User Manual
Contents
1. The computer system will automatically assign a COM port number to the gauge Please check Windows Device Manager to learn the assigned COM port Tip Windows shortcut to Device Manager aT eae Windows key Pause key rm Ao Unfold Ports COM amp LPT The gauge is recognized as 3 DVDICD ROM ie GS Humas htefice Deces DE ATA ATAPI corteotier USB Serial Port COM EEE 198 Dun hont corer Key bores M Mace sro ore posting Hese i Modema If you have failed to recognize the Hull Roughness Gauge Be Montor within Windows Device Manager reconnect your gauge and eazy pay close attention to the list in Windows Device Manager as the gauge will reappear here 9 1 COM ports 1 2 3 amp 4 Please set HRG software COM port settings to the assigned COM port Currently only 4 COM ports are available If you gauge is recognized as COM 5 or higher please contact your IT department for a workaround or continue reading next chapter 10 2 COM ports 5 and above 9 2 COM ports 5 and above Your gauge has an assigned COM port number of 5 or higher since 1 4 are in use or have been in use by other computer devices in the past 9 2 1 If COM port 1 4 are currently occupied Move one of your devices connected to COM ports 1 2 3 or 4 to port number 5 or above Select the device to move in Device Manager and right click your mouse Subsequenily select Properties Port settings tab Advanced2. Edit current port number and confirm any changes you have made Advanced Settings for COM3 _ Select lower settings to corect connection problems Select higher settings for faster performance Receive Buffer Low 1 J High 14 14 Transmit Buffer Low 1 J High 16 16 COM Port Number com3 hb Set current COM 1 4 to 5 or higher Subsequently repeat previous steps to move your gauge to either COM ports 1 2 3 or 4 TOC BV 2908 LL Capelle aan den Ussel phone 31 0 10 7900100 e mail info tqc eu Molenbaan 19 The Netherlands fax 31 0 10 7900129 www tqc eu Vision on quality WWW tgc eu f Hull Roughness Gauge Instruction manual Page 17 of 18 9 2 2 If COM ports 1 4 are currently not occupied lf COM ports 1 4 are currently not in use but the Hull Roughness Gauge has an assigned COM port number of 5 or higher Select the Hull Roughness Gauge in Device Manager and right click your mouse Subsequenily select Properties Port settings tab Advanced Move your gauge to either COM ports 1 2 3 or 4 and confirm any changes you have made 10 HRG WINDOWS APPLICATION 10 1 Installation The HRG application supplied on the USB thumb drive does not require any installation Double click the HRG V1 01 file to launch the application Your Windows installation might prompt you with a The EA publisher could not be verified message Please click Run to TT e aenneren ber leete i cont
3. Maintenance Repairs e Maintenance and inspection should be carried out at the correct intervals e Operating personnel should be informed before starting with maintenance or repair work e Do not open the instrument In case of malfunction always consult the manufacturer 2 Modifications to the Equipment e Any modifications or additions or alterations to the instrument may solely be made with permission from the manufacturer e All measures involving modifications require written confirmation of approval from TQC e Instruments which are not in fault free condition must immediately be switched off e Only use replacement parts from the original supplier Parts used from other sources aren t guaranteed to take the loading and meet the safety requirements 2 8 Cleaning of the Instrument and Disposal of Materials e When in use it is not always possible to avoid some spill of paint on the work surface e Try to keep the instrument as clean as possible to prevent distortions of functions e Toclean the instrument properly use a suitable solvent to dispose remains of paint or ink e Wear gloves during cleaning Don t spill an overdose of solvent during cleaning e Cleaning materials must always be used and disposed of correctly 3 TRANSPORT AND STORAGE 3 1 Packing Please take note of pictorial symbols on the packing 3 2 User Check on Receipt Check packing for damage After unpacking check complete supply 3 3 Reporting Trans
4. can store up to 8 batches that can be named individually Click the Ok button once to select a batch A checkmark will appear before the selected batch Click the Ok button once more in order to access the batch options 7 3 1 Batch options Allows you to either name rename batches delete batches and send batches to a personal computer for further data analysis 7 3 1 1 Renaming batches Click Rename to give the batch a name Use the 4 way directional push button to select the character you would like to change Confirm your selection with a single press on the Ok button Use up and down buttons till the desired character is displayed Confirm your selection with a single press on Ok button and Continue with the next character ST Note Your batch names are AutoSaved 7 3 1 2 Clear Clear allows you to erase all measurements of the selected batch A single press on the Ok button will prompt you with a confirmation screen Confirm the clearing of all batch data with a single press on the Ok button AN Warning Your data is permanently erased TQC BV 2908 LL Capelle aan den Ussel phone 31 0 10 7900100 e mail info tqc eu Molenbaan 19 The Netherlands fax 31 0 10 7900129 www tqc eu Vision on quality www tqc eu Hull Roughness Gauge Instruction manual Page 12 of 18 S Note Depending on the amount of data deleting data can take up to a minute Please wait pati
5. correct date in your gauge DD MM YYYY format Use the 4 way directional push button to select the digit you would like to change Confirm your selection with a single press on the Ok button Use up and down buttons till the desired digit is displayed Confirm your selection with a single press on the Ok button and Continue with the next digit Note Your time and date settings are STH AutoSaved 7 2 2 Setup acoustics The sound level can be adjusted to your needs You can set the gauge to either Signals off Low volume and high volume Use up and down buttons to select the desired acoustics level and confirm with a single press on the Ok button ET Note Your acoustics settings are AutoSaved TQC B V 2908 LL Capelle aan den Ussel phone 31 0 10 7900100 e mail info tqc eu Molenbaan 19 The Netherlands fax 31 0 10 7900129 www tqc eu Vision on quality www tqc eu Hull Roughness Gauge Instruction manual Page 11 of 18 7 2 3 Setup display You can change both backlight and contrast settings Use up and down buttons to select either Backlight or Contrast and confirm with a single press on the Ok button Use left and right buttons to adjust the Backlight or Contrast level Confirm with a single press on the Ok button se Note Your display settings are AutoSaved 7 3 Memory Measurements can be stored in different batches The Hull Roughness Gauge
6. liquids are spilled on the electronics or left in the holes Warning 11 2 Disposal of Materials Disposal of materials used in the operation of the instrument or for auxiliary functions and exchanged items should be dealt with safely and in a manner that will not harm the environment Follow the local regulations 11 3 Customer Service Customer service is provided on request by TQC Molenbaan 19 2908 LL Capelle aan den IJssel The Netherlands T 31 0 10 7900100 F 31 0 10 7900 129 or by local representatives 12 DISCLAIMER The right of technical modifications is reserved The information given in this manual is not intended to be exhaustive and any person using the product for any purpose other than that specifically recommended in this manual without first obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at his own risk Whilst we endeavour to ensure that all advice we give about the product whether in this manual or otherwise is correct we have no control over either the quality or condition of the product or the many factors affecting the use and application of the product Therefore unless we specifically agree in writing to do so we do not accept any liability whatsoever or howsoever arising for the performance of the product or for any loss or damage other than death or personal injury resulting from our negligence arising out of the use of the product The informa
7. screen TQC BV 2908 LL Capelle aan den Ussel phone 31 0 10 7900100 e mail info tqc eu Molenbaan 19 The Netherlands fax 31 0 10 7900129 www tqc eu Tac 8 CALIBRATION Vision on quality WWW tgC eu f Hull Roughness Gauge Instruction manual Page 14 of 18 To ensure proper measurements it is required to regularly calibrate your gauge Note For best calibration results allow your equipment to adjust to ambient temperature for about ten minutes 8 1 Calibrate gauge Select from menu 1 Instrument setup 2 Calibrate 3 Calibrate gauge Position the sensor unit as displayed in the image below Move the sensor unit back and forth a bit to assure proper alignment with the calibration plate 8 2 Procedure Click Ok to start the calibration procedure Align the rear wheel with the 0 um on the calibration plate Press Ok Align the rear wheel with the 500 um on the calibration plate Press Ok Align the rear wheel with the 1500 um on the calibration plate Press Ok Align the rear wheel with the 2500 um on the calibration plate Press Ok Confirm your new calibration by pressing Synchronize of ao Note If your measured values deviate a lot from the reference point values repeating the S complete calibration process multiple times will improve both accuracy and calibration Example During step 5 of the calibration procedure the dis
8. 0 g 200 mm 115 mm 40 mm approx 350 g 4 5 Basic Unit Power Supply Batteries 4 x AA batteries included Display LCD 80mm illuminated Safety Neck strap Interface Menu driven interface with 4 way directional push button TOC BV 2908 LL Capelle aan den Ussel phone 31 0 10 7900100 e mail info tqc eu Molenbaan 19 The Netherlands fax 31 0 10 7900129 www tqc eu Tac 5 INSTRUMENT CONTROLS AND FUNCTIONS Vision on quality WWW tgC eu f Hull Roughness Gauge Instruction manual Page 8 of 18 Hull Roughness sensor Sensor cable attachment Soft rubber non slip wheels Status indication warning lights Neck strap to securely carry your gauge Hull Roughness Control unit Hull Roughness Sensor cable Illuminated LCD 4 way directional push button 10 Indicating LED for Measure 11 Indicating LED for Full series 12 Indicating warning LED for High Speed 13 Hull Roughness Surface profile probe 14 DC9015 Calibration plate Se eS SN k SA TOC BV Molenbaan 19 2908 LL Capelle aan den Ussel The Netherlands phone 31 0 10 7900100 fax 31 0 10 7900129 e mail info tqc eu www tqc eu Vision on quality WWW tgGC eu f Hull Roughness Gauge Instruction manual Page 9 of 18 6 INSTALLATION AND PREPARATIONS Carefully unpack the apparatus and the accessories and check complete supply Please assemble your equipment before climbing upon scaffolds or platfo
9. Vision on quality WWW tgc eu f IMPORTANT Before taking this instrument in use we strongly advise you to read this manual carefully k N Operating Instructions for the HULL ROUGHNESS GAUGE MICROPROCESSOR CONTROLLED TQC B V 2908 LL Capelle aan den Ussel phone 31 0 10 7900100 e mail info tqc eu Molenbaan 19 The Netherlands fax 31 0 10 7900129 www tqc eu Vision on quality WWW IgC eU f Hull Roughness Gauge Instruction manual Page 2 of 18 LRE n a A EE E E A 4 Tet MEORE Ol opar aung Mand aeea ounneatasumneatssunanat seudacatqeuqananeutneanmeuess 4 1 2 User responsibility cc cccceccecccececsecceecceecceeccececeeceseceueeeueceueceueseueseueseueseueseueseeseeeseeeseeeseetseesseees 4 1 3 Responsibility Of DErSONMNEl sirsiran nnn A naa a ann N EN Ra KADA AAA aaa 4 BADIN E EE 4 to WSS IG MAUS d DUMOS O aiie EEE EEEO ER EEE EEEE 4 POCOO ION eei aE EES EEEE R EEEE EERE E E E EE A E 4 1 7 Manufacturer s Supplier s address eae een see i ese nee REE E E E 4 2 Safety Instructions sassnnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn mnnn nnnnnnnnn nnmnnn nnmnnn nnmnnn nnnm mnnm 5 2 1 Meaning of Symbols ccccccccceccceececeeeeeeeeceeeeseeeseeeeseeeeeeeeseueeseeeseueesaueeseeseueeseeesseeseueeseeesaneeseeesaes 5 2 2 Availability of Safety Information ccc eccccecccceececceeeeceeeeeeeeeeseeeesaeeeeseeeesseeeeseeeessaeeeseesesseeesseeeetseeeeas 5 20 WO Ol PFE SONNE ee
10. a a a a E 5 24 Dangers om Electrical ENSY ssn cnsiaddnoustadatensinddncuniuatcnsinadnceniulatcnsinaancaiailstcanenddncuniulattemenidncuneulattets 5 PASA ed sO Ke EE ES lt 1 EE E E eee E E A A E eee er 5 2 6 Care Maintenance Repairs ccccccccssceceeeesseeceneeceeeeaueeteueeseeeseuceseeeeseeeteueesseesseetueesaeeteneeseetans 6 3 Transport and Storag aesccescccasvccs cst eueseceaseecsicteeseccennecerctetmanccssmesesetntuasccssneceuedeivesecanuececeianvasccssuneneeiweuas 6 PIPAK a E E E E E S 6 Je user CMCC OI COIL ara a E E E E EE 6 3 3 Reporting Transport Damage and Documentation cccccseccseeceeeeneeeneeeeeeeneeeeeeeneeeneeeneeeaeeeaeeeaaes 6 3 4 Storage and Protective Measures when NOt IN USE ccecceceeeeceeeeeceeeeeeeeeeseeeeeeaeeeseueeseeeeeseeeseneeess 6 A instrument Data isiin E Eaa aE EE 7 4 1 Name Article ee ee eee eee ee ee ee ee eee eee 7 eZ DOODO Ol SOY iei E EE EEE E EE 7 Ao TECHNIC all DA e e A E E E E E E E E E A 7 44 Dimensions and VVCIONN sawisaccncgnsanteauias singed yieauiad Giang ay io AE 7 15 m UNT eoa ee ee ee eee eee 7 5 Instrument controls and functions cs rcccec reece cceecrcatareecceeatecncataueeccacadecncataueccceeodeencetasseaseecdeencetusensues 8 6 InStallation and preparations ccccccceeseeeseeeeeeeeseeeeseeenseeeseeeneeeeneeoeseeenseeeseeenseseaseoenseoasenenesnsesenseoenes 9 CTB WECO acces eect ee tec tc te eM Tse ai eM Dae ie eee eure cc de eee die E E A 9 6 2 GOn
11. aan 19 The Netherlands fax 31 0 10 7900129 www tqc eu ai TQ C Vision on quality wWwW tqc eu f Hull Roughness Gauge Instruction manual Page 13 of 18 7 4 1 Accept series After each measurement the Mean Hull Roughness MHR of the last series and the Average Hull Roughness AHR of all series is displayed If you encounter measurement errors or want to measure the last Hull section once again simply press Back and redo your measurement If you agree with the result you can click Accept In the next step you can allocate your series of measurements to the proper hull section 7 4 2 Assign measurement series to hull sections After accepting the measurement results each series of measurements can be assigned to a specific hull section Either a starboard or portside image of the ship is displayed Use the 4 way directional push button to select the corresponding hull section and click Ok to assign your series to this hull section To switch between starboard and portside images select SB lt gt PS Starboard vs Portside Press Ok button to switch the displayed image Already measured sections are indicated with a small square Once a hull section has been measured you could overwrite the section data Select the square marked section and click the Ok button once to overwrite older measurements Note Overwrites are permanent you are not asked or warned with a confirmation
12. actly measure your calibration plate or possess a calibration plate accompanied with a valid calibration certificate TQC offers calibration services and is able to supply your gauge with a fully traceable calibration certificate for the calibration plate Since gauge calibrations itself can easily be altered we do not recommend to calibrate the actual gauge This feature should only be changed if the reference standard deviates from the standard 0000 0500 1500 amp 2500 micron reference Your calibration report might state that the 500 um reference point actually measures 498 um In the program ref std option you can adjust the gauge for this deviation Select 1 Instrument setup 2 Calibrate 3 Program ref std e Select 0500 and click Ok 0500 starts to blink e Use Up Down keys to adjust the value to the value stated in your calibration certificate 498 um in our example and press Ok e The same goes for 1500 amp 2500 e Finally confirm your adjustments to save the made alterations os Note If you perform a new calibration of the gauge you will notice that the Ref values have changed according to your made adjustments TOC BV 2908 LL Capelle aan den Ussel phone 31 0 10 7900100 e mail info tqc eu Molenbaan 19 The Netherlands fax 31 0 10 7900129 www tqc eu Vision on quality WWW tgC eu j Hull Roughness Gauge Instruction manual Page 16 of 18 9 SETTING COM PORTS
13. ently for the progress bar to fully complete the process 7 3 1 3 Send data to PC In order to process your measured data it is essential to send your data to a Microsoft Windows PC with Microsoft Excel installed Before sending the data following precautionary measures need to be taken Connect your gauge with the PC Open the HRG application Select the proper COM port Click Open port When a connection is established you can confirm to Send your batch data by a single press on Ok button Your raw data appears in the HRG application Press Data gt Excel ee ee ND a Note More information on setting COM ports is available in chapter 10 on page 16 7 4 Measure Once a batch is selected to store your measurements it is time to start your first measurements Press start to advance In the following screen you can see your selected batch name Series indicates the taken runs of measurements Role the Hull Roughness sensor over the hull s surface firmly pressing the sensor to the surface One full run is taken over a length of approximately 90cm Keep moving the sensor unit over the surface until the indication LED Full series starts to blink A full run will also be indicated by a beep if acoustics are enabled Note To enable acoustics see chapter 8 2 2 on ET page 11 of this manual TQC B V 2908 LL Capelle aan den Ussel phone 31 0 10 7900100 e mail info tqc eu Molenb
14. ervice ee 18 12 DISCIAIME T cousin eana EAE aE aap EEEE aaner ap EEUE aaaea EEEE aE EENE E 18 TOC BV 2908 LL Capelle aan den Ussel phone 31 0 10 7900100 e mail info tqc eu Molenbaan 19 The Netherlands fax 31 0 10 7900129 www tqc eu Vision on quality WWW tgGC eu f Hull Roughness Gauge Instruction manual Page 4 of 18 1 GENERAL 1 1 Importance of operating manual This manual is written in order to become familiar with all the functions and possible applications of the instrument It contains important instructions about how to use the instrument safely and economically according to the purpose designated Following these instructions is not only essential to avoid risks It also reduces repair costs and down time and increases the products reliability and service life Anyone who works with the instrument should follow the instructions in this manual particularly the safety related instructions Additionally local rules and regulations relating to environmental safety and accident prevention should be observed 1 2 User responsibility The user should a only allow persons to work with the instrument who are familiar with the general instructions on how to work safely and to prevent accidents The use of the instrument should have been instructed duly The safety chapter and the warnings in this manual should have been read and understood acknowledged as evidenced by their signature b regularly check the safety awareness o
15. f personnel at work 1 3 Responsibility of personnel Before commencing work anyone appointed to work with the instrument should pay attention to the general regulations relating to working safety and accident prevention The safety chapter and the warnings in this manual should have been read and understood acknowledged as evidenced by their signature 1 4 Dangers This instrument has been designed and constructed in accordance with state of the art technology and the acknowledged safety regulations Nevertheless working with the instrument may cause danger to the lite and health of the operator or to others or damage to the instrument or other property Therefore the instrument should only be used for its designated purpose and in a perfect technical condition Any defect that could have a negative effect on safety should be repaired immediately 1 5 Designated purpose The TQC Hull Roughness Gauge is exclusively designed to perform roughness tests on painted and coated or blasted surfaces as described within the specifications Other applications constitute improper use TQC will not be held liable for damage resulting from improper use Designated purpose also includes properly observing all instructions in the operation manual and adherence to inspection and maintenance schedules 1 6 Copyright The copyright of this operating manual remains with TQC This operating manual is intended solely for the user and his personnel Its instruc
16. ilable and observed Always ensure all guidelines in respect of safety and dangers on the instrument are in readable condition In case of danger the instrument has to be switched off by means of the emergency button on the front of the instrument Then eliminate danger 2 3 Training of Personnel e Anyone who operates the instrument should be trained properly e It has to be clear who has which responsibility regarding commissioning set up of maintenance and repairs installation and operation e Anyone who hasn t finished training should be supervised by an experienced person while working with the instrument 2 4 Dangers from Electrical Energy e Work on the electrical supply may only be done by a qualified electrician e The electrical equipment of the instrument must be checked regularly Loose connections and cable damaged by heat must be corrected immediately e f any work is to be done on parts connected to a voltage supply a second person must be present to switch off the main switch if necessary 2 5 Points of Special Danger There are some special points of danger TOC BV Molenbaan 19 2908 LL Capelle aan den Ussel The Netherlands phone 31 0 10 7900100 fax 31 0 10 7900129 Always use supplied neck strap to free your hands while working on scaffolds or platforms e mail info tqc eu www tqc eu Vision on quality WWW tgGC eu f Hull Roughness Gauge Instruction manual Page 6 of 18 2 6 Care
17. inue 10 2 Processing data with the HRG application This application functions as an interface between your Hull Roughness Gauge and the Microsoft Excel Survey Report Please select the proper COM port chapter 10 of this manual and click Open Port Use your gauge to select a batch and send it to the HRG application chapter 8 3 2 2 Click Data gt Excel to generate your Hull Roughness Survey Report e oom port 1 2 3 F Open Pon Open port connection Use Hull Roughness Gauge to send a batch to the HRG application Dales fot Gem Transfer data to Excel Hiean Aar ii jea data TOC BV 2908 LL Capelle aan den Ussel phone 31 0 10 7900100 e mail info tqc eu Molenbaan 19 The Netherlands fax 31 0 10 7900129 www tqc eu Vision on quality WWW tgC eu f Hull Roughness Gauge Instruction manual Page 18 of 18 11 CARE AND MAINTENANCE 11 1 Inspection and Maintenance e Though robust in design this instrument is precision machined Never drop it e Always clean the instrument after use e Clean the instrument using a soft dry cloth Never clean the instrument by any mechanical means such as a wire brush abrasive paper This may cause just like aggressive cleaning agents permanent damage e Do not use compressed air to clean the instrument e Generally the TQC Hull Roughness Gauge does not require any maintenance A N Make sure that no paint or other
18. it also prevents your gauge from falling 6 4 Switching on your gauge A single press on the 4 way directional push button will present you with the start up screen You are welcomed by our TQC logo and the current firmware version is displayed TOC BV 2908 LL Capelle aan den Ussel phone 31 0 10 7900100 e mail info tqc eu Molenbaan 19 The Netherlands fax 31 0 10 7900129 www tqc eu Tac A 1 www tgc eu Hull Roughness Gauge Instruction manual Page 10 of 18 7 7 MENU DISPLAY INFORMATION AND OPERATION Z Z O OOOO DISPLAY INFORMATION AND OPERATION 7 1 Main menu The TQC Hull Roughness Gauge has an advanced menu structure The Main Menu allows the user to access all the features available Use arrow buttons to navigate through menu options and press Ok to confirm your choice 7 2 Instrument setup The setup menu allows you to calibrate your gauge The calibrate procedure is explained in chapter 8 on page 14 of this manual The other options need to be set once before first time use of your gauge 7 2 1 Setup time and Date Please set the correct time in your gauge 24 hour format Use the 4 way directional push button to select the digit you would like to change Confirm your selection with a single press on the Ok button Use up and down buttons till the desired digit is displayed Confirm your selection with a single press on the Ok button and Continue with the next digit Please set the
19. meck VOU COCOM eaa a cn stanseanscedonqeaenesaen ced aesesenaseanaces aaansencseaecsed cacmseanseanatan ance seatenceesotee 9 6 3 Protect yourself ANd your CQUIPMENN cccceecceececeeecceeeceueeceeeccuceceuseceecsusecueesucessueeseeessueeseeesaes 9 6 4 Switching on your GAG 6 xicucavecscatacsccceeseedncadattdsanddkedacedseecaetstadacedsbdsendaksdodedobeeseudstednce sbidsandikedecedses 9 7 Menu display information and operation cccccccescssseeeeeeeeeseeeeeeenseeeseeoeseeenseeeaeeoeseeeaseoenesonsenensens 10 Far MANGN peer eee ect nee ree E ee oe ee eee ee eee eee eee eee 10 TL IMS WOIMCIL SCTUD cri radannkwnctsuns E wnt net wnnt sate und E nent wend sume wend aonb wend sune nnd T 10 Veet MMM QO AN a E E 10 7 2 2 Setup ACOUSTICS 0 ccccecccscccsececeeeccecesaeecceeeccecesseesceeesaeeeceaesoaeesaeesesaesoseeseaesceeeseeeseaeseeessseesees 10 TEAS SOU CIGOIAY TE E T T E E E E EEE E A T 11 TQC B V 2908 LL Capelle aan den Ussel phone 31 0 10 7900100 e mail info tqc eu Molenbaan 19 The Netherlands fax 31 0 10 7900129 www tqc eu Vision on quality WWW tgGC eu j Hull Roughness Gauge Instruction manual Page 3 of 18 LONGON e a nian eno ati nun tie LEO Ri ENR rLEinnnta E 11 Ps VIDAL Ml OU ONG es E E 11 TP INO UO E ee cen wee cal ee cen ent academe cen wentaeal teneicas 12 Tis ls PACCCOL SONICS davidandianainsdinceannsantasanddnsasapiantdanndinshsandsibasaudinstsand hicsabdinntsandsbAdsandinndsandehiusiuindie
20. nnds 13 7 4 2 Assign measurement series to hull SECTIONS ccecccecseeeeeeeeceeeeeeeeeeeeeseeeseeeesaeeesaeesaneeseeeeaes 13 o CanD UON tae age cn ee tem st nm ce ce sere a ard mince ee ge sacle E E E eee savese 14 Bl CAO FAN AUC xcs E A E E E E EA O O O T 14 o2 a 49161210 6 6 aeea ne eet ene ee ee ee eee 14 8 3 Program ref std Please read this chapter Carefully c ccccceeceeeeeceeeeseeeeeeeeseeeeeeeeseeeeseeesaeeess 15 9 Setin OO Sg wes teers tiie tes ee era eietsees iaeiiai aN aaea aiani a Eai 16 STOSO AS a eee nee ee eee eee 16 2 ee WW EEEE Bc 1016 en ee eee 16 9 2 1 I GOM pon t A are CUMENTIVY OCCUDI OC orcsianscccnsessncedenassonuioesncolnassinniseeassaosseieeaacedeanscenietans 16 9 2 2 If COM ports 1 4 are currently NOt occupied cccccccceseecceeeeceeeecseeeeseecessueeeseusessueeeseeeseaees 17 10 HRG Windows application ccceesceeeeeeeseeeeeeeenseeeneeenseeenseeeseeeaseneaeeoesseeassoeneeonseseaseoeseenseneaseoenes 17 ONE arel ee a A A A E ote erste EE A A A A 17 10 2 Processing data with the HRG application ccccccecccseeeceeeeseeeeeeeeseeeeeeeeseeeeseeeeeeeeseeeeseeesaeeess 17 Ti Care and Maintenant E nerissiosscn p Ee EEEE 18 TALS inspection and MaintenaniCE nacscarctactandenscan scum stadt en aE E aS 18 11 2 Disposal of MaterialS ccccccscccsccceccceeecececeeeceeeceeeceeecseeceeecseesseesseecseeceeeseeeseeesseeseeeseeeseeeneeenes 18 11 3 Customer S
21. played Ref value 0000 and the measured Gauge value on the control unit can deviate a lot depending on how well the gauge has been calibrated in the past If your gauge has never been calibrated the measured value can deviate extremely Whatever the measured value might be just ignore it and Press Ok You are adjusting the gauge now Literally you tell the gauge What you have measured is 0 um The same goes for step 6 7 amp 8 of the calibration procedure Repeating the calibration process once more should lessen the deviation of TQC B V 2908 LL Capelle aan den Ussel phone 31 0 10 7900100 e mail info tqc eu Molenbaan 19 The Netherlands fax 31 0 10 7900129 www tqc eu Vision on quality wWwW tgc eu f Hull Roughness Gauge Instruction manual Page 15 of 18 readings till the point that the measured value is well within the specified accuracy of the gauge 5 microns or lt 2 whichever is greater Repeating the calibration process will confirm and assure you that the measured values are accurate From our experience we can tell that a well calibrated gauge often has an accuracy way beyond our given specifications of 5 microns or lt 2 whichever is greater Many times the gauge is spot on Repeating the calibration procedure Steps 4 9 2 or 3 times is sufficient 8 3 Program ref std Please read this chapter carefully This advanced feature should only be used if you have equipment to ex
22. port Damage and Documentation Any damage should be documented as accurately as possible possibly photographed and reported to the relevant insurers or in the case of sales delivered to customers works to the supplier 3 4 Storage and Protective Measures when not in use The instrument must be stored in a dry place at a temperature between 10 40 C Store instrument in the original packing if possible TOC B V 2908 LL Capelle aan den Ussel phone 31 0 10 7900100 e mail info tqc eu Molenbaan 19 The Netherlands fax 31 0 10 7900129 www tqc eu BTC 4 INSTRUMENT DATA 4 1 Name Article Vision on quality www tgc eu Hull Roughness Gauge Instruction manual Page 7 of 18 DC9000 TQC Hull Roughness Gauge Microprocessor Controlled Hull Roughness Gauge 4 2 Scope of Supply 4 x AA batteries included 4 3 Technical Data Memory capacity Power Supply Display Interface 4 4 Dimensions and Weight Sensor Depth Sensor Width Sensor Height Sensor weight Control unit Depth Control unit Width Control unit Height Control unit weight TQC Hull Roughness Control unit with neck strap TQC Hull Roughness Sensor TQC Hull Roughness Sensor Cable DC9015 Calibration plate USB thumb drive with software USB connection cable for PC 4000 series of measurements Batteries 4 x AA batteries LCD 80mm illuminated Menu driven interface with 4 way directional push button 205 mm 80 mm 40 mm approx 63
23. rms Use supplied neck strap to securely attach the apparatus and prevent possible damage from falling 6 1 Batteries Your gauge runs on standard alkaline AA batteries These batteries are easily available worldwide by local suppliers The Hull Roughness gauge needs 4 AA batteries to operate Note Only use standard AA alkaline batteries to ensure proper functioning of your gauge The use of rechargeable batteries is not recommended because they tend to suffer from to big voltage drops possibly influencing measuring results Your gauge is supplied with a set of 4 AA batteries 6 2 Connect your equipment Connect the sensor and control unit with the supplied sensor cable The direction of the cable is not important both sides of the cable are identical male plugs and interchangeable Firmly press the plugs in corresponding connectors on both the sensor and control unit The plug is properly connected and locked into place when you hear feel a click ls em Note To release the sensor cable from both sensor and control unit push the little fuse button beside both connectors The plug should be able to eject from the connector without the use of excessive force 6 3 Protect yourself and your equipment Please assemble your equipment before climbing upon scaffolds cherry pickers or platforms Use supplied neck strap to securely attach the apparatus Using the neck strap is for your own safety and allows you to free one hand while
24. tion contained in this manual is liable to modification from time to time in the light of experience and our policy of continuous product development TOC B V 2908 LL Capelle aan den Ussel phone 31 0 10 7900100 e mail info tqc eu Molenbaan 19 The Netherlands fax 31 0 10 7900129 www tqc eu
25. tions and guidelines may not be duplicated circulated or otherwise passed on to others neither fully nor partly Infringement of these restrictions may lead to legal action may be taken if this restrictions are infringed upon 1 7 Manufacturer s Supplier s address TQC Molenbaan 19 2908 LL Capelle aan den IJssel The Netherlands T 31 0 10 7900100 F 31 0 10 7900 129 TOC B V 2908 LL Capelle aan den Ussel phone 31 0 10 7900100 e mail info tqc eu Molenbaan 19 The Netherlands fax 31 0 10 7900129 www tqc eu BTC 2 SAFETY INSTRUCTIONS 2 1 Meaning of Symbols The following symbols for dangers are used in this instruction manual Symbol Explanation A N health of personnel Danger Possible immediate danger to the life or A dangerous situation could be caused Vision on quality WWW tgc eu j Hull Roughness Gauge Instruction manual Page 5 of 18 lf this guideline is not noted it can lead to severe danger to health up to fatal injury Non observance of this guideline can lead to injury or to damage to equipment E Special tips and particular information Guidelines to make optimal use of the instrument 2 2 Availability of Safety Information The instruction manual should be kept at the place where the instrument operates In addition to the information contained in the instruction manual general and local regulations for accident prevention and environmental protection shall be kept ava
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