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periodic maintenance and adjustment

1. Ur k 1 Dimmer switch 20 20 2 Turn signal switch lt a c gt 3 Horn switch pro Right La 1 Start switch amp EAU 12400 Dimmer switch 0 20 Set this switch to o for the high beam and to 20 for the low beam EAU 12460 Turn signal switch lt gt To signal a right hand turn push this switch to c gt To signal a left hand turn push this switch to ca When re leased the switch returns to the center position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12500 Horn switch pe Press this switch to sound the horn EAU12721 Start switch With the sidestand up push this switch while applying the front or rear brake to crank the engine with the starter See page 5 1 for starting instructions prior to starting the engine 3 5 EAU12900 Front brake lever 1 Front brake lever The front brake lever is located on the right handlebar grip To apply the front brake pull this lever toward the handle bar grip EAU12950 Rear brake lever 1 Rear brake lever The rear brake lever is located on the left handlebar grip To apply the rear brake pull this lever toward the handle bar grip INSTRUMENT AND CONTROL FUNCTIONS EAU45391 Fuel tank cap EN 1 Fuel tank cap lid 2 Fuel tank cap To remove the fuel tank cap 1 Open the seat Se
2. 3 1 CONSUMPTION ee rren 5 3 Keyhole COVED ccccseeeeceeeeeeeeeeenees 3 2 Engine break in esse ee 5 4 Indicator indicator lights and PARKING ae 5 4 warning light ee ee 3 2 Speedometer unit rrnnnnrrnrnnnnvnnnnn 3 3 PERIODIC MAINTENANCE AND Self diagnosis device sesse 3 4 ADJUSTMENT esse sesse ee ee 6 1 FUGER 3 4 Periodic maintenance chart for Anti theft alarm optional 3 4 the emission control system 6 2 Handlebar switches rrrnrrvvrnnreennn 3 5 General maintenance and Front brake lever ees ese ee 3 5 lubrication Chart rrvrrnnrvnrnnennnn 6 3 Rear brake lever sses 3 6 Removing and installing cowlings PUCITANK cap sarkasme 3 6 and panels ie toes 6 6 5 EE ET NE ER 3 7 Checking the spark plug sesse 6 8 Catalytic Converters rrrrrrnnnrrrvnnnn 3 8 ENGING ON RE SE EN ie 6 9 SA 3 8 Final transmission oil esse 6 11 Helmet holders ees sees ee ke 3 9 Air filter and V belt case air filter Storage compartments 3 10 elements sees se ee ee 6 12 GP EE 3 11 Checking the throttle cable free Luggage hook esse ee 3 11 DIESE SSE 6 14 Sidestand se 3 11 Valve clearance sessen 6 15 Ignition circuit cut off system 3 12 MEST 6 15 Cast wheels esse ee 6 17 Checking the front brake lever IGS DIAS ss ces Re 6 17 Adjusting the rear brake lever tee DIAY 22 6 17 Checking the front brake pads and rear brake
3. YAMAHA EAU46090 N Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold INTRODUCTION EAU10113 Welcome to the Yamaha world of motorcycling As the owner of the XC125E you are benefiting from Yamaha s vast experience and newest technology regarding the design and manufacture of high quality products which have earned Yamaha a reputation for dependability Please take the time to read this manual thoroughly so as to enjoy all advantages of your XC125E The Owners Manual does not only instruct you in how to operate inspect and maintain your scooter but also in how to safeguard yourself and others from trouble and injury In addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any fur ther questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancies between your scooter and this manual If there is any question concerning this manual please consult a Yamaha dealer Please read this manual carefully and completely before operating this scooter EWA12411 IMPORTANT MANUAL INFORMATION EAU10132 Particularly
4. e f necessary add recommended oil to specified level e Check vehicle for oil leakage Final transmission oil e Check vehicle for oil leakage e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check brake pads for wear Front brake e Replace if necessary 6 18 6 19 e Check fluid level in reservoir e If necessary add recommended brake fluid to specified level e Check hydraulic system for leakage e Check operation Raar brake e Lubricate cable if necessary 6 17 6 18 e Check lever free play e Adjust if necessary 4 1 FOR YOUR SAFETY PRE OPERATION CHECKS e Make sure that operation is smooth e Check cable free play e If necessary have Yamaha dealer adjust cable free play and lubricate cable and grip housing Control cables e Make sure that operation is smooth Lubricate if necessary e Check for damage e Check tire condition and tread depth e Check air pressure e Correct if necessary Throttle grip Wheels and tires Brake lovers e Make sure that operation is smooth e Lubricate lever pivoting points if necessary e e Make sure that operation is smooth Feen end e Lubricate pivots if necessary Chassis facioneia Make sure that all nuts bolts and screws are properly tightened e Tighten if necessary Instruments lights signals e Check operation and switches e Correct if necessary e Check operation of ignition circuit cut off system e If system is not
5. EAU45462 Replacing the auxiliary light bulb If the auxiliary light bulb burns out re place it as follows 1 Place the vehicle on the center stand 2 Remove cowling A See page 6 6 3 Remove the auxiliary light socket together with the bulb by pulling it out ie 1 Auxiliary light bulb 2 Auxiliary light bulb socket 4 Remove the burnt out bulb by pull ing it out 5 Insert a new bulb into the socket PERIODIC MAINTENANCE AND ADJUSTMENT 6 Install the auxiliary light socket to gether with the bulb by pushing it IN Install the cowling EAU25861 Troubleshooting Although Yamaha scooters receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your scooter re quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the scooter prop erly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills When checking the fuel system do not smoke and make sure there are no open flames or sparks in the a
6. can be removed Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EWA10061 EAU49001 LOCK The steering and the centerstand are locked and all electrical systems are off The key can be removed 3 1 To lock the steering and the center stand 1 Put the scooter on the center stand 2 Turn the handlebars all the way to the left 3 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 4 Remove the key MP y When the steering is locked the center stand is locked and the scooter cannot be taken off it To unlock the steering and the center stand INSTRUMENT AND CONTROL FUNCTIONS EAUT2121 Keyhole cover 1 Push 2 Turn Push the key in and then turn it to OFF while still pushing it To close the keyhole cover Insert the key bow into the keyhole cov er receptacle as shown and then turn the key to SHUT to close the cover To open the keyhole cover Insert the key bow into the keyhole cov er receptacle as shown and then turn the key to OPEN to open the cover 3 2 EAU45380 Indicator indicator lights and warning light 4 SEN 3 Mi Er PER km h 1 Engine trouble warning light 3 2 High beam indicator light O 3 Turn signal indicator light
7. decreases riding stability and can lead to loss of control e The replacement of all wheel and brake related parts includ ing the tires should be left to a EWA10470 Yamaha dealer who has the necessary professional knowl edge and experience EAU21960 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage be fore each ride If any damage is found have a Yamaha dealer re place the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics PERIODIC MAINTENANCE AND ADJUSTMENT Checking the front brake lever free play 1 Front brake lever free play The brake lever free play should mea sure 2 0 5 0 mm 0 08 0 20 in as shown Periodically check the brake le ver free play and if necessary have a Yamaha dealer check the brake sys tem EWA10641 An incorrect brake lever free play in dicates a hazardous condition in the brake system Do n
8. lt a g gt 4 Oil change indicator EAU11020 Turn signal indicator light lt gt This indicator light flashes when the turn signal switch is pushed to the left or right EAU11080 33 High beam indicator light o This indicator light comes on when the high beam of the headlight is switched on INSTRUMENT AND CONTROL FUNCTIONS EAU45401 Oil change indicator This indicator changes from green to red every 2000 km 1200 mi to indicate that the engine oil should be changed After changing the engine oil push the oil change indicator reset switch in with the main switch key 2 EN 1 Oil change indicator 2 Oil change indicator reset switch If the engine oil is changed before the 2000 km 1200 mi interval the indica tor must be reset after the oil change for the next periodic oil change to be indi cated at the correct time NOTICE Af ter 1000 km 600 mi of operation the engine oil must be changed eca10281 TIP After resetting the oil change indicator reset switch the indicator changes from red to green EAUT1934 Engine trouble warning light This warning light flashes or stays on if an electrical circuit monitoring the en gine is not working correctly If this oc curs have a Yamaha dealer check the self diagnosis system The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few s
9. NER K 1 Screw To install the panel Place the panel in the original position and then install the screw Panel B To remove the panel 1 Pull up the floorboard mat 6 7 EAU45450 DIS 1 Floorboard mat 2 Remove the screws and then pull the panel off as shown 1 Screw To install the panel 1 Place the panel in the original posi tion and then install the screws 2 Place the floorboard mat in the original position PERIODIC MAINTENANCE AND ADJUSTMENT EAU45590 Checking the spark plug The spark plug is an important engine component which is easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plug should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plug can re veal the condition of the engine To remove the spark plug 1 Place the vehicle on the center stand Remove panel A See page 6 6 Remove the spark plug cap Remove the spark plug as shown using the spark plug wrench which is located in the rear storage compartment See page 3 10 PD Oo ND 1 Spark plug wrench To check the spark plug T Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehicle is ridden normally 6 8 MP o y If the spark plug shows a distinctly dif ferent color the eng
10. Shoes 6 18 Checking the front brake fluid level be 6 19 Changing the brake fluid 6 20 Checking and lubricating the cables rrrnnrrnnnrnnnnnnnnnennrr 6 20 Checking and lubricating the throttle grip and cable 6 20 Lubricating the front and rear brake levers rrrrnnrrnnnnnvnnnnnnre 6 21 Checking and lubricating the centerstand and sidestand 6 21 Checking the front fork 6 22 Checking the steering iese 6 23 Checking the wheel bearings 6 23 BAGI EER EE 6 23 Replacing the fuse iese ese 6 25 Replacing the headlight bulb 6 25 Replacing a front turn signal light UID E E TE tee 6 26 Rear turn signal light and tail brake el RE ENN 6 27 Replacing the auxiliary light DUD EE OK RE 6 27 Troubleshooting esse 6 28 Troubleshooting chart 6 29 SCOOTER CARE AND STORAGE 7 1 Matte color caution rrarrrnnrrvnnnnnn 7 1 EEE EE HO 7 1 Storage EE ed 7 3 SPECIFICATIONS ee ees ee 8 1 CONSUMER INFORMATION 9 1 Identification numbers ee 9 1 TABLE OF CONTENTS A SAFETY INFORMATION EAU10264 Be a Responsible Owner As the vehicle s owner you are respon sible for the safe and proper operation of your scooter Scooters are single track vehicles Their safe use and operation are de pendent upon the use of proper riding techniques as well as the expertise of the operat
11. Single disc brake Operation Right hand operation Recommended fluid DOT 3 or 4 Rear brake Type Drum brake Operation Left hand operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 80 0 mm 3 15 in 8 2 SPECIFICATIONS Rear suspension Type Unit swing Spring shock absorber type Coil spring oil damper Wheel travel 65 0 mm 2 56 in Electrical system Ignition system TCI digital Charging system AC magneto Battery Model GTX7A BS YTX7A BS Voltage capacity 12 V 6 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage x quantity Headlight 12 V 35 W 35 W x 1 Tail brake light 12 V 5 0 W 21 0 Wx 1 Front turn signal light 12 V 10 0W x2 Rear turn signal light 12 V 16 0 W x2 Meter lighting 12 V 3 4Wx2 High beam indicator light 12V 1 7Wx1 SPECIFICATIONS Turn signal indicator light 12V 1 7Wx 1 Engine trouble warning light 12V 1 7Wx 1 Fuses Main fuse 15 0A 8 3 EAU48610 Identification numbers Record the vehicle identification num ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION CONSUMER INFORMATION EAU26410 Vehicle identification number EG 3 a 1 Vehicle identification number The vehicle identification nu
12. areas where strong chemi cals are stored Long term Before storing your scooter for several months 1 Follow all the instructions in the Care section of this chapter 2 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 3 Perform the following steps to pro tect the cylinder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap WARNING To prevent damage or injury from sparking make sure to ground the spark plug elec trodes while turning the en gine OVEr EWA10951 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand SCOOTER CARE AND STORAGE 5 Check and if necessary correct the tire air pressure and then lift the scooter so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming
13. easily burn e Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat INSTRUMENT AND CONTROL FUNCTIONS ECA10701 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter 3 8 EAUT1503 Seat To open the seat 1 Place the scooter on the center stand 2 Insert the key into the main switch and then turn it counterclockwise to the first OPEN position If the main switch is in the LOCK posi tion turn the key counterclockwise to the second OPEN position 1 Seat open position MP o Do not push inward when turning the Key from OFF to OPEN or from LOCK to OPEN 3 Fold the seat up INSTRUMENT AND CONTROL FUNCTIONS To close the seat 1 2 TIP o Make sure that the seat is properly se Fold the seat down and then push it down to lock it in place Remove the key from the main switch if the scooter will be left un attended cured before riding EAU37481 Helmet holders 1 Helmet holder The helmet holders are located under the seat To secure a helmet to a helmet hold er 1 Open the seat See page 3 8 2 Attach a h
14. final transmission oil fill er cap and its new O ring and then tighten the oil filler cap 9 Check the final transmission case for oil leakage If oil is leaking check for the cause EAU45492 Air filter and V belt case air fil ter elements The air filter element should be re placed and the V belt case air filter ele ment should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Service the air fil ter elements more frequently if you are riding in unusually wet or dusty areas The air filter check hoses must be fre quently checked and cleaned if neces sary Replacing the air filter element 1 Place the scooter on the center stand 2 Remove the air filter case cover by removing the screws 6 12 1 Air filter case cover 2 Screw 3 LANN A DK Pull the air filter element out SE EIE 1 Air filter element 4 Insert a new air filter element into the air filter case NOTICE Make sure that the air filter element is properly seated in the air filter case The engine should never be operated without the air filter element installed otherwise the piston s and or cylinder s may become excessively worn ECA10481 Install the air filter case cover by in stalling the screws Cleaning the air filter check hoses Air filter check hose plug 1 Check the hoses on the rear side of the air filter case for accumulat
15. important information is distinguished in this manual by the following notations This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in A WARNING death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the NOTICE vehicle or other property TIP A TIP provides key information to make procedures easier or clearer IMPORTANT MANUAL INFORMATION EAU37230 XC125E OWNER S MANUAL 2009 by Yamaha Motor Co Ltd 1st edition July 2009 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in China TABLE OF CONTENTS SAFETY INFORMATION 1 1 FOR YOUR SAFETY Further safe riding points 1 5 PRE OPERATION CHECKS 4 1 DESCRIPTION rrrnnnnnnnvnnnnnnrrnnnnnnre 2 1 OPERATION AND IMPORTANT E A EE EE 2 1 RIDING POINTS ee ee 5 1 ROM VEN ES EER ee SE De 2 2 Starting the engine esse 5 1 Controls and instruments 2 3 Stanng Mae 5 2 Acceleration and deceleration 5 2 INSTRUMENT AND CONTROL Braking eeste SR daea wes 5 3 FUNCTIONS ee ee ee EE 3 1 Tips for reducing fuel Main switch steering lock
16. isi set ke EER EE 3 5 Model label ee ee ee rrene 9 1 oe SIONAL ase ee a 3 5 See 5 4 Pre 5 4 VENT ME AE Ed ENGINE Oll ser SEE SE ERGE BO Ie DE DER Ee 6 9 Part localions ERE Ee ovens at 2 1 Vehicle identification number 9 1 Engine trouble warning light 3 3 R W Rear brake lever free play adjusting 6 17 Wheel bearings checking 0 6 23 Final transmission Ol Ee 6 11 Rear turn signal light and tail brake WNES EE TRE 6 17 YAMAHA YAMAHA MOTOR CO LTD PRINTED IN CHINA 2009 08 0 3x2 CR E
17. minimum Bulky or large accessories may seriously affect the stability of the scooter due to aerodynamic effects Wind may attempt to lift the scooter or the scooter may become unstable in cross winds These accessories may also cause instability when passing or being passed by large vehicles e Certain accessories can dis place the operator from his or her normal riding position This improper position limits the free dom of movement of the opera tor and may limit control ability therefore such accessories are not recommended Use caution when adding electri cal accessories If electrical acces sories exceed the capacity of the scooters electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Aftermarket Tires and Rims The tires and rims that came with your scooter were designed to match the performance capabilities and to provide the best combination of handling brak ing and comfort Other tires rims siz es and combinations may not be appropriate Refer to page 6 15 for tire specifications and more information on replacing your tires A SAFETY INFORMATION EAU45371 Further safe riding points Make sure to signal clearly when making turns Left turn Braking can be extremely difficult on a wet road Avoid hard braking because the scooter could slide Apply the brakes slowly when stopping on a wet surface Slow down as you appro
18. must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling OVEr Ewa10751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly 6 22 ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU4551 1 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place the vehicle on the center stand WARNING To avoid inju ry securely support the vehicle so there is no danger of it falling OVEr EWA10751 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering PERIODIC MAINTENANCE AND ADJUSTMENT 1 Checking the wheel bearings EAUT1857 Battery The front and rear wheel bearings must be checked at the intervals specified in the
19. not sold by Yamaha or modifications not specifically recom mended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket Parts Accessories and Modifications While you may find aftermarket prod ucts similar in design and quality to genuine Yamaha accessories recog nize that some aftermarket accessories or modifications are not suitable be cause of potential safety hazards to you or others Installing aftermarket prod ucts or having other modifications per formed to your vehicle that change any of the vehicles design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your scooter Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit sus A SAFETY INFORMATION pension travel steering travel or control operation or obscure lights or reflectors e Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a
20. oil and to clean the oil strainer ECA16501 1000 km 600 mi and beyond The vehicle can now be operated nor mally ECA10270 NOTICE If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle 5 4 EAU17213 Parking When parking stop the engine and then remove the key from the main switch Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire EWA10311 EAU17241 Periodic inspection adjustment and lu brication will keep your vehicle in the safest and most efficient condition pos sible Safety is an obligation of the vehi cle owner operator The most important points of vehicle inspection adjust ment and lubrication are explained on the following pages The intervals given in the periodic maintenance and lubrication chart should be simply considered as a gen eral guide under normal riding condi tions However depending on the weather terrain geographical location and individual use the maintenance in tervals may need to be shortened EWA10321 AN WARNING Failure to properly maintain the ve hicle or performing maintenance ac tivi
21. play The throttle cable free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it D W 1 V belt case air filter element 5 Apply oil of the recommended type to the entire surface of the sponge material and then squeeze the ex cess oil out TIP The air filter element should be wet but not dripping 6 14 EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart PERIODIC MAINTENANCE AND ADJUSTMENT EAU3360 1 Tires To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approve
22. the battery Remove panel B to access the fuse See page 6 6 If the fuse is blown replace it as fol lows 1 Turn the key to OFF and turn off all electrical circuits 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire tewaisis NOTICE PERIODIC MAINTENANCE AND ADJUSTMENT After removing and installing the main fuse be sure to turn the main switch from ON to OFF three times in 3 seconds intervals to initialize the idle speed control system ecatice2 Specified fuse 15 0A 3 Turn the key to ON and turn on the electrical circuits to check if the devices operate 4 lf the fuse immediately blows again have a Yamaha dealer check the electrical system 6 25 EAU45503 Replacing the headlight bul This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows ECA10660 NOTICE Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner 1 Do not touch the glass part of the bulb 1 Place the vehicle on t
23. working correctly have Yamaha dealer check vehicle Sidestand switch 4 2 EAU15951 Read the Owner s Manual carefully to become familiar with all controls If there is a control or function you do not understand ask your Yamaha dealer EWA10271 Failure to familiarize yourself with the controls can lead to loss of con trol which could cause an accident or injury OPERATION AND IMPORTANT RIDING POINTS EAU45310 TIP This model is equipped with a lean an gle sensor to stop the engine in case of a turnover To start the engine after a turnover be sure to turn the main switch to OFF and then to ON Fail ing to do so will prevent the engine from starting even though the engine will crank when pushing the start switch 5 1 EAU45422 Starting the engine ECA10250 NOTICE See page 5 4 for engine break in in structions prior to operating the ve hicle for the first time In order for the ignition circuit cut off system to enable starting the side stand must be up See page 3 12 for more information 1 Turn the key to ON 2 Close the throttle completely 3 Start the engine by pushing the start switch while applying the front or rear brake NOTICE For maxi mum engine life never acceler ate hard when the engine is cold ECA11041 If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short
24. OH 1 1 Engine oil drain bolt 2 Gasket 5 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque 6 10 Tightening torque Engine oil drain bolt 20 Nm 2 0 m kof 14 ft lbf Refill with the specified amount of the recommended engine oil and then install and tighten the engine oil filler cap Recommended engine oil See page 8 1 Oil quantity 1 00 L 1 06 US qt 0 88 Imp qt ECA11670 NOTICE Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Be sure no foreign material en ters the crankcase Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 8 Turn the engine off and then check the oil level and correct it if necessary 9 Reset the oil change indicator See page 3 2 for reset proce dures MP If the engine oil is changed before the oil change indicator color changes from green to red i e before the periodic oil change interval has been reached the oil change indicator must be reset after the oil change for the next periodic oil change to be indicated at the correct time PERIODIC MAINTENANCE AND ADJUSTMENT EAU20065 Final transmission oil The final transmission case
25. ach a cor ner or turn Once you have com pleted a turn accelerate slowly Be careful when passing parked cars driver might not see you and open a door in your path Railroad crossings streetcar rails iron plates on road construction sites and manhole covers be come extremely slippery when wet Slow down and cross them with caution Keep the scooter up right otherwise it could slide out from under you The brake pads and linings could get wet when you wash the scoot er After washing the scooter check the brakes before riding Always wear a helmet gloves trousers tapered around the cuff and ankle so they do not flap and a bright colored jacket Do not carry too much luggage on the scooter An overloaded scoot er is unstable Use a strong cord to secure any luggage to the carriers A loose load will affect the stability of the scooter and could divert your attention from the road See page 1 3 Left view OO N OO PKOOND Battery page 6 23 Fuse page 6 25 V belt case air filter element page 6 12 Air filter element page 6 12 Final transmission oil filler cap page 6 11 Final transmission oil drain bolt page 6 11 Engine oil drain bolt page 6 9 Centerstand page 6 21 gt Zs _ ii NN ey TA S gt EER si lt O o VI Ea f MMI p A eo 9 Sidestand page 3 11 DESCRIPTION EAU10410 DESCRIPTION Righ
26. as possible to preserve the bat tery Do not crank the engine more than 5 seconds on any one at tempt OPERATION AND IMPORTANT RIDING POINTS EAU45091 EAU 16780 2 3 Starting off Acceleration and deceleration 1 While pulling the rear brake lever with your left hand and holding the grab bar with your right hand push the scooter off the centerstand 1 Rear brake lever 2 Start switch 3 Front brake lever The speed can be adjusted by opening and closing the throttle To increase the speed turn the throttle grip in direction a To reduce the speed turn the throt tle grip in direction b 1 Grab bar 2 Sit astride the seat and then ad just the rear view mirrors 3 Switch the turn signals on 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to take off 5 Switch the turn signals off 5 2 EAU16793 Braking Avoid braking hard or suddenly EWA10300 especially when leaning over to one side otherwise the scooter may skid or overturn Railroad crossings streetcar rails iron plates on road con struction sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching such areas and cross them with cau tion Keep in mind that braking on a wet road is much more difficult Ride slowly down a hill as brak ing downhill can be very diffi cult Close the throttle completely Apply both fr
27. ator 2 Brake shoe wear limit line The rear brake is provided with a wear indicator which allows you to check the brake shoe wear without having to dis assemble the brake To check the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a set PERIODIC MAINTENANCE AND ADJUSTMENT PA When checking the fluid level Checking the front brake fluid make sure that the top of the mas level ter cylinder is level by turning the handlebars ene Use only the recommended quality 1 brake fluid otherwise the rubber Do seals may deteriorate causing gt leakage and poor braking perfor mance Py W pa Recommended brake fluid DOT 4 1 Minimum level mark TIP Insufficient brake fluid may allow air to DOT 4 is not available DOT 3 can be enter the brake system possibly caus used ing it to become ineffective Before riding check that the brake fluid e Refill with the same type of brake is above the minimum level mark and fluid Mixing fluids may result in a replenish if necessary A low brake fluid harmful chemical reaction and level may indicate worn brake pads lead to poor braking performance and or brake system leakage If the Be careful that water does not en brake fluid level is low be sure to check ter the master cylinder when refi
28. check this system regularly as described below and have a Yamaha dealer re pair it if it does not function proper ly INSTRUMENT AND CONTROL FUNCTIONS EAUT1095 Ignition circuit cut off system Check the operation of the sidestand switch according to the following proce dure 3 12 INSTRUMENT AND CONTROL FUNCTIONS Turn the key on A WARNING 3 e The vehicle must be placed on the center Put the sidestand up stand during this inspection e If a malfunction is noted have a Yamaha dealer check the system before riding Push the start switch while applying either of the brake levers The engine will Start Put the sidestand down If the engine stalls The sidestand switch is OK 3 13 FOR YOUR SAFETY PRE OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the Owner s Manual Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer EWA11151 Before using this vehicle check the following points e Check fuel level in fuel tank e Refuel if necessary e Check fuel line for leakage e Check oil level in engine
29. checking 6 19 High beam indicator light ees ee 3 2 SANG OUT AM ee ee 5 2 Brake lever frONE ee ee ee 3 5 HON SMICN EE SE sales as aetna 3 5 Starting the engine ese see Ee ee ee 5 1 Brake lever r6ar ee eed 3 6 I Start SWitCh 3 5 Brake levers lubricating ees ees ee 6 21 Identification numbers 9 1 Steering checking ss se ee 6 23 Brake pads and shoes checking 6 18 Ignition circuit cut off system 1 3 12 SLAE EL EE 7 3 BAKING asses EER ase EE GE GEES 5 3 Indicator indicator lights and Storage compartmentS rrranrrrrvrvrrrnnn 3 10 C warning APE as Jaer 3 2 T Cables checking and lubricating 6 20 K Throttle cable free play checking 6 14 Ca 7 1 Keyhole COVer ee ees ese se ee se ee ee ee ee ee 3 2 Throttle grip and cable ET gt ES EE EE ee Oe 3 11 L checking and lubricating iese 6 20 Catalytic converters rrrrrrrrranrrrvvrnrnnn 3 8 Luggage hode sees 3 11 ME vertene 6 15 Centerstand and sidestand M Troubleshooting ee ee 6 28 checking and lubricating eeee ees 6 21 Main switch steering lock rrnrnrn0n0 3 1 Troubleshooting Chart 6 29 Cowlings and panels Maintenance and lubrication periodic 6 3 Turn signal indicator light esse 3 2 removing and installing EE EE 6 6 Maintenance emission control system 6 2 Turn signal light bulb front D Matte color caution EE 7 1 PIERRE EE As 6 26 Dimmer SWItGh
30. d Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories ECA16520 NOTICE To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery If you do not have access to a con stant voltage battery charger have a Yamaha dealer charge your battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the 6 24 battery be sure the key is turned to OFF then discon nect the negative lead before disconnecting the positive lead ECA16302 2 Ifthe battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation 4 Before installation make sure that the battery leads are properly con nected to the battery terminals ECAT1053 NOTICE e Always keep the battery charged Storing a discharged battery can cause permanent battery damage e After installing the battery be sure to turn the main switch from ON to OFF three times in 3 seconds intervals to initial ize the idle speed control sys tem EAUT2023 Replacing the fuse 1 Fuse 2 Spare fuse The fuse holder is located beside
31. d for this model EWA10501 Tire air pressure measured on cold tires 0 83 kg 0 183 Ib Front 175 kPa 1 75 kgf cm 25 psi Rear 200 kPa 2 00 kgf cm 29 psi 83 167 kg 183 368 Ib Front 175 kPa 1 75 kgf cm 25 psi Rear 250 kPa 2 50 kgf cm 36 psi Maximum load 167 kg 368 Ib Total weight of rider passenger car go and accessories Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident EWA10511 6 PERIODIC MAINTENANCE AND ADJUSTMENT Tire inspection 1 Tire sidewall 2 Tire tread depth The tires must be checked before each ride If the center tread depth reaches the specified limit if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha dealer re place the tire immediately Minimum tire tread depth front and rear 1 6 mm 0 06 in TIP S S The tire tread depth limits may differ from country to country Always comply with the local regulations Tire information This model is equipped with tubeless tires After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd Front tire Size 100 90 10 56J Manufacturer model CHENG SHIN C 922 Rear tire Size 100 90 10 56J Manufacturer model CHENG SHIN C 940 Have a Yamaha dealer replace excessively worn tires Besides being illegal operating the vehi cle with excessively worn tires
32. degraded in one spot Cover the muffler outlet with a plastic bag to prevent moisture from entering it Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the battery see page 6 23 Make any necessary repairs before storing the scooter 7 4 SPECIFICATIONS Dimensions Overall length 1860 mm 73 2 in Overall width 670 mm 26 4 in Overall height 1045 mm 41 1 in Seat height 730 mm 28 7 in Wheelbase 1250 mm 49 2 in Ground clearance 95 mm 3 74 in Minimum turning radius 1900 mm 74 8 in Weight With oil and fuel 110 0 kg 243 Ib Engine Engine type Air cooled 4 stroke SOHC Cylinder arrangement Forward inclined single cylinder Displacement 125 cm Bore x stroke 51 5 x 60 0 mm 2 03 x 2 36 in Compression ratio 9 50 1 Starting system Electric starter Lubrication system Wet sump Engine oll Recommended brand YAMALUBE Type SAE 10W 30 10W 40 10W 50 15W 40 20W 40 or 20W 50 20 10 0 10 20 30 40 50 C SAE 10W 30 N i SAE 10W 40 SAE 10W 50 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Periodic oil change 1 00 L 1 06 US at 0 88 Imp qt Final transmission oil Type SAE 85W 140 GL5 Qua
33. e page 3 8 2 Open the fuel tank cap lid 3 Turn the fuel tank cap counter clockwise and pull it off To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening and turn it clockwise until the A marks on the cap and tank are aligned 2 Close the fuel tank cap lid 3 Close the seat EWA11091 Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard INSTRUMENT AND CONTROL FUNCTIONS EAU13221 Fuel Make sure there is sufficient gasoline in the tank Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions EWA10881 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 1 Fuel tank filler tube 2 Maximum fuel level 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft clot
34. econds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit 3 3 EAUT1821 Speedometer unit ED 1 Speedometer 2 Odometer The speedometer unit is equipped with a speedometer and an odometer The speedometer shows the riding speed The odometer shows the total distance traveled EAU12092 Self diagnosis device This model is equipped with a self diag nosis device for various electrical cir cuits If a problem is detected in any of those circuits the engine trouble warning light will come on or flash If this occurs have a Yamaha dealer check the vehi cle ECA11170 NOTICE To prevent engine damage be sure to consult a Yamaha dealer as soon as possible if this occurs INSTRUMENT AND CONTROL FUNCTIONS EAU45630 Fuel gauge 1 Fuel gauge 2 Red line The fuel gauge indicates the amount of fuel in the fuel tank The needle moves towards E Empty as the fuel level decreases When the needle reaches the red line refuel as soon as possible TIP Turning the key to OFF cancels the fuel gauge reading 3 4 EAU12331 Anti theft alarm optional This model can be equipped with an optional anti theft alarm by a Yamaha dealer Contact a Yamaha dealer for more information INSTRUMENT AND CONTROL FUNCTIONS EAU 12348 Handlebar switches
35. ed Epon orane ever e Lubricate with silicone grease N V V V V pivot shaft 9 i Rear brake lever e Lubricate with lithium soap based pivot shaft grease e Check operation Sidestand center Lubricate with lithium soap based stand grease DE Sidestand switch e Check a e Check operation and shock ab sorber for oil leakage e Change See page 6 9 e Check oil level and vehicle for oil leakage aar EA Final transmission Check vehicle for oil leakage V ul 2 EE o 20 V bet Replace sid Every 12000 km 7000 mi ai Frontandrear brake Check operation ME switches Moving parts and 7 Every 2000 km 1200 mi PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL 1000 km 6000 km 12000 km 18000 km 24000 km CHECK 600 mi 3500 mi 7000 mi 10500 mi 14000 mi e Check operation and free play e Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable Throttle grip hous ing and cable EAU45610 TIP Ai filter e This model s air filter is equipped with a disposable oil coated paper element which must not be cleaned with com 6 pressed air to avoid damaging it e The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas V belt case air filter e The air filter needs more frequent service if you are riding in unusually wet or dusty areas Hydraulic brake service e Reg
36. ed by stones etc Wax all painted surfaces Let the scooter dry completely be fore storing or covering it EWA10942 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before operating the scooter test its braking performance and cornering behavior ECA10800 NOTICE TIP Apply spray oil and wax spar ingly and make sure to wipe off any excess Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens 7 3 EAU3656 1 Storage Short term Always store your scooter in a cool dry place and if necessary protect it against dust with a porous cover ECA10820 NOTICE Storing the scooter in a poorly ventilated room or covering it with a tarp while it is still wet will allow water and humidity to seep in and cause rust e To prevent corrosion avoid damp cellars stables because of the presence of ammonia and
37. ed dirt or water If dirt or water is visible in the air fil ter check hoses remove the clamps from them and then re move the plugs to drain the hoses PERIODIC MAINTENANCE AND ADJUSTMENT Cleaning the V belt case air filter el ement 1 2 Place the scooter on the center stand Remove the screws and then pull the V belt case air filter element cover outward and away from V belt case 1 V belt case air filter element cover 2 Screw 3 Remove the V belt case air filter element holder by removing the screw D N 1 V belt case air filter element holder 2 Screw 4 Pull the V belt case air filter ele ment out and then clean it with solvent After cleaning remove the remaining solvent by squeezing the element WARNING Use only a dedicated parts cleaning solvent To avoid the risk of fire or explosion do not use gaso line or solvents with a low flash point EWA10431 NOTICE To avoid damaging the air filter element handle it gently and carefully and do not twist it ECA10521 PERIODIC MAINTENANCE AND ADJUSTMENT 21382 EAU Recommended oil Checking the throttle cable Yamaha foam air filter oil or other quality foam air filter oil free play 6 Insert the element into the V belt case DN 7 Install the air filter element holder by installing the screw NS 8 Install the air filter element cover 1 by installing the screws ZAUM0051 1 Throttle cable free
38. elmet to a helmet holder and then securely close the seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an accident ewaiois1 3 9 To release a helmet from a helmet holder Open the seat remove the helmet from the helmet holder and then close the seat INSTRUMENT AND CONTROL FUNCTIONS FAuTi712 Rear storage compartment Since the storage compartment may get wet while the scooter is 1 being washed wrap any articles Front storage compartment stored in the compartment in a a C AO MN GF e plastic bag ye JE V Do not keep anything valuable o Rl f or breakable in the storage com G l Storage compartments partment sa WARNING ME 1 Rear storage compartment Do not exceed the load limit of 5 d The rear storage compartment is locat kg 11 Ib for the rear storage 1 Front storage compartment ed under the seat See page 3 8 COMPARAN l ECAT1030 e Do not exceed the maximum EWAII191 NOTICE load of 167 kg 368 Ib for the ve AN WARNING PETTEE WEE hicle Keep the following points in mind when using the storage compart ment amp Since the storage compartment accumulates heat when ex posed to the sun do not store anything susceptible to heat in side it To avoid humidity from spread ing through the storage com partment wrap wet articles in a plastic bag before storing them in the compartm
39. ent Do not exceed the load limit of 1 5 kg 3 3 Ib for the front stor age compartment e Do not exceed the maximum load of 167 kg 368 Ib for the ve hicle 3 10 INSTRUMENT AND CONTROL FUNCTIONS EAU15112 Carrier EWA10171 Do not exceed the load limit of 5 kg 11 Ib for the carrier e Do not exceed the maximum load of 167 kg 368 Ib for the ve hicle 1 Carrier Luggage hook Do not exceed the load limit of 1 0 kg 2 2 Ib for the luggage hook EAUT1072 EWAT1031 e Do not exceed the maximum load of 167 kg 368 Ib for the ve hicle 1 Luggage hook 3 11 EAU15303 Sidestand 1 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright MP y The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See page 3 12 for an explanation of the ignition circuit cut off system The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up EWA10240 or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore
40. er ride under the influence of alcohol or other drugs A SAFETY INFORMATION This scooter is designed for on road use only It is not suitable for off road use Protective apparel The majority of fatalities from scooter accidents are the result of head inju ries The use of a safety helmet is the single most critical factor in the preven tion or reduction of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket substantial shoes trousers gloves etc is ef fective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns 1 2 A passenger should also observe the above precautions Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide a deadly gas Breathing car bon monoxide can cause headaches dizziness drowsiness nausea confu sion and eventually death Carbon Monoxide is a colorless odor less tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidl
41. h since fuel may deteri orate painted surfaces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap Gasoline cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi EWA15151 3 7 is poisonous and can ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothing change your clothes EAU33520 Recommended fuel REGULAR UNLEADED GASO LINE ONLY Fuel tank capacity 5 5 L 1 45 US gal 1 21 Imp gal ECA11400 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a research octane number of 91 or higher If knocking or pinging oc curs use a gasoline of a different brand or premium unleaded fuel Use of un leaded fuel will extend spark plug life and reduce maintenance costs EAU13445 Catalytic converters This vehicle is equipped with catalytic converters in the exhaust system EWA10862 AA WARNING The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that
42. h clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on the roads during winter are extremely cor rosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads 7 2 MP y Salt sprayed on roads in the winter may remain well into spring 1 Clean the scooter with cold water and a mild detergent after the en gine has cooled down NOTICE Do not use warm water since it increases the corrosive action of the salt cai0791 2 Apply a corrosion protection spray on all metal including chrome and nickel plated surfaces to prevent corrosion After cleaning 1 Dry the scooter with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing SCOOTER CARE AND STORAGE 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces Use spray oil as a universal clean er to remove any remaining dirt Touch up minor paint damage caus
43. he center stand 2 Remove cowling B See page 6 6 3 Remove the headlight bulb cover 1 Headlight bulb cover 4 Remove the headlight bulb holder by turning it counterclockwise and then remove the burnt out bulb from the headlight unit 2 Headlight bulb O PERIODIC MAINTENANCE AND ADJUSTMENT 5 Place a new headlight bulb into po sition and then install the bulb holder by turning the holder clock wise Install the headlight bulb cover Install the cowling Have a Yamaha dealer adjust the headlight beam if necessary 6 26 EAUT1262 Replacing a front turn signal light bulb NOTICE lt is advisable to have a Yamaha dealer perform this job 1 2 3 ECA10670 Place the scooter on the center stand Remove cowling A See page 6 6 Remove the socket together with the bulb by turning it counter clockwise 1 Turn signal light bulb socket 4 Remove the burnt out bulb by pushing it in and turning it counter clockwise 5 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 6 Installthe socket together with the bulb by turning it clockwise 7 Install the cowling PERIODIC MAINTENANCE AND ADJUSTMENT EAU37741 Rear turn signal light and tail brake light If a rear turn signal light or the tail brake light does not come on have a Yamaha dealer check its electrical circuit or re place the bulb 6 27
44. hed parts EAU26094 Care While the open design of a scooter re veals the attractiveness of the technol ogy it also makes it more vulnerable Rust and corrosion can develop even if high quality components are used A rusty exhaust pipe may go unnoticed on a car however it detracts from the overall appearance of a scooter Fre quent and proper care does not only comply with the terms of the warranty but it will also Keep your scooter looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug cap are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod 7 1 ucts onto seals gaskets and wheel axles Always rinse the dirt and de greaser off with water Cleaning ECA10783 NOTICE Avoid using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter
45. ind spot Many accidents involve inexperi enced operators In fact many op erators who have been involved in accidents do not even have a cur rent driver s license e Make sure that you are qualified and that you only lend your scooter to other qualified opera tors e Know your skills and limits Staying within your limits may help you to avoid an accident e We recommend that you prac tice riding your scooter where there is no traffic until you have become thoroughly familiar with the scooter and all of its con trols Many accidents have been caused by error of the scooter operator A typical error made by the operator is veering wide on a turn due to ex cessive speed or undercornering insufficient lean angle for the speed e Always obey the speed limit and never travel faster than warrant ed by road and traffic conditions e Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control e The operator should keep both hands on the handlebar and both feet on the operator foot rests during operation to main tain control of the scooter e The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Nev
46. ine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle 2 Check the spark plug for electrode erosion and excessive carbon or other deposits and replace it if necessary Specified spark plug NGK CR7E To install the spark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 1 Spark plug gap Spark plug gap 0 7 0 8 mm 0 028 0 031 in 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque Tightening torque Spark plug 13 Nm 1 3 m kgf 9 4 ft lbf PERIODIC MAINTENANCE AND ADJUSTMENT MP o S If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 4 Install the spark plug cap 5 Install the panel 6 9 EAU45482 Engine oil The engine oil level should be checked before each ride In addition the oil must be changed at the intervals spec ified in the periodic maintenance and lubrication chart The engine oil must also be changed at the initial 1000 km 600 mi and when the oil change indicator color change
47. lenses etc and the mufflers Use only a soft clean cloth or sponge with wa ter to clean plastic However if the plastic parts cannot be thor oughly cleaned with water di luted mild detergent with water may be used Be sure to rinse off any detergent residue using plenty of water as it is harmful to plastic parts Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes electric components couplers connectors instruments switches and lights breather hoses and vents For scooters equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning com pounds for plastic may leave scratches on the windshield SCOOTER CARE AND STORAGE Test the product on a small hid den part of the windshield to make sure that it does not leave any marks If the windshield is scratched use a quality plastic polishing compound after washing After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly wit
48. ll the brake pads for wear and the brake ing Water will significantly lower system for leakage the boiling point of the fluid and Observe these precautions may result in vapor lock 6 19 Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause PERIODIC MAINTENANCE AND ADJUSTMENT EAU22721 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic maintenance and lubrication chart In addition have the oil seals of the brake master cylin der and caliper as well as the brake hose replaced at the intervals listed be low or whenever they are damaged or leaking Oil seals Replace every two years Brake hose Replace every four years EAU23101 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer sheath may interfere with proper ca ble operation and will cause the in ner cable to rust Replace a damaged cable as soon as possible to p
49. mber is stamped into the frame TIP o S The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area 9 1 EAU26500 Model label 1 Model label The model label is affixed to the inside of the rear storage compartment See page 3 10 Record the information on this label in the space provided This in formation will be needed when ordering spare parts from a Yamaha dealer INDEX Front brake lever free play checking 6 17 Front fork checking sesse ee 6 22 A Fuel ed DR Ee es a 3 7 S Acceleration and deceleration 5 2 Fuel consumption tips for reducing 5 3 Safe riding points Lansing 1 5 Air filter and V belt case air filter FUGLGAUGE EE EE EE 3 4 Safety information eie ees ee ee ee 1 1 elemente ee SE ee eae 6 12 Fuel tank Cap sesse eke RE Ee ER EE ER eg 3 6 Seat Gia hale Re ae 3 8 Anti theft alarm optional 3 4 FUSE replacing odina 6 25 Self diagnosis device ee ee ee ee 3 4 Auxiliary light bulb replacing 6 27 H SIGCSIAN GC EEE 3 11 B Handlebar switches rrrnnnnnnrrnnnrnnvnnnnnn 3 5 Spark plug CNECKING ceeeeeeeeeees 6 8 BACT EE ER RE ee 6 23 Headlight bulb replacing 008 6 25 Specifications esente ei 8 1 Brake fluid changing cccccccee 6 20 Helmet NOG Sacer es 3 9 Speedometer unit ee 3 3 Brake fluid level
50. must be checked for oil leakage before each ride If any leakage is found have a Yamaha dealer check and repair the scooter In addition the final transmis sion oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart 1 Start the engine warm up the final transmission oil by riding the scooter for several minutes and then stop the engine 2 Place the scooter on the center stand 3 Place an oil pan under the final transmission case to collect the used oil 4 Remove the final transmission oil filler cap and its O ring from the fi nal transmission case 5 Remove the final transmission oil drain bolt and its gasket to drain the oil from the final transmission case 1 Final transmission oil filler cap 2 O ring 6 Install the final transmission oil drain bolt and its new gasket and then tighten the bolt to the speci fied torque RE EE sl 1 1 Final transmission oil drain bolt 2 Gasket PERIODIC MAINTENANCE AND ADJUSTMENT Tightening torque Final transmission oil drain bolt 23 Nm 2 3 m kof 17 ft lbf 7 Refill with the specified amount of the recommended final transmis sion oil WARNING Make sure that no foreign material enters the final transmission case Make sure that no oil gets on the tire or wheel EWA11311 Recommended final transmission oil See page 8 1 Oil quantity 0 13 L 0 14 US gt 0 11 Imp qt 8 Install the
51. ntity 0 13 L 0 14 US at 0 11 Imp qt Air filter Air filter element Oil coated paper element 8 1 Fuel Recommended fuel Regular unleaded gasoline only Fuel tank capacity 5 5 L 1 45 US gal 1 21 Imp gal Fuel injection Throttle body ID mark 4P72 00 Spark plug s Manufacturer model NGK CR7E Spark plug gap 0 7 0 8 mm 0 028 0 031 in Clutch Clutch type Dry centrifugal automatic Transmission Primary reduction system Helical gear Primary reduction ratio 40 15 2 667 Secondary reduction system Spur gear Secondary reduction ratio 38 13 2 923 Transmission type V belt automatic Operation Centrifugal automatic type Chassis Frame type Steel tube backbone Caster angle 27 00 Trail 75 0 mm 2 95 in Front tire Type Tubeless Size 100 90 10 56J Manufacturer model CHENG SHIN C 922 Rear tire Type Tubeless Size 100 90 10 56J Manufacturer model CHENG SHIN C 940 Loading Maximum load 167 kg 368 Ib Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 83 kg 0 183 Ib Front 175 kPa 1 75 kgf cm 25 psi Rear 200 kPa 2 00 kgf cm 29 psi Loading condition 83 167 kg 183 368 Ib Front 175 kPa 1 75 kgf cm 25 psi Rear 250 kPa 2 50 kgf cm 36 psi Front wheel Wheel type Cast wheel Rim size J10x2 15 Rear wheel Wheel type Cast wheel Rim size J10 x MT2 50 Front brake Type
52. ont and rear brakes simultaneously while gradually in creasing the pressure OPERATION AND IMPORTANT RIDING POINTS 5 3 EAU16820 Tips for reducing fuel con sumption Fuel consumption depends largely on your riding style Consider the following tips to reduce fuel consumption Avoid high engine speeds during acceleration Avoid high engine speeds with no load on the engine Turn the engine off instead of let ting it idle for an extended length of time e g in traffic jams at traffic lights or at railroad crossings OPERATION AND IMPORTANT RIDING POINTS EAU 16830 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1000 km 600 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1000 km 600 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU45581 0 150 km 0 90 mi Avoid prolonged operation above 1 3 throttle 150 500 km 90 300 mi Avoid prolonged operation above 1 2 throttle 500 1000 km 300 600 mi Avoid prolonged operation above 3 4 throttle NOTICE After 1000 km 600 mi of operation be sure to change the engine oil and final transmission
53. or Every operator should know the following requirements before riding this scooter He or she should Obtain thorough instructions from a competent source on all aspects of scooter operation Observe the warnings and mainte nance requirements in this Own er s Manual Obtain qualified training in safe and proper riding techniques Obtain professional technical ser vice as indicated in this Owners Manual and or when made neces sary by mechanical conditions Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This scooter is designed to carry the operator and a passenger The failure of motorists to detect and recognize scooters in traffic is the predominating cause of auto mobile scooter accidents Many accidents have been caused by an automobile driver who did not see the scooter Making yourself con Spicuous appears to be very effec tive in reducing the chance of this type of accident Therefore e Wear a brightly colored jacket e Use extra caution when you are approaching and passing through intersections since in tersections are the most likely places for scooter accidents to OCCUF e Ride where other motorists can see you Avoid riding in another motorist s bl
54. ot operate the ve hicle until the brake system has been checked or repaired by a Yamaha dealer 6 17 EAU22170 Adjusting the rear brake lever free play 1 1 Rear brake lever free play The brake lever free play should mea sure 10 0 20 0 mm 0 39 0 79 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows To increase the brake lever free play turn the adjusting nut at the brake shoe plate in direction a To decrease the brake lever free play turn the adjusting nut in direction b PERIODIC MAINTENANCE AND ADJUSTMENT 1 Adjusting nut If proper adjustment cannot be ob tained as described have a Yamaha dealer make this adjustment EWA10650 EAU22380 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic main tenance and lubrication chart EAU22430 Front brake pads 1 Brake pad wear indicator groove Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear 6 18 indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22540 Rear brake shoes 1 Brake shoe wear indic
55. periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings 6 23 1 Battery 2 Positive battery lead red 3 Negative battery lead black This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tightened TIP The battery is located behind panel B See page 6 6 PERIODIC MAINTENANCE AND ADJUSTMENT EWA10760 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID e EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician e EYES Flush with water for 15 minutes and seek prompt medical attention e Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space e KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharge
56. r ea including pilot lights from water EWA15141 6 28 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage PERIODIC MAINTENANCE AND ADJUSTMENT EAUT 1981 Troubleshooting chart 1 Fuel Check the fuel level in the fuel tank 2 Compression There i Have a Yamaha dealer ere is no compression Sheek he veride Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Operate the electric starter 6 The engine does not start oy Have a Yamaha dealer check the vehicle Check the battery 4 Battery quickly Operate the electric starter The engine turns over Check the battery lead connections Check the compression The engine does not start LPR el Check the compression Operate the electric starter 3 Ignition Remove the spark plug and check the electrodes The engine does not start Have a Yamaha dealer check the vehicle 6 29 SCOOTER CARE AND STORAGE EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts Be sure to consult a Yamaha dealer for advice on what products to use be fore cleaning the vehicle Using a brush harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface Wax also should not be applied to any matte colored fin is
57. revent unsafe conditions tewato721 Recommended lubricant Engine oil 6 20 EAU23112 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart PERIODIC MAINTENANCE AND ADJUSTMENT EAU43641 EAU23213 Lubricating the front and rear Recommended lubricants Checking and lubricating the brake I Front brake lever t tand d sidestand rake levers Silicone grease centerstand and sidestan Rear brake lever Front brake lever Lithium soap based grease The operation of the centerstand and Rear brake lever sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary EWA10741 af 3 If the centerstand or sidestand does 4 not move up and down smoothly II have a Yamaha dealer check or re pair it Otherwise the centerstand or p sidestand could contact the ground and distract the operator resulting in a possible loss of control The pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic main tenance and lubrication chart 6 21 PERIODIC MAINTENANCE AND ADJUSTMENT Recommended lubricant Lithium soap based grease EAU23272 Checking the front fork The condition and operation of the front fork
58. s from green to red The oil change indi cator must be reset after the initial 1000 km 600 mi See page 3 2 for reset procedures To check the engine oil level 1 Place the vehicle on the center stand A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles remove the oil filler cap wipe the engine oil dipstick clean insert it back into the oil filler hole with out screwing it in and then re move it again to check the oil level PERIODIC MAINTENANCE AND ADJUSTMENT To change the engine oil TIP The engine oil should be between the tip of the dipstick and maximum level mark 1 Engine oil filler cap 2 Engine oil dipstick 3 Maximum level mark 4 Tip of the engine oil dipstick 4 If the engine oil is not between the tip of the dipstick and the maxi mum level mark add sufficient oil of the recommended type to raise it to the correct level Insert the engine oil dipstick into the oil filler hole and then tighten the oil filler cap 1 2 Place the vehicle on the center stand Start the engine warm it up for several minutes and then turn it off Place an oil pan under the engine to collect the used oil Remove the engine oil filler cap and then remove the engine oil drain bolt and its gasket to drain the oil from the crankcase En TA R
59. t view OO N OU POND Carrier page 3 11 Grab bar page 5 2 Fuel tank cap page 3 6 Rear storage compartment page 3 10 Helmet holder page 3 9 Front storage compartment page 3 10 Luggage hook page 3 11 Spark plug page 6 8 9 Engine oil filler cap page 6 9 EAU 10420 Controls and instruments OO N OO PKOOND Rear brake lever page 3 6 Left handlebar switches page 3 5 Speedometer unit page 3 3 Fuel gauge page 3 4 Right handlebar switch page 3 5 Throttle grip page 6 14 Front brake lever page 3 5 Main switch steering lock and keyhole cover pages 3 1 and 3 2 2 3 DESCRIPTION EAU10430 9 Oil change indicator reset switch page 3 2 INSTRUMENT AND CONTROL FUNCTIONS EAU45440 Main switch steering lock The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below TIP The main switch steering lock is equipped with a keyhole cover See page 3 2 EAU45430 ON All electrical circuits are supplied with power the meter lighting taillight and auxiliary light come on and the engine can be started The key cannot be re moved TIP y The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF or the sidestand is moved down EAU10661 OFF All electrical systems are off The key
60. the following in mind Cargo and accessory weight should be kept as low and close to the scooter as possible Securely pack your heaviest items as close to the center of the vehicle as pos sible and make sure to distribute the weight as evenly as possible on both sides of the scooter to min imize imbalance or instability Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the scooter before riding Check accessory mounts and cargo restraints frequently e Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires e Never attach any large or heavy items to the handlebar front fork or front fender Such items can create unstable handling or a slow steering response This vehicle is not designed to pull a trailer or to be attached to a sidecar Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision Genuine Yamaha accessories which are avail able only from a Yamaha dealer have been designed tested and approved by Yamaha for use on your vehicle Many companies with no connection to Yamaha manufacture parts and acces sories or offer other modifications for Yamaha vehicles Yamaha is not in a position to test the products that these aftermarket companies produce Therefore Yamaha can neither en dorse nor recommend the use of ac cessories
61. ties incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service PERIODIC MAINTENANCE AND ADJUSTMENT EWA15121 Turn off the engine when performing maintenance unless otherwise specified e running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 1 for more in formation about carbon monox ide 6 1 PERIODIC MAINTENANCE AND ADJUSTMENT EAU46871 MP The annual checks must be performed every year except if a kilometer based maintenance or for the UK a mileage based maintenance is performed instead From 30000 km 17500 mi repeat the maintenance intervals starting from 6000 km 3500 mi Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools data and technical skills EAU46920 Periodic maintenance chart for the emission control system ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 6000km 12000 km 18000 km 24000 km CHECK 600 mi 3500 mi 7000 mi 10500 mi 14000 mi e Check fuel hoses for cracks or damage e Check condition Spark plug e Clean and a eReplace sid e Check val
62. ularly check and if necessary correct the brake fluid level e Every two years replace the internal components of the brake master cylinder and caliper and change the brake fluid e Replace the brake hose every four years and if cracked or damaged 6 5 PERIODIC MAINTENANCE AND ADJUSTMENT EAU18712 Removing and installing cowl ings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time a cowling or panel needs to be re moved and installed 1 Cowling A 2 Cowling B 3 Panel A 4 Panel B EAU 18852 Cowling A To remove the cowling Remove the screws and then pull the cowling off as shown 1 Screw 1 Screw To install the cowling Place the cowling in the original posi tion and then install the screws EAU45470 Cowling B To remove the cowling 1 Remove the screws and then pull the cowling off as shown 1 Screw 2 Disconnect the headlight coupler and the auxiliary light lead coupler 6 6 1 Headlight coupler 2 Auxiliary light lead coupler To install the cowling 1 Connect the headlight coupler and the auxiliary light lead coupler 2 Place the cowling in the original position and then install the SCrews EAU19281 Panel A To remove the panel Remove the screw and then pull the panel off as shown PERIODIC MAINTENANCE AND ADJUSTMENT T 1 dN
63. ve clearance Valves e Adjust HE Fuel injection e Check engine idle speed e Check the air cut off valve reed Air induction sys valve and hose for damage tem Replace any damaged parts if necessary 6 2 PERIODIC MAINTENANCE AND ADJUSTMENT EAU17717 General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK 600 mi 3500 mi mi aan mi em T EE NE a i ae case air filter Conk fl e Check operation fluid level and Front brake vehicle for fluid erme NN Replace brake pads brake pads Whenever worn to the limit e Check OE n and adjust brake Replace brake shoes brake shoes Whenever worn to the limit Brake hose eReplace sid Every 4 years 6 wheeis Checkrunoutandfordamage JJ va f N o e Check tread depth and for dam age 7 Tires Replace if necessary e Check air pressure e Correct if necessary amage e Check bearing play and steering for roughness Steering bearings i TERE e Lubricate with lithium soap based Every 24000 km 14000 mi grease d PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK 600 mi 3500 mi 7000 mi 10500 mi 14000 mi Chassis fasteners e Make sure that all nuts bolts and k J g N d screws are properly tighten
64. y and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poison ing leave the area immediately get fresh air and SEEK MEDICAL TREAT MENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rap idly reach dangerous levels A SAFETY INFORMATION Do not run engine in poorly venti lated or partially enclosed areas Such as barns garages or car ports Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors Loading Adding accessories or cargo to your scooter can adversely affect stability and handling if the weight distribution of the scooter is changed To avoid the possibility of an accident use extreme caution when adding cargo or accesso ries to your scooter Use extra care when riding a scooter that has added cargo or accessories Here along with the information about accessories be low are some general guidelines to fol low if loading cargo to your scooter The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Operation of an overloaded vehicle could cause an accident Maximum load 167 kg 368 Ib When loading within this weight limit keep

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