User`s Manual - HDM Systems Corporation
Contents
1. Specifications on Page 10 for appropriate fuse ratings in the event that the fuse must be replaced Additional protection is provided inside the charger in the AC power circuit to protect it and its components against power surges Consult the troubleshooting guide on page 8 to determine is this AC circuit protection has operated or contact the manufacturer 7 Operating the Charger The ion X Battery Charger generates a moderate amount of heat while charging The temperature of the unit may rise up to 35 C 95 F above the charger environment temperature Please exercise caution when handling the charger while in use A Charge Status Indicator Once installation is complete the user may monitor the charger s LED indicator light to ensure proper charger operation The ion x Battery Charger will accurately display the charge status of the battery ON LY when plugged into an AC source Refer to Table 2 below TABLE 2 LED Coron Solid Green 10096 80 100 Flashing Green Flashing Orange 5090 8090 Flashing Red Less than 50 B Battery Status Indicator O ptional The ion X Battery Charger may come equipped with a battery status indicator which provides the battery s remaining power based on its voltage measured at rest The charger will display the battery status ONLY when the battery is at rest i e when there is no AC connection and no load For accuracy it is recommended that the battery remain at rest for a few minutes bef2. charger in a dry location not in open areas exposed to rain or in locations that are subject to wash down or water spray If you have chosen to use the AC input terminal strip option for your battery charger then you must install the battery charger in a dry location The terminal strip cover is drip proof but NOT waterproof DO NOT install the charger above batteries where it may be exposed to corrosive or combustible vapors DO NOT expose the charger to direct sunlight if it is to be used continuously for long periods of time The charger must be securely fastened to a structural part of the vessel using the four mounting holes provided in the back plate 5 Connections Portable Chargers ion X Battery Chargers can be used as portable chargers The portable chargers come complete with an AC power cord and the two DC power cables with ring terminals per battery bank Additional protection is pro vided inside the charger in the AC power circuit to protect it and its com ponents against power surges Consult the troubleshooting guide on Page 8 to determine if this AC circuit protection has operated or contact the manufacturer 9 Limited Warranty HDM Systems Corporation offers a limited warranty that covers defects in workmanship and materials The limited warranty does not cover normal wear and tear of the product including misuse neglect improper installment or physically damaged units The limited warranty period
3. 12 12 12 40 20 20 14 15 12 12 12 10 10 10 Input and Output wire sizes apply for distances of up to 4 feet For greater distances between your gt ion X Battery Charger and your battery ies please consult ABYC regulations for appropriate wire sizes 10 10 General Specifications M ODEL OUTPUT QUTPUT NUMBER CURRENT VOLTAGE 1205 05E 1205 10 1210 10 1215 BE 1220 20 1220 2410 2405 05E 2410 10E 1210 05 05E 1210 10 05E 1210 10 10 1220 05 05E 1220 10 05E 1220 10 10E 2405 05 05E 10 05 05 10 10 05 10 10 10 20 05 05 20 10 05 20 10 10 05 05 05 INPUT VOLTAGE V 15 or 230 15 or 230 15 or 230 15 or 230 15 or 230 15 or 230 15 or 230 15 or 230 115 or 230 115 or 230 15 or 230 15 or 230 15 or 230 15 or 230 115 or 230 115 or 230 115 or 230 115 or 230 115 or 230 115 or 230 115 or 230 115 or 230 115 or 230 115 or 230 115 or 230 WARNINGS IONX ADAPTIVE BATTERY CHARGERS SHOULD ONLY BE USED ON THE APPROPRIATE OUTPUT VOLTAGE SYSTEMS PLEASE REFER TO THE SPECIFICATIONS ON PAGE 10 FOR MORE DETAILS IMPROPER USE COULD CAUSE THE BATTERY TO EXPLODE RESULTING IN FIRE PERSONAL INJURY AND DAMAGE TO THE CHARGER DANGER EXTREME CAUTION SHOULD BE TAKEN WHEN WORKING IN THE VICINITY OF ALL TYPES OF BATTERIES LEAD ACID AND AGM BATTERIES EMIT FLAMMABLE GASES DURING NORMAL OPERATION AND WHILE BEING CHARGED OPEN FLAMES MATCHES SMOKING MATERIALS OR OTHER MEANS OF
4. IGNITION SHOULD NOT BE USED NEAR THE BATTERIES THE AC POWER SOURCE TO THE CHARGER MUST BE TURNED OFF WHEN WORKING ON OR DISCONNECTING THE CHARGER TO AVOID SPARKS THE BATTERY S COVER OR A TEMPORARY COVER OF NON CONDUCTIVE MATERIAL SHOULD BE PLACED OVER THE BATTERY WHEN WORKING NEAR IT TO PREVENT SPARKS FROM TOOLS BEING DROPPED ON IT DANGER ELECTRICITY CAN KILL THE AC POWER SUPPLY TO THE CHARGER SHOULD ALWAYS INCLUDE AN EQUIPMENT GROUNDING CONDUCTOR NEVER USE A TWO BLADE TO THREE BLADE PLUG ADAPTER OR AN EXTENSION CORD WITH A MALE PLUG HAVING ONLY TWO BLADES ALWAYS USE AN AC RECEPTACLE WITH A THREE BLADE OUTLET AND AN EXTENSION CORD WITH A THREE BLADE MALE PLUG ALWAYS UNPLUG OR TURN OFF THE AC POWER SUPPLY AT THE MAIN DISTRIBUTION PANEL WHEN WORKING ON THE BATTERY CHARGER AVOID WORKING ON OR CONNECTING POWER TO THE CHARGER WITH WET HANDS OR UNDER WET CONDITIONS 3 Battery Types and Sizes ion X Battery Chargers are designed to work with lead acid flooded and absorbent glass mat AGM batteries The ion X Chargers are also designed to operate with batteries of any ampere hour rating Charge time will vary depending on the ampere hour rating of the battery and the DC output rating of the charger Chargers for gel cell batteries are also available please contact the manufacturer for more details 4 Installation On Board Chargers Your standard ion X battery charger is waterproof but whenever possible it is best to mount the
5. RM A number and shipping address for product repairs Once the user is authorized to return a product for repair he or she should send the unit along with proof of purchase a return address and contact information For more information TEL 617 562 4054 FAX 617 562 4013 8 Charger Maintenance ion x Battery Chargers are self contained units that require no maintenance under normal operating conditions If a fuse fails the cause of the failure must be corrected before replacing it and continuing the use of the charger To ensure proper charger operation the DC battery charger cable connections at the battery terminals must be periodically inspected for corrosion Consult your battery s manual for cleaning and maintenance instructions Troubleshooting FAULT CHECK Loss of AC power supply Check for open AC line fuse or circuit breaker Check for wiring or other causes of fuse failure or circuit breaker tripping Loss of DC output to the Check for poor battery connections battery check the DC output battery cable connections at the battery and at the charger s DC output terminal strip Check for an open DC fuse faulty wiring or other causes of fuse failure Internal failure in the O btain service from a qualified charger service provider HDM AC power supply to the Check for poor battery connections charger but LED does not light Power surge may have tripped the internal AC circuit device Consult the ma
6. is 1 year from the date of purchase to you the original end user customer The limited warranty is non transferable HDM will repair or replace the defective product free of charge once the owner has notified HDM of the product defect and HDM has confirmed the defect to be within the scope of this limited warranty HDM will at its discretion use new and or reconditioned parts in per forming limited warranty repairs and building replacement products Once HDM has repaired or replaced the product the warranty period is not extended and only the original limited warranty applies HDM owns all replaced products and all parts removed from repaired products HDM limited warranty does not cover the cost of removal installation or troubleshooting of the owner s electrical system or any repairs done to the product by parties other than HDM or any of its authorized service centers In no event will HDM be liable for any special direct indirect incidental or consequential damages losses or expenses however aris ing whether in contract or tort including without restriction any economic losses of any kind any loss or damage to property any personal injury any damage or injury arising from or as a result of misuse or abuse or incorrect installation integration or operation of the product In order to obtain service the user must first contact HDM and supply the date of purchase HDM will provide the user with a Return Material Authorization
7. nufacturer FIGURE 1 An inline fuse is provided on each positive red DC power cable to protect the charger from inadvertent reversed polarity In the event that your DC power cable fuse blows and requires replacement refer to the General Specifications on Page 10 for the appropriate fuse rating to use with your ion X Battery Charger 6 Connections On Board Chargers Connect the AC cord from the bottom terminal strip of your ion X Battery Charger to the corresponding connections of a fuse or circuit breaker located in the vessel s AC distribution channel See General Specifications on Pages 10 11 for appropriate fuse ratings If a longer AC power cord is required a minimum of American Wire Gauge AWG 14 size marine grade must be used Connect the DC power cables from the terminal strip on the ion X Battery Charger to the corresponding terminals on the battery ies If the distance from the charger to the battery ies is greater than four feet then the DC output cables must be increase in size according to the ABYC Specifications for an allowable 396 voltage drop Please refer to Table 1on page 6 for appropriate AWG wire sizes The maximum allowable distance between the charger and the batteries is 14 feet TABLE 1 Distance to AWG Wire Size Batteries Feet 10 20 Amps 50 Amps Your ion X Battery Chargers for onboard installation also comes with an inline fuse on the positive DC power cable s See the General
8. ore reading Refer to Table 3 below TABLE 3 LED CoLoR BATTERY STATUS Solid Green Greater than 8596 BATTERY VOLTAGE Greater than 12 6V 12 2 12 6 Solid Red 2596 5096 11 9 12 2 Off Less than 2506 Less than 1L9V Solid Orange 5090 8500 C Remote LED Indicator O ptional The ion X Battery Charger may be ordered from the factory with a remote LED battery status indicator A separate LED is provided for each bank of a multi bank charger This remote LED will display both the charge status as well as the battery status as does the charger itself HDM will provide 15 foot cable to allow for the installation of the remote LED in an area of the vessel visible to the operator D All LED Indicators When the ion X Adaptive Battery Charger is first connected to the AC power the charger requires 30 seconds to initiate its LED functions Only after 30 seconds will the LED display precise charging and battery status measurements
9. systems corcperstion 226 LINCOLN STREET ALLSTON MA 02134 TEL 617 562 4054 FAX 617 562 4013 EMAIL Info HDM S ys com WEBSITE www HDM Sys com f ADAPTIVE 82 RY CHARGERS User s Manual Table of Contents INPUT OUTPUT Introduction 2 First Before You Install Your Charger WIRE AWG arnings Battery Types and Sizes 4 14 7 Installation On Board Chargers 4 14 15 Connections Portable Chargers 4 14 15 Connections On Board Chargers 5 D 20 Operating the Charger 6 Charger M aintenance 8 14 15 Troubleshooting 8 Limited Warranty 9 15 General Specifications 10 14 15 12 20 14 15 12 20 14 15 14 15 L Introduction A Your ion X Battery Charger incorporates a patented energy conversion technology which rapidly chargers the battery while extending battery 12 20 life Utilizing an advanced microprocessor the charger allows a high 12 20 rate of charge to the battery without overheating it thereby reducing D 20 charge time There is no loss of electrolyte virtually no gassing and no sulfate build up on the battery plates all of which contribute to b longer battery life 12 20 2 Safety First Before You Install the Charger a b PUTA This manual contains important safety and operating instructions 14 15 20 20 10 It is important to read this manual thoroughly before installing or 14 15 20 20 20 working on the charger 14 15 10 12 12 40 10 10 14 15 12 12 12 40 20 10 12 20
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