V1.00.000 2012-09-05
Contents
1. Press the pedal 2 to activate the splitter and release it when the blade has reached to the end of its travel or in any case when the tire and wheel rim is split Rotate the tire slightly and repeat the operation around the entire circumference of the rim and from both sides until the tire is completely detached from the rim LAUNCH TWC 512NIC Tire Changer User s Manual 7 2 Demounting the Tire Before any operations remove the old wheel balancing weights and check whether the tire is deflated or not if not please deflate it first When tilting the vertical arm be sure that nobody stands behind the tire changer Press pedal 4 to tilt the vertical arm and clean the turntable Spread the grease onto the tire and the rim Failure to use the appropriate grease may cause the serious damage to the tire When clamping the tire never have your hand s under the tire To clamp the tire correctly position the wheel exactly aiming to the center of the turntable 1 Rim locking from outside Position the clamps according to the reference mark on the turntable by pressing the pedal to its intermediate position Place the tire on the clamps and keep the rim pressed and then press the pedal 3 as far as it will go 2 Rim locking from inside Position the clamps so that they are completely closed Place the tire on the clamps and press the pedal 3 to open the clamp hand thereby lock the rim Make sure the rim is firmly fixed to t2. Do not put your leg s between the splitter and the tire when the splitter is used Do not put your hand s between the tire and turntable when machine is operated Do not put your hand s between the MOUNT DEMOUNT head and the tire It is forbidden to put your hand s or tools in the claws when they are opened or closed Pedal down to the first gear to perform direct inflating action the nozzle whiff when you pedal down to the second gear Do not stand behind the vertical arm when machine is operated LAUNCH TWC 512NIC Tire Changer User s Manual 2 Introduction Thank you for purchasing our tire changers The machine has been manufactured in accordance with the very best quality principles This manual is one integral part of the product Before using the tire changer read carefully the warnings and instructions contained in this manual since they provide important information on operation safety and maintenance Keep this manual for future reference Technical Data Noise level in working conditions lt 700dB LAUNCH 2 2 Description of Machine 1 Reverse control pedal 3 Clamping cylinder control pedal 5 Inflating control pedal 7 Wheel Support 9 Turntable 11 Hexagon bar 13 Cover TWC 512NIC Tire Changer User s Manual 2 Splitter control pedal 4 Tilting arm control pedal 6 Inflator box 8 Jaw 10 Mount Demount head 12 Handle LAUNCH TWC 512NIC Tire Changer User s Manual 3 Safet
3. directly tilt the vertical arm Repeat the operation for the other tire side 7 3 Mounting the Tire Warning this checking of tire and rim is of utmost importance to prevent tire explosion during the inflating operation Before beginning mounting operation make sure that The tire and the cord fabric are not damaged If you note the defects do not mount the tire The rim is without dents and is not warped Attention with alloy rims dents because internal micro cracks not visible to naked eye This can compromise the rim and also be the source of danger especially during inflation The diameter of the rim and tire are exactly the same Never try to mount a tire on a rim if you cannot identify the diameter of both Lubricate the tire with the special grease in order to avoid damaging them and to facilitate the mounting operations When tilting the vertical arm make sure that nobody stands behind the tire changer When you are working with the rims of the same size it is not necessary always to lock and unlock the hex bar Just tilt and restore the vertical arm with the horizontal arm and mounting arm locked Move the tire so that it passes below the front section of the mounting head and is brought up against the edge of the 8 LAUNCH TWC 512NIC Tire Changer User s Manual rear section of the mounting head itself Keep the tire pressed into the wheel rim channel with your hands and press the pedal 1 to rotate the turntable clockwis
4. M Launch Tech Jagam ne nan Py Las Launch Tesh een Fatman Ca ite Launch Tech Thailand oo ud Launch Tech M S0N BHD Lancaraiento Latinoamerica Unit 2 AVON Business Park Add 1 4 8 Shinkawa Chuoku Cooper St lim NSW TF We 1 7 3 Dates 141 Ra 140 16 Moo 17 Kingkaw Mas Mo 3 Julian TPK 2 5 AV Insituto Poltecnjes Nacional Malcotrs Cre Tokyo 104 0934 JAPAN pd Austala Guaiehan ona Taoyuan Bangpica Sanuchprakarn 10540 Taman Perindustriee Kiwara NO 4907 COL Maximino Avila JET Pare 3H Tel 61 3 3525 2333 Tel 6 1 2 972 2999 County 333 Taiwan Thailand 47100 Puchong Selangor O Camacho to 397 3072 Fac B81 3 345586323 Fax 81 23 MT12940000 Tet 488 3 3258 6630 Ted ey quid Ma oyna Madero CP 07370 Fare 2 0 11 397 6489 Fax B86 3 328 0452 Fax 68 2316 653 Tel 1803 8078 4372 Mexico O F Mexico Fox 403 8078 9885 Tet 52 55 2186 0263 Fax 52 55 57 59 6582 12 LAUNCH TWC 512RMB Tire Changer User s Manual Warranty THIS WARRANTY IS EXPRESSLY LIMITED TO PERSONS WHO PURCHASE LAUNCH PRODUCTS FOR PURPOSES OF RESALE OR USE IN THE ORDINARY COURSE OF THE BUYER S BUSINESS LAUNCH electronic product is warranted against defects in materials and workmanship for one year 12 months from date of delivery to the user This warranty does not cover any part that has been abused altered used for a purpose other than for which it was intended or used in a manner inconsistent with instructions regarding use The exclusive remedy for any automoti
5. V1 00 000 2012 09 05 LAUNCH TWC 512NIC Tire Changer User s Manual Trademark Information LAUNCH is a registered trademark of LAUNCH TECH CO LTD LAUNCH for short in China and other countries All other LAUNCH trademarks service marks domain names logos and company names referred to in this manual are either trademarks registered trademarks service marks domain names logos company names of or are otherwise the property of LAUNCH or its affiliates In countries where any of the LAUNCH trademarks service marks domain names logos and company names are not registered LAUNCH claims other rights associated with unregistered trademarks service marks domain names logos and company names Other products or company names referred to in this manual may be trademarks of their respective owners You may not use any trademark service mark domain name logo or company name of LAUNCH or any third party without permission from the owner of the applicable trademark service mark domain name logo or company name You may contact LAUNCH by visiting Launch at http www cnlaunch com or writing to Launch Industrial Park North of Wuhe Rd Banxuegang Longgang Shenzhen Guangdong P R China to request written permission to use Materials on this manual for purposes or for all other questions relating to this manual Copyright Information Copyright 2012 by LAUNCH TECH CO LTD All rights reserved No part of this publication may be re
6. ace by referring to the spare parts catalogue 9 3 Storage In the event of storage for long periods of time make sure to disconnect all sources of power and grease the clamp Sliding guides on the turntable to prevent from oxidizing 9 4 Scrapping If you decide scrape the machine be sure to make it inoperative by disconnecting it from all sources of power Remove all non ferrous materials and dispose of them as prescribed by national law Collect the oil and dispose of it at an authorized point as prescribed by national law Scrape the rest ferrous material LAUNCH TWC 512RMB Tire Changer User s Manual CE Declaration of Conformity LAUNCH LAUNCH TECH CO LTD Add Launch Industrial Park North of Wuhe Avenue Banxuegang Bantian Longgang Shenzhen ett poi China p Code 518112 Tel 86 755 84528861 rr 755 84528859 Fax 86 755 84528872 http iwww cniaunch com CE Declaration of Conformity For the following equipment Product Name Tyre Changer Model Designation TWC 512NIC l is herewith confirmed to comply with the requirements set out in the Council Directive on the Approximation of the Laws of the Member States relating to Low Voltage Directive 2006 95 EC and Machinery Directive 2006 42 EC For the evaluation regarding the Directives the following standards were applied EN 60204 1 2006 A 1 2009 EN I5012100 1 2003 A 1 2009 EN 15012100 2 2003 A 1 2009 EN S014121 1 2007 The following imp
7. e Continue until you have covered the whole circumference to the wheel rim insert the inner tube if there is one Repeat the same operations to mount the upper side of the tire Warning demounting and mounting are always done with the clockwise turntable rotation Anticlockwise rotation is used only to correct operator s errors or if the turntable stalls 8 Inflation Bin Danger of explosion gt The safety procedures should be closely followed Review and abide by the following instructions Otherwise serious injury or death can be resulted gt The manufacturer shall not be held responsible for any possible accident when the safety procedures are not followed gt Before inflating check if the air is well connected Inflating procedures are as shown in figure above Loose the wheel on the turntable Connect the outlet of the gun to the air inflation valve Slowly press the switch on the inflating gun for several times during inflation to make sure that the reading on pressure gauge meets the manufacturer s specifications The pressure should not exceed 3 5bar o f the pressure exceeds the limit press the button on the gun inflator so that the pressure goes down to what is required Caution Carefully check the dimensions of rim and tire to see if they match each other Check and make sure that the tire is not worn or damaged before inflation When a high pressure is required remove the tire from the tire changer a
8. e latest information available at the time of publication The right is reserved to make change at any time without notice Safety Precautions This manual is a necessary part of the product Please read carefully Keep the manual for later use when maintaining the machine This machine can only be used for the designated purposes Never use it for any other purpose The manufacturer is not held responsible for the damage incurred by improper use or use other than the intended purpose The equipment can only be operated by qualified personnel with special training Modification to any components or parts or use the machine for other purpose without either obtaining the agreement from the producer or observing the requirement of the instructions may lead to direct or indirect damage to the equipment This machine should be installed on the stable ground Keep the back panel 0 5m away from the wall for good ventilation Enough room should be left on both sides of the machine for convenient operation Do not put this machine in a place with high temperature or moisture or near the heating system water tap air humidifier or furnace Do not put the machine near the window with sunlight Protect the unit with a curtain or shield if necessary Avoid lots of dust ammonia alcohol thinner or spraying binder People who are no operating the machines should be kept away when it is used Use appropriate equipment and tools protective and safety equipment inc
9. e protected by protective devices glove eye protection glasses and working clothes to avoid any accidental injuries 4 Transport This tire changer must be transported in its original packaging and kept in the position shown on the package itself The packaged machine may be moved by means of a fork lift with a suitable capacity Insert the forks according to the directions shown in the figure below 5 Unpacking Use proper tools and protection devices gloves etc to unpack the goods package Check that the equipment is in perfect condition making sure that no parts are damaged or missing if in doubt do not use the machine and contact your distributor Put the packing materials plates nails screws plastic bags in safety place LAUNCH TWC 512NIC Tire Changer User s Manual 6 Installation 6 1 Space Required When choosing the place of installation is sure that it complies with current safety work regulations This machine must be connected to the mains electric power supply and the compressed air system It is therefore advisable to install the machine near these power sources The place of installation must also provide at least the space shown in the figure below so as to allow all parts of the machine to operate correctly and without any restriction ap F u iH PN If this machine is installed outside it must be protected by a lean to 6 2 Caution Before
10. he clamps oe gt E am apt Press the pedal 4 to restore the vertical arm to its working position Push out the locking button in the handle release hex bar LAUNCH TWC 512NIC Tire Changer User s Manual y Lower the hex bar until the mounting tools rests against the edge of the rim Then lock it using the locking button in the handle This way the mounting arm is locked in a vertical and horizontal direction and the mounting head is automatically moved to a distance of about 2mm from the rim Do not put hands on the wheel when moving the mounting arm to its working position your hand could be crushed between the rim and the mounting head with the crowbar inserted between the tire and the front section of the mounting head move the tire over the mounting head WARNING In order not to damage the inner tube if there is one it is advisable to carry out this operation with the valve 10cm to the right of the mounting head Chains bracelets loose clothing or foreign objectives in the vicinity of moving parts may cause danger to the operator With the crowbar held in this position rotate the turntable in a clockwise direction by pressing pedal 1 until the tire is completely separated from the wheel rim To prevent industrial accidents keep hands and other parts of the body as far as possible from the tool arm when the table top is turning Remove the inner tube if there is one need not release the mounting arm press pedal 4
11. le dirty dust on the turntable could offend the operator s eyes For the same reason be careful as not to accidentally push the inflating pedal while working 7 Operation Don t use the machine until you have read and understood the entire manual and the warnings it provides The operation of the tire changer is divided into three parts 1 Splitting the tire and wheel rim 2 Demounting the tire LAUNCH TWC 512NIC Tire Changer User s Manual 3 Mounting the tire Warning before carrying out any operation deflate the tire and take off all the wheel balancing weights 7 1 Splitting the tire and wheel rim Before any operations remove the old wheel balancing weights and check whether the tire is deflated or not if not please deflate it first Warning when the splitter control pedal is operated anything within the action space of splitter arm can be in the danger of being crushed Check whether the tire is deflated or not if not please deflate it first Close the turntable clamps completely Warning splitter with the clamps in the open position can be extremely dangerous for operator s hands during the splitting operations never touch the side of the tire Position the wheel against the rubber stop on the right side of the tire changer Position the splitting blade against the tire upper side with a distance of about 1 cm from the rim Pay attention to the blade which must be correctly onto the tire not onto the rim
12. luding eyeglasses earplugs and working boots Pay special attention to the safety marks on the machine Do not touch or approach the moving parts by hand during operating Do not remove the safety device or override it Use 2 lithium lubricants grease only within the safety range Refer to the appendix for the safety data Before moving the tire changer contact maintenance personnel The product is better used under the following conditions Temperature 0 C 45 C Relative humidity 30 95 LAUNCH TWC 512NIC Tire Changer User s Manual Table of Contents RR swacee ssesscnsccece ce ceece ses socs ces ccecu seed sosucecacess tecasscuces rancnacde ccessdennsoeees acces 1 na 2 21 Technica Dalai 2 22 Desenption OF Maceda 3 3 Dale ReguremMmenN issii as 4 I WS cs N 4 32 Gensraloalel Precautions sace E nae Salvi tue ete er decent 4 w A eens tiaraeeaa aeteteecmn tana 4 Be UMM ACKING ista 4 A Sans oe Sea oo sae oa soas es cscs es czas T 5 0 1 paco equina dada dades 5 02 Gaulo y e eed Meecha eign ataneetaanesiea ease 5 op ODIN a ea 5 la OPOPO Masini 5 dal SPITING the Med Wec Mirate eco 6 eae ee MOME Ge ee 7 A 8 A A A A 9 Yi MAIN Mi A 9 del General Wald aaron cetad s 9 Or MICA Ned ta 10 AO 11 A Eee eNe allo a E E E E E E toes Sac E E boetseasGoetesSoaatss 11 GE Declaration Of COnformity aaa 12 LAUNCH 1 Warning Sign TWC 512NIC Tire Changer User s Manual Keep safety for electrified devices
13. making the connections check that the characteristics of your systems correspond to those required by the machine Even small jobs done on the electrical system must be carried out by professional personnel Connect the machine to the electrical network which must be provided with line fuses a good earth plate in compliance with regulations in force and it must be connected to automatic circuit breaker Warning Should the tire changer be lacking in electric plug so the user must set one which is at least 16A and which conforms to the voltage of the machine in compliance with the regulations in force 6 3 Operation Test When the pedal 1 is pressed the turntable should turn in clockwise direction When the pedal is pulled up the turntable should turn in the counterclockwise direction Warning if the turntable turns in the opposite direction to that desired reverse the wires in the three phase plug Pressing the pedal 2 can activate the splitter when the pedal is released the splitter returns to its original position Pressing the pedal 3 can open the four clamps when the pedal is pressed again they can close Pressing the pedal 4 can tilt the arm when the pedal is pressed again it can return to its working position When the pedal located on the left side of the machine is pressed air is released from the airline gauge Gauge will indicate the pressure after release of air Don t lean on the turntable during this operation possib
14. nd resume the inflation in a special protective hood Be careful when inflating the tire Keep hands and the rest of human body as far away from tire as possible 9 Maintenance 9 1 General warning Unauthorized personnel may not carry out maintenance work Regular maintenance as described in the instructions is essential for correct operation and long lifetime of the tire changer If maintenance is not carried out regularly the operation and reliability of the machine may be compromised thus placing the operator and anyone else in the vicinity at risk Before carrying out any maintained work disconnect the electric and pneumatic supplies Moreover it is necessary to release the tire load less 3 4 times in order to let the air in pressure go out of the circuit Defective parts must be replaced exclusively by expert personnel using the manufacture s spare parts Removing or tampering with safety devices pressure limiting and regulating valves represents a contravention of safety regulations In particular the manufacturer shall not be held responsible for complaints deriving from the use of spare parts made by other manufacturers or for damage caused by tampering or removal of safety systems LAUNCH TWC 512NIC Tire Changer User s Manual 9 2 Maintenance Operations Clean the turntable once a week with diesel fuel so as to prevent the formation of dirt and grease the clamp sliding guides Carry out the following operations at leas
15. orter manufacturer is responsible for this declaration Company Name importer Manufacturer Launch Tech Co Ltd Company Address Importer Manufacturer Launch Industrial Park North of Wuhe Rd Banxuegang Longgang Shenzhen China Person responsible for this declaration Name Surname Importer Manufacturer James Jiang Position Title Vice President aS Legal ja nature g y a A f re tg an y y Place Date Launch todustrial fa h of Wuhe Rd Sep 20 2012 Banxuegahg Lon Shenzhen China GERMANY ux USA CANADA RUSSIA SPAIN Achieve Made M E FZE Launch Europe Gen Ltd Lawnch Tach USA organ la Peck Launch Technology Canada bec Lownet international Co LTD Launch Ib rica SL Rard Aboul Mob CBO Ho so 30 50170 Unit 4 Gradwin industrial Pam Rosa City of indust 70 Mantes Road Units Vaughan Men 704 Ayiiding 1 8 che Pza Junto Benavente 7 8 Jebel A Free Zone Chories Street Kiinhurst Tel 41 562 463 rrr Delia Canada LAL IPG Proeed 08950 Fapluques de Llabrega PO Box 17249 Dubal UAC edb 2273 3 2075 30 Rotherham 364 STG UK Fax 1 662 403 1590 Tet 91 005 285 9930 Moscow 117208 Ruesia Barcelona Spawn Tol 9714 8532 back 49 2273 9875 33 Tol 44 031709 62791 1 906 265 2217 Tal 7 005 778 6006 Tel 14 93 5110848 Far 971 48832232 Fax 64 031700 509451 Fax 1 906 285 1779 Fan 7 005 337 3383 Pax 3463 5110088 SOUTH AFRICA JAPAN eje arg TAIWAN THAILAND MALAYSIA MEXICO Launch Technology SA PTY L
16. produced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of LAUNCH The information contained herein is designed only for the use of this unit LAUNCH is not responsible for any use of this information as applied to other units Neither LAUNCH nor its affiliates shall be liable to the purchaser of this unit or third parties for damages losses costs Or expenses incurred by purchaser or third parties as a result of accident misuse or abuse of this unit or unauthorized modifications repairs or alterations to this unit or failure to strictly comply with LAUNCH operating and maintenance instructions LAUNCH shall not be liable for any damages or problems arising from the use of any options or any consumable products other than those designated as Original LAUNCH Products or LAUNCH Approved Products by LAUNCH General Notice Other product names used herein are for identification purposes only and may be trademarks of their respective owners LAUNCH disclaims any and all rights in those marks LAUNCH TWC 512NIC Tire Changer User s Manual This unit is made for the purpose of persons who have special techniques and certifications Disclaimer To take full advantage of the unit you should be familiar with tires of various kinds All information illustrations and specifications contained in this manual are based on th
17. t once every 30 days Check the oil level in the lubricator tank If necessary fill up by unscrewing screw 2 only use SAE30 oil Check that a drop of oil is injected into the reservoir every 3 4 times the pedal is pressed one drop every 3 4 times pressing If not regulate using the screw 2 If the oil is less than the minimum oil line please add the lubricating oil in time and if there is water in the water cup please pour it in time Please pay attention to the red line on the oil filter time by time Recommended Oil Lubricant ISO VG 32 Retighten the clamp tightening screws 1 and the screws on the turntable slides 2 If the turntable doesn t work it may be caused by loose drive belt check it as follows Before any operations please disconnect the electric power supplies Remove the left side body panel of the tire changer Tighten the drive belt by means of the special adjusting screw 1 on the motor support It is necessary to adjust the screw 1 in the locking plate of the mounting arm if the mounting head doesn t lock or it doesn t rise from the rim of 2mm necessary for working If clamps or splitter open close slowly it is necessary to clean or replace the silencer and proceed as follows 1 Remove the left side panel of the machine 2 Unscrew the silencer put on the clamp opening closing pedal 10 LAUNCH TWC 512NIC Tire Changer User s Manual 3 Clean by a jet of compressed air or if damaged repl
18. ve meter found to be defective is repair or replacement and LAUNCH shall not be liable for any consequential or incidental damages Final determination of defects shall be made by LAUNCH in accordance with procedures established by LAUNCH No agent employee or representative of LAUNCH has any authority to bind LAUNCH to any affirmation representation or warranty concerning LAUNCH automotive meters except as stated herein Disclaimer THE ABOVE WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE Order Information Replaceable and optional parts can be ordered directly from your LAUNCH authorized tool supplier Your order should include the following information Quantity Part number Item description Customer Service If you have any questions on the operation of the unit please contact us 86 755 84528767 If your unit requires repair service return it to the manufacturer with a copy of the sales receipt and a note describing the problem If the unit is determined to be in warranty it will be repaired or replaced at no charge If the unit is determined to be out of warranty it will be repaired for a nominal service charge plus return freight Send the unit pre paid to Attn Overseas Department LAUNCH TECH CO LTD Launch Industrial Park North of Wuhe Rd Banxuegang Longgang Shenzhen Guangdong P R China 13
19. y Requirement 3 1 Usage This tire changer has been designed and manufactured exclusively for demounting and mounting tires from into rims from 10 to 24 and with the maximum diameter of 1000mm Any other use is to be considered incorrect and unreasonable In particular the MANUFACTURER herein LAUNCH TECH CO LTD can t be held responsible for any damage caused through the use of this tire changer for purposes other than those specified in this manual and therefore inappropriate incorrect and unreasonable 3 2 General Safety Precautions This tire changer may only be used by specially trained and authorized expert Any tampering and modification to the equipment carried out without the manufacturer s prior authorization will free him from all responsibility for damage caused directly or indirectly by the above actions The tire changer comes complete with instructions and warning transfers which are designed to be long lasting If they should for any reason be damaged or destroyed please ask immediately for replacements from LAUNCH Keep it away from combustible explosive objectives avoid strong light sunshine and keep it in good ventilation Make sure to use original spare parts and accessories installed by authorized personnel according to the Manual Be careful if there are any dangers happen stop the machine and contact us without any hesitation Non operation personnel should be kept away from the machine Operators should b
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