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Manual - Nosram

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1. to be handed out together with it 1 Specifications y 3 y Reverse Motor Rotation Mode BR2 Brake Multi Protection System 3 Internal Temp Check System 3 Blue LED Power Wires USB Software Updatability Plugged Fan Pure Brushless Competition Forward Brake Forward Brake Reverse Size Height 0 007V phase 600A phase Transistors rating at 25 C junction temperature Specifications subject to change without no tice Weight excl wires Voltage Input Typ Voltage Drop 20A Rated Current Switching BEC Adjustable Modes 2 Connections amp Explanations Receiver amp Switch Connecting Wires The Falcon 8 V2 is equipped with pluggable NOSRAM Multicon receiver wire pluggable switch i aa Motor B wire As supplied it will easily fit iN yellow Wire all ordinary receivers Make sure you connect the receiver wire with cor rect polarity and use channel 2 Motor C Orange Wire Battery Black Wire Battery Motor A Red Wire Blue Wire Sensor Connector The bi directio nal multipole sensor wire connects the speed control and the motor Always use the sensor wire and do 5 not alter or modify this cable There are replaceable optional hall sensor af wires available Through this sensor connector the speedo can also be updated with the latest software updates using the optional USB Bridge 92501 Please refer to chapter USB Soft ware Updatabi
2. up Humidity water in speedo Motor or sensor board in motor defective Receiver or antenna too close to power wires motor battery or speedo Receiver aerial too Receiver defective too sensitive Transmitter defective transmitter output power Poor battery connection Transmitter batteries empty SOLUTION Decrease number of cells Adjust gear ratio Add cooling fan and or heatsink Adjust gear ratio Adjust number of cells Repeat set up procedure Replace sensor board or motor Send in product for repair Plug speedo to receiver as Ch 2 Check settings for your application Check wires and connectors Install replace sensor wire Replace motor Send in product for repair Connect speedo with correct polarity Check wires and connectors Replace with different battery pack Replace components one by one Send in product for repair Replace sensor wire Replace sensor board or motor Change location of components Send in product for repair Change settings in Mode 1 CCW CCW motor rotation direction Add cooling fan to speed control Let cool down after every run Use lower kV motor or lower number of cells Maintain model Replace motor Repeat set up procedure Immediately unplug and dry speedo Replace sensor board or motor See Installation Guide Replace components one by one Only use original manufacturers crystals Check plugs and connecting wires Replace recharge transmitter batteries 11 Repair procedu
3. 63 F 54 F The crossed out wheeled bin means that within the European Union the product must be taken to separate collection at product end of life Do not dispose these products as unsorted municipal waste use man FALCON 8 VERSION 2 NZSRAM 2S TO 6S LIPO CAPABILITY www nosram com 6 0V 6 0A SWITCHING BEC USB SOFTWARE UPDATABILITY 90881 6 USB Software Updatability Through the sensor connector the Falcon 8 V2 can be updated to the latest firmware available for download on www NOSRAM com 9 Recommendations Correct gearing This is crucial for good performance and a healthy temperature of motor soeed con trol and batteries When making changes to gearing battery voltage motor or settings in Mode 2 The optional USB Bridge Speedo Firmware Update PC Link 92501 and a Windows PC or MAC are required to do so please refer to the NOSRAM website and the manual which comes with the interface for exact details how to do software updates to your speed control Please check guide at www NOSRAM com for further details 7 Mode Programming The Falcon 8 V2 features 4 modes which enable you to adjust it 100 to your requirements e How to get into programming the modes Press MODE button for 3 or more seconds e How to check the stored values gt Count the number of flashes of the blue SET LED value 1 value 2 etc gt Press SET button to increase value by one step gt Pr
4. ITTER SETTINGS Setup the following basic functions on your transmitter if available High ATV EPA 100 Low ATV EPA ATL 100 EXP EXPO start with 0 SUB Trim centre Throttle Reverse any setting don t change after set up procedure Throttle Travel Brake Travel Throttle Exponential Neutral Trim Servo Reverse If your transmitter doesn t offer any of above functions it s already in basic setup mode e Ensure that the speed control is not connected to the drive battery and is switched off e Remove motor pinion or ensure that the wheels of the model are free to rotate e Switch the transmitter on and set the transmitter throttle stick to neutral Connect the speed control to the battery and switch the unit on e Hold the SET button pressed for at least 3sec gt You entered setup mode and the SET LED flashes blue it will flash until the setup is completed e Leave transmitter in neutral position and press the SET button once gt Neutral setting is stored MODE LED flashes yellow and the motor beeps e Hold full throttle on transmitter and press the SET button once gt Full throttle setting is stored MODE LED flashes red e Hold full brake on transmitter and press the SET button once gt Brake setting is stored LEDs glow red MODE and blue SET e This completes the setup procedure and your Falcon 8 V2 is ready to use e If you make a mistake during the setup procedure don t worry Disc
5. do will automatically detect the perfect cut off point 8 Special Features Changing Mode Settings without the Transmitter Simply disconnect the receiver lead from the receiver and change the MODE settings on the speed control as described under Mode Program ming Works Default Settings All NOSRAM speed controls come factory adjusted defaults are blue sha ded If you lose track of the modes you can restore the works default settings easily With your radio switched on hold the SET button pressed while you switch on the speed control This returns the unit to our works default settings Sensored Brushless Technology Advanced Digital allows the perfect knowledge of the brushless motor s magnet position This results in perfect motor control at high and low RPMs as well as perfect brake control RA00326 Version 26 06 2015 NOSRAM 2015 and Mode 3 settings you need to monitor motor temperatures during the first minutes of running carefully A brushless motor should never exceed a temperature of 100 C 210 F BR2 Brake A good starting point for the brake setting on your radio is 85 for all classes Make sure you do the radio setup with all settings on the radio on 100 and decrease them to 85 after you have compleded the setup 10 Troubleshooting Guide To eliminate all other possibilities or improper handling first check all other components in your model and the trouble shooting guide before you send in this pr
6. ess MODE button once gt If you are in MODE 4 press the MODE button one more time which will also store the settings e How to change the value e How to get to the next Mode e How to leave the programming mode IMPORTANT Do not turn the switch off before leaving Mode 4 by one more press of MODE button as otherwise your recent changes won t be stored in the memory of the Falcon 8 V2 Table of settings values and modes see below blue shaded values show works default settings Same time Red LED Yellow LED Alternate Drive Mode Profile Power Profile Protection Value Motor amp Speedo Value Initial Drive Blue LED Direction Reverse 0 1 CCW Speedo only normal CW reverse 7 1 Mode 1 Drive Mode Profile Your Falcon 8 V2 can be adjusted for all applications No matter which motor rotation direction you need and if you want reverse or not you can set it up accordingly You can disable reverse if you plan on using forward brake only as you re used to from your nitro ve hicle CW motor rotation mode is available for models with reversed gearbox which normally cannot use a sensored brushless system Intelligent Brake Reverse 1 0 This dedicated part of the firmware provides a new level of driving experience when switching bet ween braking and driving backwards At the same time reverse driving speed has been increased over previo
7. ist A proof of purchase including date of purchase needs to be included Otherwise no warranty can be granted For quick repair and return service add your address and detailed description of the malfunction If NOSRAM no longer manufactures a returned defective product and we are unable to service it we shall provide you with a product that has at least the same value from one of the successor series The specifications like weight size and others should be seen as guide values Due to ongoing technical improvements which are done in the interest of the product NOSRAM does not take any responsibility for the accuracy of these specs NOSRAM Distributor Service e Package your product carefully and include sales receipt and detailed description of malfunction e Send parcel to your national NOSRAM distributor e Distributor repairs or exchanges the product e Shipment back to you usually by COD cash on delivery but this is subject to your national NOSRAM distributor s general policy ps4 check www NOSRAM com The crossed out wheeled bin means that within the European Union the product must be taken to separate collection at product end of life Do not dispose these products as unsorted municipal waste
8. lity for details SET button LED OG On Off Switch MODE button LED Power Wires For maximum convenience and performance the flexible silicone power wires are a plug in design using high power 4 0mm power sockets amp connectors There are replacement power wires available please refer to complete line up at www NOSRAM com Note In high temperature and high load conditions we recommend to cut the 4mm plugs and solder motor cables directly to the motor You should always check all connections that the connector plugs are tightly placed in power sockets This protects your speedo from shutdowns and defects Heatsink To achieve best perfomance even under extreme conditions the heatsink is an integral part of the design and directly connected to the FETs This ensures the best possible heat transfer away from the speed control Plugged Cooling Fan The Falcon 8 V2 comes with a high performance low profile 30x30x6mm fan protection cover and mounting screws The fan can be mounted on top of the heatsink and should be used for tough applications in hot conditions It gets plugged into the 3 pin connector on the front 3 Installation Guide e Position the speed control where it is protected in the event of a crash and gives you easy access to the connectors and buttons e Mount the speedo using the supplied thick black doubled sided tape e Make sure there is enough clearance between the speed control power wires ante
9. nna and receiver Avoid any direct contact between power components the receiver or the antenna as this can cause interference If interference occurs position the components at a different place in the model e The aerial should be run vertically up and away from the receiver Avoid contact with any parts made of carbon fibre or metal If the aerial is too long don t coil up the excess length See also the instructions supplied with your radio control system The Falcon 8 V2 comes supplied with flexible 3 3mm silicone power wires and attached 4 0mm bullet connectors Be very careful with the correct wire sequence colors since an incorrect connec tion may damage the speed control Avoid creating solder bridges on the solder tabs and isolate all connections carefully e Connect the speed control to the receiver position Channel 2 e Blue power wire Speedo MOT A to motor A e Yellow power wire gt Speedo MOT B to motor B e Orange power wire gt Speedo MOT C to motor C e Connect the hall sensor cable to the speed control and the motor e Doublecheck all connections before connecting the speed control to a battery CAUTION f battery is connected with reversed polarity it will destroy your speed control e Red power wire gt Speedo BAT to battery Plus e Black power wire Speedo BAT to battery Minus gt Your speed control is now ready to be set up RA00326 Version 26 06 2015 NOSRAM 2015 TRANSM
10. oduct for repair If products are sent in for repair which do operate perfectly we have to charge a service fee according to our pricelist Always check error by checking LED error code first this gives you a good indication where to search SYMPTOM Motor overheats Insufficient performance E g poor power topspeed or brake Servo is wor king no motor function No servo and no motor function Motor stutters while accele rating Motor runs in reverse when accelerating for ward on radio Speed control switches off frequently Motor never stops runs at constant slow Radio interfe rence POSSIBLE REASON Wrong number of cells for your motor Wrong Gear ratio Too little motor cooling Wrong Gear ratio Wrong number of cells for your motor Transmitter settings changed after set up Motor or sensor board in motor defective Speed control defective Speedo plugged in incorrectly i ion System activated Wiring problem Sensor wire missing defective Motor defective Speedo defective Wiring problem Battery defective Crystal receiver or transmitter defective Speedo defective Sensor wire defective Motor or sensor board in motor defective Radio interference Speedo defective Model with reversed gearbox Speed Control overheats Model used too often without cool down periods Motor too strong for input voltage Stuck drivetrain or ball bearing Motor defective Transmitter settings changed after set
11. onnect the battery for about 10sec and start again from the first step e At the start of each run switch on the transmitter first then switch on the car e At the end of each run switch off the car and then switch off the transmitter e For storage of the car disconnect the drive battery at any time Check the LEDs when moving the throttle on your radio to doublecheck everything is setup correctly Function Status Mode LED Neutral off artial Forward p Brake Reverse 5 Multi Protection System 3 New and improved protection system MPS3 which also tells you the cause of the shutdown with a special LED flashing sequence You can indicate that a shutdown occured when blue SET LED flashes very fast and the error code cause for shutdown is indicated by the MODE LEDs as explained in the table below Error Code LED flashing sequences Set Mode LED LEDs Reason Speed Control Thermal Shutdown 1 too strong motor or too high battery voltage for application 2 insufficient cooling of speed control or motor Motor Thermal Shutdown 3 too high gear ratio Possible Cause Blue 1 battery empty fast battery empty or weak flashing motor too strong for battery discharge capability Battery Low Voltage Cut Off 4 poor connection bad connector bad soldering joint 1 2 3 Motor Failure Internal Temp Check System 3 Allows you to read out the maximum internal temperature that the speedo and mot
12. or have reached during the run You can conveniently read out the tempera ture back in the pits since it remains stored until you turn it on the next time regularly which will reset the memory This feature allows you to accurately check if all is running well or if you re close to shutdown already sensor wire missing or defective drivetrain stuck motor defective locked rotor damaged sensor How to read out the temperature gt Switch at OFF position gt Keep MODE button pressed while you turn switch to ON then release button gt At first speed control temperature will be indicated SET LED will start to flash blue MODE LEDs are off gt Count the number of flashes The higher the number the hotter the speedo ran shutdown occurs at 10 flashes gt To change to motor temperature read out press MODE button one more time gt SET LED will start to flash blue MODE LEDs are off again for motor the LEDs on time will be shorter gt Count the number of flashes The higher the number the hotter the motor ran shutdown occurs at 10 flashes gt Every flash below 10 equals to 5 C temperature decrease Temperature chart Speed control and motor temperature 25 C 20 C 15 C 10 C 5 C Shutdown 45 F 36 F 27 F 18 F 9 F CAUTION motor temperature read out only works if your motor has a built in NTC temperature sensor gt 45 C 40 C 35 C 30 C gt 81 F 72 F
13. res Limited warranty All products from NOSRAM are manufactured according to the highest quality standards NOSRAM guarantees this product to be free from defects in materials or workmanship for 90 days non European countries only from the original date of purchase verified by sales receipt This limited warranty doesn t cover defects which are a result of misuse improper maintenance outside interference or mechanical damage This applies among other things to e Cut off original power plug or not using reverse polarity protected plugs e Receiver wire and or switch wire damaged e Mechanical damage of the case e Humidity Water inside the speed control e Mechanical damage of electronical components PCB e Soldered on the PCB except on external solder tabs e Connected speed control with reversed polarity To eliminate all other possibilities or improper handling first check all other components in your model and the trouble shooting guide if available before you send in this product for repair If products are sent in for repair which do operate perfectly we have to charge a service fee according to our pricelist With sending in this product the customer has to advise NOSRAM if the product should be repaired in eit her case If there is neither a warranty nor guarantee claim the inspection of the product and the repairs if necessary in either case will be charged with a fee at the customer s expense according to our price l
14. us version 7 2 Mode 2 Initial Drive Initial Drive feature defines percentage of initial throttle power which allows to adjust smooth or aggressive acceleration Suggested settings Smooth feel for low grip 0 2 Aggressive feel for high grip 2 4 Attention Higher Initial Drive settings increase the motor temperature significantly When you are running high Initial Drive settings we recommend motor temperature protection should always be active Please monitor motor temperatures in order to adjust correct Initial Drive values 7 3 Mode 3 Power Profile This Mode allows you to adjust the Falcon 8 V2 to your likes Whether you run on slippery or high traction surfaces we have incorporated a suitable profile for you Higher value means more overall power and more aggressive throttle response Value 1 minimum Value 5 maximum 7 4 Mode 4 Protection Defines the level of protection for your speedo and motor Battery protection is automatic and always active When cut off voltage is reached you will still be able to drive at reduced speed for an additi onal 30 seconds Note In case motor temperature shutdown comes close before the end of the race you might con sider switching off the motor temperature protection Be aware that the motor might overheat re sulting in a loss of warranty of the motor Therefore motor protection use is highly recommended Please note that depending on your battery pack s condition your spee
15. use man OOOO FALCON 8 VERSION 2 NZSRAM 2S TO 6S LIPO CAPABILITY www nosram com 90881 6 0V 6 0A SWITCHING BEC USB SOFTWARE UPDATABILITY Dear customer Thank you for your trust in this NOSRAM product By purchasing a NOSRAM Falcon 8 V2 brushless speed control you have chosen one of the most advanced and successful speed controls of today The new Falcon 8 V2 has been optimized with the following newly developed high tech features 4 Calibrate Speed Control to Radio In setup mode the speed control stores every step e g learning your radios neutral and endpoints by pressing the SET button All the settings will be stored in the memory even if it will be discon nected from the battery e Initial drive mode e 2S to 6S operation e 6 0V 6 0A Switching BEC e Internal Temp Check System 3 e USB Software Updatability e Fully adjustable e AutoCell System 2 e Multi Protection System 3 Please read the following instructions carefully before you start using your speed control This user guide contains important notes for the safety the use and the maintenance of this product Thus protecting yourself and avoid damages of the product Proceed according to the user guide in order to understand your speed control better Please take your time as you will have more joy with your product if you know it exactly This user manual shall be kept in a safe place If another customer is using this product this manual has

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