Control Components - Temperature Controllers
Contents
1. ANT NU ite If this product should malfunction and cease to provide correct output property damage may occur to the equipment or device that is connected to it To prevent this provide additional safety measures by also connecting the equipment or devices to a separate alarm system that will warn operators of temperature increase Precautions for Safe Use 1 Use the ES1B only within the ranges specified by its specifica tions and ratings 2 Be sure to correctly wire the input sensor leads to the proper pos itive and negative terminals 3 Do not use the product in the following locations e Locations subject to icing or condensation e Locations subject to excessive shocks or vibration e Locations subject to dust or corrosive gases e Locations subject to extreme temperature changes or direct sunlight e Locations subject to water splashing or oil contact Precautions for Correct Use 1 The thermocouple output and power supply are not isolated Make sure that unwanted circuit paths are not formed with the equipment or device that is connected to the product 2 To prevent inductive noise wire the product separately from high voltage sources and power lines carrying large currents Also avoid parallel wiring or shared wiring paths with power lines 3 Do not allow the filter to become soiled Use air blow or use a thin cotton swab to clean the filter 1 Installation e Select a place where the emis2. Ne e F Shield Power covere I 15 gt Screw M18x1 0 25 C to 70 C MER 7 59 1 02 Adjustment Methods Adjust the Thermosensor as described below before using it Adjust the Thermosensor according to the conditions of the sensing object and characteristics of the Temperature Controller Offset Compensation for Target Value with Input Shift Function The error caused at the time the Thermosensor is connected to the Temperature Controller PV display of Temperature Controller Temperature a characteristics of target sensing object Compensated with the input shift function of the Temperature Controller Temperature Controller such as E5CS Target value Actual temperature of sensing object sample Gain and Offset Compensation with Two point Shift Function The error caused by the condition of the sensing objects or at the time the Thermosensor is connected to the Temperature Controller PV display of Temperature Controller Upper limit side Upper limit of Sot ry lee Temperature Controller Compensated with the two point shift function H for the upper and i lower sides of the Temperature Controller Temperature Controller such as E5CIN or E50K Lower limit side Lower limit of SV of Temperature Controller Target value Actual temperature of sensing object sample Infrared Thermosensor ES1B 3 omRON E One po
3. 25 C Controller Power Lower limit temperature Inputienst O X1 Room temp X2 Near set point Temperature Lower limit of e g 25 C e g 110 C indicated by set range thermometer B YL e g 0 C Be MC limi i Lower limit Temperature Input Setting Oo LIL YL Y1 CN5L x X2 Y2 X1 Y 1 4 X1 Y 1 Y2 Y1 Lower limit Upper limit temperature input temperature input Upper limit Temperature Input Setting 1 Adjust the temperature of the sensing object C in the configura tion shown in figure 1 to near the set point We will assume that CNGH YH Y1 x X2 Y2 X1 Y1 X1 Y1 the temperature indicated on the thermometer is the actual tem Y2 Y1 perature of the sensing object i 3 Set both the upper limit and lower limit temperature input settings 2 Check the temperature of the sensing object C and the tempera and then check the temperature of the sensing object C and the ture indicated on the Controller A and set both the upper limit temperature indicated on the Controller A both near room tem and lower limit temperature input settings to the following value Temperature C sensing object Temperature A Controller 3 Check the temperature of the sensing object C and the tempera ture indicated on the Controller A again If they are about the same then the offset has been properly set Diagram of One point Input Shift Temperature indicated by Controller A After offset
4. be liable for the suitability or unsuitability or the results from the use of Goods in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty Damage Limits Etc SELLER SHALL NOT BE LIABLE FOR SPECIAL INDI RECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUC TION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE GOODS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability oi Seller exceed the individual price of the Good on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Seller its affiliates anc its employees from and against all liabilities losses claims costs anc expenses including attorney s fees and expenses related to any claim inves tigation litigation or proceeding whether or not Seller is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Goods Without limiting the foregoing Buyer ai its own expense shall indemnify and hold harmless Seller and defend or settle any action brought against Seller to the extent that it is based on a claim thai any Good made to Buyer specifications infringed intellectual property rights ot anothe
5. s exclusive warranty is that the Goods will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Seller or such other period expressec in writing by Seller Seller disclaims all other warranties express or implied b Limitations SELLER MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABIL ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE GOODS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE GOODS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Seller further disclaims all warranties and responsibility oi any type for claims or expenses based on infringement by the Goods or other wise of any intellectual property right c Buyer Remedy Seller s sole obliga tion hereunder shall be to replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Good or at Seller s election to repay or credit Buyer an amouni equal to the purchase price of the Good provided that in no event shall Seller be responsible for warranty repair indemnity or any other claims or expenses regarding the Goods unless Seller s analysis confirms that the Goods were properly handled stored installed and maintained and not subject to contami nation abuse misuse or inappropriate modification Return of any goods by Buyer must be approved in writing by Seller before shipment Seller shall not
6. ADDRESS THE RISKS AND THAT THE SELLER S PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM 2 3 Programmable Products Seller shall not be responsible for the user s pro gramming of a programmable Good or any consequence thereof Performance Data Performance data given in this catalog is provided as lt guide for the user in determining suitability and does not constitute a warranty It may represent the result of Seller s test conditions and the user must corre late it to actual application requirements Actual performance is subject to the Seller s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica tions of the Good may be changed without any notice When in doubt specia part numbers may be assigned to fix or establish key specifications for you application Please consult with your Seller s representative at any time to con firm actual specifications of purchased Good Errors and Omissions The information in this catalog has been carefull checked and is believed to be accurate however no responsibility is assumec for clerical typographical or proofreading errors or omissions Infrared Thermo
7. Indicated temperature FR ARA e E a a Input offset value after offset e g 10 C e g 120 C Before offset Indicated temperature gz before offset e g 110 C gt 0 Near set point Temperature e g 120 C indicated by thermometer B perature and near the set point Although we have used two points near room temperature and near the set point accuracy can be increased further by using another point within the measurement temperature range other than the set value of room temperature 4 Infrared Thermosensor ES1B Example for the E5CN TMEL LINJI Z Sd Lower limit Upper limit temperature input temperature input In this example the ES1B is used between 140 and 260 C Here the set point lower limit YL would be 0 C and the set point upper limit YH would be 260 C in formulas 1 and 2 The temperatures of the sensing object are checked next The offset values can be calculated as shown below when the Con troller display Y1 is 40 C for a room temperature X1 of 25 C and when the Controller display Y2 is 105 C for a set point temperature X2 of 110 C Upper limit Temperature Input Setting ug _ 0 40 CN5L 105_40 x 110 105 25 40 25 40 27 3 C Lower limit Temperature Input Setting pc _ 260 40 LNGH 105 40 x 110 105 25 40 25 40 52 7 C omrRONn Infrared Thermosensor ES1B 5 Precautions omrRONn
8. OMRON Infrared Thermosensor ES1B Achieve Low cost Measurements with an Infrared Thermosensor e Non contact measurement e The ES1B has an electromotive output as high as that of a thermo couple thus connecting directly to the thermocouple input terminal of the Temperature Controller is possible e Four temperature ranges are available to cover a wide range of temperature measurement needs including those in the food pro cessing packaging molding and electronics industries e High accuracy temperature measurement is ensured by a high speed response of 300 ms for a 63 response and an indication reproducibility of 1 PV e Unlike thermocouples the Thermosensor does not deteriorate Therefore stable real time temperature control can be main tained Ordering Information E List of Models Stock Note Shaded models are normally stocked Appearance and sensing characteristic Specification temperature range 10 to 70 C ES1B 10 70C 60 to 120 C ES1B 60 120C 115 to 165 C ES1B 115 165C 140 to 260 C ES1B 140 260C 2dia 20dia 40 dia 60 dia Application Examples i i Temperature Measurement of Sheet Molding Temperature Control of Ironing Portion Machines and Resin Extrusion Machines N Vertical heating rolls Horizontal heating rol
9. aining any government approvals required for the impor tation or sale of the Goods Taxes All taxes duties and other governmental charges other than general real property and income taxes including any interest or penalties thereon imposed directly or indirectly on Seller or required to be collected directly or indirectly by Seller for the manufacture production sale delivery importation consumption or use of the Goods sold hereunder including customs duties and sales excise use turnover and license taxes shall be charged to and remitted by Buyer to Seller Financial If the financial position of Buyer at any time becomes unsatisfactory to Seller Seller reserves the right to stop shipments or require satisfactory security or payment in advance If Buyer fails to make payment or otherwise comply with these Terms or any related agreement Seller may without liability and in addition to other remedies cancel any unshipped portion of Goods sold hereunder and stop any Goods in transit until Buyer pays all amounts includ ing amounts payable hereunder whether or not then due which are owing to it by Buyer Buyer shall in any event remain liable for all unpaid accounts Cancellation Etc Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Seller fully against all costs or expenses arising in connection therewith Force Majeure Seller shall not be liable for any delay or failure in delivery resulting from ca
10. cing or condensation Allowable ambient humidity 35 to 85 Vibration resistance destruction 98 m s for 2 hours each in X Y and Z directions at 10 to 55 Hz Shock resistance destruction 300 m s for 3 times each in X Y and Z directions Casing material ABS resin Degree of protection IP65 Weight Approx 120 g Cable Compensating conductor 3 m PVC covered cable with a shield wire resisting 70 C Note 1 Based on characteristics of K type thermocouple and radiation rate of 0 9 2 The accuracy is given as the change in temperature from any reference temperature of the sensing object For example if the reference temperature is 50 C the accuracy at 55 C would be 2 PV or 2 C whichever is larger and the accuracy at 60 C would be 4 PV or 4 C whichever is larger Connections 2 Infrared Thermosensor ES1 B Green Output O Thermocouple White Output h O input terminals Temperature Controlle Orange Power 12 24 VDC Shield Power OGND DC power supply OMRON omRONn Dimensions Note All units are in millimeters unless otherwise indicated inch ES1B 1 75 3m x 44 5 3 000 _ 65 ABS resin Polyolefin tube Mounting Lock Nuts Two Provided l Green Output j White Output 94 24 Orange Power 70 17 8 4
11. f Use Seller shall not be responsible for conformity with any stan dards codes or regulations which apply to the combination of the Good in the Buyer s application or use of the Good At Buyer s request Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Good This information by itself is not sufficient for a complete determination of the suitability of the Good in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of this Good nor is it intended to imply that the uses listed may be suitable for this Good i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations iii Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to this Good NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
12. int Input Shift E Two point Input Shift Use a two point input shift to output more accurate display values Preparations e Set a temperature input range that is suitable for the input specifi Preparations cations of the Infrared Thermosensor e Prepare a thermometer to measure the temperature of the sensing Refer to the preparations for a one point input shift object as shown in figure 1 below 1 The input value is shifted at two points near room temperature and near the set point Check the temperature of the sensing Configuration for Offsetting the Infrared object C and the temperature indicated on the Controller A at Th t Fi 1 both near room temperature and near the set point ermosensor Inpu igure 2 Use the following formulas to calculate the upper limit tempera ture input and lower limit temperature input settings based on the values checked above C Sensing a A A object Diagram of Two point Input Shift Temperature indicated by Controller A After offset ES1B Infrared Thermosensor Upper limit of set range YH e g 260 C Indicated temp after offset X2 e g 110 C F Sa Indicated temp before offset Y2 e g 105 C Upper limit temperature input on 5H Before offset Output B Thermometer Indicated temp after Power suppl offset Y1 e g 40 C Pply Indicated temp after A Temperature offset X1 e g
13. ls 5 Molding trays Detecting Excessive Heat Radiation of Detecting Excessive Heat Radiation High tension Distribution Boards or Transformers of Bearings ES1B Note 1 Either a 12 VDC or 24 VDC power supply is re quired for the ES1B 2 The ES1B cannot be used with OMRON s E5ZE Multipoint Temperature Controller It can be used with the E5ZN E5AR and E5ER High tension line High tension distribution panel Infrared Thermosensor ES1B 1 Specifications E Ratings Characteristics Power supply voltage 12 24 VDC Operating voltage range 90 to 110 of the power supply voltage Current consumption 20 mA max Measuring temperature range 10 to 70 C 60 to 120 C 115 to 165 C 140 to 260 C Accuracy 5 C See note 2 2 PV or 2 C whichever is larger See note 1 10 C See note 2 4 PV or 4 C whichever is larger 30 C See note 2 6 PV or 6 C whichever is larger 40 C See note 2 8 PV or 8 C whichever is larger Reproducibility 1 PV or 1 C whichever is larger Temperature drift 0 4 C C max Sensing distance vs sensing diameter 1 1 typ Measurement wavelength 6 5 to 14 0 um Receiver element Thermopile Response speed Approximately 300 ms at response rate of 63 Output impedance 1 to 4 kQ Operating temperature 25 C to 70 C with no i
14. r party Property Confidentiality The intellectual property embodied in the Goods is the exclusive property of Seller and its affiliates and Buyer shall not attempt tc duplicate it in any way without the written permission of Seller Notwithstand ing any charges to Buyer for engineering or tooling all engineering and tooling shall remain the exclusive property of Seller All information and materials supplied by Seller to Buyer relating to the Goods are confidential and propri etary and Buyer shall limit distribution thereof to its trusted employees anc strictly prevent disclosure to any third party Miscellaneous a Waiver No failure or delay by Seller in exercising any righi and no course of dealing between Buyer and Seller shall operate as a waiver of rights by Seller b Assignment Buyer may not assign its rights hereunder without Seller s written consent c Amendment These Terms constitute the entire agreement between Buyer and Seller relating to the Goods and no pro vision may be changed or waived unless in writing signed by the parties d Severability If any provision hereof is rendered ineffective or invalid such provision shall not invalidate any other provision e Setoff Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice f As used herein including means including without limitation Certain Precautions on Specification and Use 1 Suitability o
15. s and stan dard copper wire for power supply leads e Do not bend lead wires repeatedly 4 Cleaning e Do not use paint thinner or the equivalent for cleaning Use stan dard grade alcohol 6 Infrared Thermosensor ES1B omrRON Certain Terms and Conditions of Sale Offer Acceptance These terms and conditions these Terms are deemed part of all catalogs manuals or other documents whether electronic or in writ ing relating to the sale of goods or services collectively the Goods by Omron Electronics LLC and its subsidiary companies Seller Seller hereby objects to any terms or conditions proposed in Buyer s purchase order or other documents which are inconsistent with or in addition to these Terms Please contact your Omron representative to confirm any additional terms for sales from your Omron company Prices All prices stated are current subject to change without notice by Seller Buyer agrees to pay the price in effect at time of shipment Discounts Cash discounts if any will apply only on the net amount of invoices sent to Buyer after deducting transportation charges taxes and duties and will be allowed only if i the invoice is paid according to Seller s payment terms and ii Buyer has no past due amounts owing to Seller Orders Seller will accept no order less than 200 net billing Governmental Approvals Buyer shall be responsible for and shall bear all costs involved in obt
16. sensor ES1B 7 omrRoNn Complete Terms and Conditions of Sale for product purchase and use are on Omron s website at www omron com oei under the About Us tab in the Legal Matters section ALL DIMENSIONS SHOWN ARE IN MILLIMETERS To convert millimeters into inches multiply by 0 03937 To convert grams into ounces multiply by 0 03527 OMRON OMRON ELECTRONICS LLC OMRON CANADA INC OMRON ON LINE One Commerce Drive 885 Milner Avenue Global http www omron com Schaumburg IL 60173 Toronto Ontario M1B 5V8 USA http www omron com oei 847 843 7900 416 286 6465 Canada http www omron ca For US technical support or other inquiries 800 556 6766 Cat No H127 E3 01 8 04 Specifications subject to change without notice Printed in USA Infrared Thermosensor ES1 B
17. sivity is high for measuring the target If necessary use black spray or black tape e Use the supplied locknuts to fix the ES1B securely in place Tighten to a torque of 0 5 N m max e When measuring a high temperature object use a shield or similar protection to prevent the temperature of the ES1B from rising 2 Connection e Connect to the green output lead wire white output lead wire Orange power supply lead wire and shield power supply wire e To measure the temperature difference between two locations use two isolated power supplies Power supply Power supply Output Power supply Power supply Output Temperature Output Controller Power supply Power supply 3 Adjustment e The output impedance of the ES1B is 1 to 4 kQ Normally current leaking to the ES1B from the burnout detection circuit of the tem perature controller will offset the measured temperature in a range extending from several degrees to several tens of degrees When using a controller equipped with an input shift function use the input shift function to compensate for this offset error in the vicinity of the measuring temperature For details on this compensation see Input Shift Method section and the user s manual of the control ler being used e If the length of a lead wire must be extended use a K thermocouple compensating conductor for the output lead wire
18. uses beyond its control including earthquakes fires floods strikes or other labor disputes shortage of labor or materials accidents to machinery acts of sabotage riots delay in or lack of transportation or the requirements of any government authority 10 Shipping Delivery Unless otherwise expressly agread in writing by Seller Claims a Shipments shall be by a carrier selected by Seller b Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer c All sales and shipments of Goods shall be FOB shipping point unless oth erwise stated in writing by Seller at which point title to and all risk of loss of the Goods shall pass from Seller to Buyer provided that Seller shall retain a security interest in the Goods until the full purchase price is paid by Buyer d Delivery and shipping dates are estimates only e Seller will package Goods as it deems proper for protection against normal handling and extra charges apply to special conditions Any claim by Buyer against Seller for shortage or damage to the Goods occurring before delivery to the carrier must be presented in writing to Seller within 30 days of receipt of shipment and include the original transporta tion bill signed by the carrier noting that the carrier received the Goods from Seller in the condition claimed 12 13 14 15 16 Warranties a Exclusive Warranty Seller
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