Installation Instructions
Contents
1. 150 5 9 80 a Dimensions are in mm in 25 0 100 25 0 31 T4 0 98 gt 3 9 0 97 EN OCs 280 a 7 0 40 11 0 80 ee 159 4 0 32 lt F R 0 63 TT I 8 0 e 0 31 AB Allen Bradley Aii 12 0 155 175 us 6 1 Shunt Module 9 Mounting Hole Detail All slots accept M6 or 1 4 20 mounting screws y Front View Side View 1 Dimension shown is for mounting hardware location and does not reflect the location of the lower slot radius Mounting Dimensions 1394 SR36A 1394 SR36AF and 2090 SR040 18 shunt modules 150 s z z G gt 250 Dimensions are in mm in 8 0 59 s k 0 98 0 32 100 280 R 4 11 0 A f ji ry C ak pga 2G 2 C gt gt 7 80 ee gt Je oc gt C gt C xe Y gt C gt 0 31 101 c gt C xe gt C gt C gt C gt 0 40 c xe axe xe xe 3C gt Shunt Module 15 9 t gt C gt C C gt C JC gt 400 y le A C 2T g pia 2C rt gt 0 63 le gt C 2 C gt C gt C gt C gt 15 7 eo om OD OOD ON CO 1 13 7 8 0 C xe C gt C HE gt 385 0 0 31 7 lt ja ac gt C 7s JC nS gt 15 2 j T 12 0 gt gt gt gt gt2. 1394 SR36Ax module is 150 mm 6 0 in clearance shown in this example for airflow and installation HF Bonding Your Shunt Module Bonding is the practice of connecting metal chassis assemblies frames shields and enclosures to reduce the effects of electromagnetic interference EMI For more information on the concept of high frequency HF bonding the ground plane principle and electrical noise reduction refer to System Design for Control of Electrical Noise Reference Manual publication GMC RMO01 IMPORTANT To improve the bond between the drive system and subpanel construct your subpanel out of zinc plated paint free steel Establishing Noise Zones This table provides the zoning requirements of cables connecting to the external shunt module Zone Method mens Herr piny clean orite Shield COL DC shielded option X X COL DC unshielded option X Thermal switch X X Fan if present X External Shunt Modules 7 Noise Zones for Kinetix 6000 Drives Observe these guidelines when mounting your external shunt module outside the enclosure e Mount circuit components and wiring in the very dirty zone or in an externally shielded enclosure Run shunt DC bus and fan wiring inside metal conduit to minimize the effects of EMI and RFI e Mount resistors other than metal clad in a shielded and ventilated enclosure outside the cabinet e Keep unshielded wiring as short as possible
3. la Circuit ur In Breaker EC wane C Tee o ICI TX TN me ine iter Lu XFMR RAADI 1 0 and VD VD 77 Contactors Feedback Cables D D C Very dirty shunt connections segregated not in wireway Route Encoder Analog Registration Route 24V DC 1 0 Shielded Cable Shielded Cable Enclosure Publication 2090 INO04B EN P June 2008 Install the External Shunt Module External Shunt Modules 13 These procedures assume you have prepared your mounting panel and understand how to bond your system components Mount the External Shunt Module Follow these steps to mount your external shunt module 1 Lay out the position for your shunt module Refer to Establishing Noise Zones beginning on page 6 for panel layout recommendations Refer to Product Dimensions beginning on page 14 for locating the mounting holes IMPORTANT To improve EMC performance mount the module on the same panel as the drive and as close to the drive as possible 2 Attach the shunt module to the cabinet by using M6 0 25 in bolts Make sure all fasteners are properly bonded to the subpanel 3 Tighten all mounting fasteners Publication 2090 INO04B EN P June 2008 14 External Shunt Modules Product Dimensions Mounting Dimensions 2090 SR120 09 2090 SR040 09 1394 SR9A and 1394 SR9AF shunt modules
4. SHUNT MODULE WIRING SEE INSTRUCTION MANUAL FOR MORE DETAIL O IO m ec j 020 030 FAN WRES POWER WRES 9 AWG 84am FROM SYSTEM MODULE TORQUE 50 nb 56 Wa tv O Om j 020 030 Shunt Power Connector Publication 2090 IN004B EN P June 2008 1 2 3 1394 SR36Ax and 2090 SR040 18 External Shunt Modules 2 p mm a e 1394 SR9Ax 2090 SR120 09 and 2090 SR040 09 External Shunt Modules b p o o am G Ha Shunt P Se oa Shunt Fan unt Power DE unt Fan p lt FE 5 Connector ee DE es Connector l Es N N N A fN Shunt module is shown with front cover open Shunt module is shown with front cover removed Only the 1394 SR36AF shunt module has the fan and thermal switch connections External Shunt Modules 17 Wire the Shunt Module Fan This procedure applies to only the 1394 SR36AF shunt module and assumes that you have mounted the module and wired the shunt DC bus connections Refer to Additional Resources on page 22 for the servo drive user manual with the drive end installation instructions You can wire the shunt fan connections for 115V or 230V AC input power Wire should be copper with 75 C 167 F minimum rating Fan P
5. 0 47 eee pa ae as D C a lt C D C at 2 ae HE gt Mounting Hole Detail o Sess l All slots accept M6 or ee gt T gt E gt gt 1 4 20 mounting screws D a gt ED ALLEN BRADLEY gr QE a ar oc gt CTS C C TD BULLETH 164 sow NT MODULE T iss aes D Ge E p aan D _ wD CD C gt C D BOESMAN GREMO TENT USE CID CP amp AD C gt C gt CD DR ED LED D D C gt gt CID N Y v w Y fF f Front View Side View 1 Dimension shown is for mounting hardware location and does not reflect the location of the lower slot radius Publication 2090 INO04B EN P June 2008 Wire the External Shunt Module External Shunt Modules 15 This section assumes you have mounted your external shunt module and are ready to wire the shunt module power connections Refer to Additional Resources on page 22 for the servo drive user manual with the drive end installation instructions IMPORTANT The National Electrical Code and local electrical codes take precedence over the values and methods provided Wire should be copper with 105 C 221 F 600V minimum rating DC bus Wiring Requirements External Shunt Drive Module shure one eni Torque Value Cat No Cat No Connections mme AWG Nem Ibein 2098 xxx HV030 COL 2090 SR xxx xx 2098 xxx HV050 6 10 1 25 11 2098 xxx HV100 DC 1394 SR9Ax 2094 BSP2 COL 1394 SR36Ax 1394xSUT22 x DG ev oul
6. Keep shunt DC bus wiring as flat to the cabinet as possible e Route thermal switch and fan wires separate from shunt DC bus External Shunt Module Mounted Outside the Enclosure Customer supplied Metal Enclosure 150 mm 6 0 in clearance min on all four sides of the shunt module Metal Conduit where required by local code Shunt Thermal Switch and Fan Wires when present i i Clean Wirewa Dirty Wireway Shunt DC bus Wiring Methods y Twisted pair in conduit 1st choice Shielded twisted pair 2nd choice Twisted pair two twists per foot min 3rd choice Very Dirty Connections Segregated gt not in wireway D Motor Power Cables 2094 BSP2 VD Shunt Module 38 f No sensitive equipment within OA 150 mm 6 0 in fn ns ee om Kinetix 6000 Drive System D Line Interface Module C C 1 0 and Feedback Cables Route 24V DC 1 0 Enclosure Route encoder analog registration shielded cable LT shielded cables Publication 2090 INO04B EN P June 2008 8 External Shunt Modules When mounting your shunt module inside the enclosure follow these additional guidelines e Metal clad modules can be mounted anywhere in the dirty zone but as close to the Kinetix 6000 system as possible e Shunt DC bus wires can be run with motor power cables e Keep
7. unshielded wiring as short as possible Keep shunt wiring as flat to the cabinet as possible e Separate shunt DC bus cables from other sensitive low voltage signal cables External Shunt Module Mounted Inside the Enclosure Dirty Wireway LT Enclosure 150 mm 6 0 in clearance min on all four sides of the shunt module Clean Wireway Shunt Thermal Switch and Fan Wires when present p gt VD Shunt DC bus Wiring Method unt DC bus Wiring Methods Twisted pair in conduit 1st choice Very Dirty Connections Segregated Shielded twisted pair 2nd choice not in wireway Twisted pair two twists per foot min 3rd choice D Motor Power Cables D D 2094 BSP2 D VD Shunt Module om i E No sensitive 4 equipment within gt El El 150 mm 6 0 in i g g q Kinetix 6000 Drive System e o v D Line Interface Module C C D 1 0 and Feedback Cables Route 24V DC 1 0 Route encoder analog registration shielded cable shielded cables Publication 2090 INO04B EN P June 2008 External Shunt Modules 9 Noise Zones for Ultra3000 Ultra5000 Drives Observe these guidelines when mounting your external shunt module outside the enclosure e Mount circuit components and wiring in the very dirty zone or in an externally shielded enclosure Run shunt DC bus and fan wiring inside metal
8. with Bulletin 1394 5 and 10 kW 460V drives Kinetix 6000 Multi axis Servo Drive User Manual publication 2094 UM001 Mounting wiring setup with RSLogix 5000 software power up troubleshooting and application diagrams Ultra3000 Digital Servo Drives Installation Manual publication 2098 IN003 Ultra5000 Intelligent Positioning Drives Installation Manual publication 2098 IN001 1394 SERCOS interface Multi axis Motion Control System Installation Manual publication 1394 IN002 Mounting wiring applying power troubleshooting and application diagrams 1394 Digital AC Multi axis Motion Control System User Manual publication 1394 5 0 System Design for Control of Electrical Noise Reference Manual publication GMC RM001 EMC Noise Management DVD GMC SP004 Mounting wiring setup with the HIM module power up troubleshooting and application diagrams Information examples and techniques designed to minimize system failures caused by electrical noise You can view or download publications at http literature rockwellautomation com To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative External Shunt Modules 23 Notes Publication 2090 INO04B EN P June 2008 Rockwell Automation Support www rockwellautomation com Rockwell Automation provides technical information on the Web to assist you in us
9. 600 W continuous 4 Q fan cooled thermal switch SR Shunt Resistor Bulletin Number Bulletin 2090 External Shunt Modules 2090 SR xxx xx Continuous Power Rating 09 900 W continuous no fan 18 1800 W continuous no fan Resistance Rating 120 120 Q 040 40 Q SR Shunt Resistor Bulletin Number Before You Begin Before you begin mounting your shunt module make sure you e have the required tools and materials e understand the mounting requirements e understand high frequency bonding e know how to establish noise zones Required Tools and Materials These tools and materials are required to complete the installation of an external shunt module e Screwdrivers e User supplied power wiring e Mounting fasteners Publication 2090 INO04B EN P June 2008 4 External Shunt Modules Publication 2090 INO04B EN P June 2008 Mounting Requirements enclosure Because the system is of the open type construction be careful to keep any metal debris from falling into it Metal debris or Plan the installation of your system so that you can perform all cutting ATTENTION is drilling tapping and welding with the system removed from the other foreign matter can become lodged in the circuitry which can result in damage to components These requirements apply when preparing to mount your shunt module Mount the shunt in an enclosure providing protection against dust and sp
10. About the External Shunt Modules Installation Instructions External Shunt Modules Catalog Numbers 1394 SR9A 1394 SR9AF 1394 SR36A 1394 SR36AF 2090 SR120 09 2090 SR040 09 2090 SR040 18 Op Page About the External Shunt Modules 1 Important User Information 2 Catalog Number Explanation 3 Before You Begin 3 Install the External Shunt Module 13 Replace the Shunt Module Fuse 20 External Shunt Module Specifications 21 Additional Resources 22 These externally mounted passive shunt modules provide a means for servo drives to dissipate excess regenerative energy from the DC bus This is needed when system loads require power dissipation beyond the capability of the shunt resistor internal to the servo drive These are passive shunt resistors and require transistor activation by the servo drive A properly sized shunt module regulates excessive bus voltage by passing current through a resistor which dissipates the current as heat and minimizes drive faults caused by excess bus voltage Shunt Module Compatibility Shunt Cat No Drive Cat No 2090 SR040 09 2098 xxx HV100 2090 SR040 18 2098 xxx HV100 1394 SR9A ru 2094 BSP2 and 1394 SR36A 1394x SJT22 x 1394 SR36AF The 2094 BSP2 shunt module is mounted on the Bulletin 2094 power rail and provides connections to an external shunt module Rockwell ALLEN BRADLEY ROCKWELL SOFTWARE Automation 2 External Shunt Modules Imp
11. Follow these steps to wire your external shunt module 1 Remove power from your drive system that includes the Bulletin 1394 or 2090 shunt module ATTENTION A ATTENTION A This system may have multiple sources of power More than one disconnect switch may be required to de energize the system To avoid shock hazard or personal injury verify that all power has been removed before proceeding This product contains stored energy devices To avoid hazard of electrical shock verify that all voltage on the capacitors has been discharged before attempting to service repair or remove this unit You should only attempt the procedures in this document if you are qualified to do so and familiar with solid state control equipment and the safety procedures in publication NFPA 70E Publication 2090 IN004B EN P June 2008 16 External Shunt Modules 2 6 Prepare the shunt DC bus wires for attachment to the shunt power terminals by removing 10 mm 0 39 in of insulation IMPORTANT Use caution not to nick cut or otherwise damage strands as you remove the insulation Insert one wire into the shunt power terminal labeled COL Insert the other wire into the shunt power terminal labeled DC Tighten both screw terminals Refer to torque values in the table on page 15 Gently pull on each wire to make sure it does not come out of its terminal reinsert and tighten each loose wire Shunt Module Terminations
12. Gently pull on each wire to make sure it does not come out of its terminal reinsert and tighten any loose wires Publication 2090 IN004B EN P June 2008 External Shunt Modules 19 Wire the Thermal Switch This procedure applies to only the 1394 SR36AF shunt module and assumes that you have mounted the module wired the power connections and are ready to connect the thermal switch wires Refer to Additional Resources on page 22 for the servo drive user manual with the drive end installation instructions Wire should be copper with 75 C 167 F minimum rating Thermal Switch Wiring Requirements Thermal Recommended External Shunt Module Switch Wire Size Torque Value Cat No Connections mm AWG Nem Ibein 1394 SR36AF 0 75 18 0 6 6 Follow these steps to wire the thermal switch terminal block 1 Verify that all power is removed from the system 2 Open the front door of the shunt module 3 Insert one wire into the top terminal of the thermal switch terminal block AZ 2 oo 4 Insert the other wire into the lower terminal of the thermal switch terminal block Refer to the figure on page 16 for the location of the thermal switch terminal block 5 Tighten all screw terminals 6 Gently pull on each wire to make sure it does not come out of its terminal reinsert and tighten any loose wires Publication 2090 INO04B EN P June 2008 20 External Shunt Mo
13. XFMR 1 0 and VD Contactors Feedback Cables D D C Very dirty shunt connections segregated not in wireway Route Encoder Analog Registration Route 24V DC 1 0 Shielded Cable Shielded Cable Enclosure Publication 2090 INO04B EN P June 2008 12 External Shunt Modules When mounting your shunt module inside the enclosure follow these additional guidelines e Metal clad modules can be mounted anywhere in the dirty zone but as close to the 1394 drive as possible e Shunt DC bus wires can be run with motor power cables e Keep unshielded wiring as short as possible Keep shunt DC bus wiring as flat to the cabinet as possible e Separate shunt DC bus cables from other sensitive low voltage signal cables External Shunt Module Mounted Inside the Enclosure Clean Wireway 150 mm 6 0 in Enclosure Dirty Wireway clearance min on all four sides of the shunt module Shunt DC bus Wiring Methods Twisted pair in conduit 1st choice Shielded twisted pair 2nd choice gt Shunt thermal switch and Twisted pair 2 twists per foot min 3rd choice fan wires when exist C c D 1394x SJT22 x Drive System Filter 24V Motor Q mar Brake PS o aus e emacs
14. conduit to minimize the effects of EMI and RFI e Mount resistors other than metal clad in a shielded and ventilated enclosure outside the cabinet e Keep unshielded wiring as short as possible Keep shunt DC bus wiring as flat to the cabinet as possible External Shunt Resistor Mounted Outside the Enclosure Customer supplied Metal Enclosure 150 mm 6 0 in clearance min on all four sides of the shunt module gt Metal Conduit where required by local code Dirty Wireway Clean Wireway Shunt DC bus Wiring Methods Twisted pair in conduit 1st choice Shielded twisted pair 2nd choice Very dirty shunt connections Twisted pair 2 twists per foot min 3rd choice segregated not in wireway Maximum length is 3 05 m 10 ft C DC D Filter D r Ultra3000 460V Drive System Circuit j Breaker p EN Contactors E al ower Supply et a AC Linger mm HE D VD esera E a xum SAY F z OEC Very dirty power connections segregated not in wireway D C Motor Power Cable Route Motor Power Route Encoder Analog Registration Shielded Cable Shielded Cables Enclosure Publication 2090 INO04B EN P June 2008 10 External Shunt Modules Publication 2090 INO04B EN P June 2008 When mounting your shunt module inside the enclosure follow these ad
15. ditional guidelines e Metal clad modules can be mounted anywhere in the dirty zone but as close to the Ultra3000 drive as possible e Shunt DC bus wires can be run with motor power cables e Keep unshielded wiring as short as possible Keep shunt DC bus wiring as flat to the cabinet as possible e Separate shunt DC bus cables from other sensitive low voltage signal cables External Shunt Resistor Mounted Inside the Enclosure Dirty Wireway Clean Wireway 150 mm 6 0 in clearance min on all four sides of the shunt module V Shunt DC bus Wiring Methods Twisted pair in conduit 1st choice Shielded twisted pair 2nd choice Very dirty shunt connections Twisted pair 2 twists per foot min 3rd choice segregated not in wireway Maximum length is 3 05 m 10 ft C D DC O O Filter VD LR Ultra3000 460V Drive L System ue AS A 4l ue 24V Contactors cg o Power Supply er I Tile x LT Line Filter pmm Mg D VD ess fee el Very dirty power connections ad 7n segregated not in wireway D c Motor Power Cable Route Motor Power Route Encoder Analog Registration Shielded Cable Shielded Cables Enclosure External Shunt Modules 11 Noise Zones for 1394 Drives Observe these guidelines wh
16. dules Replace the Shunt Module Follow these steps to replace the fuse in your external shunt module Fuse 1 Remove power from your drive system that includes the Bulletin 1394 or 2090 shunt module This system may have multiple sources of power More than one disconnect switch may be required to de energize the system To avoid shock hazard or personal injury verify that all power has been removed before proceeding ATTENTION gt This product contains stored energy devices To avoid hazard of electrical shock verify that all voltage on the capacitors has been discharged before attempting to service repair or remove this unit You should only attempt the procedures in this document if you are qualified to do so and familiar with solid state control equipment and the safety procedures in publication NFPA 70E ATTENTION 2 Open the front door panel and locate the fuse holder 1394 SR9A 1394 SR36A 1394 SRJAF 1394 SR36AF and 2090 SR120 09 and 2090 SR040 18 Shunt Modules 2090 SR040 09 Shunt Modules Fuse Holder In each case the fuse holder is located in the bottom center of the shunt enclosure in some cases behind terminal blocks 3 Remove the fuse from the fuse holder You may need a fuse puller or
17. en mounting your external shunt module outside the enclosure e Mount circuit components and wiring in the very dirty zone or in an externally shielded enclosure Run shunt DC bus and fan wiring inside metal conduit to minimize the effects of EMI and RFI e Mount resistors other than metal clad in a shielded and ventilated enclosure outside the cabinet e Keep unshielded wiring as short as possible Keep shunt DC bus wiring as flat to the cabinet as possible e Route thermal switch and fan wires separate from shunt DC bus External Shunt Module Mounted Outside the Enclosure Customer supplied Metal Enclosure 150 mm 6 0 in clearance min on all four Lg D sides of the shunt module Metal Condui gt lt Shunt thermal switch and where required fan wires when exist by local code Clean Wireway Enclosure Dirty Wireway Shunt DC bus Wiring Methods Twisted pair in conduit 1st choice Shielded twisted pair 2nd choice Twisted pair 2 twists per foot min 3rd choice c C D 1394x SJT22 x Drive System se Filter 24V Motor rar Brake PS o er er ee Circuit Breaker pr vs Le I I I ms Se an WI 3 Line Filter
18. ing its products At http support rockwellautomation com you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http support rockwellautomation com Installation Assistance If you experience a problem within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your product up and running 1 440 646 3434 United States Monday Friday 8 a m 5 p m EST Outside United Please contact your local Rockwell Automation representative for any States technical support issues New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures Contact your distributor You must provide a Customer Support case number United States call the phone number above to obtain one to your distributor in order t
19. kwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss Identifies information that is critical for successful application and GLENI understanding of the product AVR REC Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you to identify a hazard avoid a hazard and recognize the consequences alia SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures gt D External Shunt Modules 3 Catalog Number Catalog numbers consist of various characters each of which Explanation identifies a specific version or option for that component Use the p catalog numbering charts below to understand the configuration of your shunt module Bulletin 1394 External Shunt Modules 1394 SR xxxx EE KW Rating 9A 300 W continuous 4 Q no fan 9AF 900 W continuous 4 Q no fan 36A 1800 W continuous 4 Q no fan 36AF 3
20. lashing water P54 or dust free and protected against water jets IP65 Many NEMA National Electrical Manufacturers Association Type 4 cabinets provide this level of protection Install the panel for mounting your system components inside the enclosure on a flat rigid vertical surface that won t be subjected to shock vibration moisture oil mist dust or corrosive vapors Refer to Environmental Specifications on page 21 for specific recommendations Maintain minimum clearances for proper airflow easy module access and proper bend radius for the cables as shown in the figures beginning on page 5 Use high frequency HF bonding techniques to connect the module enclosure machine frame and motor housing and to provide a low impedance return path for high frequency HF energy and reduce electrical noise Refer to HF Bonding Your Shunt Module on page 6 for more information Segregate DC bus wiring from control wiring and motor feedback cables Do not run shunt wiring in wireways Use twisted pair cable from the drive to external shunt module Refer to Establishing Noise Zones beginning on page 6 for specific recommendations External Shunt Modules 5 IMPORTANT Mount the shunt module in an upright position Do not mount the shunt module on its side Minimum Clearance Requirements within an enclosure 150 mm 6 0 in clearance for airflow and installation 150 mm 6 0 in cleara
21. n adapter to allow the smaller body fuse to fit the larger FWP fuse holder The Bulletin 1394 and 2090 shunt modules ship with fuses rated for 460V operation For operation with drive systems using 230V input power you must replace the 460V shunt fuse A with a 230V fuse Failure to observe this precaution could result in equipment damage Environmental Specifications Attribute Ambient operating temperature 1 Value 0 50 C 32 122 F Vibration 2g at 10 2000 Hz Shock 15g 11 ms half sine Altitude 1500 m 5000 ft Humidity 5 95 noncondensing 0 Power performance increases about 5 5 W for every 1 C 3 1 W F drop in ambient temperature Publication 2090 INO04B EN P June 2008 22 External Shunt Modules Additional Resources Publication 2090 INO04B EN P June 2008 These documents contain additional information concerning related Rockwell Automation products Resource Description 900 Watt Passive Shunt Installation Instructions publication 2090 IN001 300 Watt Active Shunt Regulator Installation Instructions publication 2090 INO02 200 Watt Passive Shunt Regulator Installation Instructions publication 2090 IN003 1394 External Shunt Resistor Kit Installation Instructions publication 1394 5 6 Mounting and wiring instructions for use with ULTRA 100 ULTRA 200 ULTRA Plus Ultra3000 and Ultra5000 230V drives Mounting and wiring instructions for use
22. nce 150 mm 6 0 in clearance for airflow and installation 4 Enclosure for airflow and installation Bulletin 1394 and 2090 150 mm 6 0 in clearance External Shunt Modules for airflow and installation 1394 SR9Ax module is shown in this example BURN HAZARD gt The shunt resistors can reach temperatures in excess of 350 C 662 F Do not handle a shunt module that has been operational until it has cooled sufficiently Combustible materials above the shunt module or its enclosure may need the protection of a metal plate to shield them from the heat Failure to observe these precautions could result in damage to surrounding materials possibly leading to a fire or personal injury ATTENTION The shunt resistors release large amounts of heat When mounted inside an enclosure you must provide adequate ventilation so the maximum ambient temperature of 50 C 122 F is not exceeded Failure to observe this precaution could result in damage to the module Publication 2090 IN004B EN P June 2008 6 External Shunt Modules Publication 2090 INO04B EN P June 2008 Minimum Clearance Requirements outside the enclosure 254 mm 10 0 in clearance for airflow and installation 150 mm 6 0 in clearance e 150 mm 6 0 in clearance for airflow and installation for airflow and installation E E J Bulletin 1394 and 2090 i gt External Shunt Modules
23. o complete the return process Outside United Please contact your local Rockwell Automation representative for the return States procedure Allen Bradley Kinetix Rockwell Automation TechConnect ULTRA 100 ULTRA 200 ULTRA Plus Ultra3000 and Ultra5000 are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 2090 INOO4B EN P June 2008 Supersedes Publication 2090 INOO4A EN P March 2002 PN 196991 P02 Copyright 2008 Rockwell Automation Inc All rights reserved Printed in the U S A
24. ortant User Information Publication 2090 INO04B EN P June 2008 Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http literature rockwellautomation com describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Roc
25. ower Specifications Input Power Current 115V AC 0 2 A 230V AC 0 1 A IMPORTANT If you mount the shunt module outside the cabinet the shunt fan power wiring must be inside metal conduit to minimize the levels of EMI and RFI Fan Power Wiring Requirements External Shunt Module ad a lc He oN Torque Value Cat No Pin acs mm AWG Nem Ibein 1 115 230 4 115 230 1394 SR36AF Tas 115 1 3 16 0 6 6 2 4 115 2 8 230 Follow these steps to wire the shunt fan 1 Verify that all power is removed from the system 2 Open the front door of the shunt module 3 Using a screwdriver remove the plate that covers the fan wire access hole on the bottom right side of the module Refer to the figure on page 16 for the location of the fan power terminal block Publication 2090 INO04B EN P June 2008 18 External Shunt Modules 4 Insert the jumper wires that came with your shunt module to support the input power used in your application 5 Insert one wire from the AC power supply into terminal 1 ol lt Wiring the Fan for 115V Wiring the Fan for 1 To Power Supply O To Power Supply 4 O 20 20 30 30 To Power Supply 4 O To Power Supply E D 4 p 6 Insert the other wire from the AC power supply into terminal 4 7 Tighten all screw terminals IMPORTANT When tightening screws to secure the wires refer to the table page 17 for torque values 8
26. screwdriver to remove the fuse 4 Replace the fuse Refer to External Shunt Module Specifications on page 21 for the properly rated fuse 5 Close and secure the door panel 6 Apply power to your system and verify proper operation Publication 2090 INO04B EN P June 2008 External Shunt Modules 21 External Shunt Module This section es one for the Bulletin 1394 and Bulletin g 2090 external shunt modules Specifications External Shunt Module Specifications ja Specifications rive ty Shunt Module Voltage Resistance Peak Peak Cont Shipping Bussmann at No VAC Range Power Current Power Weight Replacement Fuse Q kW Amps Watts kg Ibs 230 41 0 101 25 FNO R 20 R1 1394 SR9A 4 300 3 63 8 460 160 0 200 FWP50A14F 230 41 0 101 25 FNO R 20 R1 394 SR9AF 4 900 3 63 8 460 160 0 200 FWP50A14F 230 41 0 101 25 FNO R 20 R1 1394 SR36A 4 1800 8 6 19 _ _ 460 160 0 200 FWP50A14F 230 41 0 101 25 FNO R 25 R1 1394 SR36AF 4 3600 9 0 20 460 160 0 200 FWP50A14F 230 1 33 3 35 FNO R 3 4 R1 2090 SR120 09 120 148 900 3 63 8 0 460 5 3 6 7 FWP 2 5A14F 230 4 0 10 0 FNO R 2 R1 2090 SR040 09 40 51 900 3 63 8 0 460 16 0 20 0 FWP 5A14F 230 4 0 10 0 FNO R 2 R1 2090 SR040 18 40 49 1800 8 6 19 0 460 16 0 20 0 FWP 6 3A14F nl Requires the use of an FNQ fuse with a
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