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UM EN CONTACTRON Motormanagement

1. o c o o 0 0 05 100 150 200 250 300 Motor size Figure 6 1 Recommended restart time A restart time of 120 minutes can be achieved with the CONTACTRON DTM IFS 6 6 PHOENIX CONTACT 104456 en 01 CONTACTRON DTN IFS device drivers CONTACTRON DTM IFS device drivers The DTM Device Type Manager comprises all functions the structure the parameterization and the GUI graphical user interface including a help system for a specific field device or device range The DTM is installed on the PC as a program but can only be started from a container or the frame application e g IFS Conf In addition to the device DTMs there are also DTMs for communication devices such as PROFIBUS DP controller boards HART modems or gateway devices The devices in the CONTACTRON EMM product range electronic motor management product range from Phoenix Contact can be used to switch measure warn protect monitor and evaluate The electronic management module offers all the familiar advantages of real power monitoring Drives of any size are now started or reversed with separate contactors In this way not only the motor but the complete system is reliably protected against damage resulting from overload or underload All communication for parameterization operation and monitoring is also possible in online mode via PROFIBUS DP V1 The bus device is
2. Table 4 12 Slave Peripherie State 2 Bit Description 0 Device 17 Process error message 1 Device 18 Process error message 2 Device 19 Process error message 3 Device 20 Process error message 4 Device 21 Process error message 5 Device 22 Process error message 6 Device 23 Process error message 7 Device 24 Process error message 8 Device 25 Process error message 9 Device 26 Process error message 10 Device 27 Process error message 11 Device 28 Process error message 12 Device 29 Process error message 13 Device 30 Process error message 14 Device 31 Process error message 15 Device 32 Process error message 104456_en_01 PHOENIX CONTACT 4 19 CONTACTRON motor management 4 4 4 EMM objects ELR EMM Control Device 1 ELR EMM Control Device 8 Table 4 13 ELR EMM Control Bit Description 15 8 Status of the digital output information O8 O1 MSG reset Group message activation by positive edge IND reset Group error message activation by positive edge Reserved Left rotation request activation by positive edge Stop request stop overrides all requests Right rotation request activation by positive edge Table 4 14 ELR Status Word Bit Description 15 8 Status of the digital inputs MSG message Group message IND error Group error message Reserved
3. Figure 4 27 Gateway properties 6 You can now move the required GSD data to your project from under item EM PB GATEWAY IFS in the catalog window HW Config SIMATIC 300 1 Configuration Testproject ie BM Station Edit Insert PLC view Options Window Help Diele Ain a ED a 98 el simatic 3000 Slot Designation RORDP master system 1 Figure 4 28 GSD data 104456_en_01 PHOENIX CONTACT 4 37 CONTACTRON motor management 4 7 4 Setting the byte order 1 Open the context menu of the EM PB GATEWAY IFS and select Object Properties 2 Open the Parameter Assignment tab Mastersystem 1 Stationsparameter 08 DP Alsrm Mode Aligemeine De Parameter Geratespezifische Parameter amp IFS Application 12 Byte order E Behaivor at Profibus error OUTPUT 1 controled by OUTPUT 2 controled by E OUTPUT 3 controled by OUTPUT 4 controled by Real power WX 0 001 E Reactive power 0 001 Power VAX 0 001 E Voltage VY 0 001 Current AY 0 001 Swicheycles 1 Operatioon time hX 0 001 Figure 4 29 Setting the byte order 3 The byte order of the transferred data can be set here under Device specific parameters Byte order Motorola Big Endian the high byte is saved first Intel Little Endian the
4. Dialog box Parameter menu Parameter Set value Configuration Motor output General Settings Switching output type Direct starter Monitoring Monitoring 1 Activation During right rotation Early warning of dry running e g air Monitoring signal Effective power total bubble Trigger at Underrange Behavior Generate message Acknowledgment Automatic Monitoring Monitoring 2 Activation During right rotation Shutdown in the event of dry running Monitoring signal Effective power total Trigger at Underrange Behavior Disable drive Acknowledgment Manual Monitoring Monitoring 3 Activation During right rotation Early warning of blockage Monitoring signal Effective power total Trigger at Overrange Behavior Generate message Acknowledgment Automatic Monitoring Monitoring 4 Activation During right rotation Shutdown in the event of blockage Monitoring signal Effective power total Trigger at Overrange Behavior Disable drive Acknowledgment Manual 8 4 PHOENIX CONTACT 104456_en_01 Application examples Dialog box Parameter menu Parameter Set value Online Parameter Monitoring Monitoring 1 Start up suppression time 50 x 10 ms Set point 280 W Delay time 0x10ms Monitoring Monitoring 2 Start up suppression time 200 x 10 ms Set point 250 W Delay time 200 x 10 ms Monitoring Monitoring 3 Start up suppression time 50x 10 ms Set point 600
5. 3 2 3 2 1 Brand new device 3 2 3 2 2 Configured device et cii tete b ER RED 3 2 3 8 Technical datan ui 3 3 4 EM PB GATEWAY IFS PROFIBUS module sss 4 1 4 1 Definition of terms ode red nde i ee es 4 3 4 2 Connection NOS sesca data unu moleskine id cuite e tege e to anus 4 4 4 2 1 Mains connection and line protection 4 4 4 2 2 Block diagram epa het ei oat eee 4 4 4 2 3 TBUS DIN rail connector sse nen 4 4 4 2 4 status LEDS ha e ERE 4 5 4 2 5 S PORT handling Sasia Si 4 6 4 2 6 Setting the PROFIBUS address essere 4 6 4 2 7 Setting the INTERFACE system address 4 8 4 3 PROFIBUS telegram8 n eerte e e u cents 4 10 4 3 1 Structure of the parameterization telegram 4 10 4 3 2 Structure of the diagnostic telegram sees 4 11 104456 en 01 PHOENIX CONTACT i CONTACTRON motor management 4 4 Configuration telegram u ctn eet ec eee Erde ee d 4 15 4 4 1 Digital input and output Ssss peunad 4 15 4 4 2 Module status urhe dete it ae ice 4 16 4 4 3 Station stalls uuu y heh pe Cit tte huwa 4 17 4 4 4 EMM O DjA iS EE BERGER RR HERREN ERE 4 20
6. 5 8 690 V voltage A transformer L UOLO IN1 IN2 IN3 IN4 vi V2 V3 3x 50 A transformer EMM 3 24DC 500AC IFS O Thi OTh2 O1 O2 O4 Motor Error 690 V switching module Reverse running Forward running GND amp FO 6 T3 Figure 8 8 Hardware configuration example 8 8 18 PHOENIX CONTACT 104456_en_01 Application examples 8 8 2 Software configuration For this example the following parameters must be changed in the DTM Dialog box Parameter menu Parameter Set value Configuration Voltage transformer Voltage transformer 690 V AC Current transformer Count 3 Amplitude transmission 10 factor Motor output General Settings Motor output Bimetal Switching output type Reversing starter Tripping characteristic curve 10 A Cooling down time 20 minutes Manual Reset 1 minute Nominal motor current Refer to motor rating plate for value Behavior Disable drive Acknowledgment Manual Monitoring Monitoring 1 Shutdown in the event of underrange Activation During right and left rotation Monitoring signal Effective power total Trigger at Underrange Behavior Disable drive Acknowledgment Manual Monitoring Monitoring 2 Activation During right and left Shut
7. 1 Class 5 2 Class 10A 3 Class 10 4 Class 15 5 Class 20 6 Class 25 7 Class 30 8 Class 35 9 Class 40 Poa Figure 2 7 7 8 9 10 Surge current Trigger characteristic for 20 C blocking protection The surge current factor is the ratio between the actual current and the parameterized nominal current Table 2 4 Trigger times s 5 A and 16 A determined across entire temperature range Class5 Class 10A Class 10 Class15 Class 20 Class 25 30 Class35 Class 40 12 34 6 236 0 403 0 456 0 574 0 678 0 808 0 864 0 1014 0 1 5 13 7 67 5 136 0 166 0 194 0 261 0 289 0 327 0 382 0 2 6 5 30 3 61 5 76 3 88 1 121 0 131 0 150 0 176 0 3 2 7 12 0 24 4 30 4 34 9 48 2 52 4 60 1 70 2 4 1 5 4 6 9 3 11 6 13 1 18 3 19 8 22 6 25 8 5 1 0 3 2 6 4 7 9 9 0 12 5 13 5 15 3 17 4 6 0 7 2 5 4 9 6 0 6 8 9 4 10 2 11 5 12 9 7 0 5 2 0 4 0 4 9 5 5 7 6 8 2 9 3 10 3 8 0 4 1 8 3 4 4 1 4 7 6 4 7 0 7 8 8 6 9 0 3 1 2 2 4 3 3 6 4 8 5 2 5 9 6 9 10 0 3 1 2 2 4 2 9 3
8. Figure 7 38 Online values monitoring dialog box The following operating data can be determined and displayed Numerical display Meaning Unit Real power Display of total and phase specific real power w Apparent power Display of total and phase specific apparent power VA Non active power Display of total and phase specific reactive power var Cos Phi Display of total and phase specific power factor Cos Phi Current Display of phase specific line currents A Voltage Display of phase specific nominal voltage values V Line voltage Display of phase specific line voltage values V 7 54 PHOENIX CONTACT 104456_en_01 CONTACTRON DTN IFS device drivers 7 5 3 1 Displaying online values as a graph If you wish for example to compare the graphs for the real power of phases L1 L3 you can record each of these three components in succession and load the three characteristic curves and the current values in the same scope view The following information is displayed in scope view iojxi Real power Real power L1 Real power L2 Real power L3 w 1700 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 500 400 300 200 100 0 100 200 09 21 44 09 21 45 09 21 46 09 21 47 09 21 48 09 21 49 09 21 50 09 21 51 09 21 52 09 21 53 Figure 7 39 Representation of online values The following functions are executed by clicking on the buttons Button Descript
9. kW 0 37 0 55 0 75 1 1 1 5 22 3 4 5 5 7 5 11 15 18 5 22 30 37 45 55 75 90 110 Nominal motor current at 380 400 V In A 1 2 18 24 3 4 45 5 8 6 8 9 3 12 4 16 3 23 5 31 37 5 45 61 77 84 102 146 174 212 6 3 Nominal motor current at 500 V In A 1 35 1 8 2 55 3 4 4 4 5 2 9 4 12 4 17 8 23 5 28 5 34 46 5 59 64 78 111 132 161 Three phase induction motor at a rotational frequency of 1000 rpm Motor protection using the electronic bimetal function for Ex e motors and non Ex e motors Current transformer at 380 40 PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR 100 125 200 250 250 300 500 600 600 750 1000 1250 1500 Current transformer at 500 V PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR 75 100 125 200 200 250 400 400 500 600 750 1000 1250 Current transformer Motor protection using motor management for at 380 400 V 4 Durchf means that the conductor is passed through the transformer 4 times PACT MCR 50_4_Durchf PACT MCR 50 3 Durchf PACT MCR 50 2 Durchf PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR
10. Settings The settings dialog box is opened fu Scan topology A topology scan is started Q Monitor The monitoring dialog box is opened Diagnostics No function Info No function 7 16 PHOENIX CONTACT 104456_en_01 CONTACTRON DTM IFS device drivers 7 4 3 Buttons in the DTM toolbar The toolbar comprises various buttons that enable quicker access to frequently used functions Icon Meaning Description Show hide Show hide equipment identification for device identification Expand tree Fully expand the parameter menu tree Collapse tree Collapse the parameter menu tree Import default values Load the default device configuration in the project Import Load a saved device configuration in the project Export Save the device configuration that is currently open to an XML file Print Open a clearly laid out version of the device configuration that is currently open for printing Read from device Read device configuration from the connected device and transfer it to the project that is currently open Ei Write device Write the device configuration that is currently open to the connected device 5 Connect Establish a connection to the connected device Disconnect Disconnect the connection to the connected device Gl User manual Opens the user manual PDF file i About this DTM Opens an information dialog box with information a
11. a EMM Control Device 5 EMM Status EMM Module State 1 EMM Module State 2 EMM Channel State 1 104456_en_01 PHOENIX CONTACT 4 39 CONTACTRON motor management EMM Channel State 2 EMM Channel State 3 EMM Channel State 4 EMM P ALL EMM U L1 EMM U L2 EMM U L3 EMM L1 EMM 12 L3 EMM Electric Work EMM COS PHI EMM Frequency EMM Operation time left EMM Operation time right EMM Cycle left EMM Cycle right EMM P L1 EMM P L2 EMM Q ALL EMM S ALL EMM EMM SQRT 3 U L2 EMM SQRT 3 U L1 SQRT 3 U L3 4 40 PHOENIX CONTACT 104456_en_01 EM PB GATEWAY IFS PROFIBUS module 4 7 6 Example The following modules are used in this example SIMATIC 57 300 EM PB GATEWAY IFS EMM 3 24DC 500AC 16 IFS 4 7 6 1 Hardware structure CPU PROFIBUS address 4 PROFIBUS address 2 ied jn IFS address 1 Figure 4 31 Hardware structure 104456 en 01 PHOENIX CONTACT 4 41 CONTACTRON motor management 4 7 6 2 GSD values used Order Number Designation Digital inputs outputs Inputs and outputs of the EM PB GATEWAY IFS Order Number 7 Designation EMM Cont
12. Figure 4 24 Selecting the CPU 104456 en 01 PHOENIX CONTACT 4 35 CONTACTRON motor management 3 Properties window appears Click on New and assign a new name for the bus line G cus Figure 4 25 Bus line name 4 Select PROFIBUS DP Additional Field Devices Gateway Now move the EM PB GATEWAY IFS to your project Find ant ail Bofe sanaa O o O PROFIBUS DP Additional Field Devices compatible PROFIBUS DP Slaves CiR Object Closed Loop Controller Configured Stations DP VO slaves DP AS i Link ENCODER ET 2008 ET 200C ET 200eco ET 2005 ET 200L ET 200M EH DDDDDDDDEDDDDIs E E E EI E EI ET ET 8 9 Network Components 9 Sensoric SIMAD YN Ea Figure 4 26 Selecting the gateway 4 36 PHOENIX CONTACT 104456_en_01 EM PB GATEWAY IFS PROFIBUS module 5 The Properties window appears Under Address you must select the address that was configured in the EM PB GATEWAY IFS in Section 4 2 6 Gateway DP DP Cot m DP RS232 Properties PROFIBUS interface EM PB GATEWAY IFS ELR PB Ga General Parameters DP DP Co Address Compatible PR Transmission rate 1 5 Mbps 1 Configured Stations Subnet Order number ET 200 IGES7 315 2 ET 2005 Function Modules IDENT 8 25 Network Component 28 Sensoric CJ SIMADYN
13. 7 4 PHOENIX CONTACT 104456_en_01 CONTACTRON DTN IFS device drivers 7 2 2 Connection to the PC Connect the programming adapter to a free USB connection on your PC using the USB cable provided 22 A A Figure 7 2 Connection to the PC TA 7 2 3 Connection to the device On the device connect the programming adapter to the 12 pos S PORT interface Figure 7 3 Connection to the device 1 NOTE Potential damage to cables Position the programming adapter so that no strain is placed on the plug in connection on the device 104456_en_01 PHOENIX CONTACT 7 5 CONTACTRON motor management 7 2 4 Technical data IFS USB PROG ADAPTER 2811271 Connections PC side serial USB 2 0 full speed Measuring transducer side S PORT General data Housing material ABS Dimensions width x height x depth 40 mm x 20 mm x 80 mm without cable Weight 140 g approximately Ambient conditions Ambient temperature operation 20 C 65 C 4 F 149 F Ambient temperature storage transport 40 C 85 C 40 F 185 F Humidity no condensation 90 25 C Conformance with EMC Directive 2004 108 EC Noise immunity according to EN 61000 6 2 Noise emission according to EN 61000 6 4 7 6 PHOENIX CONTACT 104456_en_01 CONTACTRON DTN IFS device drivers 7 3 Software setup 7 3 1 Installation To install the CONTACTRON DTM IFS software procee
14. 7 50 PHOENIX CONTACT 104456_en_01 CONTACTRON DTN IFS device drivers 7 4 7 Writing the configuration to the device When you write the configuration to the device Write to device button see Buttons in the DTM toolbar on page 7 17 a window appears containing an overview of your configuration Clicking OK confirms this configuration and the device restarts with this configuration Clicking Cancel makes the configuration in the device invalid and the devices enters the invalid configuration error state To exit this error state repeat the write process witha valid configuration and confirm it with OK IFS Conf lt unsaved gt ioj xj Fie Edt View Device Window Toos ig nB ach o B OP P C C S 15518 2 o B EMM 3 24DC S00AC4FS Obsewve EMM 3 24DC 5DDAC IFS Configuration f EMM 3 24DC 500AC IFS Online Parameter x EMM 3 240 500 5 Phoenix Contact GmbH amp KG CONTACT DTM Version 1 00 3 22 2010 06 14 EMM 3 24DC 500AC IFS ShowParameters Tala avais 4 E Cy Parameter Menu eo For C EMM 3 24DC 500AC IFS PHCENIX C3 Min switchov Phoenix Contact GmbH amp Co KG DM C3 Reversing pu DTM Version 1 00 3 22 2010 06 14 C3 StarDella C General Monitoring Cj Monitoring 1 Monitoring 2 i i aw Configuration Monitoring 4 C Monitoring 5 H pons Application tag EMM IFS onitoring G3 Monitoring
15. Thermistor 08 General Settings Execution time Response time Monitoring E Monitoring 1 Monitoring 2 C Monitoring 3 g Monitoring 4 CJ Monitoring 5 E Monitoring 6 E Monitoring 7 J Monitoring 8 cx INTERFACE System Cancel Apply Unconnected 0 Dataset EBI planningEngineer 2 EMM Figure 7 26 INTERFACE System configuration dialog box The following parameter data can be set Parameter Selection value Interval Program side IFS Bus error behavior Disabled Disable drive Generate message Disable drive IFS Bus error acknowledgment Automatic _ Automatic Manual 104456_en_01 PHOENIX CONTACT 7 39 CONTACTRON motor management li 7 4 6 Online offline parameters Before opening the online or offline parameter dialog box the changes made in the Settings dialog box should be applied Clicking on the Online Parameter or Offline Parameter button in the IFS Conf toolbar opens the parameter dialog box Online and offline parameters differ as follows Online parameters The values are read directly from the device and are also written directly to the device by clicking Apply or OK Offline parameters The values are written to the project that is open on the PC When started for the first time the default parameter data is displayed
16. Figure 7 44 Messages errors monitoring dialog box The following operating data can be determined and displayed Display Meaning Mains monitoring Underrun Overrun Mains power sync Phase failure Mains power failure Symmetry monitoring Short circuit to ground Mains voltage underrange detected see Voltage monitoring on page 7 23 Mains voltage overrange detected see Voltage monitoring on page 7 23 Phase relation on the mains side direction of rotating field not observed Phase failure detected see Phase monitoring on page 7 25 Mains failure detected see Phase monitoring on page 7 25 Uneven load or loss of a phase see Symmetry monitoring on page 7 26 A phase conductor is connected to ground the EMM 3 xx 500AC xx IFS module is disabled Monitoring Monitoring 1 8 A parameterized value of monitoring 1 8 is outside its limits see Monitoring 1 8 on page 7 36 and Monitoring 1 8 on page 7 45 104456 en 01 PHOENIX CONTACT 7 59 CONTACTRON motor management Interruption T1 T3 Current unbalance Display Meaning Collective signals nt error Send the EMM 3 xx 500AC xx IFS module back to the manufacturer A factory inspection must be performed Config invalid Error sending to the device or the process was interrupted Error A group error has occurred e g a parameterized trigger threshold was exceeded
17. sse 7 2 7 1 2 Hardware requirements u u u u 7 2 7 1 3 Software requirements u 7 2 7 1 4 Programming adapter anata hasa em eem 7 3 7 1 5 Configuration package u 7 3 7 2 Connecting the programming adapter a 7 4 7 2 1 us be toits tees 7 4 7 2 2 Connection to ee i p pere e Pere sepu 7 5 7 2 3 Connection to the device 7 5 7 2 4 Technical data ue eio bes 7 6 7 8 SOFHWaresSelUD aus uuu 7 7 7 3 1 ENS 7 7 7 3 2 Uninstallations uk wu Sua a es 7 8 7 3 3 Configura Os 6 eor etas ti e e uit ies 7 9 ii PHOENIX CONTACT 104456 en 01 Table of contents 7 4 EMM 3 xx 500AC xx IFS module parameter Menu 7 15 7 4 1 Usernterface u aun usus maqa ete rete os 7 15 7 4 2 Buttons in the IFS Conf toolbar 7 16 7 4 3 Buttons in the DTM toolbar 7 17 7 4 4 iu tut eee Pe ecce us iis MM co aT 7 18 7 4 5 SIjuhp fe ER 7 19 7 4 6 Online offline parameters 7 40 7 4 7 Writing the configuration to the device 7 51 7 5 Monitoring dialog DOX 5
18. IF5 Conf Fie Edit View Device Window Tools BOHUS B 0 8 P Pe C C w y EMM 240 500 1 5 Observe f EMM 3 24DC 500AC IFS Configuration f lt unsaved gt EMM 3 24DC 5004C4FS Phoenix Contact GmbH amp Co KG DTM Version 1 00 3 22 2010 06 14 ini xi x CONTACT SG eig a e sss ul E Q3 Parameter Menu Parameter Status Value Unit a acknowledgment Wire break behavior Wire break acknowledgment Short circuit behavior Short circuit acknowledgment Pre warning level behavior Pre waming level acknowledgment B Configuration Mains Voltage transformer CJ Current transformer SJ Voltage monitoring Phase monitoring Symmetry monitoring G Motor output Execulion time E Response time Monitoring E Monitoring 1 J Monitoring 2 E Monitoring 3 Monitoring 4 E Monitoring 5 Monitoring 6 E Monitoring 7 Monitoring 8 E INTERFACE System iD Unconnected 0 Dataset planningEngineer Disabled Automatic Disabled Automatic Disabled Automatic Disabled Automatic 1 1 4 Cancel Apply Figure 7 22 The following parameter data be set Thermistor configuration dialog box 2 1 Selection value Interval Program side Overtemperature beh
19. Parameter Selection value Interval Program side Start up suppression time Min 0 1 100 60000 Set point Min 5000000 1 0 Max 5000000 Hysteresis Min 0 1 Max 100 x Delay time Min 0 1 100 60000 104456 en 01 PHOENIX CONTACT 7 45 CONTACTRON motor management Examples 6280A001 Figure 7 33 Underload example P Real power t Time ti Start up suppression time to Delay time 1 Upper performance threshold 2 Signaling threshold for filter screen contamination 3 Performance 4 Lower performance threshold Figure 7 33 shows an example of the real power curve for a pump where the real power remains below the lower performance threshold even after a time delay This may be due to dry running 7 46 PHOENIX CONTACT 104456_en_01 CONTACTRON DTN IFS device drivers 6280A002 Figure 7 34 Overload example P Real power t Time ti Start up suppression time t Delay time 1 Upper performance threshold 2 Signaling threshold for filter screen contamination 3 Performance 4 Lower performance threshold Figure 7 34 shows an example of temporary dry running air bubble in the system For example the upper performance threshold is reached in the event of a blockage The performance level is reached again before the time delay has elapsed 104456 en 01 PHOENIX CONTACT 7 47 CONTACTRON motor management 7 4 6 6 Outputs 1 8 IFS Depe
20. Left rotation confirmation Stop confirmation Right rotation confirmation Table 4 15 ELR EMM Module State 1 w E Description Device error cannot be localized An error occurred when accessing the external EEPROM Channel 2 Manufacturer area of EEPROM FLASH Channel 2 Configuration area of EEPROM FLASH Channel 1 Configuration area of EEPROM FLASH Supply voltage monitoring reference voltage monitoring Reserved Digital input monitoring Error acknowledgment faulty jo j o oci j o m 2i o Channel 1 Logical program sequence monitoring faulty Reserved ES oa o Channel 1 Return stack overflow 4 20 PHOENIX CONTACT 104456 en 01 EM PB GATEWAY IFS PROFIBUS module Table 4 15 ELR EMM Module State 1 Bit Description 12 Channel 1 Data stack overflow 13 Channel 1 ROM monitoring 14 Channel 1 RAM monitoring 15 Channel 1 Saved reference value faulty Table 4 16 ELR EMM Module State 2 Bit Description 0 Inter channel communication to channel 1 faulty 1 Inter channel communication to channel 2 faulty 2 An error occurred during the EEPROM synchronization 3 Collecting diagnosis for digital outputs EMM 24 DC 4 Channel 1 GNDa has left the tolerance range 5 Reserved 6 Reserved 7 Test mod
21. Thermistor Th2 are used The TBUS DIN rail connector can only be used to supply the modules if 24 V DC devices The EMM 3 500AC IFS modules can be mounted on a DIN rail For detailed information about mounting removal please refer to TBUS DIN rail connector on page 5 1 2 4 PHOENIX CONTACT 104456 en 01 EMM 3 500AC IFS electronic motor management module 2 2 6 Connection versions 2 2 6 1 Separate switching element Depending on the requirements ofthe application either an electromechanical contactor or reversing contactor combination or an electronic load relay or reversing load relay should be used to switch the load To control these switching elements the EMM supplies four digital outputs EMM 3 24DC Semiconductor outputs with 24 V DC 500 mA EMM 3 230AC Floating relay outputs with 230 V AC DC 500 mA For inductive loads use a suitable contact protection circuit 2 2 6 2 Line currents up to 16 A For line currents up to 16 A EMM 3 500AC 16 IFS modules are suitable thanks to their integrated current transformers up to 16 A The external switching element is controlled directly via the EMM P L3 power supply Uu IN1 IN2 IN3 INA VEL dod od 5 ent measur Current measurement EMM 3 500AC 16 IFS Current measurement 10 O1 O2 03 O4 amp 55 99 o 9 Dp ES I z 22 Thermi
22. Warning A parameterized signaling threshold has been exceeded Test mode Testmode enabled Test mode is activated Error Testmode An error has been detected in test mode Thermistor Overtemp An impermissibly high operating temperature was detected in a motor winding Msg overtemp The prealarm threshold for triggering a warning has been reached Wire break An open circuit was detected in the thermistor cable of a motor winding Shortcircuit A short circuit was detected in the thermistor cable of a motor winding Motor line An open circuit was detected in the motor winding Asymmetrical current load in the phase conductors Bimetal Ack after cooling down time Acknowledgment possible The parameterized limit values for motor protection were exceeded and resulted in tripping The message can only be acknowledged after the parameterized cooling time has elapsed see Bimetal on page 7 29 The message can be acknowledged Motor control Excecutiontime Control Excecutiontime Stop Controltime stopped Controltime controlled The execution time for activation has been exceeded The execution time for stop has been exceeded The response time for stopped drive has been exceeded The response time for activation has been exceeded Miscellaneous Left right simultaneous Limit switch left Limit switch right FS Bus error Faulty output Error over curr
23. 1 5 lt unsaved gt D x Fie Edt View Device Window Tools s OP A100 81519 2 0B __ EMM 324DC 5004C1FS Observe f EMM3 24DC S00ACFS Configuation f EMM 3 24DC 500AC FS Online Parameter X EMM 3 24DC 5004AC4FS PHCENIX Phoenix Contact GmbH amp Co KG CONTACT DTM Version 1 00 22 2010 06 14 Han aola So Ol Odeo E C3 Parameter Menu Parameter Status Value Unit 8 83 Parameter d 2 should the parameter set readed back from the device copied into the project OK Cancel Apply Connected Q Device planningEngineer RA Figure 7 27 Message when switching to the Online Parameter dialog box If you wish to proceed in the Online Parameter dialog box you must first write the changes made to the device by clicking on Write to device If you wish to proceed in the Offline Parameter dialog box you must first click Apply or OK in the Settings dialog box 7 40 PHOENIX CONTACT 104456_en_01 CONTACTRON DTN IFS device drivers 7 4 6 1 Min switchover delay time To prevent damage to the motor output e g due to a short circuit of the main circuits a minimum switch over delay time must be observed when changing direction The duration of the switch over delay time ensures that the two main circuits are not activated simultaneously So that the fields are activated the switching output type must be set to Revers
24. B General Settings Execution time 8 Response time 2 Monitoring E Monitoring 6 E Monitoring 7 Monitoring 8 E INTERFACE System EL Cancel Apply Unconnected 0 Dataset Eu planningEngineer 4 Figure 7 16 Symmetry monitoring configuration dialog box The following parameter data be set Parameter Selection value Interval Program side Symmetry threshold Min 1 10 100 Behavior Disabled Disable drive Disabled Generate message Acknowledgment Automatic Automatic Manual 7 26 PHOENIX CONTACT 104456_en_01 CONTACTRON DTN IFS device drivers 7 4 5 7 Motor output To control motor outputs various switching output types are available by default To prevent possible damage to the motor outputs or drives set the required switching output type here 5 lt unsaved gt D xi View Device Window Tools 7 B m B P P C ta LA E EMM 3 240 500 5 Observe f EMM 3 24DC 500AC IFS Configuration x EMM 3 24DC 50DACAFS PHCENIX Phoenix Contact GmbH amp Co KG CONTACT DTM Version 1 00 3 22 2010 06 14 Haa Bld SB 16425 o E C Parameter Menu Parameter Staus Value Unit Configuration Switching output Digital outputs no switching function Can ses muc es is Bia
25. ad iss s Mains voltage failure behavior Disabled zi m Mains voltage failure acknowledgment Automatic x 8 Response time Uncomnected O Dataset _ y Figure 7 14 Voltage monitoring configuration dialog box The following parameter data can be set Parameter Selection value Interval Program side Min permissible mains voltage Min 40 575 EMM 16 IFS 1 42 Max 759 EMM IFS Max permissible mains voltage Min 40 575 EMM 16 IFS 1 570 Max 759 EMM IFS Delay time Min 0 60000 Underrange behavior Disabled Disable drive Disabled Generate message Underrange acknowledgment Automatic Automatic Manual 104456 en 01 PHOENIX CONTACT 7 23 CONTACTRON motor management Parameter Selection value Interval Program side Overrange behavior Disabled Disable drive Disabled Generate message Overrange acknowledgment Automatic _ Manual Mains regeneration time Min 0 1 30 Max 60000 Mains voltage failure behavior Disabled Disable drive Disabled Generate message Mains voltage failure acknowledg Automatic _ Auloman ment Manual 7 24 PHOENIX CONTACT 104456_en_01 CONTACTRON DTN IFS device drivers 7 4 5 5 Phase monitoring To ensure
26. current flow is evaluated 12 Drive o current flow is evaluated 13 Drive lt current flow is evaluated 14 Drive lt lt current flow is evaluated 15 Drive enabled Table 4 19 ELR EMM Channel State 3 Bit Description 0 4 Hz cycle The signal is inverted every 125 ms 1 10 Hz cycle The signal is inverted every 50 ms 2 Group message 3 Group error message 4 Drive control Automatic manual 5 Simultaneous activation of left and right rotation 6 IFSM bus error 7 Fault in test mode 4 22 PHOENIX CONTACT 104456_en_01 EM PB GATEWAY IFS PROFIBUS module Table 4 19 ELR EMM Channel State 3 Bit Description 8 Error acknowledgment 1 9 Error acknowledgment 2 10 Error acknowledgment 3 11 Error acknowledgment 4 12 Mains frequency invalid 13 Reserved 14 Reserved 15 Reserved Table 4 20 ELR EMM Channel State 4 Bit Description 0 Safety related disconnection group 1 1 Safety related disconnection group 2 2 Error restoring the system state 3 Symmetry error between IL1 and IL3 4 Phase failure IL1 IL3 5 Blocking achieved 6 Bimetal has tripped acknowledgment only possible after minimum cooling time 7 Bimetal has tripped acknowledgment possible 8 Interruption of motor line T1 9 Interruption of motor line T2 10 Interruption of motor line T3 11 Leaving the analog measuring range EMM 5A 12 Thermistor short circuit 1
27. Connection Icon Meaning Description Establish connection Establishing service PC device connection X Connection present Connection present between service PC and device lt Disconnect Disconnect connection between service PC and connection device gt Connection Connection between service PC and device disconnected disconnected Connection error Connection between service PC and device is faulty 7 4 4 4 Icons Data source Icon Meaning Description Data Data is being loaded from the device service PC Modified values are only transmitted to the device service PC Data protected Data from the device service PC cannot be modified Data online Data is being loaded online from the device service PC Modified values are only transmitted to the device service PC ES Access to the device disabled Connection between service PC and device disconnected 0 Data device The request contains values from various data sources e g for use in online comparison J comparison of offline online device data 0 nt Clear assignment between the devices and data is 0 required 7 4 5 Settings The editing of a project involves the settings for a selected device Clicking on the Settings button in the IFS Conf toolbar opens the Settings dialog box 104456_en_01 PHOENIX CONTACT 7 19 CONTACTRON motor management 7 4 5 1 Configuration On the first
28. Download GDS file v Set Profibus address v Set INTERFACE system address v Integrate into STEP 7 SW v Set byte order v End Figure 4 5 Flowchart See Section 4 7 2 on page 4 29 See Section 4 2 6 on page 4 6 See Section 4 2 7 on page 4 8 See Section 4 7 3 on page 4 30 See Section 4 7 4 on page 4 38 4 28 PHOENIX CONTACT 104456_en_01 EM PB GATEWAY IFS PROFIBUS module 4 7 2 Downloading the GSD file 1 Access the Phoenix Contact online catalog www phoenixcontact net catalog and search for EM PB GATEWAY IFS or 2297620 1 Select Downloads Information on this item Item homepage gt Add Figure 4 6 Selecting Downloads the online catalog 2 Click on GSD file PXC_0B51 gsd Software Description Language Revision size bytes Type GSD file for EM PB GATEWAY IFS Internatio 1 02 19028 gsd ACTRON DTM IFS setup OTM version 3 14 Automation German 100344 83165357 zip Xplorer USB driver English gt ContactronDtmSetup zip Figure 4 7 Selecting the GSD file in the online catalog 3 Read the General Terms and Conditions of Use 4 Click Accept to confirm that you agree with the General Terms and Conditions of Use Before downloading the files please accept the General Terms and Conditions for Use of Internet Downloads Figure 4 8 General Te
29. EMM 3 24DC 500AC IFS Phoenix Contact GmbH amp Co KG CONTACT DTM Version 1 00 3 22 2010 06 14 Tan Dla 4 55 amp Status Value Unit ia Disabled Underrange acknowledgment Automatic gt Tolerance time 30 10 ms Short To Ground Current 15 Phase monitoring Symmetry monitoring B General Settings Execution time Response time Monitoring Monitoring 1 Monitoring 2 onitoring 3 4 Monitoring 5 J Monitoring amp E Monitoring 7 g Monitoring 8 3 INTERFACE System ShortToGround Help min 30 of adjusted bimetal curent Cancel Apply Unconnected 0 Dataset ERI planningEngineer Figure 7 21 The following parameter data can be set Em ShortToGround Detection configuration dialog box Parameter Selection value Interval Program side Behavior Disabled Disable drive Disabled Generate message Underrange Automatic _ Automati acknowledgment Manual Tolerance time Min 0 1 30 Max 60000 Short To Ground Current Calculated at least 30 of the set 0 01 _ bimetal current 104456_en_01 PHOENIX CONTACT 7 31 CONTACTRON motor management 7 4 5 10 Thermistor To protect the motor against thermal overload if the motor winding is equipped with a thermistor the appropriate behavior can be set here
30. Installation of the modules on a DIN rail TBUS DIN rail connector on page 5 1 Selection of a suitable currenttransformer for the electronic motor management modules Current transformer selection guide on page 6 1 Description of the software for parameterizing the electronic motor management modules CONTACTRON DTWM IFS device drivers on page 7 1 Application examples for the products described here Application examples on page 8 1 1 4 PHOENIX CONTACT 104456 en 01 EMM 3 500AC IFS electronic motor management module 2 EMM 3 500AC IFS electronic motor management module Input Supply for reply outputs Control supply voltage Digital outputs O1 O4 Digital inputs Connection for IN1 IN4 TBUS DIN rail connector S port for connecting the programming adapter Metal lock for fix 7 ing to DIN rail LEDs 3j Control supply voltage i DAT Err Message error 3 phase L Left rotation input voltage N R Right rotation _ Reset button output voltage Thermistor input EMM 3 500AC 16 IFS Voltage measuring Current measuring inputs via external current transformers thermistor input EMM 3 500AC IFS Figure 2 1 EMM 3 500AC IFS 104456_en_01 PHOENIX CONTACT 2 1 CONTACTRON motor management 2 1 Safety regulations installation notes AN WARNING Risk of injury During operation parts
31. Monitoring signal Energy meter reset Trigger at Overrange Behavior Generate message Acknowledgment Manual Online Parameter Monitoring Monitoring 1 Start up suppression 0x10ms time Set point 20 kWh Delay time 0x10ms Outputs Output 1 Monitoring 1 Enabled 8 2 PHOENIX CONTACT 104456_en_01 Application examples 8 2 Example 2 Direct starter for pump monitoring Dry running or blockages can occur when using pumps To protect the pump motor and the pump the motor real power can be monitored and the motor shut down or a message generated in the event of nominal value overrange or underrange Output 3 should be used as the pre warning message output overrange and underrange Output 4 should be used as the error message output overrange and underrange HR Set the motor current on the ELR H3 8 2 1 Hardware configuration L2 L3 E s e D Us L U 0 LO IN1 IN2 IN3 IN4 5 U 1 ON EMM 3 24DC 500AC 16 IFS ELR H3 SC 24VDC 500AC 9 o 0 9 000 Figure 8 2 Hardware configuration example 2 104456 en 01 PHOENIX CONTACT 8 3 CONTACTRON motor management 8 2 2 Software configuration For this example the following parameters must be changed in the DTM
32. PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR 0v 75 100 150 200 250 300 400 500 500 700 800 1250 1250 Current transformer at 500 V PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR 50 75 100 bo AS 200 250 250 400 400 500 600 800 1000 Current transformer Motor protection using motor management for at 380 400 V 4 Durchf means that the non Ex e motors Current transformer at 500 V 4 Durchf means that the conductor is passed through the conductor is passed through transformer 4 times PACT MCR 50 5 Durchf PACT MCR 50 3 Durchf PACT MCR 50 2 Durchf PACT MCR 50 2 Durchf PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR 50 50 50 75 75 100 125 150 200 transformer 4 times the PACT MCR 50 6 Durchf PACT MCR 50 4 Durchf PACT MCR 50 3 Durchf PACT MCR 50 2 Durchf PACT MCR 50 2 Durchf PACT MCR 50 PACT MCR 50 PACT MCR 50 PACT MCR 60 PACT MCR 75 PACT MCR 80 PACT MCR 125 PACT MCR 150 104456 en 01 PHOENIX CONTACT 6 5 CONTACTRON motor management 6 5 Recommended restart time Recommended restart time following bimetal response when using Ex e motors 400
33. User manual UM EN CONTACTRON Motor Management ILL _ WV TEE 4 CONTACT INSPIRING INNOVATIONS User manual Motor Management 2012 09 14 Designation UM EN CONTACTRON Revision 01 Order No This user manual is valid for Designation EMM 3 24DC 500AC IFS EMM 3 230AC 500AC IFS EMM 3 24DC 500AC 16 IFS EMM 3 230AC 500AC 16 IFS EM PB GATEWAY IFS IFS USB PROG ADAPTER IFS CONFSTICK L IFS CONFSTICK UT 4 MTD R CVC 690 SET CONTACTRON DTM IFS Order No 2297497 2297507 2297523 2297536 2297620 2811271 2901103 2986122 2901667 2297727 PHOENIX CONTACT 104456_en_01 Internet Subsidiaries Published by Please observe the following notes User group of this manual The use of products described in this manual is oriented exclusively to qualified electricians or persons instructed by them who are familiar with applicable standards and other regula tions regarding electrical engineering and in particular the relevant safety concepts Explanation of symbols used and signal words hazards Obey all safety measures that follow this symbol to avoid possible in This is the safety alert symbol It is used to alert you to potential personal injury jury or death There are three different categories of personal injury that are indicated witha signal word DANGER This indicates a hazardous situation which if not avoided will re sult in
34. 2 5 mm 0 5 Nm 0 6 Nm 26 14 AWG 104456 en 01 PHOENIX CONTACT 2 13 CONTACTRON motor management 2 4 1 Derating curves 100 operating time additional data available on request Up to Class 30 the maximum inrush current for EMM 16 IFS is 128 A and for Class 35 and Class 40 itis 112 A EMM 3 24DC 500AC 16 IFS Class 5 30 Load current A 0 10 20 30 40 50 60 70 EMM 3 24DC 500AC 16 IFS Class 35 40 Load current A N 0 10 20 30 40 50 60 70 Ambient temperature C Aligned with spacing of 20 mm Aligned without spacing Figure 2 5 Derating curves EMM 3 240 2 14 PHOENIX CONTACT 104456_en_01 EMM 3 500AC IFS electronic motor management module Toot HV HH of Ast Yr 7 9 T Y 6 LO LO o o 8 S S o LL o m LL o T T 1 1 o o lt lt o a lt o o o LO o o o lt x q TT e e J LLLI j o y 1ue uno peo v 1ueuno peo 70 Ambient temperature 60 C Aligned without spacing Aligned with spacing of 20 mm 0 0 Derating curves EMM 3 230AC Figure 2 6 PHOENIX CONTACT 2 15 104456_en_01 CONTACTRON motor management Trigger characteristics at 20 C Tripping time
35. Clicking the button enables you to define the colors that are preassigned on the program side in scope view Clicking the Save button calls the Save As dialog box Enter the required file name here according to Windows conventions The curve file is automatically assigned the file extension sgl Save in amp Test E i 2 E graph Wirkleistung L1 sgl My Recent E graph_Wirkleistung L2 sgl Documents E graph Wirkleistung L3 sgl Desktop 2 Documents Computer Network File Joraph sal Places Save as type Signal sgl Cancel 2 Figure 7 40 Save As dialog box 7 56 PHOENIX CONTACT 104456_en_01 CONTACTRON DTM IFS device drivers Open curve Export curve Clicking the Read curve button see Buttons on page 7 52 calls the Open dialog box Here select the required archive file with the extension sgl The curve data is then loaded and displayed on the service PC for evaluation Open Ad xl Look in Test Q E graph_Wirkleistung L1 sgl My Recent E graph_Wirkleistung L2 sgl Documents graph_Wirkleistung 3 591 Desktop My Documents r My Computer a Mei Filename sal 7 Places Files of type Signal sgl Cancel Z Figure 7 41 Open dialog box Clicking the Export button calls the CSV Export dialog box You can export the cu
36. Depending on the parameterization it may be possible that fault messages are displayed fleetingly for the active monitoring item 5 lt unsaved gt D xi View Device Window Tools i O B B 0 8 9 Px P C a E f EMM 3 24DC 500AC IFS Observe EMM 3 24DC S004C4FS Configuration f EMM 3 24DC SO0ACIFS Online Parameter x D wa 2 001041215 GID Overview Online values Counter Messages errors Mains monitoring Monitoring Collective signals I Underun Monitoring 1 T Int error Overrun Monitoring 2 Config invalid Mains power sync Monitoring 3 Enor Phase failure mes wanes T Mains power failure Monitoring 5 Symmetry monitoring IT Monitoring 6 Fas oda T Short cirouit to ground Montem Testmode enabled T Monitoring 8 I Error Testmode Thermistor Motor line Miscellaneous Overtemp Itenuption 1 Left right simultaneous Msa overtemp Interruption 2 Limit switch left Wire break Interruption T3 Unit switch right Short circuit T Curent unbalance IFS Bus error T Faulty output COME ribs Error over current after cooling down time Excecutiontime Control Acknowledgment possible I Exceoutiontime Stop I Controltime stopped Controltime controlled H Connection state VIS 35 44 I P Connected planningEngineer 4
37. E x B B B Error restoring the system state The thermal memory of the bimetal function is set to the maximum value Bimetal trigger Cooling time running Acknowledgment not possible E B E A An error has occurred for left rotation E B A E An error has occurred for right rotation Bimetal trigger Cooling time has elapsed Acknowledgment possible E B E B An error has occurred for left rotation E B A B An error has occurred for right rotation A OFF B Flashing ON x OFF or ON Error acknowledgment There are various options available for error acknowledgment Type of acknowledgment Description Manual reset button An acknowledgment is triggered by pressing the reset button on the front of the device If the reset button is held down for more than approximately 2 seconds the EMM will enter the error state again Manual remote acknowledgment A remote acknowledgment operating point can be implemented by connecting a button N O contact to IN 4 An acknowledgment is triggered as soon as a positive edge is detected at the input If no negative edge is detected after approximately 2 seconds the EMM enters the error state again since manipulation or a fault in the acknowledgment circuit may have occurred Manual software An acknowledgment can be implemented by the operating software Automatic For certain errors an automatic acknowledgment can be parameterized Confirmation All unu
38. Edit Catalog Profile Update Catalog Install Find in Service amp Support Figure 4 18 Installing a GSD file 4 32 PHOENIX CONTACT 104456_en_01 EM PB GATEWAY IFS PROFIBUS module 11 Now load the GSD file downloaded in Section 4 7 2 12 If the message Installation has been completed successfully appears you can close the hardware editor Install GSD Files from the directory H from the STEP project C Dokumente und Einstellungen i Die Installation wurde erfolgreich beendet Install Show Log Select All Deselec Figure 4 19 Installation has been completed successfully message 13 Open the context menu of the inserted CPU 14 Click on Open Object RJ SIMATIC Manager Testproject C Siemens Step7 s7proj sTestproj Bp File Edit Insert PLC Options Window Help sees xli gt 2 BR Mili Hawa A Open Object Ctri Alt O Ctrl C Gtr sy Alt Return Figure 4 20 Opening the object 15 Select View Catalog HW Config SIMATIC 300 1 Configuration Testproject Bl Station Edit Insert PLC 01218 18 8 S v Status Bar Update Auto Arrange Figure 4 21 Selecting the catalog 104456_en_01 PHOENIX CONTACT 4 33 CONTACTRON motor management 16 The catalog window appears 2181 xi ET FROFIBUS DP
39. File View Device Window Tools 8 0 8 i P Cr ta LA E EMM 324DC S00AC 161FS Observe EMM 3 24DC 500AC 164FS Configuration f EMM 3 24DC 500AC 16 lFS Online Parameter x EMM 3 24DC S004C 164FS Phoenix Contact GmbH amp Co KG CONTACT DTM Version 1 0 3 22 2010 05 03 Besta afa Sl ele ol rameter Menu Status Value Unit A 0 10 00 25 x10 ms tput Nominal current for changing into delta operation Change over delay at changing from star to delta operation a E Monitoring E Monitoring 1 E Monitoring 2 Monitoring 3 Monitoring 4 E Monitoring 5 E Monitoring 6 CJ Monitoring 7 E Monitoring 8 E Outputs E Output 1 Output 2 E Output 3 Output 4 Output 5 IFSM Output 6 IFSM E Output 7 IFSM Output 8 IFSM Cancel Apply ise mmn Im rre EMM Figure 7 30 Star Delta parameter dialog box The following parameter data can be set Parameter Selection value Interval Program side Maximal time at star Min 0 1 2 operation Max 60000 Nominal current for Min 0 changing into delta Max 160000 0 01 1 operation Change over delay at Min 25 changing from star to delta _ Max 60000 1 25 operation 104456_en_01 PHOENIX CONTACT 7 43 CONTACTRON motor management 7 4 6 4 General Settings
40. IFS Conf unsaved lO x Topology Scan Wizard Topology Scan Wizard Providing support for the topology scan FDT version 1 2 1 Continue Firish ew Figure 7 8 Topology Scan Wizard When a device is found the connection is established automatically and the Observe dialog box is opened 2 IFS Conf unsaved loj xl File Edit View Device Window Tools 28 m Bi ruis solarie 2 oB ff EMM 3 24DC 500AC 16 IFS Observe 4 o ol Overview Online values Counter Messages errors State T Left rotation Right rotation TInt error Error T Warning Firmware version Sene 3 1113236157 Operation time min o ojo ojo o 5 Real power H Connection state v efaa m gt gt gt F Lr mmt Figure 7 9 Observe dialog box 104456_en_01 PHOENIX CONTACT 7 13 CONTACTRON motor management 1 If no device is connected an error message is displayed To manually add a device to the project proceed as follows 1 Show the project tree via the View Project Tree menu 2 Show the DTM catalog via the View DTM Catalog menu 3 Drag the required hardware from the DTM Catalog and drop it into the Project Tree or insert it by d
41. Slave 27 process or peripherie error Slave 26 process or peripherie error Slave 25 process or peripherie error lt lt 22 lt 104456_en_01 PHOENIX CONTACT 4 13 CONTACTRON motor management Table 4 5 Diagnostic telegram Byte Bit Remark 20 O N Q O Channel state 1 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved lt 22 lt 21 O NO O O Channel state 2 IFSM Bus Error IFSM Bit Error IFSM Cyclic Data IFSM Acyclic Data IFSM Invalid Bus Cycle Time Reserved Reserved Reserved lt lt lt lt lt 22 O N QO O Channel state 3 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved lt lt lt lt lt 23 O NO O O Channel state 4 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved lt lt 22 lt 4 14 PHOENIX CONTACT 104456_en_01 EM PB GATEWAY IFS PROFIBUS module 4 4 Configuration telegram The EM PB GATEWAY IFS is a modular slave Depending on the configuration a distinction is made between automatic IFSM configuration and configuration via DTM For automatic configuration the gateway generates the IFSM configuration and saves it to the connected slaves However the device addresses of the connected IFSM devices must be assigned
42. Table 4 3 LED code PWR DAT ERR IFSM address O O O O O O O O O O O O O A GOO N 104456_en_01 PHOENIX CONTACT 4 9 CONTACTRON motor management 4 3 PROFIBUS telegrams 4 3 1 Structure of the parameterization telegram Each time the EM PB GATEWAY IFS is started up on PROFIBUS DP parameters are transmitted to the device Depending on the master module used either standard parameters or standard and IF system specific parameters are transmitted The setting of startup parameters is defined by the GSD file and carried out using the configuration tool of the master module Table 4 4 Parameterization telegram Parameter Value description Behavior at PROFIBUS errors 0 Reset outputs and Producer PDCs 1 Hold last state Control of digital outputs 0 Output is controlled by PB 1 Output is controlled by IFS master Bit 3 Output 4 Bit 2 Output 3 Bit 1 Output 2 Bit 0 Output 1 Real power W x 0 001 1000 Measuring range final value for real power Representation range default 32512 32512 W Reactive power var x 0 001 1000 Measuring range final value for reactive power var Representation range default 32512
43. The times for the behavior of the execution time and response time set under Execution time on page 7 34 and Response time on page 7 35 can be configured here 5 lt unsaved gt s lol xl Edi Device Window Toos o Bi Plc c S151 oB EMM 3 24DC S004C4FS Observe 3 240 500 5 Configuration f EMM 3 24DC 500AC IFS Online Parameter x EMM 3 240 500 Phoenix Contact GmbH amp Co KG DTM Version 1 00 3 22 2010 06 14 ev 9 ue E C Parameter Menu EC Parameter 50 x10 ms E E Motor output numum mmm Min switchover delay time 20 Reversing pulse length E Star Delta r 100 xl ms SE ettinc EC Monitoring Monitoring 1 Monitoring 2 Monitoring 3 E Monitoring 4 Monitoring 5 C Monitoring 6 Monitoring 7 Monitoring 8 S E Outputs Output 1 C3 Output 2 Output 3 C3 Output 4 Output 5 IFSM 3 Output 6 IFSM Output 7 IFSM CJ Output 8 IFSM FL Cancel Apply Connected Q Device Figure 7 31 General Settings parameter dialog box 4 The following parameter data can be set Parameter Selection value Interval Program side Execution time Min 0 1 50 60000 Response time Min 0 1 1 60000 Am
44. 1 Faulty not present serious internal error Device 2 Faulty not present serious internal error Device 3 Faulty not present serious internal error Device 4 Faulty not present serious internal error Device 5 Faulty not present serious internal error Device 6 Faulty not present serious internal error Device 7 Faulty not present serious internal error Device 8 Faulty not present serious internal error Device 9 Faulty not present serious internal error Device 10 Faulty not present serious internal error Device 11 Faulty not present serious internal error Device 12 Faulty not present serious internal error Device 13 Faulty not present serious internal error Device 14 Faulty not present serious internal error Device 15 Faulty not present serious internal error 51 alo eo o o Device 16 Faulty not present serious internal error 104456_en_01 PHOENIX CONTACT 4 17 CONTACTRON motor management Table 4 10 Slave Error State 2 Description Device 17 Faulty not present serious internal error Device 18 Faulty not present serious internal error Device 19 Faulty not present serious internal error Device 20 Faulty not present serious internal error Device 21 Faulty not present serious internal error Device 22 Faulty
45. 2 min 1 8 s 220 260 1 85 EMM 500AC IFS EMM 500AC 16 IFS TBUS S PORT EMM 500AC IFS EMM 500AC 16 IFS 25 C to 70 C see derating curve 40 C to 80 C EMM 500AC IFS 1 5 W 2 5 W EMM 500AC 16 IFS 2 W 5 5 W 100 operating factor IP20 Vertical horizontal DIN rail Can be aligned without spacing 2 short circuit proof on 10 kA network DWR1300Zxx001 DD 70 80 8 830001 1985 08 IEC 60947 4 2 2007 09 2 12 PHOENIX CONTACT 104456 en 01 EMM 3 500AC IFS electronic motor management module General data Air and creepage distances according to Between the circuits Thermistor input Thermistor tripping mechanism Rated insulation voltage Impulse voltage withstand level Surge voltage category Pollution degree FE connection Housing material Dimensions width x height x depth Weight Approvals EC type examination certificates according to ATEX Connection data Screw terminal blocks solid stranded M3 thread recommended tightening torque AWG EMM 500AC IFS EMM 500AC 16 IFS IEC 60947 1 2008 04 Safe isolation input output Basic insulation thermistor input output IEC 60947 8 2007 07 DIN 44081 DIN 44082 500 V 8kV III 2 Via grounded DIN rail PA 66 22 5 mm x 99 mm x 114 5 mm 180 g approximately EMM 500AC IFS EMM 500AC 16 IFS 9 11 2 G amp 11 2 D PTB 10 ATEX 3024 EMM 500AC IFS EMM 500AC 16 IFS 0 14
46. 4 5 Measured values CONTACTRON motor manager EMM 4 24 4 5 1 Available measured values sseeee eme 4 25 4 6 Technicaldata oeque ticae c febre 4 26 4 7 Integration in EGER ERREUR Ser needs 4 28 4 7 1 Flowchart imei 4 28 4 7 2 Downloading the GSD file seen 4 29 4 7 3 Integration in STEP Z detener ReR it 4 30 4 7 4 Setting the byte order 2 2 eene Rr rea Os 4 38 4 7 5 Explanation of GSD data 4 39 4 7 6 Example e n e t ita high ike 4 41 5 TTBUS DIN rail GO netOE ues pecus dcm Scenes d duque datae termed 5 1 5 1 Technical data i e Pea epe dei E ERA EURO Er naa 5 2 6 Current transformer selection guide r nrrrssssssssssrsssa 6 1 6 1 Three phase induction motor at a rotational frequency of 3000 rpm 6 2 6 2 Three phase induction motor at a rotational frequency of 1500 rpm 6 3 6 3 Three phase induction motor at a rotational frequency of 1000 rpm 6 4 6 4 Three phase induction motor at a rotational frequency of 750 rpm 6 5 6 5 Recommended restart time 6 6 7 CONTACTRON DTM IFS device drivers 7 1 7 1 System requirements sess eterne nene nnne nnns 7 2 7 1 1 Supported operating systems
47. 9 4 2 4 8 5 6 For the EMM 3 500AC 16 IFS blocking monitoring is activated with a motor current of 60 A or higher see trigger characteristic 2 16 PHOENIX CONTACT 104456 en 01 EMM 3 500AC IFS electronic motor management module According to the relevanttrigger characteristic shutdown occurs atthe latest at eighttimes the current surge current factor 8 Tripping time s Class X Figure 2 8 Shutdown time when 8 Shutdown time 6 7 8 Surge current factor The following tripping times apply for blocking monitoring according to the class curve Class Tripping time Class 5 0 45 Class 10A 1 8s Class 10 3 4s Class 15 415 Class 20 475 Class 25 6 45 Class 30 7 05 Class 35 7 85 Class 40 8 65 Example 1 Parameterized nominal current ly 5 A Surge current 2 x Iy 10 Class curve Class 5 The EMM shuts the outputs down after 6 5 s as the measuring range is not exceeded Example 2 Parameterized nominal current ly 16 A Surge current 8 x ly 128 A Class curve Class 30 The EMM shuts the outputs down after 7 0 s as the measuring range is exceeded 104456 en 01 PHOENIX CONTACT 2 17 CONTACTRON motor management 2 5 Safety functions Table 2 5 System conditions Database SN 29500 System type Type B comprising sub
48. CONTACT 104456_en_01 EM PB GATEWAY IFS PROFIBUS module 4 EM PB GATEWAY IFS PROFIBUS module Input Operating voltage Us Supply voltage Outputs Inputs IN1 IN4 Inputs IN5 IN8 Connection for TBUS DIN rail connector 4 lt gt S PORT for connecting the programming adapter LEDs Rated control supply voltage PA Communication D 4 Message error JI PROFIBUS error Metal lock for fixing Kt Group error to DIN rail Outputs 1 PROFIBUS interface Button for setting the 9 pos D SUB PROFIBUS address Figure 4 1 EM PB GATEWAY IFS The EM PB GATEWAY IFS PROFIBUS module Order No 2297620 is a module that enables EMM IFS modules to be connected to PROFIBUS DP The module is certified according to specification DPV1 EN 50170 The EM PB GATEWAY IFS can communicate with up to 31 EMM IFS modules slaves via TBUS Eight digital inputs and four outputs can be freely parameterized The gateway can be operated by any standard compliant C0 master in cyclic data exchange It also supports acyclic connections In addition the EM PB GATEWAY IFS supports the fail safe state the switching behavior in the event of PROFIBUS errors can be influenced by the parameterization Digital switching outputs enable direct control of the EMM IFS right left rotation The assignment of the process data can be individually adapted to the application requirements by means of the GSD
49. Monitoring 3 Monitoring 4 Monitoring 5 E Monitoring 6 E Monitoring 7 j Monitoring 8 E INTERFACE System s Cancel Apply Unconnected 0 Dataset ER planningEngineer en Figure 7 25 Monitoring configuration dialog box The following parameter data can be set Parameter Selection value Interval Program side Activation Disabled Always During right and left rotation During right rotation Disabled During left rotation demand right rotation demand left rotation 7 36 PHOENIX CONTACT 104456_en_01 CONTACTRON DTN IFS device drivers Parameter Selection value Interval Program side Monitoring signal Effective power total Effective power L1 Effective power L2 Effective power L3 Motor current L1 Motor current L2 Motor current L3 Voltage L1 Voltage L2 Voltage L3 Frequency Apparent power Apparent power L1 Apparent power L2 Apparent power L3 Non active power Non active power L1 Non active power L2 Non active power L3 Cos phi Cos phi L1 Cos phi L2 Cos phi L3 Energy meter Energy meter reset Elapsed hour meter left rotation Elapsed hour meter left rotation reset Elapsed hour meter right rotation Elapsed hour meter right rotation reset Elapsed hour meter last interval Operating cycle counter left rotation Operating cycle counter left rot
50. O1 O4 Maximum switching voltage Maximum switching current Residual voltage Upes at 500 mA Output circuit General data Data interface power supply test voltage Nominal operating mode Degree of protection Pollution degree Surge voltage category Standards specifications Mounting position Mounting Housing material Dimensions width x height x depth Conductor cross section of COMBICON plug in screw connection Weight Data interface Data rate Connection method 2297620 24V DC 20 25 85 mA typical plus load current of output Surge protection Protection against polarity reversal 24 V DC 20 20 3mA Surge protection Protection against polarity reversal 23 V DC Us Upes of the output 500 mA 1VDC Parallel protection against polarity reversal 6 3 A fuse maximum 1 5kV 100 operating factor IP20 2 Ill EN 50178 Any Can be aligned without spacing Polyamide PA non reinforced 22 5 mm x 114 5 mm x 99 mm 0 2 mm 2 5 mm 24 12 AWG 180g IFS PROFIBUS 76 8 kbps 9 6 kbps 12 Mbps TBUS S port 9 pos D SUB 4 26 PHOENIX CONTACT 104456 en 01 EM PB GATEWAY IFS PROFIBUS module Ambient conditions Ambient temperature operation 35 C 50 C Ambient temperature storage transport 35 C 80 C 104456_en_01 PHOENIX CONTACT 4 27 CONTACTRON motor management 4 7 Integration in STEP 7 4 7 1 Flowchart Start v
51. Operating Mode Normal 5 2 Outputs Area of application Operational amp Pin m Output 2 d A P J Output 3 C3 Output 4 Output 5 IFS 6 IF J Output 7 IF E Output 8 IFSM s Ta Fannantad D nisl Iii nonce _ Figure 7 36 Writing the configuration to the device 104456_en_01 PHOENIX CONTACT 7 51 CONTACTRON motor management 7 5 Monitoring dialog box The current operating values of an electrical drive are checked and recorded via the EMM 3 xx 500AC xx IFS module The monitoring dialog box enables the continuous transfer of data which can be saved in a separate SGL record file This data can be used at a later time e g for diagnostic and optimization purposes 7 5 1 Buttons Icon Meaning Description Acknowledge error Current error fault messages are acknowledged Read characteristic Characteristic curve data SGL format saved on curve the service PC is loaded and displayed for diagnostic purposes Manual control Request for manual operation of drive left rotation stop right rotation Fast left rotation Manual request fast left rotation 4 Left rotation Manual request left rotation Stop Manual request stop gt Right rotation Manual request rig
52. PACT MCR PACT MCR PACT MCR 50 50 50 60 75 100 100 150 200 250 non Ex e motors Current transformer at 500 V PACT MCR PACT MCR PACT MCR PACT MCR 4 Durchf means that the conductor is passed through the transformer 4 times 50 5 Durchf 50 4 Durchf 50 2 Durchf 50 2 Durchf PACT MCR 50 PACT MCR 50 PACT MCR 50 PACT MCR 60 PACT MCR 75 PACT MCR 80 PACT MCR 125 PACT MCR 150 PACT MCR 200 6 4 PHOENIX CONTACT 104456 en 01 Current transformer selection guide E s v v v v V r4 v v v v v v v Motor type 90 90 100 100 112 132 132 160 160 160 180 200 225 225 250 280 280 315 315 315 Motor power P kW 0 25 0 37 0 55 0 75 1 1 1 5 2 2 3 4 5 5 7 5 11 15 18 5 22 30 37 45 55 75 90 Nominal motor current at 380 400 V In A 1 0 1 5 2 2 5 3 45 4 85 5 9 7 9 9 7 13 6 18 24 32 5 41 5 48 5 63 75 95 109 151 181 6 4 Nominal motor current at 500 V In A 1 14 1 54 1 9 2 6 3 3 4 5 7 4 10 3 13 6 18 2 24 5 31 5 37 48 57 T2 83 115 138 Three phase induction motor at a rotational frequency of 750 rpm Motor protection using the electronic bimetal function for Ex e motors and non Ex e motors Current transformer at 380 40 PACT MCR PACT MCR PACT MCR PACT MCR PACT
53. Shutdown time ms According to parameterized class curve IEC 60947 Asd FIT Safe detectable 267 258 Asu FIT Safe undetectable 528 1123 Add FIT Dangerous detectable 130 193 Adu FIT Dangerous undetectable 109 328 SFF 96 Safe failure fraction 90 83 DCS 96 Diagnostic coverage safe 33 6 18 6 DC Diagnostic coverage 54 5 37 Table 2 7 Safety level for motor protection by bimetal Standard Level IEC 61508 1 SIL 1 Motor protection by thermistor EMM 3 24DC EMM 3 230 Ambient temperature 40 C 40 C MTTFd years Meantime to dangerous 534 230 failure Shutdown time ms 1000 1000 Asd FIT Safe detectable 164 154 Asu FIT Safe undetectable 529 1124 Add FIT Dangerous detectable 115 178 Adu FIT Dangerous undetectable 99 319 SFF 96 Safe failure fraction 89 82 DCS 96 Diagnostic coverage safe 23 5 12 0 DC Diagnostic coverage 53 7 36 Table 2 8 Safety level for motor protection by thermistor Standard Level IEC 61508 1 SIL 1 i Additional safety data is available on request 104456 en 01 PHOENIX CONTACT 2 19 CONTACTRON motor management 2 20 PHOENIX CONTACT 104456_en_01 IFS CONFSTICK L memory block 3 IFS CONFSTICK L memory block The IFS CONFSTICK L multifunctional memory block Order No 2901 103 is used for easy storage and backup of configuration data Figure 3 1 Operating and indication elements 1 I
54. W Delay time 5x10ms Monitoring Monitoring 4 Start up suppression time 200 x 10 ms Set point 620 W Delay time 200 x 10 ms Outputs Output 3 Monitoring 1 Enabled Monitoring 3 Enabled Outputs Output 4 Monitoring 2 Enabled Monitoring 4 Enabled 104456_en_01 PHOENIX CONTACT 8 5 CONTACTRON motor management 8 3 Example 3 Direct starter with current transformer In this example an 18 5 kW fan motor is to be controlled and monitored Three 50 A transformers are required for this Output 3 should be used as the alarm output for the running motor Output 4 should be used as the fault signaling output for motor and thermistor errors 8 3 1 Hardware configuration L1 L3 24V Start Stop A Suk P IN1 IN2 IN3 IN4 3 s21 P2 5 S1 k P1 E 8 EMM 3 24DC 500AC IFS 3 S21 P2 P1 zo a a EB vi v2 v3 O1 O2 O3 O4 E NS 52 2 3 233 z e 5 18 5 kW contactor Start Stop GND Figure 8 3 Hardware configuration example 8 6 PHOENIX CONTACT 104456_en_01 Application examples 8 3 2 Software configuration For this example the following parameters must be changed in the DTM Dialog bo
55. aaa SPE Geass Blo Bi arameter Menu Parameter Status Value Unit P Tripping characteristic curve 10A a Ee men C Votage transformer wa E Current transformer Manual Reset 1 minute SJ Voltage monitoring Nominal motor current CJ Phase monitoring Behavior Disabled 5 h VM me Ronin Acknowledgment Manual Application Help see Selection Guide Current Transformer ER ERPA ER ERE Mi a m Thermistor General Settings Execution time E Response time CJ Monitoring 7 Monitoring 8 E INTERFACE System 4 n E OK Cancel Apply gt Unconnected O Dataset MRi planningEngineer 4 gw Figure 7 19 Bimetal configuration dialog box The following parameter data can be set Parameter Selection value Interval Program side Tripping characteristic curve 5 10 A 10 15 20 25 30 35 40 10A Cooling down time 2 minutes 5 minutes 10 minutes 20 minutes 30 minutes 40 minutes _ 20 minutes 50 minutes 1 hour 1 5 hours 2 hours Manual Reset 1 minute 2 minutes 5 minutes 10 minutes 20 minutes 30 minutes 40 minutes 50 minutes 1 hour 1 5 hours 2 hours _ 1 minute Nominal motor current Min 1 0 A for EMM 16 IFS 16 A for EMM 16 IFS aoa 1 0 A for EMM 16 IFS Nin 0 3 A for EMM IFS 0 3 for EMM IFS 4000 A for EMM IFS Behav
56. alter correct and or improve the technical documen tation and the products described in the technical documentation at its own discretion and without giving prior notice insofar as this is reasonable for the user The same applies to any technical changes that serve the purpose of technical progress The receipt of technical documentation in particular user documentation does not consti tute any further duty on the part of Phoenix Contact to furnish information on modifications to products and or technical documentation You are responsible to verify the suitability and intended use of the products in your specific application in particular with regard to observ ing the applicable standards and regulations All information made available in the technical data is supplied without any accompanying guarantee whether expressly mentioned im plied or tacitly assumed In general the provisions of the current standard Terms and Conditions of Phoenix Contact apply exclusively in particular as concerns any warranty liability This manual including all illustrations contained herein is copyright protected Any changes to the contents or the publication of extracts of this document is prohibited Phoenix Contact reserves the right to register its own intellectual property rights for the product identifications of Phoenix Contact products that are used here Registration of such intellectual property rights by third parties is prohibited Other
57. by the user and must be replaced by an equivalent device Repairs may only be carried out by the manufacturer HR Keep the instruction sheet in a safe place The device carries out diagnostics on the functions when the drive is switched on or when it is switched off In addition a skilled electrical engineer or another skilled worker who is familiar with the relevant standards can carry out the motor protection safety function test For this test the drive must be operated with right or left rotation and the current flow in a conductor must be interrupted e g by removing a fuse in phase L1 or L3 The EMM then shuts down within a period of 1 5 2 s depending on the parameterization of the digital outputs The LEDs for right or left rotation go out and the ERR LED flashes When thermistor monitoring is used this function can be checked by interrupting the thermistor cable once and short circuiting it once Scope of use The EMM 3 230AC is a product designed for environment A industrial applications In environment B domestic applications this device can cause undesirable radio interference in such a case the user may be required to implement appropriate measures The EMM 3 24DC can also be used in environment B domestic applications 2 2 PHOENIX CONTACT 104456 en 01 EMM 3 500AC IFS electronic motor management module 2 2 Connection notes 2 2 1 Startup A brand new device
58. correct operation of the drive all three phases in a three phase network must be available To detect the failure of a phase the corresponding parameters can be set here 5 lt gt D xi View Device Window Tools s 716 CS ls lQ 2 0B x f EMM 240 500 Observe f EMM 3 24DC 50DAC IFS Configuration E EMM 3 24DC 5004AC4FS PHCENIX Phoenix Contact GmbH amp Co KG CONTACT DTM Version 1 00 3 22 2010 06 14 rameter Menu Parameter Status Value Unit F ae Disabled Phase failure acknowledgment Automatic Fie peN Ges OD Ba B Pa Configuration 5 08 Mains J Voltage transformer Current transformer Faulty rotating field behavior Disabled Voltage monitoring Faulty rotating field acknowledgment Automatic I ing ymmetry monitoring S E Motor output CJ Bimetal C ShottToGround Detection Thermistor EC General Settings 28 Execution time En Ka ERE E Response time Monitoring E Monitoring 1 E Monitoring 2 E Monitoring 3 Monitoring 4 E Monitoring 5 E Monitoring 6 E Monitoring 7 Monitoring 8 INTERFACE System 4 J Cancel Apply ness e l Em Figure 7 15 Phase monitoring configuration dialog box The following parameter data can be set Parameter Selection value Interval Program side Phase fa
59. death or serious injury WARNING This indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION This indicates a hazardous situation which if not avoided could result in minor or moderate injury This symbol together with the signal word NOTE and the accompanying text alert the reader to a situation which may cause damage or malfunction to the device hardware software or surrounding property formation or refer to detailed sources of information i This symbol and the accompanying text provide the reader with additional in How to contact us Up to date information on Phoenix Contact products and our Terms and Conditions can be found on the Internet at www phoenixcontact com Make sure you always use the latest documentation It can be downloaded at www phoenixcontact n tal If there are any problems that cannot be solved using the documentation please contact your Phoenix Contact subsidiary Subsidiary contact information is available at www phoenixcontact com PHOENIX CONTACT GmbH amp Co KG FlachsmarktstraBe 8 32825 Blomberg GERMANY Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals please send your comments to tecdoc phoenixcontact com PHOENIX CONTACT Please observe the following notes General terms and conditions of use for technical documentation Phoenix Contact reserves the right to
60. devices for integrating the EMM module in the FDT container 7 2 PHOENIX CONTACT 104456_en_01 CONTACTRON DTN IFS device drivers 7 1 4 Programming adapter Designation Description Order No IFS USB PROG ADAPTER Programming adapter for configuring 2811271 Phoenix Contact INTERFACE modules with 12 pos S PORT interface 7 1 5 Configuration package Designation Description Order No MM CONF SET The configuration package contains the following 2297992 components CONTACTRON DTM IFS IFS USB PROG ADAPTER 104456 en 01 PHOENIX CONTACT 7 3 CONTACTRON motor management 7 2 Connecting the programming adapter The IFS USB PROG ADAPTER programming adapter Order No 2811271 is used to configure Phoenix Contact INTERFACE modules with 12 pos S PORT interface FF Figure 7 1 IFS USB PROG ADAPTER 1 S PORT connector 2 USB connector 7 2 1 Connection notes AN WARNING Risk of injury The programming adapter must not be used in potentially explosive areas Do not use the programming adapter if you suspect that it is damaged The adapter may only be used to program supported Phoenix Contact INTERFACE devices Check the documentation for your device to see whether the programming adapter is compatible You must install the configuration software required for your device prior to initial startup Observe the relevant device documentation for this purpose
61. dialog page for configuring the EMM 3 xx 500AC xx IFS module the general data for the device is entered This data can be used for clear identification for example using system and location designations IF5 Conf lt unsaved gt E inl xl View Device Window Tools BOHA B mp P P lt G w LA E EMM 324DC SODACIFS Observe EMM 3 24DC 500AC IFS Configuration EMM 3 24DC 500AC 16 IFS PHCENIX Phoenix Contact GmbH amp Co KG CONTACT DTM Version 1 00 3 22 2010 06 14 aau pme e ene j oj Status Value Unit EMM IFS Voltage transformer Pase Nomal z Current transformer Area of application F Voltage monitoring Pin Phase monitoring SR and dons J Symmetry monitoring Motor output E Bimetal E ShortToGround Detection E Thermistor EC General Settings G Execution time Response time E Monitoring g Monitoring 1 Monitoring 2 Monitoring 3 E Monitoring 4 j Monitoring 5 Monitoring 6 Monitoring 7 E Monitoring 8 C3 INTERFACE System Cancel Apply Unconnected 0 Dataset mi planningEngineer Figure 7 11 Overview of the general parameters Parameter Selection value Interval Program side Application tag 32 characters maximum _ EMM IFS 0 i perating Mode Normal f _ Normal Test mode cold operation Area of application Op
62. file device master data The GSD file containing the characteristic communication features of the PROFIBUS module is available on the Internet at www phoenixcont The PROFIBUS address is set using a button and or a device PC memory stick actuator connected to the S PORT as an option The module does not provide PROFIBUS termination an appropriate connector should be used for this if required 104456_en_01 PHOENIXCONTACT 4 1 CONTACTRON motor management Startup Diagnostics maintenance Control system PLC DPM2 DPM2 DPM1 B EM PB gateway EM PB gateway EMM IFS 1 EMM IFS up to EMM IFS 31 EMM IFS 32 Figure 4 2 PROFIBUS module for electronic motor management modules 4 2 PHOENIX CONTACT 104456_en_01 EM PB GATEWAY IFS PROFIBUS module 4 1 Definition of terms PROFIBUS DP PROFIBUS DPV1 DP master Class 1 master Class 2 master DP slave DP standard slave DPV1 slave xS7 slave Type files GSD PROFIBUS bus system with the DP protocol DP stands for distributed periphery The main task of PROFIBUS DP is fast cyclic data exchange between the central DP master and the I O devices PROFIBUS DPV1 is an extension of the DP protocol This means that acyclic data exchange of parameter diagnostic control and test data is also possible A master that behaves according to standard EN 50170 Volume 2 PROFIBUS with the DP protocol is referred to as a DP master A c
63. manually first Only use this operating mode for very small stations 4 4 1 Digital input and output NOTE The Digital inputs outputs module is always active It must always be initialized as the first module by the configuration telegram This is usually ensured by the settings in the GSD file If this GSD function is not supported by the PROFIBUS configuration tool this must be ensured by the user Table 4 6 OUT process data Bit Description 0 O1 Digital output 1 1 O2 Digital output 2 2 OS Digital output 3 3 O4 Digital output 4 4 Reserved 5 Reserved 6 Reserved 7 Reserved 8 Reserved 9 Reserved 10 Reserved 11 Reserved 12 Reserved 13 Reserved 14 Reserved 15 Reserved 104456 en 01 PHOENIX CONTACT 4 15 CONTACTRON motor management Bits 11 18 mirror the state of the digital inputs of the gateway Table 4 7 IN process data Bit Description 0 11 Digital input 1 1 12 Digital input 2 2 I3 Digital input 3 3 14 Digital input 4 4 I5 Digital input 5 5 l6 Digital input 6 6 I7 Digital input 7 7 18 Digital input 8 8 Reserved 9 Reserved 10 Reserved 11 Reserved 12 Reserved 13 Reserved 14 Reserved 15 Reserved 4 4 2 Module status The module status indicates the internal status of the gateway It provides the same information that is found in the diagnost
64. marked E and are sent to the master with high priority i e as soon as an error is detected diag nostic data is sent to the master instead of process data However status messages are only sent if no process data needs to be transmitted Table 4 5 Diagnostic telegram Byte Bit Remark 0 Station status 1 DP standard Station status 2 DP standard Station status 3 DP standard Address of the PROFIBUS master Slave ID high byte Slave ID low byte 07h Header of device specific diagnostics DPV1 81h Type of diagnostics OOh Slot number 00h Reserved Modul state Low Byte Errors Configuration mode is set M NINE NENT NENT NPN NTN N O OO N o Reserved Switch output overload Error power supply detected Checksum config area is invalid m m rm rm Checksum vendor area is invalid Reserved Cc OQ O Undefined unspecified internal error 11 Modul state High Byte DPC Errors Stack error Checksum ROM is invalid Internal communication error Digital input error Reserved Reserved Reserved O NN WO O ON m lt rm m m m Reserved 104456_en_01 PHOENIX CONTACT 4 11 CONTACTRON motor management Table 4 5 Diagnostic telegram Byte Bit Remark 12 O N OQ IFSM Slave Error 1 faulty module or device is
65. must be parameterized prior to startup Otherwise operation is not possible In order to prevent parameters from being changed during operation the software can only be used when the device is not activated Table 2 1 Requirements Product Order No CONTACTRON DTM IFS software for device parameterization of the 2297727 electronic motor management modules EMMs See CONTACTRON DTM IFS device drivers on page 7 1 IFS USB PROG ADAPTER programming adapter for configuring Phoenix 2811271 Contact INTERFACE system modules with 12 pos S port interface See Connecting the programming adapter on page 7 4 IFS CONFSTICK or 2986122 IFS CONFSTICK L for easy storage and backup of configuration data 2901103 See IFS CONFSTICK L memory block on page 3 1 2 2 2 Mains connection and line protection WARNING Risk of electric shock Never carry out work when voltage is present When connecting the 3 phase network you must observe the terminal designation Fuse protection 25 A Diazed line protection for maximum cable cross section of 2 5 mm The control supply voltage inputs and control voltage inputs must be operated with power supply modules according to DIN 19240 maximum residual ripple of 5 NOTE Observe air and creepage distances When using devices with 230 V AC control always use the same phase for the control supply voltage and the control inputs In order to avoid inductive or
66. not present Slave 8 Slave 7 Slave 6 Slave 5 Slave 4 Slave 3 Slave 2 Slave 1 error or missing error or missing error or missing error or missing error or missing error or missing error or missing error or missing m m m m m rm ml 13 O NO O O IFSM Slave Error 2 faulty module or device is not present Slave 16 Slave 15 Slave 14 Slave 13 Slave 12 Slave 11 Slave 10 Slave 9 error or missing error or missing error or missing error or missing error or missing error or missing error or missing error or missing m m m m m m rm 14 N A OQ O IFSM Slave Error 3 faulty module or device is not present Slave 24 Slave 23 Slave 22 Slave 21 Slave 20 Slave 19 Slave 18 error or missing error or missing error or missing error or missing error or missing error or missing error or missing Slave 17 error or missing m m rm m m m rm 15 O NO O O IFSM Slave Error 4 faulty module or device is not present Slave 32 Slave 31 Slave 30 Slave 29 Slave 28 error or missing error or missing error or missing error or missing error or missing Slave 27 error or missing Slave 26 Slave 25 error or missing error or missing m rm m m m m rm 4 12 PHOENIX CONTACT 104456_en_01 EM PB GATEWAY IFS PROFIBUS module Table 4 5 Diagnostic telegram Byte Bit R
67. not present serious internal error Device 23 Faulty not present serious internal error Device 24 Faulty not present serious internal error Device 25 Faulty not present serious internal error Device 26 Faulty not present serious internal error Device 27 Faulty not present serious internal error Device 28 Faulty not present serious internal error Device 29 Faulty not present serious internal error Device 30 Faulty not present serious internal error Device 31 Faulty not present serious internal error 1112 o o Device 32 Faulty not present serious internal error Table 4 11 Slave Peripherie State 1 Bit Description 0 Device 1 Process error message 1 Device 2 Process error message 2 Device 3 Process error message 3 Device 4 Process error message 4 Device 5 Process error message 5 Device 6 Process error message 6 Device 7 Process error message 7 Device 8 Process error message 8 Device 9 Process error message 9 Device 10 Process error message 10 Device 11 Process error message 11 Device 12 Process error message 12 Device 13 Process error message 13 Device 14 Process error message 14 Device 15 Process error message 15 Device 16 Process error message 4 18 PHOENIX CONTACT 104456_en_01 EM PB GATEWAY IFS PROFIBUS module
68. of application ATEX Motor output General Settings Switching output type Reversing starter Motor output Bimetal Tripping characteristic curve 10 A Cooling down time 20 minutes Manual Reset 1 minute Nominal motor current Refer to motor rating plate for value Behavior Disable drive Acknowledgment Manual Motor output Thermistor Overtemperature behavior Disable drive optional Overtemperature Manual acknowledgment Wire break behavior Disable drive Wire break Manual acknowledgment Short circuit behavior Disable drive Short circuit Manual acknowledgment Monitoring Monitoring 1 Shutdown in the event of underrange Activation During right and left rotation Monitoring signal Effective power total Trigger at Underrange Behavior Disable drive Acknowledgment Manual Monitoring Monitoring 2 Shutdown in the event of overrange Activation During right and left rotation Monitoring signal Effective power total Trigger at Overrange Behavior Disable drive Acknowledgment Manual 8 10 PHOENIX CONTACT 104456_en_01 Application examples optional Dialog box Parameter menu Parameter Set value Online Parameter Monitoring Monitoring 1 Start up suppression time 100 x 10 ms Set point 250 W Delay time 100 x 10 ms Monitoring Monitoring 2 Start up sup
69. product identifications may be afforded legal protection even where they may not be indicated as such PHOENIX CONTACT Table of contents NEN ise 1 1 1 1 ProductiOVerVISW 1 1 1 2 Aboutthis user manu l o oe gom baie 1 4 2 EMM2 500AC IFS electronic motor management module 2 1 2 1 Safety regulations installation notes a 2 2 2 2 Connection notes 2 2 1 Startup 2 2 2 Mains connection and line protection 2 3 2 2 3 Thermlistor cs ee ses ete cert oti cte deett eee s 2 4 2 2 4 Block diagram x eee eee 2 4 2 2 5 TBUS DIN rail connector 2 4 2 2 6 Connection versions 2 5 2 3 Function s ua a ea 2 7 2 3 1 Status LLEDS s e e SSS xe susta 2 7 2 3 2 Parameterization u ice teet ete peint eo ukasa tun 2 9 2 4 Technical datas ste 2 us ug sere cyt pite dese Poeti tet ec ee ete 2 10 2 4 1 Derating CUIVeS ae elaine 2 14 2 4 2 Trigger characteristics at 20 2 16 2 5 Safety furictionis aat ree Sa 2 18 3 IFS CONFSTICK L memory block tenth dee 3 1 3 1 Writing the device configuration to the IFS CONESTICKGE st sicca ci cote rotta rouen cda eet 3 1 3 2 Loading the device configuration on the EMM IFS
70. thermistors in series PTC For ATEX applications 3 6 thermistors 1 61 60 lt 20 Q EMM 3 230ACJ short circuit proof 24V DC 30 V DC 19 2 V DC gt 33 VDC 500 mA lt 200 mV Relay N O contact 4 x single contact Ag alloy hard gold plated Signal contact Power contact 24 V AC DC 230 V AC 30 V AC 36 V DC 250 V AC DC 0 1 V AC DC 12 V AC DC 50 mA 500 mA 1mA 10 mA 1 2 W 12W E 20W s 18W 23 W 40 W 115 VA Suppressor diode gt 33 VDC Noise emission environmental category according to Increased EMC requirements according to Measuring system electrical data Rated operating voltage Ue according to IEC 60947 1 Operating voltage range Input current for voltage measurement Rated operating current le according to IEC 60947 1 Minimum operating current Frequency range Rated frequency according to IEC 60947 1 Output power of external transformer EMM internal resistance EMM 3 24DC EN 61000 6 2 EN 61000 6 3 B EN 62061 EMM 500AC IFS 500 V AC 42 575 V AC 0 5 mA 5 A AC external trans former 140 mA 40 100 Hz 50 60 Hz 21 25 VA 0 02 Q EMM 3 230AC EN 61000 6 2 EN 61000 6 3 A EN 62061 EMM 500AC 16 IFS 500 V AC 42 575 V AC 0 5 mA 16 400 40 100 Hz 50 60 Hz 104456 01 PHOENIX CONTACT 2 11 CONTACTRON motor management Current measurement Meas
71. 0 ms Monitoring Monitoring 2 Start up suppression time 100 x 10 ms Set point 19000 W Delay time 100 x 10 ms Outputs Output 3 Feedback Motor right rotation Enabled Feedback Motor left rotation Enabled Outputs Output 4 Monitoring 1 Enabled Monitoring 2 Enabled Thermistor overtemperature Enabled Thermistor short circuit Enabled Thermistor wire break Enabled 8 8 PHOENIX CONTACT 104456_en_01 Application examples 8 4 Example 4 Reversing starter in potentially explosive areas ATEX In this example a motor is controlled in an EEx area in right left mode In addition to the normal reversing starter EEx relevant data must be set here 8 4 1 Hardware configuration 24V Forward running Reverse running IN1 INS IN4 5 Uu LRL EMM 3 24DC 500AC 16 IFS separate switching module o L L l M a RETE EEEE A AE E Rk A E 557 2272775375 55 7 Figure 8 4 Hardware configuration example 4 104456_en_01 PHOENIX CONTACT 8 9 CONTACTRON motor management 8 4 2 Software configuration For this example the following parameters must be changed in the DTM Dialog box Parameter menu Parameter Set value Configuration Configuration Area
72. 00 500 600 750 1000 1250 1500 1600 Current transformer at 500 V PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR 60 80 125 200 200 250 300 400 500 600 750 1000 1000 1250 Current transformer Motor protection using motor management for at 380 400 V 4 Durchf means that the conductor is passed through the transformer 4 times PACT MCR 50 4 Durchf PACT MCR 50 3 Durchf PACT MCR 50 2 Durchf PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR 50 50 50 60 75 100 100 150 200 200 250 non Ex e motors Current transformer at 500 V PACT MCR PACT MCR PACT MCR PACT MCR 4 Durchf means that the conductor is passed through the transformer 4 times 50 5 Durchf 50 4 Durchf 50 3 Durchf 50 2 Durchf PACT MCR 50 PACT MCR 50 PACT MCR 50 PACT MCR 60 PACT MCR 75 PACT MCR 80 PACT MCR 125 PACT MCR 150 PACT MCR 150 PACT MCR 200 104456 en 01 PHOENIX CONTACT 6 3 CONTACTRON motor management IFS EMM 4 lt 4 lt 44444 4 EMM 16 IFS Motor type 80 90 90 100 112 132 132 132 160 160 180 200 200 225 250 280 280 315 315 315 lt 4444
73. 0000 8ADO 30000 21 6746 10 837 32512 8100 32512 21 6746 10 837 32512 8080 Underrange 4 24 PHOENIX CONTACT 104456 en 01 EM PB GATEWAY IFS PROFIBUS module 4 5 1 Available measured values L1 L2 Energy COS PHI Frequency Operation time left Operation time right Cycle left Cycle right 1 1 1 2 P L3 Q ALL ALL L1 L2 L3 o c c U Real power Line voltage L1 Line voltage L2 Line voltage L3 Current L1 Current L2 Current L3 Power meter Cos Phi Mains frequency Operating hours left Operating hours right Cycles left Cycles right Real power L1 Real power L2 Real power L3 Reactive power Apparent power Voltage L1 Voltage L2 Voltage L3 i For power meters operating hours counters and operating cycle counters an 8001h error code is not generated in the event of overrun 32512 The counter is reset instead Additional status or measured values are available on request 104456 en 01 PHOENIX CONTACT 4 25 CONTACTRON motor management 4 6 Technical data EM PB GATEWAY IFS Power supply Operating voltage Us Permissible operating voltage range Nominal input current at Input circuit Digital inputs IN1 IN8 Input voltage Permissible operating voltage range Nominal input current at Input circuit Digital outputs
74. 2 PHOENIX CONTACT 104456_en_01 Introduction In the case of motor driven pumps the lower performance threshold provides reliable protection against hazardous dry running Forced shutdown of the drive can be delayed by the delay time This prevents a response to any air bubbles that may be present in the system Fans are monitored for broken V belts in the same way Upper performance threshold Real power P Temporary dry Signaling threshold running contamination of screen or filter Lower performance threshold Inrush suppression Delay time Continuous dry running with forced shutdown Performance UE Lower performance threshold Figure 1 2 Example for dry running 104456 en 01 PHOENIXCONTACT 1 3 CONTACTRON motor management 1 2 About this user manual This manual contains comprehensive information about the electronic CONTACTRON motor management modules and devices that are required in order to successfully use the modules Detailed descriptions are provided for the following topics Content Section Function and handling of the electronic motor management modules EMM 3 500AC IFS electronic motor management module on page 2 1 Handling of the memory block for easy storage and backup of configuration data IFS CONFSTICK L memory block on page 3 1 Function and handling of the PROFIBUS module EM PB GATEWAY IFS PROFIBUS module on page 4 1
75. 23 PACT MCR 1250 PACT MCR 1000 PACT MCR 200 PACT MCR 125 V 315 110 198 150 PACT MCR 1500 PACT MCR 1000 PACT MCR 200 PACT MCR 150 315 132 240 182 PACT MCR 1600 PACT MCR 1250 PACT MCR 250 PACT MCR 200 vi 315 160 285 217 PACT MCR 2000 PACT MCR 1500 PACT MCR 300 PACT MCR 250 6 2 PHOENIX CONTACT 104456 en 01 Current transformer selection guide EN v v V P4 P4 Vv r4 V v V V v V v V Motor type 80 80 90 90 100 112 132 132 160 160 160 180 200 200 225 250 280 280 315 315 315 Motor power P kW 0 37 0 55 0 75 1 1 1 5 2 2 3 4 5 5 7 5 11 15 18 5 22 30 37 45 55 75 90 110 132 Nominal motor current at 380 400 V In A 1 14 1 55 1 95 2 75 3 6 5 1 7 3 8 6 11 4 15 5 22 5 30 37 43 58 72 85 103 146 173 198 235 6 2 Nominal motor current at 500 V In A 1 18 1 48 NI 2 75 3 9 5 6 6 6 8 7 11 8 17 1 23 28 32 5 43 5 54 5 65 78 111 132 150 179 Three phase induction motor at a rotational frequency of 1500 rpm Motor protection using the electronic bimetal function for Ex e motors and non Ex e motors Current transformer at 380 40 PACT MCR PACT MCR PACT MCR PACT MCR PACT PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR PACT MCR 0v 80 125 150 200 250 300 4
76. 3 230AC 500AC IFS Order No 2297507 This menu item is not available for device types with integrated current transformers 5 lt unsaved gt D xi File View Device Window Tools B m Bi D Pa P C 11 OF EMM 3 240 500 5 Observe f EMM 3 24DC 500AC IFS Configuration x PHCENIX CONTACT EMM 3 24DC 5004CFS Phoenix Contact GmbH amp Co KG DTM Version 1 00 3 22 2010 06 14 Tau PPE S d lees Ol arameter Menu Status Value Unit El Amplitude transmission factor 1 Application Help see Selection Guide Curent Transformer gt Phase monitoring E Symmetry monitoring 5 Motor output E Bimetal E ShottT oGround Detection E Thermistor FJ General Settings Execution time Response time EC Monitoring J Monitoring 1 E Monitoring 2 Monitoring 3 Monitoring 4 Monitoring 5 E Monitoring 6 Monitoring 7 g Monitoring 8 C3 INTERFACE System Cancel Apply planningEnaineer 2 Unconnected 0 Dataset fmi jn Figure 7 13 Current transformer configuration dialog box The following parameter data can be set Parameter Selection value Interval Program side Count _ 1 _ 3 3 Amplitude transmission factor Min 1 0 01 1 Max 1000 li Current transformer selection guide on page 6 1 contains
77. 3 Thermistor warning 14 Thermistor overtemperature 15 Thermistor wire break 104456_en_01 PHOENIX CONTACT 4 23 CONTACTRON motor management 4 5 Measured values CONTACTRON motor manager EMM An analog value is represented in a 16 bit data word in two s complement format integer 16 In addition to error code 8040h which is generated by the EM PB GATEWAY IFS if it is not possible to communicate with the assigned slaves other error codes are defined They also relate to the status of the measured value not the state of the connected device Table 4 21 Error codes PDC Error 8001 h Out of measuring representation range overrange 8002 h Open circuit mains fault 8004 h No valid measured value available or invalid measured value 8010h Additional error information available 8020 h PDC not activated 8040 h Module faulty or not ready to operate 8080 h Out of measuring representation range underrange The following example shows the scaling of the measured values and the assignment to the PDC codes 20 mA 10 V 30 000 W PDC data item SL 21 674 SL 10 837 SL 32512 SH 21 674 SH 10 837 SH 32512 mA V IW hex gt 21 6746 410 837 gt 32512 8001 Overrange 21 6746 10 837 32512 7 32512 20 0000 10 0000 30000 7530 30000 0 666667 m 333 33 m 1 0001 1 0 0 0 0000 0 666667 m 333 33 m 1 FFFF 1 20 10 3
78. 32512 var Power VA x 0 001 1000 Measuring range final value for apparent power VA Representation range default 32512 32512 VA Voltage V x 0 001 100 Measuring range final value for voltage V Representation range default 3251 2 3251 2 V Current A x 0 001 1 Measuring range final value for current A Representation range default 32 512 32 512 Switch cycles x 1 1 Measuring range final value for operating cycle counters Representation range default 0 32512 cycles Operation time h x 0 001 1 Measuring range final value for operating hours counter Representation range default O 32 512 h Energy KWh x 0 001 1 Measuring range final value for power meter Representation range default 32 512 32 512 kWh Userdefined 1 x 0 001 1000 Representation range default 32512 32512 Userdefined 2 x 0 001 1000 Userdefined Scaling 2 x 0 001 Representation range default 32512 32512 IFS Application 0 NON 1 ELR EMM Byte order 0 Intel 1 Motorola 4 10 PHOENIX CONTACT 104456 en 01 EM PB GATEWAY IFS PROFIBUS module 4 3 2 Structure of the diagnostic telegram The diagnostic telegram indicates the current operating state of the devices It is sent when requested by the PROFIBUS master The system distinguishes between status and error messages Error messages are
79. 4AC4FS PHCENIX Phoenix Contact GmbH amp Co KG CONTACT DTM Version 1 00 3 22 2010 06 14 ameter Menu Parameter Status Value Unit al Jau SSe Sl ties 5 S B Voltage transformer direct no transformer la SJ Voltage monitoring Phase monitoring Symmetry monitoring G Motor output E Bimetal E ShottT oGround Detection Thermistor EC General Settings Execution time Response time c Monitoring C Monitoring 1 E Monitoring 7 Monitoring 8 E INTERFACE System iO IE OK Cancel Apply Unconnected Dataset eee planningEngineer a i I EMM Figure 7 12 Voltage transformer configuration dialog box The following parameter data can be set Parameter Selection value Interval Program side Voltage transformer direct no transformer direct no transformer 690 V AC Order No 2901667 104456 en 01 PHOENIX CONTACT 7 21 CONTACTRON motor management li 7 4 5 3 Current transformer Depending on the device used a current transformer can be connected directly for recording and transmitting the measured currents Depending on the transformation ratio the primary current is transmitted to a smaller electrically isolated secondary current This function is only supported by the following EMM relays EMM 3 24DC 500AC IFS Order No 2297497 e EMM
80. 5 L3 Separate switching module Forward running GND 2 T1 4 T2 6 T3 Figure 2 4 EMM 3 500AC IFS for currents gt 16 A 2 3 Function 2 3 1 Status LEDs The EMM visualizes the operating states using a total of five 5 LEDs The functions of the LEDs are based on NAMUR recommendation NE 44 When the rated control supply voltage is applied all LEDs light up once as an LED test A green LED PWR indicates the general device status Left and right rotation of the drive is indicated by one yellow LED each L R An internal or external error process error overcurrent asymmetry phase failure is indicated by a red LED ERR The device then enters the safe shutdown state To exit this state external error error acknowledgment is required All internal errors cannot be acknowledged and are stored in the Flash memory 104456 en 01 PHOENIX CONTACT 2 7 CONTACTRON motor management LED Cause PWR DAT ERR L R A x x x x No supply voltage control supply voltage present E x x x x Supply voltage control supply voltage present E x A E A Drive switched on Left rotation L E x A A E Drive switched on Right rotation R E x A B B A message is present E E x x x Cyclic data traffic E x E x x Internal device error Acknowledgment not possible Module faulty E x B A A External error in control or I O Maintenance requirement NE44 see Error acknowledgment
81. 7 44 PHOENIX CONTACT 104456_en_01 CONTACTRON DTN IFS device drivers 7 4 6 5 Monitoring 1 8 The switching or signaling thresholds for the monitoring functions set under Mon IFS Conf itoring 1 8 page 7 36 can be configured here ini xi lt unsaved gt File Edit View Device Window Tools iBA EMM 324DC SQDACAFS Observe 0 3 pul O P P C C 15518 oB EMM 3 24DC SODACIFS Configuration f EMM 3 24DC 500AC IFS Online Parameter x ag EMM 3 24DC 500AC FS Phoenix Contact GmbH amp Co KG DTM Version 1 00 3 22 2010 06 14 Beda aay Sl 101 id E Gy e ameter Menu Parameter Status Value Unit a Parameter Zi T Motor output Min switchover delay time Disabled Effective power total Monitoring signal Trigger at Start up suppression time Set point Hysteresis Delay KAR G Reversing pulse length Overrange 3 StarDelta General Settings Monitoring 100 x10 ms o onitoring 2 100 10 ms Output 3 Output 4 C3 Output 5 IFSM C Output 6 IFSM Output 7 IFSM 3 Output 8 IFSM La Cancel Apply Connected planningEngineer Boece Figure 7 32 mui Monitoring 1 8 parameter dialog box The following parameter data can be set
82. CONTACT 104456_en_01 EM PB GATEWAY IFS PROFIBUS module 4 Selectthe appropriate CPU in the Insert Station menu KJ simatic Manager Testproject C Siemens Step s7proj T ire 4 SIMATIC PC Station qo is 5 Other station 6 SIMATIC 55 f E 17 Software 7 PGjPC Symbol Table Text Library 2 External Source Figure 4 13 Selecting the CPU 5 Theselected CPU is inserted in your project KJ SIMATIC Manager Testproject C Siemens Step s7proj Testproj ED File Edit Insert PLC View Options Window Help la gt ejes o val as j Ey y li SIMATIC 30001 SIMATIC 300 1 Figure 4 14 Selected CPU 6 Open the context menu of the inserted CPU 7 Click on Open Object KJ SIMATIC Manager Testproject C Siemens Step s7proj Testproj E File Edit Insert PLC View Options Window Help ge see S s Bl Em aa EF Yun Open Object Ctrl Alt O Rename F2 Object Properties Alt Return Figure 4 15 Opening the object 104456 en 01 PHOENIX CONTACT 4 31 CONTACTRON motor management 8 The hardware configuration is displayed Pree Pl te aana es f Figure 4 16 Hardware configuration 9 Close all application windows Figure 4 17 Hardware configuration 10 Select Options Install New GSD Station PLC Options Help AAE 8 Customize
83. FS CONFSTICK L 2 Button 3 Status LEDs 3 1 Writing the device configuration to the IFS CONFSTICK L 1 Make sure that the IFS CONFSTICK L has not yet been inserted in the device 2 Pressthe reset button on the EMM IFS 3 Insert the IFS CONFSTICK L in the device within 4 seconds The copying of configuration and parameterization data is started The DAT LED flashes while saving 4 Waituntil the DAT LED has gone out Backup has been completed 5 Remove the IFS CONFSTICK L from the device If an error is detected while saving or subsequently checking the data the DAT and ERR LEDs flash simultaneously 104456 en 01 PHOENIX CONTACT 3 1 CONTACTRON motor management 3 2 Loading the device configuration on the EMM IFS There are two ways of loading configuration and parameterization data 3 2 1 Brand new device 1 Insert the IFS CONFSTICK L the device 2 Switch on the device Transfer of the configuration and parameterization data starts automatically and the DAT LED flashes Following transfer the device is marked already configured 3 Remove the IFS CONFSTICK L from the device 4 Thenexttime the supply voltage is switched on the new configuration will be valid If an error is detected while saving or subsequently checking the data the DAT and ERR LEDs flash simultaneously The device then enters the safe state because it is not configured 3 2 2 Configured device 1
84. IFSM The following parameter data can be set Parameter Selection value Interval Program side During right rotation Min 0 Max 60000 1 0 During left rotation Min 0 Max 60000 During right rotation in Min 0 case of errors Max 60000 During left rotation in case Min 0 of errors Max 60000 Delay until reversing Min 0 during left rotation Max 60000 Delay until reversing Min 0 during right rotation Max 60000 7 42 PHOENIX CONTACT 104456_en_01 CONTACTRON DTM IFS device drivers 7 4 6 3 Star Delta A star delta circuit is used to enable larger three phase induction motors with short circuit rotors from approximately 5 5 KW to start up This prevents fuses from tripping and any voltage dips caused by the high starting current during direct switch on e Switch over from star circuit to delta circuit must not be possible until the motor has started up If switch over is initiated too soon a strong surge current occurs and switch over is consequently not achieved Byreducingthe torque to one third the star delta switch over can only take place under undemanding startup conditions e g when starting no load machine tools So that the fields are activated the switching output type must be set to Star delta or Star delta LR in the Motor output settings window IF5 Conf lt unsaved gt _ D xl
85. It is not possible to load the configuration and parameterization data while the motor is running 1 Insert the IFS CONFSTICK L in the device The configuration and parameterization data is checked automatically 2 If another configuration is detected on the device the DAT and ERR LEDs flash alternately 3 Press the reset button within 6 seconds If the reset button is not pressed within 6 seconds the DAT and ERR LEDs flash simultaneously the ERR LED flashes at double the frequency in order to indicate that the configuration has not been saved to the device 4 Copying from the IFS CONFSTICK L to the device starts automatically The DAT LED flashes while saving 5 The next time the supply voltage is switched on the new configuration will be valid If the configuration and parameterization data is invalid or an error has been detected the DAT and ERR LEDs flash simultaneously and the data is not saved to the device 3 2 PHOENIX CONTACT 104456 en 01 IFS CONFSTICK L memory block 3 3 Technical data IFS CONFSTICK L 2901103 General data Memory used 2 Rewritability 100 000 cycles Dimensions width x height x depth 16 5 mm x 6 5 mm x 39 5 mm Weight 4 5 g approximately Ambient conditions Ambient temperature operation 25 C 60 C Ambient temperature storage transport 25 C 60 C 104456_en_01 PHOENIX CONTACT 3 3 CONTACTRON motor management 3 4 PHOENIX
86. M Frequency EMM Operation time left EMM Operation timefright EMM Cyclefleft EMM Cycle right EMM U L1 EMM U L2 EMM U L3 EMM Control Device 2 EMM Status EMM EMM Frequency EMM Operation timefleft EMM Operation timefright Dr cken Sie F1 um Hilfe zu erhalten Figure 4 32 Opening the context menu of the EM PB GATEWAY IFS Properties DP slave General Parameter Assignment Identification Parameters DP Interrupt General DP parameters Device specific parameters IFS Application ELR EMM Byte order Intel Behaivor at Profibus error Reset outputs OUTPUT 1 controled by Profibus OUTPUT 2 controled by Profibus OUTPUT 3 controled by Profibus OUTPUT 4 controled by Profibus Real power W 0 001 1000 Reactive power var 0 001 1000 Power VA 0 001 1000 Voltage VY 0 001 100 Current AY 0 001 Switchcycles 1 Operatioon time h 0 001 Figure 4 33 Object properties of the EM PB GATEWAY IFS 104456 en 01 PHOENIX CONTACT 4 43 CONTACTRON motor management In the object properties of the EM PB GATEWAY IFS the conversion factors for the measured values can be specified ID xl Table Edit Insert PLC Variable View Options Window Help a Di
87. ONTACTRON DTM IFS or several DTMs simultaneously and click on the gt gt button or transfer all the DTMs by clicking on All gt gt 104456_en_01 PHOENIX CONTACT 7 11 CONTACTRON motor management The CONTACTRON DTM IFS is now transferred to the current DTM catalog of IFS Conf If you want to transfer additional DTMs at a later time follow the same procedure 5 lt File Edit View Device Window Tools B O P 1 DTM Catalog Management Known DTMs Current DTM Catalog EEM 3 230AC 500AC 16 IFS_ Phoenix Co EEM 3 230AC 500ACIFS Phoenix Co EEM 3 24DC 500AC 16 IFS_ Phoenix Co EEM 3 24DC 500AC4FS Phoenix Co EMM 3 2304 500 161 5 Phoenix Co EMM 3 230AC 500ACAFS Phoenix Co EMM 3 24DC 500AC 164FS_ Phoenix Co EMM 3 24DC 500ACFS Phoenix Co B iFS USB PROG ADAPTER Phoenix Co anl 4 rile Search for installed DTMs All gt gt gt gt lt lt lt Al Update Catalog and Close Window En Figure 7 7 DTM catalog management Closing catalog 3 Click on Update Catalog and Close Window management Catalog management is closed 7 12 PHOENIX CONTACT 104456_en_01 CONTACTRON DTM IFS device drivers Topology scan Establishing a connection 7 3 3 3 Connecting devices When catalog management is closed the Topology Scan Wizard starts automatically and searches for connected devices
88. PROFIBUS PA gp Simatic 300 s gp Simatic 400 SIMATIC PC Pared 200 400 amp SIMATIC PC Station PROFIBUS OP sloves for SIMATIC 57 l and C7 datrbuled rack Figure 4 22 Catalog window 17 Suitable devices must be inserted your project here 4 34 PHOENIX CONTACT 104456 en 01 EM PB GATEWAY IFS PROFIBUS module 4 7 3 1 Example with SIMATIC 300 1 Select SIMATIC 300 RACK 300 Rail and insert this in your project 2 Find a ail Profile Standard m PROFIBUS DP PROFIBLIS P SIMATIC 300 J 300 3 CPU 300 FM 300 Gateway IM 300 M7 EXTENSION GJ 5 300 Al EFE AE 3UU SIMATIC 400 SIMATIC PC Based Control 300 400 SIMATIC PC Station Figure 4 23 Selecting the DIN rail 2 Select SIMATIC 300 CPU 315 2 DP 6ES7 315 2AF03 0ABO V1 2 and insert this in your project lt Find at ail Profile Standard j PROFIBUS DP cP 300 CPU 300 CPU 312 CPU 312 IFM CPU 312C CPU 313 CPU 313C CPU 313C 2 DP CPU 313C 2 PtP CPU 314 3 CPU 314 IFM CPU 314C 2 DP CPU 314C 2 PtP Ec EE E E E E 2AP00 0AB 57 315 24F01 048 B 57 315 24F02 048 we ZAF82 0AB 6 57 315 2AF83 0AB 6ES7 315 2AG10 0AB 3 CPU 315F 2 DP Ca
89. an overview which you can use to find a suitable current transformer 7 22 PHOENIX CONTACT 104456_en_01 CONTACTRON DTN IFS device drivers 7 4 5 4 Voltage monitoring The nominal voltage in low voltage networks is 230 400 V Under normal operating conditions the mains voltage can deviate from the nominal voltage by up to 10 at the transfer point Momentary additional deviations also cannot be ruled out neither can momentary mains failures Nevertheless to ensure safe operation a mains regeneration time can be defined To prevent possible damage to subsequent drives the voltage monitoring parameters are set here IF5 Conf lt gt 101 xl View Device Window Tools B Bimg C 119 2 O B EMM 2 24DC 500AC FS Observe f EMM 3 24DC S00AC IFS Configuration x EMM 3 240 50 5 PHCENIX Phoenix Contact GmbH amp Co KG CONTACT DTM Version 1 00 3 22 2010 06 14 SG Pia Geass o Sy Parameter Menu Status Value Unit a in permissible mains volta QV quM TER Max pemissible mains volage 570V Delay time 30 x100 ms Underrange behavior Disabled zj a Underrange acknowledgment Automatic z i Motor output beter Clo _ C Bimetal Overrange acknowledgment Automatic B ShortT oGround Detection Mains regeneration time 30 x 100 ms
90. ard EN 50178 IEC 60044 1 Transformer type Linear measuring transducer Temperature range 25 C 70 C Transformation ratio P len Primary rated current lpn Application specific Secondary rated current lsn 5A EMM internal resistance 0 020 Sum of system errors EMM errors Transformer errors Transformer class 1 Maximum cable length m between EMM and external current transformer depending on the rated power S of the current transformer and the conductor cross section used Conductor Rated power S VA 125 15 2 25 375 5 75 10 15 20 45 0 75 2 os joe lio lais 22 47 165 1 200 304 1 06 jog 14 las s0 1 2 178 269 406 1 5 mm 14 20 27 44 95 150 198 266 403 608 2 5 mm 17 22 46 74 102 159 216 330 444 672 1014 2 6 PHOENIX CONTACT 104456 en 01 EMM 3 500AC IFS electronic motor management module li 12 4 L3 a a E 5 82 U L IN1 IN2 IN3 IN4 g g E amp 5 Voltage Current measurement measurement EMM 3 500AC IFS P1 Current measurement N 10 UO O1 O2 O3 O4 288 99 9 P2 Du TTE zl NI Thermistor a 5 2 M 3 5e input a a 25 5 s 5 oo TE 25 _ Reverse running 1 L1 3 L2
91. ation re set Operating cycle counter right rotation Operating cycle counter right rotation re set Standstill time Standstill time last interval Effective power total Trigger at Overrange Overrange Underrange Behavior Disable drive Generate message Generate message Acknowledgment Automatic Manual Automatic 104456 en 01 PHOENIX CONTACT 7 37 CONTACTRON motor management Parameter Selection value Interval Program side Limit switch No Left No Right 7 38 PHOENIX CONTACT 104456_en_01 CONTACTRON DTN IFS device drivers 7 4 5 14 INTERFACE System The device s behavior in the event of an error in the INTERFACE system can be set here 5 lt unsaved gt D xi View Device Window Tools ig G uB B o B pul D Pa C N w B EMM 324DC SDDACIFS Observe f EMM 3 24DC 500AC IFS Configuration x EMM 3 24DC SO0ACAFS PHCENIX Phoenix Contact GmbH amp Co KG DTM Version 1 00 22 2010 06 14 CONTACT ed s 4 46 4 ol EJ Parameter Menu Parameter Status Value Unit a 2 Configuration IES Bus error behavi Disabled EB Mains FS Bus error acknowled Automatic T Voltage transformer Current transformer oltage monitoring C Phase monitoring Symmetry monitoring E E Motor output E Bimetal E ShortToGround Detection
92. avior Disabled Disable drive Generate message Disabled Overtemperature acknowledgment Automatic Manual Manual Wire break behavior Disabled Disable drive Generate message Disabled Wire break acknowledgment Automatic Manual Manual Short circuit behavior Disabled Disable drive Generate message Disabled Short circuit acknowledgment Automatic Manual Manual 7 32 PHOENIX CONTACT 104456 en 01 CONTACTRON DTN IFS device drivers Parameter Selection value Interval Program side Pre warning level behavior Disabled Disable drive E Disabled Generate message Pre warning level acknowledgment Automatic Automatic Manual 104456_en_01 PHOENIX CONTACT 7 33 CONTACTRON motor management 7 4 5 11 Execution time If an activation deactivation command is present the switch on shutdown procedure must be completed within a parameterizable time see General Settings on page 7 44 The EMM IFS detects this by measuring the main circuit The behavior in the event of an error is configured here IF5 Conf lt gt File Edit View Device Window Tools gt ni 3 Pe P lt Co Co S Ls 1 ini xl x EMM 3 24DC 500AC FS Observe ff EMM 3 24DC 500AC IFS Configuration EMM 3 24DC 5004CFS Phoenix Contact GmbH amp Co KG DTM Versio
93. bout the installed DTM Inthe event of technical queries regarding the parameterization of the EMM 3 xx 500AC xx IFS module please have the details of the DTM used to hand About this DTM button 104456_ _01 PHOENIX CONTACT 7 17 CONTACTRON motor management 7 4 4 Status bar The status bar displays brief help text about the menus and icons as well as the status of the connection to the device 7 4 4 1 Icons General Icon Meaning Description Modification valid Modifications to the parameter settings are valid Modification invalid Modifications to the parameter settings are invalid The entered value is not within the valid value range Device reset Device is reset Direct mode Connection established between service PC and device Update values Values are updated 7 4 4 2 Icons Diagnostics Icon Meaning Description Device error Device error e g faulty thermistor protection Function test A function test is being carried out lt Value limits Limits of the value range exceeded Maintenance Determined values are not consistent required Device OK Output signals are within the valid value range m Diagnostics Diagnostics deactivated deactivated 7 18 PHOENIX CONTACT 104456_en_01 CONTACTRON DTM IFS device drivers 7 4 4 3 Icons
94. capacitive coupling of disturbing pulses where long control lines are used we recommend using shielded cables NOTE Electrical safety Only connect conductors with the same conductor cross section to a terminal point If you wish to monitor a 690 V network with EMM 3 500AC IFS devices the UT 4 MTDR CVC 690 SET voltage transducer Order No 2901667 must be used 104456_en_01 PHOENIX CONTACT 2 3 CONTACTRON motor management 2 2 3 Thermistor input In order to protect the motor against overheating 1 to 6 PTC thermistors can be connected in series via terminal points Th1 and Th2 Cable lengths between EMM and 35 thermistor in m Conductor cross section in mm 2 2 4 Block diagram Us N O 4 230 VAC INT O Digital IN IN3 O IN4 o 4 230 VAC ot o 02 03 04 11 11 EMM 3 230AC Us 0 4 O j 24vDpc 0 25 INI 0 4 IN2 O 4 Digital a 01 O O2 O _ Digital O3 0 4 our 04 0 0 O 24vpc EMM 3 24DC Figure 2 2 Block diagram 2 2 5 TBUS DIN rail connector 70 100 140 210 355 0 5 0 75 1 1 5 2 5 IFS Port EN Eu 4 E 2 Lo 1 11 LO 3 12 5 L3 Si omi 4 T2 122 Lo 6 T3 132 EMM3 EMM3 500AC IFS 500AC 16 IFS Th1
95. ce Window Tools Bow B o B gt ___ EMM 324DC SOQACIFS Observe f EMM 3 24DC 500AC IFS Configuration Phoenix Contact GmbH amp KG lt unsaved gt EMM 3 24DC 500AC4FS P P 1 2 2 51 xi x PHCENIX CONTACT rameter Menu Parameter Status Value Unit Version 1 00 3 22 2010 06 14 Te opi a 8 B Pa Configuration Z Ga Mains Voltage transformer E Current transformer SJ Voltage monitoring C Phase monitoring Symmetry monitoring m G Motor output E Bimetal C ShonTofaround Detection Thermistor E General Settings Execution time in case of de activated state Bel Response time Monitoring GJ Monitoring 1 J Monitoring 2 Monitoring 3 Monitoring 4 E Monitoring 5 J Monitoring 6 E Monitoring 7 Monitoring 8 E INTERFACE System porsche t ics J TR rc remi 777 In case of de activated state Acknowledgment In case of activated state Behavior In case of activated state Acknowledgment Disabled Manuel Disabled Ele Pa Cancel Apply Figure 7 24 The following parameter data can be set Response time configuration dialog box Parameter Selection value Interval Program side In case of de activated state Disabled Behavior Norestart Disabled Generate message In case of d
96. d as follows 1 Insert the CONTACTRON DTM IFS CD in your CD ROM drive The installation user interface starts automatically 2 If it does not start the start htm file from the Drive directory on the CD ROM 3 Select the Software Driver item from the menu bar on the left The DTM setup page appears CONTACTRON TFS Microsol Internet Explorer Fie Favurkes Took Hep A O O x iz 0 Address t stertmenulnst_ htn Eo english ooo ooo Website GONTAGTRON DTM IFS DIMSetup J CONTACTRON DTI IFS OTM 1 00 3 22 IFS Conf USB Oriver So L r GSD File Ej oso tie tor EM PB GATEWAY IFS ed Software amp internet Explorer 6 german amp internet Explorer 8 enghsh BD Adobe Reader 9 german Ei Adobe Reader 9 english ESE E 4 Select the CONTACTRON DTM IFS DTM Version IFS Conf USB Driver file This calls the installation wizard which guides you through the installation process 5 Follow the instructions in the installation program until it comes to selecting the software to be installed InstallShield Wizard Required components for CONTACTRON DTM The choosen components are required to execute the CONTACTRON DTM CONTACTRON DTM IFS Microsoft Windows Installer 3 1 vi Microsoft NET Framework 1 1 7 Microsoft NET Framework 2 0 SP1 FDT Container Automa
97. down in the event of overrange rotation Monitoring signal Effective power total Trigger at Overrange Behavior Disable drive Acknowledgment Manual 104456_en_01 PHOENIX CONTACT 8 19 CONTACTRON motor management Dialog box Parameter menu Parameter Set value Online Parameter Monitoring Monitoring 1 Start up suppression time 100 x 10 ms Set point 350 W Delay time 100 x 10 ms Monitoring Monitoring 2 Start up suppression time 100 x 10 ms Set point 350 W Delay time 100 x 10 ms Outputs Output 3 Feedback Motor right Enabled rotation Feedback Motor left rotation Enabled Outputs Output 4 Monitoring 1 Enabled Monitoring 2 Enabled Thermistor overtemperature Enabled Thermistor short circuit Enabled Thermistor wire break Enabled 8 20 PHOENIX CONTACT 104456_en_01
98. e 8 Drive control LOCAL 1 9 Drive control LOCAL 2 10 Drive control LOCAL 3 11 Drive control Startup tool 12 Release of the configuration mode 13 Reserved 14 Cyclic bus communication 15 Reserved Table 4 17 ELR EMM Channel State 1 Bit Description 0 Mains limit monitoring working area underrange 1 Mains limit monitoring working area overrange 2 Mains symmetry monitoring 3 Phase failure UL1 UL3 4 Mains failure mains regeneration time 5 Mains synchronicity 6 Limit switch left 7 Limit switch right 8 Execution time at switch on moment 9 Execution time at switch off moment 104456_en_01 PHOENIX CONTACT 4 21 CONTACTRON motor management Table 4 17 ELR EMM Channel State 1 Bit Description 10 Response time when switched off 11 Response time when switched on 12 Ground fault insulation error mains monitoring time 13 Starts per time pre warning level 14 Starts per time error 15 Output current flowing 5 nominal motor current Table 4 18 ELR EMM Channel State 2 Bit Description 0 Universal monitoring 1 1 Universal monitoring 2 2 Universal monitoring 3 3 Universal monitoring 4 4 Universal monitoring 5 5 Universal monitoring 6 6 Universal monitoring 7 7 Universal monitoring 8 8 Left rotation request 9 Right rotation request 10 Drive gt gt current flow is evaluated 11 Drive gt
99. e activated state Manual _ Manual Acknowledgment In case of activated state Behavior Disabled Norestart Disabled Generate message In case of activated state Manual _ Manual Acknowledgment 104456_en_01 PHOENIX CONTACT 7 35 CONTACTRON motor management 7 4 5 13 Monitoring 1 8 You can monitor up to eight measured values simultaneously and use them as switching or signaling thresholds depending on the configuration This means that you can implement not only motor protection but also protection for units or mechanical elements connected downstream in particular T lt unsaved gt inl xl Edt View Device Window Toos Bou B o B gt i P Pol C Co S w IX B EMM 324DC SODACIFS Observe f EMM 3 24DC 500AC IFS Configuration x EMM 3 24DC S00AC FS PHCENIX Phoenix Contact GmbH amp Co KG CONTACT DTM Version 1 00 3 22 2010 06 14 Hau Dad Gl 5 Glo Parameter Status Value x Disabled Voltage transformer Effective power total EJ E Current transformer Trigger at Overrange E E Voltage monitoring Behavior Generate message Phase monitoring Acknowledgment Automatic zl E Symmetry monitoring S E Motor output Limit switch No E C3 Bimetal 28 ShortToGround Detection E Thermistor B General Settings Execution time Response time Monitoring a 2 E Monitoring 2 G
100. eese 8 14 8 6 1 Hardware configuration u 8 14 8 6 2 Software configuration a 8 15 8 7 Example 7 Reversing starter with connection to PROFIBUS 8 16 8 7 1 Hardware configuration seen 8 16 8 7 2 Software configuration a 8 17 8 8 Example 8 690 V reversing starter with voltage transducer 8 18 8 8 1 Hardware configuration seen 8 18 8 8 2 Software configuration u a 8 19 104456_en_01 PHOENIX CONTACT ili CONTACTRON motor management iv PHOENIX CONTACT 104456_en_01 Introduction 1 Introduction 1 1 Product overview Electronic motor management modules EMMs for order numbers see Technical data on page 2 10 offer all the advantages of modern real power monitoring Every 6 6 ms the real power consumed of a drive system or another 3 phase load is determined based on three currents voltages and the phase angle EMM 3 500AC 16 IFS modules can measure currents of up to 16 A via integrated converters EMM 3 500AC IFS modules require additional external converters The actual switching of the load is performed by a separate switching element The EMM is designed to reliably protect connected loads irrespective of their rated power against overload and underload and to provide continu
101. emark 16 O N A Q O IFSM Slave Process Peripherie Error 1 Slave 8 process or peripherie error Slave 7 process or peripherie error Slave 6 process or peripherie error Slave 5 process or peripherie error Slave 4 process or peripherie error Slave 3 process or peripherie error Slave 2 process or peripherie error Slave 1 process or peripherie error lt 22 lt 17 O NO O O IFSM Process Peripherie Error 2 Slave 16 process or peripherie error Slave 15 process or peripherie error Slave 14 process or peripherie error Slave 13 process or peripherie error Slave 12 process or peripherie error Slave 11 process or peripherie error Slave 10 process or peripherie error Slave 9 process or peripherie error lt lt lt lt lt 18 O N O Q DN IFSM Process Peripherie Error 3 Slave 24 process or peripherie error Slave 23 process or peripherie error Slave 22 process or peripherie error Slave 21 process or peripherie error Slave 20 process or peripherie error Slave 19 process or peripherie error Slave 18 process or peripherie error Slave 17 process or peripherie error lt lt lt lt lt 19 O NO O O IFSM Device Process Peripherie 4 Slave 32 process or peripherie error Slave 31 process or peripherie error Slave 30 process or peripherie error Slave 29 process or peripherie error Slave 28 process or peripherie error
102. ent Left and right rotation were requested simultaneously Status message left limit position reached Status message right limit position reached Bus error has been detected between EMM 3 xx 500AC xx IFS module and programming adapter or EM PB GATEWAY IFS For EMM 3 24DC 500AC xx IFS modules only Error display of 24 V outputs For EMM 3 xx 500AC IFS only If the measured value is greater than 6 A for more than 9 seconds Operational area of application Message is generated area of application Motor is shut down 7 60 PHOENIX CONTACT 104456 en 01 Application examples 8 Application examples 8 1 Example 1 Without switching function with power meter monitoring The EMM module is to be used as a power meter If the day counter reaches 20 kWh output 1 should output a warning which is automatically acknowledged when the day counter is reset 8 1 1 Hardware configuration Warning O O OO IN1 IN2 IN3 IN4 6 EMM 3 24DC 500AC 16 IFS Figure 8 1 Hardware configuration example 1 104456 en 01 PHOENIX CONTACT 8 1 CONTACTRON motor management 8 1 2 Software configuration For this example the following parameters must be changed in the DTM Dialog box Parameter menu Parameter Set value Configuration Motor output General Settings Switching output type Digital outputs no switching function Monitoring Monitoring 1 Activation Always
103. erational ATEX ATEX Pin 0 0000 9999 Control Stand alone Stand alone byIFS Gateway Test mode cold operation Control functions are executed without a connected load e g a motor ATEX area of application Some ATEX specific values are modified automatically by clicking OK Therefore check the settings that have already been made Pin handling In order to reset the PIN write 0 once to the EMM IFS Control If the EMM is controlled via an IFS gateway you have to select by IFS Gateway Then input 3 at the EMM is used for activation of on site control see Program side default setting of inputs and outputs on page 7 28 7 20 PHOENIX CONTACT 104456 en 01 CONTACTRON DTN IFS device drivers 7 4 5 2 Voltage transformer If a 690 V voltage transducer Order No 2901667 is used before the EMM 500AC IFS it must be activated here so that the measured values are calculated correctly This function is only supported by the following EMM relays EMM 3 24DC 500AC IFS Order No 2297497 e EMM 3 230AC 500AC IFS Order No 2297507 This menu item is not available for device types with integrated current transformers IF5 Conf lt unsaved gt D x File View Device Window Tools P C C S15 1a 2 EMM 324DC SQQACIFS Observe f EMM 3 24DC S00AC IFS Configuration x EMM 3 24DC 500
104. evice or using the system power supply via the TBUS connector The voltage supply can be provided at any EMM device fieldbus module or using the system power supply via the TBUS connector A connection can be established between two DIN rail connectors using MINI COMBICON connectors MC 1 5 5 ST 3 81 female connector 1803604 IMC 1 5 5 ST 3 81 male connector 1857919 The maximum cable length is 10 m Use shielded cables f Figure 5 2 Mounting removal 104456_en_01 PHOENIX CONTACT 5 1 CONTACTRON motor management 5 1 Technical data TBUS DIN rail connectors General data Housing material Insulation material group Surge voltage category Pollution degree Rated voltage Impulse voltage withstand level Maximum load current Dimensions width x height x depth Weight 2707437 Polyamide PA 3 125 V 2 5 kV 8A 30 mm x 20 mm x 37 mm 5 g approximately 5 2 PHOENIX CONTACT 104456_en_01 Current transformer selection guide 6 Current transformer selection guide This selection guide can be used to find a suitable current transformer for EMM electronic motor management modules from Phoenix Contact The tables refer to current transformers in the PACT MCR range from Phoenix Contact You can also use current transformers from other manufacturers which meet the requirements described Table 6 1 Basic current tra
105. hermistor overtemperature Thermistor wire break Thermistor short circuit Thermistor pre warning level IFS Bus error Feedback Motor right rotation Feedback Motor left rotation Monitoring 1 planningEngineer Status Value Unit a High activ Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Eb b e be be 1 b e b b e be b b b Cancel Apply Figure 7 35 The following parameter data can be set Outputs 1 8 parameter dialog box EMM Parameter Selection value Interval Program side Output High active Low active High active Mains voltage overrange Disabled Enabled Disabled Mains voltage underrange Disabled Enabled Disabled Mains voltage failure Disabled Enabled Disabled Mains voltage phase failure Disabled Enabled Disabled Mains voltage symmetry monitoring Disabled Enabled Disabled Faulty rotating field Disabled Enabled Disabled 7 48 PHOENIX CONTACT 104456_en_01 CONTACTRON DTN IFS device drivers Parameter Selection value Interval Program side Interruption of motor line Disabled E Disabled Enabled Motor current symmetry Disabled E D
106. ht rotation Fast right rotation Manual request fast right rotation 7 52 PHOENIX CONTACT 104456_en_01 CONTACTRON DTM IFS device drivers 7 5 2 Overview The Overview dialog box displays all the operating data and status messages that provide initial information This dialog box enables a quicker and more comprehensive overview of the general system state SP IFS Conf lt unsaved gt D xj File Edit View Device Window Tools iau m B 3 Pel Cr S w o B EMM 3 24DC 500AC 16 IFS Observe S 001041215 Overview Online values Counter Messages errors gt State Left rotation Right rotation Int error Error Warning Firmware version s Serialnumber 1 1113236157 Operation time Real power Frequency Cos Phi w r Hz 0 0 0 0 0 0 100 0 5 Connection state ajaaa m v a E Connected planningEngineer 4 Figure 7 37 Overview monitoring dialog box The following operating data can be determined and displayed Status display Meaning Unit Left rotation Right rotation Status message regarding the current direction of rotation at the output Int error Internal error event message is present Error Warning Error message warning is present WI g
107. ic telegram Table 4 8 Module status Bit Description 0 Device error cannot be localized 1 Reserved Maximum device temperature exceeded 2 Manufacturer area of EEPROM FLASH faulty 3 Configuration area of EEPROM FLASH faulty 4 Supply voltage monitoring reference voltage monitoring 5 Switching output monitoring switching output overloaded 6 Reserved 7 Configuration mode active 8 Reserved 9 Reserved 10 Reserved 11 Reserved 12 Memory stick faulty 4 16 PHOENIX CONTACT 104456_en_01 EM PB GATEWAY IFS PROFIBUS module Table 4 8 Module status Bit Description 13 Inter channel communication faulty 14 ROM check faulty 15 Stack overflow 4 4 3 Station status The station status indicates the status of the entire station in four individual registers In the Slave Error State 1 and Slave Error State 2 registers IFS devices are indicated as faulty they are either not present or a serious internal error has occurred An error in one of these registers causes a diagnostic telegram to be sent In Slave Peripherie Error 1 and Slave Peripherie Error 2 devices are indicated which have detected an irregularity during operation This includes for example overloads overranges but also changes in the operating mode such as the parameterization mode being activated Table 4 9 Slave Error State 1 Bit Description Device
108. ilure behavior Disabled Disable drive _ Disabled Generate message Phase failure acknowledgment Automatic Automatic Manual Faulty rotating field behavior Disabled Disable drive _ Disabled Generate message Faulty rotating field acknowledgment Automatic Automatic Manual 104456_en_01 PHOENIX CONTACT 7 25 CONTACTRON motor management 7 4 5 6 Symmetry monitoring Deviations in voltage symmetry occur e g due to uneven loads on the three conductors of the three phase system when using powerful AC devices or due to the failure of one of the three voltages in the three phase system To prevent possible damage to subsequent drives the symmetry monitoring parameters are set here T lt unsaved gt ini xl Edt View Device Window Toos 8 Bi 0 8 21 P C 11 EMM 3 24DC 500AC FS Observe ff EMM 3 24DC 500AC IFS Configuration x EMM 3 24DC S00AC FS Phoenix Contact GmbH amp Co KG CONTACT DTM Version 1 00 3 22 2010 06 14 Sau PP S Gees Blo E Cg Parameter Menu configuration ains Voltage transformer Current transformer Voltage monitoring Phase monitoring Parameter Status 10 Disabled Acknowledgment Automatic Symmetry monitoring 5 Motor output E Bimetal ShortToGround Detection E Thermistor
109. ing starter or Star delta LR in the Motor output settings window IINE Ani xi View Device Window Tools i G a B B m Bi P P C CS 151a EMM 324DC SODACAFS Obsee f EMM 324DC SODACIFS Configuration f EMM 3 24DC S00AC IFS Online Parameter x EMM 324DC S00ACAFS PHCENIX Phoenix Contact GmbH amp Co KG CONTACT DTM Version 1 00 3 22 2010 06 14 Jau awad SB 99 Di Status Value Unit al E Parameter Menu 3 3 Parameter E Motor output S Min switche time E Reversing pulse length C3 StarDelta g General Settings E Monitoring CJ Monitoring 1 Monitoring 2 Monitoring 3 Monitoring 4 Monitoring 5 E Monitoring 6 CJ Monitoring 7 E Monitoring 8 5 Outputs E Output 1 1 Output 2 Output 3 Output 4 22 Output 5 IFSM Output 6 IFSM 3 Output 7 IFSM Output 8 IFSM From left to right rotation Pa Cancel Apply B Connected Q Device planningEngineer EMM Figure 7 28 Min switchover delay time parameter dialog box The following parameter data can be set Parameter Selection value Interval Program side From right to left rotation Min 1 60000 1 2 From left to right rotation Min 1 60000 104456_en_01 PHOENIX CONTACT 7 41 CONTACTRON motor management 7 4 6 2 Re
110. ion Start Clicking the button starts stops the recording phase Pause Clicking the button interrupts continues the recording phase Clear Clicking the button deletes the displayed graph The recording phase is not interrupted Save Clicking the button calls the Save As dialog box The saved data is automatically assigned the file extension sgl Export Clicking the button calls the CSV Export dialog box The current graph can be exported as a CSV file Seale Clicking the button returns a magnified image display detail to its original size E E RE RE R Cursor Clicking the button shows hides the cursor The cursor can be used for diagnostic purposes to precisely select a point on the graph and to display the corresponding numerical values Cursor 1 can be activated by left clicking on the curve name in the example Real power Real power L1 etc Cursor 2 can be activated and the values of Cursor 1 and Cursor 2 compared by right clicking on the curve name in the example Real power Real power 1 etc Zoom Clicking the button enlarges the area on the Y axis defined by the two limit markers to fit the entire screen height 104456 en 01 PHOENIX CONTACT 7 55 CONTACTRON motor management Save curve as Button Description Clicking the button activates deactivates the background grid for better orientation on the graph cots
111. ior Disabled Disable drive _ Disable drive Generate message 104456 en 01 PHOENIX CONTACT 7 29 CONTACTRON motor management Parameter Selection value Interval Program side Acknowledgment Automatic _ Manual Manual D NOTE Thermal overload To prevent thermal overload of the drive the parameterized value for the nominal motor current must correspond to the rating plate Tripping time s 1000 EEE EEE EEE EEE EEE EEE EEE 1 Class 5 6 Class 25 600 2 Class 10A 7 Class 30 400 300 3 Class 10 8 Class 35 200 pum 4 Class 15 9 Class 40 5 Class 20 0 6 0 4 0 3 0 2 0 1 1 2 3 4 5 6 7 8 9 10 Surge current factor Figure 7 20 Trigger characteristic for 20 C blocking protection The following tripping times apply according to the class curve Class Tripping time Class 5 0 45 Class 10 1 8s Class 10 3 4s Class 15 4 15 Class 20 4 75 Class 25 6 45 Class 30 7 05 Class 35 7 85 Class 40 8 65 7 30 PHOENIX CONTACT 104456 01 CONTACTRON DTN IFS device drivers 7 4 5 9 ShortToGround Detection IFS Conf lt unsaved gt D x View Device Window Tools B 2 8 P P 16 C A 151a EMM 3 240 5 Observe f EMM 3 24DC 500AC IFS Configuration
112. isabled Enabled Bimetal monitoring Disabled 2 Disabled Enabled Thermistor Disabled Disabled overtemperature Enabled Thermistor wire break Disabled Disabled Enabled Thermistor short circuit Disabled i _ Disabled Enabled Thermistor pre warning Disabled E Disabled level Enabled IFS Bus error Disabled 2 Disabled Enabled Feedback Motor right Disabled i rotation Enabled i ic Feedback Motor left Disabled i I Disabled rotation Enabled Monitoring 1 Disabled Disabled Enabled Monitoring 2 Disabled Disabled Enabled Monitoring 3 Disabled Disabled Enabled Monitoring 4 Disabled Disabled Enabled Monitoring 5 Disabled Disabled Enabled Monitoring 6 Disabled Disabled Enabled Monitoring 7 Disabled Disabled Enabled Monitoring 8 Disabled Disabled Enabled Execution time at activation Disabled i Disabled Enabled Execution time at Disabled _ Disabled deactivation Enabled ii 104456 en 01 PHOENIX CONTACT 7 49 CONTACTRON motor management Parameter Selection value Interval Program side Responsetime at activation Disabled u Disabled state Enabled Response time at deactiva Disabled tion state Enabled i Picard Error Overcurrent Disabled Disabled Enabled 2 i ShortToGround Disabled _ Disabled Enabled
113. itive coupling of disturbing pulses where long control lines are used we recommend using shielded cables CAUTION Wiring safety If you want to clamp two conductors under one terminal point you must use conductors with the same conductor cross section 4 2 2 Block diagram B Line 3 PB 4 GND PB 5 5V PB 6 A Line 8 HController UsO 10 x IFS 2 O TBUS Status Figure 4 3 Block diagram 4 2 3 TBUS DIN rail connector The EM PB GATEWAY IFS can be mounted on a DIN rail For detailed information about mounting removal please refer to TBUS DIN rail connector on page 5 1 PHOENIX CONTACT 104456_en_01 EM PB GATEWAY IFS PROFIBUS module 4 2 4 Status LEDs Five LEDs visualize the various operating states of the gateway The status LEDs are used to indicate the PROFIBUS address and the addresses of the connected IFS devices in parameterization mode when setting the address gt Z A 3 Figure 4 4 Operating and indication elements 1 Button for setting the PROFIBUS address 2 Status LEDs LED Description PWR LED green OFF ON Flashing at 1 4 Hz slow Flashing at 2 8 Hz fast Device status No supply voltage Microcontroller does not start Supply voltage OK Microcontroller is running Set PROFIBUS address IFS address assignment DAT LED green OFF ON Flashing at 1 4 Hz slow Flashing at 2 8 Hz fast Co
114. l _ Manual 104456_en_01 PHOENIX CONTACT 7 27 CONTACTRON motor management Parameter Selection value Interval Program side Left and right activation behavior _ Disabled Disable drive Generate message Disabled Program side default Start Stop no funktion On site control _ Reset Start Stop no funktion On site control Reset The inputs and outputs are assigned automatically depending the selection of the switching output type e g digital outputs The signal and function assignment is fixed See or Start Stop t freely parameterizable ameterizable L1 freely parameterizable Direct starter I IN1 O1 Contact IN2 IN3 O3 freely IN4 O4 Star delta O41 Mains contactor I IN2 O2 Delta contactor I IN3 O3 Star contactor IN4 O4 setting also Outputs 1 8 IFS on page 7 48 Digital outputs no funktion O1 freely parameterizable no funktion L N2 O2 freely parameterizable no funktion N3 O3 freely parameterizable Reset N4 O4 freely parameterizable Reversing starter Right 1 O1 Right contactor Left 1 IN2 O2 Left contactor On site control N3 O3 freely paramete
115. lass 1 master is an active device in PROFIBUS DP Cyclic data exchange with other devices is clearly indicated Typical class 1 masters include PLCs with PROFIBUS DP connection These types of devices are engineering configuration or operating devices They are used during startup maintenance and diagnostics to configure the connected devices evaluate measured values and request the device state A slave that is operated on the PROFIBUS bus with the PROFIBUS DP protocol and behaves according to standard EN 50170 Volume 2 PROFIBUS is referred to as a DP slave The EM PB GATEWAY IFS is a DPV1 slave with the following properties A Supports the S7 model diagnostic alarms process alarms Can be parameterized Reads writes data records Device master data GSD contains DP slave descriptions in a uniform format Using GSD simplifies the configuration of the master and DP slave 104456 en 01 PHOENIX CONTACT 4 3 CONTACTRON motor management 4 2 Connection notes 4 2 1 Mains connection and line protection WARNING Dangerous contact voltage Never carry out work when voltage is present This work may only be carried out by qualified personnel who are familiar with the necessary safety precautions The rated control supply voltage and control voltage inputs must be operated with power supply modules according to DIN 19240 maximum residual ripple of 5 In order to avoid inductive or capac
116. low byte is saved first Example Value EMM COS p Motorola Intel Statuswert Statuswert 3661 0 3661 Figure 4 30 Example Value EMM COS 4 38 PHOENIX CONTACT 104456_en_01 EM PB GATEWAY IFS PROFIBUS module 4 7 5 Explanation of GSD data 4 7 5 1 GSD data for EM PB GATEWAY IFS For a detailed description of the GSD data please refer to Section 4 3 2 Structure of the diagnostic telegram Section 4 4 1 Digital input and output Section 4 4 2 Module status and Section 4 4 3 Station status Universalmodul Digital inputs outputs Gateway Modul state Gateway Channel State 1 Gateway Channel State 2 Gateway Channel State 3 Gateway Channel State 4 IFS Slave Error State 1 IFS Slave Error State 2 IFS Peripherie State 1 IFS Peripherie State 2 4 7 5 2 GSD data for EMM IFS For a detailed description of the GSD data please refer to Section 4 4 4 EMM objects and Section 4 5 1 Available measured values ELR EMM Objects EMM Control Device 1 1 IFS address 1 EMM Control Device 2 2 IFS address 2 EMM Control Device 3 3 IFS address 3 EMM Control Device 4 4 IFS address 4 5 IFS address 5 EMM Control Device 6 6 IFS address 6 EMM Control Device 7 7 IFS address 7 EMM Control Device 8 8 IFS address 8 lt
117. lta contactor 3 3 3 E Ti T2 T3 I Figure 8 6 Hardware configuration example 6 8 14 PHOENIX CONTACT 104456_en_01 Application examples 8 6 2 Software configuration For this example the following parameters must be changed in the DTM Dialog box Parameter menu Parameter Set value Configuration Motor output General Settings Switching output type Star delta LR Motor output Bimetal Tripping characteristic curve 10A Cooling down time 20 minutes Manual Reset 1 minute Nominal motor current Refer to motor rating plate for value Behavior Disable drive Acknowledgment Manual Monitoring Monitoring 1 Activation During right and left rotation Shutdown in the event of underrange Monitoring signal Effective power total Trigger at Overrange Behavior Disable drive Acknowledgment Manual Monitoring Monitoring 2 Activation During right and left rotation Shutdown in the event of overrange Monitoring signal Effective power total Trigger at Overrange Behavior Disable drive Acknowledgment Manual Online Parameter Motor output Star Delta Maximal time at star operation 10 x 10 ms Change over delay at 10x10ms changing from star to delta
118. mmunication No data traffic Cyclic data traffic Device is being configured See Section 3 IFS CONFSTICK L memory block ERR LED red OFF ON Flashing at 1 4 Hz slow Flashing at 2 8 Hz fast Device or process error No error Serious internal error See Section 3 IFS CONFSTICK L memory block I O error e g output driver overload BF LED red OFF ON Flashing at 1 4 Hz slow Flashing at 2 8 Hz fast PROFIBUS error No error No cyclic data exchange no C1 master present PROFIBUS parameterization is invalid PROFIBUS configuration is invalid SF LED red OFF ON Flashing at 1 4 Hz slow Flashing at 2 8 Hz fast Group error No error Connected device has an internal error or is not present Process error or error in the I O of a device PROFIBUS configuration and station structure do not match 104456_en_01 PHOENIX CONTACT 4 5 CONTACTRON motor management 4 2 5 S PORT handling The EM PB GATEWAY IFS supports active extensions e g IFS USB PROG ADAPTER USB programming adapters Order No 2811271 as well as an optional IFS CONFSTICK L memory stick Order No 2901103 4 2 6 Setting the PROFIBUS address 1 Press and hold down the button 1 Figure 4 4 Operating and indication elements for at least six seconds 6 s The LEDs 2 on the EM PB GATEWAY IFS indicate the current PROFIBUS address offset Setthe PROFIBUS address offset by pressing the butt
119. n 1 00 3 22 2010 06 14 Sau EJ Cg Parameter Menu 3 Configuration Parameter Mains CJ Voltage transformer CJ Current transformer Voltage monitoring Phase monitoring Symmetry monitoring GJ Motor output E Bimetal 3 ShortT oGround Detection E Thermistor FJ General Settings At De Activation Behavior At De Activation Acknowledgment E Monitoring 7 j Monitoring 8 3 INTERFACE System Status Value Uni F Disabled Manual Disabled Manuell Kul il Kal Cancel Apply Unconnected Dataset Elis _ planningEngineer w Figure 7 23 Execution time configuration dialog box The following parameter data can be set Parameter Selection value Interval Program side At Activation Behavior Disabled Disable drive _ Disabled Generate message At Activation Acknowledgment Manual At De Activation Behavior Disabled Disable drive Disabled Generate message At De Activation Acknowledgment Manual Manual 7 34 PHOENIX CONTACT 104456_en_01 CONTACTRON DTN IFS device drivers 7 4 5 12 Response time The EMM 3 xx 500AC xx IFS module monitors the confirmation of the control command The confirmation behavior in the event of an error can be configured here IF5 Conf Fie Edit View Devi
120. nding on the selected motor output type see Motor output on page 7 27 the assignment of the available output signals is fixed Additional controls for the outputs can be selected individually Output signals Output 5 IFS to Output 8 IFS are only available via the GSD file as a status bit in PROFIBUS see EMM objects on page 4 20 IF5 Conf Fie Edit View Device Window Tools BOHUS B mg f Sle wa OLD lt unsaved gt EMM 3 24DC 5004C FS Phoenix Contact GmbH amp Co KG DTM Version 1 00 3 22 2010 06 14 Px Pe Ce EMM 3 24DC S004C4FS Configuration EMM 3 24DC S00AC IFS Online Parameter x IB E ini x PHOENIX CONTACT Parameter Menu Parameter P Motor output E Min switchover delay time Reversing pulse length StarDelta General Settings Monitoring Monitoring 1 Monitoring 2 Monitoring 3 Monitoring 4 CJ Monitoring 5 Monitoring 6 E Monitoring Monitoring 8 Outputs cB C3 Output 2 J Output 3 Output 4 C Output 5 FSM C Output 6 FSM C3 Output 7 IFSM Output 8 IFSM B Connected Q Device Mains voltage overrange Mains voltage underrange Mains voltage failure Mains voltage phase failure Mains voltage symmetry monitoring Faulty rotating field Interruption of motor line Motor current symmetry Bimetal monitoring T
121. nsformer requirements Requirement Value Surge withstand capability 6 kV Primary voltage 1000 V Surge voltage category III Standard EN 50178 IEC 60044 1 Transducer type Linear measuring transducer Temperature range 25 C 70 C Transformation ratio P sn Primary rated current lpn Application specific Secondary rated current lsn 5A EMM internal resistance 0 02 Q Sum of system errors EMM errors Transformer errors Transformer class 1 Example Motor type 132 Nominal motor current at 380 400 V AC 11 5 When using Ex e motors the transformer must be able to measure 8 times the nominal motor current therefore an 80 A transformer must be used e g PACT MCR 80 Motor protection is implemented using the electronically simulated bimetal function of the EMM Current transformers can process up to 120 of the primary nominal current When using standard motors i e non Ex e motors a 50 A transformer can be used through which the primary conductor can be passed four times Motor protection is implemented using the motor management of the EMM 104456 en 01 PHOENIX CONTACT 6 1 CONTACTRON motor management 6 1 Three phase induction motor at a rotational frequency of 3000 rpm Motor protection using the electronic Motor protection using bimetal function for Ex e motors motor management for and non Ex e motors non Ex e motors 5 22 o 2 o z BES Current transformer Current transforme
122. of electrical switching devices carry hazardous voltages Before working on the device disconnect the power Disregarding these safety regulations may result in death serious personal injury or damage to equipment When working on the device observe the national safety and accident prevention regulations Startup assembly modifications and upgrades may only be carried out by a skilled electrical engineer Installation should be carried out following the instructions provided in the operating instructions The circuits inside the device must not be accessed Protective covers must not be removed When using devices with 230 V AC control always use the same phase for the rated control supply voltage and the control inputs D NOTE Possible damage to the device The device is an associated item of equipment and must not be installed in potentially explosive areas When installing and operating associated equipment the applicable safety directives must be observed The device must not be subject to mechanical strain or thermal loads which exceed the limits described in the operating instructions In order to provide protection against mechanical or electrical damage install the device in appropriate housing with a suitable degree of protection according to IEC 60529 EN 60529 Where dustis present the device must be installed in suitable housing IP64 minimum according to EN 61241 The operating equipment cannot be repaired
123. ol inputs IN1 IN4 Switching level High Switching level Low Input current Input circuit Control supply voltage indicator Status indicator Data communication Error indicator Thermistor input Total cold resistance Operate value EMM 3 24DC 24V DC 19 2 30 V DC lt 33 mA 19 2V DC 9 6 V DC 3 3 mA EMM 3 230ACJ 230 V AC 96 253 V lt 12mA 50 60 Hz 96 V AC 48 V AC 3 5 mA Serial diode for protection against polarity reversal EMM 3 24DCJ Green PWR LED Yellow L R LED Green DAT LED Red ERR LED EMM 3 230 1 6 thermistors in series PTC For ATEX applications 3 6 thermistors 1 5kQ lt 3 72 2 10 CONTACT 104456 01 EMM 3 500AC IFS electronic motor management module EMM 3 24DC Thermistor input Release value Wire break Short circuit Reply output Confirmation O1 O4 Contact type Contact material When used as Nominal output voltage Uso Maximum switching voltage Minimum switching voltage Surge voltage limitation Uo Maximum continuous load current per channel Minimum switching current Maximum interrupting rating ohmic load 24V DC 48 V DC 60 V DC 110 V DC 220 V DC 250 V AC Residual voltage at lo Output circuit Surge voltage limitation O1 O4 EMC regulations Noise immunity according to EMM 3 24DCJ Semiconductor EMM 3 230 1 6
124. on 1 on the EM PB GATEWAY IFS see table Press the button 1 on the EM PB GATEWAY IFS for six seconds 6 s The EM PB GATEWAY IFS calculates the PROFIBUS address by adding the offset to the base address The base address is set to 0 by default 4 6 PHOENIX CONTACT 104456_en_01 EM PB GATEWAY IFS PROFIBUS module Table 4 1 PROFIBUS address LED code DAT ERR BF SF Offset o o A GOO N Default offset U 104456_en_01 PHOENIX CONTACT 4 7 CONTACTRON motor management 4 2 7 Setting the INTERFACE system address 1 Press the button 1 Figure 4 4 Operating and indication elements for 12 seconds 12 S The LEDs 2 on the EM PB GATEWAY IFS indicate the current IFS address of the first device on the IFS bus Set the IFS address by pressing the button 1 on the EM PB GATEWAY IFS see table Press the button on the first device for example EMM IFS Reset button The IFS address is applied on the first device The address of the next device is indicated on the EM PB GATEWAY IFS Repeat steps 3 and 4 until all the devices have been addressed Press and hold down the button 1 for at least six seconds 6 s All status LEDs light up briefly 4 8 PHOENIX CONTACT 104456 en 01 EM PB GATEWAY IFS PROFIBUS module Table 4 2 INTERFACE system address
125. operation Monitoring Monitoring 1 Start up suppression time 100 x 10 ms Set point 250 W Delay time 100 x 10 ms Monitoring Monitoring 2 Start up suppression time 100 x 10 ms Set point 350W Delay time 100 x 10 ms 104456 en 01 PHOENIX CONTACT 8 15 CONTACTRON motor management 8 7 Example 7 Reversing starter with connection to PROFIBUS The EM PB GATEWAY IFS is required in orderto connectthe EMM module to PROFIBUS It is connected to the bottom of both modules using the TBUS connection For information about integrating the EM PB GATEWAY IFS in PROFIBUS and Step7 please refer to Integration in STEP 7 on page 4 28 8 7 1 Hardware configuration L1 L2 L3 24V ov Forward running Reverse running On site control EM PB GATEWAY IFS EMM 3 24DC 500AC 16 IFS 2x TBUS connectoi O1 O2 O3 O4 O O O mr aaa e 0 separate switching module y N e Figure 8 7 Hardware configuration example 7 8 16 PHOENIX CONTACT 104456_en_01 Application examples 8 7 2 Software configuration For this example the following parameters must be changed in the DTM Dialog box Parameter menu Parameter Set value Configuration Motor output General Settings Switching output type Reversing starter Motor output Bimetal Tripping characteristic curve 10A Cooling down time 20 minutes Manual Reset 1 minute Nominal motor current Refe
126. ore detailed information about IFS Conf please refer to the online help 7 3 3 1 Creating a user When IFS Conf is started for the first time you need to create a user Bi Hle 2 P C RO DUET R is therefore necessary to create at least one user in the User Administrator role EXE Figure 7 4 Starting the application for the first time 104456 en 01 PHOENIX CONTACT 7 9 CONTACTRON motor management In the following example an administrator with the name EMM is created Figure 7 5 Creating a user 7 10 PHOENIX CONTACT 104456_en_01 CONTACTRON DTM IFS device drivers 7 3 3 2 Transferring the CONTACTRON DTN IFS to catalog management After you have created the user catalog management opens automatically Searching for the 1 Click on Search for installed DTMs CONTACTRON DTM IFS The DTM catalog management update process is displayed in a progress indicator IFS Conf lt unsave d _ D xl File Edit View Device Window Tools BOMB 4608 mA 12 3 P P C 1 15 Current DTM Catalog Name Vendo Protocol Type Version Dae Updating DTM Catalog Found DTM Figure 7 6 Searching for installed DTMs Transferring the The DTMs entered in the registry are displayed under Known DTMs CONTACTRON DTMIFS Transferthe CONTACTRON DTM IFS from the selection table to the current DTM catalog To do this proceed as follows 2 Select the C
127. ouble clicking 7 14 PHOENIX CONTACT 104456_en_01 CONTACTRON DTN IFS device drivers li IFS Conf toolbar Project tree hidden by default Online connection activated DTM toolbar Parameter menu 7 4 3 xx 500AC xx IFS module parameter menu The operating behavior of the EMM 3 xx 500AC xx IFS module is adapted by means of the individual parameters that can be set In the dialog boxes illustrated below the parameters can be set according to the required application and transmitted to the EMM 3 xx 500AC xx IFS Parameters that are not edited are always preassigned the default settings on the program side Parameters that are modified in online mode must be saved separately on the service PC 7 4 1 User interface The parameter data of the EMM 3 xx 500AC xx IFS module can be accessed via a menu structure from the parameter user interface The project data can either be loaded and modified in XML data format from the hard disk of the service PC or adapted directly in online mode An activated online connection to a EMM 3 xx 500AC xx IFS module is indicated by the green background in the project tree of IFS Conf Equipment identification Wedom Took f P Pe 11 EMM 3 24DC SODAC 164FS Confsparatson eum 3 OT Versi yj eleiz wl ED A Phoenix Contact GmbH Co KG 100322 200100614 21 102 Slad Td Pawa Pa
128. ounter left 0 0 0 0 0 0 00 1 3 Reset Right 5 Day counter right o o o ofofo 9 Reset Switching cycles Left 0 0 0 00 0 0 0 0 3 5 Day counter left 3 5 Right 01010 0 0 0 0 0 0 314 Day counter right Reset H Connection state v alal m gt gt gt E Connected planningEngineer 4 m Figure 7 43 Counter monitoring dialog box The following operating data can be determined and displayed Left Day counter left Right Day counter right Numerical display Meaning Unit Energy Display of total energy used kWh Day counter Display of day s energy used Operation time Display of operating times hhhhh mm ss Left Display of left rotation total counter Day counter left Display of left rotation day counter Right Display of right rotation total counter Day counter right Display of right rotation day counter Switching cycles Display of cycles 11 digits Display of left rotation total cycles Display of left rotation day cycles Display of right rotation total cycles Display of right rotation day cycles 7 58 PHOENIX CONTACT 104456_en_01 CONTACTRON DTN IFS device drivers 7 5 5 Messages errors This dialog page provides a quick and comprehensive view of the status of warnings and error messages
129. ous status monitoring Freely parameterizable switching and signaling thresholds plus four configurable digital outputs enable not only motor protection but also protection for units or mechanical elements connected downstream in particular All the relevant values are available via configuration software or a fieldbus interface apparent real and reactive power currents and voltages phase angle operating cycle and operating hours counters power meter The EMM modules can monitor up to eight measured values simultaneously and control the four digital outputs according to the parameterization Power within limits Monitoring is by means of freely parameterizable switching and signaling thresholds for overload and underload detection By default the thresholds are the same for both directions of rotation or are set separately for right left rotation The value used as the basis for parameterization is the consumed real power which is independent of voltage fluctuations and the drive machine load and therefore much more precise than merely taking the current into consideration If a threshold is violated the EMM initiates an emergency shutdown of the motor immediately or with an adjustable delay time In addition a message e g to a higher level control system is sent via an output This state can only be deactivated via a defined reset If the real power consumed is determined to be above or below the signaling threshold onl
130. pression time 100 x 10 ms Set point 350W Delay time 100 x 10 ms Outputs Output 3 Bimetal monitoring Enabled Outputs Output 4 Monitoring 1 Enabled Monitoring 2 Enabled Thermistor overtemperature Enabled optional Thermistor wire break Enabled optional Thermistor short circuit Enabled 104456 en 01 PHOENIX CONTACT 8 11 CONTACTRON motor management 8 5 Example 5 Star delta Example structure of a star delta combination 8 5 1 Hardware configuration lt Start Stop Reset A O O OO U L U O LO IN1 IN2 IN3 IN4 EMM 3 24DC 500AC 16 IFS Eg 223 Mains contactor Star contactor Delta contactor Ti T2 T3 Ti T2 T3 Ti T2 T3 009 M LUN vi u2 A M Figure 8 5 Hardware configuration example 5 8 12 PHOENIX CONTACT 104456_en_01 Application examples 8 5 2 Software configuration For this example the following parameters must be changed in the DTM Dialog box Parameter menu Parameter Set value Configuration Motor output General Settings Switching output type Star delta Motor output Bimetal Tripping characteristic curve 10A Cooling down time 20 minutes Manual Rese
131. r 3 2 2 Eos Foe gt 2 sS at 380 400 V at 500 V gt 259 Currenttransformer Current transformer z i 5 2 ge at 380 400 V at 500 V 4 Durchf means that the 4 Durchf means that the 9 5 conductor is passed through the conductor is passed through the u lt transformer 4 times transformer 4 times IN A 4 71 0 55 1 36 1 08 Jo 80 0 75 1 86 1 42 80 1 1 2 65 2 0 V 90 1 5 3 4 2 6 90 2 2 4 9 3 7 100 3 6 3 4 8 Z 112 4 7 8 5 9 132 5 5 11 5 8 7 PACT MCR 80 PACT MCR 60 PACT MCR 50 4 Durchf PACT MCR 50 5 Durchf 132 7 5 15 7 12 PACT MCR 125 PACT MCR 80 PACT MCR 50_3_Durchf PACT MCR 50 4 Durchf v 160 11 22 16 9 PACT MCR 150 PACT MCR 125 PACT MCR 50 2 Durchf PACT MCR 50 3 Durchf F4 160 15 29 5 22 5 PACT MCR 200 PACT MCR 150 PACT MCR 50 PACT MCR 50 2 Durchf vi 160 18 5 35 5 27 PACT MCR 250 PACT MCR 200 PACT MCR 50 PACT MCR 50 2 Durchf F4 180 22 42 5 32 5 PACT MCR 300 PACT MCR 250 PACT MCR 50 PACT MCR 50 Z 200 30 56 43 PACT MCR 400 PACT MCR 300 PACT MCR 60 PACT MCR 50 V 200 37 70 53 PACT MCR 500 PACT MCR 400 PACT MCR 75 PACT MCR 50 Jo 225 45 83 63 PACT MCR 600 PACT MCR 500 PACT MCR 100 PACT MCR 75 ov 250 55 102 78 PACT MCR 750 PACT MCR 600 PACT MCR 100 PACT MCR 75 CA 280 75 136 103 PACT MCR 1000 PACT MCR 750 PACT MCR 150 PACT MCR 100 280 90 162 1
132. r to motor rating plate Behavior Disable drive Acknowledgment Manual Monitoring Monitoring 1 Shutdown in the event of underrange Activation During right and left rotation Monitoring signal Effective power total Trigger at Underrange Behavior Disable drive Acknowledgment Manual Monitoring Monitoring 2 Activation During right and left Shutdown in the event of overrange rotation Monitoring signal Effective power total Trigger at Overrange Behavior Disable drive Acknowledgment Manual Online Parameter Monitoring Monitoring 1 Start up suppression time 100 x 10 ms Set point 350 W Delay time 100 x 10 ms Monitoring Monitoring 2 Start up suppression time 100 x 10 ms Set point 350W Delay time 100 x 10 ms Outputs Output 3 Feedback Motor right rotation Enabled Feedback Motor left rotation Enabled Outputs Output 4 Monitoring 1 Enabled Monitoring 2 Enabled Thermistor overtemperature Enabled Thermistor short circuit Enabled Thermistor wire break Enabled 104456 en 01 PHOENIX CONTACT 8 17 CONTACTRON motor management 8 8 Example 8 690 V reversing starter with voltage transducer To monitor 690 V networks use the voltage transducer UT 4 MTDR CVC 690 SET Order No 2901667 8 8 1 Hardware configuration L1 L3 24V Forward running Reverse running
133. reen Operating yellow Warning red Error fault message Numerical display Meaning Unit Real power Display of total real power W Frequency Display of mains frequency Hz Cos Phi Display of total power factor Cos Phi Operation time Display of operating time data is saved internally on the device hhhhhh mm ss 104456 en 01 PHOENIX CONTACT 7 53 CONTACTRON motor management li 7 5 3 Online values On this dialog page all online values are displayed as numerical values To record a waveform for a display value move the cursor over the corresponding value and double click to open scope view see Displaying online values as a graph on page 7 55 For the real power apparent power reactive power and power factor Cos Phi online values the total and phase specific graphs are always displayed 5 lt gt ioj File Edit View Device Window Tools a p IP P 1C C EMM 3 24DC 500AC FS Observe EMM 3 24DC 500AC4FS Configuration 1 EMM 3 24DC 500AC4FS Online Parameter l x o a SB O04 45 3 DO Overview Onine values Counter Messages errors Real power Apparent power Non active power Cos Phi Current Voltage Line voltage lll Connection state 9144 BU P o zj Connected planningEngineer
134. rizable Reset N4 O4 1 freely parameterizable Star delta reverser Right O1 Mains contactor right Left IN2 O2 Mains contactor left On site control N3 O3 Delta contactor Reset 1 N4 O4 Star contactor Figure 7 18 Program side default setting of inputs and outputs freely parameterizable a If the EMM IFS is connected to an EM PB GATEWAY IFS PROFIBUS inputs 1 and 2 are blocked at the EMM and input 3 is used as the on site control signal When input 3 is controlled the signal from PROFIBUS is interrupted and inputs 1 and 2 are enabled at the EMM so that on site control can be implemented directly at the EMM If the EMM IFS is not connected to an EM PB GATEWAY IFS input 3 has no function 7 28 PHOENIX CONTACT 104456_en_01 CONTACTRON DTN IFS device drivers 7 4 5 8 Bimetal To protect cables against thermal overload the specified trigger characteristics can be used to preset the trigger behavior Blocking monitoring is activated with a motor current of 60 A or higher 5 lt unsaved gt 5 xi File Edit View Device Window Tools B 0 8 3 P Pe C C ta LR B EMM 3 24DC 500AC IFS Observe f EMM 3 24DC 500AC IFS Configuration x EMM 2 24DC S0QACAFS PHCENIX Phoenix Contact GmbH amp Co KG CONTACT DTM Version 1 00 3 22 2010 06 14 im iral abeel
135. rms and Conditions of Use 5 Click OK to save the GSD file Opening 51 54 You have chosen to open 9 PXC_0B51 gsd which is a gsd File from http select phoenixcontact com What should Firefox do with this File O Open with Save File 7 Figure 4 9 Saving the GSD file 104456_en_01 PHOENIX CONTACT 4 29 CONTACTRON motor management 4 7 3 Integration in STEP 7 1 Start SIMATIC Manager SIMATIC Manager Figure 4 10 SIMATIC Manager icon 2 Create a new project KJ SIMATIC Manager Test Alex2 281009 C Siemens Step s proj Test_A_3 EM Open Open Version 1 Project Close Multiproject 57 Memory Card Memory Card File Save As Figure 4 11 Creating a new project 3 Assign a project name and click OK New Project X User projects Libraries Multiprojects B kafdzui C Siemens Step s proj kafdzui B 57 MR 28082009 1 C Siemens Step7 s7proj 7_MR_ 1 B 57 Prol C Siemens Step7 5 proS7 Prol B 57 Pro2 C Siemens Step7 7 7 Pro2 B 57 Pro3 C Siemens Step s7proj 7_Pro3 B 57 Pro4 C Siemens Step s7proj S7_Pro4 B 57 Pro5 C Siemens Step s7proj 7_Pro5 En T Alas C Cien A Chee Th Ter TAS Ala Storage location path Type Project F Library c Siemens Step7 s7proj Browse Ok Cancel Help Figure 4 12 Saving the project name 4 30 PHOENIX
136. rol Device 1 EMM Status EMM 21023 Order Number Designation EMM l L3 Control word of the EMM e g right rotation left rotation stop reset etc Status word of the EMM e g input state direction of motor Display Total real power Display Frequency Display Operating hours counter left rotation Display Operating hours counter right rotation Display Cycles left rotation Display Cycles right rotation Display Voltage L1 Display Voltage L2 Display Voltage L8 Display Current L1 Display Current L2 Display Current L3 Control word ofthe EMM e g right rotation left rotation stop reset etc Status word of the EMM e g input state direction of motor Display Total real power Display Frequency Display Operating hours counter left rotation Display Operating hours counter right rotation Display Cycles left rotation Display Cycles right rotation Display Voltage L1 Display Voltage L2 Display Voltage L8 Display Current L1 Display Current L2 Display Current L3 4 42 PHOENIX CONTACT 104456 en 01 EM PB GATEWAY IFS PROFIBUS module 4 7 6 3 Monitoring variables HW Config SIMATIC 300 1 Configuration Testproject Station Edit Insert PLC View Options Window Help Djale 8 Sale saja m x vel testbus DP Mastersystem 1 CPU 315 2 DP OH EMM Control Device 1 EMM Status EMM EM
137. rrent graph as a CSV file Save As 1 Save in amp Test Fe My Recent Documents Desktop 2 My Documents My Computer aL File name Cancel 2 Places Saveastype Tetes Figure 7 42 Export file dialog box The time is saved in the following format in the CSV file hh mm ss 000 This should be noted when importing into Excel 104456_en_01 PHOENIX CONTACT 7 57 CONTACTRON motor management li 7 5 4 Counter This dialog page provides an overview of the previous operating hours and cycles of the connected EMM 3 xx 500AC xx IFS This data is saved internally on the device You can thus determine various operating values for specific days Clicking the relevant Reset button resets the corresponding day counter File Edit View Device Window Tools BOHA B mg 3 P Pe s Q E f EMM 3 24DC 500AC FS Observe f EMM 324DC SODACIFS Configuration EMM 3 24DC 500AC4FS Online Parameter 1101042121 GID Overview Online values Counter Messages errors r Energy ololololololololo 00n Day counter olololololololo o wh Reset Operation time min sec Left 0 0 0 0 0 0 00 1 3 Day c
138. sed outputs of the EMM are available for confirmations The behavior of the reply outputs is specified by the parameterization 2 8 PHOENIX CONTACT 104456_en_01 EMM 3 500AC IFS electronic motor management module 2 3 2 Parameterization The CONTACTRON DTM IFS configuration software provided is required in order to parameterize and visualize the EMM for detailed information please refer to Section 7 on page 7 1 In addition the IFS USB PROG ADAPTER USB programming adapter Order No 2811271 is also required for detailed information please refer to Section 7 2 on page 7 4 The configuration software is used to Display and record operating data so that this can be further processed e g in databases Define switching output types such as Digital outputs without switching function direct starters reversing starters star delta starters star delta L R The assignment of inputs IN1 to IN3 to functions motor function or digital output is fixed The assignment of input IN4 for remote reset is fixed Table 2 3 Configuration settings Switching output static inputs Switching output type Input output Description Digital outputs Inputs IN1 IN3 No function logic operation on request Input INA Reset Outputs O1 O4 Freely parameterizable Direct starter Input IN 1 Start stop Input IN2 No function logic operation on reques
139. simply integrated in the control system via the DTM The Phoenix Contact CONTACTRON DTM IFS can also be integrated in other FDT containers such as FieldCare from Endress Hauser fdtCONTAINER from M amp M SmartVision from ABB 104456 en 01 PHOENIX CONTACT 7 1 CONTACTRON motor management 7 1 System requirements 7 1 1 Supported operating systems MS Windows 2000 with Service Pack 4 MS Windows XP MS Windows Vista MS Windows 7 7 1 2 Hardware requirements Hardware requirements CPU Pentium Ill 1 GHz 2 GHz recommended Main memory 1 GB minimum 2 GB recommended Windows Vista Windows 7 512 MB minimum 1 GB Windows XP recommended Windows 2000 SP4 Hard disk space 500 MB free memory space CD ROM drive Yes Interfaces 1xUSB 2 0 Monitor SVGA resolution of 1024 x 768 pixels minimum SXGA resolution of 1280 x 1024 pixels recommended Operating devices Keyboard mouse 7 1 3 Software requirements Software requirements for CONTACTRON motor management Net Framework Version 1 1 Net Framework Version 1 1 SP1 Net Framework Version 2 0 Windows Installer Version 3 1 Internet browser MS Internet Explorer Version 6 0 or later Mozilla Firefox Version 3 5 or later Designation Description FDT container IFS Conf AutomationXplorer CONTACTRON DTM IFS DTM
140. stal S slale x amp amp far e 1 Test Alex2_281009 SIMATIC LAC Symbol Dis lz Status value Modify value EMM Control EMM Status EMM PALL PEW 752 EMM Tequency PEW 264 EMM Operation time L PEW 266 EMM Operation time R PEW 268 EMM Cycle L PEW 270 EMM Cycle R PEW 272 EMM U L1 PEW 274 EMM U 12 PEW 276 EMM U L3y Figure 4 34 Variable overview In the variable overview individual values can be displayed In the example screen you can see that the real power All is 278 W For each EM PB GATEWAY IFS a maximum of 32 words can be transferred during the cycle 66 ms 4 44 PHOENIX CONTACT 104456_en_01 TBUS DIN rail connector 5 TBUS DIN rail connector li Devices may only be mounted on removed from the TBUS connector when the power is switched off When using the TBUS DIN rail connector Order No 2707437 for INTERFACE system communication and or the voltage supply of the individual modules connect together the required number of TBUS connectors A and push them onto the DIN rail B When attaching the module to the DIN rail make sure that it is aligned correctly with the TBUS connector D of a E TBUS 1 24VDC 2 GND al 3 CAN ob SL 4 GNDbus 5 Ubus Figure 5 1 TBUS DIN rail connector The voltage supply can be provided at the d
141. stor a a 58 input 588 858 Reverse running o 1 L1 32 513 i switching module Forward running 2m Gre GND o Figure 2 3 EMM 3 500AC 16 IFS for line currents up to 16 A 104456 en 01 PHOENIX CONTACT 2 5 CONTACTRON motor management 2 2 6 3 Line currents gt 16 A External current transformers For currents gt 16 A use EMM 3 500AC IFS modules These require additional external current transformers Appropriate PACT Analog current transformers can be found in the Phoenix Contact INTERFACE catalog The basic insulation requirements are met by PACT current transformers A selection guide can be found in 6 on page 6 1 AN WARNING Risk of electric shock Current transformers and the measuring instruments to be connected to them must only be installed when the system power is switched off During wiring observe the order in which the current transformers are connected direction of current flow Primary circuit K P1 gt L P2 secondary circuit 51 gt 1 52 AN WARNING Risk of electric shock When the current transformer is operated with an open secondary circuit hazardous voltages may occur at the secondary terminal blocks Table 2 2 Recommended transformer data Requirement Value Surge withstand capability 6 kV Primary voltage 1000 V Surge voltage category III Stand
142. systems Standard IEC 61508 Beta factor 2 MTTF years Mean time to failure at an ambient temperature of 40 C 53 4 EMM 3 240 500 19 8 EMM 3 230AC 500AC NOTE Possible damage to the device When used in ATEX applications at least one of the motor protection functions thermistor monitoring or bimetal function must be activated Safe shutdown EMM 3 24DC EMM 3 230AC Ambient temperature 40 C 40 C MTTFd years Mean time to dangerous failure 165 115 Shutdown time ms 40 80 Asd FIT Safe detectable 225 236 Asu FIT Safe undetectable 678 1344 Add FIT Dangerous detectable 608 676 Adu FIT Dangerous undetectable 85 317 SFF Safe failure fraction 94 6 87 7 DCS 96 Diagnostic coverage safe 24 8 14 9 DC Diagnostic coverage 87 7 68 1 PFH Probability of failure per hour 85 x 10 317 x 10 Table 2 6 Safety level for safe shutdown Standard Level IEC 61508 1 SIL 1 ISO 13849 1 PLb EN 954 1 Category 1 2 18 PHOENIX CONTACT 104456 en 01 EMM 3 500AC IFS electronic motor management module Motor protection by bimetal EMM 3 24DC EMM 3 230ACJ Ambient temperature 40 C 40 C MTTFd years Mean time to dangerous 480 220 failure
143. t Input IN3 On site control Input INA Reset Output O1 Contactor start stop Outputs C2 O4 Freely parameterizable Reversing starter Input IN1 Right rotation Input IN2 Left rotation Input IN3 On site control Input INA Reset Output O1 Right contactor Output O2 Left contactor Outputs O4 Freely parameterizable Star delta Input IN 1 Start stop Input IN2 No function logic operation on request Input IN3 On site control Input INA Reset Output O1 Mains contactor Output O2 Delta contactor Output O3 Star contactor 104456 en 01 PHOENIX CONTACT 2 9 CONTACTRON motor management Table 2 3 Configuration settings Switching output static inputs Switching output type Input output Description Output O4 Freely parameterizable Star delta L R Input IN1 Right rotation Input IN2 Left rotation Input IN3 On site control Input IN4 Reset Output O1 Mains contactor right Output O2 Mains contactor left Output O3 Delta contactor Output O4 Star contactor 2 4 Technical data The technical data applies for the following products Product Order No EMM 3 24DC 500AC IFS 2297497 EMM 3 24DC 500AC 16 IFS 2297523 EMM 3 230AC 500AC IFS 2297507 EMM 3 230AC 500AC 16 IFS 2297536 Input data Rated control supply voltage Us according to IEC 60947 1 Control supply voltage range Current consumption at Us Rated frequency Contr
144. t 1 minute Nominal motor current Refer to motor rating plate for value Behavior Disable drive Acknowledgment Manual Monitoring Monitoring 1 Activation During right and left Shutdown in the event of rotation underrange Monitoring signal Effective power total Trigger at Overrange Behavior Disable drive Acknowledgment Manual Monitoring Monitoring 2 Activation During right and left Shutdown in the event of overrange rotation Monitoring signal Effective power total Trigger at Overrange Behavior Disable drive Acknowledgment Manual Online Parameter Motor output Star Delta Maximal time at star 10x10ms operation Change over delay at 10x10ms changing from star to delta operation Monitoring Monitoring 1 Start up suppression time 100 x 10 ms Set point 250W Delay time 100 x 10 ms Monitoring Monitoring 2 Start up suppression time 100 x 10 ms Set point 350W Delay time 100 x 10 ms Outputs Output 4 Bimetal monitoring Enabled Monitoring 1 Enabled Monitoring 2 Enabled 104456 en 01 PHOENIX CONTACT 8 13 CONTACTRON motor management 8 6 Example 6 Star delta LR Example structure of a star delta combination for right left rotation 8 6 1 Hardware configuration L1 s L2 L3 24 ov zi Y y T S 5 HE A O O O O O O O Q Us L U O LO IN1 IN2 IN3 IN4 6 8 2 Li L2 L3 EMM 3 24DC 500AC 16 IFS De
145. these rcr pet uite utt os 7 52 7 5 1 5 zk E 7 52 7 5 2 OVGIVIOW Qua n atau asa Snes 7 53 4 5 9 Online values u sia has ivan 7 54 7 5 4 COUNTER E 7 58 7 5 5 M Ssages errorss iioi alite eni HR 7 59 8 Application examples esc oos ges a a Da ARTE TERR 8 1 8 1 Example 1 Without switching function with power meter monitoring 8 1 8 1 1 Hardware configuration u 8 1 8 1 2 Software configuration U 8 2 8 2 Example 2 Direct starter for pump monitoring eene 8 3 8 2 1 Hardware configuration a 8 3 8 2 2 Software configuration U 8 4 8 3 Example Direct starter with Current 8 6 8 3 1 Hardware configuration eee 8 6 8 3 2 Software configuration u u a 8 7 8 4 Example 4 Reversing starter in potentially explosive areas ATEX 8 9 8 4 1 Hardware configuration u e 8 9 8 4 2 Software configuration sese 8 10 8 5 Example 5 Star dell amp nce eee ev Qa 8 12 8 5 1 Hardware configuration a 8 12 8 5 2 Software configuration sse 8 13 8 6 Example 6 Star delta LR
146. tionplorer M FD T Container Interface Conf Destination Folder Files Phoenix Contact Contactron DTM Browse Space Required on C 118504 K Space Available on C 3592098 K Disk space InstallShield lt Back Next gt Cancel Here you can decide whether you wish to use AutomationXplorer or IFS Conf 104456_en_01 PHOENIX CONTACT 7 7 CONTACTRON motor management DTMs from various manufacturers can be integrated in AutomationXplorer Only Phoenix Contact DTMs can be integrated in IFS Conf IFS Conf is used in all the following descriptions 6 Confirm the dialog box with Next 7 Follow the instructions in the installation program The installation program generates all the directories required for operation and copies the necessary files 8 You must restart your PC for the changes to the configuration files to take effect To do this click on Finish at the end of the installation process 7 3 2 Uninstallation To uninstall IFS Conf proceed as follows Open the Start menu Open the Settings menu Open the Control Panel Open the Software module Select the IFS Conf entry in the list box Click on Add Remove Follow the on screen instructions Boo R 7 8 PHOENIX CONTACT 104456_en_01 CONTACTRON DTM IFS device drivers 7 3 3 Configuration Knowledge of handling and operating the IFS Conf user interface is required at this point For m
147. udo Interruption of motor line behavior Disabled Interruption of motor acknowledgment Manual Motor current symmetry behavior Disabled Motor current symmetty acknowledgment Automatic Left and right activation behavior Disabled CJ Current transformer SJ Voltage monitoring Phase monitoring Symmetry monitoring Ee b C ShottToGround Detection Thermistor EC General Settings Execution time Response time Monitoring C Monitoring 1 J Monitoring 2 E Monitoring 3 Monitoring 4 E Monitoring 5 Monitoring 6 E Monitoring 7 Monitoring 8 3 INTERFACE System r SS Cancel Apply Unconnected 0 Dataset BEI planningEngineer A EMM Figure 7 17 Motor output configuration dialog box The following parameter data can be set Parameter Selection value Interval Program side Switching output type Digital outputs no switching function Direct starter Reversing starter Star delta Star delta LR Digital outputs no switching function behavior Interruption of motor line Disabled Disable drive Generate message Disable drive Interruption of motor line Manual _ Manual acknowledgment Motor current symmetry behavior Disabled Disable drive _ Disable drive Generate message acknowledgment Motor current symmetry Manua
148. urement via TR Transformation ratio of external current transformer Measuring range Accuracy Voltage measurement Measuring range Accuracy Power measurement Accuracy Motor protection Parameterizable current range Tripping time accuracy tamb 20 C Symmetry monitoring Amount Imax Imin lmax Response time Amount angle L1 L3 Response time Data interface Interface type Ambient conditions Ambient temperature tamp operation Ambient temperature tamp transport storage General data Minimum maximum power dissipation Nominal operating mode Degree of protection according to EN 60529 VDE 0470 Part 1 Mounting position observe derating Mounting Coordination type EMM 3 500AC 16 IFS with 25 A Diazed Power station requirement Low voltage switching devices EMM 500AC IFS EMM 500AC 16 IFS External straight through current transformer connected upstream Internal current transformer 0 15 6AxTR 0 4 60A 0 5 typical 0 5 typical EMM 500AC IFS EMM 500AC 16 IFS 30 V AC 350 V AC star voltage 50 V AC 600 V AC line voltage 0 75 typical 0 75 typical EMM 500AC IFS 2 typical EMM 500AC 16 IFS 2 typical EMM 500AC IFS 0 3 6 A 4000A maximum via external transformer 20 20 EMM 500AC 16 IFS 1 16 A up to Class 30 1 14 up to Class 40 EMM 500AC IFS EMM 500AC 16 IFS gt 33 gt 67
149. versing pulse length To prevent mechanical damage to the drive e g due to the sudden stopping of moving masses a reversing pulse length must be provided when changing direction So that the fields are activated the switching output type must be set to Reversing starter or Star delta LR in the Motor output settings window 5 lt unsaved gt D xi View Device Window Tools B m B Pa Pa C C S w lQ 2 O B I EMM 3 24DC S00ACFS Observe 1 EMM 3 24DC 500ACJFS Configuration EMM 3 24DC 500AC IFS Online Parameter x EMM 3 24DC S0QACAFS PHCENIX Phoenix Contact GmbH amp Co KG CONTACT DTM Version 1 00 3 22 2010 06 14 San wad a eee o E 9 Parameter Menu 5 08 Parameter EL Motor output Parameter Status Value Un F 0 10ms During right rotation in case of errors D x10 ms During left rotation in case of errors 0 xi0ms Delay until reversing during left rotation 2 x10ms Delay until reversing during right rotation 2 x10 me General Settings E Monitoring Monitoring 1 Monitoring 2 Monitoring 3 Monitoring 4 Monitoring 5 Monitoring 6 Monitoring 7 E Monitoring 8 5 Outputs E Output 1 E Output 2 Cancel Apply X Comected Q Device planningEngineer Figure 7 29 Reversing pulse length parameter dialog box Output 8
150. wan Susa vas Unt AI 15 si Opere Mode Noms zJ of qokun peranenal Ei 2 ure DTM catalog hidden by default 8 basa ENM Status bar Parameter list uttons Figure 7 10 Activated online connection to the EMM 3 xx 500AC xx IFS module 104456_en_01 PHOENIX CONTACT 7 15 CONTACTRON motor management 7 4 2 Buttons in the IFS Conf toolbar The toolbar comprises various buttons that enable quicker access to frequently used functions Icon Meaning Description Create new project An empty project is created Open project A previously saved project is opened Save project The project that is currently open is saved Establish connection to device Aconnection is established to the device selected in the project tree Disconnect connection to device The connection to the device selected in the project tree is disconnected Upload parameters from device All parameters are loaded from the device into the project Download parameters to device All parameters are written to the device ws E Abort last action The last action is aborted Online parameters The online parameters dialog box is opened 0 Offline parameters The offline parameters dialog box is opened a Online comparison No function oa Offline comparison No function
151. x Parameter menu Parameter Set value Configuration Current transformer Count 3 Amplitude transmission factor 10 Motor output General Settings Switching output type Direct starter Motor output Bimetal Tripping characteristic curve 10A Cooling down time 20 minutes Manual Reset 1 minute Nominal motor current 36A Behavior Disable drive Acknowledgment Manual Motor output Thermistor Overtemperature behavior Disable drive Overtemperature Manual acknowledgment Wire break behavior Disable drive Wire break acknowledgment Manual Short circuit behavior Disable drive Short circuit acknowledgment Manual Monitoring Monitoring 1 Shutdown in the event of underrange e g V belt monitoring Activation During right and left rotation Monitoring signal Effective power total Trigger at Underrange Behavior Disable drive Acknowledgment Manual Monitoring Monitoring 2 Shutdown in the event of overrange e g filter blocked Activation During right and left rotation Monitoring signal Effective power total Trigger at Overrange Behavior Disable drive Acknowledgment Manual 104456 en 01 PHOENIX CONTACT 8 7 CONTACTRON motor management Dialog box Parameter menu Parameter Set value Online Parameter Monitoring Monitoring 1 Start up suppression time 100 x 10 ms Set point 15000 W Delay time 100 x 1
152. y one confirmation is sent during the period that the module is activated In addition the module generates signals to detect the direction of rotation Phase failures are detected and signaled Continuous status monitoring with high scanning rates enables complete system protection including motor protection 104456 en 01 PHOENIX CONTACT 1 1 CONTACTRON motor management The right rotation left rotation reverse and limit switch operation with integrated restart inhibit modes switch actuating and regulating drives pumps tools conveyor belts or similar and monitor function contamination or wear The adjustable inrush suppression time can be used to mask out the switching operation from the monitoring process Machine tools are monitored and protected in a similar way when drilling milling or grinding Ifthe feed value set on a milling machine is too high the worst case scenario is that a tool may break The performance threshold parameterized accordingly remedies this matter A signaling threshold also signals tool wear in advance Inrush suppression Delay time Excess performance due to possible broken tool Real power P Performance threshold broken tool Signaling threshold tool wear l Performance i when idling t LE w Motor startup Tool positioning Milling process Drive shutdown Increase in performance tool wear Figure 1 1 Example for broken tool 1

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