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SYSMAC CS/CJ Series ID Sensor Units Operation Manual

1. te 140 21 Six operation status 10 3 indicators 65 r ga 4 5 A a a y A Switches k i q K gt E Ei LO N ie N o A N T 55 co a e n O PP a mN a im rea N ry al Ml Al LJ C 1 i pA N al kK CJ1W V600C12 140 21 Eight operation status 10 indicators 65 X 45 y Switches J gt gt er LO N Y 5 5 l co S po o r aa m o je A te e rn O E fo A d A N a ai 106 Appendix B Sample Programming Read Communications Specification Single Auto Outline This example shows how to read Data Carrier memory as it approaches the communications area for R W Head 1 One Data Carrier is detected when it enters the communications area and the contents of memory is read Data Carrier Communications area Data Carrier CS series CPU Unit memory Address Bit Bit Bit Bit 0010 15 lt gt 00 Read data storage order Unit Settings mg O O Setting location Wmo oo o Units front panel unit number switches 00 Operating mode Normal Mode Unit s front panel communications test switch OFF System Settings Operating mode switch ena
2. Ladder Programming Peripheral port Programming Console Set the Command Communications Specification Read Data Storage Or der First Data Carrier Read Address Number of Bytes to Read and Read Data Storage Destination in words n 1 to n 6 allocated in the Special I O Unit Area here CIO 2001 to CIO 2006 29 Operating Procedure Section 3 2 First word allocated to Unit in CIO Area CIO 2000 10 x 0 CIO 2000 Word Contents po Meaning S O fetes eee eae CIO 2001 Command Communications Data order specification CIO 2002 00 First read address CIO 2003 Number of read bytes CIO 2004 2004 10 00 Read data storage location rightmost 4 digits CIO 2005 10 Data storage area Bank designation Read data storage location leftmost 2 digits CIO 2008 Note Always 0 when DM is specified Ignored Execution ID Busy Test Mode Unit Busy input MOV Specification of command communications specification a 2007 00 2007 14 2007 15 0000 and read data storage order execution work bit 2001 0010 01 Specification of first read address O 0010 2002 lt MOV Specification of number of read bytes 000A 2003 MOVL Read data storage location 2004 o o o o mb o o o Waiting for command execution work bit Waiting for command 0010 01 execution work bit Command Execution Bit 0010 01 2000 00
3. Backplane connector 17 Part Names and Functions Section 2 3 2 3 2 Indicators Indicators show the operating status of the Unit The relationship between the indicator status and the Unit status is shown in the following table indicator Name Color Meaning RUN RUN Green The ID Sensor Unit is operating normally The ID Sensor Unit is stopped En Unit error Lito An error has occurred in the ID Sensor Unit A e Ro No error has occurred in the ID Sensor Unit E CPU Unit error Lito An error has occurred in the CPU Unit Erann A S No error has Eee in the CPU Unit Head Power Error R W Head Notlit lit The Bowe SUPPI to the DN Head is normal Head NORM ERR Normal end Green Lit Communications with the Data Carrier ended normally Error end Lit Communications with the Data Carrier ended in an error Head 2 NORM ERR Normal end Green Lit Communications with the Data Carrier ended normally Error end Lit Communications with the Data Carrier ended in an error 2 3 3 Unit Number Switches Data exchange between the CPU Unit and ID Sensor Unit is performed using words allocated to the Unit in the Special I O Unit Area and in the DM Area The words allocated to the ID Sensor Unit in these two areas are determined by the setting of the unit number switches on the Unit s front panel Lo CS1W V600C11 CS1W V600C12 ES x10 E X10 Words Words Words Words allocated in allocated in allocated in allocated in Special
4. Average rectified current 1A Noise Countermeasures Consider the following items when wiring external lines such as the R W for External Wiring Head cables I O lines power supply lines and high power lines e When using multiconductor cables for signal lines do not use the same cable for both I O lines and other control lines 34 Connections and Wiring Section 3 4 e When Racks are installed in parallel with each other keep them sepa rated by at least 300 mm Low power cables R W Head cables and PLC I O lines 300 mm min SYSMAC power supply Qa lines and general control circuit lines 300 mm min Power lines Ground to 100 Q or less e When placing cables in the same duct separate them with grounded iron plates SYSMAC power supply lines and general PLC I O lines control circuit lines Power lines Iron plate 200 mm min Ground to 100 Q or less 35 Connections and Wiring Section 3 4 36 SECTION 4 Data Exchange with the CPU Unit This section describes the methods used to exchange data with the CPU Unit and the data that 1s exchanged Ast Outhne Ot DatasEXxchanee cue aisicas altas RK eae eee 38 t r Wnit Number Setting 4 04 4aics se btaeodice div 39 4 1 2 Special I O Unit Restart Bits 0 0 ee eee 40 4 2 Initial Sethinses Data ti AAA AR aS 41 4 2 1 DM Area Allocations and Contents ooooooooo ooo 41 4 2 2 DM Area Contents Same for No
5. Command Execution Bit Execution Abort Bit e gt EZ 1 Results Results Results Normal End Flag Error End Flag Waiting for Data Carrier Waiting for Data Carrier 1 Waiting for Data Carrier j 1 I 1 Abort processing Communications with Data Carrier 1iComm A Comm B 1iComm C Data Carrier movement l l l Data Carrier A Data Carrier B Data Carrier C 55 System Settings and Auto Wait Time Setting Section 5 3 5 3 System Settings and Auto Wait Time Setting 5 3 1 Communications Test Mode Switch Setting Verification Setting 56 Parameter settings including System Settings and an Auto Wait Time Set ting can be adjusted to the user application to optimize the performance and reliability of the ID Sensor Unit Although the default settings can be used for most applications without any problems the parameters can be changed to optimize the system System Settings The communications test mode switch on the Unit s front panel can be used to enable and disable the communications test The communications test mode switch can be set to disable test mode to prevent accidentally entering test mode Description Head 1 of Head 2 of CS1W CS1W V600C11 V600C12 CS1W or CJ1W V600C12 V600C12 CJ1W V600C11 or CJ1W V600C12 m 08 to Communications test mode 11 switch enabled ania Jem ate test mode switch disabled Always Nor NE Mode Verification can be enabl
6. 10 Example Manufacturing Date of September 1992 Address Write Protection Section 5 5 5 5 Write Protection The write protection function is provided so that product model numbers and other important product information stored in the Data Carrier can be pro tected from being lost though careless write operations We recommend that write protection be set after important data has been written 5 5 1 EEPROM Battery free Data Carriers Setting Write Protection Note Write Protection Settings Example for Data Carrier with a Memory Capacity of 254 Bytes If the write protection end address is written to address 0000 hex of the Data Carrier address 0001 hex to the specified end address will be write pro tected Write protection can be enabled and disabled by setting bit 7 of address 0000 hex Address po BNOe OS o 27 65 4 3 2 1 0 End address e Write Protection Bit Address 0000 hex bit 7 Description Enable write protection O Disable write protection e Write Protection Setting Range Write protection setting range Start address Always 01 hex End address 00 hex or 01 hex to 7F hex 1 Address 00 hex cannot be write protected 2 Addresses 80 hex to FD hex cannot be set as the end address 3 If the end address is set to 00 hex all addressed from address 01 hex to FF hex will be write protected 4 Write any data to be write protected starting at address 0001 h
7. Communications Specifi Specs erario he communications method cation Refer to page 52 with the Data oo o Trigger o 0 Lefmost gt Fightmost n Processing Address Specify the first Data Carrier address to read n sl tada to 15 Number of Processing Specify the number of Data Carrier Bytes read bytes n 4 n 14 00 to 15 Data stor Data Storage Word Specify the read data storage destina age area Address rightmost 4 dig tion Refer to page 46 for details its n 5 n 15 12to15 Data Storage Area 08 to 11 Bank Specification 00 to 07 Data Storage Word Address leftmost 2 dig its 0010 15 Option Command Option Note Check the memory capacity of the Data Carriers before setting the Process ing Address and Number of Processing Bytes If the Processing Address and Number of Processing Bytes are not suitable for the Data Carriers for which communications are being performed the Data Carrier Address Error Flag word n 8 bit 13 will turn ON 00 to 03 Processing Specification Refer to page 46 aan 79 Communications Commands Section 6 2 Write Writes the specified number of bytes of data beginning at the specified start address in the Data Carrier Up to 2 048 bytes i e 1 024 words can be written with one command execu tion Word address Type Bit name Description Head 1 of Head 2 of CS1W CS1W V600C11 V600C12 CS1W or CJ1W V600C12 V600C12 CJ1W V600C11 or CJ1W
8. 100 words D20000 100 xn 1 Auto Wait Time Not used D20000 100 x n 99 Power turned ON or Unit restarted SYSMAC CS CJ series CPU Unit ID Sensor Unit CS1W V600C12 CJ1W V600C12 Special I O Unit Area Head 1 CIO 2000 10xn Output data I O Data to CIO 2000 10xn 6 10 words E e Output data CIO 2000 10xn 7 Input data e Input data a coc N iG ratesch erica Exchanged continuously Head 2 CIO 2010 10 x n Output data refresh perio to CIO 2010 10xn 6 10 words CIO 2010 10xn 7 to CIO 2010 10xn 9 e Output data e Input data Exchanged continuously Input data DM Area D20000 100 xn Initial Settings System Settings Head 1 D20000 100 xn 1 100 words Auto Wait Time Unit Settings Auto Wait Not used Time Setting and other D20000 100 x n 99 initial settings transferred D20100 100 xn Head 2 D00100 100 x n 1 System Settings Auto Wait Time 100 words Power turned ON Unit Settings Auto Wait Not used or Unit restarted Time Setting and other D20100 100 x n 99 initial settings transferred 38 Outline of Data Exchange Section 4 1 4 1 1 Unit Number Setting The words allocated to the ID Sensor Unit in the Special I O Unit Area and DM Area are determined by the unit number setting on the Unit s front panel CS1W V600C11 C12 CJ1W V600C11 C12 CS1W V600C11 CS1W V600C12 CJ1W V600C11 CJ1W V600C12 Words Words Words Words allocated in allocated in alloc
9. Abort input ID Busy Abort Bit Waiting for abort 2007 00 2000 02 work bit l Waiting for Abort work bit 0010 02 0070 02 Normal End Flag Normal end ia Used to time getting read data Error End Flag 4242000 I eS J HAD Enor end 2007 0a Used to time getting resulting information l 30 Part Names and Functions Section 3 3 3 3 Part Names and Functions 3 3 1 Part Names CJ1W V600C1 1 CJ1W V600C12 front front vere V600C12 RUN ERC T R NORM ERR RUN ERC HEAD1 T R NORM ERR Status indicators HEAD2 ERP ERH ERP ERH T R NORM ERR dD JID Communications test switch gt ON gt 0N R W Head connector Expansion connector 31 Part Names and Functions Section 3 3 3 3 2 Indicators The indicators show the operating status of the Unit The relationship between the indicator status and the Unit status is shown in the following table jdicator Name olor nearing RUN RUN Green The ID Sensor Unit is operating normally The ID Sensor Unit is stopped En Unit error Lito An error has occurred in the ID Sensor Unit A e Ro No error has occurred in the ID Sensor Unit E CPU Unit error Lito An error has occurred in the CPU Unit Erann A S No error has occured in the CPU Unit Head Power Error R W Head Notlit lit The Bowe SUPPI to the DN Head is normal Head NORM ERR Normal end Green Lit Communications with the Data Carrier ended normally Error end Lit Communications with the Data Carrier ended i
10. Format setting Note A Data Carrier address error will occur if the Processing Address or Number of Processing Bytes specified for a Bit Set Bit Clear Mask Bit Write Calcula tion Write or Number of Writes Control command results in communications across multiple pages When using these commands specify the Processing Address and Number of Processing Bytes so that all processing is performed on the same page The address ranges for individual pages are as follows 0000 to 0007 0008 to 000F 0010 to 0017 0018 to 001F OOFO to 00F7 and 00F8 to OOFD 59 Data Carrier Memory Section 5 4 5 4 2 SRAM Built in Battery Data Carriers Data Carrier Memory Map Manufacturing Date Format Note 60 Address Bit Bit hex 7 4 0 0000 0001 0002 Write protection setting 0005 Manufacturing date 0009 000A 000B 000C OOOF 0010 OOFF 0100 e a 1 byte The manufacturing date is written to the first two bytes at the factory to facili tate managing the life of the Data Carrier The data in these bytes can be read but it cannot be written by the user If an attempt is made to write this data a write protection error will occur Manufacturing Date Address OOO BA 276514 3 210 0000 10s digit of month 1s digit of month 0001 10s digit of year 1s digit of year 1 The rightmost two digits are given for the year 1992 92 2 The month is expressed as a 2 digit number March 03 and October
11. The following example shows specifying 0120 hex for 2 bytes of data to set bit O in byte 1 and bit 5 in byte 2 l Designation Data in Data Written to Data Carrier Data Data Storage Area Data Carrier Bit Bit Bit Bit Bit Bit 7 4 0 7 4 0 Y 4 0 1 10000000 1 00000001 1000000 1 2 oololo00o0 2 00100000 0011100001 The data in boxes is set Word address Type Bit name Description Head 1 of Head 2 of CS1W CS1W V600C11 V600C12 CS1W or CJ1W V600C12 V600C12 CJ1W V600C11 or CJ1W V600C12 n 1 n 11 08 to 15 Command 02 hex 04 to 07 Communications Specifica Specify the communications method with tion Refer to page 52 the Data Carrier o fror Single auto Repeat auto 00 to 03 Processing Specification Specify the storage order for the Desig Refer to page 46 nation Data o N 0 Leftmost gt Rightmost process Bytes process n 14 Data stor age area Address rightmost 4 digits tion Data Refer to page 46 for details n 5 n 15 Data Storage Area o 00 to 07 Data Storage Word Address leftmost 2 digits Note 1 Data status will not be changed for any bit that is OFF in the Designation Data When using EEPROM battery free Data Carriers be sure the write area is all on one page refer to page 59 If processing is performed for which Data Carrier the Data Carrier Address Error Flag word n 8 bit 13 in the Results Information will turn ON and the command will not be ex
12. V600C11 or CJ1 W V600C1 2 Output n 10 fosto1S untGon Nota aa EIA La Abort Bit Execution is aborted if this bit is turned ON during command execution a Error Reset Bit If this bit is turned ON while the ID Sensor Unit is waiting for the Command Execution Bit to be turned ON the Results Information in word n 8 will be cleared Command Exe When this bit is turned ON cution Bit the ID Sensor Unit will inter pret the command and start execution n 11 08 to 15 Command Command Code Specify the command to be executed 04 to 07 Communica Specify the communications tions Specifica method with the Data Carrier tion 00 to 03 Processing Specify details of command Specification execution macau to 15 e ae eee the processing start e address in the Data ae eee _ ial to 15 Number of Pro Specify the number of pro cessing Bytes cessing bytes in the Data Car rier Specify the storage word address in BCD Data Storage Word Address rightmost 4 dig its Data Storage Specify the data storage area Area Bank Specifica If the EM Area is specified tion specify the bank number Data Storage Specify the storage word Word Address _ address in BCD n 14 00 to 15 Data Stor age Area n 5 n 15 12 to 15 08 to 11 00 to 07 leftmost 2 dig its n 16 00 to 15 Option Command Specify command option Option Note First word allocated to Unit in ClO Area n CIO 200
13. termined by using the ON status of both the Normal End Flag and the Error End Flag in Unit Status 4 To confirm the execution results from the user program use the ON status of the Normal End Flag or Error End Flag in the Unit Status 5 Do not turn ON the Command Execution Bit during command execution i e while the ID Busy Flag is ON It will be ignored 114 Sample Programming Appendix B Write Communications Specification Trigger Outline This example shows how to write data to the memory of a Data Carrier in the communications area of R W Head 1 Data is written to the Data Carrier that is in the communications area when the Data Carrier Command Execution Bit turns ON Communications area Data Carrier CS series CPU Unit memory Address Bit Bit Bit Bit hex Ss 0010 D1101 Write command 0012 D1102 executed 0013 D1103 0014 oom5 _o___6 gt Write data storage order 0016 Unit Settings Example nm O Seg O Setting location Units front panel unit number switches 55 Operating modes Normal Mode Unit s front panel communications test switch OFF System Settings Operating mode switch enabled Set in the Special I O Unit words in DM Area Write verification setting Communications mode Communications distance priority Auto Wait Time Set Infinite ting Command Set in the Special VO Unit Area Coma Trigger specification Read data storage Rightmost gt Leftmost order Read Start
14. tion error the Data Carrier ates Check for excessive noise Occurs only when verification is set for a write operation Data Carrier missing Bit10 E072 The communications specification was The Head and Data Carrier are too far error for a trigger but there was no Data apart Carrier in the communications area The axis is out of alignment The communications specification was for single auto but the auto wait time expired Status Flag Bit04 E076 An overflow or underflow occurred for a Check the data settings Calculation Write command The data did not verify for a Data Check command The number of writes was exceeded for Bad he Data Carri a Number of Writes Control command eplace the Data Carrier An error occurred while writing for a Make the same checks as for a com Copy command munications error Data Carrier address Bit13 E0O7A The Data Carrier address is not cor Specify the address correctly error Do not allow processing for the Bit Set Bit Clear Mask Bit Write Calculation Write or Number of Writes Control command to exceed one page Page 59 Battery low warning Bit05 E07B The life of the battery built into a SRAM Replace the Data Carrier Data Carrier has expired Head error Bit15 E07C A R W Head error occurred Check 24 V DC input CS1W V600C12 only Check the R W Head Write protection error Bit 11 E07D An attempt was made to write to a Specify the address and numb
15. to the specified end address will be write protected Address hex 0000 0006 lt End address Start address O7FF 4 4 9 aa To clear write protection set bit 7 of address 0002 hex to 0 Write protection will be cleared and the end address and start address set in addresses 0002 hex to 0005 hex will be disabled When clearing write protection write only to the write protection setting area 4 bytes starting from address 0002 If other addresses are written to a write protection error will occur and write pro tection will not be cleared 5 6 Data Carrier Life Check The method used to control the life of the Data Carriers depends on the Data Carrier memory type SRAM or EEPROM For SRAM built in battery Data Carriers the life of the battery is controlled For EEPROM battery free Data Carriers the number of writes is controlled 100 000 writes or user setting 5 6 1 EEPROM Battery free Data Carriers The Number of Writes Control command can be used to manage the life of EEPROM battery free Data Carriers The end of the life of a Data Carrier is detected by using the Number of Writes Control command to detect when the number of times a EEPROM battery free Data Carrier has been written exceeds either 100 000 writes or a specified number of writes There are two ways to manage the number of writes One is to add to the number of writes and then detect when the total exceeds 100 000 writ
16. x 0 1 s Page 58 Time Set time when the Communi 0000 Infinite ting cations Specification is single auto or repeat auto A Data Carrier Missing Error will be returned if this value is exceeded 00 to 03 Communications mode 0 Communications dis Page 57 setting tance priority 1 digit BCD 1 Communications time priority 1 digit BCD Note First word allocated to Unit in DM Area m D20000 100 x unit No 42 I O Data Allocations Section 4 3 4 3 4 3 1 I O Data Allocations Special I O Unit Area Allocations and Contents I O data exchange for the ID Sensor Unit is performed using the words allo cated to the ID Sensor Unit as a Special I O Unit in the Special I O Unit Area SYSMAC CS CJ series PLC Special I O Unit Area Unit 0 Unit 1 Unit 2 Unit 3 Unit 4 Unit 5 Unit 6 Unit 7 Unit 8 Unit 9 Unit 10 el O Unit CIO 2000 10 x nto MA cio 2000 10xn 9 a rr Unit 95 CIO 2950 to CIO 2959 SYSMAC CS CJ series PLC Special I O Unit Area Allocated Words me to CIO 20191 CIO 2010 ClO 2020 to ClO 2029 Unit 2 to CIO 2039 510 2030 cio 2040 to ClO 2049 Unit 4 to CIO 2059 cjo 2050 to CIO 2069 Unit 6 o to CIO 2079 cig 2070 to CIO 2089 unas Oa 19 CIO 2090 CIO 2100 to CIO 2109 i CIO 2000 10 x nto CIO 2010 10xn 9 CIO 2940 to CIO 2959 Note 1 I O refresh period gt Refreshed every scan during PLC s I O refresh period Outputs CPU to ID Sensor Uni
17. 1 Head V600 HLIL 1 or 2 Heads Applicable Data V600 series Data Carriers V600 DL1 1 Carriers No of allocated 1 2 unit numbers No of allocated 10 words 20 words words Control protocol Special protocol Data exchange Special I O Unit Area in Constant data exchange CPU Unit Unit Controls Commu methods with CIO Area of 10 words Unit gt ID Sensor Unit nications Processing CPU Unit CIO 2000 to CIO 2959 specification Data stor age area specification ID Sensor Unit Unit information CPU Unit Results information Processing results mon itor Special I O Unit words 100 words Unit trans CPU Unit System Settings in DM Area ferred when power is ID Sensor Unit Auto Wait Time Setting D20000 to D29599 turned ON or when restarting the Unit Data transfer 2 048 bytes max 2 048 bytes max Head quantity 160 bytes scan 160 bytes scan Operating Normal Mode Test Mode changed with communications test switch modes Diagnostic func 1 ID Sensor Unit error tions 2 Communications error detection with Data Carriers 3 Head 24 V power supply error 10 Specifications Section 2 1 2 1 3 Communications Specifications O ee CS1W V600C11 CS1W V600C12 Communications frequency 530 kHz Communications controls 1 Changing EEPROM battery free Data Carrier communications mode distance prior ity or time priority 2 Write verification 3 Auto Wait Time Setting Commands Read Read Write Write Bit Set
18. 1 O DM Area Special I O DM Area Unit Area Unit Area UnitO ClO 2000 to D20000 to CIO 2000 to D20000 to CIO 2009 D20099 CIO 2019 D20199 1 Unit 1 CIO 2010 to D20100 to CIO 2010 to D20100 to 2019 99 2029 MUS CI 94 e 2940 to a to ae 2940 to aa to CIO 2949 D29499 CIO 2959 D29599 Unit 95 CIO 2950 to D29500 to Cannot be set CIO 2959 D29599 2 3 4 Communications Test Switch The communications test switch on the Unit s front panel is used to switch between Normal Mode and Test Mode TEST Status Description JED Normal status factory setting ON lt Communications test 18 Connections and Wiring Section 2 4 2 4 Connections and Wiring 2 4 1 Connecting R W Heads Connection Method 1 2 3 1 Holding the rubber molding on the connector align the connector with the key groove and press in 2 Press in on the connector until it locks in place Rubber molding f l g n Re SHE AN QM A MAN Note The connector will not lock into place if you hold onto the ring Always hold onto the rubber molding Removal Method Hold onto the ring and pull straight out Rubber molding Ring NN QQ A MAN Note The connector cannot be removed if you hold onto the rubber molding Never pull on the cable with excessive force The conductors may be broken or dam aged 19 Connections and Wiring Section 2 4 2 4 2 Wiring the External Power Sup
19. Bit Clear Bit Set Bit Clear Mask Bit Write Mask Bit Write Calculation Write Calculation Write Data Fill Data Fill Data Check Data Check Number of Writes Control Number of Writes Control Copy Communications specification Trigger Single auto Repeat auto 11 Operating Procedure Section 2 2 2 2 Operating Procedure 2 2 1 Overall Procedure The operating procedure for an ID Sensor Unit is shown in the following flow chart Set switch on front of Unit Turn OFF the communications test switch Set unit number Set unit number switches on front of Unit Turn ON PLC power Set communications mode Create I O tables Enable disable verification when writing l Set auto wait time Set words allocated in DM Area Turn PLC power OFF and ON OR turn ON Special I O Unit Restart Bit Installation and settings Set switch on front of Unit Turn ON the communications test switch Place PLC in PROGRAM mode Change DIP switch on front of Unit Trail operation Turn ON PLC power OR turn ON Special I O Unit Restart Bit Ladder program operation Operation Note 1 When using CX Programmer V3 0 or later with the CS1W V600C12 I will be displayed before addresses for inputs in the ladder diagram and Q will be displayed before addresses for outputs for operation data In the CX Programmer s I O Table Window select SIOU C200H ASCII Unit A and then from the Enter SIOU Details Window set the Address per Unit to 2 the
20. Bit when the corresponding bit is turned ON A50215 Unit 15 Restart Bit A50300 Unit 16 Restart Bit A50715 Unit 95 Restart Bit Note If an error persists even though the power supply is turned OFF and ON or the Special I O Unit Restart Bit is turned ON replace the ID Sensor Unit Power Supply Unit or CPU Unit 101 Troubleshooting Section 7 5 7 5 Troubleshooting If an error occurs first study the situation well see if the error occurs again check the relationship to other devices and otherwise analyze the error Use the following flowcharts to check errors 7 5 1 Main Check Flowchart Use the Main Check Flowchart according to the nature of the error Main Check Go to System Connections Are system 9 Error Check Flowchart on page 103 Normal Are Dita Camel Go to the Communications communications normal Error Check Flowchart on page 104 Normal Replace the ID Sensor Unit 102 Troubleshooting Section 7 5 7 5 2 System Connections Check Flowchart START Connectors and cables OK YES Cycle PLC power or turn ON Special I O Unit Restart Bit ERH indicator lit YES Correct connection NO Single head Unit YES Supply rated voltage to input power terminals Current consumption for all Units on Rack lt Power Supply Unit capacity Change configuration to not exceed power supply capacity NORM ERR indicat
21. Dey WV TRC Protec Nerd ey scan amp paraded herd eb Gyo ehh ae fee acer eda AEE Agee os 61 5 0 DateCameriate Check ricardo dai 64 De A A EA ER NA oe 69 SECTION 6 Controlling the ID Sensor Unit oooooooo 73 6 1 ID Sensor Unit Operation SAA 74 62 Communications Commands 2 cece eee eee ee eee eee e ene n nena 78 6 3 Comimunications Time cid sd ha bees eee Soe bee ohh 91 SECTION 7 Troubleshooting Alarms and ErrorS o oooo 93 7 1 Indicators and Error Check Flowcharts 0 0 0 0 0 ee eee teens 94 Ta A Sensor Unit AAA u tie x behead May ated a hee cee eye eee ees 96 Jeep CROMOS dara tri dicas Bias Sees Senet See a bees 100 Ta Restarting Special VO Units caco dro 101 To AAA auee is whan ee oe ee de eee ote be baw eae wks 102 Appendices A DIMO ss ant wire ane as a e SoA ee Pay Rene oda es PERO eS oe 105 Bs Sample Pro stamos ads dara the eae eed Bt ade eee eS 107 Data Codins Tables ci thes ta lA twee Our tee oa be dace ra 123 Revision History iia crias aida 127 About this Manual This manual describes the installation and operation of the CS1W V600C11 and CS1W V600C12 CS series ID Sensor Units and the CJ1W V600C11 and CJ1W V600C12 CJ series ID Sensor Units and it includes the sections described below Please read this manual carefully and be sure you understand the information provided before attempting to install or operate a ID Sensor Unit Be sure to read the pre
22. EMS Electromagnetic Susceptibility EN61000 6 2 EMI Electromagnetic Interference EN50081 2 Radiated emission 10 m regulations Low Voltage Directive Always ensure that devices operating at voltages of 50 to 1 000 V AC and 75 to 1 500 V DC meet the required safety standards for the PLC EN61131 2 3 Conformance to EC Directives The CS CJ series PLCs comply with EC Directives To ensure that the machine or device in which the CS CJ series PLC is used complies with EC Directives the PLC must be installed as follows 1 The CS CJ series PLC must be installed within a control panel 2 You must use reinforced insulation or double insulation for the DC power supplies used for the communications power supply and I O power sup plies 3 CS CJ series PLCs complying with EC Directives also conform to the Common Emission Standard EN50081 2 Radiated emission character istics 10 m regulations may vary depending on the configuration of the control panel used other devices connected to the control panel wiring and other conditions You must therefore confirm that the overall machine or equipment complies with EC Directives 7 4 Relay Output Noise Reduction Methods Countermeasures The CS CJ series PLCs conforms to the Common Emission Standards EN50081 2 of the EMC Directives However noise generated by relay out put switching may not satisfy these Standards In such a case a noise filter must be connected to the load side o
23. EOS Transferred automatically lt Wail Ti 9 according to unit number when power is Not used D20700 turned ON or the Unit m D20000 100 x Unit No Unit 8 D20800 t0 D20899 is restarted L i D21000 to D21099 Unit 10 lto D21199 in D20000 100 x nto D20100 100 xn 99 Unit 94 D29400 to 29599 Unit 6 Note 1 The words allocated to the ID Sensor Unit in the DM Area are determined by the setting of the unit number switches on the Unit s front panel Set unit numbers so that the same words are not allocated to more than one Unit Refer to page 39 for the setting method 2 If the same unit number is set for more than one Special I O Unit a fatal error No duplication error on CX Programmer or Unit No Duplication on Programming Console and the PLC will not operate 41 Initial Settings Data Section 4 2 4 2 2 DM Area Contents Same for Normal or Test Mode The following initial settings are set in the words allocated in the DM Area DM Area address Type Description Reference Head 1 of Head 2 of CS1W CS1W V600C11 V600C12 CS1W or CJ1W V600C12 V600C12 CJ1W V600C11 or CJ1W V600C12 m m 100 12t015 System eee to 11 Settings Operating mode switch 0 Enabled 1 digit raso E 56 setting 1 S 1 digit 50D sli to 07 Setting for write verifica 0 Verification 1 digit Page 56 tion BCD 1 No verification 1 digit BCD m 1 m 101 00 to 15 Auto Wait The Data Carrier timeout 0001 to 9999
24. End Error End 1 1 Word n 7 bits 01 02 A A SE C S Resulting Information 0000 0000 Word n 8 ia Readdata Note 1 Ifcommunications with the Data Carrier fail or an error occurs communications will be aborted at that point the error flags in the Results Information word n 8 will turn ON accordingly and the error code will be placed in the Processing Results Monitor word n 9 The previous read data will not be changed 2 Ifthe Abort Bit is turned ON while waiting for a Data Carrier communications will be aborted at that point The Results Information word n 8 will always be 0000 hex in this case 3 To confirm the execution results from the user program use the ON status of the Normal End Flag or Error End Flag in the Unit Status 4 Do not turn ON the Command Execution Bit during command execution i e while the ID Busy Flag is ON It will be ignored 110 Sample Programming Appendix B Read Communications Specification Repeat Auto Outline This example shows how to repeatedly read the data in the memory of Data Carriers from R W Head 2 An auto wait time is set so that operation will be ended if a Data Carrier is not detected within a specified period of time A Data Carrier is detected every time it enters the communications area and the Data Carrier B Data Carrier A l contents of memory is read Sa gt CN W S Communications area Data Carrier CS series CPU
25. HEAD2 T R O TRO LI T R NORM ERR L_ NORMERRL LJNORMERR CJ1W V600C1 1 CJ1W V600C12 V600C11 V600C12 RUN ERC T R NORM ERR RUN ERC T R NORM ERR oo ad O aop ERP ERH ERP ERH T R NORM ERR teeter Memo GslrT Hmm Green Lit The ID Sensor wlll E operating normally o Unit error o An error has occurred in the ID ra Unit oe Notlit lit No error has occurred in the ID Sensor Unit ERH Error at Host CPU Unit error a An error has occurred in the CPU Unit Sas Pue Notlit lit No error has ae in the CPU Unit ERP Head Power Error Head power error e aar R W Head Not lit The poet Spa to the 2 Head is normal Head NORM ERR Normal end Green Lit aed with the Data Carrier ended normally Error end Lit Communications with the Data Carrier ended in an error Head 2 NORM ERR Normal end Green Lit Communications with the Data Carrier ended normally Error end Lit Communications with the Data Carrier ended in an error 94 Indicators and Error Check Flowcharts Section 7 1 7 1 2 Error Check Flowchart Use the following flowchart to check the error if an error occurs in the ID Sen sor Unit o i An alarm occurred during RUN Cigato ID Sensor Unit operation lits Refer to 7 2 ID Sensor Unit Alarms Not lit ERC indicator lit Not lit Check the initial setting data for the ID Sensor Unit Refer to 7 2 ID Sensor Unit Alarms o a i An error occurred ERH indicator RUN indicator in the CPU Un
26. Input Words to 3 and the Output Words to 7 and select the Repeat IN OUT for each Address per Unit option 2 When using CX Programmer V2 0 or later with the CS1W V600C11 I will be displayed in the ladder diagram before address for inputs and Q will be displayed before addresses for outputs for operation data 12 Operating Procedure Section 2 2 2 2 2 Operating Procedure Example The following is an operating procedure example for the following conditions Reading 10 Bytes of Data from Data Carrier Address 0010 Using a Trigger CS series CPU Unit CS1W V600C11 Special I O Data Carrier unitarea Read command Bit Bit Address 0013 0014 0015 Communi 0016 cations 0017 Read data storage order Special I O Unit Area Settings Unit No 00 Command Read Communications specification Trigger Read data storage order Leftmost gt Rightmost First Data Carrier read address 0010 hex Number of Data Carrier read bytes 10 bytes Read data storage destination D1000 to D1004 ID Sensor Unit Settings 1 2 3 1 Communications Test Switch Set on Unit s front panel Communications test switch 2 Mounting and Installation 13 Operating Procedure Creating I O Tables 14 Section 2 2 3 Unit No Setting Set the unit number to 0 and the following words will be allocated to the Unit as a Special I O Unit e CIO Area CIO 2000 to CIO 2009 e DM Area D20000 to D20099 4 PLC Po
27. It is performed only when specific access is performed This is because a spe cific current flows in internal circuits when the battery is checked meaning that the life of the battery would be reduced if the low battery check was performed each time the Data Carrier was accessed We recommend that the system be programmed to routinely check the life of the battery once a day 2 The low battery check is performed only when the data in addresses 0000 hex and 0001 hex 2 bytes is read 3 Response for a Low Battery The Battery Warning Flag word n 8 bit 05 in the Results Information will turn ON if the battery is low A Data Carrier with a built in battery can be used for approximately one month under normal conditions after a low battery is detected Nevertheless replace the Data Carrier as soon as possible A Data Carrier with a replaceable battery V600 D2KR16 can be used for approximately two weeks under normal conditions after a low battery is detected Nevertheless replace the Data Carrier battery as soon as possi ble Data Check Section 5 7 Note 1 Fora Data Carrier with a replaceable battery V600 D2KR16 the battery is checked when any address is read or written 2 The Data Carriers contain a lithium thionyl chloride battery If this battery is not used for several months the internal resistance in the battery will in crease Because of this the low battery check may detect a low battery for a D
28. Storage Area Bit Bit 7 4 0 100loJo000 gt 0010000 1 2 00000001 2 00100000 oloJo0000 1 3 01000000 3 0 0 000001 The data in boxes is cleared AS Command Communications Specifi Spec ers aod he communications method cation Refer to page 52 with the Data aie o Trigger SSS Single auto Repeat auto Specify the storage order for the Desig nation Data UN Leftmost Rightmost Rightmost Leftmost Processing Address Specify the first Data Carrier address to process Number of Processing Specify number of Data Carrier bytes Bytes to process Data Storage Word Specify the storage area for the Desig Address rightmost 4 dig nation Data Refer to page 46 for its details Data Storage Area Bank Specification Data Storage Word Address leftmost 2 dig its Processing Specification Refer to page 46 Data stor age area 0010 15 Option Command Option 82 Communications Commands Note 1 Section 6 2 Data status will not be changed for any bit that is OFF in the Designation Data Verification will not be performed if No Verification is set for writing When using EEPROM battery free Data Carriers be sure the write area is all on one page refer to page 59 If processing is performed for which the write area extends across more than one page is performed for this Data Carrier the Data Carrier Address Error Flag word n 8 bit 13 in the Results Infor
29. This section describes the operation of the ID Sensor Units SE Operating Mode S sara carnada eae aa de eek 32 dali Normal Modena ee a R ar EE wees 32 5 1 2 Communications Test Mode 0 0 ccc ees 52 5 2 Communications Specifications ssas sesser ereere ee eee ees 52 Sel OE A A a ee A S oe e oe gt a STOIC UG G5 ors co rts eve oe Send de Sete amp oe ea aR ere ee 54 Dato Rope AO 3 4 4 abet ES Rota Eh OSS BE St eae he Reba bee ess 55 5 3 System Settings and Auto Wait Time Settid8 o 56 A eg ee E ated ea wd E EEE 56 Ze Auto Wat Time Setini eesigi ye cine ew eee pee ese tees 58 JA Dit Carrier Memory editadas 59 5 4 1 EEPROM Battery free Data CartierS o oooooooooo oo 59 5 4 2 SRAM Built in Battery Data Carriers 60 3 WiitesPrOleCliOn mirsa ose ed taa 61 5 5 1 EEPROM Battery free Data CartlerS o oooooooooo oo 61 5 5 2 SRAM Built in battery Data Carriers o oooooooooo 62 0 Data Carrier ide Checker aa dd da 64 5 6 1 EEPROM Battery free Data CartlierS o oooooooooo oo 64 5 6 2 SRAM Built in battery Data Carrier o o oooooooooo 68 A A A Bak GSB Aan A a Wa hoa eee 69 51 Operating Modes Section 5 1 5 1 Operating Modes 5 1 1 Normal Mode The ID Sensor Unit has two operating modes Normal Mode and Test Mode The mode to be used is set on the communications test switch on the Unit s front panel In n
30. Unit ID Sensor Unit Special I O Unit Area R W Head n to n 6 a D 2 2 99 O fa a 1 Use the MOV OUT or other instructions in the user program to set data in the Special I O Unit Area 2 Turn ON the Command Execution Bit word n bit 00 3 The ID Sensor Unit will interpret the command when the Command Exe cution Bit is turned ON 4 Ifthe command is correct the ID Busy Flag word n 7 bit 00 will turn ON If there is an error in the command or data storage area specifications the Command Error Flag word n 8 bit 00 or Data Storage Area Error Flag word n 8 bit 01 will turn ON and processing will end 5 The ID Sensor Unit will execute the processing specified by the command for the Data Carrier 6 If command execution ends normally the Results Information and Pro cessing Results Monitor will be set and the read data will be transferred to the data storage area Data transfer to CPU Unit memory will be split into transmissions of 160 bytes each 7 After data is stored the Normal End Flag word n 7 bit 01 will turn ON and the ID Busy Flag will turn OFF 8 The Normal End Flag will turn ON for one scan only but the Results Infor mation will be held until the Error Reset Bit is turned ON or until the next communications command is received lf communications with the Data Carrier fail or an error occurs communica tions will be aborted at that point the bits in the
31. Unit memory Address Bit Bit hex 0 0010 0011 E0_1000 0013 executed E0_1002 0014 EO 1003 oo15 f 0 6 0016 o 0017 gt Read data storage order oo18 f _ 0 9 0019 Unit Settings Example O nm O Seg O Setting location Wino fo o Unis Front panel unit number switches 00 Operating modes Normal Mode Unit s front panel communications test switch OFF System Settings Operating mode switch enabled Set in the Special I O Unit words in DM Area Write verification setting Communications mode Communications distance priority Auto Wait Time Set 15 s ting Command Set in the Special VO Unit Area Conmend _ _ Repeat auto specification Read data storage Rightmost gt Leftmost order Read Start address 0010 Number of bytes to 10 bytes read Read data storage EO 1000 to EO 1004 destination 111 Sample Programming Appendix B First word allocated to Unit in DM Area m D20000 100 x 0 1 D20100 DM Contents po Meaning E 15 14 13 12 11 10 9 8 7 1615 4 3 2 1 0 D20100 Not used Communications Verification for writ Communications test switch enabled ing mode Distance D20101 0150 Auto Wait Time Setting First word allocated to Unit in CIO Area n CIO 2000 10 x 0 1 CIO 2010 Word Contents Meaning S S O ass S hs 1514 18 12 11 10 9 8 7 6 54 3 2 10 CIO 2011 Command code Communications Data order specification CIO 2012 00 First read ad
32. V600C11 or CJ1W V600C12 ES a Command CN to 07 Communications Specifi Spa fe marina aod a communications method cation Refer to page 52 for the Data eae to be read o mor Single auto oowoo Processing Specification 00 to 15 CS Processing Address Specify the first Data Carrier address to read n 3 n 13 00 to 15 Number of Processing Specify the number of Data Carrier Bytes read bytes n 14 00 to 15 Data stor Data Storage Word Not used age area Address rightmost 4 dig its n 15 1210 15 Data Storage Area 08 to 11 Bank Specification 00 to 07 Data Storage Word Address leftmost 2 dig its n 16 00 to 15 Option Command Option Specify the first Data Carrier address to write Note If the Command Execution Bit is turned ON in the Unit Controls for Head 1 data will be read from the Data Carrier for Head 1 and written to the Data Carrier for Head 2 2 If the Command Execution Bit is turned ON in the Unit Controls for Head 2 data will be read from the Data Carrier for Head 2 and written to the Data Carrier for Head 1 3 The Communications Specification for the Head that writes data will al ways be a trigger regardless of the specified communications method 4 The Status Flag word n 8 bit 04 in the Results Information will turn ON if an error occurs in the Head that writes data 5 Confirm that the Head that writes data is not communicating before turning ON the Command Execution Bit If the He
33. V600C12 n 1 n 11 08 to 15 Command 01 hex 04 to 07 Communications Specifi Specify the communications method cation Refer to page 52 with the Data Carrier o rigor S 00 to 03 Processing Specification Retertopage 46 0 Letimest Fighimost 00 to 15 Processing Address Specify the first Data Carrier address to write n 3 n 13 00 to 15 Number of Processing Specify number of Data Carrier write Bytes bytes n 4 n 14 00 to 15 Data stor Data Storage Word Specify the write data storage destina age area Address rightmost 4 dig tion Refer to page 46 for details its n 5 n 15 12 to 15 Data Storage Area 08 to 11 00 to 07 Data Storage Word Address leftmost 2 dig its 901015 Option Command Option 2 Check the memory capacity of the Data Carriers before setting the Pro cessing Address and Number of Processing Bytes If the Processing Ad dress and Number of Processing Bytes are not suitable for the Data Carriers for which communications are being performed the Data Carrier Note 1 Verification will not be performed if No Verification is set for writing Address Error Flag word n 8 bit 13 will turn ON Communications Commands Section 6 2 Bit Set Reads the specified number of bytes from the specified start address and sets the specified bits to 1 For the Designation Data set a hexadecimal value with the bits to be set to 1 turned ON Up to 4 bytes i e 2 words can be specified for one command execution
34. and Auto Wait Time Setting Section 5 3 5 3 2 Auto Wait Time Setting If a normal response is not received in communications with a Data Carrier when the Data Carrier has been detected retry processing will be performed to resend the same command Retry processing is performed until the Auto Wait Time has expired while the ID Sensor Unit is waiting for a Data Carrier The Data Carrier wait status begins for a single auto specification when com mand execution is started From the second Data Carrier for a repeat auto specification it begins when communications with the previous Data Carrier have been completed Command Execution Bit ID Busy Flag Normal End Flag Results Data Carrier Error End Flag Missing Error 1 Waiting for Data Carrier 1 Waiting for Data Carrier Results i Auto Wait Time exceeded AA Communications with Data Carrier Comm A Data Carrier movement Data Carrier A Data Carrier B missing Description Head 1 of Head 2 of CS1W CS1W V600C11 V600C12 CS1W or CJ1W V600C12 V600C12 CJ1W V600C11 or CJ1W V600C12 m 1 m 101 00 to 0000 to 1to9999x0 1s 15 9999 O Infinite Time not ia Panes Note First word allocated to Unit in DM Area m D20000 100 x unit No 2 Always turn the power supply to the PLC OFF and ON or turn ON the Spe cial I O Unit Restart Bit after changing settings in the DM Area from a Pro gramming Device DM Area settin
35. are lit an alarm occurred during Unit operation The Alarm Flags in the Unit Status word n 7 and for a Dou ble head ID Sensor Unit word n 17 in the Special I O Unit Area will be written 96 ID Sensor Unit Alarms Section 7 2 The Unit will recover from these alarms automatically when the cause of the alarm is removed Word address Name of alarm Unit response Correction Head 1 of Head 2 of CS1W CS1W V600C11 V600C12 CS1W or CJ1W V600C12 V600C12 CJ1W V600C11 or CJ1W V600C12 Bit 15 ID Sensor Unit A CPU error Unit operation Turn the power supply OFF and ON or CPU error occurred during will stop turn ON the Special I O Unit Restart Bit ID Sensor Unit Replace the I O Sensor Unit if the error operation persists even though the Unit is reset Note First word allocated to Unit in ClO Area n CIO 2000 10 x unit No ERC Indicator Lit and RUN Indicator Not Lit CS1W V600C11 CS1W V600C12 Richi CS Ric CS RUN ERP RUNE HERP ERCO MERH ERCO MERH HEAD1 HEAD2 TRE TRE MTR NORM ERR M NORM ERR i M NORM ERR CJ1W V600C11 CJ1W V600C12 V600C11 RUN ERC T R NORM ERR E E ee _ E E Lit O ERP ERH Not lit M If the ERC indicator is lit and the RUN indicator is not lit an alarm occurred in the ID Sensor Unit immediately after the power supply was turned ON or immediately after the Unit was restarted as a Special I O Unit The Alarm Flags in the Unit Status word n 7 and for
36. bytes N Number of processed bytes The ID Sensor Units communications mode is set in the Special I O Unit words in the DM Area Refer to page 41 The communications time for SRAM built in battery Data Carriers does not depend on the communications mode 91 Communications Time Section 6 3 Data Carrier Travel Speed The Data Carrier travel soeed can be calculated using the following formula Travel speed Travel distance in communications area communications time The communications time is given in the graphs on the previous page The travel distance in the communications area depends on the R W Head and the Data Carrier Refer to the user manual for the R W Head and Data Carri ers Travel distance in communications area Data Carrier y Communications area Note 1 The travel speed will change with the communications distance and axis displacement We recommend using the widest part of the area 2 The above calculation formula is provided only as a guideline Perform tests with the actual system before application 3 Communications error processing is not included in the above calculation formula 6 3 2 TAT Calculation 92 The time from when the CS CJ series CPU Unit turns ON the ID Sensor Unit s Command Execution Bit until the Data Carrier is communicated with and exe cution results are returned i e the TAT or Turnaround Time can be calcu lated with the following formula TAT Co
37. n 6 ID Busy Word n 7 bit 00 AY 4 _ O Normal End Error End Word n 7 bits 01 02 A A AA ee Resulting Information 0000 IO Word n 8 Data storage area 120 Sample Programming Appendix B Note 1 To confirm the execution results from the user program use the ON status of the Normal End Flag or Error End Flag in the Unit Status 2 Do not turn ON the Command Execution Bit during command execution i e while the ID Busy Flag is ON It will be ignored 121 Sample Programming Appendix B 122 Appendix C Data Coding Tables Special I O Unit Words Allocated in DM Area First word allocated to Head 1 m D20000 100 x unit No First word allocated to Head 2 m D20000 100 x unit No 1 System Settings D m D2100 Meaning DM address EE 8 7 6 5 4 3 2 1 0 Not used Communications Verification for Communications test switch setting writing Communications test switch setting BCD 0 Enabled 1 Disabled Communications mode BCD 0 Distance priority 1 Speed priority Verification for writing BCD 0 Verification 1 No verification Auto Wait Time Setting D m 1 D2101 Meaning DM address 15 14 18 12 111 110 9 8 7 6 5 4 3 2 11 140 Auto wait time setting Auto wait time setting 0000 Infinity not monitored 0001 to FFFF hex x 0 1 s Words Alloca
38. rightmost 4 digits CIO 2005 10 Data storage area Bank designation Read data storage location leftmost 2 digits CIO 2008 Note Always 0 when DM is specified Ignored Execution ID Busy Test Mode Unit Busy input MOV Specification of command W f communications specification ae one aooga 2007 15 0000 and read data storage order execution work bit 2001 0010 01 Specification of first read address O 0010 2002 lt MOV Specification of number of read bytes 000A 2003 MOVL Read data storage location 2004 o o o o t O O o Waiting for command execution work bit Waiting for command 0010 01 execution work bit Command Execution Bit 0010 01 2000 00 Abort input ID Busy Abort Bit Waiting for abort 2007 00 2000 02 work bit Waiting for Abort work bit 0010 02 0070 02 Normal End Flag Normal end i Used to time getting read data Error End Flag 424200 ST SS J HAD Enor end DUDE Used to time getting resulting information I 16 Part Names and Functions Section 2 3 2 3 Part Names and Functions 2 3 1 Part Names CS1W V600C11 CS1W V600C12 front front V600C11 cs V600C12 cs RUN ERP ERH ali S Status indicators TR NORM ERR NORM ERR MACHpsa NY i No le Unit number switches X10 X10 TEST TEST Lie JILD Communications test switch R W Head connector R W Head power terminals Back Nr Side
39. times as large as the circuit voltage value The forward current of the diode must be the same as or larger than the load Current The reversed dielectric strength value of the diode may be two to three times larger than the supply voltage if the surge protector is applied to electronic circuits with low circuit voltages When switching a load with a high inrush current such as an incandescent lamp Suppress the inrush current as shown below Countermeasure 2 OUT PIM F COM Y Providing a limiting resistor SECTION 1 Features and System Configuration This section describes the features and system configuration of an ID Sensor Unit 1 1 Outline of Features and Functions 1 2 System Configuration 1 2 1 Basic System Configuration 0 0 00 cece eee eee 1 2 2 Mounting Restrictions 1 2 3 Mounting Units 1 2 4 Unit Handling Precautions CO CO FO NW BR A Lp 1 3 Functions by Application Outline of Features and Functions Section 1 1 1 1 Outline of Features and Functions SYSMAC CS series ID Sensor Units Single head ID Sensor Unit Double head ID Sensor Unit CS1W V600C11 CS1W V600C12 V600C11 cs V600C12 RUN RUN NORM ERR NORM ERR MACHO ps MACHBQ BS O O Eko Bo Sho Sr TEST TEST dO JIO ON lt ON lt These ID Sensor Units read and write data for V600 series Data Carriers for SYSMAC CS series PLCs There are two models a Single head ID Sensor Unit CS1W V600C11 a
40. to 5 2 Communications Specifications Changes in Monitoring Function A switch on the front panel is used to switch between controlling the ID Sen sor Unit with the user program in the CS CJ series CPU Unit and performing communications tests In Test Mode one byte is read and then written repeat edly The results of the communications test are confirmed on the status indi cators and the Processing Results Monitor refer to 5 1 Operating Modes 7 Conformance to EC Directives 7 1 Applicable Directives e EMC Directives e Low Voltage Directive 7 2 Concepts EMC Directives OMRON devices that comply with EC Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine The actual products have been checked for conformity to EMC standards see the following note Whether the products conform to the standards in the system used by the customer however must be checked by the customer EMC related performance of the OMRON devices that comply with EC Direc tives will vary depending on the configuration wiring and other conditions of the equipment or control panel on which the OMRON devices are installed The customer must therefore perform the final check to confirm that devices and the overall machine conform to EMC standards XVI Conformance to EC Directives Note Applicable EMC Electromagnetic Compatibility standards are as follows 7 1 2 3
41. 0 10 x unit No 44 I O Data Allocations Section 4 3 Command and Option Settings Come type Command Option Datastored n Refer mand word n 1 n 2 n 3 n 6 Data Storage ence name address Area See Communi Process Process Number of Command note cations ing Speci ing Process Specifica fication Address ing Bytes BCD tion BCD BCD hex hex See note See note 2 3 Read 0 Trigger 1 Single Write 01 auto auto Bit Set 02 Bit Clear 03 4 Mask Bit Write 0 Data stor 0000 to 0001 to Read data Page 79 age order FFFF 0800 0 Left o000to 0001 to Write data Page 80 most gt PERE 0800 Rightmost 1 Right 0000 to 0001 to Designation Page 81 most gt FFFF 0004 Data for Bit Leftmost Set 0000 to 0001 to Designation Page 82 FFFF 0004 Data for Bit Clear 0000 to Designa Write data Page 84 tion Data for Mask 0000 to FFFE FFFF Operation Calculation Page 85 0 Add 0000 to 0001 to 1 Subtract FFFF 0004 value result 0 Bytes 0000 to 0001 to Fill data 1 Words FFFF 0800 0000 to 0000 All FFFF 0 Calcula 0000 to 0003 to Page 88 tion FFFF 0800 1 Verifica tion 0 Add 0000 to No to add Result of num Page 89 1 Subtract FFFF 0000 to ber of writes OOFF calculation Read Write Page 90 address address 0000 to 0000 to FFFF FFFF Note 1 The Copy command cannot be used on the CS1W V600C11 CJ1W V600C11 2 Refer to 5 2 Communications Spe
42. 1 1 Command code Communications specification CIO 2772 00 20 First processing address CIO 2773 00 10 Number of processing bytes ClO 2774 00 00 A cio 2775 fo To To f TE TE ClO 2776 00 10 Command option Ignored 119 Sample Programming Appendix B Programming Example When the execution input turns ON settings are made in the Special I O Unit Area using the MOV instruction and the command is executed Data is read from the memory of Data Carrier A and written to the memory of Data Carrier B When communications with Data Carrier B have been completed the Normal End Flag word n 7 bit 01 or Error End Flag word n 7 bit 02 is turned ON Execution ID Busy Test Mode Unit Busy input MOV Specification of command communications specifications Wailing for command 2777 00 2777 14 2777 15 0910 execution work bit 2771 0010 01 MOV Specification of first read address 0020 2712 Specification of number of read write bytes 0010 2773 MOV Write data storage location 0010 2776 Waiting for command execution work bit Waiting for command 0010 01 execution work bit Command Execution Bit 0010 01 2770 00 Normal End Flag 8 Normal end 2777 01 Error End Flag Error end Fe ee aa ge a 2777 02 Used to time getting resulting information Timing Chart n CIO 2000 10 x 77 CIO 2770 Mnn e Loo Abort Bit Word n bit 02 Commend a EAE EE Words n 1 to
43. 215 Unit 15 Restart Bit A50300 Unit 16 Restart Bit Unit 95 Restart Bit Exchanged data will be all zeros while the Unit is being restarted Note Replace the ID Sensor Unit if an error cannot be cleared even after turning the power supply OFF and ON or after turning ON the Special I O Unit Restart Bit 40 Initial Settings Data Section 4 2 4 2 Initial Settings Data 4 2 1 DM Area Allocations and Contents The initial settings for the ID Sensor Unit are performed using the words allo cated to the ID Sensor Unit as a Special I O Unit in the DM Area SYSMAC CS CJ series PLC Special I O Unit Words in DM Area Allocated Words ID Sensor Unit Unit O D20000 to D20099 CS1W V600C11 CJ1W V600C11 Unit 1 D20100 to D20199 Initial Settings Unit 2 D20200 to D20299 Svstem Settinas Unit 3 D20300 to D20399 Auto Wait Time Unit 4 D20400 to D20499 E gt m D20000 100 x Unit No Unit 5 D20500 to D20599 Unit 6 D20600 to D20699 Transferred automatically Unit 7 D20700 to D20799 Se ne eek Unit 8 D20800 to D20899 turned ON or the Unit Unit 9 D20900 to D20999 is restarted Unit 10 D21000 to D21099 Unit D20000 100 x nto D20000 100 x n 99 A O A Unit 95 D29500 to D29599 SYSMAC CS CJ series PLC Special I O Unit Words in DM Area Allocated Words ID Sensor Unit Unit 0 D20000 to D20299 Initial Settings AUE System Settings oon Auto Wait Time Unit 4 E to Notused D2 m 100 System Settings to
44. 3 1 Assume that the following data is initially in memory Bit Bit Address 730 hex OOOF 0010 0011 0012 0013 0014 y y O 0015 2 The Data Check command is executed to calculate the check code for 5 bytes beginning with address 0010 hex The CRC Code 5CD6 hex calculated from the data 123456 is written to addresses 0013 hex and 0014 hex Bit Bit Address 7 gt 0 hex i OOOF 0010 0011 0012 0013 0014 0015 70 Data Check Section 5 7 3 The Data Check command is executed to verify the check code for 5 bytes beginning with address 0010 hex If the data is normal the Normal End Flag in Unit Status word n 7 bit 01 is turned ON Bit Bit Address 74 30 hex OOOF 0010 0011 0012 0013 0014 0015 If the check codes are not the same the Error End Flag word n 7 bit 02 in Unit Status is turned ON Bit Bit Address 7430 hex OOOF 0010 OQ lt Data error 0011 0012 0013 0014 D 6 0015 71 Data Check Section 5 7 72 SECTION 6 Controlling the ID Sensor Unit This section describes how to control the ID Sensor Unit using commands from the PLC s CPU Unit 6 1 1D Sensor Unit Operatoria ene bE aa da dee 74 6 121 QOutline of Operations osito iaa dia 74 6 1 2 Read Command Read nac rr AS 75 6 1 3 Commands Used to Write Data oooooo 76 6 1 4 Copy Command Copy ses rris rinie 2 ccc cee ee eens TI 6 2 Com
45. BoD TIM T0000 10 T4095 6 hex jonT 0006 640857 ox Aways 000000 004085 BCO Note 1 Ifthere is a mistake in designating the command and option the Command Error Flag word n 8 bit 00 in the Results Information will turn ON and the command will not be executed 2 Ifthere is a mistake in designating the data storage area the Data Storage Area Specification Error Flag word n 8 bit 01 in the Results Informa tion will turn ON and the command will not be executed 46 I O Data Allocations Section 4 3 Inputs I O Word address Type Bit name Description Head 1 of CS1W Head 2 of CS1W V600C11 CS1W V600C12 or V600C12 CJ1W CJ1W V600C12 V600C11 or CJ1W V600C12 Input n 7 n 17 15 Unit Unit Busy Flag Turns ON when there is an ID Sensor Unit Status error Test Mode Flag Turns ON during Test Mode 13 Head Power Sup Turns ON when there is an error in the ply Error Flag Units 24 V power supply or the input power supply 12 Memory Error Turns ON when there is an error in ID Sen Flag sor Unit memory 02 Error End Flag ON for one scan when processing ends in an error Normal End Flag ON for one scan when processing ends nor mally ID Busy Flag Turns ON while communications are in progress 47 I O Data Allocations Section 4 3 Head 1 of CS1W V600C11 CS1W V600C12 CJ1W Head 2 of CS1W V600C12 or CJ1W V600C12 V600C11 or CJ1W V600C12 Head Error Flag Error Code 7C Ver
46. CJ series CPU Rack or CS series CJ series Expansion Rack a R W Head s connected to the ID Sensor Unit and Data Carriers connected to moving bodies The ID Sensor Unit operates through the R W Head s to write data from the CS CJ series CPU Unit to the Data Carriers and read data from the Data Car riers to the CS CJ series CPU Unit System Configuration Section 1 2 1 2 System Configuration 1 2 1 Basic System Configuration CS series PLCs Single head ID Sensor Unit Double head ID Sensor Unit CPU Unit R W Head Data Carrier Workpiece Workpiece moving body moving body Note The above example uses one Single head ID Sensor Unit CS1W V600C11 and one Double head ID Sensor Unit CS1W V600C12 CJ series PLCs CPU Unit Single head ID Sensor Unit Double head ID Sensor Unit R W Head Data Carrier Workpiece Workpiece moving body moving body System Configuration Section 1 2 Note The above example uses one Single head ID Sensor Unit CJ1W V600C11 and one Double head ID Sensor Unit CJ1W V600C12 1 2 2 Mounting Restrictions CS series PLCs CS series ID Sensor Units are classified as CS series Special I O Units e These Units can be mounted to a CS series CPU Rack or CS series Expansion Rack e The number of Units per CPU Rack or Expansion Rack depends on the maximum supply current of the Power Supply Unit and current consump tion of other Units on the Rack The following table li
47. Carrier processing com mand and Data Carrier communications method i e the communications specification to be set separately Commands written for the C200H ID Sen sor Units cannot be used without modification Refer to SECTION 4 Data Exchange with the CPU Unit for details on designating commands and com munications methods XV N Conformance to EC Directives New Commands New commands have been added that allow individual bits to be written and that allow data to be copied from one Data Carrier to another Command name Function Bit Set Sets the specified bits of the specified area in the Data Carrier Bit Clear Clears the specified bits of the specified area in the Data Car rier Mask Bit Write Masks the specified bits in the specified area of the Data Car rier and writes data to the bits that are not masked Copy Writes the data read from a Data Carrier by one R W Head to the Data Carrier in the communications area of the other R W Head This command is supported by Double head ID Sensor Units only New Communications Operations The Repeat Auto communications specification which repeats the operation of an Auto specification has been added The Repeat Auto specification can be used with CS CJ series ID Sensor Units to place the ID Sensor Unit on standby waiting for the next Data Carrier after communications with the previ ous Data Carrier have been finished Operation is ended when the Abort Bit is turned ON refer
48. Check No ofWrite Control Undefined No setting required command Read address 0000 to FFFF Appendix C Data Coding Tables Appendix C Data Storage Area Words n 4 to n 5 CIO 2 114 to CIO 2 11 15 Meaning Word address 15 14 113 12 11 10 9 8 7 E E 4 Data storage word rightmost 4 digits Data storage Bank Data storage word area No leftmost 2 digits Bank No Applicable Rightmost Leftmost Applicable hex area 4 digits BCD 4 digits BCD area ES TE Command Option Word n 6 CIO 2111 6 Meaning Word address 15 14 113 f12 11 10 9 8 7 E E 4 Command option command Bit Clear 0000 to FFFE 0000 to FFFF Write 0000 to FFFF CASA Number of writes No of Writes Write address Copy ower o Not defined No setting necessary 125 Appendix C poro sor 1100 1101 1110 1111 refs TEE Data Coding Tables ASCII Code Table p uy pun pauljepun pauljepun paulepun pauljepun A p uy pun Bla E eee j diia B S ae Paulepun a Q Oo O Oo no LA _ lt _ DCs Dca TC5 NEQ TC8 NAK ET SUB TC10 ETB FE1 LF ESC 12 F E ici vada 8 2 FE2 TC3 ETX TC4 EOT 0 TC1 SOH TO2 STX F 1 0000 000 126 Revision History A man
49. ID Busy Flag word n 7 bit 00 will turn ON If the command is not correct the Command Error Flag word n 8 bit 00 will turn ON and processing will be ended 5 Data will be read from Data Carrier A 6 The data read from Data Carrier A will be written to Data Carrier B 7 If command execution ends normally the Results Information word Nn 8 and Processing Results Monitor word n 9 will be set 8 The Normal End Flag word n 7 bit 01 will turn ON and the ID Busy Flag will turn OFF 9 The Normal End Flag will turn ON for one scan only but the Results Infor mation will be held until the Error Reset Bit is turned ON or until the next communications command is received mM 3 O x 5 Q If communications with either Data Carrier fail or an error occurs communica tions will be aborted at that point the bits in the Results Information word n 8 will turn ON accordingly and the error code will be placed in the Process ing Results Monitor word n 9 Then the Error End Flag word n 7 bit 02 will turn ON and the ID Busy Flag will turn OFF The Error End Flag will turn ON for one scan only 17 Communications Commands Section 6 2 6 2 Communications Commands 6 2 1 Commands Command Command Function name code Read 00 Reads data from Data Carrier memory Write Writes data to Data Carrier memory Sets the specified bits of the specified area in the Data Carrier Clears the spe
50. IV 6 Precautions for Users of the C200H IDSOI1 V1 0 0 000 0 0 000004 XV J Contormance Io EC Direcuves est st aS xvi SECTION 1 Features and System Configuration oooooo 1 lel Outline of Features and Functions cris prieroi nit rai a E EE A kee A 2 ES System Conn Ouran ON eaa a As 4 8 Functions Dy AppliCallon lt 204 5 ra Bure Cee eee eee deen bus 8 SECTION 2 CS series ID Sensor Units ooooooooooooooo o 9 22 SPECAN eran eaaa AA sia as 10 IA Vo IN A RA 12 Za Fart Names and FOCOS ia 17 2 4 ACONNECHONS ANd Wiring 1 E SRA da anaes 19 SECTION 3 CJ series ID Sensor UnitS oooooooooooooooo 23 IL o A dass SOc ed Ses Bah GAS ae OR RES Ae eae bee eee es 24 az Operating Procedure rasa rei ned a Ot es Beas Ses See E say es 26 925 Parte Names and PUNCuonS Lara decane dana lcd dal 31 34 COnnechOns and WINS caidas 33 SECTION 4 Data Exchange with the CPU Unit 37 Al Outline otData ExchanSe untada a adi 38 dez ImbtualSettines Data 23 2 ot are ars aah ee Mare ae a aes woe 41 AES WO Data Aldo cOn oi 43 vil Vill TABLE OF CONTENTS SECTION 5 ID Sensor Unit Functions ccccccccsseeee 51 Oak Operatine Modes ss cau Gin knee eae eine dines ome a ass a 52 5 2 Communications Specifications 21d rara 52 5 3 System Settings and Auto Wait Time Setting ooo 56 Se Data Carer Memory at ae ie lts ais Wee eae dc ee he teehee ks 59
51. PrintedinJapan 0304 0 1M 0203 M UOUWO IWANVIN NOILVdadO SHUN AOSUZS dI S M S PI SI OVINSAS cO0 173 1Z1Z ON 19
52. Results Information word n 8 will turn ON accordingly and the error code will be placed in the Process ing Results Monitor word n 9 Then the Error End Flag word n 7 bit 02 will turn ON and the ID Busy Flag will turn OFF The Error End Flag will turn ON for one scan only 75 ID Sensor Unit Operation Section 6 1 6 1 3 Commands Used to Write Data 76 1 23 Note The following commands are used to write data Write Bit Set Bit Clear Mask Bit Write Calculation Write Data Fill Data Check and Number of Writes Control CS CJ series CPU Unit ID Sensor Unit Special I O Unit Area n to n 6 R W Head 1 Use the MOV OUT or other instructions in the user program to set data in the Special I O Unit Area 2 Turn ON the Command Execution Bit word n bit 00 3 The ID Sensor Unit will interpret the command when the Command Exe cution Bit is turned ON 4 Ifthe command is correct the ID Busy Flag word n 7 bit 00 will turn ON If there is an error in the command or data storage area specifications the Command Error Flag word n 8 bit 00 or Data Storage Area Error Flag word n 8 bit 01 will turn ON and processing will end 5 The data will be transferred from the specified data storage area Data transfer from CPU Unit memory will be split into transmissions of 160 bytes each 6 The ID Sensor Unit will execute the processing specified by the command for the Data Carrie
53. SYSMAC CS CJ Series CS1W V600C11 CS1W V600C12 CJ1W V600C11 CJ1W V600C12 ID Sensor Units OPERATION MANUAL SYSMAC CS CJ Series ID Sensor Units Operation Manual Revised March 2004 Notice OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual The following conventions are used to indicate and classify precautions in this manual Always heed the information provided with them Failure to heed precautions can result in injury to people or dam age to property DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury N WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury N Caution Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage OMRON Product References All OMRON products are capitalized in this manual The word Unit is also capitalized when it refers to an OMRON product regardless of whether or not it appears in the proper name of the product The abbreviation Ch which appears in some displays and on some OMRON products often means word and is abbreviated Wd in documentation in this sense The abbreviation PLC means Programmable Controller PC is used however in some Program ming Device di
54. Se Ia Swe Shee ee aes Hee 12 2 2 2 Operating Procedure Example 0 0 0c eee eee 13 2 3 Part Names and PuncnOns nas it web dete eee odio oe oe hee 17 2 52 FPC NIES cus nausea ea eee wescatmedune week ee D 17 Zas ANCO cas oie Soman Soa eae ae DA e nee e lt 18 22375 Win Nunber S Witches cordial 18 2 3 4 Communications Test SwitCh o o o oooooooooooooo 18 2 4 Comnections and Winne ordre ds bones Seen E 19 2 4 1 Connecting R W Heads 0 0 ooo 19 2 4 2 Wiring the External Power Supply CS1W V600C12 Only 20 2 4 3 Wiring for Safety and Noise Immunity 21 Specifications Section 2 1 2 1 Specifications 2 1 1 General Specifications General specifications conform to those of SYSMAC CS series Special l O Units 2 1 2 Performance Specifications o T o swoon OOO E STATS TAN Unit classifica Special I O Unit tion Influence on 0 15 ms 0 3 ms CPU Unit s cycle time ply Internal current 5 VDC 260 mA max 26 V DC 120 mA max 5 V DC 320 mA max 26 V DC 0 mA max consumption 35 x 130 x 101 mm WxHxD Weight 180 g max 300 g max Mounting loca CS series CPU Rack or CS series Expansion Rack tion Cannot be mounted to C200H Expansion I O Racks or SYSMAC BUS Slave Racks No of Units per 5 per Rack CPU Rack or Expansion Rack 10 per Rack CPU Rack or Expansion Rack Rack Connectable V600 series R W Heads V600 series R W Heads Heads V600 HUL
55. a Double head ID Sensor Unit word n 17 in the Special I O Unit Area will be written 97 ID Sensor Unit Alarms Section 7 2 Word address Name of alarm Unit response Correction Head 1 of CS1W V600C11 CS1W V600C12 CJ1W V600C11 or CJ1W V600C12 98 Head 2 of CS1W V600C12 or CJ1W V600C12 ID Sensor Unit An error Unit operation Turn the power supply OFF and ON or CPU error occurred in the will stop turn ON the Special I O Unit Restart Bit ID Sensor Unit Replace the I O Sensor Unit if the error when the power persists even though the Unit is reset supply was turned ON or immediately after the Unit was restarted ID Sensor Unit An error Unit operation Turn the power supply OFF and ON or memory error occurred when will stop turn ON the Special I O Unit Restart Bit memory read Replace the I O Sensor Unit if the error was read persists even though the Unit is reset Note First word allocated to Unit in CIO Area n CIO 2000 10 x unit No ID Sensor Unit Alarms Section 7 2 Error name Word Word Correction n 8 n 9 Data Carrier commu Bit 12 E070 An error occurred in communications Check for excessive noise nications error with a Data Carrier preventing a nor Check the travel speed mal end i al end Check the distance between the Head and Data Carrier Data Carrier verifica Bit 14 E071 The correct data could not be written to Check the travel speed Page 92
56. ad that writes data is communi cating the Status Flag word n 8 bit 04 in the Results Information will turn ON 6 Confirm the capacity of both the Data Carrier being read and the one being written before using this command If the Processing Address and Number of Processing Bytes for the Head that write data are not suitable for the Data Carrier being communicated with the Status Flag word n 8 bit 04 in the Results Information will turn ON 90 Communications Time Section 6 3 6 3 Communications Time 6 3 1 Data Carrier Communications Time The communications time with the Data Carrier depends on the type of mem ory in the Data Carrier SRAM or EEPROM For EEPROM Data Carriers the communications time also depends on the communications mode setting SR Note E 1 000 Communications time ms AM Data Carriers Reference Data 150 200 250 No of bytes processed Formulas ms Ferraris Write with verification T 42N 86 5 Write with no verification T 2 2 N 72 8 N Number of processed bytes EPROM Data Carriers Reference Data Communications Distance Priority Mode Communications Time Priority Mode Communications time ms Communications time ms 1 200 300 No of bytes processed No of bytes processed Formulas ms Communications time Write with verification T 8 7N 167 1 Write with no verification T 4 3 N 132 N Number of processed
57. address 0010 hex Number of bytes to 8 bytes read Read data storage D1100 to D1103 destination 115 Sample Programming Appendix B First word allocated to Unit in DM Area m D20000 100 x 55 D25500 DM Contents po Meaning fetes eee Pe eae D25500 Not used Communications Verification for writ Communications test switch enabled ing mode Distance D25501 0000 Auto Wait Time Setting First word allocated to Unit in CIO Area n CIO 2000 10 x 55 CIO 2550 Word Contents Meaning O O O o fee eee TE C CIO 2551 1 ommand code Communications Data order specification CIO 2552 00 10 First write address CIO 2554 41 00 Read data storage location rightmost 4 digits 10 08 00 CIO 2555 ld O Bank designation Read data storage location lefttmost 2 Always 0 digits Of NN Ignored 01 00 CIO 2553 Number of write bytes 11 0 116 Sample Programming Appendix B Programming Example When the execution input turns ON settings are made in the Special I O Unit Area using the MOV and MOVL instructions and the command is executed When communications with the Data Carrier have been completed the Normal End Flag word n 7 bit 01 or Error End Flag word n 7 bit 02 is turned ON Execution ID Busy Test Mode Unit Busy input MOV Specification of command communications specifications ite data st der ating erconmand 2557 00 2557 14 2557 15 0101 an
58. ag word n 7 bit 01 or Error End Flag word n 7 bit 02 is turned ON Read data can be used after the Normal End Flag word n 7 bit 01 has been turned ON To end command execution while waiting for the Data Carrier turn ON the Abort Input Execution ID Busy Test Mode Unit Busy input MOV Specification of command communications specifications d read data st der Waiting for command 2007 00 2007 14 2007 15 0010 ana read data storage order execution work bit 2001 0010 01 MOV Specification of first read address 0010 2002 MOV Specification of number of read bytes 000A 2003 MOVL Read data storage location 00001000 2004 Waiting for command execution work bit Waiting for command 0010 01 execution work bit Command Execution Bit 0010 01 2000 00 Abort input ID Busy Abort Bit Waiting for abort 2007 00 2000 02 work bit Waiting for Abort work bit 0010 02 0010 02 Normal End Flag Normal end m Used to time getting read 2007 01 i e AA Error end Us 2007 02 Used to time getting resulting information 109 Sample Programming Appendix B Timing Chart n ClO 2000 10 x 0 CIO 2000 Command Execution Bit I I Word n bit 00 ht Abort Bit Word n bit 02 ARA command Rad Read J Words n 1 to n 4 ID Busy A A 22 E Lo Word n 7 bit 00 Communications Waiting for i processing 1 scan Data Carrier Normal
59. area and 2 The data is written to the Data Carrier in the area when the contents of the read operation memory is read is finished Data Carrier A Data CarrierB A Communications areas Data Carrier Data Carrier Address 8 a Address Bit Bit hex 7 hex o0o20 0 0 ooto o o0 0021 0011 0022 Copy command 0012 n a 0024 0014 002E 001E 002F 001F 118 Sample Programming Appendix B Unit Settings Example nem o ses Setting location Units front panel unit number switches 77 Operating modes Normal Mode Unit s front panel communications test switch OFF System Settings Operating mode switch enabled Set in the Special I O Unit words in DM Area Write verification setting Communications mode Communications distance priority Auto Wait Time Set Infinite ting Communications Single auto specification Read start address 0020 hex Number of read write 16 bytes bytes Write start address 0010 hex First word allocated to Unit in DM Area m D20000 100 x 77 D27700 DM Contents Meaning S S S O EI 1514 13 12 11 10 9 8 7 6 54 3 2 10 D27700 Not used Communications Verification for writ Communications test switch enabled ing mode Distance D27701 0000 Auto Wait Time Setting First Word Allocated to Unit in CIO Area n CIO 2000 10 x 77 CIO 2770 Word Contents po Meaning S S S O 15 14 13 12 11 10 9 8 7 615 4 3 2 1 0 CIO 277
60. ata Carrier even though the battery has sufficient life remaining This is due to the increased internal resistance in the battery and not to the life of the battery When using a Data Carrier that has not been used for months after purchase perform read operations for about 10 minutes to activate the battery and return the internal resistance of the battery to normal sta tus This will not meaningfully affect the life of the battery N WARNING The SRAM type Data Carrier has a built in lithium battery which can combust 5 7 Data Check or explode if mishandled Do not disassemble the Data Carrier or subject it to high pressure or high temperatures of 100 C or more or dispose of it by incineration A check code can be attached to data in a Data Carrier to detect data errors caused by a low battery in SRAM Data Carriers an expired EEPROM Data Carrier or other factors A CRC code generated with the polynomial X18 X1 X 1 is used as the check code A memory check is performed by using the Data Check command with a Cal culation processing specification to write the check code and a Verification processing specification to verify the check code The start address and the number of bytes determine the specified check block All but the last 2 bytes are the area to calculate and the last 2 bytes are the check code area When the Data Check command is executed to write the check code the CRC code is calculated for the area to calculat
61. ated in allocated in Special I O DM Area Special 1 O DM Area Unit Area Unit Area UnitO CIO 2000 to D20000 to CIO 2000 to D20000 to CIO 2009 D20099 CIO 2019 D20199 Unit 1 CIO 2010 to D20100 to CIO 2010 to D20100 to E 2019 A 99 A 2029 AA a 94 a 2940 to a to a 2940 to a to CIO 2949 D29499 CIO 2959 D29599 Unit 95 CIO 2950 to D29500 to Cannot be set CIO 2959 D29599 Note 1 If the same unit number is set for more than one Special I O Unit a fatal error No duplication error on CX Programmer or Unit No Duplication on Programming Console and the PLC will not operate 2 When a Double head ID Sensor Unit CS1W V600C12 CJ1W V600C 12 is used two unit numbers are allocated 39 Outline of Data Exchange Section 4 1 4 1 2 Special I O Unit Restart Bits Unit operation can be restarted after DM Area settings have been changed or after an error has been corrected by turning the power supply to the PLC OFF and ON or by turning ON the Special I O Unit Restart Bit CS series Special I O Unit Restart Bits Bitaddress Function A50200 Unit O Restart Bit The Unit will be restarted A50201 Unit 1 Restart Bit when the corresponding bit is turned ON A50215 Unit 15 Restart Bit A50300 Unit 16 Restart Bit A50715 Unit 95 Restart Bit CJ series Special I O Unit Restart Bits Bitaddress Function A50200 Unit O Restart Bit The Unit will be restarted A50201 Unit 1 Restart Bit when the corresponding bit is turned ON A50
62. ave been completed If there is no Data Carrier in the communications area when the Command Execution Bit turns ON Data Carrier Missing Error Flag word n 8 bit 10 in the Results Information in the Special I O Unit Area will turn ON and an error code E072 will be stored in the Processing Results Monitor word n 9 Use a sensor or other method to detect the presence of a Data Carrier before turning ON the Command Execution Bit Communications are performed with a Data Carrier already in the communications area when the Command Execution Bit turns ON Data Carrier Communications area Trigger Specification i i Note Results are returned on whether or not a Data Carrier is detected Command Execution Bit ID Busy Flag Normal End Flag Data Carrier Missing Error Error End Flag Results Communications with Comm A Comm B Data Carrier Data Carrier movement Data Carrier A Data Carrier B missing 53 Communications Specifications Section 5 2 5 2 2 Single Auto With a single auto specification the presence of a Data Carrier is automati cally detected and communications are performed eliminating the need for detecting the Data Carrier as is required for a trigger specification Command execution is ended as soon as communications are completed with one Data Carrier Execution can also be ended by turning ON the Abort Bit word n bit 02 while the ID Sensor Unit is wai
63. bled Set in the Special I O Unit words in DM Area Write verification setting Communications mode Communications distance priority Auto Wait Time Set Infinite ting Command a Single auto specification Read data storage Leftmost gt Rightmost order Read start address 0010 hex Number of bytes to 10 bytes read Read data storage D1000 to D1004 destination 107 Sample Programming Appendix B First word allocated to Unit in DM Area m D20000 100 x 0 D20000 DM Contents Meaning adhe oO pee ee eee D20000 Not used Communications Verification for writ Communications test switch enabled ing mode Distance D20001 0000 Auto Wait Time Setting First word allocated to Unit in CIO Area n CIO 2000 10 x 0 CIO 2000 Word Contents Meaning aati E Aaa NESKAE ETENE AEREN Com CIO 2001 1 mand code Communications Data order specification CIO 2002 00 10 First read address CIO 2003 00 OA Number of read bytes ClO 2004 10 00 Read data storage location rightmost 4 digits ClO 2005 Data storage area Bank designation Read data storage location leftmost 2 Always 0 digits ClO 2006 00 00 Ignored 108 Sample Programming Appendix B Programming Example When the execution input turns ON settings are made in the Special I O Unit Area using the MOV and MOVL instructions and the command is executed When communications with the Data Carrier have been completed the Normal End Fl
64. cautions provided in the fol lowing section Precautions provides general precautions for using the ID Sensor Units Programmable Controller and related devices Section 1 describes the features and system configuration of an ID Sensor Unit Section 2 describes the specifications operation and installation of ID Sensor Units for CS series PLCs Section 3 describes the specifications operation and installation of ID Sensor Units for CJ series PLCs Section 4 describes the methods used to exchange data with the CPU Unit and the data that is exchanged Section 5 describes the operation of the ID Sensor Units Section 6 describes how to control an ID Sensor Unit using commands from the PLC s CPU Unit Section 7 describes troubleshooting errors that can occur during ID Sensor Unit operation The Appendices provide dimensions sample programming and data coding tables N WARNING Failure to read and understand the information provided in this manual may result in per sonal injury or death damage to the product or product failure Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given 1X PRECAUTIONS This section provides general precautions for using the ID Sensor Unit Programmable Controller and related devices The information contained in this section is important for the safe and r
65. cifications for communications specifica tions 3 Refer to Designating Processing Specifications on page 46 for designation methods 4 Refer to Designating Data Storage Areas on page 46 for designation methods Calculation Write Data Fill Data Check 07 Number of Writes Control Copy See note 1 0000 to FFFF Page 87 0 Trigger 1 Single auto 0001 to 0800 O1 45 I O Data Allocations Section 4 3 Designating Processing Specifications Commands Processing Specification R can 0 Leftmost to Rightmost Write M Carrier PT Add i Bit nit Memory Bit Set hex 10 Bit Bit Bit Clear O Mask Bit Write gt Read data storage order 1 Rightmost to Leftmost Data Carrier Address 2 i CPU Unit Memory Bit Bit gt Read data storage order Calculation Write Number of Writes 1 Subtract Control Data Fill 0 Bytes Rightmost 8 bits 1 Words Data Check 0 Calculation write 1 Verification Designating Data Storage Areas a a HE SA BitNo 15to12 11to08 07 to 00 Specifiable range Area Bank Address leftmost 2 Address pan ar 4 specification digits digits DM D00000 to D32767 Always 0 000000 to 032767 BCD CIO CIO 0000 to CIO 6143 Always 0 000000 to 006143 EoD wn weno to Witt apeg Aways 0000000 oos eco mR HOo0toH511 3 hex AlwaysO 100000010 000511 BCD AR A000 0A959 aney _ Always0 1000000 to 000959 BOD x ooooo sare 5 he foto teg oooo0 are
66. cified bits of the specified area in the Data Carrier Bit Set Bit Clear Mask Bit Write Masks the specified bits in the specified area of the Data Carrier and writes data to the bits that are not Writes the calculation result between memory data and the specified data to the Data Carrier Data Fill Writes the specified data to the specified area of the Data Carrier Calculation Data Check Calculates and verifies check codes for Data Carrier memory Controls Data Carrier write life Writes the data read from a Data Carrier by one R W Head to the Data Carrier for the other R W Head This command is supported by Double head ID Sensor Units only Number of Writes Control Copy Note 1 The Data Fill command will write data to the user area in the Data Carrier regardless of the setting of write protection 2 Ifthere is an error in the command or option specifications the Command Error Flag word n 8 bit 00 in the Results Information will turn ON and the command will not be executed 78 Communications Commands Section 6 2 6 2 2 Command Descriptions Read Reads the specified number of bytes from the specified start address in the Data Carrier Up to 2 048 bytes i e 1 024 words can be read with one command execu tion Type Bit name Description Head 1 of Head 2 of CS1W CS1W V600C11 V600C12 CS1W or CJ1W V600C12 V600C12 CJ1W V600C11 or CJ1W V600C12 08to15 oo to 07 Command
67. command if addition results in an overflow or subtrac tion results in an underflow Turns ON when a difference is found for the verification results for a Data Check com mand Turns ON when the specified number of writes is exceeded for a Number of Writes Control command Turns ON for a Copy command if an error occurs when writing after data has been read aise Data Storage Area Specification Error Command Error Turns ON when processing specified in data storage area cannot be executed Turns ON when there is an error in the set ting for the Command Communications Specification Processing Address or Num ber of Processing Bytes Turns ON when an attempt is made to exe cute the Copy command for the CS1W V600C11 CJ1W V600C11 Normal end Processing time 1 to 9999 x 10 ms Max error 10 ms EO Error Code Cleared when the power supply is turned ON or command execution starts Error end I O Data Allocations Section 4 3 Processing Results Monitor Data Word address Bit No 15 to 12 1110 08 0710 04 03 to 00 mere PP communications are started Processing time 1 to 9999 x 10 ms hex fan erorend EJ err eade Error Codes Error classification Error Codes Er Communications error with Data Car Note The processing results monitor will not change for a command setting error 49 I O Data Allocations Section 4 3 50 SECTION 5 ID Sensor Unit Functions
68. command execu tion or the entire user area from the specified start address can be filled Word address Type Bit name Description Head 1 of Head 2 of CS1W CS1W V600C11 V600C12 CS1W or CJ1W V600C12 V600C12 CJ1W V600C11 or CJ1W V600C12 TE n11 081015 Command Command code 06 hex CEILE to 07 Communications Specifi Specify the communications method cation Refer to page 52 with the Data Carrier o igger 00 to 03 Processing Specification Bytes Command option rightmost 8 bits 7 Words 00 to 15 Processing Address Specify the first Data Carrier address to write n 3 n 13 00 to 15 Number of Processing Specify number of Data Carrier write Bytes bytes n 14 00 to 15 Data stor Data Storage Word Not used age area Address rightmost 4 dig its n 15 1210 15 Data Storage Area 08 to 11 Bank Specification 00 to 07 Data Storage Word Address leftmost 2 dig its 00 to 15 Command Option Fill data Note 1 Ifthe Number of Processing Bytes is 0000 hex data will be written to user area of the Data Carrier from the start address to the end address 2 The Data Fill command will write data to the user area in the Data Carrier regardless of the setting of write protection 3 Verification will not be performed if No Verification is set for writing 4 Check the memory capacity of the Data Carriers before setting the Processing Address and Number of Processing Bytes If the Processing Addre
69. ction Specifications Dee eee CJ1W V600C11 CJ1W V600C12 Communications frequency 530 kHz Communications contro 1 Changing EEPROM battery free Data Carrier communications mode distance prior ity or time priority 2 Write verification 3 Auto Wait Time Setting Commands Read Read Write Write Bit Set Bit Clear Bit Set Bit Clear Mask Bit Write Mask Bit Write Calculation Write Calculation Write Data Fill Data Fill Data Check Data Check Number of Writes Control Number of Writes Control Copy Communications specification Trigger Single auto Repeat auto 25 Operating Procedure Section 3 2 3 2 Operating Procedure 3 2 1 26 Overall Procedure The operating procedure for an ID Sensor Unit is shown in the following flow chart Note Installation and settings Trail operation Operation I Set switch on front of Unit Turn OFF the communications test switch Set unit number Set unit number switches on front of Unit Turn ON PLC power Set communications mode Create I O tables Enable disable verification when writing l Set auto wait time Set words allocated in DM Area Turn PLC power OFF and ON OR turn ON Special I O Unit Restart Bit Set switch on front of Unit Turn ON the communications test switch Place PLC in PROGRAM mode Change DIP switch on front of Unit Turn ON PLC power OR turn ON Special I O Unit Restart Bit Ladder program operation When using CX Programmer V3 0 or late
70. d write data storage order execution work bit 2551 0010 01 MOV Specification of first write address 0010 2552 MOV Specification of number of write bytes 0008 2553 MOVL Write data storage location 00001100 2554 Waiting for command execution work bit Waiting for command 0010 01 execution work bit Command Execution Bit 0010 01 2550 00 Normal End Flag Normal end 2557 01 Error End Flag a Errorend __ 2557 02 Used to time getting l asulting information 117 Sample Programming Appendix B Timing Chart n CIO 2000 10 x 55 CIO 2550 eo E ee A Command 7777 e Date Words n 1 to n 4 ID Busy Word n 7 bit 00 Communications Waiting for i y Processing 1 scan i Data Carrier _ l AAA gt Normal End 1 Word n 7 bit 01 1 scan i l lt gt Error End i Word n 7 bit 02 ete 0000 0000 Note 1 To confirm the execution results from the user program use the ON status of the Normal End Flag or Error End Flag in the Unit Status 2 Do not turn ON the Command Execution Bit during command execution i e while the ID Busy Flag is ON It will be ignored Copy Communications Specification Single Auto Outline This example shows how to read data from the memory of Data Carrier A when it approaches R W Head 1 and then write the data to Data Carrier B in the communications area of R W Head 2 1 The Data Carrier is detected when it enters the
71. dress CIO 2013 Number of read bytes CIO 2014 Read data storage location rightmost 4 digits CIO 2015 TE Data storage area Bank designation Read data storage location leftmost 2 digits CIO 2016 Ignored 112 Sample Programming Appendix B Programming Example When the execution input turns ON settings are made in the Special I O Unit Area using the MOV and MOVL instructions and the command is executed When communications with the Data Carrier have been completed the Normal End Flag word n 7 bit 01 or Error End Flag word n 7 bit 02 is turned ON Read data can be used after the Normal End Flag word n 7 bit01 has been ON If more than 15 seconds elapse while waiting for the Data Carrier the operation will be ended Execution ID Busy Test Mode Unit Busy input LA MOV Specification of command communications specifications and read data storage order Waiting for command 2017 00 2017 14 2017 15 0021 g execution work bit 2011 0010 01 MOV Specification of first read address 0010 2012 MOV Specification of number of read bytes 000A 2013 MOVL Read data storage location 50001000 2014 Waiting for command execution work bit Waiting for command 0010 01 execution work bit Command Execution Bit 0010 01 2010 00 Normal End Flag Normal end Eine A Used to time getting read j 2017 01 l Error End Flag ee Error end PA 2017 02 Used to time getting a
72. ducts Conduits Suspended ducts If the same ducts must be used shielded cables can be used to increase resistance to noise If a shielded cable is used connect one end of the shield to ground If I O is connected to an inductive load connect a surge killer or diode in par allel with the load Diode l Relay contact output DC input Triac output Relay contact opt O F Transistor output a A Surge Killers HAYA Resistance 50 Q Capacitance 0 47 uF Voltage 200 V Diodes p Inrush withstand voltage 3 times load voltage min Average rectified current 1 A Consider the following items when wiring external lines such as the R W Head cables 1 O lines power supply lines and high power lines e When using multiconductor cables for signal lines do not use the same cable for both I O lines and other control lines 21 Connections and Wiring Section 2 4 e When Racks are installed in parallel with each other keep them sepa rated by at least 300 mm Low power cables R W Head cables and PLC I O lines 300 mm min SYSMAC power supply lines and general control circuit lines 300 mm min Power lines Ground to 100 Q or less e When placing cables in the same duct separate them with grounded iron plates SYSMAC power supply lines and general PLC I O lines control circuit lines Power lines Iron plate 200 mm min Ground to 100 Q or less 22 SECTION 3 CJ ser
73. e resistance of the inductive load This time lag between the moment the circuit is opened and the moment the load is reset caused by this method is longer than that caused by the CR method The varistor method prevents the impo sition of high voltage between the con tacts by using the constant voltage characteristic of the varistor There is time lag between the moment the cir cuit is opened and the moment the load is reset If the supply voltage is 24 or 48 V insert the varistor in parallel with the load If the supply voltage is 100 to 200 V insert the varistor between the contacts Countermeasure 1 4 OUT 9 R COM Y Providing a dark current of approx one third of the rated value through an incandescent lamp The capacitance of the capacitor must be 1 to 0 5 uF per contact current of 1 A and resistance of the resistor must be 0 5 to 1 Q per contact voltage of 1 V These values however vary with the load and the characteristics of the relay Decide these values from experi ments and take into consideration that the capacitance suppresses spark dis charge when the contacts are sepa rated and the resistance limits the current that flows into the load when the circuit is closed again The dielectric strength of the capacitor must be 200 to 300 V If the circuit is an AC circuit use a capacitor with no polarity The reversed dielectric strength value of the diode must be at least 10
74. e and written in the check code area Address hex Area start gt address Number of check block bytes Check code area 2 bytes oro iS y olo o s is e g elo a e Z Area for check code calculation number of check block bytes minus 2 AL When the Data Check command is executed to verify the check code the CRC code is calculated for the area to calculate and compared with the data in the check code area If the calculated code is the same as the data in the check code area the Normal End Flag word n 7 bit 01 in Unit Status will turn ON If they are not the same the Error End Flag word n 7 bit 02 in 69 Data Check Section 5 7 Unit Status will turn ON and the Status Flag word n 8 bit 04 in the Results Information will turn ON as a warning Application Method After writing the data the Data Check command is executed with a Calcula tion processing specification to calculate and write the check code Before reading the data the Data Check command is executed with a Verification processing specification to verify the check code This enables detecting inter nal data corruption that might occur in the Data Carrier when the data is not being accessed Write stage i Data written Check code calculated Read stage Check code verified i Data read Application Example The following example checks the data in addresses 0010 hex to 0012 hex 1 2
75. ecification or a Subtract specifi cation for the Number of Writes Control command If both specifications are used for the same Data Carrier the number of writes control will not be possi ble Application Example The following example uses 3 bytes starting at address 0010 hex as the number of writes control area 1 2 3 1 A Write command is executed to clear the control area Bit Bit Address 74 0 hex OOOF 0010 0 0 0011 0 0 0012 0 0 0013 65 Data Carrier Life Check Section 5 6 2 The Number of Writes Control command is executed with an Add specifi cation and the number of writes set to 4 Bit Bit Address 730 hex OOOF 0010 OO 0011 0 0 0012 0013 3 The Number of Writes Control command is executed with an Add specifi cation and the number of writes set to 5 Bit Bit Address 730 hex OOOF 0010 OO 0011 0 0 0012 0 9 0013 4 The following illustration shows memory status when the total number of writes has reached 100 000 writes If the Number of Writes Control com mand is executed with an Add specification and the number of writes set to 5 the Status Flag word n 8 bit 04 in the Results Information will turn ON Bit Bit Address 73 0 hex Number of Writes Control 2 Life Control User Setting The Number of Writes Control Area consists of 3 bytes from the start address The Number of Writes Control command is executed with a Subtract spec
76. ecut Rightmost gt Leftmost Data Storage Word Specify the storage area for the Designa Bank Specification 0010 15 Command Option Verification will not be performed if No Verification is set for writing the write area extends across more than one page is performed for this ed 81 Communications Commands 4 Bit Clear Section 6 2 Check the memory capacity of the Data Carriers before setting the Pro cessing Address and Number of Processing Bytes If the Processing Ad dress and Number of Processing Bytes are not suitable for the Data Carriers for which communications are being performed the Data Carrier Address Error Flag word n 8 bit 13 will turn ON Reads the specified number of bytes from the specified start address and clears the specified bits to 0 For the Designation Data set a hexadecimal valu e with the bits to be cleared to 0 turned ON Up to 4 bytes i e 2 words can be specified for one command execution The following example shows specifying 100240 hex for 3 bytes of data to clear bit 4 in byte 1 bit O in byte 2 and bit 6 in byte 3 Word address Head 1 of Head 2 of CS1W CS1W V600C11 V600C12 CS1W or CJ1W V600C12 V600C12 CJ1W V600C11 or CJ1W V600C12 108to15 CIN to 07 00 to 03 A Galea PP a or gt 12 to 15 08 to 11 ae 00 to 07 Data Written to Data Carrier Bit 7 1 0 100l00000 Data Carrier Data Designation Data in Data
77. ed for write operations or verification can be dis abled to shorten the communications time The verification setting is valid for all commands except for Read and Data Check with a processing specifica tion of verification Description Head 1 of Head 2 of CS1W CS1W V600C11 V600C12 CS1W or CJ1W V600C12 V600C12 CJ1W V600C11 or CJ1W V600C12 m m 100 04to 0 Verify write operations o 07 Do not verify write operations ed System Settings and Auto Wait Time Setting Section 5 3 Communications Mode Setting Note This setting is valid only when accessing EEPROM battery free Data Carri ers It is ignored for SRAM built in battery Data Carriers For details refer to the user manual for the R W Heads and Data Carriers Description Head 1 of Head 2 of CS1W CS1W V600C11 V600C12 CS1W or CJ1W V600C12 V600C12 CJ1W V600C11 or CJ1W V600C12 Pinal Deir rey using the Com 0 munications Distance gualan Bios Frnt distance P Irene ee Communicate using the Com Caca Time Priority ne First word allocated to Unit in DM Area m D20000 100 x unit No 2 Always turn the power supply to the PLC OFF and ON or turn ON the Spe cial I O Unit Restart Bit after changing settings in the DM Area from a Pro gramming Device DM Area setting data is transferred to Special I O Units only when the power supply is turned ON or the Special I O Unit Restart Bit is turned ON 57 System Settings
78. ed to Unit in CIO Area n 104 CS1W V600C11 Six operation status indicators Switches gt a _ 3x4 12 5 6 35 5 20 8 130 CS1W V600C12 Eight operation status indicators N ll x Switches m 7 Y gt 119 5 6 ai LO LO 7 LO O o O N o a t LO N Y LO Y Connectors Y 35 Terminals Appendix A Dimensions e 193 2 123 J E A A ar i D e o aap SE p E pap E gap A gag CEE a eg CE ET py 4 o 101 E 193 123 eee ae AT E SR el ee i an a re vs l 4 EE i r i RU 15 J 101 J With cover 16 5 105 Dimensions Appendix A CJ1W V600C11
79. efficient x Cycle time Communications time Description Coefficient Number of Processing Bytes 160 3 See note Cycle time Cycle time of the CS CJ series CPU Unit Communications The communications time between the ID Sensor Unit and time Data Carrier as previously described Note Truncate the result of the Number of Processing Bytes 160 SECTION 7 Troubleshooting Alarms and Errors This section describes troubleshooting errors that can occur during ID Sensor Unit operation 7 1 Indicators and Error Check FlowchartS ooooooooooo 94 Tel Status Indicar ii Ghee Cee Rena 94 7 1 2 Error Check Flowchart lt lt ooo 95 7 2 ID Sensor Unit Alarms 2 006 66000 vain as 96 TES CPUUNTENO dg My ss til A As bu iia ak eee 100 7 4 Restarting Special VO Units sc c 45 5 ou ote SE ROR ER MS 101 T MTOUDIESNOOUNS 42 5504 2d0 eee 5 aGo08 dardo 102 7 5 1 Main Check Flowchart 0 0 00 ccc ees 102 7 5 2 System Connections Check Flowchart 103 7 5 3 Communications Check Flowchart o o 104 93 Indicators and Error Check Flowcharts Section 7 1 7 1 Indicators and Error Check Flowcharts 7 1 1 Status Indicators If an alarm or error occurs in the ID Sensor Unit the ERC indicator or ERH indicator will light on the Unit s front panel CS1W V600611 CS1W V600C12 V600C11 CS V600C12 CS RUNO ERP RUNO CLJERP ERC LERH ERCL O ERH HEAD1
80. eliable application of the ID Sensor Unit You must read this section and understand the information contained before attempting to set up or operate a ID Sensor Unit and PLC system 1 intended Audiencia iia xii 2 General Precautions istic iu tink sth ehees ate eee Shas Soe a xii 3 Satety PicCaullOnSx dar n ra Naa a a daa A EN a xii 4 Operating Environment Precautions 0 0 00 cece eee eens xiii 5 Application PrecattioNs ias AAA EE XIV 6 Precautions for Users of the C200H IDSOI1 V1 0 0 0 00 XV 7 Conformance to EC Directives 4 22 4 ciaceicatenietethosengake rica xvi 7 1 Applicable DITECUVES iras ias SAS ewan vee A xvi 7 2 CONC easar edad sas adi xvi 7 3 Conformance to EC Directives 0 0 00 ce cee eee ees xvii 7 4 Relay Output Noise Reduction Methods xvii X Intended Audience 1 2 3 xii Intended Audience This manual is intended for the following personnel who must also have knowledge of electrical systems an electrical engineer or the equivalent e Personnel in charge of installing FA systems e Personnel in charge of designing FA systems e Personnel in charge of managing FA systems and facilities General Precautions N WARNING The user must operate the product according to the performance specifica tions described in the operation manuals Before using the product under conditions which are not described in the manual or applying the product to nuc
81. ensor Unit is changed to Test Mode while a command is being executed command execution will be completed and then Test Mode will be entered 2 Ifan ID Sensor Unit error occurs communications will stop regardless of the operating mode 3 First word allocated to Unit in CIO Area n CIO 2000 10 x unit No ons Specifications There are three execution sequences that can be used to communicate with the Data Carrier The sequence is specified in the Communications Specifica tion word n 1 bit 04 to 07 in the command settings in the Special I O Unit Area When the Command Execution Bit turns ON communications are performed with the Data Carrier in the communications area and processing is ended After the Command Execution Bit turns ON the ID Sensor Unit waits until a Data Carrier is detected in the communications area communications are performed and processing is ended The operation for a single auto designation is repeated Once communications have been completed with a specific Data Carrier communications will not be performed with it again even if it remains in the communications area Processing is ended when the Abort Bit is turned ON Communications Specifications Section 5 2 5 2 1 Trigger When a trigger is specified communications are performed with the Data Car rier when the Command Execution Bit word n bit 0 in the Special I O Unit Area turns ON and command execution is ended when communications h
82. er of write protected area bytes correctly Clear write protection Page 61 Data storage area BitO1 No The data storage area specification is Specify the data storage area specifi specification error change not correct cation correctly Command error Bit00 No The command to the ID Sensor Unit is Specify the command correctly change not correct 99 CPU Unit Errors Section 7 3 7 3 CPU Unit Errors The ERH indicator will light when the ID Sensor Unit cannot operate because an error occurred on the I O bus to the CPU Unit or when data cannot be refreshed as a Special I O Unit Both ERH and RUN Indicators Lit CS1W V600C11 CS1W V600C12 V600C11 CS V600C12 CS RUNO WERP RUNO WERP ERC ERH ERC I ERH HEAD1 HEAD2 T R E TRE E T R NORM ERR B NORM ERR M M NORM ERR CJ1W V600C11 CJ1W V600C12 Lit O Not lit M The ERH and RUN indicators will light when an error occurs on the I O bus or a WDT watchdog timer error occurs in the CPU Unit preventing data from being correctly refreshed for the ID Sensor Unit as a Special I O Unit If this happens either turn the power supply OFF and ON or restart the system Refer to the SYSMAC CS series PLC Operation Manual for details C Eorna Emo Unit response I O bus error An error occurred in data transfer Unit operation will between the CPU Unit and the ID Sen stop sor Unit CPU Unit monitor An error occurred because there was error no response fr
83. es The other is to subtract from a user specified number of writes and then detect when the specified value has been exceeded i e when 0 is reached Number of Writes Control 1 Life Control Preset Number of Writes 64 The Number of Writes Control Area consists of 3 bytes from the start address The Number of Writes Control command is executed with an Add specifica tion The specified numbers of writes are added and the total is written to the control area When the value in the number of writes control area exceeds the preset num ber of writes 100 000 writes the Status Flag word n 8 bit 04 in the Data Carrier Life Check Section 5 6 Results Information turns ON If the value in the control area already exceeds 100 000 writes the value will not be changed Area start gt Upper digit address 3 bytes Lower digit Application Method The life of the Data Carrier can be managed by updating the number of writes value when data is written to the address most frequently written The life of the Data Carrier is 100 000 writes for any one address so the number of writes must be counted for the address that is written most frequently It is also possible to confirm the number of writes without updating the number of writes value Write stage Data written t No of writes updated life checked E a Life checked Life confirmation stage Note For any one Data Carrier use only an Add sp
84. ex The start address for write protection is 0001 hex fixed The following settings will write protect addresses 0001 hex to 0012 hex Address Write protected area 0012 OOFD 61 Write Protection Clearing Write Protection Section 5 5 If the end address is set to 00 hex the entire area except for address 0000 hex will be write protected Example End Address Set to 00 hex Address BNO 276154 at ez ao ajo jo jo o jo o o CA O Address hex 0000 0001 Write protected area OOFD To clear write protection set bit 7 of address 0000 hex to 0 Write protection will be cleared and the end address set in address 0000 hex will be dis abled When clearing write protection write only to the write protection setting area 1 byte starting from address 0000 If other addresses are written to a write protection error will occur and write protection will not be cleared 5 5 2 SRAM Built in battery Data Carriers Setting Write Protection 62 The write protection setting uses 4 bytes of the Data Carrier from address 0002 hex to 0005 hex Write protection can be enabled and disabled by setting bit 7 of address 0002 hex BIEN ee 0002 Pro Leftmost 2 digits of start address tected Not pro tected 0003 Rightmost 2 digits of start address 0004 Leftmost 2 digits of end address 0005 Rightmost 2 digits of end address Write Protection Bit Address 0002 hex bit 7 Desc
85. g data is transferred to Special I O Units only when the power supply is turned ON or the Special I O Unit Restart Bit is turned ON 58 Data Carrier Memory Section 5 4 5 4 Data Carrier Memory The memory access area for the ID Sensor Unit is 64 Kbytes from address 0000 hex to address FFFF hex The area that can actually be accessed is determined by the memory capacity of the Data Carrier The manufacturing date area write protection setting area and handling methods and the life control method depend on the type of memory in the Data Carrier Contents EEPROM battery free SRAM built in battery Refer Data Carrier Data Carrier ence Manufacturing None Addresses 0000 and Page 59 date area 0001 hex 2 bytes Write protectable Either addresses 01 to 7F Any range within the fol Page 61 hex or addresses 01 to lowing settings FF hex Start address is Start address 0006 to fixed 7FFF hex End address 0006 to FFFF hex Life control Memory life control using Battery life control using a Page 64 method the Number of Writes low battery check Control command 5 4 1 EEPROM Battery free Data Carriers Data Carrier Memory Map Address Bit Bit hex 7 4 0 0000 Write protection setting ooos _ pr 8 bytes 0006 0007 0008 0009 Page s 8 bytes 000F 0010 OOFC i 00FD e 1 byte Manufacturing Date There is no manufacturing date area The start address is the write protection
86. ia information 113 Sample Programming Appendix B Timing Chart n CIO 2000 10 x 0 1 CIO 2010 dt aaah Bit Wont ea Be eee eee eee eee ID Busy Word n 7 bit 00 Waiting for Communications Waiting for Communications Waiting for Data Carrier rocessing 1 scan Data Carrier l rocessing 1 scan Data Carrier S SS AD ESE E More than 155 Normal End elapsed 11 scan Word n 7 bit 01 i lt gt Error End l l Word n 7 bit 02 T l i l l i i l l l I l l i Resulting Information 0000 0000 Word n 8 I I l Data storage area Read data A Read data B Note 1 Ifcommunications with the Data Carrier fail or an error occurs communications will be aborted at that point the error flags in the Results Information word n 8 will turn ON accordingly and the error code will be placed in the Processing Results Monitor word n 9 The previous read data will not be changed 2 Ifan auto wait time is set and the set time expires while waiting for a Data Carrie the command op eration will be aborted at that point the Data Carrier Missing Error Flag word n 8 bit 10 in the Results Information will turn ON and an error code will be placed in the Processing Results Monitor word n 9 3 When the communications specification is set to repeat auto either the Normal End Flag or the Error End Flag will turn ON every scan for consecutive scans The execution results can be correctly de
87. ies ID Sensor Units This section describes the specifications operation and installation of ID Sensor Units for CJ series PLCs Sol SPECIGIS esla rada errada aaa ibas 24 3 11 General Specifications pisdir aan a E 24 3 1 2 Performance Specifications 0 0 cece eee eee 24 3 1 3 Communications Function Specifications 0 23 32 Operating Proceditews sissa niren e As 26 2l Overall Procedi eieren arsura es a a ere ee 26 3 2 2 Operating Procedure Example o ooooooooooo 21 3 3 Part Names and FUNncti NS s asaca gut iaa pi ele ew a E de da ent ee 31 sl Pae Nader E a as 31 os ACIOS 4s owed sie aise eee ote enews eee ee wes eae 32 3 3 3 Unit Number S Wichita 32 3 3 4 Communications test Switch 0 0 cee ee 32 3 4 Connections and WINS raid homes Sees cease 33 3 4 1 Connecting R W Heads 0 000 cece ne 33 3 4 2 Wiring for Safety and Noise Immunity 34 23 Specifications Section 3 1 3 1 Specifications 3 1 1 General Specifications General specifications conform to those of SYSMAC CJ series Special I O Units 3 1 2 Performance Specifications OO T nwon OOOO OOOO EN Unit classifica Special I O Unit tion Influence on 0 15 ms 0 3 ms CPU Unit s cycle time Internal current 5 V DC 260 mA max 24 V DC 120 mA max 5 V DC 320 mA max 24 V DC 240 mA max consumption 31 x 90 x 65 mm WxHxD Weight 120 g max 130 g max M
88. ifi cation The specified number of writes is subtracted and the result is written to the control area When the value in the number of writes control area is less than 0 the Status Flag word n 8 bit 04 in the Results Information turns 66 Data Carrier Life Check Application Method Note Application Example 1 23 Section 5 6 ON If the value in the control area is already less than 0 the value will not be changed Area start gt Upper digit address 3 bytes Lower digit A user specified number of writes can be used for life control by writing the desired value in the Number of Writes Control Area in advance The life of the Data Carrier can be managed by updating the number of writes value when data is written to the address most frequently written The Data Carrier has a limited life for any one address so the number of writes must be counted for the address that is written most frequently It is also possible to confirm the number of writes without updating number of writes value Write stage Data written No of writes updated life checked Life confirmation stage Life checked 1 For any one Data Carrier use only an Add specification or a Subtract spec ification for the Number of Writes Control command If both specifications are used for the same Data Carrier the number of writes control will not be possible 2 The number of writes value can be set as high a
89. ification 00 to 07 Data Storage Word Address leftmost 2 dig its 00 to 15 Command Option Number of writes 0 to 255 Note 1 Verification will not be performed if No Verification is set for writing 2 When using EEPROM battery free Data Carriers be sure the write area is all on one page refer to page 59 If processing is performed for which the write area extends across more than one page is performed for this Data Carrier The Data Carrier Address Error Flag word n 8 bit 13 in the Results Information will turn ON and the command will not be execut ed 3 Check the memory capacity of the Data Carriers before setting the Pro cessing Address and Number of Processing Bytes If the Processing Ad dress and Number of Processing Bytes are not suitable for the Data Carriers for which communications are being performed the Data Carrier Address Error Flag word n 8 bit 13 will turn ON n 3 n 4 n 5 6 n 89 Communications Commands Section 6 2 Copy Double head Unit ID This command is supported by Double head ID Sensor Units only Data is Sensor Units Only read from the Data Carrier for one R W Head and written to the memory of a Data Carrier in the communications area for the other R W Head Writing to the second Data Carrier is always performed with a trigger Word address Type Bit name Description Head 1 of Head 2 of CS1W CS1W V600C11 V600C12 CS1W or CJ1W V600C12 V600C12 CJ1W
90. ification Error Flag Error Code 71 Data Carrier Address Error Flag Error Code 7A munications Error Flag Error Code 70 Write Protection Error Flag Error Code 7D Data Carrier Miss ing Error Flag Error Code 72 Battery Warning Flag Error Code 7B Status Flag Error Code 76 n 8 n 18 15 06 to 09 02 and 03 k Processing Results Monitor 48 Data Carrier Com Turns ON when an error occurs because a R W Head is not connected Turns ON when the 24 V power is not cor rected supplied to the R W Head Turns ON when data cannot be written cor rectly to the Data Carrier only when verifi cation is specified Turns ON when execution is not possible because the processing address is not specified correctly Turns ON when communications cannot be completed normally because an error occurred in communications with the Data Carrier Turns ON when an attempt is made to write to a write protected area Turns ON when the Data Carrier is not an applicable model Turns ON when the communications specifi cation is designated as a trigger but there is no Data Carrier in the R W Head s commu nications area Turns ON when there is no Data Carrier in the R W Head s communications area before the auto wait time elapses o AA AAA Turns ON when an error occurs outside of the write area Turns ON when a battery warning occurs Turns ON for a Calculation Write
91. imost n 2 n 12 00 to 15 Processing Address Specify the first Data Carrier address to process n 3 n 13 00 to 15 Number of Processing Not used Bytes Data Storage Word masked and will not be changed The bits that are OFF in the mask data n 14 00 to 15 Data stor Data Storage Word Specify the write data storage destina age area Address rightmost 4 dig tion Refer to page 46 for details Address leftmost 2 dig will be written n 4 its n 5 n 15 12 to 15 08 to 11 00 to 07 its Data Storage Area 00 to 15 Command Option Mask data 0000 to FFFE hex Bank Specification Note 1 The bits that are turned ON in the data set for the Command Option will be 2 Verification will not be performed if No Verification is set for writing Communications Commands Section 6 2 3 When using EEPROM battery free Data Carriers be sure the write area is all on one page refer to page 59 If processing is performed for which the write area extends across more than one page is performed for this Data Carrier the Data Carrier Address Error Flag word n 8 bit 13 in the Results Information will turn ON and the command will not be execut ed 4 Check the memory capacity of the Data Carriers before setting the Pro cessing Address and Number of Processing Bytes If the Processing Ad dress and Number of Processing Bytes are not suitable for the Data Carriers for which communications are being performed the Data Carrier Address Er
92. in separate ducts from high voltage and power lines When wiring a Unit leave the label in place on the top of the Unit to prevent wire clippings or other materials from getting inside the Unit When wiring has been completed remove the label to ensure proper heat dissipation CS series PLCs Remove the label after wiring has been completed CJ series PLCs Remove the label after wiring has been completed 1 3 Functions by Application Application o Function Reference Performing communications test with Data Carriers without programming Communications test mode Page 52 the CPU Unit Adjusting communications timing with Data Carriers Communications specifications Page 52 Examples Communicating with Data Carriers stopped in front of the R W Head Communicating with Data Carriers passing by the R W Head Protecting Data Carrier memory once it has been written Write protection Page 61 Managing Data Carrier life Data Carrier life check Page 64 Checking the suitability of Data Carrier memory Data check Page 69 SECTION 2 CS series ID Sensor Units This section describes the specifications operation and installation of ID Sensor Units for CS series PLCs Zal SPCC CAUONG ecuador Oak oes 10 2 1 1 General Specifications e eibar 10 2 1 2 Performance Specifications 0 0 0 eee 10 2 1 3 Communications Specifications 0 0 eee eee 11 Zee perdano Procede A an ee 12 2 21 Oyerall Procedure o he rad
93. it lit lit Refer to 7 3 CPU Unit Errors Not lit Not lit Check the unit number setting Refer to 7 3 CPU Unit Errors Refer to 7 5 Troubleshooting 95 ID Sensor Unit Alarms Section 7 2 7 2 1D Sensor Unit Alarms The ERC indicator will light when the ID Sensor Unit detects an alarm The Alarm Flags in the Unit Status word n 7 and for a Double head ID Sen sor Unit word n 17 in the Special I O Unit Area will be written I O Word address Type Bit name Description Head 1 of Head 2 of CS1W CS1W V600C11 V600C12 or CS1W CJ1W V600C12 V600C12 CJ1W V600C11 or CJ1W V600C12 Input j n 7 n 17 _ is Status Unit Busy Turns ON when there is an ID Sensor Unit error Test Mode Turns ON during Test Mode Head Power Turns ON when there is an Supply error error in the Unit s 24 V power supply or the input power sup ply EEPROM error Turns ON when there is an error in ID Sensor Unit mem ory ion TS Error End Flag ON for one scan when pro cessing ends in an error Normal End ON for one scan when pro Flag cessing ends normally ID Busy Turns ON while communica tions are in progress Both ERC and RUN Indicators Lit CS1W V600C11 CS1W V600C12 V600C11 cs V600C12 CS RUNO WERP RUNO WERP ERCO WERH ERCO MERH HEAD1 HEAD2 T R E T R E E T R NORM ERR M NORM ERR M M NORMERR CJ1W V600C11 CJ1W V600C12 at E Not lit M If both the ERC and RUN indicators
94. its in excess of the maximum switching capacity Excess voltage or loads may result in burning Install the Units properly as specified in the operation manuals Improper installation of the Units may result in malfunction Be sure that all the mounting screws terminal screws and cable connec tor screws are tightened to the torque specified in the relevant manuals Incorrect tightening torque may result in malfunction Do not attempt to take any Units apart to repair any Units or to modify any Units in any way Check switch settings the contents of the DM Area and other prepara tions before starting operation Starting operation without the proper set tings or data may result in an unexpected operation Leave the label attached to the Unit when wiring Removing the label may result in malfunction if foreign matter enters the Unit Remove the label after the completion of wiring to ensure proper heat dis sipation Leaving the label attached may result in malfunction XIV Precautions for Users of the C200H IDS0I VI 6 e Use crimp terminals for wiring Do not connect bare stranded wires directly to terminals e Observe the following precautions when wiring cables e Do not bend the cables past their natural bending radius e Do not pull on the cables e Do not place heavy objects on top of the cables e Check terminal blocks sufficiently before mounting them e Be sure that the terminal blocks Memory Units expansion cable
95. lear control systems railroad systems aviation systems vehicles combustion systems medical equipment amuse ment machines safety equipment and other systems machines and equip ment that may have a serious influence on lives and property if used improperly consult your OMRON representative Make sure that the ratings and performance characteristics of the product are sufficient for the systems machines and equipment and be sure to provide the systems machines and equipment with double safety mechanisms This manual provides information for installing and operating OMRON ID Sensor Units Be sure to read this manual before operation and keep this manual close at hand for reference during operation It is extremely important that a PLC and all PLC Units be used for the speci fied purpose and under the specified conditions especially in applications that can directly or indirectly affect human life You must consult with your OMRON representative before applying a PLC system to the above men tioned applications Safety Precautions N WARNING N WARNING N WARNING N WARNING Never attempt to disassemble any Units while power is being supplied Doing so may result in serious electrical shock or electrocution Never touch any of the terminals while power is being supplied Doing so may result in serious electrical shock or electrocution The SRAM type Data Carrier has a built in lithium battery which can combust or e
96. lign the connector with the key groove and press in 2 Press in on the connector until it locks in place Rubber molding say ve NN AN NAS Note The connector will not lock into place if you hold onto the ring Always hold onto the rubber molding Removal Method Hold onto the ring and pull straight out Note The connector cannot be removed if you hold onto the rubber molding Never pull on the cable with excessive force The conductors may be broken or dam aged 33 Connections and Wiring Section 3 4 3 4 2 Wiring for Safety and Noise Immunity R W Head Cables and I O Wire the R W Head cables and l O signal lines in separate ducts from power Signal Lines circuit cables both inside and outside the control panel 1 1 O cables 2 Power lines sala e Floor ducts Conduits Suspended ducts If the same ducts must be used shielded cables can be used to increase resistance to noise If a shielded cable is used connect one end of the shield to ground Countermeasures for If 1 O is connected to an inductive load connect a surge killer or diode in par Inductive Loads allel with the load Diode Relay contact output DC input Triac output a oido OUT Relay contact output Transistor output l 7 COM Diode SoS SSS a a Surge Killers 4 y Resistance 50 Q Capacitance 0 47 uF Voltage 200 V Diodes gt Inrush withstand voltage 3 times load voltage min
97. mation will turn ON and the command will not be execut ed Check the memory capacity of the Data Carriers before setting the Pro cessing Address and Number of Processing Bytes If the Processing Ad dress and Number of Processing Bytes are not suitable for the Data Carriers for which communications are being performed the Data Carrier Address Error Flag word n 8 bit 13 will turn ON 83 Communications Commands Section 6 2 Mask Bit Write Reads the 2 bytes of data from the specified start address masks it with the specified mask data and writes data to the bits that are not masked For the mask data set a hexadecimal value with the bits to be masked turned ON Each command execution processes 2 bytes i e 1 word Example for a Masked Bit Write Data Carrier Data Data Specified Data Written to for Option _ Data Carrier Bit Bit Bit Bit i i 7 4 0 7 4 0 1 00010010 1 000111101 2 001110100 2 1100 0100 The data in boxes is held Write Data in Data Storage Area Bit Bit 7 50 1 000011101 2 1100 0000 Word address Type Bit name Description Head 1 of Head 2 of CS1W CS1W V600C11 V600C12 CS1W or CJ1W V600C12 V600C12 CJ1W V600C11 or CJ1W V600C12 n 1 n 11 08 to 15 Command 04 hex 04 to 07 Communications Specifi Specify the communications method cation Refer to page 52 with the Data Carrier o riegos SS 00 to 03 Processing Specification Retertopage 46 o Letimest gt Figh
98. munications Commands o 78 OL Command 5 5 cc AAA 78 6 2 2 Command Descriptions 0 0 0 eee 79 6 3 Communications HME seeen AA aaa 91 6 3 1 Data Carrier Communications Time aaeeea 91 6322 TAT Cale OF aii AAA 92 73 ID Sensor Unit Operation Section 6 1 6 1 ID Sensor Unit Operation The user program in the CS CJ series CPU Unit is used to operate the ID Sensor Unit The ID Sensor Unit performs communications with Data Carriers though the R Write Head according to data set in the Special I O Unit Area of the CS CJ series CPU Unit 6 1 1 Outline of Operation CS CJ series CPU Unit ID Sensor Unit User Program MOV OUT etc Special I O Unit Area Unit controls D gt Command Commands interpretation Data storage area n to n 6 and execution Data Carrier MOV LD etc i Execution Unit status n 7 to n 9 Resulting information Processing results monitor Read data Storing Calculation results Y A read data Write data Getting results write data Note 1 The ID Sensor Unit will complete execution of any command that is being executed even if the CPU Unit is changed to PROGRAM mode 2 Ifan ID Sensor Unit error occurs communications will stop regardless of the operating mode 3 First word allocated to Unit in CIO Area n CIO 2000 10 x unit No 74 ID Sensor Unit Operation Section 6 1 6 1 2 Read Command Read 1 23 Note CS CJ series CPU
99. n an error Head 2 NORM ERR Normal end Green Lit Communications with the Data Carrier ended normally Error end Lit Communications with the Data Carrier ended in an error 3 3 3 Unit Number Switches Data exchange between the CPU Unit and ID Sensor Unit is performed using words allocated to the Unit in the Special I O Unit Area and in the DM Area The words allocated to the ID Sensor Unit in these two areas are determined by the setting of the unit number switches on the Unit s front panel E Hae E CJ1W V600C11 CJ1W V600C12 O Cc S A Words Words Words Words X10 f allocated in allocated in allocated in allocated in E Special 1 O DM Area Special I O DM Area Sex X10 Unit Area Unit Area UnitO CIO 2000 to D20000 to CIO 2000 to D20000 to CIO 2009 D20099 CIO 2019 D20199 1 Unit 1 CIO 2010 to D20100 to CIO 2010 to D20100 to E 2019 99 A 2029 US CI 94 a 2940 to A to ae 2940 to aaa to CIO 2949 D29499 CIO 2959 D29599 Unit 95 CIO 2950 to D29500 to Cannot be set CIO 2959 D29599 3 3 4 Communications test Switch The communications test switch on the Unit s front panel is used to switch between Normal Mode and Test Mode TEST Status Description CHOI Normal status factory setting gt ON Communications test 32 Connections and Wiring Section 3 4 3 4 Connections and Wiring 3 4 1 Connecting R W Heads Connection Method 1 2 3 1 Holding the rubber molding on the connector a
100. nd a Double head ID Sensor Unit CS1W V600C12 CS series Units can be mounted to a CS series CPU Rack or CS series Expansion Rack SYSMAC CJ series ID Sensor Units Single head ID Sensor Unit Double head ID Sensor Unit CJ1W V600C11 CJ1W V600C1 2 v600C11 RUN ERC ERP ERH USD TOD gt ON ON These ID Sensor Units read and write data for V600 series Data Carriers for SYSMAC CJ series PLCs There are two models a Single head ID Sensor Unit CJ1W V600C11 and a Double head ID Sensor Unit CJ1W V600C12 CJ series Units can be connected in a CJ series CPU Rack or CJ series Expansion Rack Outline of Features and Functions Section 1 1 Applicable Products and Commands CS1W V600C11 CS1W V600C12 CJ1W V600C11 CJ1W V600C12 R W Head Head V600 series V600 HL 1 RW Head number of connected Heads Applicable V600 series Data Carriers V600 DULIRUL I or V600 DULPLILI Data Carriers Commands Read Read Read Read Write Write Write Write Bit Set Bit Set Bit Set Bit Set Bit Clear Bit Clear Bit Clear Bit Clear Mask Bit Write Mask Bit Write Mask Bit Write Mask Bit Write Calculation Write Calculation Write Calculation Write Calculation Write Data Fill Data Fill Data Fill Data Fill Data Check Data Check Data Check Data Check Number of Writes Control Number of Writes Control Number of Writes Control Number of Writes Control Copy Copy An RFID system consists of an ID Sensor Unit in a CS series
101. om the CPU Unit CPU Unit WDT error An error occurred in the CPU Unit ERH Indicator Lit and RUN Indicator Not Lit CS1W V600C11 CS1W V600C12 NAT CS EANO CS RUN ERP RUNE WERP ERC JERH ERCM Q ERH HEAD1 HEAD2 TRE TRE E T R NORM ERR W NORM ERR Mi M NORM ERR CJ1W V600C11 CJ1W V600C12 V600C11 RUN ERC T R NORM ERR mo TOn itt oo ese Not lit M There is an error in the unit number setting for the ID Sensor Unit Unit No duplication The same unit number is set for more Unit operation will than one Unit or was set to a value that stop is not between 00 and 95 Special I O Unit set The model of Special I O Unit regis ting error tered in the I O table does not agree with the model of Special I O Unit mounted in the system 100 Restarting Special I O Units Section 7 4 7 4 Restarting Special I O Units To restart operation after changing settings in the DM Area or after removing the cause of an error either turn the PLC s power supply OFF and ON or turn ON the Special I O Unit Restart Bit CS series Special I O Unit Restart Bits Bitaddress Function A50200 Unit O Restart Bit The Unit will be restarted A50201 Unit 1 Restart Bit when the corresponding bit is turned ON A50215 Unit 15 Restart Bit A50300 Unit 16 Restart Bit A50715 Unit 95 Restart Bit CJ series Special I O Unit Restart Bits Bit address Function A50200 Unit O Restart Bit The Unit will be restarted A50201 Unit 1 Restart
102. or lit red YES NO Clear D2000 unit number x 100 in DM Area Cycle PLC power or turn ON Special I O Unit Restart Bit Turn ON communications test switch on Unit s front panel to enter Test Mode YES T R or NORM ERR lashing for either Head Replace the ID Sensor Unit 103 Troubleshooting Section 7 5 7 5 3 Communications Check Flowchart START Clear DM m in words allocated in DM Area Cycle PLC power or turn ON Special I O Unit Restart Bit Turn ON communications test switch on front panel ORM ERR indicators flashing for each Head NO Alignment OK YES Distance between DC and Head OK CIO n 9 E070 YES YES YES YES YES Travel speed OK Data Carrier OK NO NO NO NO Adjust system to maintain Correct distance Reduce travel speed a consistent distance Replace Data Carrier CIO n 9 E071 YES Data Carrier OK YES Replace Data Carrier EEPROM CIO n 9 E07B YES Data Carrier Data Carrier OK YES Hi H Replace Data Carrier Replace Data Carrier CIO n 9 E07C YES R W Head OK YES NO Replace R W Head j CIO n 9 E07A E07D or E076 YES NO Data Carrier OK YES YES NO Replace the ID Sensor Replace Data Carrier le D20000 100 x unit No CIO 2000 10 x unit No NO CIO n 9 not 0000 i j Note 1 First word allocated to Unit in DM Area m 2 First word allocat
103. ormal mode communications are performed when the Command Execu tion Bit word n bit 0 in the Special I O Unit Area turns ON All commands can be used in this mode Communications results and Unit status are shown on the status indicators and in the Unit Status word n 7 Results Informa tion word n 8 and Processing Results Monitor word n 9 in the Spe cial I O Unit Area 5 1 2 Communications Test Mode Communications Test Mode Operation Note 5 2 Communicati Communications specification ca E Single auto 1 Repeat auto 2 52 Communications tests can be performed by turning ON the communications test switch on the Units front panel Communications tests are performed without reference to the CS CJ series CPU Unit operating status The Test Mode Flag word n 7 bit 14 in the Unit Status in the Special I O Unit Area will turn ON while the ID Sensor Unit is in this mode Communications test results and Unit status can be checked on the Unit s front panel indicators and in the Processing Results Monitor word n 9 in the Special I O Unit Area refer to page 48 The status in Results Information word n 8 the Special I O Unit Area will hold the status that existed before Test Mode was entered Read and write operation will be repeated at 1 second intervals for Data Car rier address 0000 hex For a Double head Unit status will be read and writ ten alternately for both Heads 1 Ifthe ID S
104. ounting loca CJ series Rack or CJ series Expansion Rack tion Cannot be mounted to C200H Expansion I O Racks or SYSMAC BUS Slave Racks No of Units per 4 Units maximum per Rack 2 Units maximum per Rack Rack Connectable V600 series R W Heads V600 series R W Heads Heads V600 HUL 1 Head V600 HLIL 1 or 2 Heads Applicable Data V600 series Data Carriers V600 DL 1 Carriers No of allocated 1 unit number 2 unit numbers unit numbers No of allocated 10 words 20 words words Control protocol Special protocol Data exchange Special I O Unit Area Constant data exchange CPU Unit Unit Controls Commu methods with CIO 2000 to CIO 2959 of 10 words Unit gt ID Sensor Unit nications Processing CPU Unit Specification Data Stor age Area Specification ID Sensor Unit Unit information CPU Unit Results Information Processing Results Monitor Special I O Unit words 100 words Unit trans CPU Unit System Settings in DM Area ferred when power is ID Sensor Unit Auto Wait Time Setting D20000 to D29599 turned ON or when restarting the Unit Data transfer 2 048 bytes max 2 048 bytes max Head quantity 160 bytes scan 160 bytes scan Operating Normal Mode Test Mode changed with communications test switch modes Diagnostic func 1 ID Sensor Unit error tions 2 Communications error detection with Data Carriers 3 Head 24 V power supply error 24 Specifications Section 3 1 3 1 3 Communications Fun
105. ply CS1W V600C12 Only Wiring the power supply as shown below CS1W V600C12 Connection Example Line filter a A 24 VDC OV M3 self lifting screws are used as the connection terminals for the power sup ply When necessary use the following crimp terminals The tightening torque is approximately 0 59 N m Examples of Applicable Crimp Connectors Model number Applicable wire size Shape J S T Mfg Co Ltd 1 25 N3A AWG24 to 16 Forked J S T Mfg Co Ltd 1 25 Y3A 6 5 mm max For M3 terminal Recommended DC Power Supplies Miniature by OMRON Model number Output capacity Input voltage S82K 03024 24VDC 1 3A 100 200 V AC S82J 0224 24 VDC 1 1A 100 V AC Note 1 Although adequate measures have been taken inside the I O Sensor Unit for noise entering on the power supply line supplying power through a line filter can be used to greatly attenuate ground noise 2 Although the rated power consumption of the CS1W V600C12 is 360 mA at 24 V DC be sure to consider the surge current when determining ca pacities 20 Connections and Wiring Section 2 4 2 4 3 Wiring for Safety and Noise Immunity R W Head Cables and I O Signal Lines Countermeasures for Inductive Loads Noise Countermeasures for External Wiring Wire the R W Head cables and I O signal lines in separate ducts from power circuit cables both inside and outside the control panel 1 1 O cables 2 Power lines Floor
106. ps screwdriver UL Ys 77777 N YII Y RRS D5 2 Note Leave enough space below each Rack as shown in the following diagram for mounting and removing the Units Mounting screw Y i ts 20 mm min Backplane A 20 mm min Phillips screwdriver System Configuration Section 1 2 CJ series PLCs ID Sensor Units are connected as l O Units in the system configuration as shown below SA eS SA eS S Key SANA SRY SA eS Power Supply Unit CPU Unit I O Units 10 Units max End Cover included with CPU Unit Use the following procedure to connect an ID Sensor Unit 1 2 Don 1 Align the connectors and press in firmly on the Units to connect them com pletely Hooks Hook holes Comnector 2 Move the yellow sliders on the top and bottom of the Unit to the lock posi tion to secure the Units The sliders should click into place Move the sliders to the back until they click into place Slider Locked 3 Attach an End Cover to the Unit on the right end of the Rack Note The CJ series PC may not operate properly if the sliders are not locked firmly into place Functions by Application Section 1 3 1 2 4 Unit Handling Precautions Be sure to turn OFF the power supply to the PLC before installing or discon necting Units or connecting lines To reduce the risk of malfunctioning due to electrical noise wire input and out put lines
107. r 7 lf command execution ends normally the Results Information word n 8 and Processing Results Monitor word n 9 will be set 8 The Normal End Flag word n 7 bit 01 will turn ON and the ID Busy Flag will turn OFF 9 The Normal End Flag will turn ON for one scan only but the Results Infor mation will be held until the Error Reset Bit is turned ON or until the next communications command is received If communications with the Data Carrier fail or an error occurs communica tions will be aborted at that point the bits in the Results Information word n 8 will turn ON accordingly and the error code will be placed in the Process ing Results Monitor word n 9 Then the Error End Flag word n 7 bit 02 will turn ON and the ID Busy Flag will turn OFF The Error End Flag will turn ON for one scan only ID Sensor Unit Operation Section 6 1 6 1 4 Copy Command Copy 1 23 Note The following example shows writing the data from Data Carrier A for R W Head 1 to Data Carrier B for R W Head 2 CS CJ series CPU Unit ID Sensor Unit Special I O Unit Area n to n 6 Data Carrier A Data storage area 1 Use the MOV OUT or other instructions in the user program to set data in the Special I O Unit Area 2 Turn ON the Command Execution Bit word n bit 00 3 The ID Sensor Unit will interpret the command when the Command Exe cution Bit is turned ON 4 Ifthe command is correct the
108. r other appropriate countermeasures must be provided external to the PLC Countermeasures taken to satisfy the standards vary depending on the devices on the load side wiring configuration of machines etc Following are examples of countermeasures for reducing the generated noise Refer to EN50081 2 for more details Countermeasures are not required if the frequency of load switching for the whole system with the PLC included is less than 5 times per minute Countermeasures are required if the frequency of load switching for the whole system with the PLC included is more than 5 times per minute xvii Conformance to EC Directives 7 Countermeasure Examples When switching an inductive load connect an surge protector diodes etc in parallel with the load or contact as shown below Circuit Characteristic Required element Diode method Varistor method xviii Inductive load D O O Cc Inductive If the load is a relay or solenoid there is a time lag between the moment the circuit is opened and the moment the load is reset If the supply voltage is 24 or 48 V insert the surge protector in parallel with the load If the supply voltage is 100 to 200 V insert the surge protector between the contacts The diode connected in parallel with the load changes energy accumulated by the coil into a current which then flows into the coil so that the current will be converted into Joule heat by th
109. r with the CU1W V600C 12 I will be displayed before addresses for inputs in the ladder diagram and Q will be displayed before addresses for outputs for operation data In the CX Programmer s I O Table Window select SIOU C200H ASCII Unit A and then from the Enter SIOU Details Window set the Address per Unit to 2 the Input Words to 3 and the Output Words to 7 and select the Repeat IN OUT for each Address per Unit option When using CX Programmer V2 0 or later with the CJ1W V600C11 I will be displayed in the ladder diagram before address for inputs and Q will be displayed before addresses for outputs for operation data Operating Procedure Section 3 2 3 2 2 Operating Procedure Example The following is an operating procedure example for the following conditions Reading 10 Bytes of Data from Data Carrier Address 0010 Using a Trigger CJ series CPU Unit CJ1W V600C 11 Special I O ERG Unit Area Paadicommand ERP ERH N gt 0N Read data 0015 Communi 0016 cations Read data storage order Special I O Unit Area Settings Unit No 00 Command Read Communications specification Trigger Read data storage order Leftmost gt Rightmost First Data Carrier read address 0010 hex Number of Data Carrier read bytes 10 bytes Read data storage destination D1000 to D1004 ID Sensor Unit Settings A 1 Communications Test Switch Set on Unit s front panel Communications te
110. ription Enable write protection C Disable write protection Write Protection Setting Range Write protection setting range Address Start address 0006 hex to 7FFF hex End address 0006 hex to FFFF hex Write Protection Section 5 5 Write Protection Settings Example for Data Carrier with a Memory Capacity of 2 Kbytes 1 2 3 1 The following settings will write protect addresses 0015 hex to 0120 hex start address lt end address Address z e s a s 2z i o me go b L b gp e bh er CO m p k b kh p hbk m p k b k p k b k CI 00058 JO db hH b p fff CA O Address hex 0000 0015 Write protected area 0120 O7FF 2 Towrite protect only 1 byte start address end address set the start ad dress and the end address to the same address Address hex 0000 Write protected 0120 area 07FF 3 If the specified end address exceeds the end address of the Data Carrier end address gt 07FF hex the Data Carrier memory area will be write protected through address 07FF hex i e through the end of the Data Carrier memory area Address hex 0000 0120 Write protected area 07FF 63 Data Carrier Life Check Clearing Write Protection Section 5 6 4 If the start address exceeds the end address start address gt end ad dress the areas from the start address to the end of the Data Carrier memory area address 07FF hex and from address 0006 hex
111. rmal or Test Mode 42 4 5 WMO Data Allocations sis 5b o NDA aa 43 4 3 1 Special I O Unit Area Allocations and Contents 43 4 3 2 Special I O Unit Bit Allocati0DS oooooo oo ooo 44 37 Outline of Data Exchange Section 4 1 4 1 Outline of Data Exchange Data is exchanged between the CS CJ series CPU Unit and CS1W V600C11 C12 or CJ1W V600C11 C12 ID Sensor Unit through I O words allocated in the Special I O Unit Area and initial setting words allocated in the DM Area I O Data Words are allocated in the Special I O Unit Area of the CPU Unit for ID Sensor Unit I O data including Unit Controls commands results information etc according to the unit number This data is exchanged continuously during the I O refresh period Initial Settings Data Words are allocated to the ID Sensor Unit as a Special I O Unit Area in the DM Area of the CPU Unit for ID Sensor Unit initial settings including the Sys tem Settings and Auto Wait Time Setting etc according to the unit number This data is transferred when the power supply is turned ON or when restart ing the Unit SYSMAC CS CJ series CPU Unit ID Sensor Unit CS1W V600C11 CJ1W V600C 11 Special I O Unit Area lo2 1 CIO 2000 10 x n ud I O Data 10 words to CIO 2000 10 6xn e Output data CIO 2000 10 7xn e Input data Input data Exchanged continuously to CIO 2000 10 9xn I O refresh period DM Area D20000 100 xn System Settings
112. ror Flag word n 8 bit 13 will turn ON Calculation Write Reads the specified number of bytes from the specified start address per forms the specified operation with the data specified for the Command Option and writes the result The calculation result is stored in the data storage area Up to 4 bytes i e 2 words can be specified for one command execution Example for Additions Data Carrier Data Data Specified Data Written to l for Option __ Data Carrier Bit Bit Bit i 7 4 0 1 11111110 1 00000011 1 gt 2 ITA 2 00000000 2 TO 3 00000001 3 00000010 Type Bit name Description Head 1 of Head 2 of CS1W CS1W V600C11 V600C12 CS1W or CJ1W V600C12 V600C12 CJ1W V600C11 or CJ1W V600C12 net nett 08t015 Command CEILE to 07 Communications Specifi Specs arar aod communications method cation Refer to page 52 with the Data po o Trigger 00 to 03 Processing Specification Specify the calculation method O Ado Subtract 00 to 15 Processing Address Specify the first Data Carrier address to write n 3 n 13 00 to 15 Number of Processing Specify number of Data Carrier write Bytes bytes 85 Communications Commands Word address Head 1 of CS1W V600C11 CS1W V600C12 CJ1W V600C11 or CJ1W V600C12 n 5 n 6 86 Head 2 of CS1W V600C12 or CJ1W V600C12 n 15 mie 001078 Note 1 Section 6 2 7 l o 00 to 15 Data stor Data Storage Word Specify
113. s and other items with locking devices are properly locked into place Improper locking may result in malfunction e Check the user program for proper execution before actually running it on the Unit Not checking the program may result in an unexpected opera tion e Check all wiring carefully before turning ON the power supply e Confirm that no adverse effect will occur in the system before attempting any of the following Not doing so may result in an unexpected operation e Changing the operating mode of the PLC e Force setting force resetting any bit in memory e Changing the present value of any word or any set value in memory e Before touching a Unit be sure to first touch a grounded metallic object in order to discharge any static build up Not doing so may result in malfunc tion or damage e Stop operation and turn OFF the power supply immediately if you smell any unusual odors if the surface of the Unit become abnormally hot if smoke appears of if the Unit seems unusual in any other way 6 Precautions for Users of the C200H IDS01 V1 Command Settings The CS1W V600C11 CS1W V600C12 CJ1W V600C11 and CJ1W V600C12 CS CJ series ID Sensor Units cannot be controlled with program ming written for the C200H IDSO1 or C200H IDS01 V1 ID Sensor Unit Refer to SECTION 4 Data Exchange with the CPU Unit for details This section describes the main differences between these Units The CS CJ series ID Sensor Units allow the Data
114. s 16 700 000 write The life of an EEPROM Data Carrier however is 300 000 writes 0493E0 hex at 40 C or lower Do not set values that exceed 300 000 The following example uses 3 bytes starting at address 0010 hex as the number of writes control area 1 A Write command is executed to set the control area to 300 000 writes Bit Address o o hex l 000F 0010 0011 0012 0013 67 Data Carrier Life Check Section 5 6 2 The Number of Writes Control command is executed with a Subtract spec ification and the number of writes set to 5 Bit Bit Address 743 0 hex OOOF 0010 0011 0012 D B 0013 3 The following illustration shows memory status when the total number of writes has reached 300 000 writes If the Number of Writes Control com mand is executed with a Subtract specification and the number of writes set to 5 the Status Flag word n 8 bit 04 in the Results Information will turn ON Bit Bit Address 743 0 hex OOOF 0010 0 0 0011 0 0 0012 0 0 0013 5 6 2 SRAM Built in battery Data Carrier Low Battery Check Method 1 2 Jus Data Carrier Life after a Low Battery Is Detected 68 The method used to control the life of the Data Carriers depends on the Data Carrier memory type SRAM or EEPROM For SRAM built in battery Data Carriers the life of the battery is controlled 1 The low battery check for a Data Carrier is not performed constantly
115. splays to mean Programmable Controller Visual Aids The following headings appear in the left column of the manual to help you locate different types of information Note Indicates information of particular interest for efficient and convenient opera tion of the product 1 2 3 1 Indicates lists of one sort or another such as procedures checklists etc OMRON 2003 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is con stantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication TABLE OF CONTENTS PRECAUTO Scars camaras Wl 1 Intended Adice bot ria bid aida ads E a Ges xii 2 General Procardia a ek Oe ew xii 3 Satety Precautions acu cc CE ae Gees EE dai xii 4 Operating Environment Precautions n on anana 0c ccc cece ee enna xiii 5 APphcation Precil ONS s Ls essa Shae BS N o Peat ERS X
116. ss and Number of Processing Bytes are not suitable for the Data Carriers for which communications are being performed Data Carrier Address Error Flag word n 8 bit 13 will turn ON 87 Communications Commands Section 6 2 Data Check Finds the CRC code for the data area from the specified start address to 2 bytes less that the specified number of bytes and writes 2 bytes of data From 3 to 2 048 bytes of data can be specified for one command execution Word address Type Bit name Description Head 1 of Head 2 of CS1W CS1W V600C11 V600C12 CS1W or CJ1W V600C12 V600C12 CJ1W V600C11 or CJ1W V600C12 n 1 n 11 08 to 157 to 15 Command 07 hex CEAN to 07 Communications specifi Specify the communications method cation Refer to page 52 with the Data Carrier o mor i 00 to 03 Processing Specification 0 CRC calculation pa 12 00 to 15 Processing Address Specify the Data Check Start address in the Data Carrier pt 13 00 to 15 Number of Processing Specify the number of bytes in the data Bytes check range in the Data Carrier plus 2 bytes n 14 00 to 15 Data stor Data Storage Word Not used age area Address rightmost 4 dig its n 5 n 15 12 to 15 Data Storage Area 08 to 11 Bank Specification 00 to 07 Data Storage Word Address leftmost 2 dig its 001018 Option Command Option Note 1 Verification will not be performed if No Verification is set for writing 2 The last 2 b
117. st switch 2 Mounting and Installation 27 Operating Procedure Section 3 2 3 Unit No Setting Set the unit number to 0 and the following words will be allocated to the Unit as a Special I O Unit e CIO Area CIO 2000 to CIO 2009 e DM Area D20000 to D20099 Creating I O Tables Always create the I O tables after turning ON the PLC power supply The I O tables can be created from the Programming Console or CX Programmer Peripheral port AAA Pepe AAN Programming Console 28 Operating Procedure Section 3 2 Initial Settings 1 2 3 1 Make the settings in the words allocated to Special I O Units in the DM Area refer to page 41 Peripheral port AAM SSA l NES Programming Console First word allocated to Unit in DM Area m D20000 100 x 0 D20000 DM Contents po Meaning S S O 15 14 13 12 n 10j9j8a 7 e6ejs a 3 2 1 o D20000 Not used Communications Verification for writ Communications test switch enabled ing mode Distance D20001 Auto Wait Time Setting Infinite 2 PLC Power Supply OFF and ON or turn ON the Unit Restart Bit A E PAV N ANN PA el
118. sts the maximum number of Units per Rack when only ID sensor Units are mounted Power Supply Unit CS1W V600C11 CS1W V600C12 C200HW PA204 5 10 C200HW PA204S C200HW PA204R C200HW PD204 C200HW PA209R CJ series PLCs CJ series ID Sensor Units are classified as CJ series Special I O Units e These Units can be mounted to a CJ series CPU Rack or CJ series Expansion Rack e The number of Units per CPU Rack or Expansion Rack depends on the maximum supply current of the Power Supply Unit and current consump tion of other Units on the Rack The following table lists the maximum number of Units per Rack when only ID sensor Units are mounted Power Supply Unit CJ1W V600C11 CJ1W V600C12 CJTW PAZOSR CJ1W PA202 Note The l O words allocated to Special I O Units are determined by the setting of the unit number switches on the front of the Unit They are not affected by the slots positions in which the Units are mounted System Configuration Section 1 2 1 2 3 Mounting Units CS series PLCs Use the following procedure to mount an ID Sensor Unit to the Backplane 1 2 3 1 Lock the top of the ID Sensor Unit into the slot on the Backplane and rotate the Unit downwards as shown in the following diagram Hook Backplane 2 While making sure to align the Unit properly with the connectors tighten the mounting screws securely to a tightening torque of 0 4 N m 3 To remove the Unit first loosen the mounting screws using a Philli
119. t e Where the ambient temperature or humidity is outside the ranges given in the Unit specifications e Where the PLC may be affected by condensation due to radical tempera ture changes e Where there is any corrosive or inflammable gas e Where there is excessive dust saline air or metal powder e Where the PLC is affected by vibration or shock e Where any water oil or chemical may splash on the PLC Provide proper shielding when installing in the following locations e Locations subject to static electricity or other sources of noise e Locations subject to strong electromagnetic fields e Locations subject to possible exposure to radiation e Locations near to power supply lines Caution The operating environment of the PLC System can have a large effect on the longevity and reliability of the system Improper operating environments can lead to malfunction failure and other unforeseeable problems with the PLC System Be sure that the operating environment is within the specified condi tions at installation and remains within the specified conditions during the life of the system xiii Application Precautions 5 5 Application Precautions Observe the following precautions when using the ID Sensor Unit or the PLC N WARNING Failure to abide by the following precautions could lead to serious or possibly fatal injury Always heed these precautions e Always turn OFF the power supply to the PLC before attempting an
120. t are refreshed first followed by inputs ID Sensor Unit to CPU Unit I O refresh period gt Refreshed every scan during PLC s I O refresh period Outputs CPU to ID Sensor Unit are refreshed first followed by inputs ID Sensor Unit to CPU Unit ID Sensor Unit CS1W V600C11 CJ1W V600C11 I O Data Output refresh data n 6 Input refresh data n 9 n CIO 2000 10 x unit No ID Sensor Unit CS1W V600C12 CJ1W V600C12 I O Data n Head 1 ton 6 Output refresh data n 7 Head 1 ton 9 Input refresh data n 10 Head 2 ton 16 Output refresh data n 17 Head 2 to n 19 Input refresh data n CIO 2000 10 x unit No The words allocated to the ID Sensor Unit in the Special I O Unit Area are determined by the setting of the unit number switches on the Unit s front panel Set unit numbers so that the same words are not allocated to more than one Unit Refer to page 39 for the setting method 2 If the same unit number is set for more than one Special I O Unit a fatal error No duplication error on CX Programmer or Unit No Duplication on Programming Console and the PLC will not operate 43 I O Data Allocations Section 4 3 4 3 2 Special I O Unit Bit Allocations The words in the Special I O Unit Area are allocated as shown in the following table Outputs I O Type Bit name Description Head 1 of Head 2 of CS1W CS1W V600C11 V600C12 or CS1W CJ1W V600C12 V600C12 CJ1W
121. ted in Special I O Unit Area in CIO Area First word allocated to Head 1 n CIO 2000 10 x unit No First word allocated to Head 2 n CIO 2000 10 x unit No 1 Unit Controls Word n CIO 210 Meaning Word address 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 OFF Not effective OFF Not effective ON Resulting information n 8 cleared Command Execution Bit OFF Waiting for command OFF to ON Command executed 123 Data Coding Tables Command Words n 1 to n 3 CIO 21111 to CIO 21 11 13 124 Meaning Word address 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Command code Communications Processing specification specification Word address 211112 Processing address ers Numberofbyiestoprocess ode BCD command BCD command BCD command oo Read 2Repeat Birser PPet ower 1 Lower upper 06 DataFill 1 Subtract O Trigger Data Check 08 No of Write Control 1 Auto 1 Words 09 Copy 0 Calculate Data Check tery fo 1 Subtract Copy O Undefined No setting required Meaning 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Processing address hex 0000 to FFFF Settable addresses depend on Data Carrier hex command 0001 to 0800 Read PA e Bit Clear MaskBitWrite 0001 to 0004 Calculation Write _ 0000 All Data Fill 0001 to 0800 003 to 0800 Data
122. the calculation result storage age area Address rightmost 4 dig area Refer to page 46 for details its 12 to 15 Data Storage Area 08 to 11 Bank Specification 00 to 07 Data Storage Word Address leftmost 2 dig its Command Option Calculation data If an addition results in an overflow or a subtraction results in an underflow the Status Flag word n 8 bit 04 will turn ON and the number of writes data will not be changed 2 Verification will not be performed if No Verification is set for writing When using EEPROM battery free Data Carriers be sure the write area is all on one page refer to page 59 If processing is performed for which the write area extends across more than one page is performed for this Data Carrier the Data Carrier Address Error Flag word n 8 bit 13 in the Results Information will turn ON and the command will not be execut ed 4 Check the memory capacity of the Data Carriers before setting the Pro cessing Address and Number of Processing Bytes If the Processing Ad dress and Number of Processing Bytes are not suitable for the Data Carriers for which communications are being performed the Data Carrier Address Error Flag word n 8 bit 13 will turn ON oo Communications Commands Section 6 2 Data Fill Write the fill data to the specified number of bytes starting from the specified start address in the Data Carrier Up to 2 048 bytes i e 1 024 words can be filled with one
123. ting for the Data Carrier A Data Carrier is detected as it enters the communications area and communications are performed Sas gt gt CS Data Carrier ssa Communications area Single Auto Specification Command Execution Bit Execution Abort Bit ID Busy Flag Normal End Flag 1 Error End Flag I I I I Waitingtfor Data Carrier Results i I Abort processing Communications with f Data Carrier COMMA i Data Carrier movement i Data Carrier A Data Carrier B missing 54 Communications Specifications Section 5 2 5 2 3 Repeat Auto With a repeat auto specification the presence of Data Carriers is automati cally detected and communications are performed eliminating the need for detecting the Data Carrier as is required for a trigger specification As opposed to a single auto specifications command execution is not ended when communications with the first Data Carrier have been completed rather the ID Sensor Unit waits for the next Data Carrier Once communications have been completed with a specific Data Carrier communications will not be performed with it again even if it remains in the communications area Pro cessing is ended when the Abort Bit word n bit 02 turns ON Data Carriers are de tected as they enter the communications Data Carrier B Data Carrier A area and communica tions are performed Communications area Repeat Auto Specification
124. ual revision code appears as a suffix to the catalog number on the front cover of the manual Cat No Z174 E1 02 Revision code The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Date Revised content February 2003 Original production 02 March 2004 Page 10 Voltage changed to 26 for internal current consumption Page 24 Information on number of Unit per Rack changed 127 Revision History 128 OMRON CORPORATION Industrial Automation Company FA Auto Identification Components Department Sensing Devices amp Components Division H Q Shiokoji Horikawa Shimogyo ku Kyoto 600 8530 Japan Tel 81 75 344 7069 Fax 81 75 344 7107 Regional Headquarters OMRON EUROPE B V Sensor Business Unit Carl Benz Str 4 D 71154 Nufringen Germany Tel 49 7032 81 1 0 Fax 49 7032 811 199 OMRON ELECTRONICS LLC 1 East Commerce Drive Schaumburg IL 60173 U S A Tel 1 847 843 7900 Fax 1 847 843 8568 OMRON ASIA PACIFIC PTE LTD 83 Clemenceau Avenue 1411 01 UE Square 239920 Singapore Tel 65 6835 3011 Fax 65 6835 2711 OMRON CHINA CO LTD BEIJING OFFICE Room 1028 Office Building Beijing Capital Times Square No 88 West Chang an Road Beijing 100031 China Tel 86 10 8391 3005 Fax 86 10 8391 3688 Authorized Distributor Cat No Z174 E1 02 Note Specifications subject to change without notice
125. wer Supply ON lt Power supply ON Always create the I O tables after turning ON the PLC power supply The I O tables can be created from the Programming Console or CX Programmer Peripheral port Programming Console Operating Procedure Section 2 2 Initial Settings 1 2 3 1 Make the settings in the words allocated to Special I O Units in the DM Area refer to page 41 Peripheral port power Programming Console First word allocated to Unit in DM Area m D20000 100 x 0 D20000 DM Contents Meaning 15 14 13 12 11 10 9 8 7 6 54 3 2 10 D20000 Not used Communications Verification for writ Communications test switch enabled ing mode Distance D20001 0000 Auto Wait Time Setting Infinite 2 PLC Power Supply OFF and ON or turn ON the Unit Restart Bit Ladder Programming Programming Console Set the Command Communications Specification Read Data Storage Or der First Data Carrier Read Address Number of Bytes to Read and Read Data Storage Destination in words n 1 to n 6 allocated in the Special I O Unit Area here CIO 2001 to CIO 2006 15 Operating Procedure Section 2 2 First word allocated to Unit in CIO Area CIO 2000 10 x 0 CIO 2000 Word Contents po Meaning S O fetes eee eae CIO 2001 Command Communications Data order specification CIO 2002 00 First read address CIO 2003 Number of read bytes CIO 2004 2004 10 00 Read data storage location
126. xplode if mishandled Do not disassemble the Data Carrier or subject it to high pressure or high temperatures of 100 C or more or dispose of it by incineration Provide safety measures in external circuits i e not in the PLC CPU Unit including associated Units in order to ensure safety in the system if an abnormality occurs due to malfunction of the PLC or another external factor affecting the PLC operation Not doing so may result in serious accidents e Emergency stop circuits interlock circuits limit circuits and similar safety measures must be provided in external control circuits Operating Environment Precautions 4 e The PLC will turn OFF all outputs when its self diagnosis function detects any error or when a severe failure alarm FALS instruction is executed As a countermeasure for such errors external safety measures must be provided to ensure safety in the system e The PLC outputs may remain ON or OFF due to deposition or burning of the output relays or destruction of the output transistors As a counter measure for such problems external safety measures must be provided to ensure safety in the system N Caution Execute online edit only after confirming that no adverse effects will be caused by extending the cycle time Otherwise the input signals may not be readable 4 Operating Environment Precautions Do not operate the control system in the following places e Where the PLC is exposed to direct sunligh
127. y of the following Performing any of the following with the power supply turned ON may lead to electrical shock e Mounting or removing any Units e g Power Supply Unit I O Units CPU Unit etc or Memory Cassettes e Assembling any devices or racks e Setting DIP switches or rotary switches e Connecting or disconnecting any cables or wiring N Caution Failure to abide by the following precautions could lead to faulty operation of the PLC or the system or could damage the PLC or PLC Units Always heed these precautions e Fail safe measures must be taken by the customer to ensure safety in the event that outputs from Output Units remain ON as a result of internal cir cuit failures which can occur in relays transistors and other elements Always use the power supply voltages specified in the operation manuals An incorrect voltage may result in malfunction or burning Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied in places where the power supply is unstable An incorrect power supply may result in malfunction Install external breakers and take other safety measures against short cir cuiting in external wiring Insufficient safety measures against short cir cuiting may result in burning Do not apply voltages to the Input Units in excess of the rated input volt age Excess voltages may result in burning Do not apply voltages or connect loads to the Output Un
128. ytes of the check area is the check code area Do not write user data to these bytes 3 Check the memory capacity of the Data Carriers before setting the Pro cessing Address and Number of Processing Bytes If the Processing Ad dress and Number of Processing Bytes are not suitable for the Data Carriers for which communications are being performed Data Carrier Ad dress Error word n 8 bit 13 will turn ON 88 Communications Commands Section 6 2 Number of Writes Control Uses 3 bytes of data from the specified start address as the Number of Writes Control Area and writes data to the Data Carrier The number of writes for one command execution can be from 0 to 255 Word address Type Bit name Description Head 1 of Head 2 of CS1W CS1W V600C11 V600C12 CS1W or CJ1W V600C12 V600C12 CJ1W V600C11 or CJ1W V600C12 EE n 11 o8to15 Command 08 hex 04 to 07 Communications Specifi Specify the communications method cation Refer to page 52 with the Data Carrier o tiger i i 00 to 03 Processing Specification O Ade n 2 n 12 00 to 15 Processing Address Specify the start address of the Num ber of Writes Control Area in the Data Carrier n 13 00 to 15 Number of Processing Not used Bytes n 14 00 to 15 Data stor Data Storage Word Specify the number of writes storage age area Address rightmost 4 dig area Refer to page 46 for details its n 15 1210 15 Data Storage Area 08 to 11 Bank Spec

SYSMAC CS/CJ Series ID Sensor Units Operation Manual

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