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FBB500FBB250D Installation Manual

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1. 103 Grounding and RF protection C l C 2 C 3 C 4 C 5 C 6 C 7 C 8 C 9 C 10 C 11 Why is grounding required in 111 General about marine DC systems 112 General about marine Grounding 114 Grounding Recommendations 116 Alternative grounding for steel hulls 118 Alternative grounding for aluminum hulls 120 Alternative grounding for fiberglass hulls 122 Alternative grounding for timber hulls 124 Separate ground Cable rin 126 RFinterference aaa 130 Electrostatic Discharge iii 131 RIE INI OCA RI OSE 133 ERE SEEE RION ORO RAR FECERO CIAOO SE SORTI EE E 139 xi Contents xii Chapter 1 System units Kal 3 o 2 Nn gt n 1 1 Introduction The basic system consists of three units The terminal the antenna and the IP handset with cradle There are two different types of antennas depending on whether you have a SAILOR 500 FleetBroadband system or a SAILOR 250 FleetBroadband system 1 2 SAILOR FleetBroadbandg terminal The terminal which contains the primary electronic parts is designed for wall or desktop installation The terminal supplies 18 29 V DC to the antenna through a single coaxial cable The DC input for the terminal is designed for both 24 V DC and 12 V DC power supply
2. 70 Replacing modules Chapter 6 Service and repair Mounting the HPA module To mount the new HPA repeat the above procedure in reverse 1 Fit the threaded studs on the back of the HPA into the holes in the mounting bracket on the antenna Apply a small amount of Loctite 243 onto each of the four threaded studs before mounting the finger screws on the threaded studs Fasten the screws with 1 2 Nm torque 2 Reconnect the plugs Make sure the plugs are fitted properly You should hear a click when the plug is fully inserted 3 Gently lift the cable holders and fit the cables in the holders a w w v w Val Replacing modules 71 Chapter 6 Service and repair 6 2 4 Antenna Tracking Board Low Noise Amplifier ATB LNA Removing the ATB LNA module To remove the ATB LNA module from the antenna do as follows 1 Disconnect the six plugs indicated in the drawing below Important notes e Remember the exact position of each plug so you do not connect to the wrong connector when installing the new module e Remember to release connector latches on the plugs before pulling them out e Do not pull the wires pull the plugs 72 Replacing modules Chapter 6 Service and repair 2 Gently lift the cable holder and release the cables z a o fu w S Z v n Replacing modules 73 Chapter 6 Service and repair Mounting the ATB LNA module To mount t
3. ii 49 4 4 Ground stud 2 200 chcteeccesersivacenaescoeatensectevsoensecsbseeesveneen 51 4 5 Analog Phone Fax interface 52 Contents Chapter 5 Chapter 6 Chapter 7 App A 4 6 ISDN interface ssori aee ai aaiae rasist 53 4 7 WAN interface 55 4 8 Discrete I O interface in 57 4 9 L Band interface iii 60 Starting up the system 5 1 Using the SIM card i 61 5 2 Powering the system iii 63 5 3 Entering the SIM PIN for the terminal 64 5 4 Operating the system ccscesessessccsscsssescesesseeeesees 66 Service and repair 6 1 INTTOAUCHON 40 s220sccsseseesacteerecsstenseteveesstseeectnesneesceterse 67 6 2 Replacing modules ii 67 Troubleshooting 7 1 Reset button iii 77 1 2 Status signaling iacii ai 80 7 3 Logging Of events ccescesseecssssseescesesseessssesseenes 85 Part numbers Al System Units 87 A 2 Spare parts SAILOR 500 FleetBroadband 88 A 3 Spare parts SAILOR9250 FleetBroadband 89 A 4 Options and accessories rire 90 App B App C Glossary Index Contents Technical specifications B 1 B 2 B 3 B 4 B 5 OVEFVI GW secies aeai e 91 SAILOR 500 FleetBroadband antenna 91 SAILOR 250 FleetBroadband antenna 97 Minimum distance to transmitters 102 SAILOR FleetBroadbandg terminal
4. Appendix A Part numbers A 4 Options and accessories A 4 1 Cable support Item Part number Basic cable support kit 673738A Extended cable support kit 403738A option 940 a Included in the basic package for both SAILOR 500 FleetBroadband and SAILOR 250 FleetBroadband A 4 2 SAILOR 250 FleetBroadband mast mount kit The mast mount kit interfaces to a 11 2 tube OD 48 3 mm absolute maximum OD 52 mm Item Part number Mast mount kit 403742A 920 90 Options and accessories Appendix B Technical specifications B 1 Overview This chapter contains specifications for the SAILOR 500 FleetBroadband system and the SAILOR 250 FleetBroadband system including the terminal and antenna Nn oO S oS w a Nn T w E gt For specifications and outline drawings for the Thrane IP Handset refer to the manual for the IP handset B 2 SAILOR 500 FleetBroadband antenna B 2 1 General specifications Item Specification Type BGAN Class 8 maritime mechanical tracking antenna Rx Freq Band 1525 0 1559 0 MHz Tx Freq Band 1626 5 1660 5 MHz Channel Spacing 1 25 kHz Antenna element Gain RX band min 17 8 dBi Gain TX band typical 17 8 dBi 91 Appendix B Technical specifications Item Specification G T G T gt 7 dBK EIRP Min EIRP 10 dBW Max EIRP 23 dBW Return
5. LAN interface 55 Chapter 4 Hardware interfaces 4 7 3 Pin out The figure and table below show the connector outline and pin assignments Pin number Pin function RJ 45 female connector l TxD input 12345678 positive PoE 2 TxD input positive PoE 3 RxD output negative PoE 4 not connected 5 not connected 6 RxD output negative PoE 7 not connected 8 not connected 4 7 4 Connecting an IP handset To connect the Thrane IP Handset to the terminal do as follows Connect the cable from the IP cradle to one of the LAN connectors on the terminal For information on how to install the IP handset refer to the user manual for the handset The cable between IP cradle and terminal must be maximum 80 m Note 4 If you insert a switch or similar between the cradle and the terminal make sure that it conforms to the industry standard IEEE 802 3 af using data pairs 56 LAN interface Chapter 4 Hardware interfaces 4 8 Discrete I O interface 4 8 1 Overview The terminal has an I O connector with 5 configurable inputs outputs eV DC Input 10 5 32V DC 14 5 5A 1 0 The connector is a WieCon Type 8513S connector A mating I O connector is included in the delivery Discrete I O interface 57 Nn v v o z v pee 5 2 m m Chapter 4 Hardware interfaces 4 8 2 Pin out The figure and table below show the connector outline and pin assign
6. Do not service or adjust alone Do not attempt internal service or adjustments unless another person capable of rendering first aid resuscitation is present Grounding cables and connections To minimize shock hazard the equipment chassis and cabinet must be connected to an electrical ground The terminal must be grounded to the ship For further grounding information refer to Grounding and RF protection on page 111 Do not extend the cables beyond the lengths specified for the equipment The cable between the terminal and antenna can be extended if it complies with the specified data concerning cable losses etc All cables for your SAILOR FleetBroadband system are shielded and should not be affected by magnetic fields However try to avoid running cables parallel to AC wiring as it might cause malfunction of the equipment Power supply The voltage range is 10 5 32 V DC 14 A 5 5 A It is recommended that the voltage is provided by the 24 V DC power bus on the ship Be aware of high start up peak current 20 A at 24 V 5 ms If a 24 V DC power bus is not available an external 115 230 VAC to 24 V DC power supply can be used Do not operate in an explosive atmosphere Do not operate the equipment in the presence of flammable gases or fumes Operation of any electrical equipment in such an environment constitutes a definite safety hazard Keep away from live circuits Operating personnel must not remove equipment covers Co
7. Guidelines A coaxial cable for connection between the antenna and terminal is delivered with the system If you need a different cable make sure that the cable meets the requirements Preferably choose one of the cable types in Recommended antenna cables on page 22 Select a suitable area for installation of the terminal antenna and cradle Where the cables are exposed to mechanical wear on deck through bulkheads etc protect the cables with steel pipes Otherwise follow standard procedures for cabling in ship installations The maximum allowed RF loss in the antenna cable is 20 dB at 1660 MHz This is to ensure the performance of the system Installing the antenna 21 Chapter 2 Installing the system Recommended antenna cables The table below shows recommended cable types and maximum cable lengths for both SAILOR 500 FleetBroadband and SAILOR 250 FleetBroadband Cable Type Absolute maximum length G02232 D 6m RG223 D 25m RG214 U 50 m S 07272B 05 95m Check in the data sheet from the cable supplier that both the RF attenuation and the DC resistance are kept within the maximum specified values e Antenna cable RF attenuation at 1660 MHz max 20 dB incl connector e Antenna cable modem attenuation at 54 MHz max 4 dB Antenna cable modem attenuation at 36 MHz max 3 dB e Antenna cable loop DC resistance max 1 Q Also ensure that the specified minimum bending radius is respected
8. A alarms 84 aluminum hulls grounding 120 analog phone fax interface 52 antenna cables 21 dimensions 95 101 grounding 21 grounding recommendations 117 installation location 8 installing 21 interference 10 isolation from mounting base 128 mast design 15 obstructions 8 outline 95 101 radiation 9 SAILOR 250 FleetBroadband 3 SAILOR 500 FleetBroadband 2 spare parts 68 Antenna Tracking Board replacing 72 C cable support 31 32 cables antenna 21 ground 126 power 40 condensation 24 delivery items included 7 diagnostic report 85 dimensions antenna 95 101 flange 96 terminal 106 discrete I O interface 57 distance antenna to GPS receiver 14 antenna to radar 11 antenna to transmitters 102 between Inmarsat antennas 14 document number this manual i drainage 24 E electrostatic discharge recommendations 131 error messages 84 events in LED panel 84 logging 85 F fiberglass hulls grounding 122 flange dimensions 96 outline 96 139 Index G GPS module replacing 75 GPS receiver distance from antenna 14 grounding 111 access 28 aluminum hulls 120 antenna 21 117 cable 126 fiberglass hulls 122 recommendations 116 steel hulls 118 terminal 116 timber hulls 124 grounding the terminal 29 H handset description 4 hardware interfaces 47 High Power Amplifier replacing 69 1 0 interface 57 indicators function 80 installation a
9. Chapter 1 System units 13 SAILOR 500 FleetBroadband antenna The SAILOR 500 FleetBroadband antenna is a mechanical tracking antenna consisting of a stabilized antenna with RF unit antenna control unit and GPS antenna The antenna is dedicated to the Inmarsat BGAN Broadband Global Area Network system All communication between the antenna and terminal passes through a single coaxial cable The antenna unit is protected by a fibre glass radome SAILOR 2 SAILOR 500 FleetBroadband antenna Chapter 1 System units 14 SAILOR 250 FleetBroadband antenna Kal 2 5 o 2 Cel gt n The SAILOR 250 FleetBroadband antenna is a BGAN mechanical tracking antenna All communication between the antenna and terminal passes through a single coaxial cable The antenna unit is protected by a thermo plastic radome Thrar amp Thrane SAILOR 250 FleetBroadband antenna 3 Chapter 1 System units 15 Thrane IP Handset amp Cradle 1 5 1 Thrane IP Handset Besides the normal functions of an IP handset the Thrane IP handset also provides a user interface for the SAILOR FleetBroadband system The IP handset connects to the LAN interface of the terminal and is power supplied with Power over Ethernet PoE through the LAN interface For further information on the IP handset refer to the user manual for the Thrane IP Handset 4 Thrane IP Handset amp Cradle Chapter 1 System units 1 5 2 Thrane IP
10. do as follows 1 First measure the source impedance in the ship as shown in Measuring the ship source impedance on page 109 Then find the resistance per meter for the cable type you are going to use For 4 mm7 AWG 11 the value is 4 mQ m at 20C For 1 5 mm AWG 15 the value is 10 mQ m at 20C For other cable types refer to the data sheet for the cable Calculate the maximum allowed impedance in the extension cable as follows Max allowed impedance in extension cable max total impedance measured source impedance impedance of the supplied cable Then calculate the max extension cable length as follows Max impedance in extension cable from step 3 Max length 0 5 x impedance meter from step 2 The length is multiplied by 0 5 above because there are two conductors in the cable Power cable selection Chapter 3 Connecting power Example Ship supply voltage 12 V DC Ship source impedance measured 50 mQ Extension cable type 4 mm AWG 11 85 mQ 50 mQ 10 mQ 4 mQ m 3 12 m Max cable extension 0 5 x In this case the power cable can be extended with up to 3 12 m If you need more length you can double the maximum allowed length by connecting two cables in stead of one or you can use a cable with a larger diameter Power cable selection 43 o ro 2 a 15 D c c Chapter 3 Connecting power 3 3 To connect power 3 3 1 Connecting the power ca
11. of its mounting bolts Make sure to remove painting dirt grease etc at the mounting holes in order to make good electrical contact to the hull Use serrated washers when securing the mounting bolts and seal the joint with protective coating to avoid corrosion 118 Alternative grounding for steel hulls Appendix C Grounding and RF protection Terminal grounded at a dedicated RF ground alternative In this case the antenna is grounded with a separate ground cable The ground cable must be routed parallel and close to the shielded coax cable connecting the antenna to the terminal grounding kit A tinned heavy gauge wire min 6 mm2 can be used for this purpose see page 125 Note 4 The antenna must be electrically isolated at its mounting bolts by means of shoulder bushes and washers ensuring the isolated RF ground see page 128 Recommended Alternative Qu ac n oD e I Base Plate Antenna isolated from the the hull Antenna grounded with separate cable Base Plate electrically bonded to the hull though the mast Antenna grounded with mounting bolts Mast electrically bonded to the steel hull Mast electrically bonded to the steel hull Alternative grounding for steel hulls 119 Appendix C Grounding and RF protection C 6 Alternative grounding for aluminu
12. Isotropically Radiated Power The amount of power that would have to be emitted by an isotropic antenna that evenly distributes power in all directions to produce the peak power density observed in the direction of maximum antenna gain ElectroStatic Discharge 133 Glossary G T GPIO GPS HF HPA 1 0 IMSO ISDN 134 A figure of merit of an antenna and low noise amplifier combination expressed in dB G is the net gain of the system and T is the noise temperature of the system The higher the number the better the system General Purpose Input Output Global Positioning System A system of satellites computers and receivers that is able to determine the latitude and longitude of a receiver on Earth by calculating the time difference for signals from different satellites to reach the receiver High Frequency The frequency band between 3 and 30 MHz Used for medium and long range terrestrial radio communication High Power Amplifier Input Output International Maritime Satellite Organisation An intergovernmental body established to ensure that Inmarsat continues to meet its public service obligations including obligations relating to the GMDSS Internet Protocol The method or protocol by which data is sent from one computer to another on the Internet Integrated Services Digital Network A circuit switched telephone network system designed to allow digital transmission of voice and data over ord
13. a functional part of any other electrical system C 3 4 Corrosion System Ground Bonding arrangement that ensures equal electrical potential for all dissimilar underwater metal parts and provides galvanic protection by means of sacrificial anodes C 3 5 AC Ground Protective Earth Ground potential immersed in seawater typically the hull for steel and aluminum vessels Serves as safety ground protective earth thus preventing shocks or electrocution in the event of a fault situation 114 General about marine grounding Appendix C Grounding and RF protection C 3 6 RF Ground Capacitive Underwater ground potential that is capacitively coupled to seawater ground Typically numerous pieces of bonded underwater metal parts such as keel isolated water tank engine block etc will act as a capacitive RF ground that is no DC connection to seawater Often referred to as counterpoise for the SSB HF aerial system C 3 7 RF Ground Electrical Underwater ground potential that is electrically coupled to seawater ground by means of a separate ground plate e g Dynaplate Also referred to as counterpoise for the SSB HF aerial system General about marine grounding 115 ui ac n 5 oD e I Appendix C Grounding and RF protection C 4 Grounding Recommendations C 4 1 Grounding the terminal The terminal should be grounded to the ship hull by means of a short antenna cable and a
14. antenna to the terminal Grounding kit A tinned heavy gauge wire min 6 mm can be used for this purpose see page 121 Alternative grounding for aluminum hulls Appendix C Grounding and RF protection Alternative grounding for aluminum hulls Heavy Gauge Wire Terminal Grounding Kit RF Ground Capacitive OR seperate ground plate un ac n 5 oD Si e I Alternative grounding for aluminum hulls 121 Appendix C Grounding and RF protection C 7 Alternative grounding for fiberglass hulls C 7 1 Grounding the terminal The terminal must be grounded with the short antenna cable and the Grounding kit accessories Further the terminal must be grounded at its grounding stud in order to ensure a proper grounding if the short antenna cable is disconnected The ground connection must be established at a dedicated RF ground either capacitive or electrical coupled Bear in mind that the antenna ground connection is to be made at the same electrical ground potential as the terminal see Grounding the antenna C 7 2 Grounding the antenna If the mounting base of the antenna is electrically connected to any other ground potential than the terminal e g Lightning Ground the antenna must be isolated at its mounting bolts by means of shoulder bushes and washers see page 128 However a ground connection must be established via one of the
15. e g the DuraSeal series from Raychem Antenna M10 Insulated Ring Terminal Raychem DuraSeal Series Terminal M4 Insulated Ring Terminal Raychem DuraSeal Series 126 Separate ground cable Appendix C Grounding and RF protection C 9 2 Ground cable connection The ground cable must be mounted parallel and in close proximity to the shielded coax cable thus minimizing ground loop problems If possible route the coax cable and the ground cable in metal conduits bonded to the hull or within a mast depending on the actual installation The ground cable must be connected at one of the mounting grounding bolts on the antenna Use bolts and washers of stainless steel and seal the joint with protective coating to avoid corrosion If the antenna is to be isolated from the mounting base shoulder bushes and washers must be used see page 128 In the below drawing vibration isolators are mounted Vibration isolator Plain washer stainless steel Ground cable Serrated washer stainless steel Plain washer stainless steel Spring washer stainless steel At the other end connect the ground cable at the terminal grounding kit Separate ground cable 127 ui ac n 5 oD e I Appendix C Grounding and RF protection C 9 3 Isolation of the antenna from the mounting base In cases where the antenna is to be isolated from the mounting base shoulder bushes and wash
16. element gain 11 0 dB min Rx G T gt 15 5 dB K EIRP Min EIRP 3 1 dBW Max EIRP 16 1 dBW Return loss lt 15 dB reflection loss lt 0 15 dB Cable losses RF attenuation max 20 dB DC resistance loop max 1 Q Max cable length between terminal and antenna e RG223 D 25 meter e RG214 U 50 meter e 07272B 05 95 meter SAILOR 250 FleetBroadband antenna 97 Appendix B Technical specifications Antenna power Maximum 39 W operational 98 SAILOR 250 FleetBroadband antenna Appendix B Technical specifications B 3 2 Environmental specifications Item Specification Water and dust IPX6 spray proof in all directions no dust test Ambient Temperature Operational 25 to 55 C Storage 40 to 85 C Operating humidity 100 condensing Nn Si v R v o a n v da uv o ke Ice survival Up to 25 mm of ice Wind load max Normal operation with relative average wind velocity up to 200 km h 56 m s 108 knots Vibration operational Random spectrum 1 05 g rms x 3 axes 5 to 20 Hz 0 02 g2 Hz 20 to 150 Hz 3 dB octave Sine 2 to 13 2 Hz 1 mm 13 2 to 100 Hz 7 m s 2 h dwell at resonances Vibration non Random spectrum 1 7 g rms 2 h x 3 axes 86 h operational total 5 to 20 Hz 0 05 g2 Hz 20 to 150 Hz 3 dB octave SAILOR 250 FleetBroadband antenna 99 Appendix B Tech
17. female connector Signal GND 60 L Band interface Chapter 5 Starting up the system 5 1 Using the SIM card 5 1 1 Inserting the SIM card The SIM card is provided by your Airtime Provider Insert the SIM card as follows SIM Card 1 1 Open the SIM cover in the left side of the connector panel 2 Insert the SIM card into the SIM slot Place the card with the chip side facing up as shown E v 2 n gt n v 2 el 5 S n 3 Press gently until it clicks 4 Slide the lock in front of the SIM card 5 Close the cover for the SIM slot f 61 Chapter 5 Starting up the system Removing the SIM card Note 4 When the SIM card is removed you cannot use the BGAN menu of the IP handset nor make calls or start data sessions Only emergency calls are allowed and only if permitted by the network However if you have an administrator user name and password you can upload software using the web interface without having a SIM card For further information see the user manual Remove the SIM card as follows 1 Open the SIM cover in the left side of the connector panel L Band Antenna Output KS 2 Slide the lock aside 3 Gently push the SIM card and let it pop out 4 Remove the SIM card and close the cover for the SIM slot 62 Using the SIM card Chapter 5 Starting up the system 5 2 Powering the system 5 2 1 Switching the term
18. g fiberglass hulls nor is it preferable on aluminum hulls a number of alternative grounding methods are suggested in the following paragraphs 1 Please note that the antenna ground connection is made at the same electrical ground potential as the terminal Grounding Recommendations 117 Appendix C Grounding and RF protection C 5 Alternative grounding for steel hulls The following guidelines assume a two wire isolated grounding arrangement that is no part of the circuit in particular the battery negative is connected to any ground potential or equipment C 5 1 Grounding the terminal The terminal must be grounded to the ship with the short antenna cable and the Grounding kit accessories Further the terminal must be grounded at its grounding stud in order to ensure a proper grounding if the short antenna cable is disconnected The ground connection can be established either at the hull recommended or at a dedicated RF ground if available alternative However bear in mind that the antenna ground connection is to be made at the same electrical ground potential as the terminal see Grounding the antenna The terminal provides galvanic isolation as required from its input power terminals to the chassis grounding stud This way the isolated grounding arrangement is maintained C 5 2 Grounding the antenna Terminal grounded at the hull recommended In this case the antenna is grounded to the ship via one or more
19. hook key Example If the PUK is 87654321 and the new PIN is 1234 dial 87654321 1234 1234 followed by or off hook key If you enter 10 wrong PUKs the SIM card will no longer be functional Contact your Airtime Provider for a new SIM card IP handset After having entered the user name and password for the terminal You have 3 attempts to enter the terminal PIN before you are asked to enter the PUK Pin Unblocking Key The PUK is supplied with your terminal SIM card Enter the PUK followed by a new PIN of your own choice The PIN must be from 4 to 8 digits long If you enter a wrong PUK 10 times the SIM card will no longer be functional and you have to contact your BGAN Airtime Provider for a new SIM card E w n gt 7 dv Ss a nan Ea N 5 3 3 Entering the PIN using the web interface If your SIM card requires a PIN and the PIN has not yet been entered when you start up the web interface the start up page will be the PIN page Enter the PIN and click OK For further information on web interface see the user manual Entering the SIM PIN for the terminal 65 Chapter 5 Starting up the system 5 4 Operating the system 5 4 1 General use The user manual for the SAILOR FleetBroadband systems describes general use of the system and goes through all the functions of the web interface It also contains a brief description of how to use the Thrane IP Handset with the terminal 5 4
20. m Vel The mast must also be able to withstand onboard vibrations and wind forces up to 108 knots on the radome even in icing conditions The SAILOR 500 FleetBroadband and SAILOR 250 FleetBroadband antennas use different methods for mast mounting The following sections describe the the two methods separately SAILOR6500 FleetBroadband antenna mast flange The top of the SAILOR 500 FleetBroadband antenna mast should be fitted with a flange with holes matching the bushes in the radome The flange thickness must be at least 10 mm The antenna is to be mounted on the flange by means of 4 M10 bolts The length of the bolts must be such that they engage into the bushes of the radome with minimum 6 mm and maximum 12 mm Drill a hole in the centre of the flange for the antenna cable and for drainage from the radome For recommended dimensions of the flange see Outline dimensions SAILOR 500 flange on page 96 in Appendix B iT tel Avoid sharp edges where the flange is in direct contact with the radome Round all edges as much as possible to avoid damaging the surface of the radome Placing the antenna 15 Chapter 2 Installing the system SAILORg250 FleetBroadband antenna mast mounting 16 Mast mount kit The top of the SAILOR 250 FleetBroadband antenna mast should be fitted with the dedicated mounting kit see SAILOR 7250 FleetBroadband mast mount kit on page 90 Assemble the mast mount kit according to the assembly in
21. mounting bolts using a separate ground cable The ground cable must be routed parallel and in close proximity to the shielded coax cable hence connecting the antenna to the terminal Grounding kit A tinned heavy gauge wire min 6 mm2 can be used for this purpose see page 123 122 Alternative grounding for fiberglass hulls Appendix C Grounding and RF protection Alternative grounding for fiberglass hulls Heavy Gauge Wire Antenna Terminal Grounding Kit gt Terminal RF Ground Plate eee Alternative grounding for fiberglass hulls 123 ui ac n oD e I Appendix C Grounding and RF protection C 8 Alternative grounding for timber hulls C 8 1 Grounding the terminal The terminal must be grounded with the short antenna cable and the Grounding kit accessories Further the terminal must be grounded at its grounding stud in order to ensure a proper grounding if the short antenna cable is disconnected The ground connection must be established at a dedicated RF ground either capacitive or electrical coupled Bear in mind that the antenna ground connection is to be made at the same electrical ground potential as the terminal see Grounding the antenna C 8 2 Grounding the antenna If the mounting base of the antenna is electrically connected to any other ground potential than the terminal e g L
22. of holders to which you can secure the cables from the terminal using cable strips To mount the Extended cable support do as follows 1 Fasten the cable support to the terminal from the bottom using the screws in the Extended cable support kit 2 Install the terminal with the cable support as described in the following sections 34 Installing the terminal Chapter 2 Installing the system 2 5 5 Installing the terminal on a bulkhead Terminal with no cable support Do as follows to mount the terminal on a bulkhead 1 Insert four screws through the holes in the mounting bracket and into the mounting surface If the mounting surface is used for grounding make sure that you have a good electrical connection to the surface E o Nn Pai Nn v fe D T Vel 2 Connectall cables Make sure that the grounding requirements are met See Grounding and RF protection on page 111 Installing the terminal 35 Chapter 2 Installing the system Terminal with Basic cable support First mount the Basic cable support on the terminal as described in Mounting the Basic cable support on page 32 1 Mount the terminal with the Basic cable support on the bulkhead by inserting four screws through the holes in the mounting bracket and into the mounting surface 2 Connect all cables Make sure that the grounding requirements are met See Grounding and RF protection on page 111 3 Secure the cabl
23. separation 0 10kW 0 4m 0 2m 0 4m 0 2 m a 30 kW 1 0 m 0 5m 1 0 m 0 5m 50 kw 2 0 m 1 0m 2 0 m 1 0m The separation distance for C band 4 8 GHz radars should generally be the same as for X band radars Interference Even at distances greater than d min in the previous section the radar might still be able to degrade the performance of the SAILOR FleetBroadband system The presence of one or more X band radars within a radius up to 100 m could cause a minor degradation of the signal to noise ratio during high speed and data calls The degradation will be most significant at high radar pulse repetition rates As long as receiving conditions are favorable this limited degradation is without importance However if receiving conditions are poor e g due to objects blocking the signal path heavy rainfall or icing low satellite elevation and violent ship movements the small extra degradation due to the radar s could cause poor call quality A voice call might become noisy and perhaps fail while a data connection might decrease in speed and performance Placing the antenna 13 Chapter 2 Installing the system The presences of S band radar s are unlikely to cause any performance degradation as long as the minimum distances d min listed in the previous section are applied It is strongly recommended that interference free operation is verified experimentally before the installation is finalized A Ca
24. switch cene DC Input 10 5 32V DC 14 5 5A 1 0 Ground stud Extending the ground plane In some cases it is not possible to access the hull and at the same time place the terminal in a suitable place A way to insure good grounding and at the same time make it possible to ground the coax cable is to extend the ship ground plane by means of copper foil The maximum length of the foil is determined by the width of the foil Copper foil 5 cm wide Max 50 cm Copper foil 10 cm wide Max 100 cm Copper foil 20 cm wide Max 200 cm Note The foil must be at least 0 1 mm thick 30 Installing the terminal Chapter 2 Installing the system Connect the foil to the hull by plenty of screws or hard soldering Run the foil past the place where the short antenna cable is to be grounded and mount the grounding kit on top of the foil SALOR E o Nn Pai Nn v fe D T m Vel S For further grounding information read Appendix C Grounding and RF protection on page 111 2 5 2 Cable support systems Thrane amp Thrane A S offers two cable support systems e The Basic cable support comes with the terminal as part of the delivery It is a simple system to which you can secure your cables using cable strips For information on how to mount the Basic cable support see the next section Mounting the Basic cable support e The Extended Cable support is longer than the Basic cable support
25. the General specifications i o ro 2 fe c tS D c To connect power 45 Chapter 3 Connecting power 46 To connect power Chapter 4 Hardware interfaces 4 1 The connector panel The connector panel is placed at one end of the terminal and has the following connectors SIM Card 1 i i a UU vo LAN Phone Fax 1 Phone Fax 2 e 1L Band connector for reception of maritime data e 1 Antenna connector TNC Nn v v i o x v 5 2 as e 2 Phone Fax connectors Port 1is closest to the antenna connector e 1ISDN connector e 4 LAN connectors with Power over Ethernet PoE e 1DC power input connector for connection to 10 5 32 V DC with optional remote on off e Input Output connector with 5 inputs outputs for external control or signaling e ground stud with wing nut For information on how to connect to a specific interface see the next sections 47 Chapter 4 Hardware interfaces 4 2 Antenna interface on terminal 4 2 1 Overview The antenna interface on the terminal connects to the TT 3052A antenna in the SAILOR 500 FleetBroadband system or to the TT 3050A antenna in the SAILOR 250 FleetBroadband system The antenna connector on the terminal is a TNC female connector placed in the connector panel SIM Card 1 L Band Antenna Output Phone Fax For information on cables and how to install and connect the antenna see In
26. to the user manual 5 3 2 Entering the PIN using a phone or IP handset To enter the PIN If you have a phone connected to the terminal you can use it to enter the PIN at start up Do as follows e For an analog or ISDN phone Pick up the phone When the terminal is waiting for a PIN you will hear 2 beeps pause 2 beeps etc Dial lt PIN gt followed by When you hear a busy tone or a dialing tone the PIN has been accepted and you can hang up or dial a number For an IP handset Select the BGAN menu select ENTER PIN and enter the user name and password for the terminal Then enter the PIN for the terminal Note 4 The ENTER PIN menu item is only available if your SIM card requires a PIN and the PIN has not yet been entered and accepted in the terminal 64 Entering the SIM PIN for the terminal Chapter 5 Starting up the system Wrong PIN Analog phone or ISDN phone If instead of the busy tone or dialing tone you continue to hear 2 beeps pause 2 beeps etc it means the PIN was not accepted Check that you have the correct PIN and try again If a wrong PIN has been entered three times you will hear 3 beeps pause 3 beeps etc This means you have to enter the PUK PIN Unblocking Key provided with your SIM card After entering the PUK you must enter a new PIN of your own choice 4 to 8 digits long Dial the following lt PUK gt lt New PIN gt lt New PIN gt followed by or off
27. 2 User interfaces Overview The main user interfaces for operation of the system are e the built in web interface e the Thrane IP Handset Built in web interface The built in web interface is used for easy configuration and daily use You access the web interface from a computer connected to the terminal using an Internet browser No installation of software is needed An Administrator password is required to access advanced configuration of the system For further information on the web interface refer to the user manual for the SAILOR FleetBroadband systems IP handset Apart from the standard functions of an IP handset the Thrane IP Handset contains a display menu for the SAILOR FleetBroadband system For further information on the Thrane IP Handset refer to the user manual for the IP handset 66 Operating the system Chapter 6 Service and repair 6 1 Introduction The Thrane amp Thrane SAILOR FleetBroadband systems are designed to operate without preventive routine maintenance Although the system is designed and built very service friendly we strongly recommend that any acting service technician is trained specifically on the product Repair or repair attempts performed by unqualified personnel may limit the warranty The warranty on the system is defined and outlined by the distributor that supplied the system For further information on warranty and service you may also use the Thrane amp Thrane home
28. 3 2 2 Power cable recommendations Overview The terminal is delivered with a power cable which can be extended according to the recommendations below Red Black o ro 2 Da 15 D c c uv When extending the power cable positive and negative supply wires must be installed closely together side by side to keep cable inductance low Ensure that cable inductance for the selected cable at the desired length is below the 50 uH requirement If you are going to use the Remote on off function also extend the two wires green and orange used for this function For further information see Connecting a Remote on off switch on page 45 Power cable selection 41 Chapter 3 Connecting power Calculating the maximum power cable extension 42 For 24 V DC operation the total impedance must be max 500 mQ including the source impedance in the ship For 12 V DC operation the total impedance must be max 85 mQ including the source impedance in the ship The total impedance is made up of the following the source impedance in the ship the cable impedance of the supplied power cable including the impedance in the joint of the two cables In the following example the impedance of the cable and joint is set to 10 mQ 1 m power cable Note that if the cable length or type is changed the impedance will change accordingly the extension cable impedance To calculate the maximum cable extension
29. Cradle The IP cradle serves as a holder for the IP handset It is power supplied from the terminal using Power over Ethernet PoE The cradle connects to the handset with a coil cord and to the terminal with a standard LAN cable Kal 3 o a Nn gt n Thrane IP Handset amp Cradle 5 Chapter 1 System units 6 Thrane IP Handset amp Cradle Chapter 2 Installing the system 2 1 Unpacking Unpack your SAILOR FleetBroadband system and check that the following items are present e TT 3738A SAILOR FleetBroadband terminal TT 3052A SAILOR 500 FleetBroadband antenna or TT 3050A SAILOR 250 FleetBroadband antenna e TT 3670A Thrane IP Handset amp Cradle wired e Basic cable support kit including an I O connector Installing the system e Power cable e Antenna cable e LAN cable e User manual e Installation manual this manual e Quick guide Inspect all units and parts for possible transport damage Note 4 For information on how to install the IP handset and cradle refer to the user manual for the handset Chapter 2 Installing the system 2 2 Placing the antenna 2 2 1 Obstructions The antenna rotates 360 and down to 25 for the SAILOR 500 FleetBroadband and 60 for the SAILOR 250 FleetBroadband in pitch and roll to allow for continuous pointing even in heavy sea conditions Any obstructions within this volume can cause signal degradation The amount of degradation depends
30. HPA module Mount the four screws through the holes in the corners of the GPS module and into the threaded bushes on the antenna Fasten the screws with torque 1 0 Nm using a torx screwdriver Reinsert the plug Make sure the plug is fitted properly Replacing modules Chapter 7 Troubleshooting 7 1 Reset button 7 1 1 How to access the Reset button The terminal has a Reset button placed next to the SIM slot behind the SIM cover The functions of this button is described in the next section To press the Reset button use a pointed device D i Nn 10 2 5 H 77 Chapter 7 Troubleshooting 7 1 2 Function of the Reset button The Reset button on the terminal has the following functions Action Function With the terminal running press the Reset button normally The terminal IP address and IP netmask are temporarily set to the default value default IP address 192 168 0 1 With this function even if the IP address has been changed and you do not remember the new IP address you can still access the web interface and see your current configuration The default value is not saved in the configuration but is only valid until next reboot With the terminal running press and hold the Reset button for 30 seconds until the Power indicator on the terminal is flashing orange The terminal restores factory settings and reboots the system Reset butto
31. If this is not the case the loss in the cable will increase Check the instruction from the cable supplier 22 Installing the antenna Chapter 2 Installing the system 2 3 3 Important mounting notes Line of sight Place the antenna with free line of sight in all directions to ensure proper reception of the satellite signal Do not place the antenna close to large objects that may block the signal Water intrusion E o Nn Pai Nn v fe D T m Vel After having connected the antenna cable to the antenna ensure that the connector assembly is properly protected against seawater and corrosion As a minimum use self amalgamating rubber If possible install the radome such that direct spray of sea water is avoided It is recommended not to use pneumatic tools for cleaning the radome specially at a short distance and directly at the split between top and bottom Make sure the requirements to drainage are met See Condensation SAILOR 500 FleetBroadband on page 24 Installing the antenna 23 Chapter 2 Installing the system Condensation SAILOR 500 FleetBroadband In some cases there will be condensation inside the radome The gasket in the bottom center of the SAILOR 500 FleetBroadband antenna is designed to lead any water away from the radome Gasket with drainage Make sure this draining gasket is not blocked If the antenna is mounted on a pole make sure the pole is hollow inside an
32. OR 500 FleetBroadband antenna mast without stays or wires Note that these values are only guidelines always consider the environment and characteristics of the ship before deciding on the mast dimensions x Wall 5 a oD Weight Inertia Max free mast length a Gap ET kg m X10 mm steel m mm i 2 88 9 4 05 8 47 0 974 lt 0 9 a 88 9 4 85 10 1 1 14 100 5 11 7 1 69 lt 10 101 6 5 11 9 1 77 114 3 4 5 12 1 2 34 lt 1 2 114 3 5 4 14 4 2 75 139 7 4 85 16 1 4 68 lt 1 4 139 7 5 4 17 9 5 14 165 1 4 85 19 2 7 85 lt 1 6 165 1 5 4 21 3 8 65 200 5 24 14 6 lt 2 0 200 10 46 9 27 300 7 5 54 1 73 75 lt 2 7 300 15 105 4 136 7 a The diameter of the circle where the bolts are to be mounted on the antenna is 0183 8 Since the mast diameter is larger you must use a tapered end on the mast or find other means of accessing the mounting bushes Placing the antenna 19 Chapter 2 Installing the system SAILORg250 FleetBroadband antenna mast length The below table shows the values for a SAILOR 250 FleetBroadband antenna mast without stays or wires Note that these values are only guidelines always consider the environment and characteristics of the ship before deciding on the mast dimensions The mast mount kit interfaces to a 11 2 tube OD 48 3 mm absolute maximum OD 52 mm Masts with larger diameters must be tapered and the upper part o
33. On Off eGo 4 DC Input 10 5 32V DC 14 5 5A 1 0 For information on how to ensure proper grounding of the terminal see Grounding the terminal on page 29 and Grounding and RF protection on page 111 Nn v v o x v 5 2 m m Ground stud 51 Chapter 4 Hardware interfaces 4 5 Analog Phone Fax interface 4 5 1 Overview The terminal has two RJ 11 ports which can be used for connection of analog phones fax machines or analog modems SIM Card Antenna Output Phone Fax Phone Fax 1 Phone Fax 2 4 5 2 Pin out The Phone Fax connectors are R 11 6 4 female connectors The table and figure below show the pin out for the connectors Pin number Pin function R 11 female connector 1 123456 2 not connected _ 3 Tip 4 Ring 5 not connected 6 3 52 Analog Phone Fax interface Chapter 4 Hardware interfaces 4 6 ISDN interface 4 6 1 Overview The terminal has one ISDN connector for connecting an ISDN phone or an ISDN modem The ISDN interface supports 56 64 kbps data rate It is configured as the network side i e Rx is an input and Tx is an output 1 L Band Output Phone Fax Nn v v 2S o z iS v 5 2 m m ISDN interface 53 Chapter 4 Hardware interfaces 4 6 2 Pin out The figure and table below show the connector outline and pin assignment
34. Power Input Connector Mixed D Sub 7W2 Nominal 12 24 VDC 10 5 32 V DC 14 A 5 5 A Max source impedance 85 mQ at 12 V 500 mQ at 24 V Maximum 20 A at 24 V 5 ms start up SAILOR FleetBroadbandg terminal Appendix B Technical specifications Standby current Ignition function off max 15 mA Remote on off in DC connector off max 2 mA Relative Humidity 95 non condensing at 40 C n Ss e i uv w a n n iS lt vy w SAILOR FleetBroadbandg terminal 105 Appendix B Technical specifications B 5 2 Outline dimensions terminal Connector panel and bottom view including Basic cable support 250 6 x 6 mm 4 pcs AT STILE LE LL III LE Ie ie 4 5 x 6 mm 2 pcs 106 SAILOR FleetBroadbande terminal Appendix B Technical specifications Side view and top view including Basic cable support 366 5 273 264 5 231 SALIR SAILOR FleetBroadban
35. SAILOR SAILOR 500 250 FleetBroadband Thrane amp Thrane SAILOR 500 FleetBroadband SAILOR 250 FleetBroadband Installation manual Document number TT98 125646 D Release date May 30 2008 Disclaimer Any responsibility or liability for loss or damage in connection with the use of this product and the accompanying documentation is disclaimed by Thrane amp Thrane The information in this manual is provided for information purposes only is subject to change without notice may contain errors or inaccuracies and represents no commitment whatsoever by Thrane amp Thrane This agreement is governed by the laws of Denmark Manuals issued by Thrane amp Thrane are periodically revised and updated Anyone relying on this information should satisfy himself herself as to the most current version Providers with access to Thrane amp Thrane s Extranet may obtain current copies of manuals at http extranet thrane com Thrane amp Thrane is not responsible for the content or accuracy of any translations or reproductions in whole or in part of this manual from any other source Copyright 2008 Thrane amp Thrane A S All rights reserved Trademark acknowledgements Thrane amp Thrane is a registered trademark of Thrane amp Thrane A S in the European Union and the United States e SAILOR is a registered trademark of Thrane amp Thrane A S in the European Union the United States and other countries e Windows and O
36. UDI oi Standard IP SAILOR 500 432 432 kbps SAILOR 250 284 284 kbps Streaming IP SAILOR 500 32 64 128 256 kbps SAILOR 250 32 64 128 kbps SMS Up to 160 characters Antenna interface One connector TNC female 1525 to 1559 MHz 94 dBm to 64 dBm 1626 5 to 1660 5 MHz 9 dBm to 11 dBm Power supply 18 29 V DC 2 wire telephone Two connectors R 11 female 600 Q ITU T Rec G interface 473 standard DTMF telephone Supported cable length up to 100 meters ISDN interface One connector R 45 female Conforms with CCITT 1 430 ETSI ETS300012 ANSI T1 605 SAILOR FleetBroadbande terminal 103 Appendix B Technical speci fications Item Specification LAN interface Four connectors R 45 female Conforms with IEEE 802 3 af 10 100 Mbps Supported cable length up to 100 m PoE max 15 4 W on each port Total PoE power 64 W at 24 V operation 32 W at 12 V 1 0 interface Output Open switch hold off voltage Open circuit resistance Closed switch voltage Input Input resistance Voltage Voltage High Voltage Low One connector with 5 configurable inputs outputs Open collector Short circuit protected at 1 5 A and reverse polarization protected max 32 V min 130 KQ max 1 V DC at 50 mA min 130 KQ Max 32 V Min 2 2 V Max 1 2 V L Band output One connector SMA female Rx output 1525 1559 MHz 105 dBm to 80 dBm
37. an event that requires your action it issues an event message When your terminal issues an event message the Terminal indicator or the Antenna indicator in the LED panel on top of the terminal signals the ae Laird MENN event according to the tables Foe PE Terminal indicator and Antenna indicatorin the previous section Power Terminal Antenna Message LAN1 Activity lira You can see the active event messages in the web interface by clicking the warning symbol in the icon bar at the top in the web interface All events are logged in the event log For information on the event log see Event log on page 85 84 Status signaling Chapter 7 Troubleshooting 7 3 Logging of events 7 3 1 Diagnostic report When contacting Thrane amp Thrane A S for support please include a diagnostic report The diagnostic report contains information relevant for the service personnel during troubleshooting To generate the diagnostic report access the web interface and select Help Desk Then click Generate report 7 3 2 Event log The event log holds information of all registered events in the terminal or antenna that are also shown in the Antenna and Terminal LEDs on the terminal The log includes the time of the occurrence a short description location of the error etc This information can help troubleshooting errors in the system You can see the event log in the web interface For further information on the web interface s
38. and has connectors for the cables providing a better ground connection For information on how to mount the Extended cable support see Mounting the Extended cable support on page 34 Installing the terminal 31 Chapter 2 Installing the system 2 5 3 Mounting the Basic cable support The Basic cable support comes with the terminal as part of the delivery When mounted on the terminal the Basic cable support offers a number of holders to which you can secure the cables from the terminal using cable strips To mount the Basic cable support do as follows 1 Remove the two rubber feet from the bottom of the terminal at the connector panel end The mounting bushes are underneath the rubber feet 32 Installing the terminal Chapter 2 Installing the system 2 Fasten the Basic cable support to the two mounting bushes close to the connector panel on the terminal using two M4 x 6 mm countersunk Screws E o sg Cel Pai Nn v fe D 5 T T Nn 3 Install the terminal as described in Installing the terminal on a bulkhead on page 35 or Installing the terminal on a desktop on page 37 Installing the terminal 33 Chapter 2 Installing the system 2 5 4 Mounting the Extended cable support The Extended cable support is available from Thrane amp Thrane A S For part number see Cable support on page 90 The Extended cable support offers connectors and grounding for the antenna cable as well as a number
39. ble Do as follows 1 Connect the power cable to the ship s 24 V DC supply according to the recommendations in the previous section Note 4 If you need a remote on off function connect the wires from pin 2 green wire and 5 orange wire in the power connector to a switch or similar which can connect disconnect these two pins See Connecting a Remote on off switch on page 45 for details 2 Connect the D sub connector on the power cable to the DC input connector on the terminal For information on pin out see DC power input on page 49 For specifications of the DC input on the terminal see SAILOR FleetBroadbande terminal on page 103 4h To connect power Chapter 3 Connecting power 3 3 2 Connecting a Remote on off switch The terminal has a remote on off function When the terminal power switch is in the on position you can remote control the power function By installing a switch that can short circuit the Remote on off pins 2 and 5 in the power connector you can power the terminal on or off with this remote switch When pins 2 and 5 are not short circuited and valid input power is present the terminal is powered on provided the Power switch is in the on position For pin out for the power connector and a description of the wire colors in the power cable see Pin out on page 50 For information on the standby current when the remote on off switch is off refer to Standby current on page 105 in
40. d open at the bottom allowing water from the gasket to escape and providing ventilation for the antenna If the antenna is mounted on a flat surface use 10 mm spacers washers at each bolt so that the gasket in the center of the antenna bottom is free and water can escape ML 10 mm spacer 24 Installing the antenna Chapter 2 Installing the system Vibration SAILOR 500 FleetBroadband antenna Install the antenna where vibrations are limited to a minimum If you cannot avoid heavy vibrations we recommend using vibration isolators between the hull mast and the radome E g use Paulstra isolators 530903 11 together with Paulstra washers Mount the isolators as shown in the drawings below Always use all 4 screws when installing It is recommended to use screws of A4 quality stainless steel Note The mounting bolts alone cannot be used for grounding the antenna when the isolators are mounted If the antenna should be grounded you can use a separate grounding cable For further information see Grounding and RF protection on page 111 Installing the antenna 25 E o 2 Nn Pai Nn v fe D T T Nn Chapter 2 Installing the system 2 3 4 Mounting the antenna Overview The radome can now be installed on the ship with 4 stainless steel bolts fastened to the hull or to a mast For information on mast mounting see Antenna mast design on page 15 Mounti
41. de terminal 107 Nn oO oS w fom Nn T w E Appendix B Technical specifications End view with serial number label and heat label Weight 2 5 kg Dimensions are in mm 108 SAILOR FleetBroadbande terminal Appendix B Technical specifications B 5 3 Measuring the ship source impedance Select a power outlet from the ship 24 V DC or 12 V DC system and measure the source impedance of the ship installation as described below Measure the voltage without load R var disconnected Set the current to e g 1 A by adjusting R var and measure the corresponding voltage change Example 1A and 50 mV Source impedance 50 mV 1 Amp 50 mQ Nn Ee w a Nn T w E Power outlet for terminal Battery zi Ve Ship Installations e AH sei a oe pera vm R var SAILOR FleetBroadbande terminal 109 Appendix B Technical specifications 110 SAILOR FleetBroadbandg terminal Appendix C Grounding and RF protection C 1 Why is grounding required C 1 1 Reasons for grounding Grounding the SAILOR FleetBroadband system is required for two reasons e Safety Lightning protection of persons and equipment Protection ESD ElectroStatic Discharge protection of equipment C 1 2 Safety Fist of all grounding of the system is required for safe
42. ee the user manual D i T fo Nn 10 2 35 Logging of events 85 Chapter 7 Troubleshooting 86 Logging of events Appendix A Part numbers Nn v 2 i a A 1 System units A 1 1 TT 3740A SAILOR 500 FleetBroadband system Item Part number SAILOR 500 FleetBroadband antenna 403052A SAILOR FleetBroadband terminal 403738A A 1 2 TT 3742A SAILOR3250 FleetBroadband system Item Part number SAILOR 250 FleetBroadband antenna 403050A SAILOR FleetBroadband terminal 403738A A 1 3 TT 3670A Thrane IP Handset amp Cradle wired Item Part number Thrane IP Handset wired 403672A Thrane IP Cradle wired 403674A 87 Appendix A Part numbers A 2 Spare parts SAILOR 500 FleetBroadband A 2 1 Antenna spare parts Item Part number HPA module S 62 124671 ATB LNA module S 88 126533 A GPS module S 60 124765 A 2 2 Cables Item Part number Antenna cable 30 m 37 126525 Power cable 37 125999 LAN cable 2 m 37 203213 88 Spare parts SAILOR 500 FleetBroadband A 3 Spare parts SAILOR 250 FleetBroadband A 3 1 Cables Appendix A Part numbers Item Part number Antenna cable 25 m 37 204567 025 Power cable 37 125999 LAN cable 2 m 37 203213 Spare parts SAILOR 250 FleetBroadband 89 Nn i v a 3 i a
43. eparation as possible when the SAILOR FleetBroadband antenna has to be placed close to a radar antenna E o Nn Pai Nn v fe D T fa Vel Placing the antenna 11 Chapter 2 Installing the system Radar distance 12 The minimum acceptable separation d min between a radar and the antenna is determined by the radar wavelength frequency and the power emitted by the radar The tables below show some rule of thumb minimum separation distances as a function of radar power at X and S band If the d min separation listed below is applied antenna damage is normally avoided d min is defined as the shortest distance between the radar antenna in any position and the surface of the SAILOR FleetBroadband antenna X band 3 cm 10 GHz damage distance SAILOR 500 FleetBroadband SAILOR 250 FleetBroadband oe d min at 15 dmin at60 dmin at15 dmin at60 P vertical vertical vertical vertical separation separation separation separation 0 10kW 0 8m 0 4 m 0 8 m 0 4 m 30 kW 2 4m 12m 2 4 m 12m 50 kW 4 0m 2 0 m 4 0m 2 0 m Placing the antenna Chapter 2 Installing the system S band 10 cm 3 GHz damage distance SAILOR 500 FleetBroadband SAILOR 250 FleetBroadband Radar A 5 E A 7 x 5 a d min at 15 d min at 60 d min at 30 d min at 75 T P vertical vertical vertical vertical separation separation separation
44. ers accessories must be used as illustrated below Please note that the isolation has to be implemented on all four mounting bolts including the bolt securing the ground cable N Plain washer stainless steel Isolating shoulder bush Spring washer stainless steel 128 Separate ground cable Appendix C Grounding and RF protection The ground cable must be connected at one of the mounting grounding bolts on the antenna as illustrated below Remember to seal the joint with protective coating to avoid corrosion 1 _ _N Isolating shoulder bush J N Plain washer stainless steel Ground cable Serrated washer stainless steel Plain washer stainless steel Spring washer stainless steel ue ac n 5 D je GI Separate ground cable 129 Appendix C Grounding and RF protection C 10 RF interference Interference induced from nearby RF transmitters might cause system failures and in extreme cases permanent damage to the SAILOR FleetBroadband equipment If problems with interference from HF transmitters are encountered itis advisable to mount ferrite clamps on the coax cable in order to provide suppression of induced RF The ferrites will have no effect on the differential mode signals but increases the impedance in relation to common mode RFI C 10 1 Recommendations 130 1 5 pcs hinged clamp cores e g the RFC or SFC series from Kitagawa mounted on the antenna cable
45. es to the cable support using cable strips Terminal with Extended cable support First mount the Extended cable support on the terminal as described in Mounting the Extended cable support on page 34 1 Mount the Extended cable support with the terminal on the bulkhead by inserting six screws through the holes in the Extended cable support and into the mounting surface 2 Connect the short cables between the terminal and the cable support 3 Connect all other cables Make sure that the grounding requirements are met See Grounding and RF protection on page 111 4 Secure the cables to the cable support using cable strips 36 Installing the terminal Chapter 2 Installing the system 2 5 6 Installing the terminal on a desktop Four rubber feet make the terminal well suited for desktop installation Simply place the terminal on a desktop and connect all cables Make sure the grounding requirements are met See Grounding and RF protection on page 111 If required fasten the terminal to the desktop with four screws as described in the previous section Installing the terminal on a bulkhead E o Cal Pai Nn v fe D T T Vel S Installing the terminal 37 Chapter 2 Installing the system 38 Installing the terminal Chapter 3 Connecting power 3 1 Power source There are different options for the power supply e The 24 V DC ship supply provides power for the terminal e A12V DC suppl
46. etc e Connecting power explains how to connect the terminal to power and gives recommendations for cables e Hardware interfaces describes each interface on the terminal and shows pin out for the connectors e Starting up the system explains how to insert the SIM card power up the system and enter the PIN It also gives a short overview of how to use the system Service and repair describes how to replace modules for service e Troubleshooting describes the function of the Reset button and the light indicators on the terminal It also describes event messages that may appear in the web interface This manual may not always reflect the latest software functionality of your SAILOR FleetBroadband system To obtain the latest version of the manual please enter the Thrane amp Thrane web site www thrane com and download the latest version or acquire it from your distributor Related documents The below list shows the documents related to this manual and to the SAILOR 500 FleetBroadband and SAILOR 250 FleetBroadband systems Title and description Document number SAILOR 500 FleetBroadband TT98 125645 SAILOR 250 FleetBroadband User Manual Explains how to set up and use the SAILOR FleetBroadband systems SAILOR 500 250 FleetBroadband Quick Guide TT98 125647 A short guide to the most important functions of the SAILOR FleetBroadband systems Thrane IP Handset User Manual TT98 126059 Explains the feature
47. f 10 W m2 The radiation level is 100 W m at a distance of 0 4 m from the antenna panel Refer to the drawing on the next page On the SAILOR 250 FleetBroadband the minimum safety distance on the focal line to the antenna panel is 0 6 m based on a radiation level of 10 W m The radiation level is 100 W m at a distance of 0 2 m from the antenna panel Refer to the drawing on the next page iii SMM MICROWA personnel w No fA I Safety distance SAILOR 500 1 3 m 10 W m Up 0 4 m 100 W m A SAILOR 250 yy 0 6 m 10 W m 0 2 m 100 W m Zi ii 25 for SAILOR 500 60 for SAILOR 250 Distance to other equipment Do not move the antenna closer to radars than the minimum safe distance specified in Radar distance on page 12 it may cause damage to the antenna The equipment must be installed with the following minimum safe distances to magnetic steering compass SAILOR FleetBroadband terminal min 0 3 m SAILOR 500 FleetBroadband antenna min 1 0 m SAILOR 250 FleetBroadband antenna min 1 1 m Service User access to the interior of the terminal is prohibited Only a technician authorized by Thrane amp Thrane A S may perform service failure to comply with this rule will void the warranty Access to the interior of the antenna is allowed but only for replacement of certain modules as described in this manual General service may only be performed by a technician authorized by Thrane amp Thrane A S
48. f the tube approximately 50 mm must have a diameter of 11 2 OD a Weight ILE i Max free mast length mm mei kg m X10 mm steel m 48 3 3 25 3 61 0 117 lt 0 6 48 3 4 05 4 43 0 139 50 3 00 3 48 0 123 60 3 3 65 5 10 0 262 lt 0 8 60 3 4 50 6 17 0 309 76 1 3 65 6 80 0 547 lt 10 76 1 4 50 7 90 0 651 88 9 4 05 8 47 0 974 lt 11 88 9 4 85 10 10 1 140 20 Placing the antenna Chapter 2 Installing the system 2 3 Installing the antenna 2 3 1 Antenna grounding You may ground the antenna using the mounting bolts If the antenna cannot or should not be electrically connected directly to the mounting surface you can use a separate grounding cable to make the connection between the antenna and the common ground to which the terminal is also connected For example you can connect a separate grounding cable when vibration isolators are used at the mounting bolts E o Nn Pai Nn v fe D 5 T fa Vel To obtain a good ground connection the metal underneath the head of at least one bolt must be clean of insulating protective coating and a serrated washer should be used After tightening the bolts we recommend that you seal the area suitably in order to avoid corrosion of the grounding point Use stainless steel bolts and washers For further grounding information read Appendix C Grounding and RF protection on page Ill 2 3 2 Antenna cables
49. frequencies Alternatively mount stays or wires to stabilize the mast further m Free mast length OD mm l O Y PAS tk The hole in the lower part of the mast is necessary for drainage and ventilation for the SAILOR 500 FleetBroadband antenna Please refer to Condensation SAILOR 500 FleetBroadband on page 24 Placing the antenna 17 Chapter 2 Installing the system 18 The tables in the next sections give some suggested design values for the free part of the mast shown on the previous page Note The tables list the values for steel masts For aluminium masts the free mast length is reduced to 75 of the values for steel High masts or installations on ships with high vibration levels should be further stabilized by stays or wires from the mast flange Also mount vibration isolators between the flange and the radome as described in Vibration SA ILOR 500 FleetBroadband antenna on page 25 For SAILOR 250 FleetBroadband the vibration isolators are included in the Mast mount kit Note Stays and rigid masts can still not prevent vertical vibration if the mast is attached to a deck plate that is not rigid Make every effort to mount the mast on a surface that is well supported by ribs If this is not possible provide extra deck plate propping Placing the antenna Chapter 2 Installing the system SAILOR 500 FleetBroadband antenna mast length The below table shows the values for a SAIL
50. grounding kit Further the terminal must be grounded at its grounding stud in order to ensure proper grounding if the short antenna cable is disconnected If you are using the Extended cable support make the ground connections through the cable support You may need to extend the ground plane using copper foil For further information see Extending the ground plane on page 30 116 Grounding Recommendations Appendix C Grounding and RF protection C 4 2 Grounding the antenna You can ground the antenna to the ship hull via one or more of its mounting bolts Make sure to remove painting dirt grease etc at the mounting holes in order to make good electrical contact to the hull Use serrated washers when securing the mounting bolts and seal the joint with protective coating to avoid corrosion 10 mm spacer LL eS gt Antenna bottom _ E 3 2 ol Serrated washer M10 Mounting bolt Mounting base Stainless steel Stainless steel If you are using vibration isolators at the bolts the grounding connection between the mounting surface and the bolts is not sufficient In that case mount a separate grounding wire See Separate ground cable on page 126 It is always recommended to establish the shortest grounding path as possible e g on steel hulls the antenna should be grounded directly to the hull 1 However due to the fact that this is not possible on e
51. he new ATB LNA module repeat the above procedure in reverse 1 Fit the threaded studs on the antenna into the holes in the sides of the ATB LNA module and fasten the finger screws with torque 1 2 Nm 2 Reconnect the plugs Make sure the plugs are connected to the right connectors on the antenna and that they are fitted properly You should hear a click when the plug is fully inserted The cable from the right part of the antenna panel goes to the connector marked A and the cable from the left part of the antenna panel goes to the connector marked B in the below drawing When those two plugs are inserted it is easier to see where the remaining plugs belong 3 Gently lift the cable holder and fit the cables in the holder 74 Replacing modules Chapter 6 Service and repair 6 2 5 GPS module Removing the GPS module To remove the GPS module from the antenna do as follows 1 Disconnect the plug from the GPS module Remember to release the connector latch on the connector Do not pull the wires pull the plug 2 Unscrew the four screws on the GPS module with a torx screwdriver and remove the module Replacing modules 75 a oO ON w O w vW 2 w Vel Chapter 6 Service and repair Mounting the GPS module 76 To mount the new GPS module repeat the above procedure in reverse 1 Fit the GPS module over the dedicated four threaded bushes on the mounting plate above the
52. ightning Ground the antenna must be isolated at its mounting bolts by means of shoulder bushes and washers see page 128 However a ground connection must be established via one of the mounting bolts using a separate ground cable The ground cable must be routed parallel and in close proximity to the shielded coax cable hence connecting the antenna to the terminal Grounding kit A tinned heavy gauge wire min 6 mm can be used for this purpose see page 125 124 Alternative grounding for timber hulls Appendix C Grounding and RF protection Alternative grounding for timber hulls Antenna Qu ac 5 Dn Si e i Heavy Gauge Wire Terminal Grounding Kit RF Ground si Terminal Alternative grounding for timber hulls 125 Appendix C Grounding and RF protection C 9 Separate ground cable C 9 1 Ground cable construction When dealing with electrical installations in a marine environment all wiring must be done with double insulated tinned high quality and if exposed also UV resistant cables This shall also apply to the separate ground cable mentioned in the previous paragraphs The ground cable is constructed using an appropriate cable with a cross section area of at least 6 mm AWG10 and terminated with insulated ring crimp terminals see illustration below The crimp terminals must be a marine approved type
53. in the panel at the top of the terminal a green orange Power indicator a green red orange Terminal indicator a green red orange Antenna indicator a green Message indicator and 3 LAN indicators for each LAN interface showing Activity Green Link Speed Green Yellow and PoE Green Red Power Terminal Antenna Message LAN1 LAN2 LAN3 LAN4 Activity rl 8 EE E dI a PoE ES ES I ES 80 Status signaling Chapter 7 Troubleshooting General status indicator functions Power Terminal Antenna Message Power indicator Behavior Meaning Steady green Power OK Flashing green The terminal is powering up Flashing orange The terminal is closing down Off No power Terminal indicator Behavior Meaning Steady green Ready BGAN registration completed Flashing green Please wait process in progress BGAN registration ongoing D E Orange Warning temporary malfunction User action is 9 required 2 Status signaling 81 Chapter 7 Troubleshooting 82 Behavior Meaning Red Critical error Check the event log If the problem is in the SAILOR FleetBroadband system and you cannot solve it contact your distributor and return the unit for repair if necessary Antenna indicator Behavior Meaning Steady green Tracking The antenna is ready for use Flashing green Please wait process in progress Slow flash
54. inal on To switch on the terminal use the Power switch in the connector panel It normally takes one or two seconds for the oS UDICUOUCE terminal to switch on vo On Off A Caution When the system is powered on stay clear of the antenna The antenna emits radio frequency energy not only when the system is used Always keep a minimum distance of 1 3 m from the SAILOR 500 FleetBroadband antenna and 0 6 m from the SAILOR 250 FleetBroadband antenna 5 2 2 Switching the terminal off To switch off the terminal change the position of the Power switch again E v 2 n gt n v z 2 5 el 5 pa n Note 4 Wait at least 5 seconds after power off before trying to power on the system again 5 2 3 Remote on off Alternatively you may use the Remote on off function In this case leave the power switch in the On position and switch off the terminal remotely using a switch or similar connected to the Remote on off pins in the DC power interface For further information see Connecting a Remote on off switch on page 45 Powering the system 63 Chapter 5 Starting up the system 5 3 Entering the SIM PIN for the terminal 5 3 1 Overview If your SIM card requires a PIN you have to enter a PIN to use the system You can enter the PIN using a standard or ISDN phone the IP handset or the web interface For information on how to connect the handset or computer you are going to use refer
55. inary telephone copper wires resulting in higher quality and speed than are available with analog kbps LAN LNA Mbps PAST PC PIN PoE POST Glossary kilobits per second Local Area Network Low Noise Amplifier Megabit per second Person Activated Self Test A test similar to the POST test but activated by the user The PAST causes the system to reset Personal Computer Personal Identification Number A secret numeric password shared between a user and a system used to authenticate the user to the system Power over Ethernet A standard for combining power supply with transmission of data over the Ethernet The source unit injects power into the Ethernet cable and the power is picked up at the connected device Power On Self Test A test sequence that runs every time the system is powered up or reset Pin Unblocking Key 135 Glossary RF RFI SIM SMA SMA SMS SSB 136 Radio Frequency Electromagnetic wave frequencies between about 3 kilohertz and about 300 gigahertz including the frequencies used for communications signals radio television cell phone and satellite transmissions or radar signals Radio Frequency Interference A non desired radio signal which creates noise or dropouts in the wireless system or noise ina sound system Subscriber Identity Module The SIM provides secure storing of the key identifying a mobile phone service subscriber but also s
56. ing The antenna is starting up Rapid flashing Sky scan Orange Warning temporary malfunction User action is required Red Critical error Check the event log If the problem is in the SAILOR FleetBroadband system and you cannot solve it contact your distributor and return the unit for repair if necessary Message indicator Behavior Meaning Flashing green A new SMS message has arrived Off No new messages or the unit is off Status signaling LAN indicator functions Chapter 7 Troubleshooting LAN1 LAN2 LAN3 LAN4 Activity Link Speed EE 7 PoE a a Activity indicator Behavior Meaning Flashing green The LAN port is active Link Speed indicator Behavior Meaning Green Link speed is 100 Mbps Yellow Link speed is 10 Mbps off The link is down PoE indicator Behavior Meaning Green The terminal is supplying power to the LAN port Red The connected device requires more power than the terminal can supply to the LAN port off The terminal is not supplying power to the port Status signaling 83 DI c lt n AS po 53 Chapter 7 Troubleshooting 7 2 3 Event messages Display of event messages The terminal can detect events during POST Power On Self Test PAST Person Activated Self Test or CM Continuous Monitoring When the terminal detects
57. interference recommendations 130 S safety summary iii service 67 SIM card inserting 61 removing 62 source impedance measuring 109 spare parts 88 spare parts for antenna 68 specifications 91 steel hulls grounding 118 system units IP handset 4 SAILOR 250 FleetBroadband antenna 3 SAILOR 500 FleetBroadband antenna 2 terminal 1 T technical specifications 91 141 Index temperature 28 terminal cable support 32 grounding 29 grounding recommendations 116 installation location 28 installing 29 outline and dimensions 106 timber hulls grounding 124 tools for operation 66 troubleshooting 77 typography used in this manual viii U user interfaces 66 V vibration 25 142
58. io transmitters including other Inmarsat based systems because they may compromise the antenna performance RF emission from radars might actually damage the antenna The SAILOR FleetBroadband antenna itself may also interfere with other radio systems Especially other Inmarsat systems and GPS receivers with poor frequency discrimination are vulnerable to the radiation generated by the SAILOR FleetBroadband antennas Placing the antenna Chapter 2 Installing the system Radar It is difficult to give exact guidelines for the minimum distance between a radar and the antenna because radar power radiation pattern frequency and pulse length shape vary from radar to radar Further the antenna is typically placed in the near field of the radar antenna and reflections from masts decks and other items in the vicinity of the radar are different from ship to ship However it is possible to give a few guidelines Since a radar radiates a fan beam with a horizontal beam width of a few degrees and a vertical beam width of up to 15 the worst interference can be avoided by mounting the antenna at a different level meaning that the antenna is installed minimum 15 above or below the radar antenna Due to near field effects the benefit of this vertical separation could be reduced at short distances below approximately 10 m between radar antenna and the SAILOR FleetBroadband antenna Therefore it is recommended to ensure as much vertical s
59. isters from the BGAN network No transmission is allowed until the pin is deactivated Nn v v o z is sE v i 5 L e Pin 5 8 Ignition input Normally not used in maritime installations Use Remote on off in the power connector instead The ignition function uses pin 5 together with pin 8 DC in Connect the appropriate pin to the ignition key switch If the input should be active high connect pin 5 to Ground and use pin 8 to switch on the terminal by pulling it high 10 32 V DC If the input should be active low connect pin 8 to positive DC voltage and use pin 5 to switch on the terminal by pulling it low lt 1 2 V DC Pin 7 non configurable Apart from the 5 configurable inputs outputs the DC connector has an additional output pin pin 7 DC output which can be connected to a ringer relay or similar The output voltage is 9 15 V 50 mA For information on how to configure the I O pins see the user manual for the SAILOR 500 FleetBroadband and SAILOR 250 FleetBroadband systems Discrete I O interface 59 Chapter 4 Hardware interfaces 4 9 L Band interface 4 9 1 Overview The terminal has an L Band output for automatic delivery of maritime broadcast data Use a coax cable with an SMA connector to connect a broadcast receiver for maritime data to the L band output SIM Card 1 L Band Antenna Output Phone Fax 4 9 2 Pin out The figure below shows the pin out for the SMA
60. loss Better than 12 dB 50 Q Cable losses RF attenuation at 1660 MHz max 20 dB at 54 MHz max 4 dB at 36 MHz max 3 dB DC resistance loop max 1 Q Max cable length between terminal and antenna e RG223 D 25 meter e RG214 U 50 meter e S07272B 05 95 meter Antenna input 28 V voltage Antenna power 46 W operational Total antenna weight 16 kg 92 SAILOR 900 FleetBroadband antenna Appendix B Technical specifications B 2 2 Environmental specifications Item Specification Water and dust IPX6 spray proof in all directions according to IEC 60529 and IEC 60945 no dust test Ambient Operational 25 to 55 C Tanperati Storage 40 to 80 C Nn Si v e SS v D a n v da v O ke Operating humidity 100 condensing Ice survival Up to 25 mm of ice Wind Normal operation with relative average wind velocity up to 200 km h 56 m s 108 knots Vibration Random spectrum 1 05 g rms x 3 axes opiatai 5 to 20 Hz 0 02 g2 Hz 20 to 150 Hz 3 dB octave Sine 2 to 13 2 Hz 1 mm 13 2 to 100 Hz 7 m s 2 h dwell at resonances Vibration non Random spectrum 1 7 g rms 2 h x 3 axes 6 h total operational 5 to 20 Hz 0 05 g2 Hz 20 to 150 Hz 3 dB octave SAILOR 500 FleetBroadband antenna 93 Appendix B Technical specifications Item Specification Ship motions MAX Roll 30 period 4
61. m hulls The following guidelines assume a two wire isolated grounding arrangement that is no part of the circuit in particular the battery negative is connected to any ground potential or equipment C 6 1 Grounding the terminal The terminal must be grounded with the short antenna cable and the Grounding kit Further the terminal must be grounded at its grounding stud to ensure a proper grounding if the short antenna cable is disconnected The ground connection must be established at a dedicated RF ground either capacitively or electrically coupled Remember to make the antenna ground connection at the same electrical ground potential as the terminal see Grounding the antenna The terminal provides galvanic isolation as required from its input power terminals to the chassis grounding stud This way the isolated grounding arrangement is maintained C 6 2 Grounding the antenna 120 If the mounting base of the antenna is electrically connected to the hull or any other ground potential than the terminal the antenna must be isolated at its mounting bolts by means of shoulder bushes and washers see page 128 This is done in order to prevent DC currents flowing in the hull thus causing electrolytic corrosion However a ground connection must be established via one of the mounting bolts using a separate ground cable The ground cable must be routed parallel and in close proximity to the shielded coax cable hence connecting the
62. ments WieCon Type 8513S connector OPE 1 2 3 4 5 6 7 8 Pin number Connection Default configuration 1 GPIO 1 Ringer output active high 2 GPIO 2 Warning Error output 3 GPIO 3 Mute output 4 GPIO 4 Radio silence input 5 GPIO 5 Ignition input 6 Chassis GND Chassis GND 7 DC out 9 15 V DC 50 mA 8 DC in ignition input a The default functions of the I O pins are described in the next section 58 Discrete I O interface Chapter 4 Hardware interfaces 4 8 3 Default configuration of I O pins The built in web interface of the terminal offers a page for configuring the I O pins The default configuration of the I O pins is as follows e Pin 1 Ringer output This pin changes state from low to high when the terminal is notified of an incoming call from the satellite interface When the call is answered or the caller gives up and releases the call the pin changes back to low e Pin 2 Warning Error output This pin provides an external signal that indicates active warning error condition s The signal stays active until all warnings errors are cleared e Pin 3 Mute output The mute output pin provides an external signal that is active during a phone call The signal can be used to mute external equipment such as a car radio Pin 4 Radio silence input When active the terminal observes Radio Silence The terminal gracefully closes all open connections and dereg
63. mponent replacement and internal adjustment must be made by qualified maintenance personnel Do not replace components with the power cable connected Under certain conditions dangerous voltages may exist even with the power cable removed To avoid injuries always disconnect power and discharge circuits before touching them Failure to comply with the rules above will void the warranty About the manual Intended readers This is an installation manual for the SAILOR 500 FleetBroadband and the SAILOR 250 FleetBroadband systems The readers of the manual include installers of the system and service personnel Personnel installing or servicing the system must be properly trained and authorized by Thrane amp Thrane It is important that you observe all safety requirements listed in the beginning of this manual and install the system according to the guidelines in this manual Manual overview vi Note that this manual does not cover general use of the system nor does it cover how to use the IP handset that comes with the system For this information refer to the user manual for this system and the user manual for the IP handset both listed in the next section This manual has the following chapters e System units contains a short description of each main unit in the system e Installing the system describes where to place the system units how to mount them special considerations for grounding distance to other equipment
64. n Chapter 7 Troubleshooting Action Function While the terminal For service use only is booting press The bootloader initiates software upload This and hold the Reset firmware upload procedure is only to be used if the button other procedures fail due to missing or corrupted firmware This setup uploads software to the terminal from a TFTP server via the LAN connection The procedure is as follows 1 Activate or install a TFTP server on a PC 2 Locate the correct software image xxx dl for the terminal and place it in the TFTP server directory 3 Rename the image to ttexp dl 4 Reconfigure the PC LAN interface to use the static address 192 168 0 2 255 255 255 0 Power off the terminal Connect the PC LAN Interface to the terminal Press and hold down the Reset button po a 72 DI Keep the Reset button pressed while powering on the terminal and through the next step 9 Monitor the TFTP server window When the upload starts you can release the Reset button 10 When the TFTP upload finishes the terminal boots up using the new image DI c n a Q E Reset button 79 Chapter 7 Troubleshooting 7 2 Status signaling 7 2 1 Overview The SAILOR FleetBroadband system uses event messages and light indicators to display the status of the system 7 2 2 Light indicators Overview The terminal has a number of light indicators placed
65. near the antenna RF interference Appendix C Grounding and RF protection C 11 Electrostatic Discharge In addition to the RFI attenuation mounting ferrite clamps on the antenna cable will also slow the fast rate of rise of an electrostatic discharge current pulse This might be an issue during installation antenna cable disconnected where different electrical potentials have had the chance to build up between the terminal and antenna We recommend mounting 1 5 pcs hinged clamp cores e g the RFC or SFC series from Kitagawa on the antenna cable near the antenna ui ac n 5 oD e I Electrostatic Discharge 131 Appendix C Grounding and RF protection 132 Electrostatic Discharge AMSL ATB AWG BGAN CM DTMF EIRP ESD Glossary Above Mean Sea Level Antenna Tracking Board American Wire Gauge A means of specifying wire diameters Broadband Global Area Network A mobile satellite service that offers high speed data up to 492 kbps and voice telephony BGAN enables users to access e mail corporate networks and the Internet transfer files and make telephone calls gt oO n n 2 Continuous Monitoring Dual Tone Multi Frequency The keypad signaling technology that generates two distinct tones when each key is pressed This system allows navigation of voice menus and other advanced calling services All wireless phones use DTMF dialing Effective
66. ng the SAILOR 500 FleetBroadband antenna on the hull Make sure the antenna has line of sight to the satellites When the antenna is mounted directly on the hull it may be difficult to obtain line of sight especially down to 25 which is the maximum rotation angle pitch and roll for the SAILOR 500 FleetBroadband antenna Use M10 bolts for mounting the SAILOR 500 FleetBroadband antenna The bolt thread must not penetrate more than 12 mm or 8 turns of the bolt and not less than 6 mm or 4 turns of the bolt into the threaded part of the bushes in the antenna Fasten the bolts with 25 5 Nm torque The only electrical connector is a single N connector at the side in the center bottom of the radome The drainage holes at the bottom of the antenna must have a clearance of 10 mm above the base plane Use 3 Spacers to lift the antenna If the base plane is curved it may be necessary to place extra spacers to ensure the clearance of 10 mm Mounting the SAILOR 7250 FleetBroadband antenna onto the hull 26 Make sure the antenna has line of sight to the satellites When the antenna is mounted directly on the hull it may be difficult to obtain line of sight especially down to 60 which is the maximum rotation angle pitch and roll for the SAILOR 250 FleetBroadband antenna Installing the antenna Chapter 2 Installing the system Use M6 bolts for mounting the SAILOR 250 FleetBroadband antenna The bolt thread must n
67. nical specifications Shock Half sine 20 g 11 ms Air Pressure 1500 m AMSL operational Ship motions MAX Roll 30 period 4 sec 0 7 g tangential Pitch 15 period 3 sec 0 6 g tangential Yaw 10 period 5 sec 0 3 g tangential Surge 0 5 g Sway 0 5 g Heave 0 7 g Turning rate 36 s 12 s Headway 22 m s 42 knots 100 SAILOR 250 FleetBroadband antenna Appendix B Technical specifications B 3 3 Antenna outline dimensions SAILORg250 FleetBroadband antenna TNC connector Technical specifications A 4 pes M6 x 8 Weight 3 9 kg Dimensions are in mm SAILOR 250 FleetBroadband antenna 101 Appendix B Technical specifications B 4 Minimum distance to transmitters The table below shows the minimum recommended distance to transmitters in the frequency range below 1000 MHz lt 60 MHz 100 60 1000 MHz 10 V m 1 Recommended distance to SAILOR FleetBroadband antenna 102 Minimum distance to transmitters om Appendix B Technical specifications B 5 SAILOR FleetBroadbandg terminal B 5 1 General specifications e Item Specification 2 9 ai Global services Ba g Voice 4 kbps AMBE 2 or 3 1 KHz Audio Data SAILOR 500 64 kbps
68. nna is connected to the terminal by means of a coax cable For the SAILOR 500 FleetBroadband antenna the coax cable is connected with a TNC connector at the terminal end and an N connector at the antenna end E o Nn Pai Nn v fe D 5 T fa Vel For the SAILOR 250 FleetBroadband antenna the coax cable is connected with a TNC connector at both ends For information on antenna grounding see Antenna grounding on page 21 At the terminal end it is strongly recommended to ground the antenna cable e Ifyou are using the Extended cable support for the terminal the TNC connector is grounded through the cable support which must be connected to the hull or other common ground For further information on the Extended cable support see Mounting the Extended cable support on page 34 e Ifyou are not using the Extended cable support it is still strongly recommended to connect the antenna cable to common ground at the terminal end Use a short coax cable from the terminal to the grounding point where the short cable is connected to the antenna cable Installing the terminal 29 Chapter 2 Installing the system Ground stud To ensure that the terminal is grounded also if the cable is disconnected from the terminal connect an extra ground wire to the ground stud on the terminal This ground wire must be a heavy wire or braid cable with a larger diameter than the coax cable The ground stud is located next to the power
69. ntenna 21 terminal 29 140 interfaces on terminal analog phone fax interface 52 antenna 48 DC power input 49 discrete I O 57 ISDN 53 LAN 55 L Band 60 overview 47 interference 10 IP handset connecting 56 entering PIN with 64 short description 4 ISDN interface 53 items included in delivery 7 L LAN interface 55 L Band interface 60 light indicators function 80 Low Noise Amplifier replacing 72 M manual document number i mast for antenna 15 measuring source impedance 109 microwave radiation iii modules replacing Antenna Tracking Board 72 GPS module 75 High Power Amplifier 69 Low Noise Amplifier 72 overview of modules 68 0 obstructions distance and size 8 outline antenna 95 101 flange 96 terminal 106 P part numbers 87 Phone Fax interface 52 PIN entering in the web interface 65 entering with a phone 64 entering with IP handset 64 pin out analog phone fax interface 52 antenna interface 48 DC power input 50 discrete I O interface 58 ISDN interface 54 LAN interface 56 placing the antenna 8 placing the terminal 28 PoE 55 pole mount 15 power cable 40 cable extension 42 connecting 44 remote on off 45 sources 39 switching on 63 power input on terminal 49 Power over Ethernet 55 PUK code 65 Index R radar distance from antenna 11 radiation level iii 9 remote on off 45 repair 67 reset button accessing 77 functions 78 RF
70. on the size of the obstruction and the distance from the antenna As a rule of thumb any obstruction that subtends an angle of less than 3 at the antenna has limited effect The table below gives a guideline for obstruction sizes that will cause limited degradation Distance of Obstruction Size of Obstruction 3m 16 cm 5m 26 cm 10m 52 cm 20m 104 cm Placing the antenna Chapter 2 Installing the system 2 2 2 Radiation hazard The SAILOR 500 FleetBroadband antenna radiates up to 22 dBW EIRP This translates to a minimum safety distance of 1 3 m from the antenna while it is transmitting based on a radiation level of 10 mW cm The SAILOR 250 FleetBroadband antenna radiates 16 1 dBW EIRP This translates to a minimum safety distance of 0 6 m from the antenna while it is transmitting based on a radiation level of 10 mW cm2 LULL ETI E o Nn Pai Val v fe D T m Vel S Safety distance SAILOR 500 1 3 m 10 W m SAILOR 250 0 6 m 10 Wim 25 for SAILOR 500 60 for SAILOR 250 For higher radiation levels see the table below Radiation Distance level SAILOR 500 FleetBroadband SAILOR 250 FleetBroadband 100 W m 0 4 m 0 2m 10 W m 13m 0 6 m Placing the antenna 9 Chapter 2 Installing the system 2 2 3 Interference Overview 10 The antenna must be mounted as far away as possible from the ship s radar and high power rad
71. ot penetrate more than 12 mm or 8 turns of the bolt and not less than 6 mm or 4 turns of the bolt into the threaded part of the bushes in the radome Fasten the bolts with 7 8 Nm torque The only electrical connector is a single TNC connector in the bottom of the radome E o Nn Pai Nn v fe D 5 T fa Nn Installing the antenna 27 Chapter 2 Installing the system 2 4 Placing the terminal 2 4 1 Where to place the terminal Temperature conditions The terminal must be placed in a ventilated area with free space around all sides of the unit except the bottom side Ambient temperature range is 25 to 55C If the terminal is installed in a location where the ambient temperature may exceed 50C we recommend placing the terminal where unintentional contact is avoided If the maximum ambient temperature does not exceed 50C the terminal can be placed in a public area Grounding access Lust EL The terminal must be placed in an area where access to the hull or equivalent grounding can be reached within 0 5 m The terminal is designed with a cabinet for bulkhead or desktop installation The cabinet is equipped with mounting brackets making it possible to secure the unit on a bulkhead See Outline dimensions terminal on page 106 in Appendix B 28 Placing the terminal Chapter 2 Installing the system 2 5 Installing the terminal 2 5 1 Grounding the terminal Antenna cable The ante
72. page at http www thrane com 6 2 Replacing modules 6 2 1 Overview We do not recommend repairing the terminal on board the ship Replace the defective unit and have it repaired at a qualified workshop on shore Some of the modules in the SAILOR 500 FleetBroadband antenna can be replaced See the next sections for details fa 5 o o i 5 v v amp 2 o n 67 Chapter 6 Service and repair 6 2 2 Modules in the SAILOR 500 antenna Remove the top of the radome to access the antenna modules The electronic part of the antenna consists of a number of modules The following modules are available as spare parts See Appendix A e HPA Module High Power Amplifier ATB LNA Module Antenna Tracking Board Low Noise Amplifier e GPS module Global Positioning System ATB LNA module GPS module HPA module 68 Replacing modules Chapter 6 Service and repair 6 2 3 High Power Amplifier HPA Removing the HPA module To remove the HPA from the antenna do as follows 1 Disconnect the six plugs indicated in the drawing below Remember to release connector latches on the connectors Do not pull the wires pull the plugs 2 Gently lift the cable holders and release the cables z a o fu w S Z v n Replacing modules 69 Chapter 6 Service and repair 3 Unscrew the four finger screws on the back of the HPA and gently remove the HPA
73. rn System This configuration implies that the battery negative is bonded to a ground potential typically at the engine negative terminal This is done in order to polarize the DC electrical system BATTERY BATTERY SWITCH STARTER ON OFF 7 ON OFF ie Re n 5 D S oo e I GAUGES STARTER MOTOR ENGINE SENSORS VUT B gt SWITCHBOARD OUTGOING CIRCUITS e o HULL KEEL ENGINE VESSEL GROUND c gt This arrangement is not suitable for steel and aluminum vessels as this might cause electrolytic corrosion of the hull General about marine DC systems 113 Appendix C Grounding and RF protection C 3 General about marine grounding C 3 1 Ground terms There is great confusion about the different ground terms used when dealing with marine electrical installations A distinction between the various terms is listed below for reference C 3 2 DC Negative Actually not a ground but a current carrying conductor which carries the same current that flows in the positive conductor The DC Negative may be electrically connected to seawater at one point only via the engine negative terminal though the shaft and the propeller or left completely floating C 3 3 Lightning Ground Ground potential immersed in seawater Provides a path to ground lightning strike energy Please note that this is not
74. s R 45 female connector Pin number Pin function 1 not connected 12345678 2 not connected 3 Rx c input 4 Tx d output 5 Tx e output 6 Rx f input 7 not connected 8 not connected 54 ISDN interface Chapter 4 Hardware interfaces 4 7 LAN interface 4 7 1 Overview The terminal has four Ethernet LAN ports with Power over Ethernet PoE The Ethernet ports are standard IEEE 802 3 af ports using RJ 45 connectors SIM Card 1 L Band Antenna JO Output Phone Fax Nn v v S O io is iS v 5 2 ae 4 7 2 Power over Ethernet PoE One power supply powers all four interfaces with a floating 48 V DC supply 44 57 V DC Therefore the interfaces are not galvanically separated from each other All Tx signals are DC connected to the Positive PoE Voltage and all Rx signals to the Negative PoE Voltage The total output power from all 4 interfaces is e 64 W at 24 V DC power supply e 32 Wat 12 V DC power supply All interfaces can support devices of power class 1 2 and 3 4 7 and 15 4 Watt as long as the total power consumption does not exceed the above limits If the limits are exceeded the LAN ports are prioritized so that LAN port 1 has the highest priority For example if all ports are used and the total power consumption is too high port 4 is closed down In case of power hold up failure on input power PoE will be turned off
75. s and functions of the Thrane IP Handset The IP handset works as a standard IP handset but also serves as a user interface for the SAILOR FleetBroadband systems vii Typography viii In this manual typography is used as indicated below Bold is used for the following purposes e To emphasize words Example Do not touch the antenna e To indicate what the user should select in the user interface Example Select Settings gt LAN Italic is used to emphasize the paragraph title in cross references Example For further information see Connecting Cables on page Chapter 1 Chapter 2 Chapter 3 Chapter 4 Contents System units 11 Introduction ra 1 1 2 SAILOR FleetBroadbandg terminal 1 13 SAILOR 500 FleetBroadband antenna 2 14 SAILOR 250 FleetBroadband antenna 3 1 5 Thrane IP Handset amp Cradle in 4 Installing the system 21 Unpacking enaere iee eects 7 2 2 Placing the antenna i 8 2 3 Installing the antenna ii 21 2 4 Placing the terminal 28 2 5 Installing the terminal u ii 29 Connecting power 3 1 POWGPSOUNCE cirie 39 3 2 Power cable selection in 40 3 3 TO connect power ceeecesecesseceseceeseeeseeeeesseeeseeees 4h Hardware interfaces 4 1 The connector panel iii 47 4 2 Antenna interface on terminal in 48 4 3 DC power input
76. sec 0 7 g tangential Pitch 15 period 3 sec 0 6 g tangential Yaw 10 period 5 sec 0 3 g tangential Surge 0 5 g Sway 0 5 g Heave 0 7 g Turning rate 36 s Acceleration 12 s Headway 22 m s 42 knots Shock Half sine 20 g 11 ms Solar radiation 1120 W m according to MIL STD 810F 505 4 Air Pressure operational 1500 m AMSL Air Pressure transport 4572 m AMSL MIL SPEC 810E 500 4 Equipment category Exposed to the weather IEC 60945 94 SAILOR 500 FleetBroadband antenna Appendix B Technical specifications B 2 3 Antenna outline dimensions SAILOR 500 FleetBroadband antenna Nn ca v w a Nn T w E A 4 pes M10 Weight 16 kg Dimensions are in mm SAILOR 500 FleetBroadband antenna 95 Appendix B Technical specifications B 2 4 Outline dimensions SAILOR 500 flange The below drawing shows the dimensions for a flange used for mounting the SAILOR 500 FleetBroadband antenna on a mast 230 _ 45 130 130 Dimensions are in mm 96 SAILOR 500 FleetBroadband antenna Appendix B Technical specifications B 3 SAILOR 250 FleetBroadband antenna B 3 1 General specifications E Item Specification a Rx Freq Band 1525 0 1559 0 MHz fe w TX Freq Band 1626 5 1660 5 MHz z Channel spacing 1 25 kHz Antenna
77. stalling the antenna on page 21 4 2 2 Pin out The below drawing shows the TNC female connector in the terminal Signal GND 48 Antenna interface on terminal Chapter 4 Hardware interfaces 4 3 DC power input 4 3 1 Overview The DC power input for the terminal is a 10 5 32 V DC 14 5 5 A input with a remote on off function The input is protected against reverse polarity For information on power recommendations and how to connect see Connecting power on page 39 The power connector is a D sub connector placed in the connector panel 2 e DC Input 10 5 32V DC 14 5 5A 1 0 Nn v v J v 5 2 ae DC power input 49 Chapter 4 Hardware interfaces 4 3 2 Pin out The power connector is a Mixed D Sub connector 7W2 control pin male power pin male The below table shows the pin out for the connector and the colors of the corresponding wires Pin Color of wire in number AMI power cable Al Vin t Red A2 Vin Black 1 not connected Black 2 Remote on off Green 3 not connected Brown 4 not connected Red 5 Remote on off Orange 50 DC power input Mixed D Sub connector 7W2 male A2 543 A1 Chapter 4 Hardware interfaces 4 4 Ground stud The terminal has a ground stud with a wing nut The ground stud is located in the connector panel and is used for grounding the terminal 2 e
78. struction included with the kit The mast mount kit interfaces to a 11 2 pipe OD 48 3 mm If the supplied plastic sleeve is omitted a maximum diameter OD of 52 mm can be used Custom mast mounting For a custom mast mounting use 4 M6 bolts A4 in the threaded bushes on the 175 4 mm diameter circle in the bottom of the antenna see outline drawing SAILOR 250 FleetBroadband antenna on page 101 The length of the bolts must be such that they engage into the bushes of the radome with min 6 mm and max 12 mm No drainage hole is necessary Drill a hole for the cable or use an angled connector Placing the antenna Chapter 2 Installing the system Mast length and diameter The placement of the antenna must ensure a rigid structural connection to the hull or structure of the ship Parts of the ship with heavy resonant vibrations are not suitable places for the antenna A small platform or short mast shall provide rigid support for the antenna fastening bolts and a rigid interface to the ship If it is necessary to use a tall mast use the tables on page 19 and page 20 to obtain the maximum free length of the mast Note that these values depend on rigid antenna ship interfaces The cross sectional properties and the corresponding maximum free length give a natural frequency above 30 Hz E o sg Cel Pai Nn v fe D 5 T fa Nn It is recommended to shorten the mast length as much as possible to obtain higher
79. ty reasons In the event of a lightning strike at the antenna a proper grounding of the system will provide a low resistance path to divert the strike discharge to seawater C 1 3 Protection The ESD protection circuits in the terminal rely on proper grounding of the system in order to work properly Otherwise sensitive circuits within the terminal might be damaged due to ESD when handling the equipment 111 Qu Re 5 oD Si e GI Appendix C Grounding and RF protection C 2 General about marine DC systems C 2 1 Wiring systems Two basic wiring topologies are used for marine DC system grounding Two Wire Return System and One Pole Grounded Return System C 2 2 Two wire Return System This configuration implies that no part of the circuit in particular the battery negative is connected to any ground potential or equipment The system is totally isolated and includes engine sensors starter motors etc This arrangement is preferred for steel and aluminum vessels BATTERY SWITCH _ _ de ON OFF na B ALTERNATOR B UJ gt gt STARTER RELAY __f ___ _ _ ON OFF SWITCHBOARD OUTGOING CIRCUITS A BATTERY m GAUGES e DI STARTER MOTOR ENGINE SENSORS 112 General about marine DC systems Appendix C Grounding and RF protection C 2 3 One Pole Grounded Retu
80. ubscription information preferences and storage of text messages SubMiniature version A A coaxial RF connector developed as a minimal connector interface for coaxial cable with a screw type coupling mechanism The connector has a 50 Ohm impedance SubMiniature version A SMA connectors are coaxial RF connectors developed as a minimal connector interface for coaxial cable with a screw type coupling mechanism The connector has a 50 O impedance Short Message Service Single Side Band A means of communications at sea The range of SSB is up to several thousand miles and calls between yachts are free Some stations allow telephone calls email and some basic Internet services over SSB radio TFTP TNC TNC UDI Glossary Trivial File Transfer Protocol A very simple file transfer protocol with the functionality of a very basic form of FTP Since it is so simple it is easy to implement in a very small amount of memory Threaded Neill Concelman A type of RF connector used for terminating coaxial cables The TNC connector is a threaded version of the BNC connector The connector has a 50 Ohm Threaded Neill Concelman A type of RF connector used for terminating coaxial cables The TNC connector is a threaded version of the BNC connector The connector has a 50 Ohm impedance and operates best in the 0 11 GHz frequency spectrum Unrestricted Digital Information A transparent 64 kbps data channel 137 Glossary 138
81. ution The antenna must never be installed closer to a radar than d min even if experiments show that interference free operation can be obtained at shorter distances than d min in the previous section Other Inmarsat systems Recommended minimum safe distance to other Inmarsat antennas is 10 m GPS receivers Good quality GPS receivers will work properly very close to the antenna typically down to one meter outside the main beam and down to a few meters inside the main beam However simple GPS receivers with poor frequency discrimination could be affected at longer range typically 10 m It is always recommended to test the GPS performance before the installation is finalized Other transmitters See Minimum distance to transmitters on page 102 in Appendix B for minimum recommended distance to transmitters in the frequency range below 1000 MHz Other precautions Do not place the antenna close to a funnel as smoke deposits are corrosive Furthermore deposits on the radome can degrade performance 14 Placing the antenna Chapter 2 Installing the system 2 2 4 Antenna mast design Overview The antenna mast must be designed to carry the weight of the antenna unit which is approximately e 16 kg the weight of the mast flange for the SAILOR 500 FleetBroadband antenna and e 3 9 kg 1 1 kg for the mast mount kit for the SAILOR 250 FleetBroadband antenna E o Nn Pai Nn v fe D T
82. utlook are registered trademarks of Microsoft Corporation in the United States and other countries e Inmarsat is a registered trademark of International Maritime Satellite Organisation IMSO and is licensed by IMSO to Inmarsat Limited and Inmarsat Ventures plc e Inmarsat s product names are trademarks or registered trademarks of Inmarsat e Other product and company names mentioned in this manual may be trademarks or trade names of their respective owners Safety summary The following general safety precautions must be observed during all phases of operation service and repair of this equipment Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design manufacture and intended use of the equipment Thrane amp Thrane A S assumes no liability for the customer s failure to comply with these requirements Observe marked areas Under extreme heat conditions do not touch areas of the terminal or antenna that are marked with this symbol as it may result in injury Microwave radiation hazards During transmission the antenna in this system radiates microwave power This radiation may be hazardous to humans close to the antenna During transmission make sure that nobody gets closer than the recommended minimum safety distance On the SAILOR 500 FleetBroadband the minimum safety distance on the focal line to the antenna panel is 1 3 m based ona radiation level o
83. y provides power for the terminal Note that the maximum allowed source impedance is much lower for a 12 V DC supply than for a 24 V DC supply Also the total output power available for PoE is limited when the power supply is 12 V DC e A230 VAC supply provides power through an AC DC power supply Connecting power Be aware of high start up peak current 20 A at 24 V 5 ms The terminal is equipped with an internal 20 A Fuse so no external fuse is necessary in order to protect the terminal However in order to avoid short circuit in the power cable connector the ship s DC outlet should be protected by a 30 A fuse or circuit breaker 39 Chapter 3 Connecting power 3 2 Power cable selection 3 2 1 Source impedance 40 The length of the power cable depends on the type of cable used and the source impedance of the DC power installation in the ship The maximum allowed source impedance depends on the utilization of the power range of the terminal DC input 10 5 32 V DC 14 5 5 A Select a power outlet from the DC system and measure the source impedance of the ship installation as described in Measuring the ship source impedance on page 109 in Appendix B Note 4 If the total source impedance is higher than the limits stated in this section the terminal may start to on off oscillate For further recommendations on power cable selection see the next section Power cable selection Chapter 3 Connecting power

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