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1. 328 338 60 80kVA 100 120kVA Figure 10 Power connections standard UPS 80 to 120kVA 26 User Handbook 109521670 01 Rev 8 10 2008 CHLORIDE 80 Installation UV W N Ui Vi Wi 200 kVA Figure 11 Power connections standard UPS 160 200 kVA User Handbook 10 521670 01 Rev 8 10 2008 27 Installation CHLORIDE 80 NET 4 8 CONNECTING THE BATTERIES The UPS is equipped with a separating device for the battery DC power connec tion Before connecting the batteries please read the notice and warning label on the UPS or battery cubicle 1 Notice Full safety instructions concerning the use and maintenance of UPS bat teries are provided in the appropriate battery manufacturers manuals The battery safety information contained in this section relates to key con siderations which must be taken into account during the installation design process and may affect the design outcome depending on local ised conditions Warning N Special care should be taken when working with the batteries
2. 052 054 C 053 oe QS9 160 kVA Figure 7 Front view 160 kVA Legend QS1 MAINS INPUT SWITCH QS2 ELECTRONIC BYPASS SWITC QS3 MAINTENANCE BYPASS SWITCH QS4 OUTPUT SWITCH 059 BATTERY SWITCH aE User Handbook 109521670 01 Rev 8 10 2008 17 Installation CHLORIDE 80 NET Ca EJ ESCO COL J Display elle gt Aig B 9 Connectivity panel eos QS1 QS2 QS4 coco Kp 953 E E nd 0514 L Je ol 4 200 kVA Figure 8 Front view 200 kVA Legend OS1 MAINS INPUT SWITCH OS2 ELECTRONIC BYPASS SWITCH OS3 MAINTENANCE BYPASS SWITCH OS4 OUTPUT SWITCH OS9 BATTERY SWITCH OS14 NEUTRAL BREAKER 18 User Handb
3. e EMC filter Maintenance Bypass as3 Bypass static switch Ut V1 v wm IGBT Rectifier U VW pe S mno U2 V2 W2 51 Em z IGBT QS4 N Inverter Booster Battery charger 7 0514 Battery fuse 999 N C D N hl LIFE net Optional remote Connectivity Connectivity bundled Batterysystern IP SNMP J BUS Basic signalling PROFIBUS etc Figure 18 UPS Overview User Handbook 10H52167UM01 Rev 8 10 2008 45 Normal and safe operation CHLORIDE 80 NET 6 4 MAINTENANCE BYPASS If it is necessary to take the UPS out of service for maintenance or repair 80 NET is equipped with a Maintenance Bypass switch QS3 that enables transfer of the load to a bypass mains supply without any interruption in the supply to the load All serviceable components such as fuses power modules etc are isolated in this operating mode Transfer retransfer of the load is achieved by synchronising the UPS automatically to the bypass mains supply paralleling it with the inverter then opening or closing the Mainte nance Bypass switch as appropriate The switch configuration during Maintenance By pass is as follows e QS1 OPEN e 052 OPEN e 5 CLOSED e QS4 OPEN e 059 OPEN See Fig 6 on page 16 and Fig 18 on page GB 45 Warning AN During paral
4. 550 138 S 25b 825 100 120 kVA 1100 160 kVA 1225 200 kVA Figure 3 Glandplates User Handbook 10 521670 01 Rev 8 10 2008 13 Preparation For Use CHLORIDE 80 NET 3 7 FLOOR The floor where the UPS is installed must be even and level its load carrying capacity must also be sufficient to support the floor loading of the UPS the UPS footprints are illustrated in Fig 4 and Fig 5 the weight may be found in the Data Tables in Technical data on page 81 50 911 P 50 53 1 447 25 25 25 550 Figure 4 Footprint 60 80 kVA 750 800 53 25 722 100 120 kVA 997 160 kVA 1122 200 kVA 25 L 25 825 100 120 kVA 1100 160 kVA 1225 200 kVA Figure 5 Footprint 100 120 160 200 kVA 14 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 Installation 4 INSTALLATION 4 1 ELECTRICAL PREPARATIONS In order to guarantee safe working conditions ensure all voltage sources are isolated be fore carrying out the power connections ENSURE CORRECT POLARITY Ensure that the live input source cannot accidentally be connected to the UPS dur ing installation Notice
5. U V W N Ul WI Battery px XT4 D External protection U2 V2 2 N External protection To loads Figure 9 External protection devices 24 User Handbook 10H52167UM01 Rev 8 10 2008 CHLORIDE 80 Installation 4 6 EXTERNAL ELECTRICAL CONNECTIONS In order to access the external electrical connections it is necessary to open the front door of the UPS and remove the secondary access panel see para 6 Connect the earth cable PE first at i Notice In case of a TN C distribution system connect an insulated jumper be tween UPS ground and the UPS Neutral connector Refer to local Standards and regulations for the correct jumper cross section Connect the mains supply PEN cable to the UPS Neutral connector N Notice 1 Ensure that the mains and load conductors are connected to the UPS as a clockwise right hand 3 phase system Ensure that the UPS is isolated before removing panels 4 7 POWER CONNECTIONS The power connections see para 10 on the front of the UPS are e U V W MAINS INPUT U1 V1 W1 BYPASS MAINS SUPPLY only at the standard UPS type N NEUTRAL BAR PEN N PRIMARY AND BYPASS MAINS INPUT NEUTRALS U2 V2 W2 N UPS OUTPUT TO LOAD D BATTERY TERMINALS EARTH User Handbook 10 521670 01 Rev 8 10 2008 25 Installation CHLORIDE 80 NET
6. 100 E 90 2 9 go 70 1000 2000 3000 Installation altitude in m Figure 2 Permissible load dependent on installation altitude 3 5 ACCESS TO AREA The area must have sufficient space for installation manoeuvres to be carried out Access doors must be wide enough to permit unobstructed transport of the device Installa tion on page 15 12 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 Preparation For Use 3 6 INSTALLATION SITE The external dimensions of the UPS are as follows Rating Width Depth Front panel Height kVA mm mm 60 80 570 550 100 120 845 825 160 1120 BA 5504 560 1780 200 1245 550 685 1 This figure includes the handle and front panel without them use he depth is 830mm Leave a minimum distance of 500mm between the top of the cabinet and the ceiling of the installation area e No rear wall distance is required unless the power cables are routed from above in which case the distance must at least equal to the bending radius of the cables in e There are no limits on either side of the device although it should be noted that the front door has an aperture of 180 The cable entry glandplates are illustrated below 60 80 USABLE 100 120 160 200 kVA AREA 769 100 120 kVA 1044 160 1169 200 kVA
7. 222 2 9 61 75255 tro bleShioOtllig tr m eni tatc eie ua 67 8 MAINTENANCE re nacre paren aS Y Ee Rasa ede o 69 8 1 Maintenance Interv lss ie rtt dale osten ia ted E 69 8 2 Disposal of batteries de ee tot Pes ote Pie ie e ve ao odit s 69 8 3 Service addresses sederet aede eit ete e pe Madde tate dex 69 SA DECOMMISSIONING se ege x 69 9 71 952 COMANMSSIONING sez ee tuti Eee d enue ete te t e eee 71 9 2 System ConfigutatiOls is uere perte t pd 71 9 3 Communication between the UPS blocks 71 9 4 Parallel switching procedures 2 22 2 99 72 10 OPTIONS E x Lm 77 10 1 Remotealarni er eee etre cere eere 77 10 2 External battery circ it Dreak6r ettet emet pe esp Pret e ED az 77 10 3 Battery management 2 77 10 4 etr wee t e eH Le MR oue rx 77 10 5 Dust TITERS h dece e dotado de t od 77 10 6 Empty Battery UDICE i teet der aee Ses Iber oti tenis 77 1057 Ethiptyoptions cubliele Cc ad bt VER deed 78 10
8. Figure 13 Connectivity panel User Handbook 10 521670 01 Rev 8 10 2008 33 Interfaces CHLORIDE 80 NET 5 1 RS232 SERVICE PORT X3 A 9 pin D type female connector for serial RDS232C communications Pin functions are as follows Pin Signal Explanation RS232 TxD Send RS232 3 RS232 RxD Receive RS232 RS232 GND Signal ground RS232 5 2 5232 LIFE NET PORT X6 If the LIFE net slot modem is removed from the XS6 slot this 9 pin D type male connec tor may be used for other connectivity applications Pin functions are as follows Pin Signal Explanation RS232 RxD Receive RS232 3 RS232 TxD Send RS232 RS232 GND Signal ground RS232 5 3 COMPUTER RELAY INTERFACE OUTPUT X7 A 9 pin D type female connector comprising 24 V 1 A rated potential free contacts and conforming to the requirements of IBM AS 400 and other computing systems Pin functions are as follows Pin Signal Explanation 1 BYPASS ACTIVE NC Bypass mode contact open between pins 1 and 5 2 LOW BATTERY NC Near end of discharge in battery mode contact open between pins 2 and 5 3 SUMMARY ALARM NC UPS alarm contact open between pins 3 and 5 4 AC FAIL NC Mains failure contact open between pins 4 and 5 5 COMMON Common connection for all floating contacts 6 BYPASS ACTIVE NO Bypass mode contact closed between pins 6 and 5 7 LO
9. Installation may only be carried out by qualified technicians and in con formity with the applicable safety standards For electrical installation the nominal current rating of the source must be observed 4 2 CURRENTS AND SUGGESTED CABLE SIZES Use cable cross section and fuses according to Table 1 on page 21 Connect the mains supply cables to the UPS terminals U V W and U1 V1 W1 N Connect the load to UPS terminals U2 V2 W2 N In the absence of a separate Bypass mains Supply connect jumpers between U and U1 V and V1 W and 1 The conductor cross sections apply for maximum currents 1 For PVC insulated copper cables at 70 2 When routed in conduits for electrical installations 3 When air temperature surrounding the conduits does not exceed 30 C 4 For cable lengths up to 30 m 5 For stranded wires up to 35 mm and for single wires above 35 mm Notice Should there be any variation in the conditions it will be necessary to verify whether the cable dimensions satisfy the requirements of IEC 287 and DIN VDE 0298 In cases where the cables are so long that they cause a drop in voltage of gt 3 a larger dimension shall be selected If mainly non linear loads are present in your system the neutral con ductor N carries 1 7 times the current of the other conductors and should be dimensioned accordingly Routing of cables e g mains cables communication or data lines to other equi
10. 1 Voltage stability in dynamic condition for i p variations AC amp DC and step load 0 to 100 and vice versa Complies with IEC EN 62040 3 Class 1 Voltage stability in steady state with 100 load imbalance 0 0 100 3 Output Synch with frequency bypass 1 2 3 4 selectable stability mains Synch with internal 1 clock Frequency slew rate 1 Hz s Output voltage distortion at 10096 nominal load lt 3 84 User Handbook 10H52167UM01 Rev 8 10 2008 CHLORIDE 80 NET Technical data UPS model 80 NET Power kVA 60 80 100 120 160 200 Output voltage distorsion at ref non linear load as per lt 5 IEC EN62040 3 Load Crest Factor without 3 1 derating Phase angle accuracy with 1 bal loads Phase angle accuracy with 10096 unbalanced loads 3 Inverter effi ciency nom Half load 94 9 96 2 959 962 9641 95 9 ip conditions Full load 96 5 lt 97 with resistive load Neutral conductor size 1 7 x nominal current Output power 25 C 110 upgrading with 30 C 105 ambient tem 40 C 100 perature at 5 Static bypass Nominal bypass voltage 400 V 380 415 V selectable 3Ph N Bypass voltage tolerance 10 5 to 1596 selectable Nominal frequency 50 Hz 60 Hz selectable Frequency range 1 2 3 4 se
11. User Handbook 10 521670 01 Rev 8 10 2008 65 Control Panel and display CHLORIDE 80 NET Table 12 Fault Indications Fault Cause 62 F62 Ambient temperature sensor fault 72 F72i1 Primary mains transf protection F72i2 Primary mains insulation 73 F73i1 Neutral Boost filter overtemp F73i2 Neutral Boost overtemperature F73i3 Neutral Boost filter desaturation F73i4 Neutral Boost temp sensor fault 83 F83i1 Battery fault F83i2 Battery fuse blown F83i3 Battery insulation failure 84 F84i1 Battery SCR shorted F84i2 Battery SCR faulty F84i3 Battery SCR sensor fault 101 F101 Rectifier and boost fault 133 F133i1 Rectifier filter overtemperature F133i2 Rectifier overtemperature F133i3 Rectifier temperature sensor fault 139 F139 Rectifier DC overvoltage 140 F140 E PO 141 F141 CU1 DSP program error 142 F142 Rectifier pre charge failure 143 F143i1 Rectifier desaturation phase U F143i2 Rectifier desaturation phase V F143i3 Rectifier desaturation phase W 145 F145 CU1 Power supply feedback failure 155 F155 CU1 EEPROM fault 157 F157 CU1 EPROM checksum fault 159 F159 CU1 fault accessing dual port RAM 162 F162 Battery temperature sensor fault 173 F173i1 Boost Charger filter over temp F173i2 Boost Charger over temperature F173i3 Boost Charger desaturation
12. Safety panel Connection terminals UPS battery connection cables for adjacent installation There are two sizes avaiable Width mm Depth mm Height mm Net Weight kg Type A 820 858 1780 220235 Type B 1020 858 1780 250235 including front handle without handle 830mm User Handbook 10 521670 01 Rev 8 10 2008 77 Options CHLORIDE 80 NET 10 7 EMPTY OPTIONS CUBICLE A matching cubicle is available for customised applications such as e Isolation transformers e Input Output voltage matching transformers e Customised distribution boards 10 8 FREQUENCY CONVERTER APPLICATION 80 NET can be programmed for use as a frequency converter 50Hz 60Hz out or 60Hz in 50Hz out with or without a battery connected In this operating configuration the data shown in the standard technical data tables may vary e g output overload capacity Please contact CHLORIDE Technical Support for details 10 9 MOPUPS SHUTDOWN AND MONITORING SOFTWARE MopUPS Professional is a safe system shutdown and power management software With advanced features such as network shutdown scheduled shutdown and restart event messaging event logging data logging real time viewing UPS diagnostics and re mote access MopUPS has everything necessary to preserve data and maximize system uptime The software features 1 Remote management Site power and UPS status information can be access securely
13. Valve regulated cells are not completely maintenance free They must be kept clean and their connections checked periodically to ensure they are tight and that there is no evidence of corrosion It is inevitable that the batteries will lose some charge during transpor tation and storage before attempting to carry out an autonomy test en sure that the batteries are fully charged as this may take several hours Cell performance typically improves after a few discharge recharge cycles Notice The battery charger is configured for 240 cells valve regulated battery 2 27V cell The maximum recharge current setting is specified in tab 10 1 3 see Max batt recharge current setting range 240 cells Vi p 340 V and nominal load Several charging methods based on the type of battery are available and can be configured by authorized personal only User Handbook 10H52167UM01 Rev 8 10 2008 29 Installation CHLORIDE 80 NET 4 9 CONNECTIONS BETWEEN BATTERY CUBICLES AND UPS The battery cubicle should be installed adjacent to the UPS note the battery termi nals are located on the right hand side of the UPS Make the ground connections PE Connect the batteries with cables as suggested in Table 1 to terminals positive pole and negative pole and in accordance with the connection diagram Connect the cable for the temperature sensor between terminals XT1 1 and XT1 2 of the UPS terminal block and term
14. d ned 2 4 Documentation structure 3 PREPARATION FOR USE thee engen rs pulse ke ee De kong Beth TRANS OOM THES 3 2 Delivery and storage 3 9 UNPACKING ee eds 3 4 Environmental conditions 3 5 ACCESS a d ede e 3 6 INnStallatiOn ga et Rider ee eee ees 3 75 oor LT 4 INSTALLATION 4 1 Electrical preparations 4 2 Currents and suggested cable sizes 4 3 IPhysical appedrance v sss Lo etc ee pet ape queer 4 4 External protection devices 45 Backteed protectlon eee estet ees dendo eo cea Shuk ER cius 4 6 External electrical connections 000000008 4 7 Power ONNE TONS e cn Gore ad e o cs 4 8 Connecting the batteries etr ip tte eret n ec et ee ci rada 4 9 Connections between battery cubicles and UPS 2 10 Hanaling thiebatteriGsuo ii o ER Ee ee tu atm s 5 INTERFACES tere egeta a aee aee vaca Ner Re E 5 1 RS232 Service port X3 5 2 RS232 Life net port X6 5 3 Computer relay interface Output X7 5 4 Emergency Power Off E P O Input X8 5 5 External Battery Temperature sensor input XT1 5 6 External Battery Switch status input XT 5 7 E P O Active output 5 8 Backfeed Protection Active output XT4 5 9 Servi
15. 9 6 kW 12 kw output load Digital i active 1 KW 1 3 kW 1 6 kW 1 9 kW 2 6 kW 3 2 kW mode Noise at 1 m as per ISO 3746 64 dBA x2 dBA 68 dBA x2 dBA x2 dBA Protection degree with doors IP20 open Mechanical dimensions see para 3 6 on page 13 Number of cabinets 1 Frame colour RAL scale 7035 Net Weight kg 280 35 360 35 495 35 590 35 Floor area 0 49 m 0 72 m 0 96 m 1 07 m Floor loading 617 kg m 557 kg m 520 kg 560 kg m m Cable entry Bottom side Access Front Cooling Forced ventilation with fan redundancy Temperature Operating 0 40 C Max daily 35 C average 24h User Handbook 109521670 01 Rev 8 10 2008 81 Technical data CHLORIDE 80 NET Transport and storage UPS model 80 NET Power kVA 60 80 100 120 160 200 Temperature Maximum 40 C 8h 20 C to 70 C Max relative humidity 20 C non condensing Up to 90 Max altitude above sea level without derating Up to 1000 m above M S L at higher altitudes 80 NET complies with IEC EN 62040 3 Climate class according to IEC 721 Better than 3K2 see notes about installation site check in accordance with IEC 68 2 Immunity to electrical inter ference IEC 801 2 3 4 5 6 discharge EMC CLASS standard EN 50 091 2 Class RS 11 1 2 Input Nominal input voltage 400 V G Ph Input voltage range 340 460 V Min voltage w o battery
16. F173i4 Boost Charger temp sensor fault 182 F182 Rectifier DC closed loop fault 183 F183 Battery test fault Please inform customer service of the indicator number s and the gt illuminated LEDs Fault indicators not listed in the table can only be corrected by customer service 66 User Handbook 10H52167UM01 Rev 8 10 2008 CHLORIDE 80 Control Panel and display 7 7 TROUBLESHOOTING 7 11 Rectification of Errors If in spite of the high reliability of this device problems should occur please check the following points before contacting the responsible customer service representative Is the mains voltage present at the UPS input Is the input fuse defective or have circuit breakers tripped If you contact the responsible customer service representative please have the follow ing information ready e e problem occur regu arly or sporadically etc Device information 2 model order no series no as per nameplate An exact description of the problem what loads are being operated does the UPS switched off Problem Possible cause Action No display Main switch switched off Switch on main switch No alarm No mains voltage present Have mains inspected by qualified electrician Input fuse defective or input circuit breaker tripped Replace with fuse of same type or reset circuit breaker If the problem persists con tact the responsible cus tomer service represe
17. Parallel Operation Board necessary for parallel operation is installed in the AP2 slot behind the upper panel see Fig 15 D and the signal cables are fed through the access panel see Fig 15 B and Fig 16 i Figure 15 Signal cable routing See Fig 16 ii 40 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 Interfaces 5 12 1 Connectivity panel signals Connect the signal cables Fig 16 A for the various options present to the correspond ing terminals on the connectivity panel Fig 16 C If the cables are to be routed through the bottom of the UPS Fig 16 ii run them along the channel provided to the left of the display securing them to the pre drilled holes in the frame top and side see Fig 15 E using the cable clips provided and out via the cut out panel Fig 16 F at the base of the switch panel Alternatively remove the roof panel Fig 16 B so that the cables can be routed through the top of the UPS Fig 16 i securing them frame using the cable clips 5 12 2 Optional 1 0 contacts To access these contacts AP10 X4 AP10 XT5 and AP10 XT6 remove the I O CON NECTIONS INSIDE cover see Fig 13 they are located immediately behind the opening and to the right Fig 16 D Connect the signal cables to the corresponding terminals and if they are to be routed through the bottom of the UPS pass them through the opening and along the channel
18. 054 to ON Service Mode 4 Switch QS3 to OFF When the above steps have been completed for all the UPS in the parallel system 5 Press Inverter ON on Display Panel Fig 22 on page 47 Normal Mode for 5 seconds until all the Inverters are ON at this point On Line the Inverters synchronise and take over the Load Table 17 Parallel Sw itch Off procedure Bypass M ode Step Action Status On each UPS 1 Switch QS9 to OFF 2 Switch OS4 to OFF Load not supplied 3 Switch QS2 to OFF 4 Switch QS1 to OFF User Handbook 10H52167UM01 Rev 8 10 2008 73 PARALLEL OPERATION CHLORIDE 80 NET Figure 24 Schematic diagram of a multiple block system PE 1 See technical data chapter for fuse ratings System 2 Values determined dimension of Service Bypass Hi 3 Switch fused switch or circuit breaker ypass 2 NN Toce To Load AP10 XT6 4 5 G 244 U1 V1 W1 11 U2 V2 W2 BLOCK n f AP10 XT6 Input power distribution panel m BLOCK Output power distribution panel See Customizable Input contacts AP10 XT6 on page 39 74 User Handbook 10 521670 01 Re
19. 1 on page 21 These devices should be fitted as close as possible to the battery 4 4 5 UPS Output line As load s can be supplied through the Uninterruptible Power System from two sources the protection system on the output line should take into account the ratings of the fol lowing supplies Supply from inverter see Table 1 on page 21 and Table 11 1 4 on page 83 Supply from bypass static switch and maintenance bypass static switch see Table 1 on page 21 and Table 11 1 5 on page 85 N B If a single differential breaker is installed upstream of the UPS any fault in the in stallation earthing system will result in the interruption of power to both the mains input and the direct line 20 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 Installation Table 1 indicates cable dimensions and the protection devices fuses which must be installed by the user to protect both these and the equipment Table 1 Conductor cross sections and fuses of standard UPS UPS devices nominal power kVA 60 80 100 120 160 200 Primary Mains Max current A 94 125 156 185 250 312 min conductor cross section mm 35 50 70 95 120 2 70 recommended fuse breaker A 100 130 160 200 260 320 Screw size M8x25 M8x25 M10x30 M10x30 M10x25 M10x25 Bypass Mains Load Nominal current A 87 116 145 174 232 290 min conductor cross section mm 35 50 70 95 2 x 50 2 70 Re
20. 2 32 Electronic bypass A thyristor switch which connects the load directly to mains in event of inverter overload also referred to as a static switch or static bypass 2 3 3 Qualified personnel Personnel who are familiar with the installation assembly commissioning and operation of the product and are qualified to carry out the respective activities 2 34 Display The control panel comprises a liquid crystal alphanumeric display which provides diag nostic and operational information about the UPS 2 4 DOCUM ENTATION STRUCTURE These instructions may be supplemented with additional sheets describing specific ex tensions or options 10 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 NET Preparation For Use 3 PREPARATION FOR USE 31 TRANSPORT The equipment must be kept upright at all times and handled with care damage may be caused if dropped or subjected to severe impact When moving the equipment with a forklift secure it against tilting 3 2 DELIVERY AND STORAGE The goods have been checked thoroughly before dispatch On receipt check the packag ing and ensure that the contents are undamaged Any damage or missing parts must be reported to the supplier within 8 days of delivery 3 3 UNPACKING The utmost care shall be taken when removing the packaging in order to avoid damaging the equipment Check all packaging materials to ensure that no items are discarded Once the packaging has been re
21. B C D nection board interfaces ManageUPS II Slot 1 XS6 USS XS3 XS3 56 53 Slot 2 XS3 56 Slot Modem Card Slot 1 XS6 Life Net 56 Not Not MUX for Slot Modem Slot 1 XS6 Life Net available available Card Application on Serial also avail USS Available Available Available Available Interface 1 able when Man e g MopUPS ageUPS Card is present in XS3 Application on Serial X6 not available USS Not Available Available Available Interface 2 when Slot available e g MopUPS Modem MUX is present in XS6 Profi BUS CUdSMC box Profibus Yes Yes Yes Yes DP V1 AS 400 X7 Dry contact Yes Yes Yes Yes 80 User Handbook 10H52167UMO1 Rev 8 10 2008 CHLORIDE 80 Technical data 11 TECHNICAL DATA 111 UPS DEVICES UPS model 80 NET Power kVA 60 80 100 120 160 200 ILLI System data Maximum input curent G 94 125 156 185 250 312 ambient temp 0 to 40 A A A A A A Efficiency Half load 90 92 5 92 92 5 92 3 92 AC AC double conversion 7 9396 9496 9496 9496 9496 9496 nominal i p Full load conditions Digital 98 98 98 98 98 98 resistive load TEE no recharging active current Heat Float mode 3kW 4kW 5kW 6kW 8kW 10 kw dissipation at nominal input Recharge conditions mode 3 6 KW 4 8kW 6kW 72 kW
22. Before exchanging batteries both the batteries in the cubicle as well as those to be installed must be fully charged 4 10 3 Connecting external batteries Warning A If a battery has been disconnected and is to be reconnected the battery isolator may only be reconnected after you have made certain that voltage with the correct polarity is present in the intermediate circuit see Con necting the Batteries User Handbook 10 521670 01 Rev 8 10 2008 31 Installation CHLORIDE 80 NET 32 User Handbook 10H52167UMO1 Rev 8 10 2008 CHLORIDE 80 Interfaces 5 INTERFACES 80 NET is equipped with two slot card bays e slot available for use with a connectivity option typically ManageUPS Net SNMP Adapter Refer to CHLORIDE Connectivity Solutions for more details about available expansion slot cards XS3 e slot for the LIFE net slot modem see LIFE net Software and Installation Instruc tions 10 52127 this is fitted as standard user removable 56 two standard serial interfaces e 5232 COM interface configured for use with PPVIS or external connectivity solu tions this is available when the XS3 slot is empty or when the MUN card is installed a RS232 COM interface for data transfer protocol modem or external connectivity solutions X6 this is not available when the slot modem is installed Also available are external Battery Temperature sensor input
23. Connect the batteries Before the system starts ensure that the UPS battery connections polarity is correct Wrong connections can damage the system and endanger operator safety the LCD Warning 13 is active when the external battery isolator device is open After a few seconds close the battery switch on the UPS 059 Warning 13 no longer appears on the LCD The voltage on the UPS side of the external battery isolator device must have the same polarity as the battery voltage Once the polarity has been checked it is possible to close the external battery isolator device This operation must be carried out by authorized personnel Check that 6 6 4 Switch to on line operation e Set the UPS to On line Operation see para 6 7 on page 49 The UPS is now in on line operation and the loads are supplied from the inverter Mes sage 8 disappears from the display 48 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 Normal and safe operation 6 7 UPS SWITCHING PROCEDURES Procedures refer to Fig 18 Table 5 Switch On procedure all switches in OFF Step Action Status Switch QS1 to ON 2 Switch QS2 to ON Await Bypass Mode ON 3 Switch 054 to ON Bypass Mode Output voltage present 4 Close external battery switches then switch QS9 to ON 5 Press Inverter ON button on Control Panel for
24. approx 5 Normal Mode seconds see Fig 23 on page 51 On Line Table 6 Switch Off procedure UPS in On Line Mode Step Action Status Press Inverter OFF button on Control Panel for approx Bypass Mode 5 seconds see Fig 23 on page 51 2 Switch OS9 to OFF 3 Switch 054 to OFF Load not supplied 4 Switch OS2 to OFF 5 Switch OS1 to OFF Table 7 Transfer from On line to Maintenance Bypass operation Step Action Status 1 Press Inverter OFF on Control Panel for 5 sec see Fig Normal Mode 23 on page 51 Electronic bypass 2 Switch OS9 to OFF 3 Switch 053 to ON 4 Switch 054 to OFF Service Mode 5 Switch QS1 and QS2 to OFF Maintenance Bypass Mode Table 8 Transfer from Maintenance Bypass operation to On line mode Step Action Status 1 Switch QS1 and QS2 to ON Await Bypass Mode ON 2 Switch OSA to ON Service Mode 3 Switch OS3 to OFF 4 Switch OS9 to ON 5 Press Inverter ON on Control Panel for 5 sec see Fig 23 on Normal Mode page 51 On Line User Handbook 10H52167UM01 Rev 8 10 2008 49 Normal and safe operation CHLORIDE 80 NET 6 8 INVERTER STOP START PROCEDURES In the course of operating the UPS it may become necessary for example in an emer gency situation to switch off the Inverter this is done by pressing the Inverter Stop but ton see Fig 23 on page 51 and observing the following procedures 6 8 1 Single UPS Bypass normal In this condition press and hold the Inverter Sto
25. indicators provide a quick general understanding of the status of the UPS as described below OK LED green Normal Operation When this light is on not flashing the system is running nor mally and neither warnings nor alarms are present During mains failures all other conditions at being nominal level this LED will flash 52 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 Control Panel and display Warning LED yellow Warning Condition s present This indication shall be activated by the presence of anomalous conditions which could affect the nominal functioning of the UPS These conditions are not originated with the UPS but may be caused either by the surrounding environment or by the electrical installation mains side and load side It shall be pos sible to read the description of the active warning s by brows ing the relevant LCD display menus Alarm LED red Alarm Condition When this light is on immediate attention should be given to the severity of the alarm and service should be called promptly It shall be possible to read the description of the active alarm s by browsing the relevant LCD display menus 72 DISPLAY The Display provides the user with a range of information and functions that can be ac cessed using the control panel navigation keys 1 to 4 see Fig 23 on page 51 UPS modifications and settings may only be carried out by appropriately qualified technicians
26. the batter ies being recharged If this period is exceeded it is essential that the battery be recharged which requires that the UPS be switched on Guarantee is void if these instructions are not followed However it is advised that recharging be carried out at least once every 4 months e Since new batteries often do not provide full capacity after an initial charge it may be necessary to carry out a number of discharge recharge cycles before optimum per formance is achieved n order to protect the environment batteries must be disposed of in accordance with the regulations governing disposal of toxic and harmful waste 110 RE PACKAGING To re package proceed as follows Do not pack the equipment until at least six hours have elapsed since the last recharge Place the equipment in bags made of a material sufficiently porous to allow it to breathe e g 100um polyethylene Do not remove air from the packaging 8 User Handbook 10H52167UMO1 Rev 8 10 2008 CHLORIDE 80 NET Introduction 2 INTRODUCTION This User s Manual contains information regarding the installation operation and use of the Uninterruptible Power System UPS 80 NET It is advised that this document be consulted before installation of the equipment whose operation shall only be carried out by qualified personnel Thereafter it shall be kept and referred to whenever it is necessary to carry out work on the UPS 21 NOTES TO THE EC D
27. the data in the standard technical data tables see Technical data on page 81 It may not be possible to use certain op tions simultaneously on the same UPS 10 1 REMOTE ALARM UNIT A remote alarm panel is available for displaying important individual UPS messages The connection cable must not exceed 300m 10 2 EXTERNAL BATTERY CIRCUIT BREAKER This option consists of a fully rated circuit breaker with an auxiliary contact which allows the UPS to monitor its status via a dedicated input contact The circuit breaker is housed in a wall mounted box and designed for use with rack mounted battery systems The cir cuit breaker also serves to protect the power cables connecting the battery to the UPS 10 3 BATTERY MANAGEMENT M ODULES available upon request With these modules connected to the battery blocks the following enhanced battery management features are available e Separate Battery Measuring Modules BMM monitor the condition of each individ ual battery block e Each battery block is analysed by measuring its minimum and maximum voltage 10 4 TOP CABLE ENTRY This option permits power cables to be routed through the top of the UPS 10 5 DUST FILTERS This option improves the air inlet protection level from IP20 to 40 for specific applica tions such as dusty environments The filter is housed in the UPS cubicle IP20 10 6 EMPTY BATTERY CUBICLE These cubicles consist of Cubicle Disconnecting device Fuses
28. to the left of the display as described above Alternatively they can be routed through the top as described above 5 12 3 Parallel signals The Parallel Operating Board POB is installed in AP2 which is located behind the upper panel see Fig 15 D the parallel cables must be secured to the underside of the panel above using the clips provided Remove the screws holding the plate Fig 16 E in place rotate and replace it in order to allow passage of the parallel signal cable s see Fig 26 on page 76 If the parallel signal cables are to be routed through the bottom of the UPS pass them through the opening and along the channel to the left of the display as described above Alternatively they can be routed through the top as described above User Handbook 10 521670 01 Rev 8 10 2008 41 Interfaces CHLORIDE 80 NET Figure 16 Signal routing details NA 42 User Handbook 10H52167UM01 Rev 8 10 2008 CHLORIDE 80 Normal and safe operation 6 NORMAL AND SAFE OPERATION 6 1 FUNCTION The uninterruptible power supply UPS is connected between the mains and the electri cal load It protects the load from mains interruptions and power failures 6 11 On line Principle 80 NET operates according to the on line principle In on line opera tion the alternating voltage of the mains is converted into direct volt age This DC voltage is used simultaneously to charge the
29. 0 1 COMMISSIONING Commissioning of multiple block systems must be carried out by appropriately trained technicians 9 2 SYSTEM CONFIGURATIONS Fig 24 and Fig 25 illustrate the schematic diagram of a multiple block system with Serv ice Bypass Switch SBS in various multiple block systems contact CHLORIDE Techni cal Support for more information The SBS illustrated can be in 80 NET parallel systems where units are of standard 400V type 9 3 COMMUNICATION BETWEEN THE UPS BLOCKS UPS units exchange information between each other via the connector cable 25 pin con nector shipped with each unit Fig 26 displays the loop circuit The communication ca bles are shielded and must be run separately to and away from the power cables User Handbook 10 521670 01 Rev 8 10 2008 71 PARALLEL OPERATION CHLORIDE 80 NET 9 4 PARALLEL SWITCHING PROCEDURES Procedures refer to Fig 17 on page 43 Table 13 Switch On procedure all switches in OFF Step Action Status On each UPS 1 Switch OS1 to ON 2 Switch QS2 to ON Await Bypass Mode ON 3 Switch OS4 to ON Electronic Bypass Mode Output volt age present 4 Close external battery switches then switch 059 to ON When the above steps have been completed for all the UPS in the parallel system 5 Press Inverter ON button on each UPS Display Panel Fig 22 Normal Mode on page 47
30. 2 Fault Indications Fault Cause 33 F33i1 Inverter overtemperature F33i2 Inverter filter overtemperature F33i3 Inverter temperature sensor fault 34 F34 CU program error 35 F35 Incorrect power class 36 F36 Inverter contactor defective 37 F37 Multiple inv cutoff for overcurr 39 F39 Inv DC voltage high 40 F40i1 UPS fast turn off FA0i2 E PO 43 F43i1 DC AC desaturation ph U F43i2 DC AC desaturation ph V F43i3 DC AC desaturation ph W 44 F44 Stop due to overcurrent 46 F46i1 Output over voltage F46i2 Output undervoltage F46i3 Output frequency out of limits F46i4 Output short circuit 4615 DC component phase U 4616 DC component phase V 4617 DC component phase W 47 F47i1 Inverter I2T phase U 4712 Inverter I2T phase V 4713 Inverter I2T phase W F47i4 Inverter overload timeout 48 F48 Backfeed protection active 50 F50 Bypass ready signal failure 51 F51 Bypass failed during line support 52 F52 Bypass overload timeout 53 F53 Bypass transformer protection 54 F54 Fan system faulty 55 F55 CU2 EEPROM faulty 56 F56 CU2 communication failure with CUT 57 F57 CU2 EPROM checksum fault 58 F58 Bypass output voltage fault 59 F59 CU2 fault accessing dual port RAM 60 F60 Parallel bypass fault 61 F61 Parallel board signal failure
31. 3 4 Input Contact 2 5 6 Input contact XT6 5 6 Input Contact 3 7 8 Input contact XT6 7 8 Input Contact 4 Table 4 List of individual input functions No Function name Description 1 Standby generator when the UPS is supplied by a generator this input be operation used to select Inverter synchronised with Bypass Bypass enabled battery charger enabled 3 Quick Stop Shuts down both the Inverter and the Bypass when acti vated The Load is no longer supplied 4 Bypass switch Shuts down the Inverter and transfers the Load Bypass repor when activated generates warning weit 7 Start battery test Sets the Battery test command when activated 8 Shutdown This command shuts down the Inverter and Bypass after an adjustable pre defined delay When the command is deacti vated the Inverter restarts after another adjustable pre defined delay 9 Reset Resets the fault condition when activated 1 For the meanings o the warning messages see Table 11 on page 62 User Handbook 10 521670 01 Rev 8 10 2008 39 Interfaces CHLORIDE 80 NET 5 12 SIGNAL CABLES The various signal cables Connectivity panel Service interface and I O contacts and Par allel signal connections can be routed through the bottom see Fig 15 C or the top see Fig 15 A and B of the UPS The Service interface and I O are located behind the I O CONNECTIONS INSIDE panel see Fig 13 and to the right The P O B
32. 320 V Mains configuration Symmetrical 3Ph mains e g TN C TN S TN C S Nominal frequency 50 Hz 60 Hz selectable 6 Maximum input current ambient temp 0 C to 40 C 94 125 156A 185A 250A 312A Power factor 9 nominal load and input conditions 4 20 99 current distortion nomi nal i p conditions and max i p power 5 lt 3 Maximum i p current distortion 5 lt 5 Walk in Soft start 10 s 1 90 selectable Rectifier Hold off 1 s 1 180 selectable Inrush current l max input lt 1 82 User Handbook 109521670 01 Rev 8 10 2008 CHLORIDE 80 NET Technical data UPS model 80 NET Power kVA 60 80 100 120 160 200 Rectifier efficiency w o Half load 96 5 charging current nom i p conditions resistive load TIT3 Battery Full Load lt 97 Permissible battery voltage 396 V to 700 V range Recommended VRLA 240 number of cells Wet 240 NiCd 378 VRLA float voltage 20 C 2 27 V cell VRLA end voltage 1 65 V cell VRLA float voltage tempem 0 11 per C perature compensation Float mode DC ripple for 10 lt 0 01 10 min autonomy as VDE0510 Float voltage stability lt 1 steady state DC ripple voltage without lt 1 battery Optimum battery temp 15 C to 25 C Max batt recharge current se
33. 8 Frequency converter 0 0 0 00 78 10 9 MopUPS shutdown and monitoring software 2 22 2 78 10 10 ManageUPS adapter 2421 42 2 0200 000000000000 79 10 14 PEOTIDUS DEOTtOGOL iana re tat tet ed de pees eda iret ee eet tee ORC aes 79 10 12 VIE us 79 11 TECHNICAL DATA yere anser need 81 1AT UPS u n 81 4 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 Safety 1 SAFETY 11 INTENDED USE This device serves as an uninterruptible power supply UPS for connected loads The de vice is in compliance with all relevant safety regulations concerning information technol ogy equipment including electronic appliances for use in an office environment 1 2 WARNING NOTICE Warning N CHLORIDE considers the safety of personnel to be of paramount impor tance For this reason it is essential that procedures relating to safety be studied before commencing work and properly adhered to thereafter The user or Operator may only intervene in the operation of the UPS provided that the instructions laid out in Normal and safe operation on page 43 are strictly adhered to Installation see Installation on page 15 may only be carried out by qualified technicians e Even when all s
34. 90 UNINTERRUPTIBLE POWER SUPPLY USER HANDBOOK 10H52167UMO1 rev 8 CHLORIDE 80 NET All rights including rights of translation reproduction by printing copying or similar methods even of parts are reserved Offenders will be liable for damages All rights including rights created by patent grant or registration of utility model or design are reserved Delivery subject to availability Right of technical modification reserved 80 NET may differ from the one displayed on the front cover User Handbook 10H52167UM01 Rev 8 10 2008 CHLORIDE 80 NET ES dcnadu 1 1 Intended use 1 2 Warning notice o ee JS SatetviNOBOBS aedi ere 14 OVEN CARIN isis es tret reser n rete ettet D EE 1 5 Emergency measures 1 6 Danger areas 1 7 Leakage 1 8 Radio TrequenGy IDterference s uiu emet nl m Su Se met ihe Goce ee er e aud dE 1 9 Batteries EXTERNAL ONLY 1 10 RespaekagiB0 u u ii ott 2 INTRODUCTION L 5 Ne deron des va 2 1 Notes to the EC Declaration of 9 2 2 Symbols and pictograms 2 344 TERMS USCG
35. ECLARATION OF CONFORMITY 80 NET conforms to the following European directives 2006 95 EC Directive of the council for adaptation of the legal regulations of the member states re garding electrical equipment for use within specific voltage limits superseding the 73 23 EC and successive amendments 89 336 EC Directive of the council for adaptation of the legal regulations of the member states re garding electromagnetic compatibility modified by directive 91 263 EC 92 31 EC and 93 68 EC Conformity is established through compliance with the following standards e CEI EN 62040 1 e CEI EN 620402 Additional information regarding adherence to these directives is included in the appen dices NSR and EMC of the EU Declaration of Conformity If needed the EU Declaration of Conformity can be requested from CHLORIDE 2 2 SYMBOLS AND PICTOGRAM S The following symbols and pictograms are used in this handbook Warning N Indicates instructions which if not observed may result in danger to life safety the reliability of your device or data security Notice Indicates additional information and tips Indicates a step that you must carry out User Handbook 109521670 01 Rev 8 10 2008 9 Introduction CHLORIDE 80 NET 2 3 TERMS USED 2 3 1 Service bypass The switch that allows continuous supply to the load via the bypass input mains during maintenance work also referred to as the maintenance bypass
36. ENCE Warning N 80 NET complies with EMC product standard CEI EN 62040 2 class RS To avoid interference installation restrictions may apply or additional measures may be required 19 BATTERIES EXTERNAL ONLY Battery maintenance must be carried out by authorised personnel User Handbook 10 521670 01 Rev 8 10 2008 7 Safety CHLORIDE 80 NET the turn on and turn off procedures 059 is operated only when the inverter is FF batteries installed in the battery extension kits contain electrolytic substances Under normal conditions the containers are dry but a damaged battery may leak electrolyte which can be dangerous in contact with the skin and cause irritation to the eyes Should this happen wash the affected part with copious amounts of water and seek immediate medical advice e Voltage is present on the battery contacts at all times e Even when discharged a battery has the capacity to supply a high short circuit cur rent which in addition to causing damage to the battery itself and associated cables may expose the operator to the risk of burns e Battery voltages can be hazardous The voltage of a single cell is not dangerous however a number of such blocks connected in series can produce dangerous volt ages During maintenance disconnect the battery blocks so that not more than five batteries are connected in series e Periods of storage or disuse may not exceed 6 months at 20 C without
37. RNAL BATTERY TEMPERATURE SENSOR INPUT XT1 Pin Signal Explanation 1 2 TEMPERATURE SENSOR Temperature sensor For an external battery cabinet temperature measurement sensor connect the temper ature sensor to the XT1 interface The interface is a 2 pole screw terminal Phoenix 1 5 2 STF that accepts wires up to 0 75mm2 5 6 EXTERNAL BATTERY SWITCH STATUS INPUT XT2 Pin Signal Explanation 1 2 BATTERY SWITCH Closed when the battery is connected To monitor the state of an external battery breaker open or closed connect an auxiliary contact to the XT2 interface The interface is a 2 pole screw terminal Phoenix 1 5 2 STF that accepts wires up to 0 75mm2 User Handbook 10H52167UM01 Rev 8 10 2008 35 Interfaces CHLORIDE 80 NET 5 7 E P O ACTIVE OUTPUT XT3 Pin Signal Explanation 1 2 Open when EPO is active For a remote indication of the EPO status connect the XT3 interface to the input contacts of an external alarm system External contact rating 1A 110 Vac The interface is a 2 pole screw terminal Phoenix 1 5 2 STF that accepts wires up to 0 75mm 5 8 BACKFEED PROTECTION ACTIVE OUTPUT XT4 Pin Signal Explanation 1 2 BACKFEED PROTECTION Open when backfeed is detected ACTIVE NC If the energy backfeed via the electronic static switch is detected the UPS generate
38. Settings should be tested only if the loads supplied by the UPS are non critical The Main Page dispays a block diagram of the UPS using standard technical symbols to indicate the current operating state e g on line operation battery operation by pass op eration etc load level and remaining auonomy To access the Main Menu page from the Main default page press the Right soft key key 4 see Fig 23 on page 51 From here you can scroll through the various sub menus by using the Up and Down soft keys 2 and 3 Press the Right soft key to select any menu from the list and the Left soft key 1 to return to the Main Menu page After 30 seconds of inactivity i e without buttons being pressed the display reverts to the default page The table on the following page provides a summary of the sub menus When the UPS is not in normal operating mode you can access the Warning and Alarm summary page directly from the Main default page Warnings and alarms are identified by text strings and codes see Table 11 on page 62 and Table 12 on page 65 When bat tery operation the display switches between warning code and estimated backup time minutes User Handbook 10 521670 01 Rev 8 10 2008 53 Control Panel and display CHLORIDE 80 NET Actual values Table 9 Display menu summary Sub menus Mains Input Bypass Input DC Link UPS Output Battery Information Functions Provides information about the in
39. W BATTERY NO Near end of discharge in battery mode contact closed between pins 7 and 5 SUMMARY ALARM NO UPS alarm contact closed between pins 8 and 5 9 AC FAIL NO Mains failure contact closed between pins 9 and 5 34 User Handbook 10H52167UM01 Rev 8 10 2008 CHLORIDE 80 NET Interfaces 5 4 EMERGENCY POWER Orr E P O INPUT X8 Pin Signal Explanation 1 2 EPO ACTIVE NC EPO active when open For the Emergency Power Off switch function connect a switch having the properties of an Emergency Off button i e Normally Closed held open mechanically when activat ed max connection length 50m and min wire cross section 0 75bmm between the con tacts of X8 not supplied The interface is a 2 pole screw terminal connector for wires up to 0 75 mm In order that the safety of the wiring installation comply to the European Harmonized Document HD384 4 46 S1 an Emergency Switching Device E S D shall be fitted downstream of the UPS As soon as the cause for the emergency which triggered the switch is removed switch off all UPS switches input output battery disconnector and all external battery switch es and repeat the start up procedure as described in Table 6 on page 49 Notice The interface cables must be shielded and located away from the power cables min 20 cm The shield must be connected at both ends Control and power cables must cross at a 90 angle 5 5 EXTE
40. XT1 external Battery Switch status input XT2 EPO activated output XT3 Backfeed Protection activated output XT4 5400 compatible contact interface for signal exchange output X7 an interface to allow emergency shut down of the Bypass Inverter and Rectifier EPO input 8 of which are located on the Connectivity Panel see Fig 13 The optional I O connectors behind the cover on the Connectivity Panel include e free parameterizable Input contacts AP10 XT6 e 2 free parameterizable Output contacts AP10 5 e Service Interface AP10 4 The interfaces can be used for e Direct communication between UPS and computer e Integration of the UPS as client into a network via MopUPS or ManageUPS see MopUPS shutdown and monitoring software on page 78 e Transfer of operational states to external alarm systems The required communication software and interface cables are available as options The interfaces can also be programmed via PPVIS service software tool for a wide range of functions The serial interfaces are isolated and RS232 compatible The inputs are opto isolated and can be driven by external dry contacts e g relay con tacts the outputs 24Vpc 1 120 1A rated relay contacts E ou 10 CONNECTIONS INSIDE
41. associated with the 80 NET When all batteries are connected together the overall voltage exceeds 500V It is most important to ensure that the batteries are installed separately in a purpose designed lockable dedicated battery cabinet or battery room Battery cabinet specifications can be found in Empty battery cubicle on page 77 of this manual Warning N In the event of malfunction the battery shelves and or cabinet chassis or battery frames may become live Notice The requirements of the EC directives are satisfied when battery cubicles are used with original accessories If alternative batteries are used you must ensure that the applicable EC directives are met and declare con formity The UPS must still be parameterised with the service software and fitted with an all pole disconnecting device and fuses according to table 1 Conductor cross sections and fuses of standard UPS When dimensioning your battery cables note the connection tolerances at ter minals 28 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 NET Installation Warning A ENSURE CORRECT POLARITY Notice The most common battery type used in UPS installations is the valve regulated battery Valve regulated cells are not sealed The amount of gas given off is less than for flooded cells but when plan ning the battery installation alowance must be made for adequate ven tilation and heat dissipation
42. battery and supply the inverter The inverter converts the direct voltage into interference free alternating voltage at a fixed frequency and ampli tude from which are supplied the connected loads This protects the load from mains supply disturbances and provides a secure supply for electrical loads PCs network servers multi console systems In case of a mains failure the batteries provides uninterrupted power to the loads for a given period dependent on battery capacity and connected load 6 1 2 Battery management The battery is charged and discharged as well as monitored using a dedicated micro processor control This ensures battery lifetime is maximised For details see para 6 2 Special features 6 1 3 Overload capacity In the event of an overload e g gt 150 of nominal load the load is supplied by the By pass In the event of an overload with no Bypass supply available the Inverter will continue to supply the Load for a limited period see Inverter output on page 83 after which it shuts down and the Load is no longer supplied A fault message is displayed on the LCD and a manual reset must be carried out before the UPS can be used to supply the Load again contact customer service for more information In the event of an Inverter fault the Load is supplied by the Bypass and the relevant fault message is displayed on the LCD The fault condition must be corrected and a manual reset must be carried o
43. be taken into consideration when select ing differential protection devices for installation on input lines 1 The nominal value of ID must take into account the earth leakage current of the UPS the load in normal operating conditions ID IDyps load leakage current N B The maximum limit for UPS earth leakage current is 596 of the nominal input current see EN62040 1 1 Art 4 5 13 2 Beofa delayed operation type greater than 300mS 3 The type of differential switch used must conform to product regulation EN62040 1 1 Art 4 5 12 In the case of parallel distributed systems a single common differential protection device shall be fitted upstream of the point at which the line divides to supply the bypass inputs of the UPS Installation of separate devices in divers configurations can result in spurious operation User Handbook 10 521670 01 Rev 8 10 2008 19 Installation CHLORIDE 80 NET In order to guarantee correct current distribution in the neutral cables installation person nel shall ensure that their lengths be as equal as possible If however the bypass lines are drawn from sources that are galvanically isolated from each other a differential protection device may be installed on each line N B In this case and in cases when the load is supplied from the Bypass via the Bypass Static Switch the isolated sources are connected in parallel It should be evaluated on an individual basis whether any r
44. ble alarm will sound during this delay period The UPS can be manually switched between bypass and on line operation using the keys Inverter ON 1 and Inverter OFF Silencing Buzzer To silence the Buzzer press the Reset button momentarily e Reset button In order to restore normal operation of the UPS following a fault condition after having corrected the situation causing the fault press the Reset button for at least one second The RESET button also serves as a function control for the control panel LEDs All LEDs on the control panel illuminate for approx 1 5 s after pressing the button in normal oper ation no warning or fault indicators present followed by the last five warning indicators appearing one after the other in the two digit display If a fault occurs pressing the button mutes the audible signal and once the fault has been corrected pressing the button brings the UPS into operation again e Keyboard lock The mimic panel is equipped with a front panel key that disables all the mimic panel com mands when the lock is set to OFF In this state if the operator attempts to perform any of the following actions the mes sage COMMANDS DISABLED appears in the LCD button for 5 seconds Start Inverter Stop inverter Reset Delay Call Set reset Battery Test Set reset Autonomy Test Reset Fault LIFE Manual Call Set reset Service Input Set reset I O configuration General Status LED Three LED
45. ce Interface 10 4 User Handbook 10H52167UM01 Rev 8 10 2008 3 CHLORIDE 80 5 10 Customizable Output contacts 10 5 37 5 11 Customizable Input contacts 1 39 5 12 Sighal cableS ua uu unas eo ere bru 40 6 NORMAL AND SAFE 4 4 1 43 n Belen ch 43 6 2 Special 44 6 3 t se tro ce eh ret Le be ee 45 6 4 Maintenance bypass z sua gaa ee et ote e e es 46 0 5 Operating Modesa i reete eclectic a tese ba tei 47 6 6 GOMMISSIONING siae see ie dec e Weds d e ae e ee rer cte dads 48 8 7 UPS Switching Procedure S s cti deett ect te te iat 49 6 8 Inverter STOP START 22 202 202 0000001100 eene nnn 50 7 CONTROL PANEL AND 2 2 2 51 FEN Control Panel t ter mt Ge t eve ERE REA e ds 51 E 53 7 3 iGuided Proeedures EO PERDITA Eb Da de 55 7 4 Sample guided procedure Manual 56 7 5 MWarring messages iu e b re terc epe REM e eo PER et deeds 60 7 6 Warning and Fault
46. cedure is displayed Manual Bypass User Handbook 10 521670 01 Rev 8 10 2008 59 Control Panel and display CHLORIDE 80 NET 7 41 Instruction messages Stop Inverter Start Inverter Press Exit Reset Fault 75 Warning messages Open OS1 Open OS2 Open OS3 Open OS4 Open OS5 Procedure not OK Wait Vdc in range Waiting Bypass ON Wait Load on Bypass Wait Load on Invert Close OS1 Close 052 Close OS3 Close 054 Close OS5 60 User Handbook 10H52167UMO1 Rev 8 10 2008 CHLORIDE 80 Control Panel and display 7 6 WARNING AND FAULT INDICATIONS The UPS recognises and draws attention to a number of events occurring during opera tion These events are divided into Warning and Fault indications Whether the message is a warning or fault can be determined from the number which appears in the Warning Fault Diagnosis page of the display and the buzzer signals 7 61 Buzzer The buzzer has two different patterns which indicate the tyre of warning active Pattern 1 long intervals This event is less serious It is not essential that the cause be rectified immediately unless otherwise specified in table Warning indica tors Pattern 2 short intervals This is a serious event The cause should be rectified straight away to avoid a fault condition The buzzer is silenced automatically as soon as the cause of the event is rectified It can also be silenced manually by
47. commended fuse breaker for loads A 100 130 160 200 260 320 Screw size 8 25 M8x25 M10x30 M10x30 10 25 M10x25 Battery external Max current at 1 8V cell 240 cells A 117 155 194 233 310 388 min conductor cross section mm 3b 70 95 120 2x70 2x95 recommended fuse breaker A 125 160 200 250 320 400 Screw size M10x25 M10x25 M10x30 M10x30 M10x25 10 25 Neutral N from mains to load N N2 oversize if non lin load coefficient 1 7 17 1 7 Screw size M8x25 M10x30 M10x25 Earth min conductor cross section mm 35 70 Screw size M8x25 M10x30 M10x25 Type of connector busbars 1 Fora nominal voltage of 380V multiply the current value by 1 05 for 415V multpily by 0 95 Table 2 Tigthening torque Screw size Nm 10 M8 20 M10 39 M12 68 User Handbook 109521670 01 Rev 8 10 2008 21 Installation CHLORIDE 80 NET Information aboutthe presence of foreign materials in the vicinity of UPS N equipment installations The purpose of this note is to provide information and warning regarding a potential risk to the operational integrity of an installed UPS system posed by the presence of foreign material inside or in the vicinity of the UPS module and the associated auxiliary equip ment components This risk is especially high if conductive materials find their way inside the UPS module or the associated auxiliary equipment components The risk potentially in
48. d conductive foreign bodies in the UPS module or associat ed auxiliary equipment components originated during pre commissioning or post com missioning activities within the UPS environment User Handbook 10 521670 01 Rev 8 10 2008 23 Installation CHLORIDE 80 NET 4 5 BACKFEED PROTECTION In order to avoid electric shock hazard that may be caused by backfeed of energy via the electronic static switch an external disconnector must be installed in conformity with the Product Standard EN 62040 1 para 5 1 4 The UPS generates a logic command at 4 see Fig 13 on page 33 to ensure that the disconnector operates correctly N B In case of single line feeder the disconnector must be installed upstream of the UPS primary and bypass inputs When this disconnector is activated the UPS switches to Battery Mode N B The PE and N terminals must be connected in accordance with the requirements of the local mains distribution system TN C TN S TN C S TT etc For instance in TN C installations the PEN conductor from the supply transformer must be connected to the UPS PE and N terminals See para 4 6 on page 25 and Fig 25 on page 75 Mains Supply Bypass Mains Supply P amp amp External External protection protection Backfeed Protection 7 disconnector
49. ecome connected to the UPS during installation see Electrical prepara tions on page 15 and Normal and safe operation on page 43 e No objects such as pins necklaces paper clips etc must be left inside the device User Handbook 10H52167UM01 Rev 8 10 2008 5 Safety CHLORIDE 80 NET n emergencies e g damaged case controls or power cables penetration of liquids or foreign matter switch off the device disconnect the power cables and contact the appropriate customer service representative e Do not connect equipment that may overload the UPS e g laser printers or demand DC current e g half wave rectifiers The sum of the leakage currents protective conductor current of the UPS and the connected devices may exceed 3 5 mA for all ratings Earth connection is essential before connecting supply e not connect or disconnect data transmission lines during thunderstorms e Emergency Power Off E PO input X8 is located on the Connectivity Panel see Fig 13 on page 33 When this connection is open the logic circuit will immediately shut down the UPS output see Emergency Power Off E PO Input X8 on page 35 In order that the wiring installation safety complies to the European Har monized Document HD384 4 46 S1 an Emergency Switching Device E S D shall be fitted downstream of the UPS e UPS not suitable for use with permanent IT grounding systems e Dedicated components which remain live e
50. esultant imbalance between the currents on the Bypass lines is compatible with the respective protection devices 4 42 Primary mains input These should be capable of protecting the primary AC mains supply up line of the UPS and should take into account the maximum current drain of each UPS as shown in Table 1 on page 21 4 4 3 Bypass mains supply Bypass mains input protection devices must have the following characteristics 1 Amax current rating in accordance with the values in Table 1 on page 21 2 rating lower than that of the thyristor see Static bypass on page 85 for pre arc 121 ratings in order to protect it in the event of an output short circuit in order to allow for component tolerances the external protection device pre arc 4 rating should not exceed 80 of the SCR 121 rating 3 121 rating higher than that of the Inverter fuse already fitted inside the UPS see Static bypass on page 85 for pre arc 4 ratings so that the Inverter fuse blows in the event of an overcurrent caused by an internal failure In this case the load is supplied by the Bypass in order to allow for component tolerances the external protection device pre arc 121 rating should be at least 20 higher than that of the Inverter fuse 444 Battery input These should be capable of protecting the battery against short circuits and should take into account the maximum current drain in discharge at 1 8V per cell see Table
51. for approx 5 seconds until all the Inverters are On Line ON at this point the Inverters synchronise and take over the Load Table 14 Parallel Switch Off procedure UPS in On Line M ode Step Action Status On each UPS 1 Press Inverter OFF on each UPS Display Panel Fig 22 on Electronic page 47 for 5 sec until all the Inverters are OFF at this Bypass Mode point the Load is supplied by the Bypass Carry out the following steps for all the UPS in the par allel system 2 Switch OS9 to OFF 3 Switch OS4 to OFF Load not supplied 4 Switch OS2 to OFF 5 Switch OS1 to OFF 72 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 PARALLEL OPERATION Table 15 Transfer from On line to Maintenance B ypass operation Step Action Status On each UPS 1 Press Inverter OFF on each UPS Display Panel Fig 22 on Electronic Bypass page 47 for 5 sec until all the Inverters are OFF at this Mode point the Load is supplied by the Bypass Carry out the following steps for all the UPS in the parallel system 2 Switch 053 to ON 3 Switch 054 to OFF Service Mode 4 Switch QS9 to OFF 2 Switch QS1 052 to OFF Maintenance Bypass Mode Table 16 Transfer from Maintenance Bypass operation to On line mode Step Action Status On each UPS 1 Switch QS1 and QS2 to ON Await Bypass Mode ON 2 Switch QS9 to ON 3 Switch
52. from any computer on your IP based network View event history and voltage logs for trend analysis View UPS system status in real time for situational decision support Access is based on User Authentication with 128bit MD5 encryption 2 Remote messaging Keeps you informed anywhere fault and recovery messages are sent via SNMP Trap or email Body of email will include URL for quick link back to UPS Web page Many pager systems will forward email to your wireless pager so you can be informed anywhere 3 Safe system shutdown Preserve data integrity and minimize recovery delays with automated system shut down MopUPS monitors the UPS for power failure low battery or other events that jeopardize computer power and initiates controlled system shutdown While it is always possible to use a serial connection it is recommended that a Manage UPS network SNMP Adapter be used for the communication connection between Mop UPS Professional and 80 NET so that multiple Server Systems can communicate with the UPS via Ethernet With 80 NET in redundant parallel configuration MopUPS P R Edition monitors all con nected 80 NET units simultaneously It acquires load data estimated autonomies and other measurements from individual modules and aggregates them according to wheth er the system is serial or parallel redundant and whether it is centralised or distributed parallel with or without redundancy This special edition MopUPS can analyse module
53. hen inverter is OFF 2 Battery low Active in imminent shutdown condition with W10 present 3 Rect Fail Line fail Active when rectifier mains not available W3 or bypass mains failure W2 On line Active with inverter ON 5 Battery mode Active with UPS in battery mode W9 Bypass Active with inverter OFF and load supplied by the Bypass line via the static switch or maintenance Bypass switch 7 Service Bypass Warn Active with UPS in maintenance Bypass W8 ing 8 Self locked Active with inverter ON but not synchronized with Bypass line transfer from Inverter to Bypass with delay 9 Shutdown active On when Shutdown input 8 is active 10 Fault Active when a fault is present 11 Inverter fault Active when an inverter fault is present 12 Bypass fault Active when a by pass fault is present 13 BAC fault Active when a rectifier fault is present 14 Warning Active when a warning is present User Handbook 10H52167UM01 Rev 8 10 2008 37 Interfaces CHLORIDE 80 NET Table 3 List of individual output functions No Function name Description 15 Temperature warning Active when an over temperature condition is present W1 16 bck time below Active in imminent shutdown condition W10 17 C DC Link low Active when DC link low W11 18 Overload Active with output over load condition W4 W6 20 RF Mains failure Acti
54. inals X1 1 and X1 2 of the battery cabinet Fig 12 Shielded temperature sensor lines must be used between the UPS cabinet and the battery cabinet for interference suppression as specified by CEI EN 62040 2 Class RS The shielding is to be connected to the UPS Secure the sensor in the bat tery cabinet using a cable clamp or similar device The terminals XT2 1 and XT2 2 on the UPS connectivity panel see Fig 13 on page 33 and External Battery Switch status input XT2 on page 35 can be used to monitor the status of an external auxiliary battery switch not supplied Before the system starts ensure that the UPS battery connections polarity is cor rect Wrong connections can damage the system and endanger operator safety Figure 12 External Battery Connections 30 User Handbook 109521670 01 Rev 8 10 2008 CHLORIDE 80 Installation 4 10 HANDLING THE BATTERIES Warning N Batteries are a potential source of danger due to their electrical charge and chemical composition Therefore observe the battery handling instructions of the manufacturer These usually can be found in the mate rial which accompanies the shipment 40 1 Recharging batteries Notice When recharging observe the indications on the packaging 4 10 2 Exchanging batteries Notice
55. isplay CHLORIDE 80 NET 7 4 SAMPLE GUIDED PROCEDURE M ANUAL BYPASS When the desired procedure has been selected from the Guided Procedures menu in this case the Single UPS Manual Bypass procedure the following window appears in the display illustrating the principle UPS components and their current status Manual Bypass Stop Inverter The various UPS switches are also represented the Maintenance Bypass switch 053 is shown in the open OFF position in the above example these show the current status of the switches and flash to indicate the user must open or close the corresponding Switch n the event of a fault a warning message is displayed see Warning messages on page 60 for full list of warning messages exit the procedure correct the fault condition and reset before proceeding Pressing the button identified by the Exit message at any moment interrupts the pro cedure n this case the message Stop Inverter appears in the bottom right of the display and yi the Stop e symbol flashes over the Inverter indicating that the user must stop the Inverter by pressing the corresponding button on the Control Panel on page 51 See Instruction messages on page 60 for full list of instruction messages 56 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 Control Panel and display PROCEDURE 1 Press the Stop Inverter but
56. l Panel is disabled Maintenance Bypass is used to supply the connected loads during maintenance work on the UPS Lad 4 Figure 22 Power flow in service bypass operation User Handbook 109521670 01 Rev 8 10 2008 47 Normal and safe operation CHLORIDE 80 NET 6 6 COMMISSIONING 6 6 1 Forming If the UPS devices have not been used for a period of more than one year the interme diate circuit capacitors must be reformed If the UPS devices are commissioned within one year after delivery check nameplate this action is not necessary Contact customer service if the intermediate circuit capacitors need to be reformed 6 6 2 Switch on the UPS Check that the UPS is connected according to Installation on page 15 For par allel operation please check If the loads no longer need power you may now open the external mains separation device for the UPS on page 69 e ensure that the ventilation grilles are unobstructed ensure the earth connection is in place ensure that any external switches are in the OFF 0 position e ensure that any external batteries are disconnected Carry out commissioning as follows Danger N Do not connect any devices that may overload the UPS or draw direct cur rent from it Notice If these instructions are not observed correctly problems may be experi enced with the electrical supply 6 6 3
57. late contains the letter B in the ninth position CH80 This feature can also be added at a later time and is therefore available as an option A multiple block system is automatically regulated and controlled via the controller of the individual UPS blocks The available electronic bypasses in the individual blocks work to gether just as all the corresponding inverters and divide the load current between them All necessary communication for parallel operation is carried out via a shielded 25 con ductor cable Each UPS block is shipped with a 5m long communication cable which is sufficient for most installation requirements When planning the system and during installation power cables having the same length are to be used between the input distribution and the input terminals for the bypass and rectifier U V W U1 V1 W1 N as well as from the UPS outputs U2 V2 W2 N to the parallel connection point on the load side Differences of 20 are allowed for power cable lengths of up to 20 m For larger distances cable lengths may not vary by more than 1096 The PE and N terminals must be connected in accordance with the require ments of the local mains distribution system TN C TN S TN C S TT etc For instance in TN C installations the PEN conductor from the supply transformer must be connected to the UPS PE and N terminals See note to External electrical connections on page 25 and Fig 25 on page 75
58. le servers worksta ions or PCs in tcp ip network environments 4 Event Data Logging ManageUPS Il keeps a log file of UPS events and environment data On board log ile viewer lets you filter records for easy analysis For details see http connectivity chloridepower com 10 11 PROFIBUS PROTOCOL 80 NET can be connected to higher level automatic systems by installing a Profibus DP Interface Card in the CudSMC Box The Profibus Card is compatible with the Profibus DP V1 bus system and enables very fast cyclical data exchange between higher level sys tems such as Simatic S5 S7 Symadyn D PC PG and units in the field The following information can be transmitted by the UPS e Unit status Alarm and fault information e UPS output voltage levels e Control information 10 12 CONNECTIVITY The following table gives details of the various combinations of connectivity solutions which can be used in association with 80 NET Only one of the combinations may be used at a time other combinations may be possible For port numbers please refer to Interfaces on page 33 For further information please refer to CHLORIDE Connectivity Solutions specifications X3 and XS3 use the USS protocol X6 and 56 be set to USS or LIFE net protocol User Handbook 10H52167UM01 Rev 8 10 2008 79 Options CHLORIDE 80 NET Connectivity Possible Protocol Combination solution common con A
59. lectable Maximum over 10 min 12596 load capacity min 15096 600 ms 700 100 ms 1000 SCR t T 125 8 3 10 80000 25 125000 25 320000 25 ITSM Tyj 125 C 10 ms 4000 A 5000 A 8000 A Inverter fuse Q T2125 rating 4000 15000 25 25 8 3 10 ms User Handbook 109521670 01 Rev 8 10 2008 85 Technical data CHLORIDE 80 NET UPS model 80 NET Power kVA 60 80 100 120 160 200 Inverter to bypass bypass to inverter transfer time with inverter synchro No break nised to bypass Default transfer delay time inverter to bypass with inverter not synchronised to 20 ms bypass 1 2 3 4 5 6 7 8 Redundant cooling system With one fan OFF the UPS can supply 7096 of the nominal output power continuously at 25 in nominal conditions In the case of a split input configuration the primary input and the bypass input must have a com mon neutral The neutral conductor may be connected only to the bypass or to the primary mains but it must be present byass and primary neutrals are connected inside the UPS At nominal voltage and frequency Top version only Basic version data THDi 30 and PF gt 0 95 With input voltage at nominal value and voltage distortion THDv x 1 Imax input Parameter can be calculated using the maximum input power 400 V in battery recharge mode For tolerances see IEC EN 60146 1 1
60. lel operation of UPS units the load switching function of the built in service bypass must be carried out by an external switching device see If the loads no longer need power you may now open the 46 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 Normal and safe operation 6 5 OPERATING M ODES The UPS has four different operating modes These are described below 6 5 1 On line operation Normal UPS operating mode The connected loads are supplied from the mains via the Inverter The batteries are charged as neces sary The inverter reliably filters mains disturbances and provides a stable interference free supply to the load On the control panel the OK LED is illuminated when the UPS is in on line operation In this operating mode the UPS switches to battery operation if a mains failure occurs If an overload or short circuit occurs at the UPS output or if there is a fault in the inverter the UPS switches to by pass operation 6 5 2 Battery operation In this operating mode the connected load is supplied from the bat teries via the inverter In the event of power failure battery operation is automatically activated and supplies the loads withput interrup tion If the power failure lasts longer than 30 s the UPS signals a fault condition In battery operation the OK green LED on the control panel and the WARNING yellow LED are flashing From this operating mode the UPS automatica
61. lly returns to on line operation within the backup time once the mains supply returns If zm Figure 19 Power flow in on line operation Lie Jl i Figure 20 Power flow in battery operation the power failure lasts longer than the loads can be supplied by the battery the UPS pro vides relevant information via its interfaces Computers can be automatically powered down with additional software optional 6 5 3 Bypass operation In this operating mode the connected loads are supplied from the mains via the electronic bypass The electronic bypass serves to fur ther ensure power to the loads If an overload or short circuit at the UPS output occurs it is automatically activated to ensure uninter rupted power supply to the loads The WARNING yellow LED on the control panel illuminates From this operating mode the UPS au tomatically returns to on line operation after the fault is corrected Bypass operation can also be specifically selected from the control panel with the key switch 6 5 4 Maintnenance bypass In this operating mode the connected loads are supplied directly E eH LH S a Figure 21 Power flow in bypass operation from the mains supply The Display Contro
62. m time has been exceeded These messages may also appear if battery data have not been correctly entered Call customer service Please inform customer service of the indicator number s and the illuminated LEDs User Handbook 10 521670 01 Rev 8 10 2008 63 Control Panel and display CHLORIDE 80 NET 7 6 4 Fault indications If a fault occurs the affected UPS component is always switched off and the UPS auto matically switches to the best possible operating mode for supplying the loads the red FAULT LED illuminates on the control panel A number between 33 and 183 appears in the Warning Fault Diagnosis page of the display indicating the type of fault Fault indica tors are also indicated by a continuous tone from the buzzer If a fault occurs proceed as follows Acknowledge horn First acknowledge the horn by pressing the TEST RESET button Correct fault Next correct the fault by following the indications in Table 12 on page 65 If the fault cannot be corrected Call Customer Service The customer service addresses are given on the last page of this manual Acknow ledge fault After the fault has been corrected it must be acknowledged by pressing the TEST RE SET button again 7 6 5 Displayed Faults The various possible fault indicators are listed in the tabel on the following page 64 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 Control Panel and display Table 1
63. moved the UPS shall be taken off the pallet by removing the retaining screws as illustrated in Fig 1 and lifting it off using a fork lift max width between forks 540mm Ref EN 1757 Note that the retaining brackets must not be unscrewed from the UPS feet Note also that when moving the pallet the maximum dis tance between forks is 690mm j NN WN SN N Figure 1 Unpacking If itis not intended that the UPS be used within seven days of delivery attention shall be paid to the storage conditions e fthe batteries or the equipment are to be stored they must be kept in a clean dry environment and away from extremes of temperatures User Handbook 10 521670 01 Rev 8 10 2008 11 Preparation For Use CHLORIDE 80 NET 3 4 ENVIRONMENTAL CONDITIONS The UPS must be installed vertically on a level and even surface and in an area protected from extremes of temperature water and humidity Do not stack units and do not place objects on top of them The operating temperature range of the UPS is 0 C to 35 40 C for maximum 8 hours continuous operation The ideal environmental temperature range is 15 to 25 C The battery life is defined at 20 Each increment of 10 above 25 reduces the expected life by 50 3 41 Installation altitude The maximum operating altitude of the UPS without derating is 1000 m At higher altitudes the load must be reduced according to Fig 2
64. ntative Green OK LED does not illuminate buzzer sounds at intervals No mains voltage present UPS operation Green OK LED does not illuminate when mains volt age present buzzer sounds at intervals Input fuse defective or input circuit breaker tripped Replace with fuse of same type or reset circuit breaker If the problem persists con tact the responsible cus tomer service representative ALARM indicator illuminates buzzer sounds continu UPS error Contact the appropriate cus tomer service representative ously Overheating Reduce ambient temperature User Handbook 109521670 01 Rev 8 10 2008 67 Control Panel and display CHLORIDE 80 NET Problem Possible cause Action Backup time less than that specified The fuse switch of the bat tery extension s is in OPEN position Move the fuse switch to the ON position Batteries are not completely charged Charge batteries and test backup time If the problem persists contact the appro priate customer service rep Batteries are defective Contact customer service Charging device is defective Contact customer service No communication between UPS and PC Wrong serial connection cable Check whether the correct cable has been used stand ard modem null modem cables are not permissible Interface on the PC is being used by another proce
65. ommissioning and testing works being performed on site Our engineers are instructed to abort all live work upon identification of conductive foreign bodies until the equipment and area has been thoroughly cleaned of any contaminants However the person responsible for the site must ensure that the UPS module and as sociated auxiliary equipment components and the immediate surroundings is kept clean 22 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 NET Installation and free of any possible conductive material such as metallic foil food wraps cable shields washers and other hardware scrap metal swarf and dust If the UPS system is shutdown after the commissioning amp testing works are completed the UPS room must be kept clean to avoid the possibility during restart of the consider able volume of air flow produced by UPS operation to dislodge amp or drag any foreign bod ies into the equipment resulting in system failure and possible supply interruption to the critical site load and several hours of downtime occasioned by the damage typically as sociated with such events If the UPS is left running operational at the completion of the commissioning and testing works the room similarly needs to be kept clean to avoid ingress of any foreign bodies into the UPS module via the UPS forced air flow CHLORIDE will not accept any liability or expenditure associated with incidents caused by the presence of introduce
66. ook 10H52167UM01 Rev 8 10 2008 CHLORIDE 80 Installation 4 4 EXTERNAL PROTECTION DEVICES This device is equipped with manual switches intended only for Service Bypass and In ternal Service operations It is therefore essential that the customer install external pro tection devices at the installation site These must be installed near the unit and labelled as the mains separation device for the UPS Warning N The following label must be displayed on all switching devices installed in the same electrical system as the UPS even when these are located at a distance from the area in which it is located according to European stand ard EN 62040 1 ENSURE THAT THE UNINTERRUPTIBLE POWER SYSTEM IS ISOLATED BEFORE WORKING ON THIS CIRCUIT 4 41 Use of differential protection devices Notice Differential current breakers The UPS does not require differential protection devices connected upstream however when these are fitted in order to comply with local regulations it must be remembered that separate DCBs in the mains and bypass supply lines may trip spuriously interrupting the power supply to the unit Therefore if unavoidable only one differential protection should be used for both primary and bypass input A differential device installed on the input bypass supply senses the sum of all earth leak age currents in both the UPS and the load it supplies To avoid spurious operation the following must
67. or DIN VDE 0558 Nominal apparent power loads with PF gt 0 8 can be supplied with marginal limitation of other per formances Please contact CHLORIDE Technical Support for further information Notice Pay attention to the information provided on the device labels 86 User Handbook 109521670 01 Rev 8 10 2008
68. p button for the first two seconds the buzzer sounds tone 1 continuous beep if the button is released during this period the operation of the UPS is not affected and the Inverter remains on After two seconds the buzzer stops and an warning message is indicated warning and fault messages may be viewed by scrolling through the Display Menus as described in Display on page 53 INVERTER at which point the Inverter is switched off the load is INVERTER OFF supplied by the Bypass and the Inverter Stop button can be released 6 8 2 Parallel UPS Normal operation Stop inverter To switch off the Inverters of the UPS in a parallel system press and hold the Inverter Stop button on each UPS control panel one by one the buzzer sounds tone 1 contin uous beep then after two seconds the message UPS xxxkVA may be viewed see Display on page 53 and the STOP IN STANDBY buzzer is silenced while the Inverter continues to supply the load Once the last Inverter Stop button has been pressed for two seconds all the Inverters in the system switch off and the Load is transferred to the Bypass supply Until all the Inverters have switched off and the Load is transferred to the Bypass the STOP IN STANDBY command may be reset on any or all of the UPS by pressing the Inverter Start button on the control panel for a minimum of two seconds Refer also to para 7 2 on page 53 6 8 3 Parallel UPS Star
69. pment should be kept separate from that of the UPS I P O P and external battery cables User Handbook 10 521670 01 Rev 8 10 2008 15 Installation CHLORIDE 80 NET 4 3 PHYSICAL APPEARANCE Connectivity pane Display A j ol ai B np A pi EX i IN 1 N T T QS1 QS2 QS2 QS4 _ ase QS3 p GA sets 60 80k VA 100 120kVA Figure 6 Front view 60 120 kVA Legend 51 MAINS INPUT SWITCH 052 ELECTRONIC BYPASS SWITCH 053 MAINTENANCE BYPASS SWITCH 054 OUTPUT SWITCH 059 BATTERY SWITCH 16 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 Installation Display Connectivity panel 284 sae
70. pressing the button TEST RESET 7 6 2 Warning indicators If a warning indication appears the UPS continues to operate The yellow LED ALARM illuminates on the control panel A number between 1 and 32 appears in the display indi cating the type of warning 7 6 3 Displayed Warnings The various possible warning indications are listed in the table on the following page User Handbook 10 521670 01 Rev 8 10 2008 61 Control Panel and display CHLORIDE 80 NET Table 11 Warning indicators Warning indicator Cause 1 Wii Inverter over temperature W1i2 Neutral Booster stab over temperature 2 W2i1 Bypass switch open W2i2 Bypass supply failure W2i3 Parallel bypass not available 3 W3i1 Primary mains switch open WGi2 Primary mains power failure W3i3 Mains voltage low 4 WA Inverter I2T 5 W5i1 DC Voltage low W5i2 Pre charge active W5i3 Bypass disabled for DC low Voltage 6 W6i1 90 overload capacity reached W6i2 Current limit W6i3 Overload 7 W7i1 Bypass wrong phase rot W7i2 Primary mains wrong phase rot 8 8 1 Maintenance bypass switch closed W8i2 SBS bypass switch closed 9 W9 Output load supplied by battery 10 1011 Imminent end of batt aut time W10i2 Battery shutdown imminent 11 W11i1 Battery end discharge W11i2 Battery depleted 12 W12 Commissioning or te
71. put bypass and output voltages and frequencies mains failures out put current and power DC stage parameters inverter operation and battery conditions Synchronisation Rectifier Battery Inverter Bypass Load Provides status information about the main UPS blocks LIFE net LIFE Status LIFE Delayed LIFE Manual LIFE Service Provides status information about LIFE net and allows you to reset a delayed call perform a manual call and select service mode Display settings Language Contrast Allows you to select the display lan guage from English German French Italian Spanish Portu guese Chinese Turkish You can also adjust the display con trast by pressing the left and right keys 1 and 4 to move the bar graph Battery test Test Status Perform a Test Provides information about the bat tery status and allows you to carry out a battery test You can select the length of the battery test from the list that appears Guided procedures See para 73 on page 55 Select this menu to carry out guided UPS switching procedures About Manufacturer Type of UPS Rating in kVA Website Firmware Code Rev Date Provides miscellaneous information about the UPS including the code revision and release date for the var ious firmware versions 1 Only if the Synchronisation option is installed see Installation Manual 10H52160PUMC 2 If LIFE net is not ins
72. s a logic command at the XT4 interface connect this interface to the auxiliary terminals of a switch capable of isolating the UPS input supply External contact rating 1A 110 Vac The interface is a 2 pole screw terminal Phoenix 1 5 2 STF that accepts wires up to 0 75mm 5 9 SERVICE INTERFACE AP 10 4 The AP10 X4 service interface is located behind the I O cover Fig 14 on page 36 This interface is for use by trained service personnel only Figure 14 Service interface and I O contacts 36 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 NET Interfaces 5 10 CUSTOMIZABLE OUTPUT CONTACTS AP 10 XT5 The two AP10 XT5 interface customer defined 2A 110 Vac output contacts are located behind the I O cover see Fig 14 on page 36 These contacts can be customized to per form various functions by qualified technicians only The interface is a 12 pole screw terminal Phoenix 1 5 12 STF that accepts wires up to 0 75mm Pin Signal Explanation 1 XT5 KM1 common Common Ground KM1 3 XT5 KM1 NO Normally Open 5 XT5 KM1 NC Normally Closed 8 XT5 KM2 common Common Ground KM2 10 XT5 KM2 NO Normally Open 12 XT5 KM2 NC Normally Closed The other pins are not connected Table 3 List of individual output functions No Function name Description 0 Inv On Summary alarm Active with warning fault present and inverter not running 1 Bypass On Active w
73. son the EPO fails to switch off the UPS proceed as fol lows e Open the external mains separation device e Switch off the load e NEVER ATTEMPT TO OPEN OR CLOSE THE UPS BATTERY SWITCH UNDER EMERGENCY CONDITIONS n case of fire call the emergency personnel fire brigade who must put out any flames using an extinguisher appropriate to the batteries in use NEVER ATTEMPT TO EXTINGUISH A FIRE USING WATER AS BAT TERIES CARRY LIVE VOLTAGE AT ALL TIMES 1 6 DANGER AREAS After removing the cabinet front door and safety panel the connection terminals and bars as well as exposed metal parts and other components carrying dangerous voltages are no longer protected against accidental contact Warning A N The UPS contains capacitors which continue to store energy for a period of time after the device has been disconnected from the mains sup ply ies and battery This voltage gt 400 V DC is present at the battery terminals For this reason check that the UPS and the external mains sep aration device are switched off and the battery fuses removed Before continuing work measure the voltage at the battery terminals and at the mains input filter and wait until this has dropped to 0 V or wait at least 5 min after disconnecting Failure to do this can lead to severe electrical shock and even death 1 7 LEAKAGE CURRENTS Warning N The PE safety conductor shall be connected before any other cables 1 8 RADIO FREQUENCY INTERFER
74. specific conditions and report situations that may affect redundancy or power margin ManageUPS Net Adapter is required when using MopUPS P R Edition For more details see http connectivity chloridepower com 78 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 Options 10 10 M ANAGEUPS ADAPTER ManageUPS NET Adapter Il offers an open approach to network power management by delivering a complete set of manageability options including WEB Telnet and Out Of Band accessibility in addition to the full featured embedded SNMP agent Event mes sages are available as email as well as SNMP Traps a truly versatile tool for managing 80 NET UPS systems in a network environment The software features 1 DHCP Network Configuration Supports automatic IP settings configuration using the DHCP protocol The DHCP server must be located on a network routable from the LAN that ManageUPS II is connected to 2 Multiple Network Access Methods Site power and UPS status information can be accessed securely from any com puter on your network View UPS system status in real time for situational decision support Access via Telnet SNMP or Web Browser SNMP Agent conforms to RFC1628 Standard UPS MIB 3 Network Shutdown ManageUPS includes a UPS status server and a network shutdown controller Use hese features with host shutdown software RCCMD MopUPS NSA MopUPS Pro essional or MopUPS P R to ensure safe shutdown of multip
75. ss or is defective Check whether other soft ware service is accessing the interface on the PC try selecting a different serial interface Interference on the data cable Lay cable differently 68 User Handbook 10H52167UMO1 Rev 8 10 2008 CHLORIDE 80 Maintenance 8 MAINTENANCE 8 1 MAINTENANCE INTERVALS CHLORIDE recommends that regular maintenance checks be carried out on site by an authorized customer service The UPS indicates when the end of a fan s lifetime has ex pired see Table 12 on page 65 A replacement fan is recommended 8 2 DISPOSAL OF BATTERIES When the useful lifetime of the batteries has expired they must be replaced by the Cus tomer Service representative responsible Exhausted accumulator batteries are classi fied as harmful toxic waste and as such within the EU must be disposed of by a certified disposal specialist Outside the EU disposal is to be performed in accordance with the applicable regulations for the given country The Customer service centre is fully equipped to deal with such batteries in accordance with regulations and with the great est respect for the environment The typical useful lifetime of the battery is 3 to 5 years at 25 C ambient temperature it is however dependent on the frequency and duration of mains failures 8 3 SERVICE ADDRESSES Onsite service is available world wide Service telephone and fax numbers can be found on the las
76. st mode 13 W13 Battery switch open 14 W14 Fan life exceeded 15 W15 CU1 lt gt CU2 communication error 16 W16 CPU time slice override 18 W18i1 Battery discharging W18i2 battery charger inhibited 19 W19i1 Temp probe not responding W19i2 Batt temp out of range W1913 High battery temperature 62 User Handbook 109521670 01 Rev 8 10 2008 CHLORIDE 80 Control Panel and display Table 11 Warning indicators Warning indicator Cause 20 W20i1 Inverter remotely stopped W20i2 Inverter insufficient ventilation W20i3 Inverter remotely inhibited W20i4 I O conflict W20i5 Input air temp sensor fault W20i6 Input air temp out of range W20i7 Input air temp user alarm W20i8 SBS output switch open W20i9 bus error 22 W22i1 Output load not supplied W22i2 Inverter Off W22i3 Inverter inhibited due to DC low 24 W24i1 Rectifier not configured W24i2 Mains voltage low W24i3 Battery SCR over temperature 26 W26i1 Inverter stop pending command W26i2 Inverter start pending command 27 W27 Battery autonomy test 28 W28 Re transfer inhibited 29 W29 External synchronisation error 30 W30i1 Do not insert battery W30i2 Do not close output switch 31 W31i1 DC voltage high W31i2 DC voltage low 32 W32 Output switch open A power failure will only be indicated when the minimu
77. t Inverter To switch ON the Inverters of the UPS in a parallel system press and hold the Inverter Start button on each UPS control panel one by one after two seconds the message UPS xxxkVA may be viewed see Display on page 53 START IN STANDBY Once the last Inverter Start button has been pressed all the Inverters in the system switch ON and the Load is supplied from the Inverters Until all the Inverters have switched ON the START IN STANDBY command may be re set on any or all of the UPS by pressing and holding the Inverter Stop button on the con trol panel for a minimum of two seconds Refer also to para 7 2 on page 53 50 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 Control Panel and display 7 CONTROL PANEL AND DISPLAY 71 CONTROL PANEL www chloridepower com OFF KEYBOARD Figure 23 Control Panel LEGEND 1 Navigation button Left soft key 2 Navigation button Up 3 Navigation button Down 4 Navigation button Right soft key 5 Inverter ON push button 6 Inverter OFF push button 7 System Normal LED 8 Warning LED 9 Alarm LED 10 Reset push button 11 Command keyboard lock User Handbook 10 521670 01 Rev 8 10 2008 51 Control Panel and display CHLORIDE 80 NET 111 Description of Control Panel Functions Start Inverter Press the Inverter ON Stop Inverter Press the Inverter OFF C button for 5 seconds an audi
78. t page of this manual 8 4 DECOMMISIONING 8 41 Taking out of service Switch to service bypass e Switch the UPS to Maintenance Bypass operation see Table 6 on page 49 Disconnect batteries Open the battery isolator or battery switch if other external batteries are used e Before continuing work measure the voltage at the battery terminals and at the mains input and wait until this has dropped to 0 V or wait at least 5 min Failure to do this can lead to severe electrical shock and possibly death The UPS is now in maintenance bypass operating mode The only voltage present is at the mains and load terminals Qualified personnel may now carry out maintenance work while observing the corresponding safety measures Disconnect mains If the loads no longer need power you may now open the external mains separation de vice for the UPS User Handbook 10 521670 01 Rev 8 10 2008 69 Maintenance CHLORIDE 80 NET 70 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 NET PARALLEL OPERATION 9 PARALLEL OPERATION Uninterruptible power supplies can be connected in parallel to increase power capacity or for additional safety redundancy If the UPS units are equipped with the additional POB Parallel Operation Board assembly up to 8 of the same UPS blocks can be oper ated in parallel for increased power capacity or redundancy Your UPS units are equipped with this option if the order number on the namep
79. talled enabled the message LIFE is not activated on this UPS is dis played 54 User Handbook 10H52167UMO1 Rev 8 10 2008 CHLORIDE 80 Control Panel and display 7 3 GUIDED PROCEDURES For the following procedures assume that the UPS is in one of the following operating modes e Switched off all network and power switches are open The load is voltage free e Service bypass operation the UPS is switched off but the load is connected via the service bypass switch supply line to the unprotected mains e Normal operation all relevant mains and power switches are connected The load is supplied by the UPS Notice d The acoustic alarm may be activated at various times in this procedure It can be switched off by pressing the Test Reset pushbutton Warning messages may appear briefly on the display However these may be disregarded To access the guided procedures select Guided Procedures from the display Main Menu see Table 9 on page 54 The procedures available for the current UPS configura tion are displayed The following table lists the various procedures that can be carried out for each configuration Table 10 UPS Guided procedures Single UPS Distributed Parallel Manual Bypass Manual Bypass Return from Bypass Return from Bypass Start Up System Start Up Shutdown System Shut Down User Handbook 10 521670 01 Rev 8 10 2008 55 Control Panel and d
80. ton 2 Tor at least 2 seconds 2 The messge Wait load on Res is displayed indicating that the system is waiting for the load to be transferred to the Bypass supply Manual Bypass Wait load on Res 3 The message Close OS3 is displayed and the symbol representing 053 on the display begins to flash Manual Bypass Close 053 Close 053 Maintenance Bypass switch User Handbook 10 521670 01 Rev 8 10 2008 57 Control Panel and display CHLORIDE 80 NET 4 The message Open OS4 is displayed and the symbol representing 054 on the display begins to flash Manual Bypass Open QS4 Open OS4 Output switch 5 message Open 052 is displayed and the symbol representing OS2 on the display begins to flash Manual Bypass Open QS2 Open OS2 Bypass switch 6 The message Open 059 is displayed and the symbol representing 059 on the display begins to flash Manual Bypass Open QS9 Open 059 Battery switch 58 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 Control Panel and display 7 message Open OS1 is displayed and the symbol representing OS1 on the display begins to flash Manual Bypass Open OS1 Input switch 8 The message End of pro
81. tting range 240 cells O to 24 0 to 31 O to 39 O to 44 01062 O to 79 p 400 V and nominal load A A A A A A Max batt recharge current setting range 240 cells Vip 0 to 6 5 0 to 8 5 0 to 10 5 01017 Oto21 340 V and nominal load A A Battery o p power dis charge mode with nominal 50 2 67 83 7 100 5 134 1675 load kW kW kW kW kW kW End battery voltage with 240 396 V cells End battery current with 240 cells and nominal load 127A 169A 211A 254A 338A 423A 111 4 Inverter output User Handbook 10 521670 01 Rev 8 10 2008 83 Technical data CHLORIDE 80 NET UPS model 80 NET Power kVA 60 80 100 120 160 200 apparent power 40 C ambient temp lagging 60 kVA 80 kVA 100 kVA 120 kVA 160 200 kVA or leading load PF Nominal active power 48 kW 64 kW 80 kW 96 kW 128 kW 160 kW Nominal output current 87 A 116A 145A 174A 232A 290A Maximum active power up to 100 of nominal apparent See note power Overload at Vout nom for 10 125 min Overload at Vout nom for 1 150 min Short circuit current for 200 150 10ms lt 5s Nominal output voltage 400 V 380 415 V selectable 3Ph N Nominal output frequency 50 Hz 60 Hz selectable Voltage stability in steady state condition for input vari ations AC amp DC and step load 0 to 100
82. ut before the Inverter can be used to supply the Load again con tact customer service for more information 6 14 Communication The UPS offers several interfaces for communication with computers Further informa tion is included in Interfaces on page 33 tz Figure 17 UPS in on line operation Warning N To avoid overheating inside the UPS do not operate the unit with the rec tifier running the Inverter switched off and the Bypass switch open for extended periods User Handbook 10 521670 01 Rev 8 10 2008 43 Normal and safe operation CHLORIDE 80 NET 6 2 SPECIAL FEATURES 6 2 1 Safe and reliable operation e Real on line functioning i e complete de coupling of the load from all anomalies in the mains supply e Important features of the UPS such as vector control and high flexibility are sup ported by the Control Unit internal processor CU e Electronic bypass increases the reliability of the electrical supply 6 2 2 Easy installation and operation e Parameterisation using bundled PC software No requirement for presence of Operator during normal operation e Simple LCD provides clear indication of status load and battery quality clear operating and display concept e Event memory for fault analysis Fault display and audible signal 6 2 3 Battery management e Automatic battery management ensures maximum battery life e A
83. utomatic battery circuit test e Temperature dependent charging 6 2 4 Environment EM C EMC limits values to comply with European regulations and standards Energy savings due to high efficiency Low noise level Special EMC filter for higher demands optional 6 2 5 Modern technology Interfaces with software for all operating systems IGBT power transistors Highly integrated digital electronics ASICs Especially well suited for computer loads The UPS can also be used as a frequency converter for 50 60 Hz or vice versa 44 User Handbook 10 521670 01 Rev 8 10 2008 CHLORIDE 80 Normal and safe operation 6 3 BLOCK DIAGRAM see Fig 18 KEY TO SWITCHES e OS1 MAINS INPUT SWITCH 052 ELECTRONIC BYPASS SWITCH 53 MAINTENANCE BYPASS SWITCH OS4 OUTPUT SWITCH 059 BATTERY SWITCH e 0514 NEUTRAL ISOLATOR Normally closed for maintenance purposes only 6 3 1 Components The UPS consists of the following components e Rectifier Provides regulated DC voltage supply to inverter and booster charger Inverter Provides a controlled AC output voltage to the critical load e Booster charger Charges the battery when the mains supply is present Sup plies the inverter using energy from the battery when mains supply is not present e Bypass static switch Maintenance Bypass Disconnects the Power Module during servicing without interrupting the supply to the load
84. v 8 10 2008 CHLORIDE 80 PARALLEL OPERATION Figure 25 Schematic diagram of a multiple block system in a TN C earthing system LOAD DISTRIBUTION PEN L3 1 See technical data chapter for fuse ratings 2 Values determined by dimension of Service Bypass 5 22 2 3 Circuit breaker or fuse 4 External Service Bypass Ext SB must be a switch a fused switch or a circuit breaker 4 e oe 2 e NN oe e e I AP10 XT6 i 1 BYPASS u2 i 2 yi we 7 3 e DEZ H BLOCK n 10 6 BLOCK 1 User Handbook 10 521670 01 Rev 8 10 2008 75 PARALLEL OPERATION CHLORIDE 80 NET Figure 26 Loop circuit for parallel UPS 25 pin connector BLOCK n BLOCK 2 BLOCK 1 POB CU POB CU POB CU 76 User Handbook 10H52167UM01 Rev 8 10 2008 CHLORIDE 80 Options 10 OPTIONS Some of the options listed in this section may modify
85. ve with primary input failure W3 21 Bypass Mains failure Active with by pass mains failure W2 22 Batterytemperature Active with batt Overtemperature present W9 23 Diesel Gen ON Active after a mains failure after following pre defined delay 24 U Batt C Active when battery voltage falls below a defined limit 25 Battery 25 Active when battery capacity gt 12 26 Battery 50 Active when battery capacity 3896 2 Battery 75 Active when battery capacity 6296 28 Battery 100 Active when battery capacity 8896 29 Load 25 Active when output load 596 30 Load 50 Active when output load gt 25 31 Load 75 Active when output load gt 50 32 Load 100 Active when output load gt 75 33 Load 105 Act ive when output load gt 105 1 For the meanings o the warning messages see Table 11 on page 62 38 User Handbook 10H52167UMO1 Rev 8 10 2008 CHLORIDE 80 Interfaces 5 11 CUSTOMIZABLE INPUT CONTACTS AP 10 XT6 The four AP10 XT6 interface customer defined digital input contacts are located behind the I O cover Fig 14 on page 36 These contacts be customized to perform various functions by qualified technicians only The interface is a 8 pole screw terminal Phoenix 1 5 8 STF that accepts wires up to 0 75mm Pin Signal Explanation 1 2 Input contact XT6 1 2 Input Contact 1 3 4 Input contact XT6
86. ven with all UPS switches in OFF must be labelled accordingly e This device is not equipped with its own mains separation device You are therefore required to provide a mains separation device at the installation site e n order to guarantee safe working conditions ensure all voltage sources are isolated before carrying out the power connections ENSURE CORRECT POLARITY he mains separation device for the mains supply must be provided with a warning plate on which the following is stated Switch off the UPS supply prior to working on this system 14 OVERHEATING Warning N To avoid overheating inside the UPS do not operate the unit with the rec tifier running the Inverter switched off and the Bypass switch open for extended periods 1 5 EMERGENCY MEASURES In order to conform to the European Standard EN62040 1 1 par 5 1 5 a UPS must be fitted with an Emergency Power Off device that can be used to shut down the unit completely in the event of an emergency 80 NET is equipped with a dedicated user input which is default config ured to execute the EPO function Refer to Emergency Power Off E PO Input X8 on page 35 for instructions on how to install an E PO button on this UPS 6 User Handbook 10H52167UM01 Rev 8 10 2008 CHLORIDE 80 Safety In the event of an emergency press the EPO button immediately in order to shut down the entire system If for any rea
87. volves damage to the installed UPS equipment and subsequently degradation or loss of power to the connected critical site load CHLORIDE employs the highest safety standards in equipment design to ensure that no live parts are exposed to external contact and also to ensure that the equipment is pro tected against the introduction of foreign bodies when operational built to IP20 with op tional filters available for specific conditions However it is not practically possible for CHLORIDE to ensure that foreign bodies will not be introduced during the site installation works when the UPS doors amp covers are open and the electrical terminals are exposed for power line connections to be made by the electrical contractor installer It is also not uncommon to have other trades working in the same UPS equipment room during the site installation period sometimes involving working above the UPS equip ment and associated auxiliary equipment components To avoid the possibility of a major disruption to site operations and risks to prop erty and personnel including the possibility of a fatality it must be the responsi bility of each site s facility manager or construction manager to ensure that the introduction of foreign bodies to the UPS module and associated auxiliary equip ment components is prevented UPS modules and their associated auxiliary equipment components are all thoroughly in spected by CHLORIDE engineers prior to any c
88. witches are off and isolators are open hazardous voltages are present within the UPS any operation that requires protection panels to be opened and or removed may be carried out by authorized technical personnel only 1 3 SAFETY NOTICES Warning N Carefully read the following safety notices Failure to observe the indica tions may endanger your life your safety the reliability of your device or the security of your data e Use only suitable packaging to transport the device protect against jolts and shocks e fthe equipment is moved from a cold environment to the operating room moisture condensation may occur Before commissioning the device it must be completely dry Therefore an acclimatisation period of at least two hours is required e The equipment must be installed in accordance with the environmental conditions specified in Environmental conditions on page 12 and Technical data on page 81 e There is no button on the panel and no switch inside the UPS that isolates com pletely the device UPS from the mains To do this the power cables must be dis connected e Incase of interruption of the mains voltage the external battery maintains the power supply of the user equipment e Lay the cables in such a way that no one can stand on or trip over them When con necting the device to the power supply follow the instructions in Installation on page 15 It must be ensured that the live input source cannot accidentally b

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