Old Style Manual SSI10 SSI10-2 SSI10R SSIR10-2
Contents
1. The electrical supply circuit to the incubator must conform to all national and local electrical codes The voltage supplied to your unit should not vary from the data plate rating by more than 1096 WARNING For your own safety do not plug the unit into a power source until you have read and understood the safety and operational instructions in this manual To connect the unit to a power source 1 sure the plug and the cord in good condition If the power cord is worn cut or damaged any way do not use it Contact customer service for a replacement power cord For information on contacting customer service see page 22 2 Plug the service cord firmly into a grounded electrical outlet If the plug does not fit the outlet have a proper outlet installed by a qualified electrician 9 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual Operating the Unit Control Panel Overview Before turning the incubator on for the first time take a moment to familiarize yourself with its controls and features Following is an overview of the control panel 1 Power Switch Controls all power to the unit The switch is lit by a green light when the power is on 2 RPM Switch Activates and deactivates the shaker platform 3 Timer Switch Activates a2. At any time use the following features when appropriate e Turn the shaking mechanism on and adjust the speed of the shaking mechanism See on page 12 e Set the Over Temperature Protection OTP to guard your samples from inadvertent over heating See on page 13 e To account for the weight of different sample loads you will need to adjust the number of counterweights being used See on page 13 Turning the Unit On The unit is equipped with an On OFF switch that controls power to the entire unit The switch is lit by a green light when the power is on To turn the unit on 1 Be sure the unit is plugged in 2 Push the Power switch to the On I position 3 When you turn the unit on for the first time use a screwdriver or coin to turn the Safety Temp knob fully clockwise to its maximum position This deactivates the Over Temperature Protection OTP feature For more information on the OTP see on page 13 Setting the Chamber Temperature You raise or lower the temperature in the chamber using the main temperature controller which consists of a digital display and UP and DOWN arrow pads marked Set Temp To set the chamber temperature e set temperature press and release either the up or down key After approximately 5 seconds SP will be displayed followed by the current temperature set point While the set point is displayed alternately press the up and down arrow buttons until your new set point is displayed If you
3. 13 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual Total Sample Number of Counterweights Weight 0 5 DIA ORBIT 0 75 DIA ORBIT 1 0 DIA ORBIT 1 5 DIA ORBIT Start with these weights 2 3 5 7 Add weight per load 2 5 kg 5 5 lbs 1 1 2 2 3 5 kg 11 Ibs 2 3 4 6 7 5 kg 16 5 Ibs 3 4 5 6 9 10 kg 22 Ibs 4 6 8 12 12 5 kg 27 5 lbs 5 7 8 10 15 15 kg 33 Ibs 6 9 12 18 17 5 kg 38 5 Ibs 7 10 11 14 21 20 kg 44 lbs 8 12 16 24 3 Replace the wing nuts and sample tray Adjusting the Shaker Movement The shaker movement can be adjusted to gentle moderate or vigorous shaking The shaking movement you use depends on the oxygenation needed and cell strength of your samples Requires optional shaker mechanism parts and instructions Call SHEL LAB customer service for assistance Unit comes with 5 counter weights installed for a 1 0 diameter orbit configuration with no load and an extra 16 counter weights for loads up to 20 kg 44 Ibs Extra counter weights and optional shaker mechanism parts can be ordered from SHEL LAB customer service N WARNING Always disconnect the unit from its power supply before attempting this procedure Serious injury can result if the drive plate operates accidentally 14 Copyright 2007 Sheldon Manufac
4. Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual Getting Your Unit Serviced Getting Assistance While your unit is still covered under warranty repair or replacement will be made at no cost to you according to the terms and conditions detailed at the back of this manual Once the warranty period has expired we will gladly provide telephone support for the life of your unit and can recommend an authorized service center to perform routine maintenance and to make any necessary repairs Obtaining Nameplate Information Before you contact customer service obtain the following information about your unit from the data plate at the back of the unit Use the spaces below to record the information Model Number Serial Number Returning Your Unit In the rare event that a Sheldon customer service representative directs you to return your unit under warranty to our facility for testing repair or replacement you will be provided with a Return Authorization RA number Please note that the following are required before returning a unit to Sheldon Manufacturing Inc e Prior authorization by a Shellab representative The unit must be carefully packaged prior to return If the unit is new please retain the original packaging and use this material to re package the unit before transit If pack
5. Shaking Incubator Operational Manual Table of Contents Continued Getting Your Unit Serviced 22 Getting Assistance 22 Obtaining Nameplate Information 22 Returning Your Unit 29 SHEL LAB Contact Information 22 Replacement Parts and Accessories 23 Replacement Parts 23 Specifications 24 Wiring Diagram 25 These units are TUV CUE listed as orbital shaking incubators for professional industrial or educational use where the preparation or testing of materials is done at approximately atmospheric pressure and no flammable volatile or combustible materials are being heated These units have been tested to the following requirements CAN CSA 22 2 61010 1 2012 CAN CSA 22 2 61010 2 010 R 2009 UL 61010 1 2004 R 2005 07 R 2008 10 UL 61010A 2 010 2002 UL 61010 1 2012 EN 61010 1 2010 EN 61010 2 010 2003 4861628 SHEL LAB SI9 SI9R Shaking Incubator Operational Manual Using the Unit Safely Introduction Thank you for choosing a SHEL LAB shaking orbital incubator SHEL LAB sets the standard for quality and reliability Your unit is backed by over 30 years of design and manufacturing excellence in the scientific research and medical equipment industries Your unit is a general purpose incubator designed for professional industrial or educational use where the preparation or testing of materials is done at approximately atmospheric pressure and no flammable volatile or combustible materials are being
6. feet in the top unit are replaced by stacking pins These pins will mate and self align with the stacking pin receivers on the top of the bottom unit These pins are leveled by adjustment in a similar fashion as the leveling feet To level the incubator 1 Insert a leveling foot into each of the four holes at the bottom of the unit 2 Adjust the foot at each corner until the unit stands level and solid without rocking If you move the incubator to a different location be sure to re level the incubator at the new location Sterilizing Your Unit The interior of your incubator was cleaned at the factory but is not sterile For information on sterilizing your unit see Disinfecting Your Unit on page 15 Installing Sample Tray Your unit comes with a sample tray as standard equipment To install the sample tray 1 Make sure the latches are in the unlatched or UP position Enclose all corners of the shaking mechanism within the lips of the sample tray This can be done easily by positioning the front two corners and then setting the rest of the tray down 3 Shake the tray by its handles to confirm that it is firmly in place 4 Secure the latches by moving them into the DOWN position Plugging the Unit into a Power Source We recommend that you plug your incubator into a circuit separate from other equipment This prevents damage or destruction of the incubator caused by overloading or failure of other equipment on the same circuit
7. heated These units are not intended for use at hazardous or household locations Before you use the unit read this entire manual carefully to understand how to install operate and maintain the unit in a safe manner Your satisfaction with the unit will be maximized as you read about its safety and operational features Keep this manual on hand so it can be used by all operators of the unit Be sure all operators of the unit are given appropriate training before you put the unit in service Use the unit only in the way described in this manual Failure to follow the guidelines and instructions in this manual may be dangerous and or illegal General Safety Considerations Your incubator and its recommended accessories have been designed and tested to meet strict safety requirements For continued safe operation of your incubator always follow basic safety precautions including e Read this entire manual before using the incubator sure you follow any city county or other ordinances in your area regarding the use of this unit Use only approved accessories Do not modify system components Any alterations or modifications to your incubator may be dangerous and will void your warranty e Always plug the unit s power cord into a grounded electrical outlet that conforms to national and local electrical codes If the unit is not grounded parts such as knobs and controls may conduct electricity and cause serious injury Do not connect
8. hold an arrow key the display will scroll through the temperature settings e Approximately 5 seconds after making an adjustment the display will return to the current process temperature This indicates the control has recorded the new set point After setting the temperature wait at least 1 hour for the chamber to stabilize To achieve maximum temperature stability wait 24 hours before you begin using the unit Calibrating the Main Temperature Control Calibrating your unit ensures that the temperature inside the incubator matches the temperature reading of a certified reference thermometer We recommend that you initially calibrate your unit once it has been installed in its working environment For maximum accuracy all calibration adjustments should only be performed after the unit has reached and has been stable at set point for several hours Your calibration point should be at or as close as possible to your process temperature set point To maximize your results calibrate the unit each time you operate it at a new temperature Use only a Certified NIST temperature measuring device to calibrate your unit 11 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual To verify that your unit needs calibration 1 sure the temperature within the chamber has been stable at s
9. page 15 for recommendations and instructions on decontaminating your unit If this does not solve the problem There are many sources of contamination such as water baths hoods autoclaves reagents disposables incubators and personnel If your unit becomes contaminated even after you follow an appropriate maintenance regimen the source of the contamination is probably not the incubator Call customer service See page 22 Refrigeration SSI10R SI9R models only What is the problem Possible Causes To solve the problem The unit will not cool e evaporator has too 1 For diagnostics purposes much ice built up on it turn the OTP fully clockwise e unit is not calibrated See OTP section correctly If this does not solve the e There is not enough space problem between the unit and 2 Recalibrate the Main adjacent walls or partitions Temperature Controller See e door seal does not 11 work properly If this does not solve the problem 3 sure there is 5 cm 2 in of space between the rear and sides of the unit and any walls or partitions that can obstruct free airflow Ice built up in the chamber door gasket leaks 1 Check door seal e door is opened too 2 Try to limit door often opening closing There s an open container 3 Sealthe container letting moisture collect inside the chamber 21 Copyright 2007 Sheldon
10. solve the problem Cannot adjust set points or calibration This is a controller failure 1 Turn entire unit off and then on to reset the unit This may temporarily solve the problem but controller may be faulty If this does not solve the problem Call customer service See page 22 Power What is the problem Possible Causes To solve the problem The unit will not turn on Power plugged into the outlet The unit or wall fuse circuit breaker has blown firmly The outlet is defective The unit is plugged into a circuit that already has too many electrical loads 1 Be sure the voltage and frequency specifications of the outlet are within the range stated on the power rating overlay at the rear of the unit If this does not solve the problem 2 Check the power cord at the electrical outlet for proper fit 3 Make sure the unit is plugged in firmly If this does not solve the problem 4 Replace fuse circuit breaker in the unit or wall as necessary If this does not solve the problem 5 Make sure the outlet is in proper working condition 6 Replace if defective If this does not solve the problem 7 Check to see what other loads are on the same circuit as the unit We recommend that you plug your incubator into a circuit separate from other equipment 8 Call customer service See page 22 The unit fuse circuit breaker bl
11. 41 Refrigeration Expansion Valve 9740556 Refrigeration Receiver 7010536 RPM Display Board 1750795 Safety Thermostat 1750862 Switch Door 7850578 Light Bulb Door 4650528 Switch RPM Timer Light 7850532 Switch Power 7850553 Temp Display Board 1750921 Timer Display Board 1750922 Transformer Speed Control 8350509 OPTION ACCESSORY LIST FOR SSIR10 SI9 HD SHAKER Part Number Description SSI10 128TAND 55110 12 Open Stand 55110 24 55110 24 Cabinet Stand SSI10 24STAND 55110 24 Open Stand 9990717 HD Hub Assembly 0 5 Orbit 9990718 HD Hub Assembly 0 75 Orbit 9990719 Supplied w unit HD Hub Assembly 1 0 Orbit 9990720 HD Hub Assembly 1 5 Orbit 23 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual Specifications 551105 5195 5511085 SI9Rs Temperature Unit Range Ambient 8 C to 60 C Ambient less 20 C 10 C Minimum to 60 C Uniformity 0 5 C at 37 Accuracy 0 1 C Alarms Audible Visible Capacity Volume 9 5 cu ft 269 Liters Dimensions Interior 90 2 x 66 x 45cm Width x Depth x Height Exterior Width x Depth x Height Platform Dimensions Width x Depth x Height 35 5 x 26 x 17 75 in 139 7 x 78 1 x 84 5 cm 55 x 30 15 x 33 25 in 81 x 55 8 x 7 0 cm 32 x22 x 2 75 in Motor Speed Sample Controller Stroke Length Orbit D
12. 55110 55110 2 55 55110 2 SHEL LAB Orbital Shaking Incubator Operational Manual ignates as 519 SI9 2 SI9R 2 11 2013 4861628 SHEL LB SI9 SI9R Shaking Incubator Operational Manual Table of Contents Using the Unit Safely Introduction General Safety Considerations Precautions for Your Unit Meanings of Symbols About this Manual Features of Your Unit Product description Key Features Receiving Your Unit Unpacking and Inspecting Your Unit Inspection Guidelines Recording Data Plate Information Installing the Unit Installation Overview Selecting a Location for the Unit Leveling the Unit Sterilizing Your Unit Installing Sample Tray Plugging the Unit into a Power Source Operating the Unit Control Panel Overview Getting the Unit Ready for Use Turning the Unit On Setting the Chamber Temperature Calibrating the Main Temperature Control Setting the Shaker Speed Using the Timer Setting the Safety Temperature Alarm Adding or Removing Counterweights Adjusting the Shaker Movement Maintaining the Unit Disinfecting Your Unit A Typical Decontamination Procedure Control Maintenance Troubleshooting Solving Problems Temperature Refrigeration SI9R models only Power Mechanical Contamination m L e Oe gt OOOO 00 N SHEL LAB SI9 SI9R
13. ADJUSTMENTS WITHOUT PROPER EQUIPMENT OR ADEQUATE ASSISTANCE Installation Overview To install your unit you need to Select a suitable operating location for the unit Level the unit Sterilize the unit Install the sample tray Plug the unit into a power source OBO Selecting a Location for the Unit The operating location of your unit has a significant impact on your unit s performance and how often it must be cleaned and disinfected Use the following guidelines to select the best location for your unit CAUTION DO NOT MOUNT YOUR UNIT TO A FLAMMABLE SURFACE e Operating Conditions For optimum performance use your incubator at room temperatures between 18 and 25 C 65 to 77 F and at no greater than 80 relative humidity If you intend to operate the unit in conditions outside of these limits contact your customer service representative e Exposure Avoid exposing the unit to the following e Direct sun High air movement such as air vents heating and cooling ducts doors and other heavy traffic areas Extreme heat from steam radiators stoves ovens autoclaves or other sources of heat Level Surface The unit must be located on a solid flat and level surface strong enough to support its total weight e Space requirements Allow a minimum of 20 cm 8 in between the rear and sides of the unit and any walls or partitions that can obstruct free airflow Do not block access to the power
14. BOARD m BODINE 1750680 par MOTOR 2 a 4880514 amp BREAKING o RELAY 7030508 1B so PREDA RED OTP 1750862 RED I i ET O TAN ULTRA EON s TAN ULTRA 2250 5250 ee CHAMBER FAN 4880548 BLACK BROWN 7 WHITE RED WHITE 18G BLACK 18G ux SUPY SL LOGO 1750742 6750507 Ley BLACK 22G LIGHT SWITCH BROWN 7850553 4660528 LAMP HOLDERS 4660502 25 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual SSI10R 9851378 FUSED INLET 4200505 9 BLACK WHITE BLACK YELLOW BROWN x 120V 240V TO 90V STEP DOWN TRANFORMER 8350509 MER SWITCH 7850553 YELLOW 9 YELLOW 1 MOTOR a a a a MAIN M Y RPM DISPLAY TIMER DISPLAY d CONTROL 1750921 1750788 1750922 MOTORN BROWN ORANGE BOARD y 1750793 DOOR SWITCH ORANGE 850578 Fl RPM SWITCH ZR vron 7850553 Sse FERRITE BEAD TEMPERATURE 7830500 ALARM BOARD BODINE 1750990 MOTOR 4880514 2 8 amp BREAKING 7030508 BLUE RED __ 1750862 RED 41 d TAN ULTRA TAN ULTRA HT 1 e TAN
15. ULTRAH 2 22 50 PS o e CHAMBER FAN 4880548 BROWN BLUE WHITE 18G BLACK 18G SLLOGO SUPPLY 1750742 6750507 LIGHT SWITCH BROWN 7850553 BLUE 4660528 LAMP l HOLDERS 4660502 HIGH LIMIT 42 i _1750862_ COMPRESSOR REFRIGERATION 1 CONDENSING UNIT 7010521 BROWN O O BROWN x BLUE 1 2 E 1 toI I Epor c ARRA 26 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual 120V 240V TO 90V STEP DOWN TRANFORMER 8350509 YELLOW SSI10 2 9851379 2800502 EMI FILTER BLACK YELLOW BLACK WHITE BLACK VIOLET TIMER SWITCH 7850553 YELLOW a MOTOR N PR RED ORANGE ORANGE BLACK 18G CONTROL BROWN ORANGE BOARD 1750793 2 FERRITE BEAD 7830500 BREAKING RELAY 7030510 MP DI 1750921 DOOR SWITCH d 850578 olo RPM DISPLAY 1750788 1750922 RPM SWITCH REM ALARM BOARD BODINE 1750680 MOTOR 4880514 OTP 1750862 TAN ULTRA HT CHAMBER FAN 4880548 BLACK LIGHT SWITCH 7850553 BLACK 22G TAN ULTRA HT WHITE 18G SLLOGO 1750742 d 27 Copyright 2007 Sheldon Manufacturing All rights reserved 4660528 LAMP HOLDERS 4660502 All spe
16. aging material is no longer available please inform your customer service representative and arrangements will be made to deliver proper packaging to you e The RA must be clearly visible on the packaging SHEL LAB Contact Information Please allow at least 24 hours from the time that you contact our service manager for service to be scheduled Contact Information Sheldon Manufacturing Inc Phone 503 640 3000 Email tech Shellab com P O Box 627 Toll free 1 800 322 4897 Internet http www Shellab com Shellab Cornelius Oregon 97113 Fax 503 640 1366 22 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual Replacement Parts and Accessories Replacement Parts Part 110 120V 220 240V Adjustable feet 2700500 Alarm Display Horizontal 1750680 Counterweight Single 5121497 Door Gasket 3450642 Drive Belt Oscillator 0500516 Driver Board 1750793 Element Coils 2350509 Flask Clamps 1 Liter 9530532 Flask Clamps 125ml 9530530 Flask Clamps 250ml 9530531 Flask Clamps 500ml 9530526 Fuse 120V 250V 16A T 3300513 NA Fuse 230V 250V 10A T NA 3300516 Fuse Holder 3300501 Knob Safety Thermostat 4450506 Motor Circulation 4880549 Motor Oscillator 4880514 Platform Sample Tray 9751186 Power Cord 1800510 1800500 Refrigeration Unit SSI10Rs SI9Rs 7010521 70105
17. askets and hinges monthly Do not use chlorine based bleaches or cleaners with abrasives as they will corrode and pit the interior of you incubator and any other stainless steel surfaces Use only non abrasive cleaners Do not use spray cleaners that might leak through openings and cracks and get on electrical parts These cleaners may also contain solvents that will harm the coatings Do not use hard tools such as metal wire brushes or steel wool Use only soft tools such as plastic brushes Do not depend on the use of antibiotics to maintain completely sterile conditions as this is an inadequate technique for sterilization Instead use the aseptic techniques described in this section to maintain sterile conditions in the incubator You can use an autoclave to decontaminate stainless steel parts by following the manufacturer s instructions Otherwise wash all parts and surfaces with soap and water to remove any organic material Disinfect the parts with a 70 alcohol solution Rinse with distilled water and wipe dry with a soft cloth 15 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual A Typical Decontamination Procedure Following is decontamination procedure that will suit most situations N WARNING Regardless of which decontamination procedure you follow alway
18. cifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual SSI10R 2 9851380 2800502 EMI FILTER BLACK YELLOW 120V 240V TO 90V STEP DOWN TRANFORMER 8350509 BLACK WHITE BLACK VIOLET TIMER SWITCH 7850553 YELLOW RPM DISPLAY MERD MAIN FARRAR ane ore ius YELLOW CONTROL zi MOTORN RED BROWN ORANGE BOARD 5 1 1750793 DOOR SWITCH ORANGE SEDET Ne RPM SWITCH 7850553 gt MPERATURE SENSOR 4 5 FERRITE BEAD 7830500 PRU ALARM BOARD BODIN 1750680 BODINE MOTOR MOTOR CABLE 4880514 0860503 BREAKING RELAY 7030510 ORANGE TAN ULTRA HT TAN ULTRA HT TAN ULTRA H CHAMBER FAN 4880548 BLACK WHITE 18G BLACK 18G 1 SLLOGO BLACK 22G 1750742 LIGHT SWITCH 7850553 4660528 LAMP HOLDERS 4660502 HIGH LIMIT CUT OFF 42 C 1750862 REFRIGERATION CONDENSING UNIT 7010543 28 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice
19. cord circuit breaker or fuses e Cleanliness Good laboratory quality control practice is the most efficient and reliable way to keep your unit free from contamination If it is important that the interior of your unit remain sterile always pay attention to the following guidelines Keep the air in the laboratory as clean as possible Keep the floor around the unit clean e Iftheunit must be placed at floor level use a sturdy platform See Option Accessory List Page 23 Minimize the number of times access is made to the chamber during normal operation Each time the door is opened room air is drawn in and can lead to contamination of the unit After deciding on the location for your unit follow the installation instructions below 8 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual Leveling the Unit The unit must sit level from side to side and from front to back While the unit does not have to be absolutely level each of the four feet should be in firm contact with the surface on which the incubator is to be run Install the four leveling feet in the four holes in the bottom of the unit When the feet are installed you can raise or lower a corner of the unit by turning its foot clockwise or counterclockwise respectively In the case of stacked units the adjustable
20. e sure it s secure and smooth and free from rolls or tears which would interfere with the magnetic seal If this does not solve the problem 2 Tighten the door latch bolts with a screwdriver If this does not solve the problem 3 To tighten hinges use wrench to adjust and to check if the bolts are tight If this does not solve the problem 4 Call customer service See page 22 The shaker motor squeals continuously with a constant pitch Changes in intensity only when rpm varies Stops when the oscillate switch is turned off Sound appears to be coming directly from the motor not the mechanism e Motor cable plugs not seated properly e May have motor bearing failure 1 May need to replace motor Perform a visual inspection on motor to decide If this does not solve the problem 2 Call customer service See page 22 20 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual Contamination What is the problem Possible Causes To solve the problem The chamber is contaminated e Your unitis not cleaned and 1 See Maintaining the Unit on decontaminated often enough If your unit becomes contaminated even after you follow an appropriate maintenance regimen the source of the contamination is probably not the incubator
21. e units power source do not match the unit s requirements e Over Temperature Protection OTP is set too low 1 Make sure the power source matches the data plate ie voltage hz etc If this does not solve the problem Turn the OTP clockwise until the heating light or safety light turns on The unit will not heat at all e OTP is not set high enough e Temperature Controller failure e Element failure 1 For diagnostics purposes turn the OTP fully clockwise See OTP section Call customer service See page 22 The indicated temperature inside the chamber is fluctuating more than 0 1 C e The unit has not had time to stabilize to ambient conditions e Temperature sensor not positioned properly e The temperature sensor is faulty Electrical noise 1 If you have just turned the unit on wait 24 hours for the incubator to stabilize at a warmer temperature If this is not the problem 2 f you have just opened the units door wait for the temperature to stabilize If this is not the problem 3 Stabilize ambient conditions If this is not the problem 4 Call customer service See 18 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual page 22 What is the problem Possible Causes To
22. et point for twenty four 24 hours The best calibration results are achieved when the certified reference thermometer is placed as close as possible to your process samples Insure that the thermometer is not touching any shelving 3 Allow the reference thermometer and chamber to stabilize until the thermometer displays a constant value for one 1 hour 4 Compare the incubator and reference thermometer temperature readings If they match your incubator is calibrated for that set point No further adjustments are necessary If they do not match proceed to the next section To calibrate your unit 1 Simultaneously press and hold the Set Temp Up and Down arrow keys After approximately 5 seconds the temperature reading will display CP Release the Up and Down arrow keys 2 While the display is blinking alternately press the Up and Down arrow keys to select the temperature that matches your reference thermometer If you hold an arrow key the display will scroll through the temperature settings Approximately 5 seconds after making an adjustment the display will stop blinking This indicates the control has recorded the new temperature reading and has returned to normal operation 3 For best results verify the calibration after the unit has remained on for 24 hours and its temperature has varied by no more than 0 1 C Setting the Shaker Speed Your unit is equipped with a shaker mechanism that provides maximum oxygenation of
23. haking motion e A PID microprocessor controller provides precise stability and uniformity e The rotation platform included with each unit is self centering for easy installation Large easy to read LED displays e Digital keypad operation allows calibration of the main temperature controller to a reference thermometer e A one inch hermetically sealed double paned glass viewing window Unit exteriors are formed of cold rolled steel finished with corrosion resistant powder coat paint Chamber interiors and shelves made of polished stainless steel which provides excellent durability and easy to clean surface e An interlock switch stops the shaking mechanism when the door is opened e The SSMHOR units SI9Rs refrigeration uses a 1 6 horsepower motorized compressor that does not use CFCs or HCFC s 6 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual Receiving Your Unit Unpacking and Inspecting Your Unit Before leaving our factory all units are packaged in high quality shipping materials designed to provide protection from transportation related damage Once a unit leaves our factory however safe delivery becomes the responsibility of the carrier who is liable for loss or damage to your unit Damage sustained during transit is not covered under your unit wa
24. heldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual Features of Your Unit Product description Your shaking orbital incubator provides A Controlled environment for continuous growth of biological organisms Vibration free operation A unique adjustable counterbalance system provides vibration free operation regardless of load Large chamber A large nine cubic foot chamber facilitates throughput Refrigeration The SSI10R units 6196 are refrigerated to support insect cell culture and entomology studies Load Flexibility Our unique counterbalance system is adjustable to accommodate off center loads and varying capacities which in turn allows smoother running Oxygen transfer Inter changeable orbit hubs are available to provide adjustment for maximum oxygen transfer Various circular stroke sizes from vigorous to gentle are available to accommodate different types of cells Sample protection All major functions temperature RPM and time have audio and visual alarms that immediately alert the operator to deviations from set parameters Over temperature protection is provided by an independent safety thermostat separate from the main temperature controller Guards your samples from inadvertent overheating Key Features e brushless DC motor offers quiet and maintenance free orbital s
25. iameter Interchangeable drive hubs opt 1 STD Shaking Capacity stroke limited Brushless DC 30 to 400rpm 4 rpm 1 rpm increments Microprocessor Digital LED 13 19 25 4 38 mm 0 5 0 75 1 0 1 5 in 20 kg 45 Ibs Door Switch Yes Refrigeration Refrigerant N A R134A 140Z Electrical Watts Amps 110 120 13 0A 14A Watts Amps 220 240V 6 0A 8A Cycle Phase 50 60 Hz Single Phase 50 60 Hz Single Phase Certifications TUV SUD CUE Weight Net Weight 193 2 kg 426 Ibs 204 kg 450 Ibs Shipping Weight 250 kg 550 Ibs 259 kg 571 Ibs 24 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual Wiring Diagrams 55110 9851377 FUSED INLET 4200505 POWER SWITCH 7850533 BLACK WHITE 5 cS 1 BLACK YELLOW 120V 240V TO gov STEPDOWN TRANFORMER THER 8350509 such 1 YELLOW l O EEE EEE a a a a a MAIN TEMPDISPLAY DISPLAY TIMER DISPLAY CONTROL 1750921 1750768 EROS MOTORN RED BROWN ORANGE BOARD 1750793 Door SWITCH ORANGE d RPM SWITCH 7850553 a_i g FERRITE BEAD 7830500 SENSOR ogo em me ALARM
26. ing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual What is the problem Possible Causes To solve the problem The temperature indicated by the Main Temperature Control is lower than my reference thermometer e The temperature inside the unit has not yet stabilized after the door has been opened e temperature inside the unit has not yet stabilized after the unit has been turned off or a power failure e Controller is calibrated too low e Over Temperature Protection OTP is set too low e Heating element failure 1 Wait for the temperature indicated by the Main Temperature Controller to stabilize If you have just turned the unit on wait 24 hours for the incubator to stabilize at warmer temperature A fluctuation of no more than 0 1 C is normal If this is not the problem 2 Recalibrate the Main Temperature Controller See page 11 If this doesn t solve the problem 3 Be sure your reference thermometer is certified If this is not the problem 4 Turn the OTP fully clockwise If this doesn t solve the problem Call customer service See page 22 The Main Temperature Control displays LO Probe has shorted out Call customer service See page 22 The unit will not heat up to set point e The amperage and voltage of th
27. it Keep the unit from tipping Servicing Your Unit Only qualified personnel should service your unit Faulty service may be dangerous and will invalidate the unit s warranty Do not operate the unit if any parts are damaged or missing Maintenance Unplug the unit from its power source before attempting any maintenance 4 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual Meanings of Symbols In this manual and on labels attached to the product graphic symbols have the following meanings Not all symbols are on all models Symbol Indcation A You should consult this manual for a description or discussion of a control or item 4 Temperature i Over Temperature Safety eC Degrees Centigrade AC Power Oscillator Timer Light Indicates Unit should be fill About this Manual Throughout this manual the words WARNING and CAUTION have the following meanings If not avoided a potentiall WARNING y hazardous situation could result in serious inju CAUTION Manual Adjustable Components recycled Not disposed of in land ry or death If not avoided a potentially hazardous situation could result in minor or moderate injury or damage to the equipment 5 Copyright 2007 S
28. nd deactivates the timer 4 Main temperature control Displays current chamber temperature Controls temperature set point and calibration 5 Shaker Speed RPM Control Displays shaker platform speed Controls the rotational speed RPM of the shaker mechanism 6 Oscillation timer Permits timed shaking at a preset RPM 7 Alarms Error status lights and an audible alarm immedOiately alert you to deviations of temperature RPM or time 8 Over Temperature Protection Provides backup protection for the main temperature control Keeps the chamber temperature from inadvertently rising above the set point 10 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual Getting the Unit Ready for Use N WARNING This equipment is NOT intended for the processing of Flammable materials Use the following guidelines to prepare the unit for regular use The guidelines illustrate how to use all the features of your incubator Your laboratory protocol will determine your actual use of these features 1 Turn the unit on See below Turning the Unit On 2 Set the chamber to the desired temperature and wait for the chamber temperature to stabilize See Setting the Chamber Temperature on page 11 3 Calibrate the main temperature control
29. not disturb the user s heating or cooling process Its parameters are preset in software and will activate if the process temperature remains 1 or more below the user s set point for more than 15 minutes Alternatively the Safety Temperature Alarm will activate immediately if the process temperature exceeds the user s set point by more than 1 Either activation will illuminate the Temperature light and sound an audible alarm This audible alarm can be muted by pressing and releasing the MUTE button directly below or adjacent to the Temperature light This unit is also equipped with Over Temperature Protection OTP circuitry This circuitry is user adjustable and set to an operating point above the process set point following the instructions below This circuitry will over ride the main temperature controller and assume control in the event the process temperature exceeds the user s OTP set point Setting the Over Temperature Protection OTP You can prevent the chamber temperature from inadvertent over heating by using the unit s Over Temperature Protection OTP which consists of e thermostat which is independent of the main temperature control e Aknob labeled Set Over Temp to set the safety temperature threshold The numbered scale around the knob is for reference only and does not correspond to any temperature points e OTP indicator light which illuminates if the temperature exceeds the user defined temperature threshold Set
30. ows Wrong fuse installed 1 Check fuse for right often e Wire is shorting out amperage 2 Call customer service See page 22 19 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual What is the problem Possible Causes To solve the problem The wall fuse circuit break blows often e Too many things may be plugged in 1 Check to see what other loads are on the same circuit as the unit We recommend that you plug your incubator into a circuit separate from other equipment The front panel displays fail to turn on but the rest of the unit receives power e Controller failure 1 Call customer service See page 22 The Main Temperature Controller is locked up e Controller failure 1 entire unit off and then on to reset the unit This may correct the problem but the controller may still be faulty 2 Call customer service See page 22 Mechanical What is the problem Possible Causes To solve the problem The door is not sealing e door gasket does not function properly e door latch bolts are not tightened enough e hinges are not adjusted properly e door has been twisted e The unit has been damaged and the body is not square 1 Check the gasket visually Mak
31. rranty Upon receiving your unit inspect the exterior and interior for any concealed loss or damage If you find any damage follow the carriers procedure for damage or loss claims Inspection Guidelines e Carefully inspect the package for damage If the package is damaged report the damage to the carrier service that delivered the unit e f the carton is not damaged open and remove its contents Verify that all of the following equipment is included with the unit e 1 sample tray e 5 counterweights installed e 16 extra weights 4 leveling feet e User s manual e Carefully check all packaging before discarding Save the shipping crate until you have successfully installed the unit and verified its operation If you need to return your unit for any reason see Getting Your Unit Serviced on page 22 Recording Data Plate Information Once you have determined the unit is free from damage locate the data plate at the back of the unit The data plate indicates your unit s model number and serial number Record this information in the space provided on page 22 Getting Your Unit Serviced for easy future reference 7 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual Installing the Unit CAUTION THIS INCUBATOR IS VERY HEAVY DO NOT PERFORM THESE INSTALLATION
32. s turn the unit off and disconnect the service cord from its power supply Before you reattach the unit to its power supply be sure all cleaners are evaporated and dry To decontaminate the unit 1 Unplug the unit from its power source Remove all interior parts including shelves and shelf clips Remove all gaskets and hinges Clean and disinfect all mounting grooves for the door gaskets Clean and disinfect all rubber or plastic tubing as well as the fan and fan housing Clean and disinfect all access ports shaft holes electrical feed points and any other passages into the chamber Wash and disinfect all interior surfaces Let the chamber dry out fully before replacing the removed parts or reattaching the unit to a power supply Control Maintenance The main temperature controller over temperature protection thermostat and main temperature probe do not require any maintenance If the unit appears to be having trouble maintaining a temperature see Troubleshooting on page 17 16 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual Troubleshooting Solving Problems Should the proper function of your unit come into question use this section to help you determine what the problem is and how to fix it Check if your question is similar to
33. the unit to a power source of any other voltage or frequency beyond the range stated on the power rating overlay at the rear of the unit Do not modify the power cord provided with the unit If the plug does not fit an outlet have a proper outlet installed by a qualified electrician e Avoid damaging the power cord Do not bend it excessively step on it or place heavy objects on it A damaged cord can easily become a shock or fire hazard Never use a power cord after it has become damaged Precautions for Your Unit Observe the following additional safety guidelines for your unit e Operating Conditions For optimum performance use your incubator at room temperatures between 18 and 25 C at no greater than 80 relative humidity If you intend to operate the unit in conditions outside of these limits contact customer service Installing the Unit Installation of the unit can be performed by the end user Lifting and Handling incubator is very heavy and should be moved by a lifting device such as pallet jack If you must lift the device by hand always observe the following guidelines o not move the incubator while it is plugged into the power source o Remove all moving parts such as shelves and trays before you move the unit Make sure the door is securely shut Use at least four people to lift the incubator Lift the unit from its bottom surface only Do not use doors handles or knobs to lift or stabilize the un
34. those listed below Then follow the guidelines found in that section e temperature control inside the unit does not appear to be working correctly What s wrong e The refrigeration of my SIGR does not appear to be working correctly What s wrong N WARNING Replacing fuses with wrong type and value can result in serious damage to the equipment and property ONLY Replace fuses with the same type and amperage indicated on the replacement fuse labels There are no user serviceable components inside the unit Potentially lethal voltages exist Do not attempt to service your unit beyond the procedures described here See Getting Your Unit Serviced on page 22 Temperature What is the problem Possible Causes To solve the problem The temperature indicated by the e Controller is calibrated too 1 Calibrate the Main Main Temperature Control is high Temperature Controller See higher than my reference page 11 thermometer 2 Call customer service See page 22 Display reads HI Probe is unplugged 1 Be sure the temperature probe is properly plugged in If this doesn t solve the Wire to the probe is broken Probe is plugged in backwards problem 2 Call customer service See page 22 Chamber temperature goes over e Unit is not calibrated 1 Calibrate the Main the set point properly Temperature Controller See page 11 e Unit not stable yet 17 Copyright 2007 Sheldon Manufactur
35. ting the Over Temperature Protection OTP Thermostat 1 For best results calibrate your unit before you set the OTP thermostat See Calibrating the Main Temperature Control on page 11 2 Besure the temperature within the chamber has stabilized at the set point for twenty four 24 hours 3 Using a screw driver or a small coin turn the OTP knob counterclockwise until the OTP light turns on This designates that your OTP has been activated Note The OTP light will cycle ON and OFF as the element is trying to energize on and off 4 Turn the OTP knob slightly clockwise until the Temp alarm light remains off The OTP is now set at approximately 1 C above the main temperature set point If for any reason the chamber temperature rises to the OTP thermostat setting The OTP light will illuminate and the heating element will not raise the chamber temperature any further NOTE This will not produce an audible alarm Adding or Removing Counterweights To allow the smoothest operation of the shaker you should adjust the number of counterweights used based on the weight of the load and the orbit of rotation To add or remove counterweights 1 Unplug the unit from its power source When the shaker mechanism comes to a complete halt remove the sample tray 2 Rotate the counterweight platform until the counterweights appear Remove the wing nuts and add or remove counterweights according to the total weight of your samples as shown below
36. turing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual Maintaining the Unit The only regular maintenance required for your unit is to keep it clean and free from contamination Use the guidelines and instructions in this section to maximize the life of your incubator and help prevent contamination of your samples N WARNING Do NOT Use Flammable Cleaning Detergents Do NOT store Flammable materials In On or Near this equipment Be careful not to allow cleaners to run down into shaker mechanism parts or remove grease from bearings etc Disinfecting Your Unit Although your operating conditions and related protocol should determine the actual decontamination procedures you use always keep the following guidelines in mind when decontaminating your unit Use cleaning materials known to be compatible with your unit If any questions arise about compatibility issues contact Customer Service see page 22 Clean and disinfect the incubator interior on a regular basis If the inside of your incubator smells strangely becomes discolored shows signs of mold or dirt cleaning should be performed on a more frequent basis Dust the outside walls of the incubator at least every two 2 months For incubators placed on the floor move the incubator every two 2 months to clean and disinfect the floor below Clean all g
37. you need to access the shaking platform before the timer completes To start a timed shaking process 1 Turn the TIMER switch to the ON 1 position 2 Press either the UP or DOWN arrow keys once The display will start blinking off and on while showing the current settime Alternately press the UP and DOWN arrow key to set the desired time The incubator will store the displayed set point 5 seconds after you release the arrow pads The display will stop blinking and the present Timer setting will be displayed The timer will begin counting down to zero 12 Copyright 2007 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SI9 SI9R Shaking Incubator Operational Manual To interrupt a timed shaking process e Turn the TIMER switch and the RPM switch to the OFF O position Note turning off the timer switch will cause the timer to pause while allowing the shaker to continue running Turning off the RPM switch by itself will cause the timer to continue counting down while the shaker is stopped N CAUTION Wait for the mechanism to come to a complete stop before entering the chamber To restart an interrupted timed shaking process e Turn the RPM and TIMER switch to the ON position Over Temperature Protection OTP and Safety Temperature Alarms The Safety Temperature Alarm is a visual and audible alarm indicator This feature will
38. your samples You control the shaking mechanism using the shaker function controls These consist of an RPM on off switch and a digital display 1 RPM resolution with up down arrow pads This display is marked Set RPM To turn the shaking mechanism on 1 sure the door is completely closed 2 Push the RPM switch to the On I position The shaker mechanism will start and stabilize at the last stored set point If the door is opened or the RPM switch is set to OFF O the mechanism will decelerate and stop To adjust the shaker speed RPM 1 Press either the Up or Down arrow key once The display starts to blink from bright to dim and shows the RPM set point 2 While the display is blinking alternately press the Up and Down arrow keys to select the desired RPM set point The incubator will store the displayed set point 5 seconds after you release the arrow pads The display will stop blinking and the present RPM will be displayed If either the Power or RPM switches are turned off O the controller remembers the last RPM value stored Using the Timer Using the incubator s timer you can run the shaker platform at a preset RPM for a preset time The timer can be set to a maximum of 999 minutes 16 hours 39 minutes in intervals of one 1 minute Upon completion of the timing cycle the TIMER alarm LIGHT will turn ON and an alarm will sound and the shaker mechanism will come to a stop You can interrupt the timer if
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