Diagtronics Section PPC Series (PDF - 1,9 MB)
Contents
1. Order Codes m Recommended direction of flow Technical Data PPC Series Flow Turbine Type PPC 04 12 SFM Product Description Materials The PPC 04 12 SFM Flow Turbine is permanently installed in PPC 04 12 7 SFM 015 Housing Aluminium black anodised the pipeline The oil flow rotates the internal axial turbine The Gaskets FPM Viton frequencies generated are processed by digital electronics 1 2 3 a signal converter Flow effects causing interference are 5 Pin connection compensated in this process Pressure measurement The signal converter is now directly integrated into the 1 Series and Type connection SMK20 M16 x 2 PPC 04 12 SFM Flow Turbine This allows even simpler Flow Turbine PPC 04 12 Temperature measurement operation and supports permanent coupling of the turbine and connection M10 x 1 standard screw plug signal converter components that are matched to one another 2 Version 1 15 l min 27 3 90 US GPM SFM 015 Ambient Conditions The new turbine also improves the response times from 3 60 l min 79 15 90 US GPM SFM 060 Media temperature 20 C 90 C 4 F 194 F previously 400 ms to 50 ms and increases the measuring 5 150 l min 1 32 39 60 US GPM SFM 150 Ambient temperature 10 C 50 C 14 F 4122 F accuracy 8 300 l min 2 11 79 002. the PPC Pad helps you to deal with these new trends It has never been so easy to follow the complex processes in these sectors with measurement display and analysis Potential uses include preventative maintenance commis sioning troubleshooting and machine optimization The expanded requirements of these modern applications such as the increased number of measurement points longer cable lengths and high noise immunity have driven further development of the CAN bus STAUFF s CAN bus sensors now take advantage of the bus system s automatic sensor detection capability to provide an easy to install Plug amp Play solution Compatibility with existing diagnostic sensors is also provided Our proven storage strategy is focused on MIN and MAX value measurements Combined with a wide variety of value presentation styles these features make effective solutions oriented analysis possible The PPC Soft plus PC software offers additional methods for analysis control and remote maintenance using LAN and USB connections Together with this software the PPC Pad is a truly user friendly measuring instrument that can be used for any type of diagnostics application www stauff com Product Information Order Codes Features Portable multi function hand held measuring instrument Pressure temperature flow and speed can be measured monitored and analysed Measurement and display of over 50 channels Measured valu
3. 0 60 bar 0 870 PSI absolute pressure PPC CAN PT 060 D33 3 Pressure range from 0 160 bar 0 2321 PSI absolute pressure PPC CAN PT 150 D33 Pressure Pressure range from 0 400 bar 0 5801 PSI absolute pressure PPC CAN PT 400 D33 Measurement Pressure range from 0 600 bar 0 8702 PSI absolute pressure PPC CAN PT 600 D33 for connecting and extension cables for Measuring Transmit Pressure range from 0 600 bar 0 8702 PSI absolute pressure Connection Adaptors PPC CAN PT 601 ters see point 6 Adaptor G 1 2 to M16 x 2 STAUFF Test 20 SDA20 G1 2 C6F D33 Adaptor M 16 x 2 to M16 x 1 5 STAUFF Test 20 to STAUFF Test 15 SAD20 15 P C6F D33 Adaptor M 16 x 2 to 812 65 x 1 5 STAUFF Test 20 to STAUFF Test 12 SAD20 12 P C6F D33 Adaptor M 16 x 2 to plug in STAUFF Test 20 to STAUFF Test 10 SAD20 10 P C6F D33 4 SFM Flow Meters with Integrated Signal Converter Flow Measurement Measuring range from 1 15 l min 3 3 9 US GPM PPC CAN SFM 015 D34 for connecting and Measuring range from 4 60 I min 1 15 9 US GPM PPC CAN SFM 060 D34 extension cables for Measuring range from 6 150 I min 1 6 39 6 US GPM PPC CAN SFM 150 D34 measuring transmit Measuring range from 10 300 l min 2 7 79 US GPM PPC CAN SFM 300 D34 ters see point 6 Measuring range from 20 600 min 5 3 158 US GPM PPC CAN SFM 600 034 5 Miscellane
4. 06 08 series has been fully revised and replaced by the PPC 06 08 plus series New features include the addition of a USB interface a larger data memory and also considerably longer operating times with the rechargeable battery They work with the same sensor connections as the old PPC 06 08 12 series Automatic sensor detection Larger data memory Possible to record MIN MAX values over long periods Internal trigger function External trigger function Online data transmission Display lighting Programming by PC and notebook USB interface The ergonomically designed housing and the LCD display which sets automatically to the appropriate line size now allows problem free use even under difficult environmental conditions The individual PPC 06 plus and PPC 08 plus testers differ in the number of sensor inputs 3 channel or 4 channel technology The PPC 06 plus and PPC 08 plus can measure store and process all relevant hydraulic parameters such as pressure differential pressure temperature rotational speed and flow The comprehensive programmer options and the internal memory capacity in particular allow for diverse measurement and evaluation methods such as long term measurements trigger functions or measuring data from third party sensors The PPC 06 08 plus devices can store up to 1000000 measuring value points and 240000 curve memory points The stored values can be transferred using the built in USB
5. 2 psi at 21 cSt at FS psi ibs 0 2 15 16 5 400 480 or 3 8 SVC 015 05 3 90 4 40 5800 7300 0 5 FS see the chart 3 0 4 60 66 400 480 array 8 1 SVC 060 40 15 90 17 40 5800 7300 0 5 FS see the chart 179 0 6 150 165 315 375 ees 23 SVC 150 90 39 60 43 60 4570 5440 0 5 FS see the chart 507 I sos SOO 330 S15 375 ARN 2i SVC 300 20 79 87 90 4570 5440 0 5 FS see the chart 59 5 Flow Meter Dimensions Version Dimensions in Flow Meter A C D F G J K L M N P Torque Weight PPC 04 12 Nm ins 85 13 60 57 94 70 40 20 9 2 eee 3 35 51 2 36 2 24 3 70 i 2 76 1 57 79 35 ue a 4 4 120 13 95 m2 109 10 5 84 2 25 16 D2 eet 080 ATR SD 3 74 2 83 4 29 Al Soil 2 03 IESO 63 Me i 11 4 170 18 120 89 140 46 5 46 95 50 25 9 eee 6 69 71 4 12 3 50 5 51 1 83 1 81 3 74 1 97 98 une ue 19 8 170 22 120 105 142 40 46 95 50 20 13 Syed 6 69 OF 4 72 aS 5 59 IES 1 81 JA 1 97 98 Me i 28 Connection Plate Dimensions Version Dimensions Vin Flow Meter A B C E F G H J K L M N P R c d e f Weight PPC 04 12 ips 85 90 30 65 76 7 11 7 70 40 20 6 5 M6 x 14 17 0 7 25 13 1 8 Di 3 35 3 54 1 38 2 56 2 99 28 A3 28 2 6 1 58 19 20 M6 x 55 67 03 98 cuba 51 2 7 i 120 37 80 Wey 7 11 i 84 2 35 12 M8 x 18 175 10 7 29 15 2 9 V 2 J J J one ted gM 472 le SIS 47 2s A3 28 Sol 2 80 L A M8 x 71 69 03 1 14 aaa 59 5 4 SVC 150 160 165 80 140 145 9 15 9 46 95 50 25 M12 x 28 28 5 1 42 G1 BSP 19 14 6 30 6
6. 232 connection eo D25 9 PC Connection PC software and USB connection lead for PPC 06 08 plus a See 08 iz and Software p PPC 04 12 RS232 Adaptor cabel RS 232 to USB for PPC to USB CAB D25 10 Power supply unit 110 230 V AC for PPC 04 2 PPC 06 08 plus j eee D26 A i de erat PPC 04 case with custom insert PPC 04 case D26 PPC 06 08 plus case with custom insert PPC 06 12 case D26 PPC Series Hydraulic Test Equipment All available individual components for the PPC 04 2 PPC 06 plus and PPC 08 plus hydraulic testers with their ordering codes are listed below They can be configured by the customer using this form In the list the components are sorted according to application areas tasks to provide a better overview For custom kits please contact STAUFF 0 15 bar 0 210 PSI relative pressure at PPC 04 2 Pressure peaks up to 1000 bar 14500 PSI All hydraulic testers and sensors are available in calibrated version Please add CAL to the order code www stauff com PPC Series Hydraulic Tester Type PPC Pad Product Description The application possibilities for hydraulics have recently increased throughout all areas of drive and control systems This trend has been particularly noticeable in the sectors of machine plant and automotive construction At the same time hydraulics and electronics have become increasingly intertwined STAUFF s new hand held measuring instrument
7. 50 13 15 5 51 15 71 1 35 59 Oo 1 81 3 74 1 97 98 M12x1 10 1 12 04 1 65 10 37 5 SVC 300 ieo 165 I amp 0 10 145 19 18 9 46 95 50 25 M12 x 28 25 a 42 G1 BSP 19 14 6 30 650 815 155l 571 135 59 700 1 81 3 74 1 97 98 MI2x110 112 I 165 T5 IS FS Full Scale Dimensional drawings All dimensions in mm in www stauff com PPC Series Product Information Order Codes CN aS TAUFF Miscellaneous Measurements only for PPC 06 08 plus and PPC Pad EENE Characteristics Current Voltage Adaptor Order Code In addition to pressure temperature rotational speed and Measuring electrical signals or signals from a third flow measurements the PPC 06 08 plus Hydraulic Testers party sensor e g 4 20 mA 0 10 V with the PPC 06 1 2 A V A adaptor can measure and evaluate different signals from other or PPC 06 12 A V A adaptor third party sensors ep The following connecting adaptors are available for these The PPC 06 12 A V A Current Voltage Adaptor is used for tasks example for measuring current at proportional valves or for determining the switching states of motors or pumps and to Series and Type Current Voltage Adaptor PPC 06 12 A V A adaptor evaluate and process measurements from third party sensors Current Voltage Adaptor PPC 06 12 A V A adaptor External Trigger Adaptor PPC 06 12 TR A adaptor Typical applications are the generation and measurement of a force di
8. ACT MIN MAX measured value information strong in design and tough in operation transmission to the PPC Soft plus software terminal for USB Easy to carry and hang up with carrying strip mass storage devices LAN interface for remote monitoring micro SD memory card for storage enlargement Connection of Analog Sensors CAN Sensors Analog Connection Cable PPC 04 12 CAB3 i 0000 0000 OOO Bac CAN Connection Cable PPC CAN CABX CAN Connection Cable PPC CAN CABX Analog Temp Sensor Analog Flow Turbine CAN CAN Y Junction CAN Y Junction Analog Pressure Terminating PPC CAN CAB Y PPC CAN CAB Y Temp Sensor Resistor PPC CAN R ij i CAN Each CAN bus network 4 5 Terminating CAN CAN X CAN Y can handle msa i Resistor Flow Turbine Ree up to 8 sensors ee REE ai PPC CAN R PPC CAN SFM E 2 A ri E www stauff com CA aS TAUFF CAM 170000 0950 fe UNIT i ITLE Measurement a ib f Z m E 3 f Product Information TITLE Westuremert 1 ie LAN OP CAN Te 6a EE IN 4 ENGINE 1 CAN YX 6 2 7 2 wu2 5 maxed PR s mra bar ee PUMP TEMPERATURE hee ENGIME 2 8 2 9 2 wd wax Bb fe minS5 max 94 OG VEW MUMERIC 4 EDIT VIEW RESET REC iS VIEWS INFO MINIMA START Display of measured values as figures and bars Fixing of alarm ranges in green yellow and red Trailing pointer function with MIN and MAX values Up to 4 channels in one large
9. Measurements Display Pressure in bar and PSI Temperature in C and F Volume flow in l min and US GPM Rotational speed in RPM Two line LCD display 4 digit Numeral height 8 mm 32 in Data output for connection to notebook or PC PPC 04 AP 2 only Power Supply Power supply unit 110 230 V AC 50 60 Hz PPC 04 A 2 and PPC 04 AP 2 Internal rechargeable battery 9 V 110 mAh Operating time with the rechargeable battery approx 5 hours Sensor Inputs 5 Pin Automatic sensor detection Input signal 0 3V DC R 470 KQ Sampling rate 2ms Accuracy lt 0 25 FS Data Output RS 232 interface Optionally with RS 232 adaptor to USB Permissible Temperatures Ambient 0 C 50 C 32 F 122 F Storage 20 C 60 C 4 F 140 F Relative humidity lt 85 CE certified Protection Rating IP 54 protection rating Dust protected and protected against splashing water CN a STAUFF Two separate test inputs Order Codes 1 Series and Type Hydraulic Tester PPC 04 2 Version With battery B 2 With rechargeable battery A 2 With rechargeably battery and data output AP 2 Software An optional PC set is available for the PPC 04 AP 2 for connecting it to a PC or a notebook This set contains both a PC adaptor RS 232 connection length 2 m 6 56 ft and the corresponding PC software The measured values can then easily be processed a
10. PPC Pad hydraulic tester with their ordering codes are listed below They can be configured by the customer using this form In the list the components are sorted according to application areas tasks to provide a better overview For custom kits please contact STAUFF Pressure peaks up to 1000 bar 14500 PSI All hydraulic testers not PPC Pad 101 and sensors are available in calibrated version Please add CAL to the order code www stauff com LN a STAUFF Group Description Page Hydraulic Tester PPC Pad 101 with 2 CAN Networks incl Accessories PPC Pad 101 D28 1 Hydraulic Tester PPC Pad 102 with 2 CAN Networks and 3 Analog Sensor ppC Pad 102 D28 Hydraulic Tester Inputs incl Accessories PPC Pad i Pad Hydraulic Tester PPC Pad 103 with 2 CAN Networks and 6 Analog Sensor PPC Pad 103 D28 Inputs incl Accessories Hydraulic Tester PPC Pad SET 101 with 2 CAN Networks incl Accessories PPC Pad SET 101 D29 in Case with Cables 2 Hydraulic Tester PPC Pad SET 102 with 2 CAN Networks and 3 Analog Dai rT eae Sensor Inputs incl Accessories in Case with Cables php AUESE TIDE Daa Hydraulic Tester PPC Pad SET 103 with 2 CAN Networks and 6 Analog PPC Pad SET 103 D29 Sensor Inputs incl Accessories in Case with Cables Pressure Transmitter G 1 2 without Connecting Cable for CAN Networks Pressure range from 1 16 bar 14 5 232 PSI relative pressure PPC CAN PT 016 33 Pressure range from
11. US GPM SFM 300 Storage temperature 20 C 80 C 4 F 176 F 15 600 l min 3 96 158 00 US GPM SFM 600 Permissible particle size lt 10 Micron for SFM 015 The PPC 04 12 SFM Flow Turbine is available in five versions lt 25 Micron for others for various flow speeds G Calibration Note To ensure the permissible particle size the use of a A pressure sensor see page D18 can be connected in parallel Without calibration certificate none filter in front of the Flow Turbine is recommended to the flow turbine by way of the integrated test point With calibration certificate CAL Viscosity range 10 100 cSt In addition the oil temperature can also be measured using the temperature sensor connection see page D19 UNF version available on request Electrical Data and Output Response time 50 ms In general the PPC 04 12 SFM Flow Meter can handle flows in Process Connection either direction The specified technical data and the calibration Please see table below available as an option apply only when the flow through the flow meter matches the recommended flow direction A double headed arrow is shown on the nameplate of the PPC 04 12 SFM The thicker end of the double headed arrow specifies the recommended direction of flow Note A PPC 04 12 CAB3 3 m 9 84 ft cable is needed to connect the PPC 04 12 SFM Flow Meter to the current PPC hydraulic testers A PPC 04 12 CAB5 EXT 5 m 16 40 ft extension cable is also available
12. as an option Dimensions and Measuring Range Version Measuring Range Dimension Yin Flow Turbine Measuring Range Max Flow Operarting Max Pressure Accuracy Max Pressure G G B D L H Weight PPC 04 12 us cpm ys gem Pressure es psi at 21 cSt Drop at FS es BSP UNF ibs 1 15 16 5 350 420 1 5 37 ip 136 of 650 eens 27 3 90 4 4 5076 6091 alter lig ue erie 1 46 2 87 5 35 1 46 1 4 32 60 66 350 420 1 ofthe 1 9 62 19 190 50 750 a 060 79 15 90 17 4 5076 6091 displayed value 21 8 i a Arran ier 7 48 1 97 1 6 5 VOU 165 350 420 1 ofthe 1 9 62 75 190 50 750 al 1 32 39 60 43 6 5076 6091 displayed value 21 8 aot Jeune is aa oo 7 48 1 97 1 6 8 000 330 350 420 1 ofthe 4 62 79 190 50 1200 JA 2 11 79 00 87 2 5076 6091 displayed value 58 a Peo PAO ede aah 7 48 1 97 2 6 15 600 660 290 348 1 ofthe 5 62 69 212 15 1800 oraut 3 96 158 00 174 4 4206 5047 displayed value 72 5 ete rele 2 44 2 72 8 35 2 95 4 FS Full Scale Standard option Dimensional drawings All dimensions in mm in www stauff com l A i PPC Series Product Information Order Codes 2 STAUFF Gear Flow Meter Type PPC 04 12 SVC Product Description The PPC 04 12 SVC Gear Flow Meter is permanently installed in the pipeline of the hydraulic system Highly accurate low noise flow measurements can be performed with this meter because of a
13. format display Simultaneous display of ACT MIN and MAX values Information lines of current settings events and views Individual measurement channel identifier TITLE Measeurerrert 1 ty Oo CN Tee Sle IN4 ENGINE 1 cana PUMP RETURN 50 i oy ACTUAL o 85 8 MIN 65 5 MAX 86 6 ACTUAL 100 0 83 6 E a 71 6 mx 845 100 i WIEW GAUGE EDIT VIEN RESET REC VIEWS IMFO MINIMAX START TITLE Measurement 1 28 OO UCAN 17000 wa CHANNEL MAME ACTUAL MAXIMUM UNIT CE wes 3 0 5 4 Ei COM cre 4 0 6 4 Ci TEN pune return 5 0 74 Ee EE Pune tenrerarune 6 0 38 4 El SDE more 7 0 9 4 ETN system 10 0 12 4 ESE system treme 11 0 13 4 Ei EE wwe 12 0 14 4 M WEW NUMERIC 2 MAX re Large area pointer display of measured values Trailing pointer for MIN and MAX values Alarm range in green yellow and red Further channels can be called up with the arrow keys i j E a Aa L J F j7 i j H esr l LI j Li VEW CLEVE ATT ENT VIEW ARVE REC VIEWS WFO Toas START Up to 8 channels in one graph display Fine precise graph image thanks to high definition display Choice between ACT and MIN MAX value display Automatic and manual scaling of the time axis for optimum measured value display Up to 8 channels in one display Colour allocation of the individual channels Uniform headings with measurement tit
14. mA Supply external sensors 18 24 V DC max 100 mA Push in connection M12x1 5 Pin socket FAST mode Scanning rate 0 1 ms 10000 measured values sec only one auxiliary sensor input is useable Accuracy 0 02 per C SPEEDCON is a trademark of PHOENIX CONTACT GmbH amp Co KG www stauff com CA aS TAUFF SDA20 G1 2 C6F SAD20 15 P C6F M16 2 11 X KAN xX ou le 9 x KX i W X VW PTSS 19 1 53 S 12 65 x 1 5 SAD20 12 P C6F SAD20 10 P C6F Connection Adaptors for PPC Pressure Sensors In addition to the PPC 04 12 PT 2 Pressure Sensors different adaptors and adaptor sets are available that not only connect to the STAUFF Test 20 system SDA20 G1 2 C6F but also to the test points of the STAUFF Test 15 12 10 series SAD20 15 P C6F SAD20 12 P C6F SAD20 10 P C6F For further information please see the STAUFF Test section Product Information Order Codes 26 9 1 06 010 4 41 11 8 46 68 1 2 68 55 16 5 65 026 8 1 06 Technical Data Sturdy Stainless Steel housing 1 4301 FPM Viton gasket Sensor identification LED Weight 200g 44 Ibs Suitable for gases and liquids in the case of aggressive media only after consultation 5 Pin SPEEDCON connection plug Pressure connection G1 2 w
15. meter to the current PPC hydraulic testers A PPC 04 12 CAB5 EXT 5 m 16 40 ft extension cable is also available as an option Order Codes PPC 04 12 SVC 015 CAL D a 1 Series and Type Gear Flow Meter PPC 04 12 2 Version 0 2 15 l min 05 3 90 US GPM SVC 015 0 4 60 I min 10 15 90 US GPM SVC 060 0 6 150 I min 20 39 60 US GPM SVC 150 1 300 I min 30 79 US GPM SVC 300 3 Calibration Without calibration certificate none With calibration certificate CAL PPC 04 12 SVC 060 P Viscosity 0 14 16 Qin l min 0 1 3 7 61 5 Qin US GPM 0 3 55 ow DO ow Ro ep 140 160 Q in l min 0 50 100 37 615 Qin US GPM 0 13 26 0 80 Q in l min 8 21 Q in US GPM gt 300 300 Q in I min 78 Qin US GPM 150 200 200 39 52 65 CA a S TAUFF 41 1 61 t M12x1 Flowmeter Measuring Ranges Product Information Connection Plate PPC Series Gear Flow Meter Type PPC 04 12 SVC Version Measuring Ranges Flow Meter Measuring Range Maximum Flow Operating Pressure Maximum Pressure Accuracy Maximum Pressure Drop Total Weight PPC 04 12 ys gpm us gpm psi
16. 0 Pressure range first pressure Pressure range second pressure Pressure range third pressure 400 sensor sensor sensor 600 601 e g 015 15 bar PT 060 60 bar PT 000 0 bar PT Please keep in mind that two pressure sensors with identical measuring ranges are necessary for differential pressure measurements LAW aS TAUFF Group Description Page Hydraulic Tester eC with 2 sensor inputs PPC 04 B 2 D16 without data memory with battery 1 Hydraulic Tester PPC 04 A 2 with 2 sensor inputs without data memory PPC 04 A 2 D16 Hydraulic Tester including rechargeable battery and power supply unit 110 230 V AC PPC 04 2 Hydraulic Tester PPC 04 AP 2 with 2 sensor inputs without data memory including rechargeable battery and power supply unit 110 230 V AC and PPC 04 AP 2 D16 data output without PC set Hydraulic Tester PPC 06 plus with 3 sensor inputs including PC software hee 2 i and PC connecting cable including power supply unit PEC hes a Hydraulic Tester l l i i PPC 06 08 plus Hydraulic Tester PPC 08 plus with 4 sensor inputs including PC software PPC 08 plus D17 and PC connecting cable including power supply unit Pressure Sensor G 1 2 without connecting cable Pressure range from 1 15 bar 14 5 217 PSI relative pressure PPC 04 12 PT 015 2 D18 3 Pressure range from 0 60 bar 0 870 PSI absolute pressur
17. CA aS TAUFF Introduction PPC Series Hydraulic Testers PPC Series The STAUFF measuring and test equipment of the PPC series are perfectly suited for measuring all relevant parameters in fluid power systems including pressure differential pressure temperature flow and rational speed Depending on the type they allow evaluation storage and further processing in PCs or notebooks They have been especially developed for the growing needs of system monitoring troubleshooting and determining measured values in hydraulic and pneumatic systems The application areas are broad Industrial hydraulics Mobile agricultural and forestry hydraulics Marine and offshore hydraulics Chemical and petrochemical industries Energy and air conditioning industries Heating and sanitary industries The hydraulic testers of the PPC 04 2 series are distinguished by simple operation using eight buttons They are suitable for connecting two sensors simultaneously and show the measured values as numbers on their two line display The hydraulic testers of the PPC 06 08 plus series depending upon the type provide the potential of connecting 3 or 4 sensors They have internal memory and can not only output the measured values as numbers they can also display them as graphs on your PC The PPC 06 08 series has been fully revised and replaced by the PPC 06 08 plus series New features include the addition of a USB interface a larg
18. PC 12 key membrane keyboard Electromagnetic compatibility EMC Emitted interference DIN EN 50081 Part 1 Interference immunity DIN EN 50082 Part 2 Auto Power Off after 20 minutes Battery charge display Measured Data Memory Variable storage interval 1 ms 10 s or variable storage time 2s 100 h Manual and automatic triggering Power Supply Power supply unit 110 230 V AC 50 60 Hz Rechargeable battery charging circuit Internal nickel metal hybrid rechargeable battery 7 2 V 700 mAh Operating time with the rechargeable battery approx 8 hours Sensor Inputs 5 Pin Automatic sensor detection Input signal 0 3V DC R 470 KQ Frequency range 0 5 Hz 30 kHz Sampling rate 1 ms Accuracy lt 0 25 FS Data Output Integrated USB port USB 2 0 Online data transmission to a PC Speed individually eligible 5 ms 60 s Permissible Temperatures Ambient 0 C 50 C 32 F 122 F Storage 25 C 60 C 13 F 140 F Temperature error lt 0 02 C Relative humidity lt 80 CE certified P 54 protection rating Dust protected and protected against splashing water PPC Series Hydraulic Tester Type PPC 06 08 plus Product Description The PPC 06 08 plus Hydraulic Testers have been especially developed for the growing demands of system monitoring and troubleshooting in hydraulic and pneumatic systems The PPC
19. S GPM PPC 04 12 SFM 015 D21 Flow Measuring range from 4 60 l min 1 15 9 US GPM PPC 04 12 SFM 060 D21 Measurement Measuring range from 6 150 l min 1 6 39 6 US GPM PPC 04 12 SFM 150 D21 for connecting Measuring range from 10 300 l min 2 7 79 US GPM PPC 04 12 SFM 300 D21 and extension Measuring range from 20 600 l min 5 3 158 US GPM PPC 04 12 SFM 600 D21 cables for SVC Flow Meters with Signal Converter and Connecting Plate D Measuring range from 0 2 15 I min 05 3 9 US GPM PPC 04 12 SVC 015 D22 e a Measuring range from 0 4 60 Vmin 1 15 9 US GPM PPC 04 12 SVC 060 D22 Measuring range from 0 6 150 l min 2 39 6 US GPM PPC 04 12 SVC 150 D22 Measuring range from 1 300 l min 3 79 US GPM PPC 04 12 SVC 300 D22 7 Miscellaneous Measurements l PPC 06 12 A V A only PPC 06 08 Current Voltage Third party Sensor Adaptor up to 4 A DC 48 V DC adaptor D24 plus and PPC Pad 3 Connecting cable 3 m 9 84 ft 5 Pin connection on both ends _PPC 04 12 CAB3 D25 Connecting Cables Extension cable 5 m 16 40 ft 5 Pin connection on both ends Beg for measuring EXT transmitters l PPC 04 12 U5P S4P without integrated Adaptor cable from old 4 Pin sensors to current 5 Pin hydraulic testers adaptor D25 cable extension Z cable or adapter Adaptor cable from current 5 Pin sensors to older 4 Pin hydraulic testers eer se D25 PC software and PC adaptor for PPC 04 2 RS
20. S GPM SFM 015 The new turbine also improves the response times reaction Ambient temperature 10 C 60 C 50 F 140 F 3 60 l min 79 15 90 US GPM SFM 060 times from a previous 400 ms to 50 ms and increases Storage temperature 20 C 80 C 4 F 176 F 5 150 l min 1 32 39 60 US GPM SFM 150 measurement accuracy Permissible particle size lt 10 Micron for SFM 015 8 300 l min 2 11 79 00 US GPM SFM 300 lt 25 Micron for others 15 600 l min 3 96 158 00 US GPM SFM 300 The PPC CAN SFM Flow Turbine is available in five versions Viscosity range 10 100 cSt for various flow speeds A pressure sensor see page D33 3 Calibration can be connected in parallel to the flow turbine by the way Electrical Data and Output Without calibration certificate none of the integrated test point In addition the oil temperature Response time 50 ms With calibration certificate CAL can also be measured using the temperature sensor connection see page D19 In general the PPC CAN SFM Flow Meter can handle flows in either direction The specified technical data and the calibration available as an option apply only when the flow through the flow meter matches the recommended flow direction A double headed arrow is shown on the nameplate of the PPC CAN SFM The thicker end of the double headed arrow specifies the recommended direction of flow Connecting the PPC CAN SFM Flow Meter to the hydraulic te
21. U5P S4P adaptor PC SET PPC 06 08 PLUS SW CAB A PC set consisting of a USB connecting lead length 1 5 m 4 92 ft and the corresponding PC software Note The appropriate PC set is automatically included when purchasing a PPC 06 08 plus or PPC Pad hydraulic tester Order Code PC SET PPC 04 SW CAB 1 Series and Type PC Set PC SET PPC 04 SW CAB PC SET PPC 06 08 plus SW CAB Series and Type PC Set PPC SET PPC 06 08 PLUS SW CAB PPC 04 12 CAB2 U4P S5P Cable The PPC 04 12 CAB2 U4P S5P cable is intended for using current sensors 5 pin connection with older hydraulic testers of the PPC 04 series without the 2 in the name with the 4 pin sensor input This adaptor cable has a length of 2m 6 56 ft a 4 Pin connection for connecting to the old PPC 04 hydraulic tester on one end and a 5 pin push pull connector for connecting to the current measuring sensor on the other end N pm Ee D A Order Code PPC 04 12 CAB2 U4P S5P 1 Series and Type Adapting current Sensors to older Measuring Equipment PPC 04 12 CAB2 U4P S5P PPC 04 12 R232 to USB CAB Adaptor A suitable PC cable PPC Set PPC 04 SW CAB is available for connecting a hydraulilc tester of the PPC series to a PC As standard this cable is equipped with a connection for the RS 232 interface For connection to a USB port the PPC 04 12 RS232 to USB CAB adaptor is also available The cable has a lengt
22. XA XX KK KK AY 99 9 AY WK PLSSS Dy 4 Ma 1 53 S 12 65 x 1 5 SAD20 12 P C6F SAD20 15 P C6F SAD20 10 P C6F Connection Adaptors for PPC Pressure Sensors In addition to the PPC 04 12 PT 2 Pressure Sensors different adaptors and adaptor sets are available that not only connect to the STAUFF Test 20 system SDA20 G1 2 C6F but also to the test points of the STAUFF Test 15 12 10 series SAD20 15 P C6F SAD20 12 P C6F SAD20 10 P C6F For further information please see the STAUFF Test section PPC 04 12 PT a 2 3 Series and Type 3 Calibration Pressure Sensor PPC 04 12 PT Without calibration certificate none With calibration certificate CAL 2 Version Please see table below Pressure Range and Accuracies Version Pressure Range and Accuracies Sensor Pressure Measuring Type of Maximum Pressure Burst Pressure Accuracy Accuracy Temperature Accuracy Temp PPC 04 12 PT Range psi Measurement 2 psi 2 psi FS typ FS max Measuring Range C F Sensor FS 1 15 30 150 25 105 015 2 445 217 Relative pressure 135 2175 0 25 0 5 43 201 1 5 O sae C0 120 500 25 105 060 2 0 870 Absolute pressure 1740 7251 025 0 5 43 291 1 5 0 150 300 900 25 105 150 2 0 2175 Absolute pressure 1951 13053 0 25 0 5 43 004 1 5 0 400 800 1200 25 105 400 2 0 5801 Absolute press
23. a Resolution Interfaces USB device 115 x 86 mm 4 53 x 3 39 in 640 x 480 pixels Online data transmission between unit and PC via PPC Soft plus Measured value transmission ACT MIN MAX USB standard 2 0 fullspeed Push in connector USB socket shielded type B Product Information USB host Connection for mass storage devices such as USB stick or removeable hard disc Standard 2 0 fullspeed 100 mA max Push in connection USB socket shielded type A Ethernet Online data transmission between unit and PC via PPC Soft plus and remote control Measured value transmission ACT MIN MAX Standard 10 100 Mbit s IEEE 802 3 10 100 base T Push in connection RJ45 socket shielded Functions Measurement ACT MIN and MAX values Measured value display Numerical bar graph pointer curve graph Measuring functions Start stop points trigger Trigger Slope manual level window time logic interconnection of up to two events for the measurement start and stop Pre Trigger Remote operation via the Ethernet Acoustic notification at any incident Measured Value Storage For storing measured values project data and screen copies screenshots Storage capacity lt 4 million measured values per measurement Total measured value storage gt 1 billion measured values ACT MIN MAX 1 ms to 24h 1 ms to 300 h trigger measurement Storage format Storage in
24. adaptor cable Functional Block Diagram TSH PPC connecting cable as a component of the PC SET 06 08 plus SW CAB USB PC set PPC 04 12 CAB3 3 m 9 84 ft 5 pin connecting cable optionally with PPC 04 12 CAB5 EXT 5 m 16 40 ft extension cable PPC 04 12 PT 2 pressure sensor PPC 04 12 TS screw in temperature sensor with M10 x 1 connection optionally with SGV 16S G C6F straight threaded pipe joint PPC 04 12 TSH manual temperature sensor PPC Series Hydraulic Testers PPC Series PPC 04 12 SDS CAB rotational speed sensor with integrated connecting cable optionally with PPC 04 12 SKA Contact contact adaptor or PPC 04 12 SKA Focus focusing adaptor PPC 04 12 SVC flow meter with integrated signal converter 3 PPC 04 12 SFM flow meter with integrated signal converter for connecting pressure and temperature sensor Calibration Certificate oper Uhar eel he ee Bee Pee Street etter FW oe ee ee ee ee ee a naa ee pe See ee eo ee m B e De be dye ermm mapie ii meie epe bee beei ge meae be eei mali s ipts me mee on d e a aea ee eet a aye w a ae ied SS ar Ss Sa g inte HT ee m sees peed be
25. al converter Temperature sensor A connection M10 x 1 m a Test point pressure sensor connection M16 x 2 oes ia aa A Le L _ B m Recommended direction of flow Product Description Technical Data Order Codes The PPC CAN SFM Flow Turbine is specially designed for Materials the use with the new hydraulic tester PPC Pad and has to Housing Aluminium black anodised PPC CAN SFM 015 z CAL be installed permanently in the pipeline where the oil flow Gaskets FPM Viton rotates the internal axial turbine The generated frequencies are processed by digital electronics a signal converter 5 Pin SPEEDCON connection plug Pressure measurement D D Interferences caused by flow effects are compensated by connection SMK20 M16 x 2 this process The signal converter is directly integrated into Temperature measurement 1 Series and Type the PPC CAN SFM Flow Turbine This allows even simpler connection M10 x 1 standard screw plug CAN Flow Turbine PPC 04 12 operation and supports permanent coupling of the turbine and signal converter components that are matched to one Ambient Conditions O Version another Media temperature 20 C 90 C 4 F 176 F 1 15 l min 27 3 90 U
26. ase Strap tion Cable Resistor nection Cable analog STAUFF Analog Analog 5m 16 40 ft 3m 9 84ft Cable Adaptor PPC Pad SET 101 PPC Pad 101 2 networks 1 1 2 2 PPC Pad SET 102 PPC Pad 102 each with 8 3 2 1 1 2 2 2 1 PPC Pad SET 103 PPC Pad 103 Sensors max 6 4 1 1 2 2 3 2 www stauff com N pm D A PPC Series Function Specifications Connection of Sensors lt 2 STAUFF Hydraulic Tester Type PPC Pad OM OM ON ILO MOOK OL OQO 84a oa 2 fake LLL D Function Specifications High protection from moisture and dirt due to cover Intuitive operation due to clear cut control elements 110 240 V AC power supply battery life 8 hours caps and a rubber protective sleeve Protection Class IP64 and function oriented keys recharging time 3 hours Illuminated display for good readability in any situation Ergonomic housing shape ensures convenient portability 2 x CAN busnetworks with each 16 channels Protection of the housing affording usage in tough and long operating times Modular design for up to 6 analog sensors or 2 Highspeed enviroments and absorption of shocks Large keyboard and fonts for easy operation and readability channels 0 1 ms automatic sensor recognition Big 5 7 in colour display for clearly viewing the extensive Portabel multi function hand held measuring instrument 3 PC Interface USB 2 0
27. e PPC 04 12 PT 060 2 D18 Pracauid Pressure range from 0 150 bar 0 2175 PSI absolute pressure PPC 04 12 PT 150 2 D18 Measurement Pressure range from 0 400 bar 0 5801 PSI absolute pressure PPC 04 12 PT 400 2 D18 for connecting Pressure range from 0 600 bar 0 8702 PSI absolute pressure PPC 04 12 PT 600 2 D18 and extension cables Pressure range from 0 600 bar 0 8702 PSI absolute pressure PPC 04 12 PT 601 2 for measuring Connection Adaptors ea Adaptor G 1 2 to M16 x 2 STAUFF Test 20 SDA20 G1 2 C6F D18 Adaptor M 16 x 2 to M16 x 1 5 GTAUFF Test 20 to STAUFF Test 15 SAD20 15 P C6F D18 Adaptor M 16 x 2 to S12 65 x 1 5 GTAUFF Test 20 to STAUFF Test 12 SAD20 12 P C6F D18 Adaptor M 16 x 2 to plug in STAUFF Test 20 to STAUFF Test 10 SAD20 10 P C6F D18 4 Temperature Sensor 25 C 125 C 13 F 257 F Temperature for pipeline installation PPC 04 12 TS D19 Measurement P on 490 o for connecting and k a a E E i PPC 04 12 TSH D19 extension cables for ETA r measuring transmit Straight threaded Adaptor with M10 x 1 connection ARA ters seeitem8 forthe PPC 04 12 TS Seles Eco E Rotational Speed Sensor with integrated connecting cable 2 m 6 56 ft PPC 04 12 SDS CAB D20 5 Rotational Speed Contact Adaptor eee RA D20 Measurement Ty piei PPC 04 12 SFA Focusing Adaptor focus adapter D20 SFM Flow Meters with Integrated Signal Converter 6 Measuring range from 1 15 l min 3 3 9 U
28. e 2 m 6 56 ft LAN cable 5 m 16 40 ft Product Information Order Codes PPC Series Hydraulic Tester Type PPC Pad SET Content of case may differ Product Description The PPC Pad is also available in a special designed case to store your unit and your accessories The case is robust lightweight and can be carried directly to your machine It has individually designed inserts that can hold up to 4 pressure sensors 1 CAN flow turbine 1 flow turbine 1 frequency and 1 aux adapter Cable and additional equipment qd Series and Type Operating instructions also have their own place inside Hydraulic Tester PPC Pad PC Software 1 GB microSD memory card PPC Pad case is the best way to store and protect your 2 Version Equipment case equipment PPC Pad SET 101 SET 101 Neck strap PPC Pad SET 102 SET 102 CAN connection cable 5 m 16 40 ft Standard PPC Pad SET kits have been put together to equip a PPC Pad SET 103 SET 103 2x Terminating resistor user with the basic equipment needed for basic measurement Analog connection cable 3 m 9 84 ft 3 Calibration only 102 103 M12 cable socket aux output Without calibration certificate none With calibration certificate CAL Version Hydraulic Tester Set Version Hydraulic CAN Sensor Sensor Inputs with Aux Sensor Equipment Neck CAN Connec Terminating Analog Con Aux Sensor Tester Inputs Sensor Recognition Input C
29. e are cables in length from 0 5 m 1 64 ft and 20 m 65 65 ft available To connect a new sensor to the CAN bus a Y splitter cable is necessary CAN Connection Cable Type PPC CAN CAB Order Codes 1 Series and Type CAN Connection Cable PPC CAN 2 Length 0 5 m 1 64 ft connection cable CABO 5 2 m 6 65 ft connection cable CAB2 5 m 16 40 ft connection cable CAB5 10 m 32 81 ft connection cable CAB10 20 m 65 62 ft connection cable CAB20 Product Description Measuring Frequency with PPC CAN FR The PPC CAN FR can be used to connect frequency signals for example from turbines flow counters or tachometers to the PPC Pad The instruments can process sinus and rectangle signals from 1 Hz to 5 KHz with signal amplitude from 20 mV to 10 V Configuration is possible via USB and PC software Order Code PPC CAN FR 1 Series and Type Frequency Converter PPC CAN FR FS Full Scale SPEEDCON is a trademark of PHOENIX CONTACT GmbH amp Co KG Product Information Order Codes Each sensor on the end of a CAN bus has to be closed with a terminating resistor The resistor is also necessary when only one sensor is used All connections are 5 Pin SPEEDCON connection plugs Y Splitter Type PPC CAN CAB Y PPC Series Different CAN Connection Cables Compact size Interference free Compatible with all PPC CAN sensors and diagnostic measuring instruments Push Pull plug Various
30. e display numerical bar graph pointer curve graph Project templates can be saved and loaded Interfaces CAN LAN USB Total memory with up to 1 billion measured values Measured data can be automatically recorded saved and analysed with the PPC Soft plus PC software and a LAN or USB connection Scope of Delivery PPC Pad Installed Handle 24 V DC 2 5 A power pack incl country adaptor M8 x 1 4 Pin digital in out USB 2 0 cable 2 m 6 56 ft LAN cable 5m 16 40 ft Operating instructions PC Software 1GB microSD memory card M12 cable socket for 4 20 mA 0 10 V aux sensors Technical Data Please see page D32 for technical information CN a STAUFF Order Codes 1 Series and Type Hydraulic Tester PPC Pad 2 Version PPC Pad 101 101 PPC Pad 102 102 PPC Pad 103 103 3 Calibration only 102 103 Without calibration certificate none With calibration certificate CAL Version Hydraulic Tester Version CAN Sensor Inputs with Aux Sensor Sensor Sensor Recognition Input Inputs STAUFF Analog Analog PPC Pad 101 2 networks PPC Pad 102 eachwith8 13 2 PPC Pad 103 Sensors Max 6 4 CA aS TAUFF Order Codes PPC Pad SET 101 a 2 Scope of Delivery PPC Pad Installed Handle 24 V DC 2 5 A power pack incl country adaptor M8 x 1 4 Pin cable socket digital in out USB 2 0 cabl
31. els sensors connected interfaces date time and battery condition indicator Display can be changed between MIN and MAX values and full scale PPC Series Hydraulic Tester PPC Pad Display iy E E pan P i B www stauff com PPC Series Hydraulic Tester Type PPC Pad Technical Data General Materials Housing material Housing protective sleeve material Dimensions and Weight Dimensions w x h x d Weight Inputs Outputs CAN sensor inputs 1 digital trigger input 1 digital trigger output ABS PC Thermoplastic TPE Thermoplastic Elastomer Housing Protective Sleeve incl in Standard Shipment 257 x 74 5 x 181 mm 10 12 x 2 93 x 7 13 in 1550 g 3 4 Ibs basic model 2 CAN bus networks each with 8 sensors and max 16 channels for STAUFF CAN Bus sensors Scanning rate 1 ms 1000 measured values sec M12x1 push in connector 5 Pin with SPEEDCON Scanning rate 1 ms Input impedance 1 KQ Active high gt 7 24V DC Active low lt 1 V DC Isolated Scanning rate 1 ms max switching signal 24 V DC max 20 mA Isolated Push in connector for digital input and output M8 x 1 4 Pin male Module Slots 2 for input module flexible placement possible Slot 1 IN1 IN2 IN3 IN4 5 Slot 2 IN6 IN7 IN8 IN9 10 Expandable only by STAUFF Display FT LCD colour graphic display Visible are
32. ent Conditions Media temperature Ambient temperature Storage temperature max 125 C 257 F 25 C 70 C 13 F 158 F 25 C 80 C 13 F 176 F Measuring Range Measuring range 25 C 125 C 13 F 257 F Operating pressure TS 630 bar 9137 PSI Maximum pressure TS 800 bar 11603 PSI Burst pressure TS 1200 bar 17404 PSI Accuracy 1 5 C Electrical Data and Output Output signal 0 3V DC Input signal 7 12V DC Response time Tos TS approx 13 5 s Response time Tos TSH approx 9 1 s IP 54 protection rating Dust protected and protected against splashing water TS Screw in Hole PPC 04 12 TS PPC Series ont Temperature Sensor Type PPC 04 12 TS TSH Temperature sensors TS and TSH with cables Product Description The PPC 04 12 TS Screw in Temperature Sensor measures current temperatures directly in the pipeline and is compatible with the PPC 04 12 SFM Flow Turbine see page D21 and the SGV 16S G C6F straight threaded joint The new PPC 04 12 TSH Rod type Temperature Sensor is especially designed to determine the media temperatures in tanks and containers Both sensors can measure media temperatures without problems up to 125 C 257 F Note A PPC 04 12 CAB3 3 m 9 84 ft cable is needed to connect the PPC 04 12 TS or the PPC 04 12 TSH Tempera ture Sensors to the current PPC h
33. er data memory and also considerably longer operating times with the rechargeable battery They work with the same sensor connections as the PPC 06 08 12 series That s why connecting the PPC 06 08 plus unit with the sensors is still pretty easy A further development within the PPC series is the new PPC Pad It is a result of the new demands on the hydraulic technician who is faced with ever more complex systems The new device increasingly blends together the areas of hydraulics and electronics With the new CAN bus system it is ideally suited to the growing requirements in the near future The clear and large colour display provides a good view of the measured values All hydraulic testers of the PPC series and their corresponding sensors are also available in a calibrated version A separate calibration certificate is supplied with each tester Subsequent calibration of the hydraulic testers and sensors is also possible The optional and subsequent calibration must be ordered using a separate ordering code www stauff com N m D A e i A PPC Series PPC Series Product Overview 2 STAUFF Hydraulic Testers PPC Series Hydraulic Testers Rechargeable Battery Battery Operation p Number of Sensor Inputs 2 2 2 3 4 max 6 CAN Pe In
34. h of 1 m 3 3 ft Order Code PPC 04 12 RS232 to USB CAB Series and Type Adaptor Cable PPC 04 12 RS232 to USB CAB www stauff com PPC Series Product Information Order Codes Hydraulic Tester Type PPC Complete System Complete System PPC 04 2 Product Description PPC complete systems are assembled in different versions according to customer wishes The complete systems are supplied in a handy case with individually designed pockets sections and have space for the components listed beside Components Standard option PPC 04 2 complete system 1x PPC 04 2 hydraulic tester x Power supply unit Up to 3 pressure sensors with installed adaptor for STAUFF Test 20 M16 x 2 Up to 2 connecting cables 3 m 9 84 ft 1x TS temperature sensor with installed SGV 16S G C6F optional 3x SAD adaptors for the STAUFF Test 15 12 10 series standard for all PPC complete systems 1x Operating instructions multilingual on CD Standard option PPC 06 08 plus complete system 1x PPC 06 plus or PPC 08 plus hydraulic tester 1x Power supply unit Up to 3 pressure sensors with installed adaptor for STAUFF Test 20 M16 x 2 Up to 3 connecting cables 3 m 9 84 ft 1x TS temperature sensor with installed SGV 16S G C6F optional SAD adaptors for the STAUFF Test 15 12 10 series standard for all PPC complete systems Printed user manual German and English User manual multilingua
35. interface to a PC or to a notebook The included PPC software is compatible with popular PC operating systems Windows 95 Windows 98 Windows 2000 Windows NT Win dows XP Windows Vista and Windows 7 and permits various evaluation methods The automatic sensor recognition feature makes the PPC 06 plus and PPC 08 plus hydraulic testers easy to operate and the testers can be individually configured to meet customer requirements without a great programming effort Both hydraulic testers allow the data from third party sensors to be measured and processed The units are also available as a complete set Please see page D26 www stauff com N pm D PPC Series Pressure Sensor Type PPC 04 12 PT 2 Product Information Order Codes 16 5 65 26 9 1 06 012 04 Sg oS Sia PPC 04 12 P1 2 with adaptor and cable Product Description Technical Data The PPC 04 12 PT 2 Pressure Sensors can be used with all hydraulic testers of the PPC series due to their 5 Pin connection As an additional feature the new generation of PPC 04 12 PT Sensors identified with 2 in the name can now also measure and display temperature only with the PPC 06 08 plus and PPC Pad hydraulic testers The STAUFF Pressure Sensors are a reliable and flexible solution for the PPC series because of their sturdy Stainless Steel design the quick respon
36. ithout adaptor Ambient Conditions Media temperature Ambient temperature max 105 C 221 F 25 C 85 C 13 F 185 F Storage temperature 25 C 85 C 13 F 185 F Compensated range 0 C 85 C 32 F 185 F Load cycles 108 100 CAN open Interface Protocol DS 301 v4 1 Type 2 0 A Profil DS 404 v1 2 Special functions LSS to DS 305 V2 0 Electrical Data and Output PPC Series CAN Pressure Sensor Type PPC CAN PT Product Description The PPC CAN PT Pressure Sensors are specially designed for the use with the new hydraulic tester PPC Pad These sensors are using the CAN open protocol to transfer the measurement values to the PPC Pad Most technical details are the same as with the new generation of the PPC 04 12 PT sensors These CAN sensors can also measure and display temperature on the PPC Pad The STAUFF Pressure Sensors are a reliable and flexible solution for the PPC series because of their sturdy stainless steel design the quick response times lt 1 ms and the high accuracy 0 25 FS typ with automatic sensor recognition A further new feature is the LED signal light on the top of the sensor that shows the status of the sensor Connecting the PPC CAN PT Pressure Sensor to the hydraulic tester PPC Pad a cable and a terminating resistor is needed Input voltage 8 40V DC Cu
37. l on CD PC software for the PPC 06 08 plus PC connecting cable 3X x x x x Note Please consult STAUFF for calibrated version www stauff com Complete System PPC 06 08 plus Order Codes CN a STAUFF ee 1 Series and Type 3 Number of Pressure Sensors STAUFF Hydraulic Tester PPC With one pressure sensor 1 With two pressure sensors 2 2 Version With three pressure sensors 3 2 Sensor inputs without internal data memory battery operated Ue SIEM 4 Temperature Sensor 2 Sensor inputs without internal data Without TS temperature sensor with SGV none memory with rechargeable battery 04 A SET With TS temperature sensor with SGV T power supply unit without data output 2 Sensor inputs without internal data 5 Pressure Range and Pressure Sensor memory with rechargeable battery 04 AP SET First pressure sensor see table power supply unit and data output 3 Sensor inputs including PC software Pressure Range and Pressure Sensor and PC connecting cable poroet Second pressure sensor see table 4 Sensor inputs including PC software 08 SET and PC connecting cable Pressure Ranges and Pressure Sensor 7 Pressure Range and Pressure Sensor Third pressure sensor see table Pressure Range Pressure Sensor 000 When ordering a complete system with one or two pressure sensors specify 000 for the pressure range of the second and or third sensors 015 060 15
38. lengths available Oil resistant material CAN Terminating Resistor Type PPC CAN R Order Code Order Code PPC CAN CAB Y ores Series and Type Series and Type Y Splitter incl 0 3 m 98 ft PPC CAN CAB Y CAN Terminating Resistor PPC CAN R CAN Frequency Converter Power Supply for the External Sensor An external sensor can be supplied with 24 V using the PPC CAN FR Analog or CAN Output The PPC CAN FR can be connected either to an analog input or a CAN input Technical Data Dimensions 114 x 64x 26 mm 4 49 x 2 52 x 1 02 in Ambient Conditions Operating temperature 0 C 60 C 32 F 140 F Storage temperaure 25 C 70 C 13 F 158 F Rel humidity lt 80 Electrical Data and Output Measuring range 1 Hz 5 KHZ Sinus and rectangle signals 40 mVpp 10 V pp Sensor power supply 24VDC 0 5V DC au en Wax Without power supply 50 mA ake max With power supply at 24 V DC 100 mA Accuracy 1 FS 0 05 C Frequency Converter PPC CAN FR Power Supply Power supply external 8 24 V DC Electrical Connections Sensor 4 Pin M8 plug Female with screw in connections included with delivery External power supply 3 Pin female USB 4 Pin female Analog 5 Pin female CAN 5 Pin M12 www stauff com N pm D A PPC Series CAN Hydraulic Test Equipment All available individual components for the
39. ous E equency Converter PPC Pad only PPC CAN FR D35 measurements Connecting Cable 0 5 m 1 64 ft CAN Connection PPC CAN CABO 5 D35 6 Connecting Cable 2 m 6 65 ft CAN Connection PPC CAN CAB2 D35 Connecting Cables connecting Cable 5 m 16 40 ft CAN Connection PPC CAN CAB5 D35 ee N Connecting Cable 10 m 32 81 ft CAN Connection PPC CAN CAB10 _ D35 CAN Connection Connecting Cable 10 m 65 62 ft CAN Connection PPC CAN CAB20 DSS for CAN Networks Y splitter incl 0 3 98 ft CAN Connection PPC CAN CAB Y D35 CAN Terminating Resistor PPC CAN R D35 PC Software and PC Adaptor for PPC 04 2 RS 232 connection eo D35 7 PC Connection PC Software and USB Connection lead for PPC 06 08 plus a G ia D35 and Software PARANE Adaptor Cabel RS 232 to USB for PPC a lee 8 Accessories bbc Pad Case with individual insert PPC Pad case D29 and Spare Parts
40. re possible using a power supply not for the PPC 04 B 2 which charges the rechargeable battery at the same time The data printout is used for the documentation requirement within the scope of ISO 9001 and is compliant with CE The PPC 04 2 can be connected to a PC via an RS 232 interface through a data output only for the PPC 04 AP 2 Connection to a USB port is possible using an optional adaptor The PPC 04 2 software that can be ordered separately is compatible with popular PC operating systems such as Windows 95 Windows 98 Windows 2000 Windows NT Windows XP Windows Vista and Windows 7 It is also possible to connect the pressure sensors under load with the equipment switched on The temperature and volume flow sensors are to be installed in the pipelines The rotational speed sensor is a non contacting sensor and uses an optical mark on the rotating parts Measuring the differential pressure requires two pressure sensors with identical measuring ranges The units are also available as a complete set Please see page D26 Note The hydraulic tester does not have an internal memory for measured values except for the temporary MIN MAX memory www stauff com Product Information Order Codes Technical Data Materials Housing made of ABS in a rubber protective case with carrying strap and stand Dimensions and Weight L W H 145x 70x 40mm 5 71 x 2 76 xX 1 57 in Weight 330g 73 Ibs
41. rrent consumption 25 mA at 24 V DC Response time 1ms Order Codes 1 Series and Type 3 Calibration CAN Pressure Sensor PPC CAN PT Without calibration certificate none With calibration certificate CAL 2 Version Please see table below Pressure Ranges and Accuracies Version Pressure Ranges and Accuracies Sensor Pressure Measuring Type of Maximum Pressure Burst Pressure Accuracy Accuracy Temperature Accuracy Temp PPC CAN PT Range psi Measurement gt 2 psi 2 psi FS typ 4 FS max Measuring Range C F Sensor FS 1 16 l 32 150 25 s 105 2K typ 016 445 232 Relative pressure 464 2175 0 25 0 5 13 291 Ol may O60 120 500 20 05 2K typ 060 0 870 Absolute pressure 1740 7251 025 0 5 43004 Racine 0 160 320 900 29 a 105 2K typ 160 0 2320 Absolute pressure 4641 13053 0 25 0 5 13291 EIK mar 0 400 800 1200 oor 105 2K typ 400 0 5801 Absolute pressure 11603 17404 025 0 5 43 094 Rana 0 600 1200 1800 25 105 2K typ 600 0 8702 Absolute pressure 17404 26106 0 25 0 5 43204 EIK max Oe 600 1200 2500 25 s 105 2K typ 601 0 8702 Absolute pressure 17404 36259 025 0 5 43 094 LKMA FS Full Scale Pressure peaks up to 1000 bar 14503 PSI SPEEDCON is a trademark of PHOENIX CONTACT GmbH amp Co KG www stauff com N pm Ee D A Product Information Order Codes CA PPC Series TES TAUFF CAN Flow Turbine Type PPC CAN SFM Sign
42. s a data series or a chart using Microsoft Excel INP 1 INP Preview Graph 900 Data logging tma 181 Sec a INP 1 ACT 303 4 bar INP Z ACT 32 9 C FS Full Scale CA aS TAUFF PPC 08 plus with 4 sensor inputs Order Codes PPC 06 plus 9 2 1 Series and Type Hydraulic Tester PPC 2 Version With 3 sensor inputs 06 plus With 4 sensor inputs 08 plus Version No Sensor Integrated Data Memory for Inputs Measuring Value Points Storable Curves 06 plus 3 1000000 240000 08 plus 4 Points Points Software APC set consisting of a USB connecting lead Length 1 5 m 4 9 ft and the corresponding PC software is included as standard with every PPC 06 plus and PPC 08 plus The measured data and curves can easily be processed using Microsoft Excel with the software FS Full Scale Product Information Order Codes Technical Data Material Housing made of fibreglass reinforced PA Dimensions and Weight L W H 235 x 106 x 53 mm 9 25 x 4 17 x 2 09 in Weight 530 g 1 17 Ibs Measurements Display Pressure in bar and PSI Temperature in C and F Volume flow in l min and US GPM Rotational speed in RPM Digital LCD display 128 x 64 Pixel Visible area 72x 40mm 2 84x 1 58 in Automatic numeral height adjustment Numeral height 6 mm 24 in with eight line display Data output for connection to notebook or
43. se times lt 1 ms and the high accuracy 0 25 FS typ with automatic sensor detection FPM Viton gasket Weight 200 g 44 Ibs only after consultation 5 Pin connection Ambient Conditions Media temperature Ambient temperature Storage temperature Compensated range Load cycles 10 Note A PPC 04 12 CAB3 3 m 9 84 ft cable is needed to connect the PPC 04 12 PT 2 Pressure Sensors to the current PPC Hydraulic Testers A PPC 04 12 CAB5 EXT 5m 16 40 ft extension cable is also available as an accessory Input voltage Current consumption Output signal Response time Long term stability Vibration loading Shock loading Note The temperature measurement data from the PPC 04 12 PT 2 Sensors can only be displayed using the PPC 06 08 plus and PPC Pad hydraulic testers The PPC units allow the evaluation and further processing of the measured values obtained Order Codes G1 2 026 1 02 Sturdy Stainless Steel housing 1 4301 Suitable for gases and liquids in the case of aggressive media Pressure connection G1 2 without adaptor max 105 C 221 F 25 C 80 C 13 F 176 F 20 C 80 C 4 F 176 F 0 C 85 C 32 F 285 F 100 Electrical Data and Output f a l2V DG 5mA 0 3VDC ms lt 0 2 FS a IEC 68 2 6 10 500 Hz IEC 68 2 29 SDA20 G1 2 C6F 2 11 AA O
44. sees ore ere ee Pr ee eee ee ee oes l Ee STAUFF ajum Ree fae ee ees dees Oe m a hiiia EGEE cree ee ee ee ey PS Emi ig deme pea EE E aeaa n Di eg a ee pes CO kommi T All units are available as calibrated version www stauff com PPC Series Hydraulic Tester Type PPC 04 2 Product Description The PPC 04 2 Hydraulic Testers were designed for initial start up service and maintenance work on fluid power systems Hydraulic systems are becoming more and more accurate and thus require quick simple checking of the hydraulic key data Two line display 5 pin sensor input ZERO function The PPC 04 2 can be operated simply using eight buttons Just like all testers of the PPC series it is superbly suited for measuring operating pressure peak pressure differential pressure media temperature flow and rotational speed The tester has two separate test inputs that automatically detect the connected sensors The new two line display now allows simultaneous display of both sensor inputs The measuring unit can be selected during power on at the touch of a button The ruggedness of the tester continues in the rubber protective coating that protects the actual tester against impacts Voltage is supplied either by a commercially available 9 V battery PPC 04 B 2 or from an integrated rechargeable battery PPC 04 A 2 and PPC 04 AP 2 Measurements taken over a lengthy period of time a
45. stance graph or torque flow characteristic curves ATTENTION None of the two adaptors is suitable for use The following input signals can be processed by this adaptor with the PPC 04 2 Electric currents up to 4 A DC Electric voltages up to 48 V DC The measured data are transmitted directly to the PPC 06 08 plus or PPC Pad hydraulic tester by a permanent cable connection www stauff com CA aS TAUFF PPC 04 12 CAB3 and PPC 04 12 CAB5 EXT Characteristics PPC 04 12 U5P S4P adaptor Product Information Order Codes PPC 04 12 CAB2 U4P S5P cable PC connecting cable as a component of the PC SET PPC 04 SW CAB PPC Series Cables Adaptors Accessories PC connecting cable as a component of the PPC 04 12 R232 to USB CAB PPC SET PPC 06 08 PLUS SW CAB PC adaptor cable A number of cables adaptors and accessories are also available With these items you may customize your hydraulic tester to your needs or ensure continued use of old sensors or measuring equipment The following items are available for this purpose PPC 04 12 CAB3 Cable and PPC 04 12 CAB5 EXT Cable A PPC 04 12 CAB3 cable is required to connect the sensors to the current hydraulic testers of the PPC 04 2 PPC 06 08 plus series or PPC Pad The cable comes with a 5 pin push pull connection at each end and has a length of 3m 9 84 ft Note This cable canno
46. ster PPC Pad a cable and a terminating resistor is needed Dimensions and Measuring Range Version Measuring Range Dimension Yin Flow Turbine Measuring Range Max Flow Operarting Max Pressure Accuracy Max Pressure GG B D L Weight PPC CAN min s cpm minus gpm Pressure psi psi at 21 cSt Drop at FS s BSP UNF ibs Tat 16 5 350 420 OPN 1 5 36 9 78 1 136 36 9 650 ee 2022 3 90 4 4 5076 6091 AAR 21 8 ae E 1 45 13 07 5 35 1 45 1 43 3 aoa OO 66 350 420 1 of the 1 5 Eo 62 80 4 190 49 6 750 2E M00 19 15 90 17 4 5076 6091 displayed value 21 8 SORT 2 44 3 17 7 48 1 95 1 65 5s 100 165 350 420 1 of the 1 5 ETTI 62 80 4 190 49 6 750 SPMI 1 32 39 60 43 6 5076 6091 displayed value 21 8 ae AeA 2 44 3 17 7 48 1 95 1 65 8 25000 330 350 420 1 of the 4 ees 62 84 4 190 49 6 1200 SEMON Zi so 9 00 87 2 5076 6091 displayed value 58 7 DR 24A 832 74 1095 265 15 600 660 290 348 1 of the 5 eee 62 74 212 75 1800 i 3 96 158 00 174 4 4206 5047 displayed value 72 5 E a a 8 35 2 95 3 97 FS Full Scale www stauff com Standard option SPEEDCON is a trademark of PHOENIX CONTACT GmbH amp Co KG Dimensional drawings All dimensions in mm in CA aS TAUFF Various cables are available to connect the CAN sensors and the CAN flow turbine to the PPC Pad The CAN sensors work on a bus system as displayed in the connection overview on page D30 Ther
47. t be used with older hydraulic testers and or sensors with the 4 pin connection The PPC 04 12 CAB5 EXT cable has a length of 5m 16 ft Note Please keep in mind that it is generally recommended not to exceed a total cable length of 8m 26 25 ft Order Codes PPC 04 12 CAB3 Series and Type Standard Connecting Cable for Measuring Sensor Extension Cable PPC 04 12 CAB3 PPC 04 12 CAB5 EXT PC SET PPC 04 SW CAB It is possible to connect the PPC 04 AP 2 hydraulic tester to a PC or notebook The set contains one PC cable with RS 232 connection 2 m 6 56 ft and the corresponding PC software The PC SET PPC 04 SW CAB is only suitable for the PPC 04 AP 2 to be ordered optionally because the other two testers of the PPC 04 2 series do not have a data output Order Code PPC 04 12 U5P S4P Adaptor It is no longer possible to use the old 4 pin measuring sensors when converting the PPC 04 series Sensors and hydraulic testers to the current version using 5 pin connections without suitable adaptors The simple and easy solution to this is the PPC 04 12 U5P S4P adaptor The adaptor has a 5 pin connection connecting to the current PPC 04 2 PPC 06 08 plus hydraulic tester or PPC Pad at one end and a 4 Pin push pull connector for connecting an older sensor at the other end Order Code PPC 04 12 U5P S4P adaptor 1 Series and Type Adapting older Sensors to current Hydraulic Testers PPC 04 12
48. terface RS 232 USB USB USB Ethernet Online Function P F 7 E F l Internal Memory J Programming of Automatic Measuring Tasks E p P Internal Trigger Function oO Ta Display J P ie Graphic Display O e Display Lightning l E l y p 7 oO F l Curve Printout on Display z z Pc Software Kit O oO Pressure Measurement Temperature Measurement J oO Flow Measurement Rotational Speed Measurement i i f P g Frequency Measurement External Trigger Function oO Third Party Sensors Current Voltage Adaptor J STAUFF CAN Sensor o O Optional Standard not available www stauff com CA a 2 S TAUFF PPC 04 2 hydraulic tester A maximium of 2 connecting cables for sensors can be connected at the same time 2 PPC 06 plus or PPC 08 plus hydraulic tester A maximium of 3 or 4 connecting cables for sensors can be connected at the same time 3 PPC 04 12 110 230V AC power supply unit not for PPC 04 B 2 4 PC connecting cable as a component of the PC SET 04 SW CAB PPC 04 12 RS232 to USB CAB PC
49. terval Storage duration Internal 64 MB approx 32 million measured values External SD storage upto 2 GB 1 GB Micro SD memory card included in standard shipment Slot Micro SD memory card External USB mass storage device up to 40 GB CN a STAUFF Ambient Conditions Operating temperature 0 C 50 C 32 F 122 F Storage temperature 25 C 60 C 13 F 140 F Relative humidity lt 80 Environmental test IEC60068 2 32 1 m free fall Power Supply Internal Lithium ion pack 7 4 V DC 4500 mAh Battery charging circuit operating time with 3 CAN sensors gt 8 h Protection Rating P64 protection rating Dust tight and protected against splashing water Technical Data for PPC Pad 102 and 103 Input with Sensor Recognition 3 or 6 sensor inputs up to 6 or 12 analog measurement channels with sensor recognition p T Q n for PPC sensors Push in connection 5 Pin push pull combination panel plug socket Scanning rate 1 ms 1000 measured values sec For the PPC 04 12 PT combined pressure amp temperature sensor there is an additional temperature channel for each sensor input Temperature scanning rate 1 s Inputs for Auxiliary Sensors 2 analog sensor inputs for measuring current and voltage Scanning rate 1 ms 1000 measured values sec Voltage measuring range 10 10 VDC freely configurable Current measuring range 0 4 20
50. ure 11603 17404 0 25 0 5 43 204 15 0 600 1200 1800 25 105 600 2 0 8702 Absolute pressure 17404 26106 0 25 0 5 43 204 1 5 O aa C00 A 1200 2500 20r 601 2 0 8702 Absolute pressure 17404 36059 0 25 0 5 43 204 1 5 FS Full Scale www stauff com 0 15 bar 0 217 PSI when used with the PPC 04 2 series Pressure peaks up to 1000 bar 14503 PSI Dimensional drawings All dimensions in mm in CA aS TAUFF 50 17 52 07 28 010 39 PPC 04 12 TS p Order Codes PPC 04 12 TS CAL 9 D 1 Series and Type Temperatur Sensor PPC 04 12 2 Version screw in TS Rod type TSH 3 Calibration Without calibration certificate none With calibration certificate CAL FS Full Scale Dimensional drawings All dimensions in mm in Product Information Order Codes M10 o5 on 2 7 19 00 NS 04 16 PPC 04 12 TSH Technical Data Materials Housing TS Steel C15K Gaskets TS FPM Viton Rod TSH Stainless Steel 1 4304 Handle TSH Delrin Weight TS 100g 22 Ibs Weight TSH 120 g 26 Ibs Measurement medium liquids consult STAUFF for use with aggressive media 5 Pin connection Connection a STAUFF Test connection SGV 16S G C6F in the pipeline TS see figure b Screw in thread M10 x 1 TS see figure c Screw in thread M10 TSH Ambi
51. utput signal 0 3VDC Input signal 7 12VDC Note We recommend not extending the 2 m 6 56 ft permanent cable connection provided on the sensor www stauff com Perimeter 100 3 93 2 75 LL G co N 1 02 1 28 PPC 04 12 SDS CAB PPC 04 12 SFA Focus Adaptor PPC 04 12 SKA Contact Adaptor Application Examples Order Codes Fig 1 Contacting rotational speed measurement with the contact adaptor 1 Series and Type Rotational Speed Sensor PPC 04 12 SDS CAB Calibration Fig 2 Without calibration certificate none End face rotational speed measurement with the contact With calibration certificate CAL adaptor Order Codes Focus Adaptor Fig 3 PPC 04 12 SFA focus adaptor Rotating shaft non contacting rotational speed measurement using the focusing adaptor and marking strip Focus Adaptor 1 Series and Type PPC 04 12 SFA focus adaptor Contact Adaptor PPC 04 12 SKA contact adaptor 1 Series and Type Contact Adaptor PPC 04 12 SKA contact adaptor FS Full Scale Dimensional drawings All dimensions in mm in Test point pressure sensor connection M16 x 2 STAUFE G C G Product Information Order Codes Signal converter Temperature sensor connection M10 x 1
52. very accurate gear pair A wide range of viscosities can be handled and even values for aggressive media brakefluids Skydrole biodegradable lubricants isocyanates greases etc can be measured by using different gaskets The PPC 04 12 SVC Gear Flow Meter is available in four versions up to 300 l min 79 US GPM and is resistant to pressures up to 400 bar 5801 PSI or 315 bar 4568 PSI The PPC 04 12 SVC Gear Flow Meter always includes a connection plate and a signal converter both already assembled The specified engineering values and the calibration available optionally apply only if the PPC 04 12 SVC Flow Meter is installed in the recommended direction of flow from A to B Appropriate markings are engraved on the flow meter Pressure Drop Curves Viscosity Curves PPC 04 12 SVC 015 P Viscosity Ap in PSI pe Oo Ro 3000 2000 1000 600 80 100 120 21 26 32 www stauff com Technical Data Materials Housing GGG 40 Gaskets FPM Viton 5 Pin connection Response time 400 ms Ambient Conditions and Measuring Range Max media temp 110 C 230 F Ambient temperature 10 C 50 C 50 F 122 F Storage temperature 20 C 80 C 4 F 176 F Permissible particle size lt 25 Micron Viscosity range see the charts Process Connections Please see table on page D23 Note A PPC 04 12 CAB3 3 m 9 84 ft cable is needed to connect the PPC 04 12 SVC flow
53. ydraulic testers A PPC 04 12 CAB5 EXT 5 m 16 40 ft extension cable is also available as an option SGV 16S C6F with PPC 04 12 TS Prt For information on SGS 16 G C6F please see the STAUFF Test section www stauff com PPC Series i LA Product Information Order Codes 22 STAUFF Rotational Speed Sensor Type PPC 04 12 SDS CAB Product Description The PPC 04 12 SDS CAB Rotational Speed Sensor allows non contact speed measurement of rotating components The sensor is based on an opto electrical measurement principle that determines the rotational speed with high accuracy using a reflecting strip on the shaft The contact rotational speed measurement is obtained by using a contact adaptor that is mounted to the sensor and which makes contact with the rotating component during measurement This also produces high accuracy measurement results In the case of especially small areas using the focusing adaptor facilitates measurement Technical Data Material ABS Weight 230g 51 Ibs 5 Pin connection Both contacting and non contacting measurement possible Type of measurement Optical red LED Ambient Conditions Ambient temperature 0 C 70 C 32 F 158 F Measuring Range Measuring range Measuring distance 20 10000 RPM 25 500 mm 1 20 in Measuring angle 45 C Accuracy lt 0 5 FS Resolution 5 RPM Electrical Data and Output O
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