TURBINE AT LEAST 20 FEET 6 METERS AWAY FROM THE SPRAYING AREA FOR HEALTH REASONS ALWAYS WEAR A RESPIRATOR PLEASE CHECK WITH THE LOCAL JURISDICTION THE SPRAYGUN MUST NEVER BE POINTED AT SOMEONE S FACE THE OPERATOR MUST WEAR SHOES AND THE FLOOR MUST NOT BE WET STORAGE INSTRUCTIONS Always store the unit inside in a dry location Store off the floor if in a basement setting For SERVICE amp PARTS USA www hvip net Phone 800 650 0930 Online www hvip net Phelps Refinishing Phone 800 377 5662 Online www phelpsrefinishing net CANADA Fuji Spray Phone 800 650 0930 Local 416 650 1430 www hvlp ca Phone 800 650 0930 UNITED KINGDOM Axminster Power Tool Centre Axminster Devon England Phone 01297 33656 Rutlands Limited Bakewe
11. ht amount PLASTIC DIAPHRAGM The 1 Quart pressurized Cup has a plastic Diaphragm 2038 not found in the Gravity Spray Gun This Diaphragm prevents paint from entering the Pressure Tube 2024 The small air hole in the Diaphragm should not be placed directly below the air hole in the Nipple Position the Diaphragm hole to the rear of the Cup The Spray Gun can be turned to different angles when spraying but never turned more than horizontal HOSE CONNECTION Connect the Hex Nut at the end of the Hose Female Connector to the Turbine Air Outlet Tighten this Nut lightly Overturning could cause the internal Manifold to rotate and break the internal Seal to the Motor A Quick Connect Coupler is available as an accessory for the connection to the turbine CHANGING THE SHAPE OF THE FAN A Loosen the Collar 5201 Turn the Air Cap 5202 to the horizontal position then re tighten the Collar to lock it into place This setting produces a vertical spray pattern This pattern is used more than any other by experienced spray painters B Setting the Air Cap in a vertical position produces a horizontal spray pattern To lock it in position tighten the Collar The horizontal fan pattern is the most useful for painting vertically such as a doorframe CHANGING THE SIZE OF THE FAN To produce a smaller fan pattern turn the Pattern Control Knob 5225 counter clockwise Because the spray pattern size is now much smaller you must turn down the amou
12. is matter A WORD ABOUT LATEX Although Latex Paint was never originally intended to be sprayed a professional finish can be achieved by following a few simple rules Please do not confuse Latex with the newer water based coatings For work such as cabinetry or trim our equipment can be used successfully with Latex Paint The Latex will have to be thinned with WATER approximately 10 30 depending on the brand of paint And to improve the finish even more you can use an additive that will slow down the drying process so that the paint levels out nicely One product available is Floetrol from the Flood Company in Ohio In the USA Call 1 800 321 3444 for your nearest supplier In the U K 0845 061 8899 The ideal Aircap size Setup is either the No 4 or No 5 for household trim louver doors etc The Latex paint should be finish quality and not a cheaper grade When spraying Latex please adjust the Fluid Knob 5221 to limit the paint to a finer spray This will increase the ratio of air to paint and result in better atomization and a beautiful finish Factually speak ing it doesn t increase the ratio of air to paint but does the opposite it allows the air atomizing power to work on less paint thereby improving the quality of atomization Also it is usually helpful to remove the Air Control Valve so that more air passes through the Spray Gun Finally adjust the pattern to a maximum size of 8 9 20cm smaller is ok A
13. ll Derbyshire England Phone 01629 815518 AUSTRALIA amp NZ Spraychief Industries Campbellfield Victoria 3061 Phone 3 9357 8788 PUERTO RICO Eagle Tools Mfg Corp San Lorenzo Puerto Rico 00754 Phone 787 736 0444 Fra Marson Warehouse Distributors San Juan PR 00926 Phone 787 761 4810 CHINA TAIWAN SINGAPORE MACAU HONG KONG Zhuhai Europe amp Asia Auto Tech Zhuhai City China Phone 0756 2127555 Fax 0756 2123769 Copyright 2013 Fuji Soray Toronto Canada 19 GUN HOLDER amp FILLING STATION Gun Holder GUN HOLDER INSTALLATION The 2 holes on the top of the Holder require the 2 Machine Screws and Washers These Screws fit into Threaded Inserts in the Metal Case Do not over tighten snug is fine The single Silver Colored Screw must be installed to the single hole on the side of the Gun Holder Once again please do not over tighten this screw snug is fine If you do not intend on using the Gun Holder you may insert the appropriate screws as mentioned above to block the holes GUN HOLDER USE Place the Hose Connector 5229 base of the Gun Handle over the shaft of the Gun Holder shown in above illustration Please ensure it is fully set down to the base of the Shaft The Spray Gun will now sit stationary The Gun can be left on the Holder for any length of time It is a convenient resting place between spraying and ideal for filling the Gravity Cup 18 GETTING STARTED NOTE Through
14. nt of paint spraying through the Nozzle at the Fluid Adjusting Knob 5221 rear of gun If you do not do this you will get runs To set the fluid output simply turn the Fluid Adjusting Knob counter clockwise for more paint and clockwise for less Once you set the fluid to your liking you can leave it in this position unless of course you change the size of the fan pattern For the very smallest pattern less than about 1 1 2 you must move the Gun closer to the workpiece but don t forget to reduce the amount of paint at the Fluid Adjusting Knob 4 ITEM PART NAME ITEM PART NAME Q O a lt o D o2 CSc C HO co 25560 ne G ie Naa Soggv GJO OIS Sibel MS ODOT N Teo Te NN GN NNN NN GN LO LO LO O O Ww NM OMOTN ee eK NNN w WO o Bo N wm WM Oo o CO 5S o O Lo ZE n SOTO 50 Or DeEe OLLILA oN OTTO O oOOO0O0 O NN NNN GN LO O O O O WH eN 9y TWO O 23 5223 Deflector Seal 5207 Air Divider T Q O 5S x 5X 5 Z T Os 5 a D OSSO Z coos Z SELHWO O S OTD OW Ceo oe O O06 UM O 2 OW a 2 aL t lO OR OO NNN NNN NNN N NAN LO LO O O O Ww lt OONO NNN NNN E LO m x So 52 259 L ooo E EOW xXx Oo aoro 7J3 2 sooth go OV XV FOR CGo0ogzc 200s 35 LZZo0oL o OnO NM oOo0o rr r NNN NN N WO O ONN Ww Or nm GUDS ee 17 Ye D A Sonc coo vO OO oD Y E OYN OO oO NNN LO O O OSN yny D To D N H lt O O0
15. oupler using Solvent Replace the Cup Before tightening position the Cup to the preferred position and tighten the Nut TURBINE PROBLEMS NO POWER Check your Power Outlet Also try re setting the Breaker on the back of the Turbine by pressing it once PLEASE DO NOT TRY TO SERVICE THE TURBINE YOURSELF CONTACT US FOR TECHNICAL ASSISTANCE 10 FINISH PROBLEMS ORANGE PEEL If the finish is rough and resembles orange peel then the material is too thick Or perhaps you have the Air Control Valve turned down please check that it is fully open The paint will not atomize properly and the surface will be spotty To remedy this add more thinner or appropriate solvent For fast drying products such as lacquers you may also want to add a lacquer retarder This will slow the drying time allowing the material to flow out and level nicely Retarders are available for other coatings too such as Penetrol for Oil based paints or Floetrol for Latex house paints These products go under different names such as Flow Out Additives etc Please check with the coatings manufacturer NOTE With the newer water based materials orange peel is usually a result of spraying on too thick a film Try spraying an extremely THIN FILM but still WET coat With most other coatings orange peel is caused by material being too thick or not enough atomizing power This is why we suggest leaving the air control valve fully open when experimenting wi
16. out this Manual we have used the generic word Paint to describe all and any coatings Please substitute the word Paint for whatever finish or coating you are spraying Your Fuji Soray Gun has been adjusted at the factory and is ready for spraying To clean out any impurities that may have accumulated during assembly or shipping we recommend spraying a small quantity of clean paint thinner through the gun Before tackling any serious spraying experiment with the Gun on a scrap piece of wood until you become familiar with all the controls AIR CONTROL VALVE The Air Control Valve 2032 is located on the Hose next to the brass Quick Connect It provides you with a means of controlling the air flow through the Gun It offers you fingertip control when you need it to reduce bounceback and overspray There is one thing to remember about the Air Control Valve it is the last in the chain of operations after 1 Thinning the paint 2 Adjusting the shape and size of the spray pattern 3 Adjusting the flow of paint through the Gun After performing these operations you should spray a few passes onto a scrap piece of plywood or cardboard This will allow you to determine if the paint levels nicely Once the Gun is producing a perfect finish with full air you may then experiment with turning the air down until bounceback is reduced to a mininum However if orange peel results you have no option but to turn the air up again a slig
17. pply a wet coating wet like a lake Although it is possible to use our equipment for house painting walls and many end users do we feel that an airless gun or power roller is better suited for that kind of job However if you decide to do this kind of work you will need the 6 or 7 Aircap set Remember when you buy a can of paint lacquer polyurethane varnish etc over the counter it will most likely be formulated for brushing That means it will be too viscous thick and will require thinning to spray successfully This is true even when spraying is mentioned on the label of the can Check with the manufacturer of the coating to obtain advice on thinning their product Unfortunately sometimes you may encounter Technical Sales Personnel that have very little experience or knowledge about HVLP Turbine spraying THE TRIGGER IS SLUGGISH e The Needle Packing is too tight see ADJUSTING THE NEEDLE PACKING Page 14 e Bent Needle POOR SPRAY PATTERN e Damaged Needle or Nozzle e Nozzle is clogged e Air holes in Air Cap clogged e Gun too far from surface max 8 20cm PAINT AT THE AIR NOZZLE HOLES e The Fluid Nozzle is loose and material is leaking around it tighten with the supplied Wrench e Paintis entering the gun via the Pressure Tube and being blown through the Barrel to the Aircap GUN SPRAYS IN A PULSATING MANNER e The Needle Packing has worn alittle or is loose Tighten e The Cup is almost empty e Th
18. signed to be brushed they may not be too helpful But remember that any type of coating can be sprayed if it is thinned correctly with the appropriate solvent and you have installed the ideal aircap set The chart below illustrates how many SECONDS it should take for the material to flow out of the viscosity cup This is only an approximate guide Auto 18 20 Primers 30 40 Lacquers 18 20 Sanding Sealers 20 22 Enamels 20 25 Stains Undiluted Latex 20 30 Creosote Undiluted Oil based 20 25 Polyurethanes 20 25 We suggest thinning around 25 to begin with but this may contra vene the air quality control laws for your location The Solvent used for thinning is usually the solvent mentioned on the can instructions for cleaning the brushes However please check with the coatings manufacturer The aim is to thin as little as possible HVLP spraying is more friendly to the environment than most methods of spraying It reduces appreciably the amount of unnecessary misting and fogging overspray associated with high pressure spraying Spraying with Nitrocellulose lacquer can be hazardous The lacquer fumes and overspray are toxic flammable and explosive If spraying must be done inside an enclosed area ventilate well Spray close to an open window or door and situate a fan to draw out the fumes an explosion proof motor and explosion proof lighting will be necessary Please check with the local Authority having jurisdiction on th
19. th a new coating material otherwise it will cause confusion If the the Air Control Valve is fully open or perhaps removed for Latex spraying then orange peel can only be one cause the material is too thick and must be thinned GRITTY FINISH If the material is too thin it is likely to run or be over atomized producing a rough gritty finish Try thinning the product less and spraying a wetter coat FILTER S The Fuji HVLP Turbines have either 1 or 2 Filters To remove simply pull the Filters out from the bottom of the Filter Enclosures Wash in solvent and dry before replacing All Fuji Filters are a friction fit The Filter must fill the entire Filter Enclosure If 2 filters then one of the Filters is fine and one coarse the fine Filter is installed to the left side and the coarse to the right side as seen looking at the front of the Turbine where the Hose is connected Cleaning your filters regularly is essential to maintaining your Turbine It is always a good idea to have a spare pair of filters on hand 11
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