Study of Thermography
Contents
1. Video Signal C PAL NTSC Decimal Symbol Period Comma Image Settings Display Emissivity Palette 10 Blue Red 85 Palette Grayscale Grayscale Inverted Automatic Adjustment Adjustment Interval Center 6 0 F no width 36 0F Company Confidential 37 5 high resolution high contrast display The biggest display in the industry e Superior thermal sensitivity up to 0 07 C using low noise VOx technology he sharpest images showing the smallest temperature difference e Choice of 320x240 or 160x120 models Fluke Thermography Company Confidential 38 Center Point FLUKE Cursor Cursor File Nomenclature 1 La 1 TO High Low and Median Temps Hot E It IR20040014_0364 Cold 15 Cursor Temp Color Bar Max 85 6 Avg 6 8 MIR 43 3 50 0 Center ZA Box 1 F1Q F2 75 0 95 68 0 09 14 04 13 47 40 F Y w Temp EP PP RP of dl Emissivity Date Time Scale A C Battery Function 1 and 2 buttons Background Temp Indicator e Cameras can be set for auto or manual rescaling Auto rescaling adjusts image to highest and lowest temp in FOV aking advantage of the manual level and scale adjustment can give you better thermal resolution within the FOV Fluke Thermography Company Confidential 40 Level and Span i r t r 221355 E 0 Pi 2067 2 XE TER2. Fluke Thermography Company Confidential 1 Overview of Thermography Benefits of Thermography Who Uses Infrared Cameras Equipment Applications Vertical Segments Key Users Intro to Fluke Ti Product Family Fluke Thermography Company Confidential 2 A few years ago Now Avg Price per unit gt 20K Avg Price per unit gt 10K Typical User Professional Typical User Maintenance Tech Where Used Larger Where Used General Mfg Bldg customers government Science Health Science Overall improvement in the Return on Investment ROI for customers has dropped from Years to Months Fluke Thermography Company Confidential 3 Measurement of temperature remotely to indicate equipment health Thermography is the temperature measurement of several points and assigns a color based on the temperature Uses standard color palette Red is hot blue is cold Brighter colors are warmer darker colors are cooler Thermography cameras produce a picture that details this information in an easy to use format Easier to use More affordable Finding more applications Fluke Thermography Company Confidential 4 High heat is key indicator of equipment failure eFind hot spot Fix equipment before failure Equipment operating efficiently Average cost of downtime for a given piece of equipment is greater than 20K hour Enables Service Installer Maintenance te
3. Only three menu button navigation e deal for multiple users common for industrial settings Fluke Thermography It s a Fluke rugged battery powered unit 1 e Up to 6 hours battery life using both rechargeable batteries supplied e Smart design protects lens for accidental drops etc e Survives harsh industrial environment IP54 rated e Water and dust proof e Connections protected for moisture and water Measures up to 662 F 350 C Covers broad industrial applications Fluke Thermography FLLIKE Overview of controls Large bright Display Battery compa Tripod mount under imager Pa J adapter terminal Protection Fluke Thermography ET o di IMAGE New IMAGE 2 25 12 02 05 12 02 04 5 26 09 09 16 25 6 C 100 RTC OFF Fluke Thermography Company Confidential 77 1 etarted you eec yous NJO magng my m teen the ihren moftueorw end e PO newer XPor thee Windows ZOOO or later ting system on witch to hood the software The Electromagnetic Spectrum LN D 9 59 1 lw Thermal tm EX Fluke Thermography Learing to use the Fluke Ti20
4. 1130 first fully radiometric unit under 10K o 120 breakthrough price to performance e FlexCam Series 1140 50 leading Image capability combined with ergonomic usage e Fusion breakthrough visual light thermography image management e Ease of use all of our products are Intuitive Fluke Thermography Company Confidential 30 Close up circuit board analysis distant power distribution scans fast moving equipment High Temperature Process Product R amp D and field diagnosis Ti25 1140 series Basic motors pumps and electrical panels PdM routes on the TI 1 0 factory floor Finding Hot Spots 4 5k 6 5k 7 5K 12 20k 20 26k Fluke Thermography Company Confidential 31 Fluke Thermography Company Confidential 33 e Full frame radiometric video 14Bit A to D 512MB memory card stores 3 000 images IR images or 200 Fused images e Sun readable 5 color display e Articulating lens e 2 3 hour Li ion battery Annotate Images Easy interface features Window CE compatible e Full function PC software License Free Fluke Thermography Company Confidential 34 Fluke Thermography Company Confidential 35 E X 1 ie om i Fluke Thermography Fat 9 7 m EiT a 311 E E im i L i A Calendar Lens Power Fies Locale Mouse Save Temperature Unit qr O SOK Language EngishUS
5. FLLIKE Tank Levels Commonly inspected components Walls 0005 Windows Doors HVAC Insulation Floor heating Typical reasons for temperature MIAE AEE Insulation verification like improperly installed or missing insulation Roof inspections leaks cause water to enter to insulation Construction evaluation Locate air leakage Moisture intrusion damage to insulation and building materials Mold detection Thermal bridging in joints between walls Heat loss through damaged seals in multi plane windows Damaged heat ducks leakage of buried steam lines Wet spots under roof membrane Ion O D C Y O O OC FLLIKE Building Envelope Moisture and air infiltration Moisture behind sheet rock Air infiltration around door Water drops 3 hrs after a shower Fluke Thermography Company Confidential 26 Commonly inspected Typical reasons for temperature components ake Ce e Ce die A E ieee e Electrical components and sub Under designed components assemblies Component failure Circuit boards Assemblies Improper soldering Broken traces Reversed polarity Fluke Thermography Company Confidential 27 Troubleshooting Electronic Boards Printed circuit board testing can find either poorly specified components at the design phase or failing components in the field Fluke Thermography Company Confidential 29
6. C oT 2007C Fluke Thermography Annual Thermography Inspection Spring Route Cam Par Pe r Hw ama Put brem uu OC uan Dm Vim Fete an Company Confidential 56 Fluke Thermography Company Confidential 57 Wide Angle Standard Long Distance L Long Distance Telephoto 54mm Long distance e Power line insulators transformers e Medium distance small IFOVm objects e PC Board design amp testing Standard 20mm e Most industrial PAM Most building Science applications Wide Angle 10 4mm Some Building Science apps Close up but where wide view area is required Fluke Thermography Company Confidential 58 Heavy duty carrying case 2 rechargeable battery packs e Battery charger e AC adapter for 1145 1155 model only e Video cable e 512 MB compact flash card e Compact flash card reader and 80057 e PCMCIA compact flash card reader e Neck strap e SmartView reporting and analysis software on CD User manual on CD Fluke Thermography Company Confidential 59 Fluke Thermography Company Confidential 60 R Fusion amp Technology nfrared and visual images fused together makes Infrared easy to understand Delivers the clear crisp Images needed to find problems fast Rugged easy to use What you expect from Fluke Models for almost any application and budget Comes as one complete package in
7. M x5 pad we he Annotation tool allows the user to create routes with as much detail as needed including v Location Y Equipment types including ID tag info v List suspected problems Y Define severity v Recommended fix Y No limit on categories Reduces typing Reduces report time Fluke Thermography Select category to edit Customer Client 2 Location Building 3 Equipment Proble Insdfation missing Severity Fix perator Mame Company Confidential 42 The Fluke Ti4X and Ti5X IR FlexCam Series Thermal Imagers 1 Unique innovative technology 2 Industry leading Image quality 3 Powerful analysis and reporting capabilities 4 Easy to use instruments e Infrared and visible light images fused together on one display R Fusion reveals more detail and pinpoints trouble areas quicker by automatically relating thermal images with the real world Allows for first time right repair by reducing the risk of replacing good components Fluke Thermography Company Confidential 44 Innovative technology IR Fusion M on FT models Full IR Picture in Picture IR Fu E 4 i T P y la 5 Lo zl pe j Pe lA ai y or Alpha Blending Infrared Image Visible Image is Blended ier E d As e A ae 7 i k Wa 4 4 F p 5 i i 43 49 a E 7 a Rg Fluke Thermography Co
8. chnicians YOU to stop fighting fires and fix problems before they result in large scale losses Measurement Is eNon contact Obtained without disturbing production Applies to all types of equipment Reliable data Quickly identifies specific location eApply to most all conditions Fluke Thermography Company Confidential 5 industry Sector 704 101 Construction and engineering 389 601 Fluke Thermography Company Confidential 6 eIncreased safety Improved reliability Reduced fire fighting Reduced unscheduled outages eReduced maintenance and repair costs Improved production rate and quality Better assurance of repairs and new installations Fluke Thermography Company Confidential 7 Vertical markets industrial utilities local amp state governments petroleum gas construction restoration paper amp pulp mills data centers human amp animal medical R amp D etc Equipment Applications engines drives motors Electric Motor Bearings and Windings belts electrical panels switchgear power lines UPS systems Building Diagnostics Furnaces HVAC Roofs building envelopes including Water Restoration Mold Remediation and Pest Control Overall Most of You will be able to use thermography right away and improve your facility 5 uptime quickly Fluke Thermography Company Confidential 8 Fluke Thermography Company Confidential 9 Industrial Equipment Applications Co
9. cluding everything you need Fluke Thermography Company Confidential 61 FLLIKE The new Fluke Ti10 25 One look and feel 2 different products Visual camera lans and LOD display Microphone m Fieture in B ni d picture full sd i n IR er blended high quality Easy to uso three buton remi AC adapter Thermal imager lens Focus ring Rugged withstands ha 2m 6 6 ft drop Y Wrist strap fadjat for right or kelt handed uma Makes infrared easy to understand Don t need to be a specialist to see and understand what you are looking at Makes reporting much easier The reference with the real world is always there Provides different viewing modes to better identify trouble areas On camera or in the software Until now only available in 10k priced imagers Fluke Thermography Company Confidential 63 The new Fluke 110 25 with IR Fusion Technology m Mid IR PIP Min IR Ti25 Onl e Large widescreen full color LCD display shows all details Identify even small temperature differences with excellent thermal sensitivity NETD High performance low noise sensor provides high quality stable image Fluke Thermography Company Confidential 65 Zt mot aa T3 Engineered and tested to withstand 6 5 ft drop Not even Fluke DMMs are tested to thi
10. hrough performance Analyze Images Fully radiometric thermal Imager For detailed temperature analysis and trending e Easily identify problems by comparing temperature data e Calibrated temperature points e Stores images and the data behind the image Adjust key parameters in software afterwards Emissivity palette reflective coefficient e Saves time by avoiding second measurements e No need to go back on the factory floor High resolution image e 128 x 96 resolution Large bright LCD display e Uncluttered full size image with data and separate part of the screen e For use under every lighting condition Separate display for picture and measurements e Can always see the temperature other key measurements and equipment ID e Not so for competitors e g Flir Fluke Thermography c i d 2m 067 100 f melee ume Allee DC Cooling Pump Motor F75 A im Ts am IN Sci joc Wu b ee _ LASER MENU FLAG Company Confidential 72 iz Single handed point shoot and image capture operation e Press the trigger to capture the image Compare with other images taken Automatically adjusts temperature level and span to display an image without pressing any buttons e Manually adjust level and span to further optimize picture 720 gt e Clearly displayed level and range indicator Simple menu structure for intuitive use and getting started faster
11. mmonly inspected Typical reasons for temperature components AIC IUCR die AEO 3 phase Power distribution e Unbalanced loads Fuse boxes Harmonics 3rd harmonic current in Neutral e Cables amp connections Overloaded systems excessive current e Relays Switches Loose or corroded connections increased resistance in the circuit typically one side of components heats up Insulation failure Component failure Wiring mistakes Underspecified components like fuses Transformers would heat up on both side of the fuse e Motors Battery banks e Insulators e Capacitors e Substations Circuit breakers e Controllers Fluke Thermography Company Confidential 11 Two lighting breakers are 35 F above ambient Fluke Thermography Company Confidential 13 Near catastrophic failure Found and managed until normal factory shut down Fluke Thermography 349 1 301 8 261 4 227 0 197 7 172 7 151 4 133 2 117 fer 104 4 e 33 5 75 3 68 3 62 4 57 3 53 0 49 3 Company Confidential 14 E b 1 P in 57 A a P d Fluke Thermography Company Confidential 15 Commonly inspected Typical reasons for temperature components ake Ce e Ce die AEO Motors e Bad cooling due to reduced airflow Pumps PQ problems like unbalance overload or 5th Heat exchangers harmonic voltage will cause heat dissipation e Bad alignment e Insulation problems with motor winding
12. mpany Confidential 46 Can Read Infrared Temperatures in Visible Image Innovative technology IR Fusion Fluke Europe B V 1 19 2006 2 59 53 PM A phase appears to be severly out of balance Annotations o 09 o mec E OC e Read Infrared Temperature In Visible Image J Always a visual image available for better reporting Visible Image Infrared Image Fluke Thermography Company Confidential 49 O E O C CO C D O D a8 Infrared Image Visible Image Fluke Thermography Company Confidential 51 Color Alarm Example Blended Laser Spot Fluke Thermography Company Confidential 53 Powerful analysis and reporting software SmartView software LICITTL IEEE zz Fa axem bem Vamums 3 mue Unum mg 5 3 J wm M NI aig F a mirari md tr aT meme ms oma pme m oma a de v a fee UBB 4 3D jue jo jp Re m ee B Bd e fe acBMENOS ope ee s B Bp ae Fluke Thermography Company Confidential 55 Phas Caraga B V ED rix NTIT D li 1 aS qme Vis iie Fluke Europe B V amm t T 2 Visible Light Reference Main IR is2 1 19 2006 2 59 53 PM A phase appears to be severly out of balance Annotations Bevery Markers co SURE ob Uo omm um jee ee ee cn mem lee fe DS D ee P0 ome 200
13. s Bearing problems lubrication wear etc Fluke Thermography Company Confidential 16 TO a Jh 3 Phase Connector Before Repair 3 Phase Connector After Repair Fluke Thermography Company Confidential 17 Commonly inspected Typical reasons for temperature components ake Ce e Ce die AA E e 0 E Bearings e Friction due to wear misalignment or Gearboxes inadequate lubrication Drive belts Fluke Thermography Company Confidential 18 Commonly inspected Typical reasons for temperature components ake Ce e CR die ALE UKs Refractory insulation e Damaged structures caused by worn pipes Tanks and vessels etc Steam systems traps Abnormal heat flow heat gradients Pipes and valves e Gas or steam leakage Heaters Furnaces Manufacturing equipment Plastics Industry Molding Pulp amp Paper Rollers handling equipment etc Metal Foundry Boilers and Reactors Research amp Development Fluke Thermography Company Confidential 19 Compressor for in Store Freezing Units Label LO P1 P2 ES P4 Emis 0 95 0 95 0 95 0 95 0 95 Wes BG 68 0 68 0 68 0 68 0 68 0 Ave 235 10 252 61 239 45 189 05 109 18 are JL ar SD 1 90 0 00 0 00 0 00 0 00 Max 238 2 252 6 239 5 189 1 109 2 Min 230 9 252 6 239 5 189 1 109 2 gt Problems here gt Caused this problem Fluke Thermography Company Confidential 21
14. s specification Lalo m a _ pu cu 1 3 OX d k FM st m dud ey t a a 5 t Withstands dust and water P54 rating Innovative protective lens cover protects lens when not in use Works in ambient temperatures as low as X 14 F and high as 122 F and measures up to 662 F T125 Fluke Thermography Company Confidential 66 e Intuitive three button menu Single handed operation Adjustable left or right hand strap makes imager convenient to hold Store more than 1200 IR Fusion images on memory card for later analysis or reporting Supports 16 different languages Fluke Thermography Company Confidential 67 e Priced between 4500 and 7500 One complete package includes smartView analysis and reporting software with free upgrades Rugged hard case and portable soft case Adjustable hand strap 2 GB SD memory card oD memory card reader Internal rechargeable battery AC charger power supply Fluke Thermography Company Confidential 68 Fluke Thermography Company Confidential 69 9 A thermal imager for Industrial use e Breakthrough price performance Analyze data and optimize images Display high quality images Easy to use e Optimized for Industrial applications Professional Grade Key measurement needs e Great for predictive maintenance e Complete offering Fluke Thermography Company Confidential 70 Breakt
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