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TWINDRIVE® TDC

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1. RUSSIAN FEDERATION 000 FAM Phone 7 812 3319333 Fax 7 812 3271454 E mail purchase fam drive ru www fam drive ru SINGAPORE Servo Dynamics Pte Ltd Phone 65 6844 0288 Fax 65 6844 0070 E mail servodynamics servo com sg www servo com sg SOUTH AFRICA Industrial Specialised Applications CC Phone 27 11 312 2292 or 27 11 2077600 Switch Board Fax 27 11 315 6999 E mail gartht isagroup co za www isaza co za UNITED ARAB EMIRATES Mechatronics Phone 971 4 267 4311 Fax 971 4 267 4312 E mail mechtron emirates net ae www mechatronics ae Page 20 of 20 USA LINAK U S Inc North and South American Headquarters Phone 1 502 253 5595 Fax 1 502 253 5596 E mail info linak us com www linak us com NORWAY LINAK Norge AS Phone 47 32 82 90 90 Fax 47 32 82 90 98 E mail info linak no www linak no POLAND LINAK Polska Phone 48 22 500 28 74 Fax 48 22 500 28 75 E mail dkreh linak dk www linak pl REPUBLIC OF KOREA LINAK Korea Ltd Phone 82 0 2 6231 1515 Fax 82 0 2 6231 1516 E mail scully linak kr www linak kr RUSSIAN FEDERATION 000 LINAK Phone 7 495 280 14 26 Fax 7 495 687 14 26 E mail info linak ru www linak ru SWEDEN LINAK Scandinavia AB Phone 46 8 732 20 00 Fax 46 8 732 20 50 E mail info linak se www linak se SWITZERLAND LINAK AG Phone 41 43 388 31 88 Fax 41 43 388 31 87 E mail info linak ch www linak ch TAIWAN LINAK A S Tai
2. Defective handset Poor connection Mains cable fallen out No voltage on the mains cable The actuator s that do not run are defective or the cable connection for the actuator s are not OK The application is overloaded One or more actuators are defective or the cable connection be tween actuators s and the TDC is not OK Page 18 of 20 Try Try to connect a lamp or similar to the main supply to check that the supply voltage is OK Damaged parts must be exchanged contact Service When the application has reached its upper position it can only run downwards Remove some of the load and try again Check all connections Check that there is voltage in the mains plug Connect a handset that you know is OK If it can run the handset is defective If this does not help the TDC might be defective Change actuator cable starting with the cable Remove some of the load on the application Try to exchange the motor cable before exchanging the actuator LINAK APPLICATION POLICY The purpose of the application policy is to define areas of responsibilities in relation to applying a LINAK product defined as hardware software technical advice etc related to an existing or new customer application LINAK products as defined above are applicable for a wide range of applications within the Medical Furniture Desk and Industry areas Yet LINAK cannot know all the conditions under which LINAK pr
3. ERMANY LINAK GmbH Phone 49 6043 9655 0 Fax 49 6043 9655 60 E mail info linak de www linak de INDIA LINAK A S India Liaison Office Phone 91 120 4393335 Fax 91 120 4273708 E mail info linak in www linak in IRELAND LINAK UK Limited Ireland Phone 44 0 121 544 2211 Fax 44 0 121 544 2552 44 0 796 855 1606 UK Mobile SLOVAKIA LINAK Slovakia s r o Phone 421 51 75 63 414 Fax 4215175 63 410 E mail jp linak sk www linak com ITALY LINAK Italia S r l Phone 39 02 48 46 33 66 Fax 39 02 48 46 82 52 E mail info linak it www linak it JAPAN LINAK K K Phone 81 45 533 0802 Fax 81 45 533 0803 E mail linak linak jp www linak jp MALAYSIA LINAK Actuators Sdn Bhd Phone 60 4 210 6500 Fax 60 4 226 8901 E mail info linak asia com www linak my NETHERLANDS LINAK Actuator Systems B V Phone 3176 5 42 44 40 Fax 3176 5 42 61 10 E mail info linak nl www linak nl NEW ZEALAND LINAK New Zealand Ltd Phone 64 9580 2071 Fax 64 9580 2072 E mail nzsales linak com au www linak co nz 35 387 634 6554 Republic Of Ireland Mobile E mail sales linak co uk www linak co uk IRAN Bod Inc Phone 98 2188998635 6 Fax 98 2188954481 E mail info bod ir www bod ir MEXICO ILSA S A de C V Phone 52 55 5388 3960 Fax 52 55 5388 3966 E mail linak ilsamexico com www ilsamexico com PERU Percy Martin Del Aguila Ubillus Phone 51 99 883 9879
4. TWINDRIVE TDC LI NAK i To learn more about LINAK please visit i COM WE IMPROVE YOUR LIFE W Page 1 of 20 Page 2 of 20 Contents Preface Important information Safety instructions Before installation reinstallation or troubleshooting Before start up During operation Repairs AUU A Manufacturer s declaration Misc on the TWINDRIVE TDC system Environmental conditions Key to symbols ONNA Description of the TWINDRIVE TDC system Mounting guidelines for the TWINDRIVE Locking mechanism Labels for TWINDRIVE TDC Accessories and repair Disposal of LINAK s products How to MOUNT neraed ayi ididiin Drawing appendiX aisin anara O aA EN aA O E Oaar Eaa eTR aasa EAA iucvansesagsusgerseaacstszsnteutbed 7 Troubleshooting Addresses Page 3 of 20 Preface We are delighted that you have chosen a product from LINAK A S LINAK systems are high tech products based on many years of experience in the manufacture and development of actuators electric control boxes controls and chargers We are also constantly improving our products to meet customer requirements This User Manual will tell you how to install use and maintain your LINAK TWINDRIVE products We are sure that the TWINDRIVE products will give you many years of pro blem free operation Before our products leave the factory they undergo full function and quality testing Should you ne
5. angle of rotation of the head rest and the foot rest it is important that the twist bracket is welded according to the below instructions Non compliance with the instructions could lead to a smaller angle of rotation or in a worst case damage to TDC Welding here Welding here Oo Welding OK here Welding here No welding outside No welding outside Page 15 of 20 a lS It is very important that the axle distance is kept 58lt 900 5 Tolerance of the parallels Page 16 of 20 DRAWING APPENDIX TWINDRIVE TDC System 843 95 581 109 Ue 934 187 7 115 6 Page 17 of 20 Troubleshooting Symptom The TDC does not run The TDC stops and can only run in the opposite direction The TDC does not run at all No movement is ob served Not all actuator run when you run the TDC The application is in lower position and will not run up You cannot see whether all actuators are moving Check Is the main connected to the control box Are all plugs mounted correctly Are there any visible damages on cables controls the TDC or actuators Is the application in fully extracted position Is there much load on the application compared to when it functioned normally
6. e on mobile equipment before it is moved e The products must only be used in an environment which corresponds to their IP protection or where no IP protection is required Repairs The plastic housing of the TDC is welded together which means it is not possible to open and close it again so it cannot be repaired A TWINDRIVE TDC under warrenty must always be returned to authorised LINAK workshops Warning A If the TWINDRIVE TDC product is opened there will be a risk of subsequent malfunction Furthermore the warranty will not cover when the product has been opened by unautorized personnel CE LINAK WE IMPROVE YOUR LIFE DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY LINAK A S Smedev nget 8 DK 6430 Nordborg Name and address of the person authorized to compile the relevant technical documentation John Kling Group Headquarters Guderup DK 6430 Nordborg email jkl linak com Herewith declares that LINAK Actuators and Actuator Systems comply with the following parts of the Machinery Directive 2006 42 EC ANNEX I Essential health and safety requirements relating to the design and construction of machinery 1 5 1 Electricity supply Directive 2006 95 EC on the harmonization of the laws of Member States relating to electrical equipment designed for use within certain voltage limits 1 5 10 Radiation 1 5 11 External radiation Directive 2004 108 EC on the approximation of the laws of the Member States r
7. ed on its website or listed in its catalogues or other written material drawn up by LINAK All sales are subject to the Standard Terms of Sale and Delivery for LINAK For a copy hereof please contact LINAK LINAK WE IMPROVE YOUR LIFE LINAK A S reserve the right to make technical alterations Copyright LINAK 2010 10 MA M9 02 229 F
8. elating to electromagnetic compatibility The relevant technical documentation is compiled in accordance with part B of Annex VII and that this documentation or part hereof will be transmitted by post or electronically to a reasoned request by the national authorities This partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of this Directive where appropriate Date 2010 01 01 Signature John Kling Certification and Regulatory Affairs Page 6 of 20 Misc on the TWINDRIVE TDC system This system is a TWINDRIVE system developed for care beds and home care beds We advise children and disabled persons not to use the TD1 system without supervision Warranty There is an 36 months warranty on the TWINDRIVE TDC product against manufacturing faults calculated from the production date of the individual products see label LINAK A S warranty is only valid in so far as the equipment has been used and maintained correctly and has not been tampered with Furthermore the system must not be exposed to violent treatment In the event of this the warranty will be ineffective invalid For further details please see LINAK A S ordinary conditions of sale Maintenance Clean dust and dirt on the outside of the system at appropriate intervals and inspect them for damage and breaks Inspect the connections cables and pl
9. followed by 18 min not in use External 5 max 1 min continuous use followed by 19 min not in use stated in the data sheets must NOT be exceeded as this will result in a superheating of the motor and the spindle nut Exceeding the duty cycle will result in a dramatic reduction of the life of the system and transformer A Do not turn on the system if it is not mounted in a bed A Do not open the closing device on TDC during the operation as this may course malfunction and possibility of personal injuries TE Be sure that the closing devices are in place before TDC is used Optional e Exchangeable and different mains cable e 1 2 actuators LA27 e HB HL Handsets Classifications e Class or Class Il e Type B Applied part e PX4 e Not for use in the presence of a flammable anesthetic mixture with air or with oxygen or nitrous oxide Page 9 of 20 Mounting guidelines for the TWINDRIVE system Connections gt lt for external Twist bracket actuators Headrest Handset socket Mains cable socket ed Footrest Figure 1 Assembly overview Closing device Page 10 of 20 Locking mechanism The TDC is equiped with a locking mechanism that keeps the cables locked in place Open the locking mechanism with the help of a tool plug in the cables and lock it again Dismounting of the mains cable To dismount the mains cable please press firmly with a pair of tongs o
10. l info linak ca www linak us com CZECH REPUBLIC LINAK C amp S S R O Phone 420581741814 Fax 420581702452 E mail ponizil linak cz www linak cz DISTRIBUTORS ARGENTINA Novotec Argentina SRL Phone 54 11 4303 8900 54 11 4303 8989 Fax 54 11 4032 0184 E mail info novotecargentina com www novotecargentina com AUSTRALIA Ballarat Industrial Supplies www ballind com au BL Shipways amp Co www blshipway com au Gas Strut Marine and Industrial www gasstrutmarine com au Prime Motion amp Control www primehyd com au West Vic Industrial Supplies www westvicindustrial com au COLOMBIA MEM Ltda Phone 57 1 334 7666 Fax 57 1 282 1684 E mail servicioalcliente memltda com co www memitda com co INDONESIA Pt Himalaya Everest Jaya Phone 6 221 544 8956 6 221 544 8965 Fax 6 221 619 4658 6 221619 1925 E mail hejplastic div centrin net id www hej co id DENMARK LINAK A S Group Headquarters Guderup Phone 45 73 15 15 15 Fax 45 74 45 80 48 Fax 45 73 15 16 13 Sales E mail info linak com www linak com DENMARK LINAK Danmark A S Phone 45 86 80 36 11 Fax 45 86 82 90 51 E mail linak linak silkeborg dk www linak dk FINLAND LINAK OY Phone 358 10 841 8700 Fax 358 10 841 8729 E mail linak linak fi www linak fi FRANCE LINAK France E U R L Phone 33 0 2 41 36 34 34 Fax 33 0 2 41 36 35 00 E mail linak linak fr www linak fr G
11. n both sides of the locking mechanism fixed to the mains cable Page 11 of 20 ual Please note that the TDC must only be connected to the voltage stated on g the label EOP EOP Electronic Overload Protection is implemented in the control unit and protects the actuator and application in care of an obstruction heavy overloaded If the actuator becomes obstructed the current increases to a level which may damage the actuator The EOP circuit monitors this and cuts off the current at a predefined and safe level Each actuator must never be loaded more than stated on the type plate The EOP circuit is common for all motors actuators and measures the current sum of all running actuators together Depending on the type of external actuator might it not be possible to run both with spec load Page 12 of 20 Accessories and repair Ordering accessories Order from your nearest LINAK dealer or subsidiary Accessories Please contact your nearest LINAK dealer for information Warning A By unauthorised opening of the system there is a risk that it may malfunction at a later date Furthermore the warranty will not cover when the product has been opened by unautorized personnel Page 13 of 20 Disposal of LINAK s products As LINAK s customers often ask us how our products can be disposed of or scrapped we have prepared this guidance that enables a classification to different waste fractions for recycling or comb
12. oducts will be installed used and operated as each individual application is unique The suitability and functionality of the LINAK product and its performance under varying conditions application vibration load humidity temperature frequency etc can only be verified by testing and shall ultimately be the responsibility of the LINAK customer using any LINAK product LINAK shall be responsible solely that the LINAK products comply with the specifications set out by LINAK and it shall be the responsibility of the LINAK customer to ensure that the specific LINAK product can be used for the application in question Page 19 of 20 FACTORIES CHINA LINAK Shenzhen Actuator Systems Ltd Phone 86 755 8610 6656 Fax 86 755 8610 6990 E mail sales linak cn www linak cn SUBSIDIARIES AUSTRALIA LINAK Australia Pty Ltd Phone 61 3 8796 9777 Fax 61 3 8796 9778 E mail sales linak com au www linak com au AUSTRIA LINAK Reprasentanz sterreich Wien Phone 43 1 890 7446 Fax 43 1 890 744615 E mail info linak de www linak at BELGIUM amp LUXEMBOURG LINAK Actuator Systems NV SA Phone 32 0 9 230 01 09 Fax 32 0 9 230 88 80 E mail info linak be www linak be BRAZIL LINAK Do Brasil Com rcio De Atuadores Ltda Phone 55 11 2832 7070 Fax 55 11 2832 7060 E mail info linak com br www linak com br CANADA LINAK Canada Inc Phone 1 502 253 5595 Fax 1 416 255 7720 E mai
13. tructions marked with the NOTE symbol may result in serious damage to the system or one of its components Persons who do not have the necessary experience or knowledge of the product products must not use the product products Besides persons with reduced physical or mental abilities must not use the product products unless they are under surveillance or they have been thoroughly instructed in the use of the apparatus by a person who is responsible for the safety of these persons Moreover children must be under surveillance to ensure that they do not play with the product ate It is important for everyone who is to connect install or use the systems to wag have the necessary information and access to this User Manual ate If there is visible damage on the product it must not be installed Before installation de installation or troubleshooting e Stop the TDC e Switch off the power supply and pull out the mains plug e Relieve the TDC of any loads which may be released during the work Before start up e Make sure that the system has been installed as instructed in this User Manual e Make sure that the voltage is correct before the system is connected to the mains See TDC label on page 10 Page 5 of 20 continued e System connection The individual parts must be connected before connection to the mains During operation e Take care that the cables are not damaged or get jammed e Unplug the mains cabl
14. ugs and check for correct functioning as well as fixing points TE Clean with a damp cloth A Never spray directly on the TDC with a highpressure cleaner Environmental conditions Environment conditions SSCS Operating ees Temperature 10 C to 40 C Relative humidity 30 to 75 Atmospheric pressure 700 to 1060 hPa storage SSCS Temperature 10 C to 50 C Relative humidity 20 to 90 30 C not condensing Atmospheric pressure 700 to 1060 hPa To power off the system pull out the mains plug Page 7 of 20 Key to symbols The following symbols are used on the label of the control box Type B equipment as per EN 60601 1 Protection against contact foreign matter first character and water second character as per EN60529 Class 2 equipment For indoor use Thermal cutout in transformer Double insulated transformer Alternating Current Direct current Attention consult accompanying documents Page 8 of 20 OFS ST Te Demko approval C TICK Electronic scrap CE Mark Electronic scrap China Description of the TWINDRIVE TDC system Each TWINDRIVE TDC unit consist of 2 internal motors and a built in control unit which makes it a very compact unit The mains cable is exchangeable Only the hand set and optional 1 2 external actuators must be connected Application of the TWINDRIVE TDC system Irrespective of the load the Duty cycle Internal 10 max 2 min continous use
15. ustion Guidance We recommend to disassemble our product into as many fractions as possible at the disposal and try to make it recycable As examples of main groups within waste fractins we can mention Metal plastic cable shoe combustible waste and collection for recovery Some of these main groups can be subdivided e g metal can be divided into iron stainless steel and aluminium and alloy steel Plastic can e g be divided into ABS PA PE and PP Main groups of disposal As an example of sorting please find below a list stating in which recycling groups the differenct components of LINAK s products ought to be placed Product Components Recycling group TDC Spindle and motor Scrap Plastic housing Plastic recycling or combustion Print Electronic scrap Transformer Metal recycling Cable Cable scrap By now all our casted plastic parts are supplied with an interior code for plastic type and fibre contents if any Page 14 of 20 How to mount in chronological order Welding the twist bracket on the frame 0701030 1 For the TDC it is important that one does not weld on the mmn outside of the twist bracket because there is not room for a welding seam in the motor housing One may weld the bracket along the whole length of its ends i 24 32 2 To maintain the correct
16. vertheless experience problems with your systems you are always welcome to contact our service departments or service centres LINAK subsidiaries and distributors all over the world have authorised service centres which are always ready to help you LINAK provides a warranty on all its products This warranty however is subject to correct use in accordance with the specifications maintenance being done correctly and any repairs being carried out at a service centre which is authorised to repair LINAK products Changes in installation and use of LINAK systems can affect their operation and durability Changes must therefore only be made by agreement with LINAK A S and are made at your own risk LINAK A S Page 4 of 20 Important information Important information on LINAK products can be found under the following headings Warning Failure to comply with these instructions may result in accidents involving serious personal injury Do not expose the TDC to any kind of load or force direct on the housing At extreme wear of the head end or foot end actuator in the TDC there is a risk of it falling down wards without any warning ual Failing to follow these instructions can result in the product being damage Mm or being ruined Safety instructions A Safe use of the system is possible only when the operating instructions are read completely and the instructions contained are strictly observed Failure to comply with ins
17. wan Representative Office Phone 886 2 27290068 Fax 886 2 27290096 Mobile 886 989292100 E mail michael chen linak com tw www linak com tw TURKEY LINAK th hr San ve Tic A S Phone 90 312 4726338 Fax 90 312 4726635 E mail info linak com tr www linak com tr UNITED KINGDOM SPAIN LINAK Actuadores S L u Phone 34 93 588 27 77 LINAK UK Limited Fax 34 93 588 27 85 Phone 44 0 121 544 2211 E mail linakact linak es Fax 44 0 121 544 2552 www linak es E mail sales linak co uk www linak co uk For contact details on other countries please visit www linak com or contact LINAK INTERNATIONAL Phone 45 73 15 15 15 Fax 45 74 45 90 10 Fax 45 73 15 16 13 Sales E mail info linak com www linak com Terms of use The user is responsible for determining the suitability of LINAK products for specific application LINAK takes great care in providing accurate and up to date information on its products However due to continuous development in order to improve its products LINAK products are subject to frequent modifications and changes without prior notice Therefore LINAK cannot guarantee the correct and actual status of said information on its products While LINAK uses its best efforts to fulfil orders LINAK cannot for the same reasons as mentioned above guarantee the availability of any particular product Therefore LINAK reserves the right to discontinue the sale of any product display

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