CG um NJ92/07
Contents
1. the operator leaves his seat with the transmission in neutral but without applying the parking brake the grass catcher is lifted or the stone guard is removed when the blades are engaged the parking brake is engaged without disengaging the blades 5 3 DIRECTIONS BEFORE STARTING WORK Before starting to mow it is necessary to carry out several checks and operations to ensure you can work efficiently and in maximum safety 5 3 1 Seat adjustment To change the seat position loosen the four fixing bolts 1 and slide it along the slots Once you have found the right position tighten the four screws 1 5 3 2 Tyre pressure Having the right tyre pressure is the main condi tion for ensuring that the cutting deck is horizon tal and mows evenly Unscrew the valve caps and connect a com pressed air line with a gauge to the valves The pressures are FRONT 1 5 bar 13 x 5 00 6 1 0 bar 15 x 5 00 6 REAR 1 2 bar 18 HOW TO USE THE MACHINE 5 3 3 Filling with oil and fuel NOTE The engine manual indicates what type of oil and fuel you can use With the engine off check the oil level According to the instructions in the engine manual this must be between the MIN and MAX marks on the dipstick Refuel using a funnel but do not completely fill the tank The tank s capacity is about 6 litres A DANGER Refuelling should be carried out in an open or well ventilated area with the engine o2. 1 N lifting lever and then secure te 27 it in place XN XL Neuere 2 gt di S 5 screw down the rear left nut 3 until the rear edge of the N ET cutting deck begins to rise screw down the front nuts 5 7 until the front edge of the cutting deck begins to rise evenly both on the right and left side screw down the three locknuts 4 6 8 Shift the lifting lever to 2 or 3 different positions to check that the deck rises evenly and that the front and rear edge are at the same height from the ground If the front edge tends to rise before or after the back edge turn the nuts 11 on the connecting rod 12 If you tighten the nuts the front edge will rise first while if you loosen them the back edge rises first When you have finished the adjustment always check that all the nuts and locknuts are tightened securely If the deck is still not correctly aligned contact your Dealer MAINTENANCE 33 6 4 DISMANTLING AND REPLACEMENT 6 4 1 Replacing wheels under a load bearing part of the frame on the side that the wheel is to be changed The wheels are held by a snap ring 1 which can be eased off with a screwdriver NOTE If you have to replace one or both rear wheels make sure they have the same diameter and check that cutting deck is horizontal to prevent an uneven cut IMPORTANT Before remounting the wheel apply grease to the axle Put the snap ring 1 an
3. collecting 8 IDENTIFICATION OF THE MACHINE AND COMPONENTS the grass cuttings this is also a safety 16 17 19 18 15 14 element that stops any objects drawn up by the blades from being thrown outside of the machine 15 Stone guard or deflector optional this can be fitted in place of the grass catcher and prevents objects drawn up by the blades from being thrown outside of the machine 16 Engine this moves the blades and drives the wheels Its specifications and regu lations for use are described in a specific manual 17 Battery provides the energy for starting the engine Its specifications and regula tions for use are described in a specific manual 18 Driving seat this is where the machine operator sits It has a sensor connected to safety devices for detecting the presence of the operator 19 Regulation and safety labels give reminders on the main regaulations for work ing safely each of which is explained in chapter 1 UNPACKING AND ASSEMBLY EN 9 3 UNPACKING AND ASSEMBLY For storage and transport purposes some components of the machine are not installed in the factory and have to be assembled after unpacking Follow the instruc tions below IMPORTANT The machine is supplied without engine oil or fuel Before starting the engine fill with oil and fuel following the instructions given in the engine manual 3 1 UNPACKING When unpacking the machine take care to gather all individual parts and
4. ee Re ee nnn nnns 32 6 4 Dismantling and replacing pats ie EE Ed EE EK va ei vo We SE nurus 33 6 5 Information for Service Centres ss EE RE RE EE RE RE Re ee ee Re ee nnne nnns 35 7 TROUBLESHOOTING is ee see is ee see ee EG ee DEE Ke EE ae se RE eEde af A help in quickly solving problems 8 ACCESSORIES ON REQUEST ee ee ee ee ee ee nnn nnns nnn nnne nis 39 A description of the accessories available for special requirements 9 SPECIFICATIONS 4522 raiestixs aep beuFEUkabsa dose Fb SE N ED RV LPS LEER ed we Ex veu Y VPE Ye dee KG a ee ENEE 40 A summary of the main specifications of your machine SAFETY EN 3 1 SAFETY 1 1 HOW TO READ THE MANUAL Some paragraphs in the manual containing important information regarding safety and operation are emphasized in the following ways NOTE or IMPORTANT These give details or further information on what has already been said in the aim to prevent damage to the machine A WARNING Non observance will result in the risk of injury to oneself or others A DANGER Non observance will result in the risk of serious injury or death to oneself or others This manual describes various versions of the machine which mainly differ as follows type of transmission with either mechanical gear change or hydrostatic continuous speed adjustment The models with hydrostatic transmission are identified by the word HYDRO on the identification label 2 1 the in
5. fittings and do not damage the cutting deck when taking the machine off the pallet The packaging contains the machine the steering wheel the seat the front bumper if provided the battery the grass catcher with instructions an envelope containing the instruction manuals and documents nuts and bolts including a pin for locking the steering wheel starter keys and a spare 10A fuse NOTE To prevent damage to the cutting deck raise it to its maximum height and take utmost care when taking the machine off the pallet bg On hydrostatic drive models to make it easier to move or take the machine off the pallet put the transmission disengagement lever in position B 4 33 3 2 FITTING THE STEERING WHEEL Put the machine on a flat surface and straighten up the front wheels Fit the steering wheel 1 onto the protruding shaft 2 with the spokes directed towards the seat Line up the hole on the steering wheel hub 10 UNPACKING AND ASSEMBLY with the hole on the shaft and insert the pin 3 using a hammer Make sure the end comes right through to the opposite side NOTE To avoid damage to the steering wheel use a punch or a screw driver of the same size as the pin when hammering it through the hole 3 3 FITTING THE SEAT Mount the seat 1 on the plate 2 using the Fm screws 3 led Br AE ki RU 3 4 MOUNTING THE FRONT BUMPER if provided Mount the
6. follows stop moving forward disengage the blades and stop the engine remove the grass catcher or stone guard remove the grass cuttings you can reach them from the exit of the collector chan nel A WARNING This job must only be performed with the engine turned off 5 4 8 End of mowing When you have finished mowing disengage the blades lower the engine speed and ride the machine with the cutting deck raised as high as possible 5 4 9 End of work Stop the machine move the throttle to SLOW and turn off the engine by turning the key to OFF of sees When the engine has stopped close the fuel stopcock 1 AA Mad if fitted NU N 7 A WARNING To avoid backfire position the throttle on SLOW for 20 seconds before stopping the engine A WARNING Always take out the ignition key before leaving the machine unattended IMPORTANT To keep the battery charged do not leave the key in the ON position when the engine is not running 5 4 10 Cleaning the machine After use clean the outside of the machine empty the grass catcher and shake it to remove grass and other debris 24 HOW TO USE THE MACHINE A WARNING Always empty the grass catcher and do not leave containers full of cut grass inside a room Clean the plastic parts of the body with a damp sponge using water and detergent taking care not to wet the engine the electrical parts or the electronic circuit board located u
7. for reverse the engine stops as soon as the parking brake 4 4 is engaged 4 33 HYDROSTATIC TRANSMIS e SION DISENGAGEMENT LEVER This lever has two positions as shown on the label A Transmission engaged for all uses when moving and during cutting B Transmission disengaged this makes it much easier to move the machine by hand with the engine turned off IMPORTANT 7 avoid dam age to the transmission unit this operation must be carried out only when the engine has stopped with the pedal 4 32 on position N 16 EN HOW TO USE THE MACHINE 5 HOW TO USE THE MACHINE 5 1 SAFETY RECOMMENDATIONS A DANGER The machine must only be used for the purpose for which it was designed cutting and collecting grass Do not tamper with or remove the safety devices fitted on the machine REMEMBER THAT THE USER IS ALWAYS RESPONSIBLE FOR DAMAGE AND INJURY TO OTHERS Before using the machine read the general safety regulations 1 2 paying particular attention to driving and cutting on slopes carefully read the instructions for use make sure you are familiar with the controls and know how to stop the blades and the engine quickly never put your hands or feet next to or beneath the rotating parts and always keep away from the exit Do not use the machine when in a precarious state of health or under the effect of medicine or any other substances that can reduce your reflex actions a
8. for the red wire 6 is in place IMPORTANT 7 prevent the safety device in the electronic circuit board from cutting in never start the engine until the battery is fully charged 12 CONTROLS AND INSTRUMENTS 4 CONTROLS AND INSTRUMENTS 4 1 STEERING WHEEL Turns the front wheels 4 2 THROTTLE This regulates the engine s r p m The positions are indicated on a plate showing the following symbols IN CHOKE cold starting SLOW for minimum engine speed 49 FAST for maximum engine speed The CHOKE position enriches the mixture so must only be used for the time nec essary when starting from cold When moving from one area to another put the lever in a position between SLOW and FAST When cutting shift into FAST 4 3 KEY IGNITION SWITCH This key operated control has three positions O OFF everything is switched off ON activates all parts CONTROLS AND INSTRUMENTS EN 13 O START connects the starter motor If you release the key on START it will automatically return to ON 4 4 PARKING BRAKE This brake stops the machine from moving when it has been parked There are two positions A Brake off B Brake on The brake is applied by pressing the pedal right down 4 21 or 4 31 and moving the lever to position B When you take your foot off the pedal it will be blocked by the lever in the lowered position To dise
9. PORTANT Recharging must be done using a battery charger at constant voltage Other recharging systems can irreversibly damage the battery The machine comes with a connector 1 for recharging this is connected to the corre sponding connector for the special CBO1 maintenance battery charger supplied bad if included or available on request 8 5 IMPORTANT This connector must only be used for connection to the CBO1 maintenance battery charger For its use follow the instructions in the relevant user manual follow the instructions in the battery manual 32 EN MAINTENANCE 6 3 CHECKS AND ADJUSTMENTS 6 3 1 Cutting deck alignment The cutting deck should be aligned properly set to ensure a good cut NOTE In order to make the adjustment you may need to remove the lat eral guides which must be put back afterwards NOTE For achieving good results from cutting the front part should always be 5 6 mm lower than the rear Place the machine on flat ground and check the tyre pressure Put 26 mm blocks 1 under the front edge of the deck and 32 mm blocks 2 under the rear edge then move the lifting lever to position 1 unscrew the nuts 3 5 7 and locknuts 4 6 8 so that the deck rests on the blocks F N j ic turn the nuts 9 first remove 12 29 en the central covering so that 6 the rear left connecting rod 10 starts moving at the 8 slightest movement of the
10. This pedal has two functions during the first part of its travel it acts as a clutch engaging and disengaging drive to the wheels and in the second part it acts as a e brake on the rear wheels IMPORTANT Do not keep the pedal halfway between clutch engagement or disengagement as this can cause overheating and damage the transmission belt NOTE When the machine is moving keep your foot off the pedal J Rr v 4 22 SPEED CHANGE LEVER e This lever has seven positions for the 5 forward speeds the neutral eo ace e position N and reverse R To go from one speed to another b e press the pedal 4 21 halfway and e shift the lever as shown on the Pd label Oo o ENSE Only shift into reverse when the machine has stopped moving CONTROLS AND INSTRUMENTS EN 15 Hydrostatic transmission e 4 31 BRAKE PEDAL This pedal works the brake on the rear wheels 4 32 DRIVE PEDAL This pedal engages drive in the wheels and controls the machine s forward and reverse speeds To engage forward drive press it towards F with your toe cap As you increase the pressure on the pedal the speed of the machine increases Reverse is engaged by pressing the pedal with the heel towards R The pedal automatically goes into neutral N when released A WARNING Only shift into reverse when the machine has stopped moving NOTE If the drive pedal is used whether forwards or
11. a SE ko YyL 90 92 TONDEUSE AUTOPORTEE MANUEL D UTILISATION ATTENTION Avant d utiliser la machine lire attentivement le pr sent manuel LAWN TRACTOR OWNER S MANUAL WARNING Read this manual carefully before using the machine DE RASENTRAKTOR GEBRAUCHSANWEISUNG ACHTUNG Bevor man die Maschine verwendet lese man das vorliegende Handbuch sorgfaltig durch C TRATTORINO RASAERBA MANUALE DI ISTRUZIONI ATTENZIONE prima di utilizzare la macchina leggere attentamente il presente manuale LLI ZITMAAIER DING LET OP Vooraleer de machine te gebruiken lees aandachtig deze handleiding INTRODUCTION EN 1 INTRODUCTION Dear Customer Thank you for having chosen one of our products We hope that you will get complete satisfaction from using your new machine and that it will fully meet all your expecta tions This manual has been written to help you become familiar with the machine and use it safely and efficiently Do not forget that it is an integral part of the machine so keep it close at hand for future reference and pass it on to the purchaser if you sell the machine This new lawn tractor has been designed and built in compliance with current stan dards and is safe and reliable if used for cutting and collecting grass following the instructions given in this manual proper usage If you use the machine in any other way or ignore the instructions for safe use maintenance and repair i
12. a torque wrench calibrated to 40 45 Nm TROUBLESHOOTING EN 37 7 TROUBLESHOOTING PROBLEM 1 With the key on ON the light remains off 2 With the key on START the light flashes and the starter motor does not run 3 With the key on START the light comes on but the starter motor does not run 4 With the key on START the starter motor runs but the engine does not start 5 Starting is difficult or the engine runs erratically 6 Poor engine per formance during cut ting 7 The engine stops but the light flashes LIKELY CAUSE The safety device of the electronic cir cuit board has cut in due to badly connected battery battery terminals crossed completely flat battery or eroded bat tery plates fuse blown electronic circuit board wet conditions are not met to allow start ing insufficiently charged battery battery charger fuse blown insufficiently charged battery faulty fuel supply faulty ignition fault in carburation forward speed too high compared to cutting height 5 4 5 the safety devices have cut in SOLUTION Turn the key to STOP and look for the cause of the problem check connections 3 4 check connections 3 4 recharge the battery 6 2 4 replace the fuse 10 A 6 4 4 dry using tepid air check that the conditions allowing starting are met 5 2 a recharge the battery 6 2 4 repl
13. ace the fuse 25 A 6 4 4 recharge the battery 6 2 4 check the level in the tank er 5 3 3 open the fuel stopcock bad if pre sent 5 4 1 check the fuel filter check that spark plug cap is secure ly fitted check that the electrodes are clean and have the correct gap clean or replace the air filter empty the fuel tank and refill with fresh fuel check and replace the fuel filter if necessary reduce the forward speed and or raise the cutting deck check that the conditions allowing starting are met 5 2 b 38 EN TROUBLESHOOTING PROBLEM LIKELY CAUSE SOLUTION 8 The engine stops The safety device of the electronic cir Turn the key to STOP and look for and the light goes off cuit board has cut in due to the cause of the problem battery contains electrolyte but is not recharge the battery 6 2 4 charged 9 The engine stops problems in the engine contact Your Dealer but the light stays on 10 The blades do problems with engagement mecha contact Your Dealer not engage nism 11 Uneven cut and cutting deck not parallel to the check the tyre pressure 5 3 2 poor grass collection ground realign the cutting deck 6 3 2 blade cuts badly contact Your Dealer forward speed too high compared to reduce forward speed and or raise the height of the grass 5 4 5 the cutting deck wait for the gras
14. age period more than 1 month always charge the battery and then recharge before using again 6 2 4 The next time the machine is used check that there are no fuel leaks from the tubes fuel stopcock or carburettor 5 4 12 Card protection device The electronic circuit board has a self resetting protector which breaks the circuit if there is a fault in the electrical system It results in the stopping of the engine and the switching off of the lamp The circuit automatically resets after a few seconds but the cause of the fault should be ascertained and dealt with to avoid reactivating the protection device IMPORTANT To avoid activating the protection device do not invert the leads on the battery terminals do not use the machine without its battery or damage may be caused to the charging regulator be careful not to cause short circuits 5 4 18 Summary of main steps to follow when using the machine To You will need to Start the engine 5 4 1 Open the fuel stopcock ensure that all the conditions allowing starting are met and then turn the key Go forward 5 4 2 Apply the throttle bd Mechanical transmission press the pedal right down shift into forward gear 4 22 eand slowly release the pedal 3 Hydrostatic transmission press the drive pedal for wards 4 32 Brake or stop 5 4 3 Reduce the engine speed and press the brake pedal Reverse 5 4 4 Stop the machine 2 Me
15. arking brake and release the brake pedal 4 31 Press the drive pedal 4 32 in direction F and reach the required speed by e gradually increasing pressure on the pedal and working the throttle e e H A WARNING Drive must be engaged as described 4 32 to prevent sudden engagement from causing tipping up and loss of control of the vehicle particularly on slopes 5 4 3 Braking First reduce the machine s speed by reducing the engine s r p m and then press the brake pedal 4 21 or 4 31 to slow down the machine until it stops Hydrostatic transmission The machine already slows down considerably by just releasing the drive pedal 5 4 4 Reverse IMPORTANT Reverse must be engaged only when the machine has stopped moving EA Mechanical transmission Press the pedal until the machine stops and then go into reverse by shifting the lever sideways and into position R 4 22 Gradually release the pedal to engage the clutch and then begin moving in reverse Hydrostatic transmission When the machine has stopped moving start reversing by pressing the drive pedal in direction R 4 32 22 EN HOW TO USE THE MACHINE 5 4 5 Grass cutting To start cutting move the throttle to FAST raise the cutting deck as high as possible engage the blades 4 9 start moving forwards on the grass very slowly and with utmost caution as already descri
16. bed regulate the cutting height and speed 4 8 considering the conditions of the lawn the height density and dampness of the grass A WARNING When cutting on sloping ground reduce your speed to ensure safe conditions 1 2 5 5 Whatever the conditions always reduce the speed if you notice a drop in engine speed if you travel too fast compared to the amount of grass being cut you will not be able to mow the grass well Disengage the blades and raise the cutting deck as high as possible whenever you need to get past an obstacle 5 4 6 Emptying the grass catcher NOTE This operation can only be done with the blades disengaged oth erwise the engine stops Do not let the grass catcher become too full as this may block the collector channel When the grass catcher is full you will hear a sound warning At this point disengage the blades 4 7 and the sound will stop lower the engine speed shift into neutral N 4 22 Mechanical transmission or 4 32 Hydrostatic transmis sion and stop moving forward engage the parking brake on slopes pull out the lever 1 and tip up the grass catcher to empty it close the grass catcher so that it hooks onto the pawl 2 HOW TO USE THE MACHINE EN 23 5 4 7 Unblocking the collector channel Cutting very tall or wet grass particularly at excessively high speed can clog up the collector channel If this happens proceed as
17. chanical transmission shift into neutral N push the pedal right down go into reverse 4 22 and then gradually release the pedal 2 Hydrostatic transmission press the drive pedal back wards 4 32 26 EN HOW TO USE THE MACHINE To You will need to Cut the grass 5 4 5 Fit the grass catcher or stone guard and apply the throttle engage the blades and adjust the cutting height 2 Mechanical transmission push the pedal right down shift into forward gear 4 22 and then gradually release the pedal Mad Hydrostatic transmission press the drive pedal for wards 4 32 Empty the grass catcher 5 4 6 Stop moving forwards disengage the blades and pull out the lever to tip up the grass catcher Unblock the collector channel 5 4 7 Stop moving forwards disengage the blades and turn off the engine Remove the grass catcher and clean the col lector channel Finish mowing 5 4 8 Disengage the blades and reduce the engine speed Stop the engine 5 4 9 Reduce the engine speed wait a few seconds turn the key and close the fuel stopcock Store the machine 5 4 10 Engage the parking brake remove the key and if neces sary wash the machine the inside of the cutting deck the collector channel and the grass catcher 5 5 USING THE MACHINE ON SLOPING GROUND Only mow on slopes with gradients up to the maximum already mentioned max 10 17 Lawns on a slope have to be mowed mov
18. clusion of components or accessories which are not widely available special equipment fitted The symbol Mad highlights all the differences in usage and is followed by the indication of the version to which it refers The symbol refers to another part of the manual where further information can be found NOTE Positions on the machine such as front back left or right hand side refer to the direction of forward travel IMPORTANT For al operations regarding the use and mainte nance of the engine or the battery not described in this manual refer to the relevant manuals which form an integral part of all the documentation supplied with the machine 4 EN SAFETY 1 2 GENERAL SAFETY REGULATIONS A WARNING Read carefully before using the machine A TRAINING 1 Read the instructions carefully Be familiar with the controls and how to use the equipment properly 2 Never let children or people unfamiliar with these instructions use the machine Local regulations can restrict the age of the user 3 Never mow while people especially children or pets are nearby 4 Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their proper ty 5 Do not carry passengers 6 All drivers should seek and obtain pro fessional and practical instruction Such instruction should emphasise the need for care and concentration when wor
19. d supporting washer 2 back in place Stop the machine on flat ground and put a block j j 6 4 2 Replacing and repairing the tyres The tyres are Tubeless and so all punctures must be repaired by a tyre repairer fol lowing the procedures required for this kind of tyre 6 4 3 Replacing the bulbs baa if present The bulbs 18W have a bayonet fitting and are installed in the bulb holder which can be taken out by turning it anti clockwise with pliers 34 MAINTENANCE 6 4 4 Replacing a fuse The machine is fitted with fuses 1 lt A 1 with different capacities and func tions Specifically 10 A fuse protects the main and power circuits of the elec tronic circuit board When it blows the machine stops and the dashboard light switches off 25 Afuse protects the battery charger circuit When it blows the battery gradually runs out and the machine will have prob lems starting The fuse capacity is indicated on the fuse IMPORTANT A blown fuse must always be replaced by one of the same type and ampere rat ing and never with one of anoth er rating If problems persist contact Your Dealer MAINTENANCE EN 35 6 5 INFORMATION FOR SERVICE CENTRES Below is a list of specifications for machine adjustments and instructions for disman tling and replacing the blades A WARNING These operations must be carried out by a specialized Centre only Remove the ignition ke
20. eaves or excessive grease 5 Check the grass catcher frequently for wear or deterioration 6 Replace worn or damaged parts for safety purposes 7 If the fuel tank has to be drained this should be done outdoors 8 On multi bladed machines remember that the rotation of one blade can cause other blades to rotate 9 When the machine is to be stored or left unattended lower the cutting deck 6 SAFETY 1 3 SAFETY LABELS Your machine must be used with care This is why labels with illustrations have been placed on the machine to remind you of the main precautions to take during use These labels are to be considered an integral part of the machine Should a label come off or become illegible contact your dealer to replace it Their meaning is explained below Warning Read the instruc tions before operating this machine Warning Disconnect the igni tion key and read the instructions before carrying out any repair or maintenance work 3 Danger Ejected objects Do not operate without the stone guard or grass catcher in place 4 Danger Ejected objects Keep bystanders away 5 Danger Machine rollover Do not use this machine on slopes steeper then 10 6 Danger Dismemberment Make sure that children stay clear of the machine at all time when engine is running 7 Danger of cutting yourself Blades i
21. ed the engine Operating the engine at excessive speed can increase the risk of personal injury 10 Before leaving the driving seat disengage the blades and lower the attachments go into neutral and apply the parking brake stop the engine and remove the ignition Key 11 Disengage the blades stop the engine and remove the ignition key before clearing blockages or unclog ging the collector channel before cleaning checking or servicing the machine after striking a foreign object Inspect the machine for damage and make repairs before restarting and operating the machine f the machine starts to vibrate abnor mally check for the causes immediately 12 Disengage the blades for transport or whenever they are not in use 13 Stop the engine and disengage the blades before refuelling before removing the grass catcher 14 Reduce the throttle during engine run out If the engine is provided with a shut off valve cut off the fuel when you have finished mowing D MAINTENANCE AND STORAGE 1 Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition 2 Never store the equipment with petrol in the tank inside a building where fumes may reach an open flame or spark 3 Allow the engine to cool before storing in any enclosure 4 To reduce fire hazards keep the engine silencer battery compartment and petrol storage area free of grass l
22. ety of the machine 6 2 1 Summary of main situations where servicing operation may be required Whenever You will need to The blades vibrate Contact Your Dealer The blades tear the grass and the lawn Contact Your Dealer becomes yellow The cut is uneven Align the cutting deck 6 3 1 The blades engage in an abnormal way Contact Your Dealer The machine does not brake Contact Your Dealer Forward movement is erratic Contact Your Dealer 6 2 2 Engine IMPORTANT Follow all the instruc tions in the engine manual To empty the engine oil unscrew the oil plug 1 When refitting the plug make sure the seal is positioned correctly MAINTENANCE 31 6 2 3 Rear axle This is a sealed single unit that does not require maintenance It is permanently lubri cated and its lubricant does not need changing or topping up 6 2 4 Battery The battery must be carefully main tained to ensure long life The machine battery must always be charged before using the machine for the first time after purchase before leaving the machine dis used for a long period before starting up the machine after a long period of disuse Carefully read and observe the bat tery recharging instructions in the booklet provided with the battery Failure in following the instructions or in charging the battery could perma nently damage the battery cells A flat battery must be recharged as soon as possible IM
23. ff Always remember that petrol fumes are inflam mable DO NOT USE A NAKED FLAME TO LOOK INSIDE THE TANK AND DO NOT SMOKE WHEN REFUELLING IMPORTANT Do not drip petrol onto the plastic parts to avoid damaging them In the event of accidental spills or leaks rinse immediately with water The warranty does not cover for damage to plastic parts of the bodywork or the engine caused by petrol 5 3 4 Fitting the protection at the exit grass catcher or stone guard A WARNING Never use the machine with out having fitted the exit guards Attach the grass catcher 1 to the brackets 2 and centre it up with the rear plate so that the two ref erence marks 3 coincide Centering is ensured by using the right bracket as lateral support Make sure that the lower pipe of the grass catcher opening is attached to the pawl 4 HOW TO USE THE MACHINE 19 If you decide to mow without the grass catcher you can mount an optional stone guard kit 8 2 This has to be attached to the rear plate as indicat ed in the instructions 5 3 5 Checking machine safety and efficiency 1 Check that the safety devices function as described 5 2 2 Check that the brake is in perfect working order 3 Do not start mowing if the blades vibrate or if you are unsure whether they are sharp enough Always remember that A badly sharpened blade pulls at the grass and causes the lawn to turn yellow A loose blade causes unwan
24. front bumper 1 on the o of the frame 2 using the four screws id 3 5 ACTIVATING AND CONNECTING THE BATTERY The battery 1 is housed behind the engine and secured with an elastic tie rod 2 st 1 x Acid battery fav N rosive and polluting Wear protective e gloves and goggles when handling the AU o ENSEM NME Battery acid is cor S LEA UNPACKING AND ASSEMBLY 11 battery and dispose of the battery e F In accordance with the regula e tions in force Unfasten the elastic tie rod 2 and e remove the battery and the guard 2 3 e e Pour the electrolytic solution 4 acid not supplied specific weight 1 280 or 31 5 Baum up to the indicated level dis e tributing it evenly among the six cells e Close the six caps 5 supplied and charge the battery e e Put the battery back on the machine The elastic tie rod 2 should be positioned behind the battery filler caps 5 e e e IMPORTANT After activating the battery always charge the battery com pletely with the help of your dealer who will have all the right equipment The battery e Charger is NOT able to charge the battery for the first time after activation First connect the red wire 6 to the positive pole and then the black wire 7 to the neg ative pole using the screws supplied as shown Apply silicone grease to the terminals and check that the protective cap
25. heck 25 1 4 Transmission belt replacement 2 1 5 Blade belt check 25 1 6 Blade belt replacement 2 1 7 Drive adjustment and check 10 1 8 Blade brake and engagement check 10 1 9 Bolt and screw check 25 1 10 General lubrication 25 2 ENGINE 2 1 Engine oil change 2 2 Air filter cleaning and check 2 3 Air filter replacement 2 4 Fuelfiltercheck 2 5 Fuel filter replacement 2 6 Spark plug contacts check and cleaning 2 7 Spark plug replacement j 30 EN MAINTENANCE 1 See the engine manual for the full list and frequency 2 At the first signs of wear contact your dealer to replace the part 3 General lubrication of all joints should also be carried out whenever the machine is to be left unused for a long period The above table is there to help you maintain your machine s safety and performance It shows the main maintenance and lubrication operations and their frequency To the right of each item there is a box where you can write the date or after how many oper ating hours the work was carried out A WARNING All checks adjustments and replacements not described in chapters 6 3 and 6 4 of this manual must be carried out by your Dealer or a specialized Service Centre Both have the necessary knowledge and tools to ensure that the work is carried out correctly without affecting the saf
26. hour period the first time with the blades at maximum height possibly reducing the cutting width and the second cut at the desired height 8 The appearance of the lawn will improve if you alternate cutting in both directions 9 If the collector system tends to get blocked with grass you should reduce the for ward speed as it may be too high for the condition of the grass If the problem per sists the probable causes are either badly sharpened blades or deformed wings 10 Be very careful when mowing near bushes or kerbs as these could distort the hori zontal position of the cutting deck and damage its edge as well as the blades MAINTENANCE EN 29 6 MAINTENANCE 6 1 SAFETY RECOMMENDATIONS A WARNING Before cleaning or doing maintenance work take out the ignition key and read the relevant instructions Wear adequate clothing and work gloves whenever your hands are at risk A WARNING Never use the machine with worn or damaged parts Faulty or worn out parts must always be replaced and not repaired Only use original spare parts Parts that are not of the same quality can damage the equipment and affect your safety and that of others IMPORTANT Never dispose of used oil fuel batteries or other pollutants in unauthorised places 6 2 PROGRAMMED MAINTENANCE Operation Hours Completed Date or Time 1 MACHINE 1 1 Check of fastening and sharpness of blades 25 1 2 Blade replacement 100 1 3 Transmission belt c
27. ing up and down and never across them When changing direction take great care that the wheels facing up the slope do not hit any obstacles such as stones branches roots etc that may cause the machine to slide sideways tip over or make you lose control A DANGER REDUCE SPEED BEFORE ANY CHANGE OF DIRECTION ON SLOPES and always apply the parking brake before leaving the machine at a standstill and unattended A WARNING Start moving forwards very carefully on sloping ground to prevent the risk of tipping over Reduce the forward speed before going on a slope particularly downhill HOW TO USE THE MACHINE EN 27 A DANGER Never use reverse to reduce speed going downhill this could cause you to lose control of the vehicle especially on slippery ground Mechanical transmission O o e 4 DANGER Never ride the machine on slopes in neutral or with the clutch out Always shift into a low gear before leaving the machine at a e Standstill and unattended Hydrostatic transmission Go down slopes with your foot off the drive pedal 4 32 to use the braking effect e e Of the hydrostatic drive when the transmission is not engaged 5 6 TRANSPORTING A WARNING If the machine is transported on a truck or trailer use suit able equipment for lifting and enough people for the weight involved and the type of lifting system used The machine must never be lifted by rope and tack le During transport close
28. king with ride on machines you cannot use the brake to regain control of a ride on machine sliding down a slope The main reasons for loss of con trol are insufficient wheel grip overspeeding inadequate braking the type of machine is unsuitable for its task unawareness of the effect of ground conditions especially slopes incorrect hitching and load distribu tion B PREPARATION 1 While mowing always wear sturdy footwear and long trousers Do not operate the equipment barefoot or wear ing open sandals 2 Thoroughly inspect the area where the equipment is to be used and remove all objects which can be ejected from the machine 3 DANGER Petrol is highly flammable store fuel in containers specifically designed for this purpose refuel outdoors only and do not smoke while refuelling add fuel before starting the engine Never remove the cap of the fuel tank or add petrol while the engine is run ning or when the engine is hot if you spill petrol do not start the engine and move the machine away from the area of spillage Do not create any source of ignition until the petrol vapours have evaporated put back and tighten all fuel tank and container caps securely 4 Replace faulty silencers 5 Before use always inspect the machine to check that the blades blade bolts and cutter assembly are not worn or damaged Replace worn or damaged blades and bolts in se
29. l of charge and longer battery life 6 MULCHING KIT only on some models It chops the grass cuttings finely and leaves them on the lawn instead of collecting them in the grass catcher 40 EN SPECIFICATIONS 9 SPECIFICATIONS Electrical system Battery Front tyres ie 13 x 5 00 6 OT ee EE EN N 15 x 5 00 6 Rear tyres sesse ee EER Re 18 x 8 50 8 Front tyre pressure tyres 13 x 5 00 6 1 5 bar tyres 15 x 5 00 6 2 zs 1 0 bar Rear tyre pressure 1 2 bar Overall weight from 182 to 196 kg Inside turning circle minimum diameter of uncut grass uel T RETE 1 6m Cutting height from 3 to 8 cm Cutting ejnt 91 cm Forward speed approximate at e 3000 min ii el een eee EE ee 2 2 km h MZN ER EE N 3 8 km h e IMO EE AE OT N 5 8 km h HA ii RR REY 6 4 km h EL om 9 7 km h e IN Reverse es 2 8 km h Hydrostatic transmission Forward speed at 3000 min in Forward gear from 0 to 8 8 km h e in Reverse from O to 3 8 km h GGP ITALY spa Via del Lavoro 6 A e Tout de suite apr s l achat transcrire dans les espaces pr vus les donn es d identification 3 5 6 qui sont indiqu es sur l tiquette d identification de la machine 2 1 IDENTIFICATION DE LA MACHINE e As soon as you have purchased the machine
30. n movement Do not put hands or feet near or under the opening of the cutting plate 1 4 REGULATIONS FOR TOWING A kit for towing a small trailer is available on request This accessory is to be fitted following the instructions provid ed When using the towing kit do not exceed the recommend ed loads stated on the label and follow the safety instructions 1 2 C 6 IDENTIFICATION OF THE MACHINE AND COMPONENTS 7 2 IDENTIFICATION OF THE MACHINE AND COMPONENTS 2 1 IDENTIFICATION OF THE MACHINE The label located near the battery housing has the essential data of each machine 1 Acoustic power level according to directive 2000 14 CE Conformity mark according to directive 98 37 EEC Year of manufacture Engine speed in r p m if indicated Type of machine Serial number Weight in kg Name and address of manufacturer RE Type of transmission if indicated N OON OD O1 PRO cil dt Write your machine s serial number here 6 3 9 6 2 1 2 2 IDENTIFICATION OF MAIN COMPONENTS The main components of the machine have the following functions 11 Cutting deck this is the guard housing the rotating blades 12 Blades these are what cut the grass 16 17 19 18 15 14 The wings at the ends help convey the cut grass towards the collector chan nel 13 Collector channel this is the part con necting the cutting deck to the grass catcher 14 Grass catcher as well as
31. nd your ability to concentrate It is the user s responsibility to assess the potential risk of the area where work is to be carried out and to take all the necessary precautions to ensure his own safety and that of others particularly on slopes or rough slippery and unstable ground Do not leave the machine on high grass with the engine running to avoid the risk of starting a fire A WARNING This machine must not be used on slopes steeper than 10 17 5 5 If the machine is likely to be used mostly on sloping ground never steeper than 10 fit counterweights supplied on reques 8 1 beneath the cross member of the front wheels These improve stability at the front and reduce the chances of tipping over IMPORTANT Ar the references relating to the positions of controls are described in chapter 4 5 2 WHY THE SAFETY DEVICES CUT IN The safety devices work in two ways hey prevent the engine from starting if all the safety requirements have not been met they stop the engine if even just one of the safety requirements is lacking a To start the engine it is necessary that the transmission is in neutral HOW TO USE THE MACHINE EN 17 the blades are not engaged the operator is seated or the parking brake is engaged b The engine stops when the operator leaves his seat when the blades are engaged the operator leaves his seat when the transmission is not in neutral
32. nder the dashboard IMPORTANT Never use hose nozzles or harsh detergents to clean the body work or the engine When washing the inside of the cutting deck and the collector channel the machine must be on firm ground with the grass catcher or stone guard fitted the operator seated S the engine running LN the transmission in neutral the blades engaged 1 is Connect a water hose to each of the pipe fit e tings 1 one at a time and run water through N When washing the cutting deck should be lowered right down Take off the grass catcher empty and rinse it and then put it in a position where it can dry quickly each one for a few minutes with the blades moving 5 4 11 Storage and inactivity for long periods If you intend not to use the machine for a long period more than 1 month disconnect the battery cables and follow the instructions in the engine instruction manual Empty the fuel tank by disconnecting the tube situated at the inlet of the fuel filter 1 and follow the instructions in the engine manual A WARNING Carefully remove any dry grass cuttings which may have collected around the engine or silencer to prevent their catching fire the next time the machine is used Put the machine away in a dry sheltered place and preferably covered with a cloth 8 4 pj Y eb af HOW TO USE THE MACHINE EN 25 IMPORTANT The battery must be kept in a cool and dry place Before a long stor
33. ngage the parking brake press the pedal 4 21 or 4 31 The lever will return to position A 4 5 HEADLIGHT SWITCH if fitted For turning on the headlights when the key 4 3 is in the ON position 4 6 PILOT LAMP AND SOUND WARNINGS This lamp comes on when the key 6 is in the ON position and stays on while the machine is running When it flashes it means that the engine is not ready to start 5 2 The sound warning signals that the grass catcher is full 5 4 6 4 7 BLADE ENGAGEMENT AND BRAKE CONTROL The mushroom switch allows you to engage the blades using the electromagnetic clutch gt A Pressed Blades disengaged p Pulled Blades engaged f you engage the blades without taking the necessary safety precautions the engine shuts down and cannot be restarted 5 2 Blade disengagement Pos A simultaneously activates a brake which stops their rotation in a few seconds 14 CONTROLS AND INSTRUMENTS 4 8 CUTTING HEIGHT ADJUSTMENT LEVER There are seven positions for this lever Shown as 1 to 7 on the label which corre spond to various heights between 3 and 8 cm To go from one height to another press the release button at the end of the lever 4 9 LEVER FOR TIPPING THE GRASS CATCHER boa if present This pull out lever tips and empties the grass catcher This means less work for the operator Mechanical transmission 4 21 CLUTCH BRAKE PEDAL e
34. nts 3 UNPACKING AND ASSEMBLY _ ccccccccccccccceseeeceeeeeceeeeceaeeecaeessaeeesaueeesaeeesaaees 9 How to remove the packing and assemble loose parts 4 CONTROLS AND INSTRUMENTS 0 00 00 eie ee ee ee EE ee Ee ee Ee ee Ee ee ee ee ee ee ee 12 Position and functions of all the controls 5 HOW TO USE THE MACHINE ede see ese ee se ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ese ee 16 Instructions for working efficiently and safely 5 1 Safety recommendations use EE RE EER EER ER EER REG ER RR GE ER REG ER RR GE ER REG nana GE ER REG ER RR Danis 16 5 2 Why the safety devices cut IN ou sees ee RE RE EE RR EE ee EE Re EE ee eene 16 5 3 Preliminary operations before starting work esse sees see Ee ee EE ee ee ee Ee ee EE ee ee 17 5 d Matie machine st mmm MR 19 5 9 Using ON els AE AE N ER RE RE EE 26 5 6 Transporting the machine kai ER RE RE Se Ge DE GR RE GE EE 27 SM Lawn GAMO ANCE ase ei ER ie EE Ge ee de api oi 27 6 MAINTENANCE ee ee ee ee ee ee se ee ee ee ee Ee ee RE ee ee ee ee nn ee ee Ee ee Ee ee ee ee ee Ee ee EE ee ee Ee ee 29 All the information for maintaining the machine in peak efficiency 6 1 Safety recommendations ccccssecccsesecceececceeeceuceccauceceueeecaueessueeesueessueeesaes 29 6 2 Programmed maintenance eeeeseeeseeeeeee eene een nennen nnne nnne snas 29 6 3 Checks and adjustments esse ee EE RR EE RR EE ER EE ER EE Re RE Re ee Ee
35. s to dry collector channel is blocked remove the grass catcher and empty the collector channel ur 5 4 7 12 Unusual vibra cutting deck is full of grass clean the cutting deck 5 4 10 tions while working blades are unbalanced or loose contact Your Dealer bolts and screws are loose check and tighten all the engine and frame bolts 13 With the engine move the disengagement lever to moveit to position A 4 33 running the machine position B does not move when the drive pedal is pressed bad for hydrostatic drive models If problems continue after having carried out these operations contact your dealer A WARNING Do not take on complicated repair work if you don t have the necessary equipment or the technical knowledge The warranty is automatical ly voided and the manufacturer is not held responsible if repairs are done badly ACCESSORIES ON REQUEST EN 39 8 ACCESSORIES ON REQUEST 1 FRONT COUNTERWEIGHTS These improve stability at the front of the machine particularly when it is used mostly on sloping ground 2 STONE GUARD KIT Used instead of the grass catcher when the cuttings are not collected 3 TOWING HITCH For towing a small trailer 4 CLOTH COVER Protects the machine from dust when not in use 5 CB01 MAINTENANCE BATTERY CHARGER This keeps the battery in good working order when the machine is in storage guaranteeing an optimum leve
36. t is considered incorrect usage In this case the warranty is automatically voided and the Manufac turer is not held responsible for damage or injury to oneself or others Since we regular improve our products you may find slight differences between your machine and the descriptions contained in this manual Modifications can be made to the machine without notice and without the obligation to update the manual although the essential safety and function characteristics will remain unaltered If in doubt do not hesitate to contact your dealer And now enjoy your work AFTER SALES SERVICE This manual gives all the necessary instructions for using the machine and carrying out basic maintenance Any adjustments or maintenance operations not described in this manual must be carried out by your Dealer or a specialized Service Centre Both have the nec essary knowledge and equipment to ensure that the work is done correctly with out affecting the safety of the machine If you wish you can ask your dealer to prepare a maintenance programme person alised to your needs This will help you keep your new purchase in peak performance and maintain its value over time 2 EN TABLE OF CONTENTS TABLE OF CONTENTS le SAFETY o oan oe retest Ad cg ee ee Ede EG Ee A ee 3 Regulations for using the machine safely 2 IDENTIFICATION OF THE MACHINE AND COMPONENTS T How to identify the machine and its main compone
37. ted vibrations and can be dangerous A WARNING Do not use the machine if you are unsure whether it is work ing safely or efficiently If in doubt contact your Dealer immediately to make the necessary checks and repairs 5 4 USING THE MACHINE 5 4 1 Starting A DANGER The engine must be started in an open or well ventilated area ALWAYS REMEMBER THAT EXHAUST GASES ARE TOXIC To start the engine open the fuel stopcock 1 bud if fitted Ve shift in the gear into neutral N e 4 22 or 4 32 EN wil disengage the blades 4 7 M i v apply the parking brake on sloping ground SE when starting from cold move the throttle to the CHOKE position shown on the label 20 EN HOW TO USE THE MACHINE if the engine is already warm position the lever between SLOW and FAST put in the ignition key and turn to ON to make electrical contact then turn to START to start the engine release the key once the engine has started When the engine has started move the throttle to SLOW IMPORTANT The choke must be closed as soon as the engine is running smoothly Using it when the engine is already warm can foul the spark plugs and cause the engine to run erratically NOTE If there are engine starting problems do not insist as you can risk running the battery flat and flooding the engine Turn the key to OFF wait for a few seconds and then repeat the opera
38. the fuel stopcock baa if fitted lower the cutting deck apply the parking brake and fasten the machine securely with ropes or chains to the hauling device 5 7 LAWN MAINTENANCE 1 To keep a lawn green soft and attractive it should be cut regularly without damag ing the grass A lawn can be composed of different types of grass If the lawn is cut frequently grass and roots grow more vigorously forming a solid grassy bed If the lawn is cut is less frequently higher grass and weeds start growing plus daisies and clovers etc 2 It is always better to cut the grass when dry 3 The blades must be in good condition and well sharpened so that the grass is cut straight without a ragged edge that leads to yellowing at the ends 4 The engine must run at full speed both to ensure a sharp cut of the grass and to 28 EN HOW TO USE THE MACHINE get the necessary thrust to push the cuttings through the collector channel 5 The frequency of mowing should be in relation to the rate of growth of the grass The grass should not be left to grow too much between one cut and the next 6 During hot and dry periods the grass should be cut a little higher to prevent the ground from drying out 7 The best height of the grass ona well kept lawn is approx 4 5 cm With one cut you do not need to remove more than a third of the total height AA EI sd If the grass is very tall it should be cut CIT EE SEE ES twice in a twenty four
39. tion If the malfunction persists refer to the engine manual and chapter 7 in this manual IMPORTANT Always bear in mind that the safety devices prevent the engine from starting if safety requirements have not been met 5 2 In these cases once the situation has been corrected the key must first be turned back to OFF before the engine can be restarted 5 4 2 Starting and moving without mowing A WARNING This machine has not been approved for use on public roads It has to be used as indicated by the highway code in private areas closed to traffic When moving the machine the blades must be disengaged and the cutting deck raised as high as possible position 7 Mechanical transmission Position the throttle between SLOW and FAST and the gear lever in 1st gear 4 22 e Keep the pedal pressed down and release the parking brake Slowly release the ri pedal to shift from brake to clutch thus operating the rear wheels 4 21 A WARNING The pedal has to be released gradually as a sudden e engagement may cause the vehicle to tip over and the driver to lose control HOW TO USE THE MACHINE EN 21 Gradually reach the desired speed using the throttle and gear lever To change gear press the clutch halfway down 4 21 Hydrostatic transmission When moving the machine from one area to another position the throttle between SLOW and FAST e Disengage the p
40. ts to preserve bal ance 6 On multi bladed machines remember that the rotation of one blade can cause other blades to rotate C OPERATION 1 Do not start the engine in a confined space where dangerous carbon monox ide fumes can collect 2 Mow only in daylight or good artificial light 3 Before starting the engine disengage the blades and shift into neutral 4 Do not use on slopes of more than 10 17 SAFETY EN 5 5 Remember there is no such thing as a safe slope Travelling on grass slopes requires particular care To guard against overturning do not stop or start suddenly when going up or downhill engage the drive slowly and always keep the machine in gear especially when travelling downhill machine speeds should be kept low on slopes and during tight turns tay alert for humps and hollows and other hidden hazards never mow across the face of the slope 6 Use care when pulling loads or using heavy equipment use only approved drawbar hitch points limit loads to those you can safely con trol do not turn sharply Use care when reversing use counterweight s or wheel weights whenever advised in the instructions manual 7 Disengage the blades before crossing surfaces other than grass 8 Never use the machine with dam aged guards or without the safety pro tective devices in place 9 Do not change the engine governor settings or overspe
41. write the machine identification data 3 5 6 found on the identification label in the spaces provided 2 1 IDENTIFICATION OF THE MACHINE e Tragen Sie sofort nach dem Kauf die Kennnummern 3 5 6 in die entsprechenden Felder auf dem Kennungsschild der Maschine ein 2 1 KENNZEICHNUNG DER MASCHINE e immediatamente dopo l acquisto trascrivere negli appositi spazi i dati di identificazione 3 5 6 riportati sull etichetta di identificazione della macchina 2 1 IDENTIFICAZIONE DELLA MACCHINA e Onmiddellik na aankoop worden de identificatiegegevens 3 5 6 genoteerd in de ruimten op het identificatielabel van de machine 2 1 IDENTIFICATIE VAN DE MACHINE see ee os IRRIS RIRIS I 31033 Castelfranco Veneto TV ITALY GLOBAL GARDEN PRODUCTS by GGP ITALY Realizzazione EDIPROM bergamo 71505263 0
42. y before doing any adjustments or maintenance 6 5 1 Adjustments Position of controls Element Position Adjustment a Brake Mechanical transmission Hydrostatic transmission b Drive Mechanical transmission Hydrostatic transmission c Blade engagement 36 MAINTENANCE 6 5 2 Dismantling replacing and remounting the blades A WARNING Always wear work gloves when handling the blades A WARNING Damaged or bent blades must always be replaced never try to repair them ALWAYS USE ORIGINAL BLADES BEARING THE SYMBOL A Make sure the blades are correctly balanced The blades are different and rotate in different direc tions so make sure you put them back in the right place by referring to the code stamped on the outside of each blade 1 Dismantling 1a screw with right thread loosen anti clockwise 1b screw with left thread tighten clock wise 2 Original spare parts Only the following pairs of blades can be used on this machine 2b lt 82004345 1 82004344 1 m 2a 2b lt 82004354 0 82004353 0 m 2a 3 Remounting Check that the concave part of the cushion disc 3 presses against the blade Remount the shaft hubs 4 making sure that the keys 5 are securely lodged in place 4 Tightening the screws 1a screw with right thread tighten clock wise 1b screw with left thread tighten anti clockwise Tighten with
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