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ACS150 User Manual - Hydro-Temp

1. Index Name Selection Description Def 3404 OUTPUT1 DSP Defines the format for the displayed signal selected by parameter 3401 9 DIRECT FORM SIGNAL1 PARAM 0 0 Signed Unsigned value Unit is selected by parameter 3405 OUTPUT 1 1 0 0 UNIT 2 0 00 Example PI 3 14159 a B 4 0 0 0 3 1 5 0 0 0 00 3 14 6 0 00 0 000 3 142 0 3 0 65535 7 0 000 0 0 31 0 00 3 14 0 000 3 142 8 BAR METER Bar graph is not available for this application 9 DIRECT Direct value Decimal point location and units of measure are identical to the source signal Note Parameters 3402 3403 and 3405 3407 are not effective 3405 OUTPUT1 UNIT Selects the unit for the displayed signal selected by parameter 3401 SIGNAL1 PARAM Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is DIRECT Note Unit selection does not convert values 0 NO UNIT No unit selected 1 A Ampere 2 V Volt 3 Hz Hertz 4 Percent 5 5 6 h Hour 7 rpm Revolutions per minute 8 kh Kilohour 9 C Celsius 11 mA Milliampere 12 mV Millivolt 3406 OUTPUT1 MIN Sets the minimum display value for the signal selected by parameter 3401 SIGNAL1 PARAM See parameter 3402 SIGNAL1 MIN Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is DIRECT X X Se
2. 16171 69 V L 6 98934V FOT j Dimensions 134 Dimensions Ai HD ER PAIDID ABB Limited Daresbury Park Daresbury Warrington Cheshire WAA 4BT UNITED KINGDOM Telephone 44 1925 741111 Fax 44 1925 741212 3AFE68576032 Rev B EN EFFECTIVE 12 9 2007 ABB Oy AC Drives P O Box 184 FI 00381 HELSINKI FINLAND Telephone 358 10 22 11 Fax 358 10 22 22681 Internet http www abb com ABB Inc Automation Technologies Drives amp Motors 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 1 262 785 3200 1 800 HELP 365 Fax 1 262 780 5135 ABB Beijing Drive Systems Co Ltd No 1 Block D A 10 Jiuxiangiao Beilu Chaoyang District Beijing P R China 100015 Telephone 86 10 5821 7788 Fax 86 10 5821 7618 Internet http Awww abb com
3. Index Name Selection Description Def 2106 DC CURR REF Defines the DC braking current See parameter 2104 DC HOLD CTL 30 0 100 Value in percent of the motor nominal current parameter 9906 MOTOR NOM CURR 2107 DC BRAKE TIME Defines the DC braking time 0 0 0 250 0 s Time 2108 START INHIBIT Enables the start inhibit function Drive start is inhibited if 0 OFF fault is reset Run Enable signal activates while the start command is active See parameter 1601 RUN ENABLE control mode changes from local to remote external control mode switches from EXT1 to EXT2 or from EXT2 to EXT1 0 OFF Disabled 1 ON Enabled 2109 EMER STOP SEL Selects the source for the external emergency stop command 0 NOT SEL The drive cannot be restarted before the emergency stop command is reset Note The installation must include emergency stop devices and any other safety equipment that may be needed Pressing STOP on the drive s control panel does NOT generate an emergency stop of the motor separate the drive from dangerous potential 0 NOT SEL Emergency stop function is not selected 1 2 DI1 Digital input DI1 1 stop along the emergency stop ramp See parameter 2208 EMER DEC TIME 0 emergency stop command reset 2 012 See selection DI1 3 013 See selection DI1 4 014 See selection 011 5 DI5 See selection DI1 1 DI1 INV Inverted digital input DI 0 stop along the emergency sto
4. 26 Motor cable shield 27 Additional US requirements LL 27 ene x ect A e de a x RO S ora 27 Armored cable shielded power cable 27 Protecting the relay output contact and attenuating disturbances in case of inductive loads 28 Residual current device RCD compatibility 28 Selecting the control cables 28 Relay cable suine ola steeds do eb a TAR ne 29 Routing the cables ss RA ERE rare aaa ALI Ari 29 Control cable ducts 000 eee 30 Electrical installation What this chapter contains 31 Checking the insulation of the assembly 31 DVE P Tr 31 Input Cable taeda E e eee bs RO UN baw UBRO A IR i edd RR 31 Motor and motor cable eee 31 Connecting the power cables 32 Connection diagram 32 Procedure odas Rt eh ei i dedere ce AD lo 33 Connecting the control cables 34 J Oterminals ori eerte e reve ee reali pie ea 34 PIOCGOUre eR Rp ile a i Ae See ta ee ho 35 Installation checklist Checklist tisi mandaa tained a Bene Meena ve d tee ised mau td mde Fe A o atl d 37 Start up and control with I O What this chapter contains 39 How to start up the drive 39 How to control the drive through the I O interface 43 Table of contents Control panel Wha
5. DI1 58888 Bg g DI DI3 X1B DI4 DI5 digital or frequency input The default connection of the control signals depends on the application macro in use which is selected with parameter 9902 See chapter Application macros for the connection diagrams Switch S1 selects voltage 0 2 10 V or current 0 4 20 mA as the signal type for analog input AI By default switch S1 is in the current position I Top position 0 4 20 mA default for Al H U Bottom position U 0 2 10 V If DI5 is used as a frequency input set group 18 FREQ INPUT parameters accordingly within a zone of equipotential bonding i e within a zone where all simultaneously accessible conductive parts are electrically connected to prevent hazardous voltages appearing between them This is accomplished by a proper factory grounding f WARNING All ELV extra low voltage circuits connected to the drive must be used Electrical installation 35 Procedure 1 Analog signal if connected Strip the outer insulation of the analog signal cable 360 degrees and ground the bare shield under the clamp 2 Connect the conductors to the appropriate terminals 3 Connect the grounding conductor of the used pair in the analog signal cable to the SCR terminal 4 Digital signals Connect the conductors of the cable to the appropriate terminals 5 Twist the grounding conductors and shiel
6. 00353783 xls E 1 E EMC filter connected U EMC filter disconnected Metal EMC filter screw is installed in E versions and plastic screw in U versions Technical data 114 Symbols Input Lin continuous rms input current Output continuous rms current 50 overload is allowed for one minute every ten minutes l2 Maximum 50 overload current allowed for one minute every ten minutes lIomax maximum output current Available for two seconds at start otherwise as long as allowed by the drive temperature PN typical motor power The kilowatt ratings apply to most IEC 4 pole motors The horsepower ratings apply to most NEMA 4 pole motors Sizing The current ratings are the same regardless of the supply voltage within one voltage range To achieve the rated motor power given in the table the rated current of the drive must be higher than or equal to the rated motor current Note 1 The maximum allowed motor shaft power is limited to 1 5 Py If the limit is exceeded motor torque and current are automatically restricted The function protects the input bridge of the drive against overload Note 2 The ratings apply at ambient temperature of 40 C 104 F Derating The load capacity decreases if the installation site ambient temperature exceeds 40 C 104 F or if the altitude exceeds 1000 meters 3300 ft Temperature derating In the temperature range 40 C 50 C 104 F 122
7. hire a e ie a 105 Fault history lire teca Ue e E i e pi 105 Alarm messages generated by the drive 106 Fault messages generated by the drive 108 Maintenance What this chapter contains i iii E E i ECHO E dom TR diel 111 Safety ides Rau ee hah e Rte B CARROS p c n RS CU eu dede liano 111 Maintenance intervals 111 c T PE LI c HEUTE LECCE C TT 111 Fan replacement R1 and R2 xu uud Seed pe ER xu eR Shea BAe et we 112 6 CE E 112 Reforming i forniranno Ba a ais o eS 112 Control panelts sire eset taser abd samt Seda tata and Scart esos ee 112 Cleaning oes ey eee eh onde Aired Dee aes WU ee eee RE E 112 Technical data What this chapter contains 113 RatiN S i c le dew hae soe eae ie Oates Pee Cae es en 113 Table of contents Gurrent arid DOWeI fra ERU REO EA a Rd Fas CA E E gas 113 EA Eu I VE ESSERE UM VEI quU EQ 114 SIZING scu ds bee E A RR bte RO CR ERROR CX RT te QU Ro CIR ORE RAT te 114 D rating ec dA p RE AL EE E Pra 114 Temperature derating nn 114 Altitude drating 3 uo iaia 114 Switching frequency derating 114 Cooling air flow requirements
8. 115 Power cable sizes andfuses elle 116 Power cables terminal sizes maximum cable diameters and tightening torques 118 Dimensions weights and 118 Symbols i sre Rad s a da ers RU ie IR 118 Input power connection ee hrs 119 Motot COnrectlon s disp thor zer aue ue aet PEPPER UE Rug bee a PP ER EB 119 Control connection Sienra d ve IA ER REG mec pue aw xe x e e d x Ra ee 120 Brake resistor connection 120 EMICICNCY rr REDEEM RERUMS 120 4 3 3 autre Se Due eee Ge ad wee eee sane Dees alert 120 Degrees of protection 120 AMDIENTCONDIHOns ert negar e Meek GE BOT ee ee eh ae 121 Materials exe mem e eke O CERT ng TE d aee BY id eU Y WP ds 121 CE Marking sr ase Ae are Rae ee Ahad edad oe ie cie ee ee RE doge alge Be Oued 122 Compliance with the EMC Directive 122 Compliance with EN 61800 3 2004 122 G TicKmarkIhg iau e ct ee Rr eros Nro a od rw RR Vend OR RU EUR a 122 Compliance with IEC 61800 3 2004 122 RoHS marklng ser ee Sek eR re ee Bs A hs So Reed a a had Pow 122 Applicable standards 0 00 cc 122 UL rriarking 2 retia et ede oeste 123 Ul checklist attore il e 123 IEC
9. is shown the table below together with the corresponding fuse types for short circuit protection of the input power cable The rated fuse currents given in the table are the maxima for the mentioned fuse types If smaller fuse ratings are used check that the fuse rms current rating is larger than the rated jy current given in the rating table on page 173 If 150 output power is needed multiply current 4 by 1 5 See also section Selecting the power cables on page 26 Check that the operating time of the fuse is below 0 5 seconds The operating time depends on the fuse type the supply network impedance as well as the cross sectional area material and length of the supply cable In case the 0 5 seconds operating time is exceeded with the gG or T fuses ultra rapid aR fuses will in most cases reduce the operating time to an acceptable level Technical data 117 Note Larger fuses must not be used Type Fuses Size of CU conductor in cablings ACS350 gG UL Class Supply Motor Brake E U T 600 V U1 V1 W1 U2 V2 W2 BRK and BRK 1 phase Uy 200 240 V 200 208 220 230 240 V 10 1 25 5 25 25 01 04 7 2 16 ME CI I mmo 7 25 25 30 18 25 9 25 12 2087 30 28 10 15 25 10 25 2 20517 6 10 25 6 0 6 3
10. 5 DI1P 2P 3P Pulse start forward through digital input DI1 0 gt 1 Start forward Pulse start reverse through digital input DI2 0 gt 1 Start reverse In order to start the drive digital input DI3 must be activated prior to the pulse fed to DI1 DI2 Pulse stop through digital input DI3 1 gt 0 Stop To control the direction parameter 1003 DIRECTION setting must be REQUEST 8 KEYPAD Start stop and direction commands through control panel when EXT1 is active To control the direction parameter 1003 DIRECTION setting must be REQUEST 9 DI1F 2R Start stop and direction commands through digital inputs DI1 and DI2 DI1 DI2 Operation 0 0 Stop 1 Start forward 0 1 Start reverse 1 1 Stop Parameter 1003 DIRECTION setting must be REQUEST 20 015 Start and stop through digital input DI5 0 stop 1 start Direction is fixed according to parameter 1003 DIRECTION setting REQUEST FORWARD 21 015 4 Start and stop through digital input DI5 0 stop 1 start Direction through digital input DI4 0 forward 1 reverse To control direction parameter 1003 DIRECTION setting must be REQUEST 1002 EXT2 COMMANDS Defines the connections and the source for the start stop and direction commands for external control location 2 EXT2 0 NOT SEL See parameter 1001 EXT1 COMMANDS 1003 DIRECTION Enables the control of rotation d
11. 600 VAC cable is accepted for up to 500 VAC Referto chapter Technical data for the EMC requirements A symmetrical shielded motor cable see the figure below must be used to meet the EMC requirements of the CE and C tick marks A four conductor system is allowed for input cabling but a shielded symmetrical cable is recommended Compared to a four conductor system the use of a symmetrical shielded cable reduces electromagnetic emission of the whole drive system as well as motor bearing currents and wear Alternative power cable types Power cable types that can be used with the drive are presented below Motor cables Note A separate PE conductor is required if the recommended for input cables also conductivity of the cable shield is not sufficient for the Symmetrical shielded cable three phase conductors purpose a concentric or otherwise symmetrically constructed PE conductor and a shield PE conductor Shield i and shield Shield PE PE Allowed as input cables Shield A four conductor system three phase conductors and a protective conductor PE PE Planning electrical installation 27 Motor cable shield To function as a protective conductor the shield must have the same cross sectional area as the phase conductors when they are made of the same metal To effectively suppress radiated and conducted radio frequency emissions the shield conductivity must be at least 1 10 of the phas
12. Allowed continuous motor load in percent of the nominal motor current Actual signals and parameters Parameters in the Long Parameter mode 93 Index Name Selection Description Def 3008 ZERO SPEED LOAD Defines the load curve together with parameters 3007 MOT LOAD CURVE 70 and 3009 BREAK POINT FREQ 25 150 Allowed continuous motor load at zero speed in percent of the nominal motor current 3009 BREAK POINT FREQ Defines the load curve together with parameters 3007 MOT LOAD CURVE 35 and 3008 ZERO SPEED LOAD Example Thermal protection trip times when parameters 3006 3008 have default values lo output current IN nominal motor current fo output frequency 35 A lolly fark break point frequency A A trip time 3 0 2 5 2 0 1 5 1 0 0 5 0 r r r r to 0 02 04 06 08 10 12 1 250 Hz Drive output frequency at 100 load 3010 STALL FUNCTION Selects how the drive reacts to a motor stall condition The protection wakes 0 NOT SEL up if the drive has operated in a stall region see the figure below longer than the time set by parameter 3012 STALL TIME Current A 4 Stall region 0 95 par 2003 MAX CURRENT i of Par 3011 0 NOT SEL Protection is inactive 1 FAULT The drive trips on fault MOTOR STALL code F0012 and the motor coast to a stop 2 ALARM The drive generates alarm MOTOR STALL code A2012 3011 STALL FREQUENCY D
13. FiashDrop connection Potentiometer 0 2 10 VDC or 0 4 20 mA Five digital inputs DI5 also usable as a Relay output 250 VAC 30 VDC frequency input PNP or NPN 12 24 VDC internal or external supply mai PEL1L2 L3 AC power line Brake resistor Motor Hardware description Type code 17 The type code contains information on the specifications and configuration of the drive You find the type code on the type designation label attached to the drive The first digits from the left express the basic configuration for example ACS150 03E 08A8 4 The explanations of the type code selections are described below ACS150 03E 08A8 4 ACS150 product series 1 phase 3 phase 01 1 phase input 03 3 phase input Configuration E EMC filter connected 50 Hz frequency U EMC filter disconnected 60 Hz frequency Output current rating In format xxAy where xx indicates the integer part and y the fractional part e g 08A8 means 8 8 A For more information see section Ratings on page 113 Input voltage range 2 200 240 VAC 4 380 480 VAC Hardware description 18 Hardware description 19 Mechanical installation What this chapter contains The chapter describes the mechanical installation procedure of the drive Unpacking the drive The drive 1 is delivered in
14. WARNING If the drive is connected to multiple motors a separate thermal overload switch or a circuit breaker must be used for protecting each cable and motor These devices may require a separate fuse to cut off the short circuit current Protection against short circuit inside the drive or in the supply cable Arrange the protection according to the following guidelines Circuit diagram Short circuit protection Distribution Input cable Drive Protect the drive and board input cable with fuses or a circuit breaker 1 us See footnotes 1 and nu LEE IEEE NE 2 E 1 Size the fuses according to instructions given in chapter Technical data The fuses will protect the input cable in short circuit situations restrict drive damage and prevent damage to adjoining equipment in case of a short circuit inside the drive 2 Circuit breakers which have been tested by ABB with the ACS150 can be used Fuses must be used with other circuit breakers Contact your local ABB representative for the approved breaker types and supply network characteristics The protective characteristics of circuit breakers depend on the type construction and settings of the breakers There are also limitations pertaining to the short circuit capacity of the supply network WARNING Due to the inherent operating principle and construction of circuit AN breakers independent of the manufacturer hot ionized gases
15. Actual signals and parameters 70 Actual signals The following table includes the descriptions of all actual signal Actual signals No Name Value 01 OPERATING DATA Description Basic signals for monitoring the drive read only For actual signal supervision see parameter group 32 SUPERVISION For selection of an actual signal to be displayed on the control panel see parameter group 34 PANEL DISPLAY 0101 SPEED amp DIR Calculated motor speed in rpm A negative value indicates reverse direction 0102 SPEED Calculated motor speed in rpm 0103 OUTPUT FREQ Calculated drive output frequency in Hz Shown by default on the panel Output mode display 0104 CURRENT Measured motor current in A 0105 TORQUE Calculated motor torque in percent of the motor nominal torque 0106 POWER Measured motor power in KW 0107 DC BUS VOLTAGE Measured intermediate circuit voltage in VDC 0109 OUTPUT VOLTAGE Calculated motor voltage in VAC 0110 DRIVE TEMP Measured IGBT temperature in C 0111 EXTERNAL REF 1 External reference REF1 in Hz 0112 EXTERNAL REF 2 External reference REF2 in percent 10096 equals the maximum motor speed 0113 CTRL LOCATION Active control location 0 LOCAL 1 EXT1 2 EXT2 0114 RUN TIME R Elapsed drive running time counter hours The counter can be reset by pressing the UP and DOWN buttons simultaneously when the control panel is in Parameter mode 0115 KWH COUNTE
16. 0 22 N m 2 Ibf in 1 1 Speed 3 1204 5 Tightening torque 0 5 N m 4 4 Ibf in Application macros 62 Motor Potentiometer macro This macro provides a cost effective interface for PLCs that vary the speed of the drive using only digital signals To enable the macro set the value of parameter 9902 to 4 MOTOR POT For the parameter default values see section Default parameter values with different macros on page 65 If you use other than the default connections presented below see section O terminals on page 34 Default I O connections I O connection 2 SCR Signal cable shield screen AI Not in use by default 0 20 mA GND Analog input circuit common 10V Reference voltage 10 VDC max 10 mA 24V Auxiliary voltage output 24 VDC max 200 mA GND Auxiliary voltage output common DCOM Digital input common DI1 Stop 0 Start 1 DI2 Forward 0 Reverse 1 DI3 Frequency reference up 1 DI4 Frequency reference down 1 DI5 Constant speed 1 parameter 1202 Relay connection 3 COM Relay output NC No fault Fault 1 Q NO BS 1 If DI3 and are both active or inactive the 2 Tightening torque 0 22 N m 2 Ibf in frequency reference is unchanged 3 Tightening torque 0 5 N m 4 4 Ibf in The existing frequency reference is stored during stop and power down
17. NOT SEL 0 NOT SEL Not selected 1 DI1 External fault indication through digital input DI1 1 Fault trip EXT FAULT 1 code F0014 Motor coasts to stop 0 No external fault 2 012 See selection DI1 3 DI3 See selection DI1 4 014 See selection 011 5 015 See selection 011 1 DM INV External fault indication through inverted digital input DI1 0 Fault trip EXT FAULT 1 code F0014 Motor coasts to stop 1 No external fault 2 DIZ INV See selection DI1 INV 3 DIS INV See selection DI1 INV 4 DIA INV See selection DI1 INV 5 DI5 INV See selection DI1 INV 3004 EXTERNAL FAULT 2 Selects an interface for an external fault 2 signal 0 NOT SEL See parameter 3003 EXTERNAL FAULT 1 Actual signals and parameters 92 Parameters in the Long Parameter mode Index Name Selection 3005 MOT THERM PROT Description Selects how the drive reacts when motor overtemperature is detected The drive calculates the temperature of the motor on the basis of the following assumptions 1 The motor is in the ambient temperature of 30 C when power is applied to the drive 2 Motor temperature is calculated using either the user adjustable see parameters 3006 3009 or automatically calculated motor thermal time constant and motor load curve The load curve should be adjusted in case the ambient temperature exceeds 30 C Def 1 FAULT 0 NOT SEL Protection is inac
18. Application macros Hand Auto macro This macro can be used when switching between two external control devices is 63 needed To enable the macro set the value of parameter 9902 to 5 HAND AUTO For the parameter default values see section Default parameter values with different macros on page 65 If you use other than the default connections presented below see section O terminals on page 34 Note Parameter 2108 START INHIBIT must remain in the default setting 0 OFF Default I O connections I O connection 3 Signal cable shield screen Frequency reference Auto 4 20 mA 1 Analog input circuit common Reference voltage 10 VDC max 10 mA Auxiliary voltage output 24 VDC max 200 mA Auxiliary voltage output common Digital input common Stop 0 Start 1 Hand Forward 0 Reverse 1 Hand Hand 0 Auto 1 control selection Forward 0 Reverse 1 Auto Stop 0 Start 1 Auto Relay connection 4 Relay output No fault Fault 1 SCR c aum PI a 2 AI ee i py 0 2 10V 1 10 kohm de Alternative connection 24V for AI If used switch GND IU selector to U DCOM 2 10 V voltage signal D DI2 T DI3 DI4 DI5 COM NC mw 1 In Hand mode the frequency reference co
19. N Sh SN N reverse direction Start up and control with I O 42 ACCELERATION DECELERATION TIMES Set the acceleration time 1 parameter 2202 Set the deceleration time 1 parameter 2203 FINAL CHECK The start up is now completed Check that there are no faults or alarms shown in the display The drive is now ready for use 2202 PAR FWD PAR FWD Start up and control with I O 43 How to control the drive through the I O interface The table below instructs how to operate the drive through the digital and analog inputs when the motor start up is performed and the default standard parameter settings are valid PRELIMINARY SETTINGS If you need to change the direction of rotation check that parameter 1003 is set to 3 REQUEST Ensure that the control connections are wired according to the See ABB Standard macro on connection diagram given for the ABB Standard macro page 59 Ensure that the drive is in remote control Press key to switch In remote control the panel between remote and local control display shows text REM STARTING AND CONTROLLING THE SPEED OF THE MOTOR Start by switching digital input DI1 on 0 0 Text FWD starts flashing fast and stops after the setpoint is reached i i OUTPUT FWD Regulate the drive output frequency motor speed by adjusting the 5 0 0 voltage or current of
20. set the value of parameter 9902 to 3 ALTERNATE For the parameter default values see section Default parameter values with different macros on page 65 If you use other than the default connections presented below see section O terminals on page 34 Default I O connections I O connection 4 ec O SCR Signal cable shield screen F AI i een 0 20 mA 7 Z 3 GND Analog input circuit common m m J M 10V Reference voltage 10 VDC max 10 mA Alternative c nnecti n 24V Auxiliary voltage output 24 VDC max 200 mA for Al1 If used switch GND Auxiliary voltage output common IU selector to U DCOM Digital input common a i DIT Start forward If DI1 DI2 the drive stops DI2 Start reverse L DI3 Constant speed selection 1 DI4 Constant speed selection 1 DI5 Acceleration and deceleration selection 2 Relay connection 9 COM Relay output NC No fault Fault 1 Q NO Bu 1 See parameter group 12 CONSTANT SPEEDS 29s ramp times according to parameters 2202 013 014 Operation parameter and 2203 0 0 Set speed through 1 ramp times according to parameters 2205 integrated potentiometer and 2206 1 Speed 1 1202 360 degree grounding under a clamp 0 1 Speed 2 1203 Tightening torque
21. 0 14mm 16 26 AWG 0 5 N m 4 4 Ibf in 0 22 N m 2 Ibf in Short circuit protection IEC 61800 5 1 IEC 60439 1 UL 508C The brake resistor output is conditionally short circuit proof by IEC EN 61800 5 1 and UL 508C For correct fuse selection contact your local ABB representative Rated conditional short circuit current as defined in IEC 60439 1 and the Short circuit test current by UL 508C is 100 kA Efficiency Approximately 95 to 98 at nominal power level depending on the drive size and options Cooling Method RO Natural convection cooling R1 R2 Internal fan flow direction from bottom to top Free space around the drive See chapter Mechanical installation page 21 Degrees of protection IP20 cabinet installation UL open Standard enclosure The drive must be installed in a cabinet to fulfil the requirements for shielding from contact IP20 NEMA 1 Achieved with an option kit including a hood and a connection box Technical data Ambient conditions 121 Environmental limits for the drive are given below The drive is to be used in a heated indoor controlled environment Operation installed for stationary use Storage in the protective package Transportation in the protective package Installation site altitude 0 to 2000 m 6600 ft above sea level above 1000 m 3300 ft see section Derating on page 114 Air temperature 10 to 50 C 14 to 122 F No
22. 1106 REF2 SELECT 1 DI1 INV Inverted digital input DI1 1 EXT1 0 EXT2 2 DIZ INV See selection DI1 INV 3 DIS INV See selection DI1 INV 4 DIA INV See selection DI1 INV 5 DIS INV See selection DI1 INV 1103 REF1 SELECT Selects the signal source for external reference REF1 1 AI1 0 KEYPAD Control panel 1 11 Analog input AI1 2 POT Potentiometer Actual signals and parameters Parameters in the Long Parameter mode Index Name Selection 3 AI1 JOYST Description Analog input Al1 as joystick The minimum input signal runs the motor at the maximum reference in the reverse direction the maximum input at the maximum reference in the forward direction Minimum and maximum references are defined by parameters 1104 REF1 MIN and 1105 REF1 MAX Note Parameter 1003 DIRECTION must be set to REQUEST Speed ref par 1301 20 par 1302 100 REF1 i 11057 C 1104 4 0 1104 1105 2V 4mA 6 10 V 20 mA Hysteresis 496 of full scale WARNING If parameter 1301 MINIMUM AI1 is set to 0 V and analog input signal is lost i e O V the rotation of the motor is reversed to the maximum reference Set the following parameters to activate a fault when analog input signal is lost Set parameter 1301 MINIMUM 11 to 20 2 V or 4 mA Set parameter 3021 Al1 FAULT LIMIT to 5 or higher Set parameter 3001 lt FUNCTION to FAULT Def 75
23. 1109 LOC REF SOURCE 0 POT default SPEED To increase the reference value rotate the integrated potentiometer f N clockwise NS i To decrease the reference value rotate the integrated potentiometer i counterclockwise LOC The new value potentiometer setting is shown in the display 5 0 O He FWD If parameter 1109 LOC REF SOURCE 1 KEYPAD LOC 5 0 To increase the reference value press a To decrease the reference value press w 2 FWD The new value is shown in the display Control panel Parameter modes 53 There are two parameter modes Short Parameter mode and Long Parameter mode Both function identically except that the Short Parameter mode shows only the minimum number of parameters typically required to set up the drive see section Parameters in the Short Parameter mode on page 66 The Long Parameter mode shows all user parameters including those shown in the Short Parameter mode In the Parameter modes you can view and change parameter values start stop change direction switch between local and remote control and set the frequency reference How to select a parameter and change its value Step Action Display 1 Go to the Main menu by pressing NT if you are in the Output mode LOC otherwise by pressing 7 repeatedly until you see MENU at the bottom r E F MENU FWD 2 If the panel is
24. 5 DI3U 4D R Digital input 3 Reference increase Digital input DI4 Reference decrease Stop command resets the reference to zero Parameter 2205 ACCELER TIME 2 defines the rate of the reference change 6 DI3U 4D Digital input 3 Reference increase Digital input DI4 Reference decrease The program stores the active speed reference not reset by a stop command When the drive is restarted the motor ramps up with the selected acceleration rate to the stored reference Parameter 2205 ACCELER TIME2 defines the rate of the reference change 11 DI3U 4D RNC Digital input 3 Reference increase Digital input DI4 Reference decrease Stop command resets the reference to zero The reference is not saved if the control source is changed from EXT1 to EXT2 from EXT2 to EXT1 or from LOC to REM Parameter 2205 ACCELER TIME 2 defines the rate of the reference change 12 DI3U 4D NC Digital input 3 Reference increase Digital input DI4 Reference decrease The program stores the active speed reference not reset by a stop command The reference is not saved if the control source is changed from EXT1 to EXT2 from EXT2 to EXT1 or from LOC to REM When the drive is restarted the motor ramps up with the selected acceleration rate to the stored reference Parameter 2205 ACCELER TIME 2 defines the rate of the reference change 14 Al1 POT Reference is calculated with the following equation REF Al1 POT 5
25. About the manual 14 Installation and commissioning flowchart Task Identify the frame size of your drive RO R2 Y Plan the installation select the cables etc Check the ambient conditions ratings and required cooling air flow Unpack and check the drive Y If the drive will be connected to an IT ungrounded or corner grounded system check that the internal EMC filter is not connected Install the drive on a wall or in a cabinet Route the cables Check the insulation of the input cable and the motor and the motor cable A Connect the power cables lt Connect the control cables Check the installation Commission the drive See Technical data Ratings on page 113 Planning electrical installation on page 23 Technical data on page 113 Mechanical installation Unpacking the drive on page 19 Hardware description Type code on page 17 Electrical installation Connecting the power cables on page 32 Mechanical installation on page 19 Planning electrical installation Routing the cables on page 29 Electrical installation Checking the insulation of the assembly on page 31 Electrical installation Connecting the power cables on page 32 Electrical installation Connecting the control cables on page 34 Installation checklist on page 37 Start up and control
26. DI3 INV See selection DI1 INV 4 DIA INV See selection DI1 INV 5 DI5 INV See selection DI1 INV 1607 PARAM SAVE Saves the valid parameter values into the permanent memory 0 DONE 0 DONE Saving completed 1 SAVE Saving in progress 1610 DISPLAY ALARMS Activates deactivates alarms OVERCURRENT code A2001 NO OVERVOLTAGE code A2002 UNDERVOLTAGE code A2003 and DEVICE OVERTEMP code A2009 For more information see chapter Fault tracing 0 NO Alarms are inactive 1 YES Alarms are active 1611 PARAMETER VIEW Selects the parameter view 0 DEFAULT Note This parameter is visible only when it is activated by the optional FlashDrop device FlashDrop allows easy customisation of the parameter list e g selected parameters can be hidden For more information see MFDT 01 FlashDrop User s Manual 3AFE68591074 English FlashDrop parameter values are activated by setting parameter 9902 APPLIC MACRO to LOAD FD SET 0 DEFAULT Complete long and short parameter lists 1 FLASHDROP FlashDrop parameter list Does not include short parameter list Parameters which are hidden by the FlashDrop device are not visible 18 FREQ INPUT Frequency input signal processing Digital input DI5 can be programmed as a frequency input Frequency input can be used as external reference signal source See parameter 1103 1106 REF1 2 SELECT 1801 FREQ INPUT MIN Defines the minimum input value when DI5 is used as a frequency input 0 A
27. Energized 1 4 er se ch 0 gt A Energized 1 ILIL ELE t 0 Actual signals and parameters 98 Parameters in the Long Parameter mode Index Name Selection Description Def 0 x x Parameter index in group 01 OPERATING DATA E g 102 0101 SPEED 0 7 not selected 3202 SUPERV 1 LIM LO Defines the low limit for the first supervised signal selected by parameter 3201 SUPERV 1 PARAM Supervision wakes up if the value is below the limit X X Setting range depends on parameter 3201 setting 3203 SUPERV 1 LIM HI Defines the high limit for the first supervised signal selected by parameter 3201 SUPERV 1 PARAM Supervision wakes up if the value is above the limit X X Setting range depends on parameter 3201 setting 3204 SUPERV 2 PARAM Selects the second supervised signal Supervision limits are defined by 104 parameters 3205 SUPERV 2 LIM LO and 3206 SUPERV 2 LIM HI See parameter 3201 SUPERV 1 PARAM X X Parameter index in group 01 OPERATING DATA E g 102 0101 SPEED 3205 SUPERV 2 LIM LO Defines the low limit for the second supervised signal selected by parameter 3204 SUPERV 2 PARAM Supervision wakes up if the value is below the limit X X Setting range depends on parameter 3204 setting 3206 SUPERV 2LIM HI Defines the high limit for the second supervised signal selected by parameter 3204 S
28. F the rated output current is decreased by 1 for every additional 1 C 1 8 F The output current is calculated by multiplying the current given in the rating table by the derating factor Example If the ambient temperature is 50 C 122 F the derating factor is 100 1 a 10 C 90 or 0 90 The output current is then 0 90 lon Altitude derating In altitudes 1000 2000 m 3300 6600 ft above sea level the derating is 1 for every 100 m 330 ft Switching frequency derating Derate according to the switching frequency used see parameter 2606 as follows Switching Drive voltage rating frequency Uy 200 240 V Uy 380 480 V 4 kHz No derating No derating 8 kHz Derate to 90 Derate oy to 75 for RO or to 80 for R1 and R2 12 kHz Derate ay to 80 Derate to 50 for RO or to 65 for R1 and R2 and derate maximum ambient temperature to 30 C 86 F 16 kHz Derate ay to 75 Derate to 50 and derate maximum ambient temperature to 30 C 86 F Ensure that parameter 2607 SWITCH FREQ CTRL 1 ON which reduces the switching frequency if the drive s internal temperature is too high See parameter 2607 for details Technical data 115 Cooling air flow requirements The table below specifies the heat dissipation in the main circuit at nominal load and in the control circuit with minimum load I O not in use and maximum load all digital inputs in th
29. Short Parameter mode 67 No Name Value Description Def 9907 MOTOR NOM FREQ Defines the nominal motor frequency i e the frequency at which the output Eur 50 voltage equals the motor nominal voltage US 60 Field weakening point Nom frequency Supply voltage Mot nom voltage 10 0 500 0 Hz Frequency 04 FAULT HISTORY Fault history read only 0401 LAST FAULT Fault code of the latest fault See chapter Fault tracing for the codes 0 fault history is clear on panel display NO RECORD 11 REFERENCE Maximum reference SELECT 1105 REF1 Defines the maximum value for external reference REF1 Corresponds to Eur 50 maximum mA V signal for analog input AI1 US 60 REF Hz 1105 MAX l 1 1 I 1 1 I 1 signal 1301 100 gah 20 mA 10 V 0 0 500 0 Hz Maximum value 12 CONSTANT SPEEDS Constant speeds Constant speed activation overrides the external speed reference Constant speed selections are ignored if drive is in local control mode As default constant speed selection is made through digital inputs DI3 and DI4 1 DI active 0 DI inactive DI3 014 Operation 0 0 No constant speed 1 0 Speed defined by parameter 1202 CONST SPEED 1 0 1 Speed defined by parameter 1203 CONST SPEED 2 1 1 Speed defined by parameter 1204 CONST SPEED 1202 CONST SPEED1 Defines constant speed 1 i e drive output
30. a package that also contains the following items frame size RO shown in the figure plastic bag 2 including clamping plate I O clamping plate clamps and screws mounting template integrated into the package 3 user s manual 4 23 Mechanical installation 20 Delivery check 1 AA EP ED 2 f protection IP and UL NEMA AbD ACS150 03E 08A8 4 EE 3 Nominal ratings see section Ratings on page 113 IP20 UL Open type 2 4 4 kW 5 HP SIN YNWRXXXX 4 Serial number of format YWWRXXXXWS where U1 3 380 480 V Y 5 9 A for 2005 2009 2010 11 3 13 6 A SAFE 68581818 5 WW 01 02 03 for week 1 week 2 week 3 1 48 63 Hz Hi U2 3 0 U1V cce 6 A B C for product revision number 12 8 8 A 150 140 min ees RoHS XXXX Integer starting every week from 0001 f2 0 500Hz Check that there are no signs of damage Notify the shipper immediately if damaged components are found Before attempting installation and operation check the information on the type designation label of the drive to verify that the drive is of the correct type The type designation label is attached to the left side of the drive An example label and explanation of the label contents are shown below Type code see section Type code on page 17 5 ABB MRP code of the drive Type designation label 6 CE marking and C Tick
31. by parameter 1202 CONST SPEED 1 Speed defined by parameter 1203 CONST SPEED 2 Speed defined by parameter 1204 CONST SPEED 3 Speed defined by parameter 1205 CONST SPEED 4 Speed defined by parameter 1206 CONST SPEED 5 Speed defined by parameter 1207 CONST SPEED 6 al al ol of a o ol N al al a a ol o od ol WI A O O Speed defined by parameter 1208 CONST SPEED 7 13 DI3 4 5 See selection DI1 2 3 1 DIT INV Speed defined by parameter 1202 CONST SPEED 1 is activated through inverted digital input DI1 0 active 1 inactive 2 DIZ INV Speed defined by parameter 1202 CONST SPEED 1 is activated through inverted digital input DI2 0 active 1 inactive 3 DIS INV Speed defined by parameter 1202 CONST SPEED 1 is activated through inverted digital input DI3 0 active 1 inactive 4 DI4 INV Speed defined by parameter 1202 CONST SPEED 1 is activated through inverted digital input DI4 0 active 1 inactive Actual signals and parameters 78 Parameters in the Long Parameter mode Index Name Selection Description Def 5 DIS INV Speed defined by parameter 1202 CONST SPEED 1 is activated through inverted digital input DI5 0 active 1 inactive 7 DI1 2 INV Con
32. circuit DC voltage is Check input power line fuses LOSS oscillating due to missing input Check for input power supply imbalance programmable powerlinephase or plown fuse Check fault function parameter setting fault function 3016 Fault trip occurs when DC voltage ripple exceeds 14 of nominal DC voltage F0026 DRIVE ID Internal drive ID fault Contact your local ABB representative F0027 CONFIG FILE Internal configuration file error Contact your local ABB representative F0035 OUTP WIRING Incorrect input power and motor Check input power connections programmable cable connection i e input power Check fault function parameter setting fault function 3023 cable is connected to drive motor connection F0036 INCOMPATIBLE Loaded software is not Contact your local ABB representative SW compatible F0101 SERF CORRUPT Corrupted Serial Flash chip file Contact your local ABB representative system F0103 SERF MACRO Active macro file missing from Contact your local ABB representative Serial Flash chip F0201 DSP T1 System error Contact your local ABB representative OVERLOAD F0202 DSP T2 OVERLOAD F0203 DSP T3 OVERLOAD F0204 DSP STACK ERROR F0206 MMIO ID ERROR Internal I O Control board MMIO Contact your local ABB representative fault F1000 PAR HZRPM Incorrect speed frequency limit Check parameter settings Following must apply parameter setting 2007 2008 200719907 and 2008 9907 are withi
33. equals the motor nominal voltage US 60 Field weakening point Nom frequency Supply voltage Mot nom voltage 10 0 500 0 Hz Frequency Actual signals and parameters 103 Parameters in the Long Parameter mode Index Name Selection Description Def 9908 MOTOR NOM SPEED Defines the nominal motor speed Must be equal to the value on the motor Type rating plate dependent 50 30000 rpm Speed 9909 MOTOR NOM Defines the nominal motor power Must equal the value on the motor rating Py POWER plate 0 2 3 0 PN KW hp Power Actual signals and parameters 104 Actual signals and parameters 105 Fault tracing What this chapter contains The chapter lists all alarm and fault messages including the possible cause and corrective actions Safety WARNING Only qualified electricians are allowed to maintain the drive Read the AN safety instructions in chapter Safety on the first pages before you work on the drive Alarm and fault indications An alarm or fault message on the panel display indicates abnormal drive status Using the information given in this chapter most alarm and fault causes can be identified and corrected If not contact an ABB representative How to reset The drive can be reset either by pressing the keypad key YZ on the control panel through digital input or by switching the supply voltage off for a while When the fault has been re
34. frequency Eur 5 US 6 0 0 500 0 Hz Output frequency 1203 CONSTSPEED2 Defines constant speed 2 i e drive output frequency y 0 0 500 0 Hz Output frequency 1204 CONSTSPEED3 Defines constant speed 3 i e drive output frequency 0 0 500 0 2 Output frequency Actual signals and parameters 68 Parameters in the Short Parameter mode No Name Value Description Def 13 ANALOG INPUTS Analog input signal minimum 1301 MINIMUM AI1 Defines the minimum value that corresponds to minimum mA V signal for 0 analog input AI1 0 20 MA 0 100 4 20 MA 20 100 When analog input AI1 is selected as the source for external reference REF1 the value corresponds to the minimum reference value i e 0 Hz See the figure for parameter 1105 REF1 MAX 0 100 0 Value in percent of the full signal range Example If the minimum value for analog input is 4 mA the percent value for 0 20 mA range is 4 20 mA 100 20 20 LIMITS Maximum frequency 2008 MAXIMUM FREQ Defines the maximum limit for the drive output frequency Eur 50 f US 60 2008 0 gt t 2008 0 0 500 0 Hz Maximum frequency 21 START STOP Stop mode of the motor 2102 STOP FUNCTION Selects the motor stop function 1 COAST 1 COAST Stop by cutting off the motor power supply The motor coasts to a stop 2 RAMP Stop along a linear ramp See parameter group 22 ACCEL DECEL 22 ACCEL DECEL Ac
35. iud Eee us ER ERE i ERE VUE S TR 70 OA4FAULT HISTORY uo d a i OC I EROR Ro SH o eU ee 71 Parameters in the Long Parameter mode 72 10 START STOPIDIR i RS der ete e redde ante ER REQUE 72 TIREFERENGE SEBEGT rte RE tone ter tet em irr P tinte t S EE 74 12 CONSTANT SPEEDS uit el une quc NEVER Binet She ee e EA 7T 13 ANALOG INPUTS sssssee eere 79 TA REEAY OUTPUTS rodi Sid Beh tue ed dea 79 16 SYSTEM CONTROLS Sil Exe dale le ERG XA TES Pure nU eias 81 18 FREQ INPUT e REX REGERE rea eed UE ERE IPS 82 20 IMITS canina erre ue cac rc re eon Ra C e CERERI RT e oh Ne 83 21 START STOP 41 tee e x RD E a RERO EA e ede es slain ats ER RS 84 22 AGGELEDEGEE ira tte e eed dra ub ojo Fert audi nate geo dee rude e BO Coates 86 25 CRITICAL SPEEDS vega Rue Ere Eme eb de 89 26 MOTOR CONTROL 1 nb d iR de dt bed P des 89 30 FAULT FUNCTIONS 91 STAUTOMATIG RESET ttm rae RET e eei e e PPS 95 32 9 UPERVISIGON ira mn dabo oe ath ot M hs oA Imre NE QE RE 97 3S INFORMATION ceed sein e ee Edo SES UT NEIN eid 98 94 PANEE DISPEAY gt 3 2 09 A vince soe e RETE CR Oe OE S CEDAT Je TUR 99 99 START UP DATA ud redd Re ER Gada nie RUN nd RR 102 Fault tracing What this chapter contains 105 SAN et A s Ma Auer te d ica ok dud I 105 Alarm and fault indications 0 105
36. may escape from the breaker enclosure in case of a short circuit To ensure safe use special attention must be paid to the installation and placement of the breakers Follow the manufacturer s instructions Protection against short circuit in the motor and motor cable The drive protects the motor and motor cable in a short circuit situation when the motor cable is dimensioned according to the nominal current of the drive No additional protection devices are needed Planning electrical installation 25 Thermal overload protection of the motor According to regulations the motor must be protected against thermal overload and the current must be switched off when overload is detected The drive includes a motor thermal protection function that protects the motor and switches off the current when necessary See parameter 3005 for more information on the motor thermal protection Planning electrical installation 26 Selecting the power cables General rules Dimension the input power and motor cables according to local regulations The cable must be able to carry the drive load current See chapter Technical data for the rated currents The cable must be rated for at least 70 C maximum permissible temperature of the conductor in continuous use For US see section Additional US requirements on page 27 The conductivity of the PE conductor must be equal to that of the phase conductor same cross sectional area
37. method 1 AUTO 1 AUTO Frequency reference ramps immediately from 0 Hz 2 DC MAGN The drive pre magnetises the motor with DC current before the start The pre magnetising time is defined by parameter 2103 DC MAGN TIME Note Starting to a rotating machine is not possible when DC MAGN is selected WARNING The drive will start after the set pre magnetising time has passed even if the motor magnetisation is not completed Ensure always in applications where a full break away torque is essential that the constant magnetising time is long enough to allow generation of full magnetisation and torque 4 TORQ BOOST Torque boost should be selected if a high break away torque is required The drive pre magnetises the motor with DC current before the start The pre magnetising time is defined by parameter 2703 DC MAGN TIME Torque boost is applied at start Torque boost is stopped when output frequency exceeds 20 Hz or when it is equal to the reference value See parameter 2110 TORQ BOOST CURR Note Starting to a rotating machine is not possible when TORQ BOOST is selected WARNING The drive will start after the set pre magnetising time has passed although the motor magnetisation is not completed Ensure always in applications where a full break away torque is essential that the constant magnetising time is long enough to allow generation of full magnetisation and torque 6 SCAN START Frequency scanning flyi
38. motor cable or motor WARNING Ignoring the following instructions can cause physical injury or death or damage to the equipment Only qualified electricians are allowed to install and maintain the drive Never work on the drive motor cable or motor when input power is applied After disconnecting the input power always wait for 5 minutes to let the intermediate circuit capacitors discharge before you start working on the drive motor or motor cable Always ensure by measuring with a multimeter impedance at least 1 Mohm that 1 There is no voltage between the drive input phases U1 V1 and W1 and the ground 2 There is no voltage between terminals BRK and BRK and the ground Do not work on the control cables when power is applied to the drive or to the external control circuits Externally supplied control circuits may carry dangerous voltage even when the input power of the drive is switched off Do not make any insulation or voltage withstand tests on the drive Note Even when the motor is stopped dangerous voltage is present at the power circuit terminals U1 V1 W1 and U2 V2 W2 and BRK and BRK Safety A WARNING Ignoring the following instructions can cause physical injury or death or damage to the equipment The drive is not field repairable Never attempt to repair a malfunctioning drive contact your local ABB representative or Authorized Service Center for replacement Make sure that dust f
39. phase Uy 200 240 V 200 208 220 230 240 V 0802442 10 10 03x 03A52 10 10 10 16 0sx 06A7 2 16 15 03x 07A6 2 16 15 2 16 20 25 30 8 6 6 25 2 5 35 6 1 6 1 6 0 25 2 03x 24A4 2 63 60 03x 31A0 2 80 80 03x 46A2 2 100 100 oxoa2a 10 1 25 a 97 25 a 25 14 oxoraea 10 10 28 07 18 25 m 25 4 o3e02A44 10 30 28 075 18 25 m 28 4 O5 03AG 10 10 O5 04A4 16 15 O5e05AG4 16 15 4 16 20 20 25 2 25 30 8 6 79 6 9 25 7 osetsa64 3 6 8 6 8 6 8 25 2 03x 23A1 4 50 50 03x 31A0 4 80 80 03x 38A0 4 100 100 03x 44A0 4 100 100 00353783 xls H 1 If 5096 overload capacity is needed use the bigger fuse alternative Technical data 118 Power cables terminal sizes maximum cable diameters and tightening torques Input power motor cable and brake resistor terminal sizes accepted cable diameters and tightening torques are given below Frame Max U1 V1 V2 W2 BRK and BRK PE sue PEU for Terminal size Tightening Clamp capacity 1 q q mm in mm AWG N m Ibf in mm AWG N m Ibf in RO 16 0 63 4 0 6 0 10
40. s 0 00 s Linear ramp Suitable for steady acceleration or deceleration and for slow ramps 0 01 1000 00 s S curve ramp S curve ramps are ideal for conveyors carrying fragile loads or other applications where a smooth transition is required when changing from one speed to another The S curve consists of symmetrical curves at both ends of the ramp and a linear part in between A rule of thumb Speed Linear ramp Par 2204 0 s S curve Par 2204 0s Asuitablerelationbetweenthe Max X _ ramp shape time and the acceleration ramp time is 1 5 lt ses t Par 2202 Par 2204 Actual signals and parameters 88 Parameters in the Long Parameter mode Index Name Selection Description Def 2205 ACCELER TIME 2 Defines the acceleration time 2 i e the time required for the speed to change 60 from zero to the speed defined by parameter 2008 MAXIMUM FREQ See parameter 2202 ACCELER TIME 1 Acceleration time 2 is used also as jogging acceleration time See parameter 1010 JOGGING SEL 0 0 1800 0 s Time 2206 DECELER TIME 2 Defines the deceleration time 2 i e the time required for the speed to change 60 from the value defined by parameter 2008 MAXIMUM FREQ to zero See parameter 2203 DECELER TIME 1 Deceleration time 2 is used also as jogging deceleration time See parameter 1010 JOGGING SEL 0 0 1800 0 s Time 2207 RAMP SHAP
41. speeds or speed bands 2501 CRIT SPEED SEL Activates deactivates the critical speeds function The critical speed function 0 OFF avoids specific speed ranges Example A fan has vibrations in the range of 18 to 23 Hz and 46 to 52 Hz To make the drive to jump over the vibration speed ranges Activate the critical speeds function Set the critical speed ranges as in the figure below foutput Hz A 1 Par 2502 18 Hz 2 Par 2503 23 Hz 52 whoa eas eue 3 Par 2504 46 Hz 46 4 Par 2505 52 Hz 23 18 1 34 gt freference HZ 0 OFF Inactive 1 ON Active 2502 CRIT SPEED 1 LO Defines the minimum limit for critical speed frequency range 1 0 0 0 500 0 Hz Limit The value cannot be above the maximum parameter 2503 CRIT SPEED 1 HI 2503 CRIT SPEED 1HI Defines the maximum limit for critical speed frequency range 1 0 0 0 500 0 Hz Limit The value cannot be below the minimum parameter 2502 CRIT SPEED 1 LO 2504 SPEED 210 See parameter 2502 CRIT SPEED 1 LO 0 0 0 500 0 Hz See parameter 2502 2505 CRIT SPEED 2 HI See parameter 2503 CRIT SPEED 1 HI 0 0 0 500 0 Hz See parameter 2503 2506 CRIT SPEED 3 LO See parameter 2502 CRIT SPEED 1 LO 0 0 0 500 0 Hz See parameter 2502 2507 CRIT SPEED 3 HI See parameter 2503 CRIT SPEED 1 HI 0 0 0 500 0 Hz See parameter 2503 26 MOTOR CONTROL Motor control variables
42. the analog input AI 1 REM ix OUTPUT FWD CHANGING THE DIRECTION OF ROTATION OF THE MOTOR Reverse direction Switch digital input DI2 on D 00 REM Hz OUTPUT REV Forward direction Switch digital input DI2 off D 00 REM Hz OUTPUT FWD STOPPING THE MOTOR Switch digital input DI1 off 00 The motor stops and text FWD starts flashing slowly id d OUTPUT FWD Start up and control with I O 44 Start up and control with I O 45 Control panel What this chapter contains The chapter describes the control panel keys and display fields It also instructs in using the panel in control monitoring and changing the settings Integrated Control Panel The ACS150 works with the Integrated Control Panel which provides basic tools for manual entry of parameter values Control panel 46 Overview The following table summarizes the key functions and displays on the Integrated Control Panel No Use 1 LCD display Divided into five areas a Upper left Control location LOC drive control is local that is from the control panel REM drive control is remote such as the drive I O b Upper right Unit of the displayed value s Short Parameter mode browsing the list of parameters RESET MENU lei o LZ X O c Center Variable in general shows parameter and signal values menus or lists Also displays alarm
43. the desired braking power WARNING Never use a brake resistor with a resistance below the minimum value specified for the particular drive The drive and the internal chopper are not able to handle the overcurrent caused by the low resistance Resistor installation and wiring A All resistors must be installed in a place where they will cool WARNING The materials near the brake resistor must be non flammable The surface temperature of the resistor is high Air flowing from the resistor is of hundreds of degrees Celsius Protect the resistor against contact Use a shielded cable with the same conductor size as for drive input cabling see section Power cables terminal sizes maximum cable diameters and tightening torques on page 118 For short circuit protection of the brake resistor connection see Brake resistor connection on page 120 Alternatively a two conductor shielded cable with the same cross sectional area can be used The maximum length of the resistor cable s is 5 m 16 ft For the connections see the power connection diagram of the drive on page 32 Technical data 127 Mandatory circuit protection The following setup is essential for safety it interrupts the main supply in fault situations involving chopper shorts Equip the drive with a main contactor Wire the contactor so that it opens if the resistor thermal switch opens an overheated resistor opens the contactor Below is a s
44. time 2203 and 2206 Check input power line for static or transient overvoltage Retrofit frequency converter with brake chopper and brake resistor F0003 DEV OVERTEMP Drive IGBT temperature is Check ambient conditions See also section Derating excessive Fault trip limit is 135 C on page 114 Check air flow and fan operation Check motor power against unit power F0004 SHORT CIRC Short circuit in motor cable s or Check motor and motor cable motor F0006 DC UNDERVOLT Intermediate circuit DC voltage is Check that undervoltage controller is on parameter not sufficient due to missing input 2006 UNDERVOLT CTRL power line phase blown fuse Check input power supply and fuses rectifier bridge internal fault or too low input power F0007 Al1 LOSS Analog input 11 signal has fallen Check fault function parameter settings programmable below limit defined by parameter Check for proper analog control signal levels fault function 3001 3021 AI1 FAULT LIMIT Check connections 3021 F0009 MOT OVERTEMP Motor temperature is too high or Check motor ratings load and cooling programmable appears E to Check start up data fault function excessive oad insuficientmotor check fault function parameter settings 3005 3009 power inadequate cooling or incorrect start up data Let motor cool down Ensure proper motor cooling Check cooling fan clean cooling surfaces etc F0012 MOTOR STALL Motor is operating in stall
45. value that corresponds to maximum mA V signal 100 for analog input Al1 When used as a reference the value corresponds to the reference maximum setting 0 20 mA 0 100 4 20 MA 20 100 Example If AI1 is selected as the source for external reference REF1 this value corresponds to the value of parameter 1105 REF1 MAX 0 100 0 Value in percent of the full signal range Example If the maximum value for analog input is 10 mA the percent value for 0 20 mA range is 10 mA 20 mA 100 50 1303 FILTER AI1 Defines the filter time constant for analog input 11 i e the time within 63 of 0 1 a step change is reached A Unfiltered signal 100 eee Filtered signal gt Time constant 0 0 10 0 s Filter time constant 14 RELAY OUTPUTS Status information indicated through relay output and relay operating delays 1401 RELAY OUTPUT 1 Selects a drive status indicated through relay output RO The relay energises 3 when the status meets the setting FAULT 1 0 NOT SEL Not used 1 READY Ready to function Run Enable signal on no fault supply voltage within acceptable range and emergency stop signal off 2 RUN Running Start signal on Run Enable signal on no active fault 3 FAULT 1 Inverted fault Relay is de energised on a fault trip 4 FAULT Fault 5 ALARM Alarm 6 REVERSED Motor rotates in reverse direction Actual signals and parameters 80 Parameters in the Long Pa
46. 0 16 Al1 POT Reference is calculated with the following equation REF Al1 50 POT 30 DI4U 5D See selection DI3U 4D 31 DI4U 5D NC See selection DI3U 4D NC 32 FREQ INPUT Frequency input Actual signals and parameters 76 Parameters in the Long Parameter mode Index Name Selection Description Def 1104 REF1 MIN Defines the minimum value for external reference REF1 Corresponds to the 0 minimum setting of the used source signal 0 0 500 0 Hz Minimum value Example Analog input Al1 is selected as the reference source value of parameter 1103 REF1 SELECT is Al1 The reference minimum and maximum correspond to the 7307 MINIMUM AI1 and 1302 MAXIMUM AI1 settings as follows A A REF Hz 4104 REF Hz 11056 _________ MIN MAX l I I l 1 1104 Molo MIN signal MAX Alt signal 1301 1302 1301 1302 1105 REF1 MAX Defines the maximum value for external reference REF 1 Corresponds to the Eur 50 maximum setting of the used source signal US 60 0 0 500 0 Hz Maximum value See example in parameter 1104 REF1 MIN 1106 REF2 SELECT Selects the signal source for external reference REF2 2 POT 0 KEYPAD See parameter 1103 REF1 SELECT 1 Al1 See parameter 1103 REF1 SELECT 2 POT See parameter 1103 REF1 SELECT 3 AM JOYST See parameter 1103 REF1 SELECT 5 DI3U 4D R See
47. 0 8 7 25 3 1 2 11 R1 16 0 63 4 0 6 0 10 0 8 7 25 3 1 2 11 R2 16 0 63 4 0 6 0 10 0 8 7 25 3 1 2 11 Dimensions weights and noise 00353783 xls E Dimensions weights and noise are given below in separate tables for each degree of protection Frame Dimensions and weights Noise IP20 cabinet UL open H1 H2 H3 D Weight Noise level mm in mm in mm in mm in mm in kg Ib dBA RO 169 6 65 202 7 95 239 9 41 70 2 76 142 5 59 1 1 2 4 50 R1 169 6 65 202 7 95 239 9 41 70 2 76 142 559 1 3 1 2 2 9 2 6 7 60 R2 169 6 65 202 7 95 239 9 41 105 4 13 142 5 59 1 5 3 3 60 1 UN 200 240 V 1 3 kg 2 9 Ib Uy 380 480 V 1 2 kg 2 6 Ib 00353783 xls E Frame Dimensions and weights Noise Size IP20 NEMA 1 H4 H5 D Weight Noise level mm in mm in mm in mm in kg Ib dBA RO 257 10 12 280 11 02 70 2 76 142 5 59 1 5 3 3 50 R1 257 10 12 280 11 02 70 2 76 142 559 1 7 1 6 2 3 7 3 5 2 60 R2 257 10 12 282 11 10 105 4 13 142 5 59 1 9 4 2 60 2 Ux 200 240 V 1 7 kg 3 7 Ib Uy 380 480 V 1 6 kg 3 5 Ib Symbols IP20 cabinet UL open H1 H2 H3 IP20 NEMA 1 H4 H5 height without fastenings and clamping plate height with fastenings without clamping plate height with fastenings and clamping plate height with fastenings a
48. 0 micrometers e extruded aluminium AISi Corrugated cardboard The drive contains raw materials that should be recycled to preserve energy and natural resources The package materials are environmentally compatible and recyclable All metal parts can be recycled The plastic parts can either be recycled or burned under controlled circumstances according to local regulations Most recyclable parts are marked with recycling marks If recycling is not feasible all parts excluding electrolytic capacitors and printed circuit boards can be landfilled The DC capacitors contain electrolyte which is classified as hazardous waste within the EU They must be removed and handled according to local regulations For further information on environmental aspects and more detailed recycling instructions please contact your local ABB distributor Technical data 122 Applicable standards The drive complies with the following standards IEC EN 61800 5 1 2003 Electrical thermal and functional safety requirements for adjustable frequency a c power drives IEC EN 60204 1 1997 Safety of machinery Electrical equipment of machines Part 1 General requirements Amendment A1 1999 Provisions for compliance The final assembler of the machine is responsible for installing an emergency stop device a supply disconnecting device IEC EN 61800 3 2004 Adjustable speed electrical power drive systems Part 3 EMC requiremen
49. 1 AI1 FAULT LIMIT Check connections 3021 A2009 DEVICE Drive IGBT temperature is Check ambient conditions See also section Derating OVERTEMP excessive Alarm limit is 120 C on page 114 Check air flow and fan operation Check motor power against unit power A2010 MOTOR TEMP Motor temperature is too high or Check motor ratings load and cooling programmable appears i ipa to Check start up data fault function PERS IMSUMCIENEMAO eck aulbtunctian parameter settings 3005 3009 power inadequate cooling or incorrect start up data Let motor cool down Ensure proper motor cooling Check cooling fan clean cooling surfaces etc A2011 UNDERLOAD Motor load is too low due to e g Check for problem in driven equipment programmable release mechanism in driven Check fault function parameter settings fault function equipment Check motor power against unit power 3013 3015 A2012 MOTOR STALL Motor is operating in stall region Check motor load and drive ratings programmable due to e g excessive load or Check fault function parameter settings fault function insufficient motor power 3010 3012 A2013 AUTORESET Automatic reset alarm Check parameter group 31 AUTOMATIC RESET settings A2017 OFF BUTTON Drive stop command has been Disable local control mode lock by parameter 1606 given from control panel when LOCAL LOCK and retry local control lock is active A2023 EMERGENCY Drive has received emergency Check that it i
50. 148 6 600 290 6 741 059 6 774 758 6 844 794 6 856 502 6 859 374 6 922 883 6 940 253 6 934 169 6 956 352 6 958 923 6 967 453 6 972 976 6 977 449 6 984 958 6 985 371 6 992 908 6 999 329 7 023 160 7 034 510 7 036 223 7 045 987 7 057 908 7 059 390 7 067 997 7 082 374 7 084 604 7 098 623 7 102 325 7 109 780 7 164 562 7 176 779 7 190 599 7 215 099 7 221 152 7 227 325 7 245 197 7 262 577 D503 931 D510 319 D510 320 D511 137 D511 150 D512 026 D512 696 D521 466 D541 743S D541 744S D541 745S D548 182 D548 183 Other patents pending Technical data 125 Brake resistors ACS150 drives have an internal brake chopper as standard equipment The brake resistor is selected using the table and equations presented in this section Brake resistor selection 1 Determine the required maximum braking power Prmax for the application Prmax must be smaller than Pgrmax given in the table on page 126 for the used drive type 2 Calculate resistance R with Equation 1 Calculate energy Erpulse with Equation 2 4 Select the resistor so that the following conditions are met The rated power of the resistor must be greater than or equal to Prmax Resistance must be between Rmin and Rmax given in the table for the used drive type e The resistor must be able to dissipate energy Erpulse during the braking cycle T Equations for selecting the resistor 150000 lori Eq 1 Uy 200 240 V R PRmax PRmax SAIS y 1450000 PR
51. 2601 FLUX OPT ENABLE Activates deactivates the flux optimisation function Flux optimisation 0 OFF reduces the total energy consumption and motor noise level when the drive operates below the nominal load The total efficiency motor and the drive can be improved by 1 to 10 depending on the load torque and speed The disadvantage of this function is that the dynamic performance of the drive is weakened 0 OFF Inactive Actual signals and parameters 90 Parameters in the Long Parameter mode Index Name Selection Description Def 1 ON Active 2603 IR COMP VOLT Defines the output voltage boost at zero speed IR compensation The Type function is useful in applications with high break away torque To prevent dependent overheating set IR compensation voltage as low as possible The figure below illustrates the IR compensation IR compensated vonage B No compensation Typical IR compensation values Py KW 0 37 0 75 2 2 4 0 200 240 V units 2603 IR comp V 8 4 7 7 5 6 8 4 380 480 V units IR comp V 14 114 5 6 8 4 0 0 100 0V Voltage boost 2604 IR COMP FREQ Defines the frequency at which the IR compensation is 0 V See the figure for 80 parameter 2603 IR COMP VOLT 0 100 Value in percent of the motor frequency 2605 U F RATIO Selects the voltage to frequency U f ratio below the field weakening poi
52. 28 Protecting the relay output contact and attenuating disturbances in case of inductive loads Inductive loads relays contactors motors cause voltage transients when switched off Equip inductive loads with noise attenuating circuits varistors RC filters AC or diodes DC in order to minimize the EMC emission at switch off If not suppressed the disturbances may connect capacitively or inductively to other conductors in the control cable and form a risk of malfunction in other parts of the system Install the protective component as close to the inductive load as possible Do not install protective components at the I O terminal block Varistor ZA lara o Drive 230 La rel ra RC filter dH eatin ie e eiit on hey o oe 230 NN Diode IRR i tt 24 se output re et ud ud Residual current device RCD compatibility ACS150 01x drives are suitable to be used with residual current devices of Type A ACS150 03x drives with residual current devices of Type B For ACS150 03x drives other measures for protection in case of direct or indirect contact such as separation from the environment by double or reinforced insulation or isolation from the supply system by a transformer can also be applied Selecting the control cables The anal
53. 3 UNIT Selects the unit for the displayed signal selected by parameter 3415 SIGNAL3 PARAM See parameter 3405 OUTPUT1 UNIT 3420 OUTPUT3 MIN Sets the minimum display value for the signal selected by parameter 3415 SIGNAL3 PARAM See parameter 3402 SIGNAL1 MIN X X Setting range depends on parameter 3415 SIGNAL3 PARAM setting Actual signals and parameters 102 Parameters in the Long Parameter mode Index Name Selection Description Def 3421 OUTPUT3 MAX Sets the maximum display value for the signal selected by parameter 3415 SIGNAL3 PARAM See parameter 3402 SIGNAL1 MIN X X Setting range depends on parameter 3415 setting 99 START UP DATA Application macro Definition of motor set up data 9902 APPLIC MACRO Selects the application macro or activates FlashDrop parameter values See 1 ABB chapter Application macros STANDARD 1 ABB STANDARD Standard macro for constant speed applications 2 3 WIRE 3 wire macro for constant speed applications 3 ALTERNATE Alternate macro for start forward and start reverse applications 4 MOTOR POT Motor potentiometer macro for digital signal speed control applications 5 HAND AUTO Hand Auto macro to be used when two control devices are connected to the drive Device 1 communicates through the interface defined by external control location EXT1 Device 2 communicates through the interface defined by external control location
54. 6 Power cable selection See section Selecting the power cables on page 26 Power cable connections For the connection diagram and tightening torques see section Connecting the power cables on page 32 Overload protection The drive provides overload protection in accordance with the National Electrical Code US Braking The drive has an internal brake chopper When applied with appropriately sized brake resistors the brake chopper will allow the drive to dissipate regenerative energy normally associated with quickly decelerating a motor Brake resistor selection is discussed in section Brake resistors on page 125 IEC EN 61800 3 2004 Definitions EMC stands for Electromagnetic Compatibility It is the ability of electrical electronic equipment to operate without problems within an electromagnetic environment Likewise the equipment must not disturb or interfere with any other product or system within its locality First environment includes establishments connected to a low voltage network which supplies buildings used for domestic purposes Second environment includes establishments connected to a network not directly supplying domestic premises Drive of category C2 drive of rated voltage less than 1000 V and intended to be installed and commissioned only by a professional when used in the first environment Note A professional is a person or organisation having necessary skills in installing and or commissionin
55. 7 Operation You operate the control panel with the help of menus and keys You select an option e g operation mode or parameter by scrolling the 4 and Cw _ arrow keys until the option is visible in the display and then pressing the 7 key With the 77 key you return to the previous operation level without saving the made changes The ACS150 includes an integrated potentiometer located at the front of the drive It is used for setting the frequency reference The Integrated Control Panel has six panel modes Output Reference Short Parameter Long Parameter Changed Parameters and Fault The operation in the first five modes is described in this chapter When a fault or alarm occurs the panel goes automatically to the Fault mode showing the fault or alarm code You can reset the fault or alarm in the Output or Fault mode see chapter Fault tracing When the power is switched on the panel is in the Output mode where you can start stop change the direction switch between local and remote control monitor up to three actual values one at a time and set the frequency reference To do other tasks go first to the Main menu and select the appropriate mode The figure below shows how to move between modes Main menu 491 5 OUTPUT mp ZE MENU FWD Output mode p 51 EN Reference mode p 52 A Y LOC The panel goes automatically PA r S to the Fault mode MENU FWD
56. 95 ft for RO and 100 m 330 ft for R1 R2 To comply with the European EMC Directive use the cable lengths specified in the table below for 4 kHz switching frequency The lengths are given for using the drive with the internal EMC filter or an optional external EMC filter 4 kHz switching frequency Internal EMC filter Optional external EMC filter Second environment 30 m 100 ft 30 m 100 ft category C3 1 First environment 30 m 100 ft category C2 1 1 See the new terms in section EC EN 61800 3 2004 Definitions on page 123 Technical data 120 Control connections Analog input GND Auxiliary voltage 24V Digital inputs DI1 DI5 frequency input DI5 Relay output COM NC NO Wire size Torque Voltage signal unipolar Current signal unipolar Potentiometer reference value 10V Resolution Accuracy Voltage Type Frequency input Input impedance Type Max switching voltage Max switching current Max continuous current Relay connections connections Relay connections IO connections Brake resistor connection 0 2 10 V Rin gt 312 kohm 0 4 20 mA Rin 100 ohm 10 V 1 max 10 mA R lt 10 kohm 0 196 1 24 VDC 10 max 200 mA 12 24 VDC with internal or external supply PNP and NPN Pulse train 0 16 kHz DI5 only 2 4 kohm NO NC 250 VAC 30 VDC 0 5 A 30 VDC 5 230 VAC 2Arms 1 5 0 20 mm 16 24 ANG 1
57. A or Cw until you see PArCh and then press NT The PA r Cr display shows the number of the first changed parameter and PAR is MENU WD flashing si 1103 PAR FWD 3 Use keys and Cw 7 to find the desired changed parameter on the Loc 1 0 0 3 list PAR 4 Press and hold NT for about two seconds until the display shows the LOC value of the parameter with underneath indicating that changing of the value is now possible PAR FWD Note When is visible pressing keys A and amp simultaneously changes the displayed value to the default value of the parameter 5 Use keys A and Cw select the parameter value When you have Loc changed the parameter value starts flashing PAR FWD To save the displayed parameter value press NT LOC To cancel the new value and keep the original press 77 1003 Control panel 56 Control panel 57 Application macros What this chapter contains The chapter describes the application macros For each macro there is a wiring diagram showing the default control connections digital and analog I O Overview of macros Application macros are preprogrammed parameter sets While starting up the drive the user selects the macro best suited for the purpose with parameter 9902 APPLIC MACRO The ACS150 has five application macros The table below contains a summary of the macros and describes suitable applications Macro Suitable appli
58. ABLE Active 3107 AI MIN Activates deactivates the automatic reset for fault AI1 LOSS code F0007 0 DISABLE analog input signal under the allowed minimum level Automatically resets the fault after the delay set by parameter 3103 DELAY TIME 0 DISABLE Inactive 1 ENABLE Active WARNING The drive may restart even after a long stop if the analog input signal is restored Ensure that the use of this feature will not cause danger 3108 AR EXTERNAL FLT Activates deactivates the automatic reset for the EXTERNAL FAULT 1 2 0 DISABLE code F0014 0015 Automatically resets the fault after the delay set by parameter 3103 DELAY TIME 0 DISABLE Inactive 1 ENABLE Active Actual signals and parameters 97 Parameters in the Long Parameter mode Index Name Selection Description Def 32 SUPERVISION Signal supervision The drive monitors whether certain user selectable variables are within the user defined limits The user may set limits for speed current etc Supervision status can be monitored with relay output See parameter group 14 RELAY OUTPUTS 3201 SUPERV 1 PARAM Selects the first supervised signal Supervision limits are defined by 103 parameters 3202 SUPERV 1 LIM LO and 3203 SUPERV 1 LIM HI Example 1 If 3202 SUPERV 1 LIM LO lt 3203 SUPERV 1 LIM HI Case A 1401 RELAY OUTPUT 1 value is set to SUPRV 1 OVER Relay energises when value of the signal selected with 3201 SUPERV 1 PARAM exc
59. ACS150 User s Manual ACS150 Drives 0 37 4 kW 0 5 5 hp l 1 b EJ lr dan MZ Cd sA EP ED IP IP ACS150 Drive manuals OPTION MANUALS delivered with optional equipment and available in Internet MUL 1 R1 Installation instructions for ACS150 and ACS350 3AFE68642868 EN MFDT 01 FlashDrop User s Manual 3AFE68591074 EN MAINTENANCE MANUALS available in Internet Guide for Capacitor Reforming in ACS50 ACS55 ACS150 ACS350 ACS550 and ACH550 3AFE68735190 English ACS150 Drives 0 37 4 KW 0 5 5 hp User s Manual 3AFE68576032 Rev B EN EFFECTIVE 12 9 2007 2007 ABB Oy All Rights Reserved Safety What this chapter contains The chapter contains the safety instructions which you must follow when installing operating and servicing the drive If ignored physical injury or death may follow or damage may occur to the drive motor or driven equipment Read the safety instructions before you work on the drive Use of warning symbols There are two types of safety warnings throughout this manual Danger electricity warns of high voltage which can cause physical injury and or damage to the equipment electricity which can result in physical injury and or damage to the equipment 1 General danger warns about conditions other than those caused by Installation and maintenance work A These warnings are intended for all who work on the drive
60. ALS is 3 or more Trial time c t X X X gt x Automatic reset 0 5 Number of the automatic resets 3102 TRIAL TIME Defines the time for the automatic fault reset function See parameter 3101 NR OF TRIALS 30 1 0 600 0 s Time 3103 DELAY TIME Defines the time that the drive will wait after a fault before attempting an automatic reset See parameter 3101 NR OF TRIALS If delay time is set to zero the drive resets immediately 0 0 120 0 s Time 3104 AR OVERCURRENT Activates deactivates the automatic reset for the overcurrent fault Automatically resets the fault OVERCURRENT code F0001 after the delay set by parameter 3103 DELAY TIME 0 DISABLE Actual signals and parameters 96 Parameters in the Long Parameter mode Index Name Selection Description Def 0 DISABLE Inactive 1 ENABLE Active 3105 AR OVERVOLTAGE Activates deactivates the automatic reset for the intermediate link 0 DISABLE overvoltage fault Automatically resets the fault DC OVERVOLT code F0002 after the delay set by parameter 3103 DELAY TIME 0 DISABLE Inactive 1 ENABLE Active 3106 AR UNDERVOLTAGE Activates deactivates the automatic reset for the intermediate link 0 DISABLE undervoltage fault Automatically resets the fault DC UNDERVOLTAGE code F0006 after the delay set by parameter 3103 DELAY TIME 0 DISABLE Inactive 1 EN
61. E 2 Selects the shape of the acceleration deceleration ramp 2 The function is 0 deactivated during emergency stop 2109 EMER STOP SEL Ramp shape 2 is used also as jogging ramp shape time See parameter 1010 JOGGING SEL 0 0 1000 0 s See parameter 2204 RAMP SHAPE 1 2208 EMER DEC TIME Defines the time within the drive is stopped if an emergency stop is activated 1 See parameter 2109 EMER STOP SEL 0 0 1800 0 s Time 2209 RAMP INPUT 0 Defines the source for forcing the ramp input to zero 0 NOT SEL 0 NOT SEL Not selected 1 DI1 Digital input DI1 1 ramp input is forced to zero Ramp output will ramp to zero according to the used ramp time 2 DI2 See selection 011 3 DI3 See selection DI1 4 014 See selection 011 5 DI5 See selection DI1 1 DI1 INV Inverted digital input DI1 0 ramp input is forced to zero Ramp output will ramp to zero according to the used ramp time 2 DI2 INV See selection DI1 INV 3 DIS INV See selection DI1 INV 4 DIA INV See selection DI1 INV 5 DI5 INV See selection DI1 INV Actual signals and parameters 89 Parameters in the Long Parameter mode Index Name Selection Description Def 25 CRITICAL SPEEDS Speed bands within which the drive is not allowed to operate A Critical Speeds function is available for applications where it is necessary to avoid certain motor speeds or speed bands because of e g mechanical resonance problems The user can define three critical
62. ECT 2 POT 2 POT 2 POT 1 AI1 2 1201 CONST SPEED SEL 9 013 4 10 DI4 5 9 DI3 4 5 DI5 0 NOT SEL 1301 MINIMUM AI1 0 0 0 0 20 2201 ACC DEC 1 2 SEL 5 DI5 0 NOT SEL 5 015 0 NOT SEL 0 NOT SEL 9902 APPLIC MACRO 1 STANDARD 2 3 WIRE 3 ALTERNATE MOTOR 5 HAND AUTO Actual signals and parameters 66 Parameters in the Short Parameter mode The following table describes the parameters that are visible in the Short Parameter mode See section Parameter modes on page 53 for how to select the parameter mode All parameters are presented in detail in section Parameters in the Long Parameter mode starting on page 72 Parameters in the Short Parameter mode No Name Value Description Def 99 START UP DATA Application macro Definition of motor set up data 9902 APPLIC MACRO Selects the application macro or activates FlashDrop parameter values See 1 ABB chapter Application macros STANDARD 1 STANDARD Standard macro for constant speed applications 2 3 WIRE 3 wire macro for constant speed applications 3 ALTERNATE Alternate macro for start forward and start reverse applications 4 MOTOR POT Motor potentiometer macro for digital signal speed control applications 5 HAND AUTO Hand Auto macro to be used when two control devices are connected to the drive Device 1 communicates through the interface defined by external cont
63. EN 61800 3 2004 Definitions 123 Compliance with the IEC EN 61800 3 2004 124 First environment drives of category C2 124 Second environment drives of category 124 Product protection in the USA 124 Brake r sistOIS hes eiu a LN eh GNE RER CRANE UU ES EP LLL RENT Yt 125 Brake resistor selection 125 Resistor installation and wiring 0 126 Mandatory circuit protection o 127 Parameter set up ui REI tt reed eae tar cs eg erdt decet A e gr Mae 127 Dimensions Frame sizes RO and R1 IP20 cabinet installation UL open 130 Frame sizes RO and R1 IP20 NEMA 1 see ee RR Ras 131 Frame size R2 IP20 cabinet installation UL open 132 Frame size R2 IP20 NEMA 1 133 Table of contents 12 Table of contents 13 About the manual What this chapter contains The chapter describes the intended audience and compatibility of this manual It also contains a flowchart of steps for checking the delivery and installing and commissioning the drive The flowchart refers to chapters sections in this manual Compatibility The manual is compatible with the ACS 150 drive firmware version 1 30b or later See parameter 3301 FIRMWARE Inte
64. EXT2 EXT1 or EXT2 is active at a time Switching between EXT 1 2 through digital input 31 LOAD FD SET FlashDrop parameter values as defined by the FlashDrop file Parameter view is selected by parameter 1611 PARAMETER VIEW FlashDrop is an optional device for fast copying of parameters to unpowered drives FlashDrop allows easy customisation of the parameter list e g selected parameters can be hidden For more information see MFDT 01 FlashDrop User s Manual 3AFE68591074 English 9905 MOTOR NOM VOLT Defines the nominal motor voltage Must be equal to the value on the motor 200 rating plate The drive cannot supply the motor with a voltage greater than US 230 the input power voltage 400 Output voltage US 460 9905 Output frequency 9907 WARNING Never connect a motor to a drive which is connected to power line with voltage level higher than the rated motor voltage 100 300 V 200 V Voltage US 230 V units Note The stress on the motor insulations is always dependent on the drive 230 690 V 400 V supply voltage This also applies to the case where the motor voltage rating US 460 V units is lower than the rating of the drive and the supply of the drive 9906 MOTOR NOM CURR Defines the nominal motor current Must be equal to the value on the motor ay rating plate 0 2 2 0 lon Current 9907 MOTOR NOM FREQ Defines the nominal motor frequency i e the frequency at which the output Eur 50 voltage
65. R R kWh counter The counter can be reset by pressing UP and DOWN buttons simultaneously when the control panel is in Parameter mode 0121 POT Potentiometer value in percent 0137 PROCESS VAR 1 Process variable 1 defined by parameter group 34 PANEL DISPLAY 0138 PROCESS VAR 2 Process variable 2 defined by parameter group 34 PANEL DISPLAY 0139 PROCESS VAR 3 Process variable 3 defined by parameter group 34 PANEL DISPLAY 0140 RUN TIME Elapsed time counter thousands of hours Runs when the drive is running Counter cannot be reset 0141 MWH COUNTER MWh counter Counter cannot be reset 0142 REVOLUTION CNTR Motor revolution counter millions of revolutions The counter can be reset by pressing the UP and DOWN buttons simultaneously when the control panel is in Parameter mode 0143 DRIVE ON TIME HI Drive control board power on time in days Counter cannot be reset 0144 DRIVE ON TIME LO Drive control board power on time in 2 second ticks 30 ticks 60 seconds Counter cannot be reset 0161 PULSE INPUT FREQ Value of frequency input in Hz Actual signals and parameters Actual signals No Name Value 04 FAULT HISTORY 71 Description Fault history read only 0401 LAST FAULT Fault code of the latest fault See chapter Fault tracing for the codes 0 fault history is clear on panel display NO RECORD 0402 FAULT TIME 1 Day on wh
66. Short Parameter mode 53 RA CA zx 0007 PAP L MENU FWD After reset the panel returns to LOC PA r C h the previous display WD Fault mode p 105 Long Parameter mode p 53 SA MENU FWD Changed Parameters mode 53 Control panel 48 How to do common tasks The table below lists common tasks the mode in which you can perform them and the page number where the steps to do the task are described in detail Task Mode Page How to switch between local and remote control Any 49 How to start and stop the drive Any 49 How to change the direction of the motor rotation Any 49 How to set the frequency reference Any 50 How to view and set the frequency reference Reference 52 How to browse the monitored signals Output 51 How to change the value of a parameter Short Long Parameter 53 How to select the monitored signals Short Long Parameter 54 How to view and edit changed parameters Changed Parameters 55 How to reset faults and alarms Output Fault 105 Control panel 49 How to start stop and switch between local and remote control You can start stop and switch between local and remote control in any mode To be able to start or stop the drive the drive must be in local control Step Action Display 1 To switch between remote control REM shown
67. UPERV 2 PARAM Supervision wakes up if the value is above the limit X X Setting range depends on parameter 3204 setting 3207 SUPERV 3 PARAM Selects the third supervised signal Supervision limits are defined by 105 parameters 3208 SUPERV 3 LIM LO and 3209 SUPERV 3 LIM HI See parameter 3201 SUPERV 1 PARAM X X Parameter index in group 01 OPERATING DATA E g 102 0101 SPEED 3208 SUPERV 3 LIM LO Defines the low limit for the third supervised signal selected by parameter 3207 SUPERV 3 PARAM Supervision wakes up if the value is below the limit X X Setting range depends on parameter 3207 setting 3209 SUPERV 3 LIM HI Defines the high limit for the third supervised signal selected by parameter 3207 SUPERV 3 PARAM Supervision wakes up if the value is above the limit X X Setting range depends on parameter 3207 setting 33 INFORMATION Firmware package version test date etc 3301 FIRMWARE Displays the version of the firmware package 0 0000 FFFF hex E g 1 306 3302 LP VERSION Displays the version of the loading package Type dependent 0x2001 0x20FF 0x2021 ACS150 0x Eur GML hex 3303 TEST DATE Displays the test date 00 00 Date value in format YY WW year week Actual signals and parameters 99 Parameters in the Long Parameter mode Index Name Selection Description Def 3304 DRIVE RATING Displays the drive current and voltage ratings 0x0000 0x0000 0xFFFF Value in format XXXY h
68. UTPUT2 UNIT Selects the unit for the displayed signal selected by parameter 3408 SIGNAL2 PARAM See parameter 3405 OUTPUT1 UNIT 3413 OUTPUT2 MIN Sets the minimum display value for the signal selected by parameter 3408 SIGNAL2 PARAM See parameter 3402 SIGNAL1 MIN X X Setting range depends on parameter 3408 setting 3414 OUTPUT2 MAX Sets the maximum display value for the signal selected by parameter 3408 SIGNAL2 PARAM See parameter 3402 SIGNAL1 MIN X X Setting range depends on parameter 3408 setting 3415 SIGNAL3 PARAM Selects the third signal to be displayed on the control panel in display mode 105 See parameter 3401 SIGNAL1 PARAM 0 102 162 Parameter index in group 01 OPERATING DATA E g 102 0101 SPEED If value is set to 0 no signal is selected If parameter 3401 SIGNAL1 PARAM 3408 SIGNAL2 PARAM and 3415 SIGNAL3 PARAM values are all set to 0 n A is displayed 3416 SIGNAL3 MIN Defines the minimum value for the signal selected by parameter 3415 See parameter 3402 SIGNAL 1 MIN X X Setting range depends on parameter 3415 SIGNAL 3 PARAM setting 3417 SIGNAL3 MAX Defines the maximum value for the signal selected by parameter 3415 SIGNAL3 PARAM See parameter 3402 SIGNAL1 MIN X X Setting range depends on parameter 3415 SIGNAL3 PARAM setting 3418 OUTPUT3 DSP Defines the format for the displayed signal selected by parameter 3415 9 DIRECT FORM SIGNAL3 PARAM See parameter 3404 OUTPUT1 DSP FORM 3419 OUTPUT
69. age above the lower limit By decreasing the motor speed the inertia of the load will cause regeneration back into the drive keeping the DC link charged and preventing an undervoltage trip until the motor coasts to stop This will act as a power loss ride through functionality in systems with a high inertia such as a centrifuge or a fan 0 DISABLE Undervoltage control deactivated 1 ENABLE TIME Undervoltage control activated The undervoltage control is active for 500 ms 2 ENABLE Undervoltage control activated No operation time limit 2007 MINIMUM FREQ Defines the minimum limit for the drive output frequency A positive or zero 0 minimum frequency value defines two ranges one positive and one negative A negative minimum frequency value defines one speed range Note MINIMUM FREQ value must not exceed MAXIMUM FREQ value f f 2007 value is lt 0 sn 2007 value is gt 0 2008 Allowed frequency range Allowed frequency range 2007 0 gt 0 gt 2007 t 2007 Allowed frequency range 2008 500 0 500 0 Hz Minimum frequency 2008 MAXIMUM FREQ Defines the maximum limit for the drive output frequency Eur 50 US 60 0 0 500 0 Hz Maximum frequency See parameter 2007 MINIMUM FREQ Actual signals and parameters 84 Parameters in the Long Parameter mode Index Name Selection 21 START STOP Description Start and stop modes of the motor Def 2101 START FUNCTION Selects the motor starting
70. ameter mode Parameters in the Long Parameter mode Index Name Selection 10 START STOP DIR Description The sources for external start stop and direction control Def 1001 EXT1 COMMANDS Defines the connections and the source for the start stop and direction commands for external control location 1 EXT1 2 011 2 0 NOT SEL No start stop and direction command source 1 DI1 Start and stop through digital input DI1 0 stop 1 start Direction is fixed according to parameter 1003 DIRECTION setting REQUEST FORWARD 2 011 2 Start and stop through digital input DI1 0 stop 1 start Direction through digital input DI2 0 forward 1 reverse To control direction parameter 1003 DIRECTION setting must be REQUEST 3 DI1P 2P Pulse start through digital input DI1 0 gt 1 Start In order to start the drive digital input DI2 must be activated prior to the pulse fed to DI1 Pulse stop through digital input DI2 1 gt 0 Stop Direction of rotation is fixed according to parameter 1003 DIRECTION setting REQUEST FORWARD 4 DI1P 2P 3 Pulse start through digital input DI1 0 gt 1 Start In order to start the drive digital input DI2 must be activated prior to the pulse fed to DI1 Pulse stop through digital input DI2 1 gt 0 Stop Direction through digital input DI3 0 forward 1 reverse To control direction parameter 1003 DIRECTION setting must be REQUEST
71. ance Technical data What this chapter contains Ratings 113 The chapter contains the technical specifications of the drive e g the ratings sizes and technical requirements as well as provisions for fulfilling the requirements for CE and other marks Current and power The current and power ratings are given below The symbols are described below the table Type Input Output Frame ACS150 lan bon I 4minitomin 2max E U kW HP 1 phase Uy 200 240 V 200 208 220 230 240 V 01x 02A4 2 6 1 24 3 6 4 2 0 37 0 5 RO 01x 04A7 2 11 4 4 7 T 1 8 2 0 75 1 R1 01x 06A7 2 16 1 6 7 10 1 11 7 1 1 1 5 R1 01x 07A5 2 16 8 7 5 11 3 13 1 1 5 2 R2 01x 09A8 2 21 0 9 8 14 7 17 2 2 2 3 R2 3 phase Uy 200 240 V 200 208 220 230 240 V 03x 02A4 2 3 6 2 4 3 6 4 2 0 37 0 5 RO 03x 03A5 2 5 0 3 5 5 3 6 1 0 55 0 75 RO 03x 04A7 2 6 7 4 7 T 1 8 2 0 75 1 R1 03x 06A7 2 9 4 6 7 10 1 11 7 1 1 1 5 R1 03x 07A5 2 9 8 7 5 11 3 13 1 1 5 2 R1 03x 09A8 2 11 8 9 8 14 7 17 2 2 2 3 R2 3 phase Uy 7 380 480 V 380 400 415 440 460 480 V 03x 01A2 4 2 2 1 2 1 8 2 1 0 37 0 5 RO 03x 01A9 4 3 6 1 9 2 9 3 3 0 55 0 75 RO 03x 02A4 4 4 1 24 3 6 4 2 0 75 1 R1 03x 03A3 4 6 0 3 3 5 0 5 8 1 1 1 5 R1 03x 04A 1 4 6 9 4 1 6 2 7 2 1 5 2 R1 03x 05A6 4 9 6 5 6 8 4 9 8 2 2 3 R1 03x 07A3 4 11 6 7 3 11 0 12 8 3 3 R1 03x 08A8 4 13 6 8 8 13 2 15 4 4 5 R1
72. and C UL US marks the label of your drive shows the valid markings Before installation The ACS150 may be installed on the wall or in a cabinet Check the enclosure requirements for the need to use the NEMA 1 option in wall installations see chapter Technical data The drive can be mounted in three different ways a back mounting b side mounting C DIN rail mounting The drive must be installed in an upright position Check the installation site according to the requirements below Refer to chapter Dimensions for frame details Requirements for the installation site See chapter Technical data for the allowed operation conditions of the drive Wall The wall should be as close to vertical and even as possible of non flammable material and strong enough to carry the weight of the drive Floor The floor material below the installation should be non flammable Mechanical installation 21 Free space around the drive The required free space for cooling above and below the drive is 75 mm 3 in No free space is required on the sides of the drive so they can be mounted side by side Mounting the drive Mount the drive Note Make sure that dust from drilling does not enter the drive during the installation With screws 1 Mark the locations for the holes using e g the mounting template cut out from the package The locations of the holes are also shown in the drawings in chapter Dimensions Th
73. and fault codes 6 a OO d Lower left and center Panel operation state pum OUTPUT Output mode COICO PAR STAI Steady Parameter modes Flashing Changed Parameters mode MENU Main menu Fault mode e Lower right Indicators FWD forward REV reverse direction of the motor rotation Flashing slowly stopped Flashing quickly running not at setpoint Steady running at setpoint Bag Displayed value can be modified in the Parameter or Reference mode 2 RESET EXIT Exits to the next higher menu level without saving changed values Resets faults in the Output and Fault modes 3 MENU ENTER Enters deeper into menu level In the Parameter mode saves the displayed value as the new setting 4 Up Scrolls up through a menu or list Increases a value if a parameter is selected Holding the key down changes the value faster 5 Down Scrolls down through a menu or list Decreases a value if a parameter is selected Holding the key down changes the value faster 6 LOC REM Changes between local and remote control of the drive 7 DIR Changes the direction of the motor rotation 8 STOP Stops the drive in local control 9 START Starts the drive in local control 10 Potentiometer Changes the frequency reference Control panel 4
74. ant speeds drive output frequencies 1 2 and 3 parameters 1202 1203 and 1204 Set the minimum value 96 corresponding to the minimum signal for Al 1 parameter 1301 Set the maximum limit for the drive output frequency parameter 2008 Select the motor stop function parameter 2102 DIRECTION OF THE MOTOR ROTATION Check the direction of the motor rotation Turn the potentiometer fully counterclockwise If the drive is in remote control REM shown on the left switch to local control by pressing Press to start the motor Turn the potentiometer slightly clockwise until the motor rotates Check that the actual direction of the motor is the same as indicated in the display FWD means forward and REV reverse Press CQ to stop the motor To change the direction of the motor rotation Disconnect input power from the drive and wait 5 minutes for the intermediate circuit capacitors to discharge Measure the voltage between each input terminal U1 V1 and W1 and earth with a multimeter to ensure that the drive is discharged Exchange the position of two motor cable phase conductors at the drive output terminals or at the motor connection box Verify your work by applying input power and repeating the check as described above 41 1202 1203 gt 1204 1301 2008 gt 2102 gt 2102 PAR FWD Ss forward X direction gt
75. ave M PRmax a lo as 615000 415 480 V R PRmax Eq 2 ERpulse PRmax fon 3 Prave PRmax For conversion use 1 746 W where R selected brake resistor value ohm Prmax maximum power during the braking cycle W Prave average power during the braking cycle W Erpulse energy conducted into the resistor during a single braking pulse J lon length of the braking pulse s T length of the braking cycle s Technical data 126 A Type Rmin Rmax PBRmax ACS150 ohm ohm kW HP 1 phase Uy 200 240 V 200 208 220 230 240 V 01x 02A4 2 70 390 0 37 0 5 01x 04A7 2 40 200 0 75 1 01x 06A7 2 40 130 1 1 1 5 01x 07A5 2 30 100 1 5 2 01x 09A8 2 30 70 2 2 3 3 phase Uy 200 240 V 200 208 220 230 240 V 03x 02A4 2 70 390 0 37 0 5 03x 03A5 2 70 260 0 55 0 75 03x 04A7 2 40 200 0 75 1 03x 06A7 2 40 130 1 1 1 5 03x 07A5 2 30 100 1 5 2 03x 09A8 2 30 70 2 2 3 3 phase Uy 380 480 V 380 400 415 440 460 480 V 03x 01A2 4 200 1180 0 37 0 5 03x 01A9 4 175 800 0 55 0 75 03x 02A4 4 165 590 0 75 1 03x 03A3 4 150 400 1 1 1 5 03x 04A 1 4 130 300 1 5 2 03x 05A6 4 100 200 2 2 3 03x 07A3 4 70 150 3 0 3 03x 08A8 4 70 110 4 0 5 00353783 xls E Rmin minimum allowed brake resistor Rmax maximum allowed brake resistor maximum braking capacity of the drive must exceed
76. cal installation What this chapter contains 19 Unpacking the drive uses cR RR Rm ERR RU EUER PA EUER ERR E ns 19 Delivery chieck ssi tera She Pe lea vs 20 Before installation e uk RE YAT Ee RS G WU RR Y P ERROR EM Od ae 20 Requirements for the installation site 20 MEINEM 20 FIOM isi para a dale eue bc Cope Bae dew ard ge ug Sus ede bubo dra 20 Free space around the drive 21 Mounting the drives nS a ote ve e eee ale ee vut HE ustedes 21 Mount the drive x sS PE een e bases Ra 21 WIhiSCEeWS us qx Sew iaia ieu e aqui oo ee heen ah OOS EET E p 21 ccm DRE atea later I 21 Fasten clamping plates nere yh i Ai 22 Table of contents Planning electrical installation What this chapter contains 23 Motor selection Er E eee EUER EGGS RU RUE 23 AC power line connection LL 23 Supply disconnecting device les 23 Thermal overload and short circuit protection 24 Protection against short circuit inside the drive or in the supply cable 24 Protection against short circuit in the motor and motor cable 24 Thermal overload protection of the Motor 25 Selecting the power cables 26 General rules 26 Alternative power cable types
77. cations ABB Standard Ordinary speed control applications where no one two or three constant speeds are used Start stop is controlled with one digital input level start and stop It is possible to switch between two acceleration and deceleration times 3 wire Ordinary speed control applications where no one two or three constant speeds are used The drive is started and stopped with push buttons Alternate Speed control applications where no one two or three constant speeds are used Start stop and direction are controlled by two digital inputs combination of the input states determines the operation Motor Potentiometer Speed control applications where no or one constant speed is used The speed is controlled by two digital inputs increase decrease keep unchanged Hand Auto Speed control applications where switching between two control devices is needed Some control signal terminals are reserved to one device the rest for the other One digital input selects between the terminals devices in use Application macros 58 Summary of I O connections of application macros The following table gives the summary of the default I O connections of all application macros Macro Input output Motor ABB Standard 3 wire Alternate Hand Auto Potentiometer AI Frequency Frequency Frequency Frequency ref reference reference reference Aut
78. ce increases faster than the set acceleration rate the motor speed will follow the acceleration rate If the speed reference increases slower than the set acceleration rate the motor speed will follow the reference signal If the acceleration time is set too short the drive will automatically prolong the acceleration in order not to exceed the drive operating limits Actual acceleration time depends on parameter 2204 RAMP SHAPE 1 setting 0 0 1800 0 s Time 2203 DECELER TIME 1 Defines the deceleration time 1 i e the time required for the speed to change 5 from the value defined by parameter 2008 MAXIMUM FREQ to zero If the speed reference decreases slower than the set deceleration rate the motor speed will follow the reference signal If the reference changes faster than the set deceleration rate the motor speed will follow the deceleration rate If the deceleration time is set too short the drive will automatically prolong the deceleration in order not to exceed drive operating limits If a short deceleration time is needed for a high inertia application the drive should be equipped with a brake resistor Actual deceleration time depends on parameter 2204 RAMP SHAPE 1 setting 0 0 1800 0 s Time 2204 RAMP SHAPE 1 Selects the shape of the acceleration deceleration ramp 1 The function is 0 deactivated during emergency stop 2109 EMER STOP SEL and jogging 1010 JOGGING SEL 0 0 1000 0
79. celeration and deceleration times 2202 ACCELER TIME 1 Defines the acceleration time 1 i e the time required for the speed to change 5 from zero to the speed defined by parameter 2008 MAXIMUM FREQ If the speed reference increases faster than the set acceleration rate the motor speed will follow the acceleration rate If the speed reference increases slower than the set acceleration rate the motor speed will follow the reference signal If the acceleration time is set too short the drive will automatically prolong the acceleration in order not to exceed the drive operating limits 0 0 1800 0 s Time Actual signals and parameters 69 Parameters in the Short Parameter mode No Name Value Description Def 2203 DECELER TIME 1 Defines the deceleration time 1 i e the time required for the speed to change 5 from the value defined by parameter 2008 MAXIMUM FREQ to zero If the speed reference decreases slower than the set deceleration rate the motor speed will follow the reference signal If the reference changes faster than the set deceleration rate the motor speed will follow the deceleration rate If the deceleration time is set too short the drive will automatically prolong the deceleration in order not to exceed drive operating limits If a short deceleration time is needed for a high inertia application the drive should be equipped a brake resistor 0 0 1800 0 s Time
80. chapter Technical data The table lists the typical motor power for each drive type AC power line connection Use a fixed connection to the AC power line WARNING As the leakage current of the device typically exceeds 3 5 mA a fixed AN installation is required according to IEC 61800 5 1 Supply disconnecting device Install a hand operated input disconnecting device disconnecting means between the AC power source and the drive The disconnecting device must be of a type that can be locked to the open position for installation and maintenance work Europe To meet the European Union Directives according to standard EN 60204 1 Safety of Machinery the disconnecting device must be one of the following types a switch disconnector of utilization category AC 23B EN 60947 3 a disconnector having an auxiliary contact that in all cases causes switching devices to break the load circuit before the opening of the main contacts of the disconnector EN 60947 3 circuit breaker suitable for isolation in accordance with EN 60947 2 Other regions The disconnecting device must conform to the applicable safety regulations Planning electrical installation 24 Thermal overload and short circuit protection The drive protects itself and the input and motor cables against thermal overload when the cables are dimensioned according to the nominal current of the drive No additional thermal protection devices are needed
81. ction DI1 INV 5 DI5 INV See selection DI1 INV 11 REFERENCE Panel reference type local reference source external control location SELECT selection and external reference sources and limits The drive can accept a variety of references in addition to the conventional analog input potentiometer and control panel signals The drive reference can be given with two digital inputs One digital input increases the speed the other decreases it The drive can form a reference out of analog input and potentiometer signals by using mathematical functions Addition subtraction The drive reference can be given with a frequency input It is possible to scale the external reference so that the signal minimum and maximum values correspond to a speed other than the minimum and maximum speed limits 1101 KEYPAD REF SEL Selects the type of the reference in local control mode 1 REF1 1 REF1 Hz Frequency reference 2 REF2 reference 1102 EXT1 EXT2 SEL Defines the source from which the drive reads the signal that selects 0 EXT1 between two external control locations EXT1 or EXT2 0 EXT1 EXT1 active The control signal sources are defined by parameters 1001 EXT1 COMMANDS and 1103 REF1 SELECT 1 011 Digital input 011 0 EXT1 1 2 2 012 See selection 011 3 DI3 See selection 011 4 014 See selection DI1 5 DI5 See selection 011 7 EXT2 EXT2 active The control signal sources are defined by parameters 1002 EXT2 COMMANDS and
82. ctual signals and parameters Parameters in the Long Parameter mode 83 Index Name Selection Description Def 0 16000 Hz Minimum frequency 1802 FREQ INPUT MAX Defines the maximum input value when DI5 is used as a frequency input 1000 0 16000 Hz Maximum frequency 1803 FILTER FREQ IN Defines the filter time constant for frequency input i e the time within 6396 of 0 1 a step change is reached 0 0 10 0 s Filter time constant 20 LIMITS Drive operation limits 2003 MAX CURRENT Defines the allowed maximum motor current 1 8 lon 0 0 1 8 hy A Current 2005 OVERVOLT CTRL Activates or deactivates the overvoltage control of the intermediate DC link 1 ENABLE Fast braking of a high inertia load causes the voltage to rise to the overvoltage control limit To prevent the DC voltage from exceeding the limit the overvoltage controller automatically decreases the braking torque Note If a brake chopper and resistor are connected to the drive the controller must be off selection DISABLE to allow chopper operation 0 DISABLE Overvoltage control deactivated 1 ENABLE Overvoltage control activated 2006 UNDERVOLT CTRL Activates or deactivates the undervoltage control of the intermediate DC link 1 ENABLE If the DC voltage drops due to input power cut off the undervoltage controller TIME will automatically decrease the motor speed in order to keep the volt
83. ds if any of the digital signal cables to a bundle and connect to the SCR terminal 6 Secure all cables outside the drive mechanically o Tightening torque for input signals 0 22 N m 2 Ibf in L BL relay outputs 0 5 N m 4 4 Ibf in 08 Electrical installation 36 Electrical installation 37 Installation checklist Checklist Check the mechanical and electrical installation of the drive before start up Go through the checklist below together with another person Read chapter Safety on the first pages of this manual before you work on the drive Check O O O a LI MECHANICAL INSTALLATION ELECTRICAL INSTALLATION See Planning electrical installation and Electrical installation The ambient operating conditions are allowed See Mechanical installation Requirements for the installation site on page 20 Technical data Cooling air flow requirements on page 115 and Ambient conditions on page 121 The drive is fixed properly on an even vertical non flammable wall See Mechanical installation The cooling air will flow freely See Mechanical installation Free space around the drive on page 21 The motor and the driven equipment are ready for start See Planning electrical installation Motor selection on page 23 and Technical data Motor connection o
84. e starts flashing FWD To save the displayed parameter value press NT LOC 1 2 0 j To cancel the new value and keep the original press 77 PAR FWD How to select the monitored signals Step Action Display 1 You can select which signals are monitored in the Output mode and how LOC L they are displayed with group 34 PANEL DISPLAY parameters See page 53 for detailed instructions on changing parameter values PAR FWD By default you can monitor the following three signals by browsing 0103 LOC 1 0 4 OUTPUT FREQ 0104 CURRENT and 0105 TORQUE To change the default signals select from group 01 OPERATING DATA up PAR FWD to three signals to be browsed LOC 1 0 D Signal 1 Change the value of parameter 3401 SIGNAL1 PARAM to the index of the signal parameter in group 01 OPERATING DATA number of DAR END the parameter without the leading zero e g 105 means parameter 0105 TORQUE Value 0 means that no signal is displayed Repeat for signals 2 3408 SIGNAL2 PARAM and 3 3415 SIGNAL3 PARAM For example if 3401 0 and 3415 0 browsing is disabled and only the signal specified by 3408 appears in the display If all three parameters are set to 0 i e no signals are selected for monitoring the panel displays text n A 2 Select how you want the signals to be displayed For details see LOC 9 parameter 3404 Signal 1 parameter 3404 OUTPUT1 DSP FORM PAR FWD Signal 2 parameter 3411 OUTPUT2 DSP FORM Signal 3 para
85. e conductor conductivity The requirements are easily met with a copper or aluminium shield The minimum requirement of the motor cable shield of the drive is shown below It consists of a concentric layer of copper wires with an open helix of copper tape The better and tighter the shield the lower the emission level and bearing currents Insulation jacket Copper wire screen Cable core Additional US requirements Type MC continuous corrugated aluminium armor cable with symmetrical grounds or shielded power cable is recommended for the motor cables if metallic conduit is not used The power cables must be rated for 75 C 167 F Conduit Where conduits must be coupled together bridge the joint with a ground conductor bonded to the conduit on each side of the joint Bond the conduits also to the drive enclosure Use separate conduits for input power motor brake resistors and control wiring Do not run motor wiring from more than one drive in the same conduit Armored cable shielded power cable Six conductor three phases and three ground type MC continuous corrugated aluminium armor cable with symmetrical grounds is available from the following suppliers trade names in parentheses Anixter Wire amp Cable Philsheath BICC General Corp Philsheath Rockbestos Co Gardex Oaknite CLX Shielded power cables are available from Belden LAPPKABEL LFLEX and Pirelli Planning electrical installation
86. e loss i e when DC voltage 0 FAULT ripple is excessive 0 FAULT The drive trips on fault INPUT PHASE LOSS code F0022 and the motor coasts to a stop when the DC voltage ripple exceeds 14 of the nominal DC voltage 1 LIMIT ALARM Drive output current is limited and alarm INPUT PHASE LOSS code A2026 is generated when the DC voltage ripple exceeds 1496 of the nominal DC voltage There is a 10 s delay between the activation of the alarm and the output current limitation The current is limited until the ripple drops under the minimum limit 0 3 Ing Actual signals and parameters Parameters in the Long Parameter mode Index Name Selection 2 ALARM Description The drive generates alarm INPUT PHASE LOSS code A2026 when the DC ripple exceeds 14 of the nominal DC voltage 95 Def 3017 EARTH FAULT Selects how the drive reacts when an earth ground fault is detected in the motor or the motor cable The protection is active only during start An earth fault in the input power line does not activate the protection Note Changing this parameter setting is not recommended 1 ENABLE 0 DISABLE No action 1 ENABLE The drive trips on fault EARTH FAULT code F0016 3021 AI1 FAULT LIMIT Defines the fault or alarm level for analog input Al1 If parameter 3001 AI lt MIN FUNCTION is set to FAULT CONST SP 7 or LAST SPEED the drive generates alarm or fau
87. e number and location of the holes used depend on how the drive is mounted a back mounting four holes b side mounting three holes one of the bottom holes is located in the clamping plate 2 Fix the screws or bolts to the marked locations 3 Position the drive onto the screws on the wall 4 Tighten the screws in the wall securely On DIN rail 1 Click the drive to the rail as shown in Figure a below To detach the drive press the release lever on top of the drive as shown in Figure b Mechanical installation 22 Fasten clamping plates 1 Fasten the clamping plate to the plate at the bottom of the drive with the provided Screws 2 Fasten the I O clamping plate to the clamping plate with the provided screws Mechanical installation 23 Planning electrical installation What this chapter contains The chapter contains the instructions that you must follow when selecting the motor cables protections cable routing and way of operation for the drive If the recommendations given by ABB are not followed the drive may experience problems that the warranty does not cover Note The installation must always be designed and made according to applicable local laws and regulations ABB does not assume any liability whatsoever for any installation which breaches the local laws and or other regulations Motor selection Select the 3 phase AC induction motor according to the rating table on page 113 in
88. e on state and the fan in use The total heat dissipation is the sum of the heat dissipation in the main and control circuits Type Heat dissipation Air flow ACS150 Main circuit Control circuit x E U Rated Ay and hy Min Max w BTU Hr w BTU Hr w BTU Hr m ft min 1 phase Uy 200 240 V 200 208 220 230 240 V 01x 02A4 2 25 85 6 3 22 12 3 42 01 04 7 2 46 157 9 6 33 16 0 24 14 01 06 7 2 71 242 9 6 33 16 0 55 24 14 01x 07A5 2 73 249 10 6 36 17 1 58 21 12 01x 09A8 2 96 328 36 17 1 58 21 12 3 phase Uy 200 240 V 200 208 220 230 240 V 03x 02A4 2 19 65 6 3 22 12 3 42 03x 03A5 2 31 106 6 3 22 12 3 42 03 04 7 2 38 130 9 6 33 16 0 55 24 14 03 06 7 2 60 205 9 6 33 16 0 55 24 14 03 07 5 2 62 212 9 6 33 16 0 55 21 12 03 09 8 2 83 283 10 6 36 17 1 58 21 12 3 phase Uy 380 480 V 380 400 415 440 460 480 V 03x 01A2 4 11 38 6 7 23 183 45 03x 01A9 4 16 55 6 7 23 13 3 03x 02A4 4 21 72 10 0 34 176 60 13 8 03x 03A3 4 31 106 10 0 34 176 60 13 8 03 04 1 4 40 137 10 0 34 17 6 60 13 8 03x 05A6 4 61 208 10 0 34 17 6 60 19 11 03x 07A3 4 74 253 14 3 49 21 5 24 14 03x 08A8 4 94 321 14 3 49 21 5 73 24 14 00353783 xls E Technical data 116 Power cable sizes and fuses Cable dimensioning for rated currents
89. e weve le RE aes 59 3SSWIFGSTITIAGEO v s ceret et e adt ers Sin FORE T eae gravid dey AA 08 bib FAC ade dean arto rats 60 Defaut VO connections cle oki ed ad ear 4 Tb EXE 60 Alternate tacto 5 5 natia a s URL eoe Bae ud E TR a VR 61 Default O conrnections rk AER TUER C D RUE Eee i 61 Motor Potentiometer Macro 62 Default VO connections sce eiie Ld ea eid t RN ER Rena 62 macto ariston ice be ets OE i lea Dalla ii qus 63 Default I O connections LL 63 Actual signals and parameters What this chapter contains 65 Terms and abbreviations s oo xe gx E ra dv O RE x e 65 Default parameter values with different macros 65 Parameters in the Short Parameter mode res 66 99 START UP DATA eet rte OS Em bre 66 04 FAULT HISTORXY itte te tet he Sahin Qu AUS ali Ute V NE Ts us 67 11 REFERENGE SELEGT uei ex rer mx Redes du a mE Nds 67 12 CONSTANT SPEEDS ra Bat eae e scene En d ac us 67 13 ANAEOQG INPUTS a enero t e nE a ele e tei gius 68 20 EIMITS israel sei la ect ant i thc e doa ee a 68 21 SEARTISTOB err NIAE a Dead Eas nactus Re d ces tenir ise e D a d 68 22 4X ACGEEB DEGEL rdan iar ah ems od svedese eO die ian rase Maes cilia 68 Table of contents 10 Actual signals 5 ue rf db e urit uec ues BRUN VV ee a cpu teu gli fue bel D os 70 01 OPERATING DATA
90. ections SF an Sc 1 10 kohm Alternative connection for 11 If used switch IU selector to U 0 10 V voltage signal I O connection 3 Signal cable shield screen Frequency reference 0 20 MA SCR Al V GND Analog input circuit common 10V Reference voltage 10 VDC max 10 mA 24V Auxiliary voltage output 24 VDC max 200 mA GND Auxiliary voltage output common DCOM Digital input common DI1 Start pulse 4 DI2 Stop pulse Y DI3 Forward 0 Reverse 1 DI4 Constant speed selection 1 LF ng Constant speed selection 1 Relay connection COM Relay output NC No fault Fault 1 9 NO ENS 1 See parameter group 12 CONSTANT SPEEDS 2 360 degree grounding under a clamp 3 Tightening torque 0 22 N m 2 Ibf in Tightening torque 7 0 5 N m 4 4 Ibf in DI3 DI4 Operation parameter O 0 Set speed through integrated potentiometer 1 0 Speed 1 1202 0 1 Speed 2 1203 Speed 3 1204 Application macros 61 Alternate macro This macro provides an I O configuration adapted to a sequence of DI control signals used when alternating the rotation direction of the drive To enable the macro
91. eeds the supervision limit defined by 3203 SUPERV 1 LIM HI The relay remains active until the supervised value drops below the low limit defined by 3202 SUPERV 1 LIM LO Case B 1401 RELAY OUTPUT 1 value is set to SUPRV 1 UNDER Relay energises when value of the signal selected with 3201 SUPERV 1 PARAM drops below the supervision limit defined by 3202 SUPERV 1 LIM LO The relay remains active until the supervised value rises above the high limit defined by 3203 SUPERV 1 LIM HI Value of supervised parameter HI par 3203 LO par 3202 Y N7 d t Energized 1 Mon t 0 p Case B A Energized 1 Q LLELI 0 gt Example 2 If 3202 SUPERV 1 LIM LO gt 3203 SUPERV 1 LIM HI The lower limit 3203 SUPERV 1 LIM HI remains active until the supervised signal exceeds the higher limit 3202 SUPERV 1 LIM LO making it the active limit The new limit remains active until the supervised signal drops below the lower limit 3203 SUPERV 1 LIM HI making it the active limit Case A 1401 RELAY OUTPUT 1 value is set to SUPRV 1 OVER Relay is energized whenever the supervised signal exceeds the active limit Case B 1401 RELAY OUTPUT 1 value is set to SUPRV 1 UNDER Relay is de energized whenever the supervised signal drops below the active limit Value of supervised parameter Active limit A LO par 3202 HI par 3203 2 vo Case A A
92. efines the frequency limit for the stall function See parameter 3010 STALL 20 FUNCTION 0 5 50 0 Hz Frequency Actual signals and parameters 94 Parameters in the Long Parameter mode Index Name Selection Description Def 3012 STALL TIME Defines the time for the stall function See parameter 3010 STALL 20 FUNCTION 10 400 s Time 3013 UNDERLOAD FUNC Selects how the drive reacts to underload The protection wakes up if 0 NOT SEL the motor torque falls below the curve selected by parameter 3015 UNDERLOAD CURVE output frequency is higher than 1096 of the nominal motor frequency and the above conditions have been valid longer than the time set by parameter 3014 UNDERLOAD TIME 0 NOT SEL Protection is inactive 1 FAULT The drive trips on fault UNDERLOAD code F0017 and the motor coasts to a stop 2 ALARM The drive generates alarm UNDERLOAD code A2011 3014 UNDERLOAD TIME Defines the time limit for the underload function See parameter 3013 20 UNDERLOAD FUNC 10 400 s Time limit 3015 UNDERLOAD CURVE Selects the load curve for the underload function See parameter 3013 1 UNDERLOAD FUNC Tm nominal torque of the motor fs fn nominal frequency of the motor 9907 A 4 Underload curve types _ 70 60 4 7 5096 40 4 _ 30 20 4 f 0 T T p fn 2 4 fn 1 225 Number of the load curve 3016 SUPPLY PHASE Selects how the drive reacts to supply phas
93. ere control cables must cross power cables make sure that they are arranged at an angle as near to 90 degrees as possible The cable trays must have good electrical bonding to each other and to the grounding electrodes Aluminium tray systems can be used to improve local equalizing of potential Planning electrical installation 30 A diagram of the cable routing is shown below Motor cable Drive Power cable min 300 mm 12 in Input power cable Motor cable min 200 mm 8in 90 min 500 mm 20 in Control cables Control cable ducts 24V 230V 24V 230V Not allowed unless the 24 V cable is Lead 24 V and 230 V control cables in insulated for 230 V or insulated with an separate ducts inside the cabinet insulation sleeving for 230 V Planning electrical installation 31 Electrical installation What this chapter contains A The chapter describes the electrical installation procedure of the drive WARNING The work described in this chapter may only be carried out by a qualified electrician Follow the instructions in chapter Safety on page 5 Ignoring the safety instructions can cause injury or death Make sure that the drive is disconnected from the input power during installation If the drive is already connected to the input power wait for 5 minutes after disconnecting the input power Checking the insulation of the assembly Drive Do not make any vo
94. ex XXX Nominal current of the drive in Amperes An A indicates decimal point For example if XXX is 8A8 nominal current is 8 8 A Y Nominal voltage of the drive 2 200 240 V 4 380 480 V 34 PANEL DISPLAY Selection of actual signals to be displayed on the panel 3401 SIGNAL1 PARAM Selects the first signal to be displayed on the control panel in display mode 103 3401 oe 3405 4917 Hz OUTPUT FWD 0 102 162 Parameter index in group 01 OPERATING DATA E g 102 0101 SPEED If value is set to 0 no signal is selected If parameter 3401 SIGNAL1 PARAM 3408 SIGNAL2 PARAM and 3415 SIGNAL3 PARAM values are all set to 0 n A is displayed 3402 SIGNAL 1 MIN Defines the minimum value for the signal selected by parameter 3401 SIGNAL1 PARAM Display value 3407 3402 3403 Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is DIRECT 34006 T Source value gt X X Setting range depends on parameter 3407 setting 3403 SIGNAL1 MAX Defines the maximum value for the signal selected by parameter 3401 SIGNAL1 PARAM See the figure for parameter 3402 SIGNAL1 MIN Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is DIRECT X X Setting range depends on parameter 3401 setting Actual signals and parameters 100 Parameters in the Long Parameter mode
95. eys a w 2 LOC 9 9 0 7 5 Press and hold NT for about two seconds until the parameter value is Loc shown with under the value uz PAR FWD 6 Change the value with keys A _w_ The value changes faster while LOC you keep the key pressed down us PAR Lo 7 Save the parameter value by pressing NT LOC 9 9 0 PAR FWD Enter the motor data from the motor nameplate Note Set the motor data to exactly the same value as on gt ABB Motors C the motor nameplate 3 motor M2AA 200 MLA 4 IEC 200 MIL 55 Ins cl IP 55 V Hz kW r min A cos llA IN tE s 690Y 50 30 1475 32 5 0 83 400D 50 30 1475 56 0 83 660 50 30 1470 34 083 380 V 380D 50 30 1470 59 083 4 supply 415D 50 1475 54 0 83 440D 60 35 1770 59 0 83 voltage Cat no 3GAA 202 001 ADA 6312 C3 6210 C3 180 kg IEC 34 1 e motor nominal voltage parameter 9905 follow steps given Loc 9 9 0 D 5 above starting from step 4 motor nominal current parameter 9906 LOC 9 9 0 6 Allowed range 0 2 2 0 A motor nominal frequency parameter 9907 LOC 9 9 0 7 Set the maximum value for external reference REF1 LOC 1 10 D parameter 1105 Start up and control with I O Set const
96. frost allowed See section Derating on page 114 40 to 70 C 40 to 158 F 40 to 70 C 40 to 158 F Relative humidity 0 to 95 Max 95 Max 95 No condensation allowed Maximum allowed relative humidity is 60 in the presence of corrosive gases Contamination levels IEC 60721 3 3 IEC 60721 3 2 IEC 60721 3 1 No conductive dust allowed According to IEC 60721 3 3 chemical gases Class 3C2 solid particles Class 3S2 The ACS150 must be installed in clean air according to enclosure classification Cooling air must be clean free from corrosive materials and electrically conductive dust According to IEC 60721 3 1 chemical gases Class 1C2 solid particles Class 152 According to IEC 60721 3 2 chemical gases Class 2C2 solid particles Class 252 Sinusoidal vibration IEC 60721 3 3 Tested according to IEC 60721 3 3 mechanical conditions Class 3M4 2 9 Hz 3 0 mm 0 12 in 9 200 Hz 10 m s 33 ft s Shock IEC 60068 2 27 ISTA 1A According to ISTA 1A Max 100 m s 330 ft s 11 ms According to ISTA 1A Max 100 m s 330 ft s 11 ms Free fall Not allowed 76 cm 30 in 76 cm 30 in Materials Drive enclosure Package Disposal PC ABS 2 mm PC 10 GF 2 5 3 mm and PA66 25 GF 1 5 mm all in color NCS 1502 Y RAL 9002 PMS 420 C hot dip zinc coated steel sheet 1 5 mm thickness of coating 2
97. g power drive systems including their EMC aspects Category C2 has the same EMC emission limits as the earlier class first environment restricted distribution EMC standard IEC EN 61800 3 does not any more restrict the distribution of the drive but the using installation and commissioning are defined Drive of category C3 drive of rated voltage less than 1000 V intended for use in the second environment and not intended for use in the first environment Category C3 has the same EMC emission limits as the earlier class second environment unrestricted distribution Technical data 124 Compliance with the IEC EN 61800 3 2004 The immunity performance of the drive complies with the demands of IEC EN 61800 3 second environment see page 723 for IEC EN 61800 3 definitions The emission limits of IEC EN 61800 3 are complied with the provisions described below First environment drives of category C2 1 The optional EMC filter is selected according to the ABB documentation and installed as specified in the EMC filter manual 2 The motor and control cables are selected as specified in this manual 3 The drive is installed according to the instructions given in this manual 4 Motor cable length maximum of 30 m 100 ft with 4 kHz switching frequency WARNING In a domestic environment this product may cause radio inference in which case supplementary mitigation measures may be required Second environment drives of catego
98. ich the latest fault occurred Format The number of days elapsed after power on 0403 FAULT TIME 2 Time at which the latest fault occurred Format Time elapsed after power on in 2 second ticks minus the whole days stated by signal 0402 FAULT TIME 1 30 ticks 60 seconds E g Value 514 equals 17 minutes and 8 seconds 514 30 0404 SPEED AT FLT Motor speed in rpm at the time the latest fault occurred 0405 FREQ AT FLT Frequency in Hz at the time the latest fault occurred 0406 VOLTAGE AT FLT Intemediate circuit voltage in VDC at the time the latest fault occurred 0407 CURRENT AT FLT Motor current in A at the time the latest fault occurred 0408 TORQUE AT FLT Motor torque in percent of the motor nominal torque at the time the latest fault occurred 0409 STATUS AT FLT Drive status in hexadecimal format at the time the latest fault occurred 0412 PREVIOUS FAULT 1 Fault code of the 2nd latest fault See chapter Fault tracing for the codes 0413 PREVIOUS FAULT 2 Fault code of the 3rd latest fault See chapter Fault tracing for the codes 0414 DI 1 5 AT FLT Status of digital inputs DI1 5 at the time the latest fault occurred Example 10000 011 is on DI2 DI5 are off Actual signals and parameters 72 Parameters in the Long Parameter mode The following table includes the complete descriptions of all parameters that are visible only in the Long Parameter mode See section Parameter modes on page 53 for how to select the par
99. if drive is in local control mode Def 77 1201 CONST SPEED SEL Selects the constant speed activation signal 9 DI3 4 0 NOT SEL No constant speed in use 1 011 Speed defined by parameter 1202 CONST SPEED 1 is activated through digital input DI1 1 active 0 inactive 2 012 Speed defined by parameter 1202 CONST SPEED 1 is activated through digital input DI2 1 active 0 inactive 3 DI3 Speed defined by parameter 1202 CONST SPEED 1 is activated through digital input DI3 1 active 0 inactive 4 014 Speed defined by parameter 1202 CONST SPEED 1 is activated through digital input DI4 1 active 0 inactive 5 DI5 Speed defined by parameter 1202 CONST SPEED 1 is activated through digital input DI5 1 active 0 inactive 7 011 2 Constant speed selection through digital inputs 011 012 1 DI active 0 DI inactive DI1 DI2 Operation 0 No constant speed Speed defined by parameter 1202 CONST SPEED 1 0 1 0 1 0 1 Speed defined by parameter 7203 CONST SPEED 2 1 Speed defined by parameter 1204 CONST SPEED 8 DI2 3 See selection 011 2 9 DI3 4 See selection 011 2 10 DI4 5 See selection 011 2 12 DI1 2 3 Constant speed selection through digital inputs DI1 DI2 and DI3 1 DI active 0 DI inactive Operation No constant speed Speed defined
100. imple wiring diagram example L1 L2 L3 Fuses To Thermal switch of the resistor 1 3 5 Si 2 4 6 ACS150 ao de 4 U1 V1 W1 Parameter set up To enable resistor braking switch off the drive s overvoltage control by setting parameter 2005 to 0 DISABLE Technical data 128 Technical data 129 Dimensions Dimensional drawings of the ACS150 are shown below The dimensions are given in millimeters and inches Dimensions 130 Frame sizes RO and R1 IP20 cabinet installation UL open R1 and RO are identical except for the fan at the top of R1 Frame sizes RO and R1 IP20 cabinet installation UL open 3AFE68637902 A Dimensions 131 IP20 NEMA 1 R1 and RO are identical except for the fan at the top of R1 J Frame sizes R0 and R1 L YWEN LY pue OY Sezis V 666 98934V AAA Dimensions uedo TN uogejjejsui jeurqeo 0241 ZY ezis eue4 en ud LO m IEEE Frame size R2 IP20 cabinet installation UL open 132 Dimensions 133 IP20 NEMA 1 Frame size R2 L YWEN 0 ZY ezis 9ue4
101. ing quickly When the drive reaches the setpoint it stops flashing How to change the direction of the motor rotation You can change the direction of the motor rotation in any mode Step Action Display 1 If the drive is in remote control REM shown on the left switch to local LOC control by pressing i The display briefly shows message LoC or TE Hz as appropriate before returning to the previous display OUTPUT FWD 2 To change the direction from forward FWD shown at the bottom to LOC reverse REV shown at the bottom or vice versa press 5 Hz OUTPUT REV Note Parameter 1003 must be set to 3 REQUEST Control panel 50 How to set the frequency reference You can set the local frequency reference with the integrated potentiometer in any mode when the drive is in local control if parameter 1109 LOC REF SOURCE has the default value 0 POT If parameter 1109 LOC REF SOURCE has been changed to 1 KEYPAD so that you can use keys and lt for setting the local reference you have to do it in the Reference mode see page 52 To view the current local reference you have to go to the Reference mode To decrease the reference value rotate the integrated potentiometer counterclockwise Step Action Display 1 If the drive is in remote control REM shown on the left switch to local LOC control by pressing 5 The display briefly shows LoC befo
102. ion D11 5 015 See selection D11 7 START STOP Reset along with the stop signal received through a digital input or by control panel 1 DIT INV Reset through inverted digital input DI1 reset by a falling edge of DI1 or by control panel 2 DIZ INV See selection DI1 INV Actual signals and parameters 82 Parameters in the Long Parameter mode Index Name Selection Description Def 3 DIS INV See selection DI1 INV 4 DIA INV See selection DI1 INV 5 DI5 INV See selection DI1 INV 1606 LOCAL LOCK Disables entering local control mode or selects the source for the local 0 NOT SEL control mode lock signal When local lock is active entering the local control mode is disabled LOC REM key of the panel 0 NOT SEL Local control is allowed 1 DI1 Local control mode lock signal through digital input DI1 Rising edge of digital input DI1 Local control disabled Falling edge of digital input DI1 Local control allowed 2 012 See selection 011 3 DI3 See selection DI1 4 014 See selection 011 5 DI5 See selection DI1 7 ON Local control is disabled 1 DI1 INV Local lock through inverted digital input DI1 Rising edge of inverted digital input DI1 Local control allowed Falling edge of inverted digital input DI1 Local control disabled 2 DI2 INV See selection DI1 INV 3
103. irection of the motor or fixes the direction 3 REQUEST Actual signals and parameters Parameters in the Long Parameter mode Index Name Selection 1 FORWARD Description Fixed to forward 73 Def 2 REVERSE Fixed to reverse 3 REQUEST Direction of rotation control allowed 1010 JOGGING SEL Defines the signal that activates the jogging function The jogging function is typically used to control a cyclical movement of a machine section One push button controls the drive through the whole cycle When it is on the drive starts accelerates to a preset speed at a preset rate When it is off the drive decelerates to zero speed at a preset rate The figure below describes the operation of the drive It also represent how the drive shifts to normal operation jogging inactive when the drive start command is switched on Jog cmd state of the jogging input Start cmd state of the drive start command Speed 2 Phase Jog Start Description cmd cmd 1 2 1 O Drive accelerates to the jogging speed along the acceleration ramp of the jogging function 2 3 1 O Drive runs at the jogging speed 3 4 0 O Drive decelerates to zero speed along the deceleration ramp of the jogging function 4 5 0 O Drive is stopped 5 6 1 O Drive accelerates to the jogging speed along the acceleration ramp of the jogging function 6 7 1 0 Drive runs at the jogging speed 1 8 x 1 Normal operation o
104. l slip compensation Example 35 Hz constant speed reference is given to the drive Despite of the full slip compensation SLIP COMP RATIO 100 a manual tachometer measurement from the motor axis gives a speed value of 34 Hz The static speed error is 35 Hz 34 Hz 1 Hz To compensate the error the slip gain should be increased 0 200 Slip gain 30 FAULT FUNCTIONS Programmable protection functions 3001 Al lt MIN FUNCTION Selects how the drive reacts when an analog input signal falls below the set 0 NOT SEL minimum limit 0 NOT SEL Protection is inactive 1 FAULT The drive trips on fault AI1 LOSS code F0007 and the motor coasts to stop Fault limit is defined by parameter 3021 Al1 FAULT LIMIT 2 CONST SP 7 The drive generates alarm Al1 LOSS code A2006 and sets the speed to the value defined by parameter 1208 CONST SPEED 7 The alarm limit is defined by parameter 3021 Al1 FAULT LIMIT WARNING Make sure that it is safe to continue operation in case N the analog input signal is lost 3 LAST SPEED The drive generates alarm Al1 LOSS code A2006 and freezes the speed to the level the drive was operating at The speed is determined by the average speed over the previous 10 seconds The alarm limit is defined by parameter 3021 AI1 FAULT LIMIT WARNING Make sure that it is safe to continue operation in case N the analog input signal is lost 3003 EXTERNAL FAULT 1 Selects an interface for an external fault 1 signal 0
105. llowed when drive is running Stop drive and change parameter value A5024 Drive is executing task Wait until task is completed A5026 Value is at or below minimum limit Contact your local ABB representative A5027 Value is at or above maximum limit Contact your local ABB representative A5028 Invalid value Contact your local ABB representative A5029 Memory is not ready Retry A5030 Invalid request Contact your local ABB representative A5031 Drive is not ready for operation e g due to low DC Check input power supply voltage A5032 Parameter error Contact your local ABB representative Fault tracing 108 Fault messages generated by the drive CODE FAULT CAUSE WHAT TO DO F0001 OVERCURRENT Output current has exceeded trip Check motor load level Check acceleration time 2202 and 2205 i trip limit o drive is Check motor and motor cable including phasing SE ATE NOMINA client Check ambient conditions Load capacity decreases if installation site ambient temperature exceeds 40 C See section Derating on page 114 F0002 DC OVERVOLT Excessive intermediate circuit DC Check that overvoltage controller is on parameter voltage DC overvoltage trip limitis 2005 OVERVOLT CTRL 420 V for 200 V drives and 840 V Check brake chopper and resistor if used DC for 400 V drives overvoltage control must be deactivated when brake chopper and resistor are used Check deceleration
106. lt AI1 LOSS code A2006 or F0007 when the analog input signal falls below the set level Do not set this limit below the level defined by parameter 1301 MINIMUM AM 0 0 100 0 Value in percent of the full signal range 3023 WIRING FAULT Selects how the drive reacts when incorrect input power and motor cable connection is detected i e the input power cable is connected to the motor connection of the drive Note Changing this parameter setting is not recommended in normal use The protection is to be disabled only with corner grounded delta power systems and very long cables 1 ENABLE 0 DISABLE No action 1 ENABLE The drive trips on fault OUTP WIRING code F0035 31 AUTOMATIC RESET Automatic fault reset Automatic resets are possible only for certain fault types and when the automatic reset function is activated for that fault type 3101 NR OF TRIALS Defines the number of automatic fault resets the drive performs within the time defined by parameter 3102 TRIAL TIME If the number of automatic resets exceeds the set number within the trial time the drive prevents additional automatic resets and remains stopped The drive must be reset from control panel or from a source selected by parameter 1604 FAULT RESET SEL Example Three faults have occurred during the trial time defined by parameter 3102 TRIAL TIME Last fault is reset only if the number defined by parameter 3101 NR OF TRI
107. ltage tolerance or insulation resistance tests e g hi pot or megger on any part of the drive as testing can damage the drive Every drive has been tested for insulation between the main circuit and the chassis at the factory Also there are voltage limiting circuits inside the drive which cut down the testing voltage automatically Input cable Check the insulation of the input cable according to local regulations before connecting to the drive Motor and motor cable SED Check the insulation of the motor and motor cable as follows 1 Check that the motor cable is connected to the motor and disconnected from the drive output terminals U2 V2 and W2 2 Measure the insulation resistance between each phase conductor and the Protective Earth conductor using a measuring voltage of 500 V DC The insulation resistance of an ABB motor must exceed 10 Mohm reference value at 25 C or 77 F For the insulation resistance of other motors please consult the manufacturer s instructions Note Moisture inside the motor casing will reduce the insulation resistance If moisture is suspected dry the motor and repeat the measurement Electrical installation 32 Connecting the power cables Connection diagram Drive INPUT OUTPUT PE ut v1 wt BRK BRK 1 l 1 i i PE fe For alternatives see section Supply 5 5 a disconnecting device f O
108. m will be connected to earth potential through the EMC filter capacitors of the drive This may cause danger or damage the drive If a drive whose EMC filter is not disconnected is installed on a corner grounded TN system the drive will be damaged 2 Fasten the grounding conductor PE of the input power cable under the grounding clamp Connect the phase conductors to the U1 V1 and W1 terminals Use a tightening torque of 0 8 N m 7 Ibf in 3 Strip the motor cable and twist the shield to form as short a pigtail as possible Fasten the twisted shield under the grounding clamp Connect the phase conductors to the U2 V2 and W2 terminals Use a tightening torque of 0 8 N m 7 Ibf in 4 Connect the optional brake resistor to the BRK and BRK terminals with a shielded cable using the same procedure as for the motor cable in step 3 5 Secure the cables outside the drive mechanically FED A Dl el UL VN Wi BRK BRK U2 V2 W2 MAINS BRAKE MOTOR Tightening torque 0 8 N m 7 Ibf in Electrical installation 34 Connecting the control cables I O terminals The figure below shows the I O connectors 1 X1A SCR X1B RO COM AI 1 RO NC AI GND RO NO 10 V 24 V 0000000902292 OO 2
109. mes 3 Tightening torque 0 22 N m 2 Ibf in from the integrated potentiometer 2 360 degree grounding under a clamp 4 Tightening torque 0 5 N m 4 4 Ibf in Application macros 64 Application macros Actual signals and parameters What this chapter contains The chapter describes the actual signals and parameters Terms and abbreviations 65 Term Definition Actual signal Signal measured or calculated by the drive Can be monitored by the user No user setting possible Groups 01 04 contain actual signals Def Parameter default value Parameter A user adjustable operation instruction of the drive Groups 10 99 contain parameters Default parameter values with different macros When application macro is changed 9902 APPLIC MACRO the software updates the parameter values to their default values The following table includes the parameter default values for different macros For other parameters the default values are the same for all macros see section Actual signals on page 70 Index Name Selection ABB STANDARD 3 WIRE ALTERNATE MOTOR POT HAND AUTO 1001 EXT1 COMMANDS 2 DI1 2 4 DI1P 2P 3 9 DI1F 2R 2 011 2 2 011 2 1002 EXT2 COMMANDS 0 NOT SEL 0 NOT SEL 0 NOT SEL 0 NOT SEL 21 015 4 1102 EXT1 EXT2 SEL 0 EXT1 0 EXT1 0 EXT1 0 EXT1 3 DI3 1103 REF1 SELECT 1 AI1 1 AI1 1 Al1 12 DI3U 4D NC 1 Alt 1106 REF2 SEL
110. meter 3418 OUTPUT3 DSP FORM 3 Select the units to be displayed for the signals This has no effect if LOC parameter 3404 3411 3418 is set to 9 DIRECT For details see parameter 3405 PAR FWD Signal 1 parameter 3405 OUTPUT1 UNIT Signal 2 parameter 3412 OUTPUT2 UNIT Signal 3 parameter 3419 OUTPUTS UNIT 4 Select the scalings for the signals by specifying the minimum and LOC 0 O maximum display values This has no effect if parameter 3404 34 11 3418 is E He set to 9 DIRECT For details see parameters 3406 and 3407 PAR FWD Signal 1 parameters 3406 OUTPUT1 MIN and 3407 OUTPUT1 MAX LOC Signal 2 parameters 3413 OUTPUT2 MIN and 3414 OUTPUT2 MAX Signal 3 parameters 3420 OUTPUTS MIN and 3421 OUTPUT3 MAX 5000 PAR FWD Control panel Changed Parameters mode In the Changed Parameters mode you can 55 view a list of all parameters that have been changed from the macro default values change these parameters start stop change direction switch between local and remote control and set the frequency reference How to view and edit changed parameters Step Action Display 1 Go to the Main menu by pressing NT if you are in the Output mode otherwise by pressing 77 repeatedly until you see MENU at the bottom LOC r E F MENU 2 If the panel is not in the Changed Parameters mode PArCh not visible LOC press key
111. moved the motor can be restarted Fault history When a fault is detected it is stored in the fault history The latest faults are stored together with a time stamp Parameters 0401 LAST FAULT 0412 PREVIOUS FAULT 1 and 0413 PREVIOUS FAULT 2 store the most recent faults Parameters 0404 0409 show drive operation data at the time the latest fault occurred Fault tracing 106 Alarm messages generated by the drive CODE ALARM CAUSE WHAT TO DO A2001 OVERCURRENT Output current limit controller is Check motor load programmable active Check acceleration time 2202 and 2205 fault function 1610 Check motor and motor cable including phasing Check ambient conditions Load capacity decreases if installation site ambient temperature exceeds 40 C See section Derating on page 114 A2002 OVERVOLTAGE DC overvoltage controller is Check deceleration time 2203 and 2206 programmable active Check input power line for static or transient fault function 1610 overvoltage A2003 UNDERVOLTAGE DC undervoltage controller is Check input power supply programmable active fault function 1610 A2004 DIRLOCK Change of direction is not Check parameter 1003 DIRECTION settings allowed 2006 Al1 LOSS Analog input AI1 signal has fallen Check fault function parameter settings programmable below limit defined by parameter Check for proper analog control signal levels fault function 3001 302
112. n page 119 For ungrounded and corner grounded systems The internal EMC filter is disconnected screw EMC removed The capacitors are reformed if the drive has been stored over two years The drive is grounded properly The input power voltage matches the drive nominal input voltage The input power connections at U1 V1 and W1 are OK and tightened with the correct torque Appropriate input power fuses and disconnector are installed The motor connections at U2 V2 and W2 are OK and tightened with the correct torque The motor cable is routed away from other cables The external control I O connections are OK The input power voltage cannot be applied to the output of the drive with a bypass connection Terminal cover and for NEMA 1 hood and connection box are in place Installation checklist 38 Installation checklist 39 Start up and control with I O What this chapter contains The chapter instructs how to dothe start up start stop change the direction of rotation and adjust the speed of the motor through the I O interface Using the control panel to do these tasks is explained briefly in this chapter For details on how to use the control panel please refer to chapter Control panel starting on page 45 How to start up the drive Before you start ensure that you have the motor nameplate data on hand SAFETY The safety instructions given in chapter Safety must be followed during
113. n range F1003 PAR AI SCALE Incorrect analog input AI signal Check parameter group 13 ANALOG INPUTS scaling settings Following must apply 1301 1302 Fault tracing 110 Fault tracing 111 Maintenance What this chapter contains The chapter contains preventive maintenance instructions Safety before performing any maintenance on the equipment Ignoring the safety f WARNING Read the instructions in chapter Safety on the first pages of this manual instructions can cause injury or death Maintenance intervals If installed in an appropriate environment the drive requires very little maintenance The table lists the routine maintenance intervals recommended by ABB Maintenance Interval Instruction Reforming of capacitors Every year when stored See Capacitors on page 112 Visual inspection Every year Check dustiness corrosion temperature and fan operation Cooling fan replacement Every three years See Fan on page 111 frame sizes R1 R2 Tightness of input power cable Every six years Check that tightening torque motor cable and control cable values given in chapter terminals Technical data are met Fan The drive s cooling fan has a life span of minimum 25 000 operating hours The actual life span depends on the drive usage and ambient temperature Fan failure can be predicted by the increasing noise from the fan bearings If the drive is ope
114. nd connection box height with fastenings connection box and hood 00353783 xls E Technical data 119 Input power connection Voltage U4 Short circuit capacity Frequency Imbalance Fundamental power factor cos phi4 Motor connection 200 208 220 230 240 VAC 1 phase for 200 VAC drives 200 208 220 230 240 VAC 3 phase for 200 VAC drives 380 400 415 440 460 480 VAC 3 phase for 400 VAC drives Regular 1096 variation from converter nominal voltage is allowed as default Maximum allowed prospective short circuit current at the input power connection as defined in IEC 60439 1 is 100 kA The drive is suitable for use in a circuit capable of delivering not more than 100 kA rms symmetrical amperes at the drive maximum rated voltage 50 60 Hz 5 maximum rate of change 17 s Max 3 of nominal phase to phase input voltage 0 98 at nominal load Voltage U gt Short circuit protection IEC 61800 5 1 UL 508C Frequency Frequency resolution Current Power limit Field weakening point Switching frequency Maximum recommended motor cable length to U4 3 phase symmetrical Umax at the field weakening point The motor output is short circuit proof by IEC 61800 5 1 and UL 508C Scalar control 0 500 Hz 0 01 Hz See section Ratings on page 113 1 5 PN 10 500 Hz 4 8 12 or 16 kHz RO 30 m 100 ft R1 R2 50 m 165 ft With output chokes the motor cable length may be extended to 60 m 1
115. nded audience This manual is intended for persons who plan the installation install commission use and service the drive Read the manual before working on the drive The reader is expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols This manual is written for readers worldwide Both SI and imperial units are shown Special US instructions for installations in the United States are given Categorization according to the frame size The ACS150 is manufactured in frame sizes RO R2 Some instructions technical data and dimensional drawings which only concern certain frame sizes are marked with the symbol of the frame size RO R2 To identify the frame size of your drive see the rating table on page 113 in chapter Technical data Product and service inquiries Address any inquiries about the product to your local ABB representative quoting the type code and serial number of the unit in question A listing of ABB sales support and service contacts can be found by navigating to www abb com drives and selecting Drives Sales Support and Service network Product training For information on ABB product training navigate to www abb com drives and select Drives Training courses Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Go to www abb com drives then select successively Drives Document Library Manuals feedback form
116. ng start starting to a rotating machine Based on frequency scanning interval 2008 MAXIMUM FREQ 2007 MINIMUM FREQ to identify the frequency If frequency identification fails DC magnetisation is used see selection DC MAGN 7 SCAN BOOST Combines frequency scanning flying start starting to a rotating machine and torque boost See selections SCAN START and TORQ BOOST If frequency identification fails torque boost is used 2102 STOP FUNCTION Selects the motor stop function 1 COAST 1 COAST Stop by cutting off the motor power supply The motor coasts to a stop 2 RAMP Stop along a ramp See parameter group 22 ACCEL DECEL 2103 DC MAGN TIME Defines the pre magnetising time See parameter 2707 START FUNCTION After the start command the drive automatically pre magnetises the motor the set time 0 3 0 00 10 00 s Magnetising time Set this value long enough to allow full motor magnetisation Too long time heats the motor excessively 2104 DC HOLD CTL Activates the DC braking function 0 NOT SEL 0 NOT SEL Inactive 2 DC BRAKING DC current braking function active If parameter 2102 STOP FUNCTION is set to COAST DC braking is applied after the start command is removed If parameter 2102 STOP FUNCTION is set to RAMP DC braking is applied after the ramp Actual signals and parameters Parameters in the Long Parameter mode 85
117. not in the desired Parameter mode PAr S PAr L not LOC visible press key or lt 2 until you see PAr S Short Parameter PA r S mode or PAr L Long Parameter mode as appropriate MENU FWD PAr L MENU FWD 3 Short Parameter mode PAr S LOC 1 2 0 5 Press NT The display shows one of the parameters of the Short Parameter mode Letter s in the top right corner indicates that you are PAR FWD browsing parameters in the Short Parameter mode Long Parameter mode PAr L LOC 0 1 Press NT The display shows the number of one of the parameter groups in the Long Parameter mode PAR FWD Use keys and SY 2 to find the desired parameter group LOC 1 2 e Press x The display shows one of the parameters in the selected m group PAR FWD 1202 PAR FWD 4 Use keys A and Cw 2 to find the desired parameter LOC 1 2 0 3 PAR FWD 5 Press and hold NT for about two seconds until the display shows the LOC value of the parameter with underneath indicating that changing of the value is now possible Note When is visible pressing keys Cw 7 simultaneously changes the displayed value to the default value of the parameter 100 PAR FWD Control panel 54 Step Action Display 6 Use keys A and Cw 7 to select the parameter value When you have Loc changed the parameter valu
118. nt 1 LINEAR 1 LINEAR Linear ratio for constant torque applications 2 SQUARED Squared ratio for centrifugal pump and fan applications With squared U f ratio the noise level is lower for most operating frequencies 2606 SWITCHING FREQ Defines the switching frequency of the drive Higher switching frequency 4 results in lower acoustic noise See also parameter 2607 SWITCH FREQ CTRL and Switching frequency derating on page 114 4 kHz 4 kHz 8 kHz 8 kHz 12 kHz 12 kHz 16 kHz 16 kHz 2607 SWITCH FREQ CTRL Activates the switching frequency control When active the selection of 1 ON parameter 2606 SWITCHING FREQ is limited when the drive internal temperature increases See the figure below This function allows the highest possible switching frequency at a specific operation point Higher switching frequency results in lower acoustic noise but higher internal losses few A limit 12 kHz DEDE o eer Drive temperature 4kHz 5 1 7 gt T 100 C 110 C 120 C 0 OFF Inactive 12 ON Active Actual signals and parameters Parameters in the Long Parameter mode 91 Index Name Selection Description Def 2608 SLIP COMP RATIO Defines the slip gain for the motor slip compensation control 100 means 0 full slip compensation 0 means no slip compensation Other values can be used if a static speed error is detected despite of the ful
119. o 1 DI1 Stop Start Start pulse Start forward Stop Start Stop Start Hand DI2 Forward Stop pulse Start reverse Forward Forward Reverse Reverse Reverse Hand DI3 Constant speed Forward Constant speed Frequency Hand Auto input 1 Reverse input 1 reference up DI4 Constant speed Constant speed Constant speed Frequency Forward input 2 input 1 input 2 reference down Reverse Auto DI5 Ramp pair Constant speed Ramp pair Constant Stop Start selection input 2 selection speed 1 Auto RO Fault 1 Fault 1 Fault 1 Fault 1 Fault 1 COM NC NO 1 The frequency reference comes from the integrated potentiometer when Hand is selected Application macros ABB Standard macro This is the default macro It provides a general purpose I O configuration with three constant speeds Parameter values are the default values given in chapter Actual signals and parameters starting from page 65 59 If you use other than the default connections presented below see section O terminals on page 34 Default I O connections I O connection 4 ES E I SCR Signal cable shield screen E AI Frequency reference 0 20 mA 2 n Lb 3 GND Analog input circuit common ee a J 10V Reference voltage 10 VDC max 10 mA Alternative connection 24V Auxiliary v
120. ode you can view and set the frequency reference Start stop change direction and switch between local and remote control How to view and set the frequency reference You can set the local frequency reference with the integrated potentiometer in any mode when the drive is in local control if parameter 1109 LOC REF SOURCE has the default value 0 POT If parameter 1109 LOC REF SOURCE has been changed to 1 KEYPAD you have to set the local frequency reference in the Reference mode You can view the current local reference in the Reference mode only Step Action Display 1i Go to the Main menu by pressing NT if you are in the Output mode otherwise by pressing 77 repeatedly until you see MENU at the bottom REM PA r S MENU FWD 2 If the drive is in remote control REM shown on the left switch to local LOC control by pressing ED The display briefly shows LoC before switching PA r 5 to local control MENU Note With group 11 REFERENCE SELECT you can allow changing of the remote external reference in remote control REM e g using the integrated potentiometer or keys and SY 7 3 If the panel is not in the Reference mode rEF not visible press key LOC CAN or amp v 2 until you see and then press N Now the display r E F shows the current reference value with under the value MENU LOC 49 1 FWD 4 If parameter
121. og control cable if analog input Al is used and the cable used for the frequency input must be shielded Use a double shielded twisted pair cable Figure a e g JAMAK by Draka NK Cables for the analog signal Planning electrical installation 29 A double shielded cable is the best alternative for low voltage digital signals but a single shielded or unshielded twisted multipair cable Figure b is also usable However for frequency input always use a shielded cable A double shielded twisted A single shielded twisted multipair cable multipair cable Run the analog signal and digital signals in separate cables Relay controlled signals providing their voltage does not exceed 48 V can be run in the same cables as digital input signals It is recommended that the relay controlled signals are run as twisted pairs Never mix 24 VDC and 115 230 VAC signals in the same cable Relay cable The cable type with braided metallic screen e g OLFLEX by LAPPKABEL has been tested and approved by ABB Routing the cables Route the motor cable away from other cable routes Motor cables of several drives can be run in parallel installed next to each other It is recommended that the motor cable input power cable and control cables be installed on separate trays Avoid long parallel runs of motor cables with other cables to decrease electromagnetic interference caused by the rapid changes in the drive output voltage Wh
122. oltage output 24 VDC max 200 mA for Al1 If used switch GND Auxiliary voltage output common IU selector to U DCOM Digital input common La valige DI Stop 0 Start 1 DI2 Forward 0 Reverse 1 L j DI3 Constant speed selection 1 DI4 Constant speed selection 1 ei DI5 Acceleration and deceleration selection 2 Relay connection 5 COM Relay output NC No fault Fault 1 QD NO 1 See parameter group 12 CONSTANT SPEEDS 013 014 Operation parameter O 0 Set speed through integrated potentiometer 1 0 Speed 1 1202 0 1 Speed 2 7203 1 1 Speed 3 1204 2 0 ramp times according to parameters 2202 and 2203 1 ramp times according to parameters 2205 and 2206 3 360 degree grounding under a clamp 4 Tightening torque 0 22 N m 2 Ibf in 5 Tightening torque 0 5 N m 4 4 Ibf in Application macros 60 3 wire macro This macro is used when the drive is controlled using momentary push buttons It provides three constant speeds To enable the macro set the value of parameter 9902 to 2 3 WIRE For the parameter default values see section Default parameter values with different macros on page 65 If you use other than the default connections presented below see section O terminals on page 34 Note When the stop input DI2 is deactivated no input the control panel start and stop buttons are disabled Default I O conn
123. on the left and local LOC control LOC shown on the left press 29 Hz Note Switching to local control can be disabled with parameter 1606 OUTPUT FWD LOCAL LOCK After pressing the key the display briefly shows message LoC or rE LOC as appropriate before returning to the previous display L O C FWD The very first time the drive is powered up it is in remote control REM and controlled through the drive I O terminals To switch to local control LOC and control the drive using the control panel and the integrated potentiometer press ED The result depends on how long you press the key If you release the key immediately the display flashes LoC the drive stops Set the local control reference with the potentiometer If you press the key for about two seconds release when the display changes from LoC to LoC the drive continues as before except that the current position of the potentiometer determines the local reference if there is a great difference between the remote and local references the transfer from remote to local control is not smooth The drive copies the current remote value for run stop status and uses it as the initial local run stop setting To stop the drive in local control press to stop Text FWD or REV on the bottom line starts flashing slowly wai Text FWD or REV on the bottom e To start the drive in local control press lt lt gt gt to start p D line starts flash
124. p ramp See parameter 2208 EMER DEC TIME 1 emergency stop command reset 2 DIZ INV See selection DI1 INV 3 DIS INV See selection DI1 INV 4 DI4 INV See selection DI1 INV 5 DI5 INV See selection DI1 INV 2110 TORQ BOOST CURR Defines the maximum supplied current during torque boost See parameter 100 2101 START FUNCTION 15 300 Value in percent Actual signals and parameters 86 Parameters in the Long Parameter mode Index Name Selection 2112 ZERO SPEED DELAY Description Defines the delay for the Zero Speed Delay function The function is useful in applications where a smooth and quick restarting is essential During the delay the drive knows accurately the rotor position No Zero Speed Delay With Zero Speed Delay Speed Speed Modulator remains live Motor is decelerated to true 0 speed Modulator switched off Motor coasts to stop Zero speed Zero speed zi lt gt Delay Zero speed delay can be used e g with jogging function parameter 1010 JOGGING SEL No Zero Speed Delay The drive receives a stop command and decelerates along a ramp When the motor actual speed falls below an internal limit called Zero speed the modulator is switched off The inverter modulation is stopped and the motor coasts to standstill With Zero Speed Delay The drive receives a stop command and decelerates along a ramp When the actual motor speed fall
125. parameter 1103 REF1 SELECT 6 DI3U 4D See parameter 1103 REF1 SELECT 11 DI3U 4D RNC See parameter 1103 REF1 SELECT 12 DI3U 4D NC See parameter 1103 REF1 SELECT 14 AI1 POT See parameter 1103 REF1 SELECT 16 AI1 POT See parameter 1103 REF1 SELECT 30 DI4U 5D See parameter 1103 REF1 SELECT 31 DI4U 5D NC See parameter 1103 REF1 SELECT 32 FREQ INPUT See parameter 1103 REF1 SELECT 1107 REF2MIN Defines the minimum value for external reference REF2 Corresponds to the 0 minimum setting of the used source signal 0 0 100 0 Value in percent of the maximum frequency See example in parameter 1104 REF1 MIN for correspondence to the source signal limits 1108 REF2 MAX Defines the maximum value for external reference REF2 Corresponds to the 100 maximum setting of the used source signal 0 0 100 0 Value in percent of the maximum frequency See example in parameter 1104 REF1 MIN for correspondence to the source signal limits 1109 LOC REF SOURCE Selects the source for the local reference 0 POT 0 POT Potentiometer 1 KEYPAD Control panel Actual signals and parameters Parameters in the Long Parameter mode Index Name Selection 12 CONSTANT SPEEDS Description Constant speed selection and values It is possible to define seven positive constant speeds Constant speeds are selected with digital inputs Constant speed activation overrides the external speed reference Constant speed selections are ignored
126. pectrum by introducing technical limits for emission from electrical electronic products Compliance with IEC 61800 3 2004 See page 124 RoHS marking See the type designation label for the valid markings of your drive The RoHS mark is attached to the drive to verify that drive follows the provisions of the European RoHS directive RoHS the restriction of the use of hazardous substances in electrical and electronic equipment Technical data 123 UL marking See the type designation label for the valid markings of your drive UL checklist Input power connection See section nput power connection on page 119 Disconnecting device disconnecting means See section Supply disconnecting device on page 23 Ambient conditions The drives are to be used a heated indoor controlled environment See section Ambient conditions on page 121 for specific limits Input cable fuses For installation in the United States branch circuit protection must be provided in accordance with the National Electrical Code NEC and any applicable local codes To fulfil this requirement use the UL classified fuses given in section Power cable sizes and fuses on page 116 For installation in Canada branch circuit protection must be provided in accordance with Canadian Electrical Code and any applicable provincial codes To fulfil this requirement use the UL classified fuses given in section Power cable sizes and fuses on page 11
127. ptional brake on page 23 resistor pol Y A L1 L2 L3 1 Ground the other end of the PE conductor at the distribution board 2 Use a separate grounding cable if the conductivity of the cable shield is insufficient smaller than the conductivity of the phase conductor and there is no symmetrically constructed grounding conductor in the cable see section Selecting the power cables on page 26 Note Do not use an asymmetrically constructed motor cable If there is a symmetrically constructed grounding conductor in the motor cable in addition to the conductive shield connect the grounding conductor to the grounding terminal at the drive and motor ends Grounding of the motor cable shield at the motor end For minimum radio frequency interference ground the cable by twisting the shield as follows flattened width gt 1 5 length or ground the cable shield 360 degrees at the lead through of the motor terminal box Electrical installation Procedure A 33 1 On IT ungrounded systems and corner grounded TN systems disconnect the internal EMC filter by removing the screw at EMC For 3 phase U type drives with type code ACS150 03U the screw at EMC is already removed at the factory and replaced by a plastic screw WARNING If a drive whose EMC filter is not disconnected is installed on an IT system an ungrounded power system or a high resistance grounded over 30 ohms power system the syste
128. rameter mode Index Name Selection Description Def 7 STARTED The drive has received a start command Relay is energized even if Run Enable signal is off Relay is de energized when drive receives a stop command or a fault occurs 8 SUPRV 1 OVER Status according to supervision parameters 3201 3203 9 SUPRV 1 UNDER See selection SUPRV 1 OVER 10 SUPRV 2 OVER Status according to supervision parameters 3204 3206 11 SUPRV 2 UNDER See selection SUPRV 2 OVER 12 SUPRV 3 OVER Status according to supervision parameters 3207 3209 13 SUPRV See selection SUPRV 3 OVER UNDER 14 AT SET POINT Output frequency is equal to the reference frequency 15 FAULT RST Fault Automatic reset after the autoreset delay See parameter group 31 AUTOMATIC RESET 16 FLT ALARM Fault or alarm 17 EXT CTRL Drive is under external control 18 REF 2 SEL External reference REF2 is in use 19 CONST FREQ A constant speed is in use See parameter group 12 CONSTANT SPEEDS 20 REF LOSS Reference or active control location is lost 21 OVERCURRENT Alarm Fault by overcurrent protection function 22 OVERVOLTAGE Alarm Fault by overvoltage protection function 23 DRIVE TEMP Alarm Fault by drive overtemperature protection function 24 UNDERVOLTAGE Alarm Fault by undervoltage protection function 25 AI1 LOSS Analog input AI1 signal is lost 27 MOTOR TEMP Alarm Fault b
129. rated in a critical part of a process fan replacement is recommended once these symptoms start appearing Replacement fans are available from ABB Do not use other than ABB specified spare parts Maintenance 112 Fan replacement R1 and R2 Only frame sizes R1 and R2 include a fan frame size RO has natural cooling 1 Stop the drive and disconnect it from the AC power source 2 Remove the hood if the drive has the NEMA 1 option 3 Lever the fan holder off the drive frame with e g a screwdriver and lift the hinged fan holder slightly upward from its front edge Free the fan cable from the clip Disconnect the fan cable Remove the fan holder from the hinges Install the new fan holder including the fan in reverse order 4 5 6 7 8 Restore power 2 Aly Mmm Y 2 gt MOEN ae S Capacitors Reforming The capacitors must be reformed if the drive has been stored for two years See the table on page 20 for how to find out the manufacturing time from the serial number For information on reforming the capacitors refer to Guide for Capacitor Reforming in ACS50 ACS55 ACS150 ACS350 ACS550 and ACH550 3AFE68735190 English available on the internet go to http www abb com and enter the code in the Search field Control panel Cleaning Use a soft damp cloth to clean the control panel Avoid harsh cleaners which could scratch the display window Mainten
130. re switching PA r S to local control MENU FWD Note With group 11 REFERENCE SELECT you can allow changing of the remote external reference in remote control REM e g using the integrated potentiometer or keys A and S Y 2 2 To increase the reference value rotate the integrated potentiometer Se clockwise SE Control panel Output mode In the Output mode you can 51 monitor actual values of up to three group 01 OPERATING DATA signals one signal at a time Start stop change direction switch between local and remote control and set the frequency reference You get to the Output mode by pressing the 77 key until the display shows text OUTPUT at the bottom The display shows the value of one group 01 491 OPERATING DATA signal The unit is shown on the SEM right Page 54 tells how to select up to three signals to ouTPUT FWD be monitored in the Output mode The table below shows how to view them one at a time How to browse the monitored signals Step Action Display 1 If more than one signals have been selected to be monitored see page 4 1 54 you can browse them in the Output mode REM s Hz OUTPUT FWD To browse the signals forward press key repeatedly To browse them backward press key Cw 22 repeatedly 0 D A REM n OUTPUT FWD 107 n OUTPUT FWD Control panel 52 Reference mode In the Reference m
131. region Check motor load and drive ratings programmable due to e g excessive load or Check fault function parameter settings fault function insufficient motor power 3010 3012 F0014 EXT FAULT 1 External fault 1 Check external devices for faults programmable Check fault function parameter setting fault function 3003 F0015 EXT FAULT 2 External fault 2 Check external devices for faults programmable fault function 3004 Check fault function parameter setting Fault tracing 109 CODE FAULT CAUSE WHAT TO DO F0016 EARTH FAULT Drive has detected earth ground Check motor programmable fault in motor or motor cable Check fault function parameter setting fault function 3017 Check motor cable Motor cable length must not exceed maximum specifications See section Motor connection on page 119 F0017 UNDERLOAD Motor load is too low due to e g Check for problem in driven equipment programmable release mechanism in driven Check fault function parameter settings fault function Check motor power against unit power 3013 3015 F0018 THERM FAIL Drive internal fault Thermistor Contact your local ABB representative used for drive internal temperature measurement is open or short circuited F0021 CURR MEAS Drive internal fault Current Contact your local ABB representative measurement is out of range F0022 INPUT PHASE Intermediate
132. rol location EXT1 Device 2 communicates through the interface defined by external control location EXT2 EXT1 or EXT2 is active at a time Switching between EXT1 2 through digital input 31 LOAD FD SET FlashDrop parameter values as defined by the FlashDrop file FlashDrop is an optional device for fast copying of parameters to unpowered drives FlashDrop allows easy customisation of the parameter list e g selected parameters can be hidden For more information see MFDT 01 FlashDrop User s Manual 3AFE68591074 English 9905 MOTOR NOM VOLT Defines the nominal motor voltage Must be equal to the value on the motor 200 rating plate The drive cannot supply the motor with a voltage greater than US 230 the input power voltage 400 Output voltage US 460 9905 Output frequency 9907 WARNING Never connect a motor to a drive which is connected to power line with voltage level higher than the rated motor voltage 100 300 V 200 V Voltage US 230 V units Note The stress on the motor insulations is always dependent on the drive 230 690 V 400 V supply voltage This also applies to the case where the motor voltage rating US 460 V units is lower than the rating of the drive and the supply of the drive 9906 MOTOR NOM CURR Defines the nominal motor current Must be equal to the value on the motor an rating plate 0 2 2 0 ay Current Actual signals and parameters Parameters in the
133. rom drilling does not enter the drive during the installation Electrically conductive dust inside the drive may cause damage or lead to malfunction Ensure sufficient cooling Operation and start up A These warnings are intended for all who plan the operation start up or operate the drive WARNING Ignoring the following instructions can cause physical injury or death or damage to the equipment Before adjusting the drive and putting it into service make sure that the motor and all driven equipment are suitable for operation throughout the speed range provided by the drive The drive can be adjusted to operate the motor at speeds above and below the speed provided by connecting the motor directly to the power line Do not activate automatic fault reset functions if dangerous situations can occur When activated these functions will reset the drive and resume operation after a fault Do not control the motor with an AC contactor or disconnecting device disconnecting means use instead the control panel start and stop keys and CQ or external commands I O The maximum allowed number of charging cycles of the DC capacitors i e power ups by applying power is two per minute and the maximum total number of chargings is 15 000 Note If an external source for start command is selected and it is ON the drive will start immediately after an input voltage break or fault reset unless the drive is configured for 3 wire a pul
134. ry C3 1 The internal EMC filter is connected the screw at EMC is in place or the optional EMC filter is installed 2 The motor and control cables are selected as specified in this manual 3 The drive is installed according to the instructions given in this manual 4 With the internal EMC filter motor cable length 30 m 100 ft with 4 kHz switching frequency With the optional external filter motor cable length 30 m 100 ft with 4 kHz switching frequency WARNING A drive of category C3 is not intended to be used on a low voltage public network which supplies domestic premises Radio frequency interference is expected if the drive is used on such a network Note It is not allowed to install a drive with the internal EMC filter connected on IT ungrounded systems The supply network becomes connected to ground potential through the EMC filter capacitors which may cause danger or damage the drive Note It is not allowed to install a drive with the internal EMC filter connected on a corner grounded TN system as this would damage the drive Product protection in the USA This product is protected by one or more of the following US patents 4 920 306 5 301 085 5 463 302 5 521 483 5 532 568 5 589 754 5 612 604 5 654 624 5 799 805 5 940 286 5 942 874 5 952 613 6 094 364 6 147 887 6 175 256 6 184 740 6 195 274 6 229 356 6 252 436 6 265 724 6 305 464 6 313 599 6 316 896 6 335 607 6 370 049 6 396 236 6 448 735 6 498 452 6 552 510 6 597
135. s below an internal limit called Zero Speed the zero speed delay function activates During the delay the functions keeps the modulator live The inverter modulates motor is magnetised and the drive is ready for a quick restart Def 0 0 60 0 s Delay time If parameter value is set to zero Zero Speed Delay function is disabled 22 ACCEL DECEL Acceleration and deceleration times 2201 ACC DEC 1 2 SEL Defines the source from which the drive reads the signal that selects between two ramp pairs acceleration deceleration pair 1 and 2 Ramp pair 1 is defined by parameters 2202 2204 Ramp pair 2 is defined by parameters 2205 2207 DI5 0 NOT SEL Ramp pair 1 is used 1 2 Digital input DI1 1 ramp pair 2 0 ramp pair 1 2 DI2 See selection 011 3 DI3 See selection DI1 4 014 See selection DI1 5 DI5 See selection DI1 1 DI1 INV Inverted digital input DI1 0 ramp pair 2 1 ramp pair 1 2 DI2 INV See selection DI1 INV 3 DI3 INV See selection DI1 INV 4 DIA INV See selection DI1 INV 5 DIS INV See selection DI1 INV Actual signals and parameters 87 Parameters in the Long Parameter mode Index Name Selection Description Def 2202 ACCELER TIME 1 Defines the acceleration time 1 i e the time required for the speed to change 5 from zero to the speed defined by parameter 2008 MAXIMUM FREQ f the speed referen
136. s safe to continue operation STOP stop command and ramps to stop according to ramp time defined by parameter 2208 EMER DEC TIME Return emergency stop push button to normal position Fault tracing 107 CODE ALARM CAUSE WHAT TO DO A2026 INPUT PHASE Intermediate circuit DC voltage is Check input power line fuses LOSS oscillating due to missing input Check for input power supply imbalance programmable powerlinephase onblown tuse Check fault function parameter setting fault function 3016 Alarm is generated when DC voltage ripple exceeds 14 of nominal DC voltage CODE CAUSE WHAT TO DO 5011 Drive is controlled from another source Change drive control to local control mode A5012 Direction of rotation is locked Enable change of direction See parameter 1003 DIRECTION A5013 Panel control is disabled because start inhibit is active Deactivate start inhibit and retry See parameter 2108 START INHIBIT A5014 Panel control is disabled because of drive fault Reset drive fault and retry A5015 Panel control is disabled because local control mode Deactivate local control mode lock and retry See lock is active parameter 1606 LOCAL LOCK A5019 Writing non zero parameter value is prohibited Only parameter reset is allowed A5022 Parameter is write protected Parameter value is read only and cannot be changed A5023 Parameter change is not a
137. se start stop When the control location is not set to local LOC not shown in the display the stop key on the control panel will not stop the drive To stop the drive using the control panel press the LOC REM key and then the stop key CQ Safety Table of contents ACS150 Drive xm nuals ss Sisus Sut a ei E went we du bed Ba Pu EE 2 Safety What this chapter contains LL 5 Use or warning Symbols oss bete eta a eed ex pe iet absit buo NOU dun dioe 5 Installation and maintenance work 5 Operation and start up rrr 6 Table of contents About the manual What this chapter contains csse vu TT E RENI 13 Compatibility i i aue en ue aa e Ve et E PRO Re 13 Intended a dlence seed wie ee ed eke Ba EEUU ue Bae ges uin merda dod 13 Categorization according to the frame size es 13 Product and service inquiries 13 Prod ct training ox ERI ede ated Maha hae du bd tutte Ep RUE 13 Providing feedback on ABB Drives 13 Installation and commissioning flowchart llli 14 Hardware description What this chapter contains ren 15 CIE o ee te OR a ree A ded OC RUD te CAGE MATE a 15 Overview Connections and switch 16 Type COde s nsus IEEE re Etpe ductae fus HE du eadem peri a Pe Pe 17 Mechani
138. stant speed selection through inverted digital inputs DI1 and DI2 1 DI active 0 DI inactive DI1 DI2 Operation 1 1 No constant speed O 1 Speed defined by parameter 1202 CONST SPEED 1 1 0 Speed defined by parameter 1203 CONST SPEED 2 0 0 Speed defined by parameter 1204 CONST SPEED 3 8 DI2 3 INV See selection DI1 2 INV 9 DI3 4 INV See selection DI1 2 INV 10 DI4 5 INV See selection DI1 2 INV 12 DI1 2 3 INV Constant speed selection through inverted digital inputs DI1 DI2 and DI3 1 DI active 0 DI inactive DI2 DI3 Operation 1 1 1 No constant speed 0 1 1 Speed defined by parameter 1202 CONST SPEED 1 1 0 1 Speed defined by parameter 1203 CONST SPEED 2 0 0 1 Speed defined by parameter 1204 CONST SPEED 3 1 1 0 Speed defined by parameter 1205 CONST SPEED 4 0 1 0 Speed defined by parameter 1206 CONST SPEED 5 1 0 0 Speed defined by parameter 1207 CONST SPEED 6 0 0 0 Speed defined by parameter 1208 CONST SPEED 7 13 DI3 4 5 INV See selection DI1 2 3 INV 1202 CONST SPEED 1 Defines constant speed 1 i e drive output frequency Eur 5 US 6 0 0 500 0 Hz Output frequency 1203 CONST SPEED 2 Defines constant speed 2 i e drive output frequency Eur 10 US 12 0 0 500 0 Hz Output frequency 1204 CONST SPEED 3 Defines constant speed 3 i e drive output frequency Eur 15 US 18 0 0 500 0 Hz Output frequency 1205 CONST SPEED 4 Defines constant speed 4 i e drive output frequenc
139. t this chapter contains 0 0000 ren 45 Integrated Control Panel 45 oua up rrr 46 Operation ilo der TAa en EH dubbed e EE dev te Sa edes 47 How to do common tasks eed e all ae ia RO E Exon 48 How to start stop and switch between local and remote control 49 How to change the direction of the motor rotation 49 How to set the frequency reference 50 Output mode icin aks ME uq RISE T eS EE I NE EE denn 51 How to browse the monitored signals 51 Reference mode iu 05 64 5 er pe Vb E de dut edo te te dad de D ve dd Sg 52 How to view and set the frequency reference 52 Parameter modes ot eeu ete I idee dee debct b ede e ie ed ohh feat ea 53 How to select a parameter and change its value 53 How to select the monitored signals 54 Changed Parameters mode illii ee 55 How to view and edit changed parameters 55 Application macros What this chapter contains 57 Overview Of macros sedet urea eie RO eds Deed e des EU dp LUE ud 57 Summary of I O connections of application macros 58 ABB Standard mactro 7 2 Eee ede aa Ede i 59 Default connections eno Red
140. the start up procedure The drive will start up automatically if the external run command is on f The start up may only be carried out by a qualified electrician Check the installation See the checklist in chapter nstallation checklist Check that the starting of the motor does not cause any danger De couple the driven machine if there is a risk of damage in case of incorrect direction of rotation POWER UP Apply input power LOC 00 Ss The panel goes to the Output mode E OUTPUT FWD ENTRY OF START UP DATA Select the application macro parameter 9902 LOC 9 9 0 2 s The default value 1 ABB STANDARD is suitable in most cases The general parameter setting procedure in the Short Parameter mode is described below You find more detailed instructions on setting parameters on page 53 PAR FWD The general parameter setting procedure in the Short Parameter mode LOC r E F 1 To go to the Main menu press NT if the bottom line shows OUTPUT otherwise press 77 repeatedly until you see MENU at the bottom MENU FWD Start up and control with I O 40 2 Press keys a v until you see PAr S in the display LOC PA r S MENU 3 Press NT The display shows a parameter of the Short Parameter mode LOC 9 9 0 2 4 Find the appropriate parameter with k
141. through inverted digital input DI1 0 Run Enable If Run Enable signal is switched on the drive will not start or coasts to stop if it is running 2 DIZ INV See selection DI1 INV 3 DIS INV See selection DI1 INV 4 DIA INV See selection DI1 INV 5 DIS5 INV See selection DI1 INV 1602 PARAMETER LOCK Selects the state of the parameter lock The lock prevents parameter 1 OPEN changing from control panel 0 LOCKED Parameter values cannot be changed from the control panel The lock can be opened by entering the valid code to parameter 1603 PASS CODE The lock does not prevent parameter changes made by macros 1 OPEN The lock is open Parameter values can be changed 2 NOT SAVED Parameter changes made by control panel are not stored into the permanent memory To store changed parameter values set parameter 1607 PARAM SAVE value to SAVE 1603 PASS CODE Selects the pass code for the parameter lock see parameter 1602 0 PARAMETER LOCK 0 65535 Pass code Setting 358 opens the lock The value reverts back to 0 automatically 1604 FAULT RESET SEL Selects the source for the fault reset signal The signal resets the drive after 0 KEYPAD a fault trip if the cause of the fault no longer exists 0 KEYPAD Fault reset only from the control panel 17 DI1 Reset through digital input DI1 reset by a rising edge of DI1 or by control panel 2 012 See selection DI1 3 013 See selection D11 4 014 See select
142. tive 1 FAULT The drive trips on fault MOT OVERTEMP code F0009 when the temperature exceeds 110 C and the motor coasts to a stop 2 ALARM The drive generates alarm MOTOR TEMP code A2010 when the motor temperature exceeds 90 C 3006 MOT THERM TIME Defines the thermal time constant for the motor thermal model i e the time within the motor temperature has reached 63 of the nominal temperature with steady load For thermal protection according to UL requirements for NEMA class motors use the rule of thumb Motor thermal time 35 t6 t6 in seconds is specified by the motor manufacturer as the time the motor can safely operate at six times its rated current Thermal time for a Class 10 trip curve is 350 s for a Class 20 trip curve 700 s and for a Class 30 trip curve 1050 s Motor load A Temp rise 4 3 100 63 4 Ya Par 3006 500 256 9999 s Time constant 3007 MOT LOAD CURVE Defines the load curve together with parameters 3008 ZERO SPEED LOAD and 3009 BREAK POINT FREQ If value is set to 100 the maximum allowed load is equal to parameter 9906 MOTOR NOM CURR value Load curve should be adjusted if the ambient temperature differs from nominal temperature Illy A 150 L output current In nominal motor current 100 cs Par 3007 m 50 3008 f T Par 3009 100 50 150
143. ts and specific UL 508C CE marking test methods UL Standard for Safety Power Conversion Equipment third edition See the type designation label for the valid markings of your drive A CE mark is attached to the drive to verify that the drive follows the provisions of the European Low Voltage and EMC Directives Directive 73 23 EEC as amended by 93 68 EEC and Directive 89 336 EEC as amended by 93 68 EEC Compliance with the EMC Directive The EMC Directive defines the requirements for immunity and emissions of electrical equipment used within the European Union The EMC product standard EN 61800 3 2004 covers requirements stated for drives Compliance with EN 61800 3 2004 See page 124 O C Tick marking See the type designation label for the valid markings of your drive C Tick marking is required in Australia and New Zealand A C Tick mark is attached to the drive to verify compliance with the relevant standard IEC 61800 3 2004 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods mandated by the Trans Tasman Electromagnetic Compatibility Scheme The Trans Tasman Electromagnetic Compatibility Scheme EMCS was introduced by the Australian Communication Authority ACA and the Radio Spectrum Management Group RSM of the New Zealand Ministry of Economic Development NZMED in November 2001 The aim of the scheme is to protect the radio frequency s
144. tting range depends on parameter 3401 setting 3407 OUTPUT1 MAX Sets the maximum display value for the signal selected by parameter 3401 SIGNAL1 PARAM See parameter 3402 SIGNAL1 MIN Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is DIRECT Setting range depends on parameter 3401 setting Actual signals and parameters Parameters in the Long Parameter mode 101 Index Name Selection Description Def 3408 SIGNAL2 PARAM Selects the second signal to be displayed on the control panel in display 104 mode See parameter 3401 SIGNAL1 PARAM 0 102 162 Parameter index in group 01 OPERATING DATA E g 102 0101 SPEED If value is set to 0 no signal is selected If parameter 3401 SIGNAL1 PARAM 3408 SIGNAL2 PARAM and 3415 SIGNAL3 PARAM values are all set to 0 n A is displayed 3409 SIGNAL2 MIN Defines the minimum value for the signal selected by parameter 3408 SIGNAL2 PARAM See parameter 3402 SIGNAL1 MIN X X Setting range depends on parameter 3408 setting 3410 SIGNAL2 MAX Defines the maximum value for the signal selected by parameter 3408 SIGNAL2 PARAM See parameter 3402 SIGNAL1 MIN XX Setting range depends on parameter 3408 setting 3411 OUTPUT2 DSP Defines the format for the displayed signal selected by parameter 3408 9 DIRECT FORM SIGNAL2 PARAM See parameter 3404 OUTPUT1 DSP FORM 3412 O
145. verrides the jogging Drive accelerates to the speed reference along the active acceleration ramp 8 9 x 1 Normal operation overrides the jogging Drive follows the speed reference 9 10 0 O Drive decelerates to zero speed along the active deceleration ramp 10 0 O Drive is stopped x State can be either 1 or 0 Note The jogging is not operational when the drive start command is on Note The jogging speed overrides the constant speeds 12 CONSTANT SPEEDS Note The ramp shape time 2207 RAMP SHAPE 2 must be set to zero during jogging i e linear ramp Jogging speed is defined by parameter 1208 CONST SPEED 7 acceleration and deceleration times are defined by parameters 2205 ACCELER TIME 2 and 2206 DECERLER TIME 2 See also parameter 2112 ZERO SPEED DELAY 0 NOT SEL 1 DI1 Digital input DI1 0 jogging inactive 1 jogging active 2 DI2 See selection DI1 Actual signals and parameters 74 Parameters in the Long Parameter mode Index Name Selection Description Def 3 DI3 See selection DI1 4 014 See selection 011 5 015 See selection 011 0 NOT SEL Not selected 1 DIT INV Inverted digital input DI1 1 jogging inactive 0 jogging active 2 DIZ INV See selection DI1 INV 3 DIS INV See selection DI1 INV 4 DIA INV See sele
146. with I O on page 39 About the manual 15 Hardware description What this chapter contains The chapter describes the construction and type code information in short Overview The ACS150 is a wall or cabinet mountable drive for controlling AC motors The construction of frame sizes RO R2 varies to some extent a se o 000 8 MHIR 8 I ODOOOO Um VN Wi Bi 02 2 2 cg 412 TG o IG Without plates RO and R1 With plates RO and R1 FlashDrop connection EMC filter grounding screw EMC Varistor grounding screw VAR Cooling outlet through top cover Mounting holes Integrated Control Panel DI oj N gt Integrated potentiometer YO connections o o NI Input power connection U1 V1 W1 brake resistor connection BRK BRK and motor connection U2 V2 W2 10 I O clamping plate 11 Clamping plate 12 Clamps Hardware description 16 Overview Connections and switch The diagram shows the connections and switch of the ACS150 EMC filter grounding screw Varistor grounding screw AI type selection ud V mA Analog input SCRQ c
147. y Eur 20 US 24 0 0 500 0 Hz Output frequency 1206 CONST SPEED 5 Defines constant speed 5 i e drive output frequency Eur 25 US 30 0 0 500 0 Hz Output frequency 1207 CONST SPEED 6 Defines constant speed 6 i e drive output frequency Eur 40 US 48 0 0 500 0 Hz Output frequency 1208 CONST SPEED 7 Defines constant speed 7 i e drive output frequency Note that constant Eur 50 speed 7 may be used also as jogging speed 1010 JOGGING SEL and with US 60 fault function 3001 Al lt MIN FUNCTION 0 0 500 0 Hz Output frequency Actual signals and parameters Parameters in the Long Parameter mode 79 Index Name Selection Description Def 13 ANALOG INPUTS Analog input signal processing 1301 MINIMUM AI1 Defines the minimum 96 value that corresponds to minimum mA V signal for 096 analog input AI1 When used as a reference the value corresponds to the reference minimum setting 0 20 mA 0 100 4 20 mA 20 100 Example If AI1 is selected as the source for external reference REF 1 this value corresponds to the value of parameter 1104 REF 1 MIN Note MINIMUM Al value must not exceed MAXIMUM value 0 100 0 Value in percent of the full signal range Example If the minimum value for analog input is 4 mA the percent value for 0 20 mA range is 4 mA 20 mA 100 20 1302 MAXIMUM AI1 Defines the maximum
148. y motor overtemperature protection function See parameter 3005 MOT THERM PROT 28 STALL Alarm Fault by stall protection function See parameter 3010 STALL FUNCTION 29 UNDERLOAD Alarm Fault by underload protection function See parameter 3013 UNDERLOAD FUNC 33 FLUX READY Motor is magnetised and able to supply nominal torque 1404 RO1 ON DELAY Defines the operation delay for relay output RO 0 0 0 3600 0 s Delay time The figure below illustrates the operation on and release off delays for relay output RO Control event Too Relay status TEM E L 1404 ON DELAY 1405 OFF DELAY 1405 OFF DELAY Defines the release delay for relay output RO 0 0 0 3600 0 s Delay time See the figure for parameter 1404 RO1 ON DELAY Actual signals and parameters Parameters in the Long Parameter mode 81 Index Name Selection Description Def 16 SYSTEM Run Enable parameter lock etc CONTROLS 1601 RUN ENABLE Selects a source for the external Run Enable signal 0 NOT SEL 0 NOT SEL Allows the drive to start without an external Run Enable signal 1 DI1 External signal required through digital input DI1 1 Run Enable If Run Enable signal is switched off the drive will not start or coasts to stop if it is running 2 7 012 See selection DI1 3 DI3 See selection DI1 4 014 See selection DI1 5 015 See selection DI1 1 DIT INV External signal required

ACS150 User Manual - Hydro-Temp

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