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AutoPILOT PRO

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1. CUSTOMER OUTPUT SIGNAL DEVICE OUTPUT RETURN CUSTOMER POWER PULL UP RESISTOR CUSTOMER 2 DI DO OR 4 DO MEB EQUIPMENT 10K TYPICAL TB2 OUTPUT SIGNAL OUTPUT RETURN DO3 AND DO4 ALSO AVAILABLE FOR 4 DO MEB CUSTOMER DISCRETE OUTPUT MUST NOT EXCEED 30 VDC OR 250 mA RESISTIVE CIRCUIT C uf L mH MAX SIX 2 DI DO MEBs PER UNIT MAX FOUR 4 DO MEBs PER UNIT Figure 4 5 Typical discrete output wiring for 2 DI DO or 4 DO MEB AutoPILOT PRO Flow Computer User Guide 4 7 5 4 01 MEB 4 01 MEB Address 5 Connection to MEB Terminal Block Discrete Inputs 4 8 AutoPILOT PRO Flow Computer User Guide With the optional 4 DI MEB installed the flow computer provides four discrete inputs for customer input devices such as reed relays uncommitted transistor outputs and other devices that are DC resistive in nature Up to six boards may be installed in the unit A unique address that determines the software configuration must be set using jumpers J1 through J3 for each 4 DI MEB installed The address jumpers are configured as shown in the table below Table 4 7 Address jumper configuration for 4 01 MEB Board J3 J2 1 Not installed Not installed Not installed 2 Not installed Not installed Installed 3 Not installed Installed Not installed 4 Not installed Installed Installed 5 Installed Not installed Not installed 6 Installe
2. figure below shows typical discrete input wiring for the MEB see 3 0500 066 for a detailed wiring diagram 2 DI DO OR 4 DI MEB TB2 INPUT SIGNAL DI1 DI2 f SIGNAL RETURN GND 2 DI DO OR 4 DI MEB TB2 CUSTOMER DEVICE CUSTOMER EQUIPMENT INPUT SIGNAL SIGNAL RETURN 013 and 014 ALSO AVAILABLE 4 DI MEB A 5VDC WETTING VOLTAGE 0 1 mA MAX IS PROVIDED BY THE MEB FOR EACH DISCRETE INPUT MAX SIX 2 DI DO MEBs PER UNIT MAX FOUR 4 DI MEBs PER UNIT Figure 4 4 Typical discrete input wiring for 2 DI DO 4 01 MEB 4 6 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Discrete Outputs Thermo Fisher Scientific MEB Options 2 01 00 MEB Power for each discrete output is customer supplied and is independent of the flow computer s input power unless it is connected to an internal board Each signal provided by the board is an open drain FET output contact closure detected as a level signal Some optional boards may require the internal use of one or more of the discrete outputs making them unavailable The discrete outputs are identified in the table below Table 4 6 Discrete outputs on the 2 DI DO MEB Output SIG GND 001 2 2 2 3 002 2 4 2 5 following figure shows typical discrete output wiring for the MEB see 3 0500 066 for a detailed wiring diagram CUSTOMER POWER 2 DI DO 4 DO MEB TB2
3. eerie 9 1 Dong the Keypad a decree 9 1 Contrast Adjustment oi duc xx ee 9 2 Gettine Started san CS a e induite ek tutius 9 2 Chapter 10 Functional Description eene 10 1 blow Computer Tasks once Rede Da 10 1 Meter E 10 1 EQUATIONS Len tea aio de 10 1 Supereamipressib di 10 1 Ci ks 10 2 En sm 10 2 S 10 2 Iberi aM E 10 2 ax cuc est Ld amend 10 2 Turbine Meter Tied tization 10 3 Averaging Techniques eee inde de Pr ut 10 3 Calibration As Found As 10 3 Historical imt se ride 10 4 SEGUI cetero deter edet M DR ulace dE ozs C 10 8 Communication Functions 10 9 Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide Contents xii Chapter 11 Chapter 12 Appendix Appendix B Appendix Appendix D AutoPILOT PRO Flow Computer User Guide Su sss 11 1 Replacing the Main Board etas 11 1 Replacing Option Boards beh t et pelo our i 11 4 Replacing the Backup Batt
4. intentionally left blank Settings Factory Settings Thermo Fisher Scientific Appendix Main Board Jumper Settings amp Connections Use the table find the factory setting default for the jumper Then use the callout numbers listed in the table to locate the jumpers in the figures Table C 1 Factory settings for main board jumpers Callout Jumper Factory Setting 1 J39 pins 1 2 ON J39 pins 3 4 OFF J39 pins 5 6 OFF J39 pins 7 8 OFF J39 pins 9 10 OFF J39 pins 11 12 OFF J39 pins 13 14 OFF J39 pins 15 16 OFF 2 JP17 OFF 3 440 OFF 4 ON 5 J38 ON 6 J37 OFF 7 J36 OFF 8 J35 OFF 9 J34 OFF 10 JP9 OFF 11 JP25 OFF 12 27 OFF JP27 on solder side of main board AutoPILOT PRO Flow Computer User Guide C 1 Main Board Jumper Settings amp Connections Jumper Settings C 2 AutoPILOT PRO Flow Computer User Guide 1 for reference a T w ni 4 e 5 fom Solder side 000 Hos H 0 k e QF om oo 1 EL 741 L i 4 cai O bOO LJ u m OL Lg
5. Cable Assembly Color TB16 on Main Board Green Shield TB16 8 GND White TB16 1 RX Blue TB16 2 CTS Violet TB16 3 TX Brown TB16 4 RTS Yellow TB16 5 DCD Black TB16 6 9 Orange 16 7 Red TB16 9 5V 5 J5 is the modem s power connector Using the 20 AWG wire provided connect J5 to on the enclosure door panel as shown below Table 8 6 212A modem power to TB1 connections Color J5 on 212A Modem TB1 on Enclosure Door Red PWR TB1 positions 1 3 POS Black GND TB1 positions 4 6 NEG 6 Connect a standard miniature six position RJ11C telephone plug customer supplied to the phone line connector on the modem 7 lf necessary return the main board and mounting bracket to the down position tighten the thumbscrews and shut the enclosure door Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 8 3 212A Modem Option Installation 8 4 AutoPILOT PRO Flow Computer User Guide Connections are shown in the figure below For a detailed wiring diagram see 3 0500 071 modem ready kit or 3 0500 093 modem kit in the drawing appendix 212A MODEM ASSEMBLY MOUNTED ONTO CHASSIS BRACKET J6 FOR CUSTOMER INSTALLED PHONE LINE AutoPILOT PRO MAIN BOARD 000 E1 TO ENCLOSURE Seber ets er et he GROUND STUD AutoPILOT PRO MAIN BOARD TB16 212 MODE
6. SASOONVLS 39V3H31NI AL34VS l39WVvu8 1 0 A18W3SSV NOLLVNIINH3 L 9 NOLLVOINAIIWIWOO SOWNY S34JOQNV LS 3AVANOIn y 1 0 AYSLLVE 82 LYOddNS vod 1340VH8 l340vuga 5 A T8W3SSV SNILNNOW 03909 NOLLVNIINS3L H3H LOIN Sa Thermo Fisher Scientific 0500 114 AutoPILOT PR0 flow computer general assembly drawing CSA sheet 3 of 4 3 0 Figure D D 6 AutoPILOT PRO Flow Computer User Guide Wiring Quick Start ENCLOSURE DOOR MEB PCA BOARDS MOUNTED ON DOOR z Cw 2 59 gt ax BS 558 gt FE 65 508 05 OF a oa az gt a2 22 x uo oOx 22 gt gt 5 m x e a Qa 5 2 a 74 lt a gt a lt gt x lt lt 5 rx ES lt c zm 85 22 NS SO Figure D 4 0 0500 114 AutoPILOT PRO flow computer general assembly drawing CSA sheet 4 of 4 Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 0 7 Wiring Start BATTERY TERMINAL BLOCK EXTERNAL BATTERY ENCLOSURE CABLE ENTRY HOLES MOUNTING CHANNELS SOLAR 8 0 u PANEL
7. SHIELD LOW POWER TRANSMITTER MAXIMUM CABLE LENGTH BETWEEN AutoPILOT PRO TRANSMITTER IS 25 Figure 2 3 Typical analog input wiring diagram For transmitters that cannot sleep cycle typically Rosemount 3051C types configuration jumper J39 pins 7 8 must be installed on the main board to keep the flow computer and transducers in the constant power mode Constant power mode is not recommended for operation from small power sources including the internal 28 AH battery AutoPILOT PRO Flow Computer User Guide 2 5 Hardware Description Basic System The Main Board RTD Connection 2 6 AutoPILOT PRO Flow Computer User Guide 4 on the main board is the local RTD connection When connected to 4 the following optional probe assemblies have been evaluated as non incendive connections if standard cabling and flexible conduit are used maximum cable length of 25 feet e Thermo Scientific RTD probe assembly 3 0465 029 e Thermo Scientific RTD probe assembly 3 0465 033 Another type of RTD probe with integral metal sheathing may connect to TB4 on the main board with up to 25 feet of standard cabling between the probe body and flow computer Typical connections are shown below AutoPILOT PRO MAIN BOARD TB4 100 Q PLATINUM RTD ELEMENT MAXIMUM CABLE LENGTH BETWEEN AutoPILOT PRO AND RTD IS 25 FT Figure 2 4 Typical RTD connections Thermo Fisher Scientific Discrete Ou
8. EXPANSION BACKPLANE l EE J1 3 0500 043 COMM TERMINAL BOARD 4 PLACES PC COMM TERMINAL BOARD CABLE Figure D 44 System setup for RS232 mode AutoPILOT PRO Flow Computer User Guide 0 37 Wiring Start AutoPILOT PRO MAIN BOARD RIBBON CABLE 3 0500 030 EXPANSION BACKPLANE 4 COMM TERMINAL m BOARD 4 PLACES 3 0500 043 RS485 RS232 CONVERTER Figure D 45 System setup for RS485 mode D 38 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Wiring Quick Start 3 0500 077 we HH 24 AWG AutoMITTER SIB ATEX VERSION AutoPILOT PRO MAIN BOARD Figure D 46 AutoMITTER SIB to AutoPILOT PRO flow computer wiring ATEX Brazilian installations Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 0 39 Wiring Start AutoMITTER PRO Electrical Ratings 6 VDC Enclosure Type IPS4 Cat I Zone 0 Groups Temperature Code T4 135 C Ambient Temperature Range 40 C to 80 C NOTES UNLESS OTHERWISE SPECIFIED System Connections Power Supply Source 6 VDC One Honeywell Smart Multivariable Transducer SMV3000 or 5 2000 series with maximum pressure rating of 4500 psi for each of the AutoMITTER Pro units AN USE 18 AWG WIRE FOR Vo1 TO Vo4 amp GROUND MAX CABLE LENGTH 100 FT A ALL WIRING TO AND FROM AutoMITTER PRO IS INTRINSICALLY SAFE WIRING COLOR CODING SHOWN FOR SYSTEMS CONNECTION USING RTD EXTENSION
9. 1 4 So STANDOFFS 6 PLACES COVER PLATE FOR I S STANDOFFS TERMINALS TB1 amp TB2 6 PLACES Figure 6 2 Mounting the SIB onto the chassis 3 14 on the main board is the SIB connector Using the SIB cable connect TB14 to 4 on the SIB as shown in Figure 6 3 Warning Do not connect power to TB4 until all other connections have been made A 3 0500 077 AutoMITTER SIB CSA VERSION AutoPILOT PRO MAIN BOARD Figure 6 3 SIB to main board wiring CSA 6 4 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific AutoMITTER SIB ATEX or Brazilian Certified Systems 4 TB1 and TB2 on the SIB are used for connection to the AutoMITTER PRO transmitter Remove the cover plate to access these 1 5 terminals Refer to 0 0497 517 for a detailed AutoMITTER PRO transmitter wiring diagram Warning The cover plate must replaced after connections made 5 38 the main board is for SIB Comm3 selection Install jumper to select SIB 6 Return the main board and mounting bracket to the down position tighten the thumbscrews and shut the enclosure door ATEX or Brazilian Certified Systems Hazardous Area The following instructions are specific to the AutoMITTER SIB installed Installations in hazardous areas For European installations reference European ATEX Directive 94 9 EC Annex II 1 0 6 For Brazilian installations reference Inmetro Administrative Rule no 17
10. Installing the Basic System Pole Mounting Refer to the following instructions for mounting the flow computer enclosure onto a 2 inch pole Warning Ensure that power is off and the area is non hazardous before performing this procedure Warning Installation must be carried out in accordance with local site requirements and regulations Tip Pole mounting instructions for metal and fiberglass enclosures the same 1 With the enclosure upright align the holes of one mounting channel with the top set of mounting tabs on the enclosure 2 Facing the front of the enclosure align one flat washer with one mounting tab and insert a cap screw through the mounting tab and the mounting channel 3 Facing the rear of the enclosure place a flat washer and lock washer over the cap screw and fasten with a nut 4 Repeat steps 2 3 for the other side of the mounting channel 5 Align the holes of the second mounting channel with the bottom set of mounting tabs and repeat steps 2 3 to secure it to the enclosure Tip If the enclosure is mounted onto a transducer you will need to remove the washers split lock washers and nuts securing the direct mounting bracket to the enclosure Install the mounting channel onto the direct mounting bracket Secure everything with the hardware you removed There will be two extra flat washers lock washers and cap screws 6 On the pole install the two pipe clamps using the har
11. S lt 3aq qON gt S8 01 3 930 GOW 0f 30 3491 HO1V1 DEL 9po2 1N3A snopiezey pue 5 sdno19 Z uOISIAIG 55215 eunsojou3 52 vs 06 01 sbuney e21329 3 an 1OTldO nV Figure 0 1 0 0500 114 AutoPILOT PRO flow computer general assembly drawing CSA sheet 1 of 4 Thermo Fisher Scientific D 4 AutoPILOT PRO Flow Computer User Guide Wiring Quick Start 1190 A18A3SSV 95909 NOILVNIWYSL 8 H3H LOIN SOIWNY 3475 VOd NIYN Al8N3SSv SISSVHO 1 NO NOLLVOINQWINOO G3LNNOW NOlLdO X9 vod SSW 13316 5631 16 FYNSOTONS LO1Idoinv W3GON 212 9 M3SVHdATOd VNN3INV sauvon You NOILdO 310d OlQv SIN Figure D 2 0 0500 114 AutoPILOT PRO flow computer general assembly drawing CSA sheet 2 of 4 0 5 AutoPILOT Flow Computer User Guide Thermo Fisher Scientific Wiring Start LYOddNS ONY 53400 15 A18W3SSV SISSVHO 31v 1d N3AOO
12. guy as 4 5 Address a 4 5 Connection to MEB Terminal Block 5 n aite 4 6 Discrete Dire Lore Ua gd op Fel Ve Eae ipe 4 6 Discrete od 4 7 ASDENIBBS ante dau d e 4 8 Address Jumpers 4 8 Connection to MEB Terminal Block ice reiche 4 8 Discrete 4 8 4 DONNTEB eb tdg ani eit teas concn a 4 9 Address 4 9 Connection to MEB Terminal Block 4e Rache 4 9 east db ipods ate dis 4 9 PIME aus ih a 4 10 Address teat a 4 10 Connection to MEB Terminal Block 4 10 Pulse Inputs ma naa hi uya ia 4 11 Switch Config d 4 12 DAME re aes mas pe ater ads 4 12 Address saa ua Sauna hulu a Gq uh 4 13 Connection to MEB Terminal Block 4 13 Analog s teda tu edet unte iil tienes 4 13 Chapter 5 Other 1 0 Expansion 5 1 5 1 General awanku aaa saq ha asi 5 1 The I O Expansion 5 1
13. notification vii system certifications B 2 full well stream factor Fws 10 3 functional overview averaging techniques 10 3 calibration routine 10 3 communications 10 9 10 12 differential meter calculations 10 2 equations used 10 1 10 3 factors 10 2 10 3 historical data 10 4 10 8 linear meter calculations 10 2 Fws See full well stream factor Fwv See water vapor factor G GERG 10 1 GOST 10 2 H hazardous area installations 3 13 3 16 hazardous areas 6 5 historical logs 10 4 10 8 Honeywell smart transducer 1 2 2 14 3 2 A 2 2 D A MEB 1 3 4 12 4 13 A 1 2 D 18 D 19 2 DI DO MEB 1 3 4 5 4 7 A 1 2 0 20 0 21 2 PI MEB 1 3 4 10 4 12 A 1 2 D 24 D 25 4 DI MEB 1 3 4 8 1 2 D 20 D 22 4 DO MEB 1 3 4 9 4 10 A 1 B 2 D 20 D 23 analog input expansion 1 3 5 2 5 4 1 2 D 35 D 36 communication expansion 5 4 5 6 A 1 B 2 D 36 D 38 expansion backplane 5 1 1 D 35 local D 10 D 16 analog inputs 1 2 2 4 D 12 AutoMITTER SIB connection 1 2 2 11 connection for wireless communication 1 2 2 11 Thermo Fisher Scientific discrete inputs 1 2 2 8 D 13 discrete outputs 1 2 2 7 D 13 Ethernet port 1 2 2 14 Honeywell smart transducer input 1 2 2 14 host port 1 2 2 12 host port D 16 MEB interface connector 1 2 2 11 D 16 pulse inputs 1 2 2 9 2 10 D 14 RTD input 1 2 2 6 D 12 serial port 1 2 2 10 solar charger input D
14. Thermo Fisher Scientific Index meter 10 2 water vapor factor 10 2 wiring D 1 D 43 212A modem 8 2 8 4 D 27 D 29 analog input expansion board 5 2 5 4 D 35 D 36 AutoMITTER SIB ATEX certified systems 6 7 6 8 D 39 Brazilian certified systems 6 7 6 8 D 39 CSA certified systems 6 4 D 42 Auto WAVE radio 7 6 7 7 D 30 D 32 communication expansion board 5 7 5 9 D 36 D 38 external battery 3 8 D 8 D 9 flow computer 3 8 for internal battery option 3 12 D 14 main board connections 2 3 2 14 D 10 D 16 MDS radio 7 2 7 4 D 33 D 34 modular expansion boards MEBs 4 1 4 5 D 16 D 26 solar panel 3 9 3 12 D 14 AutoPILOT PRO Flow Computer User Guide INDEX 5 This intentionally left blank Thermo Fisher Scientific 81 Wyman Street 9046 Waltham assachusetts 02454 9046 United States www thermofisher com
15. 400 Hz maximum input filter Warning Do not change switch settings unless the area is known to be non hazardous Typical configuration switch settings for various inputs are shown in the table below Table 2 7 Typical switch configurations Input Type Switch Positions Set to ON Slot sensor 2 3 6 1 5 Contact closure 2 4 6 7 The main board provides one RS232 compatible local communication port TB8 for calibration and configuration of the unit using a laptop and Thermo Scientific configuration software Connection is made through the CHIT connector mounted in the bottom of the flow computer enclosure Thermo Fisher manufactures optional cable assemblies for this connection They are listed below Table 2 8 Cable assemblies for CHIT connector Assembly P N Description 3 0446 090 0895 connecter with 15 ft cable for use with the six position connecter 3 0446 090B 0895 connecter with 25 ft cable for use with the six position connecter Thermo Fisher Scientific Radio Power Supply Output Solar Charger Power Input System Power Supply Input MEB Interface Thermo Fisher Scientific SIB Interface Hardware Description Basic System The Main Board The TB13 output is designed to provide DC power for a Bluetooth wireless module and will be available in the future Both ports are controlled through software The main board provides a 12 V power source for wireless comm
16. Analog Input Expansion Option eid acer aco bi i 5 2 Installation s e unu wa as 5 2 Analog Inputs sso LM as 5 4 Communication Expansion 5 4 x AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Contents aaa ba k 5 5 Connections amp Juniper Settings 5 7 Chapter 6 AutoMITTER SIB 1 1 6 1 Lesson 6 1 CSA Cer fiediSyst ms a a aksa 6 2 Installation ssie 6 3 ATEX or Brazilian Certified Systems 6 5 Hazardous Area Installations 6 5 Wiring OVERVIEW P 6 7 6 8 Chapter 7 Radio u 1 1 MDS s ga ana asnasan 7 1 Tustellationuc soto dud 7 2 Auto WAVE Radio Option c aida 7 5 Installation dena 7 5 Gre ine ERE 8 1 Chapter 8 712A Modem 8 1 Installation 5i teet oid Recta rca CM a 8 2 Chapter 9 Front Panel Interface
17. INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR PURPOSE Thermo Fisher Scientific Appendix Ordering Information Replacement Table A 1 Main board Parts Part Number Description 3 0500 003 AutoPILOT PRO main board Div 2 5 3980 015 Lithium backup battery Table A 2 MEB amp 1 0 expansion options Part Number Description 3 0443 918 AutoMITTER SIB CSA 3 0443 1021 AutoMITTER SIB ATEX Brazilian installations 3 0459 087 12 24 Vdc converter board Div 2 3 0480 163 2 MEB Div 2 3 0480 256 4 DI MEB 3 0480 261 4 00 MEB 3 0485 157 2 D A MEB Div 2 3 0485 198 2 DI D0 MEB Div 2 3 0500 006 Communication expansion board 3 0500 009 Analog input expansion board Div 2 3 0500 035 Analog input expansion board Div 1 3 0500 040 1 0 expansion backplane 3 0500 043 Communication terminal board 3 0500 046 Analog input expansion terminal board Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 1 Ordering Information Transducer Options Transducer Options Kits 2 AutoPILOT PRO Flow Computer User Guide The flow computer enclosure can be mounted directly onto a Honeywell smart transducer These transducer options are listed below Table 3 Part Number Description 3 0500 051 Transducer MVX2000 1500 psia 400 CS 3 0500 051 Transducer MVX3000 3000 psig 40
18. and up to 4 Al terminal boards Comm Expansion Option Expansion option consists of 1 comm expansion board and up to 4 comm terminal boards AutoMITTER SIB 1 Radio Host Port Ifthe host communication port on the main board is not being used Option internally it may be used to interface with an RS232 compatible device puons following radio and host port options are available for use with the AutoPILOT PRO flow computer e MDS 9810 radio e Thermo Scientific AutoWAVE radio e Thermo Scientific 212A modem Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 1 3 Product Overview Using this Manual Using this This manual provides a technical description of the product and available Manual options installation and mounting instructions basic keypad operating procedures and maintenance and troubleshooting procedures For instructions on how to use the Thermo Scientific AutoCONFIG instrumentation configuration software with this instrument refer to the AutoCONFIG software startup guide p n 1 0485 068 and the AutoCONFIG software help system The information in this manual is designed to aid personnel to correctly and safely install operate and or maintain the system described however personnel are still responsible for considering all actions and procedures for potential hazards or conditions that may not have been anticipated in the written procedures If a procedure cannot be performed safely it must not b
19. flexibility is provided using several levels of expansion such as Thermo Scientific modular expansion boards MEBs In addition to the material this chapter reference associated drawings such as the flow computer general assembly drawing and detailed wiring diagrams in Appendix D Warning Ensure power is off and the area is non hazardous before making any connections A Warning Use wires suitable for at least 90 C Warning Installation must be carried out in accordance with local site requirements and regulations Note It is assumed that the ground stud at the bottom of the flow computer enclosure has been connected to earth ground See step 2 in the wiring section of Chapter 3 On the main board TB15 is for MEB interface connections to the MEB terminal block TB2 on the enclosure door panel Connections are shown in the following table Table 4 1 15 to TB2 connections Color TB15 on Main Board TB2 on Enclosure Door Green 15 4 GND TB2 6 GND White 15 3 SCL TB2 5 SCL Yellow 15 2 SDA 2 4 SDA Blue 15 1 VCC TB2 3 VCC AutoPILOT PRO Flow Computer User Guide 4 1 5 General 24 AWG 4X AutoPILOT PRO 3 0500 CUSTOMER SUPPLIED 12 AWG MINIMUM Figure 4 1 Wiring diagram for TB15 on main board to TB2 on enclosure door Location of MEBs in One AutoPILOT PRO flow computer supports up to 10 MEBs in any the Enclosur
20. main board at J29 Note that the mounting bracket will be between the main board and the communication expansion board b Return the main board and mounting chassis to the down position so that you can see the front of the main board Insert the two screws through the main board and into the standoffs on the communication expansion board and tighten them c Lift the main board and mounting bracket back up and use the ribbon cable to connect J7 on the backplane to J2 on the communication expansion board AutoPILOT PRO Flow Computer User Guide 5 5 Other 1 0 Expansion Options Communication Expansion Option 5 6 AutoPILOT PRO Flow Computer User Guide MOUNTING BRACKET BETWEEN MAIN BOARD amp COMMUNICATION EXPANSION BOARD SCREWS INSTALLED THROUGH MAIN BOARD amp INTO STANDOFFS ON COMMUNICATION EXPANSION BOARD 2 PLACES COMMUNICATION EXPANSION BOARD STANDOFFS 2 PLACES Figure 5 5 Installing the communication expansion board COMM EXP AutoPILOT PRO BOARD MAIN BOARD BACKPLANE Figure 5 6 Connecting the communication expansion board to the 1 0 expansion backplane and the main board Thermo Fisher Scientific Other 1 0 Expansion Options Communication Expansion Option Connections amp AutoPILOT PRO Jumper Settings MAIN BOARD 3 0500 003 RIBBON CABLE 3 0500 030 EXPANSION BACKPLANE 4 0500 040 COMM TERMINAL BOARD 4 PLACES PC COMM TERMINAL BOARD CABLE Figure
21. 14 system power supply input D 15 USB port 1 2 2 14 part numbers A 2 boards A 1 INMETRO certification See Brazilian certification installation in hazardous areas 3 13 3 16 of 212A modem 8 2 8 4 of analog input expansion board 5 2 of AutoMITTER SIB ATEX certified systems 6 5 6 9 Brazilian certified systems 6 5 6 9 CSA certified systems 6 2 6 4 of AutoWAVE radio 7 5 7 7 in Canada 7 5 in the United States 7 5 of backup battery 11 4 of communication expansion board 5 5 of enclosure onto a pole 3 6 3 8 onto a transducer 3 2 3 5 of external battery 3 6 of internal battery 3 11 of main board 11 1 11 3 of MDS radio 7 2 7 4 in Canada 7 1 in the United States 7 1 of modular expansion boards 4 1 4 5 installing in hazardous areas 3 13 3 16 modular expansion boards 4 1 4 5 the 212A modem 8 2 8 4 Thermo Fisher Scientific Index the analog input expansion board 5 2 the AutoMITTER SIB ATEX certified systems 6 5 6 9 Brazilian certified systems 6 5 6 9 CSA certified systems 6 2 6 4 the AutoWAVE radio 7 5 7 7 7 5 7 7 in Canada 7 5 in the United States 7 5 the backup battery 11 4 the communication expansion board 5 5 the enclosure onto a pole 3 6 3 8 onto a transducer 3 2 3 5 the external battery 3 6 the internal battery 3 11 the main board 11 1 11 3 the MDS radio 7 2 7 4 in Canada 7 1 in the United States 7 1 interface front panel 9 1 9 4 interfacing th
22. 186 TB7 TB8 TBI3 and local CH 1 3 local local 00 local 01 local PI local serial 12V power CH1 2 1 2 1 2 comm port to Radio2 Bluetooth Figure D 7 4 0500 003 AutoPILOT PRO main board connectors component side sheet 1 of 2 D 10 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Thermo Fisher Scientific Wiring Quick Start Solder side view ex 8333333388 amp Or O 5 88898 e 5 4 di B it Cx ot oo 99 J29 e Communication o 888 expansion board 5 x 899 8 000 8 888 I E s 1550 432 588995889992 1 55 5 1 0 expansion 888 lo backplane connector te 99000000000099 1 0699 ge 1 8 9 9 E be 2 0000000000000m s Ar was 2225 Ho 9 1 amp 9 0 969 8 oooooom oooooom o a 90 a rarer Og 3 Peeory Write Protection pe CHA LED 8488 n Wee cee core m g 25 5 a a Costiouews Power 5 333 A 483T3 0C Tereination um Ten Ber Local Honeyw
23. 5 7 System setup RS232 mode Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 5 7 Other 1 0 Expansion Options Communication Expansion Option AutoPILOT PRO MAIN BOARD 3 0500 003 RIBBON CABLE 3 0500 030 EXPANSION BACKPLANE 4 0500 040 J1 3 0500 043 COMM TERMINAL BOARD 4 PLACES RS485 RS232 CONVERTER Figure 5 8 System setup for RS485 mode 5 8 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Other 1 0 Expansion Options Communication Expansion Option Table 5 2 Communication port mapping amp interconnection 1 0 Expansion Backplane Comm Terminal Board Comm Port J3 1 1 TB3 2 J4 1 3 TB3 4 5 1 5 TB3 6 J6 1 7 TB3 8 Table 5 3 Jumper settings for communication terminal board Function Comm RS232 Mode RS485 4 Wire RS485 2 Wire Terminal Mode Mode Jumper FORCE DCD CH1 14 1 2 Installed N A N A DEVICE DCD CH1 JP14 2 3 Installed N A N A FORCE DCD CH2 JP13 1 2 Installed N A N A DEVICE DCD CH2 JP13 2 3 Installed N A N A RS485 SELECT CH1 JP5 Not installed Installed Installed 2WIRE SELECT CH1 JP6 Not installed Not installed Installed 85485 SELECT CH2 JP11 Not installed Installed Installed 2WIRE SELECT CH2 JP12 Not installed Not installed Installed CH1 DC TERM TX JP1 Not installed Not installed Not instal
24. AutoPILOT PRO Flow Computer User Guide 3 This intentionally left blank Appendix Specifications Results may vary under different operating conditions Table 1 System specifications Main board 32 bit 60 MHz micro computer unit SRAM memory for data storage 2 MB battery backed Real time clock RTC Lithium backup battery voltage monitor for the RTC and SRAM circuits allows for data and configuration retentions in the event of power failure Local 1 0 consisting of Three analog inputs One 100 ohm Pt RTD input full scale 0 6 F over operating temperature range Two digital outputs Two digital inputs Two pulse inputs up to 10 KHz One local serial communication port One local Honeywell smart transducer connection One RS232 RS485 host serial communication port Connection for AutoMITTER Safety Interface board for communication with multiple remote Thermo Scientific AutoMITTER PRO transmitter connections Connection for optional modular expansion boards MEBs Two 12 V power supply outputs for wires communication devices One for wireless radio and one for Bluetooth wireless module future One 10 100 Ethernet communication port with ESD protection One USB port future Display 4 line X 16 character LCD Keypad 4X4 Temperature range 40 C to 485 C Power supply Standard 10 30 Vdc external power supply Optional 12 V 28 AH internal
25. CABLE TO AutoPILOT RTD ASSEMBLY REFER TO AutoMITTER PRO USER MANUAL FOR CONNECTIONS TO OTHER DEVICES ZONE 0 HAZARDOUS AREA AutoMITTER PRO AutoMITTER PRO 3 0497 465 GROUND CONNECTION THROUGH CHASSIS MTG SCREW OPTION AE MIN 11 AWG RFI UNIT ONLY CUSTOMER INSTALLED TRANSDUCER GROUND WIRE RX RX TX TX RX TX TX Vo1 GND RTD ASSEMBLY 4WIRE STUD _ 11 AWG GROUND WRE CUSTOMER INSTALLED 4 Figure D 47 0 0497 516 AutoMITTER PRO transmitter wiring diagram ATEX Brazilian installations sheet 1 of 2 0 40 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Thermo Fisher Scientific Wiring Quick Start NOTES UNLESS OTHERWISE SPECIFIED AN USE 18 AWG WRE FOR Vol TO Vo4 amp GROUND MAX CABLE LENGTH 100 FT A ALL WIRING TO AND FROM AutoMITTER PRO IS INTRINSICALLY SAFE WIRING A COLOR CODING SHOWN FOR SYSTEMS CONNECTION USING RTD EXTENSION CABLE TO AutoPILOT RTD ASSEMBLY REFER TO AutoMITTER PRO USER MANUAL FOR CONNECTIONS TO OTHER DEVICES AXSI AX PRO AXSI AX PROn OUTPUT INPUT OUTPUT INPUT AXSI AX PROn AXSI AX PROn OUTPUT INPUT OUTPUT INPUT TB2 RX 1 RX TX 4 TB3 RX E 7 TX SE IS TX Is RX Figure D 48 0 0497 516 AutoMITTER PRO transmitter wiring diagram ATEX Brazilian installations sheet 2 of 2 AutoPILOT
26. Fisher Scientific Installing the Basic System Wiring 3 TB11 on the main board is the system power supply input It is wired to TB1 on the door panel of the flow computer enclosure These connections are shown below Table 3 1 11 to TB1 connections Color TB11 on Main Board 1 Enclosure Door Black TB11 2 GND TB1 positions 4 NEG Red TB11 1 TB1 positions 1 3 5 4 Route the power line from the external battery to the flow computer positive leg of the external battery must be protected with a 5 current limiting device 5 Connect the battery to TB1 on the enclosure door panel as shown in the table below Table 3 2 External battery to 1 connections Color External Battery 1 on Enclosure Door Black Negative TB1 positions 4 6 NEG Red Positive positions 1 3 POS 6 Connect the solar panel to the battery s terminal block as shown in the following table Table 3 3 Solar panel to external battery terminal block connections Color Solar Panel External Battery Terminal Block Black Negative Position 4 Red Positive Position 5 Note The regulator is wired to the battery terminal block at the factory No customer wiring is necessary 7 Shutboth enclosure doors Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 3 9 Installing the Basic System Wiring AutoPILOT PRO CHASSIS AutoPIL
27. Flow Computer User Guide 5 3 Other 1 0 Expansion Options Communication Expansion Option Analog Inputs Communication Expansion Option 5 4 AutoPILOT PRO Flow Computer User Guide Each analog input provides transmitter power at a nominal 9 V that power cycles with the unit a transmitter signal input IN and a transmitter power return AGND The analog inputs on the AI expansion board are identified in the following table Table 5 1 Analog inputs on the Al expansion board Input In AGND XPWR 1 1 1 2 1 3 Al2 TB2 1 2 2 2 3 1 TB32 TB3 3 TB4 1 TB4 2 4 3 Al EXPANSION BOARD Al1 Al4 TRANSMITTER SIGNAL LOW POWER TRANSMITTER TRANSMITTER GROUND AGND TRANSMITTER POWER TRANSMITTER SHIELD MAXIMUM CABLE LENGTH BETWEEN AutoPILOT PRO AND TRANSMITTER IS 25 FT Figure 5 4 Typical wiring for Al terminal board The communication expansion option consists of one communication expansion board and up to four communication terminal boards The communication expansion board adds eight RS232 RS485 ports and two USB ports Each communication terminal board adds two RS232 RS485 ports In RS232 mode the ports on the communication expansion board support TX RX RTS CTS DCD and GND signals and baud rates up to 57600 bps RTS CTS flow control is supported In RS485 mode the ports on the communication expansion board can be configured a
28. LIII 5 12 VDC OUTPUT 1q 1 DC COM OUT eee Figure 0 5 8 0500 082 External battery system assembly drawing sheet 1 of 1 D 8 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Thermo Fisher Scientific Wiring Quick Start BATTERY TERMINAL BLOCK ASC REGULATOR A EXTERNAL BATTERY ENCLOSURE CABLE ENTRY HOLES MOUNTING CHANNELS ASC 12 12 SOLAR REG gt 12 OUTPUT Suv Rumen ened 655 P PANEL ____ 60 DC COM OUT 1 WIRING DIAGRAM Figure D 6 8 0500 083 External battery system with ASC regulator assembly drawing sheet 1 of 1 AutoPILOT PRO Flow Computer User 0 9 Wiring Start J27 Comm3 port 4 J10 Ethernet port TB16 host serial comm port o am et j 8 ci TB14 Sm 5 om 2 ge ems SIB RIB connector 38 interface As iux a E ai Wap M ET 1815 981 768 00000000000 SR connector ie TB9 3 am i GND TB me i 1 3 T 7 o power supply input 555000 o 7 soooooo 299000 M 2 e s 5 solar charger power input 12 I 12V power SS to Radiol TB1 TB3 TBA TB5
29. Ohm Par metros de entrada intrinsecamente seguros 4 canais separados 1 2 Ui 7 14V REFERENCIA GERAL PARA MONTAGEM DA FIAC O 0 0443 1036 CONFORMIDADE 11 0163 s Ex Ga 4 65 Gc 40 5 80 E oc O INV LUCRO SER MENOS QUE REA LIVRE DE MATERIAIS INFLAM VEIS OU QUE TODOS OS DISPOSITIVOS DENTRO DO INV LUCRO TENHAM SIDO DESENERGIZADOS 4 0443 1038 02 Figure 6 5 Certificate marking for Brazilian installations Wiring Overview and Brazilian certified version of the SIB the following ratings Thermo Fisher Scientific e Electrical 12 nominal at 250 maximum e Enclosure type 65 Zone 0 Group e Temperature Code T4 135 C e Ambient temperature range 40 C to 80 C The SIB may accept the following connections e Power source from flow computer 12 Vdc nominal RS232 signal from flow computer e Upto four AutoMITTER PRO transmitters One Honeywell smart multivariable transducer for each AutoMITTER PRO transmitter Transducer option can be from the SMV3000 or SMV2000 series Maximum pressure rating for selected transducer model is 4500 psi Cable entries into the enclosure may be sealed with an IP65 rated conduit seal certified by an ATEX Brazilian notified body used in accordance with the manufacturer s instructions The SIB
30. PIN CONNECTOR Figure 7 3 Connections for AutoWAVE radio option Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 7 7 This intentionally left blank Chapter 8 212 If the host communication port TB16 on the main board is not being used internally it may be used to interface with the Thermo Scientific 212A modem The modem provides communication between the AutoPILOT PRO flow computer and customer equipment through a two wire telephone interface Warning Ensure power is off and the area is non hazardous before making any connections A Warning Use wires suitable for at least 90 C Warning Installation must be carried out in accordance with local site requirements and regulations gt gt gt Note It is assumed that the ground stud at the bottom of the flow computer enclosure has been connected to earth ground See step 2 in the wiring section of Chapter 3 Note The internal battery option cannot be used with the 212A modem option X X Tip Go to Appendix A for modem part number and kit information A Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 8 1 212A Modem Option Installation Installation install the 212A modem assembly into the flow computer enclosure follow the steps below Warning Ensure the area is non hazardous before connecting or disconnecting the modem 1 Open the enclosure door Loosen the
31. PRO Flow Computer User Guide 0 41 Wiring Start 3 0500 077 SS E 5 E 3 AutoMITTER SIB CSA VERSION AutoPILOT PRO MAIN BOARD Figure D 49 AutoMITTER SIB to AutoPILOT PR0 flow computer wiring CSA version D 42 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Wiring Quick Start NOTES UNLESS OTHERWISE SPECIFIED N ALL WIRING TO AND FROM AutoMITTER PRO IS INTRINSICALLY SAFE WIRING AND MUST BE MADE ACCORDING TO ARTICLE 504 INTRINSICALLY SAFE SYSTEMS OF THE NATIONAL ELECTRICAL CODE NFPA70 OR SECTION 18 066 AND 18 106 OF THE CANADIAN ELECTRICAL CODE MULTIPLE CIRCUITS THAT RUN IN THE SAME MULTIPLE CONDUCTOR CABLE MUST HAVE A MINIMUM INSULATION THICKNESS OF 0 01 0 25mm ON EACH CONDUCTOR A COLOR CODING SHOWN FOR SYSTEM CONNECTION USING RTD EXTENSION CABLE TO AutoPILOT RTD ASSEMBLY REFER TO AutoMITTER PRO USER MANUAL FOR CONNECTIONS TO OTHER DEVICES TO ADDITIONAL AutoMITTER PRO UNITS OPTIONAL AutoMITTER PRO AutoMITTER PRO 3 0497 465 GROUND CONNECTION THROUGH CHASSIS MTG RTD ASSEMBLY 4 WIRE COVER GROUND GROUND STUD SCREW OPTION fis MIN 14 AWG RFI UNIT ONLY 1 i GROUND WIRE 8 B CUSTOMER INSTALLED TRANSDUCER Figure D 50 0 0497 517 AutoMITTER PRO transmitter wiring diagram CSA version Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 0 43 This intentionally left blank Index 1 12 24
32. T 1 DP RN J Rer 1 TO r 4 1 1 11 RECHARGEABLE DISTRIBUTION BATTERY TERMINAL i I 14 AWG 12V 28AH BLOCK 1 sl 6 BLK I I I 1 I I I I I I I I 1 AutoPILOT MAIN 80 som I GND qc 1 I Figure 3 11 Internal battery option wiring diagram 3 12 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Hazardous Area Installations Thermo Fisher Scientific Installing the Basic System Hazardous Area Installations The AutoPILOT PRO flow computer has been designed to satisfy the requirements of Clause 1 2 7 of the essential Health and Safety Requirements such that it will not give rise to physical injury when handled properly The instrument does not produce excessive surface temperature nor does it emit infra red electromagnetic or ionizing radiation Before starting installation work ensure all power connections are isolated and take precautions to prevent power from being restored while work is taking place Hazardous area installations forbid the use of tools or equipment that could produce an explosion hazard by causing a spark or imposing excessive mechanical stress The instrument must be installed in a manner to avoid exposure to thermal or mechanically induced stresses and in addition the instrument should not be exposed to ch
33. Vdc converter board D 26 2 212A modem 1 3 8 1 8 4 2 3 wiring D 27 D 29 2 D A MEB 1 3 4 12 4 13 A 1 A 2 B 2 address jumpers 4 13 analog outputs 4 13 connection to MEB terminal block 4 13 wiring D 18 D 19 2 DI DO MEB 1 3 4 5 4 7 A 1 A 2 B 2 address jumpers 4 5 connection to MEB terminal block 4 6 discrete inputs 4 6 discrete outputs 4 7 wiring D 20 D 21 2 PI MEB 1 3 4 10 4 12 A 1 2 B 2 address jumpers 4 10 connection to MEB terminal block 4 10 pulse inputs 4 11 switch configurations 4 12 wiring D 24 D 25 4 4 DI MEB 1 3 4 8 A 1 A 2 2 address jumpers 4 8 connection to MEB terminal block 4 8 discrete inputs 4 8 wiring D 20 D 22 4 DO MEB 1 3 4 9 4 10 A 1 A 2 B 2 address jumpers 4 9 connection to MEB terminal block 4 9 discrete outputs 4 9 wiring D 20 D 23 Thermo Fisher Scientific A AGA 10 10 2 AGA 3 meter run 10 2 AGA 5 10 2 AGA 7 meter run 10 2 AGA 8 10 1 AGA 9 meter run 10 2 analog input expansion board 1 3 5 2 5 4 A 1 2 B 2 analog inputs 5 4 installation 5 2 wiring D 35 D 36 annubar meter run 10 2 API Ch 21 1 10 3 1 1 3 1 3 13 6 5 6 9 1 2 B 2 AutoCONFIG software 9 2 10 8 AutoMIT TER PRO transmitter 1 2 6 1 6 2 AutoMIT TER SIB 1 2 1 3 2 11 B 2 ATEX certified systems 6 5 6 9 1 A 2 D 39 Brazilian certified systems 6 5 6 9 0 39 CSA certified systems 6 1 6 4 A 1 2 D 42 A
34. battery or external 24 Vdc B 2 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Thermo Fisher Scientific Specifications Al Expansion Expansion option consists of 1 Al expansion board and up to 4 Al terminal boards Each terminal board provides 4 inputs with 14 bit resolution 0 5 V Current input 4 20 mA can be converted to voltage input by an external 250 ohm resistor Full scale 0 1 over operating temperature range Acceptable overrange 10 as 0 5 to 5 5 V overvoltage protection up to 24 V Power output 9 Vdc 80 mA Inputs protected against 6000 volt 3000 amp transients Requires the 1 0 expansion backplane Comm Expansion Option Expansion option consists of 1 comm expansion board and up to 4 comm terminal boards Comm expansion board adds 8 RS232 RS485 ports and 2 USB ports 1 host 1 OTG Each comm terminal board adds 2 RS232 RS485 serial ports Requires the 1 0 expansion backplane AutoMITTER SIB Maximum of 1 board per unit Provides a connection for up to four remote mounted AutoMITTER PRO units Each AutoMITTER PRO transmitter provides temperature differential pressure and static pressure measurements Table 4 Radio amp modem options Thermo Scientific AutoWAVE radio 1 W 900 MHz Spread Spectrum MDS 9810 radio 1 W 900 MHz Spread Spectrum Thermo Scientific 212A modem AutoPILOT PRO Flow Computer User Guide B 3 This
35. connected to the MDS radio option Warning Before installing the MDS 9810 series radio in the flow computer ensure the radio has the UL recognized component label for United States installations For Canadian installations ensure the MDS 9810 series radio has the CSA label If the flow computer is in a hazardous location do not install the radio if it does not have the appropriate UL or CSA recognized label AutoPILOT PRO Flow Computer User Guide 7 1 Radio Options MDS Radio Option The power switches to the radio with solid state FETs under software control Licensed radios that support long distance communication require more power current If the maximum current is greater than 1 A the radio must use an external power supply The control of the radio power output is a 5 V logic level signal the flow computer s main board For testing this control signal is defined as discrete output channel 3 Installation MDS radio assembly consists of the radio customer provided and a support bracket To install the MDS radio assembly into the flow computer enclosure follow the steps below Warning Ensure the area is non hazardous before connecting or disconnecting the radio 1 Open the enclosure door Loosen the thumbscrews on the mounting bracket and lift the main board and mounting bracket up to expose the chassis bracket 2 Mount the MDS radio onto the support bracket and then secure the assembly to the cha
36. for each meter run configured For each meter run the system defaults include e Hourly logs storage for 840 hourly records 35 days e Daily logs storage for 65 records e Events storage for the last 500 events The data stored in these logs is configurable Table 226 is reserved for DP flow calculations and Table 227 is reserved for AGA 7 flow calculations The structure for both tables is shown below Table 10 1 Structure of historical data log for DP and AGA 7 flow calculations Field Type Description 1 Byte History Log 1 Index 2 Byte History Log Item 2 Index 3 Byte History Log Item 3 Index 36 Byte History Log Item 36 Index History log index definitions for DP flow calculations are listed in the following table Items with non zero indices will be included in the log in the order specified Table 10 2 DP flow calculation history log index definitions History Log Index Definition 0 Undefined Pipe Diameter Snapshot Orifice Diameter Snapshot Atmospheric Pressure Snapshot Pressure Base Snapshot Temperature Base Snapshot Average Differential Pressure Average Static Pressure Average Gas Temperature O Flow Status Snapshot Accumulated Volume Current Log Period Thermo Fisher Scientific Thermo Fisher Scientific History Log Index Functional D
37. installed Not installed Not installed 2 Not installed Not installed Installed 3 Not installed Installed Not installed 4 Not installed Installed Installed 5 Installed Not installed Not installed 6 Installed Not installed Installed After installing the MEB according to Installation earlier in this chapter connect the 4 DO MEB to the MEB terminal block TB2 on the enclosure door panel as shown below Table 4 11 4 00 MEB to TB2 connections Color TB1 on 4 00 MEB TB2 on Enclosure Door Blue TB1 2 5V TB2 3 VCC Yellow TB1 3 SDA TB2 4 SDA White TB1 4 SCL TB2 5 SCL Power for each discrete output is customer supplied and is independent of the flow computer s input power unless it is connected to an internal board Each signal provided by the board is an open drain FET output contact closure detected as a level signal Some optional boards may require the internal use of one or more of the discrete outputs making them unavailable for use The discrete outputs are identified in the following table Refer to Figure 4 5 for typical discrete output wiring for the MEB see 3 0500 068 for a detailed wiring diagram AutoPILOT PRO Flow Computer User Guide 4 9 5 2 MEB Table 4 12 Discrete outputs the 4 00 MEB Input SIG GND 001 2 2 TB2 3 D02 2 4 2 5 003 TB2 6 TB2 7 D04 TB2 8 TB2 9 2 MEB With the 2 PI MEB installed
38. is shown below AutoPILOT PRO Flow Computer User Guide 6 7 AutoMITTER SIB ATEX or Brazilian Certified Systems Installation gt gt gt 6 8 AutoPILOT PRO Flow Computer User Guide TB5 RS232 amp voltage signals from AutoPILOT PRO 75 TB3 right and 2 amp left 85485 signals amp output voltages for to four dalsy lt chained AutoMITTER PRO units PCA 3 0443 1021 Rev _ PI is zm 6 lt rium LE m 9 5 LO al Bess Ltrs 8 HHE e gona ov F H I Ej 04 6340 SHLDGND 03 AUtOMITTER Sefety Interface Bd 2007 Thermo Scientific JP1 constant power required for AutoPILOT PRO application Figure 6 6 AutoMITTER SIB ATEX Brazilian installations p n 3 0443 1021 Read the following warnings before making any connections Warning Do not install the system in any hazardous area except in those for which the system has been approved A Warning Do not make any connections unless power has been removed and the area is known to be non hazardous Once connections are made do not disconnect unless power has been removed and the area is known to be non hazardous A Warning Substitution of components may impair the intrinsic safety of the product A
39. mount the transducer above the process lines and have the impulse lines from the process slope up to the transducer or go directly up from the process lines to the transducer Tip The instructions for mounting metal and fiberglass enclosures onto a transducer are the same 1 From the of the enclosure align the direct mounting bracket with the enclosure s bottom set of mounting tabs 2 Facing the enclosure place a washer over one of the bottom mounting tabs Insert the cap screw through the mounting and bracket holes Do the same for the other side 3 Secure the direct mounting bracket to the enclosure by placing a washer and split lock washer over the cap screw and fastening everything with a nut Thermo Fisher Scientific Thermo Fisher Scientific Installing the Basic System Mounting the Enclosure onto the Transducer FRONT OF ENCLOSURE Z Ss m 27 REAR OF ENCLOSURE 2 SCREW SUPPLIED WITH DIRECT MOUNT KIT 2 PLACES WASHER 4 PLACES TA DIRECT MOUNTING BRACKET SPLIT LOCK WASHER 2 PLACES NUT 2 PLACES DIRECT MOUNTING BRACKET MOUNTING HARDWARE SUPPLIED MOUNTING TABS 4 PLACES WITH DIRECT MOUNT KIT FIBERGLASS ENCLOSURE SHOWN Figure 3 1 Direct mounting steps 1 3 fiberglass enclosure shown Install the transducer mounting bracket onto the transducer and install the transducer grommet over the bracket GROMMET PART OF TRANSDUCER
40. thumbscrews on the mounting bracket and lift the main board and mounting bracket up 2 Refer to Figure 8 1 for the following Refer to the general assembly drawing for assembly orientation and mounting location a Place one star lock washer over each mounting hole on the support bracket and then insert a 3 8 inch standoff b Align the modem onto the bracket and secure it using the star lock washers and 1 2 inch standoffs c Mount the assembly onto the chassis bracket using the screws provided STAR LOCK WASHER amp 3 8 STANDOFF 4 PLACES SCREW TO SECURE ASSEMBLY TO CHASSIS BRACKET 4 PLACES SUPPORT BRACKET STAR LOCK WASHER amp 1 2 STANDOFF 4 PLACES MODEM READY KIT SEE NOTE NOTE MODEM READY KIT P N 3 0500 071 212A MODEM PROVIDED WITH KIT 3 0500 093 ONLY Figure 8 1 212A modem mounting chassis bracket not shown 3 Connect the modem ground E1 to the ground stud at the bottom of the flow computer enclosure 8 2 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific 212A Modem Option Installation 4 Connect the cable assembly p n 3 0500 122 from the modem s J4 connector to the computer s host port TB16 on the main board or other RS232 device If connecting to TB16 return the main board and mounting bracket to the down position Connections to TB16 are shown in the table below Table 8 5 212A modem cable assembly to 16 connections
41. tuning plunger lift algorithms that have been proven to increase natural gas production Basic System The basic AutoPILOT PRO system consists of an enclosure an external power supply and the main board Enclosure Two types of enclosures are offered with the AutoPILOT PRO flow computer The NEMA 4X enclosure is available in fiberglass aluminum or stainless steel The IP65 enclosure is available in aluminum or stainless steel All enclosures come standard with display and keypad Power Supply The standard instrument is powered by an external 10 30 Vdc power supply The power supply is protected against high surge voltages and designed to meet UL and ATEX requirements reference the appropriate certification tag for specific ratings Optionally the instrument can be powered by an internal 12 V 28 AH rechargeable lead acid battery Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 1 1 Product Overview Basic System Main Board main board contains the primary logic functions of the flow computer and has the following features 1 2 AutoPILOT PRO Flow Computer User Guide Interface to the display Flash memory for program storage and data storage 2 M x 16 SRAM memory for data storage 1 M x 16 battery backed Real time clock RTC Lithium backup battery voltage monitor for the RTC and SRAM circuits allows for data and configuration retention in the event of power failure Local I O consisting of Three a
42. wiring diagram see 3 0500 081 AutoPILOT PRO Flow Computer User Guide 7 3 Radio Options MDS Radio Option 7 4 AutoPILOT PRO Flow Computer User Guide MDS RADIO amp SUPPORT BRACKET CABLE ASSEMBLY P N 3 0500 090 INSTALLED IN THE ENCLOSURE FROM DB25P CONNECTOR TO HOST PORT RS232 DEVICE AutoPILOT PRO MAIN BOARD ANTENNA CONNECTOR AutoPILOT PRO MAIN BOARD TB16 AutoPILOT PRO MDS RADIO MAIN BOARD TB12 RADIO IN SHIELD WARNING ENSURE THE AREA IS NON HAZARDOUS BEFORE CONNECTING OR DISCONNECTING THE RADIO TO MDS RADIO DB25P CONNECTOR Figure 7 1 Connections for MDS radio option Thermo Fisher Scientific AutoWAVE Radio Option Thermo Fisher Scientific Installation Radio Options AutoWAVE Radio Option An optional Thermo Scientific AutoWAVE radio model DGRO9RFS labeled with the UL CUL Mark can be installed in the flow computer enclosure for United States or Canadian installations The host communication port TB16 on the main board is not available for use when connected to the AutoWAVE radio option The power switches to the radio with solid state FETs under software control Licensed radios that support long distance communication require more power current If the maximum current is greater than 1 A the radio must use an external power supply The control of the radio power output is a 5 V logic level signal on the flow computer s main board For testing this control signal is defined as d
43. 0 CS 3 0500 053 Transducer MVX3000 3000 psig 400 SS 3 0500 078 Transducer MVX2000 1500 psia 400 SS 3 0500 079 Transducer MVX3000 3000 psig 400 SS NACE Table 4 Part Number Description 3 0485 493 Kit direct mount for fiberglass enclosures 3 0488 022 Kit 2 pole mount for fiberglass enclosures 3 0500 017 Kit battery mounting hardware for internal battery option 3 0500 023 Kit 2 pole mount for metal enclosures 3 0500 024 Kit direct mount for metal enclosures 3 0500 025 Kit communication expansion board 3 0500 026 Kit analog input expansion board 3 0500 029 Kit 1 0 expansion backplane 3 0500 063 Kit AutoMITTER SIB CSA for fiberglass enclosures 3 0500 064 Kit AutoMITTER SIB ATEX Brazilian installations 3 0500 065 Kit 2 D A MEB Div 2 3 0500 066 Kit 2 DI DO MEB Div 2 3 0500 067 Kit 4 DI MEB 3 0500 068 Kit 4 DO MEB 3 0500 069 Kit 2 Div 2 3 0500 071 Kit 212A modem ready 3 0500 072 Kit AutoWAVE radio with coaxial protector 3 0500 073 Kit AutoWAVE radio ready with coaxial protector 3 0500 080 Kit 12 24 Vdc converter board Div 2 3 0500 081 Kit MDS radio ready with coaxial protector 3 0500 093 Kit 212A modem Thermo Fisher Scientific Thermo Fisher Scientific Ordering Information Kits Part Number Description 3 0500 104 Kit AutoMITTER SIB CSA for metal enclosures 3 0500 130 Kit RTD probe 10 flex armor cable 3 0500 131 Kit probe 15 flex armor cable
44. 1 Open the enclosure door Loosen the thumbscrews on the mounting bracket and lift the main board and mounting bracket up to expose the chassis bracket 2 Refer to Figure 6 6 for the following a Mount the SIB onto the standoffs on the SIB mounting bracket b Mount the SIB assembly onto flow computer chassis bracket Tighten the fasteners to secure the SIB assembly Thermo Fisher Scientific AutoMITTER SIB Option ATEX or Brazilian Certified Systems SIB MOUNTING BRACKET STANDOFFS FASTENERS TO SECURE 6 PLACES SIB amp BRACKET TO CHASSIS BRACKET NOT SHOWN 4 PLACES AutoMITTER SIB VERSION 3 0443 1021 Figure 6 7 Installing the SIB onto the bracket 3 TB14 on the main board is the SIB connector Using the SIB cable connect TB14 to TB5 on the SIB as shown Figure 6 7 3 0500 077 ow w AutoMITTER SIB ATEX VERSION AutoPILOT MAIN Figure 6 8 SIB to main board wiring ATEX Brazilian installations Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 6 9 SIB 0ption or Brazilian Certified Systems 6 10 AutoPILOT PRO Flow Computer User Guide and TB3 on the SIB are used for connection to the AutoMITTER PRO transmitter Refer to 0 0497 516 for the SIB to AutoMITTER PRO transmitter wiring diagram Note the I S parameters for each separate channel from TB3 7 14 V Io 2 404 A transi
45. 3 11 01 11 SISSWHO 1 NI LON Y Figure 0 30 3 0500 069 2 MEB wiring diagram 0 25 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Wiring Start poem SN0uvo01 omvez TA OL I QuYOB lOlidoinv I I NI LON NV Thermo Fisher Scientific Figure D 31 3 0500 080 12 24 Vdc converter board wiring diagram 0 26 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Wiring Quick Start J6 FOR CUSTOMER ate ence cane INSTALLED PHONE LINE AutoPILOT PRO MAIN BOARD 000088 23269715169 1 ENCLOSURE GROUND STUD AutoPILOT PRO MAIN BOARD TB16 212A MODEM TB1 on AutoPILOT PRO J5 CONNECTOR ENCLOSURE DOOR WARNING ENSURE THE AREA IS NON HAZARDOUS BEFORE MAKING OR BREAKING ANY CONNECTIONS OR CHANGING JUMPERS ON THE 212A TO 212A MODE J4 CONNECTOR Figure D 32 212A modem installation and wiring AutoPILOT PRO Flow Computer User Guide 0 27 Wiring Start WVYOVIG SNISIM WNWININ SMV 21 5 9 311 15 Y3WO
46. 45 Average N Heptane Content 46 Average N Octane Content 4 Average N Nonane Content 48 Average N Decane Content 49 Average Helium Content 50 Average Argon Content 51 Average Air Content 52 Calculation ID 53 255 Undefined History log index definitions for AGA 7 flow calculations are listed in the following table Items with non zero indices will be included in the log in the order specified Table 10 3 AGA 7 flow calculation history log index definitions History Log Index Definition 0 Undefined Pipe Diameter Snapshot Average Meter Factor Atmospheric Pressure Snapshot Pressure Base Snapshot Temperature Base Snapshot Accumulated Pulses Average Static Pressure Average Gas Temperature Flow Status Snapshot Accumulated Volume Current Log Period Accumulated Energy Current Log Period Hourly Flow Rate Snapshot Daily Flow Rate Snapshot Hourly Energy Rate Snapshot gt Daily Energy Rate Snapshot Thermo Fisher Scientific Thermo Fisher Scientific History Log Index Functional Description Flow Computer Tasks Definition 16 Totalized Volume Snapshot Non resettable accumulator 17 Current Day Volume Snapshot 18 Current Day En
47. 5 3000 psi range e RosemountQ static pressure transmitter Model 3051C Low Power 3626 psi maximum e Rosemount differential pressure transmitter Model 2024 2000 psi maximum e Rosemount differential pressure transmitter Model 3051C Low Power 3626 psi maximum e Thermo Scientific RTD temperature transmitter Model 465A Thermo Fisher Scientific Hardware Description Basic System The Main Board transmitters may be connected to the flow computer using standard cabling and optional flexible conduit All transmitters are wired to TBI through TB3 on the main board or to analog input channels 1 through 16 on the optional analog input expansion terminal boards Maximum cable length between the flow computer and each transmitter is 25 feet Each local analog input provides transmitter power XPWR at a nominal 9 V that power cycles with the unit a transmitter signal input IN and a transmitter power return AGND The analog inputs on the main board are identified in the following table Table 2 2 Analog inputs on the main board Input In AGND XPWR 1 1 1 2 1 3 Al2 2 1 2 2 2 3 1 TB3 2 TB3 3 Thermo Fisher Scientific The figure below shows typical connections between the low power transmitter and local analog inputs AutoPILOT PRO MAIN BOARD TB1 TB3 TRANSMITTER SIGNAL Al2 TRANSMITTER GROUND AGND s TRANSMITTER POWER di
48. 6718 C 02 2009 Revised per ECO 6802 D 10 2009 Revised per ECO 7133 E 03 2010 Revised per ECO 7309 F 11 2010 Revised per ECO 7569 G 08 2011 Revised per ECO 7805 AutoPILOT PRO Flow Computer User Guide This intentionally left blank Thermo Fisher Scientific FCC Notification Scientific AutoPILOT flow computer complies with part 15 of the FCC rules Caution The AutoPILOT PRO flow computer must be operated as supplied Any changes or modifications made to the device without the express written approval of Thermo Fisher Scientific can void the user s authority to operate the equipment Note This equipment has been tested and found to comply with the limits for a Class digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the user manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at the user s Own expense A AutoPILOT PRO Flow Computer User Guide This intentionally left blank Thermo Fisher Scientific Content
49. 70 u ic p gg o Figure C 1 Factory set jumpers on the main board 2 25 OOOm COO OOON ocn Thermo Fisher Scientific Other Settings Thermo Fisher Scientific Main Board Jumper Settings amp Connections Jumper Settings Table C 2 Other main board jumper settings not factory set Jumper Description Setting for Function JP3 Not installed BDM 1 5V option JP4 Not installed TCLK PSTCLK pull down option JP9 Flash memory write protection Install jumper for protection JP17 System reset Install jumper to reset the system JP25 RTC WDI function selection Install jumper to select WDI function JP27 Wake up system System stays on when jumper is installed J34 RS485 TX AC termination J35 RS485 TX DC termination J36 RS485 RX AC termination J37 RS485 RX DC termination J38 SIB selection Install jumper to select SIB J39 pins 1 2 Character LCD option Install to select the character LCD default option J39 pins 3 4 Graphic LCD option Function not available J39 pins 5 6 Boot loader selection CPU runs the boot loader upon power up when the jumper is installed J39 pins 7 8 Continuous power on System stays in wake up mode when the jumper 15 installed J39 pins 9 10 Debugger selection CPU runs the debugger upon power up when the jumper is installed F
50. 9 May 18 2010 Note material in this appendix applies to European and Brazilian hazardous area installations A 1 The equipment is Zone 0 with intrinsically safe outputs to the AutoMITTER PRO transmitter and may be only used with flammable gases and vapors with apparatus Group IIB and with temperature class T4 2 The equipment is only certified for use in ambient temperatures in the range 40 to 80 It should not be used outside this range 3 The certificate marking is detailed in Figure 6 4 for Europe and Figure 6 5 for Brazil 4 Repair of this equipment shall be carried out by the manufacturer or in accordance with the applicable code of practice Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 6 5 AutoMITTER SIB ATEX or Brazilian Certified Systems 6 6 AutoPILOT PRO Flow Computer User Guide 5 The certification of this equipment relies on the following materials used in its construction Stainless steel If the equipment is likely to come into contact with aggressive substances then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected thus ensuring that the type of protection is not compromised Aggressive substances e g solvents that may affect polymeric materials Suitable precautions e g regular checks as part of routine inspections or establishing from the material s data sheet that it is res
51. ATEX 2440X is marked on the label as shown below Thermo Fisher Scientific Sugar Land Texas 77478 AutoPILOT PRO MODEL NO SERIAL NO VOLTS 10 30 VDC AMPS 5A COMPLIANCES EPSILON 08 ATEX 2440X 9 13 1 G Ex nl IIB T4 NNNN Tamb 40 C TO 80 C 1 8 PARAMETERS FOR EACH SEPERATE CHANNEL FROM TB3 AND 0 92W Uo 7 14V 240yF 2404 Transient 10 24 6yH uso 136mA Continous Lo Ro INPUT PARAMETERS AT TB1 AND 2 Ul 7 14 WARNING DO NOT OPEN WHEN ENERGIZED UNLESS THE AREA IS KNOW TO BE NON HAZARDOUS 4 0500 103 Figure 3 12 Flow computer certification tag with AutoMITTER SIB option Thermo Fisher Scientific Thermo Fisher Scientific Installing the Basic System Hazardous Area Installations Without AutoMITTER SIB option EPSILON 08 ATEX 2440X 3 Ex nL IIB 4 Installed in the hazardous area EPSILON 08 ATEX 2440X is marked on the label as shown below Thermo Fisher Sugar Land Texas 77478 AutoPILOT PRO COMPLIANCES EPSILON 08 ATEX 2440X 3G IIB T4 Tamb 40 C 80 C Figure 3 13 Flow computer certification tag without AutoMITTER SIB option The AutoPILOT PRO flow computer is marked for use in hazardous areas in accordance with Brazilian standards It is marked as follows 11 0076 Ex nL Gc Installed in the hazardous area 11 0076X is marked on the lab
52. AutoPILOT Six Run Gas Flow Computer 6 Remote Telemetry Unit User Guide PIN 1 0500 005 Revision G Thermo asco gt Part of Thermo Fisher Scientific SCIENTIFIC AutoPILOT Six Run Gas Flow Computer amp Remote Telemetry Unit User Guide 1 0500 005 Revision G 2011 Fisher Scientific Inc rights reserved Honeywell is a trademark or registered trademark of Honeywell International Inc or its subsidiaries or affiliates Rosemount is a registered trademark of Rosemount Inc Bluetooth is a trademark or registered trademark of Bluetooth SIG Inc All other trademarks are the property of Thermo Fisher Scientific Inc and its subsidiaries Thermo Fisher Scientific Inc Thermo Fisher makes every effort to ensure the accuracy and completeness of this manual However we cannot be responsible for errors omissions or any loss of data as the result of errors or omissions Thermo Fisher reserves the right to make changes to the manual or improvements to the product at any time without notice The material in this manual is proprietary and cannot be reproduced in any form without expressed written consent from Thermo Fisher This intentionally left blank Thermo Fisher Scientific Revision History Revision Level Date Comments A 09 2008 Initial release ERO 6565 B 12 2008 Revised per ECO
53. B7 Local pulse input CH 1 2 8 TB8 Local serial comm port 9 13 12 V power supply to Radio2 For Bluetooth 10 12 12 V power supply to Radio1 For wireless radio 11 10 Solar charger power input From solar panel 12 11 Main board power supply Also to solar charger output 13 9 GND terminal block 14 TB15 MEB interface connections port 15 TB14 AutoMITTER SIB connection AutoMITTER PR0 transmitter connections 16 16 Host serial port Supports RS232 and RS485 17 10 Ethernet port 10M 100M Ethernet 18 J27 Comms port Remote Honeywell transducer and RTD 19 USB port 20 J29 Communication expansion board Solder side of main board connector 21 J32 1 0 expansion backplane Solder side of main board connector 22 J25 Local Honeywell smart Solder side of main board transducer connector Thermo Fisher Scientific Main Board Jumper Settings amp Connections Connectors E EY 17 16 Solder side Figure 2 Connectors the main board AutoPILOT PRO Flow Computer User Guide 6 5 Thermo Fisher Scientific This intentionally left blank Thermo Fisher Scientific Appendix D Wiring Start Note Information presented in this chapter has been regenerated from original drawings Every effort is made to maintain document accuracy However in order to enh
54. Figure 5 2 and plug the AI expansion board into the I O expansion backplane at J2 and any terminal boards into the backplane at J3 J4 J5 and J6 Tighten the fasteners of each board installed J2 J Figure 5 2 Connectors on the 0 expansion backplane 3 Open the enclosure door Loosen the thumbscrews on the mounting bracket and lift the main board and mounting bracket up to expose the chassis bracket 4 Align the backplane assembly with the mounting holes in the chassis bracket and secure the assembly with the four screws provided in the backplane kit see Figure 5 1 Reference the general assembly drawing for mounting location and proper orientation Thermo Fisher Scientific Other 1 0 Expansion Options Analog Input Expansion Option 5 Refer to Figure 5 3 for the following a Connect cable from the backplane at J1 to J32 on the back of the main board 132 shown in Figure 2 b Connect J8 2 GND on the backplane to TB1 4 NEG on the enclosure door panel c Connect J8 1 VSOURCE on the backplane to TB1 1 POS on the enclosure door panel AutoPILOT PRO MAIN BOARD BACKPLANE VSOURCE GND TB1 MAIN TERMINAL BLOCK LOCATED ON DOOR PANEL Figure 5 3 Installing the 1 0 expansion backplane for the expansion option 6 Return the main board and mounting bracket to the down position tighten the thumbscrews and shut the enclosure door Thermo Fisher Scientific AutoPILOT PRO
55. H Figure 2 5 Typical discrete output wiring diagram AutoPILOT PRO Flow Computer User Guide 2 7 Hardware Description Basic System The Main Board Discrete Inputs Two local discrete inputs are provided on the main board at for customer input devices that are DC resistive by nature reed relays uncommitted transistor outputs The discrete inputs on the main board are identified in the following table Table 2 4 Discrete inputs on the main board Input SIG GND DI TB6 1 TB6 2 012 TB6 3 TB6 4 Typical discrete input wiring is shown below AutoPILOT PRO MAIN BOARD TB6 INPUT SIGNAL DI1 CUSTOMER A DEVICE SIGNAL RETURN GND AutoPILOT PRO CUSTOMER EQUIPMENT MAIN BOARD TB6 INPUT SIGNAL _ SIGNAL RETURN R A 5VDC WETTING VOLTAGE 0 1 mA IS PROVIDED BY THE AutoPILOT PRO FOR EACH DISCRETE INPUT Figure 2 6 Typical discrete input wiring diagram 2 8 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Thermo Fisher Scientific Pulse Inputs Hardware Description Basic System The Main Board The flow computer can accept two pulse inputs from customer input devices reed switches slot sensors magnetic pickup uncommitted transistor outputs etc The pulse input device must be resistive or inductive in nature only with a maximum output of 15 V if one of the 5 Vdc pull up modes is not selected The pulse inp
56. I MEB wiring diagram Thermo Fisher Scientific 0 22 AutoPILOT PRO Flow Computer User Guide Wiring Quick Start NWV3SVIG SNINIM WOWININ 21 9370906 5 SNOLLY201 GNVOB 1011493 NI LON WY Figure 0 28 3 0500 068 4 00 MEB wiring diagram AutoPILOT PRO Flow Computer User Guide 0 23 Thermo Fisher Scientific Wiring Start 2 PI MEB TB 3 INPUT SIGNAL 7 2 SIGNAL RETURN GND 5 PULL UP SELECTED CUSTOMER 2 PI MEB EQUIPMENT TB3 INPUT SIGNAL 15V MAX SIGNAL RETURN NO PULL UP SELECTED MAX FOUR BOARDS PER UNIT THE PULSE INPUT MUST BE RESISTIVE OR INDUCTIVE IN NATURE ONLY WITH MAXIMUM OUTPUT OF 15 V IF 5 PULL MODE 15 NOT SELECTED WARNING DO NOT CHANGE SWITCH SETTING UNLESS AREA IS KNOWN TO BE NON HAZARDOUS Figure 0 29 Typical pulse input wiring for 2 MEB D 24 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Wiring Quick Start 3 015 02 z 3814 35718 IWNOLLdO a a SONVOS W2 19 _ _ OL 5508 08 1 35710 83 91 08v0 0 TWNOLLIGGY OL N3MOd WAWININ OMY ZL E N3Woisno 1 c 38ns010N
57. LSNO 3NOHd3T3L 3YNSOTONS T3NVd X000 6 tt 934 Q8 NIVW 101ldoiny V 9wvoz rel 00 0050 VNH3LNI NI 2 338 N3339 MYY OMd 10lgoinv ASSY 318VO HLIM LON N Thermo Fisher Scientific 0 33 3 0500 071 212A modem ready wiring diagram igure F D 28 AutoPILOT PRO Flow Computer User Guide Wiring Quick Start WNWININ SMV 21 5 1 G3TIVISNI_Y3WOLSNO 3NOHd3T3L anis qNnoso 3YNSOTONS 08 101 401 W vNMaLX3 lt 00 0050 lt MO 434 D 29 3389 lt 00 0 00 c RENTRER E E 22965 dri Rid miim spat D BEBE lOlldoinv ASSY 318VO5 LON N 0500 093 212A modem wiring diagram Figure D 34 3 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Wiring Start AutoWAVE RADIO MOUNTED ONTO CHASSIS BRACKET WITH STANDOFFS CABLE ASSEMBLY P N 3 0500 075 FROM 10 PIN CONNECTOR TO HOST PORT RS232 DEVICE ANTENNA MAIN AutoPILOT MAIN BOARD 16 AutoPILOT PRO MAIN BOARD TB12 AutoWAVE SHIELD WARNING ENSURE THE AREA IS NON HAZARDOUS BEFORE CONNECTING OR DISCONNECTING THE RADI
58. M TB1 on AutoPILOT PRO J5 CONNECTOR ENCLOSURE DOOR c ME GREEN WARNING ENSURE THE AREA IS NON HAZARDOUS BEFORE MAKING OR BREAKING ANY CONNECTIONS TO OR CHANGING JUMPERS ON THE 212A TO 212AMODE J4 CONNECTOR Figure 8 2 Connections for 212A modem option Thermo Fisher Scientific Thermo Fisher Scientific Using the Keypad Chapter 9 Front Panel Interface You can interface with the instrument through the keypad and LCD on the front panel or through the AutoCONFIG software This chapter covers the front panel interface Instructions on using the AutoCONFIG software covered in the software help system which is accessible through the AutoCONFIG software by clicking the Knowledge Base icon The AutoPILOT PRO flow computer features a 4 x 4 keypad The table below describes how to use the keys to operate the instrument FLE q EJ Change Figure 9 1 Table 9 1 Description Number keys 0 9 Use to enter values Press 5 to view contrast setting Use up and down arrows to adjust the contrast Delete Press to clear the displayed value Enter Press to go to the next menu or to exit the display list and receive the user ID password prompt Period Press to enter a decimal In some cases you can press the period to toggle the displayed item on and off May also be pressed to pause a scrolling display AutoPILOT PRO Flow Compute
59. O TO AutoWAVE 10 PIN CONNECTOR Figure D 35 AutoWAVE radio installation and wiring 0 30 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Wiring Quick Start Q8 O d LOTIdOLNV OL Figure D 36 3 0500 072 AutoWAVE radio wiring diagram a I I I 140d 1SOH I 1 LIM NI LON x D 31 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Wiring Start G8 10114030 1MOd LSOH LOTIdOLNY 01 SISSVHO i LOIOVYA 01 33ADd 21 i LIN NI 3 7 LON x Figure D 37 3 0500 073 AutoWAVE radio ready wiring diagram Thermo Fisher Scientific D 32 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Wiring Quick Start MDS RADIO amp SUPPORT BRACKET CABLE ASSEMBLY P N 3 0500 090 INSTALLED IN THE ENCLOSURE FROM DB25P CONNECTOR TO HOST PORT RS232 DEVICE AutoPILOT PRO A MAIN BOARD ANTENNA CONNECTOR 2 AutoPILOT PRO MAIN BOARD TB16 AutoPILOT PRO MDS RADIO MAIN BOARD TB12 RADIO IN SHIELD WARNING ENSURE THE AREA IS NON HAZARDOUS BEFORE CONNECTING OR DISCONNECTING THE RADIO BROWN TO MDS RADIO DB25P CONNECTOR Figure D 38 MDS radio installation and wiring AutoPILOT PRO Flow Computer User Guide 0 33 Wiring Start LOIOVYA DL 3ADdAZ1 788 101ldo1n
60. O Flow Computer User Guide 0 17 Wiring Start INSTALLATION LOCATION 3 INSTALLATION LOCATION 2 2 STACKS WITH 2 MEBs EACH 2 STACKS WITH 2 MEBs EACH REQUIRES ADDITIONAL SUPPORT REQUIRES ADDITIONAL SUPPORT BRACKET OPTIONAL m AutoPILOT PRO MAIN BOARD OPTIONAL MEB INSTALLATION LOCATION 1 STACK 2 MEBs MAX Figure 0 21 MEB installation locations 2 D A MEB TB3 4 20 mA CUSTOMER DEVICE 4 20 mA CUSTOMER DEVICE RD CABLE RESISTANCE 750 OHMS MAX FOUR BOARDS PER UNIT Figure D 22 Typical output connections to 2 D A MEB 0 18 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Wiring Quick Start 301519 WVYOVIC WOWINIA SMY ZL 5 YINOLSNO 9 LHM 13 1 _ 44 L MN SQNOB c _ L x OL YMOd QD THR SNOLLY201 34 31VNH3LTV OL 4th Ssng QNVOB Odd 1011403 a M S NI LON N Figure D 23 3 0500 065 2 D A MEB wiring diagram Div 2 D 19 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Wiring Start 0 20 AutoPILOT PRO Flow Computer User Guide CUSTOMER POWER 2 DI DO OR 4 DO MEB TB2 CU
61. OT PRO BOARD 3 0500 003 CUSTOMER SUPPUED 12 AWG MINIMUM Figure 3 7 Basic system wiring ground stud and power supply ASC 12 12 SOLAR REG 12 VDC 05 POS PANEL ____ DC OUT WIRING DIAGRAM 12 voc a OUTPUT 112 Figure 3 9 External battery wiring 3 10 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Installing the Internal Battery Thermo Fisher Scientific gt gt gt Installing the Basic System Installing the Internal Battery With the internal battery option the instrument is powered by a 12 V 28 AH rechargeable lead acid battery The battery assembly consists of the battery customer supplied and the battery bracket kit Warning Ensure power is off and the area is non hazardous before making any connections Warning Use wires suitable for at least 90 Warning Installation must be carried out in accordance with local site requirements and regulations Warning When used in hazardous locations only the Power Sonic PS 12280 battery may be installed Note internal battery option cannot be used with the 212 modem option 1 Open the flow computer enclosure Lift the main board and mounting bracket to expose the chassis bracket 2 Refer to the general assembly drawing for internal battery assembly orientation and mounting location in the encl
62. RE DOOR PANEL AutoPILOT PRO BOARD 3 0500 005 CUSTOMER SUPPLIED 12 AWG MINIMUM Figure D 17 0 0500 106 Basic system wiring diagram Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 0 15 Wiring Start 0 16 AutoPILOT PRO Flow Computer User Guide CUSTOMER AutoPILOT PRO COMMUNICATION MAIN BOARD TB16 EQUIPMENT OPTIONAL VOLTAGE SOURCES CUSTOMER EQUIPMENT AND DEVICES MUST BE SUITABLE FOR THE LOCATION IN WHICH THEY ARE TO BE INSTALLED DO NOT EXCEED 15 VDC ON ANY OF THE COMMUNICATION LINES FOR RS232 MODE DO NOT INSTALL JUMPER 40 FOR RS232 MODE WITHOUT DCD SIGNAL INSTALL JUMPER J41 IF REQUIRED AutoPILOT PRO CAN PROVIDE WETTING VOLTAGE SOURCES TO COMMUNICATION PORT AUXILIARY 9 TB16 6 9 VDC NOMINAL 5 mA MAX LOAD AUXILIARY TB16 7 12 VDC NOMINAL 10 mA MAX LOAD AUXILIARY 5 TB16 9 5 VDC NOMINAL 5 mA MAX LOAD FOR RS485 MODE INSTALL JUMPERS J40 AND J41 Figure 0 18 1816 Host serial communication port TB2 on AutoPILOT PRO AutoPILOT PRO ENCLOSURE DOOR MAIN BOARD TB15 Figure 0 19 15 MEB interface connector to MEB terminal block Thermo Fisher Scientific Wiring Quick Start AutoPILOT PRO 5 _ ENCLOSURE DOOR PANEL AutoPILOT PRO 3 0500 005 CUSTOMER SUPPLIED 12 AWG MINIMUM Figure D 20 0 0500 106 Wiring diagram for MEB interface connector main board 15 Thermo Fisher Scientific AutoPILOT PR
63. Rev Description Page 3 0500 069 A 2 MEB wiring diagram D 25 3 0500 080 A 12 24 Vdc converter board wiring diagram Div 2 D 26 For discussion reference Chapter 4 Table D 5 Modem 4 radio options Drawing Rev Description Page 212A modem installation and wiring D 27 3 0500 071 212 modem ready wiring diagram D 28 3 0500 093 A 212A modem wiring diagram 0 29 AutoWAVE radio installation and wiring D 30 3 0500 072 A AutoWAVE radio wiring diagram 0 31 3 0500 073 AutoWAVE radio ready wiring diagram D 32 MDS radio installation and wiring D 33 3 0500 081 MDS radio wiring diagram D 34 For discussions reference Chapter 7 for radio options or Chapter 8 for 212 modem Figure D 3 Other expansion options Drawing Rev Description Page 4 0500 040 B Connectors on the 1 0 expansion backplane D 35 3 0500 026 A Installing the 1 0 expansion backplane for the analog input 0 35 expansion Al board option Typical analog input wiring for the Al expansion board D 36 Connecting the communication expansion board to the 1 0 0 36 expansion backplane and the AutoPILOT PRO main board System setup for RS232 mode D 37 System setup for RS485 mode D 38 AutoMITTER safety interface board SIB to AutoPILOT PRO D 39 flow computer wiring ATEX Brazilian installations 0 0497 516 A AutoMITTER PRO transmitter wiring diagram D 40 ATEX Brazilian installations AutoMITTER
64. SIB to AutoPILOT PRO flow computer wiring D 42 CSA version 0 0497 517 A AutoMITTER PRO transmitter wiring diagram CSA version 0 43 For discussions reference Chapter 5 for Al and communication expansion options and Chapter 6 for AutoMITTER SIB Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 0 3 Wiring Start 1 391 MAIA LNOYS H3SVHdA Od NGIAWOLLOS VNN3JINV 7 YOLOANNOD JOWAYSLNI LIHO MAIA 1 310d 2 N3dO anis ANNOYS W31SAS 1 5 MAIA 301 NIA 34 5 30 3015 TANVd Hv lOS ejes eq oj si y pesn eq ue suon3 uuo2 asas Burue M 2 06 38 104 5 sn z pue uoisiAig 1 55215 104 Ayyiqeyins Aew sjueuoduioo jo uonmnsqns BuruueM snopJezeu uow oj S Base 10 5 u q seu ssojun j2euuoosip jou og ueipeue 261 81 uon es 40 Q4 V d3N 9po2 e21329 3 1 Jo 8 Ae ur payloads 2 UOISIAIG ur jeus Ajddns pue v uoneudoju 9095 SYNSOTONA
65. STOMER OUTPUT SIGNAL DEVICE OUTPUT RETURN CUSTOMER POWER PULL UP RESISTOR CUSTOMER 2 DIIDO OR 4 DO MEB EQUIPMENT 10K TYPICAL TB2 OUTPUT SIGNAL OUTPUT RETURN DO3 AND DO4 ALSO AVAILABLE FOR 4 DO MEB CUSTOMER DISCRETE OUTPUT MUST NOT EXCEED 30 VDC OR 250 mA RESISTIVE CIRCUIT C uf L mH MAX SIX 2 DIIDO MEBs PER UNIT MAX FOUR 4 DO MEBs PER UNIT Figure D 24 Typical discrete output wiring for 2 DI DO 4 00 MEB 2 DI DO OR 4 DI MEB TB2 INPUT SIGNAL DM d SIGNAL RETURN 2 DI DO OR 4 DI MEB TB2 CUSTOMER DEVICE CUSTOMER EQUIPMENT INPUT SIGNAL NE SIGNAL RETURN and 014 ALSO AVAILABLE 4 DI MEB A 5VDC WETTING VOLTAGE 0 1 mA IS PROVIDED BY THE MEB FOR EACH DISCRETE INPUT MAX SIX 2 DI DO MEBs PER UNIT MAX FOUR 4 DI MEBs PER UNIT Figure 0 25 Typical discrete input wiring for 2 DI DO or 4 DI MEB Thermo Fisher Scientific Wiring Quick Start SQNYOB ONINM zi usmorsno LON Figure 0 26 3 0500 066 2 DI DO wiring diagram 0 21 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Wiring Start WNYALXS NIVM 101 Jony NI LON Figure 0 27 3 0500 067 4 D
66. Starting Register Number 2 Number of Registers in this block 3 Write Enable 0 Write Disabled 1 Write Enabled Does not apply for Historical Data Block Reference or Alarm Audit Log Data Block Reference 4 Register Format 0 Discrete 1 32 Bit Floating Point 32 Bit Register 2 32 Bit Floating Point 2 16 Bit Register 3 16 Bit Word 4 Byte Does not apply for Historical Data Block Reference Alarm Audit Log Data Block Reference 5 Modbus Register Item 1 Starting Register Number 0 6 Modbus Register Item 2 Starting Register Number 1 7 Modbus Register Item 3 Starting Register Number 2 AutoPILOT PRO Flow Computer User Guide 10 11 Functional Description Communication Functions Field Description 104 Modbus Register 100 Starting Register Number 99 Table 10 6 Table 98 Modbus master communication block table Field Description 1 Modbus Master Communications Enable 0 Disabled 1 Enabled 2 Modbus Master Communications Type 0 Read 1 Write 3 Modbus Master Communications Address 4 Modbus Master Communications Status 0 Communications OK 1 Illegal Function 2 Illegal Data Address 3 Illegal Data Value 4 No Response 5 Transmit Failure 5 Modbus Master Communications Options Bit Encoded 0 32 Bit Float 1 16 Bit Float 1 2 16 Bit Float 2 3 AutoMITTER 6 Modbus Master Communications Protocol Format 0 Modbus ASCII 1 M
67. TRANSDUCER MOUNTING BRACKET INCLUDED WITH TRANSDUCER KIT TRANSDUCER Figure 3 2 Direct mounting step 4 Orient the transducer so that the H tag is facing the same direction as the front of the flow computer enclosure Open the enclosure door and insert the transducer into the bottom of the enclosure AutoPILOT PRO Flow Computer User Guide 3 3 Installing the Basic System Mounting the Enclosure onto the Transducer 6 Secure the transducer to the enclosure using the sealing washers and bolts Note Before tightening the bolts connect the ground wire to the bolt closest to the ground lug in the enclosure SEALING WASHER 4 PLACES lt BOLT 4 PLACES GROUND WIRE ENCLOSURE WALL INTERIOR H TAG FACING SAME DIRECTION AS FRONT OF FLOW COMPUTER ENCLOSURE Figure 3 3 Direct mounting steps 2 6 7 Connect the ground wire to the ground lug in the enclosure 8 Loosen the thumbscrews on the mounting bracket and lift the main board and mounting bracket up Route the transducer cable through the opening in the mounting bracket that provides access to J25 on the back of the main board If necessary remove the bracket over the opening route the cable and then replace the bracket Connect the transducer cable to 25 on the main board 25 is shown in Figure 2 3 4 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Installing the Basic System Mounting the Enclosure onto the Tr
68. TURN OR A 5VDC WETTING VOLTAGE 0 1 mA MAX IS PROVIDED BY THE AutoPILOT PRO FOR EACH DISCRETE INPUT Figure 0 12 TB6 Typical discrete input wiring Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 0 13 Wiring Start AutoPILOT PRO MAIN BOARD TB7 INPUT SIGNAL CUSTOMER SIGNAL RETURN 5 PULL UP SELECTED CUSTOMER AutoPILOT PRO EQUIPMENT MAIN BOARD TB7 INPUT SIGNAL 15V MAX SIGNAL RETURN NO PULL UP SELECTED THE PULSE INPUT MUST BE RESISTIVE OR INDUCTIVE IN NATURE ONLY WITH MAXIMUM OUTPUT OF 15 V IF A 5 V PULL MODE IS NOT SELECTED WARNING DO NOT CHANGE SWITCH SETTING UNLESS AREA 15 KNOWN TO BE NON HAZARDOUS Figure 0 13 87 Typical pulse input wiring AutoPILOT PRO 20W SOLAR PANEL MAIN BOARD TB10 24 RED 1 8 1 RECHARGEABLE 2l BATTERY 14 AWG 12 28 t E j 1 naa ass s 1 Figure 0 15 3 0500 017 Internal battery wiring diagram D 14 AutoPILOT PRO Flow Computer User Guide s AutoPILOT PRO PANEL TB1 1 DISTRIBUTION TERMINAL BLOCK x x _ SOLAR BLACK PANEL 1 I RED 1 jJ Thermo Fisher Scientific Wiring Quick Start TB1 on AutoPILOT PRO AutoPILOT PRO ENCLOSURE DOOR MAIN BOARD 11 block AutoPILOT PRO CHASSS ENCLOSU
69. additional wiring diagrams are provided in Appendix D jumper settings and connector descriptions for the main board discussed in this section are provided in Appendix C A Lithium backup battery is installed on the main board BT1 to maintain configuration memory and the real time clock when power is removed from the unit The in circuit connection of the Lithium battery is set by installing a jumper J39 pins 11 12 on the main board Tip Loss of configuration or historical data with the backup battery jumper installed may indicate that the Lithium battery needs to be replaced Tip The Lithium battery is a field replaceable item Refer to Replacing the Backup Battery in Chapter 11 for replacement instructions Warning The Lithium battery may explode if mistreated Do not attempt to recharge disassemble or burn it A The main board provides three analog inputs for single low power transducers 0 5 Vdc maximum range Other transducers with voltage output ranges such as 0 8 3 2 V or 1 5 V units may be used with software scaling provided the 0 5 V limits are not exceeded Use of 4 20 mA current loop transmitters is not recommended for units powered from small battery sources The analog inputs have been evaluated as non incendive field circuits for use with the following analog transmitters differential pressure static pressure and temperature e Druck static pressure transmitter Model PDCR143 8003 2
70. alternate method of warm booting the flow computer is to set a jumper on J39 pins 5 and 6 on the main board The flow computer will display AutoPilot Pro B 5 on the LCD indicating that the bootloader has control c Try to connect to the flow computer The software will attempt to establish communication again and fail because the flow computer is already in the bootloader These communication timeouts are normal d Once the flow computer fails communications and a blank screen is presented select File gt Flash RTU At the prompt select the new flash file The flow computer will fail several more times again because the flow computer is already in the bootloader and then will resume reflashing the flow computer normally Upon completion the flow computer will display that the download is complete and the software will inform you that the download has been successful Click OK If you installed a jumper on J39 pins 5 and 6 remove it now AutoPILOT PRO Flow Computer User Guide 11 5 Maintenance Upgrading the Firmware 7 Establish communications with the flow computer The No Display List screen will appear on the flow computer display You will need to re enable any calculations that were running before the upgrade 11 6 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Thermo Fisher Scientific Contact Information Chapter 12 Getting Help at any of the locations below If the unit is n
71. ance legibility the documents may have been restructured and some information may have been intentionally excluded Therefore the drawings within this guide may not be exact duplicates of the original drawings Note Drawings in this manual are included for reference only and may not be the current version Contact the factory if you need a copy of the latest revision Table 0 1 General assembly drawing Drawing Rev Description 0 0500 114 AutoPILOT PRO flow computer general assembly drawing 0 4 CSA For discussion reference Chapter 3 Table 0 2 External battery enclosures amp wiring diagrams Drawing Rev Description Page 8 0500 082 A External battery system assembly drawing D 8 8 0500 083 A External battery system with ASC regulator assembly D 9 drawing For discussion reference Chapter 2 and Chapter 3 AutoPILOT PRO Flow Computer User Guide 0 1 Wiring Start Table D 3 Main board connectors amp typical wiring Drawing Rev Description Page 4 0500 003 B AutoPILOT PRO main board connectors D 10 TB1 TB3 Typical analog input wiring for low power D 12 transmitter TB4 Typical RTD connections D 12 TB5 Typical discrete output wiring D 13 TB6 Typical discrete input wiring D 13 7 Typical pulse input wiring D 14 TB12 See radio connections in Table D 5 10 S
72. ansducer MAIN BOARD MOUNTING BRACKET BACK OF MAIN BOARD FRONT OF MAIN BOARD J25 BACK OF MAIN BOARD ROUTE TRANSDUCER CABLE THROUGH THIS OPENING Figure 3 4 Direct mounting step 8 9 Return the main board and mounting bracket to the down position and shut the enclosure door Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 3 5 Installing the Basic System Pole Mounting Pole Mounti Ng Iris assumed that the solar panel is already mounted and that only the external power supply if applicable and flow computer enclosure need to be mounted External Power The enclosure for the external battery comes with the pole mounting Supply channels installed Warning Ensure that power is off and the area is non hazardous before performing this procedure Warning Installation must be carried out in accordance with local site requirements and regulations To mount the external battery assembly 1 Install the two pipe clamps onto the pole using the hardware provided 2 Align the mounting channels on the enclosure with the grooves on the pipe clamps and slide the enclosure onto the clamps EXTERNAL BATTERY ENCLOSURE 2 POLE MOUNTING PIPE CLAMP KIT 2 EACH MTG CHANNELS HARDWARE SUPPLIED WITH KIT Figure 3 5 Mounting the external battery enclosure 3 6 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Flow Computer Enclosure Thermo Fisher Scientific 2
73. ardous 2 Open the enclosure door Referencing Figure 4 2 locate the mounting studs you will be using for this MEB 3 Ifyou are mounting the MEB onto an MEB that is already installed go to step 6 If not install a star lock washer and 3 8 inch standoff onto each mounting stud See in Figure 4 3 4 Install the MEB onto the standoffs 5 Install a star lock washer and 3 4 inch standoff to secure the MEB See B in Figure 4 3 6 Ifyou are mounting the MEB onto an MEB that is already installed place the MEB over the standoffs and then secure it with a star lock washer 1 4 inch standoff See C in Figure 4 3 7 Referencing the appropriate section of this chapter wire the MEB as required 8 If necessary return the main board and mounting bracket to the down position 9 Shut the enclosure door 4 4 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific 1 4 amp STAR LOCK WASHER 2 PLACES B 3 4 STANDOFF amp STAR LOCK WASHER 2 PLACES A 3 8 STANDOFF amp STAR LOCK WASHER 2 PLACES SEE NOTE MEB Options 2 01 00 MEB NOTE A INSTALLED ONTO ENCLOSURE MOUNTING STUDS NOT SHOWN Figure 4 3 MEB installation 2 01 DO MEB With the optional 2 DI DO MEB installed the flow computer provides two discrete inputs for customer input devices such as reed relays and uncommitted transistor outputs and two discrete outputs to drive cu
74. ation that compensates for any water vapor in the system The number is a value close to the one derived from the following equation 1 16 mmcf 21 0181 1000000 Manual Enter the Fwv directly usually approximately 98 Partial Calculation Enter the pounds of water per million cubic feet of gas to enable the flow computer to calculate Fwv Full Calculation This method assumes a fully saturated gas and uses the current pressure and temperature of the gas to calculate what the water content should be The results of this calculation are then used as the input into the Fwv equation to obtain the Fwv factor Thermo Fisher Scientific Turbine Meter Linearization Averaging Techniques Calibration As Thermo Fisher Scientific Found As Left Functional Description Flow Computer Tasks Caution The water content equation used for the full calculation method is not an AGA sanctioned equation Care should be taken in custody transfer applications For custody transfer applications the manual or partial calculation methods should be used using lab results or AGA test methods for determining water vapor content A Fws A full well stream factor is provided for production applications that require compensation for well stream conditions This value defaults to 1 0 and is a direct multiplier into the flow rate equation A 10 point break pair table of K Factor versus Frequency is utilized for the linearizati
75. card it c Disconnect all wiring from the terminal blocks Noting each connection will simplify the process when you are ready to connect everything to the replacement board d There are two screws installed through the main board One connects the Q12 resistor to the chassis bracket and the other screws into a standoff on the mounting bracket Remove these screws e Ifyou have the communication expansion option there are two additional screws installed through the main board that secure the expansion board Remove these screws f Loosen the two thumbscrews on the mounting bracket and lift the main board and bracket up to expose the back of the main board AutoPILOT PRO Flow Computer User Guide 11 1 Maintenance Replacing the Main Board Honeywell Thumbscrews on mounting bracket two places one not shown Main board screw 012 resistor Screws securing communication expansion board 2 places Main board faceplate 1 i Main board screw A 2 behind faceplate Main board faceplate screws 3 places Figure 11 1 Replacing the main board step 1 11 2 AutoPILOT PRO Flow Computer User Guide With the main board and mounting lifted you can access the back of the main board a If you have the communication expansion board installed place your fingers between the main board and its mounting bracket and onto the communication expansion board Pre
76. d Not installed Installed After installing the MEB according to Installation earlier in this chapter connect TB1 on the 4 DI MEB to the MEB terminal block TB2 on the enclosure door panel as shown below Table 4 8 4 01 MEB to TB2 connections Color TB1 on 4 DI MEB TB2 on Enclosure Door Blue TB1 2 5V TB2 3 VCC Yellow TB1 3 SDA TB2 4 SDA White TB1 4 SCL TB2 5 SCL The discrete inputs are identified in the following table Refer to Figure 4 4 for typical discrete input wiring see 3 0500 067 for a detailed wiring diagram Table 4 9 Discrete inputs on the 4 DI MEB Input SIG GND DI 2 2 2 3 012 2 4 2 5 2 6 2 7 2 8 2 9 Thermo Fisher Scientific 4 00 Address 5 Connection to MEB Terminal Block Discrete Outputs Thermo Fisher Scientific MEB Options 4 00 MEB With the optional 4 DO MEB installed the flow computer provides four discrete outputs to drive customer low power output devices such as relays solenoids and other devices that are DC resistive in nature Up to six boards may be installed in the unit A unique address that determines the software configuration must be set using jumpers J1 through J3 for each 4 DO MEB installed The address jumpers are configured as shown in the table below Table 4 10 Address jumper configuration for 4 00 MEB Board J3 J2 J1 1 Not
77. divided into two main sections the first section applies to CSA certified systems of the SIB and the second applies to the ATEX and Brazilian certified systems AutoPILOT PRO Flow Computer User Guide 6 1 AutoMITTER SIB CSA Certified Systems CSA Certified The CSA certified version of the SIB has the following ratings Systems e Electrical 12 Vdc nominal at 250 mA maximum e Class I Div 2 Groups C amp D hazardous area e Temperature Code T4 135 C e Ambient temperature range 40 C to 85 C The SIB may accept the following connections Power source from the AutoPILOT PRO flow computer 12 Vdc nominal at 5 A maximum e RS232 signal from the AutoPILOT PRO flow computer Upto four AutoMITTER PRO transmitters One Honeywell smart multivariable transducer for each AutoMITTER PRO transmitter Transducer option can be from the SMV3000 or SMV2000 series Maximum pressure rating for selected transducer model is 4500 psi The SIB is shown below 1 4 TB2 output voltages amp RS485 signals for up to four daisy chained AutoMITTER PRO units S TB4 voltage amp RS232 signals from AutoPILOT PRO e n t E Safety Interface 2007 Thermo Scientific F7 fuse 200 mA 250 V JP1 constant power required for AutoPILOT PRO application Figure 6 1 AutoMITTER SIB CSA p n 3 0443 918 6 2 AutoPILOT PRO Flow Computer User G
78. drops below 90 The SCC internal reference voltage is characterized with a negative temperature coefficient matching that of a lead acid battery The charger voltage is automatically adjusted Charging voltage increases at lower ambient temperatures in order to maintain a fully charged battery At higher ambient temperatures charging voltage is scaled off to help extend the battery life The SCC dissipates its charging process heat through the main board chassis For proper operation the main board must be mounted on its bracket and the main board transistor Q12 must be attached to the chassis bracket by a screw see Figure 11 1 for an illustration The SCC accepts up to 20 W solar panels 10 on the main board is the solar charger power input For instructions on how to install the optional internal battery refer to Installing the Internal Battery in Chapter 3 Table 2 1 SCC specifications Input solar panel voltage 12 V 20 W max Output float charge voltage 13 6 V Output overcharge voltage 14 7 V Ambient temperature 40 C to 70 C Input reverse voltage protection Yes Shorted battery protection Yes AutoPILOT PRO Flow Computer User Guide 2 3 Hardware Description Basic System The Main Board The Main Board Jumper Settings amp Connections Lithium Backup Battery Transducer Inputs 2 4 AutoPILOT PRO Flow Computer User Guide A set of the illustrations provided in this chapter and
79. dware provided 7 Align the mounting channels on the enclosure with the grooves on the 5 5 5 pipe clamps and slide the enclosure onto the clamps AutoPILOT PRO Flow Computer User Guide 3 7 Installing the Basic System Wiring Wiring 3 8 AutoPILOT PRO Flow Computer User Guide CAP SCREW 4 PLACES FRONT OF CHANNEL MOUNTING 2 PLACES ENCLOSURE FLAT WASHER 8 PLACES LOCK WASHER INTERNAL STAR 4 PLACES 4 PLACES MOUNTING TABS 4 PLACES METAL ENCLOSURE SHOWN B REAR OF ENCLOSURE X PIPE CLAMP KIT 2 EACH MTG HARDWARE SUPPLIED WITH PIPE CLAMP Figure 3 6 Mounting the flow computer enclosure on 2 pole metal enclosure shown This section provides wiring instructions for the flow computer and the external battery 10 30 Vdc power supply Warning Ensure power is off and the area is non hazardous before making any connections A Warning Use wires suitable for at least 90 Warning Installation must be carried out in accordance with local site requirements and regulations A 1 Remove the shipping plugs from the cable entry holes in both enclosures Open the doors of both enclosures 2 Connect the ground stud on the flow computer enclosure to earth ground before making any other connections The ground stud is located on the bottom of the enclosure and is marked with the ground symbol Use a minimum of 12 AWG stranded wire and a length as short as possible Thermo
80. e combination as long as the maximum number of boards listed in the table elow is not exceeded Table 4 2 Order of Installation MEB Max of Boards per Unit 1 12 24 converter 1 2 2 DI D0 6 3 4 DI 6 4 4 DO 6 5 2 4 6 2 D A 4 Go to Appendix A for MEB part numbers and kit information 4 2 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific MEB Options MEBs may installed in three locations within the enclosure They stacked in a location using standoffs Each location has a limit to the number of MEBs that may be installed This is illustrated in Figure 4 2 INSTALLATION LOCATION 3 INSTALLATION LOCATION 2 2 STACKS WITH 2 MEBs EACH 2 STACKS WITH 2 MEBs EACH ADDITIONAL SUPPORT REQUIRES ADDITIONAL SUPPORT BRACKET pe 2 OPTIONAL AutoPILOT PRO MAIN BOARD TB2 MEB OPTIONAL INSTALLATION LOCATION 1 gt STACK 2 Figure 4 2 Installation locations 5 Fisher Scientific AutoPILOT PRO Flow Computer User Guide 4 3 5 Installation Insta I lati On install an MEB follow these steps MN lt Tip If installing the MEB at installation location 3 shown Figure w 4 2 you will need to lift the main board and mounting bracket up to access the mounting studs A 1 Ensure power is off and the area is non haz
81. e communication expansion option Warning Ensure power is off and the area is non hazardous before making any connections Warning Use wires suitable for at least 90 Warning Installation must be carried out in accordance with local site requirements and regulations Note It is assumed that the ground stud at the bottom of the flow computer enclosure has been connected to earth ground See step 2 in the wiring section of Chapter 3 Both expansion options require the I O expansion backplane INSTALLATION LOCATION 2 WHEN TWO EXPANSION OPTIONS ARE SELECTED CHASSIS BRACKET ENCLOSURE NOT SHOWN SCREWS 4 PLACES PER EXPANSION BACKPLANE INSTALLATION LOCATION 1 WHEN ONE EXPANSION OPTION IS SELECTED Figure 5 1 1 0 expansion backplane AutoPILOT PRO Flow Computer User Guide 5 1 Other 1 0 Expansion Options Analog Input Expansion Option Analog Input Expansion Option Installation 5 2 AutoPILOT PRO Flow Computer User Guide The analog input expansion option consists of the analog input AI expansion board and up to four AI terminal boards Each AI terminal board provides four additional analog inputs allowing for a maximum of sixteen additional analog inputs See Transducer Inputs in Chapter 2 for information on using the analog inputs with transducers To install the AI expansion option 1 Ensure power is off and the area is non hazardous 2 Refer to
82. e performed until appropriate actions can be taken to ensure the safety of the equipment and personnel The procedures in this manual are not designed to replace or supersede required or common sense safety practices All safety warnings listed in any documentation applicable to equipment and parts used in or with the system described in this manual must be read and understood prior to working on or with any part of the system The following admonitions are used throughout this manual to alert users to potential hazards or important information Failure to heed the warnings and cautions in this manual can lead to injury or equipment damage Warning Warnings notify users of procedures practices conditions etc which may result in injury or death if not carefully observed or followed The triangular icon displayed varies depending on the type of hazard electrical general Caution Cautions notify users of operating procedures practices conditions etc which may result in equipment damage if not carefully observed or followed Note Notes emphasize important or essential information or a statement of company policy regarding an operating procedure practice condition etc Tips may also used in this manual They suggestions things to w consider that will help you use the instrument or this manual 1 4 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific 2 Hardwa
83. el as shown below Thermo Fisher Scientific Sugar Land Texas 77478 AutoPILOT PRO MODELO NO SERIAL NO VOLTS 10 30 Voc AMPS CONFORMIDADE sqa lt r 11 0076 Ex nL IIB T4 Gc 40 C Ta s 80 Pur rnetros de saida Intrinsecamenie seguros 4 separados de TB3 Uo 7 14V lo 2 404 transionte 0 136 A continuo 082W Par metros de entrada intrinsecamente seguros 140 4 canais separados de TB1 e TB2 Ui 7 14 Hohen ATEN O ABRA ONDE UMA ATMOSFERA EXPLOSIVA POSSA ESTAR PRESENTE 4 0500 154 Figure 3 14 Flow computer certification hazardous area Brazil AutoPILOT PRO Flow Computer User Guide 3 15 Installing the Basic System Hazardous Area Installations Repair In the event of a fault condition the AutoPILOT PRO flow computer cannot be serviced by the customer No repair to faulty assemblies should be attempted Faulty assemblies must be replaced with identical replacements All repairs or part replacements must be done by Thermo Fisher or its appointed repair agent Contact Thermo Fisher for instructions 3 16 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific gt gt MEB Interface Thermo Fisher Scientific Connections Chapter 4 MEB 0ptions The AutoPILOT PRO hardware is designed to provide a high degree of flexibility in configuring a unit to match the specific installation site This
84. ell Se i o HH T smarttransducer j 92 force um OF s OOO OOO OO CON v Figure 0 8 AutoPILOT PRO main board connectors solder side sheet 2 of 2 AutoPILOT PRO Flow Computer User Guide 0 11 Wiring Start 0 12 AutoPILOT PRO Flow Computer User Guide AutoPILOT PRO MAIN BOARD TB1 TB3 TRANSMITTER SIGNAL TRANSMITTER GROUND 8 TRANSMITTER POWER 4 LOW POWER TRANSMITTER TRANSMITTER SHIELD MAXIMUM CABLE LENGTH BETWEEN AutoPILOT PRO AND TRANSMITTER IS 25 FT Figure 0 9 B1 TB3 Typical analog input wiring for low power transmitter AutoPILOT PRO MAIN BOARD TB4 100 Q PLATINUM RTD ELEMENT MAXIMUM CABLE LENGTH BETWEEN AutoPILOT PRO AND RTD 15 25 FT Figure 0 10 Typical RTD wiring Thermo Fisher Scientific Wiring Quick Start AutoPILOT PRO MAIN BOARD 5 CUSTOMER DEVICE OUTPUT SIGNAL AutoPILOT PRO MAIN BOARD TB5 PULL UP RESISTOR 10 TYPICAL OUTPUT SIGNAL AutoPILOT PRO MAIN BOARD TB6 2 4 OUTPUT RETURN CUSTOMER DISCRETE OUTPUT MUST EXCEED 30 250 mA RESISTIVE CIRCUIT C uf L 8 mH Figure 0 11 TB5 Typical discrete output wiring AutoPILOT PRO MAIN BOARD TB6 INPUT SIGNAL DM E eme SIGNAL RETURN AutoPILOT PRO CUSTOMER EQUIPMENT MAIN BOARD TB6 INPUT SIGNAL da i SIGNAL RE
85. emically aggressive substances beyond the expected levels The instrument is not intended to be exposed to significant conditions of dust buildup Caution Aggressive substances may require extra protection In cases where impact or other mechanical forces may be expected appropriate methods of protection must be used Additional protection may be required if the flow computer is to be installed in locations where it may be subject to damage Where the equipment may be exposes to excessive external stresses e g vibration heat impact the equipment must be protected by additional means of protection When the flow computer is operated in a hazardous environment the system must be turned off before any board can be removed or installed If this is equipment is not utilized in a manner specified by the manufacturer the protection of the equipment may be impaired AutoPILOT PRO Flow Computer User Guide 3 13 Installing the Basic System Hazardous Area Installations Marking 3 14 AutoPILOT PRO Flow Computer User Guide With AutoMITTER SIB option The AutoPILOT PRO flow computer is marked for use in hazardous areas in accordance with the ATEX Directive It is marked as follows Note NNNN is the notified body number of the notified body issuing the current quality assurance notification certificate e g 1712 Epsilon A EPSILON 08 ATEX 2440X II 3 1 Ex nL ia T4 Installed in the hazardous area EPSILON 08
86. ent 0 92 W Io 136 mA continuous Ci 0 Li 0 240 uF Lo 24 6 uH Lo Ro 33 uH ohm J38 on the main board is for SIB Comm3 selection Install a jumper to select SIB Return the main board and mounting bracket to the down position tighten the thumbscrews and shut the enclosure door Thermo Fisher Scientific Thermo Fisher Scientific gt MDS Radio Option A Chapter 7 Radio Options Warning Ensure power is off and the area is non hazardous before making any connections Warning Use wires suitable for at least 90 C A Warning Installation must be carried out in accordance with local site requirements and regulations Note It is assumed that the ground stud at the bottom of the flow computer enclosure has been connected to earth ground See step 2 in the wiring section of Chapter 3 Tip Go to Appendix A for radio part numbers and kit information An optional MDS 9810 series radio manufactured by GE MDS and labeled with the UL Mark can be installed in the flow computer enclosure for United States installations For Canadian installations an optional MDS 9810 series radio manufactured by GE MDS and labeled with the CSA Mark can be installed in the flow computer enclosure The radio is mounted to the equipment panel using a standard bracket supplied by the manufacturer with standoffs The host communication port TB16 the main board is not available for customer use when
87. ergy Snapshot 19 Flow Time Current Log Period 20 Today Flow Time Snapshot 21 Actual Accumulated Volume Current Log Period 22 Average Volume Correction Factor 23 Average Fwv Water Content 24 Average Fwv Correction Factor 25 Average Full Well Stream Correction Factor 26 Average Fpwl Factor 27 Average BTU 28 Average Gravity 29 Average Methane Content 30 Average Nitrogen Content 31 Average Carbon Dioxide Content 32 Average Ethane Content 33 Average Propane Content 34 Average Water Content 35 Average Hydrogen Sulfide Content 36 Average Hydrogen Content 37 Average Carbon Monoxide Content 38 Average Oxygen Content 39 Average Content 40 Average N Butane Content 41 Average Content 42 Average N Pentane Content 43 Average C6 Content 44 Average N Hexane Content 45 Average N Heptane Content 46 Average N 0ctane Content 47 Average N Nonane Content 48 Average N Decane Content AutoPILOT PR0 Flow Computer User Guide 10 7 Functional Description Security History Log Index Definition 49 Average Helium Content 50 Average Argon Content 51 Average Air Content 52 Average M Correction Factor 53 Main Rotor Pulses 54 Sensor Rotor Pulses 55 Average Delta A Deviation 56 Average Main Rotor Factor 57 Average Sensor Rotor Factor 58 Calculation ID 59 255 Undefined Security Table 213 is table of passwords that allows you to configure use
88. ery ttti edens 11 4 Upgrading the ga 11 5 Getting Help an AS tete 12 1 Contact eee rec teet Drei ete ER edet 12 1 WW seed sees NER 12 2 Ordering Information u u 1 Replacement itte ei ene eiae Usa 1 Transducer CODEIDIS au Qua na Su s A 2 EE 2 M III Serre B 1 Main Board Jumper Settings amp Connections C 1 Jumper Setting Pc MD DE PET UE C 1 Factory Sets esee C 1 Oth r Settings q 3 ehe ari a a q N duis u Qa ae 4 Wiring Quick Start D 1 INA EN INDEX 1 Thermo Fisher Scientific Chapter 1 Product Overview General The Thermo Scientific AutoPILOT PRO flow computer is the flagship product in the Thermo Scientific flow computer product line The AutoPILOT PRO flow computer combines Thermo Fisher Scientific s long legacy of flow computer knowledge with all the latest technology low power high speed data connectivity and high accuracy The functionality of the flow computer is scalable from a single run application requiring measurement only to a six run application with full station and well head control The flow computer also incorporates Thermo Fisher s self
89. escription Flow Computer Tasks Definition 11 Accumulated Energy Current Log Period 12 Hourly Flow Rate Snapshot 13 Daily Flow Rate Snapshot 14 Hourly Energy Rate Snapshot 15 Daily Energy Rate Snapshot 16 Totalized Volume Snapshot Non resettable Accumulator 17 Current Day Volume Snapshot 18 Current Day Energy Snapshot 19 Flow Time Minutes Current Log Period 20 Today Flow Time Minutes Snapshot 21 Average Square Root Extension 22 Average C Prime 23 Average Fwv Water Content 24 Average Fwv Correction Factor 25 Average Full Well Stream Correction Factor 26 Average Fpwl Factor 27 Average BTU 28 Average Gravity 29 Average Methane Content 30 Average Nitrogen Content 31 Average Carbon Dioxide Content 32 Average Ethane Content 33 Average Propane Content 34 Average Water Content 35 Average Hydrogen Sulfide Content 36 Average Hydrogen Content 37 Average Carbon Monoxide Content 38 Average Oxygen Content 39 Average Content 40 Average N Butane Content 41 Average Content 42 Average N Pentane Content 43 Average C6 Content AutoPILOT PRO Flow Computer User Guide 10 5 Functional Description Flow Computer Tasks 10 6 AutoPILOT PRO Flow Computer User Guide History Log Index Definition 44 Average N Hexane Content
90. iscrete output channel 3 The option is available with the radio or without the radio radio ready kit To install the AutoWAVE radio assembly into the flow computer enclosure follow the steps below Warning Ensure the area is non hazardous before connecting or disconnecting the radio A 1 Open the enclosure door Loosen the thumbscrews on the mounting bracket and lift the main board and mounting bracket up 2 Place one lock washer over the appropriate mounting holes in the chassis bracket and then insert a standoff Mount the radio assembly onto the standoffs and secure it with the screws supplied Refer to the general assembly drawing for assembly orientation and mounting location SCREW NOTE RADIO READY KIT P N 3 0500 073 4 PLACES AutoWAVE RADIO PROVIDED WITH KIT 3 0500 072 ONLY STANDOFF 4 PLACES RADIO READY KIT SEE NOTE LOCK WASHER _ 4 PLACES Figure 7 2 AutoWAVE radio mounting chassis bracket not shown AutoPILOT PRO Flow Computer User Guide 7 5 Radio Options AutoWAVE Radio 7 6 AutoPILOT PRO Flow Computer User Guide Connect the coaxial ground to the enclosure ground stud using the coaxial ground hardware provided Mount an N type panel mount jack or optional coaxial protector on the bottom of the enclosure and connect it to the radio antenna output through a coaxial cable and an SMA plug Connect the cable assembly p n 3 0500 075 from the radio s 10 pin con
91. istant to specific chemicals 6 Earth bonding The enclosure must be earth bonded back to the source of the power supply using a 4 mm cross sectional area conductor using the earth lug provided on the enclosure O Thermo Fisher Scientific Sugar Land Texas 77478 AutoMITTER Safety Interface SERIAL NO VOLTS 12 VDC Nominal 5 250mA MAX 15 PARAMETERS FOR EACH SEPERATE CHANNEL FROM AND TB4 Po 092W 7 14V Co 40 Ciz 0 10 2404A Transiert Lo 24 6 Li 0 10 136mA Continous Lo Ro 33H Orrmn INPUT PARAMETERSAT 1 AND TB2 Ul 7 14V REFERENCE GENERAL ASSY DRAWING 0 0443 1036 COMPLIANCES EPSILON 07 ATEX 2309 II 3 1 G Ex nA ia IIB T4 Tamb 40C TO 80 WARNING ENCL TYPE IP65 ENCLOSURE SHALL NOT BE OPENED UNLESS THE AREA IS KNOWN TO BE FREE OF FLAMMABLE MATERIALS OR UNLESS ALL DEVICES WITHIN ENCLOSURE HAVE BEEN DE ENERGIZED 4 0443 1038 01 Figure 6 4 Certificate marking European installations Thermo Fisher Scientific AutoMITTER SIB Option ATEX or Brazilian Certified Systems Thermo Fisher Scientific Sugar Land Texas 77478 Safety Interface SERIAL NO VOLTS 12 Vcc Nominal AMPS 250 mA MAX Um 250V Par metros saida intrinsecamente seguros 4 separados Po 0 92W 7 14V 240 4 0 lo 2 404 Transient Lo 24 6pH Li 0 lo 136mA Continous Lo Ro 33pH
92. lation 44 FPScaleCalc Floating Point Scaling Calculation 45 16BitScaleCalc Word Scaling Calculation 46 LogicalOR Discrete Logical OR 47 LogicalAND Discrete Logical AND 48 FPSumCalc Floating Point Summary 50 FPCopy Floating Point Copy 96 CommPortDef Communications Port Definition 97 ModbusSlave Modbus Slave Communication Block AutoPILOT PRO Flow Computer User Guide 9 3 Front Panel Interface Getting Started 9 4 AutoPILOT PRO Flow Computer User Guide Table Menu Heading 98 ModbusMstr Modbus Master Communication Block 100 Chromatograph 101 TankGauge 128 GasQuality Gas Components 192 LogAllocTable Historical Data Log 193 AA AllocTable Audit Alarm Data Log Thermo Fisher Scientific Flow Computer Tasks Meter Types Equations Supercompressibility Thermo Fisher Scientific Chapter 10 Functional Description This chapter provides a functional description of the instrument For additional details such as instructions on configuring calculations or performing calibrations refer to the AutoCONFIG software help system The AutoPILOT PRO flow computer provides support for differential pressure meter and linear meter types For differential pressure meters the instrument supports orifice V Cone annubar and slotted DP installations For linear meters the instrument supports turbine and ultrasonic installations The following equations are used in co
93. led CH1 DC TERM RX Not installed Not installed Not installed CH1 AC TERM JP2 Not installed Not installed Not installed CH1 AC TERM RX JP3 Not installed Not installed Not installed CH2 DC TERM TX 7 Not installed Not installed Not installed CH2 DC TERM RX JP10 Not installed Not installed Not installed CH2 AC TERM JP8 Not installed Not installed Not installed CH2 AC TERM RX JP9 Not installed Not installed Not installed Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 5 9 This intentionally left blank Thermo Fisher Scientific General gt gt 6 AutoMITTER SIB Option The Thermo Scientific AutoMITTER safety interface board SIB provides a connection for up to four remote mounted AutoMITTER PRO transmitters Each transmitter provides temperature differential pressure and static pressure measurements In addition to the material in this chapter refer to all documentation provided with the SIB and AutoMITTER PRO transmitter Warning Ensure power is off and the area is non hazardous before making any connections A Warning Use wires suitable for at least 90 A Warning Installation must be carried out in accordance with local site requirements and regulations A Note It is assumed that the ground stud at the bottom of the flow computer enclosure has been connected to earth ground See step 2 in the wiring section of Chapter 3 A This chapter is
94. mbinations specified by the AGA Supercompressibility is run once per second for all meter runs Users may select from the following regardless of the meter type AGA 8 Gross Method 1992 AGA 8 Detail Method 1992 AGA 8 Short Form 1985 NX 19 NX 19 Analysis e GERG AutoPILOT PRO Flow Computer User Guide 10 1 Functional Description Flow Computer Tasks Differential Meters Linear Meters Energy Diagnostic Factors 10 2 AutoPILOT PRO Flow Computer User Guide differential meter calculations are run once per second for all meter runs Users may select from the following for differential type meters AGA 3 ASTM 2530 1992 e 3 1985 GOST e e Annubar e Slotted DP Linear meter calculations are run once per second for all meter runs Per AGA 7 and AGA 9 the equation is fixed at AGA 7 for both turbine and ultrasonic meter installations The AGA 5 energy calculation is run once per second for all meter runs For diagnostic and alarming purposes specifically in ultrasonic applications the 10 Speed of Sound equation is run once per second The calculated value is compared to the measured value as retrieved from the ultrasonic device via a communications port If the calculated value deviates from the measured value by a user confi urable amount an alarm 15 5 generated Fwv water vapor factor is a direct multiplier into the flow equ
95. munications block references contain definition block per serial port The block can be used to specify the port as a Master or slave When in Master mode the communications block references contain pointers to any combination of the following types of Smart transducer communications blocks Read Smart Transducer Data Chromatograph communications blocks Read Gas Quality Data pointers to a list of Modbus slave communications blocks and optionally an alarm callout block Table 10 4 Table 96 Communications port definition table Field Description 1 Thermo Fisher Scientific Communications Port Descriptor Text Text Table Index 16 character ASCII string Communications Port Mode 0 Master Mode 1 Slave Mode Communications Port Enable 0 Port Disabled 1 Port Enabled Communications Port Baud Rate 0 300 1 600 2 1200 3 2400 4 4800 5 9600 6 19200 7 38400 8 76800 9 115200 Communications Port Data Bits 0 7 bits 1 8 bits AutoPILOT PRO Flow Computer User Guide Functional Description Communication Functions 10 10 AutoPILOT PRO Flow Computer User Guide Field N o Description Communications Port Parity 0 None 1 Even 2 Odd 3 Mark Communications Port Stop Bits 021 1 15 2 2 Communications Port RTS Delay milliseconds 10 msec Resolution Communications Port Handshaking 0 None 1 RTS CTS Master M
96. n Chapter 3 for direct mounting instructions The USB port is under development Thermo Fisher Scientific NEMA 4X IP65 Thermo Fisher Scientific gt gt i Chapter 3 Installing the Basic System This chapter provides mounting and wiring instructions for the basic AutoPILOT PRO system In addition to the material in this chapter reference Appendix D for associated drawings and wiring diagrams Tip Installation instructions for the optional internal battery are provided at the end of this chapter other options are addressed in their own chapter For example installation of MEBs is addressed in Options Chapter 4 A This configuration has been evaluated to conform to UL Canadian ATEX and Brazilian standards Refer to the appropriate certification tag for ratings For United States installations wire all circuits connected to the flow computer unless otherwise specifically identified using the Class I Div 2 Wiring Methods specified in Article 501 4 of the National Electric Code NFPA 70 For Canadian installations wire all circuits connected to the flow computer unless otherwise specifically identified using the Class I Div 2 Wiring Methods specified in Section 18 152 of the Canadian Electrical Code For European installations wire all circuits connected to the flow computer unless otherwise specifically identified using methods specified in the European Sta
97. nalog inputs One 100 ohm Pt RTD input Two discrete outputs Two discrete inputs Two pulse inputs One local Honeywell smart transducer connection One local serial communication port One RS232 RS485 host serial communication port Connection for AutoMITTER safety interface board SIB for communication with multiple remote transducers controlled by a Thermo Scientific AutoMITTER PRO transmitter Connection for optional modular expansion boards MEBs Two 12 V power supply outputs for wireless communication devices One for wireless radio and one for a Bluetooth wireless module future One Ethernet communication port with ESD protection for connection to the Internet One USB port future Power consumption of 1 W 3 6 W with full connections Thermo Fisher Scientific Product Overview Expansion Expansion The capacity of the basic AutoPILOT PRO flow computer can be expanded through optional I O boards mounted in the enclosure See Appendix B for board specifications Note One AutoPILOT PRO flow computer supports up to 12 expansion boards in any combination as long as the maximum number of boards listed below is not exceeded Table 1 1 Maximum number of optional 1 0 boards per unit 1 0 Board Maximum installed per unit 2 01 00 MEB 6 4 DI MEB 6 4 00 MEB 6 2 MEB 4 2 D A Dual Analog Output MEB 4 Al Expansion Expansion option consists of 1 Al expansion board
98. nd TB16 4 DCD Data Carrier Detect TB16 5 GND Ground TB16 8 Warning Customer equipment and devices must be suitable for the location where they are to be installed Note For RS232 mode do not install jumper J40 Note For RS232 mode without DCD signal install jumper J41 If required the flow computer can provide three wetting voltage sources for the communication port Auxiliary 9 TB16 6 9 Vdc nominal 5 maximum load Auxiliary TB16 7 12 V voltage 10 maximum load Auxiliary 5 TB16 9 5 Vdc nominal 5 maximum load The host communication port also supports RS485 communication To use RS485 mode jumpers 40 and 41 must be installed Select RS485 2 wire mode by installing a jumper J39 pins 15 16 Remove the jumper for 4 wire mode For better communication quality when in RS485 mode select the termination through jumpers J34 and J37 AutoPILOT PRO Flow Computer User Guide 2 13 Hardware Description Basic System The Main Board Ethernet Port Honeywell Smart Transducer Connection USB Port 2 14 AutoPILOT PRO Flow Computer User Guide J10 on the main board is a 10M 100M Ethernet port that supports standard TCP IP protocol A local Honeywell smart transducer can be mounted into the bottom of the flow computer enclosure The transducer s 10 pin connector connects to 25 on the back of the main board Refer to Mounting the Enclosure onto the Transducer i
99. ndard EN60079 14 For Brazilian installations wire all circuits connected to the flow computer unless otherwise specifically identified using methods specified in IEC 60079 14 Warning Do not make or break any connections while circuit is active A Warning Ensure the area is non hazardous before making any connections A Warning Customer equipment and devices must be suitable for the location where they are to be installed A AutoPILOT PRO Flow Computer User Guide 3 1 Installing the Basic System Mounting the Enclosure onto the Transducer Mounting the Enclosure onto the Transducer gt gt gt 3 2 AutoPILOT PRO Flow Computer User Guide This section provides instructions on mounting the flow computer enclosure onto a transducer direct mounting If you do not need to do this continue to Pole Mountine to mount the enclosure onto a 2 inch pole Mounting the enclosure directly onto a transducer requires the direct mounting kit for the enclosure and a transducer kit The instructions below combine the documentation provided with both kits Refer to the individual kit documentation for additional details Warning Ensure that power is off and the area is non hazardous before performing this procedure Warning Installation must be carried out in accordance with local site requirements and regulations Caution To prevent the heavier liquid components from entering into the process heads of the flow transducer
100. nector to the computer s host port TB16 on the main board or other RS232 device If connecting to TB16 return the main board and mounting bracket to the down position Connections to TB16 shown in the table below Table 7 3 AutoWAVE radio cable assembly to TB16 connections Color Radio 10 Pin Connector TB16 on Main Board White 5 TB16 1 RX Black Shield 6 TB16 8 GND Green 7 TB16 3 TX Blue 10 TB16 5 DCD Orange Jumper TB16 2 CTS Orange Jumper TB16 4 RTS For power connect cable from the radio 12 the main board as shown in the table below Table 7 4 AutoWAVE radio power to 12 connections Color AutoWAVE Radio TB12 on Main Board Red BAT 12 1 VRadio1 Black GND 12 2 GND gt If necessary return the main board and mounting bracket to the down position Tighten the thumbscrews and shut the enclosure door Thermo Fisher Scientific Radio Options AutoWAVE Radio Option Connections are shown in the figure below For a detailed wiring diagram see 3 0500 072 radio kit or 3 0500 073 radio ready kit AutoWAVE RADIO MOUNTED ONTO CHASSIS BRACKET WITH STANDOFFS CABLE ASSEMBLY P N 3 0500 075 FROM 10 PIN CONNECTOR TO HOST PORT RS232 DEVICE ANTENNA CONNECTOR AutoPILOT PRO H MAIN BOARD AutoPILOT PRO MAIN BOARD TB16 WARNING ENSURE THE AREA IS NON HAZARDOUS BEFORE CONNECTING OR DISCONNECTING THE RADIO TO AutoWAVE 10
101. ng Do not change switch settings unless the area is known to be non hazardous configuration switch settings for various inputs are shown below Table 4 17 switch configurations for the 2 MEB Input Type Switch Positions Set Slot sensor 2 3 6 1 5 Contact closure 2 4 6 7 The 2 MEB provides two 4 20 mA output currents under software control Up to four 2 D A MEBs can be installed in each unit jumper may be installed at 5 positions 1 and 2 for a 12 V output when powered from a 12 V input power source used to drive total loop resistance of 300 ohms or less Alternatively the 2 D A MEB may also be assembled with the D A power board mounted at J5 to provide a 24 V maximum output used to drive total loop resistance from 250 to 750 ohms The 24 V output from the optional 12 24 Vdc converter board can be used as input power to the 2 D A MEB to provide a 24 V output without the D A power board One current loop output signal is connected at TB3 2 with the current loop reference connected to TB3 3 The second current loop output signal is connected at TB3 4 with the reference connected to TB3 3 If the 24 V input power option is used it is connected at 1 2 with the input power reference connected to 1 1 and the J5 jumper installed between positions 1 and 2 Thermo Fisher Scientific Address 5 Connection to MEB Terminal Block Analog O
102. nication block table 10 11 modular expansion board MEB 1 2 1 3 2 11 4 1 4 13 installation 4 1 4 5 part numbers 1 2 wiring D 16 D 26 motherboard See main board INDEX 4 AutoPILOT PRO Flow Computer User Guide N NX 19 10 1 0 operating initial start up 9 2 using passwords 10 8 ordering information 1 3 P part numbers 1 3 passwords 10 8 ports definition table 10 9 10 11 local Ethernet 1 2 2 14 local host 1 2 1 3 2 12 local serial 1 2 2 10 local USB 1 2 2 14 mapping for communication expansion 5 9 power supply 1 1 2 2 B 1 external D 9 external battery 1 1 2 2 D 8 D 9 pole mounting 3 6 wiring 3 8 internal battery option 1 1 2 3 installation 3 11 system power input 2 11 real time clock 1 2 RS232 1 3 connections on communication expansion board 5 7 expansion 5 4 D 37 local port 1 2 2 10 2 13 RS485 connections on communication expansion board 5 8 expansion 5 4 D 38 local port 1 2 2 13 RTD 1 2 2 6 D 12 Thermo Fisher Scientific safety interface board See AutoMITTER SIB security access levels 10 8 slotted DP meter run 10 2 solar panel solar charger controller 2 3 wiring 2 11 3 9 3 12 D 14 specifications 1 3 supercompressibility 10 1 T transducer connection to analog inputs 2 4 Honeywell 1 2 2 14 3 2 3 5 6 2 6 7 U UL 1 1 3 1 7 1 7 5 upgrading the firmware 11 5 USB 1 2 2 14
103. nput SIG GND Switch 1 TB3 2 SW2 TB3 3 TB3 4 Sw Typical pulse input wiring for the 2 PI is shown below see 3 0500 069 for a detailed wiring diagram 2 MEB TB3 INPUT SIGNAL CUSTOMER SIGNAL RETURN 5 PULL UP SELECTED CUSTOMER 2 PI MEB EQUIPMENT TB3 INPUT SIGNAL 15V MAX SIGNAL RETURN PULL UP SELECTED MAX FOUR BOARDS PER UNIT THE PULSE INPUT MUST BE RESISTIVE OR INDUCTIVE IN NATURE ONLY WITH MAXIMUM OUTPUT 15 V IF 5 V PULL MODE IS NOT SELECTED WARNING DO NOT CHANGE SWITCH SETTING UNLESS AREA IS KNOWN TO BE NON HAZARDOUS Figure 4 6 Typical pulse input wiring for 2 MEB AutoPILOT PRO Flow Computer User Guide 4 11 5 2 0 Switch Configurations 2 D A MEB 4 12 AutoPILOT PRO Flow Computer User Guide Each pulse input has a seven position DIP configuration switch to select the mode of operation The function of each switch position in the ON position is listed in the following table Table 4 16 Switch functions when in the position the 2 MEB Switch Position Function 1 Conditioning amplifier input Conditioning amplifier input bypass 5 pull up 2 5 maximum 5 pull up 0 1 maximum Conditioning amplifier output Conditioning amplifier output bypass wy Debounce 400 Hz maximum input filter Warni
104. odbus RTU 7 Modbus Master Starting Register Number 8 Number of Registers in this block 9 Modbus Register Item 1 Starting Register Number 0 10 Modbus Register Item 2 Starting Register Number 1 11 Modbus Register Item 3 Starting Register Number 2 58 Modbus Register Item 50 Starting Register Number 49 10 12 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific A Replacing the Main Board Thermo Fisher Scientific Chapter 11 Maintenance Warning For hazardous area installations In the event of a fault condition the AutoPILOT PRO flow computer cannot be serviced by the customer No repair to faulty assemblies should be attempted Faulty assemblies must be replaced with identical replacements All repairs or part replacements must be done by Thermo Fisher or its appointed repair agent Contact Thermo Fisher for instructions Follow the procedure below to replace the main board Warning Ensure power is off and the area is non hazardous before performing this procedure A Tip The procedure for replacing the main board is the same for metal and fiberglass enclosures 1 Open the enclosure door and reference Figure 11 1 for these steps a Remove the Honeywell EPROM from the main board Do not discard it as you will need to install it on the replacement board b Remove the three screws holding the main board faceplate in place and remove the faceplate Do not dis
105. ode Repeat Timer seconds Slave Mode Communications Address Slave Mode Write Enable 0 Write Disabled 1 Write Enabled Slave Mode Protocol Format 0 Modbus ASCII 1 Modbus Slave Mode Communications Options Bit Encoded Slave Mode Callout Block Index Slave Mode Password 1 Modbus Register Number Slave Mode Password 1 Value Slave Mode Password 1 Security Access Mask Bit 0 Operator Access Bit 1 Supervisor Access Bit 2 Maintenance Access Bit 3 Engineer Access Bits 4 7 Undefined Slave Mode Password 2 Modbus Register Number Slave Mode Password 2 Value Slave Mode Password 2 Security Access Mask Slave Mode Password 3 Modbus Register Number Slave Mode Password 3 Value Thermo Fisher Scientific Thermo Fisher Scientific Functional Description Communication Functions Field Description 24 Slave Mode Password 3 Security Access Mask 25 Slave Mode Password 4 Modbus Register Number 26 Slave Mode Password 4 Value 27 Slave Mode Password 4 Security Access Mask 28 Slave Mode Password 5 Modbus Register Number 29 Slave Mode Password 5 Value 30 Slave Mode Password 5 Security Access Mask 31 Master Slave Communications Block Reference 1 32 Master Slave Communications Block Reference 2 33 Master Slave Communications Block Reference 3 286 Master Slave Communications Block Reference 256 Table 10 5 Table 97 Modbus slave communication block table Field Description 1 Modbus Slave
106. olar panel wiring internal battery option D 14 11 System power supply input to power distribution D 15 terminal block 0 0500 106 A Basic system wiring diagram Power supply input TB11 D 15 and ground stud TB15 See MEB interface connector in Table D 4 TB14 See SIB connections in Table D 6 TB16 Typical host serial communication port wiring also D 16 see modem and radio connections in Table D 5 For discussions reference Chapter 2 Chapter 4 for MEB Chapter 6 for AutoMITTER SIB Chapter 7 for radio options or Chapter 8 for 212A modem Table D 4 Modular expansion boards MEBs Drawing Rev Description Page MEB interface connector main board TB15 to MEB D 17 terminal block 0 0500 106 A Wiring diagram for MEB interface connector TB15 D 17 MEB installation locations D 18 Typical output connections to the 2 D A MEB D 18 3 0500 065 A 2 D A MEB wiring diagram Div 2 D 19 Typical discrete output wiring for 2 DI DO MEB or 4 DO D 20 MEB Typical discrete input wiring 2 DI DO MEB or 4 DI MEB D 3 0500 066 A 2 DI D0 MEB wiring diagram Div 2 D 3 0500 067 A 4 DI MEB wiring diagram D 22 D D 3 0500 068 A 4 00 MEB wiring diagram Typical pulse input wiring for 2 MEB 0 2 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Wiring Quick Start Drawing
107. on of turbine meter K Factors Individual tables are used for each meter run configured as a linear meter Interpolation of the K Factor between table points may be enabled and disabled on an individual meter run basis Users may configure the AutoPILOT PRO flow computer to support one of the four averaging techniques as outlined in the API Ch 21 1 1 Flow dependent time weighted linear averaging 2 Flow dependent time weighted formulaic averaging 3 Flow weighted linear averaging 4 Flow weighted formulaic averaging For differential type meters the square root of the measured differential pressure is used as the weight value in averaging techniques 3 and 4 For linear type meters the Actual Flow Delta Volume is used as the weight value A calibration routine is used for all analog inputs The unit is capable of 2 or 3 point calibrations as well as a single point for re zero All calibration changes are logged in the audit trail with the old and new values for each of the calibration points The unit also allows for the verification of all analog inputs through an As Found As Left procedure as outlined in the API Ch 21 1 Separate audit codes are used for As Found versus As Left audits AutoPILOT PRO Flow Computer User Guide 10 3 Functional Description Flow Computer Tasks Historical Data 10 4 AutoPILOT PRO Flow Computer User Guide unit keeps historical logs for all meter run data as well as audit alarm event logs
108. osure 3 Refer to Figure 3 10 for the following a Place one star lock washer over the mounting holes in the chassis bracket and install the standoffs b Fit the battery between the standoffs Align the holes on the battery retainer with the standoffs and secure the retainer with the screws and lock washers 2 RGEABLE BATTERY CUSTOMER SUPPLIED STAR LOCK WASHER 2 PLACES BATTERY RETAINER jw NOTE d SCREW WITH LOCK WASHER M CES NOTE STANDOFFS INSTALLED INTO MOUNTING HOLES ON CHASSIS BRACKET NOT SHOWN Figure 3 10 Bracket for internal battery AutoPILOT PRO Flow Computer User Guide 3 11 Installing the Basic System Installing the Internal Battery 4 Connect the solar charger input TB10 on the main board to the solar panel as shown in the following table Table 3 4 B10 to solar panel connections Color TB10 on Main Board Solar Panel Black TB10 2 GND NEG Red 10 1 VSOLAR POS 5 Connect the internal battery to TB1 on the enclosure door panel as shown below Table 3 5 Internal battery to TB1 connections Color Internal Battery TB1 on Enclosure Door Black negative leg TB1 positions 4 6 NEG Red positive leg positions 1 3 POS 6 Return the main board and mounting bracket to the down position and shut the enclosure door CHASSIS AutoPILOT DOOR PANEL 24 RED 1 TB1 1 1 I 1 1
109. osure is mounted onto a Honeywell transducer connect the transducer cable to J25 If you removed the bracket covering the wiring access hole in the mounting bracket replace it If the communication expansion board was installed mount it onto the new board connecting it at J29 8 Return the main board and mounting bracket to the down position Tighten the two thumbscrews on the mounting bracket 9 Ifyou installed the communication expansion board replace the two screws that secure it to the main board 10 Ensure all wiring is reconnected to the main board 11 Shut the enclosure door Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 11 3 Maintenance Replacing Option Boards Replacing Option Boards Replacing the Backup Battery 11 4 AutoPILOT PRO Flow Computer User Guide To replace an option board follow this general procedure Warning Ensure power is off and the area is non hazardous before performing this procedure A 1 Open the enclosure door 2 Locate the option board you want to replace You may need to lift the main board and mounting bracket 3 Disconnect all wiring and connections from the board and remove it 4 Reference the chapter on the option board you removed for installation and wiring of the new board MEBs Chapter 4 e Analog input or communication expansion options Chapter 5 AutoMITTER SIB Chapter 5 If necessary return the main board and mo
110. ot performing satisfactorily the local representative is your first contact for support and is well equipped to answer questions and provide application assistance You can also contact Thermo Fisher directly Process Instruments 1410 Gillingham Lane Sugar Land TX 77478 USA 1 800 437 7979 1 713 272 0404 direct 1 713 4573 fax 14 Gormley Industrial Avenue Gormley Ontario LOH 160 CANADA 1 905 888 8808 1 905 888 8828 fax Unit 702 715 7 F Tower West Yonghe Plaza No 28 Andingmen East Street Beijing 100007 CHINA 86 10 8419 3588 86 10 8419 3580 fax A 101 1CC Trade Tower Senapati Bapat Road Pune 411 016 Maharashtra INDIA 91 20 6626 7000 91 20 6626 7001 fax lon Path Road Three Winsford Cheshire CW7 3GA UNITED KINGDOM 44 0 1606 548700 44 0 1606 548711 fax www thermoscientific com AutoPILOT PRO Flow Computer User Guide 12 1 Getting Help Warranty 12 2 AutoPILOT PRO Flow Computer User Guide Warranty Thermo Scientific products are warranted to be free from defects in material and workmanship at the time of shipment and for one year thereafter Any claimed defects in Thermo Scientific products must be reported within the warranty period Thermo Fisher shall have the right to inspect such products at Buyer s plant or to require Buyer to return such products to Thermo Fisher plant In the event Thermo Fisher requests return of its prod
111. r IDs passwords and security access levels The four access levels are Supervisor The highest security access level Allows for access to calibration data and modification of all configuration parameters including passwords e Technician Second highest level of security access Identical to Supervisor except cannot modify passwords e Control Can access tables pertaining to control functions only PID for example e Measurement Can access tables pertaining to measurement functions only DP flow calculation for example A valid user ID and password must be entered for all access levels If an invalid entry is made the instrument returns to scrolling through the display list Refer to the AutoCONFIG software help for instructions how to set user IDs passwords and security access levels The help system also provides a list of the default security access levels When users log in flow is not affected unless the unit is in maintenance mode Before entering maintenance mode the unit asks the user if the inputs should be frozen 10 8 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Functional Description Communication Functions Communication The AutoPILOT PRO flow computer uses one communications port Functions Master blocks Modbus master communications blocks Read Write Modbus Data Tank gauge communications blocks Read Tank Gauge Data When in slave mode the com
112. r User Guide 9 1 Front Panel Interface Contrast Adjustment Contrast Adjustment Getting Started 9 2 AutoPILOT PRO Flow Computer User Guide Key Description Up arrow Press to scroll up through a list of menu items or options After pressing 5 from the main screen press the up arrow to increase the screen contrast Down arrow Press to scroll down through a list of menu items or options After pressing 5 from the main screen press the down arrow to decrease the screen contrast Change For items with multiple options press to move to the next option When entering negative values press Change to toggle the minus sign on Pressing Change again toggles the minus sign off Right and left arrows Move the cursor to the right or left Esc Press to step back to the previous screen Option If the display appears blank you may need to adjust the contrast Press 5 to enter the Contrast Adjustment screen Press the up arrow to make the screen lighter and the down arrow to make it darker Press B to exit the screen When you first apply power to the unit or after a cold start the AutoEXEC displays three screens The first two are the bootloader The third screen displays No Display List You will be prompted to enter your user ID and password The menus accessible through the keypad depends on if the unit has been configured keypad menu lists and on the user s level of security access The base men
113. re Description Basic System basic AutoPILOT PRO system consists of the enclosure the power supply and the main board The Enclosu Two types of enclosures are offered with the AutoPILOT PRO flow computer The NEMA 4X enclosure is available in fiberglass aluminum or stainless steel The 65 enclosure is available in aluminum or stainless steel All enclosures come standard with display and keypad AutoPILOT PRO METAL ENCLOSURE APPROXIMATE WEIGHT ALUMINUM 24 LB 11 KG STAINLESS STEEL 39 LB 17 7 KG Figure 2 1 Dimensions NEMA 4X amp IP65 metal enclosures Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 2 1 Hardware Description Basic System Power 15 266 1387 75 16 730 17 510 424 94 444 75 20 939 531 84 AutoPILOT PRO FIBERGLASS ENCLOSURE APPROXIMATE WEIGHT 24 LB 11 KG Figure 2 2 Dimensions NEMA 4X fiberglass enclosure Power The standard instrument is powered by an external 10 30 Vdc power supply Alternatively the instrument may be powered by an internal rechargeable battery Power is connected to the flow computer through the power distribution terminal block TB1 located on the door panel of the enclosure Power consumption of the basic AutoPILOT PRO flow computer is about 1 W for a typical unit however overall power consumption depends upon the I O configuration and is determined on an individual basis Every effort has been made to keep po
114. rechargeable lead acid battery Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 1 Specifications Table 2 Certifications CSA Class Div 2 Groups amp 0 T3C Tamb 40 C to 85 C ATEX with AutoMITTER SIB option EPSILON 08 ATEX 2440X I 3 1 G Ex nL ia IIB T4 Tamb 40 to 80 C ATEX without AutoMITTER SIB option EPSILON 08 ATEX 2440X G Ex nL IIB Tamb 40 C to 80 C Brazil INMETRO T V 11 0076X Ex nL T4 Gc 40 lt Ta lt 80 C FCC A7CFR part 15 Class A Electromagnetic Compatibility Compliant with EN 61326 1 2006 Table 3 1 0 expansion 2 DI DO MEB Maximum of 6 boards per unit DI Provides 2 contact inputs with internal 5 Vdc wetting voltage DO Provides 2 open drain FET output contact closures externally powered Rated at 30 Vdc 250 mA maximum 4 DI MEB Maximum of 6 boards per unit Provides 4 contact inputs with internal 5 Vdc wetting voltage 4 00 MEB Maximum of 6 boards per unit Provides 4 open drain FET output contact closures externally powered Rated at 30 Vdc 250 mA maximum 2 MEB Maximum of 4 boards per unit Provides 2 pulse inputs configurable for slot sensor magnetic pick or dry contact inputs Maximum 10 KHz 2 D A Dual Analog Output MEB Maximum of 4 boards per unit Provides 2 outputs 1 5 V or 4 20 mA Powered by
115. rface shaq 2 11 Host Communication 2 12 2 13 ah succes n Baas alate E 2 13 Ethernet tection riva as Ad loea ui des 2 14 Honeywell Smart Transducer Connection 2 14 USB Port P 2 14 Chapter 3 Installing the Basic System sss 3 1 ecl IL e 3 1 NEMA A IPOS 3 1 AutoPILOT PRO Flow Computer User Guide Contents Mounting the Enclosure onto the Transducer 2 3 2 Pole Mountitig unan ana hani aa E E aya ana 3 6 External Power Supply 3 6 Flow Computer Enclosure n 3 7 b T 3 8 Installing the Internal cite 3 11 Hazardous Area Installations dd cate 3 13 Marking eh akawa ss 3 14 mau unus 3 16 Chapter 4 MEB u uama 4 1 Geter na taqkuna haqa X 4 1 MEB Interface Connections emo eue 4 1 Location of MEBs in the Enclosure rd etit 4 2 Install atom S anu eat 4 4 2 DIYDO MEE B ec S n um
116. rough the front panel 9 1 9 4 J jumper settings for 2 D A MEB 4 13 for 2 DI DO MEB 4 5 for 2 PI MEB 4 10 for 4 DI MEB 4 8 for 4 DO MEB 4 9 for communication terminal board 5 9 for main board 1 4 K K factor 10 3 keypad 1 1 2 1 9 1 9 2 main board D 10 D 16 backup battery 1 2 2 4 11 4 connectors 4 5 AutoPILOT PRO Flow Computer User Guide INDEX 3 Index installation 11 1 11 3 jumper settings 2 4 1 4 local analog inputs 1 2 2 4 2 5 local connection for AutoMITTER SIB 1 2 2 11 local connection for wireless communication 1 2 2 11 local discrete inputs 1 2 2 8 local discrete outputs 1 2 2 7 local Ethernet port 1 2 2 14 local Honeywell smart transducer connection 1 2 2 14 local host port 1 2 2 12 2 13 local pulse inputs 1 2 2 9 2 10 local RTD input 1 2 2 6 local serial port 1 2 2 10 local USB port 1 2 2 14 MEB interface connector 1 2 2 11 overview 1 2 replacement 11 1 11 3 solar charger input 2 11 specifications B 1 system power supply input 2 11 upgrade procedure 11 5 maintenance 11 1 11 4 backup battery replacement 11 4 main board replacement 11 1 11 3 option board replacement 11 4 MDS radios 1 3 7 1 7 4 A 2 3 installation 7 2 7 4 wiring D 33 meter runs averaging techniques 10 3 calibration routine 10 3 equations used 10 1 10 3 historical data 10 4 10 8 Modbus master communication block table 10 12 slave commu
117. s The figure below shows typical host communication port wiring CUSTOMER AutoPILOT PRO COMMUNICATION MAIN BOARD TB16 EQUIPMENT OPTIONAL VOLTAGE SOURCES CUSTOMER EQUIPMENT AND DEVICES MUST BE SUITABLE FOR THE LOCATION IN WHICH THEY ARE TO BE INSTALLED DO NOT EXCEED 15 VDC ON ANY OF THE COMMUNICATION LINES FOR RS232 MODE DO NOT INSTALL JUMPER 40 FOR RS232 MODE WITHOUT DCD SIGNAL INSTALL JUMPER J41 IF REQUIRED AutoPILOT PRO CAN PROVIDE WETTING VOLTAGE SOURCES TO COMMUNICATION PORT AUXILIARY 9 TB16 6 9 VDC NOMINAL 5 mA MAX LOAD AUXILIARY TB16 7 12 VDC NOMINAL 10 mA LOAD AUXILIARY 5 TB16 9 5 NOMINAL 5 mA MAX LOAD FOR RS485 MODE INSTALL JUMPERS J40 AND J41 Figure 2 10 Typical host communication port wiring 2 12 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Thermo Fisher Scientific RS232 Mode RS485 Mode Hardware Description Basic System The Main Board If not used internally the communication port can interface to any RS232 compatible customer device such as a radio see Chapter 7 for more on radio options Do not exceed 15 Vdc on any of the communication lines Host communication port RS232 connections are identified in the following table Table 2 9 Host communication port RS232 connections Signal TB16 on Main Board RX Receive 16 1 CTS Clear to Send 16 2 Transmit 16 3 RTS Request to Se
118. s Chapter 1 Product DVBIVIGW iori 1 1 gt 1 1 MEI 1 1 a ord a 1 1 Power Sup ply 1 1 Main Boatd Me ganaq 1 2 MEE 1 3 Radio Host Port Bade ees 1 3 Using this Manualni una t A hiss 1 4 Chapter 2 Hardware Description Basic System 2 1 The Enclosure D IUE 2 1 apunqa yu ite 2 2 External Power Source ooo o steel 2 2 Internal Battery amp Solar Charger Controller 2 3 The Main Board 2 4 Jumper Settings amp Connections AN Vea Ride 2 4 Lithium Backup Battery eco testo pce dise eu 2 4 Tyansd cer puts oos ao qe 2 4 RID On iacta a uq 2 6 Discrete Outputs a IM ODER Re 2 7 Discrete Tnputs coss pony 2 8 2 9 Local Serial Communication Port 2 10 Radio Power Supply tiende docta tu 2 11 Solar Charger Power eio mean Cap ecu ten 2 11 System Power Supply Input nee eed on 2 11 MEB assets eene RUE NATRI A UR 2 11 SIB Inte
119. s full or half duplex using jumpers Supported RS485 signals are TX TX and RX RX pair Baud rates up to 57600 bps supported Power to the communication expansion board is controlled by the main board by sensing the DCD activity of each serial port The board is powered down or turned off if DCD is not present Thermo Fisher Scientific Other 1 0 Expansion Options Communication Expansion Option The communication terminal board provides connections for two serial ports Serial port configuration includes mode selection RS232 or RS485 full or half duplex for RS485 mode and DC or AC termination Installation install the communication expansion option 1 Thermo Fisher Scientific Ensure power is off and the area is non hazardous Refer to Figure 5 2 and plug the communication terminal boards into the I O expansion backplane at J3 J4 J5 and J6 Tighten the fasteners of each board installed Open the enclosure door Loosen the thumbscrews on the mounting bracket and lift the main board and mounting bracket up to expose the chassis bracket Align the backplane assembly with the mounting holes in the chassis bracket and secure the assembly with the four screws provided in the backplane kit see Figure 5 1 Reference the general assembly drawing for assembly orientation and mounting location Refer to Figures 5 5 and 5 6 for the following a Mount the communication expansion board onto the back of the
120. ss the expansion board out to disengage it from the main board connector reference Figure 5 5 Disconnect the display cable from J15 on the back of the main board If you have the 1 expansion backplane installed disconnect its cable from the main board at 32 If the enclosure is mounted directly onto a Honeywell transducer disconnect the transducer s 10 pin connector from the main board at J25 You may need to remove the bracket from the wiring access in the mounting bracket reference Figure 3 4 Return the main board and mounting bracket to the down position Ensure all wiring and connections to the main board are disconnected Thermo Fisher Scientific Maintenance Replacing the Main Board 5 Place your fingers between the main board and bracket and press the main board up to separate it from the mounting bracket 6 To install the new board a Align it with the standoffs on the mounting bracket Gently press the main board down until it snaps into place Install the two main board screws Install the Honeywell EPROM Connect wiring to the main board terminal blocks Align the main board faceplate and secure it with the three screws 7 Lift the main board and mounting bracket up to expose the back of the main board a b Connect the display cable to J15 on the back of the main board If you have the I O expansion backplane installed connect the cable to J32 If the encl
121. ssis bracket with the fasteners on the radio bracket Refer to 0 0500 114 for assembly orientation and mounting location 3 Connect the coaxial ground to the enclosure ground stud using the coaxial ground hardware provided 4 Mount an N type bulkhead jack or optional coaxial protector on the bottom of the enclosure and connect it to the radio antenna output through a coaxial cable and N type plug 5 Connect the cable assembly p n 3 0500 090 from the radio s DB25P connector to the flow computer s host port TB16 on the main board or other RS232 device Connections to TB16 are shown in the table below 7 2 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Thermo Fisher Scientific Radio Options MDS Radio Option Table 7 1 MDS radio cable assembly to TB16 connections Cable Assembly Color TB16 on Main Board Black 16 8 GND Green TB16 5 DCD Brown TB16 4 RTS Red TB16 3 TX Blue 16 2 CTS White TB16 1 6 Return the main board and mounting bracket to the down position Connect the radio s power cable from RADIO IN to TB12 on the main board as shown in the table below Table 7 2 MDS radio power cable to TB12 connections Color MDS Radio TB12 on Main Board Red PWR TB12 1 VRadio1 Black GND TB12 2 GND 7 Tighten the thumbscrews on the mounting bracket and shut the enclosure door Connections are shown in the figure below For a detailed
122. stomer low power output devices such as relays and solenoids Customer devices must be DC resistive in nature Up to six 2 DI DO boards may be installed in the unit Address Jumpers A unique address that determines the software configuration must be set using jumpers J1 through J3 for each 2 DI DO MEB installed The address jumpers are configured as shown in the table below Table 4 3 Address jumper configuration for 2 DI DO MEB Board J3 J2 1 1 Not installed Not installed Not installed 2 Not installed Not installed Installed 3 Not installed Installed Not installed 4 Not installed Installed Installed 5 Installed Not installed Not installed 6 Installed Not installed Installed Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 4 5 5 2 DI D0 MEB Connection to MEB After installing the MEB according to Installation earlier in this chapter connect the 2 DI DO MEB to the MEB terminal block TB2 Terminal Block the enclosure door panel as shown below Table 4 4 2 DI DO MEB to TB2 connections Color 1 on 2 01 00 MEB TB2 on Enclosure Door Blue 1 2 5V TB2 3 VCC Yellow 1 3 SDA 2 4 SDA White 1 4 SCL 2 5 SCL Discrete Inputs The discrete inputs are identified in the following table Table 4 5 Discrete inputs on the 2 DI DO MEB Input SIG GND 2 6 2 7 012 2 8 2 9
123. the flow computer will accept two pulse inputs from customer input devices such as reed switches slot sensors magnetic pick up and uncommitted transistor outputs Up to four boards may be installed in the unit Address Jumpers A unique address that determines the software configuration must be set using jumpers JP 1 and JP2 for each 2 PI MEB installed The address jumpers are configured as shown in the table below Table 4 13 Address jumper configuration 2 MEB Connection to MEB Terminal Block 4 10 AutoPILOT PRO Flow Computer User Guide Board JP1 JP2 1 Not installed Not installed 2 Not installed Installed 3 Installed Not installed 4 Installed Installed After installing the MEB according to Installation earlier in this chapter connect TB2 on the 2 PI to the MEB terminal block TB2 on the enclosure door panel as shown below Table 4 14 2 MEB to TB2 connections Color TB2 on 2 MEB TB2 on Enclosure Door Blue TB2 3 5 2 3 VCC Yellow TB2 2 SDA TB2 4 SDA White TB2 1 SCL 2 5 501 Fisher Scientific Thermo Fisher Scientific Pulse Inputs MEB 0ptions 2 MEB The pulse input device must be resistive or inductive in nature only with a maximum output of 15 volts if one of the 5 Vdc pull up modes is not selected Pulse inputs are identified in the following table Table 4 15 Pulse inputs on the 2 MEB I
124. tputs Thermo Fisher Scientific Hardware Description Basic System The Main Board Two local discrete outputs are provided on the main board at 5 to drive customer low power output devices that are DC resistive by nature relays solenoids etc The discrete outputs also provide a 12 V power source at 5 pins 1 and 3 Vpo to drive the customer s device Each channel can provide 150 mA maximum Power for each discrete output may be customer supplied and is independent of the flow computer s input power Each signal provided by the board is an open drain FET output contact closure detected as a level signal Some optional functions the 12 V radio power supply output VRadiol at TB12 for example may require the internal use of one or more of the discrete outputs making them unavailable for customer use The discrete outputs on the main board are shown below Table 2 3 Discrete outputs on the main board Output SIG GND 001 5 2 TB6 2 6 4 002 5 4 TB6 2 6 4 VDO 12 V 5 1 5 3 TB6 2 TB6 4 The figure below shows typical discrete output wiring AutoPILOT PRO MAIN BOARD TB5 CUSTOMER DEVICE OUTPUT SIGNAL 12V AutoPILOT PRO MAIN BOARD TB5 PULL UP RESISTOR EQUIPMENT OUTPUT SIGNAL AutoPILOT PRO MAIN BOARD TB6 2 4 OUTPUT RETURN CUSTOMER DISCRETE OUTPUT MUST EXCEED 30 VDC OR 250 mA RESISTIVE CIRCUIT C uf L m
125. ucts Buyer shall ship with transportation charges paid by the Buyer to Thermo Fisher plant Shipment of repaired or replacement goods from Thermo Fisher plant shall be F O B Thermo Fisher plant A quotation of proposed work will be sent to the customer Thermo Fisher shall be liable only to replace or repair at its option free of charge products that are found by Thermo Fisher to be defective in material or workmanship and which are reported to Thermo Fisher within the warranty period as provided above This right to replacement shall be Buyer s exclusive remedy against Thermo Fisher Thermo Fisher shall not be liable for labor charges or other losses or damages of any kind or description including but not limited to incidental special or consequential damages caused by defective products This warranty shall be void if recommendations provided by Thermo Fisher or its Sales Representatives are not followed concerning methods of operation usage and storage or exposure to harsh conditions Materials and or products furnished to Thermo Fisher by other suppliers shall carry no warranty except such suppliers warranties as to materials and workmanship Thermo Fisher disclaims all warranties expressed or implied with respect to such products EXCEPT AS OTHERWISE AGREED TO IN WRITING BY Thermo Fisher THE WARRANTIES GIVEN ABOVE ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED AND Thermo Fisher HEREBY DISCLAIMS ALL OTHER WARRANTIES
126. uide Thermo Fisher Scientific AutoMITTER SIB CSA Certified Systems Installation Read the following warnings before making any connections Warning Do not install the system in any hazardous area except in those for which the system has been approved Warning Do not make connections unless the area is known to be non hazardous Once connections made do not disconnect unless power has been removed and the area is known to be non hazardous Warning Do not connect power to TB4 until all other connections are made Warning Substitution of components may impair suitability for Class I Div 2 Warning Use wires suitable for at least 90 C Warning Service connections can only be used in safe atmospheres gt gt 1 Open the enclosure door Loosen the thumbscrews the mounting bracket and lift the main board and mounting bracket to expose the chassis bracket 2 Mount the SIB onto the flow computer chassis bracket using the standoffs provided See the figure below for assembly orientation and mounting location Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 6 3 AutoMITTER SIB Option CSA Certified Systems FIBERGLASS ENCLOSURES METAL ENCLOSURES CHASSIS BRACKET CHASSIS BRACKET ENCLOSURE NOT SHOWN ENCLOSURE NOT SHOWN toMITTER SIB AutoMITTER SIB CSA VERSION 3 0443 918 CSA VERSION 3 0443 918 COVER PLATE FOR TERMINALS
127. unction not available J39 pins 11 12 Memory backup battery on The backup battery is connected to memory and RTC chip when the jumper is installed J39 pins 13 14 No current use J39 pins 15 16 RS485 2 wire 4 wire option Install the jumper for 2 wire mode J40 RS485 RS232 mode selection Install the jumper for RS485 mode Force DCD for the host comm Install the jumper to force the host port comm port DCD to HIGH SW1 LCD Contrast IRQ optional The LCD contrast is also controlled through the keypad SW3 Pulse input mode option CH1 Magnetic sensor mode 1 5 ON Slot sensor mode 2 3 6 ON Contact closure mode 2 4 6 7 ON AutoPILOT PRO Flow Computer User Guide C 3 Main Board Settings amp Connections Connectors Connectors C 4 AutoPILOT PRO Flow Computer User Guide Jumper Description Setting for Function SW4 Pulse input mode option 3 Magnetic sensor mode 1 5 Slot sensor mode 2 3 6 ON Contact closure mode 2 4 6 7 ON Table 3 Main board connectors Callout Connector Description Comment 1 1 Local analog input CH 1 2 TB2 Local analog input CH 2 3 TB3 Local analog input CH 3 4 4 Local temperature sensor input 5 TB5 Local discrete output CH 1 2 6 TB6 Local discrete input CH 1 2 7 T
128. unication devices The TB12 output is designed to provide DC power for wireless radio Based on the system specification the voltage range is 10 12 Vdc The port can support 1 A current for three to five minutes of continuous radio transmission Go to Chapter 7 for more on radio options For the internal battery option connect TB10 on the main board to the solar panel as shown below For more information on the internal battery refer to Installing the Internal Battery in Chapter 3 AutoPILOT PRO 20W SOLAR PANEL MAIN BOARD TB10 Figure 2 8 Solar panel wiring for internal battery option 11 on the main board is the system power supply input It is wired to on the door panel of the flow computer enclosure TB1 on AutoPILOT PRO AutoPILOT PRO ENCLOSURE DOOR MAIN BOARD 11 Figure 2 9 System power supply input wiring 15 the main board provides the connection for optional MEBs Refer to Chapter 4 for more information 14 on the main board provides the connection for an safety interface board SIB The SIB provides connections for up to four remote mounted AutoMITTER PRO transmitters Go to Chapter 6 for more on this option AutoPILOT PRO Flow Computer User Guide 2 11 Hardware Description Basic System The Main Board Host Communication The main board provides one RS232 RS485 host communication port Port TB16 which may be wired internally to one of the communication option
129. unting bracket to the down position and shut the enclosure door The Lithium backup battery is located at on the front of the main board It is a field replaceable item Warning The Lithium battery may explode if mistreated Do not attempt to recharge disassemble or burn it A Warning Ensure power is off and the area is non hazardous before performing this procedure A 1 Open the enclosure door 2 Gently lift up the battery retainer and lift the battery out 3 Install the new battery ensuring it is secured by the retainer 4 Shut the enclosure door Thermo Fisher Scientific Upgrading the Thermo Fisher Scientific Firmware Maintenance Upgrading the Firmware Use the AutoCONFIG software to connect to the flow computer whose firmware you want to upgrade From the main menu go to System gt Flash Browse to the location where you stored the S19 file and double click the file software will ask if you want to perform the task as all data will be erased Click Yes flow computer will display the status of the firmware upgrade If communication is not established or is lost during the flashing process follow these steps to reestablish communications with the unit a Use the AutoCONFIG software to warm boot the Tools gt Warm Restart If the flow computer finds that the application image is invalid AutoPilot Pro B 2 should be displayed on the LCD b An
130. us are listed below Refer to the AutoCONFIG software help for specific details on the menus information on the types of keypad menu lists and instructions on how to add menus to or remove menus from the keypad lists Thermo Fisher Scientific Thermo Fisher Scientific Front Panel Interface Getting Started Table 9 2 Table Menu Heading 1 Entry Floating Point Value 2 Disc Entry Discrete Value 3 Byte Entry Byte Value 4 16Bit Entry 16 Bit Word Table 16 Analogln Physical Analog Input Table 17 Smart Input Physical Smart Transducer Input Table 18 Honeywell DE Physical Honeywell DE Input Table 19 Disc Input Physical Discrete Input Table 20 Acc Input Physical Accumulator Input Table 21 AnalogOut Physical Analog Output Table 22 DiscOut Physical Discrete Output Table 30 System Status 31 System Control 33 PID Entry PID Calculation Entry 34 Proportional Proportional Output Calculation 35 HILO Calc Hi Low Selection 36 AlmStatCalc Alarm Status Calculation 37 PtConvCalc Point Type Conversion Calculation 38 DP FlowCalc DP Flow Calculation 39 AGA7 FlowCalc AGA 7 Flow Calculation 40 AGA10 SoSCalc 10 Speed of Sound Calculation 41 MeterStnCalc Meter Station Calculation 42 RunSwitchCalc Meter Run Switching Calculation 43 HistAvgCalc Historical Average Calcu
131. uto WAVE radio 1 3 7 5 7 7 A 2 B 3 installation 7 5 7 7 wiring D 30 D 32 basic system certifications B 2 functional description 10 1 10 12 hardware description 2 1 2 2 installation 3 1 3 16 power consumption 1 2 specifications 1 wiring 3 8 3 10 battery backup on main board 1 2 2 4 replacement 11 4 external 1 1 2 2 D 9 AutoPILOT PRO Flow Computer User Guide INDEX 1 Index pole mounting 3 6 wiring 3 8 D 8 D 9 internal option 1 1 2 3 D 14 installation 3 11 Brazilian certification 3 1 3 15 6 5 6 9 B 2 Canadian Electrical Code 3 1 Canadian Standards Association CSA 3 1 6 1 6 4 7 1 A 1 A 2 B 2 2 10 communication expansion option 1 3 5 4 5 6 D 36 D 38 functional description 10 9 10 12 local Ethernet port 1 2 2 14 local host port 1 2 2 12 D 16 local serial port 1 2 2 10 local USB port 1 2 2 14 wireless connection on main board 1 2 2 11 communication expansion board 1 3 5 4 5 6 A 1 A 2 B 2 installation 5 5 system setup 5 7 5 9 wiring D 36 D 38 contact information 12 1 contrast adjustment 9 2 display 1 1 1 2 2 1 B 1 adjusting the contrast 9 2 E enclosure dimensions 2 1 2 2 direct mounting 3 2 3 5 hardware description 2 1 2 2 IP65 1 1 2 1 3 1 NEMA 1 1 2 1 3 1 overview 1 1 part numbers 2 pole mounting 3 6 3 8 Ethernet 1 2 2 14 INDEX 2 AutoPILOT PRO Flow Computer User Guide F FCC
132. utputs Thermo Fisher Scientific MEB Options 2 D A MEB A unique address that determines the software configuration must be set using jumpers J6 and J7 for each 2 D A MEB installed The address jumpers are configured as shown below Table 4 18 Address jumper configuration for 2 D A MEB Board J6 J7 1 Not installed Not installed 2 Installed Not installed 3 Not installed Installed 4 Installed Installed Connect TB2 on the 2 D A MEB to the MEB terminal block TB2 on the enclosure door panel as shown below Table 4 19 2 DA MEB to TB2 connections Color TB2 on 2 DA MEB TB2 on Enclosure Door Green TB2 4 GND TB2 6 GND Blue TB2 3 5V TB2 3 VCC Yellow TB2 2 SDA TB2 4 SDA White TB2 1 SCL TB2 5 SCL The following figure shows typical analog output connections see 3 0500 065 for a detailed wiring diagram including connection to the 12 24 Vdc converter 2 D A MEB TB3 4 20 mA CUSTOMER DEVICE 4 20 mA CUSTOMER DEVICE RD CABLE RESISTANCE lt 750 OHMS MAX FOUR BOARDS PER UNIT Figure 4 7 Typical output connections to the 2 D A MEB AutoPILOT PRO Flow Computer User Guide 4 13 This intentionally left blank The 1 0 Expansion Backplane Thermo Fisher Scientific Chapter 5 Other 1 0 Expansion Options The functionality of the AutoPILOT PRO flow computer can also be increased with the analog input expansion option and th
133. uts on the main board are at TB7 and are identified in the following table Table 2 5 Pulse inputs on the main board Input SIG GND Switch 7 1 7 2 SW3 2 7 3 7 4 SW4 figure below shows typical pulse input wiring AutoPILOT PRO MAIN BOARD TB7 INPUT SIGNAL CUSTOMER DEVICE SIGNAL RETURN 5 PULL UP SELECTED CUSTOMER AutoPILOT PRO EQUIPMENT MAIN BOARD TB7 INPUT SIGNAL 15V MAX SIGNAL RETURN NO PULL UP SELECTED THE PULSE INPUT MUST BE RESISTIVE OR INDUCTIVE IN NATURE ONLY WITH MAXIMUM OUTPUT OF 15 V IF A 5 V PULL MODE IS NOT SELECTED WARNING DO NOT CHANGE SWITCH SETTING UNLESS AREA IS KNOWN BE NON HAZARDOUS Figure 2 7 Typical pulse input wiring diagram AutoPILOT PRO Flow Computer User Guide 2 9 Hardware Description Basic System The Main Board Local Serial Communication Port 2 10 AutoPILOT PRO Flow Computer User Guide Each pulse input has a seven position DIP configuration switch to select the mode of operation The function of each switch position in the ON position is listed in the following table Table 2 6 Switch functions when in the ON position Switch Position Function 1 Conditioning amplifier input Conditioning amplifier input bypass 5 Vdc pull up 2 5 mA maximum 5 Vdc pull up 0 1 mA maximum Conditioning amplifier output Conditioning amplifier output bypass O wy Debounce
134. v 4 IND r 1 9 zial 4 ar 25 4 01 01098 HLIA 3114405 10N V7 394005 LIOA ZI 1 3 Figure 0 39 3 0500 081 MDS wiring diagram for radio ready kit Thermo Fisher Scientific D 34 AutoPILOT PRO Flow Computer User Guide Wiring Quick Start Figure 0 40 4 0500 040 Connectors the 1 0 expansion backplane AutoPILOT PRO MAIN BOARD BACKPLANE POS NEG TB1 MAIN TERMINAL BLOCK LOCATED ON DOOR PANEL Figure D 41 3 0500 026 Installing the 1 0 expansion backplane for the Al expansion option Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 0 35 Wiring Start 0 36 AutoPILOT PRO Flow Computer User Guide Al EXPANSION BOARD Al1 Al4 TRANSMITTER SIGNAL D TRANSMITTER GROUND AGND TRANSMITTER POWER 4 eee SHIELD LOW POWER TRANSMITTER MAXIMUM CABLE LENGTH BETWEEN AutoPILOT PRO AND TRANSMITTER IS 25 FT Figure 0 42 Typical analog input wiring for Al expansion board COMM EXP AutoPILOT PRO BOARD MAIN BOARD BACKPLANE Figure D 43 Connecting the communication expansion board to the 1 0 expansion backplane and the AutoPILOT PRO main board Thermo Fisher Scientific Thermo Fisher Scientific Wiring Quick Start AutoPILOT PRO MAIN BOARD J29 J1 OMM EXP BOARD J2 RIBBON CABLE 3 0500 030
135. wer consumption to a minimum External Power voltage range of the standard external power supply is 10 30 Vdc If a Source Wireless radio is included in the system the power supply should be able to provide a current greater than 2 5 A See Chapter 3 for installation and wiring instructions 2 2 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific Internal Battery amp Solar Charger Thermo Fisher Scientific Controller Hardware Description Basic System Power If the internal battery option is used the instrument is powered by a rechargeable battery assembly that sits in a bracket fastened to the instrument s internal bracket This battery is charged by an external solar panel and incorporates a solar charger controller SCC that employs a three state solar charger algorithm the bulk charge the controlled overcharge and the float charge state When the battery capacity is 90 or less the charger enters the bulk charge state providing the maximum and constant charge current to the battery Once the battery is close to being fully charged the SCC enters the controlled over charging state In this state the SCC over charges the battery to ensure it is fully charged Once the over charging current reaches its set point the SCC switches to the float charge state providing moderate charging current to maintain the battery at its fully charged voltage level The charging cycle repeats when the battery capacity

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