Instruction Cum User Manual For EP-90
Contents
1. reading may be noted As a reference the table below shows several factors by which the indicated maximum vacuum value must be multiplied according to the altitude of location where the measurement is carried out Location Maximum Vacuum Location Sea level 1000m 2000m 4000m Factor 1 00 0 88 0 78 0 60 New Development 1 Between the motorized pump and the suction jar an autocavable safety jar with antibacterial filter element replaceable has been added 2 To minimize infection of an oral catheter sterilizable catheter holding glass with two size tube holding hooks has been provided 3 Overload protection glass fuse with one spare refill is built in beside the mains input socket GUIDELINES FOR USE Lubrication The top unit must be lubricated with good quality oil Mobil oil no 40 as soon as oil container on the top gets empty This way not only you get good suction but service for years together Foot Switch This switch 2 volts can be used to switch the pump on or off from a distance The main switch on the pump unit must be in the ON position Safety Jar It apart from the holding over flowing splash droplets filters the evacuated air before it enters the pump and thereby infects the environment For reasons of hygiene the filter paper must be changed each time the unit has been used and the housing cleaned autoclaved Catheter Holding Glass Suction tube catheters can be put or hung through the built in two size hooks in t2. An ISO 9001 2008 13485 2012 Certified Company Alnand MEDICAIDS Instruction Cum User Manual PRIVATE LIMITED For EP 90 Jar for electric system _____ Catheter holding glass Jar for manual system Vacuum control knob Bacterial Filter Vacuum gauge electric Safety Jar Vacuum gauge manual A dildantainer Pedal Unit Dear Customer Congratulations on your excellent choice of ANAND s dual power suction unit EP 90 is a high vacuum high volume suction unit of proven rotary pump design with reliable performance record and is versatile with a range of accessories and safety features So it is universally acceptable in hospitals private practice surgical and gyncaecology ASSEMBLY AND GENERAL INFORMATION Motorized and manual pumps are housed in the cabinet On the platform apart from the oil container is to faster in the motorized pump well with the base four black hexa bolts used as hold fast for transportation at the bottom of the unit MUST be removed by rotating anticlockwise with the aid of a simple handtool Before the unit is put on please see that 1 The plug is connected to the grounded outlet In case of fluctuation use voltage stabilizer 2 The vacuum control knob is not loose It must be fully tightened clockwise 3 The lids are tightly placed on the jars and the tube on the nozzle of the lids 4 The oil container is full with lubrication oil No 40 5 The lids and tube are tightly placed
3. arthed with 1 line and 1 neutral phase and your voltage is between 220V 240V 50 Hz Ensure that the suction unit should not be lifted above human body level Dispose of used product packaging in safe manner so as not to harm stray cattle children and environment WARRANTY CARD Model No _______________ LeeLee LLL omy Date of Purchase Dealer Name ____ ss ial ANAND MEDICAIDS PRIVATE LIMITED Regd Office 33 16 Punjabi Bagh Extn New Delhi 110026 India Tel 91 11 25225225 25229206 42464264 Fax 91 11 25225062 E mail sales anandind com Works 1460 M I E Bahadurgarh Haryana 124507 India EC REP KALEIDOS SH VIA PONTIOA 4 2012 MILANO ITALY www anandind com Page 6 DOC ID NO 7102 REV 01 DATE 09 10 2010 www suction india com
4. e Check Action to be taken Power Supply Voltage power socket Mainswith o Mainswith o Setat ON at ON Electrical cord N a type plug connections damaged cord The blood has entered the pump The remedy is given above under pump cleaning if the unit makes more noise it needs lubrication Also clean the exhaust outlet Motor does Not Run Leak within the pump or in the external Isolate the source of trouble by carrying out suction circuit the checks outlined External cause Push in connector O rings Lid gasket Condition Internal cause Tubing or mechanical components Diagrams given above also electrical ep v Cc O 4 uo jae Cc 2 rw V N eP o iF ne E Blockage or kink in tubing within the Isolate source of trouble as follows pump or in the external suction circuit Remove the safety jar leave the suction connection open If the vacuum gauge now indicates zero vacuum the cause is external External cause Bacteria filter safety jar overflow valve in the Investigate the whole external suction circuit lid float valve push in connectors tubing etc for blockage s float valve sticking kinked tubing and rectify If the vacuum gauge still indicates a vacuum Vacuum gauge indicates a vacuum Pump does not suck however the cause is internal If need be check pump cleaning above www anandind com Page 5 DOC ID NO 7102 z A z REV 01 www suc
5. he autoclavable glass Negative Pressure Before the unit is put to use required vacuum must be set by occluding the safety jar nozzle and controlling the release valve Fully tightened clockwise vacuum control knob means full vacuum Page 2 wWwww anandind com DOC ID NO 7102 z z z REV 01 www suction india com DATE 09 10 2010 Anand MEDICAIDS Instruction Cum User Manual PRIVATE LIMITED For EP 90 Pedal Unit Pedal unit is incorporated in the housing Vacuum inlet point is on the side and it is to be connected to one jar The vacuum of pedal unit is shown on the separate gauge on the panel The safety jar and release valve are only for electric system Jars Tubings The material of the jars polycarbonate PC is superior to glass It is less fragile when subjected to impact and less sensitive to temperature shock PC is resistant up to 120 c provided it is not subjected to any physical loading As the flow rate is high 3 4th filling of the jar is recommended The lid has a built in antifrothing device The jar is easier to clean if a little water or disinfectant is put into it prior to suction operation The safety jar must however remain dry CLEANING AND DISINFECTING After each use jars lids overflow cut off valves suction cannulae catheters etc should be cleaned thoroughly When cleaning is necessary after infective fluid has been evacuated the jars lids cut off valve safety jar and metal cannulae if an
6. mes Put the knob pin and the safety jar in their respective places 2 If it does not start please consult the hospital engineer or an electrician If this exercise Is not done immediately after the accidental entry of blood in the pump the blood will stick dry inside the pump housing and the whole pump will have to be opened cleaned lubricated and set again For this open the back door remove plastic tubing outlet point L tube To dilute the dried blood pour few drops of kerosene oil diesel and make the unit on off After it takes a start keep the unit running and gradually pour 10 20 drops of lubrication oil in the running unit Page 3 wWwww anandind com DOC ID NO 7102 5 z d i REV 01 www suction in la com DATE 09 10 2010 Anand MEDICAIDS Instruction Cum User Manual PRIVATE LIMITED For EP 90 3 After say a run of 30 minutes or more put the tubing exhaust outlet and door back to its original position The outlet point exhaust inside the housing can be opened Cleaned and gauze refill replaced in it Even otherwise replacing of gauze refill is suggested every six months In long duration operations if possible put off the unit even if for a few minutes Motor 220 V AC PC CARD www anandind com Page 4 DOC ID NO 7102 REV 01 DATE 09 10 2010 www suction india com Alnand MEDICAIDS Instruction Cum User Manual PRIVATE LIMITED For EP 90 TROUBLE SHOOTING Possible source of troubl
7. on the jars To avoid leakage the push in and angular connectors must be inserted as far as the stop While unplugging twist and pull The tubing should be without any kinks 6 So that there is no leakage at the nozzle connector joint press and twist the connector to make it snug fit Same way while unplugging twist and pull ATTENTION 1 The unit can overheat if it is restarted while under vacuum Make sure it is between 0 and 150 mm Hg 2 Always turn the power off with the power switch after job is complete or in case of breakdown in between the use www anandind com Page 1 DOC ID NO 7102 z ALF REV 01 www suction tin la com DATE 09 10 2010 Alnand MEDICAIDS Instruction Cum User Manual PRIVATE LIMITED For EP 90 TECHNICAL Housing Spot Welded Oven baked cabinet Capacity 700 mm Hg 10 regulable flutter free vacuum control knob 28 Ltrs min and manual 200mm per stroke Pump type Single Rotary vane pump Manual Piston type Jar Wide mouthed 2x2 Ltrs Self sealing bungs with overflow safety device Vacuum Gauge Bourden type 6 25 cms 0 760mm Hg also inches calibration A second one for manual system Power 230V AC 50 Hz 2 0 5 Amps 200 watts 110V on request Noise Level 50 dB A 3 Almost whispers Dimension amp Weight 40 x 40 x 90 cms 30 kg VACUUM AT ALTITUDES The specified maximum vacuum refers to sea level According to local conditions and barometric pressure slight deviations in vacuum
8. tion india com DATE 09 10 2010 Alnand MEDICAIDS Instruction Cum User Manual PRIVATE LIMITED For EP 90 TERMS OF WARRANTY Anand Medicaids Private Limited warranty the high quality and workmanship of each Anand s HI VAC for a period of one year subsequent to the date of delivery by the company During this period faulty material will be replaced free of charge This warranty does not extend to components that are subject to wear and tear in the course of normal operation or due to improper treatment maintenance as per instructions Further conditions in accordance with international standard IEC 601 1 item 6 8 2b The manufacturer is only responsible for effects on the safety the reliability and the performance of the appliance if e Installation additions adjustments modifications or repairs are carried out by personnel authorized by the manufacturer e The electrical installations within the room concerned satisfy the requirements laid down by IEC e The appliance is used in full accordance with the instruction manual which is solely a guide and no substitute for professional training The safe and effective use of this product largely depends on the skill of the operator We are not liable for any damages due to mishandling or improper and unauthorised use The company reserve the right to change technical specifications designations and catalogue numbers without prior notice Note Ensure that your electrical wirings are well e
9. y can be sterilized by autoclaving upto 120 C which is almost equal to 5 minutes boiling and tubing by some sterilizing solution e g chemical method rinse disinfectants and gas Alkaline cleaning agents and disinfectants based on phenyel may not be used Please note that the PVC becomes brittle after some time and should be changed Adherence to hospital directives on hygiene is of prime importance The instructions provided by the suppliers of cleaning agents as well as by the manufacturers of sterilization and or disinfection units must also be followed where application temperature process duration and airing etc are concerned PUMP CLEANING One jar is for electric part and the other is for manual operation inlet connectors for manual is on the side The mechanical overflow cut off device in Jar Il will debar it from entering into the safety jar However splash droplets might enter the safety jar which should always be dry and which has another mechanical safety device fitted in the lid If for any reason because of human error droplets find way into the pump the following exercise should be done immediately 1 Pull out the safety jar arm and run the unit by keeping a thumb on the suction inlet for a minute or two Unscrew and take out the pin from the vacuum control knob and with the pump still on gradually pour 10 15 drops of lubrication oil in the opened release valve Block the inlet OFF and ON for a couple of ti
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