L-858 Signs with LED Light Tubes
Contents
1. HERE E 11 2 Ql 4486920 LEAD ASSY SEB infini ee ee LLL A 5 E6 LED ENGINE LIGHT TUBE 5 Ee OUTPUT am HN LED ENGINE LIGHT TUBE 6 PERE id ORIENTATION CORRECT b DO NOT REVERSE FOR 6 LT S 9 4446924 PS LEAD ASSY PS1 E3 TO PS2 E4 USE TERMINATOR ASSY 4446924 44ATOBG LT PSASSY LED ENGINE LIGHT TUBE 7 ET gt HERE E3 PS1 FOR 8LTS USE TERMINATOR ASSY 4446924 LED ENGINE LIGHT TUBE 8 488 HERE SWITCH OPTIONAL E o gt o M 16AWG WIRE 89A0183 9 BRN 2 PLACES EMI FILTER 44 7175 ORIENTATION CORRECT 44A6920 LEADASSY 8 9 fe aw os elus 8 8 DO NOT REVERSE IF SWITCH IS NOT USED WIRE ONE END OF THE L 823 CORDSET LEAD TO PS1 E4 USING A70A0329 TERMINAL THE OTHER END TO THE LEAD COMING FROM 52 USING A 70A0671 3 COND CONNECTOR PS2 PG 2 NOTES 1 THE FOLLOWING CONNECTION DOES NOT REQUIRE POLARIZATION gt L823 CONNECTION TO PCB 2 FOR ALL UNITS P1 SHUNT LOCATION ON PINS 1 amp 2 3 REF 11 LED TUBE ADB 4840408 43A3526 2011 ADB Airfield Solutions All Rights Reserved 24 96A0402 Rev 1 8 13 4 3 Troubleshooting LED L 858Y R L B Light Tube Signs Troubleshooting This section provides troubleshooting informati2. User Manual 96A0402 Retain for future use Rev 1 8 13 ETL Certified to FAA Specification L 858Y L 858R L 858L 150 5345 44 Current Edition FAA Engineering Brief No 67 ETL Certified pending 101 28 LED L 858Y R L B Light Tube Signs Top and Bottom Light Tube Size 1 2 3 4 and 5 Internally Illuminated Airfield Solutions LED L 858Y R L B Light Tube Signs History of Change 96A0402 Rev I 1 8 13 Disclaimer This manual could contain technical inaccuracies or typographical errors ADB Airfield Solutions reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB Airfield Solutions to notify any person of such revision or change Details and values given in this manual have been compiled with care They are not binding however and ADB Airfield Solutions disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products processes or equipment to which this manual refers No warranty is made that the use of the information or of the products processes or equipment to which this manual refers will not infringe any third party s patents or rights Warranties LED Products of ADB Airfield Solutions manufacture are guaranteed against mechanical electrical and physical defects for a period of four years after the date of installation and are guaranteed to be merchantable an
3. 4 11 3 2 2 set and Extension 11 3 3 General Guideliries WAG tees etae 13 3 3 1 Overall Mounting Height 2 13 3 3 2 Sign Orientation eerte rete M 13 3 3 3 Sign Distance from Pavement Edge 13 3 3 4 Sign Installation on a Concrete Pad 13 3 3 4 T Concrete POULIN Gis idka 13 3 3 5 Sign Mounting 16 3 9 6 WIRING 17 3 3 7 Earth Ground Lug eo 17 3 3 8 Sign Fastener Installation 2 17 3 9 9 Optionrial 18 4 0 Maintenance and 19 4 1 Replacing the Power 20 4 1 1 Wiring the Power 20 4 2 Replacing an LED 22 4 3 Tro bleshooting tinet eter re ides 25 AIC 27 Document Date 12 2010 34 2011 ADB Airfield Solutions All Rights Reserved TOC LED L 858Y R L B Light Tube Signs 96A0402 Rev I TOC 1 8 13 5 5 p 7 2011 ADB Airfield Solutions All Rights
4. Install all electrical connections to local code Use only electrical wire of sufficient gauge and insulation to handle the rated current demand All wiring must meet local codes Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Protect components from damage wear and harsh environment conditions Protect components from damage wear and harsh environment conditions Allow ample room for maintenance panel accessibility and cover removal Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit C22 1 Canadian Electrical Code latest rev NFPA 70B Electrical Equipment Maintenance NFPA 70E Electrical Safety Requirements for Employee Workplaces ANSI NFPA 78 Electrical Standards for Metalworking Machine Tools OSHA 29 CFR Part 1910 Occupational Health and Safety Standards National and local electrical codes and standards The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe operation maintenance and repair Qualified personnel are physically capable of performing the required tasks familiar with all relevant safety rules and regulations and have been trained to safely install
5. 603 8941 4868 Fax 603 8942 4869 ADB Airfield Solutions Netherlands Prinses Beatrixlaan 614 Office D3 14 2595 BM Den Haag The Netherlands Phone 31 0 70 304 3611 Fax 31 0 70 333 8094 ADB Airfield Solutions Ltd 2nd Floor 3 Rivonia Village Cnr Mutual Road and Rivonia Boulevard South Rivonia 2128 South Africa Phone 27 11 234 6768 Fax 27 11 234 6739 The information contained in this document is subject to change without notice ADB reserves the right to make changes and improvements to its products and assumes no responsibility for making ADB Unit 44 Business Innovation Centre Binley Business Park Harry Weston Road Coventry CV3 2TX United kingdom Phone 44 0 1455 883130 Fax 44 0 1455 883179 ADB Airfield Solutions Leuvensesteenweg 585 B 1930 Zaventem Belgium Phone 32 2 722 17 11 Fax 32 2 722 17 64 info adb adb air com www adb air com these modifications on any equipment previously sold 96A0402 2011 ADB Airfield Solutions All Rights Reserved Document Date 12 2010
6. Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Never operate equipment with a known malfunction Do not attempt to operate or service electrical equipment if standing water is present Use this equipment only in the environments for which it is rated Do not operate this equipment humid flammable or explosive environments unless it has been rated for safe operation in these environments Never touch exposed electrical connections on equipment while the power is ON CAUTION This equipment may contain electrostatic sensitive devices Protect from electrostatic discharge Electronic modules and components should be touched only when this is unavoidable e g soldering replacement Before touching any component of the cabinet you should bring your body to the same potential as the cabinet by touching a conductive earthed part of the cabinet Electronic modules or components must not be brought in contact with highly insulating materials such as plastic sheets synthetic fiber clothing They must be laid down on conductive surfaces The tip of the soldering iron must be grounded Electronic modules and components must be stored and transported in conductive packing A WARNING Do not operate a system that contains malfunctioning components If a component malfunctions turn the system OFF immediately Disconnect and lock out electrical
7. 1 W O DIFFUSER 44A6897 21 LED LIGHT ENGINE ASSEMBLY TOP SIZE 2 3 5 W DIFFUSER 44 6084 1210 LN LEGEND PANEL ASSY SIZE 1 MOD 2 STIMSONITE _5 44A6121 11 SIGN INTERMED SUPP ASSY SIZE 1 LOW COST 44 6121 21 SIGN INTERMED SUPP ASSY SIZE 2 LOW COST 44A6921 1 LED TUBE SIGN LEAD TERMINATOR ASSY W RESISTOR Size 1 one module sign 44 6120 112 SIGN SIDE PNL ASSY SZ1 WIPWR LED 44A6120 212 SIDE PANEL ASSY SIZE 2 WIPWR LED 10 44A6922 18 JUMPER SECURE TO INNER POST REF BOM FOR QTY REQUIRED 12 7123120 94A0054 62A2146 L858 TETHER 3 16 28 LG 35 HIGH WIND SIGN BASE 62A2142 SIGN BASE not shown ALIGN WITH EXISTING HOLES IN SIGN BOTTOM PANEL N 44 6915 10 LED LIGHT ENGINE BOTTOM ASSEMBLY 16 W O DIF l 14 44A6915 20 LED LIGHT ENGINE BOTTOM ASSEMBLY 24 W O DIF Maintenance 2011 ADB Airfield Solutions All Rights Reserved 31 LED L 858Y R L B Light Tube Signs 96A0402 Rev 1 8 13 Parts Figure 25 Sign Power Supply Associated Parts 4446924 LED SIGN PS TO PS DISCRETE WIRE JUMPER ASSY 44 6922 18 LED TUBE SIGN LEAD JUMPER ASSY 18 LG 44A7088 10 9 SIGN LED LT TUBE PS PCB ASSY W MTG BRKT 44A7086 LT FL SIGN LED TUBE PS ASSY W MTG BRKT 4446920 15 LED TUBE SIGN PWR SUPPLY LEAD ASSY 16 44469
8. 5 PANEL SIGN 6 PANEL SIGN 7 PANEL SIGN 8 PANEL SIGN SINGLE FACE 2 DOUBLE FACE STYLE 7 STYLE2 amp 3 amp 5 STEPLED A PWM APS Maintenance 2011 ADB Airfield Solutions All Rights Reserved 27 LED L 858Y R L B Light Tube Signs Parts 96A0402 Rev 1 8 13 Figure 20 Size 1 Single Module Sign Parts 45A0456 SWITCH PB NO 10A 600VAC MO FL 5 16 18 X 1 HEX HD 8 NYLON WASHER 44A6897 10 LED LIGHT ENGINE ASSEMBLY TOP SIZE 1 W O DIFFUSER 4446921 LED TUBE SIGN LEAD TERMINATOR ASSY 60A2678 10 72A0010 GROUND LUG SIGN FRANGIBLE FITTING SIZE 1 STANDARD 62A2142 SIGN BASE 4446915 LED LIGHT ENGINE ASSEMBLY TIANA BOTTOM MUST BE ASSEMBLED AT SIGN LEVEL COMPRESSION FITTING 1 2 94A0054 L858 TETHER 3 16 28 LG 44A6915 10 10 LED LIGHT ENGINE BOTTOM ASSEMBLY 16 W O DIF SR11 7123410 2 D 5 o 12 44A6921 1 is mounted under the top above the power supply secured with two 4 40x3 8 harware with a thin layer of thermal compound 67A0033 is to be applied between plate and top rail Electrically connect to the top light engine extend the wires to the opposite top rail and secure the wiring with a cable tie SR11 7XX3XX0 amp SS11 7XX3XX0 ONLY 28 2011 ADB Airfield Solutions All Rights Reserved 96A0402 Rev 1 8 13 LED L 858Y R L B Light Tu
9. Additional Reference Materials 1 1412 Qualified Personnel 2 1 1 4 3 Interided lJse 22e e ter D Ee 1 LL 1 1 1 4 1 Operation ene e ERR 2 1 1 4 2 Material Handling 2 1 1 4 3 Action in the Event of a System or Component Malfunction 2 1 1 4 4 Maintenance and 2 1 1 4 5 Operation of Overloaded 2 2 0 Introduction 5 nn beoe deeem 3 2 1 Compliance with Standards eee eene 3 LABEM 3 2 1 2 Electrical Supply Hte baee 3 2 1 2 1 Sign Load amp Transformer Requirements 3 2 1 3 Operatlon E Re E 4 VAR DIMENSIONS eae 4 2 2 1 91268 1 2 3 sandib Li 4 3 0 Iristallatioh nece eet en tette ees 7 93 1 npackilig e eti oce bete deu tetess 7 3 2 Cord Set Installation ee tr 8 3 2 1 Cord Set Installation Reference Number 8 3 2 1 1 Cord Set Exit 8 3 2 1 2 Cord set Exit Location 2 9 3 2 1 3 Cord set Exit Location 3 10 10 3 2 1 4 Cord set Exit Location
10. R L B Light Tube Signs 1 8 13 Replacing the Power Supply WARNING The only visual difference between the correct Power Supply and a 96 VDC Power Supply is a sticker in the center of the board labeled 96Vdc Ts Is the CORRECT power This is the WRONG power supply This is a 96 Vdc Power supply DO NOT USE on this LED sign Power supply assembly 44A6631 LT consists of the PCB 44A6625 LT the assembly frame and hardware Note the positions of the jumpers on the Power Supply See the wiring diagrams on pages 4 4 and 4 5 e V NOTE 5 P2 SHUNT LOCATION SS A S 96V and Fluorescent UNITS PINS 1 amp 2 SS E Q1 SN SHROUDED HEADER FOR ONLY cw REF P1 SHUNT LOCATIONS 7531 7531 ojo ojo o o PC SHUNT LOCATION FOR 96V LED PANEL SHUNT LOCATION FOR ILT LED LT TUBE WIRING SHUNT ON P1 PINS 7 amp 8 WIRING SHUNT ON P1 PINS 1 amp 2 21 2011 ADB Airfield Solutions All Rights Reserved Maintenance LED L 858Y R L B Light Tube Signs 96A0402 Rev Replacing an LED light tube 1 8 13 Ground Ground Connections P2 jumper Cable 4 2 Replacing an LED light tube Turn off the power to the sign Remove the top cover Remove the sign face Disconnect the power connector from the LED light tube being replaced ED 5 D El o Remove ca
11. WARNING Signs must be grounded to a true earth ground Failure to observe this warning may result in personal injury death or equipment damage When installing signs follow the guidelines covered in FAA AC 150 5340 30 Fig 126 for mounting pad design Also see the following subsections for detailed information on sign pad and leveling of the sign FAILURE TO INSTALL AND LEVEL THE SIGN AS DESCRIBED IN THE VARIOUS SUBSECTIONS BELOW WILL VOID THE WARRANTY Mount the signs on a concrete slab or concrete pedestals Donotallow concrete edges to protrude above grade Provide power to the signs through breakaway cable connectors installed within the frangible coupling portion of the sign s mounting legs e Install auxiliary equipment such as isolation transformers in a light base embedded in the ground Install signs so that the overall height above the surrounding ground of the sign assembly including mounting supports does not exceed heights given in Table 2 thru Table 6 and the clearances of aircraft wings as specified in AC 150 5340 18 The sign must provide 12 inches 304 8 mm of clearance between the top of the sign and any part of the most critical aircraft using or expected to use the airport when the aircraft s wheels are at the pavement edge For overall mounting height refer to AC 150 5345 44 When orienting signs follow the guidelines below Orient the sign so that the face is perpendicular to the centerline of th
12. following requirements Aminimum of 30 inches 762 mm wide extending a minimum of 6 inches 152 4 mm beyond the end of the supports The sign pad needs to be flat and level in the area where 2011 ADB Airfield Solutions All Rights Reserved 13 LED L 858Y R L B Light Tube Signs 96A0402 Rev General Guidelines 1 8 13 the sign mounting flanges are located See FAA AC 150 5345 30 Figure 126 The mounting floor flange is nominally 5 0 wide x 7 50 long and the area beyond the flange can be tapered to the outside edge of the concrete pad to provide for pad drainage Aminimum of 4 inches 101 6 mm depth extending below the frost line to prevent frost heave Reinforce according to site plans and specifications 3 Install a minimum of one 12 inch 304 8 mm L 867B power base 1 according to the following guidelines Install the base close to the sign in or near the concrete pad to provide easy access to the isolation transformer NOTE When installing the base in the concrete pad hold the L 867 base firmly in place during construction of the pad so that the upper surface of the base flange is level within 2 degrees and not more than 3 8 inch 9 525 mm above the concrete surface All other bearing surfaces on the pad for additional flange supports should be kept in the same horizontal plane as the L 867 base flange The pad area where the sign mounting flanges will be located is to be flat with no taper to ensure that t
13. power Allow only qualified personnel to make repairs Repair or replace the malfunctioning component according to instructions provided in its manual A WARNING Allow only qualified personnel to perform maintenance troubleshooting and repair tasks Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service this equipment Disconnect and lock out electrical power Always use safety devices when working on this equipment Follow the recommended maintenance procedures in the product manuals Do not service or adjust any equipment unless another person trained in first aid and CPR is present Connect all disconnected equipment ground cables and wires after servicing equipment Ground all conductive equipment Use only approved ADB Airfield Solutions replacement parts Using unapproved parts or making unapproved modifications to equipment may void agency approvals and create safety hazards Check interlock systems periodically to ensure their effectiveness Donotattempt to service electrical equipment if standing water is present Use caution when servicing electrical equipment in a high humidity environment Use tools with insulated handles when working with electrical equipment WARNING Operation of a Regulator while overloaded at any step may result in equipment failure or equipment damage 2011 ADB Airfield Solutions All Rig
14. 21 9 LED TUBE SIGN LEAD TERMINATOR ASSY SX23 7XX3XX0 SX11 7XX3XX0 5 5 5 2011 ADB Airfield Solutions All Rights Reserved 32 LED L 858Y R L B Light Tube Signs User Manual Registered office ADB Airfield Solutions LLC 977 Gahanna Parkway Columbus OH 43230 USA Phone 1 614 8611 304 Fax 1 614 8642 069 Other addresses ADB Airfield Solutions Ltd 5500 North Service Road Suite 1108 Burlington Ontario L7L 6W6 Canada Phone 1 905 331 6887 Fax 1 905 331 9389 ADB Airfield Technologies Ltd 01A Unit 9F LSH Plaza 8 Wangjing Jie Chaoyang District Beijing 100102 P R China Phone 86 10 8476 0106 Fax 86 10 8476 0090 ADB Dubai Silicon Oasis Wing D Office D 309 P O Box 341218 United Arab Emirates Phone 971 4372 4970 Fax 971 4372 4975 ADB N V S A 39 47 Boulevard Ornano 93200 Saint Denis ADB Airfield 977 Gahanna Pkwy Solutions USA Columbus Ohio 43230 USA Telephone 1 614 861 1304 Fax 1 614 864 2069 www adb airfieldsolutions com France Phone 33 1 4922 9250 Fax 33 1 4922 9255 ADB Airfield Solutions GmbH amp Co KG Von der Tannstr 31 90439 N rnberg Germany Phone 49 911 9239 1287 Fax 49 911 2852 582 ADB N V Asia Pacific Regional HQ Unit C 9 3 1 Level 9 Block C Mines Waterfront Business Park No 3 Jalan Tasik The Mines Resort City 43300 Seri Kembangan Selangor Malaysia Phone
15. 269 ASSY LON S3OG NOLLO3NNOO ONIMOTIOS FHL L MOLVNIWH3L ISN ATNO GOW L G3T Z 8801 2 HOF SALON L Od SES SQ3TLL YO 2 LINN ANION 957 9 ILON s 9 1 52215 1 1 1 2 HOF 96A0402 Rev 1 8 13 2011 ADB Airfield Solutions All Rights Reserved 96A0402 Rev LED L 858Y R L B Light Tube Signs Replacing an LED light tube 1 8 13 for 6 and 8 LED Light Tubes iring Figure 19 44 6938 18 GND LEAD ASSY 4446924 PS JUMPERASSY SIDE PANELS 44 6938 10 GND LEAD ASSY Terminal Block L 823 Connection ATTACH GND WIRES UNDER SIDE PANEL GND LUG NUT WIRING FOR 6 AND 8 LED LIGHT TUBES PASS WI TWICE TI RES HRU FERRITE UN 48A0408 11 LED S EACH 3 OR 4 MOD BLK AC INPUT LED ENGINE LIGHT EGES LED ENGINE LIGHT 2 ESE 52 FOR 6175 PSASSY gg g 0 LED ENGINE LIGHT TUBE 3 qug M ie FOR 8175 USE TERMINATOR P2 cene Be ASSY 44A6924 peas noez m LED ENGINE LIGHT TUBE 4
16. 41 45 55 55 121 51 Figure 3 L 858 Size 1 2 3 and 5 Sign Dimensions Two module C LIT 1 p T i D D Figure 4 L 858 Size 1 2 3 and 5 Sign Dimensions Three module C a LT LTT 7 LT T1 24 EI E E E D E D 5 L 858 Size 1 2 3 and 5 Sign Dimensions Four module C m T I 1 I ITI uf BH B D E E D 2011 ADB Airfield Solutions All Rights Reserved 96A0402 Rev LED L 858Y R L B Light Tube Signs 1 8 13 Installation 3 0 Installation WARNING Read installation instructions in their entirety before starting installation Refer to the FAA Advisory Circular AC 150 5340 26 Maintenance of Airport Visual Aids Facilities for instructions on safety precautions Observe all safety regulations To avoid injuries always disconnect power before making any wiring connections or touching any parts Refer to FAA Advisory Circular AC 150 5340 26 Sign installation requires a flat mounting surface and the sign to be level to prevent legend panels from becoming distorted Failure to install and level sign per the instruction manual will void the warranty Each sign is furnished complete with mounting flanges for installation on a concrete pad which is the recommended method of installation Contact the ADB Sales Department for more information on sign installation hardware L 823 Cord Set supplied with the sign Cable Clamp supplied
17. 5 79 5 4 Module 3636 5 857 5 909 1 Table 4 L 858 Size 3 Sign Dimensions Sign Size A e _ EM aie 9 mm Size 3 5 38 23 42 34 1 Module 971 0 1075 4 Size 3 84 62 40 26 i 2 Module 39 24 2149 4 1022 6 Size 3 996 7 126 90 40 26 42 28 3 Module 3223 3 1022 6 1073 9 Size 3 169 17 40 26 42 28 2 4 Module 4296 9 1022 6 1073 9 Table 5 Size 1 2 and 3 Sign Type Sign Sign Face 21 Class Overall Mounting gn Size Height mm rmm Numbers Numbers Height in mm L 858Y R L 18 460 12 300 2 3 5 1 2 24 30 610 760 L 858Y R L 24 610 15 380 2 3 5 1 2 30 36 760 910 L 858Y R L 3 30 760 18 460 2 3 5 1 2 36 42 910 1070 NOTE Sign depth is 9 39 in 23 85 cm Figure 2 2011 ADB Airfield Solutions All Rights Reserved L 858 Sign Dimensions Size 4 One Module C 6 60 LED L 858Y R L B Light Tube Signs Dimensions 96A0402 Rev 1 8 13 Table 6 L 858 Size 4 Sign Dimensions Sian Si A B Cc Number of 97528 Lamps Modules Size 4 55 69 21 87 47 84 1 Module 1
18. ANIONS NOLIINGIO QNO 3H uen SIM QNO 3IVNIWH3L LZ69V bb ASSY MOLVNIAMW3L JSN NL 091 2 ues nue o gt 210340 IINAOW t 3801 8 YOA 4 wo s 3 Sani THOM ANIONI eg 1 3 E InNdino er eee eae NS ae i i Oy 3H3H E 1Z69Vtt ASSVMOLVNIWH3L ISN ASSY QV31 TANVd 3018 ia 0569 SGA nate sane sagt 39041 LHOM vod co uS LINN 8 1 9 HOF aas 38 28 1 8 Saya ae mm xoojg Jeuiuue NYHL Lees 5 Sani THOM G31 E ever 3H3H OV LZ69V FF ASSY MOLVNIWM3 ISN ASSY 0 1 GND XX ec69v vt Genau AD SENT IHOMTSNIONS G1 6260v0 od SION TWNINYAL ISN NOLLV2OT SIHL LY SOIL YO 2 LINN t IZIS FINGOW SNOILOSNNOO Y1 NOLSV4 X04 YO 53215 IMAOW Z 3801 6 J3gNL LHOr13NION3 AV ATT 600986 3811 031 2 438 a see aes es ee a se oe NOLLVIOT SIHL ceu AV XX ZZ69Vt ASSY ISN FINGOW V NI SHOE 53804 1H9I13ddn ANY 4IMOTLOINNOD OL YOLVNINYFL ISN AINO GOW L G3T LL 3804 2 HOF cde d IS 2 SNId NO SI LNNHS bd 2 28 LHOM ANIONS 90201 ee Vd SLON NOLLO3NNOO 6287 lt NOLLVZIMV 10d FHINOIA 1 1
19. General Guidelines 3 3 9 Optional Tethers D a D D z 5 18 96A0402 Rev 1 8 13 See Figure 15 Tethers are shipped installed on the sign sales order Location and quantity of the tether are determined when the sales order is placed NOTE In the tether installation procedure below the customer supplies the mounting hardware to attach one end of the tether to the concrete pad The customer also supplies the expansion anchor for the bolt Figure 15 Installing Optional Tether 28 in 711 mm Se Existing 5 16 18 x in Bolt Tether Mounting Hardware Attached to Expansion Anchor Expansion Anchor for Bolt To attach a tether install the customer supplied mounting hardware 3 to attach the tether to the expansion anchor 4 on the concrete pad ar wn gt 2011 ADB Airfield Solutions All Rights Reserved 96A0402 Rev 1 8 13 Maintenance and Repair 4 0 Maintenance This section provides preventive maintenance for L 858 signs and Repair To keep the L 858 taxiway and runway signs operating efficiently follow a preventive LED L 858Y R L B Light Tube Signs maintenance schedule Refer to Table 15 Table 15 1 858 Taxiway and Runway Sign Maintenance Interval Maintenance Task Action Daily Check for burned out LED assemblies Check circuit operation Monthly Check for dirty panels Clean with mild soap and water Check for vegetation covering panel Remove vegetat
20. P Il Class A Style 162 1 6 ft 1 83 mm 2 73A0108 X Type Il eT A Style Type Il 22 A Style 8 ft 2 44 mm 46 2 3 73A0109 X Type Il pi A Style Type Il ES A Style 8 ft 2 44 mm 46 2 Table 13 set and Extension Cord Parts Item Description Part Number Note L 823 cord set 16 2 wire 1 Cord set standard size 4 ft 1 22 mm 73A0107 48 A B Cord set standard size 6 ft 1 83 mm 73A0107 72 L 823 cord set extension cord 16 2 wire standard size 8 ft 2 73A0108 8 A C 2 44 mm L 823 cord set extension cord 16 2 wire standard size 8 ft 3 73A0109 8 A D 2 44 mm NOTE A Other sizes require special order B A minimum of thirty inches 762 mm of cord set length is required for internal sign connections Usable exterior cord set length is equal to the cord set length minus a minimum of 30 inches varies with sign size and cord set exit location C Receptacle may be connected to plug on 73A0107 X 73A0109 8 cord set or standard 31 inch 787 4 mm L 823 cord set D Receptacle must be connected to plug on Plug Type Class and Style 1 supplied with the sign 12 2011 ADB Airfield Solutions All Rights Reserved 96A0402 Rev 1 8 13 3 3 General Guidelines 3 3 1 Overall Mounting Height 3 3 2 Sign Orientation 3 3 3 Sign Distance from Pavement Edge 3 3 4 Sign Installation ona Concrete Pad 3 3 4 1 Concrete Pouring LED L 858Y R L B Light Tube Signs General Guidelines
21. R L B Light Tube Signs 2 numbers Figure 8 Cord set Location 2 Non typical Cord Set Installation Figure 8 shows cord set location 2 Refer to Table 8 for cord set location 2 parts and part Table 8 Cord set Location 2 Parts Item Description Supplier Part Number Note 1 Base flange ADB Airfield Solutions 62A2142 or 62A2146 D 2 cord set 16 2 SOW 600 ADB Airfield Solutions Supplied with sign B 12 x 24 in 304 8 x 609 6 mm 3 ADB Airfield Solutions 2124 L 867B base 7 Flexible conduit Contractor Not applicable A 10 Frangible coupling ADB Airfield Solutions 62B0499 11 2 mm L 867 base Airfield Solutions 1932 NOTE A Refer to Table 9 for flexible conduit connectors B Signs supplied with the following length external to the sign Size 1 47 in Size 2 41 in Size 3 35 in Size 4 18 in Size 5 35 in Any other external length requires a separate line on the purchase order specifying the external length required C Requires a separate line item on purchase order D Shown for reference only Part supplied with sign Table 9 Flexible Conduit Connectors Item Description Supplier 4 3 4 inch 44 45 mm diameter hole ADB Airfield Solutions 6 1 1 4 inch 31 75 mm flexible conduit male connector Contractor 7 1 1 4 inch 31 75 mm flexible conduit Contractor 8 1 1 4 inch 31 75 mm flexible conduit male connector Contra
22. Reserved 96A0402 Rev 1 8 13 1 0 Safety 1 1 To use this equipment safely 1 1 1 Additional Reference Materials 1 1 2 Qualified Personnel 1 1 3 Intended Use 1 1 4 Storage LED L 858Y R L B Light Tube Signs Safety This section contains general safety instructions for installing and using ADB Airfield Solutions equipment Some safety instructions may not apply to the equipment in this manual Task and equipment specific warnings are included in other sections of this manual where appropriate WARNING A Read installation instructions in their entirety before starting installation Refer to the FAA Advisory Circular AC 150 5340 26 Maintenance of Airport Visual Aids Facilities for instructions on safety precautions Observe all safety regulations To avoid injuries always disconnect power before making any wiring connections or touching any parts Refer to FAA Advisory Circular AC 150 5340 26 Become familiar with the general safety instructions in this section of the manual before installing operating maintaining or repairing this equipment Read and carefully follow the instructions throughout this manual for performing specific tasks and working with specific equipment Make this manual available to personnel installing operating maintaining or repairing this equipment Follow all applicable safety procedures required by your company industry standards and government or other regulatory agencies
23. al cord set locations with parts and part numbers See Figure 7 for the ordering code for the L 858 sign Special cords set installation reference numbers are located in the ordering code 3 2 1 Cord Set Installation Reference Number 3 2 1 1 Cord Set Exit Location Figure 7 shows cord set location 1 Refer to Table 7 for cord set location 1 parts and part 1 numbers Figure 7 set Location 1 Non typical CN ELLA BELS LL Table 7 Cord set Location 1 Parts Item Description Supplier Part Number Note 1 Strain relief ADB Airfield Solutions 77A0156 A 2 Cord set 16 2 SOW 600 V ADB Airfield Solutions Supplied with sign B 3 Base flange ADB Airfield Solutions 62A2142 or 62A2146 A 4 Connector plug ADB Airfield Solutions 63B0550 2 50 8 mm L 867 base ADB Airfield Solutions 1932 12 x 24 in 304 8 x 609 6 6 mm L 867B base ADB Airfield Solutions 2124 NOTE A Shown for reference only Part supplied with sign B Signs supplied with the following length external to the sign Size 1 47 in Size 2 41 in Size 3 35 in Size 4 18 in Size 5 35 in Any other external length requires a separate line on the purchase order specifying the external length required C Requires a separate line item on the purchase order 8 2011 ADB Airfield Solutions All Rights Reserved 96A0402 Rev 1 8 13 3 2 1 2 Cord set Exit Location LED L 858Y
24. arties for damages losses costs or expenses incurred by purchaser or third parties as a result of accident misuse or abuse of this product or unauthorized modifications repairs or alterations to this product ADB Airfield Solutions shall not be liable against any damages arising from the use of any options or parts other than those designated as approved products Copyright O 2012 by ADB Airfield Solutions All rights reserved a 1 History of Change PAGE REV DESCRIPTION EC NO CHECKED APPROVED DATE All A Released Manual XXX SA GM 9 12 08 All B Added size 2 and 3 sign information JK GM 01 08 09 Diagrams and C Added latest drawings and parts Added size 4 and 5 2365 JR 08 07 09 Parts signs 4 3 D Updated page 4 3 JR DM 8 15 10 All E Updated parts and diagrams for APS 2987 JR DM 11 17 10 All F Updated maintenance parts and diagrams All G Updated schematics maintenance and parts sections DR ER 12 09 11 All H info in the intro section cleaned DR ER 01 12 12 All New Title for sign manual DM ER 01 11 13 2011 ADB Airfield Solutions All Rights Reserved 96A0402 Rev 1 8 13 LED L 858Y R L B Light Tube Signs TABLE OF CONTENTS LED L 858Y R L B Light Tube tttm ttt ttti tette tnt ttt tette ttn i 8 1 History ot Change ictor tp ntc penc eir ghe i Gre enter e ie rede ii 1 0 Safety Me E CE 1 1 1 To use this equipment safely 1 1 1 1
25. at transfer to the frame 3 Locate the four threaded PEM nuts installed in the mounting bracket of the Power Supply and align the PEM nuts with the mating holes in the end panel of the sign 4 Insert the four 8 32 screws with lock washers through the holes in the end panel and screw them into the PEM nuts When tightening the screws make sure the Power Supply is seated flat against the side of the sign CAUTION Be careful that the screws do not bind as you are tightening This may give the impression that the power supply is firmly mounted when it is not 4 1 1 Wiring the Power See the Wiring Diagrams Figure 18 and Figure 19 Supply 1 Locate the input power wires from the L 830 secondary Connect these wires to the Power Supply terminals labeled AC INPUT This is the isolated 6 6A input Polarity does not matter 2 Locate the wires that connected the DC Supply to the LED panels Connect these wires to the Power Supply terminals labeled OUTPUT NOTE This is a DC current source and polarity does matter 3 Verify that the sign wiring matches the Wiring Diagram Figure 18 and Figure 19 4 You are now ready to apply power to the sign Figure 16 The LED Power Supply Four threaded PEM inserts for mounting AC input from L 830 output E 5 5 D 5 o output Output to the LED panels 20 2011 ADB Airfield Solutions All Rights Reserved 9640402 Rev I LED L 858Y
26. atches the size sign on which they are to be installed 3 Connect an AWG 12 minimum ground wire to the earth ground lug on the bottom of the sign Refer to Figure 18 thru Figure 19 for electrical connections for series circuit installation CAUTION Lock out power before making any electrical connections Failure to observe this warning may result in personal injury death or equipment damage 16 2011 ADB Airfield Solutions All Rights Reserved 96A0402 Rev LED L 858Y R L B Light Tube Signs 1 8 13 General Guidelines 4 Install optional tether Refer to Optional Tethers in this section 5 Plug the cord set into the sign and the transformer 6 Reinstall panels if removed and top lid if removed 3 3 6 Wiring Refer to Figure 18 thru Figure 19 for wiring diagrams When installing cable follow the guidelines below e Install all cable for direct earth burial or for placement duct according to Item 108 or Item 110 of AC 150 5370 10 as appropriate Operate the signs as a part of a series lighting system The signs are connected into the series circuit by means of an isolation transformer see Electrical Supply on page 3 If installation is to be independent of other lighting circuits use current edition of AC 150 5340 24 Runway and Taxiway Edge Lighting System for system reference and material needs 3 3 7 Earth Ground Lug WARNING Signs must be properly grounded to true earth ground Failure to obser
27. be Signs Parts Figure 22 Sign Parts 18 44A7086 LT INSTALL GROUND FL SIGN LED TUBE PS PCB ASSY W MTG 44A6938 10 44A7175 00 18 ICAO SIGN FILTER ASSEMBLY W O RESISTOR 44A6920 CONNECT TO EMI FILTER AND LONG LEAD OF BOTTOM LED LIGHT TUBE ATHIN LAYER OF THERMAL COMPOUND 67A0033 IS TO BE OR POWER SUPPLY MOUNTING PLATE AND INNER SURFACE OF SIGN SIDE PANEL 2 2011 ADB Airfield Solutions All Rights Reserved 29 5 5 5 96A0402 Rev LED L 858Y R L B Light Tube Signs Parts 1 8 13 Figure 23 Sign Parts TOP LID REMOVED 44A7081 LED LIGHT ENGINE e FOR CLARITY ASSEMBLY TOP CAN BE ASSEMBLED AT SUB LEVEL OR AT SIGN LEVEL 44A6897 10 LED LIGHT ENGINE ASSEMBLY TOP SIZE 1 W O DIFFUSER 2 63A1015 LIQUID TIGHT KNOCKOUT SEAL 63A1091 3 16 PUSH TYPE HOLE PLUG BLACK ALIGN WITH EXISTING HOLES IN SIGN BOTTOM PANEL 4 446915 10 LED LIGHT ENGINE BOTTOM ASSEMBLY 16 W O DIF 23 60A2685 10 1 SIGN INTERMEDIATE PNL SUPPORT SIZE 1 ap 73 0107 72 46 CogpsET 16 2 FAA CLA TYPE II STYLE 1 2011 ADB Airfield Solutions All Rights Reserved 30 96A0402 Rev LED L 858Y R L B Light Tube Signs 1 8 13 Parts Figure 24 Sign Parts 44 6897 10 LED LIGHT ENGINE ASSEMBLY TOP SIZE
28. be on a transportation charges prepaid basis For products not manufactured by but sold by ADB Airfield Solutions warranty is limited to that extended by the original manufacturer This is ADB Airfield Solutions sole guarantee and warranty with respect to the goods there are no express warranties or warranties of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein All such warranties being expressly disclaimed Trademarks General notice other product names used here are for identification purposes only and may be trademarks of their respective companies Proprietary Information This information carrier contains proprietary information which shall not be used for other purposes than those for which it has been released nor be reproduced or disclosed to third parties without the prior written consent of ADB Airfield Solutions No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical photocopy recording or otherwise without the prior written permission of ADB Airfield Solutions No patent liability is assumed with respect to the use of the information contained herein Neither is any liability assumed for damages resulting from the use of the information contained herein ADB Airfield Solutions shall not be liable to the purchaser of this product or third p
29. ble ties or clips from light tube being replaced Note the orientation of light tube to be replaced in reference to male female connectors Install the new light tube and replace the cable ties provided CAUTION This equipment contains electrostatic sensitive devices WN gt Protect the LED light tube kit from electrostatic discharge Failure to secure light tube may result in equipment damage 8 Check that all connections are tight and correct 9 Replace the panels top cover and restore the power to the sign See the LED light tube schematic diagram Figure 18 and Figure 19 22 2011 ADB Airfield Solutions All Rights Reserved Replacing an LED light tube LED L 858Y R L B Light Tube Signs 9csevev 60r0vsr 53911 1 O31 2 9 OL NMOHS SV 82d OL SQV3 13 18vO Z 90F0v8F S3811 LON SI HOLIMS 4 GAT LL t OL Z HOF SNIMIM 23 Wiring for 2 TO 8 LED Light Tubes Figure 18 SAOVId Z 1 HOLIMS 6 E8L0V68 SHIM 9MY9L N DUNS 1 3SH3 3H LON LNN 9M x 71993305 E 8 1
30. ctor 9 1 1 2 x 1 1 4 in 38 1 x 31 75 mm hex reducer bushing Contractor 2011 ADB Airfield Solutions All Rights Reserved 5 n m D 5 LED L 858Y R L B Light Tube Signs Cord Set Installation 3 2 1 3 Cord set Exit Location 3 numbers Figure 9 Cord set Location 3 Standard LX 96A0402 Rev I Em 1 8 13 Figure 9 shows cord set location 3 Refer to Table 10 for cord set location 3 parts and part Table 10 set Location 3 Parts Item Description Supplier Part Number Note 1 Cord set 16 2 SOW 600 V ADB Airfield Solutions Not applicable 2 Cable clamp ADB Airfield Solutions 60A2851 B 3 Base flange ADB Airfield Solutions 62A2142 or 62A2146 A 4 2 in 50 8 mm rigid conduit ADB Airfield Solutions Not applicable 5 act 9 53 mm thick base ADB Airfield Solutions 1000 6 6 8 foot 2 44 m extension cord ADB Airfield Solutions 73A0109 8 12 x 24 in 304 8 x 609 6 mm 7 ADB Airfield Solutions 2124 C L 867B base NS Gasket ADB Airfield Solutions 2052 B D NOTE A Shown for reference only Part supplied with sign B Requires a separate line item on purchase order C Refer to Cord sets and Extension Cords in this section for extension cords available if different extension cord length is required D Gasket is sold separately 10 2011 ADB Airfield Solutions All Rights Reserved 96A0402 Rev LED L 858Y R L B Light Tube Sig
31. d fit for the ordinary purposes for which such products are made ADB Airfield Solutions will correct by repair or replacement at its option equipment or parts which fail because of mechanical electrical or physical defects provided that the goods have been properly handled and stored prior to installation properly installed and properly operated after installation and provided further that Buyer gives ADB Airfield Solutions written notice of such defects after delivery of the goods to Buyer Refer to the Safety section for more information on Material Handling Precautions and Storage precautions that must be followed ADB Airfield Solutions reserves the right to examine goods upon which a claim is made Said goods must be presented in the same condition as when the defect therein was discovered ADB Airfield Solutions further reserves the right to require the return of such goods to establish any claim ADB Airfield Solutions obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt of such written notice and does not include any other costs such as the cost of removal of defective part installation of repaired product labor or consequential damages of any kind the exclusive remedy being to require such new parts to be furnished ADB Airfield Solutions liability under no circumstances will exceed the contract price of goods claimed to be defective Any returns under this guarantee are to
32. e Figure 18 Next the power supply can be checked for operation by performing the following Remove input power disconnect the output LED load at EG and E5 Connect a DC volt meter from E8 to E5 Look for a rising voltage to approximately 195 VDC within the first few seconds of powering on the board This voltage will then drop to less than 50 VDC and the onboard LED D4 will light within a few seconds If the voltage was between 50 195 VDC during the first few seconds of applying power then the power supply is likely good Note the voltage at E8 E5 will cycle again about 40 seconds after dropping to less than 50 VDC and repeat five times and will stabilize The input power must be cycled off for about 1 minute to get the output to cycle on again Follow the correct polarity when reconnecting the LED tube assemblies 25 LED L 858Y R L B Light Tube Signs Troubleshooting 26 All LEDs are out or not functioning correctly Dual Power Supply fault 96A0402 Rev 1 8 13 A fault in one part of the sign will shut down the entire sign Per FAA specification requirements if one section of the sign fails the entire sign must shut off There is wiring connected at P2 on each Power Supply that performs this function Turn power off and unplug the connector at P2 on each power supply Turn power on One section of the sign should be On and the other Off Troubleshoot the individual failing section according to the guidance in thi
33. e taxiway or runway NOTE Check site plans and specifications for the location of the power leg leg where the L 823 cord set is located in reference to the L 867 light base Typically the L 867 light base is immediately under the power leg or is at the same end but not under the power leg ADB Airfield Solutions signs are shipped with the sign product label attached to the sign end where the power leg is located In addition verify that the sign legend is orientated correctly to the taxiway or runway per the site plans when the sign is installed on the pad If the sign legend location is not correct then the panels must be removed and reinstalled in the sign in the correct location For special situations refer to FAA AC 150 5340 18 for the correct orientation Refer to Table 14 for the distance of signs from the pavement edge Refer to AC 150 5340 18 for more information on the location of different types of taxiway signs Table 14 Recommended Sign Distance from Pavement Edge Sign Size Distance from Pavement ft Distance from Pavement m 1 10 20 3 1 6 1 2 25 35 7 6 10 7 3 35 60 10 7 18 2 4 50 75 15 2 22 9 5 20 35 6 1 10 7 NOTE Follow site plans and specifications for concrete dimensions See FAA AC 150 5340 30 Figure 126 for concrete base design To pour a concrete pad perform the following procedure 1 Determine the sign size and number of modules 2 Pour your concrete pad according to the
34. e that the sign assembly is mounted flat on the concrete pad first loosen all three hex set screws found on each frangible coupling that are installed on the sign See Figure 14 Once all the hex screws are loosened each of the sign legs will float free inside the frangible coupling that is screwed into the mounting flange Second use a bubble digital or laser level to verify that the assembly is flat and level Adjustments to make the assembly flat and level can be made by raising or lowering one end of the sign assembly to make the assembly flat and level NOTE Once the assembly is flat it may be necessary to block up or hold the assembly in the flat position until all of the hex set screws can be re tightened on each of the frangible couplings to secure the sign leg to the coupling Once the sign is flat and level finish tightening the mounting bolts to their correct torque value If the sign pad is tapered in the area when the mounting flanges are located shims may need to be placed under the mounting flanges to ensure that the coupling frangibility characteristics are the same for each coupling If in doubt contact ADB Airfield Solutions Engineering Figure 14 Sign Frangible Coupling Leg Set Screws CAUTION A Sign frangible couplings are uniquely designed for use on the sign size stamped on the coupling and can only be used for that particular size sign If couplings must be replaced make sure the sign size on the couplings m
35. eries circuit using the appropriately sized 50 or 60Hz L 830 isolation transformer s Table 1 Style No and Power Source 2 4 8 6 6A 3 Step CCR 3 2 8 6 6A 5 Step CCR 5 5 5A Dedicated sign circuit In the table below the number for the total VA load imposed on the CCR represents the actual load imposed on the regulator and accounts for power factor and load imposed by the transformer Sign Size ue Transformer Power Factor Volt Amp VA Load Style 2 3 Step LED Signs 1 4 200W 0 84 68 1 2 200W 0 84 86 1 3 200W 0 88 120 1 4 200W 0 90 138 2 3 1 200W 0 82 84 2 3 2 200W 0 91 92 2 3 3 300W 0 91 189 2 3 4 300W 0 91 227 4 1 200W 0 84 86 Style 3 5 Step LED Signs 1 1 200W 0 83 66 1 2 200W 0 84 86 1 3 200W 0 89 105 1 4 300W 0 88 146 2 3 1 200W 0 82 83 2 3 2 300W 0 88 118 2 3 3 500W 0 85 206 2 3 4 500W 0 88 234 4 1 200W 0 84 86 Style 5 Single Step LED Signs 2011 ADB Airfield Solutions All Rights Reserved 3 LED L 858Y R L B Light Tube Signs Dimensions 96A0402 Rev I 1 8 13 Sign Size n Po Transformer Power Factor Volt Amp VA Load 1 1 100W 0 89 63 1 2 100W 0 88 84 1 3 100W 0 90 105 1 4 200W 0 90 124 2 3 1 100W 0 83 71 2 3 2 200W 0 90 101 2 3 3 300W 0 86 166 2 3 4 500W 0 87 205 4 1 100W 0 88 84 2 1 3 Operation When a lamp fails the sign will turn off To determine which lamp has failed see Troublesh
36. from the weather and kept free of condensation and dust Failure to follow this instruction can result in injury or equipment damage 2011 ADB Airfield Solutions All Rights Reserved 1 LED L 858Y R L B Light Tube Signs To use this equipment safely 1 1 4 1 Operation 1 1 4 2 Material Handling Precautions 1 1 4 3 Action in the Event of a System or Component Malfunction 1 1 4 4 Maintenance and Repair 1 1 4 5 Operation of Overloaded Regulators 96A0402 Rev 1 8 13 WARNING Only qualified personnel physically capable of operating the equipment and with no impairments in their judgment or reaction times should operate this equipment Read all system component manuals before operating this equipment A thorough understanding of system components and their operation will help you operate the system safely and efficiently Before starting this equipment check all safety interlocks fire detection systems and protective devices such as panels and covers Make sure all devices are fully functional Do not operate the system if these devices are not working properly Do not deactivate or bypass automatic safety interlocks or locked out electrical disconnects or pneumatic valves Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning
37. ght Tube Signs 1 8 13 General Guidelines Figure 12 Mode 2 and 3 Frangible Coupling for Size 1 Signs Mode 2 Frangible Coupling for Size 2 3 4 and 5 Signs Part number 62A2142 6 00 MG 152 4mm ut 3 00 76 2 1 2 13 ANCHOR BOLTS 2 PER MOUNTING FLANGE Figure 13 Mode 3 Frangible Coupling for Size 2 3 4 and 5 Hi Wind Part Number 62A2146 5 66 143 7mm 5 66 143 7 mm 1 2 13 ANCHOR BOLTS 4 PLACES 90 EA ONA 8 00 DBC 2 5 T Ld 0 2011 ADB Airfield Solutions All Rights Reserved 5 a 5 LED L 858Y R L B Light Tube Signs 96A0402 Rev I General Guidelines 1 8 13 3 3 5 Sign Mounting NOTE Signs are totally assembled at the factory and are ready for direct installation Mounting flanges may be removed to lubricate the threads of the frangible coupling with anti seize compound before installing sign If male L 823 connector is routed through a leg slide frangible coupling over male connector and insert into female connector in base plate and then screw frangible coupling into base plate To mount the sign onto the concrete pad to insure the assembly is flat perform the following procedure 1 When the sign is ready to be bolted to the concrete pad set the sign assembly on the concrete pad and position the sign over the anchor bolts Hand tighten the bolts or nuts to fasten the mounting flanges to the concrete pad 2 To insur
38. he sign will set level to prevent uneven loading on the frangible couplings See FAA AC 150 5340 30 Figure 126 for pad design Forthe Mode 2 and 3 signs Before the concrete sets install two 1 2 13 anchor bolts into the concrete pad The bolt hole centerline is on a 6 inch diameter bolt circle 180 degrees apart as shown Bolt slots are 0 62 inches wide x 1 0 long Overall width of flange is 5 0 inches and overall length is 7 5 inches Bolts should be located perpendicular to the sign face NOTE A customer supplied template is recommended to hold the bolts in position while the concrete sets Anchor bolts customer supplied must be a minimum of 1 25 inches 31 75 mm above the top surface of the concrete pad to attach the mounting bases Hilti Quick Bolts wedge bolt or Red Head Trubolt Wedge Anchors are recommended for installing the flanges after the concrete sets customer supplied Check with the manufacturer for their recommendations as applied to your airport site Example Hilti Kwik Bolt 3 Standard Thread 304 Stainless Steel NOTE With either anchoring system the allowable load for any specific bolt is dependent upon several factors type of concrete depth of embedment edge distance anchor spacing etc ADB can advise the customer of various manufacturers of anchor bolts but ADB cannot approve their specific installation 14 2011 ADB Airfield Solutions All Rights Reserved 96A0402 Rev LED L 858Y R L B Li
39. hts Reserved 96A0402 Rev 1 8 13 2 0 Introduction 2 1 Compliance with Standards 2 1 1 Uses 2 1 2 Electrical Supply 2 1 2 1 Sign Load amp Transformer Requirements LED L 858Y R L B Light Tube Signs Introduction The Light Tube signs are designed to guide pilots to a particular point on the field identify holding positions identify taxiway and runway intersections and prohibit aircraft entry into designated areas L 858Y L 858R L 858L and L 858B 150 5345 44 Current Edition and the FAA Engineering Brief No 67 Light Sources other than Incandescent and Xenon for Airport Lighting and Obstruction Lighting Fixtures ETL Certified These signs are designed to guide pilots to a particular point on the field identify holding positions identify taxiway and runway intersections and prohibit aircraft entry into designated areas L 858B is used at 1 000 foot intervals adjacent to the runway edge in order to provide runway distance remaining information to pilots during take off and landing operations e L 858Y Direction Destination and Boundary Informational Sign e L 858R Mandatory Sign L 858L Runway Taxiway Location Sign e L 858B Runway Distance Remaining Sign is used at 1 000 foot intervals adjacent to the runway edge in order to provide runway distance remaining information to pilots during takeoff and landing operations The L 858 signs are internally lighted The signs are connected to a s
40. ion Check for loose wire connections Tighten wires ee Check for cracked or deteriorated Replace wire wires Check for paint flaking off Repaint Annually Check for panels yellowing 2 Formula 409 similar cleaning Check for deteriorated gaskets Replace gaskets 25 W 25 Ohm 1 Resistor for size 1 signs with 1 module CAUTION This equipment may contain electrostatic sensitive devices Protect from electrostatic discharge Electronic modules and components should be touched only when this is unavoidable e g soldering replacement Before touching any component of the cabinet you should bring your body to the same potential as the cabinet by touching a conductive earthed part of the cabinet Electronic modules or components must not be brought in contact with highly insulating materials such as plastic sheets synthetic fibre clothing They must be laid down on conductive surfaces The tip of the soldering iron must be grounded Electronic modules and components must be stored and transported in conductive packing 2011 ADB Airfield Solutions All Rights Reserved 19 2 E LED L 858Y R L B Light Tube Signs 96A0402 Rev 1 Replacing the Power Supply 1 8 13 4 1 Replacing the Remove the four 8 32 screws with lock washers installed in the PEM nuts of the power Power Supply supply Retain for future use See Figure 16 2 Apply the thermal compound to insure good he
41. ns 1 8 13 Cord Set Installation 3 2 1 4 Cord set Exit Location Figure 10 shows cord set location 4 Refer to Table 11 for cord set location 4 parts and part 4 numbers Figure 10 Cord set Location 4 Standard Table 11 set Location 4 Parts Item Description Supplier Part Number Note 4 _ 12 inch heavy base plate 2 Airfield Solutions 1832 BSPLT B 1 2 NPT Cord set 16 2 SOW 600V ADB Airfield Solutions 73A0107 72 A Base flange ADB Airfield Solutions 62A2142 or 62A2146 A 4 12 24 in 304x610 mm L ADB Airfield Solutions 2124 B 867B base NOTE A Shown for reference only Part supplied with sign B Requires a separate line item on the purchase order C Remove the base flange shipped with the sign when the leg is screwed into the base plate 3 2 2 Cord set and See Figure 11 Refer to Table 12 for cord set and extension cord types Refer to Table 13 for Extension Cords cord set and cord parts Figure 11 1 823 Cord set and Extension Cords 2 2 E 2011 ADB Airfield Solutions All Rights Reserved 11 LED L 858Y R L B Light Tube Signs 96A0402 Rev Cord Set Installation 1 8 13 Table 12 set and Extension Cord Length Type Part Number Receptacle Style Plug Style Wire ength 4 ft 1 22 mm 1 73 0107 Not applicable TY
42. on for the L 858 taxiway and runway signs The information covers only the most common problems If you cannot solve the problem with the information given here contact your local ADB Airfield Solutions representative for help Table 16 Problem LED Signs Standard LED Signs Possible Cause Corrective Action All LEDs are out or not functioning correctly 2011 ADB Airfield Solutions All Rights Reserved Loose wires or connections Tighten or replace wires All LED are connected in series to a power supply If there are any loose or open wires all the LEDs connected to that power supply will go out An open on the output of the power supply will cause the PCB LED D4 to turn on green No current or incorrect current coming into the sign Verify correct current is coming into the sign using a true RMS ammeter This would be 2 8 A to 6 6 A for a 5 step CCR 4 8 A to 6 6 A for a 3 step CCR 5 5 A for a dedicated sign circuit one step CCR Sign ON OFF switch is closed if present Check the Sign ON OFF switch for proper operation Replace if necessary Power Supply fault See Figure 18 thru Figure 19 With field current on measure the voltage at E7 with respect to E8 see Figure 18 and Figure 19 E7 will be 10 VDC to 13 VDC on a properly operating power supply when powered Check to insure that the jumper on the power supply is set properly The jumper should be at P1 terminals 1 to 2 Se
43. ooting on page 25 2 2 Dimensions See Figures 2 1 through 2 4 for Size 1 2 3 and 5 sign dimensions 2 2 1 Sizes 1 2 3 and 5 Figure 1 L 858 Sign Dimensions One Module C gt 9 39 238 506 1 32 6 828 mm Size3 26 6 676 Size2 lt 20 6 523 Size e th IDE o MU ul Y 5 A 91 _ 6 60 167 64 2 5 A Y Table 2 L 858 Size 1 Sign Dimensions Number of A B C E Sign Size in mm in mm in mm in mm in mm Size 1 25 23 29 34 1 Module 640 8 745 23 Size 1 _ 58 62 27 26 2 Module 27 24 1489 00 692 4 B Size 1 691 9 87 90 27 26 29 28 3 Module 2232 7 692 4 743 7 Size 1 117 17 27 26 29 28 4 Module Bi 2976 1 692 4 743 7 2011 ADB Airfield Solutions All Rights Reserved 96A0402 Rev LED L 858Y R L B Light Tube Signs 1 8 13 Dimensions Table 3 L 858 Size 2 Sign Dimensions Number of A B D E Sign Size in mm in mm in mm in mm in mm Size 2 31 73 35 84 2 1 Module 805 9 910 3 Size 2 71 62 33 76 2 2 Module 33 24 1819 2 857 5 Size 2 844 3 107 40 33 76 35 79 5 3 Module 2728 0 857 5 909 1 Size 2 143 17 33 76 3
44. operate maintain and repair the equipment It is the responsibility of the company operating this equipment to ensure that its personnel meet these requirements Always use required personal protective equipment PPE and follow safe electrical work practices WARNING AN Using this equipment in ways other than described in this manual may result in personal injury death or property and equipment damage Use this equipment only as described in this manual ADB Airfield Solutions cannot be responsible for injuries or damages resulting from nonstandard unintended applications of its equipment This equipment is designed and intended only for the purpose described in this manual Uses not described in this manual are considered unintended uses and may result in serious personal injury death or property and equipment damage Unintended uses may result from taking the following actions Making changes to equipment that are not recommended or described in this manual or using parts that are not genuine ADB Airfield Solutions replacement parts Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards Using materials or auxiliary equipment that are inappropriate or incompatible with ADB Airfield Solutions equipment Allowing unqualified personnel to perform any task CAUTION AN If equipment is to be stored prior to installation it must be protected
45. s table above Open in LED Tube Assembly The power supply PCB LED D4 will light green when there is an open in the output LED string Swap out a known good LED tube assembly until the bad LED tube assembly is found Follow correct polarity when connecting CAUTION Never connect a single LED tube assemblydirectly to the power supply The power supply is designed to have a load of at least two LED tube assemblies connected to it See Figure 18 and Figure 19 Connecting only one LED tube assembly to a power supply will result in LED current being too high and will cause the LED tube to fail 2011 ADB Airfield Solutions All Rights Reserved 96A0402 Rev LED L 858Y R L B Light Tube Signs 1 8 13 Parts 5 0 Parts Ordering Codes SXXX XXX3XX0 S L 858 ERI Lows OUT INDICATOR 0 WITHOUT LAMPS OUT INDICATOR LAMP TYPE R LED TETHER S LED HIGH WIND 0 NO TETHER 12 1TETHER SIZE SIGN 2 2TETHER 1 SIZE 1 2 SIZE2 3 SIZE3 POWER 4 SIZE4 1 POWER THRU LEG WITHOUT ON OFF SWITCH 5 SIZE5 2 POWER THRU LEG WITH ON OFF SWITCH 3 POWER THRU SIDE WITHOUT ON OFF SWITCH MODULE 4 POWER THRU SIDE WITH ON OFF SWITCH 1 1 MODULE 5 CUSTOMER PROVIDED ENTRY WITHOUT ON OFF SWITCH 2 2 MODULE 6 CUSTOMER PROVIDED ENTRY WITH ON OFF SWITCH 3 3MODULE 7 POWER THRU SIDE POWER BY OTHERS 4 4MODULE LED BACKUP LAMPS 3 LED WITHOUT BACKUP LAMPS PANELS 2 2 PANEL SIGN 3 PANEL SIGN 4 PANEL SIGN
46. ve this warning may result in personal injury death or equipment damage Attach the earth ground lug The earth ground lug is located on the outside frame of the sign to permit easy connection of an AWG 12 minimum earth ground wire to the sign If necessary you may remove the ground lug from the outside and place it on the inside 3 3 8 Sign Fastener Installation TOP RAIL END amp INTERMEDIATE FITTING c ZA 4 SIZE 5 AND HIGH WIND SIGNS 4 INSTALL WITH LOCTITE TORQUE TO 115 10 IN LB SIDE PANEL ATTACHMENT TOP AND BOTTOM SIZE 1 SIZE 2 AND SIZE 3 SIGNS SIZE 4 SIZE 5 AND HIGH WIND SIGNS USE EXISTING HARDWARE USE EXISTING HARDWARE AND LOCTITE TORQUE 115 10 IN LB TORQUE TO 115 10 IN LB SIZE 1 SIZE 2 amp SIZE 3 SIGNS __ POST ATTACHMENT AND BOTTOM USE EXISTING HARDWARE ae CORNER amp INTERMEDIATE FITTINGS ALL SINGS INSTALL USING LOCTITE TORQUE TO 115 10 IN LB TORQUE 115 10IN LB FRANGIBLE FITTING ATTACHMENT ALL SIGNS TORQUE TO 200 10 IN LB BOTTOM PANEL END amp INTERMEDIATE FITTING SIZE 4 SIZE 5 AND HIGH WIND SIGNS INSTALL WITH LOCTITE TORQUE TO 115 10IN LB SIZE 1 SIZE 2 amp SIZE 3 SIGNS USE EXISTING HARDWARE TORQUE TO 115 x 10IN LB SIGN FASTENER INSTALLATION 2011 ADB Airfield Solutions All Rights Reserved 17 LED L 858Y R L B Light Tube Signs
47. with the sign Floor Flange supplied with the sign 2 inch Conduit Elbow contractor supplied L 867 Blank Cover Plate with Gasket purchased separately L 823 Extension Cord purchased separately L 867 Base purchased separately L 867 Base Plate special purchased separately Figure 6 Direct Remote Mounting WON S Direct Mounting Remote Mounting recomn This section provides instructions for installing L 858 taxiway and runway signs Refer to the airport project plans and specifications for the specific installation instructions and FAA AC 150 5340 18 3 1 Unpacking The equipment is shipped ready for installation Handle equipment very carefully to prevent component damage Unpack the carton upon receipt and check the contents and their condition Note any exterior damage to the carton that might lead to detection of equipment damage If you note any damage to any equipment file a claim with the carrier immediately The carrier may need to inspect the equipment 2011 ADB Airfield Solutions All Rights Reserved 7 LED L 858Y R L B Light Tube Signs 96A0402 Rev Cord Set Installation 1 8 13 3 2 Cord Set Installation This subsection provides information for installing cord sets It includes sign installation kit reference numbers for three power leg cord set installation locations and mounting configurations This subsection provides speci
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