POLI VAC User Manual
Contents
1. Transportation and installation Lbz lloip DA PT C Y 9 T Transportation eo ece eene veces ee een opos eE ev eor eV Y Y Environmental conditions eee eee eene nne Y Distallatlon iie eroe Evo xp epe o uva sever Feo ees YY Section 1 Product Application 1 1 Device start up sccccsscscccscccscescccscesscesscesseees E wY Y Operatio M EE Section V Safety Y General safety ooi ceo ero oro pere Prep eh ea nceacsuscsenneers T4 Y Y Safety measures of device eeeeeee eene yi Section Maintenance s CIeansip ccesevens esed eee T E Rx EXEXEN ERES AN EV Ee X sts t isese sitine yr Y Periodical maintenance scccccccccccccccccecccccccsscccecs y Y Maintenance technical instructions ccscceeeceesceees Y Section Maintenance How to use the manual This manual presents the instructions about use installation and maintenance of Polivac polish device made by Kousha Fan Pars Co It should be noted that The product should be used according to the instructions of this manual Thus all parts of it should be read carefully before starting and installing the tool Special attention should be paid to the highlighted parts Refer to section Y Observing the instructions of manual assures the health and safe operation of the tool Manual is an integral2. and put it on a flat and standard laboratory table such that the space within Y cm radius of device is empty Make sure that the surface and legs of the table are not made of metal There is a danger of electrocution if the surface or legs of table are made of metal and they are in contact with the ground Thus put your Polivac on a wooden table or fiberglass Y Polivac should not be exposed to sunlight directly An appropriate cord should be used to connect the device to its nearby power supply tf An electrical protector must be put on the way of socket by the user so overload or indirect currents don t have contact with the protective parts of device It is recommended for the electronic system to have a ground connection part Installation of brush holder on the motor shaft e Put one of the brush holder ends which has a hole on the motor shaft and push it inward slowly e Push the other end of the brush holder inward with an plastic hammer until it is fixed properly e Rotate the motor shaft and brush holder manually and make sure it is installed correctly and brush holder axis is in parallel with the shaft Also make sure that motor shaft and brush holder axes are aligned with each other e In order to check the installation of device being correct turn it on and if any deviation or problems of this kind are seen try to fix it If deviation is more than mm open that part and install i
3. KOUSHA FAN KFP rs D en t CI Engineering and Manufacturing Central Office Address Islamic republic of Iran shahrake e gharb Farahzadi Blvd next to Atieh Hospital Sepehr street No 9 Telephone number 7 5 Y AAYA 8 4 3 Y Y Special line Fax number 43 X AAY 1 68 E mail info kfp dental com service kfp dental com After sales service unit Factory Address Tehran Qom khalj e fars highway Y kilometers Shamsabad industrial town Phase Y Sarvestan Blvd Gol e sorkh 4 street Segment Y Telephone number 4 4 Y e YYoY o A Fax number 3 Y o YYYoo E mail factory kfp dental com Website www kfp dental com In the name of God Dear customer We thank you for your selectivity and trust in purchasing domestically produced products and we are pleased that after continuous efforts we have been able to manufacture polish device Polivac in Iran and put it at your disposal This product has been designed by our technical and engineering team of experienced and committed people in the fields of mechanical electronics and computer engineering and by utilizing updated technology and building upon on Y years of experience in manufacturing dental equipment this product has reached production of export index quality In designing the product three principles of accuracy reliability and safety performance and also being easy to use have been considere
4. d so in order to correctly and completely utilize product features we ask you to read the instruction manual carefully and if you have any questions or you need more information contact the after sales unit Instruction manual is a comprehensive reference for efficient and safe use of the product Following the instructions of this manual has a great role in reducing consumable costs avoiding risks and ultimately increasing product life Instruction manual should always be kept near the product and the user should periodically read it Please impart us with your constructive guidance so that we can benefit from your comments recommendations and gain knowledge about your needs With the hope of enticing your satisfaction Kousha Fan Pars Engineering and Manufacturing Contents Topic Page Section Introduction 1 1 How to use the manual ceeeeeeeee ene ee eee eee eese Y Terminology and signs eee eee eere nnn 1 Section Y General information Y Company s liabilities eee eee eere eene v Y Y Guarantees eod cox Pea ves Ires ea EVE a EX eo En ERE NETS SE ERES MAS M Section Y Product introduction y Main Dabis eereces esses ev eve vas evo Eo e Ya EPA OPE eREREMEE AE s Section Technical features Technical features ccccccccccccccccccccccccccccesccccces Y 1 Y Technical information eee eee eene Y Section
5. glass and plastic tray should be cleaned off after each operation e Using a wet cloth with soap and water help clean the device e Change the bag when it is dirty High noise of device and the decreased efficiency of device are signs of the bag being dirty Y periodic maintenance Inspection and periodic cleaning of the device depends on operation level It is suggested for user to inform the company experts about the workflow through consultation after installation and learn the appropriate time for inspection and periodic cleaning from them If user detects any damage or exhaustion during periodic inspections he she should contact the after sales department so that measures are taken for maintenance and compulsory service Periodic service should be determined by user and is performed by the after sales service department It is suggested that the maximum time interval for periodic repairs be Y months If user detects any defects or problems on the device he she should place a warning sign on the device to indicate that it is being maintained and it should not be used EC warning signs can be purchased at the associated stores Cleaning periodic maintenance and appropriate use of the device are important factors in lifetime and safety of it It is forbidden to use the device before solving the defect which has occurred Safety and protective parts of the device should never be removed from the device unless for repair and
6. he device suddenly such as blackout or unplugging the polishing motor will shut down but when current start flowing into the device again it may start operating suddenly and this is hazardous for the device those working on the device or the motor shaft Follow these instructions to avoid dangers and damages Always put the main key at zero position after the current flow is stopped After electricity becomes available again put the key at one position and start polishing Section 4 Maintenance Clean Up Keep the device body clean using a dry cloth Wet the cloth with little water or a non greasy solution if needed only do this for body cleaning Users should make sure the device is kept clean and free of dust water and other unexpected solutions Cleaning should be done at the end of each operation and when the device is on OFF mode and stable If the user decides that the internal parts needs cleaning he she should contact the after sales service department Put the main key on the off position before cleaning external parts of the device It is forbidden to clean the device while it is plugged Never use combustible corrosive base or toxic solutions for cleaning the device You should wear goggles and masks when using compressed air When doing this No one should be allowed to stand near the device since there is a danger of getting hurt by suspended particles e Dust on protective
7. holder Plastic tray Bag lid Key A ON OFF Key B ON OFF Bag Fig A view of Polivac Polisher Fig A view of Polivac Polisher Section f Technical features Technical features and operation rules of device Kousha Fan Pars Co products are manufactured based on the latest technologies and are of highest qualities The most recent design and manufacturing methodologies are employed to increase lifetime and quality of products Y Technical details Technical specifications of the Polivac are given in Table Power supply YY V d Hz Height f cm Width M cm Depth cm Net weight Y Kg Table The device technical specifications Section Transportation and installation In order to avoid accidents it is really important to follow the following instructions during installation and fixing of equipment All steps are explained in detail 9 Unboxing Having received the device make sure that the main box is sealed and intact Otherwise inform the after sales service department of Kousha Fan Co or its authorized representatives Y How to move the device The device should be moved as follows In order to move the device carefully place it in the box Y Unplug it from power source Y The device should remain in vertical position during movement For more safety and prevention of any injury duo to neglecting the technical details refer to the section Y Fa
8. ilure to follow the aforementioned instructions results in device being damaged and Kousha Fan Pars Co won t be held liable Y Environmental circumstances It is important to choose an appropriate environment during installation and operation for personal safety correct operation and long lifetime This environment not only should be big enough but also should be on enough have proper ventilation and should be kept away from dust and direct sunlight It should be noted that device must be placed in a way so that the connections may be managed easily Workplace temperature C Maximum humidity V The device should not be used in a place where there is danger of explosion or firing The light of place should be high enough so that all parts of device can be seen clearly The device should never be exposed directly to sunlight or humidity of rain etc The following should be done before use of device Polivac has been designed to be put on a stable and firm worktable in parallel with ground The stability of all parts of the worktable should be checked Y Plug the device into the outlet after input power and mains electricity are checked The grid single phase electricity should match the power supply specifications of device Installation Get the device out of its box carefully To do so take out all the protective material Plastofoams around it take out the steam cleaner
9. maintenance purposes Y Maintenance technical instructions Suction bag replacement Polivac has a sucker which is designed to absorb the produced particles resulting from polishing The sucker has Y bags The pollution of these bags reduces the precision of the device and increases the noise of motor Change the bags as soon as possible Y Unplug the device There are two square lid handles on the device which are easily pulled up T The bag is in a suspended position Release it with a screwdriver Replace the dirty bag It is recommended to get bags from the manufacturer company Fasten the lid again Make sure they are placed correctly Place the anti dust protector The device is ready to use Figure f Placing the bag on the device It is likely that one side of the device is used more than the other side thus they are separated bags for left and right sides This means that sometimes only one bag may need replacing Check bags regularly for any leakage or blockage Don t try to clean bags Always use new bags It is recommended no to empty the bag filling because polluted substances are likely stuck to the bag cloth which reduces device efficiency Thanks for your selectivity Kousha Fan Pars Engineering and Manufacturing
10. matic parts e Never replace the power supply or parts which are directly related to the plug e Operation of this device for applications other than those mentioned is forbidden e Make sure the device is disconnected from the main sockets before cleaning e Don t use petrol or other combustible solvents as cleaning substance Use only non combustible non corrosive and non toxic substances Y Y Device safety measures Kousha Fan Pars Co make use of high quality raw materials for advanced production processes to promote the safety level Quality control is performed in three stages of input middle control and final control through several control stations a procedure which minimizes error and defect chances Follow all instructions above to insure the maximum safety of device Dispose any cracked or impacted brushes and grinding wheels since these parts could bring about serious incidents during operation Y Make sure brush holders or firmly connected to the motor shaft before operation Y Wear goggles masks and safety gloves during operation turning or part replacement Don t polish or turn toxic substances which spread toxic particles Make sure the rotation direction is correct before turning or sharpening work pieces the direction of the red arrow located on the motor Act more carefully when working with the substances which spark while being turned V If electricity stops flowing into t
11. part of the product Thus it should always come with the product and should be used optimally as a reference for use during the operation of product It should be available even during sale of the product or even when it is not used In case of losing or damaging the manual get a replacement one from the after sales service department of Kousha Fan Pars Co The following are explained in detail in this manual Installation and start up of the product Operation details of the product and its parts Maintenance program Primary safety and preventive details Y Terminology and signs Knowledge of signs meanings is of great importance A list of signs has been introduced in the following for initial recognition and reference to them if necessary Danger Indicates compulsory warnings Warning Indicates functional recommendations Forbidden S RB BD Indicates forbidden activities Caution E Refers to user instructions of the tool Section Y General information Company liabilities Kousha Fan Co is not liable for any problem involving the following Failure to follow the instructions of this manual incorrect use of product repair by an unauthorized person and part replacement without coordination with after sales service department failure due to power fluctuations Y Y Guarantee Guarantee of this product includes repairs supply and replacement If used appropriately Kousha Fan Co g
12. re on E lt 8 7 Ya fe f Figure Key B is being used V Turning on the left side for the light without suction mode is only used in rare cases where suction damages the work piece which is being turned Key B should be on the right side as a rule The following safety equipment should be used during operation e Goggles e Safety gloves e Mask 3 Asa general rule don t polish without suction Always clean the protective glass and the plastic tray after operation Section Y Safety Y General safety Users are required to read and always follow the listed suggestions and warnings here following these instructions will assure a long term flawless operation for product e Only those who are trained about the device operation are authorized to use the device Make sure that all parts of the device are installed correctly before using the device Never use a defected device You should never use the device if its accessories are defected otherwise the device operation will be affected and it will no longer be covered by guarantee Thus make sure all parts are flawless before operation e The place should be clean and well lit and free of obstacles e If you see any flaws in the device operation stop operating the device immediately unplug it and call the after sales service department of Kousha Fan Pars Co and inform them about that e Never dissemble the electrical or pneu
13. t e When rotating and fastening any of the mentioned parts make sure that their surfaces are perpendicular to each other Figure Installing the brush on brush holder Section f Product Application Device start up Before using the device put it on a firm flat and stable surface and follow these steps Unbox the device carefully Place the device in an environment free of trembling and heat sources The place should be well ventilated Plug the device into a Y Y V power supply Install the brush on the brush holder Y Operation Put the device on the worktable according to the section Plug the device into an outlet and make sure it is connected according to what was said in the section 9 Pull down the protective plate and make sure that the plastic tray is in its place The incorrect placement of this part endanger user and device safety Before polishing or working on the work piece make sure that the position of the motor is correct Incorrect placement of the motor could be really hazardous Turn on the device motor using the left side key facing you Key A change the rotational speed of the motor using the same key zero OFF position one slow rotation two fast rotation Figure Y Key A is being used Turn on the light and suction of the device using key B zero OFF position one only light is on two both light and suction a
14. t again e Remember that as soon as the device is turned on the fraction torque help these connections become firmer so during the start of the device begin applying force to the brush holder for instance rub a test sample e The protective glass is made of polycarbonate and is not breakable This glass insures your safety when cutting and polishing e The glass is retractable which is designed to access the brush holder motor shaft or plastic trays when needed Removing brush holder from motor shaft The device has two clamps which facilitates the removal of brush holder Rotate the handle counterclockwise slowly for the right side or clockwise for the left side Installing brushes on the brush holder Follow the instructions below to install brushes on the brush holder e Choose an appropriate brush holder For the right side brush holder the right side faces you when you face the front and glass parts of the device connect the brush into the brush holder by rotating it clockwise For the left side brush rotate it counterclockwise e The unthreaded part of the brush holder must be placed on the motor shaft to be fastened by a clamp e Install the brush on the brush holder When installing the brush holder axis must be perpendicular to the desired brush e Rotate the brush on the brush holder as slowly as possible e Put the brush and its head outside the motor shaft the brush must be away from the clamp and the motor shaf
15. uarantee covers all main parts of the device for year Following cases are not covered by guarantee power fluctuations incorrect transportation of device inappropriate and frequent use of device despite having obvious flaws not observing the maintenance instructions installation by unauthorized persons Any repair or replacement by unauthorized persons Commutation fees of company representatives to install or repair during guarantee period will be received from buyer at site The device can t be used before installation and insurance of correct operation of protective parts It is highly recommended that user has a general knowledge of this manual before using this device The cases which appear to be operation flaws in the device should be registered by user and they should be sent to the after sale service department Authorized representatives of Kousha Fan pars Co These persons are endorsed by company to work on the device under any operational circumstances They are also authorized to do any electrical and mechanical adjustment repair maintenance program and authorized parts replacement Section Y Production Introduction Main parts Polivac is a polisher device with a suction section and other functional parts and a safety section which complies with standards This device is usually used to polish and cut small parts used in dental prosthesis Main parts of Polivac are as follows Ns Brush
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