Micro Coaxial User Manual - Equip-Test
Contents
1. 10 Use the inspection depth gauge to verify the 136 005 Figure L Locator in die assembly dimension as shown in step 7 If the dimension is out of range repeat steps 1 10 YY 2 Figure Contact with crimp tool locator HEX CRIMP AREA MAINTAIN FLUSH WITH FERRULE Figure N Final assembly 2 2 For more information visit voc com 2 19 10 MICRO COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 2 VIRGINIA PANEL CORPORATION MICRO COAXIAL ITA CONTACT ASSEMBLY 50 OHM PART 610 141 104 FOR RG 31605 TOOLS REQUIRED Soldering Fixture Part 910 121 178 Inspection Depth Gauge Part 910 121 180 ASSEMBLY INSTRUCTIONS l Strip the outer insulation of the wire Figure A and tin the Dimensions shown millimeters inches OUTER INSULATION g Figure A Strip outer insulation to dimension shown 09 braid 1 52 06 4 32 2 Perform second strip Figure B 0 17 will be trimmed from the front of the wire to remove any solder build up DIELECTRIC WIRE CENTER 3 Solder wire center conductor into contact center conductor Figure B Second strip will remove any solder build up and clean Figure C NOTE Contact center conductor and dielectric must touch CONTACT CENTER Figure D CONDUCTOR 4 Calibrate the Inspection Depth Gauge Part 910 121 180 Figure E by l2. ASSEMBLY INSTALLATION AND REMOVAL OF YPI CONTACTS AND MODULES FOR MICRO COAXIAL CONTACTS AND MODULES TABLE OF CONTENTS SECTION 1 RECEIVER CONTACT ASSEMBLY INSTRUCTIONS SECTION 2 ITA CONTACT ASSEMBLY INSTRUCTIONS SECTION 3 CONTACT INSTALLATION AND REMOVAL INSTRUCTIONS SECTION 4 MODULE INSTALLATION AND REMOVAL INSTRUCTIONS SECTION 5 CROSS REFERENCE TABLES SECTION 6 PRODUCT PERFORMANCE SPECIFICATIONS 2 19 10 MICRO COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION I VIRGINIA PANEL CORPORATION MICRO COAXIAL RECEIVER CONTACT ASSEMBLY 50 OHM PART 610 140 101 FOR RG 316 PART 610 140 102 FOR RG 178 75 OHM PART 610 140 103 FOR RG 179 TOOLS REQUIRED Soldering Fixture Part 910 121 178 Hex Crimp Tool Kit Part 910 101 131 for RG178 910 101 132 for RG179 316 Contains Crimper Locator Part 910 101 135 and 050 Allen Wrench Inspection Depth Gauge Part 910 121 179 ASSEMBLY INSTRUCTIONS 1 Strip the outer insulation of the wire Figure 2 Slide the ferrule onto the wire and fold braid back over ferrule Figure B Comb braid and make sure that if covers 50 100 of the smaller portion of the ferrule but does not reach past the shoulder 3 Strip wire center conductor Figure 4 Solder wire center conductor into contact center conductor and clean Figure D NOTE Contact center conductor and dielectric must fouch Figure E 5 Calibrate the Inspection Depth Gauge Par
3. 0811061016 8 1161016 01 211016 1 101016 CEL 101016 61101016 LLL LOL OLS 201 191015 901 191015 692 801015 090 801015 ITA X X sommo x xi xix fatal CONTACTS ed Dale gt lt gt lt gt lt somia 1 111 00141103 For more information visit voc com 2 19 10 a MICRO COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 6 VIRGINIA PANEL CORPORATION MICRO COAXIAL CONTACT ELECTRICAL SPECIFICATIONS 19 30 21 54 3 63 0 76 0 848 0 143 0 098 CET 1 Receiver Contact ITA Contact Part 610 140 101 Part 610 141 101 610 140 102 610 141 102 610 140 103 610 141 103 inches ELECTRICAL SPECIFICATIONS INSERTION LOSS 06 x Vf GHz 610 140 101 610 141 101 RG316 RECOMMENDED TERMINATION 610 140 102 610 141 102 RG178 610 140 103 610 141 103 RG179 db INSERTION PA Ja 0 2 0 05 0 54 1 03 1 52 2 02 2 51 3 00 Frequency GHz VSWR RATIO 1 300 1 200 1 100 1566 0 05 0 54 1 03 1 52 2 02 2 51 3 00 Frequency GHz MECHANICAL CHARACTERISTICS LIFE EXPECTANCY CYCLES 10 000 MATING FORCE 1 5 Ibs max 0 68 kg EXTRACTION FORCE 1 5 1 5 max 0 68 kg MATERIAL Brass per ASTM B 16 000050 Au over 000100 Ni Brass per ASTM B 16 000050 Au over 000100 Ni BeCu per ASTM B 196 000050
4. 5 Once the extraction tool is seated and the retaining tabs on the retaining ring are compressed Figure push the plunger The contact will be pushed out of the rear of the module DO NOT DEPRESS THE PLUNGER ON THE BACK OF THE EXTRACTION TOOL UNTIL THE TIP OF THE EXTRACTION TOOL HAS FULLY SEATED INTO THE MODULE AND COMPRESSED THE RETAINING RING TABS ON THE CONTACT OTHERWISE THE RETAINING RING COULD BE DAMAGED 6 Replace the module cap using both hands to push the separated halves together Replace and tighten the module cap screws to a maximum torque of 0 875 in lbs 0 23 Nm NOTE The process shown here uses standard 90 series modules The same process is used for modules from other series NOTE If you are using a hybrid module you may need to reference the User s Manual for the other contact type for extraction instructions Figure A Ensure that the tool is kept perpendicular to the module face to avoid damage to the contact or tool 11 MODULE SCREW CAPS N 2 MODULE CAP RETAINING RING 4 PRESS DOWN TO EXTRACT CONTACT 3 PRESS TOOL DOWN UNTIL FULLY SEATED DETAIL A SCALE 2 1 Figure B Push the plunger only after the retaining tabs are compressed 3 1 For more information visit voc com 2910 MICRO COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 3 VIRGINIA PANEL CORPORATION MICRO COAXIAL ITA CONTACT INSTALLATION AND
5. REMOVAL PART 610 141 101 610 141 102 610 141 103 610 141 104 TOOLS REQUIRED Micro Coax Receiver ITA Extraction Tool Part 910 112 123 CONTACT INSTALLATION INSTRUCTIONS 16 Assemble the contact the respective wire NOTE For more information concerning the contact assembly process see contact assembly instructions in Section 2 of this User s Manual Insert the assembled contact into the back of the module Push the contact forward until the crimp is inside the module housing Once in place pull the wire slightly to ensure the contact is seated CONTACT REMOVAL INSTRUCTIONS Remove the module from the ITA frame NOTE For more information concerning the process of removing the module from the ITA frame see module installation and removal instructions in Section 4 of this User s Manual Place the Micro Coax Receiver ITA Extraction Tool Figure A over the contact to be removed replaced Use care to keep the tool perpendicular to the surface of the module as not to bend the tool or the contact to be removed Rotate the tool slightly while pushing it into the counter bore on the mating side of the module Once the extraction tool is seated properly and the tabs on the retaining ring are compressed Figure push the plunger The contact will be pushed out of the rear of the module DO NOT DEPRESS THE PLUNGER ON THE BACK OF THE EXTRACTION TOOL UNTIL THE TIP OF THE EXTRACTION TOOL HAS BEEN FULLY SEATED I
6. gauge until contact stops If pointer measures between 5 and 95 go to step 8 If the pointer is out of the range of the two markers slide the ferrule to adjust Repeat steps 1 7 if necessary Before using the Hex Crimp Tool Figure J you must install the locator Figure K Remove the 2 screws using the 050 Allen wrench and replace the existing locator with the Locator Part 910 101 139 Figure L Tighten the 2 screws The tool is now ready to crimp ITA contacts Crimp using the Hex Crimp Tool Figure J in larger opening for RG 316 and RG 179 or smaller opening for RG 178 To ensure proper crimp position slide shield conductor over pin on the locator Figure M OBSERVE PRECISION RATCHET ACTION BY OPENING AND CLOSING CRIMP TOOL FULLY SEVERAL TIMES THE TOOL CANNOT BE OPENED WITHOUT COMPLETING A CYCLE NEVER ATTEMPT TO DISASSEMBLE TOOL NEVER TIGHTEN OR LOOSEN STOP NUTS ON BACK OF TOOL Wire must not be allowed to pull on the center conductor during crimping for example long wire hanging down fo floor Ensure outer shield is flush with ferrule after crimping Figure SHIELD CONDUCTOR MAINTAIN FLUSH WITH FERRULE Figure G Shield conductor must be flush with ferrule 3 45 0 13 136 005 Figure H Flush dimensions Figure J Crimp Tool Part 910 Figure K 101 131 for RG1I78 910 101 132 for Locator Part RG179 316 910 101 139
7. while tightening the bottom screw 1 to 2 full revolutions 4 Repeat this sequence until the module is seated Torque the screw to 4 in lbs 0 45 Nm REMOVAL INSTRUCTIONS 1 Toremove loosen the top screw 1 to 2 full revolutions Loosen bottom screw 1 to 2 full revolutions 2 Repeat this sequence until the module is separated from the receiver or ITA NOTE Push or pull the module evenly from the top and bottom to prevent damage to the module NOTE For optimum performance and system longevity distribute the contact load evenly throughout the module POSITION 1 Figure A Receiver Module Figure ITA Module 4 For more information visit voc com 21910 MICRO COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 4 VIRGINIA PANEL CORPORATION MICRO COAXIAL ICON MODULE INSTALLATION AND REMOVAL TOOLS REQUIRED Phillips Head Screwdriver INSTALLATION INSTRUCTIONS NOTE The receiver strain relief plate or the ITA cover may need to be removed prior to installing or removing an iCon module Please refer to the appropriate User s Manual for instructions on how to perform these steps 1 Place the module in the receiver or ITA until the upper and lower module screws touch the mating holes in the inner frame Install modules such that Position 1 is located at the top of the ITA receiver frame 2 Using a Phillips head screwdriver tighten the top screw I to 2 full revolution
8. 0 140 102 610 140 103 610 140 104 TOOLS REQUIRED 050 Allen Wrench Micro Coax Receiver ITA Extraction Tool Part 910 112 123 CONTACT INSTALLATION INSTRUCTIONS 1 Assemble the contact to the respective wire NOTE For more information concerning the contact assembly process see contact assembly instructions in Section I of this User s Manual 2 Insert the terminated contact into the back of the assembled module The contact can only go into one side Once in place pull the wire slightly to ensure that the contact is seated CONTACT REMOVAL INSTRUCTIONS 1 Remove the module from the receiver frame NOTE For more information concerning the process of removing the module from the receiver frame see module installation and removal instructions in Section 4 of this User s Manual 2 Use 050 Allen wrench to remove the two 0 80 screws located at the top and bottom of the module Phillips head screwdriver for modules 3 Grasp the module halves and apply force in opposite directions rocking the ends of the module while slightly pulling the module cap away from the mating bottom section until separated Be sure to open both sides of the module simultaneously or contacts could be damaged 4 Place the Micro Coax Receiver ITA Extraction Tool Figure A over the contact to be removed replaced Use care to keep the tool perpendicular to the surface of the module otherwise the tool contact could be damaged
9. Au over 000100 Ni BeCu per ASTM B 196 000050 Au over 000100 Ni RETAINING RING BeCu per ASTM B 196 000100 Ni FERRULE sid Brass per ASTM B 16 000010 Au over 000100 Cu DIELECTRIC PTFE Fluorocarbon 6 1 For more information visit voc com 2 19 10 MICRO COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 6 VIRGINIA PANEL CORPORATION MICRO COAXIAL DOUBLE SHIELDED CONTACT ELECTRICAL SPECIFICATIONS 121 23 21 51 84 2 3 30 85 9 13 Receiver Contact ITA Contact Part 610 140 104 Part 610 141 104 Dimensions shown millimeters inches ELECTRICAL SPECIFICATIONS IMPEDANCE 50 Ohm for RG316DS FREQUENCY RANGE DC 10 5 GHz DIELECTRIC BREAKDOWN 800 VRMS VSWR 1 0225 05 f GHz INSERTION LOSS 06 x Vf GHz RECOMMENDED TERMINATION RG3146DS 0 OOS LOSS 0 3 0 00 2 00 4 00 6 00 8 00 10 00 Frequency GHz Measured Spec VSWR RATIO 1 400 1 200 1 000 0 00 2 00 4 00 6 00 8 00 10 00 Frequency GHz MECHANICAL CHARACTERISTICS LIFE EXPECTANCY CYCLES 10 000 MATING FORCE 1 5 1 5 max 0 68 kg EXTRACTION FORCE 1 5 1 5 max 0 68 kg MATERIAL Brass per ASTM B 16 000050 Au over 000100 Ni Brass per ASTM B 16 000050 Au over 000100 Ni BeCu per ASTM B 196 000050 Au over 000100 Ni RETAINING RING BeCu per ASTM B 196 000100 Ni FERRULE
10. E 1 5 0 06 5 Calibrate the Inspection Depth Gauge Part 910 121 180 Figure F by loosening the dial face retaining screw until the dial face WIRE CENTER CONDUCTOR allows itself to be turned Insert the calibration plug into base of Figure C Strip wire center conductor to dimension shown gauge While keeping constant pressure on the plug adjust the dial by rotating it such that the pointer points to 0 Re tighten retaining screw Adjust locating markers 5 and 95 CONDUCTOR Continued on next page SOLDER FIXTURE Figure Soldering Fixture Part 910 121 178 DIELECTRIC NO GAP PERMISSIBLE CONTACT CENTER SOLDER CONDUCTOR Figure E Ensure contact center conductor and dielectric touch Figure F Inspection Depth Gauge Part 910 121 180 2 1 For more information visit voc com 2 19 10 MICRO COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 2 VIRGINIA PANEL CORPORATION MICRO COAXIAL ITA CONTACT ASSEMBLY 50 OHM PART 610 141 101 FOR RG 316 PART 610 141 102 FOR RG 178 75 OHM PART 610 141 103 FOR RG 179 ASSEMBLY INSTRUCTIONS CONTINUED 6 Slide shield conductor over center conductor until the shield conductor stops flush Figure G NOTE Do not twist the shield conductor twisting will cause the braid to bunch Check the 136 005 dimension Figure by using the inspection depth gauge Insert contact into
11. Figure G Shield conductor must be flush with ferrule 0 07 003 008 Figure H Flush dimensions Figure J Hex Crimp Tool Kit Part Figure K Locator 910 101 131 for RG 178 910 101 132 Part 910 101 for RG179 316 135 Figure L Locator in die assembly 9 Use the inspection depth gauge to verify the flush 003 7 008 dimension as shown in step 7 If the dimension is out of range repeat steps 1 10 LOCATOR Figure M Contact with locator HEX CRIMP AREA MAINTAIN FLUSH WITH FERRULE Figure N Final assembly 1 2 For more information visit voc com 2 19 10 MICRO COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION I VIRGINIA PANEL CORPORATION MICRO COAXIAL RECEIVER CONTACT ASSEMBLY 50 OHM PART 610 140 104 FOR RG 316DS Dimensions shown millimeters inches TOOLS REQUIRED OUTER INSULATION Soldering Fixture Part 910 121 178 EE Inspection Depth Gauge Part 910 121 179 BRAID Figure A Strip outer insulation to dimension shown ASSEMBLY INSTRUCTIONS 1 Strip the outer insulation of the wire Figure A and tin the braid 2 Perform second strip Figure 0 17 will be trimmed from the DIELECTRIC UNGE front of the wire to remove any solder build up Figure B Second strip will remove any solder build up 3 Solder wire center conductor into contact cente
12. NTO THE MODULE AND COMPRESSED THE RETAINING RING TABS ON THE CONTACT OTHERWISE THE RETAINING RING COULD BE DAMAGED NOTE The process shown here uses standard 90 series modules The same process is used for modules from other series NOTE If you are using a hybrid module you may need to reference the User s Manual for the other contact type for extraction instructions Figure A Ensure that the tool is kept perpendicular to the module face to avoid damage to the contact or tool CONTACT RETAINING RING 2 PRESS DOWN EXTRACT CONTACT 1 PRESS DOWN UNTIL FULLY SENIER DETAIL A SCALE 2 1 Figure B Push the plunger only after the retaining tabs are compressed For more information visit voc com 2 17 10 MICRO COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 4 VIRGINIA PANEL CORPORATION MICRO COAXIAL STANDARD 90 SERIES MODULE INSTALLATION AND REMOVAL TOOLS REQUIRED 3 32 Allen Wrench INSTALLATION INSTRUCTIONS 1 Place the module in the receiver or ITA until the upper and lower module screws touch the mating holes in the inner frame Ensure that Position 1 is located at the top for systems in which the modules are oriented vertically or to the left for systems in which the modules are oriented horizontally 2 Using a 3 32 Allen wrench tighten the top screw 1 to 2 full revolutions while pushing lightly against the face of the module 3 Maintain this pressure
13. nductor over center conductor until the shield conductor stops flush Figure G NOTE Do not twist the shield conductor twisting will cause the braid to bunch Check the flush 003 008 dimension Figure by using the inspection depth gauge Insert contact into gauge until contact stops If pointer measures between 8 27 go to step 8 If the pointer is out of the range of the two markers slide the ferrule to adjust Repeat steps 1 7 if necessary Before using the Hex Crimp Tool Figure J you must install the locator Figure K Remove the 2 screws using the 050 Allen wrench and replace the existing locator with the Locator Part 910 101 135 Figure L Tighten the 2 screws The tool is now ready to crimp receiver contacts Crimp using the Hex Crimp Tool in larger opening for RG 316 and RG 179 or smaller opening for RG 178 To ensure proper crimp position press shield conductor flush inside the locator Figure OBSERVE PRECISION RATCHET ACTION BY OPENING AND CLOSING CRIMP TOOL FULLY SEVERAL TIMES THE TOOL CANNOT BE OPENED WITHOUT COMPLETING A CYCLE NEVER ATTEMPT TO DISASSEMBLE TOOL NEVER TIGHTEN OR LOOSEN STOP NUTS ON BACK OF TOOL Wire must not be allowed to pull on the center conductor during crimping for example long wire hanging down fo floor Ensure outer shield is flush with ferrule after crimping Figure N MAINTAIN FLUSH SHIELD WITH FERRULE CONDUCTOR
14. oosening the dial face retaining screw until the dial face allows itself to be turned Insert the calibration plug into base of gauge While keeping constant pressure on the plug adjust the dial by rotating it such that the pointer points to 0 Re tighten retaining screw Adjust locating markers to and 95 5 Slide the shield conductor over the center conductor and check the 136 005 dimension Figure F by using the inspection depth gauge Insert contact into gauge until contact stops If the pointer measures between 5 and 95 Figure C Soldering Fixture Part 910 121 178 go to the next step If the pointer measures below the 95 NO GAP CONTACT CENTER marker slide the shield to adjust If the dimension measures above the 5 marker cut the strip off and repeat steps 1 5 DIELECTRIC SOLDER 6 Solder the shield and clean Figure G Figure D Ensure contact center conductor and dielectric touch 7 Use the inspection depth gauge to verify the 136 005 dimension as shown in step 5 If the dimension is out of range repeat steps 1 7 Figure E Inspection Depth Gauge Part 910 121 180 3 45 0 13 1364 005 Figure F Flush dimensions SHIELD i Figure G Assemble shield conductor 2 3 For more information visit voc com 2119 10 MICRO COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 3 VIRGINIA PANEL CORPORATION MICRO COAXIAL RECEIVER CONTACT INSTALLATION AND REMOVAL PART 610 140 101 61
15. r conductor and clean Figure C NOTE Contact center conductor and dielectric must touch Figure D CONTACT CENTER CONDUCTOR 4 Calibrate the Inspection Depth Gauge Part 910 121 179 Figure E by loosening the dial face retaining screw until the dial face allows itself to be turned Insert the calibration plug into base of gauge While keeping constant pressure on the plug adjust the dial by rotating it such that the pointer points to Re tighten retaining screw Adjust locating markers to oand 97 SOLDER FIXTURE 5 Slide the shield conductor over the center conductor and check the flush 003 008 dimension Figure F by using the inspection depth gauge Insert contact into gauge until NO GAP contact stops If the pointer measures between 8 and 97 FERMISSIETE KOR go to the next step If the pointer measures below the 97 aS marker slide the shield to adjust If the dimension measures DIELECTRIC SOLDER above the 8 marker cut the strip off and repeat steps 1 5 Figure C Soldering Fixture Part 910 121 178 Figure D Ensure contact center conductor and dielectric touch 6 Solder the shield and clean Figure G NOTE Make sure the shield does not move when soldering 7 Use the inspection depth gauge to verify the flush 003 008 dimension as shown in step 5 If the dimension is out of range repeat steps 1 7 Figure E Inspec
16. s while pushing lightly against the face of the module 3 Maintain this pressure while tightening the bottom screw to 2 full revolutions 4 Repeat this sequence until the module is seated Torque the screw to 1 5 in lbs 0 17 Nm REMOVAL INSTRUCTIONS 1 Toremove loosen the top screw 1 to 2 full revolutions Loosen bottom screw 1 to 2 full revolutions 2 Repeat this sequence until the module is separated from the receiver or NOTE Push or pull the module evenly from the top and bottom to prevent damage fo the module NOTE For optimum performance and system longevity distribute the contact load evenly throughout the module Figure A Receiver Module Figure B ITA Module 4 2 For more information visit voc com 2 19 10 VIRGINIA PANEL CORPORATION MICRO COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 5 CROSS REFERENCE TABLES OISIW NOILOVYLX3 YOLVIOT STOOL dWIYD SJINGOW NODI SJ1NdOW 531435 06 4 15 621 101016 821 tel OL6 01 CLL 016 GE I LOL OL6 CEL 101016 LEL LOL OL6 011091 OLS 111091015 101091015 901 091015 OZG VOL OLS 92 VOL OLS RECEIVER CONTACTS 610 140 101 610 140 102 610 140 103 610 140 104 DSIW NOILOVYLX3 YOLVIOT STOOL dWIYD 5110 0 VII NOOI SJINGOW Vil 531435 06 GYVANVIS
17. sid Brass per ASTM B 16 000010 Au over 000100 Cu DIELECTRIC PTFE Fluorocarbon it Sec 6 2 For more information visit voc com 2 19 10
18. t 910 121 179 Figure F by loosening the dial face retaining screw until the dial face allows itself to be turned Insert the calibration plug into base of gauge While keeping constant pressure on the plug adjust the dial by rotating it such that the pointer points to Re tighten retaining screw Adjust locating markers to ond 97 Continued on next page Dimensions shown millimeters inches 5 1 0 20 BRAID Figure A Strip outer insulation to dimension shown BRAID DIELECTRIC EE NO BRAID PAST SHOULDER OUTER INSULATION Figure B Slide ferrule onto wire 1 5 0 06 WIRE CENTER CONDUCTOR Figure C Strip wire center conductor to dimension shown CONTACT CENTER CONDUCTOR BRAID SOLDER FIXTURE Figure D Soldering Fixture Part 910 121 178 NO GAP DIELECTRIC PERMISSIBLE CONTACT CENTER SOLDER CONDUCTOR Figure E Ensure contact center conductor and dielectric touch Figure F Inspection Depth Gauge Part 910 121 179 1 1 For more information visit voc com 2 19 10 MICRO COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION I VIRGINIA PANEL CORPORATION MICRO COAXIAL RECEIVER CONTACT ASSEMBLY 50 OHM PART 610 140 101 FOR RG 316 PART 610 140 102 FOR RG 178 75 OHM PART 610 140 103 FOR RG 179 ASSEMBLY INSTRUCTIONS CONTINUED 6 Slide shield co
19. tion Depth Gauge Part 910 121 179 0 20 008 Figure F Flush dimensions SHIELD Figure Assemble shield conductor 1 3 For more information visit voc com 2 19 10 MICRO COAXIAL CONTACTS AND MODULES USER S MANUAL SECTION 2 VIRGINIA PANEL CORPORATION MICRO COAXIAL ITA CONTACT ASSEMBLY 50 OHM PART 610 141 101 FOR RG 316 PART 610 141 102 FOR RG 178 75 OHM PART 610 141 103 FOR RG 179 TOOLS REQUIRED Soldering Fixture Part 910 121 178 Hex Crimp Tool Kit Part 910 101 131 for RG178 910 101 132 for RG179 316 Contains Crimper Locator Part 910 101 139 and 050 Allen Wrench Inspection Depth Gauge Part 910 121 180 ASSEMBLY INSTRUCTIONS inches 1 Strip the outer insulation of the wire Figure OUTER INSULATION 5 1 2 Slide the ferrule onto the wire until it stops on outer insulation and 0 20 fold braid back over the ferrule Figure B Comb braid and make sure that it covers 50 100 of the smaller portion of the ferrule but PPA does not reach past the shoulder Figure A Strip outer insulation to dimension shown BRAID DIELECTRIC 3 Strip center conductor Figure C 4 Solder wire center conductor into contact center conductor and NO BRAID PAST clean Figure D NOTE Contact center conductor and dielectric must touch Figure B Slide ferrule onto wire Figure
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