W - Axminster Power Tool Centre
Contents
1. if the air line is disconnected If the wrong fitting is used the tool could remain charged and still have the ability to drive a fastener whilst in an apparent safe condition WARNING The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that COMMON SENSE AND CAUTION ARE FACTORS WHICH CANNOT BE BUILT INTO THIS TOOL THEY MUST BE SUPPLIED BY THE OPERATOR Your air tool is fully assembled when you receive it All that requires to be done is for you See fig 5 below for a recommended connection order for the air supply system to select tne method whereby you wish to connect the gun to the air supply system Tap Fig 5 Assemble the chosen connector into the 1 4 BSP port in the rear of the handle If this is the Quick connector Oiler Filter T Piece first time that the gun is being used introduce a liberal squirt of the supplied oil into the connector See fig 6 even if your air supply system has an in line automatic oiler Be sure u x the air line is depressurized when installing or removing adaptors wt Specification x Aries Regulator aan Stapler Minimum Operating Air Pressure 60 PSI Maximum Operating Air Pressure 100 PSI O ti f ti Aa Burke Staple Size 18 Gauge Turn the compressor on and set the regulator to the proper pressure for the size and type of Staple Ca2. AXIVIINSTER Es POWER TOOL CENTRE 16 40mm Air Stapler 16 40mm Air Stapler 200435 YD N D D S S El Axminster Reference No AW9040L AXMINSTER Es POWER TOOL CENTRE Axminster Devon EX13 5PH UK FREEPHONE 0800 371822 Axminster Reference No AW9040L www axminster co uk www axminster co uk Index of Contents Index of Mo OE ee een nee ace se eee eee ee eek 02 Declaration of ConformlIH uses RE REEKSE EE GERED RAN EES ER Wese esse RR eke ks ees seeks ee eens ee kes OG What s in th BOE en ee GR EE ED DE be ane oe ee ee A General safety Precautions for the StapleF iss EE RE ER AE Ee Ak EE ne 04 05 INA AS SEID aie ED SI Ee N n EE E aa Ee GR ae O 06 ese dle NONS ne ee ae 06 Identification and DescrDHOR u The symbols shown on the cover of this S AF ETY manual advise that you wear the correct safety protection when using this machine TE AXMINSTER Es POWER TOOL CENTRE ta Mad ii Ee 1 Had la at Parts List DESCRIP TAs BUSHES EXHALST OVER LORI WASHER 45 di AT Ax SPRING WASHER LENGTHEN LOMP SEM LATOH ASSEMRIY FRONT PLATE SCHEN GUIDE BoD VI OER SI VALVE 1 IERM 4 STOPPED WASHER FEED MAGAZINE STUFFED PIECE SPRUNG WASHER MOVABLE MAGAZINE ALSHING A FIG TEEN ASSE MEL STEPPED PLATE RING 23o ev umoer BT ie LOCKING WASHER SAFE CoUMINER 67 HE SCREW PIN O OO OOOO SAFE
3. BRACKET SAFE BRACKET 4552 MALY l FELIM h SHEF PR Ti s TERAGEH YALSE HEAD de HAIL B 7 Ta 5 74 Fi i TRIGGER VALVE STEM SOFT GRIF SLEEVE TRIGGER VALVE GUIDER TE TRIGGER SPRING AIR PLUG FREEPHONE 0800 371822 Parts Breakdown da Declaration of Conformity EA Se amp Copied from CE Certificate re Ts 3 E ti HT HE The undersigned O Schiller authorised by Chongqing Hongyuan Pneumatic Tool Factory No 107 Jienan Street Banan District Chongqing CHINA declares that this product Air Nailer 9040L manufactured by Chongqing Hongyuan Pneumatic Tool Factory is in compliance with the following standards or standardisation documents in accordance with Council Directives 98 37 EG 98 37 EC What s in the Box Routine Maintenance Model Number i 9040L 1 No 16 40mm Stapler 1 No 3mm Allen Key 1 No 4mm Allen Key 1 No Bottle Air Tool Oil 1 No Carry Case Having unpacked your AW9040L please check the contents against the What s in the box list above If there are any pieces missing or damaged contact our sales and servicing department in accordance with the instructions laid down in our catalogue Please dispose of any unwanted packaging responsibly A lot of the packaging is bio degradable General Safety Precautions for the Stapler ee u Good Working Practices Safety et T I The following suggestions wil
4. This is a 1 4 BSP threaded hole which will allow you to mount the connector of choice to allow connection to the air supply A sprung loaded thumb latch that locks the magazine slide closed It is depressed to unlock the magazine slide to allow it to be withdrawn to facilitate the loading and unloading of the magazine See figs 1 amp 3 The magazine assembly is mounted on the staple guide body and supported at the rear underside of the handle The magazine basically consists of a saddle bar over which the staples are seated the magazine slide plate covers the staples Part of the slide plate mechanism is a sprung shoe that pushes the staples along the saddle bar and forces them into the receiver in the staple guide body See fig 4b This is a safety device that will only permit the Staples to be fired if the mouth of the Stapler is in contact with the work surface It is a metal pressing that is around and extends below the mouth of the stapler It is sprung biased to the down position When the gun is pressed down against the work surface the permit safety is pushed up A lever part of the pressing arms the trigger so that the gun can be fired Provided it has been armed by the permit safety pressing the trigger will allow the gun to fire the staple into the material A moulded plastic cover on the top of the main body It allows the spent air to be exhausted through the top of the cylinder housing It can be swivelled throu
5. ead is damaged 3 Trigger valve stem seal or O ring are damaged Damaged piston O ring or bumper 1 Screw loose 2 Damaged seal 1 Worn bumper 2 Air pressure is too high 1 Insufficient oil 2 Insufficient air supply 3 Broken spring in cylinder cap 4 Exhaust port in cylinder cap is blocked 1 Worn bumper or damaged spring 62 2 Dirt in front plate 3 Inadequate airflow to tool 4 Worn or dry O ring on piston 5 Damaged O ring on trigger valve 6 Cylinder cap seal leaking 1 Joint guider is worn 2 Fasteners are wrong size or dam aged 3 Magazine or front plate screws are loose 4 Blade in piston assembly is damaged 1 Worn blade in piston assembly 2 Lack of power 3 Slow cycling and loss of power 1 Check and replace O ring 2 Check and replace trigger valve head 3 Check and replace trigger valve stem seal or O ring Check and replace O ring or bumper 1 Tighten screws 2 Check and replace seal 1 Replace bumper 2 Adjust the air pressure 1 Lubricate as instructed 2 Check air supply 3 Replace spring 4 Replace damaged internal parts 1 Replace bumper or spring 2 Clean drive channel of front plate 3 Check hose and compressor fittings 4 Replace O ring or lubricate 5 Replace O ring 6 Replace seal 1 Replace joint guider 2 Use the recommended and undamaged fasteners 3 Tighten screws 4 Replace piston assembly 1 Replace piston assembly 2 Adjust to adequate a
6. gh 360 degrees to direct the air pulse away from the face hand workpiece et al Should the stapler suffer a jam this quick release toggle provides a very fast and easy way to clear it Flipping the lever forward releases the front plate allowing access to the staple channel and the receiver slot in the guide body D FREEPHONE 0800 371822 07 Illustration and Parts Description Main body Trigger wa Magazine slide latch Magazine assembly Permit safety mes www axminster co uk Ht 1 Illustration and Parts Description Air pulse divertor Connection port Trigger Quick unjam release Fig 2a More Less air pressure air pressure E Driven depth pictogram Driven depth regulator D FREEPHONE 0800 371822
7. ir pressure 3 Check cylinder cap spring for broken coils or reduced length Check if exhaust port of cylinder cap is restricted General Safety Precautions for the Stapler AXMINSTER WHITE 7 WEAR APPROPRIATE CLOTHING Protective gloves and non skid footwear safety shoes are recommended when operating this tool Don t wear loose clothing or jewellry They can get caught in moving parts If you wear your hair in a long style a safety helmet hat protective hair covering or even a sweatband will help to minimise the chance of hair being caught up in the tool 8 DO NOT FIRE INTO HARD MATERIALS This tool was designed to fire fasteners into wood or like materials DO NOT attempt to fire fasteners into hard or brittle materials such as concrete ceramics tiling or steel 9 DO NOT OVERREACH Keep proper footing and balance at all times do not perform simian acrobatic feats to get that little bit longer reach especially when working from ladders or towers the extra time reduired to reposition the tower or ladder is a good trade off against a potentially crippling fall 10 CHECK THE TOOL FOR DAMAGE Before using the tool check for damage any part that seems damaged should be carefully checked to determine that it operates properly and will perform its intended function If there is any doubt have the tool repaired and tested by a suitably qualified person 11 REPLACEMENT PARTS AND ACCESSORIES When servicing only use app
8. l enable you to observe good working I practices keep yourself and fellow workers safe and maintain your tools and equipment in good working order KEEP TOOLS AND EQUIPMENT OUT U WARNING OF THE REACH OF YOUNG CHILDREN 1 KEEP WORK AREA CLEAN Cluttered areas invite injuries 2 KEEP CHILDREN AWAY All children should be kept away from the work area Don t let them handle the tool 3 PRESCRIPTION MEDICATION Read the warning labels on all medicines to determine if your judgment or reflexes would be impaired If there is any doubt do not attempt to operate this tool 4 USE EYE PROTECTION Eye protection should conform to BSI specifications and provide protection against flying debris from the front and the side Eye protection should be worn when loading unloading servicing or operating this tool 5 USE EAR DEFENDERS Repetitive high noise levels can damage hearing If the work area in which you are operating has excessively high noise levels wear ear protection 6 NEVER USE OXYGEN COMBUSTIBLE GASES BOTTLED GASES OR HIGH PRESSURE COMPRESSED GAS AS A POWER SOURCE FOR THIS TOOL The tool may explode and cause serious injury Frequent but not excessive lubrication is required for best performance Oil added through the airline connection will lubricate internal parts An automatic airline oiler is recommended but oil may be added manually before every operation or after about hour of continuous use Only a few dro
9. pacity 100 fastener being used Air Inlet 1 4 BSP Make sure the Air nailer is DISCONNECTED from the air supply when Tool Weight 1 5kg Depress the magazine slide latch to release the MAGAZINE SLIDE and pull the magazine slide out fully as shown in Figure 3 Place a full clip of the required type and size of fastener onto the MAGAZINE TRAY up to 100 fasteners may be loaded in the magazine Push the MAGAZINE SLIDE ASSEMBLY forward until it locks Connect the tool to the air supply your air stapler is now ready for use Hold the tool by its handle DO NOT put your finger in the trigger vicinity yet place the mouth of the gun where you wish to fire the fastener press the gun down to the work surface to activate the permit safety Make sure the gun is straight and upright now move your finger to the trigger and fire the fastener home Be prepared for a certain amount of recoil especially if driving into very hard timber Make sure you control the recoil or you could initiate bounce stapling This happens if the recoil causes the gun to bounce clear of the work surface If it bounces high enough to enable the permit safety to reset as the gun comes back down to the work surface if the trigger is still pressed another staple is fired This situation can be further exacerbated if the second staple strikes the head of the first even greater recoil leave it to your imagination Although this situation can be both anno
10. ps of oil at a time are necessary Too much oil will collect inside the tool and will be blown out during the exhaust cycle ONLY USE PNEUMATIC TOOL OIL Do not use detergent oil or additives as these lubricants win cause accelerated wear to the seals in the tool Use a small amount of ordinary light machine oil on all moving surfaces and pivots Dirt and water in the air supply are major causes of pneumatic tool wear Use a filter oiler for better performance and longer life The filter must have adequate flow capacity for the specific application Consult the manufacturer s instructions for proper maintenance of your filter Keep tools clean for better and safer performance Use nonflammable cleaning solutions only if necessary CAUTION Such solutions may damage O rings and other tool parts DO NOT SOAK Connector Few drops of oil Light oil Troubleshooting STOP USING THE TOOL IMMEDIATELY IF ANY OF THE FOLLOWING PROBLEMS OCCUR SERIOUS PERSONAL INJURY COULD OCCUR ANY REPAIRS OR REPLACEMENTS MUST BE DONE BY A QUALIFIED OR AN AUTHORISED SERVICE CENTRE ONLY PROBLEM CAUSE SOLUTION Air leaking at trigger area Air leaking between body and front plate Air leaking between body and cylinder cap Blade driving fastener too deeply Runs slowly or has power loss Tool skips a fastener Fasteners are jammed Tool will not drive down tight 1 0 ring in trigger valve is damaged 2 Trigger valve h
11. roved replacement parts Only fit the approved accessories intended for use with this tool 12 STAY ALERT Watch what you are doing Use common sense do not operate any tool if you are tired or subject to distraction a fastener fired into any part of your anatomy is not a recommended experience 13 STORE IDLE EGUIPMENT When not in use the tool should be cleaned unloaded lightly oiled stowed away in its Carry Case and stored away in a dry location to prevent the possibility of rusting The storage position should be out of reach of children 14 USING OUTDOORS If the tool and its attendant air compressor are to be used outdoors carry out the general safety checks concerned with operating 230V machines specifically check plugs power leads extension cables and the power supply Do not operate exposed 230V mains supplied machines in wet weather conditions and do not trail extension leads across wet or puddled sites 5 AIR LINES AND THEIR CONNECTIONS Be aware of the position and lay of your air lines During the setting up procedures for the job check that the lines will not snag during the expected tool travel Curly s are the worst aren t they Check all air line connections ensure there are no leaks 16 BE AWARE OF OTHER PEOPLE Never point the tool at people or animals even in jest 17 USE THE CORRECT AIR CONNECTOR The connector on the tool must not be a non return type It must not hold pressure in the gun
12. ying and even comical in some aspects it can constitute a real hazard as the gun is effectively out of control It can also cause damage to the striker especially if the gun jams because the staple could not be fired properly Learn to control recoil When the staple has been fired lift the tool off the work surface Note It is always a good policy to test the driven depth in a sample piece of wood before commencing the job proper If the fasteners are being driven too far or not far r enough adjust the regulator see fig 2a to provide less or more air pressure as required There is a pictogram above the regulator which shows the direction to j w turn the regulator in order to drive the fasteners deeper or less deep See fig 2b www axminster co uk Eirig mad Quick unjam release Magazine tray Magazine slide latch Illustration and Parts Description Staple channel and receiver slot Main body See fig 1 Connection port See fig 2 Magazine slide latch Magazine assembly See fig 1 Permit safety See fig 1a Trigger See fig 2 Air pulse divertor See fig 2 Quick unjam release See fig 4a Identification and Description The main body is a casting that is extruded into the handle the cylinder housing and the mounting points for the magazine assembly It has a soft grip sleeve moulded over the handle portion
Download Pdf Manuals
Related Search