BFT LUX - EasyGates Manuals & Guides
Contents
1. Del 95 115 135 155 175 195 215 235 255 275 295 95 LUX mm 115 p 80 90 100 110 120 135 145 155 165 175 90 116 108 102 98 94 175 100 110 103 98 94 91 195 110 123 104 99 94 91 120 111 99 94 91 135 111 100 90 F 145 102 94 295 155 104 95 90 165 95 90 175 95 88 Installazione possibile solo con staffa da 110 mm 185 96 88 a GB Installation only to be carried out using a 110 mm bracket F Installation possible seulement avec patte de 110 mm D Installation nur mit 110 mm Torflansch m glich E Instalaci n posible solamente con estribo de 110 mm P E poss vel efectuar a instala o somente com uma bracadeira de 110 mm Fig 5 e D gt E LO ct F o Ni EE Ti Y x NT Na A O TA Lot W Kg a 985 MM ux G 1240 mm i a mh 24 LUX Ver 05 D811035 05 o 29 des So seo 18G co N o LL LL Aa k iq a pung LA Mi A o e SA YY rr rm i L lA a Za i PS EE N2. S fig 20 found under the joint block and keep it for future uses Remove the bleeder screw S only after having installed the actuator 10 ADJUSTING THE PUSHING FORCE WARNING Check that the impact force value measured at the points established by the EN 12445 standard is lower than that specified in the EN 12453 standard D811035 05 D811035 05 INSTALLATION MANUAL ENGLISH The adjustment is made by two valves marked close and open which control the pushing force during closing and opening respectively By turning the valves towards the force is increased while by turning them towards it is reduced To ensure an adequate antisquash safety the pushing force must be adjusted to just over the push needed to move the leaf both in closing and opening In any event the pushing force at the end of the leaf must not exceed the limits prescribed by the regulations indicated above For no reason should the adjustment valves bypass be fully closed The actuator does not have electric limit switches Therefore the motors stop when the working time set in the control unit has expired The time set must be increased by 2 5 sec s with respect to the time in which the leaves reach the ground gate stops 11 MANUAL OPENING 11 1 Versions with hydraulic lock In case of emergency for example during a power cut the gate can be released by inserting the same key C used to adjust the byp
3. a and b the leaf will not travel smoothly and the pushing or pulling force will fluctuate during its stroke When a and b are at their maximum the piston develops the maximum force This condition is particularly useful for heavy gates or gates with very long leaves WARNING The LUX models having a rod with adjustment ball joint enable the rod to be lengthened or shortened by about 6 mm but only if it is set in the position shown in fig 9 before being installed When installed this adjustment will allow for correcting the stroke of the rod Fig 10 shows the oscillation to which the LUX models with front and rear joint are subject with respect to the horizontal axis 5 4 Off standard installations Fig 6 need for a recess to house the controller when the leaf is completely opened Fig 6 gives the size of the recess for the different LUX models Fig 7 if the b value is higher than the values listed in the installation tables the leaf s hinge pivot should be shifted or a recess be made in the gate post fig 8 5 5 Mounting the brackets to the gate post and to the gate leaf Fix the bracket P fig 11 to the gate post with a good welding The fork F should be welded in the same way to the gate leaf along the distance C as shown in fig 5 taking care that the operator is installed within the limits shown in Fig 10 5 5 Mounting the brackets to the gate post and to the gate leaf
4. 24 Fig 23 BFT S P A Via Lago di Vico 44 36015 Schio VI Italy Tel 0039 445 696511 Fax 0039 445 696522 www bft it e mail sales bft it an N BFT TORANTRIEBSSYSTEME GmbH Faber Castell Str 29 90522 Oberasbach Germany Tel 0049 911 7660090 Fax 0049 911 7660099 e mail service bft torantriebe de BFT AUTOMATION UK LTD Unit 8E Newby Road Industrial Estate Hazel Grove Stockport SK7 5DA England Tel 0044 161 4560456 Fax 0044 161 4569090 e mail info bft co uk AUTOMATISMES BFT FRANCE 13 Bal E Michelet 69008 Lyon France Tel 0033 4 78 76 09 88 Fax 0033 4 78 76 92 23 e mail infofrance bft it BFT BENELUX SA Rue du commerce 12 1400 Nivelles Belgium Tel 0032 67 55 02 00 Fax 0032 67 55 02 01 mail info bftbenelux be BFT ADRIA d o o Obrovac 39 51218 DraZice RIJEKA Croazia Tel 00385 51 502 640 Fax 00385 51 502 644 www bft hr e mail info bft hr BFT Polska Sp z 0 0 ul Szatwiowa 47 03 167 Warszawa Polska Tel 0048 022 814 12 22 Fax 0048 022 814 39 18 www bft com pl e mail biuro bft com pl BFT GROUP ITALIBERICA DE AUTOMATISMOS S L Espa a www bftautomatismos com P I Palau Nord Sector F C Cami Can Basa n 6 8 08400 GRANOLLERS Barcelona Telf 34 93 8614828 Fax 34 93 8700394 e mail bftben bftautomatismos com P I Comendador C inform tica Nave 22 19200 AZUQUECA DE HENARES Guadalajara Telf 34 949 26 32
5. e If the gate post is in brick the plate PF must be welded to a metal base mod PLE and set soundly into the post using adequately sized cramps Z welded to the back of the plate fig 12 e If the gate post is in stone the plate PF welded to a metal base mod PLE can be fixed with four metal expansion plugs T fig 13 If a larger gate is being installed it would be better to weld the plate PF to an angular base fig 14 WARNING Avoid installing the operator too close to the ground so as to prevent rain or snow from being sucked in by the ope rator breather 6 GROUND GATE STOPS 10 LUX Ver 05 For the controller to operate correctly the gate stops F must be used both in opening and closing as shown in fig 15 The gate stops should prevent the rod of the actuator from reaching its end of stroke Fig 16 gives the values which ensure a perfect installation when the actuator is performing the pushing or pulling function They must be placed so that about a 5 10 mm margin of travel is maintained in the rod This margin prevents any malfunctions 7 FITTING THE ELECTRIC LOCK This is only necessary on models without a hydraulic lock at closing end of stroke The electric lock mod EBP fig 17 consists of a continuous electromagnet with ground catch As long as the gearmotor is operating this device fea tures a non stop excitation and maintains the bolt D lifted until it reaches t
6. 00 Fax 34 949 26 24 51 e mail bft bftautomatismos com
7. LUX series includes special versions with slowdown in the closing phase Mod R while the LUX FC series is especially suited to areas prone to heavy snowfalls or where the central gate stop cannot be provided see specific instruction manual 3 THE MAIN PARTS IN THE AUTOMATION fig 1 M Single phase 2 pole motor protected by thermal circuit breaker P Hydraulic lobe pump D Fluid distributor with adjustment valves C Cylinder with piston Standard components gate post and gate brackets release key and bypass adjustment e drive capacitor instruction booklet 4 TECHNICAL SPECIFICATIONS Power Supply sinen 230V 10 50 Hz MOON Hessens AA AN ca 2800 min Power absorption Capacitan aiii 6 3 UF Current ABSONPHON Ama ma aar a adadi 1 4A 30 bar kanga NABANG ANAN RA NDN hydraulic clutch by release key Max no manoeuvres im 24 iii See table 1 TABLE 1 TYPE OF LOCK PUMP WORKING TIME l min s MAX WING STROKE LUXL eecwe ew 06 8 24 300 500 270 200 350 LUX G eecwe er 06 48 52 300800 390 410 250 LUX MB tdrauieciosna 09 2 gt 300 270 290 500 300 LUX Ver 05 9 ENGLISH INSTALLATION MANUAL Controller weights are ae een 8 7 kg DIMENSIONS AA AA see fig 2 CiU Oiler een rennen idrolux Special voltages on request 5 INSTALLATION OF THE ACTUATOR 5 1 Preliminary checks Check that the structure of the
8. an open or close command has been given Ifthe motor vibrates but does not turn this may be due to e the common wire C is wrongly connected it is always light blue the drive capacitor is not connected to the two drive terminals if the leaf moves in the wrong direction invert the drive connections of the motor in the control unit LEAF STOP when the operating time set in the control unit is too short the leaves may not have time to complete their stroke Slightly raise the operating time in the control unit 17 2 Faulty operation of the electrical accessories If any of the control and safety components are faulty this can cause mal functions or a breakdown of the whole automation If the control unit is equipped with a self diagnostics system identify the fault In case of a fault it is wise to disconnect each of the components in the automation one at a time until the one that is causing the fault is found After having repaired or replaced it restore all the components that were disconnected For details on each component refer to its specific instruction manual WARNING Any malfunction should be corrected immediately by a qualified specialist When carrying out maintenance operations the area around the gate should be well marked and barred in order to prevent accidents to people animals and objects WARNINGS Trouble free operation of the controller can only be guaranteed if the data given in this manual is respect
9. D811035 ver 05 15 01 07 GB PISTON AUTOMATIONS FOR SWING GATES I AUTOMAZIONI A PISTONE PER CANCELLI A BATTENTE FL AUTOMATIONS A PISTON POUR PORTAILS BATTANTS 8 027908 111746 HYDRAULISCHER DREHTORANTRIEB AUTOMATIZACIONES A PISTON PARA PORTONES CON BATIENTE AUTOMATIZA ES A PIST O PARA PORT ES COM BATENTE o Mm O LUX ISTRUZIONI D USO E DI INSTALLAZIONE INSTALLATION AND USER S MANUAL INSTRUCTIONS D UTILISATION ET D INSTALLATION GEBRAUCHS UND MONTAGEANLEITUNG INSTRUCCIONES DE USO Y DE INSTALACION INSTRUCOES DE USO E DE INSTALACAO Via Lago di Vico 44 e 36015 Schio VI AZIENDA CON SISTEMA DI GESTIONE 36015 Schio VI NGA INTEGRATO CERTIFICATO DA DNV 1 1177 35 0445 006533 UNI EN ISO 9001 2000 Fax 0445 696522 UNI EN ISO 14001 2004 Internet www bft it E mail sales bft it INSTALLATION MANUAL ENGLISH 811035 05 a Thank you for buying this product our company is sure that you will be more than satisfied with the product s performance The product is supplied with a Warnings leaflet and an Instruction booklet These should both be read carefully as they provide important information about safety installa tion operation and maintenance This product complies with the recognised technical standards and safety regulations We declare that this product is in conformity with the following European Directives 89 336 EEC and 73 23 EEC and subsequent ame
10. aa o gt lo ale O A BE E qo A k ENE A e ww OGEL O XNT pia TT gt q ww NOLL XNT Fig 10 UUL 7 LUX Ver 05 25 Fig 12 13 14 A PF D811035_05 Fig 15 n Sinistra Left Destra Right Gauche Links Droite Rechts Izquierda Derecha Esquerda Direita Fig 16 6 mm LUXG 10 mm LUX 42mm at LUX OPEN ll LUX 276mm LUX G 400 mm LUX 312mm 26 LUX Ver 05 Fig 17 Fig 18 D811035 05 Fig 19 CF LUX Ver 05 27 Fig 21 op Fig 22 Fig
11. ass valve into the triangular pivot P found under the actuator fig 21 and turning it anti clockwise The gate can then be opened manually following the same speed as an automatic opening To restore the actuator to electrical operation turn the key clockwise until pivot P is locked 11 2 Versions without hydraulic lock It is sufficient to open the electric lock with its key and move the leaf manually 12 COVER POSITIONS The C cover of all LUX models can be changed from right to left by inverting the position of the cap T fig 23 To fit the bypass guard fig 24 place it in position and insert it under the rod cover C 13 CHECKING THE AUTOMATION Before considering the automation completely operational the following checks must be made with great care Check that all the components are firmly anchored Control that all the safety means work properly i e photocells pneumatic skirt etc e Check the emergency manoeuvre control Check the opening and closing manoeuvres using the controls Check the control unit s electronic logic in normal or customised ope ration Remove the bleeder screw 14 USE OF THE AUTOMATION Since the automation may be remote controlled either by radio or a Start button it is essential that all safeties are checked frequently Any malfunction should be corrected immediately by a qualified specialist Keep children at a safe distance from the fiel
12. ces in compliance with the above mentioned standards Fig 19 indicates the number of connections and the sections for 100 m long power supply cables For distances of over 100 m calculate the cable section depending on the automation actual load If the length of the auxiliary connections exceeds 50 metres or if they pass through critical areas subject to disturbances we advise to disconnect the control and safety devices with suitable relays The connector blocks for the power supply must be placed at a height greater than that of the actuators so as to avoid oil leakages Fig 19 9 1 Automation main components fig 19 I Type approved omnipolar switch with 3 5 mm min contact opening provided with overload and short circuit protection used to break the automation connection from the mains If not present provide the auto mation with a type approved differential switch with adequate capacity and a 0 03 A threshold Qr Control unit with built in receiver SPL Pre heating board for operation at temperatures below 5 C optional S Key selector AL Blinker tuned in with antenna and RG58 cable M Actuator Fte Pair of outside photocells transmitters Fre Pair of outside photocells receivers Fti Pair of inside photocells with CF column transmitters Fri Pair of inside photocells with CF column receivers T 1 2 4 chamnel transmitter IMPORTANT Before operating the actuator electrically unscrew the bleeder screw
13. d of action of the automation 15 THE CONTROLS The controls can come in various forms i e manual remote controlled limited access by magnetic badge etc depending on needs and installation characteristics For details on the various command systems consult the specific instruction booklets Anyone using the automation must be instructed in its operation and con trols 16 MAINTENANCE All maintenance on the controller must be performed with the system s power supply shut off e Check periodically for oil leaks To top up the oil proceed as follows a Screw in the bleeder screw fig 20 and remove the controller from the gate b Push the rod right back c Set the controller upright and unscrew the cap O fig 18 d Use the same type of oil to top up the level until the motor bearing under the cap O is covered Close the cap O and mount the controller back onto the gate f Remove the bleeder screw Run through 2 complete manoeuvres collecting the excess oil from the bleeder e Check the safety elements on the gate and drive unit Forany malfunction that remains unsolved shut off the power to the system and call a qualified specialist the installer During a breakdown use the manual release to allow the gate to be opened and closed by hand 17 TROUBLE SHOOTING 17 1 Faulty operation of the gearmotor Use a suitable instrument to check if there is a voltage across the gear motor terminals when
14. ed The manufacturer is not liable for damages caused by the failure to respect safety rules installation recommendations and instructions given in this manual 18 SCRAPPING Warning This operation should only be carried out by qualified personnel Materials must be disposed of in conformity with the current regulations In case of scrapping the automation devices do not entail any particular risks or danger In case of recovered materials these should be sorted out by type electrical components copper aluminium plastic etc 19 DISMANTLING Warning This operation should only be carried out by qualified personnel When the automation system is disassembled to be reassembled on another site proceed as follows e Disconnect the power supply and the entire external electrical instal lation e In the case where some of the components cannot be removed or are damaged they must be replaced The descriptions and illustrations contained in the present manual are not binding The Company reserves the right to make any alterations deemed appropriate for the technical manufacturing and commercial improvement of the product while leaving the essential product fea tures unchanged at any time and without undertaking to update the present publication LUX Ver 05 11 Fig 1 Fig 2 LUX 715 270 1025 LUXG 850 390 1300 Fig 3 Fig 4 LUX G LUX GV
15. gate is rigid and strong enough In any case the actuator must push against a reinforced point in the leaf that the leaves move manually without excessive effort for the whole of their stroke that the door stops are mounted on the leaves e Ifthe gate being installed is not new check whether its components are worn Repair or replace any worn or damaged parts Automation reliability and safety are directly influenced by the condition of the gate s structure 5 2 Installation values The values to be known for installation can be found in the table related to the model being installed fig 3 4 with reference also to the diagram in fig 5 The diagram in fig 5 uses the following legend Gate post fastening rear bracket Leaf fastening front fork P bracket installation values Distance between fixing points see fig 2 Gate length Distance from gate axis to the edge of the post always over 45 mm b X max weight of leaf Table 1 leaf opening in degrees T ej ANXOO9S TO o 2 5 3 How to read the installation dimensions fig 3 4 From the tables fig 3 4 select a and b according to the angle in degrees a that the gate has to open Each table shows the ideal value for a and b for an opening of a 90 at constant speed In this condition the sum of a plus b gives the value of the working stroke Cu fig 2 If there is too large a difference between
16. he closing end of stroke without creating any friction This characteristic enables the pushing force to be reduced in closing which will improve the antisquash safety level 8 MOUNTING THE CABLE CLAMP fig 18 WARNING Fix the board B to the base F with the screws V provided Place the rubber G in its seat in the board B Slide the nut D onto the power cable and pass the cable over board B as shown in the picture Tighten nut D until the power cable is clamped N B The board B can be fitted onto both the right and left of the base F as required see picture The bottom of board B has a spiralled recess to eventually receive a spiralled sheath GS in PVC 0 12 PG9 9 THE ELECTRICAL PLANT SET UP Set the electrical plant fig 19 according to the current standards for electri cal plants Keep the power supply connections definitely separated from the auxiliary connections photocells rubber skirts control devices etc WARNING For connection to the mains use a multipolar cable with a minimum of 3x1 5mm cross section and complying with the previou sly mentioned regulations For example if the cable is out side in the open it has to be at least equal to HO7RN F but if it is on the inside or outside but placed in a plastic cable cannel it has to be or at least egual to HO5VV F with section 3x1 5mm Perform the connections of the control and safety devi
17. ndments 1 GENERAL SAFETY WARNING An incorrect installation or improper use of the product can cause damage to persons animals or things The Warnings leaflet and Instruction booklet supplied with this product should be read carefully as they provide important information about safety installation use and maintenance Scrap packing materials plastic cardboard polystyrene etc according to the provisions set out by current standards Keep nylon or polystyrene bags out of children s reach Keep the instructions together with the technical brochure for future reference e This product was exclusively designed and manufactured for the use specified in the present documentation Any other use not specified in this documentation could damage the product and be dangerous The Company declines all responsibility for any consequences result ing from improper use of the product or use which is different from that expected and specified in the present documentation Do not install the product in explosive atmosphere Theconstruction components of this product must comply with the following European Directives 89 336 EEC 73 23 EEC and subsequent amend ments As for all non EEC countries the above mentioned standards as well as the current national standards should be respected in order to achieve a good safety level The Company declines all responsibility for any consequences resulting from failure to observe G
18. ood Technical Practice when constructing clos ing structures door gates etc as well as from any deformation which might occur during use The installation must comply with the provisions set out by the fol lowing European Directives 89 336 EEC 73 23 EEC and subsequent amendments Disconnect the electrical power supply before carrying out any work on the installation Also disconnect any buffer batteries if fitted Fit an omnipolar or magnetothermal switch on the mains power supply having a contact opening distance equal to or greater than 3 5 mm Check that a differential switch with a 0 03A threshold is fitted just before the power supply mains e Check that earthing is carried out correctly connect all metal parts for closure doors gates etc and all system components provided with an earth terminal e Fitallthe safety devices photocells electric edges etc which are needed to protect the area from any danger caused by squashing conveying and shearing Position at least one luminous signal indication device blinker where it can be easily seen and fix a Warning sign to the structure e The Company declines all responsibility with respect to the automation safety and correct operation when other manufacturers components are used Only use original parts for any maintenance or repair operation Do not modify the automation components unless explicitly authorised by the company e Instruct the product
19. user about the control systems provided and the manual opening operation in case of emergency Do not allow persons or children to remain in the automation operation area Keep radio control or other control devices out of children s reach in order to avoid unintentional automation activation e The user must avoid any attempt to carry out work or repair on the automa tion system and always request the assistance of qualified personnel e Anything which is not expressly provided for in the present instructions is not allowed e Installation must be carried out using the safety devices and controls prescribed by the EN 12978 Standard Warning during the first manoeuvring cycles some oil may leak out after being deposited in the breather channel during transport Warning an excessively fast manual manoeuvre can cause oil to leak out 2 GENERAL OUTLINE A compact sturdy oleodynamic piston available in a wide range of models to fit any need and field of operation It is available in versions both with or without reversible hydraulic lock that need to be equipped with an electric lock to hold the gate both closed and open The emergency release is obtained with the special key provided The adjustment of the pushing force is extremely precise and is performed by means of two by pass valves that act as an antisquash safety The operation at the end of the stroke is controlled electronically by a timer in the control panel The
Download Pdf Manuals
Related Search