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Model 61H F/R Booster Relay - Service, Support
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1. LU Installation Drawing ONILNAGW A SI10H Deg gt Te A SD61H 1 SD61H 1 Blow out all piping before connections are made to prevent the possibility of dirt or chips entering the relay Use pipe sealant sparingly and then only on the male threads A non hardening sealant is strongly recommended Connect the relay to a source of clean dry oil free instrument air See Instrument Air Requirements below CAUTION Pressure in excess of 100 psi to any connection may cause damage to the relay In any event maximum actuator pressure should never be exceeded Instrument Air Requirements Connect the relay to a source of clean dry oil free instrument air Failure to do so will increase the possibility of a malfunction or a deviation from specified performance CAUTION A Use of process fluids other than instrument air is not recommended No claim is made as to the suitability of this product for use with other process fluids such as hazardous gases except as listed on the appropriate certificate Non approved instruments are suitable for use with instrument air only Optional features and modifications such as tapped exhaust do not imply suitability for use with hazardous gases except as listed on the approval certificate CAUTION Synthetic compressor lubricants in the air system at the instrument may cause the instrument to fail There are many types of synthetic compres
2. brass stainless steel Buna N epoxy polyester powder coat nickel plate diaphragm material nitrile on polyester effective mid 2009 neoprene on cotton polyester INSTALLATION Shipping and Storage If the relay is to be stocked stored or shipped to another location prior to piping make sure that the factory installed plastic plugs are in the ports to prevent entry of moisture dirt or other contaminants Mounting Refer to relay installation drawing 10342 78 for mounting dimensions and location of input output and supply ports Relay input is often connected to the output of a positioner Connections are 1 4 NPT Mount the relay in a reasonably vibration free location Operating temperature limits are listed in the Specifications section of this Instruction The temperature in the selected location must not exceed the specified operating temperatures CAUTION Exceeding the specified ambient temperature limits can adversely affect performance and may cause damage to the relay hes d r nN Ise EE 2 otherw A A Dimensions Rei unless specif ieg 34 Y SldUd LSAVAX4 JO gi gt N a SN Ni Idi da Es aVISAP OV ICT Layovad ONTLNA Madda NAHA A WII SIN KEE LOO y Den NYY ee CO
3. in workmanship and material This warranty does not apply to goods delivered by Seller but manufactured by others b Buyer s exclusive remedy for a nonconformity in any item of the goods shall be the repair or the replacement at Seller s option of the item and any affected part of the goods Seller s obligation to repair or replace shall be in effect for a period of one 1 year from initial operation of the goods but not more than eighteen 18 months from Seller s shipment of the goods provided Buyer has sent written notice within that period of time to Seller that the goods do not conform to the above warranty Repaired and replacement parts shall be warranted for the remainder of the original period of notification set forth above but in no event less than 12 months from repair or replacement At its expense Buyer shall remove and ship to Seller any such nonconforming items and shall reinstall the repaired or replaced parts Buyer shall grant Seller access to the goods at all reasonable times in order for Seller to determine any nonconformity in the goods Seller shall have the right of disposal of items replaced by it If Seller is unable or unwilling to repair or replace or if repair or replacement does not remedy the nonconformity Seller and Buyer shall negotiate an equitable adjustment in the contract price which may include a full refund of the contract price for the nonconforming goods c SELLER HEREBY DISCLAIMS ALL OTHER WARRANTI
4. the table has current revisions of technical literature in Portable Document Format for downloading e To send an instrument to Siemens for warranty or non warranty service call Repair Service and request a Return Material Authorization RMA IMPORTANT An instrument must be thoroughly cleaned decontaminated to remove any process materials hazardous materials or blood borne pathogens prior to return for repair Read and complete the Siemens RMA form s For the location of your local Siemens representative visit the Siemens Process Instrumentation product support page at http www 2 sea siemens com Products Process Instrumentation Support Customer Support htm For technical support refer to the following table and click the appropriate link Technical Support Online Support Request http www siemens com automation support request Telephone 1 800 333 7421 Hours of Operation 8 a m to 5 00 p m eastern time Monday through Friday except holidays Technical Publications http www2 sea siemens com Products Process Instrumentation Support PI User in PDF Manuals htm then click the product line e g Control Solutions Public Internet Site http www2 sea siemens com Products Process Instrumentation 1 800 365 8766 extension 4519 for warranty and non warranty service SD61H 1 WARRANTY a Seller warrants that on the date of shipment the goods are of the kind and quality described herein and are free of non conformities
5. ES EXPRESS OR IMPLIED EXCEPT THAT OF TITLE SPECIFICALLY IT DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE COURSE OF DEALING AND USAGE OF TRADE d Buyer and successors of Buyer are limited to the remedies specified in this article and shall have no others for a nonconformity in the goods Buyer agrees that these remedies provide Buyer and its successors with a minimum adequate remedy and are their exclusive remedies whether Buyer s or its successors remedies are based on contract warranty tort including negligence strict liability indemnity or any other legal theory and whether arising out of warranties representations instructions installations or non conformities from any cause e Note The above does not apply to any software which may be furnished by Seller In such cases the attached Software License Addendum applies For warranty and non wartranty service refer to Customer Product Support in this publication All product designations may be trademarks or product names of Siemens Energy amp Automation Inc or other supplier companies whose use by third parties for their own purposes could violate the rights of the owners Delrin is a registered trademark of E I du Pont de Nemours and Company Siemens Energy amp Automation Inc assumes no liability for errors or omissions in this document or for the application and use of information in this document The information herei
6. Siemens INSTALLATION AND SERVICE INSTRUCTION Energy amp Automation SD61H 1 Rev 8 May 2009 Supersedes Rev 7 Model 61H F R Booster Relay INTRODUCTION Designed to meet high speed control applications the Model 61H F R Booster Relay produces a high volume boosting action Its primary purpose is for use with valve positioners although it can be used by itself for the high volume of air it can control This relay is not normally used in measuring circuits The relay contains an integral stabilizing bypass valve eliminating the need for an externally piped bypass The bypass opening is controlled by a screwdriver adjustment in the body of the relay which permits tuning for optimal dynamic response Opening this valve improves the stability of the positioner relay actuator circuit This instruction has five major sections Introduction Installation Maintenance Warranty and Parts List Specifications Supply Dresseur 100 psig max Input Pressure ccccccssseeeeeeeeeeeeeeeeeeeees 100 psig max Accuracy of 1 1 Ratio eens 5 based on 3 15 psi input Reproducibility ccccccccccceeeeeeeeeeeeeees 0 1 based on 3 15 psi input DAMA ATE een 0 4 based on 3 15 psi input Maximum Flow Coefficient C 0 9 Supply 1 1 Exhaust Ambient Temperature Limits 40 to 1 80 F 40 to 82 2 C Materials of Construction csseeeeeeees Delrin aluminum
7. n is subject to change without notice Procedures in this document have been reviewed for compliance with applicable approval agency requirements and are considered sound practice Neither Siemens Energy amp Automation Inc nor these agencies are responsible for product uses not included in the approval certification s or for repairs or modifications made by the user SD61H 1 PARTS LIST 12 Nameplate Seat Siemens Model 61H F R Booster Relay Drawing 10342PL Rev 5 09 Supersedes 2 08 Item l l 4 8377 76 l TGX 10342 Diaphragm 270 or Assembly 10342 85 7 d 10 12 TGX 10342 Diaphragm 272 or 10342 88 80 Spring bech ON TGX 2881 Plunger Spring l 114 17 1145 19 Mounting Bracket Optional Not Shown A 1 3448 1 4 20 x 1 1 8 Lg Fill Hd Screw C 6 32 x 1 4 Lg Truss Hd Screw 1 3465 1 4 20 x 1 1 4 Lg Fill Hd Screw For Mounting Bracket Not Shown Nn Ka Recommended on hand spare parts Always specify range serial number and other nameplate information when ordering Items 5 and 12 TGX 10342 27_ replacement diaphragms effective June 2009 IMPORTANT Service Parts Kits are available for servicing the instrument Contact Siemens for available kits refer to the Customer Product Support section of this instruction Some parts in this Parts List may not be available for separate purchase
8. sor lubricants Some may not be compatible with materials used in construction of the relay Wetting of these materials with such an oil mist or oil vapor etc may cause them to deteriorate and may ultimately result in the failure of the instrument The following materials are in contact with the supply air aluminum brass neoprene buna N and stainless steel The requirements for a quality air supply can be found in the Instrument Society of America s Quality Standard for Instrument Air ISA S7 3 Basically this standard calls for the following Particle Size The particle size in the air stream at the instrument shall be no larger than 3 microns Dew Point The dew point at line pressure should be at least 10 C 18 F below the minimum temperature to which any part of the instrument air system is exposed at any season of the year Under no circumstances should the dew point at line pressure exceed 2 C 35 6 F Oil Content The maximum total oil or hydrocarbon content exclusive of non condensable should not exceed 1 ppm under normal operating conditions MAINTENANCE No lubrication of any sort is needed The Parts List has spare and replacement part numbers CAUTION A Before disassembling the instrument remove air pressure to the instrument When disassembling the instrument make sure all parts are clean and free of dirt and debris Reassembly is the reverse order of disassembly Make sure not to damage
9. the O ring s and diaphragm s when reassembling the instrument SD61H 1 Parts Replacement Refer to the Parts List at the back of this instruction when performing maintenance on the relay It provides a list of replacement parts and a cut away view of the instrument Customer Product Support Support is available through an online Support Request service a link is provided in the table at the end of this section When contacting Siemens for support e Please provide complete product information ue e For hardware this information is provided on the product nameplate part number or model number serial number and or version e For most software this information is given in the Help gt About screen e If there is a problem with product operation e Is the problem intermittent or repeatable What symptoms have been observed e What steps configuration changes loop modifications etc were performed before the problem occurred e What status messages error messages or LED indications are displayed e What troubleshooting steps have been performed e Is the installation environment e g temperature humidity within the product s specified operating parameters For software does the PC meet or exceed the minimum requirements e g processor memory operating system e Acopy of the product Service Instruction User s Manual or other technical publication should be at hand The Siemens public Internet site see
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