onlinecomponents.com INTERBUS-S
Contents
1. A Local bus max 10 m m max max max 1 5m 1 5m 1 5m o o o E HE o o AT AM Dojo Do 9 Jojojo 9 7e ACE Dojo j o OLD y AQ S S S nz T s n nnnnnnn nnnnnn nannnnnnn nnnnnnnnnnnnn S dik 000 Br 21 3 FIE oo lt AE Installation remote bus E gt max 50 m max 50 m 9 Ei mu o lo oooooo o e oooo 9 E o e o o o s o e 9 o og ST compact station E 2 4 o LEE E o nz 0000000000 0000000000 20900000009 2000000000 DODODODODO 2600000000 5074B104 Figure 2 Exemplary InterBus S toplogy which can be used to locate transmission errors The maximum distances given in the figure refer to copper lines 2 PHOENIX 5096A CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS General Information on the Diagnostics Guide Unless mentioned otherwise all information in this guide refers to the IBS S5 DCB I T controller board in particular the illustrations of the front plate Moreover this guide is also valid for the controller boards IBS VME CB IBS PC CB and IBS S5 100 CB Unlike the IBS S5 DCB board the other controller boards feature only some of the diagnostic indicators LEDs no 7 segment display For the mentioned contoller boards the information given about2. 00000 PE terminal Alarm output Reconfiguration input Reconfiguration button 5096124 Figure 6 Diagnostic LEDs for BK modules here IBS 24 BK T 5 BK modules with I O terminals can also indicate module errors short circuit of a sensor actuator missing I O voltage For this purpose they have additional LEDs see also diagnostic function on I O modules U Green LED Voltage for the module s logic circuitry on Voltage is in the valid range off No voltage remedy the cause replace fuse if required either under the housing or with IBS ST modules pluggable from the outside for fuse type see data sheet or Fuse Types for IBS Devices Page 49 BA Green LED Bus active indication on off Bus active stopped 38 PHCNIX 5096A CONTACT RC Green LED on oft RD Red LED on oft LD Red LED on off Rec button or terminal for ext button E Red LED on off Status of incoming remote bus Incoming remote bus active shut down Status of outgoing remote bus Outgoing remote shut down active Local bus status Local bus shut down active After the button has been actuated the PLC application program receives a message The application program must fetch the message Error indication for outgoing local bus Error in the outgoing local bus Local bus active Some BK terminals e g IBS 24 BK T IBS 24 BK I O T offer a floating alarm output relay changeover con
3. 0101101000100100 16 bit input word REMOTE RS 232 RESET Read I O status 5096A116 Figure 4 Example of a selector switch setting 10 PHOENIX 5096A CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS isJequinu snq e20 SU 10 peoisAyd 10 601 Buissauppe zo ed y m sqo on d1 QUO mq 1Se 1981 6 1 0 X 10418 sniejs npoui e uM S SSTQ e90 0 1Se SU jo SOU ay swous qa 1 1G 00G si quinu e npouu eui 10 dn siu6i S 0431 eu pue uo os pue 661 01 001 si quinu ajnpou ay JO 037 66 01 0 Sjequunu ajnpou eui 104 dn 5146 Q3 sq31 Etep O I eui oluo peddeuu os e SI sjequuinu ajnpou ay jo eoejd s pejpunu ay dn 1461 S137 O Ie uonippe u 44 ajnpou ou UHAL UMOUS 19 04 uOO OU o lnpoul sej SU WO ujed ay uo sJOJJ8 UOISSIUISUEJ py MOUS uay suonisod ay 9 ajnpou 0 uey ssa ejdsip jim Gq eui paubisse eq ugo s10JJ8 yolym O e npoui ua UB sse 1 U X8 16 JO uoneuejdxo euonippy Bojdoi sng au ui sejnpouu ay jo eouejeoedde eois ud ay 0 puodsa 109 sJequunu e npoui ay S404J8 Jo Jaquunu 1s lleuis 1s ublu 6 0 X 5 UOISSIWSUBJ JSOLW OU UM s jnpow UA v jo SOU ay SMOUS qq Aejdsip onsouBeip qq Aedsip oysoubeip ay uo UMOUS aq uauy im YOIUM uomneuuo
4. M Figure 13 Removing a flange from the housing of an IP DIO module Please ensure that there is a conductive A connection between the flange and the housing when you re install the housing Only then can a proper shielding be ensured 54 PHGNIX 5096A CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Making Settings on Configuring a New Device some IBS devices can be configured In this case the settings of the old device must be set on the new device as well IBS Devices with Voltage or Short Circuit Monitoring Some IBS devices can indicate a power supply failure or the short circuit of an output via the bus system This is not a standard setting it must be activated by a jumper Please refer to the package slip for information about this function and the location of the jumpers Retrofitting IBS Analog Modules with a Voltage Input to a Current Input The modules IBS Al 3 and IBS Al can be retrofitted with a current input The current input is implemented by soldering a 50 Q precision measurement resistor IBS Al R Order No 27 84 43 53 into the input step of the voltage input These resistors must be ordered when the module is purchased When the module is replaced it has to be ensured that the new module also has this 50 resistor The package slip shows the location of the 50 2 resistor IBS CNT Unscrew the cover of the module A jumper bank is located on the motherboard above the LEDs Th
5. IBS PC 2 IBS 55 5 1 IBS 55 IBS 55 IBS SIN CB T SI TR5 1AT SI TR5 1 6AT SI TR5 2AT SI TR5 2AT SI TR5 1AT SI TR5 1AT SI TR5 1AT SI TR5 1AT SI TR5 2AT SI TR5 2AT SI TR5 2AT SI TR5 2AT PHOENIX CONTACT 2767383 2806600 2806600 2806600 Soldered Soldered 2767383 5032086 2767383 2767383 2806600 2806600 Soldered 2806600 2806600 2767370 2753478 2767370 2767370 2767370 2767370 2767370 2767370 2767370 2753478 2767383 2767370 2767370 5030512 2806600 5030512 5030512 None 2767370 2767370 2767370 2767370 2767370 2767370 2767370 Soldered 2767367 2752505 2752505 2806600 2806600 2806600 2806600 2752505 2752505 2752505 2752505 IBS TR5 SAT IBS TR5 1AT IBS TR5 1AT IBS TR5 1AT IBS TR5 5AT SI 5 20 2AM IBS TR5 5AT IBS TR5 5AT IBS TR5 1AT IBS TR5 1AT IBS TR5 1AT IBS TR5 1AT IBS TR5 0 5AT IBS TR5 0 4AT IBS TR5 0 5AT IBS TR5 0 5AT IBS TR5 0 5AT IBS TR5 0 5AT IBS TR5 0 5AT IBS TR5 0 5AT IBS TR5 0 5AT IBS TR5 0 4AT IBS TR5 5AT IBS TR5 0 5AT IBS TR5 0 5AT SI 5 20 6 300AT IBS TR5 1AT SI 5 20 6 300AT SI 5 20 6 300AT IBS TR5 0 5AT IBS TR5 0 5AT IBS TR5 0 5AT IBS TR5 0 5AT IBS TR5 0 5AT IBS TR5 0 5AT IBS TR5 0 5AT IBS TR5 1 6AT IBS TR5 2AT IBS TR5 2AT IBS TR5 1AT IBS TR5 1AT IBS TR5 1AT IBS TR5 1AT IBS TR5 2AT IBS TR5 2AT IBS TR5 2AT IBS TR5 2AT 5096A THE ONLINE DISTR
6. Jo OU jqeo g7 uedo ue si eJeu1 Jo Bulssiw s g7 Mg Y 01 pajeja aamoy LOGQ eri uonduosep 1043 10119 BOIASP JO jueujeoe daJ 0 np b a uoneinSnuuo euiDuo eui um zou saop di Mg SUL ZZ M4 17 MJ YM pesn sjequinu 10449 uondiosep 10413 03 1049 ay 1ejnorued ui poog eBesseul 1011 SU SISQUINU 10413 2900 1500 osaa cvdd 4600 Vi aa 6100 8100 9100 c aa 1100 2000 goaa voad 60aa 80aa 1000 900d goaa voad 2000 2000 1000 ON 3 33 OPENID CONTACT 5096A Local Bus Error LB X invalid I O address setting MODE ADDRESS When logical addressing is used physical addressing is BYTE n n 1 80 O 000 emo mo shown here the order of bus 7 segment numbering may differ 12 4 O 4 4 O from the one shovvn here see System Documentation 5 5 O READY CTRLO BASP ORB O LED on RUN OLB BSA OMODO e LED off or on 50968106 LED off nterBus S controller board e E E d ac E Error location Local bus segment number MV oooQoooooo 0000000000 20000000 ooo 2000006 D000000C 29000000 o 20000000 oo IBST24 IBS 24 DI 32 2 24Al SF ID 190 ID 126 5096B107 34 PHOENIX 5096A CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPON
7. addressing is shown here the order of the bus segment number may differ from the one shown here see System Documentation Figure 5 Error location dashed area with respect to the dis played bus segment BS2 or BS4 gray 28 PHCENIX 5096A CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table 10 Error description of the remote bus error DD diagnostic display Bus operation was Check the following disturbed and the bus in the indicated bus was stopped All segment outputs were reset The display shows a bus segment number The error can be found Cabling of the bus in the previous bus devices with the segment help of the LEDs on the BK module see Page 38 Power supply of the bus devices 1 of a local bus 2 of an IB ST compact station or in the bus segments of a previous 3 installation remote bus and or in the displayed bus segment see numbered schematic examples on the left 5096A PHOENIX 29 CONTACT Bus Error E0x X valid I O address setting x ER MODE ADDRESS BYTE n n 1 8 0 O 0 0 O 91 mo 10 2 O 2 2 O 11 3 O 330 12 4 O 440 13 5 O 5 5 O 14 6 O 6 6 O 157 O 7 7 6 LEDon READY CTRLO BASP ORB 0 RUN OLB 6 e LED off or on BSA O MOD O LED off 30 PHCNIX CONTACT 5096A online components com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS A
8. bd LEDon BASP ORB RUN OLB O e LED off or on BSA O MOD LED off O 5096A101 InterBus S controller board LRN DRA 5096B102 14 PHOENIX 5096A CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table 6 Description of the hardware fault DD diagnostic display Blinking The READY LED numbers is off There is a hardware fault gt Replace controller board When you send in the board for repair please note the number that is shown on the display on the service sheet Page 57 ff 5096A PHOENIX 15 CONTACT Parameterization Error CTRL X X X X X valid I O address setting 55 BYTE n n 1 80 0 0 91 mo 10 2 2 2 11 3 3 3 12 4 4 4 13 50 5 50 146 O 6 6 15 7 O 77O miata LT D D READY 6 CTRLO O LEDon BASP ORB O RUN O e LED off or on BSA O MODO LED off O 50968103 The diagnostic display shows an error number in hexadecimal notation see Table 7 on opposite page InterBus S controller board 1 5096 102 16 PHCNIX 5096A CONTACT online components com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table 7 Error codes shown on the diagnostic display DD diagnostic display An invalid command was
9. 5 5 O 14 6 O 6 6 15 7 O 77 READY CTRLO e LED on BASP ORB O e LED off or on RUN LB O BSA O MOD O LED off 5963111 gt lt E RE MODE ADDRESS invalid address setting BYTE n 1 8 0 O 0 0 O 91 110 10 2 2 2 11 3 3 3 124 0 440 135 O 550 146 O 6 6 O 1587 O 7 7 READY CTRLO O LEDon BASP ORB O RUN LB O e LED off or on BSA O NOD O LED off 5096B112 _ 6 PHOENIX 5096A CONTACT online components com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table 2 Display when the bus is active DD diagnostic display The InterBus S system is in operation and transmits data The data item of the set I O address is shown with the two rows of status LEDs The selector switches have a wrong setting Change the setting of the address and or mode selector switches Invalid address area mode Odd address set The set address is not used by any IBS module or the associated module is located in a segment that was shut down Note cf Page 10 for FW 3 3 Mode 4 to 9 must not be set for FW 3 5x Mode 4 to 8 must not be set for FW 3 7 and higher Mode 8 must not be set In addition to the displays mentioned above the displays below mean that the transmission statistics feature was disabled by means of the application program or JH 5096
10. 5096B104 InterBus S controller board PL a f e KS F 4 Sz lt Cem Remote E Error location bus segment number o 15 IBS IP CBK 1 24 o o o o o y ooo ziz m z n i IBS IP CDI 1 24 F Poooo i 00000000 o 999990000 5096B105 26 PHCNIX 5096A CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table 9 Error description of the remote bus error DD diagnostic display Bus operation is Check the following disturbed and the bus in the remote bus was stopped All segment outputs were reset The display shows the number of the remote Power supply of the remote bus device bus segment with the Cabling to the error remote bus device with the help of the LEDs on the BK module see Page 38 Please refer to Page 32 for additional information on the error description 5096A PHOENIX 27 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS X valid I O address setting 00 O LEDon pe e LED off or on ae LED off 5096B122 O The dashed area indicates the error location with regard to the displayed bus segment A detailed determination of the bus segment with the error is possible by evaluating the error message 80C4 see Page 32 When logical addressing is used physical
11. connectors and PE connecting cable 3 Unhook the device from the DIN rail 4 Installation is done in reverse order IBS 24 BK T Remove connector for the reconfiguration button REC if used remove connector for the alarm output and unscrew the power supply cables not pluggable IBS BB1 module without IP65 housing The module electronics is located in the middle of the module in its own housing and can be pulled out after two fixing screws have been loosened Replacing InterBus S Devices With IP65 Protection The location of the mouting screws is described in the data sheet of the associated device IBS CBK IBS CDI IBS CDO compact module The module can be replaced without having to open the housing 1 Remove connectors after the screwed cap has been loosened 2 Unscrew the mounting screws IBS BB2 module 1 Switch off the power 2 Open the housing 3 The module electronics can be found in the middle of the module in its own housing and can be pulled out after two fixing screws have been removed IBS IP DIO and IBS IP BDIO module 1 Open the housing 2 Remove the flanges by pulling out the fixing clamps see figure on next page 3 Take out the CombiCon scew clamp connectors through the openings on the side 4 Loosen the PE connecting cable Loosen the fixing screws 6 Installation is done in reverse order e 5096A PHOENIX 53 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS
12. data monitor inputs Diagnostic functions to detect and locate defective system parts IBS devices cables power supplies etc Functions for documentation of your IBS system by pre paring a system description including the programmed device settings Utility programs which are written by other IBS device manufacturers or IBS user groups e g DRIVECOM provide further functions The user can integrate these utility program easily into the IBS CMD SWT user interface Thus IBS CMD SWT is a platform which is open to all IBS users and device manufacturers and which allows an easy to manage configuration monitoring and diagnostics of your InterBus S system under Microsoft Windows IBS CMD SWT can be fully used as of firmware 3 7 and with restrictions with firmware 3 5x E Please refer to the IBS CMD SWT UM E user manual E Order no 27 53 95 7 for further information about the IBS SYS SWT software 5096A PHOENIX 47 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Process Data Monitor Program IBS PC CB MONI The file PCCBMONI EXE is delivered together with the driver software for the IBS PC CB I T controller boards The file is a separate program which can be started under DOS by calling PCCBMONI EXE It provides the following services Start up of an InterBus S system using the PC Test of an InterBus S system using the PC Control of the connected configuration Address allocation of the p
13. of FW 3 72 Wait until DD Bus operation was often stops blinking interrupted Afterwards Thus the bus is stopped and all outputs are reset In the course of the error analysis the entire bus topology is checked The diagnostic display is Error blinking during this indication Page analysis which may last from several seconds up to CTRL 16 several minutes RB 26 see error remedy of the respective display Note Depending on the LB 34 PLC s status the BASP LED may also light up when 36 the bus stops If groups 30 were disabled before the bus was stopped the BSA LED lights up Upon completion of the diagnostic phase there is either an LED error indication CTRL RB LB or MOD or EOx is output on the diagnostic display At the same time the analysis bit is set in the diagnostic register bit 15 5096A PHOENIX 25 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Remote Bus Error RB MODE ADDRESS X valid I O address setting When logical addressing physical addressing is shown here is used the order of the bus segment numbering may differ from the one shown here see System Documentation BYTE n 1 8 0 O 0 0 O 91 mo 10 2 2 2 11 3 330 12 4 4 4 13 5 5 5 14 6 6 6 15 7 7 7 LEDon READY 6 CTRLO LED off or on BASP ORB RUN OLB O LED off BSA MODO
14. state Page Ready 4 BASP 8 RUN 6 8 BSA 8 Remote bus interface Reset button RESET INTERBus S IBS S5 DCB T 0990 MODE ADDRESS n 8 0 O 91 O 10 2 O 11 3 O 12 4 O 13 5 O 14 6 O 15 7 O a 1102 0 BYTE n 1 0 0 O 11 O 2 2 O 3 3 O 44 O 5 5 O 6 6 O 7 7 O READY O CTRLO BASP ORB O RUN OLB O BSA O MOD O VS REMOTE RS 232 RESET 6 p 5096B128 LED indicators for errors Page CTRL 14 16 RB 26 LB 34 MOD 36 RS 232 interface for the connection of a PC with an external diagostics software Page 46 47 Figure 1 Front plate of the IBS S5 DCB controller board with diagnostic indicators and diagnostic elements 1 PHOENIX CONTACT E A flowchart showing you how to remove errors can be found on the back cover page 5096A THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Exemplary InterBus S Topology For This Diagnostics Guide InterBus S controller board
15. 1 is blown if Us1 off and Us2 on relevant for terminals 1 8 and 9 10 F2 is blown if Us2 is off and Us1 is on relevant for terminals 11 12 No fuse is blown Fuse blown in isolated group l terminals 13 16 outputs F3 is blown if Us3 is off and Us4 is on relevant for terminals 13 14 F4 is blown if Us4 is off and Us3 is off relevant for terminals 15 16 No fuse is blown I O status of channel XX Input output is active Input output is inactive 24V VO supply group n Supply voltage Usn is present Supply voltage Usn is not present Fuse of group n blown PHOENIX 41 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Flat Pack Modules with IP 20 Protection U Logic voltage uU ARAS ARS PHOENIX CONTACT Diagnostic LEDs O yellovv 1 O status O green Us switching voltage O red E Short circuit oooooooooQo 5096A123 Figure 8 Example of LED diagnostics on an I O module with IP20 protection No Us 42 Yel LED on Grn LED on Off Red LED on off I O status Output set or input is active Switching I O voltage for the sensors and or actuators Voltage is in the valid range No voltage or voltage is too low Overload or short circuit indication Output of the module is shorted or overloaded Output is okay Green LED Logic voltag
16. 24 DIO BB1 T IBS 24 DO IBS 24 DO 1 IBS 24 DO 32 IBS 24 DO 32 F2 IBS 24 DO 32B IBS 24 DO LC IBS 24 DO R IBS 24 DO SSR IBS 24 DO B IBS 24 Rels IBS 60 DI IBS 60 Rels IBS Al IBS Al 1 8 IBS Al 3 IBS Al 3 16 IBS Al 3 D IBS Al 3 1 IBS Al 5 8 IBS IBS AO 1 IBS AO 2 IBS AO 3 IBS AO 4 8 IBS CNT IBS PT 100A 2 IBS PT 100A 4 No fuse SI TR5 5AT No fuse SI TR5 1 AT SI TR5 1AT SI TR5 1AT PICO 15 AF Wick mann PICO 15 AF Wick mann SI TR5 5AT SI 5x20 2 AM SI TRS SAT SI TR5 5AT SI TR5 1AT SI TR5 1AT PICO 15 AF Wick mann SI TR5 1AT No fuseg SI TR5 1AT SI TR5 0 500AT SI TR5 0 400AT SI TR5 0 500AT No fuse SI TR5 0 5AT SI TR5 0 5AT No fuse SI TR5 0 5AT SI TR5 0 5AT SI TR5 0 5AT SI TR5 0 5AT SI TR5 0 4AT SI TR5 5AT SI TR5 0 5AT SI TR5 0 5AT IBS modules with IP 65 protection IBS 24 IP DIO BB1 T IBS 24 IP DIO BB1 EFK T IBS 24 IP DIO BB1 ET IBS 24 IP DIO BB1 RELS T IBS 24 IP DIO BB1 RELS T IBS IP CBK 1 24 F IBS IP CDI 1 24 F IBS IP CDI 2 24 F IBS IP CDI 3 24 F IBS IP CDO 1 24 F IBS IP CDO 2 24 F IBS IP CDO 3 24 F SI 5x20 6 3 AT SI TR5 1AT SI 5x20 6 3 AT SI 5x20 6 3 AT SI 5x20 0 5 AT SI TR5 0 5AT SI TR5 0 5AT SI TR5 0 5AT SI TR5 0 5AT SI TR5 0 5AT SI TR5 0 5AT SI TR5 0 5AT Host controller boards IBS A25 IBS ETH CB T IBS IPC IBS IPC DCB T IBS PC AT IBS PC AT 2 IBS
17. 5096A PHOENIX 51 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Replacing an InterBus S Device IB ST If you want to replace a device you should proceed as follows Il 2 3 Put the system into a safe state Switch off power supply of the bus segment concerned Unplug the bus cable at the device does not apply to IB ST modules Remove signal cable CombiCon connector from IBS device does not apply to IB ST modules Remove the IBS device for IB ST pull out the electronics module Make the necessary settings configuration on the new device Page 55 Install the new device For IB ST insert new electronics module Connect the signal cable CombiCon connectors to the device does not apply to IB ST modules Connect the bus cable with the device does not apply to IB ST modules 10 Switch on the power supply of the bus segment con cerned Signal cables which are connected to CombiCon screw clamp connectors need not be removed if the device is to be replaced Figure 11 CombiCon screw clamp connectors 2 Pull out 5096B120 b Figure 12 Easy removal of the IB ST electronics module 52 PHOENIX 5096A CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Replacing InterBus S Devices With IP20 Protection Do not remove the cover from the devices 1 Unplug the bus connectors from the device 2 Remove
18. 80C4 for Error E03 Word 1 Bus Error Information Ind 80C4 2 PC 3 Defective Bus 4 FFO1 5 6 for 1st GRPNO for nth GRPNO FFO2 for 1st RBNO for 1st RBERRNO for mth RBNO for mth ERRNO FFO3 for 1st LBNO for 1st ERRNO for pth LBNO Z 1 Z 2 for pth LBERRNO Bit Key to abbreviations PC Parameter count is generated automatically QTYGRP Quantity of disconnected groups GRPNO Number of the first nth disconnected group QTYFB Quantity of remote busses with errors RB ERR NO No error no of 1st to last remote bus with an error QIYLB Quantity of local busses vvith errors LB ERR NO no of 1st to last local bus with an error Please refer to the following table for the error numbers Abbr BK bus terminal module LB local bus E or e error vv wire DC data cycle 32 PHOENIX 5096A CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS spud oisouDeip jeuonippe ou ui pajoajep 104419 SNQ ajoway eseud oisouDeip PUOH DDE ou ui 10419 sng 2907 eseud 9gsoubeip euonippe sy ui pajoajep 1049 SNQ 890 JO snq 95119919 1019euuoo STQ 10 Buiobjno ul Jodunl Jo jasa abejjon dnii lul snq eseud osoubelp jeuonippe eui ul 1nq 4040 SAM eseud onsouDeip jeuoiippe eui u ing yoqq 9917 eseud oysoubeip euonippe y ul jasa Ney
19. A PHCENIX 7 CONTACT STOP Request of the PLC E MODE ADDRESS BYTE n 80 O 914 O 10 2 O 11 3 O 124 O 13 5 O 14 6 O 157 O ty ET 10 0 n 1 0 0 O 110 2 2 O 3 3 O 44 O READY 6 CTRLO BASP G6 RB RUN LB O BSA O MODO 5096B114 Bus Segment Disabled BSA HA MODE ADDRESS BYTE n n 1 80 0 0 O 91 O 1 nO 102 O 220 113 O 3 3 O 124 O 44 13 5 O 5 5 O 14 6 O 6 6 O 157 O 7 7 11 co Li RE L READY CTRLO BASP RB RUN LB O BSA MODO 5096B119 8 X valid setting O LED on LED off or on LED off X valid setting O LED on LED off or on LED off PHCENIX CONTACT 5096A online components com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table 3 STOP request of the PLC DD diagnostic display The automation The cause of the equipment is in the STOP state can STOP state be found in the With an active BASP application signal Befehls Ausgabe program Sperren block command output the outputs of all IBS devices are set to zero Data transmission over the bus continues Table 4 Bus segment disabled BSA DD diagnostic display The BSA LED indicates that one or several bus segments were shut down with a command in the user program Table 5 Designations for BASP on other controller boards IBS A25 DCB NORM IBS BA AT CLAB IBS IPC DCB CLEAR OUT IBS VME CB S
20. ENTS Table 12 Error description of the local bus error DD diagnostic display InterBus S operation Replace defective is disturbed and the module bus was stopped All Replace defective outputs were reset connection Possible causes Defective module Defective connection between the modules Help for remedy LEDs on the modules This display shows the number of the defective local bus Please refer to Page 32 for additional information on the error description 5096A PHOENIX 35 CONTACT Module Error MOD XX XX MODE ADDRESS X invalid I O address setting BYTE n n 1 80 O 000 91 mo 10 2 2 2 1130 3 3 O 124 O 440 13 50 5 50 14 6 O 6 6 O 157 O 77 READY CTRLO BASP ORB O RUN LB O BSA O MODO LEDon o LED off or on LED off 5096B108 Error location IBS 24 D BSO ID 130 BS1 IBS IP CDI 1 24 F BS6 IBST24 IBST IB ST BK T 24D 32 2 24AI SF ID 8 ID 190 ID 126 5096B109 36 PHCENIX CONTACT 5096A online components com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table 13 Error description of the module error 5096A The module error MOD indicates an error in the periphery of an I O module and the associated bus segment number is shown o
21. IBUTOR OF ELECTRONIC COMPONENTS Replacement of INTERBUS S Components Replacing the InterBus S Controller Board If you want to replace the controller board you should proceed as follows 1 Observe system related safety information 2 Shut down the host system PLC VMEbus computer PC Caution The bus system stops 3 Unplug the remote bus cable from the controller board 4 Pull out the controller board In the case of DCB controller boards the EEPROM card must be replaced as well 5 Make the necessary settings on the controller board jumper DIP switches 6 Insert the new controller board 7 Plug the remote bus cable into the controller board and screw it tight 8 Supply the host system with voltage 9 Start the host system r The settings on the controller board should be put dovvn in vvriting and if they are not quite clear be verified by means of the user manual of the controller board Tighten the screvvs of the remote bus cable only A manually tight using a screvvdriver Othervvise the threads in the connector socket may be pulled out VMEbus Systems The front plate of the controller board for VMEbus systems must be connected conductively with the mounting rack Therefore transitions between front pate and the mounting rack must neither be anodized nor painted PC The IBS CB cover plate must be connected conductively with the PC housing Tighten the screw of the IBS CB cover plate carefully
22. INTERBUS S Diagnostics Guide Type IBS SYS DIAG DCB UME Revision A Order No 27 47 04 4 This guide is valid for IBS S5 DCB Firmware gt 3 3 IBS IPC DCB Firmware gt 3 3 IBS A 25 DCB I T Firmware gt 3 3 IBS S5 100U CB IBS PC CB Firmware gt 3 3 IBS VME CB Firmware gt 3 3 Copyright by Phoenix Contact 06 1995 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table of Contents Diagnostic Indicators on the Front Plate of an IBS S5 DCB Controller Board Exemplary InterBus S Topology For This Diagnostics Guide General Information on the Diagnostics Guide Diagnostic Functions of Front Plate Display After the Self Test Display When the Bus Is Active STOP Request of the PLC Bus Segment Disabled BSA Settings of the Selector Switches for IBS S5 DCB only Selector Switch Setting for Diagnostic Information in Mode 9 valid as of firmware version 3 5 Hardware Fault on the Controller Board Parameterization Error CTRL Diagnostics After a Bus Stop gt FW 3 72 Remote Bus Error RB Bus Error EOx Error Message Bus Error Information Indication for Error E03 Local Bus Error LB Module Error MOD Diagnostic Functions on IBS Devices Diagnostic Functions on the BK Module IB ST I O Modules Flat Pack Modules with IP20 Protection Installation Remote Bus Modules with IP65 Protection Additional Diagnostic Tools IBS SYS SWT Configuration Software IBS CMD SWT The InterBus Manager Process Data Mo
23. Jur onsouDeip paJuisep ay joajas Aew no suonisod say 15e eui YUM uomeuuojur onsouDeip SU MOUS O 6 0 195 SI YOUMS epoui ou UOISIOA DAEMUIIH JO Se PIJA 6 pOH u uoneunoju onsouBelq 103 Buntes uos 40 9 l S 11 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS DIIEAUI si ejdsip onsoubeip ay Jo uonisod 15 111 Sy a9IA9P SNQ 1s4J LOp6 uonermbijuos eois ud uano ay JO uonelou jewnapexay ul sapos di eui smoys GG uoneunBijuoo uano ay jo sejnpouu jo Jequunu SU smoys qa AJOWSW 27d 8u ui sseJppe Aue uo pooe d aq Udy UBD spJoM OM ay BuissaJppe eapo Jo sueau Ag paom Indu ou oiur pardos si 66 0 BHues enjeA jeuidop xx Dumas youms L S Az OU XX 6 01 1 S 9 8 SAYIIIMS J0 29 8S SU UBUM S 141 O AO H au uo sigadde pom indino au jo sjuajuoo jo se ay X9u 100 epoo q Jeloeds au jo djay eui YUM AJOWSW 97d eui ui Sue POM Indu ue pue indino uy XXE6 UO S A L SIEMULIIJ PS USWW9 dWW ay smoys 40 0026 5096A eS CONTACT 12 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS This page is intentionally left blank 5096A PHOENIX 13 CONTACT Hardware Fault on the Controller Board X valid I O address setting MODE ADDRESS BYTE n 1 8 0 O 0 0 O 91 mo 10 2 2 2 11 3 3 3 12 4 4 4 1350 550 146 O 66 15 7 Y Q b HEEL
24. M 2784065 IBS 115 DO SI 5x20 6 3 AFF None 2784036 IBS 220 DI SI 5x20 2 AM 5032086 SI 5 20 2AM 2784078 IBS 220 DO SI 5x20 6 3 AFF None 2784104 IBS 230 BK UL500 mA None 2784120 IBS 24 BK SI TR5 1 600AT 2767367 IBS TR5 1 6AT 2784133 IBS 24 BK I O SI TR5 0 5AT 2767370 IBS TR5 0 5AT 2784133 IBS 24 BK I O SI TR5 5AT 2767383 IBS TR5 5AT 2759980 IBS 24 BK SI TR5 5AT 2767383 IBS TR5 5AT 2753630 IBS 24 BK I O LK SI TR5 1AT 2806600 IBS TR5 1AT 2758981 IBS 24 BK LWL K SI TR5 1AT 2806600 IBS TR5 1AT 2767529 IBS 24 BK LC SI TR5 0 500AT None IBS TR5 0 5AT 2759090 IBS 24 BK LC 2 SI TR5 1AT 2806600 IBS TR5 1AT 2780797 IBS 24 BK T SI TR5 1AT 2806600 IBS TR5 1AT 2784010 IBS 24 DI No fuse 2784421 IBS 24 DI 32 No fuse 5096A PHOENIX 49 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table 14 Overview of the fuse types 2806516 2784654 2784670 2758017 2807007 2806998 2784049 2767972 2784052 2806503 2780810 2784667 2767215 2754422 2758347 2784913 2768007 2784926 2784081 2758583 2767192 2759223 2752709 2751522 2806590 2780658 2784094 2784230 2767202 2758596 2784227 2787839 2787842 2758046 2754260 2758020 2758033 2758033 2759948 2759731 2754503 2753203 2759799 2754493 2753216 2806969 2751153 2806448 2806435 2784780 2806040 2784793 2806587 2751797 2806215 2758156 2752712 50 IBS 24 DI 32 F2 IBS 24 DI I IBS 24 DI LC IBS 24 DIO BB1 ET IBS 24 DIO BB1 RELS T IBS
25. Remove the non sent defined command PCP commands as well from the application program Parameters are expected Check the command after a command but sequences in the another command application program follows and add data blocks if necessary The PLC accessed the communication registers Reasons Double addressing of the communication register with other boards or modules connected to the PLC Communication register access via the application program Communication register base address lies in the process image Acommand was written without parameters An interrupt was caused 1 Set controller to which cannot be the STOP state assigned 2 Perform a reset on the PLC and the controller board or exchange the hardware when the error occurs during operation Error on the controller Send in controller board board see Page 568 SUIGA PHOENIX 17 CONTACT Table 7 Error codes shown on the diagnostic display 18 DD diagnostic display Gen The controller board sent a message error message command acknowledg ment and the PLC did not fetch it in time Esp S5 ISFP block CON IND Gen Previous command has not yet been processed Esp S5 Wrong parameters in the ADDRESS data block Error on the controller board Hardware fault PHOENIX CONTACT Esp S5 Call CON IND block in the cycle of the application program uncondition ally auxiliary driver CIH must be
26. X yg c3 X valid I O address setting X MODE ADDRESS BYTE 8 0 O 0 0 O 91 mo 10 2 2 2 11 3 3 3 1240 440 1350 5 5 O 14 6 O 6 6 O 15 7 O READY CTRLO O LED on BASP ORB O RUN OLB O LED off or on BSA MODO LED off 5096B113 4 PHOENIX 5096A CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table 1 Display after the self test DD diagnostic display The controller board has completed the self test without errors and is ready for operation mode of oper controlled start The board waits for Check ihe commands from the control system or the application program and or the EEPROM card EEPROM card Logical addressing The list number is detected an error in an specified in detail in address list These the EREG byte of displays appear when the the FB 72 address board is operated with block ISFP functions address block FB72 with mode 1 or with a programmed EEPROM card Note The representation of the letter b and the number 6 on the diagnostic display are similar Do not confuse 5096A PHOENIX 5 CONTACT Display When the Bus Is Active X valid I O address setting 1 MODE ADDRESS BYTE n n 1 8 0 O 000 91 O mo 102 O 2 20 113 O 3 3 O 12 4 O 440 13 5 O
27. YS FAIL IBS S5 100 CB Diagnostic bit 6 9096A PHOENIX 9 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Settings of the Selector Switches for IBS S5 DCB only With the selector switches you may set device addresses and values for the representation of diagnostic information on the diagnostic display Please observe the following figure when you select the area 1st digit P Q or extended of an I O address digits 2 4 Device address MODE Address Area MODE Address Area 0 Inputs P area 4 Inputs Extended area 1 1 Outputs P area 5 Outputs Extended area 1 2 Inputs Q area 6 Inputs Extended area 2 3 Outputs Q area 7 Outputs Extended area 2 4 9 Do not set up to FW 3 3 as of FW 3 7 4 8 Do not set up to FW 3 5x 5096A115 Figure 3 Modes to be set with the selector switches Example Figure 4 shows how the input data word P area of a set module address 1 is displayed on the controller board 2 Set I O address I MODE ADDRESS BYTE n n 1 80 O 00 O 91 11 102 O 212 O 113 O 3 3 O O 12 4 9 4 4 13 5 O 5 5 14 6 6 6 5 7 O 7 7 O UOL READY O CTRL BASP RB O RUN O LB O
28. available in the programmable controller or gen disable receipt of message directly or by programming the parameterization memory DISABLE ALL MESSAGES command Gen Check application program Esp S5 Correct parameters in ADDRESS data block Replace controller board inform Phoenix Contact if the error continues to occur see Page 56 ff Send in controller board see Page 56 ff 5096A THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS DD diagnostic display a Address list error in the input or output address list b An attempt was made to send address lists to the controller board while the bus Is in operation Error on controller board Esp S5 Wrong base address of window 1 Esp S5 Wrong base address of window 2 Esp S5 Wrong address length of window 1 Esp S5 Wrong address length of window 2 No ID list available or non existent IBS configuration Too many or not enough parameters in the command Table 7 Error codes shown on the diagnostic display a Check address lists b Change bus to STOP mode and send address list again Replace controller board see Page 56 ff inform Phoenix Contact if the error continues to occur Esp S5 Change base address of window 1 Esp S5 Change base address of window 2 Esp S5 Change address length of window 1 Esp S5 Change address length of window 2 Check ID list and or connect IBS remote bu
29. e for the module s electronics on off drawn from the local bus cable of the BK module Voltage is in the valid range No voltage is present PHOENIX 5096A CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS TR 5096A The meaning of the LEDs described above is different for all PCP modules that are capable of communications IBS V 24 IBS Al 3 16 IBS UTH J IBS Al 1 8 IBS Al 6 8 IBS CNT etc In this case the three green LEDs between the local bus terminals have the following meanings Green LED Power supply of the module electronics on Voltage is in the valid range off No voltage or voltage is too low Green LEDReset on Reset is not active off Reset active Green LED Transmission of parameter data is active on Transmission is active off No transmission PHOENIX 43 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Installation Remote Bus Modules with IP 65 Protection Bus supply voltage I O supply 7 red green green Remote bus disabled only for IBS IP CD 3 24 F red Remote bus check green Bus active 15 12 RC RD LED 0 7 I O status yellow Short circuit red 5096A125 Figure 9 LED diagnostics on the installation remote bus module with IP65 protection No Yel red LED I O status overload or short circuit Yellow on Red on Us Green LED indication Ouput is set or input is active Short circuit or overload at the output Switching I O v
30. eripheral words Setting of outputs binary and hex Display of the status of inputs binary and hex Start and stop of the InterBus S system PROCESS DATA Help BUS DATA Number of the Bus Segments Bus Mode Manual Number of the Modules 4 Bus State RUN Number of the PCP Modules Number of the PD Words OUT Data Controlled ODULE DATA Bus Segment No PCP Length Bus Tupe Local bus PCP Address KR Module No 1 PD Length 1 Word Module Ident 1584 96h PD IN Address Module Type DI Standard PD OUT Address Module Name IBS 24 DIZLC Module Channel IN DATA 111188881111888B8 i F F i 61688 Exit Alt X Next Word Previous Word Start Bus Stop Bus 50964117 Figure 10 Input and output screen of the process data monitor program IBS PC CB MONI 48 PHOENIX 5096A CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Fuse Types for IBS Devices All IBS devices with a 24V terminal are equipped with TR5 fuses They protect the device on the bus side and if the ones with active inputs are used on the input side The TR5 fuses are available from Phoenix Contact The following table lists the fuses that are used in the modules Fuses which are soldered in and can only be replaced at Phoenix Contact are listed as well A For some modules marked in bold the built in medium blow fuses are to be replaced by the ones listed below a
31. ese jumpers can be used to configure the counter channels The positions of the jumpers must be set on the new module as well IBS Al x 8 IBS Al x 16 If an input gain different than 1 is required this gain can be stored in an EEPROM on the module The module can be programmed directly by means of the control program via PCP or by means of the configuration software SACON Order no 27 58 56 7 5096A PHOENIX 95 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Repair of Defective INTERBUS S Components Information on a Defective Device If you need to send in a defective InterBus S component for repair to Phoenix Contact please copy the service sheet overleaf to a DIN A4 format and fill it out Your complete information facilitates the service and allows a quick processing Please enclose the filled out service sheet with the component to be sent in Send defective parts which were manufacturered by Phoenix Contact with the note For Repair to your nearest Phoenix Contact representative or agency Consultation in the Event of Application Difficulties Should you have any general questions concerning InterBus products or application difficulties which cannot be overcome by means of this diagnostics guide please contact your nearest Phoenix Contact representative or agency 56 PHOENIX 5096A CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS We Are Interested in Your Opinion We would like to hear you
32. fter they have blown Table 14 Overview of the fuse types IB ST modules 2754309 IB ST 24 Al 4 SF SI TR5 0 200 2753452 IBS TR5 0 2AT 2754309 IB ST 24 AI 4 SF SI TR5 0 400AT 2753478 IBS TR5 0 4AT 2752534 IB ST 24 Al 4 SF WT SI TR5 0 400AT 2753478 IBS TR5 0 4AT 2752521 IB ST 24 AO 4 BP SI TR5 0 400AT 2753478 IBS TR5 0 4AT 2754312 IB ST 24 AO 4 SF SI TR5 0 400AT 2753478 IBS TR5 0 4AT 2752440 IBS ST 24 BK DIO 8 8 SI TR5 1AT 2806600 IBS TR5 1AT 3 T WT 2752440 IBS ST 24 BK DIO 8 8 SI TR5 5AT 2767383 IBS TR5 5AT 3 T WT 2753232 IBS ST 24 BK LB T SI TR5 1AT 2806600 IBS TR5 1AT 2754435 IBS ST 24 BK LK SI TR5 1AT 2806600 IBS 5 1AT 2753504 IBS ST 24 BK RB T SI TR5 1AT 2806600 IBS TR5 1AT 2754341 IBS ST 24 BK T SI TR5 1AT 2806600 IBS TR5 1AT 2752437 IBS ST 24 BK T WT SI TR5 1AT 2806600 IBS TR5 1AT 2753012 IB ST 24 DI 32 2 SI TR5 2AT 2752505 IBS TR5 2AT 2752479 IB ST 24 DI 32 2 WT SI TR5 2AT 2752505 IBS TR5 2AT 2753708 IB ST 24 DIO 8 8 3 2A 51 TR5 4 AT 2753465 IBS TR5 4AF 2753449 IB ST 24 DIO 8 8 3 2A S SI TR5 4AT 2753465 IBS TR5 4AF 2754914 IB ST 24 DO 16 3 SI TR5 4AT 2753465 IBS TR5 4AF 2754325 IB ST 24 DO 32 2 SI TR5 5AT 2767383 IBS TR5 5AT 2752482 IB ST 24 DO 32 2 WT SI TR5 5AT 2767383 IBS TR5 5AT 2754891 IB ST 24 DO 8 3 2A SI TR5 4AT 2750374 IBS TR5 4AT 2752767 IB ST 24 PT100 4 4 SI TR5 0 4AT 2753478 IBS TR5 0 4 AT IBS flat pack modules with IP 20 protection 2784023 IBS 115 DI SI 5x20 2 AM 5032086 SI 5 20 2A
33. mber do not match Base address for dig analog areas is not in the valid range The maximum number of communication modules on the bus was exceeded Invalid communication reference CR or wrong number of parameters a Differences in the ID code list and the existing bus configuration b Wrong number of parameters in the ID code list Check ID code list a non allowable length code was entered Adapt base node address and node number Set correct base address Reduce the number of the communication modules PCP capable Check CR list Check the parameter number in the address list Check the CR no CRs in the CR list must be in an ascending order starting with CR 2 and without gap a b Check ID code list PHOENIX 21 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table 7 Error codes shown on the diagnostic display 22 DD diagnostic display PCP command sent and the communication was not initialized Base address of window 3 was not set correctly Error on the controller board Checksum error on the parameterization mem ory may also occur when the firmware is changed from 3 5x to 3 72 or higher Write error on the parameterization memory write protection active PHOENIX CONTACT Gen Initialize communication Spec S5 Specify CR list in the ADDRESS function block Base address must be divisible by 4 and outside the p
34. modify data update mode auto or manual If manual define time delay Define evaluation period in the diagnostic file If manual data regeneration select lt Forward gt lt Backward gt Evaluate table of error messages change accuracy of representation if necessary For online operation Assess total evaluation and allow for the sum of bus cycles Terminate online operation 2 Online operation with lt STOP gt Exit Diagnostics program part optional step PHOENIX CONTACT Please refer to the user manual IBS SYS SWT UM E Order no 27 53 87 6 for a detailed description of the 5096A THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS CMD SWT The InterBus Manager The IBS CMD SWT program is a graphical user interface under Microsoft Windows which offers functions for system configuration start up and diagnostics Dialog functions allow to operate and display monitor all connected IBS devices Moreover the open structure of the software allows the integration of vendor or device specific operation and parameterization functions The program makes the following functions available Functions to design a bus topolgy which is needed to assign the addresses between the PLC and the con nected IBS devices Functions to parameterize complex IBS devices Dialog functions to output data e g set outputs as well as to read and display current input
35. mparison of the displays between the DCB controller board and other controller boards VME CB PC CB S5 100 CB RDY MA Ready Run blinking SYSFAIL See user Diagnostic manual bit 6 MA RUN RUN permanent light Driver message X1 X Error quadruple blinking interval X Error triple blinking interval X Error double blinking interval X Error single blinking interval Error permanent light x1 Get IBS Diagnostic structure element State x Get BS Diagnostic structure element ErrType 5096A PHOENIX 61 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Flowchart for the Error Recovery An error occurs The error is reported Front plate of controller board Software function Distributed diagnostic LEDs Front plate diagnostics shows the group location and code of the error LED LED RB ERR LED LED LB ERR READY LED MOD ERR off Error is indicated Controller board Note Observe bus segment is defectivel numbering physical or logical Replace it Check the bus segment with errors Error remote bus Error Local bus cabling Error Failure of I O cabling power supply I O module voltage of BK module short circuit on the Help LED of BK Help LED on module sensor or actuator Caution Bus stopped Caution Bus stopped Caution Bus continues to run Parameterization error Repair the system Clear error indication a By means of the applica
36. n the display Possible causes Failure of the I O voltage of a module Indication green LED is off Short circuit or overload of an output Indication red E LED is on Note The bus is not affected by a module error and continues to operate The error is indicated on the controller board and remains on the display even after the error has been removed Depending on the current consumption a short circuit at an actuator can have an effect on further outputs of the voltage group concerned PHOENIX CONTACT Check the I O voltage of the module concerned and or determine a short circuit at the actuator s After the error has been removed Clear the message with the CLEAR DISPLAY REQUEST or SEND ALL MODULE ERROR REQUEST commands For modules with a holding error indication the error indication must be cleared with the CONFIRM MODULE ERROR ALL REQUEST 0065 command 37 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Diagnostic Functions on IBS Devices Diagnostic Functions on the BK Module o o ofis PHOENIX CONTACT Diagnostic LEDs UL Logic voltage RC Incoming remote bus connected Supply voltage BA Bus active E Error in connected local bus branch LD Local bus disabled RD Outgoing remote bus disabled o o O green red oO Cece O 000000
37. nitor Program IBS PC CB MONI Fuse Types for IBS Devices Replacement of INTERBUS S Components Replacing the InterBus S Controller Board VMEbus Systems PC Replacing an InterBus S Device IB ST Replacing InterBus S Devices with IP20 Protection Replacing InterBus S Devices with IP65 Protection i PHOENIX CONTACT oo0o0oo bb CQ N h 5096A THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table of Contents Making Settings on Configuring a New Device IBS Devices with Voltage or Short Circuit Monitoring Retrofitting IBS Analog Modules with a Voltage Input to a Current Input IBS CNT IBS Al x 8 IBS Al x 16 Repair of Defective INTERBUS S Components Information on a Defective Device Consulting Through Your Phoenix Contact Representative Consultation in the Event of Application Difficulties We Are Interested in Your Opinion Service Sheet For the Repair of Defective INTERBUS S Components Notes Comparing the DCB Board With Other Controller Boards Flowchart for the Error Recovery Notes 5096A PHOENIX CONTACT 55 55 55 55 55 56 56 56 57 58 60 61 62 63 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS PHOENIX CONTACT Diagnostic Indicators on the Front Plate of an IBS S5 DCB Controller Board Selector switches for the display and the LEDs Page 10 Diagnostic display 7 segment Page 4 24 LED indicators for the operating
38. oltage for the sensors Green f CDI and or actuators green red f CDO on off U Green LED on off BA Green LED on HC Green LED on off RD Red LED on off 44 Voltage is present and in the valid range No voltage or voltage is too low Voltage for the module electronics Voltage is present and in the valid range No voltage is present Bus active indication Bus active Status of incoming remote bus cable Incoming cable connected not connected Remote bus status for IBS CDI or CDO 3 24 F only Remote bus disabled due to an error PHCENIX 5096A CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Us BA RC RD 0 7 5096A For all IP65 modules that were not designed for the use in an installation remote bus the LEDs have the following meaning Green LED Green LED Green LED Red LED Yellow LED Operating voltage indication Remote bus active Remote bus check Remote bus disabled I O status indicators PHOENIX CONTACT 45 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Additional Diagnostic Tools IBS SYS SWT Configuration Software The flowchart shows the operating steps in the program part Diagnostics which are used to evaluate the InterBus S transmission quality 46 E operating steps for all program paris Start InterBus S Call Diagnostics program part 1 1 Evaluate diagnostic file only 2 Record and evaluate diagnostic data Set
39. on JO uondnaeiul sng 80 50 000 0 JOLIE ejnpouu Jo pue ejqeo Aq pesneo uore4edo uuoei m g ay Buisn g7 e ul 4e 90 20 1000 01 Jejruis 97 peyioeds ui ajnpou 10 yg peuroeds ulu uonesado Buunp po q ue Jo aBbueyo euin uousg snq e90 An l p a91nap snq e jo s1Je1siDoJ eyep Jo ulBu erep sseooud snq 39104191 9A1 99 9p SI lA p snq e JO 191SIBSI eyep 10 ulBu ss old 6uoJ4AM eDJe 00 due SUOIJe90 Ja siBaJ OU JO SADIASP STQ JO OU OU pepeeoxe sem uomneanDijuoo uunuiixp Aj euibuo eui Ul papua xa sem STQ 10 ou esneoeq pajosadxa uey si uo einbijuos NT Z usamjaq pejedujioo e peuinboe sem uoneunDijuoo UBYM 10119 ou 90313 ed N USULI uev OOL uonpeuuoo lqE snq A1 299J p Jo OU ejqeo snq uedo ue si JO Hulssiw si juaubos sng pejoeuuoo snq 620 ou peu yeu ejnpouJ yg e 0 pejoeuuoo sem STQ 2907 pajoauuoo JOU sem wa s s STQ ay Bsnedag ul pes aq JOU pjnoo uomneunDijuoo sy euiDuo ou UUM sabe zou seop epoo qI a npou e 47 p ll ds au ul uolyesedo Guunp sem sy sne q pajoadxa J1810us SI 41 uone4edo bBuunp pappe sem ajnpou e sne q uey sobuo s g7 uonoeuuoo snq e90
40. r suggestions wishes criticism concerning this diagnostics guide No matter how small your contribution we will deal with any hint or comment Please sent your comments suggestions etc to the following address Phoenix Contact GmbH amp Co Produktmarketing INTERBUS ME DOKU Flachsmarktstr 8 28 D 32825 Blomberg Germany Alternatively you may use the following FAX number FAX No Germany 5235 331 199 Phoenix Contact GmbH amp Co Produktmarketing INTERBUS ME DOKU 5096A PHOENIX 57 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Service Sheet For the Repair of Defective INTERBUS S Components ED s m Dom 2 mwm 21 Postal code city country mem Control system and CPU used 7 VVhat other boards are plugged Type and serial number of the controller board Version number of the controller board Version number of the softvvare 55 Is PCP communication used The letter which is marked on A C the controller board or deram kh EN TT C 58 PHOENIX 5096A CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Since when does the error occur How often does it occur M Hovv does the error manifest itself 9096A PHCENIX 59 CONTACT Notes 60 PHOENIX CONTACT 5096A THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Comparing the DCB Board With Other Controller Boards Table 15 Co
41. rocess image Replace the controller board see Page 56 ff inform Phoenix Contact if the error continues to occur 1 Place PLC in STOP mode 2 Reprogram the parameterization memory with firmware 3 72 or higher 3 Push the reset but ton on the controller board or replace the param eterization memory if the error occurs again De activate the write protection 5096A THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table 7 Error codes shown on the diagnostic display DD diagnostic display Minimum voltage of the Replace the battery battery of the S RAM of the S RAM reached only if it is used as a parameterization memory 5096A PHOENIX 23 CONTACT Diagnostics After a Bus Stop gt FW 3 72 X valid I O address setting MODE ADDRESS BYTE n n 1 8 0 O 000 l 9 1 mo Q TIP 1920 220 11 3 3 3 12 4 O 440 We LEDon READY O CIUILO BASP ORB O e LED off or on RUN OLB O BSA MODO O LED off 5096A129 InterBus S controller board a Checked areas 5096A130 24 PHCENIX 5096A CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table 8 Description of the diagnostic behavior after a bus stop as of firmware revision 3 72 DD diagnostic display As
42. s cable to controller board Check number of parameters THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Error in event list Check event list 5096A PHOENIX 19 CONTACT Table 7 Error codes shown on the diagnostic display DD diagnostic display Error on the controller board Too many commands were sent within a short time Error on the controller board Error on the controller board Function call with a group no that was not defined or a group that cannot be disconnected A wrong bus segment number was specified when a BK alarm was enabled or disabled PHOENIX CONTACT Replace controller board see Page 56 ff inform Phoenix Contact if the error continues to occur Gen Check application program Esp Call function blocks conditionally evaluate the busy bits of the individual function blocks individually Replace controller board see Page 56 ff inform Phoenix Contact if the error continues to occur Replace the controller board see Page 56 ff inform Phoenix Contact if the error continues to occur Apply function only to groups that are defined as a group and can be disconnected Use only defined or available bus segment number 5096A THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table 7 Error codes shown on the diagnostic display 5096A DD diagnostic display Non allowable length code Esp for AEG IPC PLC Base node address and node nu
43. s of firmware version 3 7 the following applies to the displays 01 06 The LEDs RB and LB light up simultaneously and the associated bits in the diagnostic register are set Table 11 Error description of the EOx error DD diagnostic display No error was found Check remote and when the configuration local bus cabling was acquired and Check the power compared after the supply error occurred Check the PE Cabling and or connection shielding error Diagnostic tool IBS SYS SWT or IBS CMD SWT Evaluate mode 918x see Page 11 The maximum Check the address permissible lists and the configuration was configuration exceeded The configuration could Check the power not be acquired supply for dips because the device Evaluate mode does not respond 918x see Page 11 E05 All groups were Check the disabled application program 5096A No error was found Diagnostic tool IBS when the configuration SYS SWT IBS was acquired and CMD SWT compared but no data Inform the cycle is possible due to Technical Support transmission errors Dep of Phoenix Contact Evaluate mode 918x see Page 11 PHOENIX 31 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS The error message Bus Error Information Indication E 80C4 shows all bus errors The following illustration shows the error E03 The location of the error is encoded in the specified way Error Message Bus Error information indica tion
44. tact The alarm output is switched in the event of errors in the branching local bus E LED is on 5096A T THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IB ST I O Modules Us Us Il Us Us Il QO OSOSSSSSSSSSSSS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 SOS 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 S S S S S S S Y G S S S S S S S 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Isolated group Isolated group l F1 Fuse Us1 4AF F2 Fuse Us2 4AF F3 Fuse Us3 4AF F4 Fuse Us4 4AF internally connected to be connected externally 5096B110 Figure 7 LED locations using the IB ST 24 DIO 8 8 3 2A module as an example 40 PHCNIX 5096A CONTACT UL BA CC El E2 XX Usn 5096A Green LEDSupply voltage for the electronics module on off Supply voltage UL present Supply voltage UL not present Incoming ST cable missing Fuse blown in BK module Internal power pack of BK module defective Green LEDBus active on off Grn LED on off Red LED on off Red LED on off Yel LED on off Grn LED on off Data transmission on InterBus S active No data transmssion ST cable check Incoming ST cable connected Incoming ST cable not connected or defective Fuse blown in isolated group terminals 1 8 9 12 inputs or outputs F
45. the 7 segment display applies to their software registers various LEDs on the IBS S5 DCB board and their equivalents on other controller boards E The back cover page contains a table listing the All descriptions are valid for firmware version 3 7x FW3 3 or FW3 5 is written in front of information that is only valid for firmware versions 3 3 or 3 5 When using this guide please observe the following notes The attention symbol refers to erroneous handling A which could lead to damage to the hardware or software or in indirect connection with dangerous process peripherals to personal injury This symbol is always located to the left of the tagged text r The hand symbol gives you tips and advice on the efficient use of hardvvare and on sofivvare optimization to save you from performing extra vvork for example In addition text marked in this way informs you of system related conditions that must absolutely be observed to achieve error free operation The hand is also found in front of clarifications of terms The text symbol refers to detailed sources on E information manuals data sheets literature etc on the subject matter product etc This text also provides helpful information for the orientation reading order etc in the manual 5096A PHOENIX 3 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Diagnostic Functions of the Front Plate Display After the Self Test XX
46. tion program send Clear Display Req 004E p Perform a RESET only when b Perform a RESET switch PLC voltage A the PLC is in the STOP state and if it is permitted by the on off 7 application program 5096B118 The diagnostic response of the controller board is as follows 1 5096A PHOENIX 62 Detection of an operating or error condition automatic diagnostics Display of the diagnostic data by means of Front plate error group and parameter via LED Diagnostic reg like front plate but via memory Acknowledgment delay Further diagnostic functions by means of the ISFP software program included function blocks V 24 port for the connection of a diagnostic program IBS SYS SWT or IBS CMD SWT CONTACT online components com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 5096A PHCENIX 63 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Phoenix Contact GmbH amp Co KG Postfach 13 41 D 32819 Blomberg Phone Germany 5235 3 00 Fax Germany 5235 3 41200
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