Battery_chargers_12v BC1260P
Contents
1. MAIN OUTPUT 10 11 12 B1 Power Switch To turn ON and OFF AC power to charger Charger status LED display Charger ON LED Green Lights up when power ON Bulk LED Red Bulk charging with constant max current Absorption LED Orange Absorption charging with preset constant max voltage Float LED Green Float charging with preset constant voltage Over Temp LED Red Lights up when over temperature protection Flashing when current de rating Fault LED Red Charger malfunction overload output short circuit reverse polarity output over voltage protection Programming Port Factory use only Battery selection switch For AGM GEL LiFePO4 Calcium Calcium 2x user define amp WET Flooded batteries default at GEL P 1 Charging current selection switch Current can be selected from 10 to 100 Details please see the table on front panel Default at 100 USB port Connect charger to computer for charger user define setting Remote display Port Connect to accessory HBR 3100 remote display To remote display the charging voltage amp charging status and remote control the charger output ON OFF amp Equalization Equalization mode selection switch Can be selected by Manual or Auto Charging Banks Terminal b2. Battery Voltage to Trigger cut in Soft Start lt 10 5V Bulk Charge Mode Soft Start Bulk Charge Current Current Limit 1 2 of the charging 1 2 of the charging 1 2 of the charging current current current Ripple and Noise Peak to Peak lt 200mV lt 200mV lt 200mV AC Voltage Range 200 240V 50Hz Overload 90 110 Rated Output Current or 50 Rated Output Current Soft Charge Protection Type Constant Current Limiting recovers Automatically after Fault Condition is Removed Protection Otherwise the charger will shutdown until re start the charger again Fault Mode Yes B Charger ON Yes DC Car Blade Fuse at Front Panel 25Ax2 30Ax2 30Ax3 Accessories Remote Control Panel Optional Approvals Others Dimensions and Weight 200x80x260mm 3 2kg 200x80x260mm 3 2kg 200x80x320mm 4 2kg All values are based on the standard ambient temperature 25 C and pressure 0 1Mpa M Optional Remote Display HBR 3100 I Introduction When the optional remote HBR 3100 is installed it will display the current status of the charger along with the voltage amp amperage and can remote control the charger to Equalization mode It can be mounted on BC charger by replacing the dummy cover on the front panel or individual mount with 10m extension cable and coupler HBR 3100 accessories II Connection 1 10 Meters Phone Cable 2 In Line Coupler 6P6C 3 HBR 3100 Remote Display Module HI Control and Indicator Output 1
3. sensor is 20mV C the higher the battery temperature the lower the charging voltage When battery temperature reaches 60 C the charger will shutdown Fault and OTP indicator will light up an _Ssioolm J Cable Size Selection Wire Size AWG 10 s52 38s C E eee ees a O s T Bs ee l OC a Jaa d G ee T ae A 0 5 Maximum one way distance feet for 2 Voltage loss 30A a 20 64 _ so 107 Table Selection of cable size and length versus current 10 4 2 1 0 2 0 4 0 Maximum one way distance feet for 2 Voltage loss Maximum one way distance feet for 2 Voltage loss 60A 2 6 5 6 11 2 34 K Trouble Shooting PROBLEM INDICATIONS POSSIBLE CAUSES SUGGESTED SOLUTION Charger does not work Indicator lights not turn on No DC output Charger On LED is not on Float and Fault LEDs are on Battery does not get All indicator LED full charge work normally and sequentially OTP LED flashing Long charging time float light does not come on even after 12 hours charging time Bulk LED is on all the time Absorption light remains on all the time Bulk light remains on all the time No AC power AC input socket fuse blown Output short circuit Over temperature protection triggered Severe over loading charger Reverse polarity connection DC fan locked by foreign object or malfunction Bad battery connection Battery type select swit
4. BC 1230P 1240P 1260P Multi Stage Battery Chargers User Manual CHARGER BULK ABSORPTION FLOAT OVERTEMP FAULT ON Advanced O Multi Stage Battery Charger ON OFF Keep this manual in a safe place for quick reference at all times This manual contains important safety and operation instructions for correct use of the battery charger Read through the manual and pay special attention to the markings and labels of the charger battery and equipment connected to the battery system Pay special attention to these two types of notices used in this manual WARNING Failure to heed this warning may cause injury to persons and damage to Equipment CAUTION Failure to observe this warning may result in damage to equipment and improper functioning of the Charger WARNING The charger is designed for in door use Protect the charger from ingress of water This charger is made to charge only properly sized lead acid batteries Don t recharging non rechargeable batteries Charging other types of battery or under sized lead acid batteries may cause fire or explosion Install the charger in accordance with all local codes Do not use the charger if it has been dropped or damaged Do not remove casing of the charger there is no user serviceable parts inside Do not charge the battery on boats Remove the battery and charge on shore Never attempt
5. Output ON OFF To switch the charger output ON and OFF Green LED is illuminated when output is ON 2 Alarm Can be silenced or audible by toggling this button default is audible Red LED will illuminate when fault occurred 3 Func To toggle charger setting Menu and select scrolling to make display continue to scroll all setting See optional remote programming section 4 Set To confirm the chosen feature you selected IV Programming using the optional remote A Pressing Func Button to display Scrolling or until any setting you want to display B Pressing Set button to confirm Remote Panel Scrolling Menu Options Remote Short cut 1 Press and hold the SET button for 5 seconds and release the button to enter Equalization mode Equalization selection slide switch on main unit should be selected at manual position 2 Press and hold the Func button for 5 seconds and release the button to force the charger to Float mode V Fault Indication 1 Charger High Temp Charger over temperature 2 Bat Over Temp Battery temperature over 60 C as detected by remote sensor 3 Output V High Output over voltage 4 Overload Overload OCP 5 Output Shorted Output short circuit 6 Wrong Polarity Output reverse polarity 7 Fan Fault Fan stuck or not working REV 0 2011 03 7673 3 130 3520
6. alcium 15 1V When the battery voltage rises to the selected Absorption voltage level the charging switches to Constant voltage charging and battery is over 85 full The battery is kept at this high voltage while the current reduces gradually to set value at which the charger automatically switches to Float Stage Stage 3 THE UO PHASE The constant voltage charging Float LED is ON In this stage the battery is full and only takes in the amount of current necessary for maintaining the capacity The float voltage is preset by factory according to the type of battery In case of the charger keeps at this mode with charging current less than5A for over 72 hours The charger will go into the Standby mode Stage 4 THE UO PHASE The constant voltage charging Float LED is ON In this stage The charging voltage at this mode will be 4 less than the Float voltage only for maintaining the capacity Remark If the battery does not reaches the charging voltage in 12 hours the charger will automatically goes to Float mode This is call safety timer User Define battery setting There are two user define can be preset by end user Battery Selection Switch 4 set to position 7 or 8 Connect the charger to personal computer through USB port 6 then you can set your own charging configuration Remark Optional remote display cannot configure the user define battery Equalization Charging for wet type battery only Wet lead acid battery requires peri
7. ch in wrong setting Battery capacity too large Ambient temperature too low Battery has damaged cell or battery is too old Wrong set the lower power level Charger internal fault Wrong battery type selection Battery is excessively depleted and the soft charging is triggered Battery temperature too high Check AC connections are correct Replace with correct AC fuse by qualified electrician Check DC connections between charger and battery Charger can auto reset if remove the fault within 20 seconds Check air intake vent at bottom of charger is blocked or not Check charger ambient ventilation Check battery AH capacity within recommended range Check for correct polarity replace car blade fuse 6 Check DC fan Check for loose contact right cable size cable integrity Recheck battery type and change to correct battery selection Make sure charger rating matches battery capacity see table B2 Move battery to a room temperature location or get an optional temperature sensor Replace battery Recheck the current selection switch 5 to correct right setting Return the charger to distributor to repair Check charged battery label and change battery type selection to correct setting Recharge the battery after a day if bulk light remains after several hours the battery is most likely damaged and cannot accept charge Replace battery Use accessory temperature sensor L Specifications
8. cro Processor to control the charging profiles and protective functions Innovative charging profiles blend in with the ever changing state of charge of the batteries to give just the right amount of current and voltage so your batteries will not be under or over charged There are 8 sets of selectable charging profiles specifically designed for a wide range of Wet Gel AGM LiFePO4 and Calcium Calcium lead acid batteries There are two user programmable charging profiles for the professional users through USB port by personal computer In addition the programmed maintenance charge provides a timely Equalization charge for the Wet lead acid battery and refreshing charge to the sealed batteries Almost all the protections are controlled by the Micro Processor On start up the chargers run a series of self tests on the protective functions displays and critical components like the cooling fan The optional detachable Remote Control Panel provides exceptional monitoring of the batteries charger output protection status hours of operation and etc Intended Use All Automotive Marine Mobile Home Electric Scooters Golf Carts Solar Deep Cycle UPS Standby Industrial amp Commercial Applications A Control and Indicators CHARGER BULK ABSORPTION FLOAT OVER TEMP FAULT ON 7 User Define 1 8 User Define 2 ET REMOTE O WET 7 70 9 9 INTROL conmo EQUALIZATION OFF
9. ery with higher initial level Both batteries will go to the Absorption and the Float Charge at the same time Power Level adjustment End user can set the maximum output current so to make the charger can suitable for different capacity battery Make sure the charger is power OFF before adjust the power level Use a small slot type screw driver to select the maximum output current through the Charging Current Selection Switch 5 1 Position 0 100 of the rated current Position 9 90 of the rated current Position 8 80 of the rated current Position 7 70 of the rated current Position 6 60 of the rated current Position 5 50 of the rated current Position 4 40 of the rated current Position 3 30 of the rated current Position 2 20 of the rated current Position 1 10 of the rated current CSCOANINDNBWNY Temperature Sensor Warning The temperature sensor must be installed at the Negative Terminal of the battery terminal wrong connection to the Positive Terminal will damage the charger and the sensor The temperature sensor accessory is used to optimal charging over wide ambient temperature range Fix the temperature sensor in a position on the battery which is not affected by other cooling or heating source Plug in the temperature sensor before switch on the charger to activate the temperature control function never plug in the charger during charging Compensation voltage for this temperature
10. locks to connect to charging cable Ventilation Fan Inlet AC socket with fuse holder Temperature Sensor Socket Connection to optional accessory temperature sensor Sensor to increase decrease charging voltage at low high battery temperature Battery Type Selection Make sure the charger is power OFF use a small slot type screw driver to select the battery through Battery Selection Switch 4 AGM GEL Sealed type VRLA AGM GEL Maintenance Free Automotive or Deep Cycle lead acid batteries WET Flooded Type lead acid batteries to which water can be added Automotive or Deep Cycle Calcium Calcium Sealed type VRLA Lead Acid batteries with Calcium content Automotive or Deep Cycle LiFePO4 Sealed type Lithium Iron Phosphate batteries User define User can set their own charging voltage and setting through USB port 6 by personal computer Recommended Battery Capacity The following minimum AH capacities are a generalized suggestion some batteries can take higher charge current check with battery manufacturers for charging batteries with smaller capacity Charger Model BC 1230P 30A BC 1240P 40A BC 1260P 60A Battery Capacity 12 AH 300 AH 15 AH 400 AH 20 AH 600 AH Battery Charger Installation and Connection Observe the warnings amp safety precautions before rushing to install and operate the charger Check battery condition fill up cells for wet battery clean battery poles Secure the battery charger in a well ven
11. odic high voltage charging about 10 overcharge absorption voltage to balance the voltage of each cell reverse the high concentration of electrolyte at the bottom and clear up large sulfate crystals on the plates You can use the Equalization Selection Switch 8 to perform the manual equalization through optional remote display or Auto equalization by charger itself Once Auto it is selected the charger will start Equalization automatically if charger keeps at Float mode for over 21 days After entered into this mode the Absorption indicator will flash This will put the charger keep Equalization for 240 minutes The charger will go to Float once completed Remark 1 This mode only can be operated at Flooded battery selected Battery Selection Switch 4 set to positions 1 9 or 0 2 During this mode operator can press the FUNC button optional remote display for 5 seconds to force the charger to Float mode anytime 3 Take special precautions as battery will emit explosive gas during equalization charge Dual bank charging This feature is for caravans and vehicles with two separate batteries The two batteries must be of same chemical make up and type to avoid over and under charging because only one setting of charging profile for both Two batteries are charged simultaneously and the battery with the lowest level gets most share of the current in the Bulk charge stage until it is up to the same voltage level of the second battery batt
12. the battery and fuel line The battery charger is then to be connected to the supply mains After charging disconnect the battery charger from the supply mains Then remove the chassis connection and then the battery connection Please notice the tightness of the power cables from the power supply to the load If the cables are not fastened well enough the total resistance of the connecting cables will increase resulting in a huge voltage drop between the terminals to the load Normal 4 Stage IUoU Charging Operation The 4 stage IUOU charge algorithm ensures fast complete and at the same time gentle charging of the lead acid battery Charging Profile MULTI STAGE CHARGING DIAGRAM BATTERY STATE OF CHARGE BULK CHARGE ABSORPTION CHARGE FLOATING CHARGE STANDBY CHARGE CONSTANT CURRENT CONSTANT VOLTAGE CONSTANT VOLTAGE CONSTANT VOLTAGE Stage 1 THE I PHASE The constant current charging Bulk LED is ON Normally the battery is charged at constant maximum current until it rises to the selected Absorption voltage level The charging voltage changes with the battery voltage If the initial battery voltage is less than 10 5V due to deep discharge the bulk charge current is reduced to half of the maximum until battery voltage rises over 10 5V Stage 2 THE UO PHASE The constant voltage charging Absorption LED is ON Battery Type Selection Gel P 1 14 1 V Gel P 2 14 3V AGM 14 3V LiFePO4 14 6V Wet 14 4V C
13. tilated place make sure the mounting surface is flat and without soft covering material or loose paper sheet The air intake is at the bottom and air outlet at the back Make sure both intake and outlet are not blocked Never place charger on top of battery Plug in the AC mains and turn on Power Switch All the indicators on the front panel will lit up cooling fan spins at full speed for 10 seconds by means of Self Testing Charger ON LED and the Float LED should be on green indicating Charger is in good order for charging lead acid battery Before connecting or disconnecting the charging cable turn off the Power Switch and unplug AC cord from the mains First connect the Red cable to Positive terminal of charger and the battery Positive Pole Then connect the Black cable to the Negative terminal and the Negative Pole of the battery Make sure all the connections are secured and well tighten up double check on the correct polarity Double check again for correct selection of Battery Selection Switch 4 for battery type default at GEL P 1 and Charging Current Selection Switch 5 for output current setting default at 100 When install in caravans and similar vehicles the connection to the supply mains is to be in accordance with national wiring tules When charging automotive batteries The battery terminal not connected to the chassis has to be connected first The other connection is to be made to the chassis remote from
14. to charge a frozen battery Never attempt to charge a damaged battery Wear protective goggles and turn your face away when connecting or disconnecting the battery Never place the charger on top of a battery Never smoke use an open flame or create sparks near battery or charger during normal charging operation as batteries may give out explosive gas e Do not charge batteries in an enclosure box in due to possible explosion of entrapped explosive gas e Use of accessory not recommended may cause risk of fire electric shock e Disconnect the mains supply before connecting or disconnecting the links to the battery e If the charger does not work properly or if it has been damaged unplug its AC and DC connection CAUTIONS e Refer to battery manufacturer s specific recommended values for battery type settings and float voltage setting e Fix the charger to a horizontal solid support via four grooves at the flange of chassis with four screws or nuts e Ensure all ventilation ports are not obstructed for efficient fan cooling keep loose soft material or paper off at the bottom of the charger e During charging the battery must be placed in a well ventilated area e _ If longer output charging cord is required make sure the diameter is adequate for the current in given cable length Introduction Congratulations on purchasing our new Multi Stage IU0U Switching Mode Battery Charger This series of advanced chargers use Mi
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