H6381 User manual
Contents
1. CNC 210A Series H6381 User manual Page 2 of 15 1 INTRODUCTION CNC 210A is a series of COIL WINDING MACHINE CONTROLLER developed by TAILY AUTOMATION It not only retains all the features of previous designs it also has a low noise level and is less sensitive to external power fluctuation Furthermore it also includes a RS 485 network interface making coil winding operation easier to manage CNC 210A also features an integrated design putting stepper motor driver DC motor speed controller brake and power supplier control circuits into one control box simultaneously achieving size reduction high performance and low cost CNC 210A Series offers CNC 210AS Standard Model and CNC 210AE External Connection Model depending on whether a close loop driver is provided for various applications MODEL Winding Spindle Guiding Traverse CNC 210AS Drive 0 5hp DC motor in directly Drive two i 2 STEP motor irectly Drive two phases 2A stepper motor in External connect windin directly CNC 210AE spindles motor driver Or external connect guiding traverse STEP motor driver 2 MAIN FEATURES Single chip Microprocessor design has further higher performance and higher functions it also has less sensitive to external power fluctuation or to external electromagnetic interference Memory use FLASH ROM capacity capable storing up to 1000 steps winding data 9 winding parameters and 5 options be independen2. Hee AC Output e AC Output EARTH AC Input Winding Spindle DC24V 12W 2Phase 6V MAX 400W Motor Brake Guiding Traverse STEP Motor External connect STEP Motor driver S O v9 vv vT lt 5125 J Syg m lt EH Oooo Hooooeo 0000 0 Pulse Output perate Switches Home Sensor AUX I O STEP Motor 2 e m D D tep Motor Driver 2PhaseSTEP Motor AC Output EARTH AC Input Winding Spindle DC24V 12W Guiding Traverse MAX 400W Motor Brake CNC 210A Series H6381 User manual Page 13 of 15 8 ADJUSTMENT 8 1 Adjustments for CNC 210AS CLU Output current limit 1 Connect a DC Amperes meter between terminal and DC motor as below 2 In ready mode press f to make the DC motor starting rotate and then pressf to holding the winding spindle 3 Rotate CL to set limited current show on Amperes meter 2 for 180v DC motor 4A for 90v DC motor The CL have been set by factory before delivery Only adjust it when change DC motor and r
3. o v o Q 0 N e AUX I O HOUUOUUUU FOOT SW 4 2 STOP START RESET Operate Switches 00000 CN4 CN5 lt LENGTH SENSOR CN6 AUX I O a lt lt oO m 51 gt T TU Uv po U Pulse Output Home Sensor Turn Counter AUX I O Winding Spindle Motor 2 amp amp amp EARTH AC i DC24V 12W Brake 2Phase 6V 2A Guiding Traverse STEP Motor CNC 210A Series H6381 User manual Page 12 of 15 7 4 Wiring diagram for CNC 210AE Drive STEP Motor in directly d 010 5 lt AJOJN a gt lt N e H e oe Pulse Output perat CN7 CN3 CN4 CN6 H o o o o o e Switches Home Sensor Turn Counter AUX I O BA U 2 e e e CN8 Winding Driver STEP Motor 2027 ozo
4. Lit means guiding roller is moving to the starting position 5 Lit means winding operation is over speeding guiding roller and winding spindle are out of synchronization LAN Lit means currently communicating with network FINISH Lit when reaching the preset piece count RPM L Lit means the PIECE COUNT DISPLAY shows RPM QTY Lit means the PIECE COUNT DISPLAY shows the piece count 3 5 Winding parameters definitions O D Cores outer diameter Setting range 0 00 999 99mm O I D Cores inner diameter Setting range 0 00 999 99mm PITCH Diameter of the copper wire Setting range 0 000 9 999mm O TURNS L Total length to be store Total number of turns to be wound Setting range 0 99999 O DEGREE Start winding position of the core Setting range 0 360 WIDTH L Spreading width Setting range 0 360 H S High winding speed Setting range 0 99 L S Low winding speed Setting range 0 25 SLOW 1 Number of turns to be done at low speed prior to stop Setting range 0 999 CNC 210A Series H6381 User manual Page 5 of 15 4 PROGRAMMING WINGING PARAMETER 4 1 MEMORY REGION SELECTION CNC 210A contains 1000 memory step by defining the region users can effectively manage the memory Various winding parameter can be stored in different regions and can be retrieved instantaneously After specifying the regions programming and winding can be done in those
5. stop winding 3 his function only worked in Vout mode 11 EJ Ete 52 CN2 FUSE2 FUSE1 AC 100 120V TF808C1 AC 220 240V TF808C2 zdf d d CN4 TAILY C p AUTO 210A EXD ID XXXXXX O 9 MAINTAIN AND TROUBLESHOOTING 9 1 Error message When a fault occurs during operation the DATA DISPLAY shows error massage stop winding and then RESET go back to the READY mode Err O The parameters or data in memory are fault Err 5 RS 485 communication error Err p Password error key in 4 numbers password before edit CNC 210A Series H6381 User manual Page 15 of 15 9 2 Internal wiring diagram 210A CPU CN4 210A CPU CN2 210A CPU CN3 210 KBD 210A CPU 210A DVR CN1 POWER SW 1 TLP 503D DC 12V FAN 9 3 Periodically maintain Please periodically clean up the controller inner accumulate dust and dopants Please periodically check the wire connection between controller and machine if have loose or bad contact The following parts must be maintained or changed periodically as list below If any part is found faulty it must be changed immediately even when it has not yet reached the end of
6. each step sw Select whether to have auto starting function for each step Reduce step number by one or reduce PIECE COUNTER by i During programming clear current data to zero Copy the data of previous step into current step Write data into memory Switch display to shows PIECE COUNT or RPM Hold down this key for two seconds to reset PIECE COUNTER to zero umo No function Switch whether brake will be applied to the win spindle during stopping Skip current step and go to the next step B80 Discard current step and go to the previous step 0 At any time discontinues current operation and return to ready mode Pause during winding Restart during pause or pause during winding CNC 210A Series H6381 User manual Page 4 ot 15 3 3 Digital display 388 STEP DISPLAY Show the current step number being wound or being programmed 3988 6 DATA DISPLAY During programming in combination with LED shows the parameter being programmed During winding or ready mode show the current number of turns 55885 PIECE COUNT DISPLAY Shows PIECE COUNT RPM 3 4 Status indicators READY Lit means in READY mode flash means PAUSE mode lit means winding or programming in progress RUN Lit means winding in progress not lit means not in progress SLOW During winding lit means low speed winding not lit means high speed winding MOVE
7. eplace 210A DVR driver board IRL Torque compensation 1 Set the winding parameter H S L S in 20 then press to change the DISPLAY shows RPM Then to start winding 2 Rotate IR potentiometer to make it in same speed during the winding spindle shaft in full load and unload Then press key to stop winding MAXU Maximum winding speed 1 Set the winding parameter H S L S in 99 and press key to change the DISPLAY shows RPM Then to start winding 2 Rotate MAX potentiometer to make the winding speed RPM as you want Then press s key to stop winding DC MOTOR 10A AMPERE METER 0 2 N z AC 100 120 TF808C1 AC 220 240 TF808C2 R33 POWER R33 2 CN3 CN4 TAILY O AUTO 210A DVRID XXXXXX E E E CNC 210A Series H6381 User manual Page 14 of 15 8 2 Adjustments for CNC 210AE Speed Mode selection To select the speed signal output mode for winding driver Selected by JP1 1 V out model Represents the speed signal with DC 0 10v output 2 model Represents the speed signal with HI LOW lever output Hi speed with HI lever low speed with LOW lever V out adjust 1 Set the winding parameter H S L S in 99 and press key to change the DISPLAY shows RPM Then press key to start winding 2 Rotate Vout potentiometer to make the winding speed RPM as you want Then press key to
8. he section 7 2 station numbers The communication bus wiring diagram as CNC 210AS CNC 210AS CNC 210AS cem ED eI CET ele ETE CIE CHE CVE rere EJ CONNECTION BOX afte CONNECTION BOX tun CONNECTION BOX LAST STATION hifi PREVIOUS STATION COOMUNICATION CABLE 6P4C COOMUNICATION CABLE 6P4C lt S lt VA N TERMINATOR RESISTOR 47 100 In READY mode press following keys combination its will sent each setting data to target station 99 Sends configuration setting data to the specify station i ERI i It will sends from START STEP to END STEP during sent the winding parameters 00 9 Represents target station number If the target station number specify as 00 all the stations on the same network will receive the data is being sent 00 99 Sends password to specify station JM CNC 210A Series H6381Usermanual Page 10975 7 INSTALLATION AND WIRING The controllers should be operated in an environment that is protected from moisture corrosive gases or liquid and free from airborne dust metallic particles and magnetic noise Do not block the intake exhaust ports of the controller Otherwise a fault may occur Make sure that the power source supplies the co
9. its life which depends on the operating method and environmental condition For parts replacement please contact your sales representative Parts name Life guideline COOLING FAN DC 12V 6cm 10 000 hours RELAY on the 210A DVR driver board it used to a ne dui 100 000 times switching the winding direction Carbon BRUSH of the DC motor
10. regions all un selected regions will retain their original contents and unmodified When setting the STEP number the Ending step number must be larger than the Starting step number or the winding operation will not start Specifying starting step In ready mode press 30 9 to selected Setting range 0 999 Specifying ending step In ready mode press s 0 999 ew o selected Setting range 0 999 4 2 Programming winding parameter In READY mode press invokes the programming mode The STEP DISPLAY shows START STEP number the parameter indicator O D lit the DATA DISPLAY showg O Dl Jsetting value The value can be change by pressing numerical keys followed by e key After that the STEP number will automatically increase by to continue set tha O D for next step When the STEP number larger then the END STEP number the STEP number will restore to the START STEP number and the indicator light will change from O D to U 1 0 0 for user to specifying the 1 0 0 for each STEP Repeat the same procedure using numerical keys and the s key all winding parameters for each STEP can thus programmed The following functions are also available 59 To select guiding direction forward or reverse cal To select winding direction clockwise or counter clockwise ws To specify whether to store or to spread wire for each step To select whether the guiding roller move to the starting position a
11. rrect voltage and is capable of supplying the required current to the controllers Do not connect or disconnect wires and connectors while power is applied to the controller Make sure the machine and controllers are properly grounded Make sure that the leads and connectors are connected correctly Normally operate under 10 C 40 C environment over 40 C should perform under good ventilation avoid heating 7 1 Accessories CNC 210AS CNC 210AE NO 10A CN2 RS 485 Connection box 10A CN3 Operate switches connection cable 10A CN4 Home sensor connection cable 10A CN5 Counting sensor connection cable 10A CN6 I O signal connection cable 10A CN7 Pulse output connection cable 10A CN8 AC output connection cable __ O0 __ O0 OME SR Home sensor __ O NO NTB 03B C Counting sensor DISC Counting disc TART Push button switch TOP Push button switch RESET Push button switch oot switch RUN STOP Foot switch ower cord AC Power cord x not use in this model CNC 210A Series H6381 User manual Page 11 of 15 7 2 Wiring diagram for CN2 CN6 e lt B lt Pulse Output cic gt gt EX 5 0 N alo Home Sensor 0 N
12. tems press keyL the winding process begins in accordance with the set up content Press key to pause winding During winding press key the winding speed can be switch between high speed and low speed The following key functions are available during PAUSE mode RaO Give up the numbers of the winding turns and regress one step Finish current step and proceed to next step FII Continue winding e Give up winding and go back to the READY mode 5 2 Winding speed RPM display Pressing key will cause the PIECE COUNT DISPLAY to display the spindle shaft RPM without interrupting the counting Pressing Jagain will change the PIECE COUNT DISPLAY back to displaying the piece count CNC 210A Series H6381 User manual Page 7 of 15 5 3 Piece counter management Each time the CONTROLLER goes from the START STEP to the END STEP the piece counter will automatically increase by one Preset piece counter In READY mode press Z key once and key in desired valueso sssesfollowed by the e key When the PIECE COUNTER reaches the preset value the FINISH led will lit Setting range 0 99999 Decrease piece During READY or PAUSE mode press the key and hold down for two seconds the piece counter will decrease by one Reset piece counter Holding down key for two seconds it will set the piece counter to zero 6 CONFIGURATION SETTING In the READY mode press the following keys combination as sec
13. tion 6 1 6 4 the DATA DISPLAY will show corresponding setting value If no change is necessary press get back to READY mode Or press numerical key followed by to changed parameter 6 1 Winding mode 0 In this function the STEP display and the DATA display will shows eight digits representing eight winding mode selections respectively Press numerical keys as below to set each digit 1 Moving speed select the moving speed when guiding roller move to the start position 0 represents high speed 1 represents low speed Press 1 to select 2 jogging speed Select the jogging speed of guiding roller when press LEFT and RIGHT button 0 represents high speed 1 represents low speed Press 2 to select Operation mode Select operation mode for the START switch 0 represents Single click mode 1 represents Double click mode Thef key on the front panel always as the Double click mode 4 5 function at H6381 CNC 210A Series H6381 User manual Page 8 of 15 6 2 Station number 1 set the station number of the winding machine controller This number is used to identify the station when using RS 485 communication function Up to 32 stations can be operated on the same network Setting range 01 99 6 3 Guiding roller moving increment 2 The moving increment setting value must be according to the guiding roller diameter mm the gear ratio be
14. tly assigned for each step Off power memory retention without battery Winding speed can be specified using the front panel keypad resulting in easy programming of multi step multi speed settings Guiding traverse shaft stepper motor with a constant current driver offering fast wire guiding speeds Guiding traverse shaft offering 10 steps moving speed selection Offering RS 485 interface for PC linking and data transfer Software can be update through the personal computer Power input AC100V 120V 220V 240V 600VA max CNC 210A Series H6381 User manual Page 3 of 15 3 FRONT PANEL DESCRIPTION READY 0 0 UENS E RUH E305 e D E DEGREE amp Ls E3SLOW EH LAW EAPITCH WTH slow 888 88888 E LEVE OTT FINISH a 88688 Lg AUTO rane Next XT RESET stor START 3 1 Power switch Power supplier equipped controls the AC power to the controller 3 2 Key pads 9 10 key for entering numerical values Enter into EDIT mode Specify target production quantity UIN Specify starting step in memory 58 Specify ending step in memory 30 Select parameter to be programmed 5 Select guiding direction for each step 9 Select winding direction for each step 0 To specify whether to store or to spread wire for each step 0 Select whether to have auto positioning function for
15. tween step motor and guiding roller Please reference the following formula Setting value roller diameter x 3 1416 gear ratio x 400 x100000 For examplel The gear ratio between step motor and guiding roller 1 The guiding roller diameter 25 0mm Setting value 25x 3 1416 3 x 400 x100000 6545 Reference table Gear ratio 1 3 Guiding roller diameter mm Setting value 6 4 Acceleration times 9 To Set the accelerate rate for the winding spindle Setting range 00 99 In the READY mode press 9 the data display shows accelerate rate setting value If no change is necessary press the key get back to READY mode Or press key to get into change mode then the value can be changed by pressing the numerical key followed by the e key 00 means shortest acceleration times 99 means longest acceleration times 6 5 Reset all configuration datal In READY mode keys it will reset all the configuration data and replace by initial data Be cautious in use this function CNC 210A Series H6381 User manual Page of 15 6 6 Data transmit The CNC 210AS has a RS 485 serial communication interface can be used to send the winding data to the others station Up to 32 stations can be operated on the same network In this function set station numbers to the controllers to recognize the controller to which the current data is being send Refer to t
16. utomatically or upon manual pressing of the Ikey 0 Select whether to have auto start function for each step Clear the current value to zero 0 Copy the content of the previous step to the current step H Go back to the previous programming step To scroll through different parameters Each time when change the PARAMETER or OPTIONS key must pressed to effect the change CNC 210A Series H6381 User manual Page 6 of 15 4 3 Running mode Continual mode Before it begins winding if DEGREELJof the step set as 999 then the DEGREEII WIDTH FEED DIR won t be re read The values are not changed that is the wire guide motor will continue guiding wires from the current position The width and left right margins are the same as the ones of the previous section Both the wire guiding and winding directions are not changed either This mode especially suits to winding which have the multiple drawing tops in the same sets of coils Without WIDTH mode Before it begins winding if WIDTH of the step set as 000 or 999 means without WIDTH mode When start winding the guide motor will guiding wires on the one direction till finish winding total turns 4 4 Clear all winding parameter In the READY mode presse J e will clear all the winding parameter in the memory Be cautious in using this function or all the data will be lost 5 WINDING EXECUTION 5 1 To start winding After set up all data i
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