Procom PPC User Manual
Contents
1. 4 3 How to Install Procom PPC Software 5 3 1 Step 1 5 3 2 Step 2 6 3 3 Step 3 7 3 4 Step 4 8 3 5 Step 5 9 3 6 Step 6 10 3 7 Step 7 11 3 8 Step 8 12 4 How to Use Procom PPC Software 13 4 1 Description of functions under Program 14 4 2 Description of functions under Preview2. 16 4 3 How to add point to create your map 17 4 4 How to modify a point from a map 18 4 5 How to create another function data 19 4 6 FUEL vs RPM function 20 4 7 TIMING vs RPM function 21 4 8 FUEL vs TPS function 22 4 9 TIMING vs TPS function 23 4 10 FUEL vs ECTS function 24 4 11 TIMING vs IAPS function 25 4 12 REV LIMIT function 26 4 13 How to preview and save your function data 27 4 14 How to delete and export a saved map 28 4 15 How to send data to ECU
3. 29 2 1 General This software is designed for end users to re program the Procom ECU to achieve maximum performance or enhance personalization This simple but powerful software allows you to edit the data in ECU write new data into ECU or reset the default to ECU It applies for Procom ECU models 2009 or later You are advised to read this manual carefully before you attempt to re program Procom ECU You may want to check our website to see whether there is a newest edition or update of this manual since it was printed 1 1 Procom programmable ECU kit The Procom programmable ECU kit comes with Procom engine control unit ECU Procom Programmable Power Curves PPC software CD and a USB cable The ECU has been programmed at the default status and is ready to use WITHOUT your effort to program it However if you are determined to reprogram it you have to read through this manual and follow the procedures as follows 1 2 How to connect ECU for programming Before you start programming your ECU you have to connect Procom ECU with your computer through the USB cable we provided Plug one end of the USB cable into your computer USB port and connect the other end to Procom ECU 1 3 Operation system requirement Windows 2000 or newer excluding Windows Vista Resolution of Display 1024x768 or higher P S 1 If you have limited dyno tuning knowledge but still wish to increase the Rev limit you may do so
4. Congratulations Procom PPC software has been installed successfully in your computer Its copyright is protected by laws Click OK to exit the installation 13 4 How to Use Procom PPC Software Before re programming your ECU 1 Please make sure the ECU is disconnected from the wire harness of your machine or make sure that your machine s ignition is turned off Programming with ignition powered on may damage the ECU 2 The voltage of the sensors is very sensitive We strongly recommend that you measure the sensor s existing voltage of your machine before this programming 14 4 1 Description of functions under Program FUEL vs RPM You can increase decrease the fuel against the Revolution Per Minute RPM TIMING vs RPM You can increase decrease the timing degree against the Revolution Per Minute RPM FUEL vs TPS You can increase decrease the fuel against the Throttle Position Sensor TPS TIMING vs TPS You can increase decrease the timing degree against the Throttle Position Sensor TPS FUEL vs ECTS You can increase decrease the fuel against the Engine Coolant Temperature Sensor ECTS TIMING vs IAPS You can increase decrease the timing degree against the Intake Air Pressure Sensor IAPS REV LIMIT You can click the up down arrows to increase decrease the Revolution Limit as you desire The maximum increment decrement is 3000 3000RPM Warning Please consult
5. FUEL Increase Decrease indicate the fuel percentage you want to increase decrease based on the built in default value by the manufacturer Procom The maximum increment is 80 and the maximum decrement is 20 25 4 11 TIMING vs IAPS function Once you click the light green function button the light green line will appear Then you can drag the light green line to set up the data At the same time the box after Voltage will indicate the numeric value of the IAPS voltage and the box after Degree will indicate the timing degree you want to advance retard while you drag the light green line Or you can manually input the numeric values to the boxes then click ENTER and the data will be saved At the same time the light green line will move to the point according to the data you just entered The numbers before V indicate IAPS voltage The maximum voltage is 5V The numbers above the DEGREE indicate the timing degree you want to advance retard based on the built in default value by the manufacturer Procom The maximum advancement is 32 degrees and retardation is 10 degrees 26 4 12 REV LIMIT function After editing the colored functional data if you intend to change your machine s Revolution Limit then you can go to the grey REV LIMIT section and click the up down arrows to increase decrease the revolution limit as you desire The maximum increment decrement is 2500 2500RPM The value you selecte
6. in ECU write new data into ECU or reset the default to ECU 3 1 Step 1 Insert the CD into your CD ROM Open the CD and double click on ProcomPPC Setup exe until the following appears Select your preferred language and click Next to go to next step 6 3 2 Step 2 Make sure that all other programs have been closed in your computer and then click Next to continue 7 3 3 Step 3 If you like to install this software into the default directory as appears just click Next to go to next step Otherwise click Browse to select a different directory you prefer and then click Next to continue 8 3 4 Step 4 This setup will add the ProcomPPC folder into your computer You may type a different name of the folder or select one from the list of Existing Folders Then click Next to go to next step 9 3 5 Step 5 If you like to create a shortcut on your desktop and create a quick launch toolbar just click Next to go to next step Otherwise select your preference and then click Next to continue 10 3 6 Step 6 The Setup is ready to copy the files into your computer click Next to wait for the following appears Otherwise click Cancel to quit Setup or click Back to review change your settings and then click Next to wait for the following appears 11 3 7 Step 7 Click Finish to complete the setup 12 3 8 Step 8
7. Procom PPC Software User s Manual Version 1 1 Procom Engineering Inc 66 Maxwell Irvine CA 92618 USA Tel 949 748 6338 Fax 949 748 6339 Email info procomeng com www procomeng com Notice The ECU has been programmed and is READY TO USE WITHOUT reprogramming Just PLUG IN amp GO However if you are determined to reprogram it you have to read through this manual and follow the procedures The basic computer and dyno tuning knowledge is required The 3D combination maps are already built in you are only able to adjust the maps based on the Procom default 0 baseline In addition you can select a map from our CD kit or free download more maps from our web site www procomeng com 1 Contents 1 General 2 1 1 Procom programmable ECU kit 2 1 2 How to connect ECU for programming 2 1 3 Operation system requirement 2 2 How to Install Procom PPC Driver 3 2 1 Step 1 3 2 2 Step 2
8. ansfer the data to Procom ECU Once you click the Send to ECU button a small window will pop up for you to confirm the changes of Revolution Limit Please read carefully the message in the box below Please compare and be aware of the OEM ECU RPM and the existing Procom ECU RPM Then click Yes to confirm or click No to cancel Warning The over Revolution Limit can damage your machine When the message shows Data has been transferred to ECU successfully which means that the new data has already overwritten the previous data in the ECU Your updated ECU is ready for use now Notes 1 During transferring of the data to ECU if the message indicates Failed connecting 30 to ECU Please re check if all the connections are correct and proper please re check if all the connections between ECU and your computer are correct and proper Then try again 2 During transferring of the data to ECU if the message indicates Failed connecting to ECU Turn off the ignition and try again please turn off the ignition of your machine promptly Then try again Copyright 2009 Procom Engineering Inc
9. aved At the same time the pink line will move to the point according to the data you just entered The numbers after the RPMx1000 indicate engine RPM The entering of RPM is multiple of 100 and the maximum RPM is 15 000 The numbers above the DEGREE indicate the timing degree you want to advance retard based on the built in default value by the manufacturer Procom The maximum advancement is 32 degrees and retardation is 10 degrees 22 4 8 FUEL vs TPS function Once you click the blue function button the blue line will appear Then you can drag the blue line to set up the data At the same time the box after Voltage will indicate the numeric value of the TPS voltage and the box after Fuel will indicate the percentage of the fuel you want to increase decrease while you drag the blue line Or you can manually input the numeric values to the boxes then click ENTER and the data will be saved At the same time the blue line will move to the point according to the data you just entered The numbers before V indicate TPS voltage The maximum voltage is 5V The numbers above the FUEL Increase Decrease indicate the fuel percentage you want to increase decrease based on the built in default value by the manufacturer Procom The maximum increment is 80 and the maximum decrement is 20 23 4 9 TIMING vs TPS function Once you click the light blue function button the light blue line will appear Then
10. d to appear in the box will be automatically saved if you go to the next step Warning Please consult with your local dealer before you do this The over increment of Rev Limit can damage your machine Do this at your own risk 27 4 13 How to preview and save your function data After you have completed creating your functional data and selected REV LIMIT increment decrement value you can click the Preview button to review all the data you created Then you can click the Program button to re edit it if you want to make further changes or save it as a new map file if you are satisfied 28 4 14 How to delete and export a saved map If you intend to delete a saved map click the Program select the file name from the list in the box under the MAP shown in the picture above then right click the mouse and click the Delete The map will be deleted permanently If you intend to export a saved map click the Program select the file name from the list in the box under the MAP shown in the picture above then right click the mouse and click the Export give a new name and save it to a new location 29 4 15 How to send data to ECU You can send currently previewed data to ECU Or you can open a saved map from your computer to preview first and then send to ECU After you have previewed the data make sure that the ECU is connected properly with your computer Then you can click Send to ECU button to tr
11. dit the map RESET Click this to reset the edited data to base line 0 16 4 2 Description of functions under Preview REV LIMIT Shows the RPM of the Rev Limit you just changed Send to ECU Click this button to send the data in this preview to the ECU Save As Click this button to save the data in this preview as your preference 17 4 3 How to add a point to create your map Open Procom PPC from the shortcut on your desktop or the folder you saved Click the colored button on the left to select which function tool you need to create your map now Then drag the color line to the point for the data you want At same time the boxes below will show you the exact numeric values as you pointed Once you release your mouse the pointed data will be saved and then you can create next point Or you can manually input the numeric values to the boxes then click ENTER the data will be saved At same time the color line will move to the point according to the data you just entered 18 4 4 How to modify a point from a map Click a point you want to modify hold and drag it to a new point you desire and then release Or you can click RESET button to start over again from the base line 19 4 5 How to create another function data After you have finished creating one function data such as FUEL vs RPM then you just click the left colored function button to start creating a new function data such as FUEL
12. vs TPS The previous function data you have just created is automatically saved 20 4 6 FUEL vs RPM function Once you click the red function button the red line will appear Then you can drag the red line to set up the data At the same time the box after RPM will indicate the numeric value of the RPM and the box after Fuel will indicate the percentage of the fuel you want to increase decrease while you drag the red line Or you can manually input the numeric values to the boxes then click ENTER and the data will be saved At the same time the red line will move to the point according to the data you just entered The numbers after the RPMx1000 indicate engine RPM The entering of RPM is multiple of 100 and the maximum RPM is 15 000 The numbers above the FUEL Increase Decrease indicate the fuel percentage you want to increase decrease based on the built in default value by the manufacturer Procom The maximum increment is 80 and the maximum decrement is 20 21 4 7 TIMING vs RPM function Once you click the pink function button the pink line will appear Then you can drag the pink line to set up the data At the same time the box after RPM will indicate the numeric value of the RPM and the box after DEGREE will indicate the timing degree you want to advance retard while you drag the pink line Or you can manually input the numeric values to the boxes then click ENTER and the data will be s
13. with your local dealer before you do this The over increment of Rev Limit can damage your machine Do this at your own risk Message Shows your current status 15 Map The map is a file folder containing above 6 colored functional data It is savable transferable and restorable However for your safety the Rev Limit data is NOT savable transferable or restorable 0 Default The map is Procom s manufacturing default map XXXXXXX XX The XXXXXXX is for Procom ECU P N e g PE E AP800 A 01 Map 01 is designed for beginning riders on stock machine 02 Map 02 is designed for medium level riders on stock machine 03 Map 03 is designed for advanced riders on stock machine 04 Map 04 is designed for beginning riders on minor modified machine 05 Map 05 is designed for medium level riders on minor modified machine 06 Map 06 is designed for advanced riders on minor modified machine 07 Map 07 is designed for beginning riders on general modified machine 08 Map 08 is designed for medium level riders on general modified machine 09 Map 09 is designed for advanced riders on general modified machine 10 Map 10 is designed for riders on aggressively modified machine Import Map You can import Procom PPC maps from any folders in your computer including the maps you downloaded ENTER You can drag the color line to edit the data Or you can input data by your keyboard and then press ENTER to e
14. without changing Procom default 0 baseline maps 2 The standard Procom PPC software is for various models of ECU just ignore the rang of RPM if it is beyond your machine s Rev Limit Disclaimer As these products are high performance parts and will increase the performance of your machine purchase and use of our high performance parts are at your own risk By purchasing and use these parts our maximum liability is the amount you paid for the item 3 2 How to Install Procom PPC Driver Before you begin installation of this driver please make sure that the ECU is not connected with your computer 2 1 Step 1 Insert the CD into your CD ROM Open the CD and double click on Procom Driver Installer exe The InstallShield Wizard will appear as below Click on Next to continue until the following appears 4 2 2 Step 2 Click Finish to complete this installation Notes If the driver was not installed successfully or does not work properly with your ECU then follow the steps below to re install it 1 Disconnect the ECU with your computer 2 Uninstall the PL 2303 USB Serial Driver from your computer 3 Restart your computer 4 Re install the driver 5 3 How to Install Procom PPC Software Procom PPC Software is designed for end users to re program the Procom ECU to achieve maximum performance or enhance personalization This simple but powerful software allows you to edit the data
15. you can drag the light blue line to set up the data At the same time the box after Voltage will indicate the numeric value of the TPS voltage and the box after Degree will indicate the timing degree you want to advance retard while you drag the light blue line Or you can manually input the numeric values to the boxes then click ENTER and the data will be saved At the same time the light blue line will move to the point according to the data you just entered The numbers before V indicate TPS voltage The maximum voltage is 5V The numbers above the DEGREE indicate the timing degree you want to advance retard based on the built in default value by the manufacturer Procom The maximum advancement is 32 degrees and retardation is 10 degrees 24 4 10 FUEL vs ECTS function Once you click the green function button the green line will appear Then you can drag the green line to set up the data At the same time the box after Voltage will indicate the numeric value of the ECTS voltage and the box after Fuel will indicate the percentage of the fuel you want to increase decrease while you drag the green line Or you can manually input the numeric values to the boxes then click ENTER and the data will be saved At the same time the green line will move to the point according to the data you just entered The numbers before V indicate ECTS voltage The maximum voltage is 5V The numbers above the
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