CONTENTS THANK YOU FOR CHOOSING The Airmax® Aeration
Contents
1. e Never connect to an extension cord This may result in equipment failure e Do not allow anything to rest on the power cord e Do not place the cabinet where people may step on the power cord e Never override or cheat electrical or mechanical interlock devices e Never attempt any maintenance function that is not specified in the user manual e Never operate the system if unusual noises or odors are detected Disconnect the power cord from the outlet and call for service GROUNDING INSTRUCTIONS This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances A WARNING Improper installation of the grounding plug is able to result in a risk of electric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow Stripes is the grounding wire For 120 VAC products This product is for use on a nominal 120V circuit and has a grounding plug similar to the plug illustrated in sketch A in Figure below A temporary adapter similar to the adapter i2. Contact Airmax or local dealer for repair replacement e seen Option 3 Capacitor has been replaced Compressor is bad IF COMPRESSOR IS OPERATING ISSUE CHECK LIKELY CAUSE CORRECTION Option 1 No air leaks are audible in cabinet Compressor running louder and Compressor air filter is dirty clogged Clean or replace air filter NEVER re install wet filter possible excessive vibration No bubbles at any diffusers Option 2 Compressor operating normally or making unusual noises Exhibits reduced pressure and or air flow Compressor needs diaphragm maintenance kit and Contact Airmax or local dealer with specifications for maintenance possibly new air filter kit Clean or replace air filter NEVER re install wet filter Option 1 Check for leaks at all connections in line and in cabinet If none are audible carefully soray SMALL Vibration loosened connection or cracked fitting Tighten loose connection or replace cracked fitting as necessary amount of soapy water onto con nections and look for bubbles Adjust air flow valves on manifold in cabinet until all diffusers Improper balancing of diffusers operate properly See Section 4 System Installation for more information a a a ena Option 2 Are all flow control valves in compressor wide open Option 3 Valves in cabinet are properly balanced and no leaks are evident Compressor beginning to lose compression and needs Cont
3. tions When more than one diffuser is installed adjust valves for maximum performance Once adjustments are made wait several minutes to see results at the diffuser location s Deeper placement of plate s and longer runs of tube will require more flow 5 Connect airline to flex lines supplied with cabinet Open cabinet plug compressor and cooling fan into power control Plug power control cord into power outlet Flip power switch to the ON position 5 Maintenance Airmax Aeration Systems are designed for low maintenance and require minimal scheduled maintenance Cabinet inlets and outlets should be kept free of debris and weed EVERY 3 6 MONTHS Air Filter Clean replace air filter Cooling Fan Check to ensure cooling fan is operating Hot air growth allowing normal ventilation should be pulled from cabinet not cool air blowing in e Always unplug system before performing any maintenance or troubleshooting Pressure Gauge Mark pressure gauge upon initial start up Check to verify pressure has not significantly risen above or e Always unplug system and refer servicing to a qualified electrician when cord is LORD R BErO a a Noh a Oper avOm NM an a pe damaged or frayed compressor power control compressor fan or other electrical Pressure Relief Valve Check to ensure air is not escaping from valve If unit is shut off pressure will need to be released from components are producing unusual noises or odors the system in order for com
4. Inc warrants to the original purchaser the end user of any Airmax Aeration System There is a metallic sticker on the side of the compressor manufactured by Airmax Inc that any aeration system component which proves to be and the electrical box similar to what you see on the right defective in materials or workmanship as determined by the factory within the timeframe For your records copy the appropriate number below Have specified below from the shipping date will be repaired or replaced at no charge with a new or this information ready when making inquiries regarding your WARRANTY VOID IF REMOVED remanufactured part and returned freight prepaid The end user shall assume all the Airmax Aeration System responsibility and expense for removal packaging and freight to ship to Airmax Inc H H HHHHHHH to determine the warranty claim and for all reinstallation expenses e Cabinet Lifetime e Compressor 2 Years e Airline amp Diffusers 5 Years The warranty is void in cases where damage results from improper installation improper g electrical connection improper voltage alteration lightning careless handling misuse abuse PURCHASE DATE disassembly of motor or failure to follow maintenance or operating instructions Modification or Date unit was purchased Example June 1 2014 repair by an unauthorized repair facility will void the warranty Compressor seals diaphragms air filters and
5. diffuser membranes are considered wear parts and are not covered under warranty AIRMAX INC WWW AIRMAXECO COM THANK YOU FOR CHOOSING 7 Airmax Inc DA rmax Cleaning Water Naturally www airmaxeco com OJ a 866 424 7629 044_13
6. Cleaning Water Naturally OWNER S MANUAL FOR SW20 amp SW40 irmax Pond Series Shallow Water sanon Aeration Systems 1 System Components CONTENTS SECTION System Components Safety Seasonal Operation System Installation Maintenance Troubleshooting Replacement Parts Warranty CONOOaRWND THANK YOU FOR CHOOSING The Airmax Aeration System You have purchased the most efficient and cost effective aeration system available on the market today Airmax Composite Cabinet mee a ee 1 Enhanced cooling system tunnels air flow evenly through the cabinet with a high flow cooling fan amp high density air intake pre filter 2 Composite cabinet with removable top protects components while providing easy access 3 Elevated base protects against damaging flood water 4 Pre wired electrical box simplifies electrical connections for easy setup Cabinet Size 23 L x 17 W x 15 H SilentAir LR Series Linear Diaphragm Compressor 1 High efficiency linear diaphragm compressor 2 Air Filter maximizes the life of the compressor 3 Rubber compressor mounts reduce noise and vibration for silent operation 4 Airflow manifold simplifies airflow management to individual diffusers 5 Heat resistant 3 flex tube protects against high temperatures of the compressor 6 Airline quick disconnects for easy system removal and storage 1 PTFE non stick memb
7. act Airmax or local dealer with compressor specifications for diaphragm maintenance kit maintenance kit Diffuser membrane damaged diffuser plate fitting broken or diffuser plate is flipped over Large rolling bubbles instead of fine bubbles i Contact Airmax or local dealer for repair replacement at surface above one or more diffuser plates Inspect each diffuser plate for malfunction Option 1 High pressure reading on gauge Inspect diffuser plates and tubing Diffuser maintenance needed for clogging Remove any overgrowth around diffuser membrane surface See Sec tion 5 Maintenance for more information Air coming out of pressure relief valve Option 2 Low pressure reading on gauge Bad pressure relief valve Contact Airmax or local dealer for repair replacement Diffuser plates not clogged Contact Airmax or local dealer for fan replacement If possible leave Compressor stops working for periods of i Inspect cooling fan for proper function Compressor over heating due to bad cooling fan top of cabinet open for cooling Otherwise unplug system until fan time then restarts is replaced Option 1 Check for low voltage while Gauge of supply wires to circuit possibly undersized or If gauge of circuit wiring is incorrect have electrician replace NEVER Compressor shakes erratically and is making compressor is running cabinet is plugged into extension cord use extension cord to operate syst
8. em for continual use loud noises Option 2 Check for clogged air filter Air filter in need of replacement Clean or replace air filter NEVER re install wet filter 7 Replacement Parts Aa oy ODaXUUALe NUN La 1 LED ta E E A oo Cabinet amp Compressor Replacement Parts 1 High Efficiency Compressor e 120912 SilentAir LR25 Linear Diaphragm Compressor 3 510302 Cooling Fan for 115V Systems e 120913 SilentAir LR50 Linear Diaphragm Compressor 4 010399 Air Intake Pre Filter e 510147 SilentAir LR25 Diaphragm Maintenance Kit e 510148 SllentAir LR50 Diaphragm Maintenance Kit 5 490194 7 Flex Tube Asembly 2 Airflow Manifold Assembly 6 Air Filter 600177 SW20 Airflow Manifold Assembly 600178 SW40 Airflow Manifold Assembly e 510150 Air Filter Complete e 510151 Air Filter Media Only ProAir 4 Replacement Parts EasySet Airline 7 490333 Diffuser Sled 490158 Marine Stainless Hose Clamp ae Wa an 8 490340 Check Valve 490118 1 2 to 34 Insert Reducer Adapter ae Ve ae y I 3 D 3 D J 9 510168 PTFE 6 Membrane Stick is 3 a Insert Reducer Adapter 510120 54 Direct Burial Airline 100 Roll Connector Kits SO do OS 3 8 Connector Kit 3 8 to 5 8 Connector Kit 5 8 Connector Kit 490204 490205 490206 8 Warranty Airmax
9. fuser plates should be moved out of the deepest points of pond to allow a safe zone for fish dormancy and to avoid super cooling effect If you choose to turn your system off for the winter do the following e Unplug your aeration system e Disconnect compressor flex tube s from airline s e Cover airline ends with included caps to prevent debris from entering airline e Move cabinet and compressor inside to keep dry e When turning system back on in spring airlines may contain ice e Use 1 cup denatured alcohol in the airline running out to each plate e urn on compressor to push through line and free any ice blockage e Follow initial startup procedure to avoid shock in the pond WARNING Wrap cord neatly in or under enclosure when not in use to prevent off season damage 4 System Installation For quick easy and professional installations it is suggested that the following materials be on site None of the following are included with the Airmax Aeration System e Placement Rope e Utility razor knife e evel e Boat Raft Swimsuit e Coast Guard approved life jacket e Small stone or gravel e Shovel e Rake e Flathead screwdriver e Sharpie Marker Location e ocate cabinet on a solid support with adequate strength for weight of unit e ocate cabinet away from irrigation sprinklers e Wear a Coast Guard approved life jacket follow all safety and caution guidelines WARNING A compressor cabinets must be
10. llustrated in sketches B and C may be used to connect this plug to a 2 pole receptacle as shown in sketch B when a properly grounded outlet is not available The temporary adapter shall be used only until a properly grounded outlet sketch A is installed by a qualified electrician The green colored rigid ear lug or similar part xtending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover Whenever the adapter is used it must be held in place by a metal screw For 230 VAC products This product is for use on a circuit having a nominal rating more than 120 V and is factory equipped with specific electric cord and plug for connection to a proper electric circuit Only connect the product to n outlet having the same configuration as the plug Do not use an adapter with this product When the product must be reconnected for use on a different type of electric circuit the reconnection shall be made by qualified service personnel GROUNDED OUTLET 8 1 GROUNDED OUTLET BOX GROUNDING PIN AD Figure 68 1 Grounding methods D fav ADAPTER METAL SCREW TAB FOR 7 GROUNDING ScREw B 3 Seasonal Operation A The circulation of poor quality low oxygen deep water to the pond s surface can introduce harmful gases and by products into the previously healthy upper regions of the water column These by products can make the upper regions unfit for aq
11. located above the water level Sore Option 1 ee option 2 Away from Pond s Edge Option 1 When power source is available at pond s edge simply connect one end of EasySet Airline to flex hose and other end to diffuser plate steps 2 amp 3 below are not necessary using this option Pond s Edge Option 2 When power source is not available at pond s edge place SilentAir Cabinet next to nearest power source Trench Direct Burial Airline sold separately 1 2 standard irrigation pipe may be substituted from flex tube to pond s edge then connect to EasySet Airline and run to diffuser plate Each diffuser will be a separate run of airline Each run may not exceed several hundred feet Sees 1 Decide on a location for the cabinet and prep ground May be placed several hundred feet from shoreline using direct burial airline if power is not available at shore RN I LOOSE ee SEE 2 Option 2 Only Excavate trench to a minimum of 8 of depth for direct burial line Place and backfill all direct burial airline one line per diffuser 3 Option 2 Only Connect direct burial airline to 4 Connect diffuser to airline Extend EasySet EasySet self weighted airline self weighted airline to proper location Place dif fuser To ensure proper placement use nylon rope Plates should be located towards the deepest part of the pond 6 Bubbles should be noticeable from all diffuser loca
12. pressor to restart e Always use parts that are supplied or approved by Airmax Inc Use of other parts may EVERY 12 MONTHS Membrane Sticks Purge membrane sticks For SW20 amp SW40 while compressor is running shut off result in poor performance and could create a hazardous situation all air flow valves except one forcing all air to one diffuser plate for 10 seconds Repeat for each plate Local environmental conditions may require more frequent maintenance EVERY 12 24 MONTHS Maintenance Kit It is recommended to install a maintenance kit every 18 24 months to ensure WARNING Compressors are equipped with a thermal overload switch If temperature optimum performance becomes high enough to trio the overload the compressor will shut down It will then automatically start up when temperature decreases as long as power is applied 6 Troubleshooting IF COMPRESSOR IS NOT OPERATING ISSUE CHECK LIKELY CAUSE CORRECTION Option 1 GFCI circuit tripped Damage to electrical cord or low voltage from power supply p PP 3 3 p PP Contact Airmax or local dealer for electrical troubleshooting assistance Cabinet fan is not running Option 2 GFCI circuit not tripped GFCI malfunction Option 1 Check compressor capacitor wir Wiring loosened or was damaged during shipment or ing for frays or poor connections maintenance Cabinet fan is running Option 2 M4 capacitor wiring issues can Bad capacitor
13. rane diffuser sticks provides the synergy of air stones while being virtually maintenance free 2 Check valve prevents back pressure to compressor 3 Weighted design keeps diffuser submerged while maintaining an upright position during installation Diffuser Size 15 L x 9 25 W x 3 75 H EasySet AIRLINE e Self Weighted Airline 3 8 100 Roll 510118 5 8 100 Roll 510119 Lead free weighted airline is made of durable PVC composite Fish hook resistant and kink free Use from pond s edge to diffuser e Direct Burial Airline sold separately 5 8 100 Roll 510120 Flexible yet kink free Bury from cabinet and compressor to pond s edge when placing the cabinet and compressor away from the pond Depending on the type of installation additional connector kits may be required See section 7 for connector kits 2 Safety A SAFETY e Read all operating instructions carefully e o reduce the risk of electric shock connect only to a properly grounded grounding type receptacle If in doubt have the outlet checked by a qualified electrician e This unit is to be used in a circuit protected by a ground fault circuit interrupter GFC e Disconnect unit from power source before handling or maintenance e Repair or exchange of cable power cord must be carried through by the supplier manufacturer e This unit has not been investigated for use in swimming pool areas CAUTION
14. uatic life and could result in fish kill To Prevent Initial Fish Kill Follow this procedure anytime system has been shut off for an extended period of time Day 1 Run system for 30 minutes turn system off for remainder of day Day 2 Run system for 1 hour turn system off for remainder of day Day 3 Run system for 2 hours turn system off for remainder of day Day 4 Run system for 4 hours turn system off for remainder of day Day 5 Run system for 8 hours turn system off for remainder of day Day 6 Run system for 16 hours turn system off for remainder of day Day 7 Begin running system 24 hours day 7 days week 4 tem Summer Operation To reduce the risk of fish kills in hot summer months and for optimum aeration benefits Airmax Aeration Systems should run continuously throughout the summer To enhance pond health reduce mucky bottoms and enhance pond s aesthetic appeal try Pond Logic products WA MuckAway E PondClear BiNature s Blue EA Black DyeMond E Twilight Blue Winter Operation Owner assumes all responsibility for operating Airmax Aeration System during winter months Operating in freezing conditions on an ice covered pond will cause large open water areas at diffuser sites Ice thickness around open areas will be much thinner than the surrounding areas Airmax strongly recommends that Danger Thin Ice be posted at frequent intervals around pond Dif
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