Complete Manual
Contents
1. li il ul E TIL C phoon HSM Jet Spindles Table of Contents dad 1 2 1 2 1 quz da 1 9 1 4 1 5 1 5 1 1 52 1 5 3 1 5 4 1 5 5 Asi 2 2 2 2 1 2 2 2 22 2 2 4 gua 2 3 2 01 2 3 2 2 329 2 3 4 2 9 0 2D 3 1 3 2 3 9 3 4 3 4 1 3 4 2 4 1 4 1 2 5 1 5 2 General Sarety EIESE EA Statement of Compliance enema European standards CE ARR uu I P RUSIe uR cds 0 20 B CP aeaaee ae EE a E EATE E E L E A A AAT AE IAE E o ugere S elu Co M tase cerns ere ERE RR Case Contents SM Main Features santone Wireless Rotation Speed DiS Daya ccacenancceseatstescndecsaeanenedle dunce deuusansesadseadi sedeentemisnesendsscnudes Built in and Direct Mounting System to CNC Spindle onak LOCKING Tor Tool CIRMPING scsi e Integrated Coolant Nozzle SYSIGM sciissdasiadersscvisaaceevidvadara nir vais einn tus ein en di b E de peores er Installation Battery installation into the RPM wireless transmitter BIOL Te F reredulsit dor display dhstellatiO lus enseosdasuct aderant Gti caudam emot ad rex hb t ieri Display Workspace gis ii ea NER 741 MP P U CCC EE Deom Llano HSM Jet Spindle e Prerequisites for the CNC Machine ee Spindle Installation onto the CNC Machine nn Placement of HSM Jet2. Note Connecting feature is the turning ON of the internal battery consumption on the transmitter unit To save a battery energy and in case that HSM jet Spindle is not in use do Disconnection procedure see paragraph 2 2 5 Figure 14 Many HSM Jet Spindles not working simultaniusly can be connected to one display 2 2 4 Screens When turned on NO SIGNAL 0 RPM screen will appear Figure 15 No signal displayed 12 HSM Jet Spindle INSTALLATION 2 While connecting the HSM Jet Spindle you will see the CONNECTING displayed then the device ID CONNECTED notice that the battery level of the HSM Jet Spindle is shown Make sure that device ID on connected screen corresponds to the ID signed onto the RPM transmitter unit Figure 16 Connection screens The main display screen shows the HSM Jet Spindle that is working now This shows the HSM Jet Spindle s ID number rotation speed and battery level Figure 17 Main display screen HSM Jet Spindle 13 2 INSTALLATION You can see a list of all of the HSM Jet Spindles the display has been connected to by pressing the ist button Figure 18 List of connected HSM Jet Spindles display Figure 19 Disconnection display Note Disconnecting feature is the turning OFF of the internal battery consumption on the transmitter unit If the display detects more than one HSM Jet Spindle working at any time a MULTIPLE SIGNAL is shown see Fig 20 Figure
3. oO N N e m gt Colibri Spindles Ltd Industrial Park Lavon Building 1 M P Bikat Bet Hakerem 2011800 Israel Tel 972 4 9089101 Fax 972 4 9589061 marketing colibrispindles com www colibrispindles com
4. 20 More than one device is working simultainusly screen 14 HSM Jet Spindle INSTALLATION 2 Select List to choose the device to disconnect from the next screen Figure 21 Disconnection list for multiple signals screen The display can be cleared from all connected HSM Jet Spindles or a list of previously connected devices can be viewed Figure 22 Disconnect all sensors screens HSM Jet Spindle 15 2 INSTALLATION If the connect or disconnect processes don t succeed for any reason an appropriate message is shown see page 2 for troubleshooting Figure 23 Connection failed screen Figure 24 Disconnection failed screen If the battery of the HSM Jet Spindle you are currently using is running low the following warning is shown see page 27 for troubleshooting Figure 25 Low battery screen 16 HSM Jet Spindle INSTALLATION 2 If the HSM Jet Spindle is not spinning fast enough the LOW RPM alert is shown Figure 26 Low RPM screen If the HSM Jet Spindle is spinning too fast the HIGH RPM alert is shown Figure 27 High RPM screen 2 2 5 Disconnect the HSM Jet Spindle from the display 1 Make sure the display is ON 2 Press DISCONNECT on the display panel then slide the transmitter assembled on the HSM Jet Spindle across the left side detection side of thedisplay unit as shown in the picture While disconnecting the HSM Jet Spindle you will see the Disconnecting scr
5. 35 Collet and tool in the HSM Jet Spindle 6 Tighten the ER11 nut with the provided ER11 wrench 7 Check that total run out is less than 0 01 mm Figure 36 Tightening ER11 nut 22 HSM Jet Spindle INSTALLATION 2 2 3 6 Recommendations for tool clamping and cutting tool s run out checking The HSM Jet spindle is very precision product designed for high speed machining with a small diameter cutting tools for the accurate machining We attached great importance to the cutting tool s setup correct clamping procedure and tool s run out cheching On the HSM Jet spindle we use a standard clamping tools as EH11 spring collets and standard clamping accessories To get a minimum run out value we propose the using a precised spring collects with exact hole size According to ISO 15488 the collet run out tolerances should be checked as shown at the sketch below 1 test mandrel a test point Figure 36 Testing of run out tolerance For tool shank diameter from 3 0 up to 6 0 mm the distance L run out measure gauge placement should be 16 mm Allowed run out tolerance at this measuring point on the test mandrel is up to 0 01 mm The diameter of the test mandrel is the nominal diameter of the collet hole For the test mandrel the following specifications apply 8 diameter tolerance h6 b cylindricity 0 002 mm C parallelism 0 002 mm d roundness 0 002 mm e surface without longitudinal marks f maximum surf
6. SPINJET or TYPHOON the Product to the customer contracting Colibri in respect of the Product Customer This Warranty shall apply on the terms specified herein to any contract including but not limited to contracts of sale lease license placement or services the subject matter of which is the provision of the Product by Colibri to Customer unless otherwise specifically agreed in writing between the said parties 2 Colibri warrants the Product to be free of defects in material and workmanship and to conform to the applicable Colibri s specifications for a period of 12 months commencing on the date of delivery of the Product to Customer the Warranty Period subject to normal use storage and application thereof in accordance with and based on Colibri s standard tolerances instructions of use and recommendations and conform to the applicable specifications provided by Colibri Apparent defects shall be reported to Colibri in writing within 3 working days as of the Customer s receipt of the Product Latent defects occurring within the Warranty Period shall be reported in writing within 3 working days as of discovery 3 During the Warranty Period Colibri shall at its option and sole discretion either repair replace or grant credit for any Product and any component thereof which are determined by it to be defective pursuant to Section 2 above at no additional charge to the Customer and subject to the entire terms and conditi
7. used in accordance with the instructions may cause harmful interference to radio and television reception However there is no guarantee that interference will not occur in a particular installation If this device does cause such interference which can be verified by turning the device off and on the user is encouraged to eliminate the interference by one or more of the following measures Re orient or re locate the receiving antenna ncrease the distance between the device and the receiver Connect the device to an outlet on a circuit different from the one that supplies power to the receiver Consult the dealer or an experienced radio TV technician Warning N Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment This device complies with FCC Rules Part 15 Operation is subject to two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference that may be received or that may cause undesired operation To comply with FCC Section 1 310 for human exposure to radio frequency electromagnetic fields implement the following instruction A distance of at least 20 cm between the equipment and all persons should be maintained during the operation of the equipment HSM Jet Spindle 31 ma COLIBRI SPINDLES TECHNOLOGY 0 N kd oo 0 T m N un a
8. Figure 32 Inserting the WRENCH DIA3 2X48 into the HSM Jet Spindle eese 20 Figure 33 WRENCH DIAS 2X48 in HSM Jet Spindle s 20 Figure 34 Loosening ER11 lei 21 Figure 35 Collet and tool in the HSM Jet SpinNdle nnns 21 Fig re ee c Menuism 21 1 GENERAL 1 1 Safety First A READ THE MANUAL Safety of the operator is a main concern This equipment is as safe as we are able to make it Avoid accidents by reading the safety alerts investing a few seconds of thought and a careful approach to handling equipment You the operator can avoid many accidents by observing the following precautions Review the safety instructions of the manufacturer suppler owner and all organizations responsible for the prevention of accidents gt Ensure that The work area and the area around the CNC machine are free of obstacles The work area is properly lit This equipment is operated only by a responsible adult trained in this operation This equipment is not operated by a person under the influence of drugs or alcohol This equipment is not operated by a person with any illness or physical condition that might reduce reflexes or awareness and increase exposure to risk Before starting any kind of work install all of the safety devices prescribed by the builder of the machine or power tool are in place Shaving dust suction equipment must be used at the same time as the tool Warning Rotating Too
9. HE HEMEDY AVAILABLE TO HIM AS SPECIFIED HEREIN IS IN LIEU OF ANY REMEDIES THAT MAY BE OTHERWISE AVAILABLE TO HIM NOW OR IN THE FUTURE WHETHER IN LAW OR IN EQUITY ANYTHING STATED HEREIN TO THE CONTRARY NOTWITHSTANDING IN NO EVENT WILL COLIBRI BE LIABLE FOR ANY SPECIAL PUNITIVE INCIDENTAL EXEMPLARY OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF ANY PROFIT BUSINESS PRODUCTION OR REVENUE NOR FOR INJURY TO PROPERTY ARISING OUT OF THE USE MISUSE OR INABILITY TO USE THE PRODUCT EVEN IF COLIBHI HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES OR LOSSES OR FOR ANY CLAIM BY ANY OTHER PARTY This Warranty including any and all undertakings guarantees or assurances provided herein by Colibri is specifically limited to the Customer and not imputed by Colibri whether directly or indirectly expressly or impliedly to any other person or entity including any subsequent buyer or user bailee licensee assignee employee or agent of Customer 4 12 Your statutory rights are and shall remain unaffected by this Limited Warranty all terms and conditions of this Warranty are subject to the relevant law applicable in the jurisdiction in which the Product was purchased unless otherwise agreed by the parties in writing If any provision hereof is declared by any competent legal authority to be invalid or unenforceable for any reason under applicable law then such provision shall be reformed to the extent necessary to
10. I0CKEd e 8 Figure 10 Integrated coolant nozzel SYSteM nnns 9 Figure 11 Overhang solution types ee 9 Figure 12 Battery case OPON oliena rali 10 Figure 13 Switch CIS ao 10 Figure 14 Many HSM Jet Spindles can be connected to one display 11 Figure 15 No slgral dipen dii 11 Figure 16 Connection SCFEEnNS e 12 Figure 17 Man display SCIO cusuccucsaseatint dtt cups petite A Ean rain 12 Figure 18 List of connected HSM Jet Spindles display i 19 Figure 19 Disconnection display assecsomesc isa bi vhusses ritiene En eid ere d peus va FED EPI Ne Eda Ka KANAK na Ide Vico Eo VE TEER 14 Figure 20 More than one device is working simultainusly screen s sssrsesrrrsrresrrresrrerrrrsrrrsrrresne 14 Figure 21 Disconnection list for multiple signals SCIEEnNS 14 Figure 22 Disconnect all Sensors SCreenS 1 disset tesa teniente deese dE i 15 Figure 23 Connection failed screen iii 15 Figure 24 DISCONNECTION failed screen nennen nnn nnns 16 Figure 25 LOW battery SCIBSII a rail alal 16 Figure 26 Low RPM Screen 16 Figure 27 High RPM SCIE laid 17 Figure 28 HSM Jet Spindle on CNC Machine 7 Figure 29 Placement of HSM Jet Spindle in toolholder Steps 18 Figure 30 Example of a toolholder with a hole for coolant flOW 19 Figure 31 HSM Jet Spindle holding with ER32 Collet CRUCK 19
11. Japan lock tool AC adaptor plug 4 ALLEN KEY Hexagonal 2 0 mm 5 BATTERY Lithium Metal non rechargeable CR2 type Actual size and types of accessories may vary due to configuration and manufacturing process i 3 2 48 1 5 Main Features The HSM Jet Spindle spindles are best used when high RPMs is required for small diameter tools on limited RPM CNC machines The system utilizes the CNC machine tool s existing coolant supply driven by a high pressure pump minimum 20 bar as an energy source to rotate a turbine up to 40 000 RPM The HSM Jet Spindle can be supplied either as right hand or left hand option 6 HSM Jet Spindle GENERAL 1 The HSM Jet Spindle is not intended to replace the CNC machine spindle but rather to upgrade the existing CNC machine providing improved performance faster machining better surface quality and extended tool life The new spindles can be used for semi finish and finish machining applications such as milling drilling and jig grinding HSM Jet Spindle models operating ranges l Machining conditions HSM jet Coolant pressure 50 i TJS 40K oO for cutting speeds of spindle me wd TJS 20K 20 000 rpm 30 000 rpm 40 000 rpm TJS 30K 130 000 rpm 40 000 rpm 50 000 rpm Rotating speed C2 O TJS 40K 140 000 rpm 50 000 rpm 60 000 rpm approximate RPM values depend on pressure flow rate and used coolant type Figure 4 The relati
12. Spindle in TOOINOIdEr PSE CUISILGS TOF oobclcbleiilllcaii dea Tool Installation nto HSM Jet Spindle Lille Check Tor Bun Out upon Tool Clamping rl Maintenance Periodic Maintenance E Battery Change on RPM Transmitter Operation Conditions sila iaia co TT CE COINS lele Working with the HSM Jet Spindle Recalculating of the Table Feed for HSM Jet spindle New Machining PIOCESSs ilo aa earn E dad Troubleshooting Display messages eta The HSM det Spindle shaft does not rotate or RPM does not correspond correctly to coolant pressure e The HSM Jet Spindle has not been used in the last month anes Warranty Summary Customer Service after Purchase s FCC Compliance Statement Table of Figures Figure 1 Spindle case content nennen nnne t rrr enirn nnn nnns aan nna ann nn D Figure 2 Display case COhLlSnL seem tar rhta cian etn cina Coque ia 5 Figure 3 Rotation speed vs tool diameter esses nnn nnns 6 Figure 4 The relation between coolant pressure amp RPM value 6 Figure 5 HSM Jet Spindle wireless transmitter and display 6 Figure 6 Wireless RPM display main VIEW 7 Figure 7 Wireless RPM display mounting options 7 Figure 8 HSM Jet Spindle with several mounting adaptation types 8 Figure 9 HSM Jet Spindle with pin mechanism
13. ace roughness Rz 4 um 9 surface hardness about 58 HRc The recommended torque for ER11 nut is 8 10 Nm The maximum torque for clamping nut shall not be more than 2596 above the recommended tightening torque Higher tightening torque may result in the deformation of the toolholder ER11 seat Higher clamping force of the clamping nut at the same time means higher stress on the toolholder ER11 seat HSM Jet Spindle 23 3 MAINTENANCE 3 1 Periodic Maintenance The HSM Jet Spindle is free of periodic maintenance 3 2 Change Battery on RPM Transmitter The battery in the RPM transmitter mounted on your HSM Jet Spindle will be drained over time To change the battery please make procedure as in chapter 2 Installation p 11 3 3 Operation Conditions e Operation temperature range 15 30 C e Altitude 2000 m 3 4 Storage 3 4 1 Pre Storage Before storing the HSM Jet Spindle e Clean the HSM Jet Spindle with an air blow for 10 15 sec e Disconnect the HSM Jet Spindle from the display that it is connected to e Place the HSM Jet Spindle in its case 3 4 2 Conditions The HSM Jet Spindle must be stored in conditions meeting the following requirements e Sheltered from possible adverse weather conditions e Ideal Storage Temperature Range 15 C to 27 C e Humidity Range 30 to 60 relative humidity RH N Warning It is strictly prohibited immerse the HSM Jet Spindle in a fluid bath It is strictly prohibi
14. een device ID disconnected screen notice that the battery level of the HSM Jet Spindle is shown Make sure that device ID on disconnected screen corresponds to the ID signed onto the RPM transmitter unit HSM Jet Spindle 17 2 INSTALLATION 2 3 HSM Jet Spindle 2 3 1 Prerequisites for the CNC Machine 1 Coolant flow through the main CNC machine spindle Minimum coolant pressure at main machine spindle outlet 20 bar Maximum coolant pressure at main machine spindle outlet 40 bar Minimum flow rate 12 L min Operating coolant flow rate 12 18 l min Minimum coolant filtration level 100 um An active mist collector With the emulsion coolant use an anti foaming agent additive suitable for your emulsion to prevent foaming Use emulsion coolant with oil percentage higher than 496 9 With oil coolant the high pressure increases the amount of oil fumes a Use appropriate means of fire protection and extinguishing b Use anti dissolution additive suitable for your oil HOO BO 00 2 3 2 HSM Jet Spindle Installation onto the CNC Machine Figure 28 HSM Jet Spindle on CNC machine While the HSM Jet Spindle is mounted on the machine the CNC machine spindle should be stationary except for tool checking procedure or Z offset measurement In those cases it must not exceed 3000 RPM or risk breaking injury To avoid the CNC machine spindle rotation during the HSM Jet Spindle operation use the correct
15. g minimize cutting forces and reduce wear tool diameter should be selected according to the spindle speed when possible e Always select the smallest tool diameter according to the application requirements e Always select cutting tools in grades that are suitable for high speed machining 4 1 Recalculating of the Table Feed for HSM Jet spindle There are two calculating methods of table feed F mm min operating with the HSM Jet spindle e Existing machining process transition from machining with a machine spindle to an HSM Jet spindle e n case of selecting a new machining process 4 1 1 Existing machining process The feed per tooth fz remains constant while the table feed F increases in the same proportion to the HSM Jet Spindle rotation speed The feed per tooth fz should remain constant while the table feed F is changed Calculate the table feed F mm min according to the following formula F Ratio x F current F the new table feed Ratio Is the ratio between the machine spindle speed and HSM Jet spindle speed meaning the new speed divided by the current speed F current the current table feed that you would use with your machine HSM Jet Spindle 25 r WORKING WITH THE HSM Jet Spindle For example If using machine spindle at 8 000 RPM and the table feed was 160 mm min and you set HSM Jet spindle to 30 000 RPM then we suggest that your new table feed be New table feed 30 000 8 000 x 160 3 75 x 600 m
16. ls Entanglement Hazard To avoid risks associated with the use of rotating tools it is strongly recommended to use the utmost caution and concentration when working Warning Rotating Tools Cut or Severe Hazard Always wear correctly sized gloves that allow the sensitivity necessary to operate the tool correctly and give adequate protection in the event of the blade being touched during use PEPE Pe Warning Always use safety glasses or protective screens to protect your eyes Install only tools in perfect condition that are recommended for the material to be worked and that are suitable for the type of machine used Do not use cracked or deformed tools Check that the balancing keying and centering of rotary tools are carried out correctly Fix the tool correctly using the proper tightening and adjustment devices Remove all tightening and adjustment devices before use Check that the tool rotates in the correct direction Never exceed the limits of a piece of machinery If its ability to do a job or to do so safely is in question DON T TRY IT 4 HSM Jet Spindle GENERAL 1 SSS SS Se eee 1 2 Statement of Compliance The HSM Jet Spindle meets the following standaras 1 2 1 European standards CE e EMC EN 301489 1 17 e Radio EN 300328 V 1 8 1 e Safety EN 61010 1 2010 1 2 2 American standards UL e EMC FCC Part 15 B e Radio FCC Part 15 C e Safety UL 61010 1 1 2 3 Inte
17. m Failure to obey this warning might lead to a broken spindle shaft It is strictly prohibited to use the HSM Jet spindle if shaft lock hole s protection plug is damaged or missing HSM Jet Spindle 9 1 GENERAL E 1 5 4 Integrated Coolant Nozzle System The Integrated coolant nozzle system provides 3 main advantages e Direct jet coolant application e Better and faster chip evacuation e Prevents tool thermal shock Figure 10 Integrated coolant nozzel system 1 5 5 Tool Clamping The HSM Jet Spindle is compatible with ER11 collet chuck The assembly of rotating elements collet nut and tool must be balanced to a G2 5 at 40 000 RPM We recommend that you use ER 11 high precision spring collets When longer overhang is required 10 amp 25 mm long ER11 thermal shrink collets are available NUT ER11 GHS NUT ER11 GHS Collet ER11 SPR ER11 SRK 25 Thermal collet NUT ER11 GHS ER11 SRK 10 Thermal Collet Figure 11 Overhang solutions types 10 HSM Jet Spindle INSTALLATION 2 2 1 Battery installation into the RPM wireless transmitter To install the battery into the RPM transmitter 1 Unscrew the 4 screws holding the battery case cover using a hexagonal 2 mm Allen key 2 Remove the battery case cover 3 Make sure the O ring inside the cover is seated well and intact 4 Put in the CR2 lithium battery in correct directio
18. m min In this example your new table feed should be 600 mm min 4 1 2 New machining process Calculate the table speed F mm min according to the formula F nxzxfz Rotating speed n RPM The rotating speed for table speed calculation will be determined only after reading the actual rotation speed obtained when the tool has engaged the material Number of teeth z Feed per tooth fz mm tooth Select according to the tool s vendor recommendations taking into consideration the machining material the application and the tool geometry Note For the first trial at both machining processes it is recommended to increase the table feed gradually by of 3 0 3 5 not directly 3 75 before setting the table feed to the above calculated value 26 HSM Jet Spindle 5 1 Display messages TROUBLESHOOTING 5 Display message Indicates that No connected HSM Jet Action required If no HSM Jet Spindle is currently at work no action required NO SIGNAL If a HSM Jet Spindle is working Spindle working in range wait 10 sec If message persists disconnect and then reconnect it More than one device is Press LIST button then disconnect MEI situe working at once one of the HSM Jet Spindle HSM Jet Spindle is spinning Check HSM Jet Spindle coolant LOW RPM too slow pressure and cutting parameters HIGH RPM HSM Jet Spindle is spinning Check HSM Jet Spindle and too fast coolant pressure Retry the connec
19. make it valid and enforceable under that law Every provision hereinabove is intended to be severable and if any term or provision hereof is determined to be illegal invalid or unenforceable for any reason whatsoever and cannot be reformed so as to be legal valid and enforceable such provision shall be deemed severed herefrom and the illegality invalidity or unenforceability of such provision shall not affect the legality validity and enforceability of the remainder of this Limited Warranty HSM Jet Spindle 29 7 CUSTOMER SERVICE AFTER PURCHASE Whenever a malfunction cannot be solved by the solutions mentioned in the troubleshooting section you are requested to consult the Colibri representative for further assistance or instructions The unit should not be returned before receiving written approval from Colibri The serial number for the unit must be indicated on your claim form you can find this information on the rear of the unit housing We hope this information will be helpful Our goal is to provide the best possible service to our customers 30 HSM Jet Spindle FCC COMPLIANCE STATEMENT 8 This device has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in residential installations This equipment generates uses and can radiate radio frequency energy and if not installed and
20. n 5 Return the battery case cover to its place 6 Fasten the battery case cover with the 4 screws that were removed Now the transmitter is readv to work Figure 12 Battery case open 2 2 Display The HSM Jet Spindle is equipped with an integrated wireless display system allowing real time monitoring of the rotating speed during machining 2 2 1 Prerequisites for display installation Make sure that the following pre requisites are met 1 Electrical power 220 110 VAC standard socket 2 Distance from HSM Jet Spindle to Display no more than 5 m 3 Available space for the display so that operator will have a close and unobstructed view of it 2 2 2 Display Workspace Installation 1 Mount the display onto a metallic surface using the magnet on the back of the display or place on a flat and leveled surface 2 Connect the display to an AC socket 3 Switch the display ON HPM wireless transmitter detection side HSM Jet Spindle 11 2 INSTALLATION 2 2 3 Connect the HSM Jet Spindle to the display The display and the HSM Jet Spindle must be connected paired so they can identity each other Each transmitter unit has an own ID number See Fig 6 To connect the HSM Jet Spindle to the display 1 Make sure the display is ON 2 Press CONNECT on the display panel then slide the transmitter assembled on the HSM Jet Spindle across the left side detection side of the display unit as shown in the picture
21. nd or its local authorized agent and or supplier However Colibri strongly recommends that the Customer obtains preliminary support from Colibri by e mail and or telephone prior to returning the Product to Colibri 7 In case Customer desires to exercise its right under this Warranty the Customer shall at they own and exclusive expense place the Product at Colibri s premises for inspection and repair or replacement if necessary The Customer shall bear all costs associated with the transportation of the Product from the Customer s premises to Colibri s premises and back to Customer s premises once inspection and where required repair or replacement have been performed by Colibri 8 Colibri retains the right to examine and inspect the Product once received from the Customer in 28 HSM Jet Spindle WARRANTY SUMMARY 6 order to determine inter alia the cause of the alleged defect and whether this Warranty applies 9 Replacement parts shall be furnished on an exchange basis and may be either reconditioned or new All defective parts which were replaced hereunder shall become the property of Colibri 10 THIS WARRANTY IS THE ONLY WARRANTY OFFERED BY COLIBRI AND IS IN LIEU OF ANY IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR USE OR PURPOSE ANY AND ALL OF WHICH ARE HEREBY EXPRESSLY DISCLAIMED DENIED AND EXCLUDED BY BUYING THE PRODUCT THE CUSTOMER AGREES AND ACKNOWLEDGES THAT T
22. ndle INSTALLATION 2 2 3 4 Tool prerequisites HSM Jet Spindle spindles are for applications requiring tool shank diameters of up to 7 mm Application Maximum tool working diameter 2 mm Miling Slotting iss lt 3 0 mm amp ap 0 1 D Shouldering D lt 3 5 mm ae 21 D amp ap 0 25 D Drilling Max 2 0 mm Jig grinding Max 10 0 mm Thread milling Max M5 ISO RH or LH rotation solid cirbide Chamfering amp engraving Up to 7 mm tool shank 2 3 5 Tool Installation into the HSM Jet Spindle The HSM Jet Spindle can hold various tools that use an ER11 collet To set a tool into the HSM Jet Spindle 1 Insert the of the spindle 2 Turn the shaft while pushing the WRENCH DIA 3 2x48 in toward the center of the HSM Jet Spindle until the WRENCH DIA 3 2x48 handle reaches the HSM Jet Spindle WRENCH DIA 3 2x48 in the shaft lock hole on the side Figure 32 Inserting the WRENCH DIA 3 2x48 into the HSM Jet Spindle Figure 33 WRENCH DIA 3 2x48 in HSM Jet Spindle A Warning Do Not hold the WRENCH DIA 3 2x48 shaft lock pin handle while tightening loosening the ER11 nut Failure to obey this warning might lead to a broken spindle shaft HSM Jet Spindle 21 2 INSTALLATION 3 Loosen the ER11 nut with the provided ER11 wrench and remove the nut Figure 34 Loosening ER11 nut 4 Insert the tool into the collet 5 Place the collet in the spindle Figure
23. on between coolant pressure amp RPM value based on HSM jet spindle types machine spindle Diameter of cutting tool Figure 3 Rotation speed vs tool diameter 1 5 1 Wireless Rotation Speed Display general view RPM wireless transmitter Figure 5 HSM Jet Spindle wireless transmitter and display The HSM Jet Spindle is equipped with an integrated wireless display system allowing real time monitoring of the rotating speed during machining This system consists of a transmitter installed on the spindle housing and a receiver display The receiver is powered by a 5 VDC universal AC DC power adaptor connected to either a 220 VAC or a 110 VAC power source The transmitter is powered by an exchangeable CR2 lithium battery HSM Jet Spindle 7 1 GENERAL Display information Wireless display and RPM transmitter unit Spindle RPM LCD screen RPM transmitter unit Power switch Signal readout on off Transmitter unit identification number Transmitter Unit ID number RPM wireless unit s battery transmitter level detection side DC power socket Function buttons Figure 6 Wireless display and RPM transmitter unit main view e 2 4 GHZ radio frequency transmission e Direct wireless rotational speed monitoring up to 5 m range e Externally powered a receiver display e Enables reading of all HSM Jet Spindle s
24. ons set forth herein 4 This Warranty does NOT cover any damage resulting from extraneous causes not attributable to Colibri including inter alia accident or disaster misuse abuse neglect or improper maintenance modification or alteration or attempted unauthorized dismantling and or repairs by the Customer or any third party wear or damage resulting from corrosion or processing of abrasive aggressive resins damages resulting from operation of the product not within the working parameters and working environment it was designed for damages resulting from Customer s non compliance with applicable laws regulations or by laws and standard industry practices as well as any other damage sustained due to causes beyond the reasonable control of Colibri 5 This Warranty shall not apply in the event the Customer fails to pay for the Product in full and or on a timely basis as set out in any sale license lease placement or services agreement or any other legal instrument which has been executed by Colibri and the Customer including without limitation invoices issued by Colibri or its local authorized agent to Customer from time to time 6 Warranty service may be obtained by returning the defective Product or any component thereof during the Warranty Period to Colibri with proof of purchase and date of delivery Any and all repairs shall be carried out and this Warranty shall accordingly cover only such repairs at the premises of Colibri a
25. rnational standards e Safety IEC 61010 1 2010 DECLARATION OF CONFORMITY We hereby declare that our product the HSM jet spindle system conforms to the applicable Safety EMC amp Radio requirements as specified in European standards CE EMC EN 301489 1 17 Radio EN 300328 V 1 8 1 Safety EN 61010 1 2010 American standards UL EMC FCC Part 15 B Radio FCC Part 15 C Safety UL 61010 1 international standards Safety IEC 61010 1 2010 This declaration is only applicable when used in accordance with the intended purpose Dror Pockard CEO Pa um WEBLESM Tirmabib st HSM Jet Spindle 5 1 GENERAL 1 3 Introduction The HSM Jet Spindle is a unique High Speed Machining HSM spindle 20 krpm 30 krpm amp 40 krpm It is driven by the CNC machine spindle coolant thru flow at minimum pressure of 20 bar The HSM Jet Spindle does not require any special installation aside from the installing it to the spindle It then operates like any other standard tool holder in the magazine 1 44 Case Contents The HSM Jet Spindle case includes The wireless RPM display case includes Figure 1 Spindle case content Figure 2 Display case content 1 NUT ER11 GHS this is a standard nut 1 TSD this is wireless RPM display 2 WRENCH ER11 SMS this is a standard wrench 2 Universal AC 5VDC power supply 3 WRENCH DIA 3 2x48 this is a specialized shaft For USA Japan include EU to US
26. software M code to lock the Spindle orientation For example M19 code locks the spindle in a defined angle position Before installing a HSM Jet Spindle with a filter on the machine spindle make sure that the filter is clean 18 HSM Jet Spindle INSTALLATION 2 2 3 3 Placement of HSM Jet Spindle in the Toolholder Caution Deviation from these steps might lead to locking of the tightening nut to the HSM Jet Spindle The HSM Jet Spindle will only work with a toolholder that has a coolant through channel To fix the HSM Jet Spindle in a toolholder See steps from left to right in Figure 29 Use a standard tool holder with ER32 collet chuck Loosen the HSM Jet Spindle tightening nut 1 5 full turns Insert built in ER32 taper shank into ER32 collet chuck until the HSM Jet Spindle tightening nut will be placed on the toolholder Fasten the HSM Jet Spindle tightening nut onto the toolholder without turning the HSM Jet Spindle relative to the nut Fasten the HSM Jet Spindle tightening nut to clamp the HSM Jet Spindle and the toolholder together with an ER 32 spanner use hand force only O N I on Figure 29 Placement of HSM Jet Spindle in toolholder steps HSM Jet Spindle 19 2 INSTALLATION Figure 30 Example of a toolholder with a hole for coolant flow Tool Holder with ER32 collet chuck ER32 Mounting Nut TJS K ER32 R L Figure 31 HSM Jet Spindle holding with ER32 collet chuck 20 HSM Jet Spi
27. ted to use the cleanser different from the coolant allowed for using on HSM Jet Spindle Any damage caused by one of the above Warnings will not be covered by limited warranty 24 HSM Jet Spindle WORKING WITH THE HSM Jet Spindle 4 The HSM Jet spindle system was developed to create machining conditions that would enable applying optimal cutting speed conditions for small diameter solid carbide tools requiring high RPM The HSM Jet spindle rotates at its rated speed when idle When the cutting tool enters the workpiece it is expected that the rotation speed might slow down by several thousand RPM If the HSM Jet spindle rotation speed drops by more than several thousand RPM when the cutting tool enters the workpiece review the cutting process parameters and adjust them accordingly HSM Jet Spindles types vs Cutting tool diameter HSM Jet spindle type Rotational Spindle speed Krom 40 50 40 60 Coolant pressure range bar 20 30 40 20 30 40 20 30 40 Coolant flow rate range l min 12 18 12 18 12 18 Recommended Cutting tool 20 35 10 25 02 15 diameter mm Recommended cutting speed for steel 200 m min for aluminum 200 aproximattely rotational spindle speed 20 Krpm based on Min coolant pressure 20 bar amp Min flow rate 12 l min recommended coolant pressure 30 40 bar flow rate 18 l min In order to use the advantages of high speed machinin
28. tion process Still FAILED TO CONNECT Connection did not succeed not working Replace the HSM Jet Spindle battery FAILED TO DISCONNECT Disconnection did not succeed Retry the disconnection process Still not working Replace the HSM Jet Spindle battery LOW BATTERY Battery is low on power Replace the battery 5 2 The HSM Jet Spindle shaft is not rotate or RPM does not correspond correctly to coolant pressure may result in Low RPM message 1 Check coolant and pressure in cooling system 2 Run coolant through HSM Jet Spindle for 5 min while idle 3 If issue persists call for technical assistance 5 3 The HSM Jet Spindle has not been used in the last month Before working with the HSM Jet Spindle that has not been used recently run coolant through the HSM Jet Spindle when it is assembled on your CNC machine for 3 to 5 min Make sure that the HSM Jet Spindle reaches a speed that corresponds to the pressure of the coolant that is pumped through it HSM Jet Spindle 27 6 WARRANTY SUMMARY LIMITED WARRANTY FOR HSM JET SPINDLE 1 This Limited Warranty Warranty is given by Colibri Spindles Ltd with registered office at Industrial Park Lavon Building 1 M P Bikat Bet Hakerem 2011800 Israel operating through its designated affiliates and or parties authorized by it in writing hereinafter all collectively and each severally Colibri as dealer of the spindle for CNC machines known as
29. ystems being used on a specific CNC machine This is limited to 127 tools e Internally battery s powered RPM transmitter unit e Own ID number for each RPM transmitter unit DC power Attach to the machine Stand socket pannel by built in magnets Figure 7 Wireless RPM display mounting options Receiver display dimensions 30 8 113 5 8 HSM Jet Spindle GENERAL 1 1 5 2 Built in and Direct Mounting System to CNC Spindle HSM Jet Spindle is available in several mounting adaptation types e ER32 collet chuck with a special tightening nut suitable for all standard tool holders with an ER32 adaptation This is the default type e Integral options with various adaptations are available upon request Illustration purposes only TIT TJS K BT30 40 TS K ER32 TJS K ST2Q TJS K HSK A63 TJS K 5 6 TJS K DIN69871 40 TJS K CATAO Figure 8 HSM Jet Spindle with several mounting adaptation types HSM Jet Spindle with ER32 or ST20 mounting adaptations can be provided with filters upon request 1 5 3 Shaft Locking for Tool Clamping The shaft lock mechanism provides you with a simple and easy way to change the tool installed on your HSM Jet Spindle spindle For instructions on installing the tool into the spindle see page 21 Figure 9 HSM Jet Spindle with pin mechanism locked Warning Do not hold the pin handle while tightening loosening the shaft lock mechanis
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