Owner`s Manual - EasyMedOnline
Contents
1. To install the positioning belt if required 1 Remove the seat from your scooter 2 Place the seat upside down so that you can see the bottom of the seat base See figure 21 Figure 21 Positioning Belt Bolts 3 Use a wrench to remove the two rear bolts on the outermost part of the seat frame 4 Insert the bolt through the appropriate ends of the positioning belt and then reinstall the bolts back into the seat frame 5 Tighten the bolts 22 Travel Scooter Series V COMFORT ADJUSTMENTS Metal tab style positioning belt To adjust the positioning belt for operator comfort 1 Insert the metal tab on the right side of the belt into the plastic housing on the opposite strap until you hear a click See figure 22 2 Pull the strap on the right side of the belt until it is secure but not so tight as to cause discomfort To release the positioning belt 1 Press the push button mechanism on the plastic housing Reusable hook and loop fastener style positioning belt To adjust the positioning belt for operator comfort 1 Align the two sides of the belt placing the looped end side directly above the courser side hook of the opposite belt Press firmly together to fasten See figure 23 To release the positioning belt 1 Grasp the looped end side of the belt and pull up to detach from the other side of the belt MANDATORY Make sure the positioning belt is properly secu2. Manual Freewheel Lever Whenever you need or want to push your Travel Scooter for short distances you can put it in freewheel mode 1 Locate the manual freewheel lever at the top right of the rear section 2 Push forward on the manual freewheel lever to disable the drive system and the brake system You may now push your Travel Scooter 3 Push the manual freewheel lever rearward to reengage the drive and the brake systems this takes your Travel Scooter out of freewheel mode Figure 5 Rear Components 8 Travel Scooter Series Il YOUR TRAVEL SCOOTER WARNING When your Travel Scooter is in freewheel mode the braking system is disengaged NN m Disengage the drive motors only on a level surface JN E Ensure the key is removed from the key switch f Stand to the side of the Travel Scooter to engage or disengage freewheel mode i Never sit on a Travel Scooter to do this m After you have finished pushing your Travel Scooter always return it to the drive mode to lock the brakes Motor Transaxle Assembly The motor transaxle assembly is an electromechanical unit that converts electrical energy from your Travel Scooter s batteries into the controlled mechanical energy that drives the Travel Scooter s wheels Anti Tip Wheels The anti tip wheels are an integral and important safety feature of your Travel Scooter They are bolted to the frame at the rear of the Travel Scooter
3. OWNER S MANUAL TRAVEL SCOOTER FEATURES TABLE Console Style Battery Pack Style Battery Charging Frame Lock up Style nn B Suspension Release Lever Lock up Pin Seat Post Changeable O o S D o 5 o n BHO IE Le a En ns ES EE CAm nl ae ee ES ESS EL LL Sel ESS ee EEE NOTE Travel Scooter options vary by country Please contact your Provider to determine which options are available for your Travel Scooter NOTE Please become familiar with your Travel scooter s model number The number can be found on the product specification sheet in your owner s package Throughout this owner s manual Travel Scooter attributes are indentified by model number far left hand column on Travel Scooter Features Table Knowing your unit s model number will aid you in determining your particular Travel Scooter s unique characteristics INTENDED USE The intended use of the Travel Scooter device is to provide mobility to persons limited to a seated position that have the capability of operating a scooter NOTE This owner s manual is compiled from the latest specifications and product information available at the time of publication We reserve the right to make changes as they become necessary Any changes to our products may cause slight variations between the illustrations and explanations in this manual and the product you have purchased The latest current version of this manual is available
4. If the 6 at start up batteries are fully charged then return the throttle control lever to center position turn Travel Scooter off then back on EERE Speed pot error Contact your authorized Provider for 7 assistance EERE Motor volts error Contact your authorized Provider for 8 assistance EERE EEE Other internal errors Contact your authorized Provider for y 9 assistance What if my Travel Scooter does not move when I press the throttle control lever E When the manual freewheel lever is pushed forward the brakes are disengaged and all power to the motor transaxle assembly is cut E Pull back on the manual freewheel lever turn the Travel Scooter off and then back on to return to normal operation ES Travel Scooter Series 26 VII BASIC TROUBLESHOOTING What if all the systems on my Travel Scooter seem to be dead M Make certain that the key is in the on position Check that the batteries are fully charged M Push in the main circuit breaker reset button See II Your Travel Scooter M Make certain that the battery pack is seated properly E Make certain that the battery and front to rear harnesses are connected properly Models 36 83 and 84 only E Be sure the power down timer feature has not been activated See IV Operation Check the tiller console fuse located under the battery pack To check a fuse 1 Remove the fuse by pulling it out of its slot Working
5. Fuse Blown Fuse Replace 2 Examine the fuse to be sure it is blown See figure 27 3 Insert a new fuse of the proper rating B sine 0 WARNING The replacement fuse f must exactly match the rating of the old fuse Failure to use properly rated and approved fuses may cause damage to the electrical Figure 27 Fuse Replacement system What if the Travel Scooter s batteries won t charge Check the fuse located on the battery pack or the console Replace if necessary E During the charging process if the charger LEDs never indicate a full charge check the fuse located on the battery pack or the console Replace if necessary or have your authorized Provider or qualified technician check and or replace the fuse E Ensure both ends of the charger power cord are connectly properly M Ifthe battery pack fuse continually blows contact your authorized Provider for service What if the main circuit breaker repeatedly trips E Ifthe main circuit breaker trips repeatedly see your authorized Provider for service E Charge the Travel Scooter s batteries more frequently See III Batteries and Charging E Ifthe problem continues have both of your Travel Scooter s batteries load tested by your authorized Provider M You may also perform the load test yourself Battery load testers are available at most automotive parts stores E Follow the di
6. all screws and tighten 20 OOS Ove oe 17 Travel Scooter Series lll BATTERIES AND CHARGING NOTE Some batteries require the removal of a nut and bolt when disconnecting the battery cable from the battery terminal See figure 15 To change batteries in Battery Pack Style B see figure 6 1 Disconnect the battery harness and remove the battery pack from the Travel Scooter See figure 16 Unzip the battery pack to expose the batteries Disconnect the black and red battery cables from the battery terminals of each battery 4 Remove the old batteries Place the new batteries into the battery pack 6 Connect the red battery cable to the positive battery terminal of each battery 7 Connect the black battery cable to the negative battery terminal of each battery Completely zip the battery pack Reinstall the battery pack and connect the battery harness ot Un 2 2 To change batteries in Battery Pack Style C see figure 6 1 Remove the seat and rear shroud 2 Disconnect the battery harnesses and tie down strap then remove the battery pack from the Travel Scooter See figure 16 3 Unzip the battery pack to expose the batteries 4 Disconnect the black and red battery cables from the battery terminals of each battery 5 Remove the old batteries 6 Place the new batteries into the battery pack 7 Connect the red battery cable to the positive battery terminal of e
7. begin with a series of fast beeps directly followed by slower beeps which indicates the actual code The beep code is only beeped once To repeat the beep code remove the key then reinsert it and turn it to the on position OR 2 A beep code will identify the condition pause then repeat the beep code The beep code will continue to alert you in this manner until the scooter is turned off NOTE Your Travel Scooter will not run unless the beep code condition is resolved and the Travel Scooter has been turned off then turned back on BEEP CODE CONDITION SOLUTION E Battery voltage is too low to operate the Charge batteries as soon as possible 1 Travel Scooter EN Battery charge is too low Charge batteries 2 EE The Travel Scooter s battery voltage is too Unplug charger and or turn key off then back 3 high to operate the scooter or the charger is on again If traveling down a slope reduce still connected to the off board charger port Travel Scooter speed to the minimum setting HEH Current limit time out Turn the Travel Scooter off for a few minutes 4 then turn your Travel Scooter back on EERE The manual freewheel lever is in the for Remove the key from the key switch then push 5 ward freewheel position the manual freewheel lever to the drive rear ward position and restart your Travel Scooter EERE Throttle control lever not at center position Verify that the batteries are fully charged
8. on our website NOTE This product is compliant with WEEE RoHS and REACH directives and requirements This product is manufactured by Pride Mobility Products Corporation 182 Susquehanna Avenue Exeter PA 18643 2694 USA Copyright 2012 INFMANU4392 Rev A June 2012 CONTENTS SAFETY GUIDELINES nude tendent 3 k SAFETY unanime en 4 I YOUR TRAVEL SCOOTER sens aimons setunessutin 6 Hil BATTERIES AND CHARGING ooo cee eeeececnetseseeesseetaeeteeneenae 13 IV OPERATION sicissisisssscciiciiicassctsiextoosseesialsicantasiesies rien ainei eiras aca hoaiaiatnenaeiaas 19 V COMFORT ADJUSTMENTS ss 21 VI DISASSEMBLY AND ASSEMBLY ounces csceeecseecsesetecsesenseneneenans 24 VII BASIC TROUBLESHOOTING 26 VIII CARE AND MAINTENANCE 28 SAFETY GUIDELINES WARNING An authorized Pride Provider or qualified technician must perform the initial setup of this scooter and must perform all of the procedures in this manual The symbols below are used throughout this owner s manual and on the scooter to identify warnings and important information It is very important for you to read them and understand them completely WARNING Indicates a potentially hazardous condition situation Failure to follow designated procedures
9. on proper disposal of packaging metal frame components plastic components electronics batteries neoprene silicone and polyurethane materials Travel Scooter Series 30 Please fill out the following information for quick reference Provider Address Phone Number Purchase Date NF MANU4 3 92 Product Serial Num ro de s rie
10. onto or off of your Travel Scooter without first removing accidental throttle control lever contact is made Stand at the side of your Travel Scooter Disengage the seat rotation lever and rotate the seat until it is facing you Make certain that the seat is secured into position Position yourself comfortably and securely in the seat Disengage the seat rotation lever and rotate the seat until you are facing forward Make certain that the seat is secured into position Make certain that your feet are safely on the floorboard GO SOV Oy ES D PRE RIDE ADJUSTMENTS AND CHECKS M Is the seat at the proper height See V Comfort Adjustments M Is the seat secured into place E Is the tiller at a comfortable setting and secured into place See V Comfort Adjustments E Is the key fully inserted into the key switch and turned clockwise to the on position E Does the Travel Scooter s horn work properly M Is your proposed path clear of people pets and obstacles E Have you planned your route to avoid adverse terrain and as many inclines as possible OPERATING YOUR TRAVEL SCOOTER WARNING The following can adversely affect steering and stability while operating your Travel Scooter m Holding onto or attaching a leash to walk your pet iN m Carrying passengers including pets f aN m Hanging any article from the tiller 4 Towing or being pushed by another motorized vehicle WARNING Keep both hands on the
11. position by pushing the tiller lock knob in and turning it clockwise 90 See figure 25 The front wheel must face forward in order to lock the tiller 3 Remove the seat by lifting it straight up and off of the Travel Scooter If you encounter resistance when removing the seat disengage the seat rotation lever and swivel the seat back and forth while lifting up on the seat Remove the rear shroud by lifting it straight up and off of the Travel Scooter Models 83 84 only Disconnect the battery harness See figure 16 Disconnect the front to rear harness See figure 16 Disconnect the battery tie down strap Models 83 84 only Figure 25 Tiller Lock Knob See figure 16 8 Remove the battery pack from the Travel Scooter by lifting it straight up and off of the Travel Scooter nial RSA Disassembly Procedures Models 40X 44X 40E 44E 40LX 44LX 53 53HD 54 54HD 73 and 74 1 Lock the tiller in the straight ahead position by pushing the tiller lock knob in and turning it clockwise 90 See figure 25 The front wheel must face forward in order to lock the tiller 2 Remove the seat by lifting it straight up and off of the Travel Scooter If you encounter resistance when removing the seat disengage the seat rotation lever and swivel the seat back and forth while lifting up on the seat 3 Remove the battery pack by lifting the pack straight up and off of the Travel Scooter 24 Travel Scoot
12. SA PROHIBITED Do not remove the anti tip wheels or modify your Travel Scooter in any way OV that is not authorized by your Provider Travel Scooter when ascending or descending a curb Contact your authorized Provider VA WARNING The anti tip wheels may cause interference with the smooth transition of your A eee for more information Main Circuit Breaker Reset Button When the voltage in your Travel Scooter s batteries becomes low or the Travel Scooter is heavily strained because of excessive loads or steep inclines the main circuit breaker may trip to protect the motor and electronics from damage See figure 6 The main circuit breaker reset button pops out when the breaker trips When the breaker trips the entire electrical system of your Travel Scooter shuts down Allow a minute or two for your Travel Scooter s electronics to rest Push in the reset button to reset the main circuit breaker If the main circuit breaker trips frequently you may need to charge your batteries more often You may also need to have your authorized Provider perform a load test on your Travel Scooter s batteries If the main circuit breaker trips repeatedly see your authorized Provider for service Travel Scooter Series 9 lll YOUR TRAVEL SCOOTER BATTERY PACK Your Travel Scooter is equipped with an innovative easy to remove battery pack A handle on the top of the battery pack makes it easy to lift the pack off of the Travel Scoot
13. TMENT IF IDENTIFICATION KEY EQUIPPED ere The seat post acts as a shock absorber and can be 2 Pee A adjusted for different degrees of ride comfort Use 3 Ratchet Insertion Point the set screws that are visible through the adjustment window on the side of the post as a guide when making adjustments Slide the rubber boot towards the top of the post to expose the setscrews See figure 20 To make seatpost adjustments 1 Remove the seat from the Travel Scooter 2 Remove the upper seat post from the Travel Scooter by removing the detent pin from the lower portion of the seat post then lifting the post straight up and off the Travel Scooter See figure 19 3 Insert a 13 mm socket with an extension into the bottom of the post See figure 20 4 Rotate clockwise to soften the ride or rotate couterclockwise to stiffen the ride 5 Reinstall the seat post and seat POSITIONING BELT OPTIONAL Your scooter seat may be equipped with an auto type positioning belt that can be adjusted for operator comfort See figure 21 The positioning belt is designed to help support the operator so that he or she does not slide down or forward in the seat The positioning belt is not designed for use as a restraining device WARNING The positioning belt IN should be secured at all times Never A allow the positioning belt to hang or drag on the floor as it may become entangled
14. ach battery 8 Connect the black battery cable to the negative battery terminal of each battery 9 Completely zip the battery pack closed 10 Reinstall the battery pack then connect the battery harnesses and battery tie down strap 11 Reinstall the rear shroud and seat NOTE If you encounter a damaged or cracked battery immediately enclose it in a plastic bag and contact your local waste disposal agency or authorized Provider for instructions on disposal and battery recycling which is our recommended course of action Figure 15 Disconnecting the Battery Cable on a 17 22 Ah Battery Box IDENTIFICATION KEY 1 Battery Tie Down Strap 2 Front to Rear Harness 3 Battery Harness Figure 16 Battery Tie down Strap Travel Scooter Series 18 IV OPERATION BEFORE GETTING ONTO YOUR TRAVEL SCOOTER E Have you fully charged the batteries See III Batteries and Charging E Is the manual freewheel lever in the drive rearward position Never leave the manual freewheel lever in the forward position unless you are manually pushing your Travel Scooter Ensure the tiller lock knob is in the unlocked position See VI Disassembly and Assembly GETTING ONTO YOUR TRAVEL SCOOTER 1 Make certain that the key is removed from the key switch the key from the key switch This will prevent the Travel Scooter from moving if A WARNING Never attempt to get
15. can cause either personal injury component damage or malfunction On the product this icon is represented as a black symbol on a yellow lt triangle with a black border D MANDATORY These actions should be performed as specified Failure to perform mandatory actions can cause personal injury and or equipment damage On the product this icon is represented as a white symbol on a blue dot with a white border time or in any circumstances Performing a prohibited action can cause personal injury and or equipment damage On the product this icon is represented as a black symbol S PROHIBITED These actions are prohibited These actions should not be performed at any with a red circle and red slash Travel Scooter Series 3 I SAFETY PRODUCT SAFETY SYMBOLS The symbols below are used on the Travel Scooter to identify warnings mandatory actions and prohibited actions It is very important for you to read and understand them completely NOTE There are more warnings identified and explained in the Consumer Safety Guide that is included with your Travel Scooter Please become familiar with all the warnings and safety information found in the Consumer Safety Guide and refer to this resource often Read and follow the information in the owner s manual XXXXXXX Mobility Products Corp www pridemobility com Scooter information label 2 edn ce MODELS ALL MODELS EXCEPT 83 84 Fully charge batteri
16. d that you charge your Travel Scooter s batteries for at least 8 to 14 hours after daily use Pride recommends that you charge the batteries for an additional 4 hours after the battery charger indicates that charging is complete E Ifyou use your Travel Scooter once a week or less charge its batteries at least once a week for at least 24 hours NOTE Keep your batteries fully charged and avoid deeply discharging your batteries Refer to the manual supplied with the battery charger for charging instructions Pride recommends charging your batteries for at least 48 continuous hours once per month to improve battery performance and battery life How can I ensure maximum battery life Fully charged deep cycle batteries provide reliable performance and extended battery life Keep your Travel Scooter s batteries fully charged whenever possible Protect your Travel Scooter and batteries from extreme heat or cold Batteries that are regularly and deeply discharged infrequently charged stored in extreme temperatures or stored without a full charge may be permanently damaged causing unreliable performance and limited service life NOTE To extend battery life always turn off Travel Scooter and remove the key when not in use How can I get maximum range or distance per charge Rarely will you have ideal driving conditions smooth flat hard driving surfaces with no wind or curves Often you will face hills sidewalk cracks uneven and loosely
17. e reverse speed of your Travel Scooter up to the maximum speed you preset with the speed adjustment dial M Place your right hand on the right handgrip and your left hand on the left handgrip E Use your right thumb to push the right side of the lever to disengage your Travel Scooter s brakes and move forward E Release the lever and allow your Travel Scooter to come to a complete stop before pushing the other side of the lever to move in reverse E When the throttle is completely released it automatically returns to the center stop position and engages your Travel Scooter s brakes Lights Switch If Equipped a This switch controls your Travel Scooter s lighting system See figure 4 E Toggle the switch forward to turn on the lighting system E Toggle the switch rearward to turn off the lighting system AN WARNING Scooter users are required to use their lights when visibility is restricted A j day or night REAR COMPONENTS IDENTIFICATION KEY The manual freewheel lever anti tip wheels and MANUAL PREEWHEEL DEVER motor transaxle assembly are located on your Travel 2 MOTOR TRANSAXLE ASSEMBLY Scooter as shown See figure 5 3 ANTI TIP WHEELS WARNING Before placing your Travel Scooter into or taking it out of IN freewheel mode remove the key from the key switch Never sit on a Travel Scooter when it is in freewheel mode Never put a Travel Scooter in freewheel mode on any incline
18. ed N MANDATORY Read the battery charging instructions in this manual and in the manual U supplied with the battery charger before charging the batteries WARNING Explosive gases may be generated while charging the batteries Keep the Travel Scooter and battery charger away from sources of ignition such as flames or sparks and provide adequate ventilation when charging the batteries WARNING You must recharge your Travel Scooter s batteries with the supplied off board charger Do not use an automotive type battery charger WARNING Inspect the battery charger wiring and connectors for damage before each use Contact your authorized Provider if damage is found WARNING Do not attempt to open the battery charger case If the battery charger does not appear to be working correctly contact your authorized Provider WARNING If the battery charger is equipped with cooling slots then do not attempt to insert objects through these slots WARNING Be aware that the battery charger case may become hot during charging Avoid skin contact and do not place on surfaces that may be affected by heat Travel Scooter Series 13 lll BATTERIES AND CHARGING WARNING If your battery charger has not been tested and approved for outdoor use then do not expose it to adverse or extreme weather conditions If the battery charger is exposed to adverse or extreme weather conditions then it must be allowed to adjust to the difference in envi
19. el Scooter should only be serviced or replaced by an authorized Provider or a qualified technician x PROHIBITED Keep tools and other metal objects away from battery terminals Contact with tools can cause electrical shock You may need the following to change your batteries M Metric standard socket set and ratchet E Adjustable wrench WARNING Do not lift beyond your physical capability Ask for assistance when necessary while disassembling or assembling your scooter WARNING Do not pull on electrical harness wires directly to detach them from the Travel Scooter Always grasp the connector itself when disconnecting the harness to prevent wire damage To change batteries in Battery Pack Style A see figure 6 Remove the battery pack from the Travel Scooter Carefully turn the pack upside down Remove the eight 8 screws from the perimeter of the battery pack Carefully turn the pack right side up and remove the lid Disconnect the black and red battery cables from the battery terminals of each battery Remove the old batteries Place the new batteries into the battery pack Connect the red battery cable to the positive battery terminal of each battery Connect the black battery cable to the negative battery terminal of each battery 0 Position the lid back onto the battery pack ensuring all wires are inside the pack so they don t become pinched 11 Carefully turn the pack upside down 12 Reinstall
20. ement Points Figure 10 Securement Points Identified with black dots SHROUD PANELS On certain models you can change the color of your IDENTIFICATION KEY Travel Scooter by removing the colored plastic D she shroud panel pieces and replacing them with one of 2 Front Fender Panel the other supplied sets The panels are held in place by a hook and loop reusable fastener See Travel Scooter Features Table inside front cover To remove the shroud panel pieces 1 Use your finger to locate the push hole behind each shroud piece 2 Push through the hole to separate the piece from the Travel Scooter See figure 11 To remove the tiller console visor 1 Gently pull the top of the visor away from the tiller console then slowly lift it up and away from the tiller console See figure 12 To reinstall the shroud pieces place each piece in its appropriate location and push with slight pressure to secure the reusable fastener NOTE When installing the front and rear fender panels make sure the tab at the bottom of each panel is inserted into the tab opening before securing the panel See figure 11 Figure 12 Tiller Console Visor 12 Travel Scooter Series lll BATTERIES AND CHARGING BATTERIES AND CHARGING Your Travel Scooter requires two long lasting 12 volt deep cycle batteries that are sealed and maintenance free They are recharged by the su
21. er Series VI DISASSEMBLY AND ASSEMBLY NOTE Please check the Travel Scooter Features Table on the inside of the front cover to determine if your Travel Scooter has a frame release lever or a lock up pin before attempting to separate the frame Frame Separation 1 With the seat and battery pack removed see Disassembly Procedures on previous page lower the tiller and tighten the tiller adjustment knob See figure 17 2 Remove the frame lock up pin Models 36 83 and 84 only 3 Lift up on the frame release lever OR lift the seat post for models 36 83 and 84 and pivot the rear section backwards until the frame hooks are no longer resting on the lower frame tube 4 Slowly separate the two sections of the Travel Scooter See figure 26 IDENTIFICATION KEY 1 Frame Hook 2 Lower Frame Tube Figure 26 Frame Release Lever Style A and Frame Release Lock up Pin Style B ASSEMBLY NOTE Before attempting assembly tilt the rear half of the Travel Scooter slightly back on the anti tip wheels as shown in figure 26 1 Use the frame release lever or the seat post for models 36 83 and 84 only to lift the front section as you align the frame hooks of the front section with the lower frame tube of the rear section See figure 26 2 Once the frame hooks are over the lower frame tube lower the front section and pivot the rear section simultaneously This will engage the frame lock up automatically fo
22. er with one hand The battery pack contains two rechargable batteries and may contain the charger power cord receptacle the main circuit breaker reset button and the battery pack fuse See figure 6 IDENTIFICATION KEY BATTERY PACK 5 MAIN CIRCUIT BREAKER RESET BUTTON BATTERY PACK HANDLE 6 BATTERY CABLE WIRING HARNESS CHARGER POWER CORD RECEPTACLE 7 BATTERY TERMINALS BATTERY PACK FUSE 8 TILLER CONSOLE FUSE Battery Pack Style A Battery Pack Style B Battery Pack Style C i Buses Travel Scooter Deck Travel Scooter Deck Figure 6 Battery Pack 10 Travel Scooter Series Il YOUR TRAVEL SCOOTER Charger Power Cord Receptacle The 3 pin end of the charger power cord plugs into this receptacle See figures 7 and 8 TILLER CONSOLE FUSE IF EQUIPPED The fuse located under the battery pack protects the tiller console electronics See figure 6 In the event any component of the tiller console is not responding check this fuse See VII Basic Troubleshooting for fuse replacement instructions OFF BOARD BATTERY CHARGER The off board battery charger when plugged into the charger power cord receptacle and a standard electrical o
23. erviced replaced by a qualified A technician WARNING Be sure that the key is removed from the key switch and the scooter is not in freewheel mode before performing this procedure Follow these easy steps for a quick and safe repair for solid tires IDENTIFICATION KEY 1 Remove the key from the key switch and ensure 1 Drive Wheel Nut your Travel Scooter is not in freewheel mode 2 ve ee Washer 2 Elevate the side of the Travel Scooter of which A Aie Koy you are removing the tire Place wooden blocks 5 Axle Slot under the frame to elevate the Travel Scooter 3 Remove the drive wheel nut and washer from the axle See figure 28 4 Pull the wheel off the axle Slide the new wheel onto the axle Make sure the the axle key is in the axle slot En WARNING Ensure that the axle key is properly installed into the axle 2 slot when mounting the wheel If not installed securely the braking system is disengaged which may cause personal injury and or product damage may result 6 Reinstall the washer and drive wheel nut onto the axle and tighten nut and washer are reinstalled and Figure 28 Wheel Replacement IK WARNING Make sure that both the tightened properly 7 Remove the blocks from beneath the Travel Scooter Travel Scooter Series 28 VIII CARE AND MAINTENANCE EXTERIOR SURFACES Bumpers tires and trim can benefit from an occasional application o
24. ery condition meter to ensure the batteries are fully charged Ensure the manual freewheel lever is in drive mode before sitting on the Travel Scooter If you discover a problem contact your authorized Provider for assistance Please refer to the Contact Information insert in your Owner s Package Travel Scooter Series 5 Il YOUR TRAVEL SCOOTER TILLER CONSOLE The tiller console houses all controls needed to drive your Travel Scooter including the key switch throttle control lever horn button speed adjustment dial and the battery condition meter Please refer to the Travel Scooter Features Table on the inside of the front cover of this owner s manual to determine which console figure to choose See figures 1 through 4 Fm LENS V f PROHIBITED Do not expose the tiller console to moisture In the event that the tiller console does become exposed to moisture do not attempt to operate your Travel Scooter until the tiller console has dried thoroughly IDENTIFICATION KEY FOR FIGURES 1 THROUGH 4 1 HORN 6 CHARGER POWER CORD RECEPTACLE TILLER PORT 2 KEY SWITCH 7 OFF BOARD CHARGER FUSE 3 BATTERY CONDITION METER 8 LIGHT FUSE 4 SPEED ADJUSTMENT DIAL 9 LIGHT SWITCH 5 THROTTLE CONTROL LEVER Figure 1 Tiller Console A Figure 2 Tiller Console B 6 Travel Scooter Series Il YOUR TRAVEL SCOOTER Figure 3 Tiller Con
25. es before operating 4 Remove key from an unattended Travel Scooter Q 100 Indicates tie down points on the Travel Scooter Does not meet 7176 19 standards for occupied transport in a motor vehicle When travelling in a motor vehicle do not sit in your Travel Scooter p Manufactured in Travel Scooter Series Il SAFETY GENERAL completely reading and understanding this owners manual and the Consumer Safety MANDATORY Do not operate your new Travel Scooter for the first time without Guide Your Travel Scooter is a state of the art life enhancement device designed to increase mobility We provide an extensive variety of products to best fit the individual needs of the Travel Scooter user Please be aware that the final selection and purchasing decision regarding the type of Travel Scooter to be used is the responsibility of the Travel Scooter user who is capable of making such a decision and his her healthcare professional i e medical doctor physical therapist etc The contents of this manual are based on the expectation that a mobility device expert has properly fitted the Travel Scooter to the user and has assisted the prescribing healthcare professional and or the authorized Provider in the instruction process for the use of the product There are certain situations including some medical conditions where the Travel Scooter user will need to practice operating the Travel Scooter in t
26. f a rubber or vinyl conditioner N J WARNING Do not use a rubber or vinyl conditioner on the Travel Scooter s vinyl seat or N tire tread They will become dangerously slippery CLEANING AND DISINFECTION E Use a damp cloth and mild non abrasive cleanser to clean the plastic and metal parts of your Travel Scooter Avoid using products that may scratch the surface of your Travel Scooter E Ifnecessary clean your product with an approved disinfectant Make sure the disinfectant is safe for use on your product before application cleaning agent before applying it to your product Failure to comply may result in skin AN WARNING Follow all safety instructions for the proper use of the disinfectant and or A 4 irritation or premature deterioration of upholstery and or Travel Scooter finishes BATTERY TERMINAL CONNECTIONS Make certain that the terminal connections remain tight and are not corroded WIRING HARNESSES Regularly check all wiring connections M Regularly check all wiring insulation including the charger power cord for wear or damage M Have your authorized Provider repair or replace any damaged connector connection or insulation that you find before using your Travel Scooter again PROHIBITED Even though the Travel Scooter has passed the necessary testing K NN requirements for ingress of liquids you should keep electrical connections away from Ke sources of dampness including direct exposure to
27. gh your authorized Provider STORING YOUR TRAVEL SCOOTER If you plan on not using your Travel Scooter for an extended period of time it is best to Fully charge its batteries prior to storage Remove the battery pack from the Travel Scooter Store your Travel Scooter in a warm dry environment Avoid storing your Travel Scooter where it will be exposed to temperature extremes Recommended storage temperature 104 F 75 C to 158 F 70 C Batteries that are regularly and deeply discharged infrequently charged stored in extreme temperatures or stored without a full charge may be permanently damaged causing unreliable performance and limited service life It is recommended that you charge the Travel Scooter batteries periodically throughout periods of prolonged storage to ensure proper performance fr WARNING Always protect batteries from freezing temperatures and never charge a y frozen battery Charging a frozen battery can result in damage to the battery For prolonged storage you may wish to place several boards under the frame of your Travel Scooter to raise it off of the ground This takes the weight off the tires and reduces the possibility of flat spots developing on the areas of the tires contacting the ground DISPOSAL OF YOUR TRAVEL SCOOTER Your Travel Scooter must be disposed of according to applicable local and national statutory regulations Contact your local waste disposal agency or authorized Provider for information
28. he presence of a trained attendant A trained attendant can be defined as a family member or care professional specially trained in assisting a Travel Scooter user in various daily living activities As you begin using your Travel Scooter during daily activities you will probably encounter situations in which you will need some practice Simply take your time and you will soon be in full and confident control as you maneuver through doorways on and off elevators up and down ramps and over moderate terrain Additional general information can be found on the supplemental information sheets and booklets included in your Owner s Package Please fully read and review the information and keep it readily available for future reference Below are some precautions tips and other safety considerations that will help you become accustomed to operating the Travel Scooter safely PRE RIDE SAFETY CHECK Get to know the feel of your Travel Scooter and its capabilities We recommend that you perform a safety check before each use to make sure your Travel Scooter operates smoothly and safely Perform the following inspections prior to using your Travel Scooter Check the condition of the tires Make sure they are not damaged or excessively worn Check all electrical connections Make sure they are tight and not corroded Check all harness connections Make sure they are secured properly Check the brakes to ensure they operate properly Check the batt
29. he seat is secured into position 5 Carefully and safely get out of the seat and stand to the side of your Travel Scooter 6 You can leave the seat facing to the side to facilitate boarding your Travel Scooter next time POWER DOWN TIMER FEATURE Your Travel Scooter is equipped with an energy saving automatic power down timer feature designed to preserve your Travel Scooter s battery life If you mistakenly leave the key in the key switch and in the on position but do not use your Travel Scooter for approximately 20 minutes the Travel Scooter s controller shuts down automatically If the power down timer feature takes effect perform the following steps to resume normal operation 1 Remove the key from the key switch 2 Reinsert the key and power up your Travel Scooter 20 Travel Scooter Series V COMFORT ADJUSTMENTS TILLER ANGLE ADJUSTMENT See figure 17 WARNING Remove the key from the key N switch before adjusting the tiller or the seat Never attempt to adjust the tiller or the seat while the Travel Scooter is in motion NOTE In order to fully lower the tiller you must first remove the seat and battery pack Remove the seat by pulling it straight up and off of the Travel Scooter SEAT ROTATION ADJUSTMENT The seat rotation lever located on the right side of the seat base secures the seat into several positions See figure 18 1 Pull up on the seat rotation lever to disengage the seat 2 Rotate the sea
30. icads and other common battery types Deep cycle batteries are specifically designed to provide power drain down their charge and then accept a relatively quick recharge 8 to 14 hours We work closely with our battery manufacturer to provide batteries that best suit your Travel Scooter s specific electrical demands Fresh batteries are shipped fully charged to our customers During shipping the batteries may encounter temperature extremes that can influence their initial performance Heat diminishes the charge on the battery cold slows the available power and extends the time needed to recharge the battery It may take a few days for the temperature of your Travel Scooter s batteries to stabilize and adjust to their new room or ambient temperature More importantly it takes a few charging cycles partial draining followed by full recharging to establish the critical chemical balance that is essential to a deep cycle battery s peak performance and long life Follow these steps to properly break in your Travel Scooter s new batteries for maximum efficiency and service life 1 Fully recharge any new battery prior to its initial use This charging cycle brings the battery up to about 88 of its peak performance level 2 Operate your new Travel Scooter in familiar and safe areas Drive slowly at first and do not travel too far from your home or familiar surroundings until you have become accustomed to your Travel Scooter s contr
31. ols and have properly broken in your Travel Scooter s batteries Fully recharge the batteries They should be at over 90 of their peak performance level Operate your Travel Scooter again then fully recharge the batteries After four or five charging cycles the batteries are able to receive a charge of 100 of their peak performance level and are able to last for an extended period of time WB ve What about public transportation If you intend to use public transportation with your Travel Scooter you must contact the transportation provider in advance to determine their specific requirements 16 Travel Scooter Series lll BATTERIES AND CHARGING How do I change a battery in my Travel Scooter Pb Z N P MANDATORY Battery posts terminals and related accessories contain lead and Al dy lead compounds Wear goggles and gloves when handling batteries and wash cae Y hands after handling he WARNING Always use two batteries of the exact same type chemistry and amp hour Ah capacity Refer to the product specifications insert and in the manual supplied with the battery charger for recommended type and capacities WARNING Do not mix old and new batteries Always replace both batteries at the same time WARNING Contact your Provider if you have any questions regarding the batteries in your Travel Scooter WARNING Do not replace the batteries while the Travel Scooter is occupied WARNING The batteries on your Trav
32. ons and are especially matched to the type size and chemical formulation of specific batteries For the safest and most efficient charging of your Travel Scooter s batteries we recommend use of the charger supplied as original equipment with your product only Any charging method resulting in batteries being charged individually is especially prohibited 14 Travel Scooter Series lll BATTERIES AND CHARGING What if my Travel Scooter s batteries will not charge M Ensure that the fuse on the battery pack is in working condition See figure 6 or 7 M Ensure both ends of the charger power cord are inserted fully How often must I charge the batteries Two major factors must be considered when deciding how often to charge your Travel Scooter s batteries M All day use on a daily basis M Infrequent or sporadic use With these considerations in mind you can determine how often and for how long you should charge your Travel Scooter s batteries The battery charger was designed so that it will not overcharge your Travel Scooter s batteries However you may encounter some problems if you do not charge your batteries often enough and if you do not charge them on a regular basis Following the guidelines below will provide safe and reliable battery operation and charging M Ifyou use your Travel Scooter daily charge its batteries as soon as you finish using it for the day Your Travel Scooter will be ready each morning We recommen
33. packed surfaces curves and wind all of which affect the distance or running time per battery charge Below are a few suggestions for obtaining the maximum range per battery charge Always fully charge your Travel Scooter s batteries prior to daily use Plan your route ahead to avoid as many hills cracked broken or soft surfaces as possible Limit your baggage weight to essential items Try to maintain an even speed while your Travel Scooter is in motion Avoid stop and go driving Pride recommends charging your batteries for at least 48 continuous hours once per month to improve battery performance and battery life Make sure all harness connections are secured properly Travel Scooter Series 15 lll BATTERIES AND CHARGING What type and size of battery should I use Your Travel Scooter requires two deep cycle batteries We recommend only sealed maintenance free types such as AGM or Gel Cell Do not use wet cell batteries which have removable caps Refer to the specifications table for size as batteries differ depending on manufacture A WARNING Corrosive chemicals are contained in batteries Use only AGM or Gel Ld G Cell batteries to reduce the risk of leakage or explosive conditions NOTE Sealed batteries are not serviceable Do not remove the caps Why do my new batteries seem weak Deep cycle batteries employ a different chemical technology than that used in car batteries nickel cadmium batteries n
34. pplied off board charging system E Charge your Travel Scooter s batteries for at least 8 to 14 hours prior to using it for the first time E Keep the batteries fully charged to keep your Travel Scooter running smoothly READING YOUR BATTERY VOLTAGE The battery condition meter on the tiller console indicates the approximate strength of your batteries using a color code From right to left on the meter green indicates fully charged batteries yellow a draining charge and red indicates that an immediate recharge is necessary See figure 13 To ensure the highest accuracy the battery condition meter should be checked while operating your Travel Scooter at full speed on a dry level surface Figure 13 Battery Condition Meter CHARGING YOUR BATTERIES NOTE With some models the battery pack can be charged on or off the Travel Scooter See Travel Scooter Features Table properly install an approved 3 pronged adapter to an electrical outlet having 2 pronged plug Q PROHIBITED Removal of grounding prong can create electrical hazard If necessary N 7 access PROHIBITED Never use an extension cord to plug in your battery charger Plug the charger directly into a properly wired standard electrical outlet batteries are charging We recommend that you do not charge the batteries while the Travel EY PROHIBITED Do not allow unsupervised children to play near the Travel Scooter while the A Scooter is occupi
35. r models 40X 44X 40E 44E 40LX 44LX 53 53HD 54 54HD 73 and 74 For models 36 83 and 84 you will also need to reinstall the frame lockup pin to complete the body assembly See figure 26 3 Raise the tiller and fully tighten the tiller adjustment knob See figure 17 4 Reinstall the battery pack For models 36 83 and 84 make sure to reconnect the battery and front to rear harnesses Reinstall the seat and rotate it until it is secured into place 6 Unlock the tiller by turning the tiller lock knob 90 counterclockwise See figure 25 Un A N WARNING After assembly make absolutely certain the tiller lock knob is in the unlocked M position before riding your Travel Scooter Travel Scooter Series 25 VII BASIC TROUBLESHOOTING Any electromechanical device occasionally requires some troubleshooting However most of the problems that may arise can usually be solved with a bit of thought and common sense Many of these problems occur because the batteries are not fully charged or because the batteries are worn down and can no longer hold a charge DIAGNOSTIC BEEP CODES The diagnostic beep codes for your Travel Scooter are designed to help you perform basic troubleshooting quickly and easily A diagnostic beep code will sound in the event one of the conditions listed below develops Depending on the model you own your Travel Scooter will communicate by one of the coding methods as follows 1 A beep code will
36. rections supplied with the load tester E See III Batteries and Charging or Product Specifications Sheet for information about your Travel Scooter s battery type What if the battery condition meter dips way down and the motor surges or hesitates when I press the throttle control lever E Fully charge your Travel Scooter s batteries See II Batteries and Charging M Have your authorized Provider load test each battery E Or see the previous troubleshooting question for load testing the batteries yourself If you experience any problems with your Travel Scooter that you are not able to solve immediately contact your authorized Provider for information maintenance and service Travel Scooter Series 27 VIII CARE AND MAINTENANCE Your Travel Scooter requires a minimal amount of care and maintenance If you do not feel confident in your ability to perform the maintenance listed below you may schedule inspection and maintenance at your authorized Provider The following areas require periodic inspection and or care and maintenance TIRES Regularly inspect your Travel Scooter s tires for signs of damage or wear WHEEL REPLACEMENT Your Travel Scooter is equipped with solid tire inserts If you have a damaged or worn tire the entire wheel must be replaced Contact your authorized Provider for information regarding replacement wheels for your Travel Scooter WARNING Wheels on your Travel Scooter should only be s
37. red to the scooter and is adjusted for operator comfort before each use MANDATORY Inspect the positioning z belt for loose or damaged parts before each use of the scooter If you discover a problem contact your authorized Provider for maintenance and repair Figure 23 Positioning Belt Reusable Hook and Loop Fastener Style Travel Scooter Series 23 VI DISASSEMBLY AND ASSEMBLY DISASSEMBLY You can disassemble the Travel Scooter into several pieces the seat the rear section the front section the basket the battery pack and the battery shroud models 83 and 84 only See figure 24 No tools are required to disassemble or assemble your Travel Scooter Always disassemble or assemble your Travel Scooter on a level dry surface with sufficient room for you to work and move around about 5 feet 1 5 meters in all directions Remember that some Travel Scooter components are heavy and you may need assistance when lifting them WARNING Do not lift weight beyond your physical capability Ask for assistance when necessary while disassembling or assembling your Travel Scooter IDENTIFICATION KEY 1 Seat 2 Rear Section 8 Front Section 4 Basket 5 Battery Pack 6 Battery Shroud Figure 24 Disassembled Travel Scooter Disassembly Procedures Models 36 83 and 84 1 Remove the key from the key switch 2 Lock the tiller in the straight ahead
38. ronmental conditions before use indoors Refer to the manual supplied with the battery charger for more information Figure 14 Battery Charging Procedures Diagram WARNING The LED lights on the charger indicate different charger conditions at various times If the LED does not indicate that charging is complete within 24 hours unplug the charger from the outlet and contact your Pride Provider Refer to the operating instructions supplied with the charger for a complete explanation of these indicators NOTE There is a charger inhibit function on your Travel Scooter The Travel Scooter will not run and the battery condition meter will not operate while the batteries are charging when the battery pack is being charged on the Travel Scooter FREQUENTLY ASKED QUESTIONS How does the charger work When your Travel Scooter s battery voltage is low the charger works harder sending more electrical current to the batteries to bring up their charge As the batteries approach a full charge the charger sends less and less electrical current When the batteries are fully charged the current sent from the charger is at nearly zero amperage Therefore when the charger is plugged in it maintains the charge on your Travel Scooter s batteries but does not overcharge them Refer to the manual supplied with the battery charger for charging instructions Can I use a different charger Chargers are selected precisely for particular applicati
39. sole C Figure 4 Tiller Console D Horn Button This button activates a warning horn Your Travel Scooter must be turned on for the horn to be operational Do not hesitate to use the warning horn when doing so may prevent accident or injury Key Switch lt 9 E Insert the key into the key switch and turn it clockwise to power up turn on your Travel Scooter E Turn the key counterclockwise to power down turn off your Travel Scooter Although the key can be left in the key switch when the Travel Scooter is powered down we recommend removing it to prevent unauthorized use of your Travel Scooter f WARNING If the key is moved to the off position while your Travel Scooter is in motion l the electronic brakes will engage and your Travel Scooter will come to an abrupt stop Battery Condition Meter When the key is fully inserted into the key switch and turned clockwise to power up your scooter this meter indicates approximate battery strength For further information on the battery condition meter see III Batteries and Charging Travel Scooter Series 7 Il YOUR TRAVEL SCOOTER Speed Adjustment Dial lt gt 2 This dial allows you to preselect and limit your Travel Scooter s top speed E The image of the tortoise represents the slowest speed setting E The image of the hare represents the fastest speed setting Throttle Control Lever This lever allows you to control the forward speed and th
40. t to the desired position 3 Release the lever to secure the seat into place ARMREST WIDTH ADJUSTMENT The armrest width can be adjusted inward or outward 1 Loosen the armrest adjustment knobs See figure 18 2 Use the attached ring to pull and remove the detent pins 3 Slide the armrests in or out to the desired width 4 Align the adjustment holes on the seat frame and armrest then reinsert the detent pins 5 Tighten the armrest adjustment knobs NOTE Pivot the armrests upward to aid in getting onto and off of your Travel Scooter SEAT HEIGHT ADJUSTMENT The seat can be repositioned to different heights See figure 19 1 Remove the seat and battery pack from your Travel Scooter 2 Use the attached ring to pull and remove the detent pin from the lower seat post 3 Raise or lower the upper seat post to the desired seat height 4 While holding the upper seat post at that height align the adjustment holes of the upper and lower seat posts Fully insert the detent pin 6 Replace the battery pack and seat Un Figure 17 Tiller Adjustment Knob IDENTIFICATION KEY 1 Armrest Adjustment Knobs 2 Detent Pins 3 Seat Rotation Lever Figure 18 Seat Adjustments IDENTIFICATION KEY 1 Upper Seat Post 2 Lower Seat Post 3 Detent Pin Figure 19 Seat Height Adjustment Travel Scooter Series 21 V COMFORT ADJUSTMENTS SEAT SUSPENSION ADJUS
41. tiller and your feet on the floorboard at all times while operating your Travel Scooter This driving position gives you the most control over your vehicle Set the speed adjustment dial to your desired speed Press your thumb against the appropriate side of the throttle control lever The electromechanical disc park brake automatically disengages and the Travel Scooter accelerates smoothly to the speed you preselected with the speed adjustment dial Pull on the left handgrip to steer your Travel Scooter to the left Pull on the right handgrip to steer your Travel Scooter to the right Move the tiller to the center position to drive straight ahead To stop slowly release the throttle control lever The electronic brakes will automatically engage when your Travel Scooter comes to a stop Travel Scooter Series 19 IV OPERATION NOTE Your Travel Scooter s reverse speed is slower than that of the forward speed you preset with the speed adjustment dial GETTING OFF OF YOUR TRAVEL SCOOTER 1 Bring your Travel Scooter to a complete stop 2 Remove the key from the key switch f WARNING Never attempt to get onto or off of your Travel Scooter without first removing the key from the key switch This will prevent the Travel Scooter from moving if accidental throttle control lever contact is made 3 Disengage the seat rotation lever and rotate the seat until you are facing toward the side of your Travel Scooter 4 Make certain that t
42. utlet charges the Travel Scooter s batteries See figure 9 Figure 7 Charger Power Cord Figure 8 Charger Power Cord Figure 9 Off board Battery Charger Receptacle Tiller Mounted Receptacle Battery Pack SECUREMENT POINTS Always secure the Travel Scooter in a forward facing position in the vehicle Attach the four tie down straps to the designated securement points See figure 10 Tighten the straps to sufficiently remove all slack Never attach tie downs to adjustable moving or removable parts of the Travel Scooter such as armrests shrouds and wheels These items should be removed Position the anchor points for the rear tie down straps directly behind the rear securement points on the Travel Scooter The front tie down straps should anchor to floor points that are spaced wider than the Travel Scooter to provide increased lateral stability transport Scooters that are not properly secured can become a hazard to the user and to other vehicle passengers in the event of a crash sudden stopping or swerving as the AN WARNING Ensure Travel Scooters are properly secured to the motor vehicle during Travel Scooter could tip or slide out of place Travel Scooter Series 11 Il YOUR TRAVEL SCOOTER IDENTIFICATION KEY 1 Front Securement Points 3 wheel models 1a Models 83 and 84 only 1b Models 36 40X 44X 40E 44E 40LX 44LX 53 53HD 54 54HD 73 and 74 2 Front Securement Points 4 wheel models 3 Rear Secur
43. water or bodily fluids and Ns Y incontinence Check electrical components frequently for signs of corrosion and replace a S necessary Always grasp the connector itself when disconnecting the harness to prevent wire 1 N WARNING Do not pull on electrical harnesses directly to detach them from the scooter i l damage ABS PLASTIC SHROUDS The shroud pieces are formed from durable plastic and may be coated with an advanced formula urethane paint A light application of car wax will help the shrouds retain their high gloss AXLE BEARINGS AND THE MOTOR TRANSAXLE ASSEMBLY These items are all prelubricated sealed and require no subsequent lubrication MOTOR BRUSHES The motor brushes are housed inside of the motor transaxle assembly They should be inspected periodically for wear by your authorized Provider CONSOLE CHARGER AND REAR ELECTRONICS E Keep these areas free of moisture M Allow these areas to dry thoroughly if they have been exposed to moisture before operating your Travel Scooter again Travel Scooter Series 29 VIII CARE AND MAINTENANCE NYLON LOCK NUT REPLACEMENT Any nylon insert lock nut removed during the periodic maintenance assembly or disassembly of the Travel Scooter must be replaced with a new nut Nylon insert lock nuts should not be reused as it may cause damage to the nylon insert resulting in a less secure fit Replacement nylon insert lock nuts are available at local hardware stores or throu
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