HU-64OG-SYS - Contronics Engineering BV
Contents
1. gt 1 Ayney esn jeujejuj jo 1eonpsuea ji Ayney eaten Aiddns Joye edid 00 9 055944 ue ayem eq Bumoy 51 dn Burysem doup e s si amp peuedo dej dei Addns Ajddns jejem ou 51 Jayem eur USdO ui 5 ON uonnq Kieo1 ayy uejoruuae Buuuns au SI Buun Joyejpuan eui sI ueruyse 1 18014 Anej e0l4 Guysni 95 6 eu si uo q31 ou si uo 087 4 ou 51 uonoauuoo 1osues eu eu HY 4 eines osn eu si odejde uo aT Guibbo4 eui si ayy ui Bnid eu Anej sosueg 1 Aney soiuonoeje Mors 5112014 SI YUR eui uus G31 Buusni 199205 9 u ey nosuj Aypiunu 1 jou 16 32 CONTRONICS 16 TECHNICAL SPECIFICATIONS Transducer frequency2. Maximum capacity Service life of the transducers Size op the water droplets Diameter of outlet flange Diameter of suction flange Airflow Outlet pipe length Water pressure Water connection Flushing frequency Water discharge Content of water tank Mains Voltage Power consumption Ambient temperature Water temperature Dimensions LxWxH Housing Weight 1 7 MHz 0 4 0 kg hour adjustable 10 000 20 000 hour 1 3 micron 1 80 80 mm adjustable 0 60 m 0 Pa 6 meter 1 6 3 8 external 1 x per hour adjustable 3 8 external 1100 cm 230V 10 50 60 Hz 350 W 0 C till 35 C 5 C till 15 C 770 x 490 x 460 mm RVS 316L 41 kg oo Capacity ozone Controlling ozone 0 20 mg hour adjustable Via timer with day programming LP 10 Retention of salts and minerals Buffer tank L Inlet pressure bar 98 0 45 DRAINUNIT Pump height Max length of drain 10 meter 30 meter 17 lt D CONTRONICS 17 OPTIONS LP 10WS LP 10WSG LP 10WSWSG LP 10BP and HTR 10 This extra manual shows specific operation installation and maintenance instructions for the LP 10WS LP 10WSG and de LP 10WSWSG options LP 10WS is an LP 10 combined with a permeate pump The pump that is water powered ensures that the rin sing water is used more efficiently The LP 10 needs 30 litres of rinsing water to produce 10 litres of demineralized water The LP 10WS only uses 20 litres for t
3. are present in the humidifier and the connected piping will be destroyed Ozone only takes effect if the humidification is switched off while the ozone generation is taking place A programmable timer has been incorporated in the side panel of the humidifier for switching the ozone generator and the humidification on and off Contronics sets the timer to a default setting of 2 hours of ozone generation at night between 2 a m and 4 a m while the humidifier is switched off This setting can be changed see Applications The blue LED indication for humidification flashes while the ozone generator is working The ventilator speed is then at maximum Independent of the adjustment WARNING Ozone could be harmful to your health if the gas is inhaled over a longer period of time in a higher concentration However this concentration only occurs inside the humidifier and the connected piping Once discharged ozone gas quickly breaks down into ordinary oxygen without any residual products The timer is independent of the mains supply and has a rechargeable battery incorpo rated in the ozone module for this purpose WARNING If these batteries have to be replaced the old battery must be disposed off as chemical waste or alternatively returned to the manufacturer The following information about the ozone generator can be found on www contronics nl Programming the timer What is ozone 13 DRAIN UNIT The pump unit fitted
4. black cap until the tank is filled It is also possible to measure the pressure with the same kind of meter that is used for car tyres To check that the pressure is not too low the tank must be disconnected with the tap closed Open the tap in an area where this is possible and allow the tank to empty completely If the pressure is too low it is possible to increase the pressure using the valve and the same system that is used to increase the pressure in car tyres The pressure is normally adjusted to 0 45 bar Procedure Before replacing the filters the system must be de pressurised Switch the humidifier off Close the supply tap Close the tap on the storage tank Disconnect one of the tubes from the storage tank and collect the excess water Exchange the filters by unscrewing the filter holders Beware The filter holders still contain water o9 omma 6 Before re installing the filters the O ring must be checked for damage and correct seating 7 The holders can be cleaned with soap and water or with chlorine if necessary Rinse thoroughly afterwards 8 After re installing screw the holders back into place hand tight E up again Open the supply tap and let the system flush through for about 5 minutes in order to flush out any air Supply voltage to the pump Reconnect the tube to the storage tank Open the tap on the storage tank Wait until the system reaches the correct pressure the discharge water will
5. restart normal operation The green LED will blink while this procedure is taking place If the humidifier is switched off 230V supply voltage switched off the water content will be discharged to the drain unit 9 AIR CONNECTIONS Air outlet The air outlet must always be extended by a 80 cm pipe to allow larger droplets to be captured Mount the outlet so that it slopes towards the humidifier to ensure that any condensed fog can flow back The connected pipe must be free from dust dirt and oil residues The length of the air outlet channel to the outlet may not exceed 6m with a diameter that remains the same 32 CONTRONICS 10 EXAMPLE SET UP FRESH FRESH OUT Stainless steel tube with holes supply and drain pipe HU 640G SYS Figure 3 Set up witht U Tube The U pipe is placed on the frame and connected to the humidifier The horizontal part of the U pipe has holes out of which the humidified air streams The longer vertical pipe contains the supply and drainage of water and electricity that is supplied from the ceiling See also Fresh in Fresh out on www contronics nl IMPORTANT The connected pipes must be free from dust dirt and oil residues 10 32 CONTRONICS 11 SWITCHING AND STARTING UP FUNCTIONAL TEST Switching on Check the following before the humidifier is switched on for the first time The humidifier is positioned level All pipes have been properly connected The mains vol
6. stop Switch the humidifier on again Ozone generator The ceramic element must be cleaned once a year The humidifier must be disconnected from the mains Remove the screws on the side where the timer is located Remove the side panel and disconnect the timer Remove the 2 Phillips screws bottom and top from the stainless steel cover plate on the black aluminium casing Remove the ceramic element from the holder Carefully clean the ceramic element on both sides with cleaning spirit or alcohol If the vapour deposited metal on the ceramic element is damaged replace the ceramic element Re assemble in the reverse order 14 32 CONTRONICS Replacing the transducers The replacement of the transducers can only be done by Contronics or representatives authorised by Contronics IMPORTANT All maintenance must be carried out by Contronics or by an organisation authorized Contronics Drain unit The HU 640G SYS has a drain unit to catch the waste water and pump it away to the drain The pump unit requires little maintenance Only the XP STAYCLEAN has to be replaced annually The XP STAYCLEAN deals with the disinfection in the drain unit Figure 6 shows where the XP STAYCLEAN should be fitted Figure 4 Drain unit Figure 5 XP STAYCLEAN Figure 6 Holder for the XP STAYCLEAN 15 HU 640G SYS 15 MALFUNCTIONS Y ueroiuupe
7. CD CONTRONICS HUMIDIFIER SYSTEM HU 640G SYS USER MANUAL 05 09 2014 version 1 2 lt D CONTRONICS Contronics Engineering B V Ambachtsweg 8 5492 NJ Sint Oedenrode The Netherlands hereby declares that the product HU 64OG SYS produced and delivered by Contronics Engineering is in accordance with the following CE directives EMC Directive 2004 108 EG Directive for low voltage electrical installation 2006 95 EG 32 CONTRONICS Table of contents 1 css d A a a d 4 2 PREAMBLE S 5 3 6 Lx e cw M 6 5 CONNECTIONS AND FUNCTIONS 22 20 42000202 97 4 410 0010 0 461 0 10 00 T 6 INSTALLATION INSTRUCTIONS 1 arti thia 4 8 T ELECTRICAL CONNECTIONS 8 8 WATER CONNECTIONS AND FLUSHING CYCLE 9 S AIR CONNEC TIONS 9 10 EXAMPLE SET UP FRESH IN FRESH OUT 10 11 SWITCHING ON AND STARTING UP FUNCTIONAL 11 12 OZONE GENERATOR da a od d todo 12 TA DRAIN UNIT MERDA ERU QN DIM QNM HAE 12 LN Ed Sum tu ba 12 15 MALFUNGTIONS aeirconuiesstpiiEiberninld
8. brush R O system Some maintenance is necessary in order to guarantee the long service life of the system Normal maintenance consists of replacing the sediment filter and the active carbon filter s This should be done at least once a year if the humidifier is in continuous use If the supply water is heavily polluted with minerals or chlorine however it is recommended to do this more often Checking the demineralised water Take a sample of the supply water Measure the conductivity of the supplied tap water using a micro siemens meter Take a sample of the demineralised water Measure the conductivity of the demineralised water using a micro siemens meter Divide the value found for the demineralised water by the value found for the supplied tap water and multiply the result by 100 lt 10 the water quality is good Between 10 and 20 the water quality is acceptable gt 20 the water quality is poor replace the membrane If the micro siemens value for the supplied tap water is gt 500 uS itis recommended to install a de scaling system ahead of the R O system 13 lt D CONTRONICS Checking the buffer tank If the buffer tank is not completely filled during the start up procedure it is possible that the pressure in the tank is too high compared to the pressure of the supplied water In this case it is possible to release some of the air pressure step by step via the valve situated underneath the tank under a
9. damnqcs xoa fon nisl oniviib lc infi Conde 16 16 TECHNICAL SPECIFICATIONS lt cssissscvssosssiovaveonssnessassssvscssositesssiitesiovevess 17 17 OPTIONS LP 10WS LP 10WSG LP 10WSWSG LP 10BP and HTR 10 18 18 WORKINGS OF WSG 4 2 2040 000 20 7 0 9 9 4 04 tnnt tnn 20 19 21 lt D CONTRONICS 1 PREFACE This user manual contains the operating installation and maintenance instructions for the ultrasonic humidifier of type HU 640G SYS WARNING It is possible that bacteria could be present in the humidifier s water supply Some bacteria Legionella could be harmful to health if they are present in the aerosols that are blown out by the humidifier Through the construction flushing programme and materials used Contronics has ensured that the stimulation of bacterial growth is kept to the absolute minimum In order to ensure the supply of pure water it is strongly recommended that demineralised water is used see the Contronics product range In conditions where bacterial pollution could occur in the surrounding air e g at meat counters or in areas where hot ambient air could arise e g bakeries it is also recommended to incorporate an ozone generator in the air supply system see the Contronics product range Contronics cannot be held liable for any harm caused by bacteria or micro organisms It is the responsibility of the
10. ds Telephone 31 0 413 487000 Telefax 31 0 413 473903 Website www contronics nl E mail info contronics nl
11. ections and functions 7 ELECTRICAL CONNECTIONS Supply voltage 230V 10 Ensure there is an earthed wall socket next to the humidifier External control A HTR 10 can be connected for external remote control IMPORTANT If an external controller has been connected to the DIN plug the dial on the humidifier must be set to 0 This will prevent the humidifier from humidifying if a fault occurs in the controller 32 CONTRONICS 8 WATER CONNECTIONS AND FLUSHING CYCLE IMPORTANT Thoroughly flush out the piping before connecting the humidifier in order to prevent installation debris from blocking the intake valve Water supply The system has an integrated flow reduction valve and can handle a water pressure from a minimum of 1 bar to a maximum of 6 bar The water level in the humidifier is controlled by a float switch and a solenoid valve Water outlet The system is equipped with a pump unit and a catchment tray because there is not usually a drain near the system When this tray is full it will be emptied automatically Flushing The standard factory setting for the flushing cycle is once every hour Standard cycle The humidifier s flushing alarm LED will light up every hour The device will start the flushing cycle The fogging will stop The water tank will be flushed for approx 15 seconds depending on the water pressure The water will be discharged The humidifier will be re filled and will
12. his The LP 10WS saves 85 m3 on an annual basis See graph and specifications page 21 The LP 10WSG continuously monitors the membrane function Normally the membrane would be checked 1 x a year This is now done automatically and an indication is given when the membrane needs replacing If the quality of the membrane gets below a certain value the humidification system that is connected to the LP 10WSG will be switched off See specifications page 21 The LP 10WSWSG combines both the options above Figure 9 LP 10WSWSG 18 32 CONTRONICS 11 10 LP 10BP is used when the water pressure is lt 3 bar See specifications page 21 The HTR 10 is a room hygrostat and remote control for the HU xxx series of air humidifiers Avery accurate air humidity sensor and temperature sensor are built in The humidity sensor is also very accurate in the higher regions of the relative air humidity A built in heating element in the sensor element ensures that the sensor stays dry when the dew point is reached The heart of the electronics is a microchip designed and programmed by Contronics The electronic circuit board is protected from moisture The HTR 10 remote control is used in combination with a Fresh in Fresh out system See specifications page 21 19 lt D CONTRONICS 18 WORKINGS OF WSG OPTION The Osmosis is working properly when the green LED lights up When the yellow LED lig
13. hts up the membrane needs to be replaced during a service When the red LED flashes the membrane must be replaced immediately If it is not replaced within 24 hours the red LED will light up and the humidifier will be switched off STARTUP US permeate uS water supply WAIT __ OKAY green yellow green X lt 10 X lt 10 X210 after 3 minutes CONTROL yellow cas m REPLACE flashes red X220 after 24 hours SWITCHED OFF constant red 20 HU 640G SYS 008 c owswse LP A0BP Reaction time 5 sec temperature 4 sec humidity Dimensions LxWxH mm 125x65x30 LP 10 CAPACITY lt gt CONSUMPTION 50 00 45 00 40 00 35 00 30 00 25 00 Permeate Ihr Total consumption LP 10 20 00 Total consumption LP 10 WS 15 00 10 00 5 00 0 00 0 0 1 0 2 0 3 0 4 0 5 0 6 0 City water pressure bar 21 CD CONTRONICS 32 CONTRONICS DISCLAIMER Contronics works continuously on the further development of its humidifiers We there fore reserve the right to modify the design construction and technology of the product at any time For this reason no claims can be made based on the data illustrations and description in this user manual Additional up to date information is available on www contronics nl 23 lt D CONTRONICS lt D CONTRONICS 0 8 144 x 5490 AC Sint Oedenrode engineering b v The Netherlan
14. in the drain unit can transport the water over a distance of 30 meters and 10 meters upwards 14 MAINTENANCE Regular maintenance is important for the optimum operation of the system and to maintain hygiene 12 32 CONTRONICS Humidifier The maintenance interval of the water reservoir will depend on the quality of the water and the purity of the air that is sucked in Contronics advises al least 1 x year maintenance The transducers must be replaced after approximately 20 000 operating hours i e after about 2 years in the case of continuous use IMPORTANT Make sure that the transducers are not damaged during cleaning Check the following before starting maintenance or shipping the humidifier The mains plug has been removed from the socket and the ventilator is not moving The water supply has been closed The water supply pipe has been removed The humidity sensor plug has been removed The water reservoir is empty and the water discharge hose has been removed The humidifier remains horizontal while dismantling Cleaning Remove the connecting flange Clean the reservoir with a soft brush or cloth In the case of water scale the reservoir can be filled with household vinegar Allow to soak for 4 12 hours then clean with a soft brush and flush through Remove the filter from the water inlet Clean the filter or replace it with a new one Flush the water discharge with water and clean it with a round
15. is filter is used for this purpose It removes all the bacteria viruses calcium and minerals that can normally be found in mains water The system is automatically rinsed through every hour The humidification process stops then for a short while The bacteria that get into the system with the air are dealt with in a built in ozone generator that works at night Ozone O3 is a molecule with 3 oxygen atoms It is a strong oxidant that will kill all the bacteria entering In a short time it reverts to normal oxygen without leaving a residue Annual maintenance guarantees problem free hygienic use Parts of the system Water treatment LP 10 humidification HU 64 ozone generator OG and drainage system POMPUNIT are combined in the HU 64OG system in a stainless steel frame for ease of installation The system is plug and play See figure 1 and 2 lt D CONTRONICS 3 SAFETY REGULATIONS IMPORTANT The humidifier has an open water tank Any overflow of the water tank could damage the electronics inside the humidifier The following measures must always be observed Always disconnect the 230 V mains voltage from the humidifier before moving it and or carrying out maintenance activities Always keep the humidifier horizontal and motionless while it is in operation and for up to 2 minutes afterwards Ensure that the water is always discharged via the outlet and ensure that this is never blocked The humidifier may only be dismantled b
16. tage is correct The water discharge channel has been connected according to the instructions The water supply has been connected according to the instructions The water piping has been flushed in order to prevent any installation debris blocking the water valve IMPORTANT Never switch the mains voltage on if the humidifier is not in the correct position or if it is placed upside down as this would cause the transducers to burn Start up and functional test Open the water valve Setthe RH knob on maximum position Switch on the power Set the knob in the desired position Control if necessary the airspeed with setting 5 figure 1 Note During start up and flushing water filling of the humidifier the LED Flushing alarm will blink green This is a normal indication on the humidifier during this procedure IMPORTANT the humidifier becomes overheated it will switch off Once it has cooled down it will automatically switch on again In case of overheating the Flushing alarm LED will show red The following conditions could cause overheating A blockage in the air inlet A blockage in the air outlet Air intake temperature too high Water temperature too high Water discharge blocked Ambient temperature too high Ventilator speed set too low lt D CONTRONICS 12 OZONE GENERATOR In the HU 64OG SYS an ozone generator is integrated Ozone ensures that any bacteria that
17. user to regularly carry out maintenance and to check the quality of the supplied water For these reasons a reverse osmosis filter and an ozone generator have been included in the system IMPORTANT Although the installation of this product may appear quite simple for experts the manufacturer urges the installer to carefully read through the instructions before starting to install the device 32 CONTRONICS 2 PREAMBLE Introduction The humidity in a supermarket is extremely low in the winter when the heaters are working and in the summer with the air conditioning on This causes fresh products on show to lose quality quickly because they part with moisture into the dry ambient air With a humidification system from Contronics you have the perfect solution for keeping your products fresh long term How do they work Purified water is atomized by means of high frequency waves ultrasonic This spray of very small droplets is spread like a blanket over the products The water droplets evaporate by removing the energy from the ambient air and forming a cool moist layer just above the product The temperature is lowered by approx 4 5 degrees and the relative humidity will increase to approx 95 The fresh product will no longer lose moisture and is also cooled at the same time Your vegetables and fruit will not become wet Hygiene The mains water used is purified first so that maximum hygiene is guaranteed A so called reverse osmos
18. y authorized Contronics technicians 4 PACKING The HU system is delivered in recyclable packaging that should be kept for re shipping the unit for maintenance activities Any shipment using other packaging could cause damage to the HU for which the manufacturer cannot be held liable It is possible that some traces of water could be found in the packaging all the functions of the HU are thoroughly tested during the quality control and for this reason some water could still remain in the HU before it is packed The package contains HU system Power cord Instructions for use 32 CONTRONICS 5 CONNECTIONS AND FUNCTIONS Figure 1 Connections and functions Plug connection for HS 91 DZR 45 HTR 10 or HK 01 external control 0 10 V LED for flushing and alarm Dial for setting the humidity LED for humidity setting Dial for setting the airspeed Timer for programming of the ozone generator and humidifier Mains connection fuse 230 V 10 50 60 Hz Water supply 3 8 min 1 bar max 6 bar Water outlet 1 2 free flow through Tap Buffer tank Water supply unit ODNOOBON dh o lt D CONTRONICS 6 INSTALLATION INSTRUCTIONS IMPORTANT The guarantee will become void if the system is installed incorrectly or if it is handled in an improper manner R O unit permeate drain unit V water outlet TN water supply 7 buffer tank Figure 2 Conn
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