DCP551 Digital Control Programmer
Contents
1. READY Ready to run program control stop program No selectable RUN Program run HOLD Program hold FAST Program fast forward Program operation a modes END Program end 2 READY FAST Ready to run and fast forward program AUTO Automatic operation MANUAL Manual operation output can be controlled on console READY Ready to run program control stop Constant value RUN Program run operation modes AUTO Automatic operation MANUAL Manual operation output can be controlled on console Proportional band P 0 0 to 1000 0 0 0 ON OFF control Reset time 1 O to 3600 seconds O seconds PD control Rate time D O to 1200 seconds O seconds PI control PID controls E Lower limit 5 0 to upper limit SAL Upper limit Lower limit to 105 0 Manual reset 0 0 to 100 0 16 sets for program operation 9 segment unique sets 7 sets for 7 PID controls Number of PID sets automatic zone selection Segment designation automatic zone selection can be switched by PID set selection program operation 5 MV change 0 1 to 110 0 0 1 seconds O Auto tuning Automatic setting of PID value by limit cycle system ON OFF control differential ORS Direct reverse actionswitching Possible Switching MV output switchable to SP output Programmer Scaling Possible function Output resolution 1 1 0000 Auxiliary output Output types PV SP deviation MV PV1 PV2 Scaling Possible Output c2. Allowable transient power loss 20 ms max under operating conditions Insulation resistance Min 50MQ across power terminal 39 or 40 and FG terminal 52 or 53 by 500V dc megger Dielectric strength 1500V ac 50 60 Hz for 1 minute between power terminal and FG terminal Note The primary side and secondary side capacities are joined inside the product For this reason when carrying out a withstand voltage test disconnect the wiring of the grounded secondary side terminals e g when grounding type thermocouple is used from that terminal If the test is carried out with the wiring as it is this might result in malfunction General Specifications Standard conditions Ambient temperature 23 2 C Ambient humidity 60 5 RH Rated power voltage 105V ac 1 Power frequency 50 1Hz Or 60 1Hz Vibration resistance 0 m s Shock resistance 0 m s Mounting angle Reference plane vertical 3 Operating conditions Ambient temperature 0 to 50 C ambient temperature at the bottom side of case when gang mounted Ambient humidity 10 to 90 RH condensation not allowed range Rated power voltage 100 to 240V ac esr power 90 to 264V ac Power frequency 50 2 Hz or 60 2Hz Vibration resistance 0 to 1 96 m s Shock resistance 0 to 9 80 m s Mounting angle Reference plane vertical 10 Transport storage Ambient temperature 20 to 70 C conditions range Ambient
3. Input bias current Thermocouple DC voltage input Max 1 3 HA at peak value and reference conditions 1 V or higher range Max 3 uA Input impedance DC current input approx 50 ohms under operating conditions Measuring current RTD input Approx 1 mA current flow from terminal A under operating conditions Influence of wiring resistance Thermocouple DC voltage input Thermocouple 0 5 uVohm DC voltage max 1 V range 0 5uV ohm DC voltage 5 V range 3 uV ohm DC voltage 10 V range 6 uV ohm Max 0 01 FS ohm in wiring resistance range 0 to 10 ohm Range of F01 F33 PO1 and P33 0 02 FS ohm max RTD input RTD input allow able wiring resistance Ranges other than FO1 F33 PO1 and P33 65 ohms max including Zener barrier resistance Note that site adjustment is required Ranges of FO1 F33 PO1 and P33 10 ohms max Zener barrier cannot be used Allowable parallel resistance Thermocouple disconnection detection allowable parallel resistance 1 Mohm min Max allowable Thermocouple DC voltage input 5 to 15V dc input DC current input 50 mA dc 2 5V dc Burnout Detection selectable Over range 110 FS min Upscaled detection threshold 10 FS max Downscaled Note that F50 range is not downscaled Cold junction compensation accuracy 0 50 C under standard conditions Cold junction compensation system Internal external 0 C only
4. 100 to 240Vac 200 200 V Line filter Other circuit 57 77 03 16 Page 13 3 Noise Generating Sources and Countermeasures Generally the following generate electrical noise Relays and contacts electromagnetic coils solenoid valves power lines in particular 90V ac min induction loads inverters motor commutators phase angle control SCR radio communications equipment welding equipment high voltage ignition equipment 1 Fast rising noise CR filters are effective in countering fast rising noise 2 Noise with a high wave height Varisters are effective in countering noise with a high wave height However note that the varister may become circuited when trouble occurs Pay attention to this when providing a varister on a controller 4 Ground Use only the FG terminal 52 or 53 on the DCP551 for ground ing Do not ground across other terminals When it is difficult to ground shielded cable prepare a separate GND terminal plate earth bar Ground type 1009 max Ground cable 2 mm min annealed copper wire AWG14 Cable length Max 20 m Shielded GND 6 or 63 6000 GND terminal plate GND 100 Q min earth bar DCP551 5 Precautions during Wiring 1 After providing anti noise measures do not bundle primary and secondary power leads together or pass them through the same piping or wiring duct 2 Maintain a distance of at least 50 cm between I O signal leads or communications lead
5. 200 0 300 0 to 400 0 0 1 FS P32 98 100 0 to 150 0 150 0 to 300 0 0 1 FS P36 99 50 0 to 200 0 50 0 to 400 0 0 1 FS P33 100 40 0 to 60 0 40 0 to 140 0 0 15 FS P01 101 0 0 to 100 0 0 0 to 200 0 0 15 FS P03 102 0 0 to 300 0 0 0 to 500 0 0 1 FS PO5 103 0 0 to 500 0 0 0 to 900 0 0 1 FS 57 77 03 16 Page 9 DC Current DC Voltage put Type Input Range FS Accuracy under standard conditions Symbol Code Range No mA linear Col 48 4 to 20 mA 0 1 FS Programmable range o Z51 52 2 4 to 20 mA 0 1 FS 19999 to 20000 rn MO1 49 0 to 10 mV decimal point position 0 1 FS sado Lo2 50 10 to 10 mV can percnangee 0 1 FS 51 0 to 100 mV 15 FS l CO1 128 4 to 20 mA 15 FS mA linear Programmable range 751 124 2 4 to 20 mA 19999 to 20000 0 1 FS 129 Oto 1V decimal point position 0 1 FS be ch d 130 1 to 1V een 0 1 FS V linear Vol 131 1 to 5V 0 1 FS 132 0 to 5V 0 1 FS 133 0 to 10V 0 1 FS Handling Precautions e The unit of code Z06 is Kelvin K e The PV lower limit alarm does not occur with codes F50 and P50 e The number of digits past the decimal point for DC current and DC voltage is programmable within the range 0 to 4 57 77 03 16 Page 10 Model Selection Guide Basic Specifications Model Ho of PY inputs pers O ooo o oo o
6. compensation selectable 57 77 03 16 Page 4 Scaling 19999 to 20000 U possible in case of linear input only Inverse scaling possible Decimal point position settable at any point Square root Possible Dropout 0 2 to 10 0 in case of DC current or DC voltage range 7 extraction 2 PV equalizer PV1 9 segments 10 points set linearization table PV2 19 segments 20 points set approximation Input bias 1000 to 1000 U variable Digital filter 0 0 to 120 0 seconds variable 0 0 filter OFF Number of Inputs 16 A Types of connect Dry contacts relay contact and open collector current sink to ground able outputs Terminal voltage 8 5 V 0 5 V between common terminals terminals 12 40 and each input terminal under operating open conditions Terminal current Approx 6 mA between each terminal under operating conditions rs short circuit 3 Allowable contact ON 250 Q max under operating conditions resistance 3 i dd dry contact OFF 100 kQ min under operating conditions Voltage drop at 2 V max under operating conditions open collector ON T Leakage current at 0 1 mA max under operating conditions c open collector OFF p Assignments RUN HOLD RESET ADV program No fixed Assignments RAMP E FAST AT AUTO MANUAL G Soak cancel direct reverse action auto load PV1 2 switching variable Input sampling 0 1 se
7. 0 to 800 0 0 0 to 1600 0 1 FS T CC T44 5 200 0 to 300 0 300 to 700 0 1 FS 0 3 FS between 200 C WR 45 C B PR30 6 B18 6 0 0 to 1800 0 0 to 3300 0 1 FS 4 0 FS between 0 to 260 C 0 15 FS between 260 to 800 C R PR13 R16 7 0 0 to 1600 0 0 to 3100 0 1 FS S PR10 S16 8 0 0 to 1600 0 0 to 3100 0 1 FS W WRe5 26 W23 9 0 0 to 2300 0 0 to 4200 0 1 FS W WRe5 26 W14 10 0 0 to 1400 0 0 to 2552 0 1 FS PR40 20 D19 11 0 0 to 1900 0 0 to 3400 0 2 FS 0 9 FS between 0 to 300 C 5 FS between 300 to 800 C N U13 12 0 0 to 1300 0 32 to 2372 0 1 FS PLII Y13 13 0 0 to 1300 0 32 to 2372 0 1 FS Ni Ni Mo Z13 14 0 0 to 1300 0 32 to 2372 0 1 FS Golden iron Z06 15 0 0 to 300 0 K K Kelvin 0 4 FS chromel e Resistance temperature detector RTD Input Type Input Range FS Accuracy under standard conditions Symbol Code Range No C E JIS 89Pt100 F50 64 200 0 to 500 0 300 0 to 900 0 0 1 FS IEC Pt100 Q F46 65 200 0 to 200 0 300 0 to 400 0 0 1 FS F32 66 100 to 150 0 150 0 to 300 0 0 1 FS F36 67 50 0 to 200 0 50 0 to 400 0 0 1 FS F33 68 40 0 to 60 0 40 0 to 140 0 0 15 FS F01 69 0 0 to 100 0 0 0 to 200 0 0 15 FS F03 70 0 0 to 300 0 0 0 to 500 0 0 1 FS F05 71 0 0 to 500 0 0 0 to 900 0 0 1 FS JIS 89JPt100 P50 96 200 0 to 500 0 300 0 to 900 0 0 1 FS P46 97 200 0 to
8. T Set by set points SP and ramp RAMP E Set by set points SP and A SP per external switch input 1 Segment time O to 500 hours O minute O to 500 minutes O second 0 0 to 3000 0 seconds time unit selectable Segment ramp 1 to 10000 U hour 1 to 10000 U minute 1 to 10000 U second time unit selectable Segment ASP 1 to 10000 U I pulse Number of sub functions 4000 seitings per controller Sub function action Events PID set output limiter set G Soak PV shift repeat Events 16 Set operating point corresponding to event type PID set No Set 0 continuation of previous segment 1 to 9 A set automatically switched and ON OFF control Output limiter set Set 0 continuation of previous segment 1 to 9 G Soak Set type start end points and overall and G Soak width 0 to 1000 U PV shift 10000 to 1 0000 U Repeat Set return destination segment No and repeat count PV start Set type rising falling or both for each program Cycle Set cycle count for each program Pattern link Set program No 0 to 99 0 no link for each program Tag Set 8 alpha numeric s or symbols for each program Basic time accuracy 0 01 segment time setting 0 with 0 1 second delay for each repeat and cycle Inputs Input type Thermocouple resistance temperature detector RTD DC voltage DC current multi range See pages 6 7 Sampling cycle 0 1 seconds
9. humidity 10 to 95 RH condensation not allowed range Vibration resistance 0 to 4 90 m s 10 to 60 Hz for 2 hours each in X Y and Z directions Shock resistance 0 to 490 m s 3 times vertically Package drop test Drop height 60 cm 1 angle 3 edges and 6 planes free fall Terminal screw M3 5 self tapping screws Terminal screw Tightening torque 0 78 to 0 98 Nm Mask case materials Mask Multilon Case Multilon Mask case color Mask Dark gray Munsell 5Y3 5 1 Case Light gray Munsell 2 5Y7 5 1 Installation Specially designed mounting bracket Weight 1 5 kg A Item Model No Q ty Item Model No Q ty D Inn Be o 3 Soft dust proof 5 Unit indicating label 1 E eae laos 81446141 001 S9 ERE 5 S Mounting bracket 81446044 001 1 set 2 pieces 2 So User s Manual CP UM 5005E 1 Lithium battery set 81446140 001 Approx 200 g 57 77 03 16 Page 8 Input Types and Ranges selectable in setup e Thermocouple Input Type Input Range FS Accuracy under standard conditions Symbol Code Range No C F K CA K46 16 200 0 to 200 0 300 0 to 400 0 0 1 FS K CA KO9 0 0 0 to 1200 0 0 to 2400 0 1 FS K CA K08 1 0 0 to 800 0 O to 1600 0 1 FS K CA K04 2 0 0 to 400 0 0 to 750 0 1 FS E CRC E08 3 0 0 to 800 0 0 to 1800 0 1 FS J IC J08 4 0
10. o Digital Programmable Controller smgle 00p mode _ o _ _ _ o o ____ O O Oen DA A A O E E PO o sele CE A OA _ _ __l aE EEE 2 Auxiliary Outout 5 a None External Dimensions amp Panel Cut Out 3 918 319 315 SH RCD SRS Ps Hc 57 77 03 16 Page 11 B External power supply 12 to24V de Remote program No selection Exterrmat5witcitbuv 10 swo e ES o alf dl Remote operation mode selection Event outputs POP a o SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW6 Ev1 Ev2 EV3 EV4 EV5 EV6 EV7 EV8 EVO WO PAIE E oj uj a o I i 2 AA EE ie L power z al supply ar 12 to Common 24V de VISIO OOOD 1 y l External External switches relay i load External S OS 6 Swl o OD Swi 00 tu 9 e SW12 Ax ae Os ool las 20 Noise filter Swi 4 EN 4 l Instrument SW15 o E D G D eno 0 O power supply Sw16 0 922 Fol 3 2 90 to 264V ac e g DOO 3 ALO AR Tables 3 3 Table 3 4 Table3 5 i 9O DO 00O O Table 4 Table 2 PV input Table 3 Control Setup and Auxiliary Output 1 Transistor gt Voltage Resistance Open Collector Thermocouple temperature Voltage mV v Current mA Control output Tremorae detector RTD Votan Control output Control output Setup output TS A B C A a Ad 44 f 44 a a Y ES 4 External power Load supply 12te detector RTD 2 ch2 Resistance temperature uxili
11. Honeywell DCP551 Digital Control 57 77 03 16 January 2009 Programmer Page 1 of 12 Specification and Model Selection Guide Introduction The DCP551 is a high function programmer controller supporting up to 99 program patterns to which thermocouple resistance temperature detector RTD DC voltage DC current and other signals can be input The DCP551 supports 16 event outputs 16 external switch inputs and a wide range of other functions as part of the standard specification and communications and auxiliary output as option functions e Accuracy of t0 1 FS Easy to view large display characters Compact al design A reine a faa Seer te e 2PV input type also available e Any input type can be selected by console key operation Easy operation Figure 1 DCP551 Digital Control Programmer aided by guidance messages e Upto 99 program patterns can be stored and up to 99 segments can be programmed to each pattern e Various events can be selected and set for the 16 event outputs and code events comprising a combination of two or more points can be set e 16 external switch inputs allow the control of remote selection of program Nos or operation e CE marking compatible Applicable standards EN61010 1 57 77 03 16 Page 2 BASIC FUNCTION BLOCKS of DCP551 Thermocouple Root extraction block Resistance temperature Linearization table Output change limiter Curent proportonal detector RTD appr
12. ary OutputCH Aq AQ Continued on following page 57 77 03 16 Page 12 Wiring Continued Note 1 In the case of a modem type 2 connected master instrument connect terminals 2 and 61 and 3 and 63 in reverse lo the above figure The AS 232C terminals 4 5 and 6 8 20 on the computer must be shorl crculted as shown in the In the case of a computer whose RS 232C terminals 1 and 7 are for leads as shown in the above figure Also do not connect the sleeve marked FG to any terminal at all Aftach a terminator 1 2 W or more 150 to both ends of the communications path WIRING PRECAUTIONS 1 Isolating Inputs and Outputs inside the Controller Solid lines show isolated items Dotted lines show non isolated PV input CH1 PV input CH2 Control output Auxilliary output CH1 Auxilliary outout CH2 Event Output Digital circuit External switch input Communications 2 Noise Countermeasures for Instrument Power Supplies 1 Reducing noise Connect the DCP551 to a single phase power supply for instruments and take measures to the influence of electrical noise Instrument power supply 100 to 240V ac Noise filter 6 2 When there is a lot of noise If there is a lot of electrical noise we recommend inserting an insulation transformer in the power circuit and using a line filter Insulating Instrument Transformer power supply 100 100 v
13. conds cycle ON detection min 0 2 seconds 0 4 seconds for program No hold time Upper display Green 5 digit 7 segment LED This displays PV values in the basic display state Item codes are displayed in the parameter setup Lower display Orange 5 digit 7 segment LED This displays SP and output in the basic display state Setting values are displayed in the parameter setup Program No Green 2 digit 7 segment LED display This displays program No in the basic display state Segment No Green 2 digit 7 segment LED display This displays segment No in the basic display state Item Nos are displayed in parameter setup and alarm No is displayed when alarm occurs Message display This displays output graph deviation graph event state and tags in the basic display state This displays reference messages in the parameter setup and program setup This displays operation details and operation results of memory card operation Profile display 7 orange LEDs Displays program pattern rise soak and fall trends Indication Programmer Status displays 22 round LEDs Modes Display details Battery voltage Status Events RUN HLD MAN PRG green PV SP OUT TM CYC SYN DEV green BAT red blinks at low voltage AT green EG1 EG2 red Operation keys 16 rubber keys Loader connector port 1 dedicated cable with stereo miniplugs 57 77 03 16 Page 5
14. it no parity and 2 stop bits Data length 8 bits Isolation All inputs and outputs are completely isolated except external switch inputs RS 485 communications can be performed by connecting to a computer equipped with an RS 485 interface RS 232C Network 1 1 Connected This controller is provided with only slave instrument functionality Data flow Half duplex Synchronization Start stop synchronization Transmission system Unbalanced type Data line Bit serial Signal line 3 transmit receive lines Transmission speed 1200 2400 4800 9600 bps Transmission distance 15 m max Other Conforming to RS 232C interface specifications Char bit count 11 bits character Format 1 start bit even parity 1 stop bit or 1 start bit no parity and 2 stop bits Data length 8 bits Isolation All inputs and outputs are completely isolated except external switch inputs 57 77 03 16 Page 7 General Specifications Memory backup Memory Battery backed up RAM Battery life Controller power OFF Approx 5 years under standard conditions Controller power ON Approx 10 years under standard Conditions Rated power voltage 100 to 240V ac 50 60 Hz Power consumption 25 VA max Power ON rush current 50A max Power ON operation Reset time 10 seconds max time until normal operation is possible under normal operating conditions
15. oximation Ho Upperlower limiter H Voltage time proportional DC current Input bias SP output Open collectar time proportanal DC voltage Filter 16 event outputs Thermocouple Root extraction Time event Modes Resistance temperature Linearization table F 5 detector RTD SERS a eS Mode transition E pam i i aparcoaimaton SP Segment No code DC current Input bias PID control Deviation Unique segments DC voltage Filter Attimo MM Program No code Code PY rate of change 12 external switch inputs Directireverse action dicos sb ADY ON OFF contro Program Ho SP limit ml 1 SP bias 1 2 auxiliary outputs EE Py 4 external switch inputs PWZ channel selection Sp FAST GS0ak cancel Deviation RAMP E Direct reverse MV AUTO MANUAL action AT Autoload PW PWZ switching H RS 4S5 R5 222C communications 10 Display selection AUTOMANUAL Program Mo AT RUMHOLDO Program setup RESET Parameter setup AD FAST a patterns x 98 segments Variable parameter PID sets output limiter sets Event configuration 1 Option according to Model No Events PY start PID parameter G Soak Cycle Setup PW shift Pattern link Constant value operation 57 77 03 16 Page 3 Specifications Program Number of programs 99 Number of segments 99 per program 2000 per controller Segment setting system RAMP X Set by set points SP and time RAMP
16. s and the power lead Also do not pass these leads through the same piping or wiring duct 6 Inspection after Wiring After wiring is completed be sure to inspect and check the wiring state Wrong wiring may cause controller malfunction or accidents 57 77 03 16 Page 14 Honeywell Honeywell Field Solutions 2500 W Union Hill Drive 57 77 03 16 Phoenix Arizona 85027 January 2009 Tel 877 466 3993 or 602 313 6665 2009 Honeywell International Inc www honeywell com ps
17. stant operation difference between PV1 PV2 at channel switching difference between PV1 PV2 Time type Time events RAMP E time monitor segment time program time Code type Code event code event w timer program No binary code segment No binary code program No BCD code segment No BCD code Mode type Unique segment RUN HOLD END FAST HOLD READY READY FAST END G Soak standby MANUAL AT executing FAST READY FAST console operation in progress RUN advance all alarms PV range alarm controller alarm PV1 currently selected PV2 currently selected low battery voltage Event Hysteresis In case of PV type set 0 to 1000 U Event ON delay 0 0 to 3000 0 can be set to four events Communications RS 485 Network Multidrop This controller is provided with only slave instrument functionality 1 to 16 units max DIM 1 to 31 units max CMA SCM Data fiow Half duplex Synchronization Start stop synchronization Transmission system Balanced differential Data line Bit serial Signal line 5 transmit receive lines 3 wire connection also possible RS 485 Transmission speed 1200 2400 4800 9600 bps Transmission 500 m max total distance 300 m max for MA500 DIM connection Other Conforming to RS 485 interface specifications Char bit count 11 bits character Format 1 start bit even parity 1 stop bit or 1 start b
18. urrent 4 to 20 mA de Allowable load resistance 600 2 max under operating conditions Current output 5G Output accuracy 0 1 FS max under standard conditions ae Output resolution 1 1 0000 auxiliaryoutputs Max output current 21 6 mA dc CH1 CH2 Min output current 24mAdc Output updating cycle 0 1 seconds Open terminal voltage 25 V max Allowable load resistance 600 2 max under operating conditions Voltage output 6D Load current adjustment 2 to 22 mA variable Variable open terminal voltage 25 V max 2 OFF leakage current 100 UA max 5 Output response time At ON OFF 600 Q load 0 5 ms max O At OFF ON 600 Q load 0 5 ms max Output resolution 1 1000 Time proportional cycle 1 to 240 seconds variable External supply voltage 12 to 24V dc Max load current 100 mA load Open collector OFF leakage current 0 1 mA max output 8D ON residual voltage 2 V max Output resolution 1 1000 Time proportional cycle 1 to 240 seconds variable External supply voltage 12 to 24V dc Max load current 70 mA load SP T PERIT Max common current 500 mA p OFF leakage current 0 1 mA max ON residual voltage 2 V max 57 77 03 16 Page 6 Event outputs Event types PV type PV deviation w deviation standby absolute value deviation w absolute value deviation standby PV rate of change SP MV G Soak absolute value deviation w G Soak absolute value deviation standby PV1 constant operation PV2 con
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